Design of Raw (or Clear) Water Main

Guidance Note: the data in yellow cell to be suitably filled

From:
1) Water requirement :
Year
A. Initial
2011
B. Intermediate
2026
C. Ultimate
2041
2) Pumping main
LENGTH
3) Static head for pump
ST.HEAD
4) Design period
YEAR
5) Combined eff. of pump set
EFF. %
6) Cost of pumping unit
Rs./KW
7) Interest rate
INTEREST
8) Life of electric motor & pump set
P.Yrs
9) Energy charges per kWh
P/KWH
10) Pumping hours for discharge at the end of 15 years
hours
CALCULATIONS:
1) Discharge at Start OF PERIOD
2) Discharge at the end of 15 yrs
3) Average Flow
4) Average Discharge
5) Avg.pumping hours during the period
6) KW required at combined efficiency of pumping set
7) annual charges for energy Rs.
Modified Hazen William's Formula
V=
h=

Peak Discharge
62.02 mld
83.85 mld
105.00 mld
19000 M
11.00 M
30 yr.
75 %
25000 Rs
10.00 %
15 yr.
475 paise
23 hrs
1st 15 years
62.02 mld
83.85 mld
881 lps
72.94 mld
20.01 hrs
12.02 * H1
417035 * KW1

Yamuna River
Pipe Dia in mm
250
300
350
400
450
500
600
700
800
900
1000
1100
2nd 15 years
83.85
105.00
1140
94.43
20.68
15.56
558198

143.534CR r0.6575 S0.5525

[L(Q/CR)1.81 ]/[994.62D4.81]

To:
DI
DI
DI
DI
DI
DI
DI
DI
DI
DI
DI
DI
mld
mld
lps
mld
hrs
* H2
* KW2

Panipat

WTP
Class

Material

HWC
K7
K7
K7
K7
K7
K7
K7
K7
K7
K7
K7
K7

140
140
140
140
140
140
140
140
140
140
140
140

Rate Rs/m
2005
2543
3197
3833
4547
5325
7015
9622
12550
15314
18354
21600

Friction Head Loss (First 15 years)

Dia. in mm
L
Q
CR
Q/CR
(Q/CR)1.81
250mm
1000
0.881
1.000
0.881
0.795
300mm
1000
0.881
1.000
0.881
0.795
350mm
1000
0.881
1.000
0.881
0.795
400mm
1000
0.881
1.000
0.881
0.795
450mm
1000
0.881
1.000
0.881
0.795
500mm
1000
0.881
1.000
0.881
0.795
600mm
1000
0.881
1.000
0.881
0.795
700mm
1000
0.881
1.000
0.881
0.795
800mm
1000
0.881
1.000
0.881
0.795
900mm
1000
0.881
1.000
0.881
0.795
1000mm
1000
0.881
1.000
0.881
0.795
1100 mm
1000
0.881
1.000
0.881
0.795
Velocity
Dia. in mm
143.534 CR
r=A/P=D/4 r0.6575
S
250
143.534
1.000
0.063
0.162
0.629
300
143.534
1.000
0.075
0.182
0.262
350
143.534
1.000
0.088
0.202
0.125
400
143.534
1.000
0.100
0.220
0.066
450
143.534
1.000
0.113
0.238
0.037
500
143.534
1.000
0.125
0.255
0.022
600
143.534
1.000
0.150
0.287
0.009
700
143.534
1.000
0.175
0.318
0.004
800
143.534
1.000
0.200
0.347
0.002
900
143.534
1.000
0.225
0.375
0.001
1000
143.534
1.000
0.250
0.402
0.001
1100
143.534
1.000
0.275
0.428
0.001
Friction Head Loss (Second 15 years)
Dia. in mm
L
Q
CR
Q/CR
(Q/CR)1.81
250mm
1,000.000
1.140
1.000
1.140
1.268
300mm
1,000.000
1.140
1.000
1.140
1.268
350mm
1,000.000
1.140
1.000
1.140
1.268
400mm
1,000.000
1.140
1.000
1.140
1.268
450mm
1,000.000
1.140
1.000
1.140
1.268
500mm
1,000.000
1.140
1.000
1.140
1.268
600mm
1,000.000
1.140
1.000
1.140
1.268
700mm
1,000.000
1.140
1.000
1.140
1.268

994.62 D
994.620
994.620
994.620
994.620
994.620
994.620
994.620
994.620
994.620
994.620
994.620
994.620
S0.5525
0.774
0.477
0.316
0.222
0.162
0.123
0.076
0.050
0.035
0.026
0.019
0.015

D4.81
0.250
0.300
0.350
0.400
0.450
0.500
0.600
0.700
0.800
0.900
1.000
1.100

0.001
0.003
0.006
0.012
0.021
0.036
0.086
0.180
0.342
0.602
1.000
1.582

h( First 15 yrs)
628.826
261.619
124.639
65.571
37.211
22.417
9.326
4.443
2.338
1.327
0.799
0.505

0.001
0.003
0.006
0.012
0.021
0.036
0.086
0.180

h( Second 15 yrs)
1,003.515
417.505
198.906
104.642
59.383
35.774
14.884
7.091

994.62 D
994.620
994.620
994.620
994.620
994.620
994.620
994.620
994.620

17.945
12.461
9.155
7.010
5.538
4.486
3.115
2.289
1.752
1.385
1.121
0.927
D4.81
0.250
0.300
0.350
0.400
0.450
0.500
0.600
0.700

800mm
900mm
1000mm
1100 mm
Velocity
Dia. in mm
250
300
350
400
450
500
600
700
800
900
1000
1100
TABLE 1 -

1,000.000
1,000.000
1,000.000
1,000.000
143.534
143.534
143.534
143.534
143.534
143.534
143.534
143.534
143.534
143.534
143.534
143.534
143.534

1.140
1.140
1.140
1.140

1.000
1.000
1.000
1.000

1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000

r=A/P=D/4
0.063
0.075
0.088
0.100
0.113
0.125
0.150
0.175
0.200
0.225
0.250
0.275

CR

1.140
1.140
1.140
1.140
r0.6575

1.268
1.268
1.268
1.268

994.620
994.620
994.620
994.620

1.004
0.418
0.199
0.105
0.059
0.036
0.015
0.007
0.004
0.002
0.001
0.001

S0.5525
1.002
0.617
0.410
0.287
0.210
0.159
0.098
0.065
0.046
0.033
0.025
0.020

S
0.162
0.182
0.202
0.220
0.238
0.255
0.287
0.318
0.347
0.375
0.402
0.428

0.800
0.900
1.000
1.100

1
2
3
4
5
6
7

250
300
350
400
450
500
600

628.83
261.62
124.64
65.57
37.21
22.42
9.33

1003.52
417.51
198.91
104.64
59.38
35.77
14.88

17.94
12.46
9.16
7.01
5.54
4.49
3.12

23.23
16.13
11.85
9.07
7.17
5.81
4.03

11947.70
4970.76
2368.15
1245.85
707.01
425.92
177.20

3.730
2.117
1.275
0.806

V
23.232
16.133
11.853
9.075
7.170
5.808
4.033
2.963
2.269
1.793
1.452
1.200

VELOCITY AND HEADLOSSES

FOR DIFFERENT PIPE SIZES
friction head
Pipe Size in loss per 1000
Velocity in
Velocity in Friction head other losses at
mm
m
m/sec
m/sec
loss
10%
1st stage flow 2nd stage flow1st stage flow 2nd stage flow1st stage flow

S No

0.342
0.602
1.000
1.582

1194.77
497.08
236.81
124.59
70.70
42.59
17.72

total losses
other
total losses
(H1) including Friction head loss losses at (H2) including
static head
in total pipe length 10%
static head
11
19000.00
11
2nd stage flow
13142.47
19066.79 1906.68
20973.47
5467.83
7932.60
793.26
8725.86
2604.96
3779.22
377.92
4157.14
1370.44
1988.20
198.82
2187.02
777.71
1128.28
112.83
1241.11
468.51
679.71
67.97
747.68
194.92
282.79
28.28
311.07

8
9
10
11
12

700
800
900
1000
1100

4.44
2.34
1.33
0.80
0.51

7.09
3.73
2.12
1.28
0.81

2.29
1.75
1.38
1.12
0.93

2.96
2.27
1.79
1.45
1.20

84.42
44.41
25.20
15.18
9.60

8.44
4.44
2.52
1.52
0.96

92.86
48.85
27.72
16.70
10.56

134.72
70.88
40.22
24.23
15.32

13.47
7.09
4.02
2.42
1.53

148.20
77.96
44.24
26.65
16.85

TABLE 2 - KILOWATTS & COST OF PUMP SETS REQUIRED FOR DIFFERENT PIPE SIZES AND PIPE COST
1st stage flow in MLD
72.94
2nd stage flow in MLD
94.43
S No
Pipe Dia in class of Pipe H1 total head KW reqd plus pump cost at
H2 total head in
Kw required Pump cost at Rs per cost of
total cost of
mm
in meters
50% stand by Rs per Kw
meters
plus 50% stand KW
pipe per pipe in
by
meter
thousand Rs
25000
19000
1
250
K7
13142.47
236862
5921555
20973.47
489373
12234327
2005
38095
2
300
K7
5467.83
98545
2463621
8725.86
203600
5090006
2543
48317
3
350
K7
2604.96
46948
1173708
4157.14
96998
2424958
3197
60743
4
400
K7
1370.44
24699
617474
2187.02
51030
1275742
3833
60743
5
450
K7
777.71
14016
350409
1241.11
28959
723968
4547
86393
6
500
K7
468.51
8444
211097
747.68
17446
436140
5325
101175
7
600
K7
194.92
3513
87825
311.07
7258
181453
7015
133285
8
700
K7
92.86
1674
41841
148.20
3458
86447
9622
182818
9
800
K7
48.85
880
22012
77.96
1819
45479
12550
238450
10
900
K7
27.72
500
12492
44.24
1032
25809
15314
290966
11
1000
K7
16.70
301
7525
26.65
622
15548
18354
348726
12
1100
K7
10.56
190
4758
16.85
393
9830
21600
410400

TABLE 3 - COMPARATIVE STATEMENT OF OVERALL COST OF PUMPING MAIN FOR DIFFERENT PIPE SIZES
1st stage flow
72.94 mld
2nd stage flow
94.43 mld
S No
Cost of pump Annual
capitalized
Pump
Cost of pump Annual
capitalized
Pump
Present cost of
Pipe Dia
set
Energy
energy cost cost+capitalize set
Energy
energy cost
cost+capitalize pump and
Charges
d energy cost
Charges
d energy cost capitalized cost of
2nd stage
Thousand Rs Thousand Rs Thousand Rs Thousand Rs Thousand Rs Thousand Rs Thousand Rs
Thousand Rs Thousand Rs
mm
1
5,921,555
5,480,865 41,687,458
47,609,013 12,234,327
11,707,339
89,046,021
101,280,349
24,247,151
250
2
2,463,621
2,280,275 17,343,775
19,807,396
5,090,006
4,870,756
37,046,973
42,136,979
10,087,857
300
3
1,173,708
1,086,359
8,262,844
9,436,552
2,424,958
2,320,504
17,649,754
20,074,713
4,806,012
350
4
617,474
571,521
4,346,987
4,964,461
1,275,742
1,220,790
9,285,331
10,561,074
2,528,387
400
5
350,409
324,331
2,466,861
2,817,270
723,968
692,783
5,269,310
5,993,278
1,434,828
450
6
211,097
195,387
1,486,111
1,697,207
436,140
417,353
3,174,390
3,610,530
864,383
500
7
87,825
81,289
618,286
706,111
181,453
173,637
1,320,683
1,502,136
359,621
600
8
41,841
38,727
294,561
336,402
86,447
82,723
629,194
715,641
171,329
700
9
22,012
20,374
154,965
176,977
45,479
43,520
331,012
376,490
90,134
800
10
12,492
11,562
87,941
100,432
25,809
24,697
187,845
213,654
51,150
900
11
7,525
6,965
52,978
60,504
15,548
14,878
113,163
128,711
30,814
1,000
12
4,758
4,404
33,496
38,254
9,830
9,407
71,550
81,380
19,483
1,100
Minimum Capitalized cost Rs
440,044
thousands
Optimum pipe size corresponds to minimum capitalized cost

Grand total cost

first and second
stage
Thousand Rs
71,894,259
29,943,570
14,303,307
7,553,591
4,338,491
2,662,766
1,199,017
690,549
505,562
442,548
440,044
468,137