In the year 2000, ASME Code Section VIIIDiv. 1, CODAP (French Code) and EN
13445 (European Standard for Unfired Pressure Vessels) have adopted the same rules for
the design of U-tube tubesheet heat exchangers. Three different rules were proposed,
based on a different technical basis, to cover: Tubesheet gasketed with shell and channel; Tubesheet integral with shell and channel; Tubesheet integral with shell and
gasketed with channel or the reverse. At the initiative of the author, a more refined and
uniform technical approach has been developed, to cover all tubesheet configurations.
The paper explains the rationale for this new design method which has been incorporated
recently in ASME, CODAP, and EN 13445. This is substantiated with comparisons to
TEMA Standards and a benchmark of numerical comparisons DOI: 10.1115/1.2138061
Later on, Urey Miller, as a member of the ASME Special Working Group on Heat Transfer Equipment, developed a more refined
analytical approach to cover the cases where the tubesheet is extended as a flange configurations b and e, which was adopted in
ASME in 1992, and in CODAP in 1998.
More details are provided in Solers book 3 and Osweillers
paper 4.
However, this new set of rules was not totally satisfactory:
Three different rules, based on different analytical approaches, were proposed to cover configurations a, b, d,
and e;
the rule for configuration d covered only the case where
the tubesheet was not extended as a flange, with gaskets on
both sides of the same diameter;
the rule for configuration a used the same formula, corrected by TEMA coefficient F to account for the degree of
restraint of the tubesheet by the shell and channel.
That approach is not satisfactory for reasons explained by
Osweiller 4;
Configurations c and f gasketed tubesheet not extended as
a flange were not covered.
Introduction
Figure 2 shows, for a tubesheet integral both sides configuration a, the free body of the component parts perforated
c = + AcQc + cAcM c + c Pc
tubesheet, unperforated tubesheet rim, shell, and channel, together with the relevant discontinuity forces and moments applied
on these components. All loads are by unit of circumferential
length in this figure, which shows the sign conventions. Subscript
s is used for the shell, subscript c for the channel, no subscript for
the tubesheet.
A nomenclature is given at the end of the paper.
The main steps of the analytical treatment of this structure are
described below.
3.1
Integral Channel.
where:
Ac =
c =
kc = c
c =
kc2c
4 121 2c
Dc + tctc
Ect3c
61 2c
D2c
2 c
8Ectc
h
wc = c with c = R = a
2
3rd term =
where c =
h
ws = s with s = R = a
2
aM a = Kaa + aM *
with:
Ka =
12
h22c
Eh3
ln K + ackc 1 + hc +
12
2
+ a sk s 1 + h s +
as Ds
=
a Do
3.5
a3
s 1s2 + 1Ps
4
where s =
ac Dc
=
a Do
a3
c 12c + 1Pc
4
h2s2
2
13
14
M * = M TS + M Pc M Ps
b
M * is the moment acting on the rigid ring, due to pressures Ps and Pt where:
MTS =
D2o
S 1S2 + 1Ps c 12c + 1Pt.
16
15
M Pc = ckcc1 + chc Pc
R =
12 R M R
= a
Eh3 ln K
RM R =
M Ps = skss1 + shs Ps
M*
Ma =
h
MPs asVsas a
2
as + a
Ps
a
2
2
Expliciting MPc and Vc, we obtain for the third term of 11:
18
F=
1 *
c + s + E ln K
E*
c =
h22c
6Dc
3 kc 1 + hc +
h
2
s =
h2s2
6Ds
k
1
+
h
+
s
s
h3
2
with:
ac + a
Pc
a
MPc = a2c a2
2
2
MPs = as2 a2
D2o
FPs Pt
32
1+F
where:
11
where MPc and MPs are the moments due to pressures Pc and
Ps acting on the rigid ring:
17
h
Eh
ln K R = aM a + acM c acQc
+ MPc
12
2
16
10
19
20
21
Mr = M a + 3 +
64
r
a
Ps Pt
D2o
FPs Pt
32
1+F
22
or at the center:
Mo = Mo = Mp + 3 + *
D2o
Ps Pt
64
Note 2. If we ignore the unperforated tubesheet rim, these formulas lead to the classical circular plates see note 1:
for clamping at periphery of tubesheet
F = : p =
3 Do
16 h
Ps Pt
Ps Pt
Va
Do
=
Ps Pt
h 4h
24
M c = k c c c P t 6
1 * Do
hc
1+
E* h3
2
Mp +
D2o
Ps Pt
32
Mp +
D2o
Ps Pt
32
Cs Gs
Ws
2Do
27
Cs Gs
Cc Gc
Ws
Wc
2Do
2Do
28
Cs Gc
Cc Gc
WS
WC
2Do
2Do
29
In these equations:
ks = 0 if the shell is gasketed;
kc = 0 if the channel is gasketed;
Ws = 0 if the shell is integral;
Wc = 0 if the channel is integral;
33 + * Do
32
h
1 * Do
hs
1+
E* h3
2
26
23
M s = k s s s P s + 6
25
The bending moment M s in the shell is obtained in the same
way:
6M
*h 2
where * is the effective ligament efficiency, which accounts for the tubesheet holes, the tube expansion depth ratio, and for possible unperforated pass-partition lanes.
This primary bending stress is limited to 2S: 2S.
Calculate the shear stress at periphery of tubesheet:
Do
=
Ps Pt
4h
where:
in the shell: s =
with
2 Mc
C=
33 + *
= 1.112 when the tubesheet
8
3
= 0.866
4
is simply supported
when the tubesheet
is clampled
0.75 2
1.0
T=F
2 Ms
ts
P
S
G
2
P
S
*
P
S
dt
P
dt
P
tr 0.42 sq 0.50
This formula is derived from the classical circular plate formula see Note 2 of III-5.
ho = C
1. The original TEMA formula 6th ed., 1978 was written for
U-tube tubesheets:
G
2
G
3
tr = 1 0.907
Comparison to Tema
sq = 1 0.785
with
P
S
T=F
2. The new TEMA formula appeared for the first time in 1988
7th ed. and is still valid in the 1999 8th ed.
tc
0.75 =
C=
Table 1 Comparison of TEMA, ASME, CODAP, and EN 13445 tubesheet thickness for 4 U-tube Heat Exchangers mm
Numerical Comparisons
Classical circular plate, using the ASME ligament efficiency * and values = 1.5 and 2.0.
TEMA: old formula 6th ed., and new formula 8th ed..
ASME: old method Appendix AA 2001 Edition, and new
method UHX 2004 Edition presented in this paper using,
respectively, = 1.5 and = 2.0.
CODAP and EN 13445: use of ASME new method, with
= 2.0 or 3.0. In these two codes:
if the yield stress controls safety factor 1.5 applied on
yield stress: f = S and = 2.0.
if the ultimate strength controls safety factor 2.4 on ultimate strength, instead of 3.5 in ASME Section VIII
Div. 1: f = 1.5S and = 3.0.
These trends need to be confirmed by a set of about 10 examples, representative of the configurations used in the industry.
Conclusions
The following items must be outlined.
1 A unique analytical treatment has been developed to cover
the various configurations of U-tube tubesheets. This treatment is in line with the treatment of fixed and floating
tubesheet heat exchangers, which are currently covered in
UHX rules of ASME Section VIIIDiv. 1.
2 This approach accounts for the behavior of the heat exchanger by considering the junction of the tubesheet with
shell and channel, which was no covered in Appendix A
when the tubesheet was integral configuration a or gasketed configuration d both sides.
Configurations c and f, where the gasketed tubesheet is not
extended as a flange, is now covered.
3 Numerical comparisons show that these new ASME rules
i =
4 121 i2
Di + titi
ki = i
i =
W s = H Ps + P s
which leads to:
Wgs =
Eiti3
61 i2
Di2
4Eiti
Ai =
with:
Vs =
Gs Cs
Cs
Cs
Bs Vs
Bs
a
2
2
2 Gs
Nomenclature
Cs
Bs Vs
2as
as
Ps
2
i
2
kii2
Gs2
4
Gs
a
2
CsCs Gs
Bs + asVsas a
4
h
Eh3
ln K a = aM a + acM c + acQc
+ MPc
12
2
acVcac a +
CsCs Gs
4
MPs asVsas a
A1
where the third term has already been calculated in Sec. 3.5, part
a.
Similarly the fifth term writes.
5th term =
a3
s 1s2 + 1Ps
4
where: s =
as Gs
=
a Do
Cs Gs
Ws
2Do
1 *
c + ELnK
E*
A2
M * = M TS +
Cs Gs
Cc Gc
Ws
Wc
2Do
2Do
F=
1 *
E ln K
E*
B1
B2
Cc
ac
Bc Vc with: Vc = Pc .
2ac
2
CcCc Bc
Eh3
ln K a = aM a
Bc + MPc
12
4
acVcac a +
CsCs Gs
Bs
4
MPs asVsas a
Following the procedure explained in Appendix A, we obtain
Gc Gs
Wmax
2Do
B3
where
Wmax = MAXWs,Wc.
References
1 Osweiller, F., 2000, Tubesheet Heat Exchangers: New Common Design Rules
in UPV, CODAP, and ASME, ASME J. Pressure Vessel Technol., 122, pp.
317324.
2 Gardner, K. G., 1969, Tubesheet Design: A Basis for Standardization, Pressure Vessel Technology, 1969 Delft Conference, pp. 621648.
3 Soler, A. I., 1984, Mechnical Design of Heat Exchangers, Arcturus, P.O. Box
606, Cherry Hill, NJ 08003, p. 1047.
4 Osweiller, F., 1999, U-Tube Heat Exchangers, A Comparison of Code Design
Rules, PVP, Vol. 385, ASME Pressure Vessel and Piping Conference, Boston,
pp. 109124.
5 Osweiller, F., 1986, Analysis of TEMA Tubesheet Design Rules, Comparison with up-to-date Code Methods PVP Vol. 107 ASME Pressure Vessel and
Piping Conference, Chicago, pp. 19.