Method of Statement for Pressure Testing Procedures

Purpose
This procedure outlines the necessary actions and safety practises for pressure testing all
new sprinkler piping Wafer Test 2B- Level 2

Responsibility
Plumbing Work Foreman, Pipe Fitters, Construction Co-ordinator, Project Engineer, Site
Supervisor, Project Manager & Safety Officer

Discussion
In order to ensure the integrity of the new pipeline in and around the area, the contractor
will perform a pressure testing. The pressure testing procedures adopted the
recommended standards and practises. The procedures also outline proper safety practises
that must be followed in order to minimize risks.

Requirements
Tools and Equipment
All personnel within test area shall be required to wear eye and hearing Personnel
Protection Equipment (PPE). Hard Hat, safety shoe and dust mask.
Quick Couplings, Hydraulic Pressure Portable Pump set, Pressure Gauge and Non-return
Check Valve.

Ensuring Safety of Work Site

Hydraulic testing can be dangerous and should be performed with caution and careful
attention to all safety procedures. To ensure the safety of all workers, the following safety
precaution must be completed prior to conducting the pressure testing:
1. Notify system owner or personnel of the area to be avoided due to risks during
pressure testing.
2. Ensure that no high pressure testing occur in the work place.
3. Ensure personnel conducting the test stand behind a barrier during pressurization.
4. Mark-off and barricade the work area.
Results: After following the above procedures, the necessary steps to ensure safety will be
complete.

Conducting the Pressure Test

To conduct a pressure test of new pipelines at Clean Room Level 3-Support A, complete the
following steps:
HYDRAULIC TEST
1. Identify the maximum test pressure to be used (200 PSI), which is enough for the
system as the maximum pressure of the system range around 175 PSI.
2. Identify the steel pipe to be tested.
3. When possible, identify the maximum area tested.
4. Examine all connections prior to the test to ensure proper tightness.
5. Determine the pressure rating for all connected fittings and devices to ensure they
are rated for the maximum test pressure.
6. Place a Blind Flange / Plug or other suitable cover on all openings at pipelines that
are not closed off by valves.
7. Plug all test, drain and vent ports that are not required for the test.
8. If the section of pipe being tested is isolated from other sections by in-line valves,
ensure the portion not being tested is open to the atmosphere.
9. Apply a preliminary test pressure of 25 psi by using a portable Hydraulic Pressure
Portable Pump set, or as directed by the Project Engineer.
NOTE: this pressure should be held for a minimum of 10 minutes to allow for the
location of any major leaks. If leaks are detected during this step, or at any time
during the test, relieve the pressure and consult the Project Engineer for instruction.
10. Apply the test pressure in increments of 25 psi until the maximum test pressure is
reached (200 PSI). While filling pressure at the pipeline, release the air lock at the
end drain valve. Slowly flushed the pipe and released the air bubble until the water
has a clear flow. Closed the Drain Valve and built up the pressure until 200 PSI. Hold
pressure for 5 minutes at each 25 psi increment before adding more pressure.
11. Hold the maximum test pressure for 4 Hours.
12. Obtain confirmation of a successful test by the System Owner/ Caverion Personnel
after 4 hours time period.
13. Remove the pressure, with caution to avoid escaping air stream, debris and high
decibel noise level.
14. Complete the appropriate following forms Pressure/Leak Testing Sheet and
recorded the test data and place them in the appropriate engineering files as
specified by the Project Engineer.
Results After completing these steps, pressure testing is completed. Once the test is
successfully completed, then the new pipeline is ready for connection.