System Voltage

Phase
Type of Motor
Motor Size
Motor Code
Motor Efficiency
Motor RPM
System P.F
Application of Motor

415
Volt
3 Phase 3
3 Phase Induction
3.73
5
HP
A
80%
750
0.8
Control of Restive & Solid State Load with optocoupler Isolation

Place of Over Load Relay

In the line (Putting the overload before the motor)

Motor Torque / Current

Motor Rated Tourque (Full Load):
Motor Rated Tourque (Full Load):
Motor Starting Torque:
Lock Rotor Current IL(Min):
Lock Rotor Current IL(Max):
Motor Starting Current :
Motor Full Load Current (Line):
Motor Full Load Current (Phase):

35
47
142
7
22
45
6
4

lb-ft
Nm
Nm
Amp
Amp
Amp
Amp
Amp

(5252xHp/RPM)
(9500xKw/RPM)

19
11

Amp
Amp

(3 x full Load Current )

(1.75 x full Load Current )

52
16

Amp
Amp

(8 x full Load Current )

(2.5 x full Load Current )

3
4

Amp
Amp

Amp

AC12
39
6

Amp
Amp

(6 to 7 x Full Load Current)

Fuse (As per NEC 430-52)

Non-Time Delay Fuse (Max)
Time Delay Fuse (Max)

Circuit Breaker (As per NEC 430-52)

Instantaneous Trip Circuit Breaker (Max)
Inverse Time Circuit Breaker (Max)

Over Load Relay Setting

Relay Min (70% of FLC Phase):
Relay Max (120% of FLC Phase):
OR
Relay Setting (100% of FLC Line):

Contactor
Type of Contactor:
Making / Breaking Capacity of Contactor:
Main Contactor (100% of FLC Line):

3.31
3.7

4.6
0.37
2.95
1 Phase
3 Phase
HP
KW
Single Phase
3 Phase Induction
Synchronous
Wound Rotor
Direct Current

Application
Non-Inductive or Slightly Inductive ,Resistive
Load
Slip Ring Motor
Squirrel Cage Motor
Rapid Start / Stop
Switching of Electrical Discharge Lamp

Contactor

Making Cap

AC1

1.5

AC2
AC3
AC4
AC5a

4
10
12
3

Switching of Electrical Incandescent Lamp

AC5b

1.5

Switching of Transformer
Switching of Capacitor Bank
Slightly Inductive Load in Household or
same type load
Motor Load in Household Application
Hermetic refrigerant Compressor Motor with
Manual O/L Reset
Hermetic refrigerant Compressor Motor with
Auto O/L Reset
Control of Restive & Solid State Load with
optocoupler Isolation
Control of Restive Load and Solid State with
T/C Isolation
Control of Small Electro Magnetic Load (
<72VA)
Control of Small Electro Magnetic Load (
>72VA)

AC6a
AC6b

12
12

AC7a

1.5

AC7b

AC8a

AC8b

AC12

AC13

10

AC14

AC15

10

In the line (Putting the overload before the motor same as in DOL)
In the windings (overload is placed after the Winding Split in to main and delta Contactor)

Code
A
B
C
D
E
F
G
H
I

Min
1
3.15
3.55
4
4.5
5
2.6
6.3
7.1

Max
3.14
3.54
3.99
4.49
4.99
2.59
6.29
7.09
7.99

1
1

K
L
M
N
P
R
S
T
U
V

8
9
10
11.2
12.5
14
16
18
20
22.4

8.99
9.99
11.19
12.49
13.99
15.99
17.99
19.99
22.39

Jignesh.parmar
www.electricalnotes.wordpress.com
jiguparmar@yahoo.com

d State Load with optocoupler Isolation

System Voltage
Phase
Type of Motor
Motor Size
Motor Code
Motor Efficiency
Motor RPM
System P.F
Application of Motor

415
Volt
3 Phase 3
3 Phase Induction
10
HP
A
100%
600
0.8
Non-Inductive or Slightly Inductive ,R

load before the motor)

Place of Over Load Relay

In the windings (overload is placed a

Motor Starting / Full Load Current

(5252xHp/RPM)
(9500xKw/RPM)

Motor Rated Tourque (Full Load)

Motor Rated Tourque
Motor Starting Torque
Lock Rotor Current IL(Min):
Lock Rotor Current IL(Max):
Motor Starting Current :
Motor Full Load Current (Line):
Motor Full Load Current (Phase):

(6 to 7 x Full Load Current)

88
119
356
14
44
39
13
7

lb-ft
Nm
Nm
Amp
Amp
Amp
Amp
Amp

39
23

Amp
Amp

Fuse (As per NEC 430-52)

(3 x full Load Current )
(1.75 x full Load Current )

3
2

Non-Time Delay Fuse (Max)

Time Delay Fuse (Max)

(8 x full Load Current )

(2.5 x full Load Current )

8
3

Instantaneous Trip Circuit Breaker (Max)

Inverse Time Circuit Breaker (Max)

Circuit Breaker (As per NEC 430-52)

104
32

Amp
Amp

5
9

Amp
Amp

Amp

AC1
19
8
8
4

Amp
Amp
Amp
Amp

Over Load Relay Setting

Relay Min (70% of FLC Phase):
Relay Max (120% of FLC Phase):
OR
Relay Setting (58% of FLC Line):

Contactor
Type of Contactor:
Making / Breaking Capacity of Contactor:
Main Contactor (58% of FLC Line):
Delta Contactor (58% of FLC Line):
Star Contactor (33% of FLC Line):

Transient Time Delay Setting

3.31
3.7

30ms

4.6
0.37
2.95

delta Contactor)

3.14
3.14

Jignesh.parmar
www.electricalnotes.wordpress.com
jiguparmar@yahoo.com

10

ctive or Slightly Inductive ,Resistive Load

ndings (overload is placed after the Winding Split in to main and delta Contactor)

(5252xHpxRPM)
(9500xKw/RPM)

(3x Full Load Current)

(3 x full Load Current )

(1.75 x full Load Current )

3
2

(8 x full Load Current )

(2.5 x full Load Current )

8
3

(1/3 Full Load Current)

(1/3 Full Load Current)
(1/3 Full Load Current)

(Start,Transition,Running)
(Running)
(Start)

Single Phase
3 Phase Induction
Synchronous
Wound Rotor
Direct Current

Time Delay Fuse

300%
300%
300%
150%
150%

Non-Time Delay Fuse

175%
175%
175%
150%
150%

Instantaneous Trip
800%
800%
800%
800%
200%

Inverse Time
250%
250%
250%
150%
150%

ARRANGEMENT OF MAIN CONTACTOR & AUXILIARY CONTA

MAIN CONTACTOR
1 NO
1

13

14

AUXILIARY
1 NC

NO:13-14

21

22

3NO + 1NC

NC:21-22

13

33

14

34

NO:13-14, 33-34, 43-44

NC:21-22

1 NO + 1NC

2 NO + 1NC

2NO + 2NC

13

21

13

21 43

31

13

21 31

14

22

14

22 44

32

14

22 32

NO:13-14

NO:13-14, 43-44

NO:13-14, 43-44

NC:21-22

NC:21-22, 31-32

NC:21-22, 31-32

2 NO + 3NC

2 NO + 1NC

2NO + 2NC

13

21 31 41 53

13

43

53

21 31

53

61 71

14

22 32 42 54

14

44

54

22 32

54

62 72

NO:13-14, 53-54

NO:13-14, 43-44, 53-54

NO:53-54. 83-84

NC:21-22, 31-32, 41-42

NC:21-22, 31-32

NC:61-62, 71-72

2 NO + 2NC

1NO + 3NC

13

21 31 43

13

21 31

14

22 32 44

14

22 32

NO:13-14, 43-44

NO:13-14

NC:21-22, 31-32

NC:21-22, 31-32, 41-42

UXILIARY CONTACTOR
AUXILIARY CONTECTOR
3NO + 1NC

1NO + 1NC

43

21

44

22

21

13

22

14

NO:13-14, 33-34, 43-44

NO:13-14

NC:21-22

NC:21-22

2NO + 2NC

1NO + 1NC

43

43

31

44

44

32

NO:13-14, 43-44

NO:43-44

NC:21-22, 31-32

NC:31-32

2NO + 2NC

2NO + 2NC

83

53

61 71

83

84

54

62 72

84

NO:53-54. 83-84

NO:53-54, 83-84

NC:61-62, 71-72

NC:61-62, 71-72

1NO + 3NC
41

42

NO:13-14

NC:21-22, 31-32, 41-42

SUMMARY OF CONTACTOR
MAIN CONTACTOR: 1-2, 3-4, 5-6
AUXILARY CONTACTOR: (NO) : 13-14, 33-34, 43-44, 53-54, 83-84
AUXILARY CONTACTOR: (NC) : 21-22, 31-32, 41-42, 61-62, 71-72

NB: You can easily identify Whether Contactor is NO , NC from

above Summary