Polyphase Meter
Chapter 7 - Installation
M120 001 7S
5.2007
A1700 Chapters
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Chapter 5
Chapter 6
Chapter 7
Chapter 8
Chapter 9
Introduction
Overview
Hardware
Communications
Input/Output
Installation
Software Support
IEC 870 Meter (Special)
T. L Compensation (Special)
M120 001 1
M120 001 2
M120 001 3
M120 001 4
M120 001 5
M 120 0016
M120 001 7
M120 001 8
M120 001 9
Date
14/8/2008
_______________________________________________________
CONTENTS
1
SCOPE ............................................................................................................................... 3
FOREWORD ...................................................................................................................... 4
INSTALLATION ................................................................................................................. 9
5.1
5.2
5.3
5.4
5.5
5.5.1
5.5.2
COMMISSIONING............................................................................................................ 11
7.1
7.2
7.3
8.1
8.2
8.3
9.1
9.2
10
11
HAZARDOUS SUBSTANCES......................................................................................... 15
11.1
11.2
Battery .............................................................................................................................. 15
Liquid Crystal Display ....................................................................................................... 15
Figures
Figure 1:
Figure 2:
Figure 3:
Figure 3a:
Figure 4:
Figure 5a:
Figure 5b:
Figure 5c:
Installation Instructions
______________________________________________________________________________
Installation Instructions
1
SCOPE
This Chapter covers the installation of all versions of A1700 meters.
For information on installing modules, refer to Chapters M120 001 4 (Communications) and
M120 001 5 (Input/output).
Before installing an A1700 meter Check the meter type is correct for the installation.
Read Section 2 (Health and Safety) and Section 3 (Safety Issues) of this Chapter.
FOREWORD
Installation Instructions
______________________________________________________________________________
SAFETY ISSUES
WARNINGS
Live parts
The A1700 meter is provided with a 'terminal cover plate' that should always be fitted
on installation. The terminal cover plate provides protection for the main terminals
whilst, for example, modules are being installed. Only if the terminal cover plate is in
place should any attempt be made to remove the meter terminal cover unless all
supplies have been isolated. Failure to follow this instruction may result in electrical
shock or death.
Live parts will be exposed when the terminal cover plate or the main cover is removed.
An optional PP3 rechargeable NiMH battery for read without power may be fitted under
the meter terminal cover. The battery will be connected to either neutral (3 phase 4
wire meters) or B phase (3 phase 3 wire meters). All supplies connected to the meter
must be isolated before any attempt is made to fit or remove the battery and its
container. Failure to follow this instruction may result in electrical shock or death.
Removal of the main cover invalidates the certification of certified meters.
Direct connected meters have electrical connections between the measured voltage
terminals and measured current terminals.
CT connected meters have electrical connections between the measured voltage
terminals.
Warning Labels
A warning label is fixed to the meter, on the top of the terminal cover plate.
The label contains an exclamation mark in a black triangle, to indicate that reference
should be made to the manual.
The label also contains the words "live parts exposed when this cover is removed".
Further warning labels will be fitted where other optional features are present.
Battery Warnings
The meter contains a Lithium manganese dioxide battery. This battery is completely
safe under normal conditions. However, it must never be recharged, disassembled,
heated above 100 C, incinerated, or have the contents exposed to water.
Fire, explosion or severe burns may result if these instructions are disregarded.
In the interests of safety, environmental protection and possible legislation, Lithium
batteries require careful disposal.
Before arranging for the disposal of these cells, users should satisfy themselves that
the proposed means of disposal is both safe and compliant with local legislation
requirements.
continued.......
WARNINGS (continued)
Elster Metering Systems would like to draw the user's attention to the International
Standard for Lithium Batteries - IEC 60084-4. - which gives further information about
the handling, storage, transport and disposal of lithium cells.
Elster Metering Systems should be contacted by the user should difficulties arise in
arranging proper disposal. They will, if practical, help the user identify safe disposal
means.
The NiMH PP3 battery for read without power is not classified as hazardous waste,
but disposal of these batteries should be in line with local legislation.
The battery must not be disassembled, opened, short - circuited, heated above
+100 C or incinerated. It should not be charged by any other means than installation
into the meter.
Modules
Only modules of the appropriate type and supplied by Elster Metering Systems
should be inserted into the two A1700 meter module apertures. Inappropriate use of
these apertures could result in contact with hazardous voltage. See Chapters M120
001 4 and M120 001 5.
continued.......
Installation Instructions
______________________________________________________________________________
WARNINGS (continued)
Configuration 2 - 3
elements
3ph 4w
3ph 3w (Note 1)
Note 2: For this configuration
the yellow phase failure should
be disabled and the phase fail
threshold reduced to about
40%.
Configuration 3 - 2
elements
3ph 3w
The pulse value of the test indicator is that marked on the nameplate regardless of the
power system to which the meter is connected. This means that the pulse rate of the
test indicator at Imax will be less for systems not using all elements.
UNUSED TERMINALS
Note 1: (See configuration table above).
Meters installed with these configurations will have unused main terminals.
To avoid accidental or fraudulent contact with these unused terminals, it is strongly
recommended that either:
1. Full terminal covers without cut-outs are used
2. If terminal covers with cut-outs or short terminal covers are used, then suitable
insulated blanking plugs are fitted into used terminals
IEC 62053 - 22
IEC 62053 - 23
IEC 62052 - 11
General Requirements
IEC 62053 - 61
EN 50470 1-3
The user can therefore be confident that, provided the guidelines and instructions are
properly followed, all units installed will satisfy the requirements for residential, commercial
and light industrial premises.
Elster Metering Systems holds on record the appropriate Declaration of Conformity, and
supporting documentation, against which the CE mark is affixed.
Devices for metering and billing electrical energy described in this manual are supplied for
use in a Fixed Installation only. Devices described are a component of a system only and
therefore outside the scope of European Directives 2002/95/EC RoHS (Restriction of the
Use of Certain Hazardous Substances in Electrical Equipment) and 2002/96/EC WEEE
(Waste Electrical and Electronic Equipment).
Installation Instructions
______________________________________________________________________________
INSTALLATION
5.1
5.2
Handling
In its container the equipment is very robust and no special handling precautions are
required. Some care should be taken when the equipment is unpacked to avoid marking
or scratching it.
5.3
Storage
If the equipment is not required for a prolonged period, the meter should be returned to
its original packing (including plastic bag) and stored in a dry place.
Storage temperature:
-25 C to +70 C
Humidity:Annual mean 75% (for 30 days spread over one year, 95%)
5.4
Installation Site
The site should be free from excessive vibration and preferably have a clean, dry
atmosphere.
For optimum viewing of the display the meter should be mounted at eye level and within
30 of the vertical.
Avoid mounting the meter in direct sunlight.
Note that the meter is constructed to BS EN 61010 -1 Safety Class II (All Insulated) and
that no Safety Earth is required.
5.5
5.5.1
Mechanical
1. The meter must be securely fixed to the wall using all three fixing positions. (See
Figure 3). The top fixing can be used in three positions
2. The current terminals will accept a cable size of 35 sq. mm maximum. The screws
are M6 pinch screws and should be tightened to a torque of 2.2 N m (minimum), 2.8
N m (maximum)
3. The voltage terminals (for transformer connected meters) will accept a cable size of 5
sq. mm maximum. The screws are M3 pinch screws, which should not be tightened
more than 0.45 N m
4. The auxiliary terminals will accept a cable size of 1.5 sq. mm maximum. The screws
are M2.5 pinch screws, which should not be tightened more than 0.34 N m. In order
not to stress the retainer inside the terminal the cable size must not be less than 0.4
sq. mm minimum. Single strand wire is recommended but if multi strand wire is used,
it must not be folded prior to insertion into the terminal
10
5. An appropriate fuse must protect any auxiliary output circuits that are connected to
an a.c. supply
6. For direct connected meters, ensure that the voltage connection links are correctly
positioned
7. Check that all screws are tight
8. Fit the terminal cover plate and terminal cover, See Figure 3 (standard terminal
cover), Figure 3A (short terminal cover and DIN standard accessories terminal
cover)
5.5.2
Keep a.c. circuits and d.c. circuits separated by a minimum of 50mm where possible
Where a.c. and d.c. circuits must cross, do so at right angles to each other
The cables for each circuits must be bunched together to minimise the loop area
enclosed
The cables for the relay outputs and auxiliary inputs must use a twisted pair
Where the environment is electrically hostile screened, twisted pair cable may be
required. The screen must be connected to earth at one point only
Ancillary equipment must also be CE marked
If interposing relays are used (a.c. or d.c.) then these must be correctly and
adequately suppressed
WARNINGS
Cables for the auxiliary terminals should be routed straight down or routed sideways
using the two knock-outs in the terminal cover. They should not cross the centre line.
Cables at potential greater than 40V should remain segregated from those at lower
voltages.
The Installer is responsible for ensuring that all connected cables are adequately rated
for the application and all voltage and signal circuits are adequately protected by fuses.
It is recommended that direct connected meters are protected by fuses equal to the
meter rating i.e. 100A fuse for a 100A meter. Failure to do so may result in damage or
fire.
Installation Instructions
______________________________________________________________________________
TERMINAL ARRANGEMENTS
Figure 1 shows the general terminal arrangements of the meter.
The terminal functions are as follows: a.
b.
c.
d.
Terminal 1, 2 & 3
Terminal 4, 5 & 6
Terminal 7, 8 & 9
Terminal 10 &11
Phase A
Phase B
Phase C
Neutral
COMMISSIONING
7.1
Initial Checks
Check that the supply rating on the nameplate and the meter configuration agree with the
system supply being used.
Check that the connections shown on the connection diagram agree with terminal block
arrangement.
Check that the wiring connections are correct and that there is no danger of the low voltage
signal circuit coming into contact with high voltages.
7.2
Power on
WARNINGS
Live terminals will be exposed if the terminal cover and terminal cover plate are
removed.
The circuit board under the main cover may be at line potential. Contact with this circuit
board may result in electrical shock.
11
12
7.3
System Test
The liquid crystal display on the meter should immediately show data. The meter may
then start to autocycle through any register data programmed for the autocycle mode.
Two indicators, in the form of pulsing LEDs are provided. The right indicator monitors
active energy and left indicator monitors reactive energy.
The LED's will be continually 'ON' if the connected active/reactive load is below the
anti-creep threshold, but will pulse at a rate proportional to load if above that level.
8.1
Battery Installation
1.
2.
3.
If meter commissioning is required before the Battery Housing is fitted, this should
be carried out first. However all meter supplies must be isolated again before
proceeding to the next stage (See Section 3 on Safety Issues)
4.
Plug the lead from the Battery Housing into the four pin socket in the terminal block
(See Figure 4) making sure it clicks into place. Note that the connector is
mechanically polarised
5.
Hang the Battery Housing on the terminal cover screw fixing bosses (See Figure 4)
6.
If the battery is known to be charged, the battery function can now be tested (See
Section 8.2)
If the battery is discharged, then it should be connected to the energised meter for at
least 48 hours before conducting the battery function test
Installation Instructions
______________________________________________________________________________
8.2
8.3
With all meter supplies removed, press the display pushbutton and keep it pressed
until the display activates (in about 2 seconds). Note that during this 2 second period
the red test indicators will be on
2.
Further presses of the display pushbutton will cause the display to step through the
normal display list (default and consumer displays)
3.
Once the battery operation has been activated, data can also be read via the optical
communications port using a PC and probe
4.
If, after 30 seconds, the display pushbutton has not been pressed or the optical port
has not been used, battery operation will be deactivated
9.1
2.
3.
4.
Using the cable supplied, push the connector into the mating socket (See Figure 4) in
the terminal block until it clicks into place
5.
Connect the cable with the brown identifier to the live terminal of the auxiliary supply
via a suitable fuse (Auxiliary voltage surge at switch on 4A for 0.002 seconds)
6.
Connect the cable with the blue identifier to the neutral terminal of the auxiliary power
supply
7.
Note that the routeing for the cables should follow the EMC guidelines in Section 5.2.2
8.
When the installation has been completed commissioning can commence. Note that
the meter will not function if the auxiliary power supply is not energised.
13
14
9.2
Technical Data
Auxiliary Voltage Operating Range
Minimum:
70V
Maximum:
265V
Frequency:
50Hz or 60Hz
Burden
Single phase:
1.9W 4.17VA
Surge current
Auxiliary voltage surge current at switch-on:
Insulation
Between
a) The auxiliary voltage and the measurement voltage:
b) The auxiliary voltage and the measurement current:
c) The auxiliary voltage and relay outputs:
External cable supplied for the auxiliary voltage connection: 4kV a.c. for 60 seconds
10
Installation Instructions
______________________________________________________________________________
11
HAZARDOUS SUBSTANCES
11.1
Batteries
If the main cover is removed from the meter then a Lithium manganese dioxide battery
will be exposed. An optional PP3 Nickel Metal Hydride battery is also used to support
Read Without Power.
These batteries are completely safe under normal conditions. However, they must never
be recharged except in accordance with Manufacturer instructions, disassembled, heated
above 100C, incinerated, nor have the contents exposed to water.
Fire, explosion or severe burns may result if these instructions are disregarded.
In the interests of safety, environmental protection and possible legislation, these
batteries require careful disposal.
Before arranging for the disposal of these cells, users should satisfy themselves that the
proposed means of disposal is both safe and compliant with local legislation
requirements.
Elster Metering Systems would like to draw the user's attention to the International
Standard for Lithium Batteries - IEC 60084-4. - which gives further information about the
handling, storage, transport and disposal of lithium cells.
The user should contact Elster Metering Systems should difficulties arise in arranging
proper disposal. They will if practical, help the user identify safe disposal means.
11.2
15
16
17
18
19
20
21
22
RL1 N/O
RL1/3 COM
RL3 N/O
RL2 N/O
RL2/4 COM
RL4 N/O
Optional Relays 1 to 4
Terminal 1, 2 & 3
Terminal 4, 5 & 6
Terminal 7, 8 & 9
Terminal 10 &11
Figure 1:
Phase A
Phase B
Phase C
Neutral
Terminal Arrangements
Installation Instructions
______________________________________________________________________________
Relay 1
Relay 2
Relay 3
Relay 4
Figure 2 :
Terminal Pair
a (Com)
18
21
18
21
b
17
20
19
22
17
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173.5
81
194.5
174.5
278.6
23.8
cable holes
5.5 dia x 6.3 deep
59.1
cable holes
9.0 dia x 31.5 deep
Cable entry
5.5dia
Figure 3:
140.0
150.0
208
19
Installation Instructions
______________________________________________________________________________
173.5
81
194.5
174.5
220
80
23.8
140
150
81.0
35.0
100.0
80.0
60.0 74.0
Figure 3a:
208
20
Figure 4:
Installation Instructions
______________________________________________________________________________
Display
OK
a.c.
Supply
OK
Check
Wiring/Fuses
Check
Wiring/Fuses
Repair
Aux
Equipt
Repair
Wiring
Y
Y
LED
Pulsing
OK
Current
Supply
OK
Relay
Output
OK
Aux
Equipt
OK
Y
Y
Relay
Wiring
OK
Meter
OK
Replace
Meter
Y
END
Figure 5a:
21
22
Meter
Registers
Reverse
Energy
LED
Pulses at
1
/3 Rate
LED
Not Pulsing
Any One
CT Connected
in Reverse
No Current
Applied
to Meter
Any of Two
Phases of Voltage
or Current
Connections are
Interchanged
(See Table 1)
Register
Reading is
Low
All Three CT
Connections are
Reversed. (LED
Pulses Full Rate)
Check Meter
Voltage Fuses
Any Two CT
Connections are
Reversed
(LED Pulses 1/3
Rate)
Check
Programming of
Register Cat.
VT Ratio
CT Ratio
CT Error
Reverse Phase
Sequence on
Voltage or Current
(See Table 2)
LED Pulses 1/2 Rate
Table 1
Voltage Connection Current Connection
A B C
A C B
B A C
A B C
C B A
A B C
A C B
B A C
C B A
B C A
C A B
A B C
A B C
A B C
Figure 5b:
Table 2
Voltage Connection
Current Connection
B C A
A B C
C A B
A B C
Standard Connections
Voltage: A B C
Current: A B C
A B C
A B C
Installation Instructions
______________________________________________________________________________
LED
Not Pulsing
LED
Pulses at
1
/2 Rate
No Current
Applied
to Meter
B Phase
Connection
Loose or Missing
Meter
Registers
Reverse
Energy
Both the CT
Connections are
Reversed
Check Meter
Voltage Fuses
Check
Programming of
Register Cat.
VT Ratio
CT Ratio
CT Error
Voltage Connection
A B C
A B C
A B C
Current Connection
C A
A C
A C
A C B
B A C
C B A
A C
A C
A C
Figure 5c:
Register
Reading is
Low
23