FW Pump

UNITS
Select the appropriate units for each parameter.

This worksheet must be filled before the PumpCalcs sheet and LineLoss sheet.
Changing the units after data has been entered will lead to conversion failures.
Parameter
Units for project
Temperature
#NAME?
Pressure
#NAME?
Density
Viscosity
#NAME?
Roughness
#NAME?
Length/Level/Head
#NAME?
Mass Flow
#NAME?
Flow
#NAME?
Velocity
#NAME?
Dynamic Pressure Loss
#NAME?
Power
#NAME?
Modifications to the master spreadsheet

Date
By
2003-01-10
MRL
Description
Major rewrite; change of sg to density; correction in conversions of head to pressure and vice-versa; also correction in calculation of K
values
2003-01-14
2003-01-20
2003-02-13
2003-03-10
2004-10-21
MRL
MRL
MRL
MRL
MRL
Corrected display of base unit for viscosity in LineLoss; added complete reference for K value calculations
Added two additional segments at the pump discharge for line loss calculations
Calculation of shut-off pressure corrected so no calculation take place unless a value is entered for the shut-off head
Added contraction, ennlargement and reducing tees to line loss calculation
Corrected the "Safety factor for slurry" in LineLoss sheet, should be calculated only on pipe friction loss. Added a "Safety factor for
fittings". Added notes to explain the difference in usage between the two factors. Changed the logic in the Slurry worksheet to minimize
the risk of inconsistencies between PumpCalcs, LineLoss and Slurry. Also added dimensionnal data for HDPE pipe as per ANSI/AWWA
C906 ("DR" schedules)
2005-11-10
2007-03-19
6/9/2009
MRL
AT
CB
Corrected the inside diameter for HDPE pipes ("DR" schedule) for nominal diameter 4 to 12" inclusively
Corrected the formula in E33, correction to use minimum flow to pro-rate DP
Add a check list worksheet, add Control Valve calculations and min flow control valve
Unit Conversion Table

Units
Allowed values
Base unit is first line
Secondary units are next
Index
Conversion factor
Multiply secondary unit by
factor to obtain base unit
Temperature
C
F
K
R
2
1
0.555555556
1
0.555555556
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Pressure
Pa
psi
kPa
kg/cm2
bar
The Index refers to the proper line in the range and is named UnitIndex
The Names refer to the allowed names and are named UnitNames. The selected name is found on the UnitIndex line of the range.
The Conversion factors are named UnitConv. The proper factor is found on the UnitIndex line of the range.
2
1
6894.8
1000
98064.74
100000
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Density
kg/m3
g/cm3
ton/m3
lb/USG
lb/IG
lb/ft3
6
1
1000
1000
119.8264
99.77633
16.018
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Viscosity
kg/m s
cP
lb/ft s
Poise
g/cm s
Pa-s
3
1
0.001
1.488164
0.1
0.1
1
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Rougness
mm
in
2
1
25.4
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Length
m
ft
in
cm
mm
2
1
0.3048
0.0254
0.01
0.001
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Flow
m3/s
m3/min
m3/hr
m3/day
ft3/s
ft3/min
ft3/h
ft3/day
USGPM
liters/sec
liters/min
liters/hr
7
1
0.016666667
0.000277778
1.15741E-05
0.02831685
0.000471948
7.86579E-06
3.27741E-07
6.30902E-05
0.001
1.66667E-05
2.77778E-07
Velocity
m/s
m/min
ft/s
ft/min
3
1
0.016666667
0.3048
0.00508
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Dynamic Pressure Loss 2

kPa/100 m
1
psi/100 ft
22.62059
bar/100 m
100
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Power
W
kW
hp
2
1
1000
746
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
Mass flow
kg/s
kg/min
kg/hr
kg/d
lb/s
lb/min
lb/hr
lb/d
7
1
0.01666667
0.00027778
1.1574E-05
0.4539
0.007565
0.00012608
5.2535E-06
#N/A
#N/A
#N/A
#N/A
Client
Project
Contr. No
Rev.
Date
#######
By
Chkd
App.
PROCESS DATA SHEET
CENTRIFUGAL PUMP DESIGN CALCULATIONS

Calculation No.
ITEM NUMBER
TITLE
FIRE WATER PUMP

OBJECTIVE
METHOD
REFERENCES
DESIGN CONDITIONS
Flow as per data sheet
Flow as per mass balance table
ft3/h
ft3/h
Data sheet
Calculated
257.2
0.8
1.3
16.2
CONFIRMATION
REQUIRED
ITEM
YES
NO
Max
Nor
Discharge Pressure - rated

Suction Pressure
NPSH Available
MAX Suction Pressure
psi (g)
psi (g)
ft
psi (g)
CONFIRMATION
REQUIRED
ITEM
YES
NO
CONCLUSIONS
Data sheet
Pump Differential Pressure
Hydraulic Power
Brake Power
Calculated
256.39
920.09
0.0
psi
kW
kW
\\vboxsrv\conversion_tmp\scratch_2\[255601832.xls.ms_office.xls]Design Notes
255601832.xls.ms_office - Cover
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PROCESS DATA SHEET
Calculation No.
ITEM NAME
ITEM NUMBER
PUMP TYPE
PFD NO.
P&ID NO.
FIRE WATER PUMP

0
0
0
0
Contr. No
CHECK LIST
All the reference document should be attached to the excel calculation in PDF.
Once the calculation is done, print the calculation in order to sign it and make it verify and sign by another engineer.
Scan the signed copy and put in the binder and the directory (T:\proj\...
...\4900_Process\49EB Calculation&design brief\).
There should only be one excel calculation in the directory, the last one.
For detailed engineering calculation should be in rev 00
Items
Cover page
Source of stream data
Destination pressure
Criteria and conception margin
Pipe sizing criteria
PFD and Mass Balance
P&ID
Isometrics(suction and discharge line)
Suction vessel Datasheet / drawing
Discharge vessel datasheet / Drawing
Heat exchanger, mixer datasheet (for pressure losses)
Pump curve
Pump datasheet
Comments :
Yes
No
Not
Applicable
Comments/Action
Comments :
Signature
Rev.
0
ther engineer.
culation&design brief\).
Comments/Actions
Date
10/18/2013
Client
0
Project
0
PROCESS DATA SHEET
Contr. No
Rev.
0
Date
10/18/2013

Calculation No.
ITEM NAME
ITEM NUMBER
PUMP TYPE
PFD NO.
P&ID NO.
FIRE WATER PUMP

0
REV. NO.
PA
255601832.xls.ms_office - Design Notes
DESIGN NOTES
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Contr. No.
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Date
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PROCESS DATA SHEET

PUMP DESIGN CALCULATIONS
Calculation No.
ITEM NAME
FIRE WATER PUMP
ITEM NO.
PFD NO.
P&ID NO.
ATMOSPHERIC PRESSURE
psi (a)
Flowrate
Fluid Name
14.7
MINIMUM
NORMAL
RATED
ft3/h
0.0
44114.0
66171.0
D) FIXED PRESSURE (DISCHARGE)
Pumping Temperature (PT)
Vapour Pressure at PT
NORMAL
Discharge Vessel Pressure (Note 4)
psi (g)
35.0
50.0
65.0
60
Liquid Level (Ref. to grade) (Note 4)
ft
40.0
40.0
40.0
ft
37.5
37.5
37.5
psi
16.2
16.2
16.2
psi (g)
51.2
66.2
81.2
psi
0.0
68.9
155.0
(A) Exchangers
psi
0.0
0.0
0.0
(B) Orifice
psi
0.0
0.0
0.0
(C) Mixer
psi
0.0
0.0
0.0
(D) Miscellaneous
psi
0.0
0.0
0.0
psi
0.0
0.0
0.0
psi (a)
14.09
Static Head (Ref. to Pump C/L)
Density at PT
lb/ft3
62.2
Static Pressure
Viscosity at PT
lb/ft s
0.000672
Solids Contents
wt%
0%
Total Disch. Fixed Pressure

E) VARIABLE LOSSES (DISCHARGE)
Line Losses Before Control Valve
MINIMUM
Pump Capacity at PT
ft3/h
NORMAL
RATED
44114
66171.00
% Overdesign
Equipment Losses Before Control Valve (Note 1)
50%
A) FIXED PRESSURE (SUCTION)

Suction Vessel Pressure (Note 3)
psi (g)
0.0
0.0
0.0
Control Valve Pressure Drop
Liquid Level (Ref. To Grade) (Note 3)
ft
40.0
10.0
10.0
Equipment Losses After Control Valve (Note 1)
Pump Centerline Elevation (Ref. To Grade)
ft
2.50
Line Losses After Control Valve
psi
0.0
9.3
21.0
Static Head (Ref. To Pump C/L)
ft
37.5
7.5
7.5
(A) Exchangers
psi
0.0
0.0
0.0
psi
16.2
3.2
3.2
(B) Orifice
psi
0.0
0.0
0.0
psi (g)
16.2
3.2
3.2
(C) Mixer
psi
0.0
0.0
0.0
(D) Miscellaneous
psi
0.0
0.0
0.0
psi
0.0
78.2
176.0
51.2
144.4
257.2
16.2
2.2
0.8
Static Pressure
Total Suction Fixed Pressure
B) VARIABLE LOSSES (SUCTION)
Total Disch. Var. Losses
Line Losses
psi
0.0
0.6
1.3
Equipment Losses (Notes 1)
psi
0.0
0.5
1.1
Miscellaneous Losses (Note 1)
psi
0.0
0.0
0.0
Discharge Pressure from typical pump curve
psi (g)
Total Suction Losses
psi
0.0
1.1
2.4
Discharge Pressure from vendor
psi (g)
psi (g)
16.2
2.2
0.8
Suction Pressure
psi (g)
Pump Suction Pressure
C) NPSHA
F) DIFFERENTIAL PRESSURE AND TDH
Overplus
psi
Differential Pressure
psi
35.0
142.3
256.4
Total Dynamic Head
ft
81.0
329.3
593.4
Pump Suction Pressure
psi (a)
15.5
Vapour Pressure
psi (a)
14.1
Net Press. Over Vapour Press.
psi (a)
1.4
Max Suction Pressure
NPSH (Calculated)
ft
3.3
Max Suction Liquid Level (Ref. to Grade)
Safety Margin
ft
2.0
NPSHA
ft
1.3
NPSHR (Note 6)
ft
NOTES
G) SHUT-OFF PRESSURE
psi (g)
0.0
ft
40.0
Static Head (Ref. to Pump C/L)
psi (g)
16.2
Max Suction Pressure
psi (g)
16.2
Shut-Off Head from typical pump Curve
psi (g)
308.4
Shut-Off Head from Vendor
psi (g)
Shut-Off Pressure
psi (g)
324.6
H) POWER
1. Equipment allowable pressure drops are entered under the normal

columns and then the rated pressure drops are calculated based on the ratio
of the square of the flows.
Hydraulic Power
2. Conditions for normal flow are based on normal operating pump head,
calculated from from rated flow and head and pump shutoff head
Brake Power
3. Use minimum for Rated case and maximum for Minimum case. Normal
case is as seems appropriate.
257.2
kW
Estimate Efficiency
920.1
Efficiency from vendor
88861199
%
kW
0.0
I) CONTROL VALVE SPECIFICATION

Ratio of Control Valve dP/Line Loss dP
4. Use maximum for Rated case and minimum for Minimum case. Normal
case is as seems appropriate.
Ratio of Control Valve dP/Total Disch. Var. Loss
5. For no control valve or variable speed pump, write 0 for control valve
pressure drop at rated flow. Pump Head will be calculated automatically as
required.
Static Pressure
Static Head (Ref. to pump CenterLine)
0.00
0.00
ft
NA
NA
1.0
psi
NA
NA
NA
Pressure Upstream Valve
P1
psi (g)
NA
NA
NA
Pressure Dowstream Valve
P2
psi (g)
NA
NA
NA
NA
NA
NA
Control Valve CV
Rangeability (CV Max/CV Min)
NA
SPECIAL NOTES :
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Contr. No.
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Date
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Calculation No.
Item Name
FIRE WATER PUMP
Item No.
RATED FLOW HYDRAULIC CALCULATIONS - SUCTION AND DISCHARGE

Piping Section
Segment
Line No.
P&ID Number
Nominal Pipe Size
SUCTION
in
Pipe Schedule
Pipe ID
in
Roughness
in
Pipe ID
mm
m2
Pipe X-Sectional Area
Roughness
mm
Pipe Length
ft
Flow Factor
Flow Rate
ft3/h
FITTINGS
90 Elbow - Std. (R/D=1), Screwed
90 Elbow - Std. (R/D=1), Flanged/Welded
90 Elbow - LR. (R/D=1.5), All
Mitred Elbow, 1 Weld (90 Angle)
Mitred Elbow, 2 Welds (45 Angle)
Mitred Elbow, 4 Welds (22.5 Angle)
45 Elbow - Std. (R/D=1), All
45 Elbow, L-R (R/D=1.5), All
Tee - Used as Elbow, Std., Screwed
Tee - Used as Elbow, L-R, Screwed
Tee - Used as Elbow, Std., Flanged/Welded
Tee - Used as Elbow, Stub-in Type
Tee - Run-Though, Std., Screwed
Tee - Run-through, Std., Flanged/Welded
Tee - Run-through, Stub-in Type
Gate/Ball/Plug, Full Line Size, Beta=1.0
Gate/Ball/Plug, Reduced Trim, Beta=0.9
Globe Valve, Std.
Globe Valve, Angle or Y-type
Diaphragm Valve, dam type
Butterfly Valve
Check Valve - Lift type
Check Valve - Swing type
Check Valve - Tilting Disk type
Pipe Entrance (i.e. Vessel Outlet)
Pipe Exit (i.e. Vessel Inlet)
Custom fitting, enter K value associated with pipe size
Reducing tee, flanged or buttweld, through run
Number of items above
Reducing tee, flanged or buttweld, as elbow
Reducer (K1=small dia, K2=large dia)
Enlargement (K1=small dia, K2=large dia)
DISCHARGE BEFORE CONTROL VALVE

1
2
3
DISCHARGE BEFORE CONTROL VALVE

4
5
6
15
13
11
11
11
10
10
5
18.812
0.0457
478
0.179
1.1608
30
1.0
66171.0
Qty
7
5.761
0.0457
146
0.017
1.1608
5
15
0.0457
381
0.114
1.1608
3000
1.0
66171.0
Qty
5
11.938
0.0457
303
0.072
1.1608
200
0.5570
36857.2
Qty
5
11.938
0.0457
303
0.072
1.1608
400
0.4120
27262.5
Qty
5
11.938
0.0457
303
0.072
1.1608
475
0.0234
1548.4
Qty
5
10.02
0.0457
255
0.051
1.1608
200
0.2
13664.3
Qty
5
10.02
0.0457
255
0.051
1.1608
200
0.2
13664.3
Qty
0.0
0.0
Qty
4.0
5.0
2.0
2.0
4.0
3.0
3.0
3.0
6.0
6.0
1.0
6.0
3.0
3.0
3.0
6.0
6.0
1.0
1.0
6.0
6.0
1.0
1.0
1.0
1.0
1.0
2.0
1.0
6.0
1.0
6.0
22
2
22
1
1
20
2
22
1
1
22
6
1
19
6
1
19
6
1
30
1
31
1
1
1.0
1.0
25
1
24
1
23
3
1
1.0
1.0
1.0
1.0

Safety Factor for Slurry (see notes)
%
Safety Factor for Fittings (see notes)
%
Total K1 for all fittings except entrances and exits
0.00
#DIV/0!
0.01
0.00
0.00
0.07
0.01
Total Kinf for all fittings except entrances and exits
3.21
0.00
8.40
3.82
4.30
4.23
7.46
Total K value for fittings incl entrances and exits
4.71
#DIV/0!
17.40
5.32
5.81
6.80
13.97
Fittings Equivalent Length w/o S.F.
ft
100.00
#DIV/0!
826.32
188.40
205.31
228.82
393.25
Fittings Equiv. Length with S.F.
ft
100.00
#DIV/0!
826.32
188.40
205.31
228.82
393.25
Pipe Length with S.F.
ft
30.00
#N/A
3000.00
200.00
400.00
475.00
200.00
Total Equivalent Length with S.F.
ft
130.00
#DIV/0!
3826.32
388.40
605.31
703.82
593.25
Minimum Equivalent Piping Length
ft
130.00
3825.00
380.00
600.00
710.00
580.00
Velocity at rated flow (user units)
ft/s
9.52
0.00
14.98
13.17
9.74
0.55
6.93
Density (base units)
kg/m3
996.32
996.32
996.32
996.32
996.32
996.32
996.32
Viscosity (base units)
lb/ft s
0.0007
0.00
0.000672
0.00
0.00
0.00
0.00
psi/100 ft
0.96
#DIV/0!
3
3
2
0
1
Total Dynamic Loss (w/o S.F)
psi
1.2
#DIV/0!
121
13
11
0
7
Specified Pressure Drop
psi
1.3
125.0
16.0
14.0
1.0
10.0
Total Line Loss (w/ S.F.)
psi
1.3000
#DIV/0!
125.0
16.0
14.0
1.0
10.0
Total Delta P (w/ S.F.)
psi
1.300
155.000
21.000
Velocity at normal flow
ft/s
6.35
0.00
9.99
8.78
6.50
0.37
4.62
Velocity at minimim flow
ft/s
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
NOTES:
The "Safety factor for Slurry" is used to account for the fact that the friction loss in the pipe for a slurry is greater than for a newtonian fluid.
This safety factor is not applied on fittings. See Turian 1983 for details. The factor is calculated using the Slurry worksheet.
The "Safety factor for fittings" is used to add provision for the fitting losses when the exact number of fittings is unknown, typically early in engineering.
This factor is given as a percentage of the pipe length. This additional loss is added to any calculated loss for fittings that might be entered in
the worksheet. As engineering progress and the number of fittings is better defined, this number should be decreased to 0.
The "Minimum equivalent piping length" will override the calculated value "Total equivalent length" if the latter is smaller than the former.
The "Specified pressure drop" is used to impose a pressure drop for a pipe segment. This pressure drop override all other calculated values.
255601832.xls.ms_office - LineLoss
12/25/2014 3:45 AM
0.01
7.46
13.97
393.25
393.25
200.00
593.25
580.00
6.93
996.32
0.00
1
7
10.0
10.0
4.62
#N/A
9 of 15
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PROCESS DATA SHEET
Calculation No.
ITEM NAME
ITEM NUMBER
PFD NO.
P&ID NO.
Contr. No
Rev.
0
Date
########
0
FIRE WATER PUMP
0
0
0
CALCULATIONS
14
psi g
DESTINATION
PUMP
16.4 ft
3.28
Maximum
Normal
Minimum
ft
302 psi g
302 psi g
306 psi g
psi g
psi g
psi g
P1=
P1=
P1=
10.3
10.3
233.7
Maximum
Normal
Minimum
Pressure in psi g
607.8
607.8
167.8
=P2
=P2
=P2
FLUID CHARACTERISTICS
B) DOWNSTREAM SYSTEM
PATH 1
Name
RATED
NORMAL
Fluid Phase
MAXIMUM
MINIMUM
UNITS
LIQUID
Flowing Temperature (PT)
Flowrate
ft3/h
60.0
Vapor Pressure @ PT
14.090
psi A
Static Head (ref. Control Valve)
Density @ PT
950.00
lb/ft3
Static Pressure
Viscosity @ PT
0.001
lb/ft s
psi A
Atmospheric Pressure
14.7
Special Requirements
16.4
16.4
16.4
7.08
7.08
7.08
Terminal Pressure
psi g
14.0
14.0
14.0
Miscellaneous Losses
psi g
0.0
0.0
0.0
Total Discharge Fixed Pressure
psi g
21.08
21.08
21.08
psi
586.688
586.688
146.672
(A) Exchangers
psi
0.0
0.0
0.0
(B) Strainer
psi
0.0
0.0
0.0
(C) Mixer
psi
0.0
0.0
0.0
(D) Miscellaneous
psi
0.0
0.0
0.0
psi
586.69
586.69
146.67
167.8
RATED
MINIMUM
UNITS
12563607
6281804
lb/hr
Line Losses
Estimated Control Valve Capacity @ PT (Note 4)
13234.20
13234.20
6617.10
ft3/h
Equipment Losses (Note 1)
100
Turndown
50
VARIABLE LOSSES
ft3/h
CALCULATIONS
Pressure at Source (Note 2)
RATED
NORMAL
MINIMUM
302.2
302.2
305.6
Pressure at Source from Vendor

Static Head (ref to Control Valve)
3.28
3.28
Total Discharge Variable Losses

psi g
Required Pressure Downstream
psi g
Valve DP
3.28
ft
psi g
6617.1
ft
NORMAL
A) SOURCE
13234.2
psi
12563607
% Overdesign
13234.2
FIXED PRESSURE
Flowrate
Control Valve Capacity from Vendor @PT
NORMAL MINIMUM
OR MAX.
P2
psi g
607.8
607.8
psi
-597.5
-597.5
65.9
#NUM!
#NUM!
101.4
Control Valve CV - Liquid
FIXED PRESSURE
Pressure at Source
302
302
306
Static Pressure
1.42
1.42
1.42
psi
Total Fixed Pressure at Source
303.6
303.6
307.0
psi g
VARIABLE LOSSES
RATED
NORMAL
MINIMUM
Line Losses
293.344
293.344
73.336
psi
0.00
0.00
0.00
psi
Equipment Losses
C) CALCULATED CV DP
Total Variable Losses
psi
880.03
880.03
440.02
Total Fixed Pressure
psi
282.53
282.53
282.53
psi
Total Losses
psi
1162.56
1162.56
722.55
Overplus
Miscellaneous Losses
0.00
0.00
0.00
psi
% Variable Losses
75.7
75.7
60.9
Total Suction Losses
293.344
293.344
73.336
psi
-51.4
-51.4
9.1
10.3
10.3
233.7
psi g
% Total Loss for Control Valve

Control Valve DP
psi
-598
-598
66
0.98
----------
----------
Pressure Upstream
P1
Control Valve Sizing Factor

NOTES :
1. Equipment allowable pressure drops are entered under the normal columns and then the rated pressure drops are calculated based on the ratio of the square of the flows.
2. Pressure at source from typical pump curve.
3. Conditions for norma flow are based on normal operating pump head, calculated from rated flow, head and pump shuttoff head.
4. Minimum pump flow is estimated at 30% of normal pump flow.
SPECIAL NOTES :
255601832.xls.ms_office / Min Flow Valve
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PROCESS DATA SHEET
Contr. No.
Rev.
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Date
10/18/2013

Calculation No.
Item Name
FIRE WATER PUMP
Item No.
RATED FLOW HYDRAULIC CALCULATIONS - SUCTION AND DISCHARGE

Piping Section
Segment
Line No.
P&ID Number
Nominal Pipe Size
SUCTION
in
Pipe Schedule
Pipe ID
in
Roughness
in
Pipe ID
mm
m2
Pipe X-Sectional Area
Roughness
mm
Pipe Length
ft
Flow Factor
Flow Rate
ft3/h
FITTINGS
Tee - Used as Elbow, Std., Flanged/Welded
Tee - Run-through, Std., Flanged/Welded
Gate/Ball/Plug, Full Line Size, Beta=1.0
Globe Valve, Std.
Butterfly Valve
Custom fitting, enter K value associated with pipe size
DISCHARGE
12
3.068
0.0457
78
0.005
1.1608
50
1.0
13234.2
Qty
1
#N/A
0.0457
#N/A
#N/A
1.1608
1
#N/A
0.0457
#N/A
#N/A
1.1608
1
#N/A
1
#N/A
1
#N/A
1
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
1.0
13234.2
Qty
5
3.068
0.0457
78
0.005
1.1608
100
1.0
13234.2
Qty
1.0
13234.2
Qty
1.0
13234.2
Qty
1.0
13234.2
Qty
1.0
13234.2
Qty
1.0
13234.2
Qty
1.0
1.0
1.0
1.0
1.0
1.0

Reducing tee, flanged or buttweld, as elbow
Reducer (K1=small dia, K2=large dia)
Enlargement (K1=small dia, K2=large dia)

Safety Factor for Slurry (see notes)
%
Safety Factor for Fittings (see notes)
%
Fittings Equiv. Length with S.F.
m
0.00
#N/A
0.00
#N/A
#N/A
#N/A
#N/A
Pipe Length with S.F.
m
50.00
#N/A
100.00
#N/A
#N/A
#N/A
#N/A
Total Equivalent Length with S.F.
ft
50.00
#N/A
100.00
#N/A
#N/A
#N/A
#N/A
Minimum Equivalent Piping Length
ft
Velocity at rated flow (user units)
ft/s
71.61
#N/A
71.61
#N/A
#N/A
#N/A
#N/A
Density (base units)
kg/m3
996.32
996.32
996.32
996.32
996.32
996.32
996.32
Viscosity (base units)
lb/ft s
0.0010
0.00
0.00
0.00
0.00
0.00
0.00
psi/100 ft
586.69
#N/A
587
#N/A
#N/A
#N/A
#N/A
Total Dynamic Loss (w/o S.F)
psi
293.3
#N/A
587
#N/A
#N/A
#N/A
#N/A
Specified Pressure Drop
psi
Total Line Loss (w/ S.F.)
psi
293.3441
#N/A
586.7
#N/A
#N/A
#N/A
#N/A
Total Delta P (w/ S.F.)
psi
293.344
586.688
Velocity at normal flow
ft/s
47.74
#N/A
47.74
#N/A
#N/A
#N/A
#N/A
Velocity at minimim flow
ft/s
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
NOTES:
The "Safety factor for Slurry" is used to account for the fact that the friction loss in the pipe for a slurry is greater than for a newtonian fluid.
This safety factor is not applied on fittings. See Turian 1983 for details. The factor is calculated using the Slurry worksheet.
The "Safety factor for fittings" is used to add provision for the fitting losses when the exact number of fittings is unknown, typically early in engineering.
This factor is given as a percentage of the pipe length. This additional loss is added to any calculated loss for fittings that might be entered in
the worksheet. As engineering progress and the number of fittings is better defined, this number should be decreased to 0.
The "Minimum equivalent piping length" will override the calculated value "Total equivalent length" if the latter is smaller than the former.
The "Specified pressure drop" is used to impose a pressure drop for a pipe segment. This pressure drop override all other calculated values.
255601832.xls.ms_office - LineLoss for min flow valve
#N/A
#N/A
#N/A
#N/A
996.32
0.00
#N/A
#N/A
#N/A
#N/A
#N/A
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Contr. No
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Date
10/18/2013

Calculation No.
255601832.xls.ms_office - Sketch
12/25/2014 3:45 AM
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Contr. No
Rev.
Date
10/18/2013

Calculation No.
Slurry hydraulic calculation

A) SUCTION LINE
Liquid properties
Density (kg/m) :
Viscosity (Kg/m/s) :
1000
0.001000046
Solid properties
Density (Kg/m) :
Average particules size (m) :
Flow and line size

Liquid only (Kg/hr):
Solid only (kg/hr):
Pipe ID (m):
Roughness (m) :
1866858
0
0.0530
0.00005
Slurry calculated properties

Solids weight fraction :
Solids volume fraction :
Slurry density. (kg/m):
Density solid/liquid :
Solid terminal velocity in liquid

Lambda = N Re*Cd^0.5 :
Log Lambda :
N Re :
V infini (m/s) :
Cd :
0.000
0.000
1000.0
3.0
Flow characteristics
1.62E-01
-7.91E-01
1.11E-03
1.11E-04
2.14E+04
Flow regime
R01 - 1 :
R12 - 1 :
R23 - 1 :
R02 - 1 :
R03 - 1 :
R13 - 1 :
3000
1.00E-05
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Flowrate (m/h) :
Velocity (m/s) :
N Re water :
Relative roughness :
f Fanning water fW :
Flow regime friction factor

f0 - fW
f1 - fW
f2 - fW
f3 - fW
:
:
:
:
Total flow
1866.86 m3/h
Check densities, inconsistent with data in PumpCalcs!

Calc of dP/l for slurry
1.87E+03
2.35E+02
1.25E+07
0.000943396
0.0048
0.00E+00
0.00E+00
0.00E+00
0.00E+00
N Re slurry :
Relative roughness :
uncorrected f slurry:
uncorrected dP/l for slurry:
Test 0
Test 1
Test 2
Test3
Total
1.25E+07
0.000943396
0.0048
10101.372
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Results
Flow regime No #DIV/0!
Flow regime is
#DIV/0!
Delta P/L (bar/100m) :
#DIV/0!
Delta P/L (PSI/100 ft) :
#DIV/0!
Ratio slurry / single phase
Corrected f Fanning for slurry:
#DIV/0!
Average error :
#DIV/0!
#DIV/0!
to be entered in cell "Safety factor for slurry"
Notes:
The density used in the PumpCalc sheet is the slurry density. The densities used in this sheet are the phase densities.
The viscosity used in the PumpCalc is the liquid density, same as on this sheet.
The liquid and solid mass flow rate are calculated from the PumpCalc data, using the % solids.
The pipe ID and roughness need to be entered manually, but care should be taken to match the data in LineLoss.
The units used in this sheet are not user defined, and do not necessarily match the units used in the rest of the spreadsheet.
Interpreting these results:
Avoid if at all possible designing in stationary bed regime: if this is the case, try reducing the pipe size.
Try to balance the slurry / single phase ratio and the regime: the higher the flow regime number (0, 1, 2, 3)
the less chances of plugging, but the higher the energy cost.
Consider whether the flow will be upward, horizontal or downward. If upward, chances of plugging are higher.
255601832.xls.ms_office - Slurry
12/25/2014 3:45 AM
13 of 15
Flow
A
B
C
discharge pressure
1.19914
1.2
1.1875
0.1
1.18807
1.17
0.2
1.17492
1.1625
0.3
1.1597
1.145
0.4
1.14242
1.125
0.5
1.12306
1.1
0.6
1.10163
0.6
1.0875
0.7
1.07814
0.4
1.0375
0.8
1.05257
0.2
1.025
0.9
1.02494
1
1.05
1.1
1.15
1.2
1.25
0.99524
0.97961
0.96346
0.9468
0.92962
0.91192
-0.103482284
-0.100425408
1.199143357
1.4
1.2
Rated Flow 66171

Normal Flow 44114
Min Flow
0
Shuttoff Head
0
For minimum flow valve
min
6617.1
normal
13234.2
rated
13234.2
0.8
Series1
Poly. (Series1)
0.2
y=
ratio
1.00
0.67
0.00
0
0.1
0.2
0.2
0.99524
1.0862
1.19914
1.19914
1.18807
1.17492
1.17492
0.4
0.6
-0.1034382284x2
0.8
- 0.1004254079x + 1.1991433566
R = 0.9918383257
1.2
K1 & K(inf) values from paper by William B Hooper, "The two-K method predicts head losses in
pipe fitting", Chemical Engineering, Aug 24, 1981, p. 96-100
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Fittings
90 Elbow - Std. (R/D=1), Flanged
180 Elbow - Std. (R/D=1), Flanged
Tee - Used as Elbow, Std., Flanged
Tee - Run-through, Std., Flanged
Full Line Size, Beta=1.0
Reduced Trim, Beta=0.9
Reduced Trim, Beta=0.8
Globe Valve, Std.
Butterfly Valve
Expansion - ratio of d/D
Orifice - ratio of d/D
None
1 x 1 x 3/4
1.5 x 1.5 x 1
1.5 x 1.5 x 3/4
2 x 2 x 1.5
2x2x1
2 x 2 x 3/4
3x3x2
3 x 3 x 1.5
4x4x3
4x4x2
K1
800
800
800
1000
800
800
800
800
500
500
500
500
1000
1000
1000
500
800
800
1000
200
150
100
300
500
1000
1500
1000
1000
800
2000
1500
1000
160
0
CRANE PIPE DATA (SI)
K(inf)
0.40
0.25
0.20
1.15
0.35
0.30
0.27
0.25
0.20
0.15
0.25
0.15
0.60
0.35
0.30
0.70
0.40
0.80
1.00
0.10
0.50
0.00
0.10
0.15
0.25
4.00
2.00
2.00
0.25
10.00
1.50
1.00
0.50
1.00
SCHTABLE
SCH
Other
10
20
30
40
60
80
100
120
140
160
STD
XS
XXS
5S
10S
40S
80S
DR 32.5
DR 26
DR 21
DR 17
DR 15.5
DR 13.5
DR 11
DR 9
DR 7
Main diaBranch dia

1 x 1 x 3/4
1.5 x 1.5 x 1
1.5 x 1.5 x 3/4
2 x 2 x 1.5
2x2x1
2 x 2 x 3/4
3x3x2
3 x 3 x 1.5
4x4x3
4x4x2
1
1.5
1.5
2
2
2
3
3
4
4
NPS
(in)
Other
0.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20
22
24
30
36
38
40
42
48
54
60
0.75
1
0.75
1.5
1
0.75
2
1.5
3
2
K1
0.0
84.4
66.7
37.5
84.4
37.5
21.1
66.7
37.5
84.4
37.5
Kinf
0.000
0.281
0.222
0.125
0.281
0.125
0.070
0.222
0.125
0.281
0.125
Other
ID (mm)
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
SCH 10
ID (mm)
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
342.9
393.7
444.5
495.3
546.1
596.9
746.2
898.6
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
SCH 20
ID (mm)
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
206.4
260.4
311.2
339.8
390.6
441.4
489.0
539.8
590.6
736.6
889.0
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
SCH 30
ID (mm)
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
205.0
257.5
307.1
336.6
387.4
434.9
482.6
533.4
581.1
730.3
882.7
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
SCH 40
ID (mm)
#N/A
20.9
26.6
40.9
52.5
77.9
102.3
154.1
202.7
254.5
303.2
333.3
381.0
428.7
477.8
#N/A
574.6
#N/A
876.3
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
ROUGHNESS
Material of construction
Drawn Tubing
Commercial Steel
W rought iron
Asphalted cast iron
Galvanized iron
Cast iron
W ood stave
Concrete
Equivalent roughness (E)

(inch)
(mm)
0.00006
0.001524
0.0018
0.04572
0.0018
0.04572
0.0048
0.12192
0.006
0.1524
0.0102
0.25908
0.0072 to 0.036
0.183 to 0.914
0.012 to 0.12
0.305 to 3.05
SCH 60
ID (mm)
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
198.5
247.7
295.3
325.4
373.1
419.1
466.8
514.4
560.4
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
SCH 80
ID (mm)
#N/A
18.8
24.3
38.1
49.3
73.7
97.2
146.3
193.7
242.9
288.9
317.5
363.5
409.5
455.6
501.7
547.7
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
SCH 100 SCH 120 SCH 140 SCH 160

ID (mm) ID (mm) ID (mm) ID (mm)
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
15.5
#N/A
#N/A
#N/A
20.7
#N/A
#N/A
#N/A
34.0
#N/A
#N/A
#N/A
42.8
#N/A
#N/A
#N/A
66.6
#N/A
92.0
#N/A
87.3
#N/A
139.7
#N/A
131.7
188.9
182.5
177.8
173.1
236.5
230.2
222.3
215.9
281.0
273.1
266.7
257.2
307.9
300.0
292.1
284.2
354.0
344.5
333.3
325.4
398.5
387.4
377.9
366.7
442.9
431.8
419.1
408.0
489.0
476.3
463.6
450.9
531.8
517.6
504.9
490.5
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
STD
ID (mm)
#N/A
20.9
26.6
40.9
52.5
77.9
102.3
154.1
202.7
254.5
304.8
336.6
387.4
438.2
489.0
539.8
590.6
743.0
895.4
946.16
996.96
1047.76
1200.16
1352.56
1504.96
XS
ID (mm)
#N/A
18.8
24.3
38.1
49.3
73.7
97.2
146.3
193.7
247.7
298.5
330.2
381.0
431.8
482.6
533.4
584.2
736.6
889.0
939.8
990.6
1041.4
1193.8
1346.2
1498.6
XXS
ID (mm)
#N/A
11.0
15.2
27.9
38.2
58.4
80.1
124.4
174.6
222.3
273.1
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
5S
ID (mm)
#N/A
23.4
30.1
45.0
57.0
84.7
110.1
162.7
213.5
266.2
315.9
347.7
398.0
448.8
498.4
549.2
598.5
749.3
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
10S
ID (mm)
#N/A
22.5
27.9
42.7
54.8
82.8
108.2
161.5
211.6
264.7
314.7
346.0
396.8
447.6
496.9
547.7
596.9
746.2
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
40S
ID (mm)
#N/A
20.9
26.6
40.9
52.5
77.9
102.3
154.1
202.7
254.5
304.8
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
80S
ID (mm)
#N/A
18.8
24.3
38.1
49.3
73.7
97.2
146.3
193.7
247.7
298.5
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A

FW Pump

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UNITS

Select the appropriate units for each parameter.

Units for project

Dynamic Pressure Loss

Modifications to the master spreadsheet

Unit Conversion Table

Dynamic Pressure Loss 2

PROCESS DATA SHEET

CENTRIFUGAL PUMP DESIGN CALCULATIONS

FIRE WATER PUMP

Flow as per mass balance table

Discharge Pressure - rated

FIRE WATER PUMP

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CENTRIFUGAL PUMP DESIGN CALCULATIONS

FIRE WATER PUMP

255601832.xls.ms_office - Design Notes

PROCESS DATA SHEET

FIRE WATER PUMP

D) FIXED PRESSURE (DISCHARGE)

Pumping Temperature (PT)

Discharge Vessel Pressure (Note 4)

Liquid Level (Ref. to grade) (Note 4)

Static Head (Ref. to Pump C/L)

Total Disch. Fixed Pressure

Equipment Losses Before Control Valve (Note 1)

A) FIXED PRESSURE (SUCTION)

Control Valve Pressure Drop

Liquid Level (Ref. To Grade) (Note 3)

Equipment Losses After Control Valve (Note 1)

Pump Centerline Elevation (Ref. To Grade)

Line Losses After Control Valve

Static Head (Ref. To Pump C/L)

Total Disch. Var. Losses

Equipment Losses (Notes 1)

Miscellaneous Losses (Note 1)

Discharge Pressure from typical pump curve

Total Suction Losses

Discharge Pressure from vendor

Pump Suction Pressure

F) DIFFERENTIAL PRESSURE AND TDH

Total Dynamic Head

Pump Suction Pressure

Net Press. Over Vapour Press.

Max Suction Pressure

Max Suction Liquid Level (Ref. to Grade)

Static Head (Ref. to Pump C/L)

Max Suction Pressure

Shut-Off Head from typical pump Curve

Shut-Off Head from Vendor

1. Equipment allowable pressure drops are entered under the normal

Efficiency from vendor

I) CONTROL VALVE SPECIFICATION

Ratio of Control Valve dP/Total Disch. Var. Loss

Static Head (Ref. to pump CenterLine)

Pressure Upstream Valve

Pressure Dowstream Valve

PUMP DESIGN CALCULATIONS

FIRE WATER PUMP

RATED FLOW HYDRAULIC CALCULATIONS - SUCTION AND DISCHARGE

DISCHARGE BEFORE CONTROL VALVE

DISCHARGE BEFORE CONTROL VALVE

Number of items above