Final PQR PDF

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)
(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE)
Record Actual Condition Used to Weld Test Coupon
Page :
Date :
Company Name
UTOC ENGINEERING PTE LTD
Procedure Qualification Record No.
UTOC / PQR-(P8-P1-001) Rev-0
WPS No.
UTOC / WPS-(P8-P1-001) Rev-1
Welding Process(es)
GTAW+SMAW
Types (Manual, Automatic, Semi-Auto)
MANUAL
1 of 3
26-Sep-07
JOINTS (QW 402)

70
3
1.6mm
4
2
1
2.5 mm
Groove Design of Test Coupon
BASE METALS (QW 403)
POSTWELD HEAT TREATMENT (QW 407)
Metal Spec.
Temperature :
Type or Grade
GrB + 304L
Time
NA
P No.
P No. 1 / P No.8
Others
None
SA106GrB + SA 312 TP 304L
Thickness of Test Coupon
7.01 mm
Diameter of Test Coupon
73.0mm
Others :
GAS (QW 408)
Heat No:F 625006 / 24881
FILLER METALS (QW 404)
GTAW + SMAW
SFA Specification
A 5.9/A 5.4
AWS Specification
: ER 309L/ E309L-16
Filler Metal F-No.
Percent Composition
Shielding
Gas(es)
Argon
NA
NA
Backing
Argon
99.99%
15~20L/Min
8/8
2.4 / 2.6
ELECTRICAL CHARACTERISTICS (QW 409)

Current
Others :
Manufacturer :
Batch Certificate :
Ampere / Volts
WEL TIG 309L / WEL Z 309L

NIPPON
E 63586 / 072019
POSITION (QW 405)
Direct Current
GTAW-Straight + SMAW -Reverse

:
See Table
Tungsten Electrodes Size :
2% Thoriated
Tungsten, 2.4mm
Others
AC/DC Clamp Meter
6G
20~25L/Min
NA
Polarity
Weld Progression
Flow rate
Trailing
Deposited Weld Metal : GTAW-2.0 / SMAW 5.01MM
Position of Groove :
Mixture
99.99%
F6 / F5
Weld Metal Analysis A-No. :

Size of Filler Metal
No PWHT
Uphill
PREHEAT (QW 406)
S/No. W0088331
Travel Speed
See Table
String or Weave Bead
String / Weave
Preheat Temperature
None
Oscillation
None
Interpass Temperature
108 C
Multiple or Single Pass
Multiple
Others
: Digital Thermometer
Single or Multiple Electrodes
Single
Others
None
(S/No:R113689)

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW+SMAW
MANUAL
2 of 3
26-Sep-07
`
Electrical Characteristics ( TS-1)
Current
Volt
Type/
Amps
Dia. (mm)
Range
Polarity
Range
Filler metal
Weld
Process
Passes
Class
Speed
(mm/min)
GTAW
ER-309L
2.4
DCEN
86
12
73
SMAW
E 309L - 16
2.6
DCEP
89
25
95
SMAW
E 309L - 16
2.6
DCEP
84
25
92
SMAW
E 309L - 16
2.6
DCEP
76
24
152
Volt
Range
Speed
(mm/min)
Electrical Characteristics(TS-2)
Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Weld
Process
Passes
Class
GTAW
ER-309L
2.4
DCEN
100
12
66
SMAW
E 309L - 16
2.6
DCEP
74
24
68
SMAW
E 309L - 16
2.6
DCEP
76
23
92
SMAW
E 309L - 16
2.6
DCEP
72
23
115
Tensile Test (QW 150) (Refer to PTS/23537-1)

Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )
Ultimate Tensile Load

(KN)
UTS
(N/mm2)
Type and Location of

failure
T1
19.16
6.53
6.78
64.84
518
Broke at base metal
T2
19.17
4.6
57.91
66.90
515
Broke at base metal
Guided Bend Tests (QW 160) ( Refer to PTS/PTS/23537-1)

Specimen No.
Type of Bend
Result
Remarks
F1
F2
R1
R2
Face Bend
Face Bend
Root Bend
Root Bend
Accepted
Accepted
Accepted
Accepted
Open discontinuity 1.1mm

No defect was observed
Macro - Etch Examination (Refer to PTS/23537-1)

Specimen No.
Thickness (mm)
width (mm)
Result
Remarks
7.01
10
Accepted
No Defect was observed
----
----
----
----
----
Comments:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW+SMAW
MANUAL
3 of 3
26-Sep-07
ToughnessTests (QW 170)

Specimen
No.
-
Notch
Location
-
Specimen
Size
-
Test Temp.
C
-
J
-
Impact Values
Shear Mils
-
Drop Weight Break (Y/N)

-
Hardness Test ( Refer to PTS/PTS/23537-2,3)

Type of Test
Vickers
Deposit Analysis
None
Other
None
----
----
----
Welder's Name:
I/C No.:
: Mr. Yee Kok Hong

: S 7260364H
Welding test Conducted by

Mechanical Test Report No.:
Radiographic Test Report No.
: UTOC Engineering Ptd. Ltd.

: PTS/23537-1/07
: 168939
Welding Test Witness by
: UTOC Engineering Pte. Ltd.

: Mr.Wennie Concepcion Jr of ABB-TEC-JV
: Mr.Ismail of Ace Quality Testing & Inspection Services Pte Ltd
We certify that the above statement in this record are correct and that the testing were prepared, welded and
tested in accordance with the requirements of ASME Code, Section IX-2004 Edition
Manufacturer:
Date:
UTOC Engineering Ltd.
By:

Page :
Date :
Company Name
UTOC / PQR-(P1-005) Rev0
WPS No.
UTOC / WPS-(P1-005) Rev-1
Welding Process(es)
GTAW
MANUAL
1 of 3
12-Oct-07
72
JOINTS (QW 402)
3
2
1.0 mm
3.4 - 3.5 mm
Metal Spec.
SA 333 Gr. 6
Type or Grade
Gr 6
Time
NA
P No.
P No. 1
Others
None
5.54 mm
60.3mm
Others :
Temperature :
GAS (QW 408)
Heat No: 385653
No PWHT
Percent Composition
GTAW
Shielding
Gas(es)
Argon
Mixture
99.99%
Flow rate
18L/Min
SFA Specification
A 5.28
Trailing
NA
NA
NA
AWS Specification
ER 70S-G
Backing
NA
NA
NA
Filler Metal F-No.
F6
Deposited Weld Metal :

Others :
Manufacturer :
Batch Certificate :
2.4
GTAW-5.54 mm
TGS - 1N
KOBELCO
EZ 60425
POSITION (QW 405)

Weld Progression

Current
Polarity
:
:
Ampere / Volts
Direct Current
GTAW-Straight
See Table
2% Thoriated
Tungsten, 2.4mm
Others
AC/DC Clamp Meter
6G
Uphill
PREHEAT (QW 406)
S/No. W0088331
Travel Speed
See Table
String / Weave
Preheat Temperature
None
Oscillation
None
142 C
Multiple
Others
Single
Others
None
(S/No:R113689)

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL

Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Weld
Process
Passes
Class
Volt
Range
Speed
(mm/min)
GTAW
ER-70S - G
2.4
DCEN
91
12
57
GTAW
ER-70S - G
2.4
DCEN
104
11
44
GTAW
ER-70S - G
2.4
DCEN
109
11
62
Volt
Range
Speed
(mm/min)
Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Weld
Process
Passes
Class
GTAW
ER-70S - G
2.4
DCEN
95
12
64
GTAW
ER-70S - G
2.4
DCEN
111
11
54
GTAW
ER-70S - G
2.4
DCEN
109
11
56
2 of 3
12-Oct-07
Tensile Test (QW 150) (Refer to PTS/24096 - 1 / 07)

Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )

(KN)
UTS
(N/mm2)

failure
T1
13.20
5.36
70.75
35.81
506
Broke at base metal
T2
13.13
5.12
67.23
34.82
518
Broke at base metal
Guided Bend Tests (QW 160) (Refer to PTS/24096 - 1 / 07)

Specimen No.
Type of Bend
Result
Remarks
F1
F2
R1
R2
Face Bend
Face Bend
Root Bend
Root Bend
Accepted
Accepted
Accepted
Accepted

Macro - Etch Examination (Refer to PTS/24096 - 1 / 07)

Specimen No.
Thickness (mm)
width (mm)
Result
Remarks
5.54
10
Accepted
----
----
----
----
----
Comments:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
3 of 3
12-Oct-07
ToughnessTests (QW 170) (Refer to PTS/24650 - 07)

Specimen
No.
1
2
3
1
2
3
Notch
Location
Specimen
Test Temp.
Size
C
WELD METAL 4 X 10 X 55 mm
-55
-55
-55
HAZ
4 X 10 X 55 mm
-55
HAZ
4 X 10 X 55 mm
-55
HAZ
4 X 10 X 55 mm
-55
Impact Values
J
Shear Mils
72
76
70
82
68
46
-

-
Hardness Test (Refer to PTS/24096 - 3 / 07)

Type of Test
Vickers
Deposit Analysis
None
Other
None
----
----
----
Welder's Name:
I/C No.:
: Mr. Phoonlert Laphin

: F8433442K


: PTS/24096 - 1 / 07
: 167501

Manufacturer:
Date:
By:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
1 of 3
12-Oct-07
70
755
3
JOINTS (QW 402)
2
1.0 mm
3.2 mm
Metal Spec.
SA 333 Gr. 6
Type or Grade
Gr 6
Time
1Hr / 25 mm (Min 1Hr)
P No.
P No. 1
Others
R07DG1101
5.54 mm
60.3mm
Others :
Temperature :
GAS (QW 408)
Heat No: 385653
640C
Percent Composition
GTAW
Shielding
Gas(es)
Argon
Mixture
99.99%
Flow rate
20L/Min
SFA Specification
A 5.28
Trailing
NA
NA
NA
AWS Specification
ER 70S-G
Backing
NA
NA
NA
Filler Metal F-No.
F6

Others :
Manufacturer :
Batch Certificate :
2.4
GTAW-5.54 mm
TGS - 1N
KOBELCO
EZ 60425
POSITION (QW 405)

Weld Progression

Current
Polarity
:
:
Ampere / Volts
Direct Current
GTAW-Straight
See Table
2% Thoriated
Tungsten, 2.4mm
Others
AC/DC Clamp Meter
6G
Uphill
PREHEAT (QW 406)
S/No. W0088331
Travel Speed
See Table
String / Weave
Preheat Temperature
None
Oscillation
None
130 C
Multiple
Others
Single
Others
None
(S/No:R113689)

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL

Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Weld
Process
Passes
Class
Volt
Range
Speed
(mm/min)
GTAW
ER-70S - G
2.4
DCEN
110
11
88
GTAW
ER-70S - G
2.4
DCEN
109
11
54
GTAW
ER-70S - G
2.4
DCEN
110
11
62
Volt
Range
Speed
(mm/min)
Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Weld
Process
Passes
Class
GTAW
ER-70S - G
2.4
DCEN
110
11
80
GTAW
ER-70S - G
2.4
DCEN
110
11
54
GTAW
ER-70S - G
2.4
DCEN
110
12
55
2 of 3
12-Oct-07

Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )

(KN)
UTS
(N/mm2)

failure
T1
13.19
5.38
70.96
34.5
486
Broke at base metal
T2
13.20
5.14
67.85
32.83
484
Broke at base metal

Specimen No.
Type of Bend
Result
Remarks
F1
F2
R1
R2
Face Bend
Face Bend
Root Bend
Root Bend
Accepted
Accepted
Accepted
Accepted


Specimen No.
Thickness (mm)
width (mm)
Result
Remarks
5.54
10
Accepted
----
----
----
----
----
Comments:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
3 of 3
12-Oct-07

Specimen
No.
1
2
3
1
2
3
Notch
Location
Specimen
Test Temp.
Size
C
-55
-55
-55
HAZ
4 X 10 X 55 mm
-55
HAZ
4 X 10 X 55 mm
-55
HAZ
4 X 10 X 55 mm
-55
Impact Values
J
Shear Mils
72
76
70
82
68
46
-

-

Type of Test
Vickers
Deposit Analysis
None
Other
None
----
----
----
Welder's Name:
I/C No.:

: F8433442K


: PTS/24098 - 1 / 07
: 167501

Manufacturer:
Date:
By:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
1 of 3
12-Oct-07
74
JOINTS (QW 402)
1.5 -2.0 mm
4
3
2
1
3.2 mm
Metal Spec.
SA 335 Gr. P1
Type or Grade
Gr P1
Time
NA
P No.
P No. 3
Others
None
6.55 mm
141.3mm
Others :
Temperature :
GAS (QW 408)
Heat No: 68503
No PWHT
Percent Composition
GTAW
Shielding
Gas(es)
Argon
Mixture
99.99%
Flow rate
15L/Min
SFA Specification
A 5.28
Trailing
NA
NA
NA
AWS Specification
ER80S-G
Backing
NA
NA
NA
Filler Metal F-No.
F6

Others :
Manufacturer :
Batch Certificate :
2.4
GTAW-6.55 mm
TGS - M
KOBELCO
EZ 50752
POSITION (QW 405)

Weld Progression

Current
Polarity
:
:
Ampere / Volts
Direct Current
GTAW-Straight
See Table
2% Thoriated
Tungsten, 2.4mm
Others
AC/DC Clamp Meter
6G
Uphill
PREHEAT (QW 406)
S/No. W0088331
Travel Speed
See Table
String / Weave
Preheat Temperature
None
Oscillation
None
102 C
Multiple
Others
Single
Others
None
(S/No:R113689)

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
Weld
Process
Passes
Electrical Characteristics
Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Class
Volt
Range
Speed
(mm/min)
GTAW
ER-80S-G
2.4
DCEN
101
12
80
GTAW
ER-80S-G
2.4
DCEN
111
11
95
GTAW
ER-80S-G
2.4
DCEN
119
12
75
GTAW
ER-80S-G
2.4
DCEN
120
11
72
GTAW
ER-80S-G
2.4
DCEN
121
12
76
GTAW
ER-80S-G
2.4
DCEN
121
12
74
2 of 3
12-Oct-07
Tensile Test (QW 150) (Refer to PTS/24648-1/07)

Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )

(KN)
UTS
(N/mm2)

failure
T1
19.16
6.57
125.88
64.15
510
Broke at base metal
T2
19.18
6.28
120.45
61.75
513
Broke at base metal
Guided Bend Tests (QW 160) ( Refer to PTS/24648-1/07)

Specimen No.
Type of Bend
Result
Remarks
F1
F2
R1
R2
Face Bend
Face Bend
Root Bend
Root Bend
Accepted
Accepted
Accepted
Accepted

Macro - Etch Examination (Refer to PTS/24648-1/07 & PTS/24648-3/07)

Specimen No.
Thickness (mm)
width (mm)
Result
Remarks
6.55
10
Accepted
----
----
----
----
----

Specimen
No.
Comments:
Notch
Location
-
Specimen
Size
-
Test Temp.
C
-
J
-
Impact Values
Shear Mils
-

-

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
Hardness Test (Refer to PTS/24648-2/07)

Type of Test
Vickers
Deposit Analysis
None
Other
None
----
----
----
Welder's Name:
I/C No.:

: F8433442K


: PTS/24648 - 1 / 07
: 169050

: Mr.Henry Chong of ABB-TEC-JV
Manufacturer:
Date:
By:
3 of 3
12-Oct-07

Page :
Date :
Company Name
UTOC / PQR-(P5A-010) Rev0
WPS No.
UTOC / WPS-(P5A-010) Rev-1
Welding Process(es)
GTAW+SMAW
MANUAL
1 of 3
12-Oct-07
74
JOINTS (QW 402)

4
1.6-2.0 mm
5
3
2
1
3.7 mm
Metal Spec.
SA 333 Gr. P22
Type or Grade
Gr P22
Time
P No.
P No. 1
Others
R07DG1101
7.11 mm
168.3mm
Others :
Temperature :
GAS (QW 408)
Heat No: 249617
GTAW + SMAW
760C
Percent Composition
Shielding
Gas(es)
Argon
Mixture
99.99%
Flow rate
15L/Min
SFA Specification
A 5.28 / A 5.5
Trailing
NA
NA
NA
AWS Specification
: ER 90S-G / E 9016 - B3
Backing
NA
NA
NA
Filler Metal F-No.
F6 / F4

4/4
2.4 / 2.6 & 3.2

Current
Deposited Weld Metal : GTAW-3.1 / SMAW 4.01mm
Polarity
Others :
Manufacturer :
Batch Certificate :
Ampere / Volts
TGS - 2CM / CMA 106

KOBELCO
EZ 70139 / A 751 & A 632
POSITION (QW 405)

Weld Progression
Direct Current

:
See Table
2% Thoriated
Tungsten, 2.4mm
Others
AC/DC Clamp Meter
6G
Uphill
PREHEAT (QW 406)
S/No. W0088331
Travel Speed
See Table
String / Weave
Preheat Temperature
225C
Oscillation
None
250 C
Multiple
Single
Others
None
Others
: Preheat by Electric Resistance method
Electronic/Temp. Recorder ,Cal Rep No.:R07DB0603

Digital Thermometer (S/No:R113689)

Page :
Date :
Company Name
UTOC / PQR-(P5A-010) Rev0
WPS No.
UTOC / WPS-(P5A-010) Rev-1
Welding Process(es)
GTAW+SMAW
MANUAL
Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Weld
Process
Passes
Class
Volt
Range
2 of 3
12-Oct-07
Speed
(mm/min)
GTAW
ER-90S-G
2.4
DCEN
112
11
95
SMAW
ER-9016-B3
2.6
DCEP
78
26
227
SMAW
ER-9016-B3
3.2
DCEP
95
29
106
SMAW
ER-9016-B3
2.6
DCEP
82
24
75
SMAW
ER-9016-B3
2.6
DCEP
83
24
138
Tensile Test (QW 150) (Refer to PTS/24647-1/07)

Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )

(KN)
UTS
(N/mm2)

failure
T1
19.17
7.11
136.3
70.47
517
Broke at base metal
T2
19.16
7.03
135.27
70.08
518
Broke at base metal
Guided Bend Tests (QW 160) ( Refer to PTS/24647-1/07)

Specimen No.
Type of Bend
Result
Remarks
F1
F2
R1
R2
Face Bend
Face Bend
Root Bend
Root Bend
Accepted
Accepted
Accepted
Accepted

Open discontinuity 1.3 mm
Macro - Etch Examination (Refer to PTS/24647-1/07 & PTS/24647-3/07 )

Specimen No.
Thickness (mm)
width (mm)
Result
Remarks
7.11
10
Accepted
----
----
----
----
----

Specimen
No.
Comments:
Notch
Location
-
Specimen
Size
-
Test Temp.
C
-
J
-
Impact Values
Shear Mils
-

-

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
Hardness Test (Refer to PTS/24647-2/07)

Type of Test
Vickers
Deposit Analysis
None
Other
None
----
----
----
Welder's Name:
I/C No.:
: Mr. Yee Kok Hong

: S 7260364 H


: PTS/24647 - 1 / 07
: 169528

Manufacturer:
Date:
By:
3 of 3
12-Oct-07

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW+SMAW
MANUAL
1 of 3
20-Oct-07
74
JOINTS (QW 402)
11 12 13 14 15
8
9 10
6
7
4
5
3
2.0 mm
2
1
3.8 mm
Metal Spec.
SA 335 Gr.P11
Type or Grade
Gr P11
Time
P No.
P No. 4
Others
R07DG1101
21.4 mm
406.4mm
Others :
Temperature :
GAS (QW 408)
Heat No: J7KI7C10
GTAW + SMAW
SFA Specification
A 5.28 / A 5.5
AWS Specification
: ER 80S-G / E 8016 - G
Filler Metal F-No.
Percent Composition
Shielding
Gas(es)
Argon
Mixture
99.99%
Flow rate
20L/Min
Trailing
NA
NA
NA
Backing
NA
NA
NA
F6 / F4

730C
3-Jan
: 2.4 / 2.6 , 3.2 & 4.0 mm

Current
Polarity
Others :
TGS - 1CM / CMA - 96
Manufacturer :
KOBELCO
Batch Certificate : ED 80228 / A 751, A 741 & A 751
Ampere / Volts
2% Thoriated
Tungsten, 2.4mm
POSITION (QW 405)
Others
AC/DC Clamp Meter
Weld Progression
Direct Current

:
See Table
6G
Uphill
PREHEAT (QW 406)
S/No. W0088331
Travel Speed
See Table
String / Weave
Preheat Temperature
240C
Oscillation
None
260C
Multiple
Single
Others
None
Others
Electronic/Temp. Recorder ,Cal Rep No.:R07DG1101


Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW+SMAW
MANUAL
Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Weld
Process
Passes
Class
Volt
Range
Speed
(mm/min)
GTAW
ER-80S - G
2.4
DCEN
86
12
28
GTAW
ER-80S - G
2.4
DCEN
142
12
87
SMAW
E-8016 - G
2.6
DCEP
91
28
95
SMAW
E-8016 - G
3.2
DCEP
114
32
100
SMAW
E-8016 - G
3.2
DCEP
116
34
95
SMAW
E-8016 - G
4.0
DCEP
142
36
99
SMAW
E-8016 - G
4.0
DCEP
147
36
82
SMAW
E-8016 - G
4.0
DCEP
147
37
96
SMAW
E-8016 - G
4.0
DCEP
140
35
87
10
SMAW
E-8016 - G
4.0
DCEP
149
38
69
11
SMAW
E-8016 - G
3.2
DCEP
111
34
90
12
SMAW
E-8016 - G
3.2
DCEP
111
32
90
13
SMAW
E-8016 - G
3.2
DCEP
112
33
93
14
SMAW
E-8016 - G
3.2
DCEP
113
33
96
15
SMAW
E-8016 - G
3.2
DCEP
112
33
101
2 of 3
20-Oct-07

Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )

(KN)
UTS
(N/mm2)

failure
T1
19.20
21.21
407.23
205.20
504
Broke at base metal
T2
19.20
21.21
404.54
202.50
501
Broke at base metal

Specimen No.
Type of Bend
Result
Remarks
S1
S2
S3
S4
Side Bend
Side Bend
Side Bend
Side Bend
Accepted
Accepted
Accepted
Accepted

Macro - Etch Examination (Refer to PTS/24090 - 1 / 07 & PTS/24090 - 3 / 07)

Specimen No.
Thickness (mm)
width (mm)
Result
Remarks
21.44
10
Accepted
----
----
----
----
----
Comments:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW+SMAW
MANUAL
3 of 3
20-Oct-07

Specimen
No.
-
Notch
Location
-
Specimen
Size Test Temp.

C
-
J
-
Impact Values
Shear Mils
-

-
Hardness Test (Refer to PTS/24090- 2 / 07)

Type of Test
Vickers
Deposit Analysis
None
Other
None
----
----
----
Welder's Name:
I/C No.:
: Mr. Phoonlert Laphin / Mr Yee Kok Hong

: F8433442K / S 7260364 H


: PTS/24090 - 1 / 07
: 169697

Manufacturer:
Date:
By:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW + SMAW
MANUAL
1 of 3
26-Oct-07
74
JOINTS (QW 402)

6
4
1.5 mm
7
5
3
2
1
3.8 mm
Metal Spec.
SA 333 Gr. 6
Type or Grade
Gr 6
Time
P No.
P No. 1
Others
R07DG1101
9.27 mm
273.0 mm
Others :
Temperature :
GAS (QW 408)
Heat No: 83134
Percent Composition
GTAW + SMAW
SFA Specification
AWS Specification
: ER 70S-G / E 7016 - G
Filler Metal F-No.
A 5.28 / A 5.5
Shielding
Gas(es)
Argon
NA
NA
Backing
NA
NA
NA
1
2.4 / 2.6 & 3.2 mm

Current
Others :
Manufacturer :
Batch Certificate :
Ampere / Volts
TGS - 1N / LB52 - NS
KOBELCO
EZ 60425 / A 751 & A 632
POSITION (QW 405)
Direct Current
GTAW-Straight
See Table
2% Thoriated
Tungsten, 2.4mm
Others
AC/DC Clamp Meter
6G
20L/Min
NA
Polarity
Weld Progression
Flow rate
Trailing
Mixture
99.99%
F6 / F4

630C
Uphill
PREHEAT (QW 406)
S/No. W0088331
Travel Speed
See Table
String / Weave
Preheat Temperature
None
Oscillation
None
159 C
Multiple
Others
Single
Others
None
(S/No:R113689)

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW + SMAW
MANUAL
2 of 3
26-Oct-07
`
Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Weld
Process
Passes
Class
Volt
Range
Speed
(mm/min)
45
GTAW
ER-70S - G
2.4
DCEN
102
12
GTAW
ER-70S - G
2.4
DCEN
140
12
96
SMAW
E-7016 - G
2.6
DCEP
87
31
162
SMAW
E-7016 - G
2.6
DCEP
92
30
216
SMAW
E-7016 - G
2.6
DCEP
93
31
176
SMAW
E-7016 - G
3.2
DCEP
106
32
123
SMAW
E-7016 - G
3.2
DCEP
109
31
120
Tensile Test (QW 150) (Refer to PTS/25502-1 / 07)

Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )

(KN)
UTS
(N/mm2)

failure
T1
19.17
9.36
179.43
82.00
457
Broke at base metal
T2
19.19
9.03
173.29
79.20
457
Broke at base metal
Guided Bend Tests (QW 160) (Refer to PTS/25502-1 / 07)

Specimen No.
Type of Bend
Result
Remarks
F1
F2
R1
R2
Face Bend
Face Bend
Root Bend
Root Bend
Accepted
Accepted
Accepted
Accepted

Macro - Etch Examination (Refer to PTS/25502-1 / 07 & PTS/25502-3 / 07 )

Specimen No.
Thickness (mm)
width (mm)
Result
Remarks
9.27
10
Accepted
----
----
----
----
----
Comments:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW + SMAW
MANUAL
3 of 3
26-Oct-07

Specimen
No.
1
2
3
1
2
3
Notch
Location
Specimen
Test Temp.
Size
C
-48
-48
-48
HAZ
9 X 10 X 55 mm
-48
HAZ
9 X 10 X 55 mm
-48
HAZ
9 X 10 X 55 mm
-48
Impact Values
J
Shear Mils
178
279
283
281
286
279
-

-

Type of Test
Vickers
Deposit Analysis
None
Other
None
----
----
----
Welder's Name:
I/C No.:

: F8433442K


: PTS/25502 - 1 / 07
: 169529

Manufacturer:
Date:
By:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW + SMAW
MANUAL
1 of 3
26-Oct-07
74
JOINTS (QW 402)

6
4
1.5 mm
7
5
3
2
1
3.8 mm
Metal Spec.
SA 333 Gr. 6
Type or Grade
Gr 6
Time
NA
P No.
P No. 1
Others
None
9.27 mm
273.0 mm
Others :
Temperature :
GAS (QW 408)
Heat No: 83134
Percent Composition
GTAW + SMAW
SFA Specification
AWS Specification
: ER 70S-G / E 7016 - G
Filler Metal F-No.
A 5.28 / A 5.5
Shielding
Gas(es)
Argon
NA
NA
Backing
NA
NA
NA
1
2.4 / 2.6 & 3.2 mm

Current
Others :
Manufacturer :
Batch Certificate :
Ampere / Volts
KOBELCO
EZ 60425 / A 751 & A 632
POSITION (QW 405)
Direct Current
GTAW-Straight
See Table
2% Thoriated
Tungsten, 2.4mm
Others
AC/DC Clamp Meter
6G
20L/Min
NA
Polarity
Weld Progression
Flow rate
Trailing
Mixture
99.99%
F6 / F4

No PWHT
Uphill
PREHEAT (QW 406)
S/No. W0088331
Travel Speed
See Table
String / Weave
Preheat Temperature
None
Oscillation
None
159 C
Multiple
Others
Single
Others
None
(S/No:R113689)
6.07

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW + SMAW
MANUAL
2 of 3
26-Oct-07
`
Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Weld
Process
Passes
Class
Volt
Range
Speed
(mm/min)
GTAW
ER-70S - G
2.4
DCEN
102
12
88
GTAW
ER-70S - G
2.4
DCEN
138
12
113
SMAW
E-7016 - G
2.6
DCEP
90
30
170
SMAW
E-7016 - G
2.6
DCEP
91
31
206
SMAW
E-7016 - G
2.6
DCEP
100
31
184
SMAW
E-7016 - G
3.2
DCEP
107
33
108
SMAW
E-7016 - G
3.2
DCEP
108
32
116

Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )

(KN)
UTS
(N/mm2)

failure
T1
19.17
9.67
185.37
87.20
470
Broke at base metal
T2
19.12
8.84
169.02
80.50
476
Broke at base metal

Specimen No.
Type of Bend
Result
Remarks
F1
F2
R1
R2
Face Bend
Face Bend
Root Bend
Root Bend
Accepted
Accepted
Accepted
Accepted


Specimen No.
Thickness (mm)
width (mm)
Result
Remarks
9.27
10
Accepted
----
----
----
----
----
Comments:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW + SMAW
MANUAL
3 of 3
26-Oct-07
ToughnessTests (QW 170) (Refer to PTS/25500 - 2 / 07)

Specimen
No.
1
2
3
1
2
3
Notch
Location
Specimen
Test Temp.
Size
C
-48
-48
-48
HAZ
9 X 10 X 55 mm
-48
HAZ
9 X 10 X 55 mm
-48
HAZ
9 X 10 X 55 mm
-48
Impact Values
J
Shear Mils
206
229
146
255
247
277
-

-

Type of Test
Vickers
Deposit Analysis
None
Other
None
----
----
----
Welder's Name:
I/C No.:

: F8433442K


: PTS/25500 - 1 / 07
: 169529

Manufacturer:
Date:
By:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW+SMAW
MANUAL
1 of 3
3-Nov-07
JOINTS (QW 402)

15 16 17 18 19
11 12 13 14
8
9 10
6
7
4
5
3
14.32mm 10
19 mm
37
1.0 mm
2
1
3.8 mm
Metal Spec.
SA 333 Gr. 6
Type or Grade
Gr 6
Time
P No.
P No. 1
Others
R07DG1101
33.32 mm
323.9mm
Others :
Temperature :
GAS (QW 408)
Heat No: 90752
Percent Composition
GTAW + SMAW
SFA Specification
AWS Specification
: ER 70S-G / E 7016 - G
Filler Metal F-No.
A 5.28 / A 5.5
Shielding
Gas(es)
Argon
Mixture
99.99%
Flow rate
15L/Min
Trailing
NA
NA
NA
Backing
NA
NA
NA
F6 / F4

640C
: 2.4 / 2.6 , 3.2 & 4.0 mm

Current
Polarity
Others :
Manufacturer :
KOBELCO
Batch Certificate : EZ 60425 / A 751, A 632 & A6415
Ampere / Volts
2% Thoriated
Tungsten, 2.4mm
POSITION (QW 405)
Others
AC/DC Clamp Meter
Weld Progression
Direct Current

:
See Table
6G
Uphill
PREHEAT (QW 406)
S/No. W0088331
Travel Speed
See Table
String / Weave
Preheat Temperature
100C
Oscillation
None
230C
Multiple
Single
Others
None
Others
Electronic/Temp. Recorder ,Cal Rep No.:R07DG1101


Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW+SMAW
MANUAL
Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Weld
Process
Passes
Class
Volt
Range
Speed
(mm/min)
GTAW
ER-70S - G
2.4
DCEN
93
12
101
GTAW
ER-70S - G
2.4
DCEN
101
12
101
SMAW
E-7016 - G
2.6
DCEP
90
32
115
SMAW
E-7016 - G
3.2
DCEP
124
34
96
SMAW
E-7016 - G
3.2
DCEP
127
31
98
SMAW
E-7016 - G
4.0
DCEP
156
34
85
SMAW
E-7016 - G
4.0
DCEP
150
34
65
SMAW
E-7016 - G
4.0
DCEP
157
34
77
SMAW
E-7016 - G
4.0
DCEP
154
33
85
10
SMAW
E-7016 - G
4.0
DCEP
156
33
68
11
SMAW
E-7016 - G
4.0
DCEP
149
35
75
12
SMAW
E-7016 - G
4.0
DCEP
153
35
60
13
SMAW
E-7016 - G
4.0
DCEP
151
35
52
14
SMAW
E-7016 - G
4.0
DCEP
149
35
58
15
SMAW
E-7016 - G
4.0
DCEP
137
34
86
16
SMAW
E-7016 - G
4.0
DCEP
142
35
74
17
SMAW
E-7016 - G
4.0
DCEP
129
32
57
18
SMAW
E-7016 - G
4.0
DCEP
155
35
83
19
SMAW
E-7016 - G
3.2
DCEP
120
28
70
2 of 3
3-Nov-07

Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )

(KN)
UTS
(N/mm2)

failure
T1
19.17
31.21
598.30
291.80
488
Broke at base metal
T2
19.16
31.17
597.22
288.70
483
Broke at base metal

Specimen No.
Type of Bend
Result
Remarks
S1
S2
S3
S4
Side Bend
Side Bend
Side Bend
Side Bend
Accepted
Accepted
Accepted
Accepted


Specimen No.
Thickness (mm)
width (mm)
Result
Remarks
33.32
10
Accepted
----
----
----
----
----
Comments:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW+SMAW
MANUAL
3 of 3
3-Nov-07
ToughnessTests (QW 170) (Refer to PTS/24097/2 - 07)

Specimen
No.
1
2
3
1
2
3
Notch
Location
Specimen
Size Test Temp.

C
-48
-48
-48
HAZ
10 X 10 X 55 mm
-48
HAZ
10 X 10 X 55 mm
-48
HAZ
10 X 10 X 55 mm
-48
Impact Values
J
Shear Mils
184
282
282
192
254
203
-

-
ToughnessTests At Root (QW 170) (Refer to PTS/25988 - 07)

Specimen
No.
1
2
3
1
2
3
Notch
Location
Specimen
Size Test Temp.

C
-48
-48
-48
HAZ
10 X 10 X 55 mm
-48
HAZ
10 X 10 X 55 mm
-48
HAZ
10 X 10 X 55 mm
-48
Impact Values
J
Shear Mils
171
163
148
274
278
265
-

-
Hardness Test (Refer to PTS/24097- 3 / 07)

Type of Test
Vickers
Deposit Analysis
None
Other
None
----
----
----
Welder's Name:
I/C No.:
: Mr. Phoonlert Laphin / Mr Yee Kok Hong

: F8433442K / S 7260364 H


: PTS/24097 - 1 / 07
: 169431

Manufacturer:
Date:
By:

Page :
Date :
Company Name
UTOC / PQR-(P8-001) Rev-0
WPS No.
Welding Process(es)
GTAW
MANUAL
1 of 3
20-Oct-07
74
JOINTS (QW 402)

4
1.0 mm
5
3
2
1
3.8 mm
Metal Spec.
SA 312 TP 304L
Temperature :
Type or Grade
Gr. 304L
Time
NA
P No.
P No.8
Others
None
7.01 mm
73.02mm
Others :
GAS (QW 408)
Heat No:F 625006
GTAW
No PWHT
Percent Composition
Shielding
Gas(es)
Argon
Mixture
99.99%
Flow rate
20L/Min
SFA Specification
A 5.9
Trailing
NA
NA
NA
AWS Specification
ER 308L
Backing
Argon
99.99%
20L/Min
Filler Metal F-No.
F6
8/8
2.4
Current
Deposited Weld Metal : GTAW-7.01mm
Polarity
Others :
Manufacturer :
Batch Certificate :
Ampere / Volts
WEL TIG 308LJ

NIPPON
G 77150
POSITION (QW 405)

Weld Progression
Direct Current
GTAW-Straight
See Table
2% Thoriated
Tungsten, 2.4mm
Others
AC/DC Clamp Meter
6G
Uphill
PREHEAT (QW 406)
S/No. W0088331
Travel Speed
See Table
String / Weave
Preheat Temperature
None
Oscillation
None
120 C
Multiple
Others
Single
Others
None
(S/No:R113689)

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL

Current
Volt
Type/
Amps
Dia. (mm)
Range
Polarity
Range
Filler metal
Weld
Process
Passes
Class
Speed
(mm/min)
GTAW
ER-308L
2.4
DCEN
73
11
50
GTAW
ER-308L
2.4
DCEN
109
11
111
GTAW
ER-308L
2.4
DCEN
73
11
50
GTAW
ER-308L
2.4
DCEN
119
11
45
GTAW
ER-308L
2.4
DCEN
116
12
89
GTAW
ER-308L
2.4
DCEN
117
12
91
Volt
Range
Speed
(mm/min)
Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Weld
Process
Passes
Class
2 of 3
26-Sep-07
GTAW
ER-308L
2.4
DCEN
77
10
47
SMAW
ER-308L
2.4
DCEN
118
11
100
SMAW
ER-308L
2.4
DCEN
118
12
78
GTAW
ER-308L
2.4
DCEN
118
12
99
GTAW
ER-308L
2.4
DCEN
115
12
56
GTAW
ER-308L
2.4
DCEN
115
12
93

Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )

(KN)
UTS
(N/mm2)

failure
T1
13.07
6.76
88.35
52.02
589
Broke at base metal
T2
13.11
6.67
87.44
53.33
610
Broke at base metal

Specimen No.
Type of Bend
Result
Remarks
F1
F2
R1
R2
Face Bend
Face Bend
Root Bend
Root Bend
Accepted
Accepted
Accepted
Accepted

Macro - Etch Examination (Refer to PTS/25087-1 / 07 & PTS/25087-4 / 07)

Specimen No.
Thickness (mm)
width (mm)
Result
Remarks
7.01
10
Accepted
----
----
----
----
----
Comments:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW+SMAW
MANUAL
3 of 3
26-Sep-07
ToughnessTests (QW 170) (Refer to PTS/25087-2 / 07)

Specimen
No.
1
2
3
1
2
3
Notch
Location
Specimen
Size Test Temp.

C
-196
-196
-196
HAZ
6 X 10 X 55 mm
-196
HAZ
6 X 10 X 55 mm
-196
HAZ
6 X 10 X 55 mm
-196
Impact Values
J
Shear Mils
53
47.64
62
53.15
58
49.21
131
75.59
133
76.77
134
77.56

-
Hardness Test ( Refer to PTS/PTS/) (Refer to PTS/25087-3 / 07)

Type of Test
Vickers
Deposit Analysis
None
Other
None
----
----
----
Other Test
: Ferrite Content Measurement (PTS / 24978 - 1/ 07 & PTS / 24978 - 2/ 07)
Welder's Name:
I/C No.:

: F8433442K


: PTS/25087-1 / 07
: 169799

Manufacturer:
Date:
By:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
1 of 3
20-Oct-07
JOINTS (QW 402)

74
1.5mm
3
2
1
3.0 mm
Metal Spec.
SA 312 TP 316L
Temperature :
Type or Grade
Gr. 316L
Time
NA
P No.
P No.8
Others
None
3.91 mm
60.3mm
Others :
GAS (QW 408)
Heat No:VLG020247
GTAW
No PWHT
Percent Composition
Shielding
Gas(es)
Argon
Mixture
99.99%
Flow rate
15L/Min
SFA Specification
A 5.9
Trailing
NA
NA
NA
AWS Specification
ER 316L
Backing
Argon
99.99%
15L/Min
Filler Metal F-No.
F6
8/8
2.4
Current
Polarity
Others :
Manufacturer :
Batch Certificate :
Ampere / Volts
WEL TIG 316LJ

NIPPON
F 46377
POSITION (QW 405)

Weld Progression
Direct Current
GTAW-Straight
See Table
2% Thoriated
Tungsten, 2.4mm
Others
AC/DC Clamp Meter
6G
Uphill
PREHEAT (QW 406)
S/No. W0088331
Travel Speed
See Table
String / Weave
Preheat Temperature
None
Oscillation
None
107 C
Multiple
Others
Single
Others
None
(S/No:R113689)

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
2 of 3
20-Oct-07
`
Current
Volt
Type/
Amps
Dia. (mm)
Range
Polarity
Range
Filler metal
Weld
Process
Passes
Class
Speed
(mm/min)
GTAW
ER-316L
2.4
DCEN
77
10
43
GTAW
ER-316L
2.4
DCEN
87
10
85
GTAW
ER-316L
2.4
DCEN
87
11
87
Volt
Range
Speed
(mm/min)
Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Weld
Process
Passes
Class
GTAW
ER-309L
2.4
DCEN
84
10
39
SMAW
E 309L - 16
2.6
DCEP
83
10
77
SMAW
E 309L - 16
2.6
DCEP
83
10
76

Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )

(KN)
UTS
(N/mm2)

failure
T1
13.20
3.84
50.69
28.34
559
Broke at base metal
T2
13.20
3.84
50.69
28.04
553
Broke at base metal

Specimen No.
Type of Bend
Result
Remarks
F1
F2
R1
R2
Face Bend
Face Bend
Root Bend
Root Bend
Accepted
Accepted
Accepted
Accepted


Specimen No.
Thickness (mm)
width (mm)
Result
Remarks
3.9
10
Accepted
----
----
----
----
----
Comments:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
3 of 3
20-Oct-07

Specimen
No.
-
Notch
Location
-
Specimen
Size
-
Test Temp.
C
-
J
-
Impact Values
Shear Mils
-

-
Hardness Test (Refer to PTS/25085-2 / 07)

Type of Test
Vickers
Deposit Analysis
None
Other
None
----
----
----
Other Test
: Ferrite Content Measurement (PTS / 24651-1 / 07& PTS / 24651-2 / 07)
Welder's Name:
I/C No.:

: F8433442K


: PTS/25085-1 / 07
: 169383

Manufacturer:
Date:
By:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
1 of 3
20-Oct-07
74
JOINTS (QW 402)

4
1.5mm
3
2
1
3.8 mm
Metal Spec.
SA 312 TP 347H
Temperature :
Type or Grade
Gr. 347H
Time
NA
P No.
P No.8
Others
None
6.55 mm
141.3mm
Others :
GAS (QW 408)
Heat No:38020
No PWHT
Percent Composition
GTAW
Shielding
Gas(es)
Argon
Mixture
99.99%
Flow rate
20L/Min
SFA Specification
A 5.9
Trailing
NA
NA
NA
AWS Specification
ER 347
Backing
Argon
99.99%
25L/Min
Filler Metal F-No.
F6
8/8
2.4
Current
Polarity
Others :
Manufacturer :
Batch Certificate :
Ampere / Volts
WEL TIG 347H

NIPPON
DV 180
POSITION (QW 405)

Weld Progression
Direct Current
GTAW-Straight
See Table
2% Thoriated
Tungsten, 2.4mm
Others
AC/DC Clamp Meter
6G
Uphill
PREHEAT (QW 406)
S/No. W0088331
Travel Speed
See Table
String / Weave
Preheat Temperature
None
Oscillation
None
116 C
Multiple
Others
Single
Others
None
(S/No:R113689)

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
2 of 3
20-Oct-07
`
Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Weld
Process
Passes
Class
Volt
Range
Speed
(mm/min)
GTAW
ER-347
2.4
DCEN
80
11
35
GTAW
ER-347
2.4
DCEN
116
11
105
GTAW
ER-347
2.4
DCEN
116
12
98
GTAW
ER-347
2.4
DCEN
116
12
109
GTAW
ER-347
2.4
DCEN
117
11
102

Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )

(KN)
UTS
(N/mm2)

failure
T1
19.01
6.61
125.66
69.14
550
Broke at base metal
T2
19.03
6.05
115.13
64.92
564
Broke at base metal

Specimen No.
Type of Bend
Result
Remarks
F1
F2
R1
R2
Face Bend
Face Bend
Root Bend
Root Bend
Accepted
Accepted
Accepted
Accepted


Specimen No.
Thickness (mm)
width (mm)
Result
Remarks
6.55
10
Accepted
----
----
----
----
----
Comments:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
3 of 3
20-Oct-07

Specimen
No.
-
Notch
Location
-
Specimen
Size
-
Test Temp.
C
-
J
-
Impact Values
Shear Mils
-

-

Type of Test
Vickers
Deposit Analysis
None
Other
None
----
----
----
Other Test
: Ferrite Content Measurement (PTS / 24979 / 07)
Welder's Name:
I/C No.:

: F8433442K


: PTS/25088-1 / 07
: 169700

Manufacturer:
Date:
By:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW + SMAW
MANUAL
1 of 3
26-Oct-07
74
JOINTS (QW 402)
1.5 mm
8 9 10
5 6 7
3
4
2
1
3.8 mm
Metal Spec.
SA 312 TP 304L
Temperature :
Type or Grade
Gr. 304L
Time
NA
P No.
P No.8
Others
None
12.7 mm
273.05 mm
Others :
GAS (QW 408)
Heat No: 2203828
GTAW + SMAW
SFA Specification
A 5.9 / A 5.4
AWS Specification
: ER 308L + E 308L - 16
Filler Metal F-No.
Percent Composition
Shielding
Gas(es)
Argon
Mixture
99.99%
Flow rate
20L/Min
Trailing
NA
NA
NA
Backing
Argon
99.99%
20L/Min
F6 / F4

No PWHT
8/8
2.4 / 2.6 & 3.2 mm

Current
Polarity
Others :
WEL TIG 308LJ / WEL 308LA
Manufacturer :
NIPPON
Batch Certificate :
G 77150 / 560251 & S075005
Ampere / Volts
2% Thoriated
Tungsten, 2.4mm
POSITION (QW 405)
Others
AC/DC Clamp Meter
Weld Progression
Direct Current
GTAW-Straight
See Table
6G
Uphill
PREHEAT (QW 406)
S/No. W0088331
Travel Speed
See Table
String / Weave
Preheat Temperature
None
Oscillation
None
114 C
Multiple
Others
Single
Others
None
(S/No:R113689)

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW + SMAW
MANUAL
2 of 3
26-Oct-07
`
Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Weld
Process
Passes
Class
Volt
Range
Speed
(mm/min)
GTAW
ER-308L
2.4
DCEN
86
11
48
GTAW
ER-308L
2.4
DCEN
135
11
202
SMAW
E 308L - 16
2.6
DCEP
86
30
115
SMAW
E 308L - 16
2.6
DCEP
88
31
70
SMAW
E 308L - 16
3.2
DCEP
111
31
78
SMAW
E 308L - 16
3.2
DCEP
116
32
85
SMAW
E 308L - 16
2.6
DCEP
98
31
163
SMAW
E 308L - 16
2.6
DCEP
87
32
81
SMAW
E 308L - 16
2.6
DCEP
87
31
158
10
SMAW
E 308L - 16
2.6
DCEP
86
30
167

Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )

(KN)
UTS
(N/mm2)

failure
T1
19.15
11.37
217.74
129.10
593
Broke at base metal
T2
19.15
11.40
218.31
129.40
593
Broke at base metal

Specimen No.
Type of Bend
Result
Remarks
F1
F2
R1
R2
Face Bend
Face Bend
Root Bend
Root Bend
Accepted
Accepted
Accepted
Accepted


Specimen No.
Thickness (mm)
width (mm)
Result
Remarks
12.7
10
Accepted
----
----
----
----
----
Comments:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW + SMAW
MANUAL
3 of 3
26-Oct-07

Specimen
No.
1
2
3
1
2
3
Notch
Location
Specimen
Size Test Temp.

C
-196
-196
-196
HAZ
10 X 10 X 55 mm
-196
HAZ
10 X 10 X 55 mm
-196
HAZ
10 X 10 X 55 mm
-196
Impact Values
J
Shear Mils
57
25.19
57
29.13
54
24.01
120
49.99
142
61.02
182
66.14

-

Type of Test
Vickers
Deposit Analysis
None
Other
None
----
----
----
Other Test
: Ferrite Content Measurement (PTS / 25095 - 1/ 07)
Welder's Name:
I/C No.:

: F8433442K


: PTS/25501-1 / 07
: 169829

Manufacturer:
Date:
By:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW + SMAW
MANUAL
JOINTS (QW 402)

6
4
1.0 mm
1 of 3
3-Nov-07
74
7
5
3
2
1
3.8 mm
Metal Spec.
SA 312 TP 316L
Temperature :
Type or Grade
Gr. 316L
Time
NA
P No.
P No.8
Others
None
9.27 mm
273.05mm
Others :
GAS (QW 408)
Heat No:070313-2885
GTAW + SMAW
No PWHT
Percent Composition
Shielding
Gas(es)
Argon
Mixture
99.99%
Flow rate
20L/Min
SFA Specification
A 5.9 / A 5.4
Trailing
NA
NA
NA
AWS Specification
ER 316L + E 316L
Backing
Argon
99.99%
20L/Min
Filler Metal F-No.
F6

8/8
2.4 / 2.6 & 3.2 mm

Current
Polarity
Others :
Manufacturer :
Batch Certificate :
Ampere / Volts
WEL TIG 316LJ / WEL 316LJ

NIPPON
F 46377,Y 07A026 &Y 07A027
POSITION (QW 405)

Weld Progression
Direct Current
GTAW-Straight
See Table
2% Thoriated
Tungsten, 2.4mm
Others
AC/DC Clamp Meter
6G
Uphill
PREHEAT (QW 406)
S/No. W0088331
Travel Speed
See Table
String / Weave
Preheat Temperature
None
Oscillation
None
127 C
Multiple
Others
Single
Others
None
(S/No:R113689)

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW + SMAW
MANUAL

Current
Volt
Type/
Amps
Dia. (mm)
Range
Polarity
Range
Filler metal
Weld
Process
Passes
Class
2 of 3
3-Nov-07
Speed
(mm/min)
GTAW
ER-316L
2.4
DCEN
77
10
43
GTAW
ER-316L
2.4
DCEN
87
10
85
SMAW
E-316L
2.6
DCEP
87
11
87
SMAW
E-316L
3.2
DCEP
87
10
85
SMAW
E-316L
2.6
DCEP
87
11
87
SMAW
E-316L
2.6
DCEP
87
10
85
SMAW
E-316L
2.6
DCEP
87
11
87

Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )

(KN)
UTS
(N/mm2)

failure
T1
19.18
9.47
181.63
106.00
583
Broke at Weld metal
T2
19.00
9.45
179.55
106.40
593
Broke at Weld metal

Specimen No.
Type of Bend
Result
Remarks
F1
F2
R1
R2
Face Bend
Face Bend
Root Bend
Root Bend
Accepted
Accepted
Accepted
Accepted


Specimen No.
Thickness (mm)
width (mm)
Result
Remarks
9.27
10
Accepted
----
----
----
----
----
Comments:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW + SMAW
MANUAL
3 of 3
3-Nov-07

Specimen
No.
-
Notch
Location
-
Specimen
Size
-
Test Temp.
C
-
J
-
Impact Values
Shear Mils
-

-

Type of Test
Vickers
Deposit Analysis
None
Other
None
----
----
----
Other Test
: Ferrite Content Measurement (PTS / 25972-1 / 07)
Welder's Name:
I/C No.:

: F8433442K


: PTS/25987-1 / 07
: 169531

Manufacturer:
Date:
By:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
1 of 3
20-Oct-07
JOINTS (QW 402)

74
1.0 mm
3
2
1
3.1 mm
Metal Spec.
SA 312 TP 304L
Temperature :
Type or Grade
Gr. 304L
Time
NA
P No.
P No.8
Others
None
3.91 mm
60.3mm
Others :
GAS (QW 408)
Heat No:V 60587
No PWHT
Percent Composition
GTAW
Shielding
Gas(es)
Argon
Mixture
99.99%
Flow rate
20L/Min
SFA Specification
A 5.9
Trailing
NA
NA
NA
AWS Specification
ER 308L
Backing
Argon
99.99%
20L/Min
Filler Metal F-No.
F6
8/8
2.4
Current
Polarity
Others :
Manufacturer :
Batch Certificate :
Ampere / Volts
WEL TIG 308LJ

NIPPON
G 77150
POSITION (QW 405)

Weld Progression
Direct Current
GTAW-Straight
See Table
2% Thoriated
Tungsten, 2.4mm
Others
AC/DC Clamp Meter
6G
Uphill
PREHEAT (QW 406)
S/No. W0088331
Travel Speed
See Table
String / Weave
Preheat Temperature
None
Oscillation
None
117 C
Multiple
Others
Single
Others
None
(S/No:R113689)

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
2 of 3
20-Oct-07
`
Current
Volt
Type/
Amps
Dia. (mm)
Range
Polarity
Range
Filler metal
Weld
Process
Passes
Class
Speed
(mm/min)
GTAW
ER-316L
2.4
DCEN
72
11
50
GTAW
ER-316L
2.4
DCEN
79
10
82
GTAW
ER-316L
2.4
DCEN
79
11
77
Volt
Range
Speed
(mm/min)
Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Weld
Process
Passes
Class
GTAW
ER-309L
2.4
DCEN
73
10
52
SMAW
E 309L - 16
2.6
DCEP
77
10
71
SMAW
E 309L - 16
2.6
DCEP
79
11
75

Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )

(KN)
UTS
(N/mm2)

failure
T1
13.14
3.87
50.85
28.79
566
Broke at base metal
T2
13.06
3.84
50.15
27.92
557
Broke at base metal

Specimen No.
Type of Bend
Result
Remarks
F1
F2
R1
R2
Face Bend
Face Bend
Root Bend
Root Bend
Accepted
Accepted
Accepted
Accepted


Specimen No.
Thickness (mm)
width (mm)
Result
Remarks
3.9
10
Accepted
----
----
----
----
----
Comments:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
3 of 3
20-Oct-07

Specimen
No.
1
2
3
1
2
3
Notch
Location
Specimen
Test Temp.
Size
C
WELD METAL 3.3 X 10 X 55 mm
-196
-196
-196
HAZ
3.3 X 10 X 55 mm
-196
HAZ
3.3 X 10 X 55 mm
-196
HAZ
3.3 X 10 X 55 mm
-196
Impact Values
J
Shear Mils
36
49.21
42
50.79
29
43.31
58
55.51
64
59.06
59
55.51

-

Type of Test
Vickers
Deposit Analysis
None
Other
None
----
----
----
Other Test
: Ferrite Content Measurement (PTS / 24980-1 / 07 & PTS / 24980-2 / 07)
Welder's Name:
I/C No.:

: F8433442K


: PTS/25089-1 / 07
: 169800

Manufacturer:
Date:
By:

Page :
Date :
Company Name
UTOC / PQR-(P5B-005) Rev-0
WPS No.
UTOC / WPS-(P5B-005) Rev-1
Welding Process(es)
GTAW
MANUAL
1 of 3
20-Oct-07
74
JOINTS (QW 402)
6
4
5
3
1.5mm
2
1
3.8 mm
Metal Spec.
Temperature :
Type or Grade
Gr. P91
Time
P No.
P No.5B
Others
R07DG1101
SA 3335 Gr. P91
5.54 mm
73.02mm
Others :
GAS (QW 408)
Heat No:714020
750C
Percent Composition
GTAW
Shielding
Gas(es)
Argon
Mixture
99.99%
Flow rate
15L/Min
SFA Specification
A 5.28
Trailing
NA
NA
NA
AWS Specification
ER 90S-B9
Backing
Argon
99.99%
15L/Min
Filler Metal F-No.
F6
2.4

Current
Polarity
Others :
Manufacturer :
Batch Certificate :
Ampere / Volts
TGS - 90B9
KOBELCO
EZ 60737
POSITION (QW 405)

Weld Progression
Direct Current
GTAW-Straight
See Table
2% Thoriated
Tungsten, 2.4mm
Others
AC/DC Clamp Meter
6G
Uphill
PREHEAT (QW 406)
S/No. W0088331
Travel Speed
See Table
String / Weave
Preheat Temperature
230C
Oscillation
None
260 C
Multiple
Others
Single
Others
None
(S/No:R113689)

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
2 of 3
20-Oct-07
`
Current
Volt
Type/
Amps
Dia. (mm)
Range
Polarity
Range
Filler metal
Weld
Process
Passes
Class
Speed
(mm/min)
GTAW
ER-90S-B9
2.4
DCEN
81
10
56
GTAW
ER-90S-B9
2.4
DCEN
87
10
67
GTAW
ER-90S-B9
2.4
DCEN
94
11
57
GTAW
ER-90S-B9
2.4
DCEN
102
10
74
GTAW
ER-90S-B9
2.4
DCEN
107
11
71
GTAW
ER-90S-B9
2.4
DCEN
113
11
77
Volt
Range
Speed
(mm/min)
Current
Type/
Amps
Dia. (mm)
Polarity
Range
Filler metal
Weld
Process
Passes
Class
GTAW
ER-90S-B9
2.4
DCEN
86
10
54
GTAW
ER-90S-B9
2.4
DCEN
91
10
71
GTAW
ER-90S-B9
2.4
DCEN
108
11
55
GTAW
ER-90S-B9
2.4
DCEN
108
11
73
GTAW
ER-90S-B9
2.4
DCEN
111
11
71
GTAW
ER-90S-B9
2.4
DCEN
120
12
52

Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )

(KN)
UTS
(N/mm2)

failure
T1
13.08
5.71
74.69
51.92
695
Broke at base metal
T2
13.08
5.63
74.64
52.79
717
Broke at base metal

Specimen No.
Type of Bend
Result
Remarks
F1
F2
R1
R2
Face Bend
Face Bend
Root Bend
Root Bend
Accepted
Accepted
Accepted
Accepted


Specimen No.
Thickness (mm)
width (mm)
Result
Remarks
5.54
10
Accepted
----
----
----
----
----
Comments:

Page :
Date :
Company Name
WPS No.
Welding Process(es)
GTAW
MANUAL
3 of 3
20-Oct-07
ToughnessTests (Refer to PTS/25086-3 / 07)

Specimen
No.
1
2
3
1
2
3
Notch
Location
Specimen
Test Temp.
Size
C
20
20
20
HAZ
5 X 10 X 55 mm
20
HAZ
5 X 10 X 55 mm
20
HAZ
5 X 10 X 55 mm
20
Impact Values
J
Shear Mils
95
100
97
107
105
99
-

-

Type of Test
Vickers
Deposit Analysis
None
Other
None
----
----
----
Other Test
: Hot Yield Tensile Test at 538C (PTS / 24086-2 / 07)

Dye Penetrant Test (PTS / 24983 / 07)
Microstructure Examination (PTS / 25260-1,2,3 / 07)
Welder's Name:
I/C No.:

: F8433442K


: PTS/25088-1 / 07
: 169698

Manufacturer:
Date:
By:

Final PQR PDF

Diunggah oleh

Informasi Dokumen

Deskripsi Asli:

Judul Asli

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

Final PQR PDF

Diunggah oleh

Hak Cipta:

Format Tersedia

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)

UTOC ENGINEERING PTE LTD

Procedure Qualification Record No.

UTOC / PQR-(P8-P1-001) Rev-0

UTOC / WPS-(P8-P1-001) Rev-1

Types (Manual, Automatic, Semi-Auto)

JOINTS (QW 402)

Groove Design of Test Coupon

BASE METALS (QW 403)

POSTWELD HEAT TREATMENT (QW 407)

SA106GrB + SA 312 TP 304L

Thickness of Test Coupon

Diameter of Test Coupon

GAS (QW 408)

Heat No:F 625006 / 24881

FILLER METALS (QW 404)

Filler Metal F-No.

ELECTRICAL CHARACTERISTICS (QW 409)

WEL TIG 309L / WEL Z 309L

POSITION (QW 405)

GTAW-Straight + SMAW -Reverse

Tungsten Electrodes Size :

AC/DC Clamp Meter

Deposited Weld Metal : GTAW-2.0 / SMAW 5.01MM

Weld Metal Analysis A-No. :

PREHEAT (QW 406)

String or Weave Bead

Multiple or Single Pass

Single or Multiple Electrodes

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)

UTOC ENGINEERING PTE LTD

Procedure Qualification Record No.

UTOC / PQR-(P8-P1-001) Rev-0

UTOC / WPS-(P8-P1-001) Rev-1

Types (Manual, Automatic, Semi-Auto)

Tensile Test (QW 150) (Refer to PTS/23537-1)

Ultimate Tensile Load

Type and Location of

Broke at base metal

Broke at base metal

Guided Bend Tests (QW 160) ( Refer to PTS/PTS/23537-1)

Open discontinuity 1.1mm

Macro - Etch Examination (Refer to PTS/23537-1)

No Defect was observed

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)

UTOC ENGINEERING PTE LTD

Procedure Qualification Record No.

UTOC / PQR-(P8-P1-001) Rev-0

UTOC / WPS-(P8-P1-001) Rev-1

Types (Manual, Automatic, Semi-Auto)

ToughnessTests (QW 170)

Drop Weight Break (Y/N)

Hardness Test ( Refer to PTS/PTS/23537-2,3)

: Mr. Yee Kok Hong

Welding test Conducted by

: UTOC Engineering Ptd. Ltd.

Welding Test Witness by

: UTOC Engineering Pte. Ltd.

UTOC Engineering Ltd.

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)

UTOC ENGINEERING PTE LTD

Procedure Qualification Record No.