December 2011
Oracle Advanced Supply Chain Planning Implementation and User's Guide Supplement, Release 12.1
Part No. E26758-01
Copyright 2011, Oracle and/or its affiliates. All rights reserved.
Primary Author: Tom Myers
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Contents
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Oracle Advanced Supply Chain Planning Implementation and User's Guide Supplement, Release
12.1
Part No. E26758-01
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Preface
Intended Audience
Welcome to Release 12.1 of the Oracle Advanced Supply Chain Planning Implementation
and User's Guide Supplement.
Casual User and Implementer
See Related Information Sources on page vii for more Oracle E-Business Suite product
information.
Documentation Accessibility
For information about Oracle's commitment to accessibility, visit the Oracle
Accessibility Program website at
http://www.oracle.com/pls/topic/lookup?ctx=acc&id=docacc.
Structure
1 Asset Intensive Planning
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Integration Repository
The Oracle Integration Repository is a compilation of information about the service
endpoints exposed by the Oracle E-Business Suite of applications. It provides a
complete catalog of Oracle E-Business Suite's business service interfaces. The tool lets
users easily discover and deploy the appropriate business service interface for
integration with any system, application, or business partner.
The Oracle Integration Repository is shipped as part of the E-Business Suite. As your
instance is patched, the repository is automatically updated with content appropriate
for the precise revisions of interfaces in your environment.
You can navigate to the Oracle Integration Repository through Oracle E-Business Suite
Integrated SOA Gateway.
Online Documentation
All Oracle E-Business Suite documentation is available online (HTML or PDF).
viii
Online Help - Online help patches (HTML) are available on My Oracle Support.
PDF Documentation - See the Oracle E-Business Suite Documentation Library for
current PDF documentation for your product with each release. The Oracle
E-Business Suite Documentation Library is also available on My Oracle Support and
is updated frequently.
Release Notes - For information about changes in this release, including new
features, known issues, and other details, see the release notes for the relevant
product, available on My Oracle Support.
Related Guides
You should have the following related books on hand. Depending on the requirements
of your particular installation, you may also need additional manuals or guides.
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1
Asset Intensive Planning
Plans repair work orders for rebuildable items and purchase requisitions for
consumable items
The material and labor associated with the activity becomes part of the work orders.
The collections process collects items from Oracle Enterprise Asset Management
with asset-activity type.
The planning process plans the asset items, and you specify the activities associated
with an asset in item attribute Rebuild Activity.
You define values for activities on the source in Oracle Enterprise Asset Management
and in the destination in Oracle Advanced Supply Chain Planning. Oracle recommends
the values be the same in both places.
The activity structure from Oracle Enterprise Asset Management becomes the Oracle
Advanced Supply Chain Planning repair structure.
The work orders item in Oracle Enterprise Asset Management is the activity item. In
Oracle Advanced Supply Chain Planning, the work order item becomes the related
inventory item of:
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Unreleased
Released
On Hold
Pending Scheduling
Draft
The process collects these Oracle Enterprise Asset Management work order attributes:
Produces to Stock: Asset work orders do not make supply, rebuildable work orders
make supply.
Maintenance Plan: The forecast name of the budget forecast that this work order
belongs to
Priority
In forecast sets
The process collects them in to the same order types and collects the same work order
attributes as the Oracle Enterprise Asset Management production work orders.
You can control this collection with these parameters
Start Date
End Date
Oracle recommends that you collect forecasted orders at least up to the Oracle
Advanced Supply Chain Planning planning horizon.
Shutdown Type
The process knows if it needs to make a resource unavailable to the production
scheduling engine by looking at attribute Shutdown Type.
If it is:
You can enter Shutdown Type against work orders and operations:
If you enter Required for a work order, the process ignores operation Shutdown
Type and makes all resources available or unavailable for the time of the work
order
If you enter Not Required for a work order, the process ignores work order
Shutdown Type and makes each resource available or unavailable according to
operation Shutdown Type for the time of its operation
The shutdown duration is from Scheduled Start Date to Scheduled Completion Date. If
the work order has started, the resource unavailability starts on Actual Start Date.
To load the production resource corresponding to the asset that you are maintaining,
the process creates dummy maintenance work orders:
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They can span the time of more than one Oracle Enterprise Asset Management
work orders, for example, one for battery change and one for daily maintenance
Unserviceable
MRB Review
QC Hold
Quarantine
For Transfer to sourcing rules, make a sourcing rule for defective parts and a different
one for usable parts. These rules mean the condition of the removal after you complete
the operation. Specify the condition that the sourcing rule applies to in assignment set
Condition.
This routes the defective part to a different repair location than the usable parts.
<simulation set name> for Oracle Complex Maintenance, Repair, and Overhaul
simulation sets
In Oracle Advanced Supply Chain Planning, to select the work orders for the planning
process to use, select them in plan option Maintenance Work Orders.
Instance-org
Item-instance-org
The item comes from the repair as useable; set Condition to Usable.
To repair them somewhere else, use Transfer to sourcing rule at the source
organization.
Plan
The planning process uses items in:
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Maintenance Work Orders: The work orders collected from Oracle Enterprise Asset
Management for maintenance work orders. They generate supply if Activity Type
is Rebuild.
Maintenance Work Order Demand: The work order demand collected from Oracle
Enterprise Asset Management for maintenance work orders. Component demand
for usable components
Defective Part Demand: A component requirement for a defective of the item on the
repair work order.
Returns Forecast: The planning process computes these if you instruct it to in the
plan options. Otherwise, feed it to the plan as a supply schedule. It nets against
Defective Part Demand.
Defectives In-Transit: Defective parts that have been shipped but not received. It
nets against Defective Part Demand.
Projected Available Balance (Defective): The defective parts available at the end of
each period. Defective parts available at the start of the period - Demands within
the period + Returns within the period.
The repair structure dos not have the defective component in it; the planning process
creates it when it sees a Repair at sourcing rule.
If there is no repair structure, the planning process creates a repair work order without
it.
The process calculates the lead time from the routing.. If there is no routing, it uses the
value in item attribute Repair Lead Time. You can enter lead time in a simulation set as
well.
Oracle Advanced Supply Chain Planning plans the due date of components according
to their offset percents. It loads the defective component to the first operation.
It plans resources by their offset percents.
The process plans for substitute components and alternate bills of material and
routings.
If you mark an asset as an outsourced assembly and a buy item, the planning engine
plans a buy order against your manufacturing partner.
If you transfer your defective parts to other organizations for repair, the planning
process plans the transfers.
Repair / Purchase Decision
You can assign sourcing rules to model your repair/purchase business model. For
example:
If the plan cannot meet demands on time by repair, Oracle Advanced Supply Chain
Planning creates a planned purchase requisition.
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The project cost collector process passes these costs to the work order's project work in
process accounts, rather than the accounts associated with the asset or organization.
Part Condition
Produce to Stock
Class Code
Maintenance Plan
Activity Type
Pegging
You can see planned repair work orders, look upstream and downstream, and see
demand and supply pegging.
A repair work order for a rebuildable item pegs:
Down to demands (material requirements) for its defective state as well as its
consumables.
If one of its components is repairable as well, to a demand and planned work order
against the repairable component
Returns Forecast
Defective On-Hand
Defectives In-Transit
Returns Forecast
Defective On-Hand
Defectives In-Transit
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Since these repair orders have neither repair structure nor nettable supply, you see
exception messages only for Material and Resource Capacity Exception Group.
Repair Work Order Exception Messages
Exception messages unique to repair orders are:
Organization
End Item
Quantity
Priority
Demand Date
The load ratio is more than the exception set over-utilization. Load ration is
(Required capacity / Available capacity) * 100.
Resource
Organization
Dept/Line
Start Constraint Date: The start date of the planning time bucket in which the
resource is overloaded, not the start date of the activity.
End Constraint Date: The start date of the last planning time bucket in which the
resource is overloaded, not the end date of the activity. While the overload remains
the same, the planning engine uses the same exception message
The maintenance planner assigns a rebuildable item instance to them and releases
them.
You release them in Oracle Advanced Supply Chain Planning the same way that you
release Make at work orders.
You can update these attributes as well:
Rebuild Activity
Repair Module, if you specified an item simulation set in the plan options.
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Include Past Due EAM Work Orders: The number of days to import past due work
orders.
Include Past Due Supplies: Enter the same value as Include Past Due EAM Work
Orders.