PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
Page 1 of 18
Date: 03 Apr. 14
REV. NO.
CONTENT OF REVISION
DATE OF REVISION
B0
03 Apr, 2014
HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
Page 2 of 18
Date: 03 Apr. 14
TABLE OF CONTENTS.
SECTION
PAGE
1.0 PURPOSE
2.0 SCOPE
4.0 DEFINITION
5.0 PROCEDURE
5.1 RESPONSIBILITIES
5.2 EQUIPMENT
7
7
5.5.2 TUBULAR
10
11
14
APPENDIXI
1.0 PURPOSE
16
HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
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Date: 03 Apr. 14
This procedure outline the method of dimensional control survey to ensure that specified
dimensional requirements are met in the final onshore fabrication structures of H05 WHP
jacket and drilling wellbay module1
2.0 SCOPE
This procedure is applicable to the following actions:
Material dimensional inspection on receipt. (Before receiving pipe materials shall be
check dimension follow specification table of contents at 9.2.1.1 to 9.2.1.4 )
Assembly of Jacket and drilling wellbay modunle I component items ( Include:
layout support - combination pipe leg bracing pipe, - Framing & conductor guide
positions - boat landing transition and drilling cellardeck mazzenine deck, Sub
cellardeck).
Installation piping system standby on jacket and drilling wellbay modunle I
Final check the Jacket, piles and load out.
Final check the drilling wellbay modunle I and load out.
3.0 REFERENCE AND ABBRIVIATION
TGT S H05 SP - 0002
AWS D1.1
API RP 2A WSD
API Spec.2B
ASME B 31.3
:Process Piping.
4.0 DEFINITION
Company
HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
Contractor
Sub Contractor :
QA/QC
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API
DC
Dimensional Controller.
AWS
5.0 PROCEDURE
5.1 RESPONSIBILITIES
Forman
Shall be responsibilities for overall aspects of shift working which includes quality, health
and safety.
Shall be responsible for ensuring that all survey is carried out accurately, efficiently and
expeditiously, using calibrated equipment and proven techniques.
Report directly to the Fabrication QA/ QC Manager. The DC will ensure manning level
which adequate device the needs of the production team progressing fabrication
efficiently.
QA/QC Manager will be authorized to carry out all QA/QC activities for project as Follow:
HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
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Date: 03 Apr. 14
Ensure all report is correct and acceptably good for HLJOCs QC acceptance/approved.
5.2 EQUIPMENT
The Dimension Control Group will be equipped with a suitable supply of survey
instrumentation capable of dealing with complex 3D dimensional geometry. Instruments
will be calibrated regularly in accordance with good survey practice and records kept to
that effect.
In addition, small tools such as tapes, squares, inclinometers spirit levels, string lines,
plumb bobs etc., all comply with recognized international manufacturing standards, will be
employed.
Computers can be utilized to facilitate the reduction and computation of some of the more
complex best fit solutions, software validation shall be performed by directly comparing
computer results with Long Hand calculation of the same date.
Equipment
Model
Serial No.
Purpose
TS09
(*)
Theodolite - Sokia
DT 510
(*)
vertical level
Automatic Level
Na 720
(*)
Checking leveling
Automatic Level
Na 720
5142763
Checking leveling
Remarks
HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
N/A
N/A
N/A
N/A
Square
N/A
N/A
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Alignment
To ensure the angle is 0.3m
square.
0.6m
HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
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Date: 03 Apr. 14
The CONTRACTOR shall ensure that components fabricate by sub-contractors conformto the
requirments of this specification.
5.4 METHOD OF DIMENSIONAL & LEVELING SURVEY
The methods of dimensional and leveling survey are as follows:
1.
Survey of straightness:
The straightness survey shall be accomplished by means of measuring the external surface of
assemblies at two planes, i.e. X Y direction with two ends zeroed and readings at every
3m intervals utilizing piano wire or theodolite.
2.
Ovality survey:
The ovality survey shall be applied to tubulars or cans with the opens ends measured at crossed
direction i.e. 0, 45, 90, 135.
3.
Survey of plumbness:
The plumbness survey shall be applied to vertical assemblies by means of checking the reference
center line marked by hard stamping outside the tubular or cans at two planes i.e. X Y
direction utilizing piano wire with plumb bob or theodolite.
4.
The work point to work point survey shall be accomplished by measuring the intermediate
dimensions (Elevation), overall lengths and squareness survey (cross dimensional) that have
been specified in the approved for construction drawing utilizing measuring tape.
5.
Survey of level:
The level survey shall be applied to the levelness or flatness of the assemblies, with two ends at
zeroed and reading at every 3m interval utilizing dumpy leveler.
5.5
JACKET FABRICATION
HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
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Date: 03 Apr. 14
f.
g.
h.
i.
5.5.2 TUBULAR
a. Single can
All single can tubulars shall be 100% dimensionally check. Checks shall be made 100% for all
primary items to tubulars done by PVC MS sub-contractors to establish a level of confidence
that dimensions are still within tolerance after delivery.
The ovality and circumference of the open ends should be supplemented with length checks.
b. Multi can e.g. legs, piles, braces, skirt pile and riser for jacket leg
The main Elevation working-points i.e. el(+) 5.697m, el(-) 9.600m, el(-) 25.100m, el(-)
43.900m of HLJOC - Jacket will be referenced by hard marked wrap lines on the outside
diameter of the cans.
After two or more tubulars are fitted, a straightness check in two planes, ends zeroed, offsets at
each can center and either side of fitting splice, shall be undertaken. The support condition
during the straightness survey should be noted. Length, ovality at splice, ovality and
circumference at open ands will also be dimensioned. A visual check on weld seam rotation
should identify inappropriate rotations.
For braces profiled on the machine, random checks will be done to ensure correct profile and
toe and throat rotations.
As two sections of beam are spliced, a fit up survey should check the straightness with ends
zeroed, readings at 3 m intervals and either side of the splice. Both camber and transverse
deviations should be noted.
HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
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Date: 03 Apr. 14
HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
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Date: 03 Apr. 14
CRITICAL ELEMENTS
The following items have been identified as critical elements in terms dimensional control
and will require having particular emphases applied in order to achieve minimum
dimensional deviations.
HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
a.
b.
c.
d.
b
-
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5.6.1
a
-
Single can.
All single can tubulars shall be 100% dimensionally check. Checks shall be made 100% for
all primary items to tubular done by PTSC sub-contractors to establish a level of
confidence that dimensions are within tolerance after delivery.
The ovality and circumference of the open ends should be supplemented with length
checks.
Note: All single cans and brace subassemblies will have been checked ND accepted before
dispatch.
Cones.
Pre and post weld surveys of the cone should include length, angle and diameter of the
open ends. For the deck leg cones the as built tubular shape (radial deviation) must be
recorded for the portion of the stab-in protruding below the leg cut off i.e. at the actual
mating elevation.
If beam is splice in 2 sections, a fit up survey should check the straightness, reading at 3m
intervals and either side of the splice. Both camber and transverse deviations should be
noted.
5.6.4 DRILLING DECK SUB CELLAR DECK, CELLAR DECK, , MEZZANINE DECK.
Drilling deck will be fabricated separately and installed to jacket on offshore. Interface
dimension of conductors between drilling deck transition - top of jacket leg assembly
shall be dimensionally checked prior to install.
b. All above items include in: Sub-cellar deck, cellar deck, drilling deck mezzanine deck, main
will be fabricated separately at out construction site. Dimensional control for fabricated
sections will have to comply with dimensional control stages effectively and achieve
minimum dimensional deviations.
HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
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Date: 03 Apr. 14
b As such pre-weld and post-weld survey check shall be conducted to ensure that the
position deviations of the cone receiving cans are minimized. Weld shrinkage effects should
be anticipated by increasing fit up distances center to center.
5.7
RECORDS.
Dimensional control reports shall generally be A4 sketches of the surveyed item. Each sketch
will have a unique project surveyor number and will reference the revision of the shop drawing
against which the deviations are being reported. Dimensional Controller shall sign all
dimensional inspection reports. Subsequent stages shall be performed if to be sure that all
assembly differentials are within tolerances described in the reports. If necessary, the survey
report will have its own revision status.
In the reports, dimensions are in "mm"; theoretical dimensions are written in brackets "[ ]",
actual dimensions are written below theoretical dimensions without brackets, tolerances are
written adjacent to actual dimensions, separated by" / " and preceded by " + " or" - " or" 0 "
indicating higher or lower value or equal from theoretical dimensions.
The final as built dimensional audit report of steel structural part and components shall be
generated and signed by HLJOC representative.
HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
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Date: 03 Apr. 14
x
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All original Dimensional Control Reports shall be filed in QAQC Department and the QA
Engineer shall be responsible for these documents.
All dimensional control reports shall be submitted to HL JOC for verification.
5.8
HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
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Date: 03 Apr. 14
Sources:
NO.
DESCRIPTION
DIMENSIONAL
TOLERANCE
Tubular or Cans
Such as the top of the Jacket the 10mm of the net drawing
horizontal distance from the centerline of
dimension
any leg to the centerline of the leg
adjacent in any direction.
Reference to section 11.1.5b of API RP 2A
1
2
19mm
19mm from the design
dimensions
Not be more than 3mm in any
3m.
10 mm maximum
25mm
HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
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Date: 03 Apr. 14
Tubular
Tubular
Circumference (at joints or within 610
30% of tn or 10mm
mm from the joint).
(whichever is smaller)
Circumference (the remaining length of
45% of tn or 15mm
the tubular).
(whichever is smaller)
Reference to section 9.2.1.1 of Fabrication
Specification
Piles
1
tn :
Dn :
HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
Cn :
OD:
c :
Nominal circumference
Outer diameter
Circumference tolerance.
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HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
APPENDIX
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HLJOC
PTSC-MC/PVC-MS
TGT-PVCMS-Q-H05-PR-0012
Revision No.: B0
Page 18 of 18
Date: 03 Apr. 14