SPECIFIC CRITERIA
for CALIBRATION LABORATORIES
IN MECHANICAL DISCIPLINE :
Dimensional Metrology
MASTER COPY
Reviewed by
Approved by
Quality Officer
Director, NABL
ISSUE No.
: 05
AMENDMENT No.
: 00
AMENDMENT DATE:
AMENDMENT SHEET
Sl
no
Page Clause
Date of
No.
No. Amendment
Amendment
made
Reasons
Signature Signature
QO
Director
10
Sl. No.
1
Contents
Page No.
General Requirement
1.1
Scope
1.2
1.3
3-4
1.4
4-6
1.5
1.6
Safety Precautions
1.7
1.8
Proficiency Testing
2.1
Scope
7-10
2.2
10-12
2.3
Metrological Requirements
12-13
2.4
13-14
2.5
14-27
2.6
Calibration Interval
28
2.7
Legal Aspects
28
2.8
Environmental Condition
28
2.9
Calibration Methods
29
2.10
Calibration Procedure
29-32
2.11
Measurement Uncertainty
32
2.12
Evaluation of CMC
33
2.13
Sample Scope
34
2.14
Key Points
34
1. General Requirement:
The purpose of this document is to specify requirements with which a laboratory has to operate and
demonstrate its competency to carry out calibration in accordance with ISO/IEC 17025:2005.
To achieve uniformity between the laboratories, assessors and assessment process in terms of
maximum permissible error, CMC, measurement uncertainty etc in line with National/International
standards.
1.1 Scope
This specific criteria lays down the specific requirements in Dimensional calibration under Mechanical
discipline. This part of the document thus amplifies the specific requirements for dimensional
calibration and supplements the requirements of ISO/IEC 17025:2005.
1.2 Calibration and Measurement Capability (CMC)
1.2.1
CMC is one of the parameters that is used by NABL to define the scope of an accredited
calibration laboratory, the others being parameter/quantity measured, standard/master used,
calibration method used and measurement range. The CMC is expressed as the smallest
uncertainty that a laboratory can achieve when calibrating the best existing device. It is an
expanded uncertainty estimated at a confidence level of approximately 95% corresponding to
a coverage factor k=2.
1.2.2
For evaluation of CMC laboratories shall follow NABL 143 - Policy on Calibration and
Measurement Capability (CMC) and Uncertainty in Calibration.
1.3.1.2
a)
B.E / B.Tech or M.Sc. (having Physics as one of the subject) degree with 3
months experience in Basics of Dimensional Metrology.
b)
B.Sc (with Physics as one of the subject) or Diploma with 6 months experience
in Basics of Dimensional Metrology.
c)
b)
1.3.2
c)
d)
e)
Authorized Signatory:
1.3.2.1 Qualification required for interpretation of results and signing the calibration
certificates:
The following are only guidelines. However, qualification and experience will not be
the only criteria for the required activity. They have to prove their skill, knowledge
and competency in analysis and interpretation of calibration results.
1.3.2.2
a)
B.E / B.Tech or M.Sc. (with having Physics as one of the subject) degree with 6
months experience in Dimensional Metrology.
b)
B.Sc. (with Physics as one of the subject) or Diploma with 1 year experience in
Dimensional Metrology.
b)
c)
d)
e)
Service that intended primarily for working standards, reference standard / reference equipments
which are further used for calibration purposes or high accuracy measurements which requires high
degree of accuracy and better CMC.
b) Service that intended primarily for calibration and adjustment of test, measurement and diagnostic
equipments to use in such areas as product testing, manufacturing and servicing.
Accommodation and environmental conditions adversely affect the results of calibration and
measurement accuracy unless they are controlled and monitored. Hence, they play a very important
role.
The influencing parameters may be one or more of the following i. e. temperature, relative humidity,
atmospheric pressure, vibration, acoustic noise, dust particle, air currents/draft, illumination(wherever
applicable), voltage fluctuations, electrical earthing and direct sunlight etc., depending on the nature of
calibration services provided. The variables described above can play a major factor on calibration
results.
The main difference between the permanent laboratory, onsite and mobile calibration services has to
do with environmental conditions only. Since the onsite calibration relies on where the service is
provided, it affects the results of calibration (refer NABL 130).
The laboratories are advised to follow the requirement of accommodation and environment depending
on the types of services provided as recommended:
By the manufacturers of the reference equipment
By the manufacturers of the Unit under calibration
As specified in the National/ International Standards or guidelines followed for the calibration.
The environmental monitoring equipments used should also meet the requirement of manufacturers
recommendations and specifications as per the relevant standards followed.
If, accommodation and environmental conditions are not specified either by manufacturer or by
National/International standards / guidelines, the laboratory shall follow the below recommendations.
1.4.1. Vibration
The calibration area shall be free from vibrations generated by central air-conditioning plants,
vehicular traffic and other sources to ensure consistent and uniform operational conditions. The
laboratory shall take all special/ protective precautions like mounting of sensitive apparatus on
vibration free tables and pillars etc., isolated from the floor, if necessary.
1.4.2. Acoustic Noise
Acoustic noise level in the laboratory shall be maintained to facilitate proper performance of
calibration work. Noise level shall be maintained less than 60 dBA, wherever it affects
adversely the required accuracy of measurement.
1.4.3. Illumination
The calibration area shall have adequate level of illumination. Where permissible, fluorescent
lighting is preferred to avoid localized heating and temperature drift. The recommended level of
illumination is 250-500 lux on the working table.
1.4.4. Environmental Conditions and Monitoring
The environmental conditions for the activity of the laboratory shall be such as not to adversely
affect the required accuracy of measurement. Facilities shall be provided whenever necessary
National Accreditation Board for Testing and Calibration Laboratories
Doc. No: NABL 122-01
Issue No: 05
for recording temperature, pressure and humidity values prevailing during calibration. The
atmospheric conditions maintained in the laboratory during calibration shall be reported in the
calibration report/ certificate.
1.5 Special Requirements of Laboratory
1.5.1. The calibration laboratory shall make arrangements for regulated and uninterrupted power
supply of proper rating. The recommended voltage regulation level is 2% or better, and
Frequency variation 2.5 Hz or better on the calibration bench.
1.5.2. The reference standards shall be maintained at temperatures specified for their maintenance on
order to ensure their conformance to the required level of operation.
1.5.3. The laboratory shall take adequate measures against dust and external air pressure.
1.6 Safety Precautions
1.6.1.
Relevant fire extinguishing equipment for possible fire hazards, shall be available in the
corridors or convenient places in the laboratory. Adequate safety measures against electrical,
chemical fire hazards must be available at the work place. Laboratory rooms/ areas where
highly inflammable materials are used/ stored shall be identified. Access to the relevant fire
equipment shall be assured near these rooms/ areas.
1.6.2.
Specification SP 31- 1986, a special publication in the form of a wall chart, giving the
method of treatment in case of electric shock, should be followed. The chart shall be placed
near the power supply switchgear and at other prominent places as prescribed under Indian
Electricity Rules 1956.
1.6.3.
Effective mains earthing shall be provided in accordance with relevant specification IS:
3043. This shall be periodically checked to ensure proper contact with earth rod.
Entry to the Calibration Area: As far as possible, only the staff engaged in the calibration
activity shall be permitted entry inside the calibration area.
1.7.2.
Space in Calibration Area: The calibration Laboratory shall ensure adequate space for
calibration activity without adversely effecting the results.
Sl.No.
Equipment
On Site
Mobile
X
X
X
X
X
X
X
*
*
Permanent
Facility
On Site
Mobile
Sl.No.
2.1.2 Linear Reference (Measuring)
Equipments
Permanent
Facility
Equipment
(UMM)
5
Profile Projector
$
6
Bore Comparator
7
Dial Gauge Calibrator
8
Floating carriage Micrometer
X
9
Coordinate Measuring Machines
$
10
Laser Interferometer
$
X
$ - Permanent facility for their internal use only and not meant for external customer.
1
X
X
X
X
X
X
X
X
X
Sl.No.
Equipment
Permanent
Facility
On Site
Mobile
*
*
1
2
Straight Edges
Engineers Parallels
Engineers Square
Granite Squares
Cylindrical Square
X
X
X
X
*
On Site
Mobile
Sl.No.
Equipment
Permanent
Facility
Gauge Blocks
X
X1
Gauge Block Accessories
X
X
Long Gauge Blocks, Length Bar
X
X
Step Gauges
X
X
Caliper Checker, Check Master
X
X
Height Master
Raiser Blocks
X
X
Cylinder, Optical Flat)
Surface Roughness Masters
12
X
X
(Surface Masters, Depth Standard)
13
Radius Standard/ Contour Master
X
X
Glass Scale, Graticule And Glass
14
X
X
Grid
X1: Gauge Block calibration needs stringent environmental control, leveled surface and vibration free
environment. The Gauge Block calibrator should not be subjected to shocks during transit. Hence,
recommending for mobile calibration facility may be difficult.
1
2
3
4
5
6
7
8
9
10
Sl.No.
Permanent
Facility
On Site
Mobile
X
X
X
X
X
X
1
2
3
Angle Gauges
Bevel Protractors
Combination Set
Electronic Level
7
8
9
10
11
12
Inclinometer
Clinometers
Auto Collimator,
Polygon Mirrors, Prisms
Rotary Table, Index Table
Rotary Calibrator
X
X
X
X
X
X
X
X
X
X
X
X
Permanent
Facility
On Site
Mobile
X
X
X
X
Permanent
Facility
On Site
Mobile
Sl.No.
1
2
3
4
5
6
Sl.No.
2.1.7 Gauges
Equipment
Equipment
Surface Roughness Masters, Depth
Masters
Radius Standards, Master Sphere
For CMM
Optical Flats, Optical Parallels
Hemi-Sphere (Roundness Master)
Magnification Master (Flick
Standard)
Master Cylinder, Cylindrical
Square
Equipment
Plug Gauges
Ring Gauges
Snap Gauges
Taper Gauges
X
X
X
X
10
Form Gauges
11
Radius Gauges
12
Feeler Gauges
13
14
Indicating Gauges
15
Air Gauges
Permanent
Facility
On Site
Mobile
2.1.8 Miscellaneous
Sl.No.
Equipment
X
X
X
Test Sieves
2.2.1. g - Gauges:
IS: 3455 - Gauging Practice for Plain Work pieces.
IS:7876 - Engineering Metrology - Gauge allowances and manufacturing tolerances for
plain gauges for outside measurements for ISO fit sizes (nominal size up to 500 mm)
IS:3485 - Engineering Metrology - Plain and Master Setting Ring Gauges (Size Range
from 1 up to and Including 315 mm)
IS: 3477 - Engineering Metrology Go, No Go Snap gauges
IS: 8023 - Gauges Single ended Progressive type plate snap gauges (up to 160 mm):
Specification.
IS: 9529 - Engineering Metrology - Taper Plug Gauges and Taper Ring Gauges to
Check Taper Bore of Gauge Handles and Taper Shanks of Gauging Members
IS: 5273 - Specification for Radius Gauges.
IS: 3179 -Engineering Metrology Feeler Gauges.
2.2.1. h - Miscellaneous:
In dimension, scope to be recommended only for the better resolution for the same
equipment (master) and range. Coarser resolution for same equipment and range need
not be to be specified in the scope. However, uncertainty to be reported taking in to
account of Resolution of the UUC , Type of the scale (analogue, digital, vernier) and
the method adopted for the scale reading.
2.3.5.2
Height Gauge (Analog and Electronic) can be calibrated both at lab and site, in case of
site calibration, temperature condition is to be maintained as 202C.
2.3.5.3
Calibration of steel scale can be done by using profile projector. However length of
steel scale being calibrated depends on the available plate size of the profile projector.
Comparison with Vernier caliper is not recommended.
2.3.5.4
Calibration of measuring tape can be done by using tape measuring machine or any
other equipment with magnifying facility and tension adjustment unit. Range for tape
to be specified in the scope instead of any length.
2.3.5.5
Calibration of surface plate can be allowed with master equipment having L.C. 0.02
mm/m and the CMC to be demonstrated for a particular grade and size of surface
plate. Size to be specified for surface plate instead of any length.
2.3.5.6
Calibration of master / reference ring gauges, setting master using bore gauge is not
acceptable. However, for limit gauges (for class 8 of IT grade and above) bore gauges
can also be used subject to satisfactory TUR.
2.3.5.7
2.3.5.8
Taper gauges
Used to gauge the diameter of the taper at some point. They are made in both plug and ring
styles.
Snap gauges
Used for checking external dimensions. They may be solid and progressive or adjustable or
double ended.
Thread gauges
Used to check the pitch diameter of the thread. For checking internal threads plug thread
gauges are used, while checking external threads ring thread gauges are used.
Form gauges
These are used for checking contour of a profile or work piece or conformance to certain
shape or form specifications.
Screw Pitch gauges
Used for checking pitch of the screw threads.
Radius & Fillet gauges
Used to check the radius of curvature of convex and concave surfaces.
Feeler Gauges
These are used to check the clearances between mating surfaces.
Plate and wire gauges
Plate gauges are used for checking thickness of sheet metals and wire gauge is used for
checking wire diameters.
Air gauges
Used to measure inside characteristic of a hole by means of compressed air.
2.5. Selection of Reference Masters and Standards for Dimension
2.5.1. Linear Measuring Devices
2.5.1. a - Measuring Instruments
Sl.
No.
Equipment/ DUC
Calipers Vernier
Up to 1000mm
Relevant
Standards/
Guidelines
Recommended
Parameters to measure
IS: 3651
Part1
Error-External Jaws
Error-Internal Jaws
Error-Depth
Parallelism of Ext Jaws
Parallelism of Int. Jaws
Repeatability of dial if
present
IS: 3651
Part2
Error-External Jaws
Error-Internal Jaws
Error-Depth
Parallelism of Ext Jaws
Parallelism of Int. Jaws
Repeatability of dial if
present
Calipers Vernier
Up to 500mm
Recommended Master
equipment used for
calibration
Calipers Vernier
Above 1000mm Up to
4000mm
Dial indicators-plunger
Dial indicators-Lever
Internal micrometers
Stick Micrometers
External Micrometers5
Depth Micrometer
Micrometer Head,
Micrometer setting
Rods
A. Flat ended
IS: 3651
Part3
IS: 2092
.
IS: 11498
IS:2966
IS: 2967
BS:6468
Error-External Jaws
Error-Internal Jaws
Parallelism of Ext Jaws
Parallelism of Int. Jaws
Repeatability of dial if
present
Hysteresis
Repeatability
Accuracy (total error
band) over any
1/10 rev
1 rev, 2 rev.
Up to 10 rev
Hysteresis
Repeatability
Accuracy (total error
band) over any
0.1mm
half rev
Total
Micrometer screw error
Error in length of each
extension rod When
thimble reads zero
Micrometer Screw Error
(Error of Measurement)
Flatness of anvils
Parallelism of anvils
Micrometer screw error
Flatness of Reference
face
Error in length of each
extension rod when
thimble reads zero
IS: 9483
Deviation of Traverse
over 25mm
Flatness of Anvil
Parallelism
Gauge Length
8
Micrometer setting
Rods
B. Round ended
IS: 1481
Gauge Length
Deviation from nominal
length between
end face to first
graduation line
any two adjacent
mm scale marks
10
11
IS: 1269
12
Pie-Tape
-----
(Excluding 1st mm
scale mark)
any two adjacent
centimeter scale
marks (Excluding
1st cm scale mark)
any two adjacent
decimeter scale
marks (Excluding
1st dm scale mark)
end face to 1000mm
graduation line
end face to 2000mm
graduation line
-Calibration of Vernier
Scale (Diameter Scale)
-Calibration of Main
Scale (Diameter Scale)
-Calibration of Vernier
Scale (Circumferential
Scale)
Tape Measuring
Equipment with Optical
Viewing/ sensing with
magnifying & tension
adjustment facility.
For calibrations in service
the above values are
doubled
Profile Projector Or
Length Measuring
Machine Or
Tape Measuring
Equipment with Optical
Viewing/sensing
With tension attachment
Profile Projector Or
Length Measuring
Machine Or
Tape Measuring
Equipment with Optical
Viewing/sensing
-Calibration of Main
Scale (Circumferential
Scale)
-Relative Bias Error
before Gain Correction
-Relative Bias Error after
Gain Correction for
increase in length
-Gain Correction for
decrease in length
-Relative gauge length
error
Drift of DRO
13
Extensometer,
Class 0.5, 1, & 2
IS:12872
14
-----
Transmission
15
-----
Transmission
Measuring Error at 5 to 8
places along working
length
Parallelism of scriber to
base
Squareness of movement
to the base (only for 2D
Electronic Height
Gauge)
IS: 2921
Electronic Height
gauge
17
IS:4213
Error at 5 to 8 places
along working length
Flatness of reference face
Parallelism between the
beam measuring face and
reference face
Gauge Blocks
V-Block & Dial Indicator
Laboratory shall follow the requirements of NABL 141 for the selection of reference master and
equipments for Test Uncertainty Ratio (TUR).
2.5.1. b - Measuring Equipment
Sl.
No.
Equipment/ DUC
Relevant
Standards/
Guidelines
Relevant
standards &
guidelines
Parameters to be
measured
Magnification
Position (Linear)
Angle
Glass scale
Laser Interferometer
Angular Graticule
(Protractor)/ Angle Gauges
Profile Projector
Microscope
ISO 10936-1
Axis movement
Glass Scale
Co-Ordinate Measuring
Machines(CMM)
IS15635/
ISO10360
Test Sphere
Step gauge, Gauge Blocks/
Ball bar
Gauge Block
Comparators
Bore comparator
Laser Interferometer
-Repeatability
of measurement
-Accuracy of setting
masters
-Accuracy of
Dial/Analog/
Digital read-out if
present
Relevant
standards &
guidelines
-Wave length
-Air Temperature
- Pressure
- Humidity
OR
Length Measuring error
of Basic laser, with
Environmental
Compensation unit and
with Environmental
Compensation unit and
material temperature
sensor.
Drum Accuracy
Length Measuring
Machine
ULM
Gauge Blocks /
Laser Interferometer
10
Floating Carriage
Micrometer/ Diameter
Measuring Machine
Micrometer Head
Alignment of centres to
base
Parallelism of
micrometer face to line
of centres
Equipment/ DUC
Relevant
Standards/
Guidelines
IS: 2285
Parameters to be
measured
IS:7327
Straight Edges
Grade 00, 0, 1,&2
IS: 2220
IS: 12937
Straightness of working
faces
Parallelism of working
face
Engineers Parallels
Grade 1 & 2
IS:4241
Engineers Square,
Upto 1100 mm
Grade A, B & C
Type 1, 2 & 3
IS:2103
Flatness/ Straightness of
blade edge &
Flatness of working faces
of stock/ base
Granite Square
Based on
IS:2103
Cylindrical squares
Up to 750mm length
Type A & B
IS:6952
Squareness of cylindrical
surface to end faces
Straightness of cylinder
side
Flatness of end faces
Angle Plate,
Size: 1 to 10
Grades: 1 & 2
IS:2554
IS:6973
Parallelism of opposite
faces & edges
Squareness of exterior
faces over width (H)
Squareness of end faces
with respect to exterior
faces over total length
(L)
8
IS:6232
Flatness of working
(exterior) faces
Parallelism of opposite
working faces
Squareness of adjacent
Block Squares
Types: Solid & Hallow
IS:4563
Grades: 1 & 2
Size: 1 to 11
10
Plain V-Block
Type A1, A2, B1 & B2
Squareness between
working faces
IS:2949
Grade 0, 1 & 2
Parallelism of axis of
Vee to base surfaces
Parallelism of axis of
Vee to side surfaces
Matching tolerance of V
axes above the base (for
matched pairs)
Height over Minimum &
Maximum Cylinders (for
matched pairs)
Symmetry of axis of Vee
to side surfaces
11
Test Mandrels
(Straight)
40x150mm to
12x1600mm
IS: 2063/
ISO 230-1
Variation in diameter
Total Runout
12
IS: 2063/
ISO 230-1
Variation in diameter
Total Runout
Position of Gauge Plane
Half Taper Angle
Roundness
Straightness of taper
Datum step(where
applicable)
13
Reference Discs
Diameter at four
positions
Roundness
ULM/ CMM
Roundness Tester/ Form
Tester
Equipment/ DUC
Gauge Blocks
Upto 100mm length
Relevant
Standards/
Guidelines
IS: 2984
Parameters to be
measured
ISO 3650
Gauge Length
Variation in Length
Flatness
Gauge Blocks
Above 100mm /
Length Bars
IS: 2984/
ISO 3650
IS:7014
Gauge Length
Variation in Length
Flatness
Gauge Block
accessories
IS:4440
Flatness
Parallelism
Caliper Checker
Height Master
Error (Micrometer
Screw) over its range
Pitch Block Accuracy
Error (Height Setting)
over entire range
Indexing error check
on micrometer drum
Gauge Blocks
Surface plate
Electronic Comparator
Check master
CMM
Or
Gauge block, Surface Plate
& Electronic Comparator
with Probe
Or
Gauge Block, Surface plate,
Dial gauge (lever type) &
Height gauge for holding.
Cylindrical Setting
Standards (Master)
IS:4349
Diameter
Variation in diameter
Runout
Raiser block
IS : 13907
Master cylinder
Straightness of cylinder
Form tester
10
Error between
graduation lines over
entire length.
Profile Projector
OR
Universal Measuring
Microscope
OR
Laser Interferometer
IS : 13907
Equipment/ DUC
Angle Gauges
Bevel Protractors
Type A, B, C & D
Relevant
Standards/
Guidelines
IS:4239
Parameters to be
measured
Error in angle
Error of indication
Flatness of Blade
Straightness of
working edges of blade
Parallelism between
edges of blade
Straightness of
working edge of stock
Squareness of side of
blade to working edge
Squareness of back
side of protractor body
to working edge of
stock
Sine Center
IS: 5979
Centre distance
between rollers
Parallelism of centre
axis to bottom contact
plane of rollers
Angular measurement
at 15,30,45
IS: 5939
IS: 5943
Centre distance
between rollers
Parallelism of work
table top surface to
base
Angular measurement
at 15,30,45
Sine Bar,
Size:100 mm to 500
mm
IS:5359
Centre distance
between rollers
Parallelism of working
surface to contact
surface
Angular measurement
at 15,30,45
Combination Sets
Based on
IS: 4239
Error in of Protractor
readings over entire
range
Error in Square head
(Angles 90 & 45)
Error in Centre head
(Angles 90 & 45)
Profile Projector
Universal Measuring
Microscope
Inclinometer
Error in of Scale
readings over entire
range
Clinometers
Error in Bubble
Accuracy (reading)
Error in of Scale
readings over entire
range
Auto Collimator
Error in Auto
Collimator readings
over entire range
10
Spirit Level
Type 1 (Flat)
Type 2 (Vee)
Type 3 (Frame Level)
Bubble Accuracy
(Sensitivity)
Consistency
(Repeatability)
Flatness of Base
Parallelism between
working surfaces
including Vee
Perpendicularity
between working
surfaces including
Vee(for Frame Level
only)
IS:5706
11
Electronic level
Error in Electronic
level reading over the
entire range
12
Polygon mirrors
13
Prisms
14
Rotary table
15
Index table
16
Rotary calibrator
Equipment/ DUC
Roughness masters
Relevant
Standards/
Guidelines
IS:3073
IS:10707
Parameters to be
measured
Surface Roughness
Parameters according
to standard available
Depth masters
Groove Depth
Surface Roughness
Tester (Portable)
Magnification
Surface Roughness
Parameters
Depth master
Roughness masters
Surface Roughness
Tester (Stand alone
Unit)
Magnification
Noise in the instrument
Straightness of
sideways
Surface Roughness
Parameters
Depth master
Optical Flat
Radius Standard
Roughness masters
Surface Profiler /
Contour Profiler
IS: 5440
Flatness
Flatness Interferometer /
Master flat &
monochromatic light source
Optical Parallels
(Optical Flats Type
B)
Grade I & II
IS: 5440
Flatness Interferometer
Flatness Interferometer
Gauge Blocks Gr 0 &
Electronic Comparator
Roundness masters
Hemi-Sphere
Roundness
Roundness Tester
Roundness masters
Magnification Master/
Flick Standard
Roundness (flick
depth)
Roundness Tester
10
Roundness Tester
Spindle Rotational
Accuracy
Pickup Magnification
11
Form Tester
Spindle Rotational
Accuracy
Pickup Magnification
Straightness of
Horizontal Arm
Straightness of Vertical
Column
Perpendicularity of
Vertical Column to
Spindle axis
12
Radius standards/
Reference Sphere for
CMM
Radius
Circularity
Surface Roughness
ULM/ CMM
Roundness Tester
Contour Profiler
2.5.1. g Gauges
Sl.
No.
Equipment/ DUC
Relevant
Standards/
Guidelines
IS:3455
IS: 6137
IS: 6244
IS: 6246
IS:3455
C. To inspect or adjust
Limit gauges
C-1 Reference Gauges
C-2 Block gauges
Parameters to be
measured
Diameter at four
positions
Diameter at four
positions
ULM/ CMM
IS:3455
IS: 6137
IS: 6244
IS: 6246
Diameter at four
positions
Roundness
ULM/ CMM
Roundness Tester/ Form
Tester
D - Cylindrical Pins
0.1mm upto 2mm
Grades 0,1, 2
IS: 11103
Diameter
ULM
Ring Gauges
IS:7876
IS:3455
Diameter at four
positions
ULM/ CMM
IS:3485
Diameter at four
positions
Roundness
ULM/ CMM
Roundness Tester/ Form
Tester
IS:7876
B. Go & No Go Snap
gauges, 3 mm to 250
mm
C. Single ended
progressive type Plate
Snap Gauge 3 mm to
160 mm
Same as B2
Above
IS: 3477
Taper gauges
IS: 9529
IS: 2251
IS: 9475
Gap size
Parallelism
ULM/ CMM
Gauge Blocks
Position of Gauge
Plane
Half Taper Angle
Roundness
Straightness of taper
Datum step(where
applicable)
Major diameter
Simple effective
diameter
IS: 8023
IS: 3455
IS:10685
A. Thread measuring
cylinder
IS:6311
Actual diameter of
individual wire
Uniformity of diameter
10
IS:2334
Major diameter
Simple effective
diameter
IS:2334
Minor diameter
Simple effective
diameter
IS: 4211
Pitch
Flank Angle
Profile
Profile Projector
Profile/ Radius
Profile Projector
Radius
Profile Projector
11
12
13
IS:6311
Form gauges
Radius fillet gauges,
Radius gauges
(concave and convex
profiles), 0.6 to 25 mm
IS: 5273
2.5.1. h- Miscellaneous
Sl.
No.
Equipment/ DUC
Test Sieves
Relevant
Standards/
Guidelines
IS:460 Part
I, II, III
Parameters to be
measured
Aperture size
Gears
Master Gears
Gear Tester
Gear Tester
Gear Tester
Laboratory may use any other appropriate Reference Standards / Master equipment(s) which
shall be capable of measuring above parameters depending on the DUC and its grade/accuracy
to meet the requirements of relevant IS/ISO/ other standards.
The reference standard/ master equipment shall be of accuracy 3 times better than the DUC,
including uncertainty (Refer NABL-143).
Individual thermometers for measurement of temperature of reference equipments and DUC.
Recommended interval
3 years
2 years
1 year
The ambient temperature shall be 20C 2C with a maximum variation of 2C per day and
1C per hour.
The Magnitude of vibration, Shock or other disturbing conditions shall be such that, they will
have a negligible effect on the measuring results.
Environmental conditions may be relaxed where, in exceptional circumstances, it can be
demonstrated that the nature of the calibrations performed by a laboratory do not require such
stringent controls.
2.8.1. Recommended Environmental monitoring equipment:
Temperature with a resolution of 0.1C
Humidity with a resolution of 1% RH
All dimensions reported by the laboratory shall be the dimensions of the artifact
at 20C.
Since the gauge being measured may not be at 20C, and all artifacts change
dimension with temperature change, there is an uncertainty in the length due to
uncertainty in temperature. This component is calculated using the following
equation.
L = (20C - t) L
[2.10.1a]
where,
L is the artifact length at Celsius temperature t
L is the length correction
is the coefficient of thermal expansion (CTE)
t is the artifact temperature in Celsius
This equation leads to 2 sources of uncertainty in the correction L, one from
the temperature standard uncertainty (ut) and the other from the CTE standard
uncertainty (u)
Equation of uncertainty in length
U2(L) = [L*ut]2 + [L(20C - t) u]2
[2.10.1b]
[2.10.2a]
where,
L is the artifact length at Celsius temperature t
L is the length correction
[2.10.2b]
Where,
tt temperature of the UUC
tr temperature of the reference
2.10.3.
[2.10.3a]
where,
e - deviation (result of calibration) at 20C
li - indicated value on the Vernier caliper (reading)
m - Thermal expansion coefficient of Vernier caliper
m - deviation of temperature of the vernier caliper
lc - calibrated length of the gauge block at 20C or the value shown by the CMM
e - Thermal expansion coefficient of the gauge block(or the measuring system of
the CMM)
e - deviation of temperature of the gauge block(or the measuring system of the
CMM)
dF - difference of the deformation caused by measuring force in measurement force
and in calibration( assumed to be 0)
If new quantities are defined as :
= m e
=
Then equation [8.10.3a] gets the following form:
e = li *(1+me+m )-le*(1+me - e) + dF
2.10.4.
[2.10.3b]
Same equations given above can be used for calculation of error in case of
Micrometers and Dial gauges by substituting accordingly:
a)
b)
[2.10.4b]
Where,
tt temperature of the UUC
tr temperature of the reference
2.10.5.
[2.10.5a]
Where,
M magnification measured
L Length of deviation of standard scale image from reading scale (measurands)
L1, L2 Length of standard and reading scale at 20C
1, 2 Thermal expansion coefficient of standard and reading scale
T1 - Temperature difference between standard scale and reference temperature
20C
T2 - Temperature difference between reading scale and reference temperature 20C
The magnification error of optical projector M is defined as below:
[2.10.5b]
Where, MN Nominal magnification (constant)
Equation (2.10.5b) can be modified to (2.10.5c) by substituting the term M in
Equation (2.10.5a)
x 100 %
2.10.6.
[2.10.5c]
Where,
ls - length of the reference gauge block at the reference temperature t0 =20C
according to its calibration certificate;
lD - Change of the length of the reference gauge block since its last calibration due
to drift
l - observed difference in length between the unknown and the reference gauge
block;
lc - correction for non-linearity and offset of the comparator;
L - nominal length of the Gauge Blocks considered;
= (x+ s)/2 - average of the thermal expansion coefficients of the unknown and
reference gauge blocks;
t = (tx-ts) - temperature difference between the unknown and reference Gauge
Blocks
= (x-s) - difference in the thermal expansion coefficients between the unknown
and the reference Gauge Blocks;
=(tx+ts)/2 t0 - deviation of the average temperature of the unknown and the
reference gauge blocks from the reference temperature;
lv = correction for non-central contacting of the measuring faces of the unknown
gauge block.
2.11.
Measurement Uncertainty
2.11.1.
Repeatability (Type A)
2.11.2.
Resolution - 1/4 in case of analog gauges (however, 1/10 can be used when DUC is
used for referencing), 1/2 in case of digital instruments
2.11.3.
Uncertainty of master (s) [When error of the Master is not corrected during
calibration then it should be added as an additional uncertainty component]
2.11.4.
2.11.5.
Effect of Temperature:
Deviation from reference Temperature (ambient) i.e. 20 deg C.
Difference in temperature between DUC and master (if not measured, 20%
deviation from reference temperature has to be taken)
Difference in Thermal expansion coefficient
Uncertainty in Thermal expansion coefficient (ref. NABL 141)
2.11.6.
2.11.7.
Error: Half of the error in the masters is to be considered for uncertainty evaluation,
wherever these are not compensated.
2.12.
Evaluation of CMC
2.12.1.
2.12.2.
CMC value is not the same as expanded uncertainty reported in the calibration
Certificate/Report. CMC values exclude the uncertainties which are attributed to
the UUT (Unit under test/calibration).
For the purpose of CMC evaluation the following components should be
considered.
1.
2.
Uncertainty of master (s) [When error of the Master is not corrected during
calibration then it should be added as an additional uncertainty component]
3.
Deviation or discrimination if any are detected in earlier CMC values by the auditor
during subsequent auditing process
If the lab wants to improve CMC values than the earlier one demonstrated
2.13.
Sample Scope
Sample Recommended Scope: An illustrative example
Laboratory: XYZ
Date(s) of Visit:
Discipline: Mechanical
Sl. No. Parameter*
/ Device
under
calibration
Master
equipment
used
Range(s) of
measurement
Remarks+/
Method
used
Observed by Recommended
Assessor
by Assessor
Caliper
L.C: 1 m
Caliper
Checker
0-100mm
7 m
8 m
8 m
Comparison
method
based
on
IS:3651
(part 1)
* Only for Electro-technical discipline; scope shall be recommended parameter wise (where applicable) and the
ranges may be mentioned frequency wise.
** NABL 143 shall be referred for the recommendation of CMC
+
Remarks shall also include whether the same scope is applicable for site calibration as well. NABL 130 shall be
referred while recommending the scope for site calibration.
2.14.
Signature, Date & Name of Assessor(s) Signature, Date & Name of Lead
Assessor
Key Points:
2.14.1.
2.14.2.