28 MW POWER PLANT DATA(I FORM)

Jack Well Pump

: -10 No

Pump Detail
Three Phase induction mono block pump.
3 Phase/50 HZ/380Volts
Make
Type:Size
Kw/Hp
Current
Head
Discharge
RPM
Insulation class

: - AQUATEX
:- AMH43F
: - 65X50
: - 7.5/10
: - 15Amps
: - 65Mtr
: - 7LPS/ 25.2m3 /hr.
: - 2900RPM
:-A

AQUASAB ENGINEERING UNIT-II, COIMBATORE-64103, INDIA.

Reservoir Pump

:-02 No

Pump Detail
Three Phase induction mono block pump.
3 Phase/50 HZ/380Volts
Make
Type:Size
Kw/Hp
Current
Head
Discharge
RPM
Insulation class

:- AQUATEX
:- AMH43F
:- 65X50
:- 7.5/10
:- 15Amps
:- 14Mtr
:- 40lps/ 144m3 /hr.
:- 1440RPM
:- A

AQUASAB ENGINEERING UNIT-II, COIMBATORE-64103, INDIA.

DM Plant:-

:- DM cum RO Unit

Capacity

:- 25M3/hr

Raw Water Tr Pump

Model
Capacity
Head
MOC
RPM
Frame

:- 03 Nos
:- PPH 85M
:- 265M3/hr
:- 60Mtr
:- CI
:- 2900
:- 250

Cl Tr Pump to RO Plant:-

:-02

Model
Capacity
Head
Motor Hp
RPM
MOC
Frame

:- PPH9S
:- 75M3/hr
:- 35Mtr
:- 20
:- 2900
:- SS-316
:- 160

Cl Tr Pump to Softener Plant:-

:- 02

Model
Capacity
Head
Motor Hp
RPM
MOC
Frame

:- PPH9
:- 65M3/hr
:- 40Mtr
:- 25
:- 2900
:- CI
:- 180

Cl Tr Pump to Sugar Plant:-

:- 02

Model
Capacity
Head
Motor Hp
RPM
MOC
Frame

:- PPH8SM
:- 250M3/hr
:- 40Mtr
:- 60
:- 2900
:- CI
:- 250S

Back Flush pump

Model
Capacity
Head
Motor Hp
RPM
MOC
Frame

:- 02
:- PPH 3S
:- 62M3/hr
:- 14Mtr
:- 7.5
:- 2900
:- SS-316
:- 132

Fast Flush pump

Model
Capacity
Head
Motor Hp
RPM
MOC
Frame

:- 02
:- PPH 3
:- 57M3/hr
:- 20Mtr
:- 10
:- 2900
:- SS-316
:- 132

RO Feed pump
Model
Capacity
Head
Motor Hp
RPM
MOC
Frame
Degasifier pump
Model
Capacity
Head
Motor Hp
RPM
MOC
Frame

:- 02
:- PPH 3M
:- 35M3/hr
:- 25Mtr
:- 7.5
:- 2900
:- SS-316
:- 132
:- 03
:- PPH 3
:- 30M3/hr
:- 35Mtr
:- 10
:- 2900
:- SS-316
:- 132

RO chemical cleaning pump

Model
Capacity
Head
Motor Hp
RPM
MOC
Frame

:- 01
:- PPH 1
:- 27M3/hr
:- 30Mtr
:- 10
:- 2900
:- SS-316
:- 132

DM water Tr pump
Model
Capacity
Head
Motor Hp
RPM
MOC
Frame

:- 02
:- PPH 3M
:- 25M3/hr
:- 35Mtr
:- 10
:- 2900
:- SS-316
:- 132

Soft water tr pump to CT

Model
Capacity
Head
Motor Hp
RPM
MOC
Frame

:- 02
:- PPH9
:- 65M3/hr
:- 40Mtr
:- 25
:- 2900
:- CI
:- 180

Effluent Tr Pump

:- 02

Model
Capacity
Head
Motor Hp
RPM
MOC
Frame

:- PPH 3M
:- 25M3/hr
:- 35Mtr
:- 10
:- 2900
:- SS-316
:- 132

Sludge Tr pump
Model
Capacity
Head
Motor Hp
RPM
MOC
Frame

:- PPH 3M
:- 25M3/hr
:- 35Mtr
:- 10
:- 2900
:- SS-316
:- 132

Antiscalant dozing pump

Make
Model
Max O/P
Max Pressure
SMBS dozing pump

:- Milton Roy
:- A10
:- 2 LPH
:- 10 Kg/Cm2

Make
Model
Max O/P
Max Pressure

:- Milton Roy
:- B12L
:- 9.5LPH
:- 7 Kg/Cm2

HCL dozing pump

Make
Model
Max O/P
Max Pressure

:- Milton Roy
:- B12L
:- 9.5LPH
:- 7 Kg/Cm2

M.B.Blower:Gear Box Speciafications

Twin lobe blower
Make
Model
Sr.No
Pressure
Capacity
Speed
Lubrication
Belt

:- Everest Blower
:- E800
:- 550609682
:- 0.2kg/cm2
:- 1.043 m3/min
:- 1100 rpm
:- Servo super-90/HP gear oil-90
:- A52

Motor Specification:Kw/HP
Speed
Amps
Frame
Type
M/c No
V

: - 2.2/3
: - 1430
:-5
: - 100
: - TEFC
:-174131023
: - 415+-10%

COOLING TOWER AND AUXILLARIES:Cooling tower Make

Cooling tower
Capacity
Type of water
Quantity of make up water
No of cells
Flow per cells
Hot water temp
Cold water temp

: - Pharapur cooling tower Ltd, Calcutta

: - RCC induced draft counter flow cooling tower
: - 7000M3/hr
: - soft water with commercial zero hard ness.
: - 36003/hr
:-4
: - 1750M3/hr
: - 420C
: - 320C

Inlet wet bulb temp

Inlet wet bulb temp
Static head above basin
Design live load on fan deck

:- 270C (without recirculation allowance)

:- 280C (with recirculation allowance)
:- 5.47Mtr
:- 500Kg/M3

Fan speed
Fan drive transmission
Fan blade construction
Fan blade Material
Type of fill
Drive motor
Size of inlet NB

:- 164 RPM
:- Gear box (enclosed in oil bath)
:- Easily removable adjustable pitch and blade
shank
:- Cast alluminium
:- Modular film fill
:- single speed
:- 500NB-4 Nos,150NB-4 Nos.

Fan
Make
No of fans per cell
No of blades per cell
Fan Speed
Blade diameter at tip
Hub diameter reduction gear

:- 4 Nos
:- Pharapur
:- one
:- 08
:- 164 RPM
:-7320mm
:- 2438mm

Fan Gear Box

Type of gear reducer
No of stages
Series
Gear ratio
Service factor at design BHP
Transmission Efficiency
Model No
Oil Grade

:- Bevel
:- Two
:- 32.2
:- 8:8:1
:- 7.0
:-98
:-P-84-4121-1
:-SAE-30/40

Fan Motor
Make
Voltage
Frequency
KW/HP
Rpm
Rated Amps
Weight

:- 4 Nos
:- Alstom
:-415
:- 50Hz
:- 45/60
:- 1475
:-78
:-385Kgs

Recirculation Pump
Make
Type

:- 01 No
:- Mather & Flat
:- ET ISO-31

Capacity
Head
Rpm

:- 100M3/hr
:-40Mtr
:-1475

Motor
Make
Voltage
Frequency
KW/HP
Rpm

:- 01 No
:- ABB
:- 415
:- 50Hz
:- 15/20
:- 1475

Auxillary cooling water pump

Make
Type
Capacity
Head
Rpm

:- 02 Nos
:- Mather & Flat
:- ET ISO-28
:- 400M3/hr
:-40Mtr
:-1475

Motor
Make
Voltage
Frequency
KW/HP
Rpm

:- 02 Nos
:- ABB
:- 415
:- 50Hz
:- 75/100
:- 1475

Main cooling water pump

Make
Type
Capacity
Head
Rpm
Motor
Make
Voltage
Frequency
KW/HP
Rpm

:- 04 Nos
:- Mather & Flat pumps Ltd, Chinchawad,Pune
:- 16/20LONOT30MK1
:- 2500M3/hr
:-35Mtr
:-988
:- 04 Nos, 02 VFD & 02 soft starter
:- ABB
:- 415
:- 50Hz
:- 310/415
:- 988

TURBINE
Quantity

:- 01 No

Make
Type

:- SHIN NIPPON MACHINARY CO-LTD

TOKIYO-JAPAN( SNM Turbine)
:- Horizental, impulse, Multi stage, Multi valve

Sl No
Type
Rated Power at Gen end
Speed Turbine/Generator
Inlet steam Pressure
Inlet steam temp
1st Extraction steam pre
2nd Extraction steam pre
Exhaust Steam Pre
Max inlet flow
Max first extraction flow
Max second extraction flow
Max exhaust steam flow
Weight
Date of manufacture

Axial flow, condensing, extraction, with

reduction gear.
: - 21645
: - C9-R-13-ER
: - 28000KW
: - 4909Rpm/1500Rpm
: - 85Kg/Cm2
:-5100C
: - 8.66 Kg/Cm2A
: - 3 Kg/Cm2A
: - 0.1Kg/Cm2A
: - 125TPH
: - 20TPH
:-110TPH
: - 84.7TPH
: - 38000Kg
:-Aug-2008

Gear Box
Quantity
Make
Model
Nominal Power rating
Working No
Input Speed
Out put speed
Ratio

:- 01 No
:- SEISA GEAR BOX LTD, DSAKA, JAPAN
:- NDL 6775T
:- 28000KW
:- 06KADA G2
:- 4909RPM
:- 1500 Rpm
:- 1/3.273

AC GENERATOR
Quantity
Make
Out put
Standard
No of Phase
No of Poles
Voltage
Current
Frequency
Speed
Limiting Speed
PF
Type of statator connection
Excitation Voltage
Excitation current
Type
Year of Mfg

:- 01 No
:- TDPS
:- 35000KVA
:- IS: 4722
:- 03
:- 04
:- 11KV
:- 1837Amps
:- 50Hz
:-1500Rpm
:- 1800Max
:-0.8
:- Star
:- 284V
:- 442A
:- TC210
:- 2007

Weight
Enclosure System
Cooling System
Coolant Temp
Max temp rise of ST by RTD
Class of insulation
Brgs(DE)
Brgs(NDE)
Lubrication
Qty of oil for DE
Qty of oil for DE
M/C No

:- 68200
:- IP54
:- IC9A1W7
:- 320C
:- 850C
:- ARM-F, FLD-F
:- Sleeve
:- Sleeve
:- ISO-VG46/Servo Prime-46T
:- 60 LPM
:- 60 LPM
:- 2K707355-01

Surface Condenser
Shell Side
Design pressure
Test Pressure
Design Temp
Surface Area
No Of Tubes
Tube Size
No Of Passes
Inspection Agency
Tube Side
Design pressure
Test Pressure
Design Temp

::- 1.05Kg/cm2
:- 1.35Kg/Cm2
:- 155 0C
:- 2570m2
:- 7766 Nos
:- 19.05x18SWGx5625LG
:- 02
:- Mitcon consultant & TDPS
:- 5 Kg/cm2
:- 7.5Kg/Cm2
:- 80 0C

MOP & AOP Pumps:Quantity

Make
Type
Flow
Pressure
Rpm
Motor KW/HP

:- 02 Nos
:- Colfax Tushaco Pumps
:- T35T 90/54
:- 950LPM
:- 7.7Kg/Cm2
:- 1450
:- 30/40

EOP Pump:Quantity
Make
Model
Size
Flow
Pressure
Motor KW/HP

:- 01 No
:- Colfax Tushaco Pumps,Motor Gear pump
:- RDRN 250M
:- 65NB
:-290LPM
:- 2.3Kg/Cm2
:- 3.7/5

Control Oil Pump:Quantity

Make
Type
Flow
Pressure
Speed
Motor Cap Kw/Hp

:- 02 Nos
:- Colfax Tushaco Pumps
:- T35T 45/54
:- 120LPM
:- 24.3Kg/Cm2
:- 1450RPM
:- 9.3/12.5

Main Oil Tank:Quantity

Make
Equipment
Customer
Project
Fluid
Lube oil Flow
Trip Oil Flow
Control Oil Flow
Lube oil pressure
Trip oil pressure
Control oil pressure

:- 01 No
:- Enpro Industries Pvt Ltd
:- Lube oil Tank
:- TD Power System Pvt Ltd,Bangalore
:- ICPL
:- ISO VG-46
:-815LPM
:- 10LPM
:- 100LPM
:- 2.3Kg/Cm2
:- 5.3 Kg/Cm2
:- 21.3Kg/Cm2

Lube Oil Filters:Quantity

Fluid
Design Pressure
Design Temp
Filtration Rating
Empty/Working Wt
Flow
Make

:- 02 Nos
:- ISO VG-46
:- 9 Kg/Cm2
:- 80 0C
:- 25 Microns
:- 180Kgs
:- 825LPM
:- Enpro Industries Pvt Ltd,Choncawad,Pune

Control Oil Filters:Quantity

Fluid
Design Pressure
Design Temp
Filtration Rating
Empty/Working Wt
Flow
Make

:- 02 Nos
:- ISO VG-46
:-27 Kg/Cm2
:- 80 0C
:- 10 Microns
:- 70Kgs/280Kgs
:- 100LPM
:- Enpro Industries Pvt Ltd,Choncawad,Pune

Bagasse Handling System:BC-1:Gearbox :Make

Type
Ratio
Sl No
I/P coupling
O/P coupling
Motor:Make
Type:Sl No
Duty
Insulation
Ambient Temp
Volts
Connection
Hz
KW/HP
RPM
Amps
Pf/Eff
Bearing DE/NDE

:- Shanti Gears Ltd, Coimuttur-641005, India

:- HTN-160
:- 35.5/1
:- DH/05040
:- Tyre coupling, F-70
:- Geared coupling
:- ABB 3 ph squirrel cage induction motor
:- HX+ 160MEH
:- A204105
:- S1
:- IP-55
:- 50 0C
:- 41510%
:- Delta
:- 50
:- 15/20
:- 1450
:- 28
:- 0.82/89%
:- 6309ZZC3/6308ZZC3

SC-II:Gearbox :Make
Type
Ratio
Sl No
I/P coupling
O/P coupling

:- Shanti Gears Ltd, Coimuttur-641005, India

:- HTN-225
:- 45/1
:- DH/05277
:- Tyre coupling, F-100
:- Sprocket with chain.

Motor:Make
Type:Sl No

:- ABB 3 ph squirrel cage induction motor

:- HX+ 160MLC4
:- 324290

Duty
Insulation
IP
Ambient Temp
Volts
Connection
Hz
KW/HP
RPM
Amps
Pf/Eff
Bearing DE/NDE

:- S1
:- class F
:- 55
0
:- 50 C
:- 41510%
:- Delta
:- 50
:- 30/50
:- 1470
:- 54.5
:- 0.82/92.60%
:- 6312ZZC3/6312ZZC3

EXBC-2:Gearbox :Make
Type
Ratio
Sl No
I/P coupling
O/P coupling
Motor:Make
Type:Sl No
Duty
Insulation
Ambient Temp
Volts
Connection
Hz
KW/HP
RPM
Amps
Pf/Eff
Bearing DE/NDE

:- Shanti Gears Ltd, Coimbatore-641005, India

:- FU-5
:- 30/1
:- Dw/11624
:- Tyre coupling, F-70
:- Geared coupling
:- ABB 3 ph squirrel cage induction motor
:- HX+ 112MB4
:- 357782
:- S1
:- IP-55
0
:- 50 C
:- 41510%
:- Delta
:- 50
:- 5/3.7
:- 1425
:- 7.60
:- 0.81/83%
:- 6207ZZC3/6206ZZC3

EXBC-2A:Gearbox :Make
Type

:- Shanti Gears Ltd, Coimbatore-641005, India

:- HTN-160

Ratio
Sl No
I/P coupling
O/P coupling
Motor:Make
Type:Sl No
Duty
Insulation
Ambient Temp
Volts
Connection
Hz
KW/HP
RPM
Amps
Pf/Eff
Bearing DE/NDE

:- 35.5/1
:- DH/05039
:- Tyre coupling, F-70
:- Geared coupling
:- ABB 3 ph squirrel cage induction motor
:- HX+ 112MB4
:- 357782
:- S1
:- IP-55
:- 50 0C
:- 41510%
:- Delta.
:- 50
:- 15/20
:- 1450
:- 28
:- 0.81/83%
:- 6309ZZC3/6308ZZC3

UNBC-3:Gearbox :Make
Type
Ratio
Sl No
I/P coupling
O/P coupling
Motor:Make
Type:Sl No
Duty
Insulation
Ambient Temp
Volts
Connection
Hz
KW/HP
RPM
Amps
Pf/Eff

:- Shanti Gears Ltd, Coimbatore-641005, India

:- HTN-160
:- 31.5/1
:- DH/05278
:- Tyre coupling, F-70
:- Geared coupling
:- ABB 3 ph squirrel cage induction motor
:- HX+ 1160MLE4
:- A209405
:- S1
:- IP-55
:- 50 0C
:- 41510%
:- Delta.
:- 50
:- 15/20
:- 1450
:- 28
:- 0.82/89%

Bearing DE/NDE

:- 6309ZZC3/6308ZZC3

BC-5:Gearbox :Make
Type
Ratio
Sl No
I/P coupling
O/P coupling
Motor:Make
Type:Sl No
Duty
Insulation
Ambient Temp
Volts
Connection
Hz
KW/HP
RPM
Amps
Pf/Eff
Bearing DE/NDE

:- Shanti Gears Ltd, Coimbatore-641005, India

:- HTN-180
:- 31.5/1
:- DH/05522
:- Tyre coupling, F-70
:- Geared coupling
:- ABB 3 ph squirrel cage induction motor
:- HX+ 180MLB4
:- 361572
:- S1
:- IP-55
0
:- 50 C
:- 41510%
:- Delta.
:- 50
:- 18.5/25
:- 1455
:- 34.5
:- 0.82/90.6%
:- 6310ZZC3/6309ZZC3

Ash Handling System:SAC-I :Gearbox

Make
Type
Ratio
Sr No

:- Shanti Gears Ltd

:- FU-5
:- 40/1
:- DW/11619

Motor:Make

:- ABB 3 ph squirrel cage induction motor

Type: Sl No
Duty
Enclsure
Insulation
Ambient Temp
Volts
Connection
Hz
KW/HP
RPM
Amps
Pf/Eff
RPM
Amps
Pf/Eff
Bearing DE/NDE

:- HX+ 112MB4
:-357260
:- S1
:- IP-55
:- Class F
0
:- 50 C
:- 41510%
:- Delta.
:- 50
:- 3.7/5
:- 1425
:- 7.60
:- 0.81/83%
:- 1425
:- 7.60
:- 0.81/83%
:- 6307ZZC3/6206ZZ/C3

SAC-II:Gearbox
Make
Type
Ratio
Sr No
Motor:Make
Type:Sl No
Duty
Enclosure
Insulation
Ambient Temp
Volts
Connection
Hz
KW/HP
Bearing DE/NDE

Coal Handling System:-

:- Shanti Gears Ltd

:- FU-5
:- 40/1
:- DW/11621
:- ABB 3 ph squirrel cage induction motor
:- HX+ 112MB4
:-359060
:- S1
:- IP-55
:- Class F
0
:- 50 C
:- 41510%
:- Delta.
:- 50
:- 3.7/5
:- 6307ZZC3/6206ZZ/C3

CC-1:Gearbox
Make
Type
Ratio
Motor:Make
Type:Sl No
Duty
Insulation
Ambient Temp
Volts
Connection
Hz
KW/HP
RPM
Amps
Pf/Eff
Bearing DE/NDE

:- Shanti Gears Ltd

:- HTN-140
:- 31.5/1
:- ABB 3 ph squirrel cage induction motor
:- HX+ 132SME4
:- -----:- S1
:- IP-55
:- 50 0C
:- 41510%
:- Delta.
:- 50
:- 7.5/10
:- 1430
:- 14.5
:- 0.83/85.5%
:- 6308ZZ/C3/6307ZZ/C3

CC-2:Gearbox:Make
Type
Ratio
Motor:Make
Type:Sl No
Duty
Insulation
Ambient Temp
Volts
Connection
Hz
KW/HP
RPM
Amps
Pf/Eff
Bearing DE/NDE

:- Shanti Gears Ltd

:- HTN-160
:- 35.5/1
:- ABB 3 ph squirrel cage induction motor
:- HX+ 160MLE4
:- -----:- S1
:- IP-55
:- 50 0C
:- 41510%
:- Delta.
:- 50
:- 7.5/10
:- 1430
:- 14.5
:- 0.83/85.5%
:- 6308ZZ/C3/6308ZZ/C3

CC-3:Gearbox:Make
Type
Ratio
Motor:Make
Type:Sl No
Duty
Insulation
Enclosure
Ambient Temp
Volts
Connection
Hz
KW/HP
RPM
Amps
Pf/Eff
Bearing DE/NDE

:- Shanti Gears Ltd

:- FU-4
:- 30/1
:- ABB 3 ph squirrel cage induction motor
:- HX+100LB4
:- -----:- S1
:- F
:- IP-55
0
:- 50 C
:- 41510%
:- Delta.
:- 50
:- 2.2/3
:- 1405
:- 4.8
:- 0.81/78%
:- 6306ZZ/C3/6306ZZ/C3

:-

CC-4:Gearbox:Make
Type
Ratio
Motor:Make
Type:Sl No
Duty
Insulation
Enclosure
Ambient Temp
Volts
Connection
Hz

:- Shanti Gears Ltd

:- FU-6
:- 40/1
:- ABB 3 ph squirrel cage induction motor
:- HX+132SMC4
:- -----:- S1
:- F
:- IP-55
:- 50 0C
:- 41510%
:- Delta.
:- 50

:-

KW/HP
RPM
Amps
Pf/Eff
Bearing DE/NDE

Ash Handling System:SAC-I

:- 5.5/7.5
:- 1430
:- 11
:- 0.82/85%
:- 6308ZZ/C3/6307ZZ/C3

Gearbox :Make
Type
Ratio
Sl No
I/P coupling
O/P coupling
Motor:Make
Type:Sl No
Duty
Insulation Class
Encloser
Ambient Temp
Volts
Connection
Hz
KW/HP
RPM
Amps
Pf/Eff
Bearing DE/NDE
SAC-II
Gearbox :Make
Type
Ratio
Sl No
I/P coupling
O/P coupling
Motor:Make
Type:Sl No
Duty
Insulation Class
Encloser
Ambient Temp
Volts
Connection
Hz
KW/HP

:- Shanti Gears Ltd, Coimbatore-641005, India

:- FU-5
:- 40/1
:- DW/11619
:- Pin bush coupling
:- Geared coupling
:- ABB 3 ph squirrel cage induction motor
:- HX+ 112MB4
:- 357260
:- S1
:- F
:- IP-55
:- 50 0C
:- 41510%
:- Delta.
:- 50
:- 3.7/5
:- 1425
:- 7.6
:- 0.81/83%
:- 6307ZZC3/6206ZZC3

:- Shanti Gears Ltd, Coimbatore-641005, India

:- FU-5
:- 40/1
:- DW/11621
:- Pin bush coupling
:- Geared coupling
:- ABB 3 ph squirrel cage induction motor
:- HX+ 112MB4
:- 359005
:- S1
:- F
:- IP-55
0
:- 50 C
:- 41510%
:- Delta.
:- 50
:- 3.7/5

RPM
Amps
Pf/Eff
Bearing DE/NDE

:- 1425
:- 7.6
:- 0.81/83%
:- 6307ZZC3/6206ZZC3

SAC-III
Gearbox :Make
Type
Ratio
Sl No
I/P coupling
O/P coupling

:- Shanti Gears Ltd, Coimbatore-641005, India

:- FU-5
:- 40/1
:- DW/1162360
:- Pin bush coupling
:- Geared coupling

Motor:Make
Type:Sl No
Duty
Insulation Class
Encloser
Ambient Temp
Volts
Connection
Hz
KW/HP
RPM
Amps
Pf/Eff
Bearing DE/NDE

:- ABB 3 ph squirrel cage induction motor

:- HX+ 112MB4
:- 359060
:- S1
:- F
:- IP-55
:- 50 0C
:- 41510%
:- Delta.
:- 50
:- 3.7/5
:- 1425
:- 7.6
:- 0.81/83%
:- 6307ZZC3/6206ZZC3

SAC-IV
Gearbox :Make
Type
Ratio
Sl No
I/P coupling
O/P coupling

:- Shanti Gears Ltd, Coimbatore-641005, India

:- FU-5
:- 40/1
:- DW/11622
:- Tyre coupling F-50
:- Geared coupling

Motor:Make
Type:Sl No

:- ABB 3 ph squirrel cage induction motor

:- HX+ 112MB4
:- 359033

Duty
Insulation Class
Encloser
Ambient Temp
Volts
Connection
Hz
KW/HP
RPM
Amps
Pf/Eff
Bearing DE/NDE

ABC-1
Gearbox :Make
Type
Ratio
Sl No
I/P coupling
O/P coupling
Motor:Make
Type:Sl No
Duty
Insulation Class
Encloser
Ambient Temp
Volts
Connection
Hz
KW/HP
RPM
Amps
Pf/Eff
Bearing DE/NDE
SBC-1
Gearbox :Make
Type

:- S1
:- F
:- IP-55
0
:- 50 C
:- 41510%
:- Delta.
:- 50
:- 3.7/5
:- 1425
:- 7.6
:- 0.81/83%
:- 6307ZZC3/6206ZZC3

:- Shanti Gears Ltd, Coimbatore-641005, India

:- FU-5
:- 40/1
:- DW/11620
:- Pin bush coupling.
:- Geared coupling.
:- ABB 3 ph squirrel cage induction motor
:- HX+ 112MB4
::- S1
:- F
:- IP-55
:- 50 0C
:- 41510%
:- Delta.
:- 50
:- 3.7/5
:- 1425
:- 7.6
:- 0.81/83%
:- 6307ZZC3/6206ZZC3

:- Shanti Gears Ltd, Coimbatore-641005, India

:- FU-6

Ratio
Sl No
I/P coupling
O/P coupling
Motor:Make
Type:Sl No
Duty
Insulation Class
Encloser
Ambient Temp
Volts
Connection
Hz
KW/HP
RPM
Amps
Pf/Eff
Bearing DE/NDE

:- 70/1
:- DW/11618
:- Pin Bush coupling
:- Geared coupling
:- ABB 3 ph squirrel cage induction motor
:- HX+ 112MB4
::- S1
:- F
:- IP-55
0
:- 50 C
:- 41510%
:- Delta.
:- 50
:- 3.7/5
:- 1425
:- 7.6
:- 0.81/83%
:- 6307ZZC3/6206ZZC3

BOILER AND AUXILLARIES

Boiler:Reg No
Make
Type
Working Pressure
Design pressure
Hydraulic Test pressure
Main steam temp
Capacity
Main fuel
coal.
Temp control
FW temp at Eco I/L
Heating surface area
Super heater heating surface area
Economizer heating surface area

:- KTK-3225
:- Thermax Babcock& Wilcox Pune,India
:- Bi drum, bent water tube, natural circulation,
stoker fired Boiler
:- 87 Kg/Cm2 g.
:- 102 Kg/Cm2 g.
:- 153 Kg/Cm2 g.
:- 51550C
:- 125TPH
:- Bagasse-100%, 80% imported coal,65% Indian
:- 60-100% MCR
:- 1600C
:- 5036m2
:- 1714 m2
:- 2568.5 m2

Boiler (water panel, steam drum

:- 2467.5 m2

Sizes of Pressure parts

Mud drum, bank zone)
Steam drum cyl portion
Steam drum dish end
Mud drum Cyl portion
Mud drum dish end
Furnace Tubes size
Bank zone Tubes size
Economizer Coils Size
PRI SH-1 coils size
PRI SH-II coil size
SEC SH coil size

:- 1375IDX100mmThk
:- 1375mmIDX80 mmThk
:- 960mmX63mmThk
:- 960mmX63mm Thk
:- 76.2mmX4.06mmThk
:- 63.5mm X4.06mm Thk
:- 38.1mmX4.06mm Thk
:- 50.8mmX4.06mm Thk
:- 50.8mmX4.06mm Thk
:- 50.8mmX4.06mm Thk

Air heater Tube size

:- 63.5mmODX2.6mmThkX5.3mtrLg

HP Heater:Shell Side Data:Design Pressure

Hydraulic pressure
Design Temp
No of Zones
Working pressure
Quantity of steam
Inlet/ Outlet temp

:- 10.5Kg/cm2
:- 13.65Kg/cm2
:- 2200C
:- one
:- 7Kg/cm2
:- 12.294 TPH
:- 180/164.20C

Tube side:Design Pressure

Hydraulic pressure
Design Temp
No of passes
Working pressure
Quantity of steam
Inlet/ Outlet temp
Heating surface area
No of U tubes
Tube size

:- 135Kg/cm2
:- 175.5Kg/cm2
:- 1900C
:- two
:- 100Kg/cm2
:- 128.750 TPH
:- 115/162.20C
:- 190m2
:- 231+1
:- 15.875x18BWGx8166Lg

SA Fans
Make
Model
Capacity

:- 02 Nos
:- Flaktwoods
:- HABB-7-80-170-02-1-1
:- 13.19Kg/s or 47.4 m3 /hr

Static pressure
Design temp
Operating temp
Gas density at operating temp
GD2 value
Fan Speed
Lubrication
Lube interval

:- 675mm of WC
:- 250 0C
:- 205 0C
:- .7240Kg/ m3
:- 640 Kg-m 2
:- 1480rpm
:- EP2 grease
:-1400 hrs or 58days

FD Fans
Make
Model
Capacity
Static pressure
Design temp
Operating temp
Gas density at operating temp
GD2 value
Fan Speed
Lubrication
Lube interval

:- 02 Nos
:- Flaktwoods
:- HABB-7-125-163-04-1-1
:- 32.97Kg/s or 118.6 m3 /hr
:- 175mm of WC
:- 60 0C
:- 50 0C
:- 1.054Kg/ m3
:- 1631 Kg-m 2
:- 965rpm
:- EP2 grease
:-1400 hrs or 58days

ID Fans
Make
Model
Capacity
Static pressure
Design temp
Operating temp
Gas density at operating temp
GD2 value
Fan Speed
Lubrication
Lube interval

:- 02 Nos
:- Flaktwoods
:- HABB-7-180-244-06-6-8
:- 45Kg/s or 162 m3 /hr
:- -250mm of WC
:- 200 0C
:- 185 0C
:- 0.7240Kg/ m3
:- 3800 Kg-m 2
:- 735rpm
:- EP2 grease
:-1400 hrs or 58days

Feed Water Pump:Make

Model
Fluid
Pump Speed
Capacity
Design Head
Fluid temp
Coupling make
Model & type
Lubrication

:- 03 Nos
:- KSB Pumps Ltd, Pune
:- HGC 3/14
:- Feed water
:- 2980 rpm
:- 89 m3 /hr
:- 1230mtr
:- 1150C
:- Rathi
:- LFG 103-210, Gear spacer type
:- Servo system-46

Motor KW/rpm

:- 354KW/2980

Feed Water Transfer Pump:Make

Model
Fluid
Pump Speed
Capacity
Design Head
Coupling make
Lubrication
Motor KW/rpm

:- 02 Nos
:- KSB Pumps Ltd, Pune
:- CPK GC/100-250(S)
:- Feed water
:- 2970 rpm
:- 147.5+26m3 /hr
:- 85mtr
:- Rathi
:- Servo system-46
:- 75KW/2970 (Siemens Make)

Travagrate

:- 02

Number of Gate
Shaft centre to centre distance
Grate width
No of bearings per Shaft
No of links per chain assembly
No of chain assembly
Anchor bearing location
Grate casting 298 mm/grate bars
Assembly
Grate casting 298 mm/grate bars
Assembly
Skid shoes/grate bar assembly
Fabricated grate bar/grate

:- Dual grate
:- 6100mm
:- 8640mm
:- 04 Nos
:- 98Nos
:- 08Nos
:- Second from drive end.
:-22 Nos
:-08 Nos
:- 16 Nos
:- 94 Nos

Hydraulic Pump:Make
Rated Pressure
Displacement
Model
MFG No
Directional Valve:Make
Model
Manufactured By
Flow Control Valve:Make
Model
Manufactured By

:- Yuken
:::- PVR 1T-17-F-RL-2080
:- 652
:- Yuken
:- DHG-06-2B2-50
:- Yuken India Ltd, Liscence Yuken Kogyo Japan
:- Yuken
:- FG-02-30-22801
:- Yuken India Ltd, Liscence Yuken Kogyo Japan.

Relief Valve:Make
Model
Manufactured By

:- Yuken
:- BG-06-P-32
:- Yuken India Ltd, Liscence Yuken Kogyo Japan.

Screw Feeder:Gear Reducer:Make

Type
KW
Rpm
Actual Ratio
Out put Torque

:- PBEGL
:- ACK 60S
:- 7.5
:- 1450
:- 64.3
:- 2.53Kgfm

Motor:Type
Duty
Enclosure
Insulation Class
Ambient Temp
Pf
Efficiency
Conn
Frequency
Volts
KW/HP
RPM
Amps
Bearing DE
Bearing NDE
Weight

:- HX+ 132S MC4

:- S1
:- IP-55
:- F
:- 50 0C
:- 0.82
:- 85%
:- Delta
:- 50HZ
:- 41510%
:-5.5/7.5
:- 1430
:- 11A
:- 6308ZZ C3
:- 6307ZZC3
:- 70Kg

Drum Feeder
Gear Reducer:Make
Type
KW
N1
N2
Ratio

:- PBL
:- 11 3P II
:- 7.5
:- 500RPM
:- ---:- 92.24/1

Motor:Type

:-

Duty
Enclosure
Insulation Class
Ambient Temp
Pf
Efficiency
Conn
Frequency
Volts
KW/HP
RPM
Amps

:- S1
:- IP-55
:- F
0
:- 50 C
:- 0.72
:- 88.5%
:- Delta
:- 50HZ
:- 41510%
:-7.5/10
:- 969
:- 16A

Gear Reducer:Make
Type
KW
N1
N2
Ratio

:- PBL
:- 11 3P II
:- 7.5
:- 500RPM
:- ---:- 92.24/1

Motor:Type
Duty
Enclosure
Insulation Class
Ambient Temp
Pf
Efficiency
Conn
Frequency
Volts
KW/HP
RPM
Amps
Coal drag chain conveyor
Gear reducer
Make
Type
KW
RPM
Actual Ratio
Output torgue

::- S1
:- IP-55
:- F
:- 50 0C
:- 0.72
:- 88.5%
:- Delta
:- 50HZ
:- 41510%
:-7.5/10
:- 969
:- 16A

:- PBEGL
:- AMK 100S
:- 5.5
:- 1450
:- 95/1
:- 285Kgm

E) CHIMNEY
Make
Height
Stack dia at bottom ID
Stack dia at bottom OD
Stack dia at top ID
Stack dia at top OD
Construction

:
:
:
:
:
:
:

Shilpa Construction Delhi

90M
3.5M
4.9Mtr
3.2M
4.252mtr
RCC.

Air Compressor:Non lubricant, vertical, double acting, reciprocating air compressor.

Make
:- Inger-soll Rand
Model
:- 8X7 NL
Package
:- 40IS1
Working Pressure
:- 100PSI
Capacity
:- 140CFM.
Speed
:- 1465rpm
Motor pulley dia
:- 12
Compressor Pulley dia
:- 28
Note:- 8 :- Diameter of piston, 7 :- stroke length.
NL:- Non lubricant type.

AIR DRIER:Make
Item
Model
Capacity
Working Pressure
ELEC
SL No

:- Gem Equipments Ltd, (COIMBATORE)

:- Desiccant Air Drier
:- HLN015
:- 150CFM
:- 12.5 Kg/Cm2
:- 220 VAC
:- 0639-02/07

3) Lube oil tank Electrical Heater Coil

Super hot, weather proof 1mm heater
Type
:- FLP-RH-200
Model
:- FHFLP-144
KW
:- 5
Volts
:- 415
Phase
:- 3 Delta

Frequency
Make

:- 50HZ
:- Kantilal, Chunilal & Sons Appliances Pvt Ltd Udhna (Surat)