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OPERATIONS MANAGEMENT -1

Term 2, B2014-16, Oct-Dec 2014

Operations Strategy

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

MISSION & STRATEGY


OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Developing Missions and Strategies


Mission statements tell an organization where it is going

The Strategy tells the organization how to get there

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Mission
Mission - where are you going?
Organizations purpose for being

Answers What do we provide


society?
Provides boundaries and focus

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Strategic Process
Organizations
Mission

Functional Area
Missions

Marketing

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Operations

Session 02 Operations Strategy

Finance/
Accounting

Prof. Kedar P. Joshi

Sample Missions

Sample Company Mission


To manufacture and service an innovative, growing, and
profitable worldwide microwave communications business that
exceeds our customers expectations.

Sample Operations Management Mission


To produce products consistent with the companys mission as
the worldwide low-cost manufacturer.
OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Sample Missions

Sample OM Department Missions


Inventory

To achieve low investment in inventory consistent with


high customer service levels and high facility utilization.
Scheduling To achieve high levels of throughput and timely
customer delivery through effective scheduling.
Maintenance To achieve high utilization of facilities and equipment by
effective preventive maintenance and prompt repair of
facilities and equipment.
OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Strategy
Action plan to achieve mission
Functional areas have strategies

Strategies exploit opportunities


and strengths, neutralize threats,
and avoid weaknesses

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Operations strategy is ..
the decisions which shape the long-term
capabilities of the companys operations and their
contribution to overall strategy through the ongoing reconciliation of market requirements and
operations resources

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Operations strategy is different to operations management


Operations management

Operations strategy

Short-term
for example, capacity
decisions
Demand

Demand

Time scale

Long-term
for example, capacity
decisions

1-12 months

Micro
level of the process

Level of
analysis

1-10 years

Macro

level of the total operation

Detailed

Level of
aggregation
Level of
abstraction

For example

Can we give tax services to the


small business market in Mumbai?

For example

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Aggregated
For example

What is our overall business advice


capability compared with other
capabilities?
Philosophical

Concrete

How do we improve our


purchasing procedures?

For example

Should we develop strategic


alliances with suppliers?

Session 02 Operations Strategy

Prof. Kedar P. Joshi

4 PERSPECTIVES ON OPERATIONS STRATEGY


OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

11

Top-down and bottom-up perspectives of strategy


Corporate strategy

Group building corporate capability in


High tech products and services
Metrology division competes on fast
to market innovations

Business strategy

Operations
strategy

Operations must have fast and flexible technology,


supply relationships, process and staff. Modular strategy
provides flexibility and innovation at relatively low cost

Emergent sense of what


the strategy should be

Operational
experience

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Experiment with modular design of


key products and components

Customers are confused with continuous


product innovation and costs are increasing up.
Session 02 Operations Strategy

Prof. Kedar P. Joshi

Operations strategy reconciles the requirements of


the market with the capabilities of operations
resources
Strategic
Reconciliation
Operations
Resources

OPM 1 Term 2, B2014-16, Oct-Dec 2014

OPERATIONS
STRATEGY

Market
Requirements

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Operations strategy is the strategic reconciliation of market requirements


with operations resources
Tangible and
Intangible
Resources

Operations
Capabilities

Customer Needs

Operations Strategy
Decision Areas

Performance
Objectives

Operations
Processes

Understanding resources
and processes

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Market Positioning

Competitors Actions

Strategic decisions

Required
performance

Session 02 Operations Strategy

Understanding
markets

Prof. Kedar P. Joshi

Operations has to cope with the clash between the nature of


external markets and the nature of internal resources
Operations Resources
are.

Market Requirements
are.

Difficult to change

Dynamic

Technically
constrained

Heterogeneous
Ambiguous

Complex

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Operations strategy is the strategic reconciliation of market


requirements with operations resources
Strategic
Reconciliation

Operations Resources

Market Requirements

Market
Segmentation

Operations
Resources
Operations
Strategy
Decisions

Operations
Competences

Performance
Objectives

Market
Positioning
Competitor
Activity

Operations
Processes
Understanding
Resources and
Processes

Strategic
Decisions

Capacity
Supply networks
Process technology
Development and
organization
OPM 1 Term 2, B2014-16, Oct-Dec 2014

Required
Performance

Understanding
Markets

Quality
Speed
Dependability
Flexibility
Cost

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Market
Requirements

Operations
Resources

What you
HAVE

What you
DO

What you
WANT

in terms of
operations
capabilities

to maintain
your
capabilities
and satisfy
markets

from your
operations
to help you
compete

What you
NEED
to
compete
In the
market

Strategic
Reconciliation
OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Operations can kick-start two virtuous cycles


Internal

and

External

Understanding of
the processes
Strong
marketing

Competitiveness

Competencies
embedded in the
operation

World Class
Operations
High
margin

Capabilities enhance
innovation and improvement

Developing the resources which


let the operations performance
stay ahead of the competition

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Investment

Developing customers
competitors and stockholders;
perceptions and expectations

Session 02 Operations Strategy

Prof. Kedar P. Joshi

The priority of performance objectives is influenced by what is


regarded as important by customers and how the operation
performs against competitors
Customer Needs
Importance to
customers
Priority of
performance
objectives
Performance against
competitors

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Competitors
Actions
Prof. Kedar P. Joshi

Profit
Output
Total assets = Total assets

Profit
Output

Decomposing the ratio


profit/total assets

Profit
Revenue
Output = Output
Average
revenue
Output
Total assets =

Output
Capacity
Utilization

Operations strategy Capacity


decision areas
OPM 1 Term 2, B2014-16, Oct-Dec 2014

Cost
- Output
Average
cost

Fixed assets
Capacity
x Total assets x Fixed assets

Working capital

Productivity of
fixed assets

Supply
network

Process
technology

Session 02 Operations Strategy

Development and
organization
Prof. Kedar P. Joshi

Operations strategy decision areas are partly structural and


partly infrastructural
Capacity

Supply Network

Process
Technology

Development and
Organization

Structural issues
Infrastructural
issues

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

The Elements of an International Operations Strategy


Resource Deployment

Capacity
Structure

ISSUES -

Capacity
Location
Focus &
segmentation
L/T forecasts

Supply
Network

ISSUES Do it yourself or
buy-in?

Customer and
supplier
relationships

Supply chain

dynamics and
integration

Process
Technology

Development and
Organization

ISSUES -

ISSUES -

New

product/service

Development rate
development
Automation
Organization
structure
Size
Performance
Integration
measurement
In our out-house Improvement
development
strategy

Operations Decisions are shaped by


COMPETENCIES and CONSTRAINTS
OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Resource Usage

Issues include:
Issues include:
Total capacity
Vertical integration
Number, size of sites Network behaviour
Allocation of tasks to Supplier
sites
relationships
Location
Supplier
development
Capacity

Supply Network

Issues include:
Issues include:
Responsibility
Rate of development relationships
Automation
Performance and
Integration
control
Implementation
Process development
Subcontracted
Product and service
development
development
Process Technology
Development and
Organization

The four categories of operations strategy decision areas


OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Operations strategy is defined by the intersections of performance


objectives and Operations decisions

Quality

Market
Competitiveness

Competitive Objectives
are prioritized by
CUSTOMERS and
COMPETITORS

Resource Usage

Speed
Dependabilit
y
Flexibility
Cost
Capacity

Supply
Network

Development
Process
&
Technology Organization

Operations Decisions shape


COMPETENCIES and CONSTRAINTS
OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

The operations strategy matrix

Quality
Speed

Market
Competitiveness

Performance objectives

Resource Usage

Operations
strategy

Dependability

Flexibility
Cost
Capacity

Supply
Network

Process
Technology

Development
and
Organization

Decision areas

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Strategic
Reconciliation
Operations
Resources

OPERATIONS
STRATEGY

Performance
objectives

Resource
Usage

Operations strategy process


Market
competitiveness

Operations strategy content

Market
Requirements

Level 1 - Fit
Level 2 - Sustainability
Level 3 - Risk

Decision areas

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Align resources with


requirements
Develop sustainable
competitive advantage
Include impact of
uncertainty

Prof. Kedar P. Joshi

Align resources with


requirements

Level 1 - Fit

Develop sustainable
competitive advantage

Level 2 - Sustainability

Include impact of
uncertainty

Level 3 - Risk

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Increasing complexity

The practice of operations strategy involves


considering fit, sustainability and risk

Prof. Kedar P. Joshi

Market requirements

In operations strategy fit is the alignment between market


and operations capability

Alignment
between market
and operations
capability

Y
Level of operations resource capability

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Extension of market
requirements

Market requirements

Sustainable
improvement
implies
simultaneous
extension/improvement of market requirements and operations
capabilities

Improvements in
operations capabilities

Level of operations resource capability


OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Market requirements

Virgin Trains and Nissan positioned in relation to market


requirements and operations capabilities
Virgin Trains

Nissan

Level of operations resource capability


OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

OPERATIONS PERFORMANCE
OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Relative
importance of
the
Operations
Resource
perspective

Performance objective B

The relative importance of the market requirements and operations


resource perspectives change over time,
how performance objectives trade-offs between each other and
operations focus can lead to exceptional performance

?
TRADE-OFFS

Relative
importance of
the Market
Requirements
perspective

Performance objective A

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Broad strategic objectives for a parcel delivery operation


applied to stakeholder groups
Society
Increase employment
Enhance community well-being
Produce sustainable products
Ensure clean environment

Suppliers
Continue business
Develop supplier
capability
Provide transparent
information
Shareholders
Economic value
from
investment
Ethical value from
investment

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Parcel delivery

Customers
Appropriate product or
service specification
Consistent quality
Fast delivery
Dependable delivery
Acceptable price

Employees
Continuous employment
Fair pay
Good working conditions
Personal development

Session 02 Operations Strategy

Prof. Kedar P. Joshi

COMPETITIVE ADVANTAGE
OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

34

Strategies for Competitive Advantage


Differentiation
better, or at
least different

Response
rapid
response

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Cost
leadership
cheaper

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Competing on Differentiation
Uniqueness can go beyond both the physical characteristics
and service attributes to encompass everything that impacts
customers perception of value
Safeskin gloves leading edge products
Walt Disney Magic Kingdom experience differentiation
Hard Rock Cafe dining experience

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Competing on Cost
Provide the maximum value as perceived by customer.
Does not imply low quality.
Southwest Airlines secondary airports, no frills service, efficient
utilization of equipment
Wal-Mart small overheads, shrinkage, distribution costs
Franz Colruyt no bags, low light, no music, doors on freezers

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Competing on Response
Flexibility is matching market changes in design innovation
and volumes
Institutionalization at Hewlett-Packard

Reliability is meeting schedules


German machine industry

Timeliness is quickness
in design, production,
and delivery
Johnson Electric, Motorola

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

The operations function can provide a competitive advantage


through its performance at the 5 competitive objectives
Quality
Speed

Dependability
Flexibility
Cost

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Being RIGHT
Being FAST
Being ON TIME
Being ABLE TO CHANGE

Being PRODUCTIVE

Session 02 Operations Strategy

Prof. Kedar P. Joshi

First/Business class

Economy class

Services

First/Business-class cabin,
airport lounges, pick-up service

Economy cabin

Customers

Wealthy people, business


people, VIPs

Service range

Wide range, may need to be


customised

Travellers (friends and family),


vacation takers, cost-sensitive
business travel
Standardised cabin

Rate of service
innovation

Relatively high

Relatively low

Volume of activity

Relatively low volume

Relatively high volume

Profit margins

Medium to high

Low to medium

Main competitive
factors

Customisation, extra service, comfort


features, convenience

Price, acceptable service

Performance objectives Quality (specification and


conformance), Flexibility, Speed
OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Cost, Quality (conformance)

Prof. Kedar P. Joshi

Polar diagram for Newspaper Collection


(NC) and General Recycling (GR) services
Newspaper
collection service

Speed

General recycling
service

Dependability

Quality

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Cost

Flexibility

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Polar diagram for a proposed police


performance method
Required
performance

Reassurance

Crime
reduction

Efficiency

Working with
criminal
justice
agencies
OPM 1 Term 2, B2014-16, Oct-Dec 2014

Actual
performance

Crime
detection

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Order Winners and Qualifiers


Qualifiers are the givens of doing business
Order Winners gain more business the better you are
Adding Delights
Delights become Order winners and Order winners become Qualifiers

Competitive benefit

Positive

Delights

Order winners
Neutral
Qualifiers

Negative
Low

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Achieved performance
Session 02 Operations Strategy

High

Prof. Kedar P. Joshi

The effects of the product/service life cycle on


operations performance objectives
Sales
volume

Growth in market
acceptance

Maturity of market,
sales level off

Introduction into
market

Decline as market
become saturated

Customers

Innovators

Early adopters

Bulk of market

Laggard

Competitors

Few /none

Increasing numbers

Stable numbers

Declining numbers

Availability

Low price
Dependable supply

Low price

Quality
Range

Price
Range

Range
Quality

Dependable supply

Flexibility
Quality

Speed
Dependability
Quality

Cost
Dependability

Cost

Likely order Product/service


winners specification
Likely order
qualifiers
Dominant operations
performance
objectives

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Sales
volume

The effects of the product/service life cycle on the organisatio

Introduction
Likely order
winners

Likely qualifiers

Dominant
operations
performance
objectives

Decline

Maturity

Growth

Product/service
characteristics,
performance or novelty

Availability of quality
products/services

Low price
Dependable supply

Low price

Quality
Range

Price Range

Quality
Range

Dependable supply

Flexibility
Quality

Speed
Dependability
Quality

Cost
Dependability

Cost

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

ARE TRADE OFFS CONSTANT?


OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

The VW Group operates 45 production plants in


eleven European countries and a further seven
countries in the Americas, Asia and Africa.
Around the world, more than 336,000 employees
produce over 21,500 vehicles or are involved in
vehicle-related services on every working day.

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Operations strategy of volkswagenwerk


19202004
Before 1939
Ferdinand Porshe - Peoples Car 1920s
Government support 1934 plant on stream

1939
1939 War plant turned to production of war vehicles
1948 Nordhoff put in charge

1948
Nordhoff takes half a strategy peoples car
Adds emphasis on quality, technical, export, service standards

19491958
Intended strategy realised
Car ideal for post-war conditions
Rapid expansion in volume
No new models (work on new model halted in 1954)

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

19591964
Increased competition and changes in tastes
Response - increased advertising
- design started for 1500
Original strategy unchanged in essentials 19601964
1500 model introduced
Sales increased but profits squeezed

19651975
Pressures of competition become severe
New strategy from audi - front wheeled drive, stylish, watercooled
Other lines dropped
Production rationalised on world basis
Marketing emphasised performance, reliability and service
19761989
Golf established as market leader
Continued emphasis on technical excellence
Old designs periodically fashionable
Main European competitor seen as Fiat
Some pressure from Japanese manufacturing
OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

19901996
Increasing pressure on costs from Japanese manufacturers
German labour costs and exchange rate are disadvantageous
Latterly European recession increases pressure
Cost cutting measures East European plant aggressive purchasing

19972000
Developing separate branding strategies to occupy different market segments
Develop separate products from common platforms to reduce cost
Continue aggressive cost reduction and process improvement

2001
Modify common platform policy to ease brand erosion

2002/5
Renewed cost pressures focus attention on input costs also hit by scandals!!

2006
Sales recovering, speculation over Russian plant

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Market requirements, operations resources and


strategic reconciliation at VW over 70 years
Strategic
reconciliation

Operations
resources
19461951
Implementing
strategy

Building up capacity and


capability

19521958
Continuity of
strategy

Systemisation of
resources and
process

19591964
Minor
Minor change and reconfiguration for
new model
continuity

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Simple design

Standardised design

New 1500
model

Session 02 Operations Strategy

Market
requirements
Emerging,
any working
vehicle

Maturing, simple
robust vehicle

Maturing, sophisticated
performance, quality

Prof. Kedar P. Joshi

Market requirements, operations resources and


strategic reconciliation at VW over 70 years
19651970
Search for
viable
strategy

Strategic
reconciliation

Operations
resources
Fragmented
acquisition of new
resources

19711975
Emergent
strategy

Adapt best practices


from enlarged group

19761979
Continuing
with minor
changes

Accommodate
new models and
acquisitions

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Multiple new
designs

Defined range

Product
development
paths

Session 02 Operations Strategy

Market
requirements

Uncertain rejection
of VW traditional
products

Clarifying around
style, quality and
variety

Segmentation around
performance, style and
variety

Prof. Kedar P. Joshi

Market requirements, operations resources and


strategic reconciliation at VW over 70 years
Strategic
reconciliation

Operations
resources
19901996
Major change
(internal)

Drastic reconfiguration
to increase efficiency,
reduce costs

19972000
Implementing
strategy

Continuous process
improvement and cost
reduction

20012007 Lean process


Implementing improvement and more
low-cost locations
strategy

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Market
requirements

Design for low- cost


manufacture

Common product
platforms

Modular design

Session 02 Operations Strategy

Increasingly
competitive
around price

Branding with
price, quality, and
style

Increasingly competitive
around price and
innovation
Prof. Kedar P. Joshi

Trade-offs
Do you want it good, or do you want it on Tuesday?

No such thing as a free lunch.


You cant have an aircraft which flies at the speed of sound, carries
400 passengers and lands on an aircraft carrier. Operations are just
the same. (Skinner)
Trade-offs in operations are the way we are willing to sacrifice
one performance objective to achieve excellence in another.

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

Trade offs ..are as real as ever but they are alive


and dynamic.
-Skinner

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

The efficient frontier view


The efficient frontier
A

Variety

Variety

The new efficient frontier


A

B1
B

Cost efficiency

Cost efficiency

OPM 1 Term 2, B2014-16, Oct-Dec 2014

Session 02 Operations Strategy

Prof. Kedar P. Joshi

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