Renewable Energy
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a r t i c l e i n f o
a b s t r a c t
Article history:
Received 9 January 2014
Accepted 7 October 2014
Available online 25 October 2014
The decomposition of lignocellulosic raw material included: mechanical grinding of plant biomass,
delignication (removal of lignin e this process was conducted in alkaline environment) and detoxication process (removal of alcoholic fermentation inhibitory compounds).
The study on producing ethanol from corn straw was based on SSF method which involved conducting
simultaneous enzymatic hydrolysis of cellulose and fermentation of obtained saccharides.
Based on the study of corn straw alcoholic fermentation it was determined that the way of preparing
the raw material in the initial stage of simultaneous saccharication and fermentation, signicantly
inuences the improvement of fermentation yield.
In comparison with an attempt in which biomass detoxication process was not implemented, the
attempt with detoxication resulted in gaining higher fermentation yield and in lowering the content of
aldehydes, methanol and furfural in the produced spirit.
Moreover, in the attempts in which detoxication of raw material was used, better actual speed,
productivity and the yield of alcoholic fermentation of corn straw was noted. The conducted detoxication in the process of lignocellulosic biomass decomposition improved fermentation yield.
2014 Elsevier Ltd. All rights reserved.
Keywords:
Lignocellulosic biomass
Ethanol
Alcoholic fermentation
Biofuels
1. Introduction
In recent years, the interest in the use of renewable raw materials, including plant biomass (lignocellulosic raw materials), as an
inexhaustible source of liquid fuel (second generation biofuel) has
been constantly growing.
Moreover, second generation biofuels limit the emission of
carbon dioxide to the atmosphere, preventing the greenhouse effect. The plant biomass becomes an alternative energy source for
fossil fuels.
Whole plants, straw or agricultural product waste are very
suitable for bioethanol production, because they are not related to
food supply. They are also available in larger quantities in comparison to e.g. grain, and they are less expensive (by-products
laying on the elds, waste from plant production) [1e3].
390
Table 1
The amount of lignocellulose components in corn stover [9e14].
Lignocellulosic
material
Hemicellulose
Lignin
Corn stover
38.90
38.14
38.70
36.40
39.00
36.80
23.20
22.68
21.70
22.60
19.10
25.40
19.10
23.34
19.30
16.60
15.10
16.90
2.1. Material
References
The study was conducted using corn straw (leaves and stems).
The material was obtained from a farm in Wojnowo. The corn straw
contained 6.33% of humidity and 93.67% of dry mass.
2.2. Enzymatic preparation
The following preparations were used for enzymatic hydrolysis
(decomposition of cellulose into glucose, cellobiose and higher
glucose polymers):
Table 2
Fermentation yield from corn straw, alkalization of the environment with the use of
Ca(OH)2, T 40 C, SSF method.
Lignocellulosic Option type
raw material
Fermentation yield
[L EtOH/100 kg of raw material]
24 h
Corn straw
48 h
72 h
The bold values represent the fermentation yield of corn stover after 72h of
fermentation. The boldface discriminate fermentation yield of corn stover obtained
in the last day of alcoholic fermentation.
2.3. Microorganisms
complex with lignin and the modication of lignin's structure,
delignication, as well as increasing the available area for hydrolytic enzymes activity.
The pretreatment of raw materials has signicant inuence on
the efciency of the technological process [15].
After completed pretreatment, the most effective and prospective method of cellulose hydrolysis is the enzymatic method with
the help of cellulase and hemicellulose [16,17].
After the pretreatment of lignocellulosic raw material, the obtained monosaccharides are subjected to alcoholic fermentation,
using yeast.
It is very important in alcoholic fermentation process to use heat
resistant yeast breeds due to the temperature in which the enzymatic hydrolysis is conducted (optimal temperature of cellulases'
complex working is 40e50 C) [18].
The aim of the research was to conduct the decomposition of
lignocellulosic biomass in conditions appropriate for obtaining the
highest ethanol yield and benecial chemical composition of the
spirit, attesting to its quality.
When taking into account the overview of current literature,
there are many papers on various aspects of cellulose decomposition, however they do not contain information about the quality of
the obtained spirit. The spirit quality, i.e. its purity, indicates the
possibilities of its application, and the protability of its production.
Table 3
Parameters describing alcoholic fermentation of corn straw e processing with the use of Ca(OH)2, with detoxication, T 40 C, SSF method.
Option
0h
24 h
48 h
72 h
24 h
48 h
72 h
0h
24 h
Without detoxication
Detoxication
(activated carbon)
7.80 0.00
5.50 0.00
6.30 0.00
4.20 0.00
6.00 0.07
4.10 0.00
5.70 0.07
4.00 0.00
8.00 0.03
14.70 0.00
10.50 0.06
18.50 0.00
11.80 0.06
19.60 0.19
7.80 0.00
5.50 0.00
6.40 0.00
4.40 0.00
Notes: alcohol concentration e the results for 0 h are missing because at that time the samples were not subjected to the fermentation process.
391
The chromatographer is equipped with ame ionization detector that is optimized for capillary columns with EPC unit. Working
temperature of 240 C, nitrogen used as makeup gas in constant
makeup ow mode at 30 mL/min, hydrogen ow at 25 mL/min, air
ow at 280 mL/min.
3. Results
3.1. The effect of processing of the lignocellulosic raw material on
alcoholic fermentation
The study on the alcoholic fermentation of corn straw was
conducted with the use of raw material processing in alkaline
environment (calcium hydroxide), with and without the inclusion
of detoxication process. The results of fermentation yield are
shown in Table 2.
Fermentation yield obtained from corn straw with the detoxication option was higher by 40%, i.e. 24.80 L/100 kg of raw material, in comparison to fermentation yield obtained without
detoxication, i.e. 14.80 L/100 kg of raw material; (after 72 h of
fermentation), Table 2.
Similar situation can be observed when analyzing the alcoholic
fermentation process at 24th and 48th hour. During this alcohol
fermentation process at 24th hour, fermentation yield with
detoxication was higher by 45% (i.e. 18.60 L/100 kg of raw material) in comparison to the fermentation yield without detoxication
(i.e. 10.10 L/100 kg of raw material). Analogous situation was noted
at 48th hour of the process: with detoxication, the fermentation
yield was higher by 43%, in comparison to the process without
detoxication.
The analysis showed that conducting detoxication in lignocellulosic biomass decomposition process positively affected
fermentation yield.
Parameters describing alcoholic fermentation of corn straw with
the inclusion of detoxication process are shown in Table 3.
In the case of not utilizing detoxication, the apparent extract was
developing on a high level, i.e. 5.70e6.30 Blg, (24e72 h). This way, a
lower concentration of ethanol was obtained, i.e. 8.00e11.80 g/L,
(24e72 h). Produced concentration of ethanol is correlated with
yeasts not using monosaccharides available in the substrate entirely.
Its quantity (range between 14.3 g/L and 18.0 g/L, 24e72 h) left in the
biomass after completed fermentation is a testament of that, Table 3.
Implementing detoxication caused a lowering of apparent extract
by 29e33% (4.00e4.20 Blg) in correlation to the option without
detoxication (5.70e6.30 Blg), 24e72 h.
The amount of sugars directly reducing in the lignocellulose
biomass was 23.60 mg/L for 0 h process. After conducting the
fermentation process (72 h), the amount of reducing sugars
decreased by circa 82% in the case without detoxication, and by
39% in the case where detoxication was performed.
The amount of directly reducing sugars in the attenuated
biomass, with detoxication, equaled 4.20 mg/L and it was lower by
pH
48 h
72 h
0h
24 h
48 h
72 h
0h
24 h
48 h
72 h
6.20 0.00
4.30 0.00
6.00 0.00
4.10 0.07
5,00 0.00
4.80 0.00
4.70 0.00
4.70 0.07
4.70 0.00
4.70 0.00
4.60 0.00
23.60 0.00
18.00 0.06
4.90 0.00
16.20 0.04
4.40 0.00
14.30 0.08
4.20 0.01
Notes: All biotechnological indicators of alcoholic fermentation process were determined based on the amount of alcohol obtained in the samples in specic days e alcohol concentration in 24, 48 and 72 h. The results for 0 h are
missing because at that time the samples were not subjected to the fermentation process.
72 h
48 h
48 h
72 h
48 h
25.38 1.09
Without
19.42 0.54
detoxication
Detoxication
25.27 0.00
(activated carbon)
24 h
72 h
48 h
24 h
24 h
72 h
24 h
Option
Table 4
Biotechnological indicators of corn straw alcoholic fermentation, SSF method, with detoxication.
392
Aldehydes
[g/L EtOH ]
Acids
[g/L EtOH ]
Esters
[g/L EtOH ]
Furfural
[g/L EtOH ]
Methanol
[g/L EtOH ]
Acrolein
[g/L EtOH ]
Higher alcohols
sum: [g/L EtOH ]
Isoamyl alcohols[g/L EtOH ]
n-propanol
[g/L EtOH ]
isobutanol
[g/L EtOH ]
n-butanol
[g/L EtOH ]
Option
Without detoxication
With detoxication
2.221 0.103
0.467 0.020
0.001 0.000
0.001 0.000
0.132 0.013
0.023 0.005
0.032 0.002
0.009 0.002
0.130 0.004
0.010 0.000
n/a
n/a
1.680 0.045
4.134 0.571
0.197 0.011
0.731 0.016
1.124 0.177
0.748 0.094
0.700 0.016
2.234 0.297
0.052 0.002
0.028 0.003
0.020 and was lower than the one from the option without
detoxication, i.e. 0.1035, Table 5.
Based on the studies on the quality of produced spirit, it was
determined that the lower value of aldehydes in it is connected to
the method of lignocellulosic structure decomposition and the
process of detoxication of the raw material that was subjected to
alcoholic fermentation.
By analyzing the chemical composition of the spirits, it may be
observed that in the detoxication option the value of furfural was
lower by 71%, i.e. 0.009 g/L EtOH in comparison to the option
without detoxication, i.e. 0.032 g/L EtOH, Table 5.
Based on those results it can be determined that the way of
preparation of the lignocellulosic raw material for alcoholic fermentation signicantly inuences the amount of furfural in the spirits.
The amount of higher alcohols produced in the tested samples of
raw spirits was low and oscillated in the range of 1.680e4.134 g/L
EtOH. The highest amount of isobutanol was noted in the general
content of fusel alcohols. The content of fusel alcohols is a crucial
parameter regarding the spirit use in the production of ethyl tertbutyl ether. Quality requirements for biofuels biocomponents
strictly determine the amount of higher alcohols, i.e., they cannot
exceed 2% [v/v].
Among the tested spirits there was no sign of acrolein presence
which attests to good sensory properties of the obtained spirits.
In the spirit obtained with the inclusion of detoxication, the
content of methyl alcohol was lower by 92% (0.010 g/L EtOH) in
comparison to the option without detoxication, i.e. 0.130 g/L EtOH,
Table 5.
As a result of using lignocellulosic biomass detoxication, the
content of chemical contamination in the obtained raw spirit was
lower than in the attempt without detoxication.
393
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