Utoc Preliminary Wps Shell Project 270807 PDF

UTOC ENGINEERING PTE LTD
SINGAPORE
Project No
: UE-OTA-60048
Doc.No :UTOC/ECC/WPS&PQR/0001
Revision :0.00
SHELL HOUDINI ECC PROJECT

PIPING FABRICATION, INSTALLATION AND TESTING CONTRACT
WELDING PROCEDURE SPECIFICATION (WPS) & PROCEDURE QUALIFICATION RECORDS
(PQR)
Client: SHELL EASTERN PETROLEUM PTE LTD
04217 Shell ECC Project, Singapore
Implementation Contract No.
04217-2603
EPCM Contractor ICDR

document code
Company Revision
Rev. No Rev Date
Reviewed without comments
RN-1
Reviewed with non-technical comments as noted
RN-2
Reviewed with technical comments as noted
RJ
Rejected
FI
For information only
E-00000-CA-6065-26030001
UTOC WPS & PQR FOR
SHELL PROJECT
Electronic File Name
8/27/2007
0.00
Company Document Number
0.00
Construction Review Status
Sub group No: N/A
First issue
Reviewed by:
Approved
Remarks/Descript
Prepared by
QA/QCM/CM
by: PM
ion of Revision
Status
SHELL ECC HOUNDINI PROJECT

UTOC ENGINEERING PTE LTD - SINGAPORE
WPS/PQR SUMMARY
Document No:UTOC/ECC/WPS&PQR/0001
Revision
Date
0.00
8/27/2007
Prepared by SIVAKUMAR
Reviewde by T.N.THAMBI
P1 - 007
TGS-50
E7016
LB52
SA106GrB
Dia168.3x
21.95WTx
350Lg
(P1)
(P1)
A106GrB,A672A106GrB,A672C65CL.22,API5LGrB,A53 C65CL.22,API5LGrB,A53
GrB,A105,S25C,S28C,A23 GrB,A105,S25C,S28C,A2
4WPB/Approved
34WPB/Approved
Equivalent
Equivalent
A106GrB,
A672-C65CL.22
ER70S-G
TGS-50
E7016
LB52
SA106GrB
Dia73X
9.53WT X
350Lg
(P1)
(P1)
4WPB/Approved
34WPB/Approved
Equivalent
Equivalent
A106GrB,
A672-C65CL.22
ER70S-G
TGS-50
NA
NA
A333Gr6
Dia60.3X5.54
WTX350Lg
(P1)
(P1)
A 333 Gr 6 /A671A 333 Gr 6 /A671CC65CL.22/ A420 WPL6 / CC65CL.22/ A420 WPL6 /
A 350 LF2 / Approved
Equivalents
Equivalents
A333Gr6,A671CC65CL.22
ER70S-G
A333Gr6
(P1)
(P1)
A 333 Gr 6 /A671A 333 Gr 6 /A671Dia323.9X
33.32WTX350 CC65CL.22/ A420 WPL6 / CC65CL.22/ A420 WPL6 /
Lg
Equivalents
Equivalents
A333Gr6,A671CC65CL.22
A333Gr6
(P1)
(P1)
A 333 Gr 6 /A671A 333 Gr 6 /A671Dia273.1X9.27
CC65CL.22/ A420 WPL6 / CC65CL.22/ A420 WPL6 /
WTX350Lg
Equivalents
Equivalents
A333Gr6,A671CC65CL.22
A333Gr6,A671CC65CL.22
ER70S-G
TGS-1N
NA
NA
A335P1
ER80S-G
TGS-M
NA
NA
A335P11, A6911.25Cr
CL.22,A234WP11CL1,A234WP11CL1-W
ER80S-G
TGS-1CM
NA
NA
GTAW
To be qualified
P1-006
GTAW+
SMAW
To be qualified
P1-007
GTAW+
SMAW
GTAW
6G
All
1.6 ~18.5
A333Gr6
A333Gr6
(P1)
(P1)
A 333 Gr 6 /A671A 333 Gr 6 /A671Dia273.1X9.27
CC65CL.22/ A420 WPL6 / CC65CL.22/ A420 WPL6 /
WTX350Lg
Equivalents
Equivalents
GTAW
6G
All
1.6~13
A335P1
A335P1
Dia141.3X6.55
WTX350Lg
A335P11
Dia60.3X5.54
WTX350Lg
P1-008
P3 - 001
To be qualified
P3-001
To be qualified
P4-002
GTAW
6G
6G
6G
6G
All
>73
>73
All
1.6~11
>19~ 49.98
4.8 ~18.5
1.6~11
A333Gr6
A333Gr6
A333Gr6
A335P11
(P3)
A335P1/Equivalents
(P3)
A335P1/Equivalents
(P4)
A335P11/A691-1.25 Cr
CL.22/A234WP11CL1,A234-WP11
CL1-W Equivalent
(P4)
A335P11/A691-1.25 Cr
CL.22/A234WP11CL1,A234-WP11
CL1-W Equivalent
ER70S-G
ER70S-G
TGS-1N
TGS-1N
TGS-1N
NA
NA
E7016-G
E7016-G
NA
NA
LB52-NS
LB52-NS
MIN PREo
C
HEAT
Anmbient (Note1&2)
ER70S-G
TGS-50
NA
BT ME
NA
100
625 25
625 25
NA
100
IT
HT HYT
APPLICABLE PIPE LINE CLASSES TO BE WELDED

REFERENCE Doc.No.E-00000-P1-7737-0015 Rev.1.00
11000,11000-H1,11000-HV,11000XHV,11001,11002,11002-H2,11002XH1,11003,11003-UH1,11011,11011NA HV,11031,11031-H1,11031-HV,11031-UH1,11032HV,11071,11201,11261,11261H1,18011,18160,31000,31076-H2,31261,31261H1(SRT6&SRT3 Furnace jumpovers, SRT3Manifolds)
NA
11000,11000-H1,11000-HV,11000XHV,11001,11002,11002-H2,11002XH1,11003,11003-UH1,11011,11011NA HV,11031,11031-H1,11031-HV,11031-UH1,11032HV,11071,11201,11261,11261H1,18011,18160,31000,31076-H2,31261,31261H1(SRT6Furnace Manifolds, SRT6&SRT3

Risers,Down comers)
NA NA
NA
NA
NA
NA
11008,11008-H1,11008-UH1,11009,31000H1,31001,31002,31002-H1,31008,31011,31011H1,31031,31032-H1,31071,31073-H1,61008-H1,
11008,11008-H1,11008-UH1,11009,31000H1,31001,31002,31002-H1,31008,31011,31011H1,31031,31032-H1,31071,31073-H1,61008-H1,
625 25
NA
NA
2@ (- 48C)
SA106GrB
A106GrB,
A672-C65CL.22
SA106GrB
ER70S-G
TST
2@ (- 48C)
1.6~19.06
SA106GrB
Dia73X
9.53WT X
350Lg
(P1)
(P1)
4WPB/Approved
34WPB/Approved
Equivalent
Equivalent
A106GrB,
A672-C65CL.22
RT
Anmbient (Note1&2)
THICKNESS
RANGE
QUALIFIED
TEST
POSITION
MIN DIA TO BE
WELDED
All
>19~43.9
SA106GrB
Dia73X
7.01WT X
350Lg
SA106GrB
P4 - 002
6G
>73
4.8~19.06
SA106GrB
SMAW
(P1)
(P1)
4WPB/Approved
34WPB/Approved
Equivalent
Equivalent
To be qualified
P1 - 005
To be qualified
P1-008
10
GTAW
6G
>73
1.6~14.02
Brand Name
Mechanical Tests
PWHT o C
2@ (- 48C)
P1 - 006
To be qualified
P1-004
GTAW+
SMAW
6G
All
PNO-2
GTAW
Brand
Name
11085,11085-X,11085-H1,11085-XH1,11085H2,11380-H1,11380-UH1,11380-XH1,31071KS,31085,31085-H1,31085-H2,31180,31180H1,31180-H2,31380-H1,61071-KS,61180,66180H1,61180-H2
NA
31032-H1,31071-KS,31085,31085-H1,31085H2,31180,31180-H1,31180-H2,31380NA H1,61011,61031,61071-KS,61073-H1,61076H2,61180,61180-H1,61180H2,61261,151011,151011-H2
11085,11085-X,11085-H1,11085-XH1,11085H2,11380-H1,11380-UH1,11380-XH1,31071NA KS,31085,31085-H1,31085-H2,31180,31180H1,31180-H2,31380-H1,61071-KS,61180,66180H1,61180-H2
31032-H1,31071-KS,31085,31085-H1,31085H2,31180,31180-H1,31180-H2,31380NA H1,61011,61031,61071-KS,61073-H1,61076H2,61180,61180-H1,61180H2,61261,151011,151011-H2
625 25
2@ (- 48C)
P1 - 005
To be qualified
P1-003
GTAW+
SMAW
6G
PNO-1
ELECTRODE AWS/ASME SPECIFICATION
Anmbient
(Note1&2)
P1-004
To be qualified
P1-002
GTAW
BASE MAT-2
BASE MAT
Grade(s) to be
welded for ECC
Anmbient
(Note1&2)
P1 - 003
To be qualified
P1-001
BASE MAT-1
WPS BASE MAT.

Dia&Thick&
Lg(mm)
Anmbient
(Note1&2)
P1 - 002
TEST COUPON
Anmbient
(Note1&2)
P1 - 001
PQR NO
Anmbient
(Note1&2)
WPS NO.
PROCESS
SN
REV
Approved by NAZLY
NA
NA
NA
200
NA
NA
NA 32021 , 62020, 62021
Furnace Cracking Heater jumpovers LFP->UUMP &

UUMP->LUMP
SHELL ECC HOUNDINI PROJECT

UTOC ENGINEERING PTE LTD - SINGAPORE
WPS/PQR SUMMARY
Document No:UTOC/ECC/WPS&PQR/0001
Revision
Date
0.00
8/27/2007
Prepared by SIVAKUMAR
Reviewde by T.N.THAMBI
12
P5A - 004
To be qualified
P5A-004
GTAW
6G
All
1.6~14.22
A335P22
A335P22
Dia168.3x7.11
(P5A) A335P22/Equivalent
WTx350Lg
13
P5B - 005
To be qualified
P5B-005
GTAW
6G
All
1.6~17.48
A335P91
A335P91
Dia60.3X8.74
WTX350Lg
14
P5B - 006
To be qualified
P5B-006
GTAW+
SMAW
6G
>73
>13 to 67.86
A335P91
A335P91
Dia457.0X
45.24WTX350
Lg
15
P45 - 007
To be qualified
P45-001
GTAW
6G
All
1.6~ 7.82
16
P45 - 008
To be qualified
P45-002
GTAW+
SMAW
6G
>73
4.8~ 19.04
17
P8-001
To be qualified
P8-001
GTAW
6G
All
1.6~14.02
18
P8 - 002
To be qualified
P8-002
GTAW
6G
All
1.6~18.54
19
P8 - 003
To be qualified
P8-003
GTAW
6G
All
(P5A)
A335P22/Equivalent
(P5B2)
A 213 Gr T91/ A 335
Gr P91/ A 387 Gr 91
CL2/ Approved Eq.
(P5B2)
A 213 Gr T91/ A 335
Gr P91/ A 387 Gr 91
CL2/A234-WP91
SB423 UNS SB423 UNS Dia60.3x3.9

(P45)
(P45)
N08825
N08825 1WTX350Lg SB423 UNS N08825 SB423 UNS N08825
Dia323.9X
SB423 UNS SB423 UNS
(P45)
(P45)
9.52WTX35
SB423 UNS N08825 SB423 UNS N08825
N08825
N08825
0Lg
(P8)
(P8)
Dia73x
A312-TP304,A358- A312-TP304,A358SA312TP304 SA312TP304 7.01WTX35
TP304CL.1,SUS304, TP304CL.1,SUS304,
0Lg
TP304H,F304H
TP304H,F304H
SA312-TP316L SA312-TP316L
1.6 ~ 14.22
A312TP347H
A312TP347H
Dia168.3x
7.11WTx
350Lg
(P8)
(P8)
A 312 TP 347H/
A 312 TP 347H/
A358 TP 347H/A312 A358 TP 347H/A312
TP321/A358TP321/ TP321/A358TP321/
Approved Eq.
Approved Eq.
(P8)
SA240/312TP304/304L,SA
240/312TP316/316L,SA24
0/A312TP321,
A312/TP347H,A358/TP347
H or Equivalent
HP-Nb LOW C
(25Cr-35Ni)
20
P8-P1 - 001
To be qualified
P8-P1-001
GTAW+
SMAW
6G
>73
1.6 ~ 14.02
A312TP304
/3O4L
SA106GrB
21
25Cr -35Ni - 001
UTOC/PQR-002
GTAW
6G
All
4.8~21
HP-Nb LOW
C(25Cr-35Ni)
HP-Nb LOW
C(25Cr-35Ni)
NPS76.2X
10.5WT X
350Lg
Note:
Unless otherwise specified.All
Dimensions are in mm.
725 15
NA
NA 32011-H1, 32021 , 32110, 62020, 62021, 62120
NA
225
725 15
NA
NA
NA
NA
225
725 15
252091-H1,252091-H2(SRT6&SRT3 Manifolds and

Desuper heater loop.)
TGS-9cb
E9016-G
CM-9cb
225
725 15
252091-H1,252091-H2(SRT6&SRT3 Manifolds and

Desuper heater loop.)
ERNiCrMo-3
TGS-N625
NA
NA
NA
NA
NA 16095-H1
SB423 UNS
N08825
ERNiCrMo-3
TGS-N625
NIC-625
NA
NA
NA 16095-H1
A312-TP304,A358304CL.1
ER308L
TGS308L
NA
ER316L
TGS316L
NA
NA
NA
NA
A335P11, A6911.25Cr
CL.22,A234WP11CL1,A234WP11CL1-W
ER80S-G
TGS-1CM
A335P22/Equivalent
ER90S-G
TGS-2CM
NA
A335GrP91/A234WP91/Eq.
ER90S-G
TGS-9cb
A335GrP91/A234WP91/Eq.
ER90S-G
SB423 UNS
N08825
Dia273.1x
(P8)
(P8)
SA312TP316L,
9.27WTX35 SA312TP316L,A358- SA312TP316L,A358- A358-316L
316L CL.1
316L CL.1
0Lg
CL.1
Dia73X
7.01WT X
350Lg
LEGEND
RT-Radiography Test
TST-Tensile Test
BT-Bend Test
IT - Impact Test
ME- Macro Etch Test
HT- Hardness Survey
HYT-Hot Yield Test( P91)
(P5B2)
A 213 Gr T91/ A 335
Gr P91/ A 387 Gr 91
CL2/ Approved Eq.
(P5B2)
A 213 Gr T91/ A 335
Gr P91/ A 387 Gr 91
CL2/A234-WP91
200
2@ (20C)
A335P11
2@ (20C)
A335P11
P4 - 003
2@ (- 196C)
>13 ~ 42.88
(P4)
A335P11/A691-1.25 Cr
CL.22/A234WP11CL1,A234-WP11
CL1-W Equivalent
11
MIN PREo
C
HEAT
>73
(P4)
A335P11/A691-1.25 Cr
CL.22/A234WP11CL1,A234-WP11
CL1-W Equivalent
To be qualified
P4-003
Brand Name
SMAW
E8016-B2 CMA-96
A312TP321/347,A
358-321/347CL.1
ER347
TGS347
NA
NA
(P1)
SA106GrB,API 5L
GrB or Equivalent
ALL SS TO CS
SUPPORTS
ER309L
TGS309L
E309L-16
NC39L
HP-Nb LOW C
(25Cr-35Ni)
HP-Nb LOW C
(25Cr-35Ni)
WEL TIG
35CL
NA
NA
Preheat Requirements
Note -1: Preheat not required except to drive off surface moiture~preheat 20 C
Note- 2 : Preheat control by temperature inticative crayons or pyrometer(Except for P91)
Note -3 : Preheat control for P91 by Electric resistence method/Temperature Recorder.
Anmbient
Anmbient
(Note1&2
(Note1&2)
)
6G
Dia406.4X
21.44WTX350
Lg
PNO-2
GTAW
Brand
Name
Mechanical Tests
RT
TST
BT ME
IT
HT HYT
APPLICABLE PIPE LINE CLASSES TO BE WELDED

REFERENCE Doc.No.E-00000-P1-7737-0015 Rev.1.00
SRT6&SRT3 Furnace Cracking Heater manifolds

USSHI
13092,13095,13095-X,33092,33092H1,33095,33095-H1,33191,33191-H1,63095,63095H1,63096-H1(SRT6 Furnace Manifolds

DSSHI,DSSHO)
Anmbient
(Note1&2)
GTAW+
SMAW
PNO-1
ELECTRODE AWS/ASME SPECIFICATION
NA
Anmbient
(Note1&2)
BASE MAT-2
PWHT o C
BASE MAT
Grade(s) to be
welded for ECC
NA
Anmbient
(Note1&2)
BASE MAT-1
WPS BASE MAT.

Dia&Thick&
Lg(mm)
NA
NA
NA
Anmbient
(Note1&2)
TEST COUPON
NA
NA
NA ALL SS TO CS SUPPORTS
Anmbient
(Note1&2)
THICKNESS
RANGE
QUALIFIED
MIN DIA TO BE
WELDED
PQR NO
TEST
POSITION
WPS NO.
PROCESS
SN
REV
Approved by NAZLY
NA
13021,13032,13033,33021,33032,33033,63021,630
60,93021,153033-H1, 253021,
NA NA NA NA
33015-H2,33055,33055-H1,63013-H1,63015H2,(SRT6,SRT3 Furnace X-overs)
Furnace Cracking Heater Radiant coil

(EXSISTING PQR)

WELDING PROCEDURE SPECIFICATION (WPS)
Company Name
: UTOC ENGINEERING PTE LTD
Page : 01 of 02
Welding Procedure Specification No.
: P1 - 001
Date :
Supporting Procedure Qualification No.
: P1-001
Date :
Welding Process(es)
: GTAW
Type :
Welding Code
: ASME section IX
Rev :
Rev :
Manual
Details of single 'V' -Butt joint

75 5
Joint Type
Refer joint details
( Yes) :
(No):
1.50.8
Backing Material (Type)

Back gouging
: With or without backing

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
Non metalic X
Xmin
Other X
Sketches, production drawings, weld symbols or written description should show the general
arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove
may be specified.
(At the option of the manufacturer, sketches may be attached to illustrate joint design, weld layers and bead
sequence.eg., for notch toughness procedures and multi process procedures etc.,)
Xmin
Socket Weld Connection

1. Size of fillet 1 1/4 T, but not less than 3mm
2. Min 2 passes for fillet welds
Fillet Weld Size

The Lesser of T or 1/4in(6.4mm)
Xmin = The lesser of 1.4T or thickness of the hub
BASE METALS (QW 403)

P. No. :
Group No. :
TO
P. No. :
Group No. :
Specification Type & Grade to
A106GrB,A672-C65CL.22,API5LGrB,A53GrB,A105,S25C,S28C,A234WPB/Approved Equivalent
Specification Type & Grade
Thickness Range :- Groove
: 1.6mm to 14.02mm
Diameter(mm)
: All
Fillet
: All
FILLER METALS (QW 404)
GTAW
Spec. SFA No
5.18
Weld Metal A-No
F- No
AWS No. (Class)
ER 70S - G
Manufacturer
Electrode/Filler trade name
KOBELCO/Equivalents
:
Dia of Electrode/Filler
Deposited weld metal
(Manual/Semi-Auto / Fully-Auto)
JOINTS (QW 402)
Backing
8/27/2007
TGS- 50/Equivalents
1.6 ~ 2.4 mm
:
:
Electrode-Flux (Class)
Flux trade Name
Others
14.02mm maximum
_
NA
NA
_
Company Name
Page : 02 of 02
: P1 - 001
Date :
POSITION (QW 405)
8/27/2007
Rev :
POSTWELD HEAT TEMPERATURE (QW 407)
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
All
Down
PREHEAT (QW 406)
Temperature Range :
NA
Time Range
NA
GAS (QW 408)

Percent Composition
Gas(es)
Mixture
Preheat Temperature (Min)
NA
Interpass Temperature (Max)
300 C
Shielding :
Preheat Maintenance
None
Trailing
Backing
Flow rate
Argon
99.99%
10-20 LPM
NA
NA
NA
NA
NA
NA
(Continuous or Special Heating where applicable should be recorded)
Post heating
Nil
ELECTRICAL CHARACTERISTICS (QW 409)

Current-Polority
DC- EN
Amps Range
Refer below
Tungsten Electrode Size & Type
Process
Refer below
2.0 ~ 2.4mm , 2% Thoriated
TECHNIQUE (QW 410)

Stringer or Weave Beads
Orifice or Gas Cup Size
Initial and Interpass Cleaning (Brushing, Grinding etc)
Method of Back Gouging
Max width of weave
Contact Tube to Work Distance
Multiple or Single Pass (Per side)
Multiple or Single Electrode
Travel speed
Peening
Others
Weld
run(s)
Volts (Range) :
Filler Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:
Stringer and/or Weave

6 ~10 mm
Wire Bushing / Grinding
Nil, Single side welded joint
7mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
Root&Hot GTAW
ER70S-G
1.6 ~ 2.4mm
DC EN
90~160
10~20
50~120
Fill & Cap GTAW
ER70S-G
1.6 ~ 2.4mm
DC EN
90~160
10~20
50~120
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 8/27/2007
: 8/27/2007
: 8/27/2007

Company Name
Page : 01 of 02
: P1 - 002
Date :
Supporting Procedure Qualification No. : P1-002
Date :
Welding Process(es)
: GTAW + SMAW
Type :
Welding Code
: ASME section IX
Rev :
Rev :
Manual

75 5
Joint Type
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
JOINTS (QW 402)
Backing
8/27/2007
Non fushing metal
Non metalic X
Xmin
Other X
may be specified.
Xmin

Fillet Weld Size


P. No. :
Group No. :
TO
P. No. :
Group No. :
Thickness Range :-Groove
: 4.8 mm to 19.06mm
Diameter(mm)
: All
>73mm
Fillet
: All
GTAW
SMAW
Spec. SFA No
5.18
5.1
Weld Metal A-No
F- No
AWS No. (Class)
ER 70S - G
E7016-G
KOBELCO/Equivalent
KOBELCO/Equivalent
TGS-50/Equivalent
LB52/Equivalent
1.6 ~ 2.4 mm
2.6 to 3.2mm
5mm Max
_
14mm
_
Manufacturer
:
:
Flux trade Name
Others
:
:
:
NA
NA
_
NA
NA
_
Company Name
Page : 02 of 02
: P1 - 002
Date :
POSITION (QW 405)
8/27/2007
Rev :
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
All
Down
PREHEAT (QW 406)
Temperature Range :
NA
Time Range
NA
GAS (QW 408)

Percent Composition
Gas(es)
Mixture
Flow rate
NA
300 C
Shielding :
Preheat Maintenance
None
Trailing
Backing
Argon
99.99%
10-20 LPM
NA
NA
NA
NA
NA
NA
Post heating
Nil

Current-Polority
: GTAW(DC- EN) &SMAW (DC-EP)
Amps Range
Refer below
Process
Refer below
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range) :
Filler Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:
GTAW
1.6 ~ 10 mm
Wire Bushing / Grinding/Chipping
7mm
NA
Multiple pass
Single
See below
Not allowed
NA
SMAW
NA

8mm for 2.6 :12mm for 3.2
NA
Fill and Cap
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
Root&Hot GTAW
ER70S-G
1.6 ~ 2.4mm
DC EN
100-115
10~14
50~70
Fill
SMAW
E7016-G
2.6mmto 3.2mm
DC EP
90-120
20~26
90~115
SMAW
E7016-G
2.6mmto 3.2mm
DC EP
95~26
20~26
95~130
Cap
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 8/27/2007
: 8/27/2007
: 8/27/2007

Company Name
Page : 01 of 02
: P1 - 003
Date : 8/27/2007
Rev :
: P1-003
Date :
Rev :
Welding Process(es)
: GTAW & SMAW
Type :
Welding Code
: ASME section IX
Manual

75 5
JOINTS (QW 402)

Joint Type
Backing
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
Non metalic
Xmin
Other X
may be specified.
Xmin

Fillet Weld Size


P/S. No.
:
Group No. :
TO
P/S. No. :
Group No. :
: >19.0mm to 43.9mm
Diameter(mm)
: >73mm
Fillet
: All
GTAW
SMAW
Spec. SFA No
5.18
5.1
Weld Metal A-No
F- No
AWS No. (Class)
ER 70S - G
E7016
KOBELCO/Equivalent
KOBELCO/Equivalent
TGS-50/Equivalent
LB52/Equivalent
1.6 ~ 2.4 mm
2.6 to 4.0mm
4.8mm
_
39.1mm
_
Manufacturer
:
:
Flux trade Name
Others
:
:
:
NA
NA
_
NA
NA
_
Company Name
Page : 02 of 02
: P1 - 003
Date :
POSITION (QW 405)
Rev :
8/27/2007
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
All
Down
PREHEAT (QW 406)
Temperature Range :
600~650 C
Time Range
1Hr/25mm(Min 1Hrs)
GAS (QW 408)
300 C
Preheat Maintenance
None
Percent Composition
Gas(es)
Mixture
100 C
Shielding :
Flow rate
Argon
99.99%
10-20 LPM
Trailing
NA
NA
NA
Backing
NA
NA
NA
Post heating
Nil

Current-Polority
: DC- EN(GTAW), DCEP (SMAW)
Amps Range
Refer below
Root & Hot
Process
GTAW
Fill & Cap SMAW
Filler Metal
Dia of Electrode
Spec. No
(mm)
Refer below
:
:
:
:
:
:
:
:
:
:
:

6 ~ 10 mm
12mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
ER70S-G
1.6 ~ 2.4mm
DC EN
70-140
08 -16
60-150
E7016
2.6 ~ 4.0 mm
DC EP
80-180
20 -36
60-150
PREPARED BY
Name
2.4mm , 2% Thoriated
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range)
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 8/27/2007
: 8/27/2007
: 8/27/2007

Company Name
Page : 01 of 02
: P1 - 004
Date :
: P1-004
Date :
Welding Process(es)
: GTAW
Type :
Welding Code
: ASME section IX
Rev :
Rev :
Manual

75 5
Joint Type
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
Non metalic X
Xmin
Other X
may be specified.
Xmin

Fillet Weld Size


P. No. :
Group No. :
TO
P. No. :
Group No. :
: 1.6mm to 19.06mm
Diameter(mm)
: All
Fillet
: All
GTAW
Spec. SFA No
5.18
Weld Metal A-No
F- No
AWS No. (Class)
ER 70S - G
Manufacturer
KOBELCO/Equivalents
:
JOINTS (QW 402)
Backing
8/27/2007
TGS- 50/Equivalents
1.6 ~ 2.4 mm
:
:
Flux trade Name
Others
19.06mm maximum
_
NA
NA
_
Company Name
Page : 02 of 02
: P1 - 004
Date :
POSITION (QW 405)
Rev :
8/27/2007
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
All
Down
PREHEAT (QW 406)
Temperature Range :
600~650 C
Time Range
1Hr/25mm(Min 1Hrs)
GAS (QW 408)

Percent Composition
Gas(es)
Mixture
NA
300 C
Shielding :
Preheat Maintenance
None
Trailing
Backing
Flow rate
Argon
99.99%
10-20 LPM
NA
NA
NA
NA
NA
NA
Post heating
Nil

Current-Polority
DC- EN
Amps Range
Refer below
Process
Refer below
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range) :
Filler Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:

6 ~10 mm
7mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
Root&Hot GTAW
ER70S-G
1.6 ~ 2.4mm
DC EN
90~160
10~20
50~120
Fill & Cap GTAW
ER70S-G
1.6 ~ 2.4mm
DC EN
90~160
10~20
50~120
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 8/27/2007
: 8/27/2007
: 8/27/2007

Company Name
Page : 01 of 02
: P1 - 005
Date :
: P1 - 005
Date :
Welding Process(es)
: GTAW
Type :
Welding Code
: ASME section IX
Rev :
Rev :
Manual

75 5
Joint Type
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
X Non metalic
Xmin
Other X
may be specified.
Xmin

Fillet Weld Size


P. No. :
Group No. :
1 or 2
TO
P. No. :
Group No. :
A 333 Gr 6 /A671-CC65CL.22/ A420 WPL6 / A 350 LF2 / Approved Equivalents
: 1.6mm to 11mm
Diameter(mm)
: All
Fillet
: All
GTAW
Spec. SFA No
5.28
Weld Metal A-No
F- No
AWS No. (Class)
ER 70S - G
Manufacturer
KOBELCO/Equivalents
:
JOINTS (QW 402)
Backing
8/27/2007
TGS-1N/Equivalents
1.6 ~ 2.4 mm
:
:
Flux trade Name
Others
11mm maximum
_
NA
NA
_
1 or 2
Company Name
Page : 02 of 02
: P1 - 005
Date :
POSITION (QW 405)
8/27/2007
Rev :
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
All
Down
PREHEAT (QW 406)
Temperature Range :
NA
Time Range
NA
GAS (QW 408)

Percent Composition
Gas(es)
Mixture
NA
300 C
Shielding :
Preheat Maintenance
None
Trailing
Backing
Flow rate
Argon
99.99%
10-20 LPM
NA
NA
NA
NA
NA
NA
Post heating
Nil

Current-Polority
DC- EN
Amps Range
Refer below
Process
Refer below
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range)
Filler Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:

6 ~10 mm
8mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
Root&Hot GTAW
ER70S-G
1.6 ~ 2.4mm
DC EN
75-95
11-14
70-90
Fill & Cap GTAW
ER70S-G
1.6 ~ 2.4mm
DC EN
80-110
11-14
80-105
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 8/27/2007
: 8/27/2007
: 8/27/2007

Company Name
Page : 01 of 02
: P1 - 006
Date :
: P1 - 006
Date :
Welding Process(es)
: GTAW + SMAW
Type :
Welding Code
: ASME section IX
Rev :
Rev :
Manual

75 5
Joint Type
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
Non metalic X
Xmin
Other X
may be specified.
Xmin

Fillet Weld Size


P. No. :
Group No. :
1 or 2
TO
P. No. :
Group No. :
: >19 mm to49.98mm
Diameter(mm)
:>73mm
Fillet
: All
GTAW
SMAW
Spec. SFA No
5.28
5.5
Weld Metal A-No
F- No
AWS No. (Class)
ER 70S - G
E7016-G
KOBELCO/Equivalent
KOBELCO/Equivalent
TGS-1N/Equivalent
LB52-NS/Equivalent
1.6 ~ 2.4 mm
2.6 to 4.0mm
4.8mm
_
45.18mm
_
Manufacturer
:
:
Flux trade Name
Others
JOINTS (QW 402)
Backing
8/27/2007
:
:
:
NA
NA
_
NA
NA
_
1 or 2
Company Name
Page : 02 of 02
: P1 - 006
Date :
POSITION (QW 405)
3/15/2007
Rev :
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
625 C 25 C
Temperature Range :
All
Down
Time Range
PREHEAT (QW 406)
1Hr/25mm(Min 1Hr)
GAS (QW 408)

Percent Composition
Gas(es)
Mixture
100 C
300 C
Shielding :
Preheat Maintenance
None
Trailing
Backing
Flow rate
Argon
99.99%
10-20 LPM
NA
NA
NA
NA
NA
NA
Post heating
Nil

Current-Polority
Amps Range
Refer below
Process
Refer below
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range)
Filler Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:

6 ~ 10 mm
8mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
Root&Hot GTAW
ER70S-G
1.6 ~ 2.4mm
DC EN
100-125
14-18
70-90
Fill & Cap SMAW
E7016-G
2.6mmto 4.0mm
DC EP
80-185
20~35
60-150
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 3/15/2007
: 3/15/2007
: 3/15/2007

Company Name
Page : 01 of 02
: P1 - 007
Date : 8/27/2007
Rev :
: P1 - 007
Date :
Rev :
Welding Process(es)
: GTAW & SMAW
Type :
Welding Code
: ASME section IX
Manual

75 5
JOINTS (QW 402)

Joint Type
Backing
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
X Non fushing metal
Non metalic
Other
Xmin
may be specified.
Xmin

Fillet Weld Size


P/S. No.
:
Group No. :
1 or 2
TO
P/S. No. :
Group No. :
Thickness Range
: 4.8 mm to 18.5mm
:-Groove
Diameter(mm)
: >73mm
Fillet
: All
GTAW
SMAW
Spec. SFA No
5.28
5.5
Weld Metal A-No
F- No
AWS No. (Class)
ER 70S - G
E7016-G
KOBELCO/Equivalent
KOBELCO/Equivalent
TGS-1N/Equivalent
LB52-NS/Equivalent
1.6 ~ 2.4 mm
2.6 to 4.0mm
4.8mm
_
13.7mm
_
Manufacturer
:
:
Flux trade Name
Others
:
:
:
NA
NA
_
NA
NA
_
1 or 2
Company Name
Page : 02 of 02
: P1 - 007
Date :
POSITION (QW 405)
8/27/2007
Rev :
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
All
Down
PREHEAT (QW 406)
Temperature Range:
NA
Time Range
NA
GAS (QW 408)

Percent Composition
Gas(es)
Mixture
NA
300 C
Preheat Maintenance
None
Trailing
Nil
Backing
Shielding :
Flow rate
Argon
99.99%
10-20 LPM
NA
NA
NA
NA
NA
NA
Post heating

Current-Polority
: DC- EN(GTAW), DCEP (SMAW)
Amps Range
Refer below
Process
Refer below
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range) :
Filler Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:

6 ~ 10 mm
12mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
GTAW
ER70S-G
1.6 ~ 2.4mm
DC EN
80-120
09 -14
60-85
Fill & Cap SMAW
E7016-G
2.6 ~ 4.0 mm
DC EP
90-150
20 -28
70-180
Root & Hot
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 8/27/2007
: 8/27/2007
: 8/27/2007

Company Name
Page : 01 of 02
: P1 - 008
Date :
: P1 - 008
Date :
Welding Process(es)
: GTAW
Type :
Welding Code
: ASME section IX
Rev :
Rev :
Manual

75 5
Joint Type
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
X Non metalic
Xmin
Other X
may be specified.
Xmin

Fillet Weld Size


P. No. :
Group No. :
1 or 2
TO
P. No. :
Group No. :
: 1.6mm to 18.5mm
Diameter(mm)
: All
Fillet
: All
GTAW
Spec. SFA No
5.28
Weld Metal A-No
F- No
AWS No. (Class)
ER 70S - G
Manufacturer
KOBELCO/Equivalents
:
JOINTS (QW 402)
Backing
8/27/2007
TGS-1N/Equivalents
1.6 ~ 2.4 mm
:
:
Flux trade Name
Others
18.5mm maximum
_
NA
NA
_
1 or 2
Company Name
Page : 02 of 02
: P1 - 008
Date :
POSITION (QW 405)
8/27/2007
Rev :
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
625 C 25 C
Temperature Range :
All
Down
Time Range
PREHEAT (QW 406)
1Hr/25mm(Min 1Hr)
GAS (QW 408)

Percent Composition
Gas(es)
Mixture
NA
300 C
Shielding :
Preheat Maintenance
None
Trailing
Backing
Flow rate
Argon
99.99%
10-20 LPM
NA
NA
NA
NA
NA
NA
Post heating
Nil

Current-Polority
DC- EN
Amps Range
Refer below
Process
Refer below
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range)
Filler Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:

6 ~10 mm
8mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
Root&Hot GTAW
ER70S-G
1.6 ~ 2.4mm
DC EN
75-95
11-14
70-90
Fill & Cap GTAW
ER70S-G
1.6 ~ 2.4mm
DC EN
80-110
11-14
80-105
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 8/27/2007
: 8/27/2007
: 8/27/2007

Company Name
Page : 01 of 02
: P3 - 001
Date :
: P3 - 001
Date :
Welding Process(es)
: GTAW
Type :
Welding Code
: ASME section IX
Rev :
Rev :
Manual

75 5
Joint Type
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
Non metalic
Xmin
Other X
may be specified.
Xmin

Fillet Weld Size


P. No. :
Group No. :
TO
: SA335P1/Equivalent
: SA335P1/Equivalent
: 1.6mm to 13mm
Diameter(mm)
: All
Fillet
: All

:
5.28
Weld Metal A-No
F- No
AWS No. (Class)
ER80S-G
Manufacturer
P. No. :
GTAW
Spec. SFA No
KOBELCO/Equivalent
:
JOINTS (QW 402)
Backing
8/27/2007
TGS-M/Equivalent
1.6 ~ 2.4 mm
:
:
Flux trade Name
Others
13mm maximum
_
NA
NA
_
Group No. :
Company Name
Page : 02 of 02
: P3 - 001
Date :
POSITION (QW 405)
8/27/2007
Rev :
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
All
Down
PREHEAT (QW 406)
Temperature Range :
NA
Time Range
NA
GAS (QW 408)

Percent Composition
Gas(es)
Mixture
NA
300 C
Shielding :
Preheat Maintenance
None
Trailing
Backing
Flow rate
Argon
99.99%
10-20 LPM
NA
NA
NA
NA
NA
NA
Post heating
Nil

Current-Polority
DC- EN
Amps Range
Refer below
Root &
Hot
Process
Refer below
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range)
Filler Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:

6 ~ 10 mm
7mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
GTAW
ER80S-G
1.6 ~ 2.4mm
DC EN
85-110
9-15
55-85
Fill & Cap GTAW
ER80S-G
1.6 ~ 2.4mm
DC EN
90-120
9-15
60-100
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 8/27/2007
: 8/27/2007
: 8/27/2007

Company Name
Page : 01 of 02
: P4 - 002
Date :
: P4 - 002
Date :
Welding Process(es)
: GTAW
Type :
Welding Code
: ASME section IX
Rev :
Rev :
Manual

75 5
Joint Type
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
JOINTS (QW 402)
Backing
7/27/2008
Non fushing metal
Non metalic X
Xmin
Other X
may be specified.
Xmin

Fillet Weld Size


P. No. :
Group No. :
TO
P. No. :
Group No. :
: A335P11/A691-1.25 Cr CL.22/A234-WP11CL1,A234-WP11CL1-W/Equivalent
: 1.6 mm to 11mm
Diameter(mm)
: All
Fillet
: All
GTAW
Spec. SFA No
5.28
Weld Metal A-No
F- No
AWS No. (Class)
ER 80S - G/Equivalent
Manufacturer
KOBELCO/Equivalent
:
TGS-1CM
1.6 ~ 2.4 mm
:
:
Flux trade Name
Others
11.0 max
_
NA
NA
_
Company Name
Page : 02 of 02
: P4 - 002
Date :
POSITION (QW 405)
7/27/2008
Rev :
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
All
Down
PREHEAT (QW 406)
Temperature Range :
NA
Time Range
NA
GAS (QW 408)
300 C
Preheat Maintenance
None
Percent Composition
Gas(es)
Mixture
200 C
Shielding :
Trailing
Backing
Flow rate
Argon
99.99%
10-20 LPM
NA
NA
NA
Post heating
Nil

Current-Polority
: GTAW(DC- EN)
Amps Range
Refer below
Root &
Hot
Process
Refer below
2 ~ 2.4mm , 2% Thoriated
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range)
Filler Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:

1.6 ~ 10 mm
7mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
GTAW
ER80S-G
1.6 ~ 2.4mm
DC EN
100-170
9-15
55-85
Fill & Cap GTAW
ER80S-G
1.6 ~ 2.4mm
DC EN
100-170
9-15
55-85
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 7/27/2008
: 7/27/2008
: 7/27/2008

Company Name
Page : 01 of 02
: P4 - 003
Date :
: P4 - 003
Date :
Welding Process(es)
: GTAW+SMAW
Type :
Welding Code
: ASME section IX
Rev :
Rev :
Manual

75 5
Joint Type
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
JOINTS (QW 402)
Backing
8/27/2007
Non fushing metal
X Non metalic
Other
Xmin
may be specified.
Xmin

Fillet Weld Size


P. No. :
Group No. :
TO
P. No. :
Group No. :
: >13 mm to 42.88mm
Diameter(mm)
:>73mm
Fillet
: All
GTAW
SMAW
Spec. SFA No
5.28
5.5
Weld Metal A-No
F- No
AWS No. (Class)
ER 80S - G/Equivalent
E8016-B2/Equivalent
KOBELCO/Equivalent
KOBELCO/Equivalent
TGS-1CM
CMA-96
1.6 ~ 2.4 mm
2.6~4.0mm
4.8mm
_
38.08
NA
NA
NA
NA
Manufacturer
:
:
Flux trade Name
Others
Company Name
Page : 02 of 02
: P4 - 003
Date :
POSITION (QW 405)
Rev :
8/27/2007
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
725 15C
Temperature Range :
All
Down
Time Range
PREHEAT (QW 406)
1Hr/25mm(Min 2Hrs)
GAS (QW 408)

Percent Composition
Gas(es)
Mixture
200 C
300 C
Preheat Maintenance
None
Shielding :
Flow rate
Argon
99.99%
10-20 LPM
Trailing
NA
NA
NA
Backing
NA
NA
NA
Post heating
Nil

Current-Polority
Amps Range
Refer below
Root &
Hot
Process
Refer below
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range)
Filler Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:

6 ~ 10 mm
7mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
GTAW
ER80S-G
1.6 ~ 2.4mm
DC EN
100-170
9-15
55-85
Fill & Cap SMAW
E8016-B2
2.6mm to 4.00mm
DC EP
80-210
20~35
60-150
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 8/27/2007
: 8/27/2007
: 8/27/2007

Company Name
Page : 01 of 02
: P5A - 004
Date :
: P5A - 004
Date :
Welding Process(es)
: GTAW
Type :
Welding Code
: ASME section IX
Rev :
Rev :
Manual

75 5
Joint Type
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
Non metalic X
Other
Xmin
may be specified.
Xmin

Fillet Weld Size


P. No. :
P5A
Group No. :
TO
: SA335P22/Equivalents
: SA335P22/Equivalents
: 1.6 mm to 14.22mm
Diameter(mm)
: All
Fillet
: All

:
5.28
Weld Metal A-No
F- No
AWS No. (Class)
ER90S-G
Manufacturer
P. No. :
GTAW
Spec. SFA No
KOBELCO/Equivalent
:
JOINTS (QW 402)
Backing
8/27/2007
TGS 2 CM/Equivalent
1.6 ~ 2.4 mm
:
:
Flux trade Name
Others
14.22mm maximum
_
NA
NA
_
P5A
Group No. :
Company Name
Page : 02 of 02
: P5A - 004
Date :
POSITION (QW 405)
8/27/2007
Rev :
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
All
Down
PREHEAT (QW 406)
Temperature Range :
NA
Time Range
NA
GAS (QW 408)

Percent Composition
Gas(es)
Mixture
225 C
300 C
Preheat Maintenance
None
Shielding :
Flow rate
Argon
99.99%
10-20 LPM
Trailing
NA
NA
NA
Backing
NA
NA
NA
Post heating
Nil

Current-Polority
DC- EN
Amps Range
Refer below
Root &
Hot
Process
Refer below
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range)
:
:
:
:
:
:
:
:
:
:
:

1.6 ~ 10 mm
7mm
NA
Multiple pass
Single
See below
Not allowed
NA
Filler Metal
Current
Dia of Electrode
Spec. No
(mm)
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
GTAW
ER90S-G
1.6 ~ 2.4mm
DC EN
85-110
9-15
55-85
Fill & Cap GTAW
ER90S-G
1.6 ~ 2.4mm
DC EN
90-120
9-15
60-100
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 8/27/2007
: 8/27/2007
: 8/27/2007

Company Name
Page : 01 of 02
: P5B - 005
Date :
: P5B - 005
Date :
Welding Process(es)
: GTAW
Type :
Welding Code
: ASME section IX
Rev :
Rev :
Manual

75 5
Joint Type
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
Non metalic X
Other
Xmin
may be specified.
Xmin

Fillet Weld Size


P. No. :
5B
Group No. :
TO
P. No. :
5B
Group No. :
: A 213 Gr T91/ A 335 Gr P91/ A 387 Gr 91 CL2/A234 -WP91/ Approved Eq.
: A 213 Gr T91/ A 335 Gr P91/ A 387 Gr 91 CL2/A234 -WP91/ Approved Eq.
: 1.6 mm to 17.48mm
Diameter(mm)
: All
Fillet
: All
GTAW
Spec. SFA No
5.28
Weld Metal A-No
F- No
AWS No. (Class)
ER 90S - G
Manufacturer
KOBELCO/Equivalents
:
JOINTS (QW 402)
Backing
8/27/2007
TGS-9Cb/Equivalents
1.6 ~ 2.4 mm
:
:
Flux trade Name
Others
17.48mm maximum
_
NA
NA
_
Company Name
Page : 02 of 02
: P5B - 005
Date :
POSITION (QW 405)
Rev :
8/27/2007
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
725 15C
Temperature Range :
All
Down
Time Range
PREHEAT (QW 406)
1Hr/25mm(Min 2Hrs)
GAS (QW 408)

Percent Composition
Gas(es)
Mixture
225 C
300 C
Preheat Maintenance
None
Shielding :
Flow rate
Argon
99.99%
10-20 LPM
Trailing
NA
NA
NA
Backing
Argon
99.99%
10-20 LPM
Post heating
Nil

Current-Polority
DC- EN
Amps Range
Refer below
Root &
Hot
Process
Refer below
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range)
Filler Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:

6 ~ 10 mm
7mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
GTAW
ER90S-G
1.6 ~ 2.4mm
DC EN
85-110
9-15
55-85
Fill & Cap GTAW
ER90S-G
1.6 ~ 2.4mm
DC EN
90-120
9-15
60-100
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 8/27/2007
: 8/27/2007
: 8/27/2007

Company Name
Page : 01 of 02
: P5B - 006
Date :
: P5B - 006
Date :
Welding Process(es)
: GTAW+SMAW
Type :
Welding Code
: ASME section IX
Rev :
Rev :
Manual

75 5
Joint Type
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
Non metalic X
Xmin
Other X
may be specified.
Xmin

Fillet Weld Size


P. No. :
5B
Group No. :
TO
P. No. :
5B
Group No. :
: A 213 Gr T91/ A 335 Gr P91/ A 387 Gr 91 CL2/ A234-WP91/Approved Eq.
: A 213 Gr T91/ A 335 Gr P91/ A 387 Gr 91 CL2/ A234-WP91/Approved Eq.
: >13 mm to 67.86mm
Diameter(mm)
: >73mm
Fillet
: All
GTAW
SMAW
Spec. SFA No
5.28
5.5
Weld Metal A-No
F- No
AWS No. (Class)
ER 90S - G
E9016-G
KOBELCO/Equivalent
KOBELCO/Equivalent
TGS-9Cb/Equivalent
CM-9Cb/Equivalent
1.6 ~ 2.4 mm
2.6~4.0mm
4.8mm
_
63.06mm
NA
NA
NA
NA
Manufacturer
JOINTS (QW 402)
Backing
8/27/2007
:
:
Flux trade Name
Others
Company Name
Page : 02 of 02
: P5B - 006
Date :
POSITION (QW 405)
Rev :
8/27/2007
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
725 15C
Temperature Range :
All
Down
Time Range
PREHEAT (QW 406)
1Hr/25mm(Min 2Hrs)
GAS (QW 408)

Percent Composition
Gas(es)
Mixture
225 C
300 C
Preheat Maintenance
None
Shielding :
Flow rate
Argon
99.99%
10-20 LPM
Trailing
NA
NA
NA
Backing
Argon
99.99%
10-20 LPM
Post heating
: 2 hr @ 100 C
& continue PWHT
Current-Polority
Amps Range
Refer below
Root &
Hot
Process
Refer below
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range)
Filler Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:
Stringer
6 ~ 10 mm
12mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
GTAW
ER 90S-G
1.6 ~ 2.4mm
DC EN
100-170
9-15
55-85
Fill & Cap SMAW
E9016-G
2.6mm to 4.00mm
DC EP
80-210
20~35
60-150
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 8/27/2007
: 8/27/2007
: 8/27/2007

Company Name
Page : 01 of 02
: P45 - 007
Date :
: P45 - 007
Date :
Welding Process(es)
: GTAW
Type :
Welding Code
: ASME section IX
Rev :
Rev :
Manual

75 5
Joint Type
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
X Non metalic
Other
Xmin
may be specified.
Xmin

Fillet Weld Size


P. No. :
45
Group No. :
NA
TO
: SB423 UNS N08825
: SB423 UNS N08825
: 1.6 mm to 7.82mm
Diameter(mm)
: All
Fillet
: All

:
5.14
Weld Metal A-No
F- No
45
AWS No. (Class)
ERNiCrMo-3
Manufacturer
P. No. :
GTAW
Spec. SFA No
KOBELCO/Equivalents
:
JOINTS (QW 402)
Backing
8/27/2007
TGS-N625/Equivalents
1.6 ~ 2.4 mm
:
:
Flux trade Name
Others
7.82mm maximum
_
NA
NA
_
45
Group No. :
NA
Company Name
Page : 02 of 02
: P45 - 007
Date :
POSITION (QW 405)
8/27/2007
Rev :
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
All
Down
PREHEAT (QW 406)
Temperature Range :
NA
Time Range
NA
GAS (QW 408)
NA
150 C
Preheat Maintenance
None
Percent Composition
Gas(es)
Mixture
Shielding :
Flow rate
Argon
99.99%
10-20 LPM
Trailing
NA
NA
NA
Backing
Argon
99.99%
10-20 LPM
Post heating
Nil

Current-Polority
DC- EN
Amps Range
Refer below
Root &
Hot
Process
Refer below
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range)
Filler Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:

6 ~ 10 mm
7mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
GTAW ERNiCrMo-3
1.6 ~ 2.4mm
DC EN
60 -120
8-15
60-90
Fill & Cap GTAW ERNiCrMo-3
1.6 ~ 2.4mm
DC EN
60 -120
8-15
60-90
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 8/27/2007
: 8/27/2007
: 8/27/2007

Company Name
Page : 01 of 02
: P45 - 008
Date : 8/27/2007
Rev :
: P45 - 008
Date :
Rev :
Welding Process(es)
: GTAW & SMAW
Type :
Welding Code
: ASME section IX
Manual

75 5
JOINTS (QW 402)

Joint Type
Backing
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
X Non metalic X
Xmin
Other X
may be specified.
Xmin

Fillet Weld Size


P No. :
45
Group No. :
NA
TO
: SB423 UNS N08825
: SB423 UNS N08825
: 4.8mm to 19.04mm
Diameter(mm)
:>73mm
Fillet
: All
P. No. :
45
Group No. :
GTAW
SMAW
Spec. SFA No
5.14
Weld Metal A-No
F- No
45
45
AWS No. (Class)
ERNiCrMo-3
KOBELCO/Equivalent
KOBELCO/Equivalent
TGS-N625
NIC-625
1.6 ~ 2.4 mm
2.6mm~4.0mm
4.8mm
_
14.24mm
Manufacturer
:
:
Flux trade Name
Others
:
:
:
NA
NA
_
NA
NA
-
NA
Company Name
Page : 02 of 02
: P45 - 008
Date :
POSITION (QW 405)
8/27/2007
Rev :
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
All
Down
PREHEAT (QW 406)
Temperature Range :
NA
Time Range
NA
GAS (QW 408)
NA
150 C
Preheat Maintenance
None
Percent Composition
Gas(es)
Mixture
Shielding :
Flow rate
Argon
99.99%
10-20 LPM
Trailing
NA
NA
NA
Backing
Argon
99.99%
10-20 LPM
Post heating
Nil

Current-Polority
: DC- EN(GTAW), DC-EP (SMAW)
Amps Range
Refer below
Root & Hot
Filler Metal
Dia of Electrode
Spec. No
(mm)
TGSN625
GTAW (ERNiCrMo-3) 1.6 ~ 2.4mm
NIC- 625
: S.R.Sivakumar
Refer below

6 ~ 10 mm
12mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
2.6mm to 4.00mm
PREPARED BY
Name
:
:
:
:
:
:
:
:
:
:
:
Process
Fill & Cap SMAW
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range)
Amp Range
Volts Range
Travel Speed mm/min
DC EN
60 -120
8-15
60-90
DC EP
80-210
20~35
60-150
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 8/27/2007
: 8/27/2007
: 8/27/2007

Company Name
Page : 01 of 02
: P8-001
Date : 7/28/2007
Rev :
: P8-001
Date :
Rev :
Welding Process(es)
: GTAW
Type :
Welding Code
: ASME section IX
Manual

75 5
JOINTS (QW 402)

Joint Type
Backing
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
Non metalic X
Other
Xmin
may be specified.
Xmin

Fillet Weld Size


P No. :
Group No. :
TO
P. No. :
Group No. :
: A312-TP304,A358-TP304CL.1,SUS304,TP304H,F304H
: A312-TP304,A358-TP304CL.1,SUS304,TP304H,F304H
: 1.6mm to 14.02mm
Diameter(mm)
: All
Fillet
: All
GTAW
Spec. SFA No
5.9
Weld Metal A-No
F- No
AWS No. (Class)
ER 308L
Manufacturer
KOBELCO/Equivalent
:
TGS308L
1.6 ~ 2.4 mm
:
:
Flux trade Name
Others
14.02mm
_
NA
NA
_
Company Name
Page : 02 of 02
: P8-001
Date :
POSITION (QW 405)
7/28/2007
Rev :
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
All
Down
PREHEAT (QW 406)
Temperature Range :
NA
Time Range
NA
GAS (QW 408)
NA
200 C
Preheat Maintenance
None
Percent Composition
Gas(es)
Mixture
Shielding :
Flow rate
Argon
99.99%
10-20 LPM
Trailing
NA
NA
NA
Backing
Argon
99.99%
15-25 LPM
Post heating
Nil

Current-Polority
DC- EN
Amps Range
Refer below
Process
Refer below
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range)
Filter Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:

6 ~ 10 mm
7mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
GTAW
ER308L
1.6 ~ 2.4mm
DC EN
90-140
10-12
100-130
Fill & Cap GTAW
ER308L
1.6 ~ 2.4mm
DC EN
90-140
10-12
100-130
Root & Hot
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 7/28/2007
: 7/28/2007
: 7/28/2007

Company Name
Page : 01 of 02
: P8-002
Date : 7/27/2008
Rev :
: P8-002
Date :
Rev :
Welding Process(es)
: GTAW
Type :
Welding Code
: ASME section IX

75 5
JOINTS (QW 402)

Joint Type
Backing
Manual
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
Non metalic
Xmin
Other X
may be specified.
Xmin

Fillet Weld Size


P No. :
Group No. :
TO
P. No. :
: SA312TP316L,A358-316L CL.1
: SA312TP316L,A358-316L CL.1
: 1.6mm to 18.54mm
Diameter(mm)
: All
Fillet
: All
GTAW
Spec. SFA No
5.9
Weld Metal A-No
F- No
AWS No. (Class)
ER316L
Manufacturer
KOBELCO/ESAB(or)Equivalent
:
TGS316L
1.6~2.4 mm
:
:
Flux trade Name
Others
18.54mm maximum
_
NA
NA
_
Group No. :
Company Name
Page : 02 of 02
: P8-002
Date :
POSITION (QW 405)
7/27/2008
Rev :
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
All
Down
PREHEAT (QW 406)
Temperature Range :
NA
Time Range
NA
GAS (QW 408)
NA
250 C
Preheat Maintenance
None
Percent Composition
Gas(es)
Mixture
Shielding :
Flow rate
Argon
99.99%
10-15 LPM
Trailing
NA
NA
NA
Backing
Argon
99.99%
10-15 LPM
Post heating
Nil

Current-Polority
DC- EN
Amps Range
Refer below
Process
Refer below
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range)
Filter Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:

6 ~ 10 mm
7mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
GTAW
ER316L
1.6~ 2.4mm
DC EN
65~80
9~10
55~70
Fill & Cap GTAW
ER316L
1.6~ 2.4mm
DC EN
65~90
10~12
60~85
Root & Hot
PREPARED BY
Name
: Sanjay Prem
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Alan Tay
Signature :
Signature :
Signature :
Date
Date
Date
: 7/27/2008
: 7/27/2008
7/27/2008

Company Name
Page : 01 of 02
: P8 - 003
Date :
: P8 - 003
Date :
Welding Process(es)
: GTAW
Type :
Welding Code
: ASME section IX
Rev :
Rev :
Manual

75 5
Joint Type
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
X Non metalic X
Other
Xmin
may be specified.
Xmin

Fillet Weld Size


P. No. :
JOINTS (QW 402)
Backing
8/27/2007
Group No. :
TO
P. No. :
Group No. :
: A 312 TP 347H/ A358 TP 347H/A312 TP321/A358TP321/ Approved Eq.
: A 312 TP 347H/ A358 TP 347H/A312 TP321/A358TP321/ Approved Eq.
: 1.6 mm to 14.22mm
Diameter(mm)
: All
Fillet
: All
GTAW
Spec. SFA No
5.9
Weld Metal A-No
F- No
AWS No. (Class)
ER 347
Manufacturer
KOBELCO/Equivalents
:
TGS-347/Equivalents
1.6 ~ 2.4 mm
SHIELDING
Flux trade Name
Others
14.22 mm maximum
_
NA
NA
_
Company Name
Page : 02 of 02
: P8 - 003
Date :
POSITION (QW 405)
8/27/2007
Rev :
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
All
Down
PREHEAT (QW 406)
Temperature Range :
NA
Time Range
NA
GAS (QW 408)
NA
175 C
Preheat Maintenance
None
Percent Composition
Gas(es)
Mixture
Shielding :
Flow rate
Argon
99.99%
10-20 LPM
Trailing
NA
NA
NA
Backing
Argon
99.99%
10-20 LPM
Post heating
Nil

Current-Polority
DC- EN
Amps Range
Refer below
Root &
Hot
Process
Refer below
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range)
Filler Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:

6 ~ 10 mm
7mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
GTAW
ER347
1.6 ~ 2.4mm
DC EN
85-110
9-15
55-85
Fill & Cap GTAW
ER347
1.6 ~ 2.4mm
DC EN
90-120
9-15
60-100
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 8/27/2007
: 8/27/2007
: 8/27/2007

Company Name
Page : 01 of 02
: P8-P1-001
Date : 8/27/2007
Rev :
: P8-P1-001
Date :
Rev :
Welding Process(es)
: GTAW
Type :
Welding Code
: ASME section IX
Manual

75 5
JOINTS (QW 402)

Joint Type
Backing
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
Non metalic
Other
Xmin
may be specified.
Xmin

Fillet Weld Size


P No. :
Group No. :
TO
P. No. :
Group No. :
1,2&3
: SA240/312TP304/304L,ASTM A240/312TP316/316L ,
ASTM240/A312TP347H,A358TP347H,A312TP321,A358TP321or Equivalent
: SA106GrB,API 5L GrB or Equivalent
: 1.6mm to 14.02mm
Diameter(mm)
: All
Fillet
: All
GTAW
SMAW
Spec. SFA No
5.9
5.4
Weld Metal A-No
F- No
AWS No. (Class)
ER309L
E309L-16
KOBELCO/ESAB(or)Equivalent
KOBELCO/ESAB
(or)Equivalent
TGS309L
NC39L
2.4 mm
2.6~3.2
4.8 mm Max
_
9.22mm Max
Manufacturer
:
:
Flux trade Name
Others
:
:
:
NA
NA
_
NA
NA
-
Company Name
Page : 02 of 02
: P8-P1-001
Date :
POSITION (QW 405)
8/27/2007
Rev :
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
All
Down
PREHEAT (QW 406)
Temperature Range :
NA
Time Range
NA
GAS (QW 408)
150 C
Preheat Maintenance
None
Percent Composition
Gas(es)
Mixture
Ambient
Shielding :
Flow rate
Argon
99.99%
10-20 LPM
Trailing
NA
NA
NA
Backing
Argon
99.99%
10-20 LPM
Post heating
Nil

Current-Polority
DC- EN
Amps Range
Refer below
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Process
Volts (Range)
Refer below
Filter Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:

6 ~ 10 mm
8mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
GTAW
ER309L
2.4mm
DC EN
80~90
9~13
70~95
Fill & Cap GTAW
ER309L
2.4mm
DC EN
85~100
10~14
75~135
Root & Hot
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 8/27/2007
: 8/27/2007
8/27/2007

Company Name
Page : 01 of 02
: 25Cr -35Ni - 001
Date :
7/27/2008
Rev :
: UTOC/PQR-002
Date :
1/15/2001
Rev :
Welding Process(es)
: GTAW
Type :
Welding Code
: ASME section IX
Manual

75 5
JOINTS (QW 402)

Joint Type
Backing
Refer joint details
( Yes) :
(No):
1.50.8

Back gouging

( Yes) : X
(No):
30.8
Method:
Linear unit(mm)
1.6mm(min)
Metal
Non fushing metal
Non metalic
Xmin
Other
may be specified.
Xmin

Fillet Weld Size


P. No. :
NA
Group No. :
NA
TO
P. No. :
: HP-Nb LOW C (Kubota) 25 Cr - 35Ni
: HP-Nb LOW C (Kubota) 25 Cr - 35Ni
: 4.8 mm to 21.0mm
Diameter(mm)
: All
Fillet
: All
GTAW
Spec. SFA No
Weld Metal A-No
F- No
AWS No. (Class)
Manufacturer
Nippon/Equivalents
:
WEL TIG 35CL/Equivalents

2.4 mm
:
:
Flux trade Name
Others
21.0mm maximum
_
NA
NA
_
NA
Group No. :
NA
Company Name
Page : 02 of 02
: 25Cr -35Ni - 001
Date :
POSITION (QW 405)
7/27/2008
Rev :
Positions of Groove
Welding Progression
: Up
Positions of fillet
: All Positions
All
Down
PREHEAT (QW 406)
Temperature Range :
NA
Time Range
NA
GAS (QW 408)
NA
Preheat Maintenance
None
Percent Composition
Gas(es)
Mixture
Shielding :
Flow rate
Argon
99.99%
5-15 LPM
Trailing
NA
NA
NA
Backing
Argon
99.99%
5-15 LPM
Post heating
Nil

Current-Polority
DC- EN
Amps Range
Refer below
Root &
Hot
Process
Refer below
2.4mm , 2% Ce tungsten
TECHNIQUE (QW 410)

Max width of weave
Travel speed
Peening
Others
Weld
run(s)
Volts (Range)
Filler Metal
Dia of Electrode
Spec. No
(mm)
:
:
:
:
:
:
:
:
:
:
:

6 ~ 10 mm
7mm
NA
Multiple pass
Single
See below
Not allowed
NA
Current
Type of Polarity
Amp Range
Volts Range
Travel Speed mm/min
GTAW WEL TIG 35CL
2.4mm
DC EN
80 - 130
8-16
50 - 100
Fill & Cap GTAW WEL TIG 35CL
2.4mm
DC EN
100 - 140
10 -18
50 - 100
PREPARED BY
Name
: S.R.Sivakumar
CHECKED BY
Name
: T.N.Thambi
APPROVED BY
Name
: Mohammed Nazly
Signature :
Signature :
Signature :
Date
Date
Date
: 7/27/2008
: 7/27/2008
: 7/27/2008
Revised WPS No ; 25Cr - 35Ni -001

Utoc Preliminary Wps Shell Project 270807 PDF

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Utoc Preliminary Wps Shell Project 270807 PDF

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UTOC ENGINEERING PTE LTD

SHELL HOUDINI ECC PROJECT

EPCM Contractor ICDR

Rev. No Rev Date

Reviewed without comments

Reviewed with non-technical comments as noted

Reviewed with technical comments as noted

For information only

Electronic File Name

Company Document Number

Construction Review Status

Sub group No: N/A

SHELL ECC HOUNDINI PROJECT

APPLICABLE PIPE LINE CLASSES TO BE WELDED

11000,11000-H1,11000-HV,11000XHV,11001,11002,11002-H2,11002XH1,11003,11003-UH1,11011,11011NA HV,11031,11031-H1,11031-HV,11031-UH1,11032HV,11071,11201,11261,11261H1,18011,18160,31000,31076-H2,31261,31261H1(SRT6&SRT3 Furnace jumpovers, SRT3Manifolds)

11000,11000-H1,11000-HV,11000XHV,11001,11002,11002-H2,11002XH1,11003,11003-UH1,11011,11011NA HV,11031,11031-H1,11031-HV,11031-UH1,11032HV,11071,11201,11261,11261H1,18011,18160,31000,31076-H2,31261,31261H1(SRT6Furnace Manifolds, SRT6&SRT3

ELECTRODE AWS/ASME SPECIFICATION

WPS BASE MAT.

NA 32021 , 62020, 62021

Furnace Cracking Heater jumpovers LFP->UUMP &

SHELL ECC HOUNDINI PROJECT

SB423 UNS SB423 UNS Dia60.3x3.9

25Cr -35Ni - 001

NA 32011-H1, 32021 , 32110, 62020, 62021, 62120

252091-H1,252091-H2(SRT6&SRT3 Manifolds and

252091-H1,252091-H2(SRT6&SRT3 Manifolds and

APPLICABLE PIPE LINE CLASSES TO BE WELDED

SRT6&SRT3 Furnace Cracking Heater manifolds

13092,13095,13095-X,33092,33092H1,33095,33095-H1,33191,33191-H1,63095,63095H1,63096-H1(SRT6 Furnace Manifolds

ELECTRODE AWS/ASME SPECIFICATION

WPS BASE MAT.

33015-H2,33055,33055-H1,63013-H1,63015H2,(SRT6,SRT3 Furnace X-overs)

Furnace Cracking Heater Radiant coil

UTOC ENGINEERING PTE LTD

: UTOC ENGINEERING PTE LTD

Welding Procedure Specification No.

Supporting Procedure Qualification No.

Details of single 'V' -Butt joint

Refer joint details

Backing Material (Type)

: With or without backing

Non fushing metal

Socket Weld Connection

2. Min 2 passes for fillet welds

Fillet Weld Size

Xmin = The lesser of 1.4T or thickness of the hub

BASE METALS (QW 403)

Specification Type & Grade to

Specification Type & Grade

Thickness Range :- Groove

FILLER METALS (QW 404)

Weld Metal A-No

AWS No. (Class)

JOINTS (QW 402)

Flux trade Name

: UTOC ENGINEERING PTE LTD

Welding Procedure Specification No.

POSITION (QW 405)

POSTWELD HEAT TEMPERATURE (QW 407)

PREHEAT (QW 406)

GAS (QW 408)

Preheat Temperature (Min)