Wastewater
TABLE OF CONTENTS
Environmental Objectives........................................................................................................4
Possible Environmental Impacts..............................................................................................4
Key Performance Indicators.....................................................................................................4
Current Legislation and Regulation..........................................................................................5
Environmental Best Practice Overview ....................................................................................6
1.0
2.0
3.0
3.1
3.2
3.3
Rendering Plants...................................................................................................... 11
3.4
4.0
4.1
4.2
4.3
4.4
5.0
5.1
5.2
5.3
6.0
REFERENCES ............................................................................................................ 31
APPENDIX A........................................................................................................................... 32
Water Usage, Wastewater Sources and Types of Contamination Found at Abattoirs ................ 32
APPENDIX B........................................................................................................................... 34
Australian Discharge Limits................................................................................................... 34
APPENDIX C........................................................................................................................... 36
Trade Waste Charges & Discharge Factor ............................................................................. 36
APPENDIX D........................................................................................................................... 38
Glossary of Terms ................................................................................................................ 38
ANZECC
AQIS
BNR
BOD
COD
day
DAF
DO
Dissolved Oxygen
EPA
Hour
HRT
HSCW
IAF
kL
kilolitres
KPI
LTR
mg/L
ML
Megalitre
NGR
No Guideline Recommended
NS
Not stated
O&G
pa
per annum
SBR
TSS
tonne
TDS
TN
Total Nitrogen
TP
Total Phosphorus
TSS
UF
Ultrafiltration
WWTP
Environmental Objectives
Greenhouse gases resulting from biological pond emissions and energy usage for
wastewater treatment plant operation.
Phosphorus
Nitrogen
Large
10.6
10
Small
<5
kL/tHSCW
3-4
kL/tHSCW
0.34 kgP/tHSCW
2.0 kgN/tHSCW
Large relates to medium to large integrated export abattoir facilities, processing > 100 t
HSCW/day.
Small relates to domestic abattoir facilities processing <50 t HSCW/day.
Further Information
Industry Environmental
Performance Review 1
http://www.ea.gov.au/
Queensland
www.env.qld.gov.au
www.epa.nsw.gov.au
www.environment.act.gov.au
Victoria
www.epa.vic.gov.au
South Australia
www.environment.sa.gov.au/epa/
Western Australia
www.environ.wa.gov.au
Northern Territory
http://notes.nt.gov.au/dcm/legislat.nsf
Tasmania
www.thelaw.tas.gov.au
Note: The above information is current at the time of publication. It is essential to establish if any
subsequent changes or updates have been made.
Management support.
Contingency planning.
Compliance
Further Information
o
Increasing recycling and/or reuse to reduce the need for water usage and
hence wastewater treatment where regulations and licences permit; and
7 - 24%
44 60%
Boning
5 - 10%
7 38%
Casings processing
9 20%
Rendering
2 8%
Chillers
2%
Boiler losses
1 4%
Amenities
2 5%
The slaughter and evisceration areas are the largest water users and responsible
for the majority of cleaning and equipment sterilisation.
The values in Table 1 include water used for daily cleaning and hose-down. Export
abattoirs typically use 21-36% of total water use for these purposes. They are
required to install a greater number of sterilisers to comply with the high sanitary
standards for export.
Food safety regulations stipulate high temperature requirements in certain areas
thus 30-40% of water used is either warm (43C) or hot (82C).
Further Information
o For more details on water usage areas refer
to Appendix A
o Industry Environmental Performance Review1
o Eco-Efficiency Manual for Meat Processing 2
o Identification of Nutrient Sources, Reduction
Opportunities and Treatment Options for
Australian Abattoirs and Rendering Plants 4
Organics comprising BOD, COD, TSS, oil and grease - are generally
biodegradable. If the wastewater is not managed well its degradation by
bacteria can cause odours.
Salt in effluent comes from animals, water supply and chemical use. Despite
high electrical conductivity, only small concentrations of sodium and chloride
are normally present, and these are often due to the source water. Care is
needed to ensure adequate irrigation areas to achieve long-term
environmental sustainability.
Chemicals Mainly result from the extensive cleaning and disinfection of the
plant on a daily basis. However concentrations are generally low, and do not
harm wastewater treatment processes.
pH is typically neutral
and temperatures can
vary from cool to hot in
some parts of Australia.
High temperatures
(greater than 38C) can
enable fats to liquefy and
pass through rather than
being removed by
primary treatment.
Further Information
o Nitrogen Management Strategy 11
o Identification of Nutrient Sources 4
o Eco-Efficiency Manual 2
10
Facility Area
Flow Volume
Strength
Stockyard
Medium
High
Slaughter / Evisceration
High
Low
Medium
High
Rendering
Low
Very High
Note: The terms low, medium and high are relative, and used in the context of abattoir wastewater
streams.
11
Further Information
Details on various areas in a processing plant generating wastewater:
o Environmental Best Practice Guideline Introduction to the Red Meat
Processing Industry Module
Minimising waste into the water stream will reduce the wastewater load to
the treatment system. This source reduction will have a direct impact on the
costs associated with water usage (i.e. treatment and disposal costs).
12
Disposal Route
Regulation
Authority
Sewer
Local Council
Land Irrigation
Sustainable Loadings
State EPA
State EPA
The state-based discharge limits for each disposal route are shown in Appendix B.
Note that these are a guideline only as they were current at the time of print. For
current requirements, refer to the appropriate authority.
13
Appropriate odour control both on site (i.e. potential close neighbours) and
in sewer reticulation
Annual budget to meet potential head works charges, operating costs and
disposal sewer charges.
Small Towns
The most significant factor for disposal of abattoir wastewater to a town sewerage
system is the contaminant load (i.e. volume times the strength) in relation to the
local towns load production. Abattoirs are large water users and can generate
wastewater loads in excess of the towns population.
Large Cities
The basic factor with disposal to sewer in a large city is the cost involved. City
sewerage systems treat large volumes and abattoir wastewater is likely to be only
a small proportion of the total flow. However it may contain a significant
contaminant load, especially with respect to nitrogen. Partially treated abattoir
wastewater is likely to be accepted by the sewer management authority, though
this may come at a cost.
Sewer charges are rising and the range of parameters that are charged for is
increasing. Indicative costs at time of writing these Guidelines can be found in
Appendix C.
14
The concentration of salt in the effluent must not be detrimental to the soils
at the site or cause a problem elsewhere (i.e. run-off to nearby creek)
Further Information
For more information regarding irrigation refer to:
o Effluent Irrigation Manual 6
o Best Practice Wastewater Treatment 3
The requirements for discharge to inland surface waters are much more stringent
than coastal surface waters as the potential impact on inland waters is significantly
higher.
Important factors to be considered include
Proximity of the abattoir to a suitable discharge site
15
Disposal Criteria
Historically many abattoirs discharged to surface waters but generally this is not
preferred for new plants. This is due to the high treatment costs associated with
meeting very strict disposal criteria required in Australia.
The quality of water to be disposed of to surface waters is approaching that of
potable water in some inland areas. Testing parasites, pathogens and viruses are
becoming a requirement and are generally stipulated by the State Environmental
Protection Authority.
Nitrogen and phosphorus in the abattoir effluent may lead to excessive algal and
plant growth in the receiving surface waters, particularly if the waters are slow
flowing. This requires treatment to a high standard before approval from the
regulatory body would be granted.
16
Space available
Treatment Level
Main Goal
Disposal Route
Primary
Secondary
Tertiary
Disinfection
17
Considerations
Treatment option is
dependant on
Nutrient removal
requirements.
Watchouts
Trade waste
requirements can vary
significantly dependant
on local authority.
Trade waste
requirements are often
more stringent in smaller
towns due to abattoirs
significant load on local
wastewater treatment
plant.
Further Information
o Environmental Best Practice
Guidelines Odour and Air
Quality
o Environmental Best Practice
Guidelines Waste Solids
Hydrocyclone
18
Table 6
Treatment Type
Current Proven
Technology
Comments
Physical (gross
solids and fat
removal)
Screening
(static, vibrating,
rotary)
Baleen
Screw Press
Hydrocyclones
Savealls
Dissolved Air Flotation
(DAF)
Induced Air Flotation
(IAF/CAF)
Chemical
Treatment
Chemical precipitation
(pre-treatment or
biologically treated
effluent)
Electrocoagulation
Pond based
Aerated Ponds
Facultative Ponds
Biological
Treatment
Activated Sludge
Trickling filtration
19
Considerations
Treatment option is
dependant on
Sustainable loadings of
nutrients and water.
Groundwater
vulnerability.
Watchouts
Nutrient removal
requirements for
sustainable loadings to
land.
Any nearby residence
odour management.
Dont over-irrigate
Anaerobic pond
with a naturally
formed crust
20
Table 8
Treatment Type
Current Proven
Technology
Comments
Screening
(static, vibrating,
rotary)
Baleen
Screw press
Hydrocyclones
Savealls
Dissolved Air Flotation
(DAF)
Induced Air Flotation
(IAF/CAF)
Chemical Treatment
Chemical precipitation
(pre-treatment or
biologically treated
effluent)
Electrocoagulation
Pond based
Anaerobic Ponds
Aerated Ponds
Facultative Ponds
Activated Sludge
Land Based
Wetlands
Disinfection
Maturation Pond
Chlorination
21
Consideration
Treatment option is
dependant on
Seasonality impacts on
receiving water (eg flows).
Monitoring equipment.
Disposal of biosolids.
Nutrient removal
requirements.
Watchouts
Operating personnel
training.
Restriction on disposal
of chemical sludges.
Sequencing
Batch Reactor
22
Table 10
Treatment Type
Current Proven
Technology
Comments
Physical (gross
solids and fat
removal)
Screening
(static, vibrating,
rotary)
Baleen
Screw press
Hydrocyclones
Savealls
Dissolved Air Flotation
(DAF)
Induced Air Flotation
(IAF/CAF)
Chemical
Treatment
Chemical precipitation
(pre-treatment or
biologically treated
effluent)
Electrocoagulation
Pond based
Anaerobic Ponds
Aerated Ponds
High rate
Biological
Treatment
Facultative Ponds
Activated Sludge
Disinfection
Chlorination
UV disinfection
23
Boiler make up
Abattoir Operation
Stockyard washdown
Tertiary treatment
of effluent using
dissolved air
flotation cell
24
Photo
Static and
Vibrating
Screen
Rotary Screen
Screw press
Description
PRIMARY TREATMENT
Process
Table 11
Advantages
25
Limitations
Save all
Electrocoagulation
Dissolved Air
Flotation
(DAF)
Description
Uses centrifugal force to separate
solids or fats in a conical separator
with no moving parts.
Photo
Hydrocyclones
Process
Advantages
26
Limitations
Photo
Synthetic
Cover
Facultative
Ponds
Natural
Cover
Anaerobic
Pond
Description
Aerated Pond
BIOLOGICAL TREATMENT
Induced Air
Flotation (IAF)
or Cavitation
Air Floatation
(CAF)
Process
Advantages
27
Limitations
Activated
Sludge
BNR
Wetlands
Description
Shallow ponds which are highly
aerobic
Photo
Maturation
Pond
Process
28
Limitations
Advantages
Photo
Ultraviolet
Irradiation
Description
Chlorination
TERTIARY TREATMENT
Process
Advantages
29
Limitations
Treatment
Type/System
General
Screens
Saveall
DAF
Anaerobic
Ponds
Facultative
Ponds
Operational Tips
Minimise aerosols.
Regular solids removal from bin (dont let the bin fester)
30
Treatment
Type/System
Monitoring and
Reporting
Operational Tips
Weekly visual inspections for systems to sewer or land; daily for system
to surface water
6.0 REFERENCES
1.
2.
3.
4.
5.
6.
7.
8.
9.
10. McConnell. S, May 2004, Code of Environmental Best Practice for Viticulture
Sunraysia Region, Volume 1, Department of Primary Industries.
11. Prepared by Uniquest Pty Ltd, August 2003, A Nitrogen management strategy
for meat processing plants, PRENV.012, Meat and Livestock Australia.
12. EU Commission Sept. 2003 Draft Reference Document on Best Available
Techniques in the Slaughterhouses and Animal By-products Industries,
Seville.
31
Activity
Stock watering
Stock washing
Wash down of stockyard
Truck washing
Rendering separators
Area of Process
Stockyard
Slaughter Floors
Rendering
10
80
30
60
30
60
3
40
1
20%
10%
25%
32
Nitrogen
High BOD
Detergents
Disinfectants
Blood
Tissue
Fat
10
70
130
40
Hair
Types of Contamination
Water Usage
(a)
(kL/day)
APPENDIX A
Condensers
Cooling tower makeup
Boiler feed makeup
Knife sterilisers
Equipment sterilisers
Hand wash stations
20
10
10
3
20
170
30
40
25
60
20
20
4%
22%
7%
10%
2%
Damaged Cartons
Polystyrene Strapping
Polyethylene
33
Trimmings
Blood
BOD
Paunch liquid
Condensate from a dry
rendering operation.
Stick water from decanter
centrifuges.
Phosphorus
Salt
Note: This data is an example breakdown of water usage in meat processing. It is based on a typical meat plant which is defined as a plant
processing the equivalent of 150 tonnes Hot Standard Carcase Weight (HSCW) per day, which is equivalent to 625 head of cattle per day, based
on a conversion rate of 240 kg/head. Water usage can vary considerably from one plant to another, so this should be regarded as an example
only.
Plant services
Plant cleaning
Amenities
Plant Washing
Sterilisers and
wash stations
Rendering plant
washdown
mg/L
mg/L
mg/L
mg/L
mg/L
mg/L
mg/L
mg/L
mg/L
COD
Suspended solids
Temperature
pH
Ammonia as
nitrogen
Kjeldahl nitrogen
Total phosphorus
Sulfate
Chlorine
TDS
NS
< 10
< 2000
< 50
< 150
< 100
< 200
6.0 - 10.0
< 38
site specific
site specific
site specific
National
(ANZECC)
< 4000
< 10
< 100
< 20
< 100
< 50
< 50
(b)
7.0 - 9.0
< 38
NS
< (3 x BOD)
300
(a)
New South
Wales
Limits set by
individual
Councils,
generally based
on ANZECC
criteria.
Queensland
NS
<5
< 1500
NS
NS
< 50
< 100
6.0 - 10.0
< 38
< 1000
site specific
site specific
South Australia
criteria.
Limits set by
individual Water
Authorities,
generally based
on ANZECC
Victoria
NS = Not specified
(b) Higher values (< 100 mg/L) may be acceptable if volume of the discharge is less than 10% of the capacity of the treatment plant
(a) Higher values (< 600 mg/L) may be acceptable if sufficient capacity at treatment plant and dilution in sewer is available
Notes:
mg/L
BOD
Unit
Parameter
Table B1
APPENDIX B
NS
< 10
NS
NS
NS
< 200
NS
6.0 - 10.0
< 38
< 1500
< 6000
< 3000
Western
Australia
34
(f)
NS
NS
(e)
< 1000
NS = Not Stated
NS
non visible
1000
(a)
0.01 - 0.1
(f)
NS
15 maximum
8 average
200
1.0
(a)
0.1 - 0.75
Oil should not be noticeable as a visible film on the water nor should be detectable by odour
500
0.5
15
35
(a)
0.02 - 0.03
(a)
5.0 - 9.0
(e)
mg/L
TDS
(e)
200
Guidelines
10
5.0
(a)
NGR
Secondary
Contact
mg/L
< 1000
0.3
National
2.0
6-
15
10
90 %ile
Western
(c)
Australia
(d)
org/100 mL
E.coli
(a)
0.01 - 0.1
10
Refer to
6.5 - 8.5
10
median
Victoria
Site specific (dependent on environmental value of receiving water body and characteristics of effluent)
mg/L
Total phosphorus
(a)
0.1 - 0.75
(c)
criteria
(d)
(c)
mg/L
Total nitrogen
(a)
0.02 - 0.03
6.5-8.5
Refer to
ANZECC
<6
South Australia
Source: NSW EPA Submission to Public Inquiry into Management of sewage and sewage by-products in the coastal zone (Table 1, Appendix 3)
mg/L
Ammonia as
nitrogen
(a)
5.0 - 9.0
15
Queensland
(b)
pH
< 10%
(a)
change
10
90% ile
New South
(b)
Wales
mg/L
Suspended solids
NGR
Secondary
Contact
National
(ANZECC)
(a)
mg/L
BOD
Unit
Parameter
Table B2
n.a.
2003/04
n.a.
2003/04
2003/04
Noosa (Category 2)
Pine Rivers (Category 3)
Redland (Category 2)
Rockhampton (Category 3)
Toowoomba (Category 3)
2003/04
2003/04
2003/04
2003/04
2002/03
2003/04
2003/04
2003/04
Gosford
Shoalhaven
Sydney (as per risk index)
2003/04
proposed
2003/04
2003/04
proposed
2003/04
2003/04
proposed
Ipswich (Category 3)
Logan (Category 3)
Mackay (Category 3)
Mareeba (Category 3)
Maroochy (Category 3)
Maroochy (high strength)
Townsville (Category 3)
Townsville (Category 2)
2003/04
2003/04
2003/04
2003/04
2003/04
2003/04
2003/04
QUEENSLAND
Brisbane (Category D)
Bundaberg (Category 3)
Caboolture (Category 3)
Cairns (Category 3)
Caloundra (Category 3)
Emerald (Category 3)
Gold Coast (high strength)
Year
$0.50
$0.57
n.a.
$0.50
n.a.
n.a.
$0.50
$1.70
$0.43
$0.84
$ 0.52
$0.52
$1.31
$ 0.68
$1.00
Flow
($/kL)
$150.00
As per risk
n.a.
Nil
$451.10
$130.00
Nil
$367.83
$1.39
$1.30/kL
(each 1,000mg)
$0.90
$0.88
n.a. $0.66xactual/60
$0.20
COD
($/kg)
SS
($/kg)
O&G
($/kg)
TKN
($/kg)
TP
($/kg)
Sulphate
($/kg)
$1.61
$0.61
$0.67
$0.71
$1.30/kL
$1.30/kL
(each 1,000mg) (each 1,000mg)
>900mg=$0.35 >300mg=$0.78
$0.50
n.a.
n.a.
$0.70
$1.80
$0.73
$3.60
n.a.
$0.88
$1.00
$0.14
$1.30/kL
$1.30/kL
(each 1,000mg) (each 1,000mg)
>50mg=$1.95
$1.28
n.a.
$1.60
n.a.
36
$1.11 $0.11xactual/2000
$0.10xactual2/200
0
$1.30/kL
$1.30/kL
(each
(each 1,000mg)
1,000mg)
n.a.
$0.30
$0.97-$1.14
$0.48
$0.43
$0.71
Unit charges are based on the actual cost to treat the pollutant over the cost to treat domestic sewage concentration
$1.45
$0.38
$0.34
$0.88
$0.57
$0.66
$0.56
$0.56
$0.70
$0.50
>1,000mg=$1.00 >300mg=$0.64
>10mg=$7.8
7
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
$0.60
$0.37
$0.69
$0.57
$0.57
$0.57
$0.57
$0.40
$0.75
$2.01
$3.18
$0.40
$0.55
$0.93
$0.44
$0.60
$0.60
>600mg=$0.50 >300mg=$0.87
>80mg=$1.50 >15mg=$3.6
0
$0.50
$0.50
$1.00
$1.00
>300mg=$0.94
>600mg=$0.81 >300mg=$0.76
>200mg=$0.47 >80mg=$0.59 >40mg=$0.4
>100mg=$0.83
7
$0.77
$0.77
$0.35
$0.35
$0.80
$0.95
$0.36
$0.41
$0.55
$0.84
$2.80
BOD
($/kg)
$0.83 >300mg=$1.13
$0.52
$0.64
n.a.
n.a.
$0.45
$0.80
$1.80
$153.50
$0.80
$150.00
$ 0.40
Min $270.00 0-5ML=$0.26
>5ML$0.36
Min $161.44
$0.64
Min $203.00
$0.78
$250.00
$80.00
$480.00
Min $196.00
$100.00
n.a.
$64.70
Nil
Min $240.00
$336.00
$158.00
$169.00
n.a.
$50.00
Nil
Permit Fee
($/annum)
APPENDIX C
$0.36
2003/04
2003/04
2003/04
WESTERN AUSTRALIA
Water Corporation
$1,000.00
AVERAGE
$159.00
$225.00$6753.44
Nil
Nil
2003/04
$0.60
$0.98
$0.36
$0.36
$ 0.30
0
300600mg=$0.16
600900mg=$0.64
9001200mg=$0.96
12001500mg=$1.28
15001800mg=$1.60
18002100mg=$1.94
21002400mg=$2.24
$0.80
05,000mg=$0.85
>5,000mg=$1.7
0
$0.39
$0.39
$0.20
$0.39
$0.89 >500mg=$0.29
$0.65
2003/04
VICTORIA
Barwon
index
Nil
As per risk
index
2003/04
02.5ML=$225.00
2.525ML=$675.24
25100ML=$2,250.
96
>100ML=$6,75
3.36
2003/04
$100.00
2003/04
Tweed
$0.65
50-100 = $0.05
100-150 = $0.20
150-200 = $0.30
200-250 = $0.40
250-300 = $0.50
$0.70
$0.85
00-300mg=$0.38
2,000mg=$0.80 300-600mg=$0.76
>2,000mg=$1.6
>600mg=$1.53
0
$0.19
$0.19
$0.19
>500mg=$0.09
300-600mg =
$0.21
600-900mg =
$0.84
900-1200mg =
$1.26
1200-1500mg =
$1.68
1500-1800mg =
$2.10
1800-2100mg =
$2.57
2100-2400mg =
$2.94
$0.80
100-500mg=$0.82
>500mg=$1.16
$0.48
$0.95
$0.24
$2.00
$0.26
37
$0.60
>50mg=$0.40
100-500mg=$0.82
>500mg=$1.16
Specified in individual trade waste agreements
>50mg=$0.74
100-500mg=$0.82
>500mg=$1.16
>50mg=$0.74
$0.30
>50mg=$0.74
>50mg=$0.32
APPENDIX D
Glossary of Terms
Aerobic
Anaerobic
Best Practice
Biochemical Oxygen
Demand
Chemical Oxygen
Demand
Chlorination
Cleaner Production
Dissolved Oxygen
Dissolved Solids
E. Coli
Effluent
Electrical
Conductivity
End-of-Pipe
Environment
Facultative
Faecal Coliforms
general term for the bacteria produced from the gut of warm blooded
animals (used as an indicator of faecal pollution)
Flocculation
Kjeldahl nitrogen
38
Non-potable
Paunch
pH
Pickling
Potable
Primary Treatment
Raw Water
Receiving Water
Rendering
Saveall
Secondary
Treatment
Sewer/Sewerage
system
Sodium Adsorption
The SAR ratio is the ratio of sodium to calcium and magnesium. This
Ratio
Stickwater
Suspended Solids
Trade Waste
Ultraviolet Irradiation
Wastewater
Wet weather storage storage facility required to contain irrigation water during periods of
heavy rain etc when irrigation is not required
39
Rev
No.
Author
B Sampson
Name
Name
Signature
Date
N Georgius
C Hertle
01.03.05
N Georgius
C Hertle
20.05.05
K Hilless
1
B Sampson
M Laganistra
40