M2-194-F-5522ab-Calc - Rev R2

MSET ENGINEERING CORPORATION SDN BHD
DOCUMENT TITLE: DESIGN CALCULATION FOR

FRESH WATER FILTERS
DATE: 15.09.2012
DOC. REF. NO.: MSET/M2-194/F-5522AB/DC
REVISION: R2
SUBJECT: CHANGE RECORD
JOB NO: M2-194
SERIAL NO.:M2-194/001~002
CHANGE RECORD
Amendment No.
Date
Responsible
Person
01
29/03/2012
Mohd Faizal
Description Of Change
1. Nozzle N2 and N3 change to
bottom head.

FRESH WATER FILTERS
DATE: 15.09.2012
REVISION: R2
SUBJECT: DESIGN DATA
JOB NO: M2-194
SERIAL NO.:M2-194/001~002
DESIGN DATA
ITEM NO.
F-5522A/B
DESIGN CODE
ASME SEC.VIII DIV.1, 2010 EDITION + 2011 ADDENDA

PRESSURE (barg) (Int./Ext.)
10/-
TEMPERATURE (C) (Min./Max.)
18/55
PRESSURE (barg) (Normal)
4.0
TEMPERATURE (C) (Min./Max..)
21/40
HYDROTEST (barg) (UG-99c)
20.59 (HORIZONTAL)
PNEUMATIC
NO
DESIGN
OPERATING
TEST PRESSURE
MAWP (hot & corroded) (barg)
14.93
MAP (new & cold) (barg)
15.90
OUTSIDE DIAMETER (mm)
273.05
TYPE OF HEAD
END CAP/BODY FLANGE
MATERIAL OF CONSTRUCTION (HEAD / SHELL)
SA403 WP 316L / SA312 TP

316L
HEAT TREATMENT
NORMALIZED
NO
PWHT
NO
IMPACT TEST
NO
MDMT (C)
18
RADIOGRAPHY
HEAD: 100%/SHELL: 100%
JOINT EFFICIENCY
HEAD:1.0 , SHELL: 1.0
CORROSION ALLOWANCE (mm) (SHELL&HEAD / NOZZLE)
0/0
CONTENTS
FRESH WATER
ERECTION WEIGHT (kg)
430
CAPACITY (m3)
0.07
PRESSURE VESSEL DESIGN CALCULATION

FRESH WATER FILTERS
DATE: 15.09.2012
REVISION: R2
JOB NO: M2-194
SUBJECT: TABLE OF CONTENT
TABLE OF CONTENT
NO
CONTENT
PAGE NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Input Echo
Flg Calc [Int P] : MW
Flg Calc [Int P] : MW (COVER)
Internal Pressure Calculations
Element and Detail Weights
Nozzle Flange MAWP
Natural Frequency Calculation
Wind Load Calculation
Earthquake Load Calculation
Wind/Earthquake Shear, Bending
Wind Deflection
Longitudinal Stress Constants
Longitudinal Allowable Stresses
Longitudinal Stresses Due to
Stress due to Combined Loads
Center Of Gravity Calculation
Leg Check (Operating Case)
Nozzle & WRC 107 Calculation
Nozzle Schedule
Nozzle Summary
Vessel Design Summary
Attachment 1: Operating Design (Based on Operating Liquid Level)
Attachment 2: WRC 297 Calculation
Attachment 3: Vertical Hydrotest (At Site)
Attachment 4: Transport Load Calculation
Attachment 5: Wind Load Calculation
Attachment 6: Lifting & WRC 107 Calculation
Attachment 7: Baseplate Welding Size (At Site)
4
10
13
16
19
22
23
24
26
28
29
30
31
32
34
37
38
47
77
78
79
78
84
98
124
142
145
151
PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD

FileName : F-5522AB
-----------------------------------------Input Echo :
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8:56a Mar 29,2012
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)

Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
10.000
55
UG99-c
Horizontal
200.00
200.00
18
Welded
Air/Water/Steam
RT 1
5.0
Y
N
N
N
N
N
N
No
0.0000
0.0000
0.0000
NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+EW
NP+VO+OW
FS+BS+IP+OW
FS+BS+EP+OW
Wind Design Code
User Defined
Wind Profile Height mm.

2035.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Damping Factor (Beta) for Wind (Ope)
Damping Factor (Beta) for Wind (Empty)
Damping Factor (Beta) for Wind (Filled)
Seismic Design Code
Pressure
Kgs/m
72.4100
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0100
0.0000
0.0000
ASCE 7-2002
4
bars
C
mm.
mm.
C
bars
bars
bars

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8:56a Mar 29,2012
Importance Factor
Table Value Fa
Table Value Fv
Short Period Acceleration value Ss
Long Period Acceleration Value Sl
Moment Reduction Factor Tau
Force Modification Factor R
Site Class
Component Elevation Ratio
Amplification Factor
Force Factor
Consider Vertical Acceleration
Minimum Acceleration Multiplier
User Value of Sds (used if > 0 )
User Value of Sd1 (used if > 0 )
z/h
Ap
Design Nozzle for Des. Press. + St. Head

Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year
1.000
1.000
1.000
0.100
0.100
1.000
3.000
B
0.930
2.500
0.000
No
0.000
0.000
0.000
Y
N
Y
N
Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
Use Table G instead of exact equation for "A"
Shell Head Joints are Tapered
Compute "K" in corroded condition
Use Code Case 2286
Use the MAWP to compute the MDMT
Using Metric Material Databases, ASME II D
No
Yes
Yes
No
No
Yes
No
Complete Listing of Vessel Elements and Details:
Element From Node

Element To Node
Element Type
Description
Distance "FROM" to "TO"
Element Outside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
External Pressure Chart Name
UNS Number
Product Form
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Elliptical Head Factor
10
20
Elliptical
Cap
50.000 mm.
273.05 mm.
11.113 mm.
0.0000 mm.
12.700 mm.
0.0000 mm.
10.000 bars
55 C
0.0000 bars
55 C
1.2
SA-403 316L
115.15 N./mm
115.15 N./mm
155.14 N./mm
8027.2 kg/m
0.0000 mm.
162.55 N./mm
HA-4
S31603
Smls. & wld. fittings
1.0
1.0
2.0
5

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Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid
Liquid Density
10
Liquid
LIQUID
-62.706
112.71
1004.0
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
10
Nozzle
N3-2"
0.0000
2.0
80S
150
180.0
Y
0.0000
GR 2.3
SA-403 316L
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
10
Nozzle
N2-4"
0.0000
4.0
80S
150
180.0
N
0.0000
GR 2.3
SA-312 TP316L
mm.
mm.
kg/m
mm.
in.
mm.
in.
-------------------------------------------------------------------Element From Node

Element To Node
Element Type
Description
Element Thickness
Nominal Thickness
Material Name
Material Density
P Number Thickness
UNS Number
Product Form
20
30
Cylinder
Shell
1347.0
273.05
11.113
0.0000
12.700
0.0000
10.000
55
0.0000
55
1.2
SA-312 TP316L
115.15
115.15
155.14
8027.2
0.0000
162.55
HA-4
S31603
Smls. & wld. pipe
1.0
1.0
6
mm.
mm.
mm.
mm.
mm.
mm.
bars
C
bars
C
N./mm
N./mm
N./mm
kg/m
mm.
N./mm

FileName : F-5522AB
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8:56a Mar 29,2012
Element From Node

Detail Type
Detail ID
Liquid Density
20
Liquid
LIQUID
0.0000
1347.0
1004.0
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
20
Nozzle
N1-4"
1200.0
4.0
80S
150
0.0
N
0.0000
GR 2.3
SA-312 TP316L
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
20
Nozzle
N5-2"
340.00
2.0
None
150
0.0
N
0.0000
GR 2.3
SA-182 F316L
Element From Node

Detail Type
Detail ID
Diameter at Leg Centerline
Leg Orientation
Number of Legs
Section Identifier
Length of Legs
20
Leg
LEGS
50.000
336.36
3
3
L75X75X12
1040.0
Element From Node

Detail Type
Detail ID
Miscellaneous Weight
Offset from Element Centerline
20
Weight
FILTER ELEMENT
850.00
980.60
0.0000
mm.
N
mm.
Element From Node

Detail Type
Detail ID
20
Weight
TUBESHEET
1136.0
196.12
0.0000
mm.
N
mm.
mm.
mm.
kg/m
mm.
in.
mm.
in.
mm.
mm.
mm.

Element To Node
Element Type
30
40
Flange
7

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Description
Flange Inside Diameter
Element Thickness
Nominal Thickness
Material Name
Material Density
P Number Thickness
UNS Number
Class / Thickness / Grade
:: > 5
Product Form
Perform Flange Stress Calculation (Y/N)
Weight of ANSI B16.5/B16.47 Flange
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange
MW
102.00
247.70
28.600
0.0000
30.600
0.0000
10.000
55
0.0000
55
1.2
SA-182 F316L
115.15
115.15
155.14
8027.2
0.0000
221.01
HA-4
S31603
Element From Node

Detail Type
Detail ID
Liquid Density
30
Liquid
LIQUID
0.0000
102.00
1004.0
Forgings
Y
0.0000
mm.
mm.
mm.
mm.
mm.
mm.
bars
C
bars
C
N./mm
N./mm
N./mm
kg/m
mm.
N./mm
mm.
mm.
kg/m

Element To Node
Element Type
Description
Element Thickness
Nominal Thickness
Material Name
Element From Node
Detail Type
Detail ID
Nozzle Diameter
8
40
50
Flange
MW (COVER)
44.000
405.00
42.000
0.0000
44.000
0.0000
10.000
55
0.0000
55
1.2
SA-182 F316L
Y
0.0000
40
Nozzle
N4-2"
0.0000
2.0
mm.
mm.
mm.
mm.
mm.
mm.
bars
C
bars
C
mm.
in.

FileName : F-5522AB
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Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
None
150
45.0
N
0.0000
GR 2.3
SA-182 F316L
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

FileName : F-5522AB
-----------------------------------------Flg Calc [Int P] : MW
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Flange Input Data Values
Description: MW
MW
Description of Flange Geometry (Type)

Design Pressure
P
Design Temperature
ci
ce
Use Corrosion Allowance in Thickness Calcs.
B
Flange Outside Diameter
A
Flange Thickness
t
Thickness of Hub at Small End
go
Thickness of Hub at Large End
g1
Length of Hub
h
Integral Weld
10.01
55
0.0000
0.0000
No
247.700
405.000
28.6000
12.7000
28.6800
71.4000
Flange
Flange
Flange
Flange
Sfo
Sfa
SA-182 F316L
S31603
115.15
115.15
N./mm
N./mm
Bolt Material
Bolt Allowable Stress At Temperature
Bolt Allowable Stress At Ambient
Sb
Sa
SA-193 B7
172.38
172.38
N./mm
N./mm
Diameter of Bolt Circle

Nominal Bolt Diameter
Type of Threads
Number of Bolts
C
362.000
dB
22.2250
TEMA Thread Series
12
mm.
mm.
Fod
323.800
Fid
247.700
1, Code Sketch 1a
mm.
mm.
Material
Material UNS number
Allowable Stress At Temperature
Allowable Stress At Ambient
Flange Face Outside Diameter

Flange Face Inside Diameter
Flange Facing Sketch
Gasket
Gasket
Gasket
Gasket
Outside Diameter
Inside Diameter
Factor
Design Seating Stress
Go
Gi
m
y
Column for Gasket Seating

Gasket Thickness
317.500
287.274
3.0000
68.95
2, Code Column II
tg
3.2000
ANSI Flange Class

ANSI Flange Grade
Neck
bars
C
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
N./mm
mm.
150
GR 2.3
This thickness is based on

thickness gasket after being
compressed and only use to
ASME Code, Section VIII, Division 1, 2010, 2011a
calculate total vessel length.
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (10.01*(247.7000/2+0.0000))/(115.15*1.00-0.6*10.01)+Ca
= 1.0824 mm.
Hub Small End Hub MAWP:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (115.15 * 1.00 * 12.7000 )/(123.8500 + 0.6 * 12.7000 )
= 111.225 bars
Corroded Flange ID,
Corroded Large Hub,
Corroded Small Hub,
Code R Dimension,
Bcor
g1Cor
g0Cor
R
=
=
=
=
B+2*Fcor
g1-ci
go-ci
(C-B)/2 - g1
10
247.700
28.680
12.700
28.470
mm.
mm.
mm.
mm.

FileName : F-5522AB
-----------------------------------------Flg Calc [Int P] : MW
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Gasket Contact Width,

Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,
N
bo
b
G
=
=
=
=
(Go - Gi) / 2
N / 2
Cb sqrt(bo)
Go - 2 * b
15.113
7.557
6.927
303.646
mm.
mm.
mm.
mm.
Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:
= 0.785 * G * Peq
= 0.785 * 303.6459 * 10.010
= 72485.156 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 6.9270 * 3.1416 * 303.6459 * 3.0000 * 10.01
= 39686.258 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P / 4
= 3.1416 * 247.7000 *10.0100/4
= 48235.426 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 72485 - 48235
= 24249.727 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 72485 + 39686 + 0 , 0 )
= 112171.414 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 68.95*6.9270*3.141*303.646+0.00*0.0000*0.00
= 455577.156 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa

= Maximum of 112171/172 , 455577/172
= 2643.167 mm
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= NN
For vessels in lethal service or when specified by the user/agent, the
maximum bolt spacing shall not exceed the value of [Bsmax]. See ASME
VIII-1 Appendix 2 paragraph 2-5(d) for more information.
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n ) )
= 362.000 * sin( 3.142/12 )
= 93.692 mm.
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 93.692/( 2 * 22.225 + 28.600 )), 1 )
= 1.1325
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm
2643.167
3243.864
Radial distance bet. hub and bolts
31.750
28.470
Radial distance bet. bolts and the edge
23.812
21.500
11

FileName : F-5522AB
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Circumferential spacing between bolts

52.400
93.692
93.479
----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )

= 3243.864 * 172.38/(68.95 * 3.14 * (317.500 + 287.27 ) )
= 4.268 mm.
Flange Design Bolt Load, Gasket Seating [W]:
= Sa * ( Am + Ab ) / 2
= 172.38 * ( 2643.1667 + 3243.8643 )/2
= 507345.34 N
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 112171 - 72485
= 39686.26 N
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:

= (C - G ) / 2
= ( 362.0000 - 303.6459 )/2
= 29.1770 mm.
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 28.4700 + 28.6800 + 29.1770 )/2
= 43.1635 mm.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 28.4700 + ( 28.6800/2.0 )
= 42.8100 mm.
Summary of Moments for Internal Pressure:
Loading
End Pressure,
Face Pressure,
Gasket Load,
Gasket Seating,
Md
Mt
Mg
Matm
Force
48235.
24250.
39686.
507345.
Distance Bolt Corr

42.8100
1.1325
43.1635
1.1325
29.1770
1.1325
29.1770
1.1325
Total Moment for Operation,

Mop
Total Moment for Gasket seating, Matm
Moment
2340.
1186.
1312.
16771.
N-m
N-m
N-m
N-m
4837. N-m
16771. N-m
Note: User choose not to perform Stress Calculations on this ANSI Flange.
Pressure rating of the flange will be used to check code compliance.
Estimated Finished Weight of Flange at given Thk.
Estimated Unfinished Weight of Forging at given Thk
28.5
64.7
kg.
kg.
12

FileName : F-5522AB
-----------------------------------------Flg Calc [Int P] : MW (COVER)
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8:56a Mar 29,2012
Description: MW (COVER)
MW (COVER)

Design Pressure
P
Design Temperature
ci
ce
A
Flange Thickness
t
Flange
Flange
Flange
Flange
Material
Material UNS number
mm.
mm.
Sfo
Sfa
N./mm
N./mm
Sb
Sa
SA-193 B7
172.38
172.38
N./mm
N./mm
D
d
L
0.000
0.000
1137.257
mm.
mm.
mm.
C
362.000
dB
22.2250
TEMA Thread Series
12
mm.
mm.
Fod
323.800
Fid
248.000
1, Code Sketch 1a
mm.
mm.
Diameter of the Load Reaction, Long Span

Diameter of the Load Reaction, Short Span
Perimeter along the Center of the Bolts
Type of Threads
Number of Bolts
Gasket
Gasket
Gasket
Gasket
Blind
bars
C
mm.
mm.
SA-182 F316L
S31603
115.15
115.15
Bolt Material

10.00
55
0.0000
0.0000
Yes
405.000
42.0000
Outside Diameter
Inside Diameter
Factor
Go
Gi
m
y

Gasket Thickness
317.500
287.274
3.0000
68.95
mm.
mm.
N./mm
2, Code Column II
tg
3.2000
mm.
Yes
77.720
0.000
0.000
0.000
0.000
mm.
mm.
mm.
mm.
mm.
Evaluate Patterned Holes in Blind Cover

Hole Diameter D1
Hole Diameter D2
Edge Distance to D1
Edge Distance to D2
Pitch Distance
Checking Multiple Openings on Flat Head per ASME Sec. VIII Div. 1 UG-39
Head dia = 362.00
Opening dia, d1 = 77.72
d2 = 0.00 mm.

Basic Gasket Width,
N
bo
b
G
=
=
=
=
(Go - Gi) / 2
N / 2
Cb sqrt(bo)
Go - 2 * b
13
15.113
7.557
6.927
303.646
mm.
mm.
mm.
mm.

FileName : F-5522AB
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= 0.785 * G * Peq
= 0.785 * 303.6459 * 10.000
= 72412.430 N
= 2 * b * Pi * G * m * P
= 2 * 6.9270 * 3.1416 * 303.6459 * 3.0000 * 10.00
= 39646.441 N
= max( H + Hp + H'p, 0 )
= max( 72412 + 39646 + 0 , 0 )
= 112058.875 N
= 68.95*6.9270*3.141*303.646+0.00*0.0000*0.00
= 455577.156 N

= Maximum of 112058/172 , 455577/172
= 2643.167 mm
= 2a + 6t/(m + 0.5)
= 2 * 22.225 + 6 * 42.000/(3.00 + 0.5)
= 116.450 mm.
= C * sin( pi / n ) )
= 362.000 * sin( 3.142/12 )
= 93.692 mm.
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 93.692/( 2 * 22.225 + 42.000 )), 1 )
= 1.0410
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm
2643.167
3243.864
23.812
21.500
52.400
93.692
116.450
= Ab * Sa/( y * Pi * (Go + Gi) )

= 3243.864 * 172.38/(68.95 * 3.14 * (317.500 + 287.27 ) )
= 4.268 mm.
= Sa * ( Am + Ab ) / 2
= 172.38 * ( 2643.1667 + 3243.8643 )/2
= 507345.34 N
= Wm1
= 112058.88 N

14

FileName : F-5522AB
Flng:
9
8:56a Mar 29,2012
= (C - G ) / 2
= ( 362.0000 - 303.6459 )/2
= 29.1770 mm.
Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:
= 2 * ( 1.9 * Wm1 * hG * Bcor/(t * G) + C * Z * Peq * G/t )
= 2*(1.9*112058*29.1770*1.0410/(42.0000*303.6459)+
0.30*1.0000*10.00*303.6459/42.0000)
= 55.51 N./mm Doubled per UG-39(d)(2).
Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:
= 2 * 1.9 * W * hG * Bcor / (t * G)
= 2*1.9*507345*29.1770*1.041/(42.0000*303.6459)
Bolt Stress, Operating [BSo]:
= ( Wm1 / Ab )
= (112058/3243.8643)
= 34.55 N./mm
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (455577/3243.8643)
= 140.45 N./mm
Stress Computation Results:
Operating
Actual
Allowed
Tangential Flange
56.
115.
Bolting
35.
172.
Gasket Seating
Actual
Allowed
109.
115. N./mm
140.
172. N./mm
Reqd. Blind Flange Thickness at Center

Reqd. Blind Flange Thickness at Gasket
Estimated M.A.W.P. ( Operating )
40.927
28.940
20.7
43.4
43.4
mm.
mm.
bars
kg.
kg.
15

FileName : F-5522AB
-----------------------------------------Internal Pressure Calculations :
Step:
5
8:56a Mar 29,2012
Element Thickness, Pressure, Diameter and Allowable Stress :
|
| Int. Press |
Nominal | Total Corr|
Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance |
Diameter | Stress(SE)|
|
|
bars
|
mm.
|
mm.
|
mm.
|
N./mm
|
--------------------------------------------------------------------------Cap|
10.154 |
12.700 |
... |
273.05 |
115.15 |
Shell|
10.143 |
12.700 |
... |
273.05 |
115.15 |
MW|
10.010 |
30.600 |
... |
247.70 |
115.15 |
MW (COVER)|
10.000 |
44.000 |
... |
405.00 |
115.15 |
Element Required Thickness and MAWP :
|
|
Design |
M.A.W.P. |
M.A.P. |
Minimum |
Required |
From| To |
Pressure | Corroded | New & Cold | Thickness | Thickness |
|
|
bars
|
bars
|
bars
|
mm.
|
mm.
|
---------------------------------------------------------------------------Cap|
10.0000 |
100.973 |
101.127 |
11.1125 |
2.50000 |
Shell|
10.0000 |
96.7298 |
96.8724 |
11.1125 |
2.50000 |
MW|
10.0000 |
15.0899 |
15.9000 |
28.6000 |
No Calc |
MW (COVER)|
10.0000 |
20.7424 |
20.7424 |
42.0000 |
40.9269 |
Minimum
14.928
15.900
Note : The M.A.W.P is Governed by an ANSI Flange !
Flange MAWP including Static Pressure: 14.928 = 15.100 - 0.172 bars
Internal Pressure Calculation Results :
Elliptical Head From 10 To 20 SA-403 316L at 55 C
Cap
Longitudinal
Joint: Seamless
Circumferential Joint: Full Radiography per UW-11(a) Type 1
Material UNS Number:
S31603
Required Thickness due to Internal Pressure [tr]:
= (P*Do*K)/(2*S*E+2*P*(K-0.1)) per Appendix 1-4 (c)

= (10.154*273.0500*1.000)/(2*115.15*1.00+2*10.154*(1.00-0.1))
= 1.1945 + 0.0000 = 1.1945 mm.
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 2.5000 mm. per UG-16 will be used.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 0.154 bars
= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)

= (2*115.15*1.00*11.1125)/(1.000*273.0500-2*11.1125*(1.00-0.1))
= 101.127 - 0.154 = 100.973 bars
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*115.15*1.00*11.1125)/(1.000*273.0500-2*11.1125*(1.000-0.1))
= 101.127 bars
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(K*Do-2*t*(K-0.1)))/(2*E*t)
= (10.154*(1.000*273.0500-2*11.1125*(1.000-0.1)))/(2*1.00*11.1125)
16

FileName : F-5522AB
Step:
5
8:56a Mar 29,2012
= 11.561 N./mm
Straight Flange Required Thickness:
= (P*Ro)/(S*E+0.4*P) + c
per Appendix 1-1 (a)(1)
= (10.154*136.5250)/(115.15*1.00+0.4*10.154)+0.000
= 1.200 mm.
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)

= (115.15 * 1.00 * 12.7000 )/(136.5250 - 0.4 * 12.7000 )
= 111.246 - 0.148 = 111.099 bars
Cylindrical Shell From 20 To 30 SA-312 TP316L at 55 C
Shell
Longitudinal
Joint: Seamless
S31603
= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)

= (10.143*136.5250)/(115.15*1.00+0.4*10.143)
= 1.1984 + 0.0000 = 1.1984 mm.

= (115.15*1.00*11.1125)/(136.5250-0.4*11.1125)
= 96.872 - 0.143 = 96.730 bars

= (115.15*1.00*11.1125)/(136.5250-0.4*11.1125)
= 96.872 bars
= (P*(Ro-0.4*t))/(E*t)
= (10.143*((136.5250-0.4*11.1125))/(1.00*11.1125)
= 12.056 N./mm
Hydrostatic Test Pressure Results:
Pressure
Pressure
Pressure
Pressure
Pressure
per
per
per
per
per
UG99b
UG99b[34]
UG99c
UG100
PED
=
=
=
=
=
1.3 * M.A.W.P. * Sa/S

1.3 * Design Pres * Sa/S
1.3 * M.A.P. - Head(Hyd)
1.1 * M.A.W.P. * Sa/S
1.43 * MAWP
19.407
13.000
20.591
16.421
21.348
bars
bars
bars
bars
bars
Horizontal Test performed per: UG-99c
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Hydrostatic Test Pressure:
From To
Stress
Allowable
17
Ratio
Pressure

FileName : F-5522AB
Step:
5
8:56a Mar 29,2012
Cap
Shell
23.5
24.5
155.1
155.1
0.151
0.158
20.62
20.62
Elements Suitable for Internal Pressure.

18

FileName : F-5522AB
-----------------------------------------Element and Detail Weights :
Step:
7
8:56a Mar 29,2012
|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
kg.
|
m
|
kg.
|
m
|
kg.
|
--------------------------------------------------------------------------10| 20|
12.6934 | 0.0044291 |
12.6934 | 0.0044291 |
0.63467 |
20| 30|
113.688 |
0.064986 |
113.688 |
0.064986 |
5.68438 |
30| 40|
29.8060 | 0.0047991 |
29.8060 | 0.0047991 |
1.49030 |
40| 50|
45.5012 |
... |
45.5012 |
... |
2.27506 |
--------------------------------------------------------------------------Total
201
0.07
201
0.07
10
Weight of Details
|
| Weight of | X Offset, | Y Offset, |
From|Type|
Detail | Dtl. Cent. |Dtl. Cent. | Description
|
|
kg.
|
mm.
|
mm.
|
------------------------------------------------10|Liqd|
4.55466 |
... | -31.3530 |
LIQUID
10|Nozl|
6.95788 |
... | -62.7062 |
N3-2"
10|Nozl|
10.9614 |
... | -62.7062 |
N2-4"
20|Liqd|
66.8285 |
... |
673.500 |
LIQUID
20|Nozl|
10.9614 |
182.562 |
1200.00 |
N1-4"
20|Nozl|
6.61171 |
150.812 |
340.000 |
N5-2"
20|Legs|
48.7307 |
... | -470.000 |
LEGS
20|Wght|
100.000 |
... |
850.000 |
FILTER ELEMENT
20|Wght|
20.0000 |
... |
1136.00 |
TUBESHEET
30|Liqd|
5.06051 |
... |
51.0000 |
LIQUID
40|Nozl|
6.61171 |
... |
... |
N4-2"
Total Weight of Each Detail Type
Total Weight of Liquid

76.4
Total Weight of Nozzles
42.1
Total Weight of Legs
48.7
Total Weight of Weights
120.0
--------------------------------------------------------------Sum of the Detail Weights
287.3 kg.
Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------211.8
322.6
211.8
322.6
211.8
422.6
...
76.0
...
...
...
76.4
42.1
...
42.1
...
...
...
48.7
...
48.7
...
...
...
...
...
...
...
...
100.0
...
...
...
...
...
-100.0
...
...
...
...
42.1
...
20.0
...
20.0
...
48.7
...
...
...
...
...
100.0
...
...
...
...
...
20.0
...
-----------------------------------------------------------------------------322.6
398.6
322.6
422.6
422.6
499.1 kg.
Miscellaneous Weight Percent: 5.0 %
Note that the above value for the miscellaneous weight percent has
19

FileName : F-5522AB
Step:
7
8:56a Mar 29,2012
been applied to the shells/heads/flange/tubesheets/tubes etc. in the

weight calculations for metallic components.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. Shop Test Wt.
Shipping Wt.
Erected Wt.
Ope. Wt. no Liq Operating Wt.
Field Test Wt. Mass of the Upper
Bare Weight W/O Removable Internals

Fabricated Weight + Water ( Full )
Fab. Wt + Rem. Intls.+ Shipping App.
Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt + Operating Liq. Uncorroded
Empty Weight + Water (Full)
1/3 of the Vertical Vessel
322.6
398.6
322.6
422.6
422.6
499.1
398.6
172.6
kg.
kg.
kg.
kg.
kg.
kg.
kg.
kg.
Outside Surface Areas of Elements
|
|
Surface
|
From| To |
Area
|
|
|
mm
|
---------------------------10| 20|
126098. |
20| 30|
1.169E+06 |
30| 40|
187998. |
40| 50|
184808. |
----------------------------Total
1667812.375 mm
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
|
|
kg.
|
kg.
|
kg.
|
N-m
|
kg.
|
--------------------------------------------------------------------------10| 20|
31.2473 |
35.8020 |
35.7816 |
... |
31.2473 |
20|Legs|
9.53767 |
12.0183 |
8.29525 |
1.09179 |
9.53767 |
Legs| 30|
247.407 |
311.755 |
215.179 |
28.3211 |
247.407 |
30| 40|
31.2962 |
36.3568 |
36.2093 |
... |
31.2962 |
40| 50|
54.3879 |
54.3879 |
54.3879 |
... |
54.3879 |
Cumulative Vessel Weight
|
| Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
|
|
kg.
|
kg.
|
kg.
|
------------------------------------------------------10| 20|
... |
... |
... |
20|Legs|
-31.2473 |
-35.8020 |
-35.7816 |
Legs| 30|
333.091 |
402.500 |
305.776 |
30| 40|
85.6842 |
90.7447 |
90.5973 |
40| 50|
54.3879 |
54.3879 |
54.3879 |
Note: The cumulative operating weights no liquid in the column above
are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
|
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
|
|
N-m
|
N-m
|
N-m
|
20

FileName : F-5522AB
Step:
7
8:56a Mar 29,2012
------------------------------------------------10| 20|
... |
... |
... |
20|Legs|
1.09179 |
1.09179 |
1.09179 |
Legs| 30|
28.3211 |
28.3211 |
28.3211 |
30| 40|
... |
... |
... |
40| 50|
... |
... |
... |
21

FileName : F-5522AB
-----------------------------------------Nozzle Flange MAWP :
Step:
8
8:56a Mar 29,2012
Nozzle Flange MAWP Results :
Nozzle
Description
----- Flange Rating

Operating
Ambient
Temperature
Class
Grade|Group
bars
bars
C
---------------------------------------------------------------------------N3-2"
15.1
15.9
55
150
GR 2.3
N2-4"
15.1
15.9
55
150
GR 2.3
N1-4"
15.1
15.9
55
150
GR 2.3
N5-2"
15.1
15.9
55
150
GR 2.3
N4-2"
15.1
15.9
55
150
GR 2.3
---------------------------------------------------------------------------Minimum Rating
15.1
15.9 bars
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition
22

FileName : F-5522AB
-----------------------------------------Natural Frequency Calculation :
Step:
9
8:56a Mar 29,2012
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 19.0716 Hz.
The Natural Frequency for the Vessel (Ope...) is 17.5911 Hz.
23

FileName : F-5522AB
-----------------------------------------Wind Load Calculation :
Step:
10
8:56a Mar 29,2012
Note: Using the User Defined Wind Profile ...
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla

Nomenclature
Cf
D
Df
Dr
f
f1
L
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30
Correction factor for natural frequency

Average internal diameter of vessel mm.
Damping Factor < 0.75 Unstable, > 0.95 Stable
Average internal diameter of top half of vessel mm.
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^(4))
Total height of structure mm.
Total length of conical section(s) of vessel mm.
Uncorroded plate thickness at bottom of vessel mm.
Design Wind Speed provided by user m/sec
Critical wind velocity m/sec
Maximum wind speed at top of structure m/sec
Total corroded weight of structure N
Cor. vessel weight excl. weight of parts which do not effect stiff. N
Maximum amplitude of vibration at top of vessel mm.
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
0.000/1543.000 = 0.000
#2 - ( D / L ) * 10^(4) < 8.0 (English Units)
- ( 0.89/5.06 ) * 10^(4) = 346.871 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:
= W / ( L * Dr)
= 4893/( 1543.00 * 250.825 )
= 0.50411E-04
Since Vp is > 0.393E-05 no further vibration analysis is required !
Wind Loads on Masses/Equipment/Piping
ID
Wind Area
Elevation
Pressure
Force
mm
mm.
Kgs/m
N
------------------------------------------------------------------------FILTER ELEMEN
0.00
900.00
72.41
0.00
TUBESHEET
0.00
1186.00
72.41
0.00
|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
Area | Pressure | Wind Load |
|
|
mm.
|
mm.
|
mm
|
Kgs/m
|
N
|
--------------------------------------------------------------------------10| 20|
68.5732 |
327.660 |
35379.8 |
72.4100 |
25.1215 |
20| 30|
786.206 |
327.660 |
441358. |
72.4100 |
313.388 |
30| 40|
1510.71 |
300.990 |
30701.0 |
72.4100 |
21.7993 |
24

FileName : F-5522AB
Step:
10
8:56a Mar 29,2012
40|
50|
1583.71 |
300.990 |
13243.6 |
72.4100 |
9.40364 |
25

FileName : F-5522AB
-----------------------------------------Earthquake Load Calculation :
Step:
11
8:56a Mar 29,2012
Input Values:
Earthquake Analysis per ASCE 7-2002

Short-period site coefficient 9.4.1.2.4a
Long -period site coefficient 9.4.1.2.4b
Maximum Mapped Acceleration Value for Short Periods
Maximum Mapped Acceleration Value for 1 Sec. Period
Response Modification Factor
Importance Factor
Elevation Ratio
Site Class
Fa:
Fv:
Ss:
S1:
R:
Ie:
z/h:
ap:
1.000
1.000
0.100
0.100
3.000
1.000
0.930
2.500
B
Seismic Analysis Results:
Sms
Sm1
Sds
Sd1
=
=
=
=
Fa * Ss =
Fv * S1 =
2/3 * Sms
2/3 * Sm1
1.000
1.000
= 2/3
= 2/3
*
*
*
*
0.100
0.100
0.100
0.100
=
=
=
=
0.100
0.100
0.067
0.067
Check Approximate Fundamental Period from 9.5.5.3.2-1 [Ta]:

= Ct * hn^(x) where Ct = 0.020, x = 0.75 and hn = Structural Height (ft.)
= 0.020 * ( 8.1463^(0.75))
= 0.096 seconds
The Coefficient Cu from Table 9.5.5.3.1 is : 1.700
Fundamental Period (1/Frequency) [T]:
= ( 1/Natural Frequency ) = ( 1/17.591 )
= 0.057
Check the Value of T which is the smaller of Cu*Ta and T:
= Minimum Value of (1.700 * 0.096 , 0.057 ) per 9.5.5.3
= 0.057
Compute the Seismic Force per equation 9.6.1.3-1, [Fp]:
= 0.4 * Ap * Sds * W * ( 1 + 2*(z/h) ) / ( R / Ie )
= 0.4 * 2.500 * 0.067 * 4415 * ( 1 + 2*0.930 )/( 3.00/1.00 )
= 280.651 N
Check the Maximum value of Fp per equation 9.6.1.3-2:
= 1.6 * Sds * I * W
= 1.6 * 0.067 * 1.00 * 4415 = 471.02 N
Check the Minimum value of Fp per equation 9.6.1.3-3:
= 0.3 * 0.07 * 1.00 * 4415
= 88.317 N
Compute the Total Base Shear V = Fp, [V]:
= 280.651 N
Note: Loads multiplied by the Scalar multiplier value of 0.7000
Final Base Shear,
V = 196.46 N
Distribute the Base shear force to each element according to the equations
Fx = Cvx * V (eqn. 9.5.5.4-1 ) and the vertical distribution factor
Cvx = Wx*hx^(k)/( Sum of Wi*hi^(k) ) and k is an exponent which is related
to the period of Vibration.
In this case, the value of k was 1.0000 .
26

FileName : F-5522AB
Step:
11
8:56a Mar 29,2012

|
| Earthquake | Earthquake |
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm.
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
25.0000 |
351.074 |
0.47419 |
0.40455 |
20|Legs|
100.000 |
117.852 |
0.63673 |
0.49392 |
Legs| 30|
748.500 |
3057.07 |
123.627 |
95.9003 |
30| 40|
1448.00 |
356.514 |
27.8909 |
23.4680 |
40| 50|
1521.00 |
533.328 |
43.8268 |
42.8398 |
27

FileName : F-5522AB
-----------------------------------------Wind/Earthquake Shear, Bending :
Step:
12
8:56a Mar 29,2012
The following table is for the Operating Case.

|
| Distance to| Cumulative |Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear |
Shear |
Bending |
Bending |
|
|
mm.
|
N
|
N
|
N-m
|
N-m
|
--------------------------------------------------------------------------10| 20|
105.246 |
... |
... |
... |
... |
20|Legs|
25.0000 |
25.1215 |
0.47419 |
0.13183 | 0.0024884 |
Legs| 30|
648.500 |
358.080 |
195.819 |
236.854 |
180.078 |
30| 40|
1348.00 |
31.2030 |
71.7177 |
2.27874 |
6.85974 |
40| 50|
1421.00 |
9.40364 |
43.8268 |
0.20696 |
0.96458 |
28

FileName : F-5522AB
-----------------------------------------Wind Deflection :
Step:
13
8:56a Mar 29,2012
Wind Deflection Calculations:

Wind Deflection
|
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection | Rotation |
|
|
N
|
mm.
|
mm.
|
|
-------------------------------------------------------------10| 20|
... |
0.26865 |
0.26865 | 0.00038671 |
20|Legs|
25.1215 |
0.26866 |
0.26867 | 0.00038751 |
Legs| 30|
358.080 |
0.27176 |
0.27718 | 0.00039544 |
30| 40|
31.2030 |
0.27763 |
0.27807 | 0.00039545 |
40| 50|
9.40364 |
0.27826 |
0.27846 | 0.00039545 |
Critical Wind Velocity for Tower Vibration
|
| 1st Crit. | 2nd Crit. |
From| To | Wind Speed | Wind Speed |
|
|
m/sec
|
m/sec
|
------------------------------------10| 20|
28.7421 |
179.638 |
20| 30|
28.7421 |
179.638 |
30| 40|
26.4026 |
165.016 |
40| 50|
26.4026 |
165.016 |
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)
Allowable deflection : 7.715
Actual Deflection : 0.278 mm.
29

FileName : F-5522AB
-----------------------------------------Longitudinal Stress Constants :
Step:
14
8:56a Mar 29,2012
Longitudinal Stress Constants
|
| Metal Area | Metal Area |New & Cold | Corroded |
From| To | New & Cold |
Corroded |Sect. Mod. | Sect. Mod. |
|
|
mm
|
mm
|
mm.
|
mm.
|
-------------------------------------------------------------10| 20|
9144.49 |
9144.49 |
575484. |
575484. |
20| 30|
9144.49 |
9144.49 |
575484. |
575484. |
30| 40|
9144.49 |
9144.49 |
575484. |
575484. |
40| 50|
9144.49 |
9144.49 |
575484. |
575484. |
30

FileName : F-5522AB
-----------------------------------------Longitudinal Allowable Stresses :
Step:
15
8:56a Mar 29,2012
Longitudinal Allowable Stresses
|
|
| Hydrotest
|
| Hydrotest
|
From| To |
Tensile
| Tensile
| Compressive | Compressive |
|
|
N./mm
|
N./mm
|
N./mm
|
N./mm
|
------------------------------------------------------------------10| 20|
138.176 |
186.165 |
-111.074 |
-114.977 |
20|Legs|
138.176 |
186.165 |
-111.074 |
-114.977 |
Legs| 30|
138.176 |
186.165 |
-111.074 |
-114.977 |
30| 40|
138.176 |
186.165 |
-111.074 |
-114.977 |
40| 50|
138.176 |
186.165 |
-111.074 |
-114.977 |
31

FileName : F-5522AB
-----------------------------------------Longitudinal Stresses Due to . . .
Step:
16
8:56a Mar 29,2012
Longitudinal Stress Report

Note: Longitudinal Operating and Empty Stresses are computed in the
corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
Longitudinal Stresses Due to . . .
|
| Long. Str. | Long. Str. |Long. Str. |
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |
|
|
N./mm
|
N./mm
| N./mm
|
------------------------------------------------10| 20|
5.44317 |
... |
11.2080 |
20| 30|
5.44317 |
... |
11.2080 |
30| 40|
... |
... |
... |
40| 50|
... |
... |
... |
|
| Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To |
Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
|
|
N./mm
|
N./mm
| N./mm
|
N./mm
|
N./mm
|
--------------------------------------------------------------------------10| 20|
... |
... |
... |
... |
... |
20|Legs|
0.033511 |
0.038395 |
... | 0.0018966 | 0.0018966 |
Legs| 30|
-0.35722 |
-0.35456 |
... |
0.049197 |
0.049197 |
30| 40| -0.091890 | -0.091890 |
... |
... |
... |
40| 50| -0.058327 | -0.058327 |
... |
... |
... |
|
| Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
|
|
N./mm
|
N./mm
| N./mm
|
N./mm
|
N./mm
|
--------------------------------------------------------------------------10| 20|
... |
... |
... |
... |
... |
20|Legs|
... | 0.00022900 |
... |
... |
... |
Legs| 30|
... |
0.41144 |
0.31282 |
... |
... |
30| 40|
... | 0.0039584 | 0.011916 |
... |
... |
40| 50|
... | 0.00035952 | 0.0016756 |
... |
... |
|
| Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.|
Empty |
|
|
N./mm
|
N./mm
| N./mm
|
N./mm
|
-------------------------------------------------------------10| 20|
... |
... |
... |
... |
20|Legs|
... |
... |
... |
... |
Legs| 30|
... |
... |
... |
0.26878 |
30| 40|
... |
... |
... |
0.011311 |
40| 50|
... |
... |
... | 0.0016378 |
|
| Long. Str. | Long. Str. |
From| To | Y Forces W | Y ForceS S |
|
|
N./mm
|
N./mm
|
------------------------------------10| 20|
... |
... |
20|Legs|
... |
... |
Legs| 30|
... |
... |
32

FileName : F-5522AB
-----------------------------------------Longitudinal Stresses Due to . . .
Step:
16
8:56a Mar 29,2012
30|
40|
40|
50|
... |
... |
... |
... |
Long. Stresses due to User Forces and Moments
|
|Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded
| Corroded
| No Corr. |
No Corr. |
|
|
N./mm
|
N./mm
| N./mm
|
N./mm
|
-------------------------------------------------------------10| 20|
... |
... |
... |
... |
20|Legs|
... |
... |
... |
... |
Legs| 30|
... |
... |
... |
... |
30| 40|
... |
... |
... |
... |
40| 50|
... |
... |
... |
... |
33

FileName : F-5522AB
-----------------------------------------Stress due to Combined Loads :
Step:
17
8:56a Mar 29,2012
Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key
IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Longitudinal Stress due to Internal Pressure

Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (No Liquid)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW
From
Node
10
20
20
Tensile
Stress
0.00
0.04
0.10
All. Tens.
Stress
138.18
138.18
138.18
Comp.
Stress
0.00
-0.82
All. Comp.
Stress
111.07
111.07
111.07
Tens.
Ratio
0.0000
0.0003
0.0007
Comp.
Ratio
0.0000
All. Comp.
Stress
111.07
111.07
111.07
Tens.
Ratio
0.0000
0.0003
Comp.
Ratio
0.0000
All. Comp.
Stress
111.07
111.07
Tens.
Ratio
0.0000
0.0003
0.0074
Analysis of Load Case 2 : NP+EW+EE+FS+BS
From
Node
10
20
20
Tensile
Stress
0.00
0.04
All. Tens.
Stress
138.18
138.18
138.18
Comp.
Stress
0.00
-0.68
0.0061
Analysis of Load Case 3 : NP+OW+WI+FW+BW
From
Node
10
20
Tensile
Stress
0.00
0.04
All. Tens.
Stress
138.18
138.18
Comp.
Stress
0.00
34
Comp.
Ratio
0.0000

FileName : F-5522AB
Step:
17
8:56a Mar 29,2012
20
0.11
138.18
-0.82
111.07
0.0008
0.0073
Comp.
Stress
0.00
Tens.
Ratio
0.0000
0.0003
0.0001
Comp.
Ratio
0.0000
-0.72
All. Comp.
Stress
111.07
111.07
111.07
Comp.
Stress
0.00
0.00
0.00
All. Comp.
Stress
114.98
114.98
114.98
Tens.
Ratio
0.0000
0.0000
0.0000
Comp.
Ratio
0.0000
0.0000
0.0000
Comp.
Stress
0.00
0.00
0.00
All. Comp.
Stress
114.98
114.98
114.98
Tens.
Ratio
0.0000
0.0000
0.0000
Comp.
Ratio
0.0000
0.0000
0.0000
Comp.
Stress
All. Comp.
Stress
111.07
111.07
111.07
Tens.
Ratio
0.0394
0.0397
0.0402
Comp.
Ratio
Comp.
Stress
All. Comp.
Stress
111.07
111.07
111.07
Tens.
Ratio
0.0394
0.0397
0.0394
Comp.
Ratio
Comp.
Stress
0.00
All. Comp.
Stress
111.07
111.07
111.07
Tens.
Ratio
0.0000
0.0003
0.0008
Comp.
Ratio
0.0000
All. Comp.
Stress
111.07
111.07
111.07
Tens.
Ratio
0.0000
0.0003
0.0001
Comp.
Ratio
0.0000
Comp.
Stress
All. Comp.
Stress
114.98
114.98
114.98
Tens.
Ratio
0.0602
0.0602
0.0602
Comp.
Ratio
Comp.
Stress
All. Comp.
Stress
114.98
114.98
Tens.
Ratio
0.0602
0.0602
Comp.
Ratio
Analysis of Load Case 4 : NP+OW+EQ+FS+BS
From
Node
10
20
20
Tensile
Stress
0.00
0.04
0.01
All. Tens.
Stress
138.18
138.18
138.18
0.0065
Analysis of Load Case 5 : NP+HW+HI
From
Node
10
20
20
Tensile
Stress
0.00
0.00
0.00
All. Tens.
Stress
186.17
186.17
186.17
Analysis of Load Case 6 : NP+HW+HE
From
Node
10
20
20
Tensile
Stress
0.00
0.00
0.00
All. Tens.
Stress
186.17
186.17
186.17
Analysis of Load Case 7 : IP+OW+WI+FW+BW
From
Node
10
20
20
Tensile
Stress
5.44
5.48
5.55
All. Tens.
Stress
138.18
138.18
138.18
Analysis of Load Case 8 : IP+OW+EQ+FS+BS
From
Node
10
20
20
Tensile
Stress
5.44
5.48
5.45
All. Tens.
Stress
138.18
138.18
138.18
Analysis of Load Case 9 : EP+OW+WI+FW+BW
From
Node
10
20
20
Tensile
Stress
0.00
0.04
0.11
All. Tens.
Stress
138.18
138.18
138.18
-0.82
0.0073
Analysis of Load Case 10 : EP+OW+EQ+FS+BS
From
Node
10
20
20
Tensile
Stress
0.00
0.04
0.01
All. Tens.
Stress
138.18
138.18
138.18
Comp.
Stress
0.00
-0.72
0.0065
Analysis of Load Case 11 : HP+HW+HI
From
Node
10
20
20
Tensile
Stress
11.21
11.21
11.21
All. Tens.
Stress
186.17
186.17
186.17
Analysis of Load Case 12 : HP+HW+HE
From
Node
10
20
Tensile
Stress
11.21
11.21
All. Tens.
Stress
186.17
186.17
35

FileName : F-5522AB
Step:
17
8:56a Mar 29,2012
20
11.21
186.17
114.98
0.0602
Comp.
Stress
All. Comp.
Stress
111.07
111.07
111.07
Tens.
Ratio
0.0394
0.0396
0.0372
Comp.
Ratio
Comp.
Stress
All. Comp.
Stress
111.07
111.07
111.07
Tens.
Ratio
0.0394
0.0397
0.0368
Comp.
Ratio
Comp.
Stress
All. Comp.
Stress
111.07
111.07
111.07
Tens.
Ratio
0.0394
0.0397
0.0372
Comp.
Ratio
Comp.
Stress
All. Comp.
Stress
111.07
111.07
111.07
Tens.
Ratio
0.0394
0.0396
0.0372
Comp.
Ratio
Comp.
Stress
0.00
All. Comp.
Stress
111.07
111.07
111.07
Tens.
Ratio
0.0000
0.0003
Comp.
Ratio
0.0000
Comp.
Stress
All. Comp.
Stress
111.07
111.07
111.07
Tens.
Ratio
0.0394
0.0397
0.0372
Comp.
Ratio
Comp.
Stress
0.00
All. Comp.
Stress
111.07
111.07
111.07
Tens.
Ratio
0.0000
0.0003
Comp.
Ratio
0.0000
Analysis of Load Case 13 : IP+WE+EW
From
Node
10
20
20
Tensile
Stress
5.44
5.48
5.14
All. Tens.
Stress
138.18
138.18
138.18
Analysis of Load Case 14 : IP+WF+CW
From
Node
10
20
20
Tensile
Stress
5.44
5.48
5.09
All. Tens.
Stress
138.18
138.18
138.18
Analysis of Load Case 15 : IP+VO+OW
From
Node
10
20
20
Tensile
Stress
5.44
5.48
5.14
All. Tens.
Stress
138.18
138.18
138.18
Analysis of Load Case 16 : IP+VE+EW
From
Node
10
20
20
Tensile
Stress
5.44
5.48
5.14
All. Tens.
Stress
138.18
138.18
138.18
Analysis of Load Case 17 : NP+VO+OW
From
Node
10
20
20
Tensile
Stress
0.00
0.04
All. Tens.
Stress
138.18
138.18
138.18
-0.40
0.0036
Analysis of Load Case 18 : FS+BS+IP+OW
From
Node
10
20
20
Tensile
Stress
5.44
5.48
5.14
All. Tens.
Stress
138.18
138.18
138.18
Analysis of Load Case 19 : FS+BS+EP+OW
From
Node
10
20
20
Tensile
Stress
0.00
0.04
All. Tens.
Stress
138.18
138.18
138.18
-0.40
Absolute Maximum of the all of the Stress Ratio's
0.0036
0.0602
Governing Element: Cap

Governing Load Case 11 : HP+HW+HI
36

FileName : F-5522AB
-----------------------------------------Center of Gravity Calculation :
Step:
18
8:56a Mar 29,2012
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node

Center
Center
Center
Center
Center
of
of
of
of
of
Gravity
Gravity
Gravity
Gravity
Gravity
of
of
of
of
of
Liquid
Nozzles
Legs
Added Weights (Operating)
Added Weights (Empty)
726.486
595.372
-420.000
947.667
947.667
mm.
mm.
mm.
mm.
mm.
Center of Gravity of Bare Shell New and Cold

Center of Gravity of Bare Shell Corroded
964.617 mm.
964.617 mm.
Vessel CG in the Operating Condition

Vessel CG in the Fabricated (Shop/Empty) Condition
794.531 mm.
763.357 mm.
37

FileName : F-5522AB
-----------------------------------------Leg Check, (Operating Case) :
Step:
19
8:56a Mar 29,2012
RESULTS FOR LEGS : Operating Case Description: LEGS

Legs attached to: Shell
Section Properties : Single Angle L75X75X12
Korean KS 1998/Japanese JIS 1994 Steel Table
Overall Leg Length

Effective Leg Length
Distance Leg Up Side
Number of Legs
Cross Sectional Area
Section Inertia
(
Section Inertia
(
Section Modulus
(
Section Modulus
(
Radius of Gyration (
1040.000
900.000
50.000
Nleg
3
Aleg 1655.997
81.902
81.902
15700.445
15700.445
22.200
22.200
mm.
mm.
mm.
Fadd
Occfac
k
236.9
4438.6
369.7
0.0
1.333
1.000
N-m
N
N
N
C11P
C22P
Tpad
160.000
140.000
10.000
mm.
mm.
mm.
Leglen
of Vessel
for L75X75X12
strong axis )
weak
axis )
strong axis )
weak
axis )
strong axis )
weak
axis )
mm
cm**4
cm**4
mm.
mm.
mm.
mm.
Leg Orientation - Diagonal
Overturning Moment at top of Legs

Total Weight Load at top of Legs
Total Shear force at top of Legs
Additional force in Leg due to Bracing
Occasional Load Factor
Effective Leg End Condition Factor
Note: The Legs are Not Cross Braced

The Leg Shear Force includes Wind and Seismic Effects
Pad Width along Circumference

Pad Length along Vessel Axis
Pad Thickness
Maximum Shear at top of one Leg [Vleg]:
= ( Max(Wind, Seismic) + Fadd ) * ( Imax / Itot )

= ( 369.7 + 0.0 ) * ( 132.4/203.08 )
= 241.02 N
Axial Compression, Leg futhest from N.A. [Sma]
= ((W/Nleg)+(Mleg/(Nlegm*Rn)))/Aleg)
= ((4438 / 3 ) + (236 /( 1 * 168.18 )))/ 1655.997 )
= 1.74 N./mm
Axial Compression, Leg closest to N.A. [Sva]
= ( W / Nleg ) / Aleg
= ( 4438 / 3 ) / 1655.997
= 0.89 N./mm
Computing Principal Axis and Inertias for Angle.
Leg lengths and thickness:
75.001
75.001
Distance to geometric centroid:
22.901
22.901
Arm about YY:
16.901
20.599
Arm about ZZ:
14.600
16.901
Leg areas:
899.94
755.96
Geometric inertia components YY: 26.786
57.083
Geometric inertia components ZZ: 61.368
22.501
Geometric inertias Iy & Iz:
83.869
83.869
Product of inertia:
0.48525E+06
Mohrs Radius:
29.612
38
11.999

FileName : F-5522AB
Step:
19
8:56a Mar 29,2012
Average Inertia:
83.869
QFACT =
1.0000
FBZ
=
Principal Axis Inertias (Z&W)
=
Angle to Principal Axis
=
Distances to extreme fibers CW & CZ =
FOB from Eq 5-5
=
Bending allowables Fby & Fbz
=
0.16383
34.497
45.000
53.034
2.5969
0.16383
129.00
20.647
0.16383
Shear Center Coordinates Wo & Zo:

22.470
0.0000
Values for Elastic Flexural-Torsional Buckling Stress:
E,
G,
J,
R0:
29500.
11346.
0.19094
AREA, LENGTH, Kw, Kz:
2.5668
35.433
1.0000
H,
Few,
Fez, Fej:
0.66164
280.00
74.879
Fe computed from C4-1:
199.11
Initial (Kl/r)max, & (Kl/r)equiv
Final (Kl/r)max, & Cc
Fa based on Eq 4-1
Weak Axis Bending

Strong Axis Bending
Axial Compression
UNITY CHECKS ARE: H1-1

H1-2
H1-3
AISC Unity Check :
Actual
9.18
6.31
1.74
:
:
:
=
=
=
62.356
62.356
0.11896
2.3129
1.0000
364.92
38.240
127.18
Allowable
218.38
218.38
158.57
N./mm
N./mm
N./mm
0.000
0.000
0.082
0.082 Should be <= to 1
WRC 107 Stress Analysis for Leg to Shell Junction, Ope Condition
Rectangular Attachment Parameter

Input Echo, WRC107 Item
1,
C11
C22
106.068
50.000
Description: LEGS
Diameter Basis for Vessel

Cylindrical or Spherical Vessel
Vessel Diameter
Vessel Thickness
Vbasis
Cylsph
Cas
Dv
Tv
Design Temperature
ID
Cylindrical
0.0000 mm.
250.825 mm.
11.113 mm.
55.00
Attachment Type
Parameter C11
Parameter C22
Type
C11
C22
Thickness of Reinforcing Pad

Pad Parameter C11P
Pad Parameter C22P
Tpad
C11p
C22p
10.000
160.000
140.000
Dp
10.000
No
Vx
Vy
Vz
Nx
Ny
Nz
0.000
1.000
0.000
1.000
0.000
0.000

Include Pressure Thrust
Vessel
Vessel
Vessel
Nozzle
Nozzle
Nozzle
Centerline
Centerline
Centerline
Centerline
Centerline
Centerline
Direction
Direction
Direction
Direction
Direction
Direction
mm.
mm.
Cosine
Cosine
Cosine
Cosine
Cosine
Cosine
39
Rectangular
106.07 mm.
50.00 mm.
mm.
mm.
mm.
bars

FileName : F-5522AB
Step:
19
8:56a Mar 29,2012
Global
Global
Global
Global
Global
Global
Force
Force
Force
Moment
Moment
Moment
(SUS)
(SUS)
(SUS)
(SUS)
(SUS)
(SUS)
Fx
Fy
Fz
Mx
My
Mz
0.0
1479.5
0.0
0.0
0.0
46.8
10.00
No
Fx
Fy
Fz
Mx
My
Mz
241.0
1407.8
0.0
0.0
0.0
153.1
Pvar
0.00
Internal Pressure (SUS)

Global
Global
Global
Global
Global
Global
Force
Force
Force
Moment
Moment
Moment
(OCC)
(OCC)
(OCC)
(OCC)
(OCC)
(OCC)
Occasional Internal Pressure (OCC)
Use Interactive Control

WRC107 Version
Version
No
March
Include Pressure Stress Indices per Div. 2

Compute Pressure Stress per WRC-368
N
N
N
N-m
N-m
N-m
bars
N
N
N
N-m
N-m
N-m
bars
1979
No
No
WRC 107 Stress Calculation for SUStained loads:
Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment
P
VC
VL
MC
ML
MT
Dimensionless Parameters used :
Gamma =
0.0
0.0
1479.5
0.0
-46.8
0.0
N
N
N
N-m
N-m
N-m
6.44
Dimensionless Loads for Cylindrical Shells at Attachment Junction:
------------------------------------------------------------------Curves read for 1979

Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.259
4C
1.117
(A,B)
N(PHI) / ( P/Rm )
0.259
3C
0.988
(C,D)
M(PHI) / ( P )
0.344
2C1
0.057
(A,B)
M(PHI) / ( P )
0.344
1C
0.082
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.304
3A !
0.224
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.369
1A
0.090
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.236
3B !
0.681
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.275
1B
0.043
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.336
0.336
0.288
0.288
0.304
0.296
0.236
0.251
3C
4C
1C1
2C
4A !
2A
4B !
2B
0.861
1.042
0.099
0.072
0.413
0.055
0.183
0.075
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
40

FileName : F-5522AB
Step:
19
8:56a Mar 29,2012
Stress Concentration Factors Kn = 1.00,
Kb = 1.00
Stresses in the Vessel at the Attachment Junction
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
0
0
0
0
0
0
0
0
Circ. Bend. ML |
0
0
0
0
0
0
0
0
|
Tot. Circ. Str.|
1.0
-0.4
-1.0
0.4
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
0
0
0
0
0
0
0
0
Long. Bend. ML |
1
-1
-1
1
0
0
0
0
|
Tot. Long. Str.|
1.5
-1.3
-1.5
1.3
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-0.7
-0.7
0.7
0.7
-----------------------------------------------------------------------Str. Int. |
1.45
1.32
1.45
1.32
1.40
1.40
1.40
1.40
-----------------------------------------------------------------------WARNING: Ratio of Pad Radius/Rm (0.611) is not between 0.01 and 0.571.
Gamma =
11.79
Dimensionless Loads for Cylindrical Shells at Pad edge:
------------------------------------------------------------------Curves read for 1979

Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.569
4C !
1.377
(A,B)
N(PHI) / ( P/Rm )
0.569
3C !
0.798
(C,D)
M(PHI) / ( P )
0.592
2C1 !
0.019
(A,B)
M(PHI) / ( P )
0.592
1C !
0.055
(C,D)
0.584
3A !
0.492
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.664
1A !
0.072
(A,B,C,D)
0.559
3B !
1.019
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.584
1B !
0.014
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.590
0.590
0.577
0.577
0.584
0.697
0.559
0.592
3C
4C
1C1
2C
4A
2A
4B
2B
41
!
!
!
!
!
!
!
!
0.798
1.377
0.036
0.033
1.250
0.035
0.502
0.028
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

FileName : F-5522AB
Step:
19
8:56a Mar 29,2012
Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
0
0
0
0
0
0
0
0
Circ. Bend. ML |
0
0
0
0
0
0
0
0
|
Tot. Circ. Str.|
0.8
0.0
-0.8
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
0
0
0
0
0
0
0
0
Long. Bend. ML |
0
0
0
0
0
0
0
0
|
Tot. Long. Str.|
1.0
-0.6
-1.0
0.6
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-0.5
-0.5
0.5
0.5
-----------------------------------------------------------------------Str. Int. |
1.03
0.63
1.03
0.63
0.95
0.95
0.95
0.95
-----------------------------------------------------------------------WRC 107 Stress Calculation for OCCasional loads:
Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
P
VC
VL
MC
ML
MT
241.0
0.0
1407.8
0.0
-153.1
0.0
N
N
N
N-m
N-m
N-m

Gamma =
6.44
Kb = 1.00
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
0
0
0
0
0
0
0
0
Circ. Bend. ML |
2
-2
-2
2
0
0
0
0
42

FileName : F-5522AB
Step:
19
8:56a Mar 29,2012
|
Tot. Circ. Str.|
3.1
-1.3
-3.7
1.5
-0.3
0.2
-0.3
0.2
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
0
0
0
0
0
0
0
0
Long. Bend. ML |
4
-4
-4
4
0
0
0
0
|
Tot. Long. Str.|
4.4
-4.1
-5.1
4.6
-0.3
0.1
-0.3
0.1
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-0.7
-0.7
0.7
0.7
-----------------------------------------------------------------------Str. Int. |
4.36
4.06
5.14
4.56
1.33
1.33
1.33
1.33
Gamma =
11.79
Kb = 1.00
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
1
1
-1
-1
0
0
0
0
Circ. Bend. ML |
1
-1
-1
1
0
0
0
0
|
Tot. Circ. Str.|
2.3
-0.1
-3.1
0.1
-0.8
0.5
-0.8
0.5
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
0
0
0
0
0
0
0
0
Long. Bend. ML |
2
-2
-2
2
0
0
0
0
|
Tot. Long. Str.|
2.8
-1.8
-3.9
2.3
-0.6
0.2
-0.6
0.2
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-0.5
-0.5
0.5
0.5
-----------------------------------------------------------------------Str. Int. |
2.80
1.77
3.90
2.35
1.15
0.97
1.15
0.97
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction
43

FileName : F-5522AB
Step:
19
8:56a Mar 29,2012
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
5
6
5
6
5
6
5
6
Circ. Pm (OCC) |
0
0
0
0
0
0
0
0
Circ. Pm(TOTAL)|
5.5
6.5
5.5
6.5
5.5
6.5
5.5
6.5
Circ. Pl (SUS) |
0
0
0
0
0
0
0
0
Circ. Pl (OCC) |
0
0
-1
-1
0
0
0
0
Circ. Pl(TOTAL)|
1.2
1.2
-1.4
-1.4
-0.1
-0.1
-0.1
-0.1
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
Circ. Q (OCC) |
2
-2
-2
2
0
0
0
0
Circ. Q (TOTAL)|
2.9
-2.9
-3.3
3.3
-0.3
0.3
-0.3
0.3
-----------------------------------------------------------------------Long. Pm (SUS) |
2
2
2
2
2
2
2
2
Long. Pm (OCC) |
0
0
0
0
0
0
0
0
Long. Pm(TOTAL)|
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
Long. Pl (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (OCC) |
0
0
0
0
0
0
0
0
Long. Pl(TOTAL)|
0.2
0.2
-0.4
-0.4
-0.1
-0.1
-0.1
-0.1
Long. Q (SUS) |
1
-1
-1
1
0
0
0
0
Long. Q (OCC) |
4
-4
-4
4
0
0
0
0
Long. Q (TOTAL)|
5.6
-5.6
-6.2
6.2
-0.2
0.2
-0.2
0.2
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pm (OCC) |
0
0
0
0
0
0
0
0
Shear Pm(TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (OCC) |
0
0
0
0
0
0
0
0
Shear Pl(TOTAL)|
0.0
0.0
0.0
0.0
-1.4
-1.4
1.4
1.4
Shear Q (SUS) |
0
0
0
0
0
0
0
0
Shear Q (OCC) |
0
0
0
0
0
0
0
0
Shear Q (TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm (SUS)
|
5.5
6.5
5.5
6.5
5.5
6.5
5.5
6.5
-----------------------------------------------------------------------Pm (SUS+OCC)
|
5.5
6.5
5.5
6.5
5.5
6.5
5.5
6.5
-----------------------------------------------------------------------Pm+Pl (SUS)
|
5.8
6.8
5.2
6.2
5.6
6.6
5.6
6.6
-----------------------------------------------------------------------Pm+Pl (SUS+OCC)|
6.7
7.7
4.1
5.1
6.0
6.8
6.0
6.8
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
9.6
7.4
4.6
8.6
5.7
7.1
5.7
7.1
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
6.48
115.15
|
Passed
Pm (SUS+OCC)
|
6.48
138.18
|
Passed
Pm+Pl (SUS)
|
6.78
172.72
|
Passed
Pm+Pl (SUS+OCC)|
7.69
207.26
|
Passed
Pm+Pl+Q (TOTAL)|
9.62
345.44
|
Passed
Vessel Stress Summation at Reinforcing Pad Edge
-----------------------------------------------------------------------Type of
|
Stress Values at
44

FileName : F-5522AB
Step:
19
8:56a Mar 29,2012
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
10
11
10
11
10
11
10
11
Circ. Pm (OCC) |
0
0
0
0
0
0
0
0
Circ. Pm(TOTAL)|
10.8
11.8
10.8
11.8
10.8
11.8
10.8
11.8
Circ. Pl (SUS) |
0
0
0
0
0
0
0
0
Circ. Pl (OCC) |
1
1
-1
-1
0
0
0
0
Circ. Pl(TOTAL)|
1.5
1.5
-1.9
-1.9
-0.1
-0.1
-0.1
-0.1
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
Circ. Q (OCC) |
1
-1
-1
1
0
0
0
0
Circ. Q (TOTAL)|
1.6
-1.6
-2.0
2.0
-0.6
0.6
-0.6
0.6
-----------------------------------------------------------------------Long. Pm (SUS) |
5
5
5
5
5
5
5
5
Long. Pm (OCC) |
0
0
0
0
0
0
0
0
Long. Pm(TOTAL)|
5.4
5.4
5.4
5.4
5.4
5.4
5.4
5.4
Long. Pl (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (OCC) |
0
0
0
0
0
0
0
0
Long. Pl(TOTAL)|
0.7
0.7
-1.0
-1.0
-0.2
-0.2
-0.2
-0.2
Long. Q (SUS) |
0
0
0
0
0
0
0
0
Long. Q (OCC) |
2
-2
-3
3
0
0
0
0
Long. Q (TOTAL)|
3.1
-3.1
-4.0
4.0
-0.4
0.4
-0.4
0.4
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pm (OCC) |
0
0
0
0
0
0
0
0
Shear Pm(TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (OCC) |
0
0
0
0
0
0
0
0
Shear Pl(TOTAL)|
0.0
0.0
0.0
0.0
-0.9
-0.9
0.9
0.9
Shear Q (SUS) |
0
0
0
0
0
0
0
0
Shear Q (OCC) |
0
0
0
0
0
0
0
0
Shear Q (TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm (SUS)
|
10.8
11.8
10.8
11.8
10.8
11.8
10.8
11.8
-----------------------------------------------------------------------Pm (SUS+OCC)
|
10.8
11.8
10.8
11.8
10.8
11.8
10.8
11.8
-----------------------------------------------------------------------Pm+Pl (SUS)
|
11.2
12.2
10.4
11.4
10.8
11.8
10.8
11.8
-----------------------------------------------------------------------Pm+Pl (SUS+OCC)|
12.3
13.3
8.9
9.9
10.8
11.8
10.8
11.8
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
13.9
11.7
6.8
11.9
10.2
12.4
10.2
12.4
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
11.81
115.15
|
Passed
Pm (SUS+OCC)
|
11.81
138.18
|
Passed
Pm+Pl (SUS)
|
12.21
172.72
|
Passed
Pm+Pl (SUS+OCC)|
13.29
207.26
|
Passed
Pm+Pl+Q (TOTAL)|
13.88
345.44
|
Passed
-----------------------------------------------------------------------Bolting Size Requirement for Leg Baseplates :
Baseplate
Baseplate
Baseplate
Baseplate
Baseplate
Material
Allowable Stress
Length
Width
Thickness
SBA
B
D
BTHK
45
SA-36
114.46 N./mm
115.0000 mm.
115.0000 mm.
15.8800 mm.

FileName : F-5522AB
Step:
19
8:56a Mar 29,2012
Leg Dimension Along Baseplate Length

Leg Dimension Along Baseplate Width
d
b
75.0011
75.0011
mm.
mm.
Plate thickness required ( 1/2"; 13mm ) per D. Moss
46

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N3-2"
Nozl:
6
8:56a Mar 29,2012
INPUT VALUES, Nozzle Description: N3-2"
Parent : N2-4"
Pressure for Reinforcement Calculations

Temperature for Internal Pressure
P
Temp
Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient
S
Sa
Inside Diameter of Cylindrical Shell

Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance
D
t
c
co
User Entered Minimum Design Metal Temperature
10.159
55
bars
C
SA-312 TP316L
109.80 N./mm
115.15 N./mm
97.18
8.5598
0.0000
0.0000
18.00
mm.
mm.
mm.
mm.
C
Type of Element Connected to the Shell : Nozzle

Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
SA-403 316L
S31603
Sn
115.15 N./mm
Sna
115.15 N./mm
Diameter Basis (for tr calc only)

Layout Angle
Diameter
OD
180.00
2.0000
Size and Thickness Basis

Nominal Thickness
tn
Flange Material
Flange Type
deg
in.
Nominal
80S
SA-182 F316L
FFWn
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
0.0000
1.00
1.00
mm.
Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
ASME Code Weld Type per UW-16
175.0000
10.0000
11.1125
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.
Class of attached Flange

Grade of attached Flange
150
GR 2.3
The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Insert Nozzle No Pad, no Inside projection
47

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N3-2"
Nozl:
6
8:56a Mar 29,2012
Reinforcement CALCULATION, Description: N3-2"
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45

Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation
2.375
0.218
in.
in.
Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (10.16*48.5902)/(109*1.00-0.6*10.16)
= 0.4521 mm.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)

= (10.16*30.1625)/(115*1.00+0.4*10.16)
= 0.2652 mm.
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), no pad
Tlnp
98.5012
49.2506
13.8430
mm.
mm.
mm.
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N3-2".
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 area or App 1-10 computation.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness for Internal/External pressures
ta = 0.2652
Wall Thickness per UG16(b),
tr16b = 2.5000
Wall Thickness, shell/head, internal pressure
trb1 = 0.4521
Wall Thickness
tb1 = max(trb1, tr16b) = 2.5000
Wall Thickness
tb2 = max(trb2, tr16b) = 2.5000
Wall Thickness per table UG-45
tb3 = 3.4200
mm.
mm.
mm.
mm.
mm.
mm.
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.420 , max( 2.500 , 2.500 ) ]
= 2.5000 mm.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 0.2652 , 2.5000 )
= 2.5000 mm.
Available Nozzle Neck Thickness = 0.875 * 5.537 = 4.845 mm. --> OK
Stresses on Nozzle due to External and Pressure
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
30.5, Allowable :
115.1
Expansion :
0.0, Allowable :
257.4
Occasional :
2.0, Allowable :
153.1
Shear
:
20.6, Allowable :
80.6
Loads per the ASME

N./mm
N./mm
N./mm
N./mm
Passed
Passed
Passed
Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
48

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N3-2"
Nozl:
6
8:56a Mar 29,2012
Nozzle Calculations per App. 1-10:
Internal Pressure Case:
Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 5.537 - 0.000
= 5.537 mm.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 97.180/2 + 0.000
= 48.590 mm.
Effective Length of Vessel Wall [LR]:
= 8 * t
= 8 * 8.560
= 68.478 mm.
Thickness Limit Candidate [LH1]:
= t + 0.78 * sqrt( Rn * tn )
= 8.560 + 0.78 * sqrt( 24.625 * 5.537 )
= 17.668 mm.
= Lpr1 + T
= 175.000 + 8.560
= 183.560 mm.
= 8( t + te )
= 8( 8.560 + 0.000 )
= 68.478 mm.
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min[ LH1, LH2, LH3 ]
= min[ 17.668 , 183.560 , 68.478 )
= 17.668 mm.
Effective Vessel Thickness [teff]:
= t
= 8.560 mm.
Determine Parameter [Lamda]:
= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (49.25 + 5.537 )/( sqrt((97.18 + 8.560 ) * 8.560 )) )
= 1.821
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR * max( Lamda/4, 1 )
= 8.560 * 68.478 * max( 1.821/4, 1 )
= 586.161 mm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 5.537 * 17.668
= 97.831 mm
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg41^(2) - Area cut by thickness limit
= 0.5 * 10.000^(2) - 0.398
= 49.602 mm
49

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N3-2"
Nozl:
6
8:56a Mar 29,2012
The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 586.161+1.000(97.831+0.000)+49.602+0.000+0.000
= 733.595 mm
Allowable Local Primary Membrane Stress [Sallow]:
= 1.5 * S * E
= 1.5 * 109.805 * 1.000
= 164.7 N./mm
Determine Force acting on the Nozzle [fN]:
= P * Rn( LH - t )
= 10.159 * 24.625 ( 17.668 - 8.560 )
= 227.8 N
Determine Force acting on the Shell [fS]:
= P * Reff * ( LR + tn )
= 10.159 * 48.590 * ( 68.478 + 5.537 )
= 3653.4 N
Discontinuity Force from Internal Pressure [fY]:
= P * Reff * Rnc
= 10.159 * 48.590 * 24.625
= 1215.5 N
Area Resisting Internal Pressure [Ap]:
= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 24.625 ( 17.668 - 8.560 ) + 48.590 ( 68.478 + 5.537 + 24.625 )
= 5017.3 mm
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/teff )
= 164.707/( 2 * 5017.272/733.595 - 48.590/8.560 )
= 205.8 bars
Maximum Allowable Working Pressure Candidate [Pmax2]:
= S[t/Reff]
= 109.805 [8.560/48.590 ]
= 193.4 bars
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 205.819 , 193.424 )
= 193.424 bars
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 227.841 + 3653.357 + 1215.487 )/733.595
= 6.948 N./mm
General Primary Membrane Stress [SigmaCirc]:
= P * Reff / teff
= 10.159 * 48.590/8.560
= 5.8 N./mm
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 6.948 - 5.767 , 5.767 )
= 8.1 N./mm
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress
Sallow
50
164.71
N./mm

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N3-2"
Nozl:
6
8:56a Mar 29,2012
Local Primary Membrane Stress

Maximum Allowable Working Pressure
PL
Pmax
8.13
193.42
N./mm
bars
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]:
= ( Rnc + tn ) / Rnc
= ( 24.625 + 5.537 )/24.625
= 1.225 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:
= pi/2 * ( Rn + tn )
= pi/2 * ( 24.625 + 5.537 )
= 47.379 mm.
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 7.071,
0.000,
0.000, mm.
Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(1215*1.22,1.5*115.1(97.831+0.000),pi/4*10.2*24.63^2*1.22^2)
= 725.846 N
Weld Stress Value [tau]:
= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 725.846/(47.379 (0.49*7.071 + 0.6*8.560 + 0.49*0.000 ) )
= 1.781 < or = to 109.805 Weld Size is OK
Weld Size Calculations, Description: N3-2"
Intermediate Calc. for nozzle/shell Welds
Tmin
5.5372
mm.
Results Per UW-16.1:

Nozzle Weld
Required Thickness
3.8760 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm.
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case
175.092
bars
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 10.4952 mm.
The Cut Length for this Nozzle is, Drop + Ho + H + T : 194.0550 mm.
51

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N2-4"
Nozl:
7
8:56a Mar 29,2012
From : 10

P
Temp
10.154
55
bars
C
Shell Material
S
Sa
Inside Diameter of Elliptical Head

Aspect Ratio of Elliptical Head
Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance
D
Ar
t
c
co
250.82
2.00
11.1125
0.0000
0.0000
mm.
Distance from Head Centerline
L1
0.0000
mm.
SA-403 316L
115.15 N./mm
115.15 N./mm
18.00
mm.
mm.
mm.

Material
Material UNS Number
SA-312 TP316L
S31603
Smls. pipe
Sn
109.80 N./mm
Sna
115.15 N./mm

Layout Angle
Diameter
OD
180.00
4.0000

Nominal Thickness
tn
Flange Material
Flange Type
deg
in.
Nominal
80S
SA-182 F316L
FFWn
Corrosion Allowance
can
E1
En
0.0000
1.00
1.00
mm.
Outside Projection
ho
Wo
Inside Projection
h
Wi
175.0000
10.0000
11.1125
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.

150
GR 2.3

|
|
|
|
____________/|
|
\ |
|
\ |
|
|
|
|
|
|
|
52

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N2-4"
Nozl:
7
8:56a Mar 29,2012
|____________\|__|

4.500
0.337
in.
in.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]
= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)

= (10.15*0.900*250.8250)/(2 *115.15*1.00-0.2*10.15)
= 0.9962 mm.

= (10.15*57.1500)/(109*1.00+0.4*10.15)
= 0.5266 mm.
Dl
d
Tlnp
194.3608
97.1804
21.3995
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/S )
= min( 1, 109.8/115.1 )
= 0.954
= min( 1, Sn/S )
= min( 1, 109.8/115.1 )
= 0.954
= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 0.954
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
Design External
Area Required
Ar
97.607
NA
Area in Shell
A1
975.067
NA
Area in Nozzle Wall
A2
327.865
NA
Area in Inward Nozzle
A3
0.000
NA
Area in Welds
A41+A42+A43
0.000
NA
Area in Element
A5
0.000
NA
TOTAL AREA AVAILABLE
Atot
1302.932
NA
Mapnc
NA
NA
NA
NA
NA
NA
NA
mm
mm
mm
mm
mm
mm
mm
90.00
Degs.
The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations
The area available without a pad is Sufficient.
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)

= (97.1804*0.9962*1.0+2*8.5598*0.9962*1.0*(1-0.95))
= 97.607 mm
53
mm.
mm.
mm.

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N2-4"
Nozl:
7
8:56a Mar 29,2012
Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 97.180 ( 1.00 * 11.1125 - 1.0 * 0.996 ) - 2 * 8.560
( 1.00 * 11.1125 - 1.0 * 0.9962 ) * ( 1 - 0.954 )
= 975.067 mm
Area Available in Nozzle Projecting Outward [A2]:
= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 21.40 ) * ( 8.56 - 0.53 ) * 0.9536
= 327.865 mm
Area Available in Inward Weld + Outward Weld [A41 + A43]:
= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 0.0000 * 0.9536 + ( 0.0000 ) * 0.9536
= 0.000 mm
ta = 0.5266
tr16b = 2.5000
trb1 = 1.1069
Wall Thickness
tb1 = max(trb1, tr16b) = 2.5000
Wall Thickness
tb2 = max(trb2, tr16b) = 2.5000
tb3 = 5.2578
mm.
mm.
mm.
mm.
mm.
mm.

= min[ 5.258 , max( 2.500 , 2.500 ) ]
= 2.5000 mm.
= max( ta, tb )
= max( 0.5266 , 2.5000 )
= 2.5000 mm.
Sustained :
23.9, Allowable :
109.8
Expansion :
0.0, Allowable :
257.3
Occasional :
2.6, Allowable :
146.0
Shear
:
15.0, Allowable :
76.9
Loads per the ASME

N./mm
N./mm
N./mm
N./mm
Passed
Passed
Passed
Passed
Tmin
8.5598
mm.

Nozzle Weld
Required Thickness
5.9919 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (97.6072 - 975.0668 + 2 * 8.5598 * 0.9536 *
(1.00 * 11.1125 - 0.9962 ) ) * 115
= 0.00 N
54

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N2-4"
Nozl:
7
8:56a Mar 29,2012
Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 327.8647 + 0.0000 + 0.0000 - 0.0000 * 0.95 ) * 115
= 37749.27 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 327.8647 + 0.0000 + 0.0000 + ( 181.4160 ) ) * 115
= 58636.91 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 327.8647 + 0.0000 + 0.0000 + 0.0000 + ( 181.4160 ) ) * 115
= 58636.91 N
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.1416/2.0 ) * 114.3000 * 10.0000 * 0.49 * 109
= 96593. N
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn

= (3.1416 * 52.8701 ) * ( 8.5598 - 0.0000 ) * 0.7 * 109
= 109271. N
Tension, Shell Groove Weld [Tngw]:
= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng

= ( 3.1416/2.0 ) * 114.3000 * ( 11.1125 - 0.0000 ) * 0.74 * 115
= 169990. N
Strength of Failure Paths:
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
SONW + SNW ) = ( 96593 + 109271 ) = 205864 N

Sonw + Tpgw + Tngw + Sinw )
96593 + 0 + 169990 + 0 ) = 266583 N
Sonw + Tngw + Sinw )
96593 + 169990 + 0 ) = 266583 N
Summary of Failure Path Calculations:
Path 1-1 = 205864 N

Path 2-2 = 266583 N
Path 3-3 = 266583 N
, must exceed W = 0 N
or W1 = 37749 N
or W2 = 58636 N
or W3 = 58636 N

66.881
bars

1,
Description: N2-4"

Vessel Diameter
Vessel Thickness
Vbasis
Cylsph
Cas
Dv
Tv
Design Temperature
ID
Spherical
0.0000 mm.
451.485 mm.
11.113 mm.
55.00
55

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N2-4"
Nozl:
7
8:56a Mar 29,2012
Vessel Material
Vessel Cold S.I. Allowable
Vessel Hot S.I. Allowable
Smc
Smh
SA-403 316L
115.15
115.15
Attachment Type
WRC107 Attachment Classification
Type
Holsol
Round
Hollow
Diameter Basis for Nozzle

Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable
Nbasis
OD
Can
0.0000
Dn
114.300
Tn
8.560
SA-312 TP316L
SNmc
115.15
SNmh
109.80

Dp
10.154
No
External Forces and Moments in WRC 107 Convention:

Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
(Vl) V1
(SUS)
(Vc) V2
Circumferential Moment (SUS)
(Mc) M1
Longitudinal Moment
(SUS)
(Ml) M2
Torsional Moment
(SUS)
Mt

WRC107 Version
Version
-2150.0
2635.0
2635.0
1090.0
1090.0
1540.0
No
March

N./mm
N./mm
mm.
mm.
mm.
N./mm
N./mm
bars
N
N
N
N-m
N-m
N-m
1979
No
No
Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
(VC)
(VL)
(MC)
(ML)
Dimensionless Parameters: U =
1.13 TAU =
P
V2
V1
M1
M2
MT
-2150.0
2635.0
2635.0
1090.0
1090.0
1540.0
6.18 RHO =
1.30
Dimensionless Loads for Spherical Shells at Attachment Junction:
-----------------------------------------------------------Curves read for 1979

Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 2
0.03747
(A,B,C,D)
M(x)
/ P
SP 2
0.02821
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC
SM 2
0.05213
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / MC
SM 2
0.04441
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML
SM 2
0.05213
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / ML
SM 2
0.04441
(A,B,C,D)
N(y) * T / P
M(y)
/ P
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *
T
T
T
T
)
)
)
)
/
/
/
/
MC
MC
ML
ML
SP
SP
SM
SM
SM
SM
2
2
2
2
2
2
0.07490
0.01202
0.07370
0.02362
0.07370
0.02362
Kb = 1.00
56
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
N
N
N
N-m
N-m
N-m

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N2-4"
Nozl:
7
8:56a Mar 29,2012
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
0
0
0
0
0
0
0
0
Rad. Bend. P |
2
-2
2
-2
2
-2
2
-2
Rad. Memb. MC |
0
0
0
0
-9
-9
9
9
Rad. Bend. MC |
0
0
0
0
-46
46
46
-46
Rad. Memb. ML |
-9
-9
9
9
0
0
0
0
Rad. Bend. ML |
-46
46
46
-46
0
0
0
0
|
Tot. Rad. Str.| -51.9
35.0
59.1 -39.6 -51.9
35.0
59.1 -39.6
-----------------------------------------------------------------------Tang. Memb. P |
1
1
1
1
1
1
1
1
Tang. Bend. P |
1
-1
1
-1
1
-1
1
-1
Tang. Memb. MC |
0
0
0
0
-12
-12
12
12
Tang. Bend. MC |
0
0
0
0
-24
24
24
-24
Tang. Memb. ML |
-12
-12
12
12
0
0
0
0
Tang. Bend. ML |
-24
24
24
-24
0
0
0
0
|
Tot. Tang. Str.| -34.9
11.9
40.1 -11.8 -34.9
11.9
40.1 -11.8
-----------------------------------------------------------------------Shear VC |
1
1
-1
-1
0
0
0
0
Shear VL |
0
0
0
0
-1
-1
1
1
Shear MT |
6
6
6
6
6
6
6
6
|
Tot. Shear|
8.1
8.1
5.4
5.4
5.4
5.4
8.1
8.1
-----------------------------------------------------------------------Str. Int. | 55.08 37.55 60.49 40.62 53.44 36.22 62.02 41.77
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) |
10
10
10
10
10
10
10
10
Rad. Pl (SUS) |
-8
-8
9
9
-8
-8
9
9
Rad. Q (SUS) |
-43
43
49
-49
-43
43
49
-49
-----------------------------------------------------------------------Long. Pm (SUS) |
10
10
10
10
10
10
10
10
Long. Pl (SUS) |
-11
-11
14
14
-11
-11
14
14
Long. Q (SUS) |
-23
23
25
-25
-23
23
25
-25
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
1
1
-1
-1
-1
-1
1
1
Shear Q (SUS) |
6
6
6
6
6
6
6
6
-----------------------------------------------------------------------Pm (SUS)
|
10.3
10.3
10.3
10.3
10.3
10.3
10.3
10.3
-----------------------------------------------------------------------Pm+Pl (SUS)
|
4.1
4.1
24.8
24.8
4.1
4.1
24.8
24.8
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
44.8
47.9
70.8
30.3
43.1
46.6
72.3
32.2
----------------------------------------------------------------------------------------------------------------------------------------------57

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N2-4"
Nozl:
7
8:56a Mar 29,2012
Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
10.33
115.15
|
Passed
Pm+Pl (SUS)
|
24.83
172.72
|
Passed
Pm+Pl+Q (TOTAL)|
72.35
345.44
|
Passed
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012
58

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N1-4"
Nozl:
8
8:56a Mar 29,2012
From : 20

P
Temp
Shell Material
S
Sa

D
t
c
co
Distance from Bottom/Left Tangent

10.025
55
bars
C
SA-312 TP316L
115.15 N./mm
115.15 N./mm
247.65
11.1125
0.0000
0.0000
mm.
mm.
mm.
mm.
1250.0001
mm.
18.00

Material
Material UNS Number
SA-312 TP316L
S31603
Smls. pipe
Sn
109.80 N./mm
Sna
115.15 N./mm

Layout Angle
Diameter
OD
0.00
4.0000

Nominal Thickness
tn
Flange Material
Flange Type
deg
in.
Nominal
80S
SA-182 F316L
FFWn
Corrosion Allowance
can
E1
En
0.0000
1.00
1.00
mm.
Outside Projection
ho
Wo
Inside Projection
h
Wi
175.0000
10.0000
11.1125
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.

150
GR 2.3

| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
59

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N1-4"
Nozl:
8
8:56a Mar 29,2012


4.500
0.337
in.
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (10.02*123.8250)/(115*1.00-0.6*10.02)
= 1.0837 mm.

= (10.02*57.1500)/(109*1.00+0.4*10.02)
= 0.5199 mm.
Dl
d
Tlnp
194.3608
97.1804
21.3995

= min( 1, Sn/S )
= min( 1, 109.8/115.1 )
= 0.954
= min( 1, Sn/S )
= min( 1, 109.8/115.1 )
= 0.954
= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 0.954
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
Design External
Area Required
Ar
106.178
NA
Area in Shell
A1
966.635
NA
Area in Nozzle Wall
A2
328.137
NA
Area in Inward Nozzle
A3
0.000
NA
Area in Welds
A41+A42+A43
0.000
NA
Area in Element
A5
0.000
NA
TOTAL AREA AVAILABLE
Atot
1294.772
NA
Mapnc
NA
NA
NA
NA
NA
NA
NA
mm
mm
mm
mm
mm
mm
mm
90.00
Degs.
The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations
The area available without a pad is Sufficient.
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)

= (97.1804*1.0837*1.0+2*8.5598*1.0837*1.0*(1-0.95))
= 106.178 mm
60
mm.
mm.
mm.

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N1-4"
Nozl:
8
8:56a Mar 29,2012
Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 97.180 ( 1.00 * 11.1125 - 1.0 * 1.084 ) - 2 * 8.560
( 1.00 * 11.1125 - 1.0 * 1.0837 ) * ( 1 - 0.954 )
= 966.635 mm
Area Available in Nozzle Projecting Outward [A2]:
= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 21.40 ) * ( 8.56 - 0.52 ) * 0.9536
= 328.137 mm
Area Available in Inward Weld + Outward Weld [A41 + A43]:
= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 0.0000 * 0.9536 + ( 0.0000 ) * 0.9536
= 0.000 mm
ta = 0.5199
tr16b = 2.5000
trb1 = 1.0837
Wall Thickness
tb1 = max(trb1, tr16b) = 2.5000
Wall Thickness
tb2 = max(trb2, tr16b) = 2.5000
tb3 = 5.2578
mm.
mm.
mm.
mm.
mm.
mm.

= min[ 5.258 , max( 2.500 , 2.500 ) ]
= 2.5000 mm.
= max( ta, tb )
= max( 0.5199 , 2.5000 )
= 2.5000 mm.
Sustained :
23.9, Allowable :
109.8
Expansion :
0.0, Allowable :
257.3
Occasional :
2.6, Allowable :
146.0
Shear
:
15.0, Allowable :
76.9
Loads per the ASME

N./mm
N./mm
N./mm
N./mm
Passed
Passed
Passed
Passed
Tmin
8.5598
mm.

Nozzle Weld
Required Thickness
5.9919 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (106.1780 - 966.6350 + 2 * 8.5598 * 0.9536 *
(1.00 * 11.1125 - 1.0837 ) ) * 115
= 0.00 N
61

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N1-4"
Nozl:
8
8:56a Mar 29,2012
Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 328.1373 + 0.0000 + 0.0000 - 0.0000 * 0.95 ) * 115
= 37780.65 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 328.1373 + 0.0000 + 0.0000 + ( 181.4160 ) ) * 115
= 58668.29 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 328.1373 + 0.0000 + 0.0000 + 0.0000 + ( 181.4160 ) ) * 115
= 58668.29 N
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.1416/2.0 ) * 114.3000 * 10.0000 * 0.49 * 109
= 96593. N
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn

= (3.1416 * 52.8701 ) * ( 8.5598 - 0.0000 ) * 0.7 * 109
= 109271. N
Tension, Shell Groove Weld [Tngw]:
= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng

= ( 3.1416/2.0 ) * 114.3000 * ( 11.1125 - 0.0000 ) * 0.74 * 115
= 169990. N
Strength of Failure Paths:
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
SONW + SNW ) = ( 96593 + 109271 ) = 205864 N

Sonw + Tpgw + Tngw + Sinw )
96593 + 0 + 169990 + 0 ) = 266583 N
Sonw + Tngw + Sinw )
96593 + 169990 + 0 ) = 266583 N
Summary of Failure Path Calculations:
Path 1-1 = 205864 N

Path 2-2 = 266583 N
Path 3-3 = 266583 N
or W1 = 37780 N
or W2 = 58668 N
or W3 = 58668 N

60.045
bars

1,
Description: N1-4"

Vessel Diameter
Vessel Thickness
Vbasis
Cylsph
Cas
Dv
Tv
Design Temperature
Vessel Material
ID
Cylindrical
0.0000 mm.
247.650 mm.
11.113 mm.
55.00
SA-312 TP316L
62

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N1-4"
Nozl:
8
8:56a Mar 29,2012
Vessel Cold S.I. Allowable

Vessel Hot S.I. Allowable
Smc
Smh
Attachment Type
115.15
115.15
Type

Nozzle Diameter
Nozzle Thickness
Nozzle Material
Round
Nbasis
OD
Can
0.0000
Dn
114.300
Tn
8.560
SA-312 TP316L
SNmc
115.15
SNmh
109.80

Dp
10.025
No

Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
Vl
(SUS)
Vc
Mc
Longitudinal Moment
(SUS)
Ml
Torsional Moment
(SUS)
Mt

WRC107 Version
Version
N./mm
N./mm
-2150.0
2635.0
2635.0
1090.0
1090.0
1540.0
No
March

mm.
mm.
mm.
N./mm
N./mm
bars
N
N
N
N-m
N-m
N-m
1979
No
No
Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
P
VC
VL
MC
ML
MT
Gamma =
-2150.0
2635.0
2635.0
1090.0
1090.0
1540.0
N
N
N
N-m
N-m
N-m
11.64
------------------------------------------------------------------Curves read for 1979

Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.387
4C
1.587
(A,B)
N(PHI) / ( P/Rm )
0.387
3C
1.057
(C,D)
M(PHI) / ( P )
0.387
2C1
0.032
(A,B)
M(PHI) / ( P )
0.387
1C !
0.055
(C,D)
0.387
3A
0.501
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.387
1A
0.080
(A,B,C,D)
0.387
3B
1.244
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.387
1B
0.022
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.387
0.387
0.387
0.387
0.387
0.387
0.387
0.387
3C
4C
1C1
2C !
4A
2A
4B
2B
63
1.057
1.587
0.053
0.033
1.090
0.040
0.496
0.040
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N1-4"
Nozl:
8
8:56a Mar 29,2012
Kb = 1.00
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
2
2
2
2
1
1
1
1
Circ. Bend. P |
3
-3
3
-3
5
-5
5
-5
Circ. Memb. MC |
0
0
0
0
-7
-7
7
7
Circ. Bend. MC |
0
0
0
0
-84
84
84
-84
Circ. Memb. ML |
-18
-18
18
18
0
0
0
0
Circ. Bend. ML |
-23
23
23
-23
0
0
0
0
|
Tot. Circ. Str.| -36.8
3.8
48.2
-5.7 -85.1
73.1
99.8 -81.5
-----------------------------------------------------------------------Long. Memb. P |
1
1
1
1
2
2
2
2
Long. Bend. P |
5
-5
5
-5
3
-3
3
-3
Long. Memb. MC |
0
0
0
0
-16
-16
16
16
Long. Bend. MC |
0
0
0
0
-42
42
42
-42
Long. Memb. ML |
-7
-7
7
7
0
0
0
0
Long. Bend. ML |
-42
42
42
-42
0
0
0
0
|
Tot. Long. Str.| -43.1
31.3
57.4 -39.2 -52.8
24.5
64.4 -26.7
-----------------------------------------------------------------------Shear VC |
1
1
-1
-1
0
0
0
0
Shear VL |
0
0
0
0
-1
-1
1
1
Shear MT |
6
6
6
6
6
6
6
6
|
Tot. Shear|
8.1
8.1
5.4
5.4
5.4
5.4
8.1
8.1
-----------------------------------------------------------------------Str. Int. | 48.65 33.46 59.89 40.03 86.00 73.68 101.60 82.66
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
10
11
10
11
10
11
10
11
Circ. Pl (SUS) |
-16
-16
21
21
-6
-6
9
9
Circ. Q (SUS) |
-20
20
26
-26
-79
79
90
-90
-----------------------------------------------------------------------Long. Pm (SUS) |
5
5
5
5
5
5
5
5
Long. Pl (SUS) |
-5
-5
9
9
-14
-14
18
18
Long. Q (SUS) |
-37
37
48
-48
-38
38
45
-45
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
1
1
-1
-1
-1
-1
1
1
Shear Q (SUS) |
6
6
6
6
6
6
6
6
-----------------------------------------------------------------------Pm (SUS)
|
10.7
11.7
10.7
11.7
10.7
11.7
10.7
11.7
-----------------------------------------------------------------------64

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N1-4"
Nozl:
8
8:56a Mar 29,2012
Pm+Pl (SUS)
|
6.1
5.2
32.0
33.0
13.7
14.7
24.6
24.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
41.9
39.3
66.6
41.2
75.5
85.3 112.1
71.1
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
11.69
115.15
|
Passed
Pm+Pl (SUS)
|
33.02
172.72
|
Passed
Pm+Pl+Q (TOTAL)|
112.08
345.44
|
Passed
65

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N5-2"
Nozl:
9
8:56a Mar 29,2012
From : 20

P
Temp
Shell Material
S
Sa

D
t
c
co
Distance from Bottom/Left Tangent

10.109
55
bars
C
SA-312 TP316L
115.15 N./mm
115.15 N./mm
247.65
11.1125
0.0000
0.0000
mm.
mm.
mm.
mm.
390.0000
mm.
18.00

Material
Material UNS Number
SA-182 F316L
S31603
Forgings
Sn
115.15 N./mm
Sna
115.15 N./mm

Layout Angle
Diameter
ID
0.00
2.0000

Actual Thickness
tn
Flange Material
Flange Type
deg
in.
Actual
13.4600 mm.
SA-182 F316L
Long Weld Neck
Corrosion Allowance
can
E1
En
0.0000
1.00
1.00
mm.
Outside Projection
ho
Wo
Inside Projection
h
Wi
175.0000
10.0000
11.1125
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.

150
GR 2.3

| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
66

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N5-2"
Nozl:
9
8:56a Mar 29,2012


Actual Inside Diameter Used in Calculation
2.000
0.530
in.
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (10.11*123.8250)/(115*1.00-0.6*10.11)
= 1.0929 mm.
Reqd thk per App. 1 of Nozzle Wall, Trn
[Int. Press]
= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)

= 25.400(exp([10.11/(115.15*1.00]-1)
= 0.2240 mm.
Dl
d
Tlnp
101.6000
50.8000
27.7812
mm.
mm.
mm.
Note:
ta = 0.2240
tr16b = 2.5000
trb1 = 1.0929
Wall Thickness
tb1 = max(trb1, tr16b) = 2.5000
Wall Thickness
tb2 = max(trb2, tr16b) = 2.5000
tb3 = 4.8000
= min[ 4.800 , max( 2.500 , 2.500 ) ]
= 2.5000 mm.
= max( ta, tb )
= max( 0.2240 , 2.5000 )
= 2.5000 mm.
Available Nozzle Neck Thickness = 13.4600 mm. --> OK
Sustained :
9.8, Allowable :
115.1
Expansion :
0.0, Allowable :
278.1
Occasional :
0.8, Allowable :
153.1
Shear
:
8.0, Allowable :
80.6
67
Loads per the ASME

N./mm
N./mm
N./mm
N./mm
Passed
Passed
Passed
Passed
mm.
mm.
mm.
mm.
mm.
mm.

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N5-2"
Nozl:
9
8:56a Mar 29,2012
Tmin
12.7000
mm.

Nozzle Weld
Required Thickness
Actual Thickness
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.

96.839
bars
1,
Description: N5-2"

Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Vbasis
Cylsph
Cas
Dv
Tv
Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable
ID
Cylindrical
0.0000 mm.
247.650 mm.
11.113 mm.
55.00
SA-312 TP316L
Smc
115.15
Smh
115.15
Attachment Type
Type

Nozzle Diameter
Nozzle Thickness
Nozzle Material
ID
0.0000
50.800
13.460
SA-182 F316L
SNmc
115.15
SNmh
115.15
Dp

Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
Vl
(SUS)
Vc
Mc
Longitudinal Moment
(SUS)
Ml
Torsional Moment
(SUS)
Mt

WRC107 Version
Version

68
N./mm
N./mm
Round
Nbasis
Can
Dn
Tn

10.109
No
-1000.0
1225.0
1225.0
250.0
250.0
350.0
No
March
1979
No
No
mm.
mm.
mm.
N./mm
N./mm
bars
N
N
N
N-m
N-m
N-m

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N5-2"
Nozl:
9
8:56a Mar 29,2012
Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
P
VC
VL
MC
ML
MT
Gamma =
-1000.0
1225.0
1225.0
250.0
250.0
350.0
N
N
N
N-m
N-m
N-m
11.64
------------------------------------------------------------------Curves read for 1979

Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.263
4C
1.848
(A,B)
N(PHI) / ( P/Rm )
0.263
3C
1.448
(C,D)
M(PHI) / ( P )
0.263
2C1
0.056
(A,B)
M(PHI) / ( P )
0.263
1C
0.081
(C,D)
0.263
3A
0.441
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.263
1A
0.089
(A,B,C,D)
0.263
3B
1.367
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.263
1B
0.035
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.263
0.263
0.263
0.263
0.263
0.263
0.263
0.263
3C
4C
1C1
2C
4A
2A
4B
2B
1.448
1.848
0.084
0.055
0.794
0.048
0.438
0.059
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
1
1
1
1
1
1
1
1
Circ. Bend. P |
2
-2
2
-2
3
-3
3
-3
Circ. Memb. MC |
0
0
0
0
-2
-2
2
2
Circ. Bend. MC |
0
0
0
0
-31
31
31
-31
Circ. Memb. ML |
-6
-6
6
6
0
0
0
0
Circ. Bend. ML |
-12
12
12
-12
0
0
0
0
|
4.2
23.5
-7.0 -29.2
26.7
39.1 -32.6
-----------------------------------------------------------------------Long. Memb. P |
1
1
1
1
1
1
1
1
Long. Bend. P |
4
-4
4
-4
2
-2
2
-2
Long. Memb. MC |
0
0
0
0
-4
-4
4
4
Long. Bend. MC |
0
0
0
0
-17
17
17
-17
Long. Memb. ML |
-2
-2
2
2
0
0
0
0
Long. Bend. ML |
-20
20
20
-20
0
0
0
0
|
15.6
28.3 -21.8 -17.2
11.7
25.1 -14.5
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
69

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N5-2"
Nozl:
9
8:56a Mar 29,2012
Shear MT |
3
3
3
3
3
3
3
3
|
Tot. Shear|
4.2
4.2
2.4
2.4
2.4
2.4
4.2
4.2
-----------------------------------------------------------------------Str. Int. | 21.23 17.02 29.30 22.18 29.69 27.10 40.31 33.55
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
10
11
10
11
10
11
10
11
Circ. Pl (SUS) |
-5
-5
8
8
-1
-1
3
3
Circ. Q (SUS) |
-9
9
15
-15
-27
27
35
-35
-----------------------------------------------------------------------Long. Pm (SUS) |
5
5
5
5
5
5
5
5
Long. Pl (SUS) |
-1
-1
3
3
-2
-2
5
5
Long. Q (SUS) |
-16
16
25
-25
-14
14
19
-19
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
0
0
0
0
Shear Q (SUS) |
3
3
3
3
3
3
3
3
-----------------------------------------------------------------------Pm (SUS)
|
10.8
11.8
10.8
11.8
10.8
11.8
10.8
11.8
-----------------------------------------------------------------------Pm+Pl (SUS)
|
5.6
6.4
19.1
20.1
9.7
10.6
14.3
15.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
14.5
23.4
36.4
21.7
19.2
38.8
50.8
22.2
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
11.79
115.15
|
Passed
Pm+Pl (SUS)
|
20.14
172.72
|
Passed
Pm+Pl+Q (TOTAL)|
50.80
345.44
|
Passed
70

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N4-2"
Nozl:
10
8:56a Mar 29,2012
From : 40

P
Temp
10.000
55
bars
C
Shell Material
S
Sa
Outside Diameter of Bolted Blind Flange

Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance
D
t
c
co
405.00
42.0000
0.0000
0.0000
mm.
mm.
mm.
mm.
Distance from Head Centerline
L1
0.0000
mm.
SA-182 F316L
115.15 N./mm
115.15 N./mm
18.00

Material
Material UNS Number
SA-182 F316L
S31603
Forgings
Sn
115.15 N./mm
Sna
115.15 N./mm

Layout Angle
Diameter
ID
45.00
2.0000

Actual Thickness
tn
Flange Material
Flange Type
deg
in.
Actual
13.4600 mm.
SA-182 F316L
Long Weld Neck
Corrosion Allowance
can
E1
En
0.0000
1.00
1.00
mm.
Outside Projection
ho
Wo
Inside Projection
h
Wi
175.0000
10.0000
15.0000
0.0000
0.0000
J
mm.
mm.
mm.
mm.
mm.

150
GR 2.3

| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
71

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N4-2"
Nozl:
10
8:56a Mar 29,2012


Actual Inside Diameter Used in Calculation
2.000
0.530
in.
in.

Reqd thk per App. 1 of Nozzle Wall, Trn
[Int. Press]
= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)

= 25.400(exp([10.00/(115.15*1.00]-1)
= 0.2216 mm.
Dl
Parallel to Vessel Wall
Rn+tn+t
Tlnp
161.7200
80.8600
33.6500
mm.
mm.
mm.
Note:
ta = 0.2216 mm.
tr16b = 2.5000 mm.
trb1 = 40.9269 mm.
Wall Thickness
tb1 = max(trb1, tr16b) = 40.9269 mm.
Wall Thickness
tb2 = max(trb2, tr16b) = 2.5000 mm.
tb3 = 4.8000 mm.
= min[ 4.800 , max( 40.927 , 2.500 ) ]
= 4.8000 mm.
= max( ta, tb )
= max( 0.2216 , 4.8000 )
= 4.8000 mm.
Available Nozzle Neck Thickness = 13.4600 mm. --> OK
Tmin
13.4600
mm.

Nozzle Weld
Total Weld
Required Thickness
Actual Thickness
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.
16.8250 = 1.25 * Tmin 22.0700 = 0.7*WO+WGNVI

72
, mm.

FileName : F-5522AB
-----------------------------------------Nozzle Calcs. : N4-2"
Nozl:
10
8:56a Mar 29,2012

20.742
bars
73

FileName : F-5522AB
-----------------------------------------Nozzle Schedule :
Step:
30
8:56a Mar 29,2012
Nozzle Schedule:
Nominal Flange
Noz.
Wall
Re-Pad
Cut
Size Sch/Type
O/Dia
Thk
ODia Thick Length
in. Cls
in.
mm.
mm.
mm.
mm.
-----------------------------------------------------------------------------N3-2"
2.000 80S N/A
2.375 5.537
194.05
N5-2"
2.000 150 LWN
3.060 13.460
192.37
N4-2"
2.000 150 LWN
3.060 13.460
217.05
N2-4"
4.000 80S N/A
4.500 8.560
193.18
N1-4"
4.000 80S N/A
4.500 8.560
200.09
Description
General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Weld
Weld
Weld
Weld
Weld
mm.
mm.
mm.
mm.
mm.
-----------------------------------------------------------------------------N3-2"
SA-403 316L
11.113
10.000
N5-2"
SA-182 F316L
11.113
10.000
N4-2"
SA-182 F316L
15.000
10.000
N2-4"
SA-312 TP316L
11.113
10.000
N1-4"
SA-312 TP316L
11.113
10.000
Nozzle
Material
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Layout
Projection
Installed In
From Datum
Angle
Outside
Inside
Component
mm.
deg.
mm.
mm.
---------------------------------------------------------------------------N3-2"
180.00
175.00
0.00
N2-4"
N5-2"
390.000
0.00
175.00
0.00
Shell
N4-2"
45.00
175.00
0.00
MW (COVER)
N2-4"
180.00
175.00
0.00
Cap
N1-4"
1250.000
0.00
175.00
0.00
Shell
Nozzle
74

FileName : F-5522AB
-----------------------------------------Nozzle Summary :
Step:
31
8:56a Mar 29,2012
Nozzle Calculation Summary:
Description
MAWP
Ext
MAPNC
UG45 [tr] Weld
Areas or
bars
bars
Path
Stresses
--------------------------------------------------------------------------N3-2"
174.93
...
...
OK 13.46
OK
NoCalc[*]
N2-4"
66.73
...
...
OK 13.46
OK
Passed
N1-4"
60.02
...
...
OK 13.46
OK
Passed
N5-2"
96.73
...
...
OK 13.46
OK
NoCalc[*]
N4-2"
20.74
...
...
OK 13.46
OK
NoCalc[*]
--------------------------------------------------------------------------Min. - Nozzles
20.74 N4-2"
Min. Shell&Flgs
14.93
Computed Vessel M.A.W.P.
14.93
bars
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node
10
10
20
20
40
Nozzle Description
N3-2"
N2-4"
N1-4"
N5-2"
N4-2"
Y Coordinate,
0.000
0.000
1250.000
390.000
0.000
Layout Angle,
180.000
180.000
0.000
0.000
45.000
Dia. Limit
197.282
194.361
194.361
101.600
161.720
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !

Checking Multiple Nozzles on Flat Head per ASME Sec. VIII Div. 1 UG-39
Comparing Nozzles on Element: MW (COVER)
Note: No Nozzle pairs found on this element.

UG-39 Nozzle Diameter and Distance to Edge Checks :
Nozzle
Description
| Nozzle | Head Dia. | Distance | Nozzle

|
|
dia.
|
/2
| from Edge |
dia./4 |
|
mm.
|
mm.
|
mm.
|
mm.
|
------------------------------------------------------------------N4-2"
|
50.800 |
151.82 |
163.64 |
12.700 |
No Multiple Nozzle spacing violations have been detected !
75

FileName : F-5522AB
-----------------------------------------Vessel Design Summary :
Step:
32
8:56a Mar 29,2012
Design Code: ASME Code Section VIII Division 1, 2010, 2011a
Diameter Spec : 273.050 mm. OD

Vessel Design Length, Tangent to Tangent
Distance of Bottom Tangent above Grade
Specified Datum Line Distance
Shell Material Specification
Head Material Specification
Nozzle Material Specification
1543.00
mm.
0.00
0.00
mm.
mm.
SA-312 TP316L
SA-403 316L
SA-182 F316L
Internal Design Temperature

Internal Design Pressure
55
10.000
External Design Temperature
55

Hydrostatic Test Pressure
14.928
20.591
Wind Design Code

Earthquake Design Code
C
bars
C
bars
bars
User Defined
ASCE 7-2002
Element Pressures and MAWP: bars
Element Desc
| Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure |
| Allowance
--------------------------------------------------------------------Cap
10.154
0.000
100.973
0.0000
Shell
10.143
0.000
96.730
0.0000
MW
10.010
0.000
15.090
0.0000
MW (COVER)
10.000
0.000
20.742
0.0000
Liquid Level: 1561.71 mm.
Dens.: 1004.040 kg/m
Sp. Gr.: 1.005
Element
"To" Elev Length
Element Thk
R e q d T h k
Joint Eff
Type
mm.
mm.
mm.
Int.
Ext. Long Circ
----------------------------------------------------------------------Ellipse
50.0
50.0
12.7
2.5
2.5
1.00 1.00
Cylinder
1397.0
1347.0
12.7
2.5
No Calc 1.00 1.00
Body Flg
1499.0
102.0
30.6
No Calc No Calc 1.00 1.00
Body Flg
1543.0
44.0
44.0
40.9
41.0
1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Total
Total
Total
Total
Max.
Max.
Max.
Max.
Max.
Max.
Wind Shear on top of all Legs

Earthquake Shear on top of all Legs
Wind Moment at top of all Legs
Earthquake Moment at top of all Legs
Wind Shear on one Leg (top & bottom)
Earthq. Shear on one Leg (top & bottom)
Wind Moment at base of one Leg
Earthquake Moment at base of one Leg
Vertical Load (Wt. + Wind) on one Leg
Vertical Load (Wt. + Eq.) on one Leg
370.
196.
237.
180.
N
N
N-m
N-m
241.
128.
251.
133.
2887.
2550.
N
N
N-m
N-m
N
N
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
76

FileName : F-5522AB
Step:
32
8:56a Mar 29,2012
Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test
Bare W/O Removable Internals

Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
322.6
398.6
322.6
422.6
422.6
499.1
398.6
kg.
kg.
kg.
kg.
kg.
kg.
kg.
77
Attachment 1 :
Operating Design
(Based on Operating Liquid Level)
78

FileName : F-5522AB
Step:
7
8:56a Mar 29,2012
|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
kg.
|
m
|
kg.
|
m
|
kg.
|
--------------------------------------------------------------------------10| 20|
12.6934 | 0.0044291 |
12.6934 | 0.0044291 |
0.63467 |
20| 30|
113.688 |
0.064986 |
113.688 |
0.064986 |
5.68438 |
30| 40|
29.8060 | 0.0047991 |
29.8060 | 0.0047991 |
1.49030 |
40| 50|
45.5012 |
... |
45.5012 |
... |
2.27506 |
--------------------------------------------------------------------------Total
201
0.07
201
0.07
10
Weight of Details
|
| Weight of | X Offset, | Y Offset, |
From|Type|
Detail | Dtl. Cent. |Dtl. Cent. | Description
|
|
kg.
|
mm.
|
mm.
|
------------------------------------------------10|Liqd|
4.55466 |
... | -31.3530 |
WATER
10|Nozl|
6.95788 |
... | -62.7062 |
N3-2"
10|Nozl|
10.9614 |
... | -62.7062 |
N2-4"
20|Liqd|
49.5136 |
... |
499.000 |
WATER
20|Nozl|
10.9614 |
182.562 |
1200.00 |
N1-4"
20|Nozl|
6.61171 |
150.812 |
340.000 |
N5-2"
20|Legs|
48.7307 |
... | -470.000 |
LEGS
20|Wght|
100.000 |
... |
850.000 |
FILTER ELEMENT
20|Wght|
20.0000 |
... |
1136.00 |
TUBESHEET
40|Nozl|
6.61171 |
... |
... |
N4-2"
Total Weight of Each Detail Type
Total Weight of Liquid

54.1
Total Weight of Nozzles
42.1
Total Weight of Legs
48.7
Total Weight of Weights
120.0
--------------------------------------------------------------Sum of the Detail Weights
264.9 kg.
Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------211.8
322.6
211.8
322.6
211.8
422.6
...
76.0
...
...
...
54.1
42.1
...
42.1
...
...
...
48.7
...
48.7
...
...
...
...
...
...
...
...
100.0
...
...
...
...
...
-100.0
...
...
...
...
42.1
...
20.0
...
20.0
...
48.7
...
...
...
...
...
100.0
...
...
...
...
...
20.0
...
-----------------------------------------------------------------------------322.6
398.6
322.6
422.6
422.6
476.7 kg.
Miscellaneous Weight Percent: 5.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
79

FileName : F-5522AB
Step:
7
8:56a Mar 29,2012
weight calculations for metallic components.

Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. Shop Test Wt.
Shipping Wt.
Erected Wt.
Ope. Wt. no Liq Operating Wt.
Field Test Wt. Mass of the Upper
Bare Weight W/O Removable Internals

Fabricated Weight + Water ( Full )
Fab. Wt + Rem. Intls.+ Shipping App.
Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt + Operating Liq. Uncorroded
1/3 of the Vertical Vessel
322.6
398.6
322.6
422.6
422.6
476.7
398.6
150.2
kg.
kg.
kg.
kg.
kg.
kg.
kg.
kg.
Outside Surface Areas of Elements
|
|
Surface
|
From| To |
Area
|
|
|
mm
|
---------------------------10| 20|
126098. |
20| 30|
1.169E+06 |
30| 40|
187998. |
40| 50|
184808. |
----------------------------Total
1667812.375 mm
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
|
|
kg.
|
kg.
|
kg.
|
N-m
|
kg.
|
--------------------------------------------------------------------------10| 20|
31.2473 |
35.8020 |
35.7816 |
... |
31.2473 |
20|Legs|
9.53767 |
11.3756 |
8.29525 |
1.09179 |
9.53767 |
Legs| 30|
247.407 |
295.083 |
215.179 |
28.3211 |
247.407 |
30| 40|
31.2962 |
31.2962 |
36.2093 |
... |
31.2962 |
40| 50|
54.3879 |
54.3879 |
54.3879 |
... |
54.3879 |
Cumulative Vessel Weight
|
| Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
|
|
kg.
|
kg.
|
kg.
|
------------------------------------------------------10| 20|
... |
... |
... |
20|Legs|
-31.2473 |
-35.8020 |
-35.7816 |
Legs| 30|
333.091 |
380.767 |
305.776 |
30| 40|
85.6842 |
85.6842 |
90.5973 |
40| 50|
54.3879 |
54.3879 |
54.3879 |
Note: The cumulative operating weights no liquid in the column above
are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
|
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
|
|
N-m
|
N-m
|
N-m
|
------------------------------------------------80

FileName : F-5522AB
Step:
7
8:56a Mar 29,2012
10| 20|
20|Legs|
Legs| 30|
30| 40|
40| 50|
...
1.09179
28.3211
...
...
|
|
|
|
|
...
1.09179
28.3211
...
...
|
|
|
|
|
...
1.09179
28.3211
...
...
|
|
|
|
|
81

FileName : F-5522AB
Step:
32
8:56a Mar 29,2012
Design Code: ASME Code Section VIII Division 1, 2010, 2011a
Diameter Spec : 273.050 mm. OD

Vessel Design Length, Tangent to Tangent
Distance of Bottom Tangent above Grade
Specified Datum Line Distance
Shell Material Specification
Head Material Specification
Nozzle Material Specification
1543.00
mm.
0.00
0.00
mm.
mm.
SA-312 TP316L
SA-403 316L
SA-182 F316L
Internal Design Temperature

Internal Design Pressure
55
10.000
External Design Temperature
55

Hydrostatic Test Pressure
14.973
20.591
Wind Design Code

Earthquake Design Code
C
bars
C
bars
bars
User Defined
ASCE 7-2002
Element Pressures and MAWP: bars
Element Desc
| Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure |
| Allowance
--------------------------------------------------------------------Cap
10.109
0.000
101.017
0.0000
Shell
10.098
0.000
96.774
0.0000
MW
10.000
0.000
15.100
0.0000
MW (COVER)
10.000
0.000
20.742
0.0000
Liquid Level: 1110.71 mm.
Dens.: 1004.040 kg/m
Sp. Gr.: 1.005
Element
"To" Elev Length
Element Thk
R e q d T h k
Joint Eff
Type
mm.
mm.
mm.
Int.
Ext. Long Circ
----------------------------------------------------------------------Ellipse
50.0
50.0
12.7
2.5
2.5
1.00 1.00
Cylinder
1397.0
1347.0
12.7
2.5
No Calc 1.00 1.00
Body Flg
1499.0
102.0
30.6
No Calc No Calc 1.00 1.00
Body Flg
1543.0
44.0
44.0
40.9
41.0
1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Total
Total
Total
Total
Max.
Max.
Max.
Max.
Max.
Max.
Wind Shear on top of all Legs

Earthquake Shear on top of all Legs
Wind Moment at top of all Legs
Earthquake Moment at top of all Legs
Wind Shear on one Leg (top & bottom)
Earthq. Shear on one Leg (top & bottom)
Wind Moment at base of one Leg
Earthquake Moment at base of one Leg
Vertical Load (Wt. + Wind) on one Leg
Vertical Load (Wt. + Eq.) on one Leg
370.
187.
237.
171.
N
N
N-m
N-m
241.
122.
251.
127.
2814.
2424.
N
N
N-m
N-m
N
N
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
82

FileName : F-5522AB
Step:
32
8:56a Mar 29,2012
Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test
Bare W/O Removable Internals

Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
322.6
398.6
322.6
422.6
422.6
476.7
398.6
kg.
kg.
kg.
kg.
kg.
kg.
kg.
83
Attachment 2 :
WRC 297 Calculation
84

FileName : WRC297
---------------------------------------- ---WRC297 Analysis : 2"
Item:
1 10:06a Jan 29,2012
1,
Description: 2"
Diameter Basis for Cylindrical Shell

Shell Corrosion Allowance
Shell Diameter
Shell Thickness
Shell Stress Concentration Factor
Vbasis
Cas
Dv
Tv
Scfn
OD
0.0000
273.050
11.1125
1.000
mm.
mm.
mm.

Nozzle Corrosion Allowance
Nozzle Diameter
Nozzle Thickness
Nozzle Stress Concentration Factor
Nbasis
Can
Dn
Tn
Scfv
OD
0.0000
60.330
13.4600
1.000
mm.
mm.
mm.
Note: External Forces and Moments in WRC 107 Convention:

This loads are assumed to be SUStained loads.
Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
Dp
P
Vc
Vl
Mc
Ml
Mt
Include Axial Pressure Thrust

10.00
-1000.00
1225.00
1225.00
250.00
250.00
350.00
No
No
Warning - The ratio, Dn/Tn (4.482) is < 20

check the limitations of WRC bulletin 297.
Stress Computations at the Edge of the Nozzle:
WRC 297 Curve Access Parameters:
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
=
=
=
=
=
=
=
=
(D)
(d)
(T)
(t)
261.938
60.330
11.113
13.460
0.826
10.000
1.118
mm.
mm.
mm.
mm.
0.113
0.187
0.060
0.120
0.287
0.127
0.102
0.041
0.184
0.099
0.065
0.124
Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Outplane Membrane (P )
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(N./mm
)-----------0
0
0
0
85
bars
N
N
N
N-m
N-m
N-m

FileName : WRC297
---------------------------------------- ---WRC297 Analysis : 2"
Item:
1 10:06a Jan 29,2012
Outplane Bending (P )
2
-2
2
-2
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
-4
-4
4
4
Outplane Bending (ML)
-13
13
13
-13
Normal Pressure Stress
10
11
10
11
----------------------- -------- -------- -------- -------Outplane Stress Summary
-2
18
32
0
Vessel Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(N./mm
)-----------Inplane Membrane (P )
0
0
0
0
Inplane Bending (P )
9
-9
9
-9
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-3
-3
3
3
Inplane Bending (ML)
-36
36
36
-36
Inplane Pressure Stress
5
5
5
5
----------------------- -------- -------- -------- -------Inplane Stress Summary
-24
30
55
-36
Vessel Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(N./mm
)-----------Outplane Shear (Vc)
1
1
-1
-1
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
5
5
5
5
----------------------- -------- -------- -------- -------Shear Stress Summary
6
6
4
4
Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities
Two * Max Shear Stress
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(N./mm
)-----------26
33
56
38
Vessel Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(N./mm
)-----------Outplane Membrane (P )
0
0
0
0
2
-2
2
-2
-1
-1
1
1
-20
20
20
-20
0
0
0
0
0
0
0
0
5
5
5
5
-12
22
31
-15
Vessel Stresses
Inplane Membrane (P )
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(N./mm
)-----------0
0
0
0
86

FileName : WRC297
---------------------------------------- ---WRC297 Analysis : 2"
Item:
1 10:06a Jan 29,2012
9
-9
9
-9
-4
-4
4
4
-57
57
57
-57
0
0
0
0
0
0
0
0
10
11
10
11
-41
57
82
-49
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(N./mm
0
0
0
0
Outplane Shear (Vl)
-1
-1
1
1
Torsional Shear (Mt)
5
5
5
5
4
4
6
6
Vessel Stresses
(Stress Intensities
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(N./mm
)-----------41
57
83
51
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(N./mm
)-----------Hoop Membrane (P )
0
0
0
0
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-4
-4
4
4
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
1
2
1
2
----------------------- -------- -------- -------- -------Hoop Stress Summary
-2
0
6
7
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(N./mm
)-----------Axial Membrane (P )
0
0
0
0
Axial Bending (P )
4
-4
4
-4
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-12
-12
12
12
Axial Bending (ML)
-18
18
18
-18
Axial Pressure Stress
0
0
0
0
----------------------- -------- -------- -------- -------Axial Stress Summary
-25
2
36
-8
Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)
Shear due to (Vc)
Shear due to (Vl)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(N./mm
)-----------0
0
0
0
0
0
0
0
87

FileName : WRC297
---------------------------------------- ---WRC297 Analysis : 2"
Item:
1 10:06a Jan 29,2012
Shear due to Torsion

4
4
4
4
5
5
3
3
Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(N./mm
)-----------27
11
36
17
Nozzle Stresses
(Stresses in the
hoop direction)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(N./mm
0
0
0
0
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
-1
-1
1
1
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
0
0
0
0
Hoop Bending (ML)
0
0
0
0
1
2
1
2
0
1
3
4
Nozzle Stresses
(Stresses Normal to
pipe cross-section)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(N./mm
0
0
0
0
Axial Bending (P )
4
-4
4
-4
Axial Membrane (Mc)
-12
-12
12
12
Axial Bending (Mc)
-30
30
30
-30
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
0
0
0
0
-38
14
48
-21
Nozzle Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(N./mm
)-----------Shear due to (Vc)
0
0
0
0
Shear due to (Vl)
0
0
0
0
4
4
4
4
3
3
5
5
Nozzle Stresses
(Stress Intensities
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(N./mm
)-----------39
15
49
27
WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------88

FileName : WRC297
---------------------------------------- ---WRC297 Analysis : 2"
Item:
1 10:06a Jan 29,2012
Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
10
11
10
11
10
11
10
11
Circ. Pl (SUS) |
-4
-4
4
4
-4
-4
4
4
Circ. Q (SUS) |
-11
11
15
-15
-48
48
66
-66
-----------------------------------------------------------------------Long. Pm (SUS) |
5
5
5
5
5
5
5
5
Long. Pl (SUS) |
-3
-3
3
3
-1
-1
1
1
Long. Q (SUS) |
-27
27
45
-45
-18
18
22
-22
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
1
1
-1
-1
-1
-1
1
1
Shear Q (SUS) |
5
5
5
5
5
5
5
5
-----------------------------------------------------------------------Pm (SUS)
|
10.0
11.0
10.0
11.0
10.0
11.0
10.0
11.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
6.2
7.2
14.2
15.1
6.4
7.3
14.1
15.1
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
26.7
31.6
53.6
37.9
42.6
55.5
80.7
52.0
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
11.00
115.15
|
Passed
Pm+Pl (SUS)
|
15.14
172.72
|
Passed
Pm+Pl+Q (TOTAL)|
80.68
345.44
|
Passed
------------------------------------------------------------------------

Nozzle Stress Summation at Vessel-Nozzle Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
1
2
1
2
1
2
1
2
Circ. Pl (SUS) |
-4
-4
4
4
-1
-1
1
1
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (SUS) |
-12
-12
12
12
-12
-12
12
12
Long. Q (SUS) |
-14
14
22
-22
-26
26
34
-34
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
0
0
0
0
Shear Q (SUS) |
4
4
4
4
4
4
4
4
-----------------------------------------------------------------------Pm (SUS)
|
1.0
2.0
1.0
2.0
1.0
2.0
1.0
2.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
12.0
12.0
12.0
12.0
12.0
13.0
12.0
12.0
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
26.7
8.9
34.5
17.9
38.8
15.3
46.4
26.2
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------89

FileName : WRC297
---------------------------------------- ---WRC297 Analysis : 2"
Item:
1 10:06a Jan 29,2012
Pm (SUS)
|
2.00
115.15
|
Passed
Pm+Pl (SUS)
|
13.00
172.72
|
Passed
Pm+Pl+Q (TOTAL)|
46.36
345.44
|
Passed
90

FileName : WRC297
---------------------------------------- ---WRC297 Analysis : 4"
Item:
2 10:06a Jan 29,2012
2,
Description: 4"
Diameter Basis for Cylindrical Shell

Shell Corrosion Allowance
Shell Diameter
Shell Thickness
Shell Stress Concentration Factor
Vbasis
Cas
Dv
Tv
Scfn
OD
0.0000
273.050
11.1125
1.000
mm.
mm.
mm.

Nozzle Corrosion Allowance
Nozzle Diameter
Nozzle Thickness
Nozzle Stress Concentration Factor
Nbasis
Can
Dn
Tn
Scfv
OD
0.0000
114.300
7.4900
1.000
mm.
mm.
mm.
Note: External Forces and Moments in WRC 107 Convention:

This loads are assumed to be SUStained loads.
Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
Dp
P
Vc
Vl
Mc
Ml
Mt
Include Axial Pressure Thrust

10.00
-2150.00
2635.00
2635.00
1090.00
1090.00
1540.00
No
No
Warning - The ratio, Dn/Tn (15.260) is < 20

check the limitations of WRC bulletin 297.
Stress Computations at the Edge of the Nozzle:
WRC 297 Curve Access Parameters:
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
=
=
=
=
=
=
=
=
(D)
(d)
(T)
(t)
261.938
114.300
11.113
7.490
1.484
15.260
2.119
mm.
mm.
mm.
mm.
0.085
0.108
0.047
0.129
0.226
0.139
0.114
0.092
0.129
0.086
0.069
0.178
Vessel Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Outplane Membrane (P )
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(N./mm
)-----------2
2
2
2
91
bars
N
N
N
N-m
N-m
N-m

FileName : WRC297
---------------------------------------- ---WRC297 Analysis : 4"
Item:
2 10:06a Jan 29,2012
4
-4
4
-4
0
0
0
0
0
0
0
0
-13
-13
13
13
-32
32
32
-32
10
11
10
11
-27
27
63
-9
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(N./mm
)-----------Inplane Membrane (P )
1
1
1
1
11
-11
11
-11
0
0
0
0
0
0
0
0
-6
-6
6
6
-59
59
59
-59
5
5
5
5
-48
48
84
-57
Vessel Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(N./mm
1
1
-1
-1
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
6
6
6
6
8
8
5
5
Vessel Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(N./mm
)-----------51
51
85
58
Vessel Stresses
(Stresses Normal to
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(N./mm
)-----------Outplane Membrane (P )
2
2
2
2
4
-4
4
-4
-7
-7
7
7
-53
53
53
-53
0
0
0
0
0
0
0
0
5
5
5
5
-47
48
72
-43
Vessel Stresses
Inplane Membrane (P )
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(N./mm
)-----------1
1
1
1
92

FileName : WRC297
---------------------------------------- ---WRC297 Analysis : 4"
Item:
2 10:06a Jan 29,2012
11
-11
11
-11
-10
-10
10
10
-104
104
104
-104
0
0
0
0
0
0
0
0
10
11
10
11
-91
95
138
-91
Vessel Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(N./mm
0
0
0
0
Outplane Shear (Vl)
-1
-1
1
1
Torsional Shear (Mt)
6
6
6
6
5
5
8
8
Vessel Stresses
(Stress Intensities
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(N./mm
)-----------92
96
139
93
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(N./mm
2
2
2
2
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-13
-13
13
13
Hoop Bending (ML)
0
0
0
0
7
8
7
8
-4
-2
23
24
Nozzle Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(N./mm
0
0
0
0
Axial Bending (P )
15
-15
15
-15
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-17
-17
17
17
Axial Bending (ML)
-88
88
88
-88
3
3
3
3
-85
60
124
-81
Nozzle Stresses
LONGITUDINAL PLANE
(Shear stress)
Shear due to (Vc)
Shear due to (Vl)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(N./mm
)-----------1
1
-1
-1
0
0
0
0
93

FileName : WRC297
---------------------------------------- ---WRC297 Analysis : 4"
Item:
2 10:06a Jan 29,2012

10
10
10
10
11
11
8
8
Nozzle Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(N./mm
)-----------87
67
125
107
Nozzle Stresses
(Stresses in the
hoop direction)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(N./mm
2
2
2
2
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
-7
-7
7
7
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
0
0
0
0
Hoop Bending (ML)
0
0
0
0
7
8
7
8
2
3
16
17
Nozzle Stresses
(Stresses Normal to
pipe cross-section)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(N./mm
0
0
0
0
Axial Bending (P )
15
-15
15
-15
Axial Membrane (Mc)
-17
-17
17
17
Axial Bending (Mc)
-159
159
159
-159
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
3
3
3
3
-157
131
196
-152
Nozzle Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(N./mm
)-----------Shear due to (Vc)
0
0
0
0
Shear due to (Vl)
-1
-1
1
1
10
10
10
10
8
8
11
11
Nozzle Stresses
(Stress Intensities
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(N./mm
)-----------160
132
197
172

Vessel Stress Summation at Vessel-Nozzle Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------94

FileName : WRC297
---------------------------------------- ---WRC297 Analysis : 4"
Item:
2 10:06a Jan 29,2012
Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
10
11
10
11
10
11
10
11
Circ. Pl (SUS) |
-11
-11
15
15
-9
-9
11
11
Circ. Q (SUS) |
-28
28
36
-36
-93
93
115
-115
-----------------------------------------------------------------------Long. Pm (SUS) |
5
5
5
5
5
5
5
5
Long. Pl (SUS) |
-5
-5
7
7
-5
-5
9
9
Long. Q (SUS) |
-48
48
70
-70
-49
49
57
-57
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
1
1
-1
-1
-1
-1
1
1
Shear Q (SUS) |
6
6
6
6
6
6
6
6
-----------------------------------------------------------------------Pm (SUS)
|
10.0
11.0
10.0
11.0
10.0
11.0
10.0
11.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
2.2
2.0
25.1
26.1
2.2
2.8
21.1
22.1
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
50.3
50.2
83.1
58.5
92.6
95.5 136.7
94.0
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
11.00
115.15
|
Passed
Pm+Pl (SUS)
|
26.07
172.72
|
Passed
Pm+Pl+Q (TOTAL)|
136.75
345.44
|
Passed
------------------------------------------------------------------------

Nozzle Stress Summation at Vessel-Nozzle Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
7
8
7
8
7
8
7
8
Circ. Pl (SUS) |
-11
-11
15
15
-5
-5
9
9
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
3
3
3
3
3
3
3
3
Long. Pl (SUS) |
-17
-17
17
17
-17
-17
17
17
Long. Q (SUS) |
-73
73
103
-103
-144
144
174
-174
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
1
1
-1
-1
-1
-1
1
1
Shear Q (SUS) |
10
10
10
10
10
10
10
10
-----------------------------------------------------------------------Pm (SUS)
|
7.0
8.0
7.0
8.0
7.0
8.0
7.0
8.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
14.1
14.1
22.4
23.3
16.1
17.1
20.2
20.3
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
88.4
65.8 123.8 107.5 161.0 130.6 194.7 172.4
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------95

FileName : WRC297
---------------------------------------- ---WRC297 Analysis : 4"
Item:
2 10:06a Jan 29,2012
Pm (SUS)
|
8.00
115.15
|
Passed
Pm+Pl (SUS)
|
23.30
172.72
|
Passed
Pm+Pl+Q (TOTAL)|
194.68
345.44
|
Passed
96

FileName : WRC297
---------------------------------------- ---Vessel Results Summary
Item:
1 10:06a Jan 29,2012
WRC297 Stress Computations at the Edge of the Nozzle : 2"
---------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

VESSEL Stresses
(Stress Intensities

NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(N./mm
)-----------26
33
56
38
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(N./mm
)-----------41
57
83
51
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(N./mm
)-----------27
11
36
17
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(N./mm
)-----------39
15
49
27
WRC297 Stress Computations at the Edge of the Nozzle : 4"
---------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

VESSEL Stresses
(Stress Intensities

NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(N./mm
)-----------51
51
85
58
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(N./mm
)-----------92
96
139
93
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(N./mm
)-----------87
67
125
107
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(N./mm
)-----------160
132
197
172
97
Attachment 3 :
Vertical Hydrotest
(At Site)
98

FileName : F-5522AB
-----------------------------------------Input Echo :
Step:
1
8:57a Mar 29,2012

Type of Hydrotest
Hydrotest Position
Special Service
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
10.000
55
UG99-b
Vertical
200.00
200.00
18
Welded
Air/Water/Steam
RT 1
5.0
Y
N
N
N
N
N
Y
No
0.0000
0.0000
0.0000
NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+EW
NP+VO+OW
FS+BS+IP+OW
FS+BS+EP+OW
Wind Design Code
User Defined

2035.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Seismic Design Code
Pressure
Kgs/m
72.4100
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0100
0.0000
0.0000
ASCE 7-2002
99
bars
C
Vertical HT is based on
mm.
mm.
C
MAWP (hot and corroded

condition) and comply with
spec. AF-KPOC-KBBSPC-00120-D1, Section
4.5.9.
bars
bars
bars

FileName : F-5522AB
-----------------------------------------Input Echo :
Step:
1
8:57a Mar 29,2012
Importance Factor
Table Value Fa
Table Value Fv
Short Period Acceleration value Ss
Long Period Acceleration Value Sl
Moment Reduction Factor Tau
Force Modification Factor R
Site Class
Component Elevation Ratio
Force Factor
Consider Vertical Acceleration
Minimum Acceleration Multiplier
User Value of Sds (used if > 0 )
User Value of Sd1 (used if > 0 )
z/h
Ap

1.000
1.000
1.000
0.100
0.100
1.000
3.000
B
0.930
2.500
0.000
No
0.000
0.000
0.000
Y
N
Y
N
Use Code Case 2286
No
Yes
Yes
No
No
Yes
No
Element From Node

Element To Node
Element Type
Description
Element Thickness
Nominal Thickness
Material Name
Material Density
P Number Thickness
UNS Number
Product Form
Elliptical Head Factor
10
20
Elliptical
Cap
50.000 mm.
273.05 mm.
11.113 mm.
0.0000 mm.
12.700 mm.
0.0000 mm.
10.000 bars
55 C
0.0000 bars
55 C
1.2
SA-403 316L
115.15 N./mm
115.15 N./mm
155.14 N./mm
8027.2 kg/m
0.0000 mm.
162.55 N./mm
HA-4
S31603
1.0
1.0
2.0
100

FileName : F-5522AB
-----------------------------------------Input Echo :
Step:
1
8:57a Mar 29,2012
Element From Node

Detail Type
Detail ID
Liquid Density
10
Liquid
LIQUID
-62.706
112.71
1004.0
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
10
Nozzle
N3-2"
0.0000
2.0
80S
150
180.0
Y
0.0000
GR 2.3
SA-403 316L
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
10
Nozzle
N2-4"
0.0000
4.0
80S
150
180.0
N
0.0000
GR 2.3
SA-312 TP316L
mm.
mm.
kg/m
mm.
in.
mm.
in.

Element To Node
Element Type
Description
Element Thickness
Nominal Thickness
Material Name
Material Density
P Number Thickness
UNS Number
Product Form
20
30
Cylinder
Shell
1347.0
273.05
11.113
0.0000
12.700
0.0000
10.000
55
0.0000
55
1.2
SA-312 TP316L
115.15
115.15
155.14
8027.2
0.0000
162.55
HA-4
S31603
Smls. & wld. pipe
1.0
1.0
101
mm.
mm.
mm.
mm.
mm.
mm.
bars
C
bars
C
N./mm
N./mm
N./mm
kg/m
mm.
N./mm

FileName : F-5522AB
-----------------------------------------Input Echo :
Step:
1
8:57a Mar 29,2012
Element From Node

Detail Type
Detail ID
Liquid Density
20
Liquid
LIQUID
0.0000
1347.0
1004.0
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
20
Nozzle
N1-4"
1200.0
4.0
80S
150
0.0
N
0.0000
GR 2.3
SA-312 TP316L
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
20
Nozzle
N5-2"
340.00
2.0
None
150
0.0
N
0.0000
GR 2.3
SA-182 F316L
Element From Node

Detail Type
Detail ID
Leg Orientation
Number of Legs
Section Identifier
Length of Legs
20
Leg
LEGS
50.000
336.36
3
3
L75X75X12
1040.0
Element From Node

Detail Type
Detail ID
20
Weight
FILTER ELEMENT
850.00
980.60
0.0000
mm.
N
mm.
Element From Node

Detail Type
Detail ID
20
Weight
TUBESHEET
1136.0
196.12
0.0000
mm.
N
mm.
mm.
mm.
kg/m
mm.
in.
mm.
in.
mm.
mm.
mm.

Element To Node
Element Type
30
40
Flange
102

FileName : F-5522AB
-----------------------------------------Input Echo :
Step:
1
8:57a Mar 29,2012
Description
Element Thickness
Nominal Thickness
Material Name
Material Density
P Number Thickness
UNS Number
Class / Thickness / Grade
:: > 5
Product Form
MW
102.00
247.70
28.600
0.0000
30.600
0.0000
10.000
55
0.0000
55
1.2
SA-182 F316L
115.15
115.15
155.14
8027.2
0.0000
221.01
HA-4
S31603
Element From Node

Detail Type
Detail ID
Liquid Density
30
Liquid
LIQUID
0.0000
102.00
1004.0
Forgings
Y
0.0000
mm.
mm.
mm.
mm.
mm.
mm.
bars
C
bars
C
N./mm
N./mm
N./mm
kg/m
mm.
N./mm
mm.
mm.
kg/m

Element To Node
Element Type
Description
Element Thickness
Nominal Thickness
Material Name
Element From Node
Detail Type
Detail ID
Nozzle Diameter
103
40
50
Flange
MW (COVER)
44.000
405.00
42.000
0.0000
44.000
0.0000
10.000
55
0.0000
55
1.2
SA-182 F316L
Y
0.0000
40
Nozzle
N4-2"
0.0000
2.0
mm.
mm.
mm.
mm.
mm.
mm.
bars
C
bars
C
mm.
in.

FileName : F-5522AB
-----------------------------------------Input Echo :
Step:
1
8:57a Mar 29,2012
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
None
150
45.0
N
0.0000
GR 2.3
SA-182 F316L
104

FileName : F-5522AB
-----------------------------------------Flg Calc [Int P] : MW
Flng:
8
8:57a Mar 29,2012
Description: MW
MW

Design Pressure
P
Design Temperature
ci
ce
B
A
Flange Thickness
t
Thickness of Hub at Small End
go
Thickness of Hub at Large End
g1
Length of Hub
h
Integral Weld
10.01
55
0.0000
0.0000
No
247.700
405.000
28.6000
12.7000
28.6800
71.4000
Flange
Flange
Flange
Flange
Sfo
Sfa
SA-182 F316L
S31603
115.15
115.15
N./mm
N./mm
Bolt Material
Sb
Sa
SA-193 B7
172.38
172.38
N./mm
N./mm

Type of Threads
Number of Bolts
C
362.000
dB
22.2250
TEMA Thread Series
12
mm.
mm.
Fod
323.800
Fid
247.700
1, Code Sketch 1a
mm.
mm.
Material
Material UNS number

Gasket
Gasket
Gasket
Gasket
Outside Diameter
Inside Diameter
Factor
Go
Gi
m
y

Gasket Thickness
317.500
287.274
3.0000
68.95
2, Code Column II
tg
3.2000
ANSI Flange Class

ANSI Flange Grade
Neck
bars
C
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
N./mm
mm.
150
GR 2.3
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (10.01*(247.7000/2+0.0000))/(115.15*1.00-0.6*10.01)+Ca
= 1.0824 mm.
Hub Small End Hub MAWP:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (115.15 * 1.00 * 12.7000 )/(123.8500 + 0.6 * 12.7000 )
= 111.225 bars
Corroded Flange ID,
Corroded Large Hub,
Corroded Small Hub,
Code R Dimension,
Bcor
g1Cor
g0Cor
R
=
=
=
=
B+2*Fcor
g1-ci
go-ci
(C-B)/2 - g1
105
247.700
28.680
12.700
28.470
mm.
mm.
mm.
mm.

FileName : F-5522AB
-----------------------------------------Flg Calc [Int P] : MW
Flng:
8
8:57a Mar 29,2012

Basic Gasket Width,
N
bo
b
G
=
=
=
=
(Go - Gi) / 2
N / 2
Cb sqrt(bo)
Go - 2 * b
15.113
7.557
6.927
303.646
mm.
mm.
mm.
mm.

= 0.785 * G * Peq
= 0.785 * 303.6459 * 10.010
= 72485.156 N
= 2 * b * Pi * G * m * P
= 2 * 6.9270 * 3.1416 * 303.6459 * 3.0000 * 10.01
= 39686.258 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P / 4
= 3.1416 * 247.7000 *10.0100/4
= 48235.426 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 72485 - 48235
= 24249.727 N
= max( H + Hp + H'p, 0 )
= max( 72485 + 39686 + 0 , 0 )
= 112171.414 N
= 68.95*6.9270*3.141*303.646+0.00*0.0000*0.00
= 455577.156 N

= Maximum of 112171/172 , 455577/172
= 2643.167 mm
= 2a + 6t/(m + 0.5)
= 2 * 22.225 + 6 * 28.600/(3.00 + 0.5)
= 93.479 mm.
For vessels in lethal service or when specified by the user/agent, the
maximum bolt spacing shall not exceed the value of [Bsmax]. See ASME
VIII-1 Appendix 2 paragraph 2-5(d) for more information.
= C * sin( pi / n ) )
= 362.000 * sin( 3.142/12 )
= 93.692 mm.
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 93.692/( 2 * 22.225 + 28.600 )), 1 )
= 1.1325
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm
2643.167
3243.864
Radial distance bet. hub and bolts
31.750
28.470
23.812
21.500
106

FileName : F-5522AB
-----------------------------------------Flg Calc [Int P] : MW
Flng:
8
8:57a Mar 29,2012

52.400
93.692
93.479
= Ab * Sa/( y * Pi * (Go + Gi) )

= 3243.864 * 172.38/(68.95 * 3.14 * (317.500 + 287.27 ) )
= 4.268 mm.
= Sa * ( Am + Ab ) / 2
= 172.38 * ( 2643.1667 + 3243.8643 )/2
= 507345.34 N
= Wm1 - H
= 112171 - 72485
= 39686.26 N

= (C - G ) / 2
= ( 362.0000 - 303.6459 )/2
= 29.1770 mm.
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 28.4700 + 28.6800 + 29.1770 )/2
= 43.1635 mm.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 28.4700 + ( 28.6800/2.0 )
= 42.8100 mm.
Summary of Moments for Internal Pressure:
Loading
End Pressure,
Face Pressure,
Gasket Load,
Gasket Seating,
Md
Mt
Mg
Matm
Force
48235.
24250.
39686.
507345.
Distance Bolt Corr

42.8100
1.1325
43.1635
1.1325
29.1770
1.1325
29.1770
1.1325
Total Moment for Operation,

Mop
Total Moment for Gasket seating, Matm
Moment
2340.
1186.
1312.
16771.
N-m
N-m
N-m
N-m
4837. N-m
16771. N-m
Note: User choose not to perform Stress Calculations on this ANSI Flange.
Pressure rating of the flange will be used to check code compliance.
28.5
64.7
kg.
kg.
107

FileName : F-5522AB
Flng:
9
8:57a Mar 29,2012
Description: MW (COVER)
MW (COVER)

Design Pressure
P
Design Temperature
ci
ce
A
Flange Thickness
t
Flange
Flange
Flange
Flange
Material
Material UNS number
mm.
mm.
Sfo
Sfa
N./mm
N./mm
Sb
Sa
SA-193 B7
172.38
172.38
N./mm
N./mm
D
d
L
0.000
0.000
1137.257
mm.
mm.
mm.
C
362.000
dB
22.2250
TEMA Thread Series
12
mm.
mm.
Fod
323.800
Fid
248.000
1, Code Sketch 1a
mm.
mm.
Diameter of the Load Reaction, Long Span

Diameter of the Load Reaction, Short Span
Perimeter along the Center of the Bolts
Type of Threads
Number of Bolts
Gasket
Gasket
Gasket
Gasket
Blind
bars
C
mm.
mm.
SA-182 F316L
S31603
115.15
115.15
Bolt Material

10.00
55
0.0000
0.0000
Yes
405.000
42.0000
Outside Diameter
Inside Diameter
Factor
Go
Gi
m
y

Gasket Thickness
317.500
287.274
3.0000
68.95
mm.
mm.
N./mm
2, Code Column II
tg
3.2000
mm.
Yes
77.720
0.000
0.000
0.000
0.000
mm.
mm.
mm.
mm.
mm.
Evaluate Patterned Holes in Blind Cover

Hole Diameter D1
Hole Diameter D2
Edge Distance to D1
Edge Distance to D2
Pitch Distance
Checking Multiple Openings on Flat Head per ASME Sec. VIII Div. 1 UG-39
Head dia = 362.00
Opening dia, d1 = 77.72
d2 = 0.00 mm.

Basic Gasket Width,
N
bo
b
G
=
=
=
=
(Go - Gi) / 2
N / 2
Cb sqrt(bo)
Go - 2 * b
108
15.113
7.557
6.927
303.646
mm.
mm.
mm.
mm.

FileName : F-5522AB
Flng:
9
8:57a Mar 29,2012

= 0.785 * G * Peq
= 0.785 * 303.6459 * 10.000
= 72412.430 N
= 2 * b * Pi * G * m * P
= 2 * 6.9270 * 3.1416 * 303.6459 * 3.0000 * 10.00
= 39646.441 N
= max( H + Hp + H'p, 0 )
= max( 72412 + 39646 + 0 , 0 )
= 112058.875 N
= 68.95*6.9270*3.141*303.646+0.00*0.0000*0.00
= 455577.156 N

= Maximum of 112058/172 , 455577/172
= 2643.167 mm
= 2a + 6t/(m + 0.5)
= 2 * 22.225 + 6 * 42.000/(3.00 + 0.5)
= 116.450 mm.
= C * sin( pi / n ) )
= 362.000 * sin( 3.142/12 )
= 93.692 mm.
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 93.692/( 2 * 22.225 + 42.000 )), 1 )
= 1.0410
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm
2643.167
3243.864
23.812
21.500
52.400
93.692
116.450
= Ab * Sa/( y * Pi * (Go + Gi) )

= 3243.864 * 172.38/(68.95 * 3.14 * (317.500 + 287.27 ) )
= 4.268 mm.
= Sa * ( Am + Ab ) / 2
= 172.38 * ( 2643.1667 + 3243.8643 )/2
= 507345.34 N
= Wm1
= 112058.88 N

109

FileName : F-5522AB
Flng:
9
8:57a Mar 29,2012
= (C - G ) / 2
= ( 362.0000 - 303.6459 )/2
= 29.1770 mm.
Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:
= 2 * ( 1.9 * Wm1 * hG * Bcor/(t * G) + C * Z * Peq * G/t )
= 2*(1.9*112058*29.1770*1.0410/(42.0000*303.6459)+
0.30*1.0000*10.00*303.6459/42.0000)
Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:
= 2 * 1.9 * W * hG * Bcor / (t * G)
= 2*1.9*507345*29.1770*1.041/(42.0000*303.6459)
Bolt Stress, Operating [BSo]:
= ( Wm1 / Ab )
= (112058/3243.8643)
= 34.55 N./mm
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (455577/3243.8643)
= 140.45 N./mm
Stress Computation Results:
Operating
Actual
Allowed
Tangential Flange
56.
115.
Bolting
35.
172.
Gasket Seating
Actual
Allowed
109.
115. N./mm
140.
172. N./mm
Reqd. Blind Flange Thickness at Center

Reqd. Blind Flange Thickness at Gasket
Estimated M.A.W.P. ( Operating )
40.927
28.940
20.7
43.4
43.4
mm.
mm.
bars
kg.
kg.
110

FileName : F-5522AB
Step:
5
8:57a Mar 29,2012
Element Thickness, Pressure, Diameter and Allowable Stress :
|
| Int. Press |
Nominal | Total Corr|
Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance |
Diameter | Stress(SE)|
|
|
bars
|
mm.
|
mm.
|
mm.
|
N./mm
|
--------------------------------------------------------------------------Cap|
10.154 |
12.700 |
... |
273.05 |
115.15 |
Shell|
10.143 |
12.700 |
... |
273.05 |
115.15 |
MW|
10.010 |
30.600 |
... |
247.70 |
115.15 |
MW (COVER)|
10.000 |
44.000 |
... |
405.00 |
115.15 |
Element Required Thickness and MAWP :
|
|
Design |
M.A.W.P. |
M.A.P. |
Minimum |
Required |
From| To |
Pressure | Corroded | New & Cold | Thickness | Thickness |
|
|
bars
|
bars
|
bars
|
mm.
|
mm.
|
---------------------------------------------------------------------------Cap|
10.0000 |
100.973 |
101.127 |
11.1125 |
2.50000 |
Shell|
10.0000 |
96.7298 |
96.8724 |
11.1125 |
2.50000 |
MW|
10.0000 |
15.0899 |
15.9000 |
28.6000 |
No Calc |
MW (COVER)|
10.0000 |
20.7424 |
20.7424 |
42.0000 |
40.9269 |
Minimum
14.928
15.900
Note : The M.A.W.P is Governed by an ANSI Flange !
Flange MAWP including Static Pressure: 14.928 = 15.100 - 0.172 bars
Internal Pressure Calculation Results :
Elliptical Head From 10 To 20 SA-403 316L at 55 C
Cap
Longitudinal
Joint: Seamless
S31603
= (P*Do*K)/(2*S*E+2*P*(K-0.1)) per Appendix 1-4 (c)

= (10.154*273.0500*1.000)/(2*115.15*1.00+2*10.154*(1.00-0.1))
= 1.1945 + 0.0000 = 1.1945 mm.

= (2*115.15*1.00*11.1125)/(1.000*273.0500-2*11.1125*(1.00-0.1))
= 101.127 - 0.154 = 100.973 bars

= (2*115.15*1.00*11.1125)/(1.000*273.0500-2*11.1125*(1.000-0.1))
= 101.127 bars
= (P*(K*Do-2*t*(K-0.1)))/(2*E*t)
= (10.154*(1.000*273.0500-2*11.1125*(1.000-0.1)))/(2*1.00*11.1125)
111

FileName : F-5522AB
Step:
5
8:57a Mar 29,2012
= 11.561 N./mm
Straight Flange Required Thickness:
= (P*Ro)/(S*E+0.4*P) + c
per Appendix 1-1 (a)(1)
= (10.154*136.5250)/(115.15*1.00+0.4*10.154)+0.000
= 1.200 mm.
Straight Flange Maximum Allowable Working Pressure:

= (115.15 * 1.00 * 12.7000 )/(136.5250 - 0.4 * 12.7000 )
= 111.246 - 0.148 = 111.099 bars
Cylindrical Shell From 20 To 30 SA-312 TP316L at 55 C
Shell
Longitudinal
Joint: Seamless
S31603
= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)

= (10.143*136.5250)/(115.15*1.00+0.4*10.143)
= 1.1984 + 0.0000 = 1.1984 mm.

= (115.15*1.00*11.1125)/(136.5250-0.4*11.1125)
= 96.872 - 0.143 = 96.730 bars

= (115.15*1.00*11.1125)/(136.5250-0.4*11.1125)
= 96.872 bars
= (P*(Ro-0.4*t))/(E*t)
= (10.143*((136.5250-0.4*11.1125))/(1.00*11.1125)
= 12.056 N./mm
Hydrostatic Test Pressure Results:
Pressure
Pressure
Pressure
Pressure
Pressure
per
per
per
per
per
UG99b
UG99b[34]
UG99c
UG100
PED
=
=
=
=
=
1.3 * M.A.W.P. * Sa/S

1.3 * Design Pres * Sa/S
1.3 * M.A.P. - Head(Hyd)
1.1 * M.A.W.P. * Sa/S
1.43 * MAWP
19.407
13.000
20.636
16.421
21.348
bars
bars
bars
bars
bars
UG-99(b), Test Pressure Calculation:

= Test Factor * MAWP * Stress Ratio
= 1.3 * 14.927 * 1.000
= 19.407 bars
Vertical Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
112

FileName : F-5522AB
Step:
5
8:57a Mar 29,2012
on the MAWP of the vessel.

Stresses on Elements due to Hydrostatic Test Pressure:
From To
Cap
Shell
Stress
22.3
23.2
Allowable
155.1
155.1
Ratio
0.144
0.150
Pressure
19.56
19.55
Elements Suitable for Internal Pressure.

113

FileName : F-5522AB
-----------------------------------------Nozzle Flange MAWP :
Step:
8
8:57a Mar 29,2012
Nozzle Flange MAWP Results :
Nozzle
Description
----- Flange Rating

Operating
Ambient
Temperature
Class
Grade|Group
bars
bars
C
---------------------------------------------------------------------------N3-2"
15.1
15.9
55
150
GR 2.3
N2-4"
15.1
15.9
55
150
GR 2.3
N1-4"
15.1
15.9
55
150
GR 2.3
N5-2"
15.1
15.9
55
150
GR 2.3
N4-2"
15.1
15.9
55
150
GR 2.3
---------------------------------------------------------------------------Minimum Rating
15.1
15.9 bars
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition
114

FileName : F-5522AB
-----------------------------------------Leg Check, (Filled w/Water) :
Step:
20
8:57a Mar 29,2012
RESULTS FOR LEGS : HydroTest Case Description: LEGS

Overall Leg Length

Number of Legs
Section Inertia
(
Section Inertia
(
Section Modulus
(
Section Modulus
(
1040.000
900.000
50.000
Nleg
3
Aleg 1655.997
81.902
81.902
15700.445
15700.445
22.200
22.200
mm.
mm.
mm.
Fadd
Occfac
k
118.4
3453.4
184.9
0.0
1.333
1.000
N-m
N
N
N
C11P
C22P
Tpad
160.000
140.000
10.000
mm.
mm.
mm.
Leglen
of Vessel
for L75X75X12
strong axis )
weak
axis )
strong axis )
weak
axis )
strong axis )
weak
axis )
mm
cm**4
cm**4
mm.
mm.
mm.
mm.



Pad Thickness

= ( 184.9 + 0.0 ) * ( 132.4/203.08 )
= 120.51 N
= ((3453 / 3 ) + (118 /( 1 * 168.18 )))/ 1655.997 )
= 1.12 N./mm
= ( 3453 / 3 ) / 1655.997
= 0.70 N./mm
75.001
75.001
22.901
22.901
Arm about YY:
16.901
20.599
Arm about ZZ:
14.600
16.901
Leg areas:
899.94
755.96
57.083
22.501
83.869
83.869
Product of inertia:
0.48525E+06
Mohrs Radius:
29.612
115
11.999

FileName : F-5522AB
Step:
20
8:57a Mar 29,2012
Average Inertia:
83.869
QFACT =
1.0000
FBZ
=
=
=
FOB from Eq 5-5
=
=
0.16383
34.497
45.000
53.034
2.5969
0.16383
129.00
20.647
0.16383

22.470
0.0000
E,
G,
J,
R0:
29500.
11346.
0.19094
2.5668
35.433
1.0000
H,
Few,
Fez, Fej:
0.66164
280.00
74.879
199.11
Fa based on Eq 4-1
Weak Axis Bending

Strong Axis Bending
Axial Compression

H1-2
H1-3
AISC Unity Check :
Actual
4.59
3.15
1.12
:
:
:
=
=
=
62.356
62.356
0.11896
2.3129
1.0000
364.92
38.240
127.18
Allowable
218.38
218.38
158.57
N./mm
N./mm
N./mm
0.000
0.000
0.043
WRC 107 Stress Analysis for Leg to Shell Junction, Test Condition

1,
C11
C22
106.068
50.000
Description: LEGS

Vessel Diameter
Vessel Thickness
Vbasis
Cylsph
Cas
Dv
Tv
Design Temperature
ID
Cylindrical
0.0000 mm.
250.825 mm.
11.113 mm.
55.00
Attachment Type
Parameter C11
Parameter C22
Type
C11
C22

Pad Parameter C11P
Pad Parameter C22P
Tpad
C11p
C22p
10.000
160.000
140.000
Dp
10.000
No
Vx
Vy
Vz
Nx
Ny
Nz
0.000
1.000
0.000
1.000
0.000
0.000

Vessel
Vessel
Vessel
Nozzle
Nozzle
Nozzle
Centerline
Centerline
Centerline
Centerline
Centerline
Centerline
Direction
Direction
Direction
Direction
Direction
Direction
mm.
mm.
Cosine
Cosine
Cosine
Cosine
Cosine
Cosine
116
Rectangular
106.07 mm.
50.00 mm.
mm.
mm.
mm.
bars

FileName : F-5522AB
Step:
20
8:57a Mar 29,2012
Global
Global
Global
Global
Global
Global
Force
Force
Force
Moment
Moment
Moment
(SUS)
(SUS)
(SUS)
(SUS)
(SUS)
(SUS)
Fx
Fy
Fz
Mx
My
Mz
0.0
1151.1
0.0
0.0
0.0
36.5
10.00
No
bars
Fx
Fy
Fz
Mx
My
Mz
120.5
703.9
0.0
0.0
0.0
76.5
N
N
N
N-m
N-m
N-m
Pvar
0.00

Global
Global
Global
Global
Global
Global
Force
Force
Force
Moment
Moment
Moment
(OCC)
(OCC)
(OCC)
(OCC)
(OCC)
(OCC)

WRC107 Version
Version
No
March

N
N
N
N-m
N-m
N-m
bars
1979
No
No
Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
P
VC
VL
MC
ML
MT
Gamma =
0.0
0.0
1151.1
0.0
-36.5
0.0
N
N
N
N-m
N-m
N-m
6.44
------------------------------------------------------------------Curves read for 1979

Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.259
4C
1.117
(A,B)
N(PHI) / ( P/Rm )
0.259
3C
0.988
(C,D)
M(PHI) / ( P )
0.344
2C1
0.057
(A,B)
M(PHI) / ( P )
0.344
1C
0.082
(C,D)
0.304
3A !
0.224
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.369
1A
0.090
(A,B,C,D)
0.236
3B !
0.681
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.275
1B
0.043
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.336
0.336
0.288
0.288
0.304
0.296
0.236
0.251
3C
4C
1C1
2C
4A !
2A
4B !
2B
0.861
1.042
0.099
0.072
0.413
0.055
0.183
0.075
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
117

FileName : F-5522AB
Step:
20
8:57a Mar 29,2012
Kb = 1.00
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
0
0
0
0
0
0
0
0
Circ. Bend. ML |
0
0
0
0
0
0
0
0
|
Tot. Circ. Str.|
0.8
-0.3
-0.8
0.3
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
0
0
0
0
0
0
0
0
Long. Bend. ML |
1
-1
-1
1
0
0
0
0
|
Tot. Long. Str.|
1.1
-1.0
-1.1
1.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-0.5
-0.5
0.5
0.5
-----------------------------------------------------------------------Str. Int. |
1.13
1.03
1.13
1.03
1.09
1.09
1.09
1.09
Gamma =
11.79
------------------------------------------------------------------Curves read for 1979

Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.569
4C !
1.377
(A,B)
N(PHI) / ( P/Rm )
0.569
3C !
0.798
(C,D)
M(PHI) / ( P )
0.592
2C1 !
0.019
(A,B)
M(PHI) / ( P )
0.592
1C !
0.055
(C,D)
0.584
3A !
0.492
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.664
1A !
0.072
(A,B,C,D)
0.559
3B !
1.019
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.584
1B !
0.014
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.590
0.590
0.577
0.577
0.584
0.697
0.559
0.592
3C
4C
1C1
2C
4A
2A
4B
2B
118
!
!
!
!
!
!
!
!
0.798
1.377
0.036
0.033
1.250
0.035
0.502
0.028
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

FileName : F-5522AB
Step:
20
8:57a Mar 29,2012
Kb = 1.00
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
0
0
0
0
0
0
0
0
Circ. Bend. ML |
0
0
0
0
0
0
0
0
|
Tot. Circ. Str.|
0.6
0.0
-0.6
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
0
0
0
0
0
0
0
0
Long. Bend. ML |
0
0
0
0
0
0
0
0
|
Tot. Long. Str.|
0.8
-0.5
-0.8
0.5
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-0.4
-0.4
0.4
0.4
-----------------------------------------------------------------------Str. Int. |
0.80
0.49
0.80
0.49
0.74
0.74
0.74
0.74
Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
P
VC
VL
MC
ML
MT
120.5
0.0
703.9
0.0
-76.5
0.0
N
N
N
N-m
N-m
N-m

Gamma =
6.44
Kb = 1.00
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
0
0
0
0
0
0
0
0
Circ. Bend. ML |
1
-1
-1
1
0
0
0
0
119

FileName : F-5522AB
Step:
20
8:57a Mar 29,2012
|
Tot. Circ. Str.|
1.6
-0.7
-1.8
0.7
-0.2
0.1
-0.2
0.1
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
0
0
0
0
0
0
0
0
Long. Bend. ML |
2
-2
-2
2
0
0
0
0
|
Tot. Long. Str.|
2.2
-2.0
-2.6
2.3
-0.2
0.1
-0.2
0.1
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-0.3
-0.3
0.3
0.3
-----------------------------------------------------------------------Str. Int. |
2.18
2.03
2.57
2.28
0.67
0.67
0.67
0.67
Gamma =
11.79
Kb = 1.00
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
0
0
0
0
0
0
0
0
Circ. Bend. ML |
0
0
0
0
0
0
0
0
|
Tot. Circ. Str.|
1.1
0.0
-1.6
0.0
-0.4
0.3
-0.4
0.3
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
0
0
0
0
0
0
0
0
Long. Bend. ML |
1
-1
-1
1
0
0
0
0
|
Tot. Long. Str.|
1.4
-0.9
-2.0
1.2
-0.3
0.1
-0.3
0.1
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-0.2
-0.2
0.2
0.2
-----------------------------------------------------------------------Str. Int. |
1.40
0.89
1.95
1.17
0.58
0.49
0.58
0.49
120

FileName : F-5522AB
Step:
20
8:57a Mar 29,2012
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
5
6
5
6
5
6
5
6
Circ. Pm (OCC) |
0
0
0
0
0
0
0
0
Circ. Pm(TOTAL)|
5.5
6.5
5.5
6.5
5.5
6.5
5.5
6.5
Circ. Pl (SUS) |
0
0
0
0
0
0
0
0
Circ. Pl (OCC) |
0
0
0
0
0
0
0
0
Circ. Pl(TOTAL)|
0.7
0.7
-0.8
-0.8
0.0
0.0
0.0
0.0
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
Circ. Q (OCC) |
1
-1
-1
1
0
0
0
0
Circ. Q (TOTAL)|
1.7
-1.7
-1.9
1.9
-0.1
0.1
-0.1
0.1
-----------------------------------------------------------------------Long. Pm (SUS) |
2
2
2
2
2
2
2
2
Long. Pm (OCC) |
0
0
0
0
0
0
0
0
Long. Pm(TOTAL)|
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
Long. Pl (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (OCC) |
0
0
0
0
0
0
0
0
Long. Pl(TOTAL)|
0.1
0.1
-0.2
-0.2
0.0
0.0
0.0
0.0
Long. Q (SUS) |
1
-1
-1
1
0
0
0
0
Long. Q (OCC) |
2
-2
-2
2
0
0
0
0
Long. Q (TOTAL)|
3.2
-3.2
-3.5
3.5
-0.1
0.1
-0.1
0.1
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pm (OCC) |
0
0
0
0
0
0
0
0
Shear Pm(TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (OCC) |
0
0
0
0
0
0
0
0
Shear Pl(TOTAL)|
0.0
0.0
0.0
0.0
-0.9
-0.9
0.9
0.9
Shear Q (SUS) |
0
0
0
0
0
0
0
0
Shear Q (OCC) |
0
0
0
0
0
0
0
0
Shear Q (TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm (SUS)
|
5.5
6.5
5.5
6.5
5.5
6.5
5.5
6.5
-----------------------------------------------------------------------Pm (SUS+OCC)
|
5.5
6.5
5.5
6.5
5.5
6.5
5.5
6.5
-----------------------------------------------------------------------Pm+Pl (SUS)
|
5.7
6.7
5.2
6.2
5.6
6.6
5.6
6.6
-----------------------------------------------------------------------Pm+Pl (SUS+OCC)|
6.2
7.2
4.7
5.7
5.7
6.6
5.7
6.6
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
7.8
5.8
3.8
7.6
5.6
6.8
5.6
6.8
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
6.48
115.15
|
Passed
Pm (SUS+OCC)
|
6.48
138.18
|
Passed
Pm+Pl (SUS)
|
6.72
172.72
|
Passed
Pm+Pl (SUS+OCC)|
7.17
207.26
|
Passed
Pm+Pl+Q (TOTAL)|
7.84
345.44
|
Passed
-----------------------------------------------------------------------Type of
|
Stress Values at
121

FileName : F-5522AB
Step:
20
8:57a Mar 29,2012
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
10
11
10
11
10
11
10
11
Circ. Pm (OCC) |
0
0
0
0
0
0
0
0
Circ. Pm(TOTAL)|
10.8
11.8
10.8
11.8
10.8
11.8
10.8
11.8
Circ. Pl (SUS) |
0
0
0
0
0
0
0
0
Circ. Pl (OCC) |
0
0
0
0
0
0
0
0
Circ. Pl(TOTAL)|
0.9
0.9
-1.1
-1.1
-0.1
-0.1
-0.1
-0.1
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
Circ. Q (OCC) |
0
0
0
0
0
0
0
0
Circ. Q (TOTAL)|
0.9
-0.9
-1.1
1.1
-0.3
0.3
-0.3
0.3
-----------------------------------------------------------------------Long. Pm (SUS) |
5
5
5
5
5
5
5
5
Long. Pm (OCC) |
0
0
0
0
0
0
0
0
Long. Pm(TOTAL)|
5.4
5.4
5.4
5.4
5.4
5.4
5.4
5.4
Long. Pl (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (OCC) |
0
0
0
0
0
0
0
0
Long. Pl(TOTAL)|
0.4
0.4
-0.5
-0.5
-0.1
-0.1
-0.1
-0.1
Long. Q (SUS) |
0
0
0
0
0
0
0
0
Long. Q (OCC) |
1
-1
-1
1
0
0
0
0
Long. Q (TOTAL)|
1.8
-1.8
-2.2
2.2
-0.2
0.2
-0.2
0.2
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pm (OCC) |
0
0
0
0
0
0
0
0
Shear Pm(TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (OCC) |
0
0
0
0
0
0
0
0
Shear Pl(TOTAL)|
0.0
0.0
0.0
0.0
-0.6
-0.6
0.6
0.6
Shear Q (SUS) |
0
0
0
0
0
0
0
0
Shear Q (OCC) |
0
0
0
0
0
0
0
0
Shear Q (TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm (SUS)
|
10.8
11.8
10.8
11.8
10.8
11.8
10.8
11.8
-----------------------------------------------------------------------Pm (SUS+OCC)
|
10.8
11.8
10.8
11.8
10.8
11.8
10.8
11.8
-----------------------------------------------------------------------Pm+Pl (SUS)
|
11.1
12.1
10.5
11.5
10.8
11.8
10.8
11.8
-----------------------------------------------------------------------Pm+Pl (SUS+OCC)|
11.7
12.7
9.7
10.7
10.8
11.8
10.8
11.8
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
12.6
11.7
8.6
11.9
10.5
12.1
10.5
12.1
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
11.81
115.15
|
Passed
Pm (SUS+OCC)
|
11.81
138.18
|
Passed
Pm+Pl (SUS)
|
12.12
172.72
|
Passed
Pm+Pl (SUS+OCC)|
12.66
207.26
|
Passed
Pm+Pl+Q (TOTAL)|
12.58
345.44
|
Passed
Baseplate
Baseplate
Baseplate
Baseplate
Baseplate
Material
Allowable Stress
Length
Width
Thickness
SBA
B
D
BTHK
122
SA-36
114.46 N./mm
115.0000 mm.
115.0000 mm.
15.8800 mm.

FileName : F-5522AB
Step:
20
8:57a Mar 29,2012

d
b
75.0011
75.0011
mm.
mm.
123
Attachment 4 :
Trasport Load Calculation
Sway (x) = 0.7 g ; Surge (z) = 0.7 g ; Heave (y) = 1.00.2 g
124

FileName : F-5522AB
-----------------------------------------Input Echo :
Step:
1
9:48p Mar 28,2012

Type of Hydrotest
Hydrotest Position
Special Service
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
0.0000
40
not Specified
Horizontal
200.00
200.00
18
Welded
Air/Water/Steam
RT 1
5.0
Y
N
N
N
N
N
N
No
0.0000
0.0000
0.0000
NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+EW
NP+VO+OW
FS+BS+IP+OW
FS+BS+EP+OW
Wind Design Code
User Defined

2035.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Seismic Design Code
Pressure
Kgs/m
72.4100
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0100
0.0000
0.0000
G Loading
125
bars
C
mm.
mm.
C
bars
bars
bars

FileName : F-5522AB
-----------------------------------------Input Echo :
Step:
1
9:48p Mar 28,2012
Seismic Importance Factor

G Loading Coefficient Gx
G Loading Coefficient Gz
G Loading Coefficient Gy
Percent Seismic for Hydrotest
1.000
0.700
0.700
-1.200
0.000

Y
N
Y
N
Use Code Case 2286
No
Yes
Yes
No
No
Yes
No
Element From Node

Detail Type
Detail ID
Leg Orientation
Number of Legs
Section Identifier
Length of Legs
126
20
Leg
LEGS
50.000
336.36
3
3
L75X75X12
1040.0
mm.
mm.
mm.

FileName : F-5522AB
-----------------------------------------Natural Frequency Calculation :
Step:
9
9:48p Mar 28,2012
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 19.0808 Hz.
127

FileName : F-5522AB
Step:
10
9:48p Mar 28,2012
Note: Using the User Defined Wind Profile ...
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla

Nomenclature
Cf
D
Df
Dr
f
f1
L
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30
Correction factor for natural frequency

Average internal diameter of vessel mm.
Damping Factor < 0.75 Unstable, > 0.95 Stable
Average internal diameter of top half of vessel mm.
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^(4))
Total height of structure mm.
Total length of conical section(s) of vessel mm.
Uncorroded plate thickness at bottom of vessel mm.
Design Wind Speed provided by user m/sec
Critical wind velocity m/sec
Maximum wind speed at top of structure m/sec
Total corroded weight of structure N
Cor. vessel weight excl. weight of parts which do not effect stiff. N
Maximum amplitude of vibration at top of vessel mm.
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
0.000/1543.000 = 0.000
#2 - ( D / L ) * 10^(4) < 8.0 (English Units)
- ( 0.89/5.06 ) * 10^(4) = 346.871 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:
= W / ( L * Dr)
= 4144/( 1543.00 * 250.825 )
= 0.42689E-04
Since Vp is > 0.393E-05 no further vibration analysis is required !
Wind Loads on Masses/Equipment/Piping
ID
Wind Area
Elevation
Pressure
Force
mm
mm.
Kgs/m
N
------------------------------------------------------------------------FILTER ELEMEN
0.00
900.00
72.41
0.00
TUBESHEET
0.00
1186.00
72.41
0.00
|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
Area | Pressure | Wind Load |
|
|
mm.
|
mm.
|
mm
|
Kgs/m
|
N
|
--------------------------------------------------------------------------10| 20|
68.5732 |
327.660 |
35379.8 |
72.4100 |
25.1215 |
20| 30|
786.206 |
327.660 |
441358. |
72.4100 |
313.388 |
30| 40|
1510.71 |
300.990 |
30701.0 |
72.4100 |
21.7993 |
128

FileName : F-5522AB
Step:
10
9:48p Mar 28,2012
40|
50|
1583.71 |
300.990 |
13243.6 |
72.4100 |
9.40364 |
129

FileName : F-5522AB
Step:
11
9:48p Mar 28,2012
Earthquake Loading Specified in G's
Horizontal Acceleration factor

Horizontal Acceleration factor
Vertical
Acceleration factor
(GX)
(GZ)
(GY)
0.700
0.700
-1.200

|
| Earthquake | Earthquake |
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm.
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
25.0000 |
306.411 |
303.332 |
303.332 |
20|Legs|
100.000 |
93.5264 |
92.5864 |
92.5864 |
Legs| 30|
748.500 |
2426.08 |
2401.69 |
2401.69 |
30| 40|
1448.00 |
306.891 |
303.806 |
303.806 |
40| 50|
1521.00 |
533.328 |
527.968 |
527.968 |
130

FileName : F-5522AB
-----------------------------------------Wind/Earthquake Shear, Bending :
Step:
12
9:48p Mar 28,2012

|
| Distance to| Cumulative |Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear |
Shear |
Bending |
Bending |
|
|
mm.
|
N
|
N
|
N-m
|
N-m
|
--------------------------------------------------------------------------10| 20|
105.246 |
... |
... |
... |
... |
20|Legs|
25.0000 |
25.1215 |
303.332 |
0.13183 |
1.59180 |
Legs| 30|
648.500 |
358.080 |
3536.80 |
236.854 |
2699.29 |
30| 40|
1348.00 |
31.2030 |
831.774 |
2.27874 |
80.9950 |
40| 50|
1421.00 |
9.40364 |
527.968 |
0.20696 |
11.6200 |
131

FileName : F-5522AB
-----------------------------------------Wind Deflection :
Step:
13
9:49p Mar 28,2012
Wind Deflection Calculations:

Wind Deflection
|
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection | Rotation |
|
|
N
|
mm.
|
mm.
|
|
-------------------------------------------------------------10| 20|
... |
0.26865 |
0.26865 | 0.00038671 |
20|Legs|
25.1215 |
0.26866 |
0.26867 | 0.00038751 |
Legs| 30|
358.080 |
0.27176 |
0.27718 | 0.00039544 |
30| 40|
31.2030 |
0.27763 |
0.27807 | 0.00039545 |
40| 50|
9.40364 |
0.27826 |
0.27846 | 0.00039545 |
Critical Wind Velocity for Tower Vibration
|
| 1st Crit. | 2nd Crit. |
From| To | Wind Speed | Wind Speed |
|
|
m/sec
|
m/sec
|
------------------------------------10| 20|
31.1759 |
194.850 |
20| 30|
31.1759 |
194.850 |
30| 40|
28.6384 |
178.990 |
40| 50|
28.6384 |
178.990 |
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)
Allowable deflection : 7.715
Actual Deflection : 0.278 mm.
132

FileName : F-5522AB
Step:
19
9:49p Mar 28,2012
RESULTS FOR LEGS : Operating Case Description: LEGS

Overall Leg Length

Number of Legs
Section Inertia
(
Section Inertia
(
Section Modulus
(
Section Modulus
(
1040.000
900.000
50.000
Nleg
3
Aleg 1655.997
81.902
81.902
15700.445
15700.445
22.200
22.200
mm.
mm.
mm.
Fadd
Occfac
k
2699.3
8088.5
3629.4
0.0
1.333
1.000
N-m
N
N
N
C11P
C22P
Tpad
160.000
140.000
10.000
mm.
mm.
mm.
Leglen
of Vessel
for L75X75X12
strong axis )
weak
axis )
strong axis )
weak
axis )
strong axis )
weak
axis )
mm
cm**4
cm**4
mm.
mm.
mm.
mm.



Pad Thickness

= ( 3629.4 + 0.0 ) * ( 132.4/203.08 )
= 2366.09 N
= ((8088 / 3 ) + (2699 /( 1 * 168.18 )))/ 1655.997 )
= 11.32 N./mm
= ( 8088 / 3 ) / 1655.997
= 1.63 N./mm
75.001
75.001
22.901
22.901
Arm about YY:
16.901
20.599
Arm about ZZ:
14.600
16.901
Leg areas:
899.94
755.96
57.083
22.501
83.869
83.869
Product of inertia:
0.48525E+06
Mohrs Radius:
29.612
133
11.999

FileName : F-5522AB
Step:
19
9:49p Mar 28,2012
Average Inertia:
83.869
QFACT =
1.0000
FBZ
=
=
=
FOB from Eq 5-5
=
=
0.16383
34.497
45.000
53.034
2.5969
0.16383
129.00
20.647
0.16383

22.470
0.0000
E,
G,
J,
R0:
29500.
11346.
0.19094
2.5668
35.433
1.0000
H,
Few,
Fez, Fej:
0.66164
280.00
74.879
199.11
Fa based on Eq 4-1
Weak Axis Bending

Strong Axis Bending
Axial Compression

H1-2
H1-3
AISC Unity Check :
Actual
90.13
61.91
11.32
:
:
:
=
=
=
62.356
62.356
0.11896
2.3129
1.0000
364.92
38.240
127.18
Allowable
218.38
218.38
158.57
N./mm
N./mm
N./mm
0.000
0.000
0.768
WRC 107 Stress Analysis for Leg to Shell Junction, Ope Condition

1,
C11
C22
106.068
50.000
Description: LEGS

Vessel Diameter
Vessel Thickness
Vbasis
Cylsph
Cas
Dv
Tv
Design Temperature
ID
Cylindrical
0.0000 mm.
250.825 mm.
11.113 mm.
40.00
Attachment Type
Parameter C11
Parameter C22
Type
C11
C22

Pad Parameter C11P
Pad Parameter C22P
Tpad
C11p
C22p
10.000
160.000
140.000
Dp
0.000
No
Vx
Vy
Vz
Nx
Ny
Nz
0.000
1.000
0.000
1.000
0.000
0.000

Vessel
Vessel
Vessel
Nozzle
Nozzle
Nozzle
Centerline
Centerline
Centerline
Centerline
Centerline
Centerline
Direction
Direction
Direction
Direction
Direction
Direction
mm.
mm.
Cosine
Cosine
Cosine
Cosine
Cosine
Cosine
134
Rectangular
106.07 mm.
50.00 mm.
mm.
mm.
mm.
bars

FileName : F-5522AB
Step:
19
9:49p Mar 28,2012
Global
Global
Global
Global
Global
Global
Force
Force
Force
Moment
Moment
Moment
(SUS)
(SUS)
(SUS)
(SUS)
(SUS)
(SUS)
Fx
Fy
Fz
Mx
My
Mz
0.0
2696.2
0.0
0.0
0.0
85.4
0.00
No
Fx
Fy
Fz
Mx
My
Mz
2366.1
16043.8
0.0
0.0
0.0
1573.2
Pvar
0.00

Global
Global
Global
Global
Global
Global
Force
Force
Force
Moment
Moment
Moment
(OCC)
(OCC)
(OCC)
(OCC)
(OCC)
(OCC)

WRC107 Version
Version
No
March

N
N
N
N-m
N-m
N-m
bars
N
N
N
N-m
N-m
N-m
bars
1979
No
No
Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
P
VC
VL
MC
ML
MT
Gamma =
0.0
0.0
2696.2
0.0
-85.4
0.0
N
N
N
N-m
N-m
N-m
6.44
------------------------------------------------------------------Curves read for 1979

Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.259
4C
1.117
(A,B)
N(PHI) / ( P/Rm )
0.259
3C
0.988
(C,D)
M(PHI) / ( P )
0.344
2C1
0.057
(A,B)
M(PHI) / ( P )
0.344
1C
0.082
(C,D)
0.304
3A !
0.224
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.369
1A
0.090
(A,B,C,D)
0.236
3B !
0.681
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.275
1B
0.043
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.336
0.336
0.288
0.288
0.304
0.296
0.236
0.251
3C
4C
1C1
2C
4A !
2A
4B !
2B
0.861
1.042
0.099
0.072
0.413
0.055
0.183
0.075
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
135

FileName : F-5522AB
Step:
19
9:49p Mar 28,2012
Kb = 1.00
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
0
0
0
0
0
0
0
0
Circ. Bend. ML |
1
-1
-1
1
0
0
0
0
|
Tot. Circ. Str.|
1.9
-0.8
-1.9
0.8
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
0
0
0
0
0
0
0
0
Long. Bend. ML |
2
-2
-2
2
0
0
0
0
|
Tot. Long. Str.|
2.6
-2.4
-2.6
2.4
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-1
-1
1
1
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-1.3
-1.3
1.3
1.3
-----------------------------------------------------------------------Str. Int. |
2.65
2.40
2.65
2.40
2.55
2.55
2.55
2.55
Gamma =
11.79
------------------------------------------------------------------Curves read for 1979

Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.569
4C !
1.377
(A,B)
N(PHI) / ( P/Rm )
0.569
3C !
0.798
(C,D)
M(PHI) / ( P )
0.592
2C1 !
0.019
(A,B)
M(PHI) / ( P )
0.592
1C !
0.055
(C,D)
0.584
3A !
0.492
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.664
1A !
0.072
(A,B,C,D)
0.559
3B !
1.019
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.584
1B !
0.014
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.590
0.590
0.577
0.577
0.584
0.697
0.559
0.592
3C
4C
1C1
2C
4A
2A
4B
2B
136
!
!
!
!
!
!
!
!
0.798
1.377
0.036
0.033
1.250
0.035
0.502
0.028
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

FileName : F-5522AB
Step:
19
9:49p Mar 28,2012
Kb = 1.00
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
0
0
0
0
0
0
0
0
Circ. Bend. ML |
0
0
0
0
0
0
0
0
|
Tot. Circ. Str.|
1.5
0.0
-1.5
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
0
0
0
0
0
0
0
0
Long. Bend. ML |
1
-1
-1
1
0
0
0
0
|
Tot. Long. Str.|
1.9
-1.1
-1.9
1.1
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
0
0
0
0
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-0.9
-0.9
0.9
0.9
-----------------------------------------------------------------------Str. Int. |
1.87
1.15
1.87
1.15
1.73
1.73
1.73
1.73
Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
P
VC
VL
MC
ML
MT
2366.1
0.0
16043.8
0.0
-1573.2
0.0
N
N
N
N-m
N-m
N-m

Gamma =
6.44
Kb = 1.00
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
-1
1
-1
1
-2
2
-2
2
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
10
10
-10
-10
0
0
0
0
Circ. Bend. ML |
24
-24
-24
24
0
0
0
0
137

FileName : F-5522AB
Step:
19
9:49p Mar 28,2012
|
Tot. Circ. Str.|
32.1 -13.4 -37.6
15.2
-3.4
1.8
-3.4
1.8
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
-3
3
-3
3
-2
2
-2
2
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
2
2
-2
-2
0
0
0
0
Long. Bend. ML |
46
-46
-46
46
0
0
0
0
|
Tot. Long. Str.|
45.0 -41.9 -52.7
46.8
-3.1
1.4
-3.1
1.4
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-7
-7
7
7
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-7.6
-7.6
7.6
7.6
-----------------------------------------------------------------------Str. Int. | 44.95 41.87 52.69 46.77 15.20 15.20 15.20 15.20
Gamma =
11.79
Kb = 1.00
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
-2
-2
-2
-2
-1
-1
-1
-1
Circ. Bend. P |
-2
2
-2
2
-6
6
-6
6
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
13
13
-13
-13
0
0
0
0
Circ. Bend. ML |
14
-14
-14
14
0
0
0
0
|
Tot. Circ. Str.|
23.3
-1.0 -32.1
0.8
-7.6
5.0
-7.6
5.0
-----------------------------------------------------------------------Long. Memb. P |
-1
-1
-1
-1
-2
-2
-2
-2
Long. Bend. P |
-4
4
-4
4
-3
3
-3
3
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
6
6
-6
-6
0
0
0
0
Long. Bend. ML |
27
-27
-27
27
0
0
0
0
|
Tot. Long. Str.|
29.0 -18.4 -39.8
24.0
-6.0
1.5
-6.0
1.5
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-5
-5
5
5
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-5.2
-5.2
5.2
5.2
-----------------------------------------------------------------------Str. Int. | 29.03 18.35 39.84 23.98 12.03 10.89 12.03 10.89
138

FileName : F-5522AB
Step:
19
9:49p Mar 28,2012
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
0
0
0
0
0
0
0
0
Circ. Pm (OCC) |
0
0
0
0
0
0
0
0
Circ. Pm(TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Circ. Pl (SUS) |
0
0
0
0
0
0
0
0
Circ. Pl (OCC) |
9
9
-11
-11
0
0
0
0
Circ. Pl(TOTAL)|
9.9
9.9 -11.7 -11.7
-0.8
-0.8
-0.8
-0.8
Circ. Q (SUS) |
1
-1
-1
1
0
0
0
0
Circ. Q (OCC) |
22
-22
-26
26
-2
2
-2
2
Circ. Q (TOTAL)|
24.1 -24.1 -27.7
27.7
-2.6
2.6
-2.6
2.6
-----------------------------------------------------------------------Long. Pm (SUS) |
0
0
0
0
0
0
0
0
Long. Pm (OCC) |
0
0
0
0
0
0
0
0
Long. Pm(TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Long. Pl (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (OCC) |
1
1
-2
-2
0
0
0
0
Long. Pl(TOTAL)|
1.7
1.7
-3.1
-3.1
-0.9
-0.9
-0.9
-0.9
Long. Q (SUS) |
2
-2
-2
2
0
0
0
0
Long. Q (OCC) |
43
-43
-49
49
-2
2
-2
2
Long. Q (TOTAL)|
45.9 -45.9 -52.3
52.3
-2.3
2.3
-2.3
2.3
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pm (OCC) |
0
0
0
0
0
0
0
0
Shear Pm(TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
0
0
0
0
-1
-1
1
1
Shear Pl (OCC) |
0
0
0
0
-7
-7
7
7
Shear Pl(TOTAL)|
0.0
0.0
0.0
0.0
-8.9
-8.9
8.9
8.9
Shear Q (SUS) |
0
0
0
0
0
0
0
0
Shear Q (OCC) |
0
0
0
0
0
0
0
0
Shear Q (TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm (SUS)
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm (SUS+OCC)
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
0.6
0.6
0.6
0.6
2.6
2.6
2.6
2.6
-----------------------------------------------------------------------Pm+Pl (SUS+OCC)|
9.9
9.9
11.7
11.7
17.8
17.8
17.8
17.8
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
47.6
44.3
55.3
49.2
17.8
17.8
17.8
17.8
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
0.00
115.15
|
Passed
Pm (SUS+OCC)
|
0.00
138.18
|
Passed
Pm+Pl (SUS)
|
2.55
172.72
|
Passed
Pm+Pl (SUS+OCC)|
17.75
207.26
|
Passed
Pm+Pl+Q (TOTAL)|
55.34
345.44
|
Passed
-----------------------------------------------------------------------Type of
|
Stress Values at
139

FileName : F-5522AB
Step:
19
9:49p Mar 28,2012
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
0
0
0
0
0
0
0
0
Circ. Pm (OCC) |
0
0
0
0
0
0
0
0
Circ. Pm(TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Circ. Pl (SUS) |
0
0
0
0
0
0
0
0
Circ. Pl (OCC) |
11
11
-15
-15
-1
-1
-1
-1
Circ. Pl(TOTAL)|
11.9
11.9 -16.4 -16.4
-1.3
-1.3
-1.3
-1.3
Circ. Q (SUS) |
0
0
0
0
0
0
0
0
Circ. Q (OCC) |
12
-12
-16
16
-6
6
-6
6
Circ. Q (TOTAL)|
12.9 -12.9 -17.2
17.2
-6.3
6.3
-6.3
6.3
-----------------------------------------------------------------------Long. Pm (SUS) |
0
0
0
0
0
0
0
0
Long. Pm (OCC) |
0
0
0
0
0
0
0
0
Long. Pm(TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Long. Pl (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (OCC) |
5
5
-7
-7
-2
-2
-2
-2
Long. Pl(TOTAL)|
5.7
5.7
-8.3
-8.3
-2.2
-2.2
-2.2
-2.2
Long. Q (SUS) |
1
-1
-1
1
0
0
0
0
Long. Q (OCC) |
23
-23
-31
31
-3
3
-3
3
Long. Q (TOTAL)|
25.2 -25.2 -33.4
33.4
-3.8
3.8
-3.8
3.8
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pm (OCC) |
0
0
0
0
0
0
0
0
Shear Pm(TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (OCC) |
0
0
0
0
-5
-5
5
5
Shear Pl(TOTAL)|
0.0
0.0
0.0
0.0
-6.0
-6.0
6.0
6.0
Shear Q (SUS) |
0
0
0
0
0
0
0
0
Shear Q (OCC) |
0
0
0
0
0
0
0
0
Shear Q (TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm (SUS)
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm (SUS+OCC)
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
0.7
0.7
0.7
0.7
1.7
1.7
1.7
1.7
-----------------------------------------------------------------------Pm+Pl (SUS+OCC)|
11.9
11.9
16.4
16.4
12.1
12.1
12.1
12.1
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
30.9
19.5
41.7
25.1
12.9
12.5
12.9
12.5
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
0.00
115.15
|
Passed
Pm (SUS+OCC)
|
0.00
138.18
|
Passed
Pm+Pl (SUS)
|
1.73
172.72
|
Passed
Pm+Pl (SUS+OCC)|
16.39
207.26
|
Passed
Pm+Pl+Q (TOTAL)|
41.71
345.44
|
Passed
Baseplate
Baseplate
Baseplate
Baseplate
Baseplate
Material
Allowable Stress
Length
Width
Thickness
SBA
B
D
BTHK
140
SA-36
114.46 N./mm
115.0000 mm.
115.0000 mm.
15.8800 mm.

FileName : F-5522AB
Step:
19
9:49p Mar 28,2012

d
b
75.0011
75.0011
mm.
mm.
141
Attachment 5:
API-RP2A LRFD
142

DATE : 28/01/2012
FRESH WATER FILTER
DOC. REF. NO.: MSETe/M2-194
SUBJECT: WIND FORCE CALC.
ISO 9001:2000 REF: 4.0
WIND SPEED CALCULATION

Height from sea deck to bottom ship , Z =
Wind speed at 10 m above MSL , Uo
=
30.0 meter
41.20 m/s
Constant value, C = 0.0573(1+0.15Uo) =
0.154
3-second Gust wind speed at an elevation of Z ;
U(z)
=
=
Uo [ 1 + C In (Z/10) ]
48.15 m/s
143
ISSUE : 1

DOCUMENT TITLE: DESIGN CALCULATION FOR FRESH
WATER FILTER
DATE : 28/01/2012
ISSUE : 1
SUBJECT: WIND FORCE CALC.

ISO 9001:2000 REF: 4.0
WIND FORCE CALCULATION

(Ref :Recommended Practice for Plannning,Design & Construction Fixed Offshore(API RP 2A-LRFD,
:Design and Engineering Practice-Shell (DEP) or Petronas Technical Spec.(PTS) 37.81.10.31)
Density of air,
Max. wind Speed at 30 m above sea height
Shape coefficient, Cs
=
=
=
Pressure, p = F/A = (/2)2 Cs
=
=
=
144
3
1.226 kg/m
48.15 m/s
0.5
710.584 kg/ms2
2
710.584 N/m
2
72.409 kg/m
Attachment 6 :
Lifting & WRC 107
Calculation
145

FileName : Trunnion
-------------------------------------- ---Leg & Lug Analysis Trunnion
Item:
1
1:31p Feb 29,2012
Input Echo, Leg & Lug Item
1,
Description: Trunnion

Design Temperature for Attachment
Vessel Outside Diameter
Vessel Wall Thickness
Vessel Corrosion Allowance
Vessel Material
Vessel Material UNS Number
Vessel Allowable Stress at Design
Analysis Type:
0.00
TEMP
40.00
OD
273.050
Ts
11.1125
Cas
0.0000
SA-312 TP316L
S31603
S
115.15
Trunnion
bars
C
mm.
mm.
mm.
Empty Weight of Vessel

Operating Weight of Vessel (vertical load )
Wemp
W
N
N
Trunnion Material
Trunnion Material UNS Number
Trunnion Yield Stress
Trunnion Outside Diameter
Trunnion Thickness
Trunnion Length
Bail/Sling Width
Pad Outside Diameter
Pad Thickness
Ring Outside Diameter
Ring Thickness
Trunnion Type
Lift Orientation
Impact Factor
4415.00
0.00
SA-312 TP316L
S31603
SY
171.11
TOD
88.900
TTHK
6.6680
TL
185.0000
TT
25.4000
POD
165.000
PTHK
10.0000
Rod
150.00
Rthk
10.00
Hollow
Vertical
Impfac
4.00
Force Along Vessel Axis

Force Normal to Vessel
Force Tangential to Vessel
Perform WRC-107 Analysis on the Trunnion
Occasional Load Factor (AISC A5.2)
Fax
Fn
Ft
2257.00
1303.00
261.00
Yes
Occfac
1.00
N./mm
N./mm
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
N
N
N
Results for Trunnions, Description : Trunnion

Trunnion Lifting Load [Tlf]:
= ((Fa^2 + Ft^2)^1/2)
= ((2257.00 ^2 + 261.00 ^2)^1/2) * 4.00
= 9088.16 N
Z = pi * (TOD^4 - TID^4) / (32.0 * TOD)
= 3.14 * ( 88.90 ^4 - 75.56 ^4) / (32.0 * 88.90 )
= 32972.55 mm.^3
Trunnion Bending Moment [Tmom]:
= (TL - 0.5 * TT)/1.000* Tlf

= ( 185.00 - 0.5 * 25.40 )/1.000 * 9088.16
= 1566.53 N-m
Trunnion Calculated Bending Stress [SBC]:
= TMOM * 1.000/ Z
= 1566.53 *1.000/ 32972.55
= 47.49 N./mm [Passed] SBC < Min(0.66* SY* Occfac, .75* SY) (112.93)
Trunnion Cross Section Area [Txsa]:
= pi / 4 * (TOD - TID)
= 3.14 /4 * ( 88.90 - 75.56)
146

FileName : Trunnion
Item:
1
1:31p Feb 29,2012
= 1722.61 mm
Trunnion Calculated Shear Stress [SSC]:
= Tlf / Txsa
= 9088.16 / 1722.61
= 5.28 N./mm [Passed] SSC < 0.4 * SY * Occfac (68.44)
Trunnion Unity Check [UCHK]:
= SBC / SBA + SSC / SSA

= 47.49 / 112.93 + 5.28 / 68.44
= 0.50 [Passed] UCHK, Must be less than 1.
Trunnion Bearing Contact Area [Tbca]:
= TOD * TT
= 88.90 * 25.40
= 2258.06 mm
Trunnion Bearing Stress [SBEC]:
= Tlf / Tbca
= 9088.16 / 2258.06
= 4.03 N./mm [Passed] SBEC < Min(0.75* SY* Occfac, 0.9* SY) (128.33)
Results of WRC-107 Analysis on the trunnion:
Note: This following Stress Analysis assumes that the Trunnion

passes through the pad and is welded to the shell via a groove weld.
Additionally the re-pad is welded to the shell at the outside
edge via a fillet weld.
WRC 107 Stress Calculation for OCCasional loads:
Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
P
VC
VL
MC
ML
MT
Gamma =
-5212.0
1044.0
9028.0
180.0
1556.2
0.0
N
N
N
N-m
N-m
N-m
6.44
------------------------------------------------------------------Curves read for 1979

Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.286
4C
1.088
(A,B)
N(PHI) / ( P/Rm )
0.286
3C
0.942
(C,D)
M(PHI) / ( P )
0.286
2C1
0.072
(A,B)
M(PHI) / ( P )
0.286
1C
0.098
(C,D)
0.286
3A
0.213
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.286
1A
0.094
(A,B,C,D)
0.286
3B
0.746
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.286
1B
0.042
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.286
0.286
0.286
0.286
0.286
0.286
0.286
0.286
3C
4C
1C1
2C
4A
2A
4B
2B
Kb = 1.00
147
0.942
1.088
0.100
0.072
0.384
0.055
0.214
0.070
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

FileName : Trunnion
Item:
1
1:31p Feb 29,2012
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
1
1
1
1
1
1
1
1
Circ. Bend. P |
5
-5
5
-5
6
-6
6
-6
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
-5
5
5
-5
Circ. Memb. ML |
-10
-10
10
10
0
0
0
0
Circ. Bend. ML |
-22
22
22
-22
0
0
0
0
|
9.1
40.0 -15.3
2.4
0.4
14.8 -10.7
-----------------------------------------------------------------------Long. Memb. P |
1
1
1
1
1
1
1
1
Long. Bend. P |
6
-6
6
-6
5
-5
5
-5
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
-3
3
3
-3
Long. Memb. ML |
-2
-2
2
2
0
0
0
0
Long. Bend. ML |
-37
37
37
-37
0
0
0
0
|
29.4
49.4 -40.0
3.0
-0.3
11.1
-5.9
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-3
-3
3
3
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.4
0.4
-0.4
-0.4
-3.1
-3.1
3.1
3.1
-----------------------------------------------------------------------Str. Int. | 31.99 29.44 49.40 40.02
6.16
6.16 16.54 12.19
Gamma =
11.79
------------------------------------------------------------------Curves read for 1979

Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.551
4C !
1.377
(A,B)
N(PHI) / ( P/Rm )
0.551
3C !
0.798
(C,D)
M(PHI) / ( P )
0.551
2C1 !
0.019
(A,B)
M(PHI) / ( P )
0.551
1C !
0.055
(C,D)
0.551
3A !
0.492
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.551
1A !
0.072
(A,B,C,D)
0.551
3B !
1.019
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.551
1B !
0.014
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.551
0.551
0.551
0.551
0.551
0.551
0.551
0.551
3C
4C
1C1
2C
4A
2A
4B
2B
!
!
!
!
!
!
!
!
0.798
1.377
0.036
0.033
1.250
0.035
0.502
0.028
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
148

FileName : Trunnion
Item:
1
1:31p Feb 29,2012
Kb = 1.00
-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
4
4
4
4
2
2
2
2
Circ. Bend. P |
4
-4
4
-4
13
-13
13
-13
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
-8
8
8
-8
Circ. Memb. ML |
-15
-15
15
15
0
0
0
0
Circ. Bend. ML |
-14
14
14
-14
0
0
0
0
|
0.1
39.8
0.3
7.2
-3.2
26.4 -19.0
-----------------------------------------------------------------------Long. Memb. P |
2
2
2
2
4
4
4
4
Long. Bend. P |
9
-9
9
-9
8
-8
8
-8
Long. Memb. MC |
0
0
0
0
-2
-2
2
2
Long. Bend. MC |
0
0
0
0
-4
4
4
-4
Long. Memb. ML |
-7
-7
7
7
0
0
0
0
Long. Bend. ML |
-29
29
29
-29
0
0
0
0
|
15.9
48.9 -28.3
6.9
-1.3
19.6
-5.4
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-3
-3
3
3
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.4
0.4
-0.4
-0.4
-3.1
-3.1
3.1
3.1
-----------------------------------------------------------------------Str. Int. | 25.10 15.93 48.91 28.59 10.16
6.54 27.59 19.66
-----------------------------------------------------------------------SUMMARY OF RESULTS:
Trunnion unity check value:
0.4977
Actual
47.49
5.28
4.03
Bending Stress (N./mm)

Shear Stress
(N./mm)
Bearing Stress (N./mm)
Allowable
112.93
68.44
128.33
Pass/Fail
Pass
Pass
Pass
Vessel Maximum Stress Intensity Comparison:
At Nozzle Edge: 49.40

At Pad Edge
: 48.91
Allowable: 1.5 * S: 172.72 N./mm [Passed]

Allowable: 1.5 * S: 172.72 N./mm [Passed]
149

FileName : Trunnion
-------------------------------------- ---Vessel Results Summary
Item:
1
1:31p Feb 29,2012
Leg Lug Results Summary for Item 1 : Trunnion
The Vessel outside diameter is

The Trunnion outside diameter is
Force along Vessel axis
Force normal to Vessel
Force tangential to Vessel
Stress Results (N./mm):
Max Vessel WRC-107 Stress at Nozzle
Max Vessel WRC-107 Stress at Pad
Trunnion Bending Stress
Trunnion Shear Stress
Trunnion Unity Check
Trunnion Bearing Stress
Actual
49.40
48.91
47.49
5.28
0.50
4.03
273.050
mm.
88.900
2257.000
1303.000
261.000
mm.
N
N
N
Allowable Pass/Fail
172.72
Passed
172.72
Passed
112.93
Passed
68.44
Passed
Must be < 1 Passed
128.33
Passed
150
Attachment 6 :
Welding size
(At Site)
151

DOCUMENT TITLE: DESIGN CALCULATION FOR FRESH
WATER FILTER
DATE : 25/03/2012
ISSUE : 1
SUBJECT: WELD SIZE CALCULATION

ISO 9001:2000 REF: 4.0
WELD SIZE CALCULATION FOR BASEPLATE FOR ONE LEG

(Ref: Pressure Vessel Handbook)
Base Plate Material

Base Plate Width, W
Base Plate Length, L
Weld Length Around Baseplate, LT =2W+2L
Fillet Weld Joint Efficiency, E
Allowable Stress, Sa
Weld Leg Size, w
Weld Throat Thickness, Tr
Area of weld, Aw = Tr x LT
=
=
=
=
=
=
=
Condition (Full Liquid)

Vessel Weight, W
Force Due Weight, Fw = Wg
Impact Factor, Sf
Shear Stress due to Force, Sy = (Fw xSf)/Aw
Allowable Welding Stress, ESa
=
=
=
=
=
Shear Stress Reqd
less than
:
=
Stress due wind/seismic shear, (Ws x g x Sf)/Aw
less than
Operating
500
4905
2
2.51
101.35
mm
mm
mm
N/mm2
mm
mm
mm
kg
N
N/mm2
N/mm2
AllowableStress# Stress on Base plate is
Wind/Seismic Shear at Base plate ,Ws
Shear Stress Reqd
SA 36
115.00
115.00
460.00
0.7
144.790
12
8.48
3902.64
24.57 Kg
0.12 N/mm2
Wind/seismic Moment at Base plate , Wm
25.59 Kgm
Moment/Weld Length, Wm/L
55.62 Kg
Stress due wind/seismic moment, (Wm/L x g x Sf)/Aw
Stress Reqd
:. Weld Size used is
less than
152
Satisfactory
0.28 N/mm2
Satisfactory
)* mm
Satisfactory

M2-194-F-5522ab-Calc - Rev R2

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M2-194-F-5522ab-Calc - Rev R2

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MSET ENGINEERING CORPORATION SDN BHD

DOCUMENT TITLE: DESIGN CALCULATION FOR

DOC. REF. NO.: MSET/M2-194/F-5522AB/DC

SUBJECT: CHANGE RECORD

JOB NO: M2-194

MSET ENGINEERING CORPORATION SDN BHD

DOC. REF. NO.: MSET/M2-194/F-5522AB/DC

SUBJECT: DESIGN DATA

JOB NO: M2-194

ASME SEC.VIII DIV.1, 2010 EDITION + 2011 ADDENDA

TEMPERATURE (C) (Min./Max.)

PRESSURE (barg) (Normal)

TEMPERATURE (C) (Min./Max..)

HYDROTEST (barg) (UG-99c)

MAP (new & cold) (barg)

OUTSIDE DIAMETER (mm)

END CAP/BODY FLANGE

MATERIAL OF CONSTRUCTION (HEAD / SHELL)

SA403 WP 316L / SA312 TP

HEAD: 100%/SHELL: 100%

HEAD:1.0 , SHELL: 1.0

CORROSION ALLOWANCE (mm) (SHELL&HEAD / NOZZLE)

ERECTION WEIGHT (kg)

PRESSURE VESSEL DESIGN CALCULATION

MSET ENGINEERING CORPORATION SDN BHD

DOC. REF. NO.: MSET/M2-194/F-5522AB/DC

SUBJECT: TABLE OF CONTENT

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)

Wind Design Code

Wind Profile Height mm.

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD

Design Nozzle for Des. Press. + St. Head

Current w/Addenda or Code Year

Complete Listing of Vessel Elements and Details:

Element From Node

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD

Element From Node

Element From Node

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD

Element From Node

Element From Node

Element From Node

Element From Node

Element From Node

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: MSET ENGINEERING SDN BHD

Flange Input Data Values

Description of Flange Geometry (Type)

Diameter of Bolt Circle

Flange Face Outside Diameter

Column for Gasket Seating

ANSI Flange Class

This thickness is based on

= (PDoK)/(2SE+2P(K-0.1)) per Appendix 1-4 (c)

= (2SEt)/(KDo-2t(K-0.1)) per Appendix 1-4 (c)

= (2SEt)/(KDo-2t(K-0.1)) per Appendix 1-4 (c)

= (SEt)/(Ro-0.4*t) per Appendix 1-1 (a)(1)

= (PRo) / (SE+0.4*P) per Appendix 1-1 (a)(1)

= (SEt)/(Ro-0.4*t) per Appendix 1-1 (a)(1)

= (SEt)/(Ro-0.4*t) per Appendix 1-1 (a)(1)