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A hollow camshaft, when inspected have some problem in it, which affect its performance. Due to this problem, its supplier gets high rejection from its Good manufacturer (OEM) this increases the rework and rejection Good manufacturing cost. This paper proposes a strategy to apply Existing (Aug 18, 2014) casting process.
A hollow camshaft, when inspected have some problem in it, which affect its performance. Due to this problem, its supplier gets high rejection from its Good manufacturer (OEM) this increases the rework and rejection Good manufacturing cost. This paper proposes a strategy to apply Existing (Aug 18, 2014) casting process.
A hollow camshaft, when inspected have some problem in it, which affect its performance. Due to this problem, its supplier gets high rejection from its Good manufacturer (OEM) this increases the rework and rejection Good manufacturing cost. This paper proposes a strategy to apply Existing (Aug 18, 2014) casting process.
A Camshaft can be called heart of an internal Good
exhaust valves. But, this particular camshaft, when inspected Good particular camshaft, when inspected have some problem in it, Good problem in it, which affect its performance. Due to this Good this problem, its supplier gets high rejection from its Good manufacturer (OEM). This problem increases the rework and rejection Good manufacturing cost. Design of Experiment (DOE), which is a statistical Good statistical technique, is used as a tool to solve such problems. Good such problems. Initially factors like ambient temperature, Good ambient temperature, pouring temperature (Tp), cooling time (t), Existing cooling time (t), shake-out temperature (Ts), and mould weight Good significant effect. Mini-Tab is used for statistical analysis Good Keywords: Hollow Camshaft, Original Equipment Manufacturer,Good solving approach, could be applied in any industry and used Good type of problems. Problems that cannot be solved by traditional Good solved by DOE. Design of Experiments give best results Good of a process, system, design etc. Statics process control Good being controlled, the right target is known and the tolerance Good tolerance is correct. The process gives information that leads Good statistical method. Experimental design is an active statistical Good statistical method, in which information is extracted for process Good on the process, changes made in the input and observations Existing Experiments (SDE), the idea is to minimize cost and efforts Good about a process. Design of experiments (DoE) is one of the Good in a process, the effect of each factor on the outcome, Good on the outcome, the variance in the process, troubleshooting Existing (Sep 8, 20 05) machine problems, screening the parameters, and modelling Existing (Sep 8, 2005) competitive worldwide. It s also possible to study the effect of Existing (Aug 18, 2014) variables at one time, and to study inter-relationships and interactions Existin g (Aug 18, 2014) performed experiments. This paper proposes a strategy to apply Existing (Aug 18, 2014) casting process. Even in a completely controlled process, Good controlled process, defects in casting are observed and hence Existing (Jul 15, 2014) casting defects. Casting defects analysis is the process Good casting yield. [Uday Dabade, 2013]Good the 1920 s by R. A. Fisher who sought to identify optimum Good processing variables. While Fisher s work considered an experimental Good research in England, the technique is presently being used by Good defect-free components. Among the various experimental design techniques, Good design techniques, factorial design is probably the most powerful Good industrial problems, primarily because it generates unambiguous Good periods of time. This technique can be adapted for optimizing Good manufacturing processes. A factorial experiment is one which all Good experiment [Dr. Lim Teow Ek, 2005].Good randomization, replication and blocking. Good The flow chart for this parameter selection processGood inspection lab. Tolerance limit of run-out for this camshaft Good between 1mm and 2mm, they do counter bending. But if run-out Good were rejected. Due to this quality problem manufacturer Good from its OEM. For quality purpose quality department inspect Good more than 2mm, that casting were rejected and no rework Good casting defect, happens when liquid metal is leaks out of Good mould or flask. When see it s appear like a bend on the Good Good Design of camshaft having run-out problemExisting
in any field, understanding of process is first and most Good
important phase, because effectiveness of DoE is depends Good choose factors. If, chosen factors were wrong DoE never Good optimum results. For selecting correct factors first understanding Good finished cam-shafts. The complete process of camshaft casting Existing Flow sequence for production process of cam-shaftGood is necessary. And after understanding the complete processes Good Mould Weight, Investment time, poring time, poring temperature, Good poring temperature, cooling time, shakeout temperature, ambient Good shakeout temperature, ambient temperature. Good of experiment. The success of DoE is depends only on how Good levels are chosen. For analysis of this data Minitab is used Good difference (Tp-Ts), cooling time (t) and mould weight (w) are Good shown in figure. Here, it is clearly visible that most significant Good mould weight, temperature difference and cooling time.Good Scatter plot b/w R/o at Good C5 vs Mould Wt. Good Scatter plot b/w R/o at C4-C5 vs Pt-St Good Scattered plots b/w R/o at C4-C5 Check In Detail and cooling time Good Mould weight (w), cooling time (t) and difference between Existing (Feb 5, 2005) are shown above. These graphs shows difference between poring Good shake-out temperature, mould weight and cooling time could have Good Table Showing P-value and Pearson coefficientsGood p-value Pearson Coefficient p-value PearsonGood C5 0.008 -0.36 0.14 0.29 0.02 0.84Good J4 0.018 -0.24 0.03 0.746 0.043 0.61Good