DATE: 29.06.2013
REVISION: 0
JOB NO: M1-330
INTRODUCTION
1.0 Project Overview
1.1 This project about provision vessel rerating services for BRB 1V2700 Gas Lift Launcher.
The scope of work for this project is to check whether the new design calculation is
accepted or not with the new design temperature 62.5 degC. Then, to ensure the new
design temperature (62.5 degC) is meet the 900# flange rating per ASME B16.5 Table 2
1.1 for ASTM A 105 N material.
1.2 Brief description of the Gas Lift Launcher is as follow:
The design pressure (DP) of 14770 kpag is to be remained the same
The mechanical strength calculation shall be as per ASME code B31.8 Gas
Transmission and Distributing Piping System.
The proposal of support design for PURCHASERs evaluation and considerations.
Supply one unit of new rerating nameplate.
DATE: 29.06.2013
REVISION: 0
JOB NO: M1-330
Amendment
No.
Date
Responsible
Person
Description Of Change
DATE: 29.06.2013
REVISION: 0
JOB NO:M1-330
SUBJECT: CONTENT
PAGE: 4 of 44
CONTENT
No.
Content
Page
INTRODUCTION
DESIGN DATA
PIPE AND NOZZLE WALL THICKNESS CALCULATION (ASME B31.8 2010 ED., DESIGN
FACTOR = 0.5)
FLANGE ANALYSIS
14
15
18
21
22
10
29
40
APPENDIXES
12
42
13
WELDOLET STANDARD
43
DATE: 29.06.2013
REVISION: 0
JOB NO: M1-330
DESIGN DATA
ITEM NO.
DESIGN CODE
147.7/-
62.5/-20
HYDROTEST (barg)
DESIGN
TEST PRESSURE
MAWP (barg)
147.7
MDMT (C)
-20
136.54
88.9
MATERIAL OF BARREL
API 5L GR.B
PWHT
AT SHOP
NO
AT FIELD
NO
IMPACT TEST
NO
MATERIAL OF FLANGES/FITTINGS
A 105 N
MATERIAL OF REDUCER
A 234 WPB
RADIOGRAPHY
100%
JOINT EFFICIENCY
CONTENTS
GAS
563
DATE: 29.06.2013
REVISION: 0
JOB NO: M1-330
SUBJECT: SECTION A
PAGE: 6 of 44
SECTION A:
MECHANICAL STRENGTH CALCULATION
Major Barrel
API 5L Gr.B
:
:
:
:
:
:
:
:
241.32
62.5
3.0
147.7
168.3
1.0
0.5
1.0
N/mm2
C
mm
Bar
mm
PSI
F
inch
PSI
inch
Component : Shell 1
Design thickness,
treq
P*D
2*S * F * E * T
+ C
2,142.24 * 6.63
+0.1181
2*35,000*0.5*1*1
0.5237
inch
13.30
mm
=
=
Nominal t =
=
15.88
0.6252
mm
inch
OK
=
=
=
SH/SMYS =
=
P*D
2t
3,213.36 * 6.63
2*0.625
17028
17,028
35,000
48.65
PSI
221.55 Bar
3213.36 PSI
31500 PSI
Minor Barrel
API 5L Gr.B
:
:
:
:
:
:
:
:
241.32
62.5
3.0
147.7
114.3
1.0
0.5
1.0
N/mm2
C
mm
Bar
mm
PSI
F
inch
PSI
inch
Component : Shell 2
Design thickness,
treq
P*D
2*S * F * E * T
+ C
2,142.24 * 4.50
+0.1181
2*35,000*0.5*1*1
0.3935
inch
10.00
mm
=
=
Nominal t =
=
12.7
0.5000
mm
inch
OK
=
=
=
SH/SMYS =
=
P*D
2t
3,213.36 * 4.50
2*0.500
14460
14,460
35,000
41.31
PSI
221.55 Bar
3213.36 PSI
31500 PSI
C)
So, Eccentric Reducer thickness is based on the Shell 1 and Shell 2 thickness.
10
Design stress, S
Design temperature
Corrosion allowance, C
Design Pressure, P
Shell Outside diameter, D
Joint Efficiency, E
Design Factor, F
Temperature Derating Factor, T
Nozzle Pipe OD, D'
241.32 N/mm
o
C
mm
Bar
mm
:
:
:
:
:
:
:
:
62.5
3.0
147.7
168.3
1.0
0.5
1.0
60.3 mm
=
=
=
Th
P*D
2*S * F * E * T
+ C
2,142.24 * 6.63
+0.1181
2*35,000*0.5*1*1
0.5237
inch
13.30
mm
=
=
15.88
0.6252
mm
inch
OK
2.58 mm
=
=
=
=
=
=
=
=
P * D'
2*S * F * E * T
2,142.24 * 2.37
2*36,000*0.5*1*1
0.2594
6.59
+ C
+0.1181
inch
mm
B=
inside diameter of nozzle
D' - 2*B + 2*C
60.3-(2*8.74)+(2 * 3.0)
48.82
mm
8.74
mm
OK
36000 PSI
144.5
0.1181
2142.24
6.63
F
inch
PSI
inch
2.37 inch
c*th
48.90 * 13.30
650.42
mm
=
=
A1
( Th - th )*(2d-c)
(15.88-13.30)*(97.64-48.90)
2
mm
125.69
=
=
=
OR
L
mm
=
=
=
2 .5*(W+B) + M
2.5*(10.35+8.74)+0.00
47.73
mm
Therefore; L =
39.7 mm
A2
[2 ( B - tb ) L ] - [2*L5*(B-tb)]
[2*(8.74-6.59)*39.70]-[2*0.11*(8.74-6.59)]
mm2
170.38
A2
a
b
c
d
e
=
=
=
=
=
55.60
81.00
48.90
48.82
60.30
mm
mm
mm
mm
mm
weldolet dimension
pipe dimension
2*48.82
97.64
WITHIN LIMIT, use 'b' for calculation
a
L
39.700
=
=
81.0 mm
39.700 mm
11
=
=
=
=
=
=
If
If
L3
(b - e) / 2
(81.0 - 60.3) / 2
10.35
mm
a-L
55.6 - 39.700
15.90
S>W
S<W
Used L1 = L2 =
=
=
=
=
12
mm
L1 = L2 =
L1 = L2 =
0
W-S
0.00
(c - e)/2
(48.9-60.3)/2
-5.7
0.00
o
(Tan 70o) * L3 (using 70 max angle)
(Tan 70 deg)*0.00
0.00
L4
=
=
=
L5
=
=
=
=
(Tan 70 deg)*[(48.90-48.82)/2]
0.11
0.11
=
=
=
A3
821.79
mm
mm2
1117.86
2
1117.86 mm
>
2
650.42 mm
OK
13
Design stress, S
Design temperature
Corrosion allowance, C
Design Pressure, P
Shell Outside diameter, D
Joint Efficiency, E
Design Factor, F
Temperature Derating Factor, T
Nozzle Pipe OD, D'
2
241.32 N/mm
:
:
:
:
:
:
:
:
62.5
3.0
147.7
114.3
1.0
0.5
1.0
60.3
C
mm
Bar
mm
mm
36000 PSI
144.5
0.1181
2142.24
4.50
F
inch
PSI
inch
2.37 inch
=
=
=
Th
=
=
P*D
2*S * F * E * T
+ C
2,142.24 * 4.50
+0.1181
2*35,000*0.5*1*1
0.3935
inch
10.00
mm
12.70
0.5000
mm
inch
OK
Weight of Details
|
| Weight of | X Offset, | Y Offset, |
From|Type|
Detail | Dtl. Cent. |Dtl. Cent. | Description
|
|
kgm
|
mm
|
mm
|
------------------------------------------------10|Liqd|
1.95453 |
... |
60.9600 |
GAS 1
20|Liqd|
8.34504 |
... |
672.500 |
GAS 2
20|Nozl|
13.6500 |
74.6000 |
105.080 |
N2
20|Nozl|
13.6500 |
74.6000 |
315.080 |
N3
20|Nozl|
13.6500 |
74.6000 |
525.080 |
N4
20|Nozl|
13.6500 |
74.6000 |
735.080 |
N5
20|Nozl|
13.6500 |
74.6000 |
945.080 |
N6
30|Liqd|
1.49119 |
... |
70.0000 |
GAS 3
40|Liqd|
42.6912 |
... |
1331.50 |
GAS 4
40|Nozl|
12.6000 |
101.600 |
2363.08 |
N11
40|Nozl|
12.6000 |
101.600 |
2263.08 |
N10
40|Nozl|
12.6000 |
101.600 |
2263.08 |
N9
40|Nozl|
12.6000 |
101.600 |
1563.08 |
N8
40|Nozl|
12.6000 |
101.600 |
1463.08 |
N7
40|Lugs|
42.8309 |
... |
2064.00 |
SUPPORT LUG
40|Wght|
60.0000 |
... |
2263.08 |
TOOL
60|Wght|
64.0000 |
... |
147.900 |
QOC
Weight Summary
Fabricated Wt. Shop Test Wt.
Shipping Wt.
Erected Wt.
Ope. Wt. no Liq Operating Wt.
Field Test Wt. Mass of the Upper
562.5
619.9
562.5
562.5
562.5
677.0
619.9
376.2
kgm
kgm
kgm
kgm
kgm
kgm
kgm
kgm
of
of
of
of
of
Gravity
Gravity
Gravity
Gravity
Gravity
of
of
of
of
of
Liquid
Nozzles
Lugs
Added Weights (Operating)
Added Weights (Empty)
2468.434
2059.640
3670.920
4229.082
4565.720
mm
mm
mm
mm
mm
2900.889 mm
2920.159 mm
3143.470 mm
2952.649 mm
4565.72
5516.15
2.00
11032.31
0.00
2505.50
1968.90
13001.21
mm
N
N
mm
mm
N
N
2952.65 mm
-447.15 mm
Critical Values:
Max Stress
Elevation
Allowables
bar
mm
bar
-----------|-----------|---------------|-----------------------Bending
|
312.06 |
2672.12
|
1227.27
(UG-23)
Shear
|
-8.20 |
2139.52
|
956.90
(0.7*S)
-----------|-----------|---------------|-----------------------Forces and Moments at selected elevations (not all analysis points shown):
Distance
Bending Moment
Bending Stress
Shear Force
Shear Stress
mm
N-m
bar
N
bar
-----------------------------------------------------------------------------0.00
0.0
0.0
269.7
0.4
121.92
63.2
6.8
-1306.3
-3.2
1466.92
2881.2
306.2
-2882.4
-7.0
1606.92
3387.6
150.7
-4458.4
-7.2
4269.92
466.4
20.7
3152.1
5.1
4417.82
116.6
5.2
1576.0
2.5
DATE: 29.06.2013
REVISION: 0
JOB NO: M1-330
SUBJECT: SECTION B
PAGE: 20 of 44
SECTION B:
SUPPORT LUG CALCULATION
40
Lug
SUPPORT LUG
1963.0
2
138.00
202.00
50.000
200.00
0.0
mm
mm
mm
mm
N
C11P
C22P
Tpad
Bolt Material
Bolt Allowable Stress at Design Temperature
Thread Series
Bolt Diameter
Results for Support Lugs:
2
138.0000
50.0000
SA-36
2347.16
200.0000
130.0000
12.7000
79.0000
105.0000
202.0000
12.7000
mm
mm
bar
mm
mm
mm
mm
mm
mm
mm
165.000 mm
277.000 mm
15.880 mm
SA-193 B7
1723.70 bar
TEMA Metric
30.00 mm
0. N-m
3109. N
3.5178 mm
2.1337 mm
1,
Design Temperature
ID
Cylindrical
1.0000 mm
142.900 mm
12.700 mm
62.50
Attachment Type
Parameter C11
Parameter C22
Type
C11
C22
Tpad
C11p
C22p
Rectangular
47.40 mm
161.60 mm
15.880
165.000
277.000
mm
mm
mm
Centerline
Centerline
Centerline
Centerline
Centerline
Centerline
Global
Global
Global
Global
Global
Global
Force
Force
Force
Moment
Moment
Moment
Direction
Direction
Direction
Direction
Direction
Direction
Cosine
Cosine
Cosine
Cosine
Cosine
Cosine
(SUS)
(SUS)
(SUS)
(SUS)
(SUS)
(SUS)
Dp
147.700
No
Vx
Vy
Vz
Nx
Ny
Nz
0.000
1.000
0.000
1.000
0.000
0.000
Fx
Fy
Fz
Mx
My
Mz
0.0
3109.4
0.0
0.0
0.0
429.3
N
N
N
N-m
N-m
N-m
147.70
No
bar
Version
No
March
1979
No
No
0.0
0.0
3109.4
0.0
-429.3
0.0
3.13)
Gamma =
bar
5.00 (
N
N
N
N-m
N-m
N-m
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.603
0.603
0.627
0.627
0.414
0.727
0.623
0.750
3C
4C
1C1
2C
4A
2A
4B
2B
!
!
!
!
!
!
!
!
0.603
0.749
0.059
0.039
0.403
0.051
0.216
0.053
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Kb = 1.00
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
1.512
1.512
1.549
1.549
1.252
1.672
1.488
1.641
3C
4C
1C1
2C
4A
2A
4B
2B
!
!
!
!
!
!
!
!
0.652
0.917
0.054
0.035
0.665
0.044
0.302
0.044
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Kb = 1.00
C11P
C22P
Tpad
Bolt Material
Bolt Allowable Stress at Design Temperature
Thread Series
Bolt Diameter
Results for Support Lugs:
2
138.0000
50.0000
SA-36
2482.13
200.0000
130.0000
12.7000
79.0000
105.0000
202.0000
12.7000
mm
mm
bar
mm
mm
mm
mm
mm
mm
mm
165.000 mm
277.000 mm
15.880 mm
SA-193 B7
1723.70 bar
TEMA Metric
30.00 mm
0. N-m
2829. N
3.2632 mm
2.0604 mm
1,
Design Temperature
ID
Cylindrical
0.0000 mm
142.900 mm
12.700 mm
21.11
Attachment Type
Parameter C11
Parameter C22
Type
C11
C22
Tpad
C11p
C22p
Rectangular
47.40 mm
161.60 mm
15.880
165.000
277.000
mm
mm
mm
Centerline
Centerline
Centerline
Centerline
Centerline
Centerline
Global
Global
Global
Global
Global
Global
Force
Force
Force
Moment
Moment
Moment
Direction
Direction
Direction
Direction
Direction
Direction
Cosine
Cosine
Cosine
Cosine
Cosine
Cosine
(SUS)
(SUS)
(SUS)
(SUS)
(SUS)
(SUS)
Global
Global
Global
Global
Global
Global
Force
Force
Force
Moment
Moment
Moment
(OCC)
(OCC)
(OCC)
(OCC)
(OCC)
(OCC)
Dp
147.700
No
Vx
Vy
Vz
Nx
Ny
Nz
0.000
1.000
0.000
1.000
0.000
0.000
Fx
Fy
Fz
Mx
My
Mz
0.0
2548.1
0.0
0.0
0.0
351.8
N
N
N
N-m
N-m
N-m
147.70
No
bar
Fx
Fy
Fz
Mx
My
Mz
0.0
281.4
0.0
0.0
0.0
38.8
N
N
N
N-m
N-m
N-m
Pvar
73.95
bar
Version
No
March
1979
No
No
0.0
0.0
2548.1
0.0
-351.8
0.0
3.00)
Gamma =
bar
5.00 (
N
N
N
N-m
N-m
N-m
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.607
0.607
0.631
0.631
0.416
0.731
0.626
0.754
3C
4C
1C1
2C
4A
2A
4B
2B
!
!
!
!
!
!
!
!
0.603
0.749
0.059
0.039
0.406
0.051
0.216
0.053
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Kb = 1.00
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
1.522
1.522
1.559
1.559
1.260
1.683
1.498
1.652
3C
4C
1C1
2C
4A
2A
4B
2B
!
!
!
!
!
!
!
!
0.636
0.861
0.056
0.037
0.605
0.046
0.273
0.047
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Kb = 1.00
Memb.
Bend.
Memb.
Bend.
Memb.
Bend.
P
P
MC
MC
ML
ML
|
0
0
0
0
0
0
0
0
|
0
0
0
0
0
0
0
0
|
0
0
0
0
0
0
0
0
|
0
0
0
0
0
0
0
0
|
9
9
-9
-9
0
0
0
0
|
47
-47
-47
47
0
0
0
0
|
Tot. Long. Str.|
57.5 -37.8 -57.5
37.8
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-3
-3
3
3
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-3.6
-3.6
3.6
3.6
-----------------------------------------------------------------------Str. Int. | 57.54 37.78 57.54 37.78
7.24
7.24
7.24
7.24
-----------------------------------------------------------------------WRC 107 Stress Calculation for OCCasional loads:
Radial Load
P
Circumferential Shear
VC
Longitudinal Shear
VL
Circumferential Moment
MC
Longitudinal Moment
ML
Torsional Moment
MT
Dimensionless Parameters used :
Gamma =
5.00 (
Stress Concentration Factors Kn = 1.00,
Kb = 1.00
0.0
0.0
281.4
0.0
-38.8
0.0
N
N
N
N-m
N-m
N-m
3.00)
DATE: 29.06.2013
REVISION: 0
JOB NO: M1-330
SUBJECT: SECTION C
PAGE: 39 of 44
SECTION C:
ALLOWABLE STRESS ATTACHEMENTS
DATE: 24.06.2013
REVISION: 0
JOB NO: M1-330
SUBJECT: APPENDIXES
PAGE: 41 of 44
APPENDIXES
50.000 =
37.500
-10.240
139.800 -X
1.333
-1 0.600
139.800-X
139.800 -X = -7.9500
X = 147.8
so; the value of design pressure at 62.5C is 147.8 bar. if the pressure in the
launcher is below than 147.8 bar, then the flange with the material A 105 N is
accepted.