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BHF-08-13
8,000 kg/hr
5,873 kW
13 bar g
Depnaker RI
Bituminous coal - Indonesia
3500 - 6200 kcal/kg
380 V 50 Hz 3 phase
SALIENT FEATURES
HIGH EFFICIENCY
WELDED MEMBRANE
FURNACE WALLS
WALL
CONSTRUCTION
FOR
Page 1 of 12
D:/Adat/Penawar/Std/Spek2008/BHF08-13_08R0.doc
SCOPE OF SUPPLY
Fluid bed furnace with casing, refractory lining and air distributor with nozzles
Fire tube boiler shell with two gas passes and necessary nozzles, manhole, head holes etc.
Control panel including all panel mounted instruments and starters for all drives.
Page 2 of 12
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BHF-08-13
Horizontal combined
water and fire tube three pass
76.1 x 3.2 mm thk
76.1 x 5 mm thick
2200 mm
5400 mm
223 m2
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Tube size
2
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Page 3 of 12
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One
Centrifugal fan
Fresh air
40 deg. C
Direct
Mild steel
Basuki
IP 55
Industrial paint
37 kW
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One
Centrifugal fan
Flue gas
300 deg. C
Indirect drive
Mild steel
Basuki
IP 55
Heat Resistant paint
40 kW
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Two
Multi stage centrifugal pump
vertical in line
9.6 m3/hr
155 MLC
40 deg. C
120 deg. C
2900 Rpm
Flange
7.5 kW
Grundfos/KSB
Multicyclone
Quantity
Type
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Gas temperature
Gas side pressure drop
Material of construction
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One
Multy cyclone with Rotary
Lock Valve
240 C
100 mm Wg
Mild steel
Dust collector
a.
Page 4 of 12
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Wet Scrubber
Quantity
Type
Gas side pressure drop
Material of construction
Attachments to scrubber
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One
Ventury scrubber
100 mm Wg
Stainless steel
Droplet separator,
Water pump
Water pump
Type
Orientation
Capacity
Service
Connection
Rotation
Power
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Type
Nominal pressure
Connection
Body material
Range temperature
Quantity
Capacity
Set pressure
Make
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b.
Safety valves
Thermal insulation
Material
Thickness
Density
Cladding material
Thickness
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Control panel
Type
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Self standing
Incomer rating
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380 V 50 Hz, 3 phase, 4 wire
Doors
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1 door front opening type
The panel includes all panel mounted instruments and drives for all connected motors.
Page 5 of 12
11
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Mild steel
12 m/s maximum
Heat resistant paint
Silver
Capacity
Height approx.
Location
Material of construction
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Finish coal
b)
Belt Conveyor
Capacity
Drive power
Accessories
Coal receiving hopper
Capacity
Material of construction
Location
Finish coal
12
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3,000 kg/hr
2.2 kW
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2 m3
Mild steel
Below ground level
Industrial paint
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13
4 m3
8 meters
Mounted above the screw feeders
Mild steel bunker on mild steel
structure
Industrial paint
Page 6 of 12
15
16.
Boiler pressure safety including two number full lift safety valves, two number
pressure switches
Page 7 of 12
3 No
Page 8 of 12
EXCLUSIONS
1)
2)
3)
4)
5)
6)
Coal bunker
7)
Water tank
8)
9)
10)
Boiler house structure with roof and side panels. Control room with airtight
arrangement
11)
12)
Page 9 of 12
Feed Water
Hardness
Ppm
pH at 25 C
2.
<2
>9
Oxygen,
mg/l
< 0.02
Total iron
mg/l
< 0.05
Total copper
mg/l
< 0.01
Oil/ Grease
mg/l
<1
KMnO4 consumption
mg/l
< 10
Conductivity at 25C
measured after cation
exch.in H+ form and after
CO2 removal.
s/cm
< 500
Boiler Water
pH at 25 C
10.5 12
mg/l
10 - 20
Total Hardness
Mmol/l
< 0.2
Specific electrical
conductivity at 25C
s/cm
30 7500
Silica.
mg/l
< 150
KMnO4 consumption
mg/l
< 150
mg/l
10 - 30
Page 10 of 12
TERMINAL POINTS
Steam:
Feed water:
Blowdown/Drain:
Flue gas:
Outlet of ID Fan
Fuel:
Electricals:
Instrument air
Ash:
combustion air:
Page 11 of 12
ERECTION:
Erection of all units at site.
Installation of control panel and instruments.
Instrument cable lying.
Erection of steel chimney, coal bunker, ducting for flue gas, structures for
accessories, bunker etc.
Erection of boiler feed water pumps and inter-connecting piping.
Erection of steam and water piping
Insulation.
Refractory lining.
All power and instrumentation cabling
All impulse piping
Dust collector
COMMISSIONING:
Hydrostatic test
Feed water system flushing.
Chemical cleaning of boiler.
Starting up and initial operation of feed water system, dosing system and
other units.
Commissioning of the units.
Page 12 of 12