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Hydrocam

bolttensioners
Industrial tightening systems

Contents
The SKF brand now stands for more
than ever before, and means more
to you as a valued customer.
While SKF maintains its leadership
as the hallmark of quality bearings
throughout the world, new dimensions
in technical advances, product support
and services have evolved SKF into
a truly solutions-oriented supplier,
creating greater value for customers.
These solutions encompass ways to
bring greater productivity to customers,
not only with breakthrough applicationspecific products, but also through
leading-edge design simulation tools
and consultancy services, plant asset
efficiency maintenance programmes,
and the industrys most advanced
supply management techniques.
The SKF brand still stands for the very
best in rolling bearings, but it now
stands for much more.
SKF the knowledge engineering
company

Introduction

Just what is a bolted assembly?

Technical information

Standard product range

Special products

Tensioner accessories

Applications

Company resources and organization at the clients service

The BoltSafe sensor washer

Glossary of terms

5
What makes up the Hydrocam bolt tensioner?
6
How a Hydrocam tensioner works
8 Optimize your bolted assembly
10 Choose the best tightening solution: the Hydrocam hydraulic bolt tensioners
12 Recommendations for the use of HYDROCAM tensioners
15 Units conversion
16 Torque/tightening load tables
33 Tension load tables

36 Hydraulic force diagrams for standard tensioners


39 Standard tensioner characteristics

54 Customized standard tensioners


55 Special tensioners
57 Special machines andcontrol systems

67 Services provided by Bolt Tensioning Department ofSKF

J Conclusion

77 SKF HYDROCAM Bolt Tensioners

K
2

SKF The Knowledge Engineering Company

Introduction
SKF has worked in the field of bolttightening by pre-load tension since
the1940s.
At that time, design studies concentrated
on the tightening of slewing rings, where
the SKFgroups subsidiary, RKS, is a leading
specialist.
Since the 1940s, SKF has continuously
furthered in France its bolt-tightening
experience in every industrial sector and in
many different types of applications.
Today, SKF, through its Industrial
Tightening Engineering Department located
in France, offers two descriptive documents
on the subject of bolt-tightening: the Bolttightening handbook, which discusses the
technical aspects of bolt-tightening, and
this product catalogue: the HYDROCAM bolt
tensioners Industrial tightening systems
catalogue.
Well aware that good tightening control is
extremely important for safety and economic
reasons, SKF offers both expertise and
service to solve any problems involving the
tightening of bolted assemblies.

Just what is a bolted


assembly?
A bolted assembly quite simply means the
putting together of at least two parts using
one or several bolts. As is shown in fig.1,
these bolts can be made up of screws and
nuts, studs with nuts on one or both ends,
and possibly washers.
In the following document, the word
bolt includes these three types of screwing
components.
Bolted assemblies are the most
commonly used connecting systems in
mechanics. And although they appear to
be quite simple, bolted assemblies do pose
several challenges at many levels: design
department, assembly workshop, on-site,
and maintenance.
Rough dimensioning methods are too
often applied at the design stage, which
leads to unnecessary oversizing. Such
oversizing does not enhance product safety,
quite the contrary

The design and implementation of a


bolted assembly requires a very strict
methodological approach, for errors can
lead to costly and often disastrous failures.
Several studies have shown that incidents
encountered on bolted assemblies are
most often due to improper design of the
assembly (analysis, design, calculation,
component choice) or poor implementation
(tightening method, tooling, inspection).
Today it is known that of all the various
causes of failure (overloading, design
flaws, manufacturing defects, and others),
the most frequent is improper assembly.
Tightening problems, whether insufficient
tightening, excessive tightening or
heterogenous tightening, alone account for
over 30% of all bolted assembly failures.
More specifically, 45% of all fatigue
failures are estimated to be due to improper
assembly.
Therefore, the importance of the design
of the bolted assembly and the means used
to tighten it are of utmost importance.

Fig.1

Screw and nut

Stud with nut on one end

Stud with nuts on both ends

Introduction

The Bolt-tightening handbook clearly


explains that optimum tightening means
a bolt which is not too tight and not too
loose and shows how to achieve the best
tightening.
It reviews all the tightening methods and
proves that the best tightening control is
provided by the hydraulic tensioner.
This Product Catalogue describes all the
products and services that SKF offers in
order to enable you to better manage your
bolted assemblies thanks to HYDROCAM
bolt tensioner.
Both of these documents provide
indispensable information on optimizing the
bolted assemblies that you are designing

and on choosing the best tightening method


for your application. They describe the key
aspects, which are:
quality
accuracy
homogeneity
ease of use.
These provide additional advantages such as:
reliability and safety
optimized dimensions
time savings
cost reduction in use, control and
maintenance.

In addition, this catalogue provides other


useful information such as standard bolting
dimensions, units conversion, and the
conversion of torque into tension load
As an example did you know that with
SKF hydraulic tensioner you can tighten
bolts from 5 to 500mm?
Please do not hesitate to contact SKF for
your needs. You may be surprised by all
the services SKF can provide in the field of
bolted assembly tightening.

Technical information
B

What makes up the


Hydrocam bolt tensioner?
A standard Hydrocam tensioner has a
hydraulic body which, using a hydraulic
fluid, exerts a strong tension load on the
bolt through the brace screwed on that
bolt. In some tensioner types (HTCR), the
body is screwed directly on the bolt to be
tightened. The body also rests on the skirt
in order to apply the reaction force on the
assembly to be tightened.
Prior to screwing the body-brace-skirt
unit on the protruding end of the bolt, a
socket has to be placed on the nut of the
bolt. This nut can then be turned down
(screwed until the lower surface of the
nut comes into contact with the assembly
bearing surface), by a tommy bar, while the
tensioner applies the tension load.

Brace

Socket for standard nut (optional)

The brace is screwed on the protruding end


of the bolt, above the nut. It supplies the
tension load exerted by the hydraulic body
on the bolt (fig.2).

In the case of assemblies with standard


nuts, a socket is placed around the nut to
effortlessly bring the nut into contact with
the assembly. For this purpose, the outer
surface of the socket is drilled with radial
axis holes to hold the push rods. Turning
down occurs while the tension load is
applied by the hydraulic body (fig.5).

Hydraulic body
Using the fluid under pressure, the hydraulic
body creates the tension load on the brace
by pushing on the skirt (fig.3).

Skirt
The skirt is placed around the nut on the
assembly to be tightened. It transmits
the compression force to the assembly by
reaction to the tension load applied on the
bolt by the hydraulic body (fig.4).

Fig.2

Fig.3

Fig.4

Fig.5

Technical information

How a Hydrocam
tensioner works (fig.6)
Fig.6

1
2
3
4
5
6

The turndown socket is placed over the nut and the hydraulic tensioner grasps the bolt.
The brace/retraction unit is screwed onto the protruding end of the bolt.
After the hydraulic connections, the tensioner is pressurized and applies the required tractive force on the bolt.
While the pressure is maintained, the nut is turned down without loading, using the socket and the tommy bar.
Their pressure is released and the piston is pushed back. The tightening load is now exerted through bolt tension.
The tensioner and the socket can be removed.

Notes

Technical information

Optimize your bolted


assembly
SKF provides recommendations and
services foreachone of these steps.

Recommendation
Take into account the bending
moments for some types of
assemblies (flanges, cantilevered
assemblies)
Use sensor washers to experimentally
know the external force applied on
the bolts.

Recommendation
Try to get the largest possible L/d
ratio (preferably 5 or more)
Use long enough bolts, with a
protruding end above the net to
screw the brace.

1Knowledge of the external load Fe


Action:
Determine the external load applied on the bolts in the assembly in
order to calculate assembly sizing.

2Select the bolt characteristics


Action:
Choose the characteristics of the bolts from the very start:
number of bolts in the assembly (n)
PCD
class of bolts
diameter of bolts (d)
thread pitch (p)
clamping length (L).

3Define the F0 tightening preload

Recommendation
To avoid untightening:
F0>FemaxRs/n(Rs+Rb)
For assemblies under shearing forces
(=friction coefficient)
F0>Femax /n(Femaxcase=pure
shearing force).

Action:
Take into account the following parameters:
bolt stiffness (Rb)
structure stiffness (Rs)
and define the final tightening pre-load for each bolt after the
tightening operation has taken place.

Recommendation
See the Bolttightening handbook.

4Calculate the maximum tension load


onthe bolts
Action:
Calculate the maximum tension load on the bolts given the external
load.
Fmax=F0+FemaxRb/n(Rs+Rb).

Continue
to optimize

5Monitor the stress in the bolts


Action:
Calculate the maximum stress borne by the bolts in stressed section
S
smax=Fmax /S.

6Optimize bolt size

Continue to optimize

Action:
Try to increase the length to diameter ratio (L/d). If the maximum
stress on the bolt is well within its yield point, thediameter can be
reduced.

Use the following criteria to evaluate the optimization


of your assembly
Tightening stress is as close to 80% of Re as possible
Highest possible L/d diameter
Lowest assembly weight and size as possible
Appropriate safety margin?
Tightening techniques have been taken into consideration since
the design stages of the project.

The assembly
is not optimized

no

yes

Please send us your


technical data using
the fax form on page 90.

Recommendation
For the threaded part of the bolt, use
the equivalent section (As) as the bolt
section
For the cylindrical parts, use the
entire section
In the event of a central link, take the
section variation into account
See the Bolttightening handbook.

Recommendation
The higher the L/d ratio and the
higher the tightening stress, the
better the fatigue behavior of a bolted
assembly is. Tightening stress should
be close to the yield point (preferably
80%Re). See pages 33 and 34
Tightening Stress Chart
Likewise, in decreasing bolt stiffness,
the share of the external load applied
to the bolt is also decreased
Choose the class of bolt material to
appropriately resist the maximum
load Fmax applied on the bolt
See the Bolttightening handbook.

Recommendation
See: Recommendations for the use of
Hydrocam tensioners pages 1214.

Optimized assembly

or

Once the assembly is designed,


choose the best Hydrocam
tensioner for your application,
using the logic diagram on the
following pages.

Technical information

Choose the best tightening


solution: the Hydrocam
hydraulic bolt tensioners
Designing the assembly
See Optimize your bolted assembly
(pages8 and9)

Note:
Use a sensor washer for a direct reading of the residual load (page 80).
Accuracy is also increased by measuring bolt elongation.
Contact SKF Bolt Tensioning Department in France for further information.
Ratio Fh/F0 can also be obtained in some cases by calculation.
Fh /F0

F0 = residual load after tightening Fh = hydraulic load

1,7
1,6
1,5
1,4

1,3
1,2
1,1
1,0

9 10 11 12 13 14

L/d

The Fh/F0 ratio as a function of bolt aspect ratio L/d


for commonly used bolting steels

Upper limit:
wide pitch thread
Lower limit:
narrow pitch thread

No extra charge for special thread

Your situation
1 Little space around the bolt

2 Homogenous tightening
(case of several bolts to be tightened)

3 Tightening time and accuracy

SKF solutions
Choose the right tensioner (pages 36
to 63)

If you are having problems,


an adapted tensioner (page65)
a special tensioner (pages 66 and 67)
Contact SKF Bolt Tensioning Department
in France

10

Ideally, for simultaneous tightening,


use as many tensioners as bolts to be
tightened

If you can only do partial simultaneous


tightening, follow a tightening procedure
(see the Bolt-tightening handbook)
SKF can help you define a procedure
which guarantees minimal dispersion for
the number of bolts

Select a tensioner with automatic


piston return. If the most suitable
tensioner does not have automatic
return, check with SKFBolt
Tensioning Department in France
about adapting a return system
For partial simultaneous tightening,
use the most tensioners possible to
save time and improve accuracy

Tightening the designed assembly

Tightening pre-load F0
is known

See Optimize your


bolted assembly
(pages8 and9)

Knowing F0, the final residual tightening pre-load


on the bolt, determine the hydraulic force Fh in
terms of the L/d ratio (clamped length over bolt
diameter)
See diagram opposite, showing Fh/F0
as a function of L/D

Check that the traction stress in the bolt remains


below 0,90 Re during thetightening operations
s = FH s < 0,90 R
H

Tightening pre-load F0 is
unknown

Other tightening means


used previously

Torque tightening:
F0 =

T
0,16 p + 1 0,582 d2 + 2 rm

See Torque/tightening pre-load


andTorque/tightening load table
(pages 16 to 32).
See: Bolt-tightening handbook.

Heater rod tightening:


As a function of the bolt diameter and the hydraulic
force, determine which Hydrocam tensioners can
be used, based on the Hydraulic force diagrams
for standard tensioners (pages36 and 37)

SKF manufactures light


tensioners.
Example: titanium (page66)

qpSE

l
See: Bolt-tightening handbook

Other types of tightening:


Contact SKF Bolt Tensioning Department
inFrance

Integrate your
operational specifications

4 Weight

F0 = a SEt +

5 Environment

SKF tensioners are used with


water (page66)

6 Monitoring

SKF recommends using sensor


washers to monitor pre-load
tension in the bolts (page80)

7 Automation

SKF designs semi or fully


automatic tightening systems
with remote control (pages68
and 69)

To check the price of your Hydrocam


tensioner, use the fax form on page 90
11

Technical information

Recommendations for
the use of HYDROCAM
tensioners
Choose the use of tensioners from
thevery start of the design phase of
yourassembly.
For the very best Hydrocam tensioner
efficiency and usage, please follow the

following recommendations from the very


start of the design stage of the bolted
assembly.
Failure to observe these basic
recommendations can result in problems for
which SKF cannot be held liable. To operate
the Hydrocam tensioners, please see the
user manual enclosed with the product.

Avoid
Insufficient flat area around the bolt

Recommended
The lower part of the skirt must be
infull contact with the assembly

OK
Bearing area is slanted with respect to the bolt axis

The skirt/assembly contact surface must be


perpendicular to the bolt axis

OK
12

Avoid

Recommended

Not enough room to fit the tensioner

Design enough clearance to install the tensioner

OK
The protruding end of the bolt is too short

The length of the protruding end must provide for screwing the
tensioner brace on a length of at least l0,8d
d

Too short

l 0,8d

OK
The tensioner is too big for the bolt not enough pressure

Tensioner diameter must be adapted to the bolt,


and must operate under high pressure for the best
tensioner and tightening performance

OK

13

Technical information

Avoid

Recommended

Surface is too rough

Surface condition under the Hydrocam


JJK
tensioner must be at least PRa 6, 3

OK
Diameter of the bolt hole is too big

The bolt hole diameter must be as small as possible

OK
D 1,12d

D > 1,12d

L/d ratio is too small

The L/d ratio must be as high as possible


d

L < 3d

OK

14

L 3d

Units conversion
Metric system Imperial system

B
Length

Metric units
1 millimeter
1 centimeter
1 meter
1 meter

Imperial units

Imperial units

Metric units

=
=
=
=

0,039370 in.
0,03281 ft.
39,370 in.
3,2808 ft.

1 inch
1 foot
1 inch
1 foot

=
=
=
=

25,4 mm
30,48 cm
0,0254 m
0,3048 m

Imperial units

Imperial units

=
=

0,22481 lbf.
224,81 lbf.

1 pound force
1 pound force

Imperial units

Imperial units

=
=

0,73756 fbf.ft.
8,8507 lbf.in.

1 pound force foot


1 pound force foot

Imperial units

Imperial units

=
=

14,504 psi.
145,04 psi.

1 pound-force per square inch


1 pound-force per square inch

(mm)
(cm)
(m)
(m)

(in.)
(ft.)
(in.)
(ft.)

Force

Metric units
1 newton
1 kilonewton

(N)
(kN)

(lbt.)
(lbt.)

Metric units

=
=

4,4482 N
0,22448kN

Metric units

=
=

1,3558 Nm
0,113 Nm

Torque

Metric units
1 newtonmeter
1 newtonmeter

(Nm)
(Nm)

(fbf.ft.)
(lbf.in.)

StressPressure

Metric units
1 bar
1 megapascal

(MPa)

Reminder: 1 bar = 1 daN/cm2


1 MPa = 1 N/mm2
1 MPa = 10 bar

(psi.)
(psi.)

Metric units

=
=

0,06895 bar
0,006895 MPa

Remarque: in practice, 1kg = 10MPa.


Example: 90kilo steel means that the
yield point is 900MPa.
15

Technical information

Torque/tightening load
tables
The tables on the following pages show
the tightening load applied to a bolt when
this bolt has been tightened with a torque
wrench. This tightening load is strongly
influenced by the friction coefficients from
the threads and the nut face in contact with
the assembly. Such friction is due to the
torque-wrench tightening method itself.
Torque tightening therefore introduces
great uncertainty in the actual value of the

bolt's residual tightening pre-load. However,


the tables on the following pages do
establish an order of magnitude.
If the plan is to tighten an existing
assembly with hydraulic tensioners instead
of with the torque wrench, tensioners able
to supply a tension force similar to torque
tightening must be chosen. However, for
the sake of precaution, we recommend
further calculation of the required tension
force based on the optimization of a bolted
assembly on pages89.

Reading the tables


For a bolt diameter M39, tightened with a
torque value of 3500Nm, the tightening
preload is 484kN for a friction coefficient
of 0,15.
If this tightening pre-load were applied to
a bolt from class 88 (yield point: 640MPa),
the tightening stress in this bolt would be
75% of the yield point (Re).
However, if the friction coefficient is 0,10,
the same torque of 3500Nm will generate
in this bolt a tightening traction load of
695kN leading to exceed the elastic limit.

Friction coefficient
0,10 (0,08/0,12): phosphate treated or
galvanized bolt, good quality lubrication.
0,15 (0,13/0,17): black or galvanized bolt,
low quality lubrication.
0,20 (0,18/0.25): regular bolts,
nolubrication.
Torque/tightening load Metric system
Bolt diameter from 5 to 14 mm

page 17

Bolt diameter from 16 to 39 mm

pages 1819

Bolt diameter from 42 to 80 mm

pages 2021

Bolt diameter from 85 to 150 mm

pages 22 23

Torque/tightening load Imperial system


pages 2425

Bolt diameter from 1/4 to 3/4 in.

pages 2627

to 2 in.

Bolt diameter from

7/8

Bolt diameter from

21/4

to

33/4

in.

pages 2829

Bolt diameter from 4 to 51/4 in.

pages 3031

Bolt diameter from 51/2 to 6 in.

page 32

16

Tightening load (kN) metric system


As a function of the torque (Nm)
As a function of the diameter of the
standard bolt from 5 to 150mm
As a function of the bolt friction coefficient.
B

bolt (mm)

10

12

14

Pitch (mm)

1,25

1,25

1,5

1,5

Width across flats (mm)

10

13

17

19

22

Friction coefficient

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

12
24
25
47

8
17
25
34
42

7
13
20
26
33

9
18
27
35
44

6
13
19
25
31

5
10
15
19
24

7
14
21
28
35

5
10
15
20
25

4
8
11
15
19

6
12
19
25
31

4
9
13
17
22

7
10
13
17

5
11
16
22
27

4
8
11
15
19

6
9
12
14

39
46

53

38
44
50

29
34
39
44
49

42
49
56
63

30
34
39
44
49

23
26
30
34
38

37
43
49
56
62

26
30
35
39
43

20
23
27
30
33

33
38
43
49
54

23
26
30
34
38

17
20
23
26
29

59

45
53
61

74
87

52
61
69
78
87

40
47
53
60
67

65
76
87
98
108

45
53
60
68
76

35
41
46
52
58

94
113

72
87
101
116

Torque (Nm)
10
20
30
40
50
60
70
80
90
100
120
140
160
180
200
250
300
350
400

83

Continued

17

Technical information
Tightening load (kN) metric system

bolt (mm)

16

18

20

22

24

Pitch (mm)

2,5

2,5

2,5

Width across flats (mm)

24

27

30

32

36

Friction coefficient

0,10

0,15

0,20

0,10

0,15

10
20
30
40
50
60

10
15
19
24
29

10
14
17
20

10
13
16

17
22
26

18

70
80
90
100
120
140

34
39
44
48
58
68

24
27
31
34
41
48

18
21
24
26
31
37

30
35
39
44
52
61

21
24
27
30
37
43

16
19
21
23
28
33

160
180
200
250
300
350

77
87
97
121
145

54
61
68
85
102
119

42
47
52
65
79
92

70
78
87
109
131
152

49
55
61
76
91
107

136
153

105
118
131
144

174

122
137
152
167
183

0,20

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

27
31
35
39
46
54

19
22
24
27
33
38

19
21
25
29

29
33
36
44
51

37
42
47
58
70
82

62
70
77
97
116
135

43
49
54
68
82
95

34
38
42
52
63
73

94
105
117
129
140
152

155
174
193
213

109
122
136
149
163
177
190
304
217

0,20

26
31
36

27

32
39
45

32

58
666
73
91
109
127

41
46
51
64
77
89

31
35
39
49
59
69

52
58
64
81
97
113

36
41
45
57
68
79

31
35
44
52
61

84
94
105
115
126
136

146
164
182
200
219
237

102
115
128
140
153
166

79
88
98
108
118
128

129
145
161
177
193
210

91
102
113
125
136
147

70
79
87
96
105
113

147
157
168
178
189
199

255

179
191
204
217
230
242

137
147
157
167
177
187

226
242
258
274
290
306

159
170
181
193
204
215

122
131
150
158
157
166

255

196
236

226
272
317

175
210
244
279
314

Torque (Nm)

400
450
500
550
600
650
700
750
800
850
900
950
1000
1200
1400
1600
1800
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000

Continued

18

19
23

164
175

210

27

30

33

36

39

3,5

3,5

41

46

50

55

60

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

40
46
52
58
72
86
101

40
50
60
70

39
46
52

52
65
78
91

54
63

115
129
144
158
173
187

80
90
100
110
121
131

62
69
77
82
93
100

104
117
130
143
156
169

72
81
90
99
108
117

55
62
69
73
83
90

95
107
118
130
142
154

74
83
91
99
107

201
216
230
244
259
273

141
151
161
171
181
191

108
116
123
131
139
147

182
195
208
221
134
147

126
135
144
153
162
171

97
104
11
118
124
131

166
178
189
201
213
225

288
345
403

201
241
281
321
362
402

154
185
216
247
278
309

159
311
363
415
467
519

180
217
253
289
325
361

138
166
194
221
249
277

451
541

346
415
484
553

386

71
83

75

70
76
82

86
97
107
118
129
139

75
82
90
97

116
124
132
140
149
157

89
95
101
108
114
120

150
161
172
182
193
204

237
284
331
379
426
474

165
198
231
264
297
330

127
152
177
203
228
253

592

413
495
578

317
380
444
507
570

75

89
99
109
119
129

90

105
112
120
127
135
142

81
86
92
98
104
109

139
149
159
169
179
189

97
104
111
117
124
131

90
95
101

215
258
300
343
386
429

150
180
210
240
270
300

115
138
161
184
207
230

199
238
278
318
357
397

138
166
194
221
249
276

106
127
148
170
191
212

537
644

375
450
525
600
675

288
346
403
461
518
576

497
596
695
794

346
415
484
553
622
691

265
318
371
424
477
530

760
829

583
636
689
742
795
848

633
691

19

Technical information
Tightening load (kN) metric system

bolt (mm)

42

45

48

52

56

Pitch (mm)

4,5

4,5

5,5

Width across flats (mm)

65

70

75

80

85

Friction coefficient

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

155

0,20

0,10

0,15

150
180
210

146

0,20

0,10

0,15

0,20

Torque (Nm)
550
600
650
700
750
800

101
110
119
128
137
146

102

120
128
137

850
900
950
1000
1200
1400

155
165
174
183
219
256

108
115
121
127
153
178

98
117
137

145
154
163
171
205
239

119
143
166

128

143
151
159
191
223

1600
1800
2000
2500
3000
3500

292
329
366
457
548
640

204
229
255
319
382
446

156
176
196
244
293
342

274
308
342
428
513
599

190
214
238
297
357
416

146
164
182
228
273
319

255
287
318
398
478
557

177
199
222
277
332
388

153
170
212
255
297

240
270
300
375
450
525

166
187
208
260
312
364

143
159
199
239
279

225
253
281
351
421
491

195
244
293
342

187
224
262

4000
4500
5000
5500
6000
6500

731
823
914
1005

510
573
637
701
764
828

391
440
489
538
587
636

684
770
855
941
1026
1112

476
535
594
654
713
773

364
410
456
501
547
592

637
716
796
876
955
1035

443
499
554
609
665
720

340
382
425
467
510
552

599
674
749
824
899
974

416
468
520
572
624
676

319
359
398
438
478
518

561
632
702
772
842
912

390
439
488
537
585
634

299
337
374
411
449
486

892
956

685
733
782
831
880
929

832
892
951
1011
1070
1129

638
683
729
774
820
866

1114
1194
1274

776
831
886
942
997
1053

595
637
680
722
765
807

1049
1124
1199
1274
1349
1424

728
780
832
884
936
988

558
598
637
677
717
757

983
1053
1123
1193
1263
1334

683
732
781
829
878
927

523
561
598
636
673
710

1108
1330

850
1020
1190
1360

1499

1040
1249
1457

797
956
1116
1275
1434

1404

976
1171
1366
1561
1756

748
897
1047
1196
1346
1496

7000
7500
8000
8500
9000
9500
10000
12000
14000
16000
18000
20000
25000
30000
35000
40000
45000
50000
55000
60000
65000

Continued

20

978

911
1093

197

60

64

68

72

76

80

5,5

90

95

100

105

110

115

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

240
266
333
399
466

231
277
323

532
599
665
732
799
865
932
998
1065
1131
1198
1264

247

251
314
377
440

262
305

369
415
462
508
554
600

283
318
353
389
424
459

502
565
628
691
753
816

349
392
436
480
523
567

646
692
739
785
831
877

495
530
565
601
636
671

879
942
1005
1067
1130
1193

707
848
989
1131
1272
1413

1256
1507
1758
2009
2260

1331 923
1597 1108
1863 1292
1477
1662
1846

1767

299
359
419

290

267
301
334
367
401
434

479
539
599
659
718
778

332
373
415
456
498
539

286
317
349
381
413

458
515
572
629
687
744

356
396
435
475
515

610
654
698
741
785
828

468
501
534
568
601
635

838
898
958
1018
1078
1137

581
622
664
705
747
788

444
476
508
540
571
603

801
858
915
973
1030
1087

872
1046
1221
1395
1570
1744

668
802
935
1069
1202
1336

1197
1437
1676
1916
2155

830
996
1162
1328
1494
1660

635
762
889
1016
1143
1270

1144
1373
1602
1831
2060
2288

2180 1670
2004
2338

343
400

2075 1587
1905
2222

383

333
363
393

438
493
548
603
657
712

378
416
454
492

554
594
633
673
712
752

424
454
484
514
545
575

767
822
876
931
986
1041

792
950
1108
1267
1425
1583

605
726
847
968
1089
1210

1096
1315
1534
1753
1972
2191

1979 1513
2375 1815
2118
2421

376

420
473
525
578
631
683

435
471

530
568
605
643
681
719

405
434
462
491
520
549

736
788
841
893
946
998

507
544
580
616
652
689

415
443
470
498
526

757
908
1059
1211
1362
1514

578
694
809
925
1040
1156

1051
1261
1471
1682
1892
2102

725
870
1015
1160
1305
1450

553
664
775
885
996
1107

2739 1892 1445


3287 2270 1734
2649 2023
3027 2312
3406 2601
2890

2627 1812 1383


3153 2175 1660
3678 2537 1936
2900 2213
3262 2490
3625 2766

3179
3468

3043
3320
3596

21

Technical information
Tightening load (kN) metric system

bolt (mm)

85

90

95

100

110

Pitch (mm)

130

135

145

155

Width across flats (mm) 120


Friction coefficient

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

761
869
978
1086
1358

743
826
1032

Torque (Nm)
4500
5000
5500
6000
6500
7000

454
505
555
605
656
706

452
487

516
563
610
657

7500
8000
8500
9000
9500
10000

757
807
858
908
959
1009

521
556
591
626
660
695

451
477
504
530

704
751
798
845
891
938

516
548
580
613
645

12000
14000
16000
18000
20000
25000

1211
1413
1614
1816
2018
2523

834
973
1112
1251
1390
1738

636
742
848
954
1060
1325

1126
1314
1501
1689
1877
2346

30000
35000
40000
45000
50000
55000

3027 2085 1590


3532 2433 1855
4036 2780 2120
3128 2385
3475 2650
3823 2915

2815
3284
3754
4223
4692

60000
65000
70000
75000
80000
85000

4170 3180
3445
3710
3975
4240

90000
95000
100000

22

588
633

491

679
724
769
814
859
905

590
621

774
903
1032
1161
1290
1612

589
688
786
884
982
1228

1086
1267
1448
1629
1809
2262

745
869
994
1118
1242
1553

567
662
756
851
946
1182

1017
1187
1356
1526
1695
2119

697
813
929
1045
1161
1452

707
795
883
1104

953
1112
1271
1430
1589
1986

1935
2257
2579
2902
3224
3547

1474
1719
1965
2210
2456
2702

2714
3167
3619
4071
4524
4976

1863
2174
2484
2795
3105
3416

1418
1655
1891
2128
2364
2600

2543
2967
3390
3814
4238
4662

1742
2033
2323
2613
2904
3194

1325
1546
1767
1988
2208
2429

2383
2780
3177
3574
3971
4368

1630
1901
2173
2445
2716
2988

1238
1445
1651
1858
2064
2270

3869
4192
4514
4836

2947
3193
3438
3684
3930
4175

5428 3726
4037
4347
4658
4968
5279

2837
3073
3310
3546
3782
4019

5086 3484 2650


5509 3775 2871
5933 4065 3092
4355 3313
4646 3533
4936 3754

4766
5163
5560
5957
6354
6751

3259
3531
3803
4074
4346
4618

2477
2683
2890
3096
3302
3509

4255
4492
4728

5227 3975
5517 4196
5807 4417

7148

4889
5161
5432

3715
3921
4128

4421
4666

678
720
763
805
848

794

120

125

130

140

150

170

180

185

200

210

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

1019
1165
1311
1456
1820

994
1242

2185
2549
2913
3277
3641
4005

943

1105
1243
1381
1727

1177

1491
1739
1988
2236
2485
2733

1132
1320
1509
1697
1886
2075

2072
2417
2763
3108
3453
3799

1412
1648
1883
2119
2354
2589

4369
4733
5097
5461
5825
6190

2982
3230
3479
3727
3976
4224

2263
2452
2640
2829
3018
3206

4144
4489
4835
5180
5525
5871

6554
6918
7282

4473
4721
4970

3395
3583
3772

6216
6561
6907

1210
1345
1681

1145

1071
1250
1428
1607
1786
1964

2017
2353
2689
3025
3361
3697

1374
1603
1832
2061
2290
2519

1215
1389
1563
1736
1910

1873
2185
2497
2809
3122
3434

1274
1486
1699
1911
2123
2336

2825
3060
3295
3531
3766
4002

2143
2321
2500
2678
2857
3035

4034
4370
4706
5042
5378
5714

2748
2977
3206
3435
3664
3893

2084
2257
2431
2605
2778
2952

3746
4058
4370
4682
4995
5307

4237
4472
4708

3214
3392
3571

6050
6386
6723

4122
4351
4580

3125
3299
3473

5619
5931
6243

1249
1561

1287
1448
1609
1770

1785
2083
2380
2678
2975
3273

1819
2022
2224

1684

2548
2760
2973
3185
3397
3610

1930
2091
2252
2413
2574
2735

3570
3868
4165
4463
4760
5058

2426
2628
2830
3032
3235
3437

1837
1990
2143
2297
2450
2603

3822
4034
4246

2896
3057
3217

5355
5653
5950

3639
3841
4043

2756
2909
3062

23

Technical information
Tightening load (lbs.) imperial system

Tightening load (lbs.) imperial


system
As a function of the torque (ft.lb.)
As a function of the diameter of the
standard bolt from 1/4 to 6 in.
As a function of the bolt friction
coefficient.

bolt (in.)

1/4

5/16

3/8

7/16

Number of threads/inch 20

18

16

14

Width across flats (in.)

7/16

1/2

9/16

5/8

Friction coefficient

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

1556
3111
6223

1114
2227
4455
6682

867
1735
3469
5204
6938

1350
2700
5400
8100

964
1928
3856
5783
7711
9639

750
1499
2998
4497
5996
7495

2382
4764
7147
9529
11911

1700
3400
5100
6800
8500

1322
2643
3965
5286
6608

2126
4252
6378
8503
10629

1519
3038
4558
6077
7596

2364
3546
4728
5910

10200
11900

7930
9251
10573
11894

12755
14881
17007

9115
10635
12154
13673
15192

Torque (ft.lb.)
5
10
20
30
40
50
60
70
80
90
100
120
140
160
180
200
250
300
350
400
450
500
550
600
650
700
3500
4000

Continued

24

8995

7092
8274
9456
10638
11820
14183
16547

1/2

9/16

5/8

3/4

13

12

11

10

3/4

27/32

15/16

1/18

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

1808
3615
5423
7230
9038

1284
2568
3852
5136
6420

1991
2987
3982
4978

3230
4846
6461
8076

3435
4580
5725

3547
4434

5829
7286

10846
12653
14461
16269
18076
21691

7704
8988
10272
11556
12840
15408

5974
6969
7965
8961
9956
11947

9691
11306
12921
14537
16152
19382

6870
8014
9159
10304
11449
13739

5320
6207
7094
7981
8867
10641

8744
10201
11658
13115
14573
17487

6192
7224
8256
9288
10320
12383

5592
6391
7189
7988
9586

17976
20544

13939
15930
17921
19912

22613
25843

16029
18319
20609
22898
28623

12414
14188
15961
17735
22168
26602

20402
23316
26231
29145

14447
16511
18575
20639
25799
30959

0,10

0,15

0,20

7369
8597
9825
11053
12281
14737

6060
6926
7792
8657
10389

6016
6685
8022

11183
12781
14379
15976
19970
23964

17193
19650
22106
24562
30703
36843

12120
13852
15583
17315
21643
25972

9359
10696
12033
13370
16712
20055

27958
31953

42984
49124

30301
34630
38958
43287
47616

23397
26740
30082
33425
36767
40110

6141

43452
46795

25

Technical information
Tightening load (lbs.) imperial system

bolt (in.)

11/8

11/4

Number of threads/inch 9

Width across flats (in.)

15/16

11/2

111/16

17/8

Friction coefficient

0,10

0,15

80
90
100
120
140
160

8471
9530
10589
12707
14825
16943

180
200
250
300
350
400
450
500
550
600
650
700

7/8

0,20

0,10

0,15

0,20

7447
8936
10426
11915

8040
9188

9283
11139
12996
14853

9132
10437

19061
21178
26473
31768
37062
42357

13404
14894
18617
22341
26064
29787

10337
11485
14357
17228
20099
22971

16709
18566
23207
27848
32490
37131

11742
13046
16308
19570
22831
26093

9051
10057
12571
15085
17599
20113

47652
52946
58241

33511
37234
40958
44681
48404
52128

25842
28713
31585
34456
37327
40199

41773
46414
51056
55697
60338
64980

29354
32616
35878
39139
42401
45662

55851
59575

43070
45941
48813
51684
54555
57427

69621
74263
78904
83545
88187

0,10

0,15

0,20

0,10

0,15

0,20

14825
16472
20590
24708
28826
32944

11584
14480
17376
20272
23168

11166
13400
15633
17866

18754
22505
26256
30007

18375
20999

22628
25142
27656
30170
32684
35198

37062
41180
45298
49416
53534
57652

26064
28960
31856
34752
37648
40544

20099
22333
24566
26799
29032
31266

33758
37509
41259
45010
48761
52512

23624
26249
28874
31499
34124
36749

20189
22208
24227
26246
28265

48924
52185
55447
58709
61970
65232

37713
40227
42741
45255
47769
50283

61770
65888
70007
74125
78243
82361

43440
46336
49232
52128
55024
57920

33499
35732
37965
40199
42432
44665

56263
60014
63765
67515
71266
75017

39374
41999
44624
47249
49874
52499

30284
32303
34321
36340
38359
40378

78278
91325

60340
70397
80453
90510

98833
11530

69504
81088
92672
10425

53598
62531
71464
80398
89331
11166

90021
105024
120027
135031
150034

62998
73498
83998
94498
104997
131247

48454
56529
64605
72681
80756
100945

Torque (ft.lb.)

750
800
850
900
950
1000
1200
1400
1600
1800
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
8500
9000
9500
10000
12000
14000

Continued

26

68912

11530
13178

11584

157496 121134
141324
161513

13/8

11/2

13/4

41/2

21/16

21/4

25/8

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

20326
23713
27101

21946
25081

30489
33876
37264
40651
44039
47427

21394
23771
26148
28525
30902
33279

20140
21971
23802
25633
27464

28216
31352
34487
37622
40757
43892

21913
24105
26296
28487
30679

21896
23580

29471
32150
34829
37509

50814
54202
57590
60977
64365
67752

35656
38033
40410
42787
45165
47542

29295
31126
32956
34787
36618
43942

47027
50162
53298
56433
59568
62703

32870
35062
37253
39444
41636
43827

25265
26949
28633
30317
32002
33686

40188
42867
45546
48225
50904
53584

28124
29999
31874
33749
35624
37499

81303
94853
108404
121954
135505
169381

57050
66558
76067
85575
95083
118854

51266
58589
65913
73237
91546
109855

75244
87784
100325
112866
125406
156758

52592
61358
70123
78888
87654
109567

40423
47160
53898
60635
67372
84215

64300
75017
85734
96451
107167
133959

142625
166396

128164
146473
164782

188109

131481
153394
175308
197221

101058
117901
134744
151587
168430
185273

160751
187543
214335
241127
267918

202116

32919

27399
28842

35270
37622
39973
42325
44676
47027

32870

44999
52499
59999
67498
74998
93748

34610
40378
46146
51915
57683
72104

56433
65838
75244
84649
94055
117568

39444
46018
52592
59166
65740
82175

40423
45476
50529
63161

112497
131247
149996
168746
187496
206245

86525
100945
115366
129787
144208
158628

141082
164596
188109
211623
235136
258650

98611
115046
131481
147916
164351
180786

75794
88426
101058
113690
126323
138955

224995
243744
262494

173049
187470
201891
216312
230732
245153

282164
305677
329191

197221
213656
230091
246526
262961
279397

151587
164219
176852
189484
202116
214749

295832
312267
328702

227381
240013
252645
303174
353703

259574

27

Technical information
Tightening load (lbs.) imperial system

bolt (in.)

21/4

21/2

23/4

Number of threads/inch

41/2

Width across flats (in.)

33/8

33/4

41/8

41/2

Friction coefficient

0,10

0,15

1000
1200
1400
1600
1800
2000

42299
50758
59218
67678
76138
84597

2500
3000
3500
4000
4500
5000

0,20

0,10

0,15

0,20

0,10

41191
47075
52959
58844

45111

53233
60838
68443
76047

52922

105747
126896
148046
169195
190344
211494

73555
88265
102976
117687
132398
147109

56388
67666
78944
90221
101499
112777

95059
114071
133083
152095
171107
190118

66153
79383
92614
105845
119075
132306

60873
71018
81164
91309
101455

87179
104615
122051
139487
156923
174359

5500
6000
6500
7000
7500
8000

232643
253792
274942
296091
317241
338390

161820
176531
191242
205953
220664
235374

124054
135332
146610
157887
169165
180443

209130
228142
247154
266166
285178
304189

145536
158767
171998
185228
198459
211689

111600
121746
131891
142037
152182
162328

8500
9000
9500
10000
12000
14000

359539
380689
401838
422987

250085
264796
279507
294218
353062
411905

191720
202998
214276
225553
270664
315775

323201
342213
361225
380237
456284
532332

224920
238150
251381
264612
317534
370456

172473
182619
192764
202909
243491
284073

0,15

0,20

0,10

0,15

0,20

72539
84629
96719
108809
120899

64770
74023
83276
92529

80506
96607
112708
128809
144911
161012

77912
89042
100172 76542
111303 85046

191795
209230
226666
244102
261538
278974

132989
145079
157168
169258
181348
193438

101782
111034
120287
129540
138793
148046

177113
193214
209315
225416
241518
257619

122433
133563
144693
155824
166954
178084

93551
102055
110560
119065
127569
136074

296410
313846
331282
348717
418461
488204

205528
217618
229708
241798
290157
338517

157299
166552
175804
185057
222069
259080

273720
289821
305922
322024
386428
450833

189214
200345
211475
222605
267126
311647

144579
153083
161588
170092
204111
238129

557948 386876 296092


627691 435236 333103
483595 370115
604494 462643
725393 555172
647701

515238
579642
644047
805059

356168
400689
445210
556513
667816
779118

272148
306166
340185
425231
510277
595324

Torque (ft.lb.)

16000
18000
20000
25000
30000
35000
40000
45000
50000
55000
60000
65000
70000
75000
80000
85000
90000

Continued

28

360885
405996
451107

62769
69743

423379 324655
476301 365237
529223 405819
507274
608728

680370
765416

31/4

31/2

33/4

47/8

51/4

55/8

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

104694
119650
134607
149563

92806
103118

164519
179475
194432
209388
224344
239301

113430
123741
134053
144365
154677
164988

94420
102288
110157
118025
125893

153598
167561
181524
195488
209451
223415

115265
124870
134476
144081
153687

254257
269213
284169
299126
358 951
418 776

175300
185612
195924
206235
247 483
288 730

133762
141630
149499
157367
188 840
220 314

237378
251341
265305
279268
335 122
390 975

478 601
538 426
598 252
747 814
897 377

329 977
371 224
412 471
515 589
618 706
721 824

251 787
283 260
314 734
393 417
472 101
550 784

824 942
928 060

629 467
708 151
786 834
865 518
944 201

125671
139634

109810
117130

144036
157130
170224
183318
196412
209506

125855
134844
143834

163292
172898
182503
192108
230 530
268 952

124451
131772
139092
146413
175 695
204 978

222601
235695
248789
261883
314260
366636

152824
161813
170803
179793
215751
251710

123196
130040
136885
164261
191638

446 829
502 683
558 536
698 171
837 805
977 439

307 373
345 795
384 217
480 271
576 325
672 379

234 261
263 543
292 826
366 032
439 239
512 445

419013
471389
523766
654708
785649
916591

287668
323627
359585
449482
539378
629274

219015
246392
273769
342211
410654
479096

1 117 073

768 434
864 488
960 542
1 056 596
1 152 650

585 651
658 858
732 064
805 271
878 477
951 684

1047532
1178474
1309415

719171
809067
898963
988860
1078756
1168652

547538
615981
684423
752865
821307
889750

1258549

958192
1026634
1095077
1163519
1231961

1 024 890
1 098 096

29

Technical information
Tightening load (lbs.) imperial system

bolt (in.)

41/4

41/2

Number of threads/inch 4

Width across flats (in.)

63/8

63/4

Friction coefficient

0,10

0,15

6500
7000
7500
8000
8500
9000

160248
172575
184902
197228
209555
221882

135169
143617
152065

9500
10000
12000
14000
16000
18000

234209
246536
295843
345150
394457
443764

160513
168961
202753
236545
270337
304130

128521
154225
179929
205633
231337

221243
232887
279465
326042
372620
419197

151392
159360
191232
223104
254976
286848

20000
25000
30000
35000
40000
45000

493071
616339
739607
862874
986142
1109410

337922
422402
506883
591363
675843
760324

257041
321302
385562
449822
514083
578343

465775
582218
698662
815105
931549
1047993

50000
55000
60000
65000
70000
75000

1232678
1355945
1479213

844804
929285
1013765
1098246
1182726
1267207

642603
706864
771124
835384
899645
963905

1164436
1280880
1397324
1513767
1630211

1351687
1436167

1028165
1092426
1156686
1220946
1285207

0,20

0,10

0,15

0,20

0,10

0,15

0,20

169568
193792
218016

209637
220671
264805
308939
353073
397208

180950
211108
241267
271425

160335
183240
206146

318720
398400
478080
557760
637440
717120

242240
302800
363360
423920
484480
545040

441342
551677
662013
772348
882684
993019

301583
376979
452375
527771
603167
678563

229051
286313
343576
400838
458101
515364

796800
876480
956160
1035840
1115520
1195201

605600
666160
726720
787280
847840
908400

1103355
1213690
1324026
1434361
1544696
1655032

753958
829354
904750
980146
1055542
1130938

572626
629889
687152
744414
801677
858940

1274881
1354561
1434241
1513921
1593601

968960
1029520
1090080
1150640
1211200

1765367
1875703

1206333
1281729
1357125
1432521
1507917

916202
973465
1030728
1087990
1145253

Torque (ft.lb.)

80000
85000
90000
95000
100000

Continued

30

174665
186310
197954
209599

187570
198604

43/4

51/4

71/8

71/2

77/8

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

209672
251607
293541
335476
377410

228956
257576

419345
524181
629017
733853
838689
943525

195501

239662
279605
319549
359493

245071

286195
357744
429293
500842
572391
643940

217223
271529
325835
380141
434446
488752

399436
499295
599154
699013
798872
898731

272301
340377
408452
476528
544603
612678

258197
309836
361475
413115
464754

381332
476665
571998
667331
762664
857998

259694
324618
389541
454465
519388
584312

295335
344557
393780
443002

1048362
1153198
1258034
1362870
1467706
1572542

715488
787037
858586
930135
1001684
1073233

543058
597364
651670
705975
760281
814587

998590
1098449
1198308
1298167
1398026
1497885

680754
748829
816904
884980
953055
1021130

516393
568033
619672
671311
722950
774590

953331
1048664
1143997
1239330
1334663
1429996

649235
714159
779082
844006
908929
973853

492224
541447
590669
639892
689114
738337

1677379
1782215
1887051
1991887
2096723

1144781
1216330
1287879
1359428
1430977

868893
923199
977504
1031810
1086116

1597744
1697604
1797463
1897322
1997181

1089206
1157281
1225357
1293432
1361507

826229
877868
929508
981147
1032786

1525329
1620662
1715995
1811328
1906661

1038776
1103700
1168623
1233547
1298470

787559
836782
886004
935226
984449

266933
305066
343199

31

Technical information
Tightening load (lbs.) imperial system

bolt (in.)

51/2

53/4

Number of threads/inch 4

Width across flats (in.)

81/4

85/8

Friction coefficient

0,10

0,15

0,20

0,10

0,15

0,20

0,10

0,15

0,20

297106
356527
415948

315065

302120
335688
419611
503533
587455

285028
342033
399039

302135

Torque (ft.lb.)
16000
18000
20000
25000
30000
35000

291839
328318
364798
455998
547197
638397

248202
310253
372304
434354

282130
329152

279711
314675
349638
437048
524458
611867

40000
45000
50000
55000
60000
65000

729597
820796
911996
1003195
1094395
1185594

496405
558456
620506
682557
744607
806658

376173
423195
470217
517239
564260
611282

699277
786687
874096
961506
1048915
1136325

475370
534791
594212
653633
713054
772476

360074
405084
450093
495102
540112
585121

671377
755299
839221
923143
1007065
1090987

456045
513050
570056
627061
684067
741072

345297
388459
431621
474783
517945
561107

70000
75000
80000
85000
90000
95000

1276794
1367994
1459193
1550393
1641592
1732792

868709
930759
992810
1054861
1116911
1178962

658304
705325
752347
799369
846390
893412

1223735
1311144
1398554
1485964
1573373
1660783

831897
891318
950739
1010160
1069582
1129003

630130
675140
720149
765158
810167
855177

1174909
1258832
1342754
1426676
1510598
1594520

798078
855084
912089
969095
1026100
1083106

604269
647431
690593
733756
776918
820080

100000

1823991

1241012

940434

1748192

1188424

900186

1678442

1140111

863242

32

Tension load tables


Metric system tension load (kN)
This table shows the tightening loads to
apply to a bolt as a function of bolt diameter
and class (mechanical properties) in order to
obtain a tightening load at 80% of its yield
point (Re).

Bolt diameter

Pitch

kN load for tightening to 80% of the yield point


Class 8-8
Class 10-9
Class 12-9

mm

mm

Re = 640 MPa

Re = 900 MPa

Re = 1080 MPa

8
10
12
14
16

1,25
1,5
1,75
2
2

19
31
45
64
80

26
44
63
90
113

32
53
76
108
135

18
20
22
24
27

2,5
2,5
2,5
3
3

105
125
155
180
235

147
176
218
254
331

176
212
262
305
397

30
33
36
39
42

3,5
3,5
4
4
4,5

297
355
418
500
574

418
499
588
703
807

502
599
706
843
968

45
48
52
56
60

4,5
5
5
5,5
5,5

669
754
900
1039
1209

940
1061
1266
1462
1701

1128
1273
1519
1754
2041

64
68
72
76
80

6
6
6
6
6

1370
1564
1771
1991
2224

1927
2200
2491
2800
3128

2312
2640
2989
3360
3753

85
90
95
100
110

6
6
6
6
6

2533
2862
3212
3581
4380

3562
4025
4517
5036
6160

4275
4830
5420
6043
7392

120
125
130
140
150

6
6
6
6
6

5260
5730
6220
7261
8381

7397
8058
8747
10210
11786

8876
9669
10496
12252
14144

Example: one M39 class 109 bolt can be


tightened with a residual tightening load
of703kN to provide an initial tightening

load corresponding to 80% of the bolts yield


point.

33

Technical information

Imperial system tension load (lbs.)

Bolt diameter
in.

mm

5/16

7/8

7,94
9,53
11,11
12,70
14,29
15,88
19,05
22,23

1
11/8
11/4
13/8
11/2
13/4

Number of threads* perinch

Pound load for tightening to 80% of the yield point


Class 8-8
Class 10-9
Class 12-9
Re = 95000 psi.

Re = 130000 psi.

Re = 155000 psi.

18
16
14
13
12
11
10
9

4047
5974
8194
10926
14002
17388
25702
35462

5538
8176
11212
14952
19160
23794
35171
48526

6603
9748
13368
17827
22845
28370
41935
57858

25,40
28,58
31,75
34,93
38,10
44,45

8
7
7
6
6
5

46513
58620
74341
88648
107767
145709

63650
80217
101730
121308
147470
199391

75890
95643
121294
144637
175830
237736

2
21/4
21/2
23/4

50,80
57,15
63,50
69,85

41/2
41/2
4
4

191586
248786
306360
377706

262170
340444
419230
516861

312587
405915
499851
616257

3
31/4
31/2
33/4

76,20
82,55
88,90
95,25

4
4
4
4

456514
542783
636514
737706

624703
742756
871019
1009492

744838
885593
1038522
1203625

4
41/4
41/2
43/4

101,60
107,95
114,30
120,65

4
4
4
4

846360
962475
1086052
1217090

1158176
1317071
1486176
1665492

1380903
1570354
1771979
1985779

5
51/4
51/2
53/4

127,00
133,35
139,70
146,05

4
4
4
4

1355590
1501552
1654975
1815859

1855018
2054755
2264702
2484860

2211753
2449900
2700222
2962718

152,40

1984205

2715229

3237388

3/8
7/16
1/2
9/16
5/8
3/4

* Coarse thread series UNC/UNRC.

Example: one 11/2@ class 109 bolt can be


tightened with a residual tightening load of
147470lbs. to provide an initial tightening
load corresponding to 80% of the bolts yield
point.
34

Standard product range


In its standard range of hydraulic
tensioners, SKF offers no less than
6different types of tensioners with
characteristics which are both different and
complementary.
The product range includes multipurpose, powerful, thin, compact and other
types of tensioners, covering a wide range
of bolt dimensions from M8 to M160 (5/16
to6 in.), and able to apply pre-tightening
loads ranging from 50kN to 8500kN.

Tensioner dimension has been carefully


designed to allow use in the widest range of
situations.
The product range has improved and
extended over the years, benefiting from
SKF extensive experience in the hydraulic
tightening field.
Experience gained from responding to
customer demand has also contributed to
enriching the product range.
This range should therefore meet your
tensioner and accessory needs. If however
this were not the case, SKF also makes
customized tensioners (adapting standard

tensioner parts to your application) and


special tensioners (new design of dedicated
tensioners).
Specially designed tensioners have
enabled us to increase the range of sizes of
bolts tightened, covering M5 to M500 (3/16
to20 in.).
Generally speaking, it is more economical
to plan the use of the tensioner from the
assembly design stage, and to try to use
standard equipment.
This provides significant savings in the
cost of tightening bolted assemblies.

35

Standard product range

Hydraulic force diagrams


for standard tensioners
HTA

These hydraulic force diagrams help


define the type(s) of tensioners which
best suit your application, depending on
the size of the bolt and the traction load

to apply. In addition, you must verify the


other characteristics with respect to your
operational constraints (space, weight,
time).

Hydraulic load (kN)


10 000
5 000

HTA 60
HTA 50
HTA 35

1 000
500

HTA 160 HTA 200


HTA 130
HTA 90

HTA 310

HTA 250

HTA 20

100
50

10

20

30

40

50

60

70

80

90

100 110 120 130 140 150 160


Bolt diameter (mm)

HTS
Hydraulic load (kN)
Load (kN)

10 000

HTS 55

500

5 000

HTS 37
HTS 24
HTS 17

HTS 250
HTS 180

HTS 135

1 000

HTS 9

100

HTS 83

50

HTS 5

HTS 55

500

HTS 37
HTS 24
HTS 17

10
5
0

HTS 9
HTS 5

100

10

20

30

40

50

Diameter (mm)

50
0

HTS N

10

20

30

40

50

60

70

80

90

100 110 120 130 140 150 160


Bolt diameter (mm)

90

100 110 120 130 140 150 160


Bolt diameter (mm)

Hydraulic load (kN)


10 000
5 000

HTS N 135

1 000

HTS N 83
HTS N 55

500

HTS N 37
HTS N 24
HTS N 17

100
50
0

36

10

20

30

40

50

60

70

80

HTS2

Hydraulic load (kN)


10 000
5 000
HTS2 135
HTS2 83

1 000

HTS2 55
HTS2 37

500

HTS2 24
HTS2 17

100
50

10

20

30

40

50

60

70

80

90

100 110 120 130 140 150 160


Bolt diameter (mm)

HTC R
Hydraulic load (kN)
10 000

HTC R 500
HTC R 382
HTC R 284
HTC R 220
HTC R 174
HTC R 137
HTC R 98
HTC R 73
HTC R 54
HTC R 40

5 000

1 000
500

HTC R 26
HTC R 17

100
50
0

10

20

30

40

50

60

70

80

90

100 110 120 130 140 150 160


Bolt diameter (mm)

HTH R

Hydraulic load (kN)


10 000

HTH R 430
HTH R 335
HTH R 270
HTH R 223
HTH R 180
HTH R 135
HTH R 108
HTH R 82
HTH R 62
HTH R 45
HTH R 34

5 000

1 000
500

HTH R 570

HTH R 17

100
50
0

10

20

30

40

50

60

70

80

90

100 110 120 130 140 150 160


Bolt diameter (mm)

37

Notes

38

Standard tensioner
characteristics
Summary table
This table summarizes the main features
ofeach tensioner, in order to help you select
the standard tensioner for your operational
requirements.

HTA

HTS

HTS N

HTS 2

HTC R

HTH R

Tightens several
diameters1)

Yes

Yes

Yes

Yes

No

Yes

Diameters of the bolts


tightened

Small and large

Small and very


small

Small

Small and average

Small and large

Large and very


large

Space occupied
by the tensioner

Normal

Average

Little

Very little

Compact

Very little

Tightening load

High

High

Average

High

Very high

Very high

Stroke arresting device

Optional

Optional

Optional

Optional

Yes

Yes

Automatic return

Non

Optional

Optional

Optional

Yes

Yes

100 (base)

140

160

200

180

250

Adaptable

Very small bolt


diameters

The same
tensioner can
tighten several
diameters

Fits in very narrow


spaces

Compact and
powerful

Takes up very little


space and very
powerful

metric system

40-41

44-45

48-49

52-53

56-57

60-61

imperial system

42-43

46-47

50-51

54-55

58-59

62-63

Cost

index2)

Special feature

Catalogue page:

1)
2)

By changing the brace.


Indicative, also takes into account the loads applied.

39

Standard product range

HTA (metric system)

Type

Pitch

mm

mm

MPa

HTA 20 M20 2,5


HTA 20 M22 2,5
HTA 20 M24 3
HTA 20 M27 3

M20
M22
M24
M27

2,5
2,5
3
3

150
150
150
150

HTA 35 M27 3
HTA 35 M30 3,5
HTA 35 M33 3,5
HTA 35 M36 4

M27
M30
M33
M36

3
3,5
3,5
4

150
150
150
150

HTA 50 M36 4
HTA 50 M39 4
HTA 50 M42 4,5
HTA 50 M45 4,5

M36
M39
M42
M45

4
4
4,5
4,5

150
150
150
150

HTA 60 M42 4,5


HTA 60 M45 4,5
HTA 60 M48 5
HTA 60 M52 5

M42
M45
M48
M52

4,5
4,5
5
5

150
150
150
150

HTA 90 M45 4,5


HTA 90 M48 5
HTA 90 M52 5
HTA 90 M56 5,5
HTA 90 M60 5,5

M45
M48
M52
M56
M60

4,5
5
5
5,5
5,5

150
150
150
150
150

HTA..T..

HTA 130 M60 5,5


HTA 130 M64 6
HTA 130 M68 6
HTA 130 M72 6
HTA 130 M76 6

M60
M64
M68
M72
M76

5
6
6
6
6

150
150
150
150
150

HTA..C

HTA 160 M72 6


HTA 160 M76 6
HTA 160 M80 6

M72
M76
M80

6
6
6

150
150
150

HTA..J

HTA 200 M80 6


HTA 200 M85 6
HTA 200 M90 6
HTA 200 M95 6
HTA 200 M100 6

M80
M85
M90
M95
M100

6
6
6
6
6

150
150
150
150
150

optional

HTA 250 M100 6


HTA 250 M110 6
HTA 250 M120 6
HTA 250 M125 6

M100
M110
M120
M125

6
6
6
6

150
150
150
150

HTA 310 M125 6


HTA 310 M130 6
HTA 310 M140 6
HTA 310 M150 6

M125
M130
M140
M150

6
6
6
6

150
150
150
150

40 max

H1

D1
D2
Z

Multi-purpose
The dimensions and the traction load suit
this tensioner to many different applications.
Reference examples:
Reference example for a complete
tensioner for M48 bolts:
HTA 90 M485
Reference example for the M485 brace
for the HTA 90 tensioner:
HTA 90T M485

40

Max.
pressure

Diameter
D

Bolt dimension

Hydraulic
area

Max.
hydraulic
load

Piston
stroke

Dimensions

cm2

kN

mm

mm

20
20
20
20

300
300
300
300

8
8
8
8

86
86
86
86

100
100
100
100

30
30
30
30

74
74
74
74

56
56
56
56

26
26
26
26

38
42
46
52

138
142
146
152

56
57
59
62

44,5
44,5
44,5
44,5

3
3
3
3

35
35
35
35

525
525
525
525

8
8
8
8

109
109
109
109

116
116
116
116

40
40
40
40

97
97
97
97

73
73
73
73

31
31
31
31

52
57
63
69

168
173
179
185

73,5
76,5
79
81

56
56
56
56

4,8
4,8
4,8
4,8

50
50
50
50

750
750
750
750

8
8
8
8

128
128
128
128

128
128
128
128

49
49
49
49

116
116
116
116

90
90
90
90

38
38
38
38

69
74
80
86

197
202
208
214

91
94
97
100

65,5
65,5
65,5
65,5

7,5
7,5
7,5
7,5

60
60
60
60

900
900
900
900

8
8
8
8

137
137
137
137

140
140
140
140

54
54
54
54

133
133
133
133

102
102
102
102

40
40
40
40

80
86
92
99

220
226
232
239

91
92
94
96

69,5
69,5
69,5
69,5

9
9
9
9

90
90
90
90
90

1350
1350
1350
1350
1350

8
8
8
8
8

166
166
166
166
166

154
154
154
154
154

65
65
65
65
65

154
154
154
154
154

114
114
114
114
114

42
42
42
42
42

86
92
99
107
114

240
246
253
261
268

119
122
124,5
127,5
130,5

84,5
84,5
84,5
84,5
84,5

15,3
15,3
15,3
15,3
25

130
130
130
130
130

1950
1950
1950
1950
1950

8
8
8
8
8

198
198
198
198
198

179
179
179
179
179

82
82
82
82
82

187
187
187
187
187

137
137
137
137
137

50
50
50
50
50

114
122
130
137
145

293
301
309
316
324

147
150
153
155,5
158,5

101
101
101
101
101

25
25
25
25
31

160
160
160

2400
2400
2400

10
10
10

215
215
215

190
190
190

86
86
86

203
203
203

145
145
145

50
50
50

137
145
152

327
335
342

163,5
166,5
169,5

109
109
109

31
31
31

200
200
200
200
200

3000
3000
3000
3000
3000

10
10
10
10
10

244
244
244
244
244

217
217
217
217
217

106
106
106
106
106

232
232
232
232
232

180
180
180
180
180

60
60
60
60
60

152
162
171
181
190

355
365
374
384
393

184,5
187,5
193
196
202

124
124
124
124
124

31
39
39
39
54

250
250
250
250

3750
3750
3750
3750

10
10
10
10

284
284
284
284

245
245
245
245

131
131
131
131

272
272
272
272

223
223
223
223

73
73
73
73

190
209
228
238

425
444
463
473

222
227,5
236
242

144
144
144
144

54
54
54
54

310
310
310
310

4650
4650
4650
4650

10
10
10
10

325
325
325
325

273
273
273
273

156
156
156
156

313
313
313
313

260
260
260
260

86
86
86
86

238
247
266
285

506
515
534
553

262,5
265
274
280

164,5
164,5
164,5
164,5

75
75
75
75

H1

D1

D2

Total
tensioner
weight
kg

41

Standard product range

HTA (imperial system)

Type

Pitch

in.

Threads/in. psi.

HTA 20 3/4@10
HTA 20 7/8@9
HTA 20 1@8

3/4

10
9
8

21756
21756
21756

HTA 35 1@8
HTA 35 11/8@7
HTA 35 11/4@7
HTA 35 13/8@6

1
11/8
11/4
13/8

8
7
7
6

21756
21756
21756
21756

HTA 50 13/8@6
HTA 50 11/2@6
HTA 50 13/4@5

13/8
11/2
13/4

6
6
5

21756
21756
21756

HTA 60 11/2@6
HTA 60 13/4@5
HTA 60 2@41/2

11/2
13/4
2

6
5
41/2

21756
21756
21756

13/4
HTA 90 13/4@5
HTA 90 2@41/2
2
HTA 90 21/4@41/2 21/4

5
41/2
41/2

21756
21756
21756

HTA 130 21/2@4


HTA 130 23/4@4
HTA 130 3@4

21/2
23/4
M68

4
4
4

21756
21756
21756

HTA 160 23/4@4


HTA 160 3@4
HTA 160 31/4@4

23/4
3
31/4

4
4
4

21756
21756
21756

HTA 200 31/4@4


HTA 200 31/2@4
HTA 200 33/4@4

31/4
31/2
33/4

4
4
4

21756
21756
21756

HTA..C

HTA 250 33/4@4


HTA 250 4@4
HTA 250 41/4@4
HTA 250 41/2@4
HTA 250 43/4@4

33/4
4
41/4
41/2
43/4

4
4
4
4
4

21756
21756
21756
21756
21756

HTA..J

HTA 310 5@4


HTA 310 51/4@4
HTA 310 51/2@4
HTA 310 53/4@4

5
51/4
51/2
53/4

4
4
4
4

21756
21756
21756
21756

40 max

H1

D1
D2
Z

HTA..T..

Multi-purpose
The dimensions and the traction load suit
this tensioner to many different applications.
Reference examples:
Reference example for a complete
tensioner for 2-41/2in. bolts:
HTA 90 2@-41/2
Reference example for the 2-41/2in.
brace for the HTA 90 tensioner:
HTA 90T 2@-41/2

42

Max.
pressure

Bolt dimension

optional

7/8

Hydraulic
area

Max.
hydraulic
load

Piston
stroke

Dimensions

in.2

lbf.

mm

mm

3,10
3,10
3,10

67443
67443
67443

8
8
8

86
86
86

100
100
100

30
30
30

74
74
74

56
56
56

26
26
26

38
42
46

138
142
146

56
57
59

44,5
44,5
44,5

3
3
3

5,43
5,43
5,43
5,43

118025
118025
118025
118025

8
8
8
8

109
109
109
109

116
116
116
116

40
40
40
40

97
97
97
97

73
73
73
73

31
31
31
31

52
57
63
69

168
173
179
185

73,5
76,5
79
81

56
56
56
56

4,8
4,8
4,8
4,8

7,75
7,75
7,75

168606
168606
168606

8
8
8

128
128
128

128
128
128

49
49
49

116
116
116

90
90
90

38
38
38

69
74
80

197
202
208

91
94
97

65,5
65,5
65,5

7,5
7,5
7,5

9,30
9,30
9,30

202328
202328
202328

8
8
8

137
137
137

140
140
140

54
54
54

133
133
133

102
102
102

40
40
40

80
86
92

220
226
232

91
92
94

69,5
69,5
69,5

9
9
9

13,95
13,95
13,95

303492
303492
303492

8
8
8

166
166
166

154
154
154

65
65
65

154
154
154

114
114
114

42
42
42

86
92
99

240
246
253

119
122
124,5

84,5
84,5
84,5

15,3
15,3
15,3

20,15
20,15
20,15

438377
438377
438377

8
8
8

198
198
198

179
179
179

82
82
82

187
187
187

137
137
137

50
50
50

114
122
130

293
301
309

147
150
153

101
101
101

25
25
25

24,80
24,80
24,80

539541
539541
539541

10
10
10

215
215
215

190
190
190

86
86
86

203
203
203

145
145
145

50
50
50

137
145
152

327
335
342

163,5
166,5
169,5

109
109
109

31
31
31

31,00
31,00
31,00

674426
674426
674426

10
10
10

244
244
244

217
217
217

106
106
106

232
232
232

180
180
180

60
60
60

152
162
171

355
365
374

184,5
187,5
193

124
124
124

31
39
39

38,75
38,75
38,75
38,75
38,75

843032
843032
843032
843032
843032

10
10
10
10
10

284
284
284
284
284

245
245
245
245
245

131
131
131
131
131

272
272
272
272
272

223
223
223
223
223

73
73
73
73
73

190
209
228
238
250

425
444
463
473
485

222
227,5
236
242
244

144
144
144
144
144

54
54
54
54
54

48,05
48,05
48,05
48,05

1045360
1045360
1045360
1045360

10
10
10
10

325
325
325
325

273
273
273
273

156
156
156
156

313
313
313
313

260
260
260
260

86
86
86
86

238
247
266
285

506
515
534
553

262,5
265
274
280

164,5
164,5
164,5
164,5

75
75
75
75

H1

D1

D2

Total
tensioner
weight
kg

43

Standard product range

HTS (metric system)

Type

H
U
A H1

D1
D2
Z

HTS .. T ..

HTS .. C

Small
The HTS tensioner is specially designed
to tighten small bolts (starting with M8).
However, it can also tighten large bolts.
Itsdesign also tolerates possible geometric
faults in the assembly parts.
Reference examples:
Reference example for a complete
tensioner for M12 bolts:
HTS 9 M121,75
Reference example of hydraulic body for
the HTS 9 tensioner:
HTS 9 C
(M485 much too big !!!)

44

HTS.. J

optional

Max.
pressure

Diameter

Pitch

mm

mm

MPa

HTS 5 M81,25
HTS 5 M101,5
HTS 5 M121,75

M8
M10
M12

1,25
1,50
1,75

100
100
100

HTS 9 M101,5
HTS 9 M121,75
HTS 9 M142
HTS 9 M162

M10
M12
M14
M16

1,50
1,75
2
2

100
100
100
100

HTS 17 M142
HTS 17 M162
HTS 17 M182,5
HTS 17 M202,5

M14
M16
M18
M20

2
2
2,5
2,5

100
100
100
100

HTS 24 M182,5
HTS 24 M202,5
HTS 24 M222,5
HTS 24 M243

M18
M20
M22
M24

2,5
2,5
2,5
3

100
100
100
100

HTS 37 M202,5
HTS 37 M222,5
HTS 37 M243
HTS 37 M273

M20
M22
M24
M27

2,5
2,5
3
3

100
100
100
100

HTS 55 M243
HTS 55 M273
HTS 55 M303,5
HTS 55 M333,5

M24
M27
M30
M33

3
3
3,5
3,5

100
100
100
100

HTS 83 M333,5
HTS 83 M364
HTS 83 M394
HTS 83 M424,5
HTS 83 M454,5

M33
M36
M39
M42
M45

3,5
4
4
4,5
4,5

100
100
100
100
100

HTS 135 M454,5


HTS 135 M485
HTS 135 M525
HTS 135 M565,5

M45
M48
M52
M56

4,5
5
5
5,5

100
100
100
100

HTS 180 M565,5 M56


HTS 180 M605,5 M60
HTS 180 M646
M64
HTS 180 M686
M68
HTS 180 M726
M72
HTS 180 M766
M76
M80
HTS 180 M806

5,5
5,5
6
6
6
6
6

100
100
100
100
100
100
100

HTS 250 M806


HTS 250 M856
HTS 250 M906
HTS 250 M956
HTS 250 M1006

6
6
6
6
6

120
120
120
120
120

40 max

Bolt dimension

M80
M85
M90
M95
M100

Hydraulic
area

Max.
hydraulic
load

Piston
stroke

Dimensions

cm2

kN

mm

mm

5
5
5

50
50
50

5
5
5

51
51
51

58
58
58

14,5
14,5
14,5

40
40
40

28,5
28,5
28,5

14,5
14,5
14,5

16
20
23

74
78
81

33
33
33

23,5
23,5
23,5

0,5
0,5
0,5

9
9
9
9

90
90
90
90

6
6
6
6

60
60
60
60

68
68
68
68

17,5
17,5
17,5
17,5

48
48
48
48

35
35
35
35

17
17
17
17

20
23
27
31

88
91
95
99

39,5
39,5
39,5
39,5

28,5
28,5
28,5
28,5

1
1
1
1

17
17
17
17

170
170
170
170

6
6
6
6

65
65
65
65

85
85
85
85

16
16
16
16

60
60
60
60

42
42
42
42

16
16
16
16

27
31
35
38

112
116
120
123

46,5
48
49,5
51,5

34
34
34
34

1,7
1,7
1,7
1,7

24
24
24
24

240
240
240
240

6
6
6
6

80
80
80
80

95
95
95
95

20
20
20
20

64
64
64
64

52
52
52
52

14
14
14
14

35
38
42
46

130
133
137
141

56,5
58,5
59,5
62

41
41
41
41

2,4
2,4
2,4
2,4

37
37
37
37

370
370
370
370

6
6
6
6

97
97
97
97

95
95
95
95

20
20
20
20

84
84
84
84

60
60
60
60

18
18
18
18

38
42
46
52

133
137
141
149

67,5
68,5
71
73,5

50
50
50
50

3,7
3,7
3,7
3,7

55
55
55
55

550
550
550
550

7
7
7
7

114
114
114
114

111
111
111
111

26
26
26
26

98
98
98
98

72
72
72
72

24
24
24
24

46
52
57
63

157
163
168
174

79
81,5
84,5
87

58
58
58
58

5,3
5,3
5,3
5,3

83
83
83
83
83

830
830
830
830
830

8
8
8
8
8

145
145
145
145
145

142
142
142
142
142

46
46
46
46
46

122
122
122
122
122

92
92
92
92
92

35
35
35
35
35

63
69
74
80
86

205
211
216
222
228

91,5
94,5
97
100
103

74
74
74
74
74

10,4
10,4
10,4
10,4
10,4

135
135
135
135

1350
1350
1350
1350

8
8
8
8

180
180
180
180

200
200
200
200

75
75
75
75

155
155
155
155

117
117
117
117

40
40
40
40

86
92
99
107

286
292
299
307

119,5
122,5
125
128

92
92
92
92

27
27
27
27

180
180
180
180
180
180
180

1800
1800
1800
1800
1800
1800
1800

15
15
15
15
15
15
15

250
250
250
250
250
250
250

265
265
265
265
265
265
265

95
95
95
95
95
95
95

220
220
220
220
220
220
220

156
156
156
156
156
156
156

55
55
55
55
55
55
55

107
114
122
130
137
145
152

372
379
387
395
402
410
417

160,5
163,5
166,5
169
172
175
178

127
127
127
127
127
127
127

62
62
62
62
62
62
62

250
250
250
250
250

3000
3000
3000
3000
3000

15
15
15
15
15

285
285
285
285
285

310
310
310
310
310

140
140
140
140
140

250
250
250
250
250

194
194
194
194
194

47
47
47
47
47

152
162
171
181
190

462
472
481
491
500

193
196
201,5
204,5
210

144
144
144
144
144

91
91
91
91
91

H1

D1

D2

Total
tensioner
weight
kg

45

Standard product range

HTS (imperial system)

Type

H
U
A H1

D1
D2
Z

HTS .. T ..

HTS .. C

Small
The HTS tensioner is specially designed
to tighten small bolts (starting with M8).
However, it can also tighten large bolts.
Itsdesign also tolerates possible geometric
faults in the assembly parts.
Reference examples:
Reference example for a complete
tensioner for 7/16-14in. bolts:
HTS 9 7/16@-14
Reference example of hydraulic body for
the HTS 9 tensioner: HTS 9 C

46

HTS.. J

optional

Max.
pressure

Pitch

in.

Threads/in. psi.

HTS 5 5/16@18
HTS 5 3/8@16
HTS 5 7/16@14

5/16

18
16
14

14504
14504
14504

HTS 9 3/8@16
HTS 9 7/16@14
HTS 9 1/2@13
HTS 9 9/16@12
HTS 9 5/8@11

3/8

16
14
13
12
11

14504
14504
14504
14504
14504

HTS 17 9/16@12
HTS 17 5/8@11
HTS 17 3/4@10

9/16

12
11
10

14504
14504
14504

HTS 24 3/4@10
HTS 24 7/8@9
HTS 24 1@8

3/4

10
9
8

14504
14504
14504

HTS 37 7/8@9
HTS 37 1@8
HTS 37 11/8@7

7/8

1
11/8

9
8
7

14504
14504
14504

HTS 55 1@8
HTS 55 11/8@7
HTS 55 11/4@7

1
11/8
11/4

8
7
7

14504
14504
14504

HTS 83 11/4@7
HTS 83 13/8@6
HTS 83 11/2@6
HTS 83 13/4@5

11/4
13/8
11/2
13/4

7
6
6
5

14504
14504
14504
14504

13/4
HTS 135 13/4@5
HTS 135 2@41/2
2
HTS 135 21/4@41/2 21/4

5
41/2
41/2

14504
14504
14504

HTS 180 21/4@41/2 21/4


HTS 180 21/2@4
21/2
HTS 180 23/4@4
23/4
HTS 180 3@4
3

41/2
4
4
4

14504
14504
14504
14504

HTS 250 3@4


HTS 250 31/4@4
HTS 250 31/2@4
HTS 250 33/4@4

4
4
4
4

17405
17405
17405
17405

40 max

Bolt dimension

3/8
7/16

7/16
1/2
9/16
5/8

5/8
3/4

7/8

3
31/4
31/2
33/4

Hydraulic
area

Max.
hydraulic
load

Piston
stroke

Dimensions

in.2

lbf.

mm

mm

0,78
0,78
0,78

11240
11240
11240

5
5
5

51
51
51

58
58
58

14,5
14,5
14,5

40
40
40

28,5
28,5
28,5

14,5
14,5
14,5

16
20
23

74
78
81

33
33
33

23,5
23,5
23,5

0,5
0,5
0,5

1,40
1,40
1,40
1,40
1,40

20233
20233
20233
20233
20233

6
6
6
6
6

60
60
60
60
60

68
68
68
68
68

17,5
17,5
17,5
17,5
17,5

48
48
48
48
48

35
35
35
35
35

17
17
17
17
17

20
23
27
31
31

88
91
95
99
99

39,5
39,5
39,5
39,5
39,5

28,5
28,5
28,5
28,5
28,5

1
1
1
1
1

2,64
2,64
2,64

38217
38217
38217

6
6
6

65
65
65

85
85
85

16
16
16

60
60
60

42
42
42

16
16
16

27
31
35

112
116
120

46,5
48
49,5

34
34
34

1,7
1,7
1,7

3,72
3,72
3,72

53954
53954
53954

6
6
6

80
80
80

95
95
95

20
20
20

64
64
64

52
52
52

14
14
14

35
38
42

130
133
137

56,5
58,5
59,5

41
41
41

2,4
2,4
2,4

5,74
5,74
5,74

83179
83179
83179

6
6
6

97
97
97

95
95
95

20
20
20

84
84
84

60
60
60

18
18
18

38
42
46

133
137
141

67,5
68,5
71

50
50
50

3,7
3,7
3,7

8,53
8,53
8,53

123645
123645
123645

7
7
7

114
114
114

111
111
111

26
26
26

98
98
98

72
72
72

24
24
24

46
52
57

157
163
168

79
81,5
84,5

58
58
58

5,3
5,3
5,3

12,87
12,87
12,87
12,87

186591
186591
186591
186591

8
8
8
8

145
145
145
145

142
142
142
142

46
46
46
46

122
122
122
122

92
92
92
92

35
35
35
35

63
69
74
80

205
211
216
222

91,5
94,5
97
100

74
74
74
74

10,4
10,4
10,4
10,4

20,93
20,93
20,93

303492
303492
303492

8
8
8

180
180
180

200
200
200

75
75
75

155
155
155

117
117
117

40
40
40

86
92
99

286
292
299

119,5
122,5
125

92
92
92

27
27
27

27,90
27,90
27,90
27,90

404655
404655
404655
404655

15
15
15
15

250
250
250
250

265
265
265
265

95
95
95
95

220
220
220
220

156
156
156
156

55
55
55
55

107
114
122
130

372
379
387
395

160,5
163,5
166,5
169

127
127
127
127

62
62
62
62

38,75
38,75
38,75
38,75

674426
674426
674426
674426

15
15
15
15

285
285
285
285

310
310
310
310

140
140
140
140

250
250
250
250

194
194
194
194

47
47
47
47

152
162
171
181

462
472
481
491

193
196
201,5
204,5

144
144
144
144

91
91
91
91

H1

D1

D2

Total
tensioner
weight
kg

47

Standard product range

HTS N (metric system)

40 max

H1
U
A

D1
D2
Z

HTS 2 .. ES

HTS .. C

HTS N .. T

Thin
This tensioner is designed to fit into narrow
spaces. It is also used when bolts are
spaced close together. It particularly suits
tightening big bolts with low traction load.
Reference examples:
Reference example for a complete
tensioner for M30 bolts:
HTS N 24 M303,5
Reference example for the M303,5
brace of the HTS N 24 tensioner:
HTS N 24 T M303,5

48

HTS 2 .. J

optional

Type

Bolt dimension

Max.
pressure

Diameter

Pitch

mm

mm

MPa

HTS N 17 M202,5
HTS N 17 M222,5
HTS N 17 M243
HTS N 17 M273

M20
M22
M24
M27

2,5
2,5
3
3

80
80
80
80

HTS N 24 M243
HTS N 24 M273
HTS N 24 M303,5
HTS N 24 M333,5

M24
M27
M30
M33

3
3
3,5
3,5

80
80
80
80

HTS N 37 M273
HTS N 37 M303,5
HTS N 37 M333,5
HTS N 37 M364
HTS N 37 M394

M27
M30
M33
M36
M39

3
3,5
3,5
4
4

80
80
80
80
80

HTS N 55 M364
HTS N 55 M394
HTS N 55 M424,5
HTS N 55 M454,5
HTS N 55 M485

M36
M39
M42
M45
M48

4
4
4,5
4,5
5

100
100
100
100
100

HTS N 83 M454,5
HTS N 83 M485
HTS N 83 M525
HTS N 83 M565,5
HTS N 83 M605,5

M45
M48
M52
M56
M60

4,5
5
5
5,5
5,5

100
100
100
100
100

HTS N 135 M605,5


HTS N 135 M646
HTS N 135 M686
HTS N 135 M726
HTS N 135 M766
HTS N 135 M806

M60
M64
M68
M72
M76
M80

5,5
6
6
6
6
6

100
100
100
100
100
100

Hydraulic
area

Max.
hydraulic
load

Piston
stroke

Dimensions

cm2

kN

mm

mm

17
17
17
17

136
136
136
136

6
6
6
6

65
65
65
65

161
161
161
161

75
75
75
75

65
65
65
65

53
53
53
53

20
20
20
20

38
42
46
52

199
203
207
213

51,5
52
55
57,5

34
34
34
34

3
3
3
3

24
24
24
24

192
192
192
192

6
6
6
6

80
80
80
80

177
177
177
177

78
78
78
78

80
80
80
80

66
66
66
66

20
20
20
20

46
52
57
63

223
229
234
240

62
65
68
70,5

41
41
41
41

4,6
4,6
4,6
4,6

37
37
37
37
37

296
296
296
296
296

6
6
6
6
6

97
97
97
97
97

206
206
206
206
206

95
95
95
95
95

97
97
97
97
97

76
76
76
76
76

25
25
25
25
25

52
57
63
69
74

258
263
269
275
280

73,5
76,5
79
81,5
84,5

50
50
50
50
50

7,6
7,6
7,6
7,6
7,6

55
55
55
55
55

550
550
550
550
550

7
7
7
7
7

114
114
114
114
114

233
233
233
233
233

115
115
115
115
115

114
114
114
114
114

95
95
95
95
95

25
25
25
25
25

69
74
78
86
92

302
307
311
319
325

90
93
96
99
102

58
58
58
58
58

11,6
11,6
11,6
11,6
11,6

83
83
83
83
83

830
830
830
830
830

8
8
8
8
8

145
145
145
145
145

286
286
286
286
286

145
145
145
145
145

145
145
145
145
145

120
120
120
120
120

30
30
30
30
30

86
92
99
107
114

372
378
385
393
400

114,5
117,5
120
123
126

74
74
74
74
74

20
20
20
20
20

135
135
135
135
135
135

1350
1350
1350
1350
1350
1350

8
8
8
8
8
8

180
180
180
180
180
180

390
390
390
390
390
390

200
200
200
200
200
200

180
180
180
180
180
180

152
152
152
152
152
152

50
50
50
50
50
50

114
122
133
137
145
152

504
512
520
527
535
542

143,5
146,5
149
152
155
158

92
92
92
92
92
92

50
50
50
50
50
50

H1

D1

D2

Total
tensioner
weight
kg

49

Standard product range

HTS N (imperial system)

40 max

Type

Bolt dimension

U
A

D1
D2
Z

HTS 2 .. ES

HTS .. C

HTS N .. T

Thin
This tensioner is designed to fit into narrow
spaces. It is also used when bolts are
spaced close together. It particularly suits
tightening big bolts with low traction load.
Reference examples:
Reference example for a complete
tensioner for 11/8-7in. bolts:
HTS N 24 11/8@-7
Reference example for the 11/8-7in.
brace of the HTS N 24 tensioner:
HTS N 24 T 11/8@-7

50

HTS 2 .. J

optional

Pitch

in

Threads/in psi.

3/4

80
80
80

HTS N 17 3/4@10
HTS N 17 7/8@9
HTS N 17 1@8

10
9
8

HTS N 24
HTS N 24 1@8
HTS N 24 11/8@7
HTS N 24 11/4@7

7/8
1
11/8
11/4

9
8
7
7

80
80
80
80

HTS N 37 11/8@7
HTS N 37 11/4@7
HTS N 37 13/8@6
HTS N 37 11/2@6

11/8
11/4
13/8
11/2

7
7
6
6

80
80
80
80

HTS N 55 13/8@6
HTS N 55 11/2@6
HTS N 55 13/4@5

13/8
11/2
13/4

6
6
5

100
100
100

HTS N 83 13/4@5
HTS N 83 2@41/2
HTS N 83 21/4@41/2

13/4
2
21/4

5
41/2
41/2

100
100
100

HTS N 135 21/4@41/2


HTS N 135 21/2@4
HTS N 135 23/4@4
HTS N 135 3@4

21/4
21/2
23/4
3

41/2
4
4
4

100
100
100
100

7/8@9

H1

Max.
pressure

7/8

Hydraulic
area

Max.
hydraulic
load

Piston
stroke

Dimensions

in.2

lbf.

mm

mm

17
17
17

136
136
136

6
6
6

65
65
65

161
161
161

75
75
75

65
65
65

53
53
53

20
20
20

38
42
46

199
203
207

51,5
52
55

34
34
34

3
3
3

24
24
24
24

192
192
192
192

6
6
6
6

80
80
80
80

177
177
177
177

78
78
78
78

80
80
80
80

66
66
66
66

20
20
20
20

46
52
57
63

223
229
234
240

62
65
68
70,5

41
41
41
41

4,6
4,6
4,6
4,6

37
37
37
37

296
296
296
296

6
6
6
6

97
97
97
97

206
206
206
206

95
95
95
95

97
97
97
97

76
76
76
76

25
25
25
25

52
57
63
69

258
263
269
275

73,5
76,5
79
81,5

50
50
50
50

7,6
7,6
7,6
7,6

55
55
55

550
550
550

7
7
7

114
114
114

233
233
233

115
115
115

114
114
114

95
95
95

25
25
25

69
74
78

302
307
311

90
93
96

58
58
58

11,6
11,6
11,6

83
83
83

830
830
830

8
8
8

145
145
145

286
286
286

145
145
145

145
145
145

120
120
120

30
30
30

86
92
99

372
378
385

114,5
117,5
120

74
74
74

20
20
20

135
135
135
135

1350
1350
1350
1350

8
8
8
8

180
180
180
180

390
390
390
390

200
200
200
200

180
180
180
180

152
152
152
152

50
50
50
50

114
122
133
137

504
512
520
527

143,5
146,5
149
152

92
92
92
92

50
50
50
50

H1

D1

D2

Total
tensioner
weight
kg

51

Standard product range

HTS 2 (metric system)

60 max

H1

U
A

D1
D2
Z

HTS 2 .. ES

HTS 2 .. C

Thin and powerful

HTS 2 .. T

Like the HTSN tensioner, HTS2 takes


up very little space. Due to its two-story
design, there is greater tightening load for
a given diameter as compared with HTS or
HTSN.
Reference examples:
Reference example for a complete
tensioner for M36 bolts:
HTS 2 37 M364
Reference example for the HTS 2 37
tensioner upper screw: HTS 2 37 ES
52

HTS 2 .. J

optional

Type

Bolt dimension

Max.
pressure

Diameter

Pitch

mm

mm

MPa

HTS 2 17 M202,5
HTS 2 17 M222,5
HTS 2 17 M243
HTS 2 17 M273

M20
M22
M24
M27

2,5
2,5
3
3

80
80
80
80

HTS 2 24 M243
HTS 2 24 M273
HTS 2 24 M303,5
HTS 2 24 M333,5

M24
M27
M30
M33

3
3
3,5
3,5

80
80
80
80

HTS 2 37 M273
HTS 2 37 M303,5
HTS 2 37 M333,5
HTS 2 37 M364
HTS 2 37 M394

M27
M30
M33
M36
M39

3
3,5
3,5
4
4

80
80
80
80
80

HTS 2 55 M364
HTS 2 55 M394
HTS 2 55 M424,5
HTS 2 55 M454,5
HTS 2 55 M485

M36
M39
M42
M45
M48

4
4
4,5
4,5
5

80
80
80
80
80

HTS 2 83 M454,5
HTS 2 83 M485
HTS 2 83 M525
HTS 2 83 M565,5
HTS 2 83 M605,5

M45
M48
M52
M56
M60

4,5
5
5
5,5
5,5

80
80
80
80
80

HTS 2 135 M605,5


HTS 2 135 M646
HTS 2 135 M686
HTS 2 135 M726
HTS 2 135 M766
HTS 2 135 M806

M60
M64
M68
M72
M76
M80

5,5
6
6
6
6
6

80
80
80
80
80
80

Hydraulic
area

Max.
hydraulic
load

Piston
stroke

Dimensions

cm2

kN

mm

mm

34
34
34
34

272
272
272
272

6
6
6
6

65
65
65
65

228
228
228
228

75
75
75
75

65
65
65
65

53
53
53
53

20
20
20
20

38
42
46
52

266
270
274
280

51,5
52,5
55
57,5

34
34
34
34

4,8
4,8
4,8
4,8

48
48
48
48

384
384
384
384

6
6
6
6

80
80
80
80

245
245
245
245

78
78
78
78

80
80
80
80

66
66
66
66

20
20
20
20

46
52
57
63

291
297
302
308

62
65
68
70,5

41
41
41
41

7,6
7,6
7,6
7,6

74
74
74
74
74

592
592
592
592
592

6
6
6
6
6

97
97
97
97
97

277
277
277
277
277

95
95
95
95
95

97
97
97
97
97

76
76
76
76
76

25
25
25
25
25

52
57
63
69
74

329
334
340
346
351

73,5
76,5
79
81,5
84,5

50
50
50
50
50

11,4
11,4
11,4
11,4
11,4

110
110
110
110
110

880
880
880
880
880

7
7
7
7
7

114
114
114
114
114

312
312
312
312
312

115
115
115
115
115

114
114
114
114
114

95
95
95
95
95

25
25
25
25
25

69
74
80
86
92

381
386
392
398
404

90
93
96
99
102

58
58
58
58
58

16,9
16,9
16,9
16,9
16,9

166
166
166
166
166

1328
1328
1328
1328
1328

8
8
8
8
8

145
145
145
145
145

363
363
363
363
363

145
145
145
145
145

145
145
145
145
145

120
120
120
120
120

30
30
30
30
30

86
92
99
107
114

449
455
442
470
477

114,5
117,5
120
123
126

74
74
74
74
74

30
30
30
30
30

270
270
270
270
270
270

2160
2160
2160
2160
2160
2160

8
8
8
8
8
8

180
180
180
180
180
180

500
500
500
500
500
500

200
200
200
200
200
200

180
180
180
180
180
180

152
152
152
152
152
152

50
50
50
50
50
50

114
122
130
137
145
152

614
622
630
637
645
652

143,5
146,5
149
152
155
158

92
92
92
92
92
92

66
66
66
66
66
66

H1

D1

D2

Total
tensioner
weight
kg

53

Standard product range

HTS 2 (imperial system)

60 max

H1

U
A

D1
D2
Y

HTS 2 .. ES

HTS 2 .. C

Thin and powerful

HTS 2 .. T

Like the HTSN tensioner, HTS2 takes


up very little space. Due to its two-story
design, there is greater tightening load for
a given diameter as compared with HTS or
HTSN.
Reference examples:
Reference example for a complete
tensioner for 13/86in. bolt:
HTS 2 37 13/8@6
Reference example for the HTS 2 37
tensioner upper screw: HTS 2 37 ES
54

Bolt dimension

HTS 2 .. J

optional

Max.
pressure

Pitch

in.

Threads/in. psi.

3/4

11603
11603
11603

HTS 2 17 3/4@10
HTS 2 17 7/8@9
HTS 2 17 1@8

10
9
8

HTS 2 24
HTS 2 24 1@8
HTS 2 24 11/8@7
HTS 2 24 11/4@7

7/8
1
11/8
11/4

9
8
7
7

11603
11603
11603
11603

HTS 2 37 11/8@7
HTS 2 37 11/4@7
HTS 2 37 13/8@6
HTS 2 37 11/2@6

11/8
11/4
13/8
11/2

7
7
6
6

11603
11603
11603
11603

HTS 2 55 13/8@6
HTS 2 55 11/2@6
HTS 2 55 13/4@5

13/8
11/2
13/4

6
6
5

11603
11603
11603

HTS 2 83 13/4@5
HTS 2 83 2@41/2
HTS 2 83 21/4@41/2

13/4
2
21/4

5
41/2
41/2

11603
11603
11603

HTS 2 135 21/4@41/2


HTS 2 135 21/2@4
HTS 2 135 23/4@4
HTS 2 135 3@4

21/4
21/4
23/4
3

41/2
4
4
4

11603
11603
11603
11603

7/8@9

Type

7/8

Hydraulic
area

Max.
hydraulic
load

Piston
stroke

Dimensions

in.2

lbf.

mm

mm

2,64
2,64
2,64

30574
30574
30574

6
6
6

65
65
65

228
228
228

75
75
75

65
65
65

53
53
53

20
20
20

38
42
46

266
270
274

51,5
52,5
55

34
34
34

4,8
4,8
4,8

3,72
3,72
3,72
3,72

43163
43163
43163
43163

6
6
6
6

80
80
80
80

245
245
245
245

78
78
78
78

80
80
80
80

66
66
66
66

20
20
20
20

46
52
57
63

291
297
302
308

62
65
68
70,5

41
41
41
41

7,6
7,6
7,6
7,6

5,74
5,74
5,74
5,74

66543
66543
66543
66543

6
6
6
6

97
97
97
97

277
277
277
277

95
95
95
95

97
97
97
97

76
76
76
76

25
25
25
25

52
57
63
69

329
334
340
346

73,5
76,5
79
81,5

50
50
50
50

11,4
11,4
11,4
11,4

8,53
8,53
8,53

98916
98916
98916

7
7
7

114
114
114

312
312
312

115
115
115

114
114
114

95
95
95

25
25
25

69
74
80

381
386
392

90
93
96

58
58
58

16,9
16,9
16,9

12,87
12,87
12,87

149273
149273
149273

8
8
8

145
145
145

363
363
363

145
145
145

145
145
145

120
120
120

30
30
30

86
92
99

449
455
442

114,5
117,5
120

74
74
74

30
30
30

20,93
20,93
20,93
20,93

242793
242793
242793
242793

8
8
8
8

180
180
180
180

500
500
500
500

200
200
200
200

180
180
180
180

152
152
152
152

50
50
50
50

114
122
130
137

614
622
630
637

143,5
146,5
149
152

92
92
92
92

66
66
66
66

H1

D1

D2

Total
tensioner
weight
kg

55

Standard product range

HTC R (metric system)

Type
D

Pitch

mm

mm

MPa

HTC R 17 M202,5
HTC R 17 M222,5

M20
M22

2,5
2,5

150
150

HTC R 26 M243
HTC R 26 M273

M24
M27

3
3

150
150

HTC R 40 M303,5
HTC R 40 M333,5

M30
M33

3,5
3,5

150
150

HTC R 54 M364
HTC R 54 M394

M36
M39

4
4

150
150

HTC R 73 M424,5
HTC R 73 M454,5

M42
M45

4,5
4,5

150
150

HTC R 98 M485
HTC R 98 M525

M48
M52

5
5

150
150

HTC R 137 M565,5


HTC R 137 M605,5

M56
M60

5,5
5,5

150
150

HTC R 174 M646


HTC R 174 M686

M64
M68

6
6

150
150

HTC R 220 M726


HTC R 220 M766

M72
M76

6
6

150
150

HTC R 284 M806


HTC R 284 M856

M80
M85

6
6

150
150

HTC R 362 M906


HTC R 362 M956

M90
M95

6
6

150
150

HTC R 500 M1006


HTC R 500 M1106

M100
M110

6
6

150
150

67

H
U
A

D1
D2
Y

HTC R .. C ..

Compact and powerful


HTCR, the most powerful tensioner in
theHydrocam standard range, can apply
very high traction loads. The brace and the
body are monolithic. The HTCR tensioner,
with its automatic piston return and few
parts, is very easy to use and well-suited
to simultaneous tightening. Each unit is
dedicated to a single bolt diameter.
Reference examples:
Reference example for a complete
tensioner for M60 bolts:
HTC R 137 M605,5
Reference example of HTC R 137
hydraulic body for a M605,5 bolt:
HTC R 137 C M605,5

56

HTC R .. J

optional

Max.
pressure

Diameter

40
max

Bolt dimension

40
max

Hydraulic
area

Max.
hydraulic
load

Piston
stroke

Dimensions

cm2

kN

mm

mm

17
17

255
255

8
8

71
71

93
93

41
41

60,5
60,5

45,5
45,5

14
14

38
42

111,5
111,5

50
50

37
37

2
2

26
26

390
390

8
8

83
83

103
103

47
47

73
73

54
54

17
17

46
52

126
126

61,5
61,5

43
43

3
3

40
40

600
600

8
8

103
103

116,5
116,5

52,5
52,5

90
90

67
67

20
20

57
63

145
145

75,5
75,5

53
53

4,5
4,5

54
54

810
810

8
8

117
117

130
130

60,5
60,5

103
103

76,5
76,5

23
23

69
74

163,5
163,5

87,6
87,6

60
60

6,2
6,2

73
73

1095
1095

8
8

134
134

144
144

68,5
68,5

120
120

89,5
89,5

26
26

80
86

183
183

102
102

68,5
68,5

9,5
9,5

98
98

1470
1470

8
8

154
154

159,5
159,5

72,5
72,5

138
138

102
102

29
29

92
99

204
204

116,5
116,5

78,5
78,5

15
15

137
137

2055
2055

8
8

183
183

195
195

90
90

160
160

116
116

32
32

107
114

247
247

133,5
133,5

93
93

24,2
24,2

174
174

2610
2610

10
10

204
204

225
225

108
108

178
178

127
127

37
37

122
130

285
285

148
148

103,5
103,5

34
34

220
220

3300
3300

10
10

227
227

241
241

114
114

194
194

136
136

42
42

137
145

308
308

162
162

115
115

45,5
45,5

284
284

4260
4260

10
10

255
255

225
225

87
87

217
217

151
151

47
47

152
162

300
300

179,5
179,5

129
129

49
49

362
362

5430
5430

10
10

287
287

240
240

98
98

244
244

168
168

51
51

171
181

323
323

202
202

145,5
145,5

65
65

500
500

7500
7500

10
10

335
335

260
260

113
113

283
283

192
192

56
56

190
209

356
356

233
233

169,5
169,5

99
99

H1

D1

D2

Total
tensioner
weight
kg

57

Standard product range

HTC R (imperial system)

Type
D

Pitch

in.

Threads/in.psi.

HTC R 17 3/4@10
HTC R 17 7/8@9

3/4
7/8

10
9

21756
21756

HTC R 26 1@8
HTC R 26 11/8@7

1
11/8

8
7

21756
21756

HTC R 40 11/8@7
HTC R 40 11/4@7

11/8
11/4

7
7

21756
21756

HTC R 54 13/8@6
HTC R 54 11/2@6

13/8
11/2

6
6

21756
21756

HTC R 73 13/8@6
HTC R 73 11/2@6

13/8
11/2

6
6

21756
21756

HTC R 98 13/4@5
HTC R 98 2@41/2

13/4
2

5
41/2

21756
21756

HTC R 137 21/4@41/2 21/4


HTC R 137 21/2@4
21/2

41/2
4

21756
21756

HTC R 174 21/2@4


HTC R 174 23/4@4

21/2
23/4

4
4

21756
21756

HTC R 220 23/4@4


HTC R 220 3@4

23/4
3

4
4

21756
21756

HTC R 284 31/4@4


HTC R 284 31/2@4

31/4
31/2

4
4

21756
21756

HTC R 362 31/2@4


HTC R 362 33/4@4

31/2
33/4

4
4

21756
21756

HTC R 500 4@4


HTC R 500 41/4@4

4
41/4

4
4

21756
21756

67

H
U
A

D1
D2
Y

HTC R .. C ..

Compact and powerful


HTCR, the most powerful tensioner in
theHydrocam standard range, can apply
very high traction loads. The brace and the
body are monolithic. The HTCR tensioner,
with its automatic piston return and few
parts, is very easy to use and well-suited
to simultaneous tightening. Each unit is
dedicated to a single bolt diameter.
Reference examples:
Reference example for a complete
tensioner for 21/24in. bolts:
HTC R 137 21/2@4
Reference example of HTC R 137
hydraulic body for a 21/24in. bolt:
HTC R 137 C 21/2@4

58

HTC R .. J

optional

Max.
pressure

40
max

Bolt dimension

40
max

Hydraulic
area

Max.
hydraulic
load

Piston
stroke

Dimensions

in.2

lbf.

mm

mm

2,64
2,64

57326
57326

8
8

71
71

93
93

41
41

60,5
60,5

45,5
45,5

14
14

38
42

111,5
111,5

50
50

37
37

2
2

4,03
4,03

87675
87675

8
8

83
83

103
103

47
47

73
73

54
54

17
17

46
52

126
126

61,5
61,5

43
43

3
3

6,20
6,20

134885
134885

8
8

103
103

116,5
116,5

52,5
52,5

90
90

67
67

20
20

57
63

145
145

75,5
75,5

53
53

4,5
4,5

8,37
8,37

182095
182095

8
8

117
117

130
130

60,5
60,5

103
103

76,5
76,5

23
23

69
74

163,5
163,5

87,6
87,6

60
60

6,2
6,2

11,32
11,32

246165
246165

8
8

134
134

144
144

68,5
68,5

120
120

89,5
89,5

26
26

80
86

183
183

102
102

68,5
68,5

9,5
9,5

15,19
15,19

330469
330469

8
8

154
154

159,5
159,5

72,5
72,5

138
138

102
102

29
29

92
99

204
204

116,5
116,5

78,5
78,5

15
15

21,24
21,24

461982
461982

8
8

183
183

195
195

90
90

160
160

116
116

32
32

107
114

247
247

133,5
133,5

93
93

24,2
24,2

26,97
26,97

586750
586750

10
10

204
204

225
225

108
108

178
178

127
127

37
37

122
130

285
285

148
148

103,5
103,5

34
34

34,10
34,10

741868
741868

10
10

227
227

241
241

114
114

194
194

136
136

42
42

137
145

308
308

162
162

115
115

45,5
45,5

44,02
44,02

957685
957685

10
10

255
255

225
225

87
87

217
217

151
151

47
47

152
162

300
300

179,5
179,5

129
129

49
49

56,11
56,11

1220711
1220711

10
10

287
287

240
240

98
98

244
244

168
168

51
51

171
181

323
323

202
202

145,5
145,5

65
65

77,50
77,50

1686064
1686064

10
10

335
335

260
260

113
113

283
283

192
192

56
56

190
209

356
356

233
233

169,5
169,5

99
99

H1

D1

D2

Total
tensioner
weight
kg

59

Standard product range

HTH R (metric system)


D

38
max

Type

Pitch

mm

mm

MPa

HTH R 17 M202,5
HTH R 17 M222,5
HTH R 17 M243
HTH R 17 M273
HTH R 17 M303,5

M20
M22
M24
M27
M30

2,5
2,5
3
3
3,5

150
150
150
150
150

HTH R 34 M303,5
HTH R 34 M333,5
HTH R 34 M364
HTH R 34 M394
HTH R 34 M424,5

M30
M33
M36
M39
M42

3,5
3,5
4
4
4,5

150
150
150
150
150

HTH R 45 M424,5
HTH R 45 M454,5
HTH R 45 M485

M42
M45
M48

4,5
4,5
5

150
150
150

HTH R 62 M485
HTH R 62 M525
HTH R 62 M565,5

M48
M52
M56

5
5
5,5

150
150
150

HTH R 82 M565,5
HTH R 82 M605,5
HTH R 82 M646

M56
M60
M64

5,5
5,5
6

150
150
150

HTH R 108 M646


HTH R 108 M686
HTH R 108 M726

M64
M68
M72

6
6
6

150
150
150

HTH R 135 M726


HTH R 135 M766
HTH R 135 M806

M72
M76
M80

6
6
6

150
150
150

HTH R 180 M806


HTH R 180 M856
HTH R 180 M906

M80
M85
M90

6
6
6

150
150
150

HTH R 223 M906


HTH R 223 M956
HTH R 223 M1006

M90
M95
M100

6
6
6

150
150
150

HTH R 270 M1006


HTH R 270 M1106

M100
M110

6
6

150
150

HTH R 335 M1106


HTH R 335 M1206
HTH R 335 M1256

M110
M120
M125

6
6
6

150
150
150

HTH R .. J

HTH R 427 M1256


HTH R 427 M1306
HTH R 427 M1406

M125
M130
M140

6
6
6

150
150
150

ACC ..

HTH R 567 M1406


HTH R 567 M1506
HTH R 567 M1606

M140
M150
M160

6
6
6

150
150
150

U
H1

D1
D2
Y

HTH R .. ES

HTH R .. C

Thin and super-powerful


This full-option tensioner provides
maximum power for a minimum of space.
Built on two or three stories (depending
on the diameters to be tightened), this is
the thinnest tensioner in the Hydrocam
standard product range. In most cases,
itrequires the use of cylindrical nuts.
TheHTHR also has an automatic piston
return mechanism and is very well-suited
to simultaneous tightening.
Reference examples:
Reference example for a complete
tensioner for M72 bolts:
HTH R 108 M726
Reference example for the HTHR108
tensioner skirt: HTHR108 J

60

Max.
pressure

Diameter

Bolt dimension

HTH R .. T ..

Hydraulic
area

Max.
hydraulic
load

Piston
stroke

Dimensions

cm2

kN

mm

mm

17
17
17
17
17

255
255
255
255
255

8
8
8
8
8

63
63
63
63
63

180
180
180
180
180

60
60
60
60
60

62
62
62
62
62

45
45
45
45
45

50
55
60
68
73

230
235
240
248
253

55
55
55
55
55

33
33
33
33
33

3,5
3,5
3,5
3,5
3,5

34
34
34
34
34

510
510
510
510
510

10
10
10
10
10

73
73
73
73
73

270
270
270
270
270

41
41
41
41
41

70
70
70
70
70

61
61
61
61
61

73
77
84
91
98

343
347
354
361
368

68
68
68
68
68

38
38
38
38
38

7
7
7
7
7

45
45
45

675
675
675

10
10
10

84
84
84

290
290
290

45
45
45

81
81
81

68
68
68

98
101
107

388
391
397

77
77
77

43,5
43,5
43,5

10
10
10

62
62
62

930
930
930

10
10
10

100
100
100

315
315
315

50
50
50

96
96
96

81
81
81

107
109
117

422
424
432

91
91
91

51,5
51,5
51,5

14
14
14

82
82
82

1230
1230
1230

10
10
10

110
110
110

334
334
334

61
61
61

108
108
108

90
90
90

117
122
132

451
456
466

101
101
101

56,5
56,5
56,5

16
16
16

108
108
108

1620
1620
1620

10
10
10

122
122
122

420
420
420

144
144
144

118
118
118

101
101
101

132
137
145

552
557
565

112
112
112

62,5
62,5
62,5

25
25
25

135
135
135

2025
2025
2025

10
10
10

136
136
136

460
460
460

155
155
155

134
134
134

112
112
112

144
152
160

604
612
620

125
125
125

68,5
68,5
68,5

36
36
36

180
180
180

2700
2700
2700

10
10
10

147
147
147

510
510
510

171
171
171

144
144
144

124
124
124

160
166
176

670
676
686

137
137
137

75
75
75

47
47
47

223
223
223

3345
3345
3345

10
10
10

160
160
160

560
560
560

185
185
185

157
157
157

138
138
138

176
181
190

736
741
750

151
151
151

82
82
82

59
59
59

270
270

4050
4050

10
10

180
180

585
585

175
175

152
152

190
208

775
793

168
168

92
92

79
79

335
335
335

5025
5025
5025

10
10
10

200
200
200

635
635
635

200
200
200

171
171
171

208
236
245

843
871
880

187,5
187,5
187,5

102
102
102

90
90
90

427
427
427

6405
6405
6405

10
10
10

223
223
223

695
695
695

223
223
223

190
190
190

245
251
270

940
946
965

208,5
208,5
208,5

113,5
113,5
113,5

150
150
150

567
567
567

8505
8505
8505

10
10
10

255
255
255

770
770
770

255
255
255

217
217
217

270
290
310

1040
1060
1080

238
238
238

129,5
129,5
129,5

220
220
220

H1

D1

D2

Total
tensioner
weight
kg

61

Standard product range

HTH R (imperial system)


D

38
max

Type

X
H

U
H1

D1
D2
Z

HTH R .. ES

HTH R .. C

Thin and super-powerful


This full-option tensioner provides
maximum power for a minimum of space.
Built on two or three stories (depending
on the diameters to be tightened), this is
the thinnest tensioner in the Hydrocam
standard product range. In most cases,
itrequires the use of cylindrical nuts.
TheHTHR also has an automatic piston
return mechanism and is very well-suited
to simultaneous tightening.
Reference examples:
Reference example for a complete
tensioner for 21/24in. bolts:
HTH R 108 21/2@4
Reference example for the HTHR108
tensioner skirt: HTHR108 J

62

HTH R .. T ..

HTH R .. J

ACC ..

Bolt dimension

Max.
pressure

Pitch

in.

Threads/in. psi.

3/4

21756
21756
21756
21756

HTH R 17 3/4@10
HTH R 17 7/8@9
HTH R 17 1@8
HTH R 17 11/8@7

1
11/8

10
9
8
7

HTH R 34 11/8@7
HTH R 34 11/4@7
HTH R 34 13/8@6
HTH R 34 11/2@6

11/8
11/4
13/8
11/2

7
7
6
6

21756
21756
21756
21756

HTH R 45 11/2@6
HTH R 45 13/4@5

11/2
13/4

6
5

21756
21756

2
HTH R 62 2@41/2
HTH R 62 21/4@41/2 21/4

41/2
41/2

21756
21756

HTH R 82 21/4@41/2 21/4


HTH R 82 21/2@4
21/2

41/2
4

21756
21756

HTH R 108 21/2@4


HTH R 108 23/4@4

21/2
23/4

4
4

21756
21756

HTH R 135 23/4@4


HTH R 135 3@4

23/4
3

4
4

21756
21756

HTH R 180 31/4@4


HTH R 180 31/2@4

31/4
31/2

4
4

21756
21756

HTH R 223 31/2@4


HTH R 223 33/4@4

31/2
33/4

4
4

21756
21756

HTH R 270 4@4


HTH R 270 41/4@4

4
41/4

4
4

21756
21756

HTH R 335 41/2@4


HTH R 335 43/4@4

41/2
43/4

4
4

21756
21756

HTH R 427 5@4


HTH R 427 51/4@4
HTH R 427 51/2@4

5
51/4
51/2

4
4
4

21756
21756
21756

HTH R 567 51/2@4


HTH R 567 53/4@4
HTH R 567 6@4

51/2
53/4
6

4
4
4

21756
21756
21756

7/8

Hydraulic
area

Max.
hydraulic
load

Piston
stroke

Dimensions

in.2

lbf.

mm

mm

2,64
2,64
2,64
2,64

57326
57326
57326
57326

8
8
8
8

63
63
63
63

180
180
180
180

60
60
60
60

62
62
62
62

45
45
45
45

50
55
60
68

230
235
240
248

55
55
55
55

33
33
33
33

3,5
3,5
3,5
3,5

5,27
5,27
5,27
5,27

114652
114652
114652
114652

10
10
10
10

73
73
73
73

270
270
270
270

41
41
41
41

70
70
70
70

61
61
61
61

73
77
84
91

343
347
354
361

68
68
68
68

38
38
38
38

7
7
7
7

6,98
6,98

151746
151746

10
10

84
84

290
290

45
45

81
81

68
68

98
101

388
391

77
77

43,5
43,5

10
10

9,61
9,61

209072
209072

10
10

100
100

315
315

50
50

96
96

81
81

107
109

422
424

91
91

51,5
51,5

14
14

12,71
12,71

276515
276515

10
10

110
110

334
334

61
61

108
108

90
90

117
122

451
456

101
101

56,5
56,5

16
16

16,74
16,74

364190
364190

10
10

122
122

420
420

144
144

118
118

101
101

132
137

552
557

112
112

62,5
62,5

25
25

20,93
20,93

455237
455237

10
10

136
136

460
460

155
155

134
134

112
112

144
152

604
612

125
125

68,5
68,5

36
36

27,90
27,90

606983
606983

10
10

147
147

510
510

171
171

144
144

124
124

160
166

670
676

137
137

75
75

47
47

34,57
34,57

751985
751985

10
10

160
160

560
560

185
185

157
157

138
138

176
181

736
741

151
151

82
82

59
59

41,85
41,85

910475
910475

10
10

180
180

585
585

175
175

152
152

190
208

775
793

168
168

92
92

79
79

51,93
51,93

1129663
1129663

10
10

200
200

635
635

200
200

171
171

208
236

843
871

187,5
187,5

102
102

90
90

66,19
66,19
66,19

1439899
1439899
1439899

10
10
10

223
223
223

695
695
695

223
223
223

190
190
190

245
251
270

940
946
965

208,5
208,5
208,5

113,5
113,5
113,5

150
150
150

87,89
87,89
87,89

1911997
1911997
1911997

10
10
10

255
255
255

770
770
770

255
255
255

217
217
217

270
290
310

1040
1060
1080

238
238
238

129,5
129,5
129,5

220
220
220

H1

D1

D2

Total
tensioner
weight
kg

63

Notes

64

Special products
Customized standard
tensioners
Do you have a specific assembly? SKF
adapts the tensioner to your application.
A Hydrocam standard tensioner has
been selected for your application but
there may be one feature of your bolted
assembly which prevents the tensioner from
being used.

SKF can easily adapt the following


components of the tensioner to fit your size
and accessibility constraints:
the
the
the
the

brace
skirt
socket
reaction nut.

If your application presents special


characteristics which preclude using
astandard or a customized standard
tensioner, please turn to the page Special
tensioners, on pages 66 and 67.
D

The examples of customized parts shown


below portray only a small portion of what
can be done the possibilities are endless.

Customized braces

Standard body

Customized skirts

Customized sockets

65

Special products

Special tensioners
You have a specific application which
requires a design study. SKF designs,
computes, optimizes and manufactures
the hydraulic tensioner tomeet your
needs.
SKF offers tailor-made design of
the various tensioner components,
in compliance with your application
requirements. The operating principle
remains the same, however new functions
can be added.
A brief overview of SKF expertise follows:
The general shape, size and number of
components can vary as needed, to fit the
accessibility, size restrictions and handling
constraints.
The choice of the materials and heat
treatments is adapted to meet the
mechanical and weight specifications of
an application. SKF tensioners can also be
manufactured in lighter materials such as
titanium.
The tensioner environment can require
the use of specific hydraulic fluids.
Hydrocam tensioners can be designed
to work with all types of hydraulic
connectors.
Turning down operations can be
motorized and fully automated.
In cases requiring high accuracy, SKF
can supply sensor washers or devices
tomeasure bolt elongation.
For improved tightening uniformity over
several bolts, we recommend either
total (preferably) or partial simultaneous
tightening.

Let us know your needs we will meet


them!

66

Stainless steel tensioner


Works with water
Compact
No pollution of the assembly
Environmentally friendly

Monolithic 8tensioner ring


Simultaneous, homogenous tightening
Quick, simple use

Titanium tensioner
Works with water
Ultra-light
Easy handling
Designed to be handled by a diver in an
underwater environment

Compact tensioner
Tightens hard-to-reach bolts
Controls turning-down operations

Micro tensioner
Compact
Tightens very small bolts (M5)
Highly accurate (a few microns of screw
elongation)

Tensioner for automatic multiple stud


tensioner machines, nuclear reactor
vessel opening and closing operations
Remote-controlled
Highly efficient application of high
tightening pre-loads
Excellent efficiency

Tensioners for very large diameter


bolts
Tighten very large diameter bolts
Automatic piston return
Retaining sleeve or clamping jaws
D

Tensioner for 500mm diameter bolts

67

Special products

Special machines
andcontrolsystems
Your application requires remote control
tightening which is simultaneous,
controlled, accurate and totally safe.
SKFresearches your application and adds
hydraulic tensioners to instrumentation
and control systems.
In adding Hydrocam hydraulic
tensioners to an instrument, regulation
and control system, you automate and
protect your tightening. You can also
ensure homogenous tightening by using
a simultaneous tightening procedure, and

Remote control of a tightening machine


working in a risk area

Central feed individual tensioner


simultaneous tightening

68

improve accuracy by using measurement


and control devices. The handling phases
can be automated and included in the
machine operating process, resulting in
reliable, accurate and rapid tightening
operations.
The following lists a brief sampling of
some of the automated functions commonly
found in special tightening machines:

stud screwing and unscrewing


piston stroke control
measurement of bolt elongation
continuous measurement of the
tightening load.

pressure increase for controlled


tensioners
turning down operations for the nuts
tobe tightened
automatic piston return

CAD of the MST (Multiple Stud Tensioner)


or MSDG (Stud Tightening and Untightening
Machine)

On-site assembly of the MST

MST Machine for closing and opening


operations of PWR 1300 MW reactor vessel
This machine is provided with 54 hydraulic
bolt tensioners, two double-head robots and
uses demineralized water as hydraulic fluid and
its remote control system has a high level of
automation.

MST Machine: Remote Control Panel

Automatic MST Machine holding 54 vessel studs lowering down to the


reactor vessel for closing operation

Machine to tighten
simultaneously the
fastening bolts of
the blade slewing
bearings on wind
turbine

69

Tensioner accessories
High pressure hoses
High pressure hoses are supplied with
high pressure self-sealing quick-coupling
connectors, in unit lengths up to 300m.
Two types of hose depending on the
pressure used:
HFC: operating pressure: 150MPa;
bursting pressure: 450MPa
TFC: operating pressure: 300 MPa;
bursting pressure: 550 MPa

High pressure quick-coupling


connectors
The self-sealing quick-coupling connectors
on the Hydrocam tightening and pressure
supply equipment are heavy-duty and easy
to use. There are three types of quickcoupling connectors depending on the
pressure used: HBC10; HBC15; HBC30.

Designation example:
HFC1: 1m long hose, operating pressure
150MPa
MFC2: 2m long hose, operating pressure
80MPa

Ref: MFC, HFC or TFC


(specify length)

Designation example:
HBC 15 N/M: quick-coupling male connector,
operating pressure: 150MPa
HBC 30 N/F: quick-coupling female
connector, operating pressure:
300MPa

Ref: HBC.. N/M or N/F


(specify pressure)

Distribution blocks
The distribution blocks can simultaneously
connect several hydraulic tensioners. They
are equipped with high pressure self-sealing
quick-coupling connectors. You select the
number of outlets.

Designation example:
HDB 1-2: distribution block one inlet two
outlets
HDB 1-3: distribution block one inlet
three outlets

Ref: HDB1-..
(specify number of outlets)

Oil can
Hydraulic oil is supplied in 5l cans.
AllHydrocam tools are delivered fully oiled
and ready to use.

Ref: HCO 5L
70

Air-driven hydraulic generating set


GHP20300
This air-driven hydraulic generating set,
equipped with an air/oil pressure intensifier,
supplies adjustable pressure of 300MPa,
calibrated by the air inlet. For air supply
of 0,6MPa (6bar), the hydraulic flowrate
at 100MPa is 0,2l/min. This unit has
a class1 manometer, a 5l tank and

2hydraulic outlets with quick-coupling,


selfsealing connectors.
Dimensions: W 340D 320H 540 mm.
Weight: 34kg.

Ref: GHP20300

Air-driven hydraulic generating set


GHP 10200
This air-driven hydraulic generating set,
equipped with an air/oil pressure intensifier,
supplies adjustable pressure of 160MPa
(200MPa on request), calibrated by an air
inlet. For air supply of 0,6MPa (6bar), the
hydraulic flowrate at 100MPa is 0,2l/min.
This hydraulic set has a class1 manometer,

a 5l tank, and 2hydraulic outlets with


quick-coupling self-sealing connectors.
Dimensions: W 340D 320H 440 mm.
Weight: 26 kg.

Ref: GHP 10200


E

Electro hydraulic generating set


GHE10200
This electro hydraulic generating set,
equipped with a 3kW electric motor,
380/400 OR 220/230 volt and a pressure
intensifier, supplies pressure to generate
high pressure (from 100MPa up to
request). The hydraulic flowrate is 12l/min
at 10MPa, 1,2l/min at 100MPa and
0,6 l/min at 200 MPa. This hydraulic set

Electro-hydraulic generating set GHE


10201
This electro-hydraulic set is provided
with: two electric driven pumps supplied
by 220/380 V Tri, power 1,5 kW for
pressurization and 0,37 KW for filtering and
cooling, one radiator with electric fan, one
pressure intensifier to develop a maximum
pressure of 200 MPa, a 30l tank with oil
level indicator, a digital pressure sensor,
a set of filters and temperature probe.

Electro-hydraulic generating set GHE


10202
This electro-hydraulic set is provided
with an electric driven pump supplied
by 220/380V Tri, power 4kW for
pressurization, an air cooling circuit with
radiator and electric fan, one pressure
intensifier to develop a maximum pressure
of 150MPa, a 30l tank with oil level
indicator, a HP dial gauge, a LP dial gauge,
set of filters. Hydraulic flow rates at output

is provided with a a class1 manometer


(hydraulic sensor in option), a 9l tank, and
2hydraulic outlets. It is installed on a 4
wheel trolley provided with a handling bar.
Dimensions: W 720D 480H 620 mm.
Weight: 85 kg.

Ref: GHE 10200

Hydraulic flow rates at output are 3 l/min at


15 MPa and 0,3 l/min at 150 MPa.
Dimensions: W 700D 600H 500 mm,
Cadre mtallique avec bac de rtention.
Weight: 140kg.
2 HP output and 1 LP.

Rf: GHE 10201

are 11l/min at 15MPa and 1l/min at


150MPa.
Metallic four-wheel cart for easy handling
Dimensions: W 520D 430H 530 mm;
Weight: 80kg (with cart)
W 1000D 490H 910 mm; Weight: 55kg
(without cart)
2 HP output and 1 LP.

Rf: GHE 10202


71

Tensioner accessories

Sealing kit for Hydrocam bolt


tightener hydraulic bodies
The composite sealing kit for the
Hydrocam bolt tightener hydraulic bodies
good high pressure performance, great
wear resistance and a low drag friction
coefficient, providing efficiency on the
order of 98%. These high performance
characteristics contribute to high quality
bolted assemblies. Sealing kits for standard
tensioners are in stock. The reference refers
to the hydraulic body.

Tommy bar
Tommy bars are used to screw the braces
and turn down the nut by rotating the
hydraulic tensioner socket. Tommy bar
diameters depend on the tensioner model
they are used with.

Designation examples:
HAK 20: sealing kit for HTA 20 C standard
hydraulic body
HSK 50: sealing kit for HTS 50 C standard
hydraulic body.

Ref: HAK, HSK, HCK or HHK


(the hydraulic section of the tensioner)

Designation examples:
BR 6-8: pin with 6 mm diameter at one
end and 8mm at the other end.
BR 10-12: pin with 10 mm diameter at
one end and 12 mm at the other end.
Ref: BR..-..
(specify dimensions, seetable page 73)

Double stage manual pump


The double stage manual pump is equipped
with a manometer and a 3 m high pressure
hose with a self-sealing quick-coupling
connector.
It has a 2,3 l tank and applies pressure up
to 150 MPa (1500 bar).
At low pressure, the volume for each piston
stroke is 17,5 cm3.

At high pressure, it is 1,25 cm3.


Weight: 14 kg.
Comes in a steel carrying case.

Ref: PH 1500

Single stage small manual pump


This small single stage manual pump is
equipped with a manometer and a 1,5m
high pressure hose with a self-sealing
quick-coupling connection. It has a 250cm3
tank and applies pressure of 100MPa
(1000bar).

Volume per piston stroke is 0,5cm3.


Weight: 3,5 kg.
Comes in a steel carrying case.

Ref: PH 1000 S

Single stage manual pump


This single stage manual pump is equipped
with a manometer and a 1,5m high
pressure hose with a self-sealing quickcoupling connection. It has a 700cm3 tank
and applies pressure of 100MPa
(1000bar).

Volume per piston stroke is 1cm3.


Weight: 6 kg.
Comes in a steel carrying case.

Ref: PH 1001
72

Sockets

The sockets enable easy turning down (or


up) of the hexagonal nuts during hydraulic
tensioner tightening (or untightening).
Thestandard socket is a hexagonal bore
which fits the application nuts.

Designation example:
ACCM39: socket for M39 bolt diameter
ACC11/4@: socket for 11/4 in. bolt

Ref: ACC.. (specify bolt diameter)

The range of standard sockets covers bolt


dimensions from M8 to M150 (5/16 to 6 in.).
See table below.
For special shape nuts, SKF manufactures
custom-made sockets.

In some applications, the nuts may be


cylindrical or have special shapes. For
cylindrical nuts, sockets are not required.

Stud

Outside diameter

Width across flats

Width across points

Height

Tommy bar

M8
M10
M12
M14
M16
M18

27
27
27
34
34
41

13
17
19
22
24
27

15,0
19,6
21,9
25,4
27,7
31,2

8
10
10
12
12
12

4
6
6
6
6
6

M20
M22
M24
M27
M30
M33
M36

41
44
48
52
60
65
68

30
32
36
41
46
50
55

34,6
36,9
41,6
47,3
53,1
57,7
63,5

12
12
12
16
16
16
16

6
6
6
8
8
8
8

M39
M42
M45
M48
M52
M56
M60

75
82
88
94
100
105
111

60
65
70
75
80
85
90

69,3
75,1
80,8
86,6
92,4
98,2
103,9

20
20
20
20
20
20
20

10
10
10
10
10
10
10

M64
M68
M72
M76
M80
M85
M90

117
123
129
134
142
148
159

95
100
105
110
115
120
130

109,7
115,5
121,3
127,1
132,8
138,6
150,1

24
24
24
24
28
28
28

12
12
12
12
14
14
14

M95
M100
M110
M120
M125
M130
M140
M150

165
177
189
208
220
226
243
254

135
145
155
170
180
185
200
210

155,9
167,5
179,0
196,3
207,9
213,6
231,0
242,5

28
28
28
28
28
28
28
28

14
14
14
14
14
14
14
14

73

Applications
The Hydrocam range provides you with
the tensioner which meets your technical
and economic criteria.

Civil Engineering
Safety Performance
The tightening operations for the clamp
bolts on the primary load-bearing cables
of suspended bridges are performed with
Hydrocam HTA tensioners, known for their
flexibility and ease-of-use.
For these and other crucial tasks, where
access is difficult and conditions are severe,
the tightening tool must guarantee good
performance, resistance, efficiency and easy
handling.

Public works machinery


Critical tightening level and
homogeneity
The safety of the bolted assemblieson
crane slewing rings for examplelargely
depends on the high tightening level and
on the uniformity of the applied tightening
load.
Hydrocam tensioners such as HTHR,
HTCR, HTS2 orN require little space and
apply extremely high, uniform tightening
loads in each bolt.
The low drag friction coefficients of
the seals which equip the hydraulic body
ensure high quality assembly and excellent
homogeneity.

Wind turbines
Rapid service
The use of double-acting HTC R Hydrocam
tensions with automatic piston return
means fast performance of all the
tightening operations on wind turbines,
without interrupting production.
This guarantees the performance and
reliability of these heavy-wear machines,
ensuring ongoing electricity production.

74

Nuclear industry
Safety Lower dosimetry
Bolted assemblies in the nuclear industry
are subject to extremely strict quality rules
to ensure safety.
Hydrodcam HTA and HTS standard
tensioners, operating with oil or water,
alone or simultaneously, meet the
demanding nuclear industry requirements
for tightening operations.
In addition to standard tensioners,
specialized Hydrocam tensioners using
automatic feed and control equipment,
can be used for remote, rapid tightening
of specific assemblies. This reduces
contamination and dosimetry risks for
theoperators.

Aeronautics
Precision Weight reduction
In the aeronautics industry, customized
HTSHydrocam tensioners, used alone
or simultaneously, tighten very small
bolts with high accuracy, reducing the
time required for assembly operations.
Hydrocam tensioners take full advantage
of the mechanical properties of the main
assembly materials used in aeronautics,
reducing weight. If necessary, water-based
tensioners can be supplied.

Diesel Engines
Reduced flywheel mass
Bolted assemblies in engines have to
withstand heavy mechanical stresses,
particularly dynamic.
With the use of customized HTA or HTCR
Hydrocam tensioners, you can take full
advantage of the mechanical characteristics
of the materials in the primary assemblies,
leading to reduced volumes and masses, in
particular flywheel masses.
Engine performance and operating costs
are clearly improved.

75

Company resources and


organization at the clients service
The ITE Department of SKF in France
istotally client-oriented. It disposes
ofthe resources and the organization
itneeds to meet its customers needs

Located in spacious, well-designed premises


inFrance, Paris area

Customer-focused approach combining quality,


performance and friendliness

The Design Department works on the cutting


edge (CAD, analytical software and finite
element structural analysis)

A team of engineers which combines understanding,


expertise, experience and a forward-thinking
attitude to analyze clients needs and provide
the best solutions

76

Hydraulic test beds (using oil and water),


for lowpressure tests (0300 bar), and high
pressure tests (3003000 bar)

Control and verification instrumentation


tomeasure hardness, dimensions, surface
condition, geometrical defects

Mechanical test beds to measure loads,


stresses and strains, to determine equipment
performance and lifetime

Well-equipped production and assembly workshops

and in addition
SKFs quality organization has been
acknowledged by ISO9001/2000
certification
a powerful network of partners,
subcontractors and suppliers, carefully
selected and regularly audited
and the entire SKF network, capable
ofmeeting customer demand anywhere
in the world.
77

Company resources and organization at the clients service

Services provided by Bolt


Tensioning Department
ofSKF
Work alone no longer! Bolt Tensioning
Department of SKF located in France
offers its partnership for all your
tightening applications.

Assistance in designing bolted


assemblies
You have to design new bolted assemblies
or revise the design of existing assemblies.
SKFs vast experience on a wide range
of applications has led to the creation of
a complete set of theoretical and practical
tooling and hardware which can solve nearly
any problem encountered in the field of
bolted assembly tightening.
SKF can therefore offer its assistance
from the very start of the design stage.
This saves you precious time and frees
you to concentrate on the design aspects
which are at the core of your business.
In addition, you reap all the advantages
which result from optimized bolted
assembly design: saved space, less weight,
increased safety, easier assembly and
maintenance.

Optimizing the number of rounds required


for the partial simultaneous tightening of
a96bolt flange, using 8 tensioners

78

Assistance in selecting the best


tightening method
You are dealing with tightening or loosening
problems on an existing bolted assembly.
SKF has faced such problems daily, and
has a wide range of solutions.
Turn to SKF for assistance in selecting the
most effective tightening method for your
needs, given your space constraints, loads,
time, environment, cost and other issues.

Expertise and experiments


You would sometimes like to have an expert
opinion, or conduct an experiment on bolted
assemblies.
Thanks to the wide variety of problems
solved with their clients, SKF has gained indepth expertise in the field. SKF has long
been conducting on-going experiments, and
has developed specifications, procedures,
protocols and instructions
SKF can help you define, calculate,
measure and analyze the static and
dynamic loads applied on the bolts in
your assemblies, both on standby and in
service.
SKF offers its services in every area
where error or the wrong direction can
have serious consequences on costs and
schedules.

Checks and tests


You most certainly conduct many checks
and tests on your application, however the
skilled operators and the proper tooling can
be very demanding. This can lead to very
complex situations which cannot always be
solved in-house.
SKF offers the full range of tooling it has
developed over the years, and can provide
you with or design the specific, effective
and practical solution for your problem.
SKF teams are expert users of this
equipment, and can modify, adapt or
redesign existing tooling to meet your
needs.
In a word rapid, effective service in the
testing field.

On-site intervention, tightening the man hole


hatch on the primary cooling system of a steam
generator

Training
Although the field of bolted assemblies
is highly complex and vast, it is relatively
rarely included in the curricula followed by
engineers and technicians.
Based on its long-standing experience,
SKF has developed training programs which
can be very useful for your teams dealing
with bolted assemblies.
SKF can also offer tailor-made programs
to meet the specific requirements you have
identified.
Technical support/onsite assistance
There is no lack of jobs to be done in your
workshops and on your sites. However, you
may not always have skilled employees on
hand to do the job where and when it needs
to be done.
SKF can send skilled technicians to your
workshops and site, to provide you with the
help you need.
On-site, in addition to working with the
tightening tools, SKF can perform many
other tasks, such as:
repairing and reconditioning the parts
to be tightened (cleaning, grinding,
adjustment, control)
repair and preparation of sealing surfaces
replacement of assembly parts
cutting bolts to be replaced
checking the tightening loads using the
most appropriate means, and others.
SKF also provides rental equipment for
temporary, short-term use.

Installation and commissioning


You have purchased new bolt tightening
equipment. Perhaps your staff is not yet
familiar with the equipment, or you prefer
or are not able to assign a task force
toimplementing it.
SKF offers installation and commissioning
services, and can also operate the
equipment for you each time you need
touse it.
Maintenance and repair/in the workshop
and on-site
You may not have a repair shop able
tomaintain and repair the tightening
equipment.
SKF can do this work for you, preferably
in their own workshops if the material
can be sent back, or onsite, if working
conditions are conducive to performing
maintenance, overhaul and repair on the
site.

Training on hydraulic tensioner tightening


techniques

Industrial partnerships
You are looking for an industrial partner
capable of supplying you with regular or
periodic service in one or several of the
previously described areas.
SKF offers you a partnership
arrangement in which SKF commits to
supplying the required services in a time
frame and way which are to be defined.
SKFoffers total flexibility to come up with
the formula which best meets the clients
needs.

Kit demonstrating the use of Hydrocam tensioners with the BoltSafe


sensor washer

Display of assembly strain during bolt tightening using


Hydrocamtensioners

79

The BoltSafe sensor washer


What is the tightening
pre-load in my bolt?
Your bolted assembly is a critical part of
your application, and reliability is crucial.
The BoltSafe sensor washer, designed by
the Scan Sense company, provides you with
the information you need on the reliable
operation of your application.
BoltSafe washers are integrated into
your application, where they are as easy
to use as any normal washer. Using a
handheld reader or a PC connected to your
applications BoltSafe networks, you can
accurately monitor the tightening pre-load
of each BoltSafe washer equipped bolt in
your application. This way, you can easily
check if the prescribed tightening load
remains throughout operations. You ensure
operational safety and the reliability at low
cost.

What is the accuracy?


BoltSafe washers are an excellent means of
monitoring, for they are capable of detecting
any load variation in the bolt.
The accuracy of the measurement of the
absolute load in the bolt depends on several
factors. First of all, Hydrocam tensioners
must be used to guarantee measurement
accuracy, particularly in the case where the
washer is placed directly under the nut.
Indeed, after turning down the nut and
releasing the pressure of the tensioner,
solely the axial tightening pre-load is

Hydrocam tensioner tightening with the


BoltSafe CMS tightening measurement washer

80

applied on the washer, whereas, with torque


tightening, torsion stresses are induced in
the
BoltSafe washer. In addition, torque
tightening misaligns the washer with
respect to the bolt, which significantly
impairs measurement accuracy.
Accurate load measurement also
depends on assembly quality, such as
the perpendicularity of the bearing faces
with respect to bolt axis, surface flatness,
absence of holes, gouges and roughness
on the assembled parts in contact with the
BoltSafe washer faces.

How does it work?


The BoltSafe washer operating concept
is based on the fact that materials ability
(depending on its structural quality) to
conduct a magnetic field is an almost linear
function of the stress inside the material.
Each washer contains an electronic chip
which processes the measurement and
transforms it into a digital signal. The
chip provides unique identification of the
BoltSafe washer and integrates it in the
BoltSafe washer network.

Optimum tightening with BoltSafe


washers and Hydrocam tensioners
In the case of tightening of a flange or a
bolted assembly, the use of Hydrocam
tensioners on each bolt is sufficiently e
fficient to avoid the need for a BoltSafe

sensor washer on each bolt. A few BoltSafe


washers are sufficient. The Hydrocam
tensioner ensures the homogeneity and
the repeatability of the tightening, and the
washer provides knowledge of the bolts
pre-load with increased accuracy.
If the number of tensioners used is lower
than the number of bolts in the assembly,
the number of BoltSafe washers on the
bolts should be increased.
This way, the BoltSafe washer network
will more easily detect variations in
the pre-load on the bolts when the
specific procedure is applied to a partial
simultaneous tightening (see simultaneous
tightening in the Bolttightening handbook).
Lastly, efficient monitoring of load in
operation will depend on the positioning
of the BoltSafe washers, which must be
carefully chosen.

Where is the BoltSafe


washer used?
BoltSafe washers are already used in every
kind of bolted assembly which is subjected
to load variations due to vibrations, changes
in temperature, pressure, external loads or
any other mechanical influence. In these
and other situations, BoltSafe washers can
monitor the tightening level.
Add your application to the growing
list using BoltSafe washers for accurate
measurement.

81

The BoltSafe sensor washer

Monitoring
The tightening level of your application
can be monitored in several different ways
depending on the number of BoltSafe
washers and on the security and monitoring
program in place for your application.

Equipment description

Reference

Handled reader with memory


BoltSafe network adapter
BoltSafe analysis and display software

SM-200
CM-1000
BS-2000

Monitoring individual BoltSafe


washers
If a number of BoltSafe washers are
individually installed throughout your
application, each washer can be read with a
simple SM100 handheld reader, which can
read two types of BoltSafe washers:
the BoltSafe CMS washer (Continuous
Monitoring System) connected to the
SM100 by a cable
the BoltSafe PMS washer (Periodic
Monitoring System) which is read through
a probe in contact with an electronic
interface in the washer.
There is also a SM-200 reader similar
to the SM100 reader, yet with an
additional storage function to store the
information from 255 BoltSafe washers.
This information can be downloaded to a PC
using BS-2000 software.
With this monitoring system, the operator
must come close to each BoltSafe washer to
read the measurement.
Networked
boxes

Monitoring a network of BoltSafe


washers
The BoltSafe washers in your application
can also be connected to a central station,
the CM-1000, which displays the tightening
load level on each washer. In this case, a
pocket computer (Palm Top) or a portable
computer (LapTop) is used to interrogate,
identify and store the measurement from
each one of the BoltSafe washers in the
network. This reader can then be directly
connected to a PC to download the data
using BS-2000 software.
With this monitoring system, the operator
reads the BoltSafe washer information from
a single spot, close to the application.

82

Power
and signal
interface unit

PDA

Up to 8 washers

Lap Top

PC

Internet
telephone

The BS-2000 program

The BS-2000 software processes the data


fromthe BoltSafe washers

Remote monitoring of the BoltSafe


network
The BoltSafe washer network in a strategic
application can be an integral part of a
companys security and monitoring system.
The objective is to detect and warn of any
abnormal situation reflected by variations
inthe tightening pre-load in the bolts in
theapplication.

Industrial PC

In this monitoring arrangement, the


BoltSafe washers are connected to inter
connected CM-1000 stations. A single
network station is then connected to
a PC (RS232 connection) and to the
BS2000 program, where warning levels
can be programmed to warn the overall
surveillance system. Or, the PC can be
remotely polled and can provide information
from afar.

The BS-2000 program was specially


designed to provide the user with
userfriendly interface enabling him to
instantaneously review residual pre-tension
directly on the screen. The program is
easy to use and to understand. It uses
the structures, icons and drag-and-drop
functionality from the standard Windows
environment.
Residual pre-tension data can be analyzed
in three different ways (list, bar chart and
histogram) and can be saved to files or
printed.
BS-2000 software can also be
concurrently used to upload data recorded
in the SM-200 reader or from a hand-held
reader.
In the case of remote surveillance,
software functions can be added to provide
access to the monitored BoltSafe network
by all control systems.

View program
SMS

BS-2000

GSM

H
Protocol
converters

BoltSafe
Driver

RS-232
Power supply

TCP/IP

www.

Power & signal


interface unit

RS-232

Control and
surveillance system

BoltSafe network
Lap Top

CM-1000

Network

From 1 to 8 BoltSafe sensor

CM-1000

Several CM-1000 boxes can be connected in the network

83

The BoltSafe sensor washer

The BoltSafe CMS washer

Standard range

The BoltSafe CMS (Continuous Monitoring


System) washer is connected to a SM100
or CM-1000 station via cable.

Metric system

Bolt description

Bolt diameter

Inside diameter

Outside diameter

Thickness

mm
M20
M22
M24
M27
M30
M33
M36
M39
M42
M45
M48
M52
M56
M60
M64

Weight

Maximum
tightening load
Class 10.9

kN

20
22
24
27
30
33
36
39
42
45
48
52
56
60
64

20,4
22,4
24,4
27,4
30,6
33,6
36,6
39,6
42,6
45,6
48,6
52,6
56,6
60,8
64,8

37
40
44
50
56
58
66
68
75
80
86
92
100
108
114

14
14
14
14
17
17
17
17
20
20
20
20
20
23
23

73
85
104
137
214
218
295
300
445
506
591
669
798
1083
1196

166
208
239
315
385
480
560
670
772
905
1018
1221
1408
1647
1794

Bolt diameter

Inside diameter

Outside diameter

Thickness

Weight

Maximum
tightening load
Class 10.9

kN

133
160
191
286
343
391
543
608
698
816
1156
1289

214
280
354
437
529
629
739
857
983
1119
1416
1748

Imperial system

Bolt description

mm
7/8@

1@
11/8@
11/4@
1 3/8@
11/2@
1 5/8@
1 3/4@
1 7/8@
2@
21/4@
21/2@

84

22,2
25,4
28,6
31,8
34,9
38,1
41,3
44,5
47,6
50,8
57,2
63,5

22,6
25,8
29
32,3
35,5
38,7
41,9
45,1
48,2
51,4
57,8
64,3

47
52
57,1
63
69
74
80
85
91
98
108,8
116,6

14
14
14
17
17
17
20
20
20
20
23
23

The BoltSafe PMS washer

Standard range

The BoltSafe PMS (Periodic Monitoring


System) washer.
Measurement is read through a probe
incontact with an electronic interface in
thewasher.

Metric system

Bolt description

Bolt diameter

Inside diameter

Outside diameter

Thickness

mm
M30
M33
M36
M39
M42
M45
M48
M52
M56
M60
M64

30
33
36
39
42
45
48
52
56
60
64

30,6
33,6
36,6
39,6
42,6
45,6
48,6
52,6
56,6
60,8
64,8

64,3
68,4
72,8
78
83
87,6
92
97,2
102
108
114

20
20
20
20
20
20
20
20
20
23
23

Weight

Maximum
tightening load*
Class 10.9

kN

372
413
462
528
593
655
716
784
845
1083
1196

385
480
560
670
772
905
1018
1221
1408
1647
1794

* Corresponding to 80% of the yield point of a class 10.9 bolt.

Imperial system

Bolt description

Bolt diameter

Inside diameter

Outside diameter

Thickness

mm
11/4@
13/8@
11/2@
15/8@
13/4@
17/8@
2@
21/4@
21/2@

31,8
34,9
38,1
41,3
44,5
47,6
50,8
57,2
63,5

32,3
35,5
38,7
41,9
45,1
48,2
51,4
57,8
64,3

67
73
78
84
86
91
98
108,8
116,6

20
20
20
20
20
20
20
23
23

Weight

Maximum
tightening load*
Class 10.9

kN

401
474
535
619
628
698
816
1156
1289

437
529
629
739
857
983
1119
1416
1748

* Corresponding to 80% of the yield point of a class 10.9 bolt.

85

Notes

86

Glossary of terms
Automatic return
A mechanical device on certain tensioners
which returns the piston to its original
position when tensioner pressure stops.
Bolt class
Category of bolts defined by the mechanical
characteristics of failure limit and yield point.
Example: Class 12-9 bolt
The first figure indicates one hundredth
of the failure limit in MPa.
The second figure indicates the coefficient
in 10ths that would have to be applied to
this failure limit in order to find the yield
point.
Failure limit:
1200MPa (12 = 12001/100)
Yield point:
1080MPa (1080 = 9/101200).
Bolt stiffness
The theoretically constant ratio between the
tensile strength applied on a bolt and the
elongation due to this strength. Bolt
stiffness depends on the area, the modulus
of elasticity and the tightened length.
Elongation
The stretching of the bolt by tensile stress.
Equivalent bar area
Cylinder section modeling the threaded part
of a bolt, subjected to uniform tension.
The calculation of cylinder diameter is
based on thread diameter and pitch.

External load
Force applied on the bolted assembly from
operation of the application.

Tensile stress
The relation between the tensile strength
exerted on the bolt and its unit area.

Failure limit
Maximum possible stress causing the failure
of the bolt.

Tightened length
Distance between the bearing face under
the nut and the bearing face under the bolt
head or under the other nut head if it is a
stud.

Hydraulic area
Piston area subjected to hydraulic pressure.
Hydraulic load
Force transmitted during tightening
operation, by the hydraulic tensioner to the
bolt, produced by the hydraulic pressure
from the hydraulic area of the tensioner.

Yield point
The maximum stress point possible in a bolt
in order to undergo no elongation when the
tensile stress stops. Beyond this stress limit,
the bolt sustains permanent strain.

Prestressing
Stress applied to the bolt when it is
tightened, and the result of the relation
between the residual load and the
equivalent bolt area. Prestress does not take
into account the stress from the external
load.
Residual load
Force or pre-tension applied on the bolt
when the nut has been turned down and
the hydraulic pressure has been released.
Stud
A bolt which is threaded on both ends over
a certain length. Most often, the central
part remains smooth and is generally
smaller than the threaded sections.

87

Conclusion
This catalogue illustrates SKF expertise in
the industrial tightening field. This catalogue
is aimed at helping bolted assembly
designers from the very start of the design
stage for bolt-tightening applications.
The information, the recommendations
and the description of the total product
range, with its diverse and varied product
characteristics, provide the reader
with everything he needs to define the
equipment which best meets the needs
ofhis application.
The crucial message is that tightening
is one of the most critical steps in a bolted
assembly, and must be thoroughly studied.
Every bolted assembly must be tightened
just right. There is no such thing as too
little or too much tightening.
And ITE department of SKF in France can
help you define and implement what is just
right foryou.

Bolt-tightening
handbook

88

ITE department can:


help you optimize your assemblies
help you choose the tensioner(s) adapted
to your application
design custom tensioners for your needs
manufacture special tightening machines.
Industrial tightening is our profession.
Wecan help you concentrate on yours.

SKF
HYDROCAM Bolt Tensioners
Bolt tensioning department ofSKF, located
in France, develops and manufactures the
entire range of hydraulic bolt tensioners.
The quality system has been ISO9001/2000
certified.

Bolt-tightening products and services


provided by SKF Bolt Tensioning
Department.
HYDROCAM bolt tensioners
Complete standard range including six
different types covering a large range
of bolt sizes: M8 to M160 and loads
of50kN to 8500kN
standard tensioners adaptable according
to application interface
special tensioners designed for dedicated
applications, extending the range of bolt
sizes from M5 to M500.

Accessories
Manual pumps delivering various
pressure ranges: 700, 1000 or 1500 bar
air-driven hydraulic power units
delivering various pressure ranges: 700,
1000, 1500, 2000 or 3000 bar
electrically driven hydraulic power units
delivering various pressure ranges: 700,
1000, 1500 or 2000 bar
high-pressure hoses of all lengths;
distribution blocks
pressure intensifiers.
Simultaneous tightening machines and
systems (with optional automation)
Standard and customised automatic
remote-control systems
Services
Assistance in design of bolted joints
assistance in selecting most appropriate
tightening method
expertise and experimentation
industrial partnerships
checks and tests
training
technical assistance/on-site intervention
installation and commissioning
maintenance and repairs in our workshop
or on site,
distance monitoring.

89

Fax

/ / (date; yyyy,mm,dd)

Send to

From:

SKFFrance

Company

Dpartement Techniques de Serrage Industriel


30-32, avenue des Trois-Peuples
F-78180 Montigny-le-Bretonneux

Address
Name
Tel. N
Fax N

Fax: 33 1 30 12 69 79

I would like price information on the following models:

Tel.: 33 1 30 12 69 76

Price request
Note: for descriptions and references, see the following sections:
standard tensioners pages 40 to 63
accessories pages 70 to 73

RESERVED FOR SKF

SKF Dpt TSI offer


N54 N

Equipment description

Reference

Quantity

Unit price

Delivery*

*delivery date upon ordering

Comments:

For all specific requests, please call us at + 33 1 30 12 69 76


90

Fax

/ / (date; yyyy,mm,dd)

Send to

From:

SKFFrance

Company

Dpartement Techniques de Serrage Industriel


30-32, avenue des Trois-Peuples
F-78180 Montigny-le-Bretonneux

Address
Name
Tel. N
Fax N

Fax: 33 1 30 12 69 79

I would like information on Hydrocam tensioners:

Tel.: 33 1 30 12 69 76

Information on the Hydrocam tensioner(s)


Application: Nexisting Nbeing validated
Equipment:
Parts to be tightened:

Bolt characteristics

Bolt distribution

(specify numbers)

A
f
d

(supply diagram if possible)

Bolt thread diameter (d):


Pitch:
Protruding end (u):
Extending length (l):
Nut(s):
width across flats (f):
height (h):
Washer(s):
outside (A):
Thickness (e):
Bolt material:
Yield point:
Class:

Distribution diameter:
Number of screws:
Distance between 2 bolts:

u
h
e

Optimizing the bolted assembly


(dimensions and number of bolts)

Nyes Nno

External load:
Nstatic Ndynamic
Application point:
(diagram if possible)

Current tightening method (specify units)


N Torque (wrench)
torque applied:
elongation:

N Heating rod
temperature:
screwing angle:
N Other methods

Hydraulic tensioner tightening

Space available for the tensioner

Residual pre-load (per bolt)

Height (X):

Hydraulic load (per bolt)

Diameter (Y):

Simultaneous tension:
How much:

Nyes Nno

Existing:

Feed to provide for:


N
Nmanual pump
Nair-driven generating set
Nelectro hydraulic generating set

max== Y
maxi
Z1

Local obstruction (Z1):



(Z2):

(Z3):
Drawings enclosed:

Z2
x

Z3

91

SKF the knowledge


engineering company
From the company that invented the selfaligning ball bearing more than 100 years
ago, SKF has evolved into a knowledge engineering company that is able to draw on five
technology platforms to create unique solutions for its customers. These platforms
include bearings, bearing units and seals, of
course, but extend to other areas including:
lubricants and lubrication systems, critical for
long bearing life in many applications; mechatronics that combine mechanical and electronics knowledge into systems for more effective
linear motion and sensorized solutions; and
a full range of services, from design and logistics support to conditioning monitoring and
reliability systems.
Though the scope has broadened, SKF
continues to maintain the worlds leadership
in the design, manufacture and marketing of
rolling bearings, as well as complementary
products such as radial seals. SKF also holds
an increasingly important position in the market for linear motion products, high-precision
aerospace bearings, machine tool spindles
and plant maintenance services.

The SKF Group is globally certified to ISO


14001, the international standard for environmental management, as well as OHSAS
18001, the health and safety management
standard. Individual divisions have been
approved for quality certification in accordance
with ISO 9001 and other customer specific
requirements.
With over 100 manufacturing sites worldwide and sales companies in 70 countries,
SKF is a truly international corporation. In
addition, our distributors and dealers in
some 15 000 locations around the world,
an e-business marketplace and a global distribution system put SKF close to customers for
the supply of both products and services. In
essence, SKF solutions are available wherever
and whenever customers need them. Overall, the SKF brand and the corporation are
stronger than ever. As the knowledge engineering company, we stand ready to serve
you with world-class product competencies,
intellectual resources, and the vision to help
you succeed.

Airbus photo: exm company, H. Gouss

Evolving by-wire technology


SKF has a unique expertise in fast-growing by-wire
technology, from fly-by-wire, to drive-by-wire, to
work-by-wire. SKF pioneered practical fly-by-wire
technology and is a close working partner with all
aerospace industry leaders. As an example, virtually
all aircraft of the Airbus design use SKF by-wire
systems for cockpit flight control.

SKF is also a leader in automotive by-wire technology, and has partnered with automotive engineers to
develop two concept cars, which employ SKF mechatronics for steering and braking. Further by-wire
development has led SKF to produce an all-electric
forklift truck, which uses mechatronics rather than
hydraulics for all controls.

Seals
Seals

Bearings
Bearings
and
units
and units

Mechatronics
Mechatronics

92

Lubrication
Lubrication
systems
systems

Services
Services

Harnessing wind power


The growing industry of wind-generated electric power provides a source of
clean, green electricity. SKF is working closely with global industry leaders to
develop efficient and trouble-free turbines, providing a wide range of large, highly
specialized bearings and condition monitoring systems to extend equipment life
of wind farms located in even the most remote and inhospitable environments.

Working in extreme environments


In frigid winters, especially in northern countries, extreme sub-zero temperatures can cause bearings in railway axleboxes to seize due to lubrication starvation. SKF created a new family of synthetic lubricants formulated to retain their
lubrication viscosity even at these extreme temperatures. SKF knowledge enables
manufacturers and end user customers to overcome the performance issues
resulting from extreme temperatures, whether hot or cold. For example, SKF
products are at work in diverse environments such as baking ovens and instant
freezing in food processing plants.

Developing a cleaner cleaner


The electric motor and its bearings are the heart of many household appliances.
SKF works closely with appliance manufacturers to improve their products performance, cut costs, reduce weight, and reduce energy consumption. A recent
example of this cooperation is a new generation of vacuum cleaners with substantially more suction. SKF knowledge in the area of small bearing technology
is also applied to manufacturers of power tools and office equipment.

Maintaining a 350 km/h R&D lab


In addition to SKFs renowned research and development facilities in Europe and
the United States, Formula One car racing provides a unique environment for
SKF to push the limits of bearing technology. For over 50 years, SKF products,
engineering and knowledge have helped make Scuderia Ferrari a formidable
force in F1 racing. (The average racing Ferrari utilizes more than 150 SKF components.) Lessons learned here are applied to the products we provide to automakers and the aftermarket worldwide.

Delivering Asset Efficiency Optimization


Through SKF Reliability Systems, SKF provides a comprehensive range of asset
efficiency products and services, from condition monitoring hardware and software to maintenance strategies, engineering assistance and machine reliability
programmes. To optimize efficiency and boost productivity, some industrial facilities opt for an Integrated Maintenance Solution, in which SKF delivers all services under one fixed-fee, performance-based contract.

Planning for sustainable growth


By their very nature, bearings make a positive contribution to the natural environment, enabling machinery to operate more efficiently, consume less power,
and require less lubrication. By raising the performance bar for our own products, SKF is enabling a new generation of high-efficiency products and equipment. With an eye to the future and the world we will leave to our children, the
SKF Group policy on environment, health and safety, as well as the manufacturing techniques, are planned and implemented to help protect and preserve the
earths limited natural resources. We remain committed to sustainable, environmentally responsible growth.

93

Notes

94

The Power of Knowledge Engineering


Seals

Bearings
and units

Mechatronics

Lubrication
systems

Services

Drawing on five areas of competence and application-specific expertise amassed over more than 100
years, SKF brings innovative solutions to OEMs and production facilities in every major industry worldwide. These five competence areas include bearings and units, seals, lubrication systems, mechatronics
(combining mechanics and electronics into intelligent systems), and a wide range of services, from 3-D
computer modelling to advanced condition monitoring and reliability and asset management systems.
A global presence provides SKF customers uniform quality standards and worldwide product availability.

SKF and HYdrocam are registered trademarks of the SKF Group.


SKF Group 2009
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be
accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.
PUB MT/P2 10255 EN September 2009
This publication supersedes publication 1102 CE.
Printed in Italy on environmentally friendly paper.

skf.com

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