Nikhil Mohan
Dr. U. A. Kini
Department of Mechanical &Manufacturing Engineering
MANIPAL INSTITUTE OF TECHNOLOGY
January 2014
January 2014
CERTIFICATE
This is to certify that the project titled Study of Automation of HVAC System and
Dr Divakar Shetty
Project guide
Head Of Department
ACKNOWLEDGMENTS
I would like to express my deepest appreciation to all those who provided me the possibility to
complete this report. A special gratitude I give to my project guide, Dr. U A Kini, whose
guidance and encouragement have helped me coordinate and complete this project.
Furthermore I would also like to thank the staff of the Mechanical Department, without whose
help, guidance and permission to use the instruments this project could not be completed. I
would like to thank every professor who helped provide guidance and aid to this project.
ABSTRACT
In todays ever environmentally conscious world energy conservation has become a very
important issue. In smaller house holds the air-conditioner uses up a major portion of the total
monthly energy consumed. The same way in larger structures and spaces, a large amount of
energy is consumed by Heating Ventilation and Air Conditioning units. These large systems
are often put into place to handle large loads for large numbers of people and maintain a space
at a habitable condition. However a lot these system do not have optimised capacity for
handling lower loads and often consume extra energy when faced with these low loads.
These systems however also, when considered in a work environment, have patterns and
characteristics of usage. With the use of these patterns of usage and minimum load instructions
the systems energy consumption can be optimised to conserve energy and thereby also cost.
LIST OF FIGURES
Figure Number
Title of Figure
Page Number
Chiller Plant
11
Plant Layout
12
Cooling tower
13
13
14
15
16
24
AHU cut-off
24
10
25
11
25
12
Surface Temperature
27
13
28
14
29
15
29
16
30
17
31
LIST OF TABLES
Figure Number
Title of Figure
Page Number
24
25
Time/Cooling Tower
26
Time/Inner/Outer/Glass Temp
27
28
NLH 203
31
NLH 205
32
NLH 403
32
NLH 404
33
10
34
11
34
12
34
13
Time/Inlet/Outlet
35
CONTENTS
ACKNOWLEDGEMENTS
ABSTRACT
LIST OF FIGURES
LIST OF TABLES
Chapter 1 INTRODUCTION
11
11
14
16
17
18
3.1 Objectives
18
3.2 Methodology
18
20
20
23
24
36
5.1 Inferences
36
38
41
REFERENCES
42
1. Introduction
1.1 Problem Statement
Air conditioning is the process of treating air so as to control simultaneously its temperature,
humidity, purity, distribution, air movement, and pressure to meet the requirements of the
conditioned space. In a buildings, it provides conditions to people so that they can live and
work in comfort, safely, and efficiently. In common perspective, air conditioning is generally
associated to cooling and dehumidification during the summer and monsoon seasons when heat
is extracted from the space.
For larger spaces, HVAC units or plants are set up to manage the cooling and dehumidification
of spaces occupied by a large number of people. These spaces can be either places of low
activity like houses, hotel rooms, and other residential areas, or hubs of activity like offices,
work places, gyms, libraries, etc. These systems manage and handle the air conditioning for
sustained periods of time and function under all environmental conditions.
These systems are first designed on specific parameters around which they would be
functioning. These parameters and factors that are used for the design of such systems are
usually very linear in their approach and are based on environmental factors, required condition
of the air, tonnage of air to be cooled, humidity, etc. These factors are set into place and used
to define the design parameters for the system. A system is then selected to meet these
requirements and installed with recommendations from manufacturers. Even though these
systems account for load requirements and have redundancies in case of excessive load, they
do not have any systems in place for reduction in consumption of energy at times when the
load is low. They have cut-off triggers and actuators for system standby till the load the
surroundings being conditioned reach an upper threshold at which the system will resume
working.
This type of system working is very linear and does not account for variation in loads by set
patterns of weather, day time, number of people, air swapping, etc, and hence cannot be
completely efficient in its energy use. This poses a problem as a system that could hence be
saving energy at lower load times continues to run at near full capacity to provide for a fraction
of the load. In light of that even Schneider Electric released a problem statement for devising
Large HVAC systems also have a centralised control system called a BMS or a building
management system that measures checks, acts as a centre for controlling the system, virtual
switchboard for functions in the system and a feed for all data from the different sensors in the
system. These systems require constant checks and monitoring and need an operator at all times
to manually turn off and on the systems that need to run and that should be turned off. An
automation system would allow the BMS to work on a learning algorithm that understands and
matches patterns to those already input by the designers based on the building requirements.
This would allow the system to save energy by automatically and efficiently regulating the
required parameters to meet the desired load. The system itself would have full manual control
over the working of the unit in case required.
This project is a study of all these factors coming together to make HAVC systems more
efficient using the case of a preinstalled, the HVAC unit for the academic blocks of MIT, to
study where the system has scope for improvement. The study hopes to reveal trends and
patterns for peak loads and how to direct the system to intuitively learn maximum load timings
and variations in order to improve performance.
10
ChillerPlant
The compressors in these systems define the capacity and extent of load handled. The screw
type chillers take less load, while the centrifugal chiller takes more load.
Each chiller however has the same set of inlets and outlets.
1. Water returning to the chiller from AHUs in the buildings
2. Water going from the chiller to the AHUs in the buildings
3. Water going to the cooling towers from the condenser
4. Water returning from the cooling towers to the condenser
These form 2 separate cycles of water that acts as a working fluid for transfer of heat. One
that transfers cold water to the AHUs for cooling the building spaces. A 3 pump system is
11
used to ensure uniform distribution to each of the required spaces, i.e. the NLH, IC, and
Library. The same is applied with 4 pumps for the return of used water to the chillers. This
water is usually in a temperature range of 7.5 to 13 degrees Celsius and is cold enough to
allow the temperature from the vents of the rooms and halls to be 16 degrees Celsius which is
usually the lowest set point for cooling of any HVAC system. The temperature of the water
going out depends also on the temperature of the water coming into the plant. If the load on
the plant is extremely high then the water entering the chiller is too warm to be cooled
sufficiently enough to meet the requirements of the temperature set point of the water leaving
the chiller. The load on the plant reduces both as the area being cooled loses heat and the
actual sources of heat i.e. people and solar exposure reduce. At this point the chiller water
cycle comes back to an equilibrium of set temperature and the plant comes back to normal
load functioning.
At other times the plants must be manually turned off to prevent work from being done for an
almost no load requirement environment in the areas being cooled. At this point the room or
hall can become too cold even after cut-off as the of cold air remains to the AHUs. Even if
the AHUs cut-off cooling, with no heat loss to surroundings the room grows colder and often
uncomfortable. Thus chiller plant energy consumption is wasted in maintaining an area
cooled without requirements.
PlantLayout
12
Coolingtower
Coolingtowerlayout
The water that exits the cooling tower can be between 31 to 27 degrees Celsius. This allows
one to judge the load on the plant as the higher the temperature of water leaving the cooling
tower, the higher the load on the plant. A lower temperature of water leaving the cooling tower
13
also means that the effectiveness of the condenser increases and hence can directly improve
the performance of the system. Though these towers are designed based on given
environmental and load parameters the effectiveness can vary and still be increased as
conditions and loads vary. Also the condition of the tower itself can mandate the effectiveness.
If the tower has algae or corrosion effecting the inner lining the effectiveness of the system is
reduced and can also cause damage to the piping and cooling of the entire system as a whole.
Thus this must be taken care of with great importance.
The piping of this system also plays a major role in how efficiently this system works as if the
piping and layout is not placed correctly the heat loss and gain to the surroundings can increase
and hence decrease the efficiency of the system as a whole. The piping if too long and exposed
to the sun for long periods of time, even after being insulated, can absorb heat and reduce the
effectiveness.
Airhandlingunit
The air handling unit utilises water that comes from the chiller to cool the air for a certain area.
Usually each segregated area has an AHU allotted to it for cooling and maintaining air quality.
AHUs not only provide cooling but also maintain humidity, maintain Carbon Dioxide and
Carbon Monoxide levels in parts per million so as to not allow an area to become toxic.
14
These systems consist of a centrifugal blower that directs the air and blows it into the ducts and
into vents. This starts a draft and current in the room to provide cooling. The fans usually suck
in air from one inlet that faces a mesh where water flows as a cooling medium. The water flows
through the mesh and cools it. Once the water supply to the AHU is cut-off the air passes
through an un-cooled mesh and doesnt get cooled itself enough to cool the surroundings and
thus the systems cut-off is controlled by thermostats that turn-off and on the AHU cold water
supply. If the amount and mass flow rate of cold water onto the AHU mesh is controlled by the
use of an actuator or digitally operated valve, the required amount of cooling can be provided
in smaller burst when need rather than having the entire system be active to provide cooling in
times of low load.
The following diagrams show the Layout for the AHU in the Library, the Innovation centre
and the New lecture Halls. It shows the segregation and direction of usage of these AHUs and
how theyre linked to the central system.
AHUlayoutLibrary
15
2AHUlayoutIC+NLH
As the AHUs act as distributers of the cold air, they are the central source of consumption of
the load to the chiller plant and thus directly impact the final and total load on the system as a
whole. Knowing this design parameters for AHUs can be altered and guided to allow for a
maximum efficiency of load distribution.
6. Air Change rates: This is used to ensure that stale air does not get cycled over and over
and that fresh air gets swapped into the system so the CO2 levels do not rise.
7. Mass Flow rates: The amount of water required to be flowing in both the condenser and
the chiller cycles to ensure optimum transfer and flooding of pipes.
These parameters put together with many smaller others are used to design the initial scope and
usage of the system. As mentioned earlier these parameters are fixed when the design is drawn
up and are designed for maximum load centric performance. They can be optimised to allow
the system to conserve energy.
17
3.2 Methodology
1. Measure and plot peak and lowest load patterns based on:
a. Human heat
b. Lighting heat
c. Solar gain
d. Air swapping
2. Measure and plot equivalent variation in system temperature and load due to variation
in above factors. Measure:
a. Room temperature
b. Wall temperature
c. Ambient air temperature
d. Wall exposure timing
3. Draw conclusions from attained plots and variations. Design parameters and limits for
algorithm of automation of system for varying loads.
4. Determine components for scope of improvement and find scope of improvements in
listed components. Check:
18
a. Piping
b. Ducts
c. Cooling tower
d. Pumps
5. Check components for scope of better maintenance. Check for corrosion, leakage,
breaking etc.
19
20
be instructed to understand that during summer, due to high external load, a more lax
approach to energy conservation can be put in place. However in months of rain and winter,
the system can learn that since climatic conditions outside are closer to the ones needed to be
maintained within the space, a stricter regime of energy conservation must be followed.
This also allows the concept of free cooling to aid the system in reducing its energy
consumption. Free cooling is when the air outside the space to be cooled is very close to the
temperature to be maintained within. This allows the system to swap fresh air directly from
the surroundings with a small level of cooling and maintaining humidity to condition the
space to a comfortable level. Free cooling allows the system to not use the chilled water from
the plant and thereby save energy.
22
The hubs of high activity, large computing centres, windows and walls exposed to sunlight,
cooking spaces and areas next to doors can be easily be identified as high heat zones.
Pantries, places of high activity, computer zones can usually be effectively cooled by
providing high output diffusers or vents that provide high levels of circulation. This cools the
area, thereby significantly reducing the heat it spreads to the entire system.
Walls, windows and cooking areas should preferably have vents over them to suction out the
hot air, so as to effectively reduce the heat immediately from the system. This allows cool air
to be circulated into the region faster and the hot air to be removed and thereby maintaining
the conditions required for the area.
As a general principle, doors that open out to the outside environment usually have a high
power blower generating an air wall that prevents hot air from the outside from mixing with
the cool air inside.
23
24.78
75.10
140
No.ofPeople
RoomTemperature1
120
100
80
60
40
20
0
09:00AM
10:00AM
11:00AM
12:00PM
01:00PM
02:00PM
03:00PM
04:00PM
05:00PM
06:00PM
07:00PM
08:00PM
09:00PM
10:00PM
11:00PM
Room temp
25.4
25.2
25.0
24.5
25.0
24.2
24.9
24.7
25.2
25.4
24.5
24.2
24.4
24.5
24.8
23.6
23.5
23.3
24.5
24.4
24.7
24.9
24.7
24.3
24.1
24.5
26.5
26.6
27.3
No.ofPeople
Roomtemp
AHUcutoff
20
19.5
19
18.5
18
17.5
17
16.5
16
15.5
15
09:00AM
10:00AM
11:00AM
12:00PM
01:00PM
02:00PM
03:00PM
04:00PM
05:00PM
06:00PM
07:00PM
08:00PM
09:00PM
10:00PM
11:00PM
Time
09:00 AM
09:30 AM
10:00 AM
10:30 AM
11:00 AM
11:30 AM
12:00 PM
12:30 PM
01:00 PM
01:30 PM
02:00 PM
02:30 PM
03:00 PM
03:30 PM
04:00 PM
04:30 PM
05:00 PM
05:30 PM
06:00 PM
06:30 PM
07:00 PM
07:30 PM
08:00 PM
08:30 PM
09:00 PM
09:30 PM
10:00 PM
10:30 PM
11:00 PM
Airtempfromventturnedoff
24
Time
Room temp
No. of people
09:00 AM
25.3
09:30 AM
25.3
48
10:00 AM
25.0
60
10:30 AM
24.5
62
80
11:00 AM
25.0
94
60
11:30 AM
24.2
80
40
12:00 PM
24.9
112
12:30 PM
24.8
118
01:00 PM
24.2
84
01:30 PM
24.5
90
02:00 PM
24.9
100
02:30 PM
25.2
98
03:00 PM
24.7
100
03:30 PM
24.8
109
04:00 PM
24.3
82
04:30 PM
23.6
85
05:00 PM
23.5
89
05:30 PM
23.6
91
06:00 PM
24.4
93
06:30 PM
24.9
110
07:00 PM
24.7
95
09:00AM
10:00AM
11:00AM
12:00PM
01:00PM
02:00PM
03:00PM
04:00PM
05:00PM
06:00PM
07:00PM
08:00PM
09:00PM
10:00PM
11:00PM
07:30 PM
24.9
98
Airtempfromventlefton
08:00 PM
24.7
80
08:30 PM
24.3
80
09:00 PM
24.1
32
09:30 PM
23.8
30
10:00 PM
23.3
22
10:30 PM
23.1
11
11:00 PM
22.5
24.36
74.34
140
No.ofPeople
RoomTemperature2
120
100
20
09:00AM
10:00AM
11:00AM
12:00PM
01:00PM
02:00PM
03:00PM
04:00PM
05:00PM
06:00PM
07:00PM
08:00PM
09:00PM
10:00PM
11:00PM
No.ofPeople
Roomtemp
AHUwithCooling
19.5
19
18.5
18
17.5
17
16.5
16
15.5
15
25
The above data represents measurements from a day when the air conditioning in the hall was
active throughout the day and hence can be seen that the room temperature falls where the
number of people in the hall reduce. The same way when the AHU is cut-off the temperature
rises in the hall and makes it uncomfortable. The thermostat setting for the hall is 24degrees
Celsius and thus can be seen to vary around it.
At the same time the cooling tower water temperatures were checked to map load on the
system and corresponded with the load given by the number of people and the heat the
building faade received during the day.
Time
09:00 AM
29.35
10:00 AM
30.5
11:00 AM
29.7
12:00 PM
30.5
01:00 PM
30.2
02:00 PM
30.8
03:00 PM
30.9
04:00 PM
31.1
05:00 PM
30.8
06:00 PM
29.4
07:00 PM
29.35
08:00 PM
31.9
09:00 PM
28.1
10:00 PM
27.9
11:00 PM
27.5
The AHU cut-off functioning blower air temperature is approximately 19 degrees Celsius and
can be seen in the above graphs. This shows and explains the marked increase in the room
temperature as the heat from the walls and the people could not be compensated enough to
maintain the room at a comfortable temperature. Increasing the performance of the system is
a major factor but human comfort cannot be ignored. Thus the automation system would
26
balance the needs of both together and essentially allow the system to be cost effective and
useful.
The following data shows glass temperature and exposure to the hall to heat from the glass.
Time
09:00 AM
09:30 AM
10:00 AM
10:30 AM
11:00 AM
11:30 AM
12:00 PM
12:30 PM
01:00 PM
01:30 PM
02:00 PM
02:30 PM
03:00 PM
03:30 PM
04:00 PM
04:30 PM
05:00 PM
05:30 PM
06:00 PM
06:30 PM
07:00 PM
07:30 PM
08:00 PM
08:30 PM
09:00 PM
09:30 PM
10:00 PM
10:30 PM
11:00 PM
Inner
27.1
27.2
26.88
26.7
27.11
27.3
27.3
27.5
26.8
27.4
27.3
27.2
27.3
27.4
27.2
27.4
27.3
27.3
27.4
28.4
28
28
27.8
27.2
27.3
26.9
26.6
26.4
26.1
27.23413793
outer
30.1
34.9
36
36.6
36.2
36.4
36
34.6
35.2
34.4
34.5
34.3
34.3
34
34
33.2
32.8
31.6
31.6
31.6
30.9
30.3
30.3
30.3
29.5
29.2
28.8
28.4
28
32.68965517
glass temperature
28.28571429
28.6
28.81428571
29.48571429
29.9
30.1
30.2
29.8
28.7
29.5
30
30
29.5
29.1
29
28.2
28
28.3
27.2
28.6
28.2
28
27.8
27.3
27
27.5
27.1
26.98
26.86
28.55261084
SurfaceTemperature
InnerWall
OuterWall
11:00PM
10:30PM
10:00PM
09:30PM
09:00PM
08:30PM
08:00PM
07:30PM
07:00PM
06:30PM
06:00PM
05:30PM
05:00PM
04:30PM
04:00PM
03:30PM
03:00PM
02:30PM
02:00PM
01:30PM
01:00PM
12:30PM
12:00PM
11:30AM
11:00AM
10:30AM
10:00AM
09:30AM
09:00AM
38
36
34
32
30
28
26
24
22
20
WindowGlass
27
The heat given off by the lighting in the library hall was also considerable as the grill holding
it showed a temperature of nearly 42degrees in an air condition environment. These fixtures
were also active throughout the day and hence contribute to the heat gained by the system.
However, during day time, in the presence of sufficient natural light the system would lose
less energy to these fixtures. If however these fixtures must be kept active, tinting of the
windows would serve as an alternative to reduce heat loss from the glass.
The Following data represents the Main hall of the Library.
Time
09:00 AM
10:00 AM
11:00 AM
12:00 PM
01:00 PM
02:00 PM
03:00 PM
04:00 PM
05:00 PM
06:00 PM
06:30 PM
07:00 PM
Room Temp
24
23.8
23.9
24.1
24.2
23.9
23.9
24
23.8
23.7
23.7
23.6
No. of People
16
22
21
32
35
28
27
25
30
40
34
5
Vent Temp
17.2
16.7
17
16.8
17.2
17.5
16.9
16.6
16.9
17
17
17
External Temp
27.8
33.8
34
34.5
35
34.5
34
32.7
30.5
30
27.9
27.5
23.88333333
26.25
17.16363636
31.85
LibraryMainHall
The above data shows the how since the hall is significantly isolated and does not have a
very large number of people and the variation in the number of people does swing greatly
28
over the day the hall temperature does not vary too much. The hall however does get colder
as the lower levels do not have complete and proper circulation. The temperature therefore
continues to fall and the thermostat does not cut off appropriately and keeps consuming
energy.
In a similar way one of the larger more actively used halls has the following trend.
TBSTemperature/no.ofpeople
The black line represents the number of people, and the blue the room temperature. The trend
still has a similar pattern where it follows the load that trails behind the number of people in
the room. As the people in the room fall, as expected, the room temperature falls. It also
happens at the end of the day when the heat from the air is reduced.
The following diagram represents the zones for heating as noticed in the library on the second
floor where the GSH and the TBS are located.
2ndfloorheatzones
29
These halls also have artificial lighting that remains on throughout the day and thus have no
special need of natural light. The light not only act as a source of heat themselves with the
mesh covering them reaching temperatures of 54oC and acting as significant sources of heat.
Also this makes clear windows a little redundant and therefore one or the other can be done
away during the day, i.e. either the lights be turned off and natural light be allowed to
illuminate the room or use reflective films on the glass to reduce heat transfer and use
artificial light in the hall.
Innovationcentreheatzones
These zones shift during the day and time of day. The faade receives a significant amount of
heat from the morning sun and heats the building to a temperature near almost 27.2 27.6
degrees during the morning. The heat persists as there are no AHUs dedicated to the entire
area. The dround floor is kept cool by a single AHU and due to natural convection remains
that way. This area is a significant source of load.
The innovation center however in terms of human load has significantly lower loads than the
NLH. The NLH as a host to classes during the period of the day has a populous load of near
750-850 people every day. The load of people entering these classes does not vary
significantly from a norm as the time tables of most classes are set in advance and can thus be
used to generate a pattern for the usage of the halls. The halls themselves have a tendency,
however, to get cold over a period of time as again the circulation of air across them is not
30
proper. The podium and stage area tends to get warm while the classroom remains cold. As
can be seen the temperature falls far below the set point of 24oC. this therefore implies that
the area is consuming more energy than is required and the AHU, though effective in cooling
a room adds unnecessary load to the system. The system has the capacity to cool a room by
upto 5oC in a span of less than 6 minutes. The following data represents 4 classrooms in the
NLH:
NLH 203
Time
Room
Temperature
Number of
People
Glass Temperature
(with curtain)
Glass Temperature
(without curtain)
Air from
vent
08:00:00
09:00:00
10:00:00
10:15:00
10:30:00
11:30:00
12:30:00
12:45:00
13:00:00
14:00:00
15:00:00
15:15:00
15:30:00
16:30:00
17:30:00
18:00:00
19:00:00
20:00:00
24
23.2
23
22.8
23.4
23.1
23.1
22.6
25.6
24.7
23.8
23.2
24.1
23.9
23.6
24.1
24.5
25.1
60
65
65
22
63
62
62
7
61
64
64
28
61
61
64
0
0
0
25.8
25.7
26.1
26.1
26.2
26
26.1
26.2
26.4
26.5
26.3
26.3
26.2
26
25.9
25.7
25.6
25.4
28.3
28
29.1
29.2
29.2
31.2
31.4
31.3
31.4
31.6
31.2
31.3
31.2
30.6
30.2
29.6
29.4
28.9
16.8
16.9
17.1
17
17.1
17.2
17
16.9
16.9
17.1
17.1
17.2
17.2
17
17.1
17.1
16.9
17
Temperatures+No.ofPeopleNLH
33
31
29
27
25
23
21
19
17
15
31
NLH 205
Time
Room
Temperature
Number of
People
Glass Temperature
(with Curtain)
Glass Temperature
(without Curtain)
Air from
vent
08:00:00
09:00:00
10:00:00
10:15:00
10:30:00
11:30:00
12:30:00
12:45:00
13:00:00
14:00:00
15:00:00
15:15:00
15:30:00
16:30:00
17:30:00
18:00:00
19:00:00
20:00:00
23.8
23.4
23.1
22.9
23.2
22.8
22.6
22.3
21.8
21.7
21.9
21.9
22
21.9
21.6
22.3
21.9
21.8
62
66
66
45
61
61
63
3
0
0
0
0
0
0
0
17
16
19
25.7
25.6
26
26.1
26.1
25.8
26
26.2
26.3
27.5
28.4
28.5
28.5
30.1
30.9
29.9
28.6
27.7
26.8
27
27.2
27.3
27.3
27.1
27.4
27.5
27.9
28.3
30.1
30.2
30.2
32.3
34
33.8
32.6
31.3
17.1
17.2
17.1
17
17
16.9
17.2
17.1
17.1
16.9
17
17.1
17.2
17.1
16.9
17.3
17.1
16.9
NLH 403
Time
Room
Temperature
Number of
People
Glass Temperature
(with Curtains)
Glass Temperature
(without curtains)
Air from
vent
08:00:00
09:00:00
10:00:00
10:15:00
10:30:00
11:30:00
12:30:00
12:45:00
13:00:00
14:00:00
15:00:00
15:15:00
15:30:00
16:30:00
17:30:00
18:00:00
19:00:00
20:00:00
24
23.7
23.4
23.2
23.8
23.7
23.5
23
25.7
24.2
23.9
23.5
24.1
23.7
23.2
21.7
21.4
21.3
59
62
62
23
61
61
62
4
58
64
64
39
63
63
62
4
0
0
29.3
34.5
34.4
34.3
34.7
34.9
34.6
34.6
34.4
33.6
32.7
32.6
32.6
31.3
30.6
29.5
28
27.8
35.4
42
42
42
42.1
42.2
41.9
41.8
41.6
39.9
37.6
37.6
37.4
35.1
33.9
32.3
31.2
29.3
16.9
17.1
17.2
17.2
17.2
17.1
17
17
17
16.8
16.9
17
17
17.2
16.9
17
16.8
16.9
32
NLH 404
Time
Room
Temperature
Number of
People
Glass Temperature
(with curtain)
Glass Temperature
(without curtain)
Air from
vent
08:00:00
09:00:00
10:00:00
10:15:00
10:30:00
11:30:00
12:30:00
12:45:00
13:00:00
14:00:00
15:00:00
15:15:00
15:30:00
16:30:00
17:30:00
18:00:00
19:00:00
20:00:00
21.8
21.7
21.9
21.8
22.1
22
22.2
22.3
25.4
24.6
23.4
23.2
24.7
23.9
23.5
24.7
25.2
25.3
0
0
0
0
0
0
0
3
57
64
35
29
61
59
59
0
0
0
29.3
34.5
34.4
34.5
34.7
34.9
34.6
34.6
34.4
33.6
32.7
32.6
32.4
31.3
30.6
29.4
28.1
27.8
35.4
42
42
42
42.1
42.2
41.9
41.8
41.8
39.9
37.6
37.6
37.4
35.1
33.9
32.3
31.2
29.7
17.2
17.1
17.2
17.2
17.2
17.3
17
17.1
17.2
17
16.9
17
17.1
17.1
16.9
17.1
17.2
17
The data goes to show that even with a full classroom the temperature falls steadily over the
period of an hour. It also shows how the pattern for different classrooms on different days
varies and therefore has a direct trend. When compared to the given timetables of each of the
classes the data matches and therefore can be used to generate a trend.
The windows in the NLH are large and therefore a significant source of heat. As the data
reflects the temperature in the windows rises up to almost 43oC. The higher floors obviously
get higher heat as the lower floors are shielded by the library and IC. This makes them
slightly higher sources of load. However the effectiveness of the cooling system in NLH
allows for even these rooms to be maintained at comfortable temperature.
For the Innovation centre the following data represents the major centres of heat and load in
the building. These area use and occupy the maximum number of people at any given time
and can easily be identified as place where the heat intensity is characteristically higher. The
computer lab has a vast array of functioning computers that pump heat into the room at a
more or less constant pace and this room is usually occupied by over 70 on a normal day.
33
Room Temperature
24.2
25.1
24.8
24.5
24.1
24.1
26.2
24
24.3
23.8
23.6
Number of People
7
72
71
67
3
0
69
69
63
4
0
Glass Temperature
26.4
26.6
27
27.5
28.2
31
33.2
34.6
34.9
35.9
35.4
Room Temperature
24.1
24.4
24.7
25.2
25
24.9
24.7
24.2
24.1
24
23.9
23.7
23.5
23.1
Number of People
7
6
9
4
7
8
11
3
1
1
1
5
1
1
Glass Temperature
38
40.1
42.3
42.5
42.4
41.8
41.1
40.4
39.2
38.4
37.1
35.2
31.5
28.4
Room Temperature
25.2
26.1
25.8
25.4
26
25.8
25.7
25.4
26
25.4
25.2
24.9
25.1
24.8
24.6
23.9
Number of People
56
57
57
5
53
53
54
0
48
48
49
17
47
45
37
0
Glass Temperature
38
40.1
42.3
42.3
42.4
42.5
42.2
42
41.8
41.1
40.4
40.3
40.1
39
38.1
37.1
34
In the Innovation centre- the most significant source of heat is the sun. The number of people
in this building on any given day rarely exceeds 150. And the days the loads are high it is due
to classes on the 5th floor where the trend can again be mapped. The zones of heat therefore
are clearly the glass faades that are exposed to sunlight through almost all the day as the
building is aligned along the north-south direction. Each side of the building gets nearly 6
hours of direct heat from the sun, sending the glass temperature to 43oC and more sometimes.
This temperature can be felt as the spaces heat up noticeably and only cool down once the
sun has set. The east facing faade though tends to get warmer as the brunt of the morning
sun heats it. Also though the NLH covers for a small part of the morning, it is not significant
in the grand scheme of the trends.
The data below shows the water temperature from the inlet and outlet of the chiller plants and
shows a direct correlation with the above data, proving a trending pattern of loads
Time
09:00AM
11:00AM
01:00PM
03:00PM
05:00PM
07:00PM
09:00PM
Temp Inlet
Temp Outlet
13.5
10.8
12.1
9.4
11.1
8.4
10.9
8.7
10.2
8.2
9.5
7.9
8.9
7.4
While studying and measuring these systems, it was noticed that certain parts of the system
needed thorough maintenance and the piping did in fact have scope for improvement. The
Plant is located behind the library and is also exposed to sunlight till almost 2:00pm. The
cooling towers, which are on top of the plant thus take direct heat from the sun for a
significant portion of the day, also when the load inside in maximum. The piping from the
towers that leads into the plant housing, though insulated, is painted black. The outer
temperature of this piping, when measured, was nearly 48 degrees Celsius which leads to the
conclusion that heat lost by the water in the tower would be slightly regained in the piping.
This was confirmed by the temperature difference in the water in the tower and the
temperature sensor checking the water as it enters the condenser and showed a difference of
35
about 0.2-0.4 degrees. As the length of the piping is not significantly long enough for such
losses, the insulation is therefore not effective.
The cooling towers were also facing corrosion and had a great degree of eutrophication lining
the upper and lower tank. This was noticeable in the first and less in the consecutive tank.
The algae in the system would causing clogging and lining along the pipes would corrode and
also become ineffective for heat transfer in the system.
36
Solar gain does not affect the entire building in one go. It effects the side of the building that
is directly exposed to sun light. This allows for us to realise that a direct pattern for the
generation of heat zones based on time can be made so as to effectively counter the heat and
ensure maximum cooling. The system can also be taught to understand the shift in solar
pattern with seasons and time of year so as to know where the zone of heating will will shift
and increase during certain months.
Also cooling during day requires higher energy while the need reduces after sunset as the air
surrounding the area to be condition cools down as well. All of these things can be taken into
consideration to create a pattern for solar gain and loads.
37
The building of glass and dark coloured paint are more susceptible to heat from the outside
and more likely to retain heat as well. All of these factors play a key role in how the tangible
and fixed characteristics of the building itself can reduce the effectiveness of the system and
increase load on it.
5.2.1 Improvements
The following improvements can be implemted on HVAC systems in general:
Graduated control valves for chilled water delivery to building and AHUs
o This allows for a controlled amount of chilled water to enter the cooling grate
of an AHU instead of a complete cut-off. These will allow for a cooling to be
provide to an area at controlled fractions so as to optimise energy usage. The
same way depending on the load on the building a supply valve can control the
amount of chilled water being directed towards it.
o Free cooling can easily reduce the amount of energy consumed by the system
and help drastically improve performance. A simple inlet from the outside
surroundings with humidity control can be used to create the use of free
cooling.
People
o The trend for the number of people as shown in the report can easily be
mapped for a space that is used every day. With this trend the system can
predict when a load might appear and when the loads will most likely reduce.
Based on the above trend the BMS can control the graduated AHU valve for a
given space and provide the optimum cooling needed. It would pre-emptively
cool areas expecting high load and reducing cooling in areas expecting a
reduction in load. If RF-id tags are available for tracking, the algorithm would
have real-time support for accurately changing and the needs for the given
space.
Solar gain
o The algorithm for the above would dictate the extent of cooling given y the
controlled fan so as to circulate a major portion of the air towards the heat
zone and sweep away the heat and all-round cool the area faster while
removing the liable heat zone from increasing direct load on the cooling grate.
This coupled with the trend from personnel usage would allow the system to
judge the peak loads acting on the system and accordingly allocate cooling
water better to the appropriate areas i.e. the graduated valves for buildings can
be used to direct flow to a specific building in high use while away from a
building in low use.
Climate
o This algorithm would dictate the need for free cooling or the need to shift the
strictness of the energy saving algorithms. As mentioned above this would
direct based on a pattern of climate noticed before
Weather
o Using the sensors and climatic patterns an algorithm in place can directly use
the given data to shift usage and requirement patterns to conserve energy, e.g.
40
if the sensors dictate long term cloudy weather the cooling directed at
windows can be reduced so as to direct the system to respond to real time load
changes.
Over-ride requests
o Any system that has a high level of automation must have secure and
important over-rides in place in case the system has predicted the pattern for
usage in the wrong manner or has malfunctioned. These over-ride requests can
be handled by the operator of the BMS and manually over-ride the system to
meet the requested requirements.
41
References
http://www.brighthubengineering.com/hvac/859-factors-affecting-hvac-designing-and-heatload-calculations/
http://www.teriin.org/ResUpdate/reep/ch_5.pdf
http://www.intertek.com/hvac/performance-testing/
http://built-envi.com/portfolio/hvac-system-operational-characteristics/
http://www.brighthubengineering.com/hvac/26100-hvac-system-what-is-a-zone-partone/?cid=parsely_rec#imgn_1
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