Cataloge

AFTER-SALES TECHNICAL
MATERIAL OF LAFAN620
02.10.2012
USER MANUAL
OF LIFAN620
02.10.2012
Foreword
Great appreciation for your preference on Lifan 620 Sedan! Please carefully read through this
manual to drive and maintain the Lifan 620 Sedan correctly.
Electronic injection engine is adopted for this sedan, whose electronic circuit structure is quite
complex. The trouble caused by the additional installation of such electronic components as
anti-theft device, central door locking, power window regulator, audio unit by yourself will be
excluded from our quality guarantee service.
Please follow the indications of safety instruction and vehicle damage in the manual to avoid
personal injury and vehicle damage.
The indications are as follows:
Note
The requirements for easy maintenance
Warning
The requirements to avoid vehicle and personal dangers
Safety Marks
The safety mark as shown in the figure means Do Nots.

The figures in the manual are illustrations and just for reference. Since this manual is a general
description for this type of sedan, concerning different configurations, thus, some features herein
may not be applicable for your car of specific kind. When purchasing, please confirm descriptions
with real products.
The company reserves the right to change the specification of the products and descriptions in this
manual without notice.
Many thanks for your selection of our cars, and your treasurable suggestions are welcomed.
Content
Technical Parameter & Vehicle Identification (Lifan 620 Complete Car)
Chapter 1 Operation of Instrument and Controller
Chapter 2 LF620 Driving Guide
Chapter 3 Starting and Driving
Chapter 4 Urgent Trouble Treatment
Chapter 5 Anti-corrosive and Outer Maintenance of the Vehicle
Chapter 6 Maintenance Instructions
Chapter 7 Maintenance DIY

Chapter 8 Component Specification
Technical Parameter & Vehicle Identification (Lifan 620 Complete Car)
Technical Parameter
Vehicle Identification
Various Indicator Plates and Warning Plates
Technical Parameter
Product Model
Outline
Dimension
Wheel Base (mm)
Track
L (mm)
W (mm)
H (mm)
Front (mm)
Rear (mm)
Vehicle Weight (kg)

Vehicle Weight with Load (kg)
Wheel Specification
Approach Angle ()
Departure Angle ()
Front Suspension (mm)
Rear Suspension (mm)
Passengers
Product Model
Maximum Speed (km/h)
Engine Model
Type
Displacement (ml)
Maximum Power (kw)
Maximum Torque (Nm)
Idle Speed (r/min)
Oil Consumption (L/100)
Grade Ability (%)
Emission Standard
LF7162 LF7162A LF7162B LF7162C LF7162D LF7162E

4550
1705
1495
2605
1470
1460
1150
1555
195 / 60R15
19
17
940
1005
5
LF7162 LF7162A LF7162B
LF7162C LF7162D LF7162E

180
Tritec1.6
LF481Q3
4-cylinder in-line, 16 valves, single OHC, MFI
1596
1587
856000r/min)
786000r/min)
149(4500r/min)
137(4500r/min)
80050
7.5
7.8
30
GB III/GB IV
GB III/GB IV
Vehicle Identification
Vehicle Identification Number (VIN)
VIN is located within the engine compartment as well as at the upper left side of dash board (as
shown at 1 in the above figures), which is used for the record by the owner. Manufacturer data
plate with VIN is located within the engine compartment (as shown at 2 in the above figure).
Engine No.
The engine No. is located on the cylinder block (as shown in the above figure).
Various Indicator Plates and Warning Plates
The indicator plate for fuel No. is located inside the cap of the oil filling port.
1. Warning plate for power-assisted steering oil.

2. Warning plate for oil and coolant filling.
3. Warning plate for A/C refrigerant.
4. Warning plate for glass cleaning solution.
5. Warning plate for engine coolant.
Notes for air bag are located on the front passenger sun visor.
The indicator plate for tire pressure is located at the lower side of the left front door lock.
Operation of Instrument and Controller
Chapter 1
Dash Board
Key and Door
Seat, Safety Belt, Steering Wheel and Rearview Mirror
Illumination, Wiper and Demister
Instrument and Maintenance Indicator
Ignition Switch, Manual Transmission and Parking Brake
Car Audio System
A/C System
Other Equipment

Dash Board
Dash Board
Manual A/C Controller (Optional)
Automatic A/C Controller (Optional)
Instrument Cluster
Instrument Cluster Indicator
Dash Board
Chapter 1-1
1. Side defroster outlet

2. Side vent
3. Instrument cluster assembly
4. Central vent
5. Front interior lamp and switch assembly (optional)
6. Glass regulator switch
7. Right sundries box
8. Cup holder
9. Central sundries box
10. Rear ashtray
11. Parking control mechanism
12. Shift control knob
13. Small sundries box
14. Control handle for engine hood
15. Locking switch for passenger doors and windows
16. Dash board left switch assembly
Power A/C Controller
1. Left combination switch (lighting)

2. Right combination switch (wiper & wash)
3. Vehicle audio unit (CD)
4. Warning lamp switch for danger
5. Central control door lock switch
6. A/C control knob
7. Front ashtray and cigarette lighter assembly
8. Anti-theft warning lamp
9. Power rearview mirror switch
10. Adjusting knob for background luminance of dash board
12. A/C switch
13. Internal and external circulation button
Automatic A/C Controller (Optional)
1. Left combination switch (lighting)

2. Right combination switch (Wiper & wash)
3. Vehicle audio unit (DVD)
4. Warning lamp switch for danger
5. Air intake mode selection button
6. Fan speed regulation knob
7. Front ashtray and cigarette lighter assembly
8. Anti-theft warning lamp
9. Power rearview mirror switch
10. Adjusting knob for background luminance of dash board
12. Rear compartment door switch
13. Temperature adjustment button
14. Internal and external circulation selection button
15. Switch for adjusting the height of low beam axis for headlamp
Instrument Cluster
1. Speedometer
2. Tachometer
3. Fuel level display
4. Odometer
5. Trip odometer
6. Coolant temperature display
Instrument Cluster Indicator

Braking system warning
lamp*
SVS (Service vehicle soon)

warning lamp*
Safety belt indicator*
Water temperature warning

lamp
Parking brake indicator
Battery discharging warning

lamp*
Too low oil pressure warning
lamp*
Luggage boot ajar warning

lamp
Engine electronic injection

trouble indicator*
Overdrive warning indicator

(optional)
ABS (Anti-lock Braking

System) warning lamp*
Position indicator
Door ajar warning and

reverse radar display*
SRS (Supplemental Restraint
System) warning lamp*
Headlamp high beam indicator
Front fog light indicator
Rear fog light indicator
Too low fuel indicator
Body Control warning lamp
Steering signal indicator
Check and eliminate the concerned troubles immediately when the indicators with * are
illuminated.
Regulating Switch for Background Luminance
Turn the regulating button and adjust the background luminance for the instrument cluster when
the position lamp is on.

Key and Door
Key
Door
Remote Controller
Power window
Luggage Hood
Engine Hood
Vehicle Anti-theft System
Fuel Tank Cover
key
Chapter 1-2
Two kinds of keys are equipped for the vehicle

1. King Key (with words printed on both sides)all the locks can be opened by the king key (1
set).
2. Queen key (with words on single side)for valet parking or others.
Note: The luggage boot lock can not be opened by the queen key if it is locked by turning the king
key counterclockwise.
Key number plate
The key number is recorded on the number plate, and the key can be reproduced by providing the
key number if it is lost or a spare key is needed. The key can be reproduced in Lifan sales service
store or special repair station.
Please write down the key number and keep it in a safe place. It is not reasonable to leave it in the
car.
Break the smallest window if the key is locked within the car to minimize the repair cost for the
window. Take extra care not to be cut by the broken glass.
Door
Lock and Unlock

Insert and turn the key in the key hole.
Unlock: Turn the key clockwise.
Lock: Turn the key counterclockwise.
The other doors can be locked and unlocked together with the door at the driver side when the
central control lock is installed.
Locking Button of Internal Door Handle

Move the locking button.
Open: Pull the button backwards.
Lock: Push the button forwards.
Set the button in locking position if need to close the door outside. Pull the handle outwards first if
need to close the front doors at left and right side.
The door at the driver side can not be locked it is unclosed and the ignition key is left in the ignition
switch.
The door at the driver side can be opened in the vehicle even if the locking button of the internal
handle is placed at the locking position.
Central Door Locking Switch at Driver Side

Press the switch.
Unlock: Press for the first time to open the left front door and the second time to open the
rest three doors simultaneously.
Lock: Press to lock all the doors simultaneously.
Automatic Lock and Unlock (Optional)

A. Automatic Lock (20 Km/h)
All the doors will be automatically locked again if the vehicle speed exceeds 20Km/h for the fist
time or after a stop of the vehicle with engine on. The lock can be automatically released when the
ignition switch is disconnected.
B. Oil-cut and Unlock in Crash
The oil supply shall be cut down at the BCM oil control end and the lock will be released
automatically for three times when crash occurs.
Child Protection Lock (Rear Door)
Move the lock bar to position LOCK, as shown in the figure.

The rear door can not be opened by the internal handle if it is locked by the child protection lock.
Apply this protection lock at any time with child in your car.
Warning
Ensure all the doors are locked before driving, especially with child in your car. Correctly using
safety belt and locking the doors can protect you from serious injury when crash occurs.
Remote Controller
1. lock button
2. Indicator
3.
unlock button
The remote controller is used to luck and unlock all the doors within a certain distance.
The controller is unavailable unless the operation indicator flashes.
Follow the instructions below to avoid damages on the controller:

Do not place the controller in high temperature.
Do not disassemble the controller.
Avoid knocking or beating.
Avoid water.
Several remote controllers can be considered for one car, please contact Lifan sales service store
or special repair station if necessary.
The following facts may lead to operation failure of the controller.
The radio station or radio transmitter nearby.
Exhausted battery.
Visit Lifan sales service store or special repair station as soon as possible to delete the registered
identification number and ask for repair for the remote controller if it is lost or damaged, in order to
avoid vehicle theft or unexpected accident. Register the identification number again when applying
for a new controller. Meanwhile, register the identification number for the spare controller.
Lock Button
Press lock button to lock the door. Release the button and then press it again to carry out another
locking operation.
Lock: Press
to make all the door locking motors to perform locking operation once, and the
steering signal light will flash once at this moment. Then, the system will enter into anti-theft
protection three seconds later.
Do not use to lock the door if the ignition key is left in the ignition switch and the four doors as
well as the luggage boot are unclosed.
If the anti-theft protection is unavailable, the alarm will keep silent while the steering light will be
lighted. Do not carry out locking and other operations at this moment. Repress only after the
anti-theft protection is available again and the steering light has gone out.
Vehicle Locking & Warning Indication and Setting
Cut off the ignition switch, pull out the ignition key and close all the doors. If the vehicle is unlocked
within 10 seconds, the locking operation will be indicated by the steering light and alarm for three
times.
Press
button to make the four door locking motors to perform locking operation once if the
four doors has already been locked while the anti-theft protection is unavailable.
Release the alarm: When the alarm for anti-theft protection is activated, press button to
make all the door locking motors to perform locking operation once and the alarm can be released
at the same time, then, the anti-theft protection for the vehicle is still available.
Unlocking Button
Press the locking button to lock the door. Release the button and then press it to carry out another
locking operation.
Unlock: Press the unlocking button on the remote controller to release the alarm. Then the four
doors are unlocked, the steering light will flash for two times and the alarm will chime for two times
also. Only carry out unlocking operation after the anti-theft protection is out of service.
The locking and unlocking buttons are unavailable when the ignition key is left in the ignition switch.
Carry out locking and unlocking operation only after pulling out the ignition key.
If the roof light switch is at the DOOR position, the roof lights can be lighted by the remote
controlled unlocking or the opening of any door. The roof light will go out if the door is not opened
by remote controlled unlocking within 30 seconds. The illumination will be gradually weakened 8
seconds later after the door is closed or opened. And the light will go out gradually within 5
seconds. The roof light will crush out immediately if press the locking button on the remote
controller after closing the door.
The door can be opened within 30 seconds when pressing the unlocking button on the remote
controller. If the door fails to be opened within 30 seconds, it will be automatically locked again.
Vehicle Tracing: The vehicle tracing function can be activated by continuously pressing the
locking button on the remote controller equal or higher than two seconds when the anti-theft
protection is available. Then, the steering light will flash for 15 seconds, and the alarm will chime
for 15 seconds (each chiming lasts for 0.2 seconds at an interval of 0.6 seconds). Press any
button to stop the vehicle tracing function within 15 seconds (press the locking button to stop the
tracing function and perform automatic locking operation, while press unlocking button to stop the
tracing function and perform automatic unlocking operation).
Replace Battery for Remote Controller
CR2016 lithium battery (two pieces) is preferable. To renew the battery for the remote controller in
Lifan sales service store or the special repair station is greatly recommended.
Note
Take care of the old battery and keep it away from the children.
Note
Dispose the old battery according local regulations.
1. Remove the connecting bolt with cross-tip screwdriver. Open the remote controller with
flat-blade screwdriver or some similar tools.
2. Remove the old battery.
3. Put the new battery with the positive side + upwards into the remote controller, and then
tighten the cover for the controller.
Note
Ensure + and on the battery are correct.
Do not replace the battery when your hand is wet to prevent from rusting.
Do not touch or move any part in the controller, or its performance can be affected.
Take extra care not to bend the electrode when inserting the battery. Keep the internal of the
controller box free from dust or oil and grease.
Properly tighten the cover for the controller.
Check the controller for correct operation after renewing the battery. Contact Lifan sales service
store or special repair station if it still can not work after replacing the battery.
Warning
Do not change or amplify the transmission power for the remote controller by yourself (do not
additionally install transmission frequency amplifier), and do not use other transmission antenna
by yourself.
Do not interfere various legal radio communication businesses when using the remote controller.
The interference from the radio industry or the radiated interference from the industrial, scientific
and medical equipments is unavoidable when using micro-power radio device.
Power Window
Window locking
switch
Door Switch Operation

Keep ignition switch in position ON.
Window Operation (Driver Side)
The door switch at driver side can control all doors.
Normal Operation
Close: Press (1s) window regulator switch upwards to ascend the window glass. Stop this
operation by releasing the switch.
Open: Press (1s) window regulator switch downwards to descend the window glass. Stop this
operation by releasing the switch.
Automatic Operation:
Ascend: Press (1s) window regulator switch upwards to ascend the window glass. The regulator
will be automatically stopped after an operation of 8 seconds to protect the motor if something
abnormal occurs. Under the circumstance of ascending, re-ascend the window glass only after
stopping the ascending operation, and descend the window glass only after the ascending
operation is totally ended.
Descend: Press (1s) window regulator switch downwards to descend the window glass. The
regulator will be automatically stopped after an operation of 8 seconds to protect the motor if
something abnormal occurs. Under the circumstance of descending, re-ascend the window glass
only after stopping the descending operation, and descend the window glass only after the
descending operation is totally ended.
Extended Operation Time
The window regulator still can be operated within 60 seconds after cutting off the ignition switch.
The extended operation time for 60 seconds will be ended if the doors are closed and locked
within 60 seconds.
Automatic Close
Repress the locking button on the remote controller after locking the doors through the controller,
the left front, right front, left rear, and right rear windows will be closed in turn at an interval of 0.5
seconds. The low-level signal of 2 seconds will be sent to sun roof regulator to close the sun roof 1
second later. Press any button to suspend the automatic closing for windows and sun roof.
Window Operation (Passenger Side)

The door switch at passenger side or at driver side can control the window glass at passenger
side.
Open: Press the switch downwards.
Close: Press the switch upwards.
The window glass at passenger side can not be operated if it is locked by the door switch at driver
side, and it can only be operated by the door switch at driver side.
Note
Anti-trap function is unavailable for the power window. Take extra care for safety.
Lock the power window with the door switch at driver side to protect the children from
unexpectedly triggering the power window switch at passenger side.
Ensure the ignition key has been taken off when leaving the car.
The cut-off function for overheating is considered for the power window motor. It is normal for the
motor to be out of service for a short time after frequent operations. Contact Lifan sales service
store or special repair stations if it still keeps unavailable after a long time.
Luggage Hood
Insert the king key and turn it clockwise to open the luggage hood.
Refer to Notes for Luggage Loading (Chapter 2) for related information.
Close the luggage hood by pressing down the hood.
Note
Close the luggage hood during driving to keep the luggage within the luggage boot and keep the
exhausted gas out of the car.
Luggage Boot Control Handle
Pull the control handle upwards at left driver side to automatically unlock the luggage boot.
Deactivate Luggage Boot Control Handle
Insert the king key and turn it counterclockwise after closing the luggage hood. Then, the luggage
boot control handle is deactivated and the luggage hood can not be opened by the queen key.
Engine Hood
Open the Engine Hood
Engine hood
1. Pull the engine hood control handle outwards to open the engine hood.
Warning
Ensure the engine hood has been closed and locked before driving. Or accident may occur during
driving when the engine hood is opened suddenly.
2. Pull the engine hood assistant handle upwards in front of the vehicle.
3. Insert the supporting rod of the engine hood as shown in the figure.
Check if any tool or wiping cloth is left within the engine compartment before closing the engine
hood. Reposition the supporting rod and drop down the engine hood. Make sure the engine hood
is correctly locked.
Vehicle Anti-theft System

Warning
Ensure stable supporting for the supporting rod to avoid personal injury caused by the dropping of
engine hood.
Note
Check if any tool or wiping cloth is left within the engine compartment before closing the engine
hood. Close the engine hood only after repositioning the supporting rod, or the engine hood can be
deformed.
The vehicle anti-theft system will give alarms for the following situations if the vehicle is under
anti-theft condition.
Any door is opened.
Ignition switch is turned to position ON.
The control component of battery or vehicle anti-theft system is disconnected or reconnected.
The ignition switch is inserted in.
When the above situation occurs, the oil supply will be cut off, with the warning voices from the
alarm and the flashes from the steering light. The alarm will be stopped 20 seconds later, and the
flashes of the steering light will go out 30 seconds later. Press the unlocking button to release the
warning and recover the control on oil supply by ignition switch.
Manual Setting
Set up vehicle anti-theft system with remote controller.
The anti-theft function can be selected only 1 second later after pressing
remote controller. Then, the anti-theft warning lamp starts to flash slowly.
button on the
The anti-theft function is unavailable under the following situation:

Any door is opened.
The buzzer will chime for 1 second. Then, reset the anti-theft system after closing the door.
It is a high-level anti-theft design to set up vehicle anti-theft system with remote controller. The
starter can not be operated and the safety indicator flashes slowly when such anti-theft system is
set up. The steering light will flash and the alarm will chime if something abnormal is discovered by
the system. This function can be cancelled by pressing
button on the remote controller.
When the anti-theft system is under operation, the anti-theft function can not be cancelled by
unlocking the door with key and the engine can not be started. Press
button first to cancel
the anti-theft function and then the engine can be started.
Automatic Setting
This function is optional. Refer to the Setting of Optional Function for related information.
The anti-theft function will be automatically selected if the door is unlocked and the anti-theft
function is not selected by the remote controller within 30 seconds after taking off the key and
closing the door, engine hood as well as luggage boot. Then, the steering light will flash while the
alarm will not chime if the ignition key is inserted into the ignition switch. The anti-theft function will
be automatically cancelled if the key is turned to the position ON. The anti-theft function can also
be cancelled by pressing button (low-level anti-theft design).
Cancel the Anti-theft Function

Press
button, unlock all the doors and cancel the anti-theft function.
Confirm the Anti-theft Function:

Inactivated vehicle anti-theft system: The steering signal lamp flashes twice.
Activated vehicle anti-theft system: The steering signal lamp flashes three times, and the
anti-theft warning lamp flashes quickly. The warning lamp will go out when the ignition switch is
turned to position ON.
When the vehicle anti-theft function is not available, the rear interior light (in position DOOR) and
ignition key indicator will light up for about 30 seconds and then go out even with the door closed.
(The extended illumination time for the two lights can be changed, refer to Optional Anti-theft
System for detail).
After the anti-theft function is cancelled, if no door is opened within 30 seconds, all the doors will
be locked automatically and the anti-theft function will be available again.
Fuel Tank Cover
1. Pull up the internal control handle to open the fuel tank cover.
Stop the engine when filling oil.
Warning
Follow oil filling regulations to avoid fire caused by spark or flame.
Do not take away the fuel tank cover soon after opening the cover. In hot summer, the fuel under
pressure may spurt out and personal injury may occur if it is immediately taken away.
2. Open the fuel tank cover and turn it counterclockwise. Take it away a moment later and hang it
over the cover frame.
A normal small whoosh can be heard when opening the cover. Turn the cover clockwise until it
clicks during installation.
Warning
Ensure the cover is firmly tightened to avoid fuel overflowing when accident occurs.
Adopt original Lifan 620 fuel tank cover, which can adjust the pressure in the tank.
Chapter 1-3
Seat, Safety Belt, Steering Wheel and Rearview Mirror
Seat
Front Seat
Headrest
Middle Armrest of Rear Seat
Safety Belt
Air Bag for Driver and Front Passenger
Steering Wheel
Power Steering System
Electric Exterior Rearview Mirror
Interior Rearview Mirror
Vanity Mirror
Seat
When driving, passengers in the vehicle should adjust the seat backrest to a proper position and
use the safety belt correctly.
Warning
Do not drive the vehicle before the passengers sit down and are fastened with the safety belt.
Sitting on the folded seat backrest or among luggage or on cargo is not allowed, otherwise,
serious injury will occur in case of emergency brake or crash.
When driving, it is not allowed that passenger stands up or moves among the seats. Otherwise,
serious injury will occur in case of emergency brake or crash.
Front Seat
Notes for Seat Adjustment
Adjust driver seat in order that the driver can easily control the foot pedal, steering wheel and
dashboard controller.
Note
Do not adjust seat when driving; otherwise, the incident that the driver can not control the vehicle
may occur.
Pay attention not to making seat knock against passengers or luggage when adjusting seats.
Slide the seat forward and backward to ensure the seat is locked after it is adjusted.
Lean your body backward to ensure seat backrest is locked after it is adjusted.
Do not place objects under the seat, which will affect seat locking mechanism or push the seat
adjusting lever upward accidentally, causing seat to move abruptly. Thus the driver can not control
the vehicle.
Do not put your hand under the seat or near the moving component when adjusting the seat.
Otherwise, you hand or fingers may be jammed.
Front Seat Adjustment
1. Seat Adjusting Lever

Hold the middle part of seat adjusting level, and pull it upward. Slide the seat with a slight pressure
from body to a needed position, and then release the adjusting lever.
2. Seat Height Adjusting Knob
Turn the adjusting knob to adjust the seat to a proper position.
3. Seat Backrest Angle Adjusting Lever
Pull the angle adjusting lever upward. Adjust it to a needed position, and then release the lever.
4. Seat Waist Support Adjusting Lever

Move the adjusting level forward or backward, then the waist support can be adjusted.
Note
To effectively protect passengers in a crash, the seat backrest of driver and passengers should be
adjusted to the angle where your back can be rested on the seat backrest when sitting straightly.
In this case, the safety belt can play a full role in a crash. If the seat backrest is inclined with a
large angle and your body leans on the seat, the safety belt may slip your hip and press on your
stomach, thus risk of injury is increased.
Headrest
Front
Back
For safety and comfort, headrest should be adjusted before driving.
Ascend: Pull it up.
Descend: Press it down when pressing the lock-release button.
The headrest can be moved forward as well as backward. If adjustment is needed, pull or press
the headrest at your nape.
The nearer your head is close to the headrest, the more effective it can bring into play. Thus,
headrest pad is not required on the seat backrest.
Note
Adjust the middle part of headrest to almost above your ear.
Ensure headrest is locked after it is adjusted.
Do not drive the vehicle without headrest.
Middle Armrest of Rear Seat
Pull out the middle armrest of rear seat as above when using.
Safety Belt
Notes for Safety Belt
Note
LIFAN particularly emphasizes driver and passengers should be fastened with the safety belt at all
times. Otherwise, possibility of injury and/or serious injury may increase in an accident.
The equipped safety belt is designed for adults, and child can sit on the rear seat and must be
fastened with safety belt. According to the statistics for accidents, it is safer when the child sits with
a right protection on the rear seat instead of on the front seat.
If child has to sit on the front seat, he/she should be fastened with safety belt correctly. If child has
not been fastened well in case of an accident, rapid deployment of air bag will cause child to suffer
serious injury or death.
Whether child sits on the front seat or rear seat, standing or kneeing on the seat is not allowed. In
case of emergency brake or crash, unprotected child will suffer serious injury or death. Similarly,
child, sitting on anothers legs, can not be well protected.
Warning
When driving, passengers should sit on the seat and be fastened with safety belt correctly.
Otherwise, in case of emergency brake or crash, passengers will suffer serious injury or death
more easily.
Observe the following instructions when using safety belt:

One person uses one safety belt. A safety belt can not be shared by two persons or more, even
children.
Avoid the seat backrest excessively inclining. The safety belt can bring into full play when seat
backrest at its straight upward position (See the seat adjustment instruction).
It should be noted that strap or hardware of the safety belt should not be damaged, and both of
them should not be locked or nipped by seat or door.
Check the safety belt system periodically. Check the component for incision, abrasion and slack.
If damage is found, replace the damaged component. Removing or retrofitting the system is not
allowed.
Keep the safety belt clean and dry. Wash the safety belt with mild soapsuds or tepid water.
Washing with decolourant, dye solution or grinding detergent is forbidden. Otherwise, serious
damage will be caused to safety belt (See Chapter 5 Inner Cleaning).
If a serious crash has happened, the safety belt mechanism (including bolts) should be replaced.
Even if damage is not obvious, the mechanism still needs replacing.
Three-point Safety Belt
Adjust the seat as required. Pull the safety belt out of retractor, and then plug the belt head into
buckle when fastening the safety belt.
A click will be heard when the belt head is plugged into buckle.
The length of safety belt can adjusted automatically according to the shape of passenger and
position of seat.
In case of emergency brake or crash or incline fast forward, the retractor will lock the safety belt.
The safety belt can be stretched for your free movement when driving vehicle slowly and stably.
If the safety belt can not be pulled out from retractor, it can be solved as long as you strain at it and
then release it.
When the shoulder belt of the rear passenger is completely stretched, the safety belt is locked at
that position and can not stretched any more if the shoulder belt is slightly shortened. The safety
belt can be released again only when fully retracted, and then pull it out.
Warning
Ensure the belt head and buckle are fastened steadily and safety belt is not twisted after the belt
head plugged.
Do not plug such objects as coin and paper clip into the buckle in order that the belt head can be
rightly bolted with the buckle.
Repair the safety belt at the sales service store or special repair station of LIFAN as soon as
possible if its function is abnormal: Do not use this seat until its safety belt has been repaired for it
can not protect passenger or child in case of an accident, otherwise, injury is inevitable.
Safety Belt with Height Adjustable Device

Adjust the height adjustable device to a proper position.
Ascend: Press the adjusting button of height adjustable device and slide the device upwards.
Descend: Press the adjusting button of height adjustable device and slide the device downwards.
Ensure the height adjustable device is locked after adjusted.
Tightening-release part
Too high
Keep the belt under hip as

best as you can.
Too high
Adjust the safety belt at your waist and shoulder.

Keep the waist belt under hip as best as possible; do not buckle it at waist. Pull up part of the
shoulder belt through latch plate and then adjust the safety belt to a proper position.
Warning
If the waist belt is fastened at a higher position and the safety belt is worn loosely, serious injury
will be caused for the belt will slide to the part below waist in a crash or other accidents. Keep the
waist belt under hip as best as possible.
For safety, shoulder belt should not be placed under arm.
Press the release button on the buckle when loosing the safety belt. And the belt will be retracted
automatically.
If the safety belt can not be retracted automatically and smoothly, pull it out and check whether
there is knot or distortion. Make sure no distortion exist when retracted.
Warning
Make sure shoulder belt goes across the middle of shoulder. The safety belt should keep away
from the neck, but the belt should be not slipped from shoulder. Otherwise, the protection from
safety belt will be decreased in case of accident, and injury will be caused in a crash.
Two-point Safety Belt
Protract
Keep the belt under hip as best as you can.
The belt head can be plugged into the buckle when fastening safety belt.
A click will be heard when the belt head is plugged into the buckle.
If the safety belt is not long enough, keep a right angle between the belt head and safety belt.
Then pull the belt head.
Too high
Adjust the belt to a
proper position.
Retract the too-long portion of safety belt and adjust the belt.
Pull the unfastened terminal of safety belt when shortening the belt.
Keep the waist belt under hip as best as you can, and it can not be tied at your waist. Then adjust
the safety belt to a proper position.
Warning
If the waist belt is loosely mounted at a higher position, serious injury will be caused because the
belt will slide downwards in a crash or other accidents. Keep the waist belt under hip as best as
you can.
Warning
Ensure the belt head and buckle are fastened steadily and safety belt is not twisted after the belt
head plugged.
Do not plug such objects as coin and paper clip in the buckle in order that the belt head can be
rightly bolted with buckle.
Repair the safety belt at sales service store or special repair station of LIFAN at once if its
function is abnormal. Do not use this seat until its safety belt has been repaired.
Press the release button on the buckle when loosing the safety belt.
Front Seat Belt Pretensioner
The safety belt pretensioner of driver and front passenger will provide protection for them in case
of a crash.
Retractor will pull the safety belt backwards immediately when air bag sensor detects a collision or
crash. In this case, the safety belt can tightly tether the front passenger.
The front safety belt pretensioner is still in operation even if there is no person in the front seat.
Safety belt pretensioner and SRS air bag may not work at the same time in a crash with certain
speed and angle.
SRS warning lamp is lighted when turning the ignition key to ON, and then it goes out after about
5s, which indicates the front safety belt pretensioner works normally.
The warning lamp system is to monitor the air bag ECU, safety belt pretensioner assembly, air
charging device, warning lamp, wiring and power supply (See Section 1-5 Maintenance Indicator
and Warning Buzzer for detail).
The front safety belt pretensioner system includes the following assemblies, whose positions are
shown in the above figure.
1. SRS warning lamp
2. Safety belt pretensioner assembly

3. Air bag ECU (Electronic Control Unit)
The front safety belt pretensioner assembly is controlled by air bag ECU.
When front safety belt pretensioner in operation, operation noise can be heard and a bit of smoke
like gas will be given out. This gas is harmless and does not mean fire as well.
Once the front safety belt pretensioner is working, safety belt retractor will be kept under its locking
state.
Warning
Front safety belt pretensioner assembly, air bag sensor or its surrounding wiring is not allowed to
be retrofitted, removed, knocked or opened.
Contact sales service store or special repair station of LIFAN for any repair and retrofit.
Warning
Any of the following alteration is not allowed before consulting the personnel at sales service store
or special repair station of LIFAN. Such alteration may influence the normal operation of front
safety belt pretensioner under some circumstances.
Install such electronic devices as movable two-way radio communication device, cassette
phonograph or small disc phonograph.
Repair on or near the front safety belt retractor assembly.
Retrofit the suspension device.
Retrofit the front structure.
Install grid protection device or other supplementary equipment in front part.
Repair on or near the front fender, front structure or bracket.
The maintenance indicator in the front safety belt pretensioner system is used to indicate the
operation trouble happened to the driver. Any of the following situations indicates the abnormality
of air bag or pretensioner. Repair the vehicle at sales service store or special repair station of
LIFAN at once in case of such situation.
The maintenance indicator is not lighted or kept on when turning the ignition key to ON.
This indicator will light up or twinkle when driving.
Abnormality or activation of front safety belt pretensioner will cause front safety belt not to be
retracted or pulled out.
Inspect and repair the vehicle at sales service store or special repair station of LIFAN at once in
case of the following situations.
The front part of vehicle (shaded portion in the figure) does not make the front safety belt
pretensioner work in case of an accident.
Front safety belt pretensioner assembly or its surrounding part is scratched, split or damaged.
SRSAir bag (SRS)

--- SRS for Driver and Front Passenger
For safety, please carefully read the following instructions before use.
Instructions for use of SRS and air bag:
Carefully read the Instruction Manual and check your vehicle for the
installation of air bags (driver side air bag and passenger side air bag).
The front passenger SRS includes 2 air bags:
Driver side air bag
Passenger side air bag
The driver side air bag is installed at the center of the steering wheel. The
passenger side air bag is installed in the dash board under the cover marked
with SRS/AIR BAG above the glove box. While deploying at a high speed,
the impact force of the air bag is very strong. The air bag can not well
protect the driver and the front passenger individually unless working
together with the knee protection board within the dash board as well as the
safety belt.
The main parts of the system include:

Steering wheel assembly
Steering wheel side air bag module component/passenger side air bag
module component
Passenger side module cover
Clock spring
Air bag module electronic control unit (ECU)
Air bag harness
Rear cover plate of steering wheel, ECU bracket, connection screw, and
other accessories.
The air bag SRS is a supplementary restraint protection system designed
for the driver and front passenger under a particular situation. Without the
safety belt, the air bag will fail to give enough protection in an accident.
Therefore, the safety belt is also very important for the safety of passengers.
Restraint of passenger body, keeping the passenger away from the inflating
air bag
Lower risk of personal injury in such accident as rollover or crash on the
rear without the deployment of air bag
Lower risk of personal injury in the frontal crash without the deployment
of air bag
Lower risk of being thrown out
Lower risk of lower body and leg injury in an accident
Restraint of driver for better control on vehicle
Important safety tips
Safety belt must be used.

The electronic air bag system is only a part of the front passenger restraint
system, which can not provide protection individually unless working
together with the seat safety belt.
The electronic air bag will not be deployed in such accidents as crash on
the rear, rollover, or the frontal crash without sufficient force and so the
upper body and lower body of the driver and passenger in the vehicle are
only protected by the safety belt at this moment. The air bag system will
only be deployed under a huge impact force and you will be better protected
only if you are in a correct sitting posture.
The children should not be seated in the front, or serious personal injury will
occur.
It is very dangerous to seat a child of 12 years old or below in the front,
since the child may be seriously injured and even die under the deployment
of the air bag. If possible, please seat the child of 12 years old or below in
the rear and adopt the special restraint system for children with suitable size.
Rearward-facing children restraint system: extremely dangerous!

Do not adopt the rearward-facing children restraint system for the front
passenger seat. Hit by the deployment of the air bag, the children restraint
system will be moved backward and seriously injure the children and even
make them die. Never use the rearward-facing children restraint system for
the front passenger seat with an air bag.
Air bag under
deployment
In front of the air bag: it is extremely dangerous to put your hand or

foot too close to the air bag.
While deploying at a very fast speed, the impact force of the front air bag is
extremely strong. If too close, serious personal injury may occur. Drivers
hand should always hold on the rim of the steering wheel. The legs of the
front passenger should rest on the floor. Keep the front passenger seat as
backward as possible and adjust the seat back for a normal sitting. Always
wear your safety belt.
Do not put a child or any other thing between the front passenger and
the air bag.
To protect the passengers in the vehicle, the electronic air bag system will be
deployed in a flash. Accordingly, the air bag system needs to be deployed by
a huge opening force. The driver and passenger should sit as backward as
possible in a comfortable posture, leaving a space in front for the
deployment of the air bag. Do not put the child or any other thing between
the front passenger and the air bag. While deployed, the air bag will greatly
hit the driver or front passenger if too close to the air bag or even injure the
children more seriously if sit between the front passenger and the air bag.
Installation of front and rear devices (e.g. front bumper): snowplow or

winch will cause potential risk, which may actuate the air bag collision
sensor system. As a result, the air bag may be accidentally deployed, or
fail to be deployed in an accident.
Adjustment of vehicle suspension will cause potential risk. If the vehicle
height or suspension changed, the vehicle will fail to check the crash
correctly and then cause incorrect actuation of the air bag. The
accidental deployment of air bag may result in serious personal injury.
Do not place any sign or label on the steering wheel or on the front air
bag, which may influence the deployment of the air bag or even injure
the passengers in the vehicle while flying to the passengers during the
deployment of the air bag.
Do not try to maintain or remove any part of the electronic air bag
system by yourself (only operated by the qualified technician).
The sensor of the electronic triggering air bag system is installed on the
chassis of the vehicle. Due to its performances, it is connected to every
component by the harness (the dismantling of some interfaces requires

special skills). In addition, the gas generator in the system includes some
chemicals and the deployment of the generator is realized through the
electrical signal; therefore, only the personnel having received the training
course of electronic air bag system can move some component of the system
appropriately during the repairing, otherwise the non-professionals
unnecessary maintenance and movement may cause the unnecessary fault of
the system and even after-effect on the future work.
Any component design in the system cannot be modified without the
permission of the qualified professionals, because the position of any
component and the linkage between components in the system are designed
professionally, and any modification may cause the inefficiency of some
components or even the whole system during the collision of the vehicle, or
even cause injuries due to the incorrect deployment of the system.
All the components of the air bag system are exclusive for your vehicle
model, thus they can not be moved and installed on other vehicle models.
The installation of such components on other vehicle models may lead to
injuries caused by the system inefficiency.
After the action of the system, avoid touching the middle of the air bag
bracket or the inside of the air bag.
After the action of the system, the deployment of the gas generator will
generate a lot of heat energy, so the components touching it will become hot
and the hot air bag gas generator is dangerous. At the moment of the air bag
deployment, the steering wheel and dash board will be very hot, so you may
be burnt. After the deployment of the air bag, do not touch the components
within the air bag deployment area. Maybe chemicals remained are
contained as well. Therefore, after the action of the system, please try to
avoid touching these places and wash the naked skin with the neutral soap.
Air bag indicator in the dash board
SRS
8
6 0
4 0
This air bag system is designed not to be maintained. The air bag indicator in
the dash board indicates the working condition of the air bag system. That
the warning lamp illuminates or flashes for 6 to 8 seconds and then goes out
means the normal condition of this air bag system.
Please go to Lifan service station for maintenance if the following
conditions appear when starting up the vehicle:
The warning lamp does not illuminate or flash for 6 to 8 seconds;

The warning lamp always illuminates or flashes in driving.
Notes for air bag deployment
The speed of the air bag inflation and deflation of the electronic air bag
system is so fast that you cannot know how the action happens. The air bag
is designed to deflate quickly after the inflation to (A) absorb the impulsive
force of passengers head going ahead and (B) ensure passengers eyeshot
and guarantee the drivers driving capability after the collision. Do not touch
the components in the system after the deployment to avoid burning. The
passengers will find the special gas and smoke on their seats. That is normal
and the gas thus generated is harmless. These particles will result in the
irritant effect on the skin, eyes, noses or throats. Please wash the skin or eyes
with cold water and turn to fresh air. If the effect cannot be relieved, please
go to hospital. If the particles drop on clothes, please clean the clothes
according to the washing indication.
At the moment of air bag deployment, when the gas dashes out from the
center of the steering wheel and upper right of the dash board, the nylon
material of the air bag may cause the bruise and/or erubescence of the driver
and the front passenger. Such bruises are similar to that by ropes or carpets
or floors, which are not caused by chemicals, so the symptoms will never
last for a long time. If the blister appears on the skin, please go to hospital.
During the air bag deployment, all the propellants will be used up, but some
may be left inside the air bag or at the edge of the bag. Do not touch such
exposed chemicals and do not cut the air bag having acted, but replace it
with a new complete one, which should be carried out by the qualified
professionals dealing with air bag system technology. Wash your hands and
face with the neutral soap after the air bag action.
After the air bag deployment, if the vehicle is not deprived of driving
functions, the driver can go on driving. The drivers air bag can be inserted
into the protective cap at the center of the steering wheel for driving
convenience. The front passengers air bag can be inserted into the cap at
upper right of the dash board. However, if the collision happens again, your
safety cannot be guaranteed.
Once the electronic air bag system acts, it cannot be used, so for your
safety, the vehicle should be maintained with the normal ways and the
electronic air bag system as a whole should be dismantled (if possible, keep
the harness) and a brand new system should be installed. Abnormal
maintenance and no maintenance of the vehicles broken components will
cause bad effect on the whole air bag system. After the action of the air bag,
please drive your car to Lifan service station and make the technicians
change a new electronic air bag system for you. The technician will dispose
and withdraw the used air bag system properly. If you do not install a new
air bag system (if the harness is not damaged, keep the harness), you may
increase the injury risk during the next collision.
Maintenance and service life of electronic air bag system
Frequent maintenance is unnecessary if there is no failure of electronic air
bag system (Self-checking will function when starting the system each time).
The design can ensure normal operation for 10 years from the day of
installation. 10 years later, the professional technician of electronic air bag
system will renew it with a new system.
Please send your vehicle to Lifan service station in the following conditions:
Air bag system indicator is continuously blinking.
Air bag system indicator is always on.
Air bag system indicator can not illuminate when the ignition switch is
on.
Air bag is expanding.
Savagely driving on rough road on purpose or cleaning up accumulated

snow with the vehicle with electronic air bag system may result in
incorrect deployment or malfunction of the system.
The electronic air bag system is exclusive for your vehicle model, so any
change of the original spare parts may result in adverse effect to the air
bag system.
Working principle of air bag
When the air bag collision sensor detects a signal of collision exceeding
medium power in front or at side, it will send a current to the gas generator.
When the air bag is full of gas, it will deflate gas quickly.
The air bag can only be used for once. After that, it doesnt work and must
be replaced.
Only the technician having received professional training can renew the air
bag system.
Air bag activation/deactivation
Front air bag activation
The front air bag will expand for the following collisions exceeding
moderate degree:
The front of the vehicle bumps against the hard wall at a speed over 22km\h
(14mph).
Front collision in an angle within 30.
30
30
The vehicle bumps against curbstone, pavement steps or hard objects.
Hard landing or vehicle falling.
The vehicle drives into a big hole or bumps against the far side of the hole.
Limit of front air bag activation

Depending on the impact strength, the front air bag may not expand in the
following conditions:
The vehicle bumps against a tree or pole, but the severe damage to the cover
is not strong enough to activate the air bag.
The vehicle bumps against cement
pillar, tree or other long thin objects.
The rear is bumped against by another vehicle or the vehicle bumps against
the lower part of the truck, but such collision is not strong enough to activate
the air bag.
bumps
against
the
The vehicle
lower part of the truck.
The vehicle bumps against the wall at its side part, thus the resistance from
the collision is not strong enough to activate the air bag.
The vehicle bumps against the

wall at its side part.
Front air bag deactivation

The air bag will not deploy in the following cases.
The rear is bumped by another vehicle.
The
byanother
vehicle.
rear
isbumped
The deployment of the front air bag may not occur when the vehicle turns
over on one side.
The deployment of the front air bag may not occur when the side is bumped
by another vehicle.

by
another
The
sideis
bumped
vehicle.
Real time monitoring

The following components of the air bag system are monitored by the
diagnostic system:
Maintenance
Regular maintenance is unnecessary for the air bag system, but please send
your vehicle to Lifan service station in case of the following conditions:
The air bag system indicator is continuously blinking.
The air bag system indicator is always on.
The air bag system indicator can not illuminate when turning on the
ignition switch.
Air bag is expanding.
The air bag brake system indicator will illuminate in case of the following
conditions:
Children restrain system is not available on the front seat.
There is a passenger or things on the front seat.
Children restrain system designed for air bag brake system is installed
on the front seat, but the air bag brake indicator can not illuminate.
Private maintenance of air bag safety system:

Its very dangerous to privately maintain or modify the system. The
occasional operation or thorough damage of the air bag system may
cause much severe damage. Never modify the system privately. Ask the
technician having received professional training to repair it.
Damaged air bag sensor:
Its very dangerous to drive the vehicle with a damaged air bag sensor.
The sensor can be damaged by minor collision that even can not activate
the air bag. If collision persists, the air bag wont expand for the
damaged sensor. After the collision, please ask the technician having
received professional training to check the air bag system.
Dismantling of inside components:
Remove spare parts in the air bag and components in the sensor. Front
seat, front dash board, components, steering wheel, spare parts on the
front and rear window posts and the roof edge are very dangerous,
because they contain the main parts of the air bag. The occasional
start-up of air bag may cause a series of adverse effects. Please ask the
technician having received professional training for advice before
moving these parts.
Handling of air bag:
Its very dangerous to handle the air bag inappropriately and if there is
an active air bag in the vehicle. Please obey all the safety measures so as
to avoid any injury. Please ask the technician having received
professional training for how to handle the air bag safely or scrap the
useless vehicle with an air bag.
Steering Wheel
Hold the steering wheel and press down the adjusting lever of steering column, incline the steering
wheel to a needed angle and then lock the adjusting lever when changing the inclining angle of
steering wheel.
Warning
Adjusting steel wheel is not allowed when driving. This action may cause driver steer the vehicle
by mistake, thus accident happens.
Move the steering wheel up and down and make sure the position is locked after adjusting it.
Power Steering System

Power steering system does not work if the engine stops. Therefore, a larger operating force is
needed to operate the steering wheel. Do not make the engine stop when driving. Additionally,
check the level of the steering fluid for power steering device regularly.
Note
For the vehicle equipped with power steering device, do not turn the steering wheel to its limit, for
this will damage the power steering pump due to bad lubrication.
Electric Exterior Rearview Mirror
Adjust the electric exterior rearview mirror to the position that you can see the side of vehicle in the
rearview mirror.
Warning
Do not adjust the rearview mirror when driving. This action may cause driver steer the vehicle by
mistake, thus accident happens.
Electric Exterior Rearview Mirror Switch
Adjust exterior rearview mirror with the switch.

1. Selection switch, used to select the exterior rearview mirror which needs adjusting. Press switch
to L (left) or R" (right).
2. Control switch is used to adjust exterior rearview mirror. Press the switch as per the direction
required.
The mirror can be adjusted when the key at ACC or ON.
Note
Do not operate the switches or scrape the surface of rearview mirror if the mirror is frosted. Adjust
it after the deicing with spray deicer or other methods.
Warning
Do not touch the rearview mirror when moving, avoiding injuries and rearview mirror fault.
Do not drive the vehicle when the rearview mirror is folding backward. Unfold and correctly
adjust the rearview mirror at driver and passenger side.
Interior Rearview Mirror
Adjust the interior rearview mirror to the position that you can see the rear part of vehicle in the
mirror.
Adjust the interior rearview mirror as the direction shown in figure 2 to weaken the light from the
headlight of vehicles behind it and prevent against dazzle when driving at night.
Joystick at Position 1 in daytime: Rearview mirror boasts a good definition at this position.
Joystick at Position 2 at night: Bear in mind that to decrease glare, the definition of rearview mirror
will be reduced.
Warning
Do not adjust the rearview mirror when driving. Otherwise, this action may cause driver steer the
vehicle by mistake, thus accident happens.
Vanity Mirror
On the sunshade of driver and front passenger has a vanity mirror. Fold down the sunshade and
open the cover when using the mirror.
Section 1-4
Illumination, wiper and demister
Headlight and Turn Signal Lamp.58
High-mounted Brake Lamp...60
Emergency Light.60
Front Fog Light61
Rear Fog Light61
Rear Interior Light..61
Ignition Key Indicator62
Front Windshield Wiper and Cleaner..62
Defroster Switch of Rear Windshield63
Headlight and Turn Signal Lamp
Headlight:
Turn on the following lights:
Position 1 (AUTO) --- Turn on the headlight.
Position light, license plate lamp, taillight, and indicator on the instrument cluster are turned on.
These lights will be turned on or off automatically according to the brightness of ambient
environment.
Position 2 --- Turn on the position light. License plate lamp, dashboard illumination, and indicator
on the instrument cluster will be on.
Position 3 --- Turn on the headlight and all the above lights.
Turn the button to Position 3 with your hand to turn on the headlight when going into a place which
needs light, such as a dark tunnel and parking lot.
Sun light sensor is located at the top of dashboard at driver side.

Do not place any object on the instrument cluster and do not label any object on the windshield.
Otherwise, normal operation of sensor will be affected.
Adjust the sensor at sales service store or special repair station of LIFAN if you feel the automatic
light control responds too fast or too slow.
Headlight Leveling Switch (Optional)
Turn the headlight leveling knob to adjust the levelness of headlight beam.
The headlight will be turned off automatically when switching ignition key from ON to ACC or
LOCK. Locate the ignition key to ON once again if you want to turn on the headlight again.
Note
To avoid the battery discharging, do not keep the lights on for a long time when the engine is not in
operation.
High/low beam --- Turn the left combination switch to the headlight position and push down the
switch handle (Position 2) when using high beam. And turn the switch handle to Position 1 when
using low beam.
Headlight high beam indicator (blue) on instrument cluster indicates high beam is on.
Overtaking signal (Position 3) --- Uplift the switch handle, and then the headlight beam twinkles.
When releasing the lever, the headlight high beam glitters and then is turned off.
The headlight high bean can also twinkle if turning the knob to OFF.
Turn Signal Lamp

Press the left combination switch forward or backward to Position 1 before sending the turn signal.
Key should be located at ON.
The switch handle will be returned to its original position automatically after the vehicle turns a
corner. However, return it to its original position with hand after changing lane.
Move the switch handle forward or backward to pressure point (Position 2) and keep this action
when sending the lane change signal.
The bulb of front or rear turn signal lamp or headlight is burned if the indicator (green) of turning
signal lamp on instrument cluster twinkles faster than the normal condition.
Emergency Light
Press this switch and all turn signal lamps will twinkle if you want to turn on the emergency light.
Repress it if you want to turn off the light.
The emergency light should be turned on to caution other drivers if the vehicle stops at the place
where a traffic accident may occur.
Try to stop the vehicle at the safety zone far away from the main lane.
The turn signal lamp switch is out of service when the emergency light is on.
Note
To avoid the battery discharging, do not keep the lights on for a long time when the engine is not in
operation.
High-mounted Brake Lamp

This lamp will light up with rear brake lamp when stepping down the brake pedal, warning other
drivers that the vehicle brakes, and avoiding accident.
Front Fog Light
Turn the knob on the left combination switch before turning on the front fog light. The front fog light
will light up when the position lamp is turned on.
Indicator of front fog light on the instrument cluster indicates the front fog light is on.
Rear Fog Light
Turn the knob on the left combination switch handle before turning on the rear fog light.
When rear fog light switch is opened, front and rear fog lights are turned on simultaneously.
Rear Interior Light
Slide the switch as shown in the figure when turning on the rear interior light.
The rear interior light switch has the following locations:
ON --- Rear interior light is on
OFF --- Interior light is off
DOOR --- Rear interior light is turned on when opening any door. It will be turned off 13s after all
doors are closed.
Illumination System
When the switch is at DOOR, the rear interior light will be turned on if you open any door. The
light will weaken linearly after about 8s, and go out gradually in 5s.
However, the rear interior light goes out immediately under the following situations.
All doors are closed when the ignition key is at ON.
Close and lock all doors using remote controller.
Under this condition that simultaneously unlock all doors using remote controller, but all doors are
still not opened, the rear interior light and ignition key indicator will be turned off after about 30s.
Ignition Key Indicator
To see the ignition switch easily, the ignition key indicator will be on for 30s when the left front door
opens.
The indicator keeps on for 15s after the key is taken out.
The indicator will go out immediately after the key plugs into the ignition lock.
The indicator will be on for about 30s when unlocking the door with remote controller, even
though it is not opened.
Front Windshield Wiper and Cleaner
As shown in the figure, move the control lever to the set position needed when using the
windshield wiper.
Ignition key should be located at ON.
Lever Position
Position 1
Position 2
Position 3
Position 4
Mark
INT
LO
HI
MIST
Speed Setting
Intermittent
Low speed
High speed
Inching
Position 4: Uplift the control lever and then release it if the windshield is wiped once.
The wiping interval of wiper can be adjusted by turning the right knob when the control lever at
Position 1 (INT).
Push up the control lever when spraying cleaning solution.
Release the control lever immediately after spraying cleaning solution. However, the wiper will still
work several times
In the chilly winter, use defroster to warm the windshield before cleaning, this can prevent the
cleaning solution against freezing on the windshield. Otherwise, clear vision will be affected.
Note
Do not use the wiper when the windshield is dry. Otherwise, the shield will be scratched and the
wiper will serve shorter.
Defroster Switch of Rear Windshield
Electrical Air Conditioning Controller
Automatic Air Conditioning Controller
Press this switch when demisting or defrosting the rear windshield.

Ignition key should be located at ON.
Heating cord at the inner side of rear windshield will quickly make the rear windshield surface clear.
The indicator will be on, indicating defroster is in operation.
Defroster will be closed when pressing the switch again.
The system will be closed automatically after the defroster works about 15min if automatic air
conditioning controller is equipped.
Note
Electrical air conditioning controller: Close the switch when the engine stops, avoiding the
battery discharging.
Do not scratch or damage the heating coil or connector when cleaning the inner side of the rear
window.
Chapter 1-5
Instrument and Maintenance Indicator
Fuel Gauge65
Engine Coolant Thermometer.65
Tachometer66
Odometer and Trip Odometer..66
Warning Indicator and Warning Buzzer.67
Fuel Gauge (with the function of warning for fuel)
The gauge indicates the oil in the oil tank when the ignition switch is at ON.
Close to fill up --- beam near F
Close to use up --- beam near E
Caution to fill fuel --- the yellow fuel warning lamp illuminates
The cursor of fuel gauge will sway when braking, accelerating or turning a corner, which is caused
by the sloshing fuel in the tank.
Engine Coolant Thermometer (with the function of warning for water temperature)
The thermometer indicates the temperature of engine coolant when the ignition switch is at ON.
--- Warning for the coolant temperature (caution user that engine is in bad operation, needing
to stop the vehicle for check when the light is red)
H --- Heat (high temperature)
C --- Cool (low temperature)
The cursor close to H indicates the temperature of engine is too high; you must stop the vehicle
to make the engine cool down.
Engine may overheat under the following working conditions, for example:
Drive the vehicle in the long-distance slope in a hot day.
Speed down or stop after driving the vehicle with high speed.
Open the air conditioning and run the engine in a long time with frequent stops.
Idle rotation speed is too high.
It does not mean the engine goes wrong even if the cursor of engine coolant thermometer returns
to C when the ignition switch turns to START.
Note
Do not take off the thermostat in the engine cooling system, otherwise, the engine will overheat.
The thermostat is used to control the coolant flow and keep the temperature of engine within the
permitted operating range.
Do not drive the vehicle continuously when the engine overheats. See Chapter 4 If Vehicle
Overheats
Tachometer
Tachometer shows the rotation speed of engine with 1000 times of rpm (round per minute). Its
function is to select the right shift time to prevent the engine from lugging down and overrunning.
The engine will be abraded excessively and waste the fuel if driving the vehicle when the engine
overruns.
It does not mean the engine goes wrong even if the cursor of tachometer returns to its limit when
the ignition switch turns to START.
Warning
Do not let the cursor turn into the red zone, which may cause a serious damage to engine.
Odometer and Trip Odometer
The display shows the following information.
1. Odometer (ODO) displays the total traveled mileage.

2. Trip odometer (TRIP) shows the various traveled mileages after it is set to zero.
3. Adjust TRIP to zero by its zero resetting button.
If you want to adjust the TRIP to zero, press the button till the instrument is set to zero after the
display shows the reading of TRIP.
Warning Indicator and Warning Buzzer

If indicator illuminates or buzzer
buzzes
If parking brake is not used, stop the car immediately and contact
the special repair station or sales service store of LIFAN.
(a)
(b)
Please do as per the sign instruction
(indicator and
buzzer)
Drivers safety belt buckles up.
(c)
Stop and check.
(d)
Stop and check.
(e)
(f)
Send the car to be checked and repaired at the special repair

station or sales service store of LIFAN.
Send the car to be checked and repaired at the special repair
station or sales service store of LIFAN. If the warning lamp also
illuminates, stop the car immediately and contact the sales service
store or special repair station of LIFAN.
(g)
Close all doors.
(h)
Send the car to be checked and repaired at the sales service store
or special repair station of LIFAN immediately.
(i)
Control backing distance.
(j)
Water temperature warning for engine coolant (stop and check).
(k)
Fuel warning (fuel filling required).
(l)
Send the car to be checked and repaired at the sales service store
or special repair station of LIFAN immediately.
(a) Warning lamp of brake system

When the ignition key is at ON position, the parking brake is used or ABS is at fault, the lamp illuminates.
Warning
If the brake fluid level is low, continual normal driving is very dangerous.
Upon the following circumstances rise, check the car at the sales service store or special repair station of
LIFAN.
When the ignition key is at ON position, although the parking brake is used, the lamp doesnt illuminate.
When the ignition key is turned on and the parking brake is released, the lamp illuminates as well.
During the operation, the fact that the warning lamp illuminates for a short while doesnt mean any problem.
Warning
Upon any of the following circumstances, stop the car at a safe place immediately and contact he sales
service store or special repair station of LIFAN.
During the operation of engine, although the parking brake is released, the lamp continues to illuminate.
Under such circumstance, the brake probably is in malfunction, which may result in prolonged braking
distance. Step on the brake pedal forcibly to make an emergency brake.
While the ABS warning lamp is illuminating, the warning lamp of brake system also illuminates.
Under such circumstance, when a braking is made, the ABS doesnt serve, moreover, the car is extremely
unstable as well.
(b) Indicator and buzzer of safety belt
The indicator will remind the driver to buckle up the safety belt.
Once the ignition key is turned to ON or START, if the driver doesnt buckle up, the indicator will illuminate.
Unless the driver buckles up, the indicator will continue to illuminate.
(c) Warning lamp of battery discharge
The lamp is used to warn for the discharge state of battery.
If it illuminates in driving, it means that something goes wrong in the charge system. Turn off the electrical
equipment like A/C, fan, radio, etc. immediately, and send the car to be checked and repaired at the nearest
sales service store or special repair station of LIFAN.
(d) Oil pressure warning lamp
The lamp is used to warn for over low oil pressure.
If the lamp flickers or continues to illuminate in driving, it is necessary to stop the car at a safe place and stop
the engine immediately. Contact the sales service store or special repair station of LIFAN for help.
When the engine idles, the lamp may flicker now and then or it illuminates for a short while after an
emergency brake. During the gradual acceleration of engine, if the lamp is out, it is normal.
The oil level should be within the top and bottom limitation of oil dip rod.
Warning
No driving when the warning lamp illuminates, even if just a short distance, or else the engine will be
damaged.
(e) Indicator for electronic injection fault of engine
It illuminates when the electronic injection system of engine is at fault.
When it illuminates, it is necessary to contact the sales service store or special repair station of LIFAN to
check and repair the car as soon as possible.
(f) ABS warning lamp
When the ignition key is turned to ON position, the ABS warning lamp will illuminate for about 3s. After that,
if the system goes wrong, the lamp will continue to illuminate.
When the ABS warning lamp illuminates (the warning lamp of brake system is out), the ABS system doesnt
work, but the brake system works normally.
When the ABS warning lamp illuminates (the warning lamp of brake system is out), since the ABS system
doesnt work, when an emergency brake is made or braking on slippery road, the wheel may be blocked.
If any of the following circumstances occurs, it means the part monitored by the warning lamp is at fault. It is
necessary to send the car to be checked at the special repair station of LIFAN.
When the ignition key is turned to ON position, the lamp is out or continues to illuminate.
The lamp illuminates in driving.
During the operation, the fact that the warning lamp illuminates for a short while doesnt mean any problem.
Warning
While the warning lamp of brake system is illuminating, the ABS warning lamp illuminates as well, stop the
car at a safe place immediately and contact the sales service store or special repair station of LIFAN.
Under such circumstance, when a braking is made, the ABS doesnt serve, moreover, the car is extremely
unstable as well.
(g) Door ajar warning lamp
The lamp keeps illuminating, till all doors close completely.
(h) SRS warning lamp
When the ignition key is turned to ON position, the lamp will illuminate for about 5s, which indicates that the
air bag and front safety belt pretensioner work normally.
The warning lamp system is used to monitor the air bag ECU, safety belt pretensioner assembly, air charging
device, warning lamp, connection and power.
If any of the following circumstances occurs, it means the part monitored by the warning lamp is at fault or
closed down. It is necessary to contact the sales service store or the special repair station of LIFAN for
checking the car.
When the ignition key is turned to ON position, the lamp is out or continues to illuminate.
The lamp illuminates or flickers during driving.
(i) Reverse radar indication
When the key is at ON position, the gear lever is at reverse (R) position, when the distance between the car
tail and the barrier is less than 1.5m, the indication illuminates and sounds.
(j) Light indicating buzzer
If the position lamp is on, when pull the key from the ignition switch and open the door on the drivers side, the
buzzer will buzz.
(k) Temperature warning lamp of engine coolant
Used to warning for overheated engine coolant, if the lamp flickers or keeps illuminating during driving, it is
necessary to stop the car at a safe place and stop the engine immediately.
Check the quantity of engine coolant and refill, meanwhile, check the working state of electronic fan.
(i) Insufficient fuel warning
Please fill fuel as soon as possible.
(m) BCM warning lamp
When the probe of reverse radar is at fault, the lamp illuminates. A special code reader is needed for reading
out trouble code for diagnosis.
Warning indicator for checking and maintenance
1. Pull the parking brake.
The warning lamp for parking brake system should illuminate.
2. Open any of the doors.
The door ajar warning lamp will illuminate.
3. Close doors.
The door ajar warning lamp is out.
4. Turn the ignition key to ON, but not start the engine.
All warning lamps except the door ajar warning lamp will illuminate. After about 3s, the ABS warning lamp is
out. And after about 5s, the SRS warning lamp is out.
When any of the indicators for maintenance or warning buzzer doesnt work as per the procedures above, it is
necessary to send the car to be checked at the sales service store or the special repair station of LIFAN.
Section 1-6
Ignition Switch, Manual Transmission and Parking Brake
Ignition Switch Equipped with Self-lock Mechanism of Steering Wheel7 4
Manual Transmission7 5
Parking Brake7 6
Ignition Switch Equipped with Self-lock Mechanism of Steering Wheel
Once the ignition key is turned to START, the engine is ready to be started. The key returns to ON position
upon releasing automatically.
For guidance of starting, refer to Section 3.
When the ignition switch is turned to START position, the pointer of tachometer, fuel gauge or thermometer
for engine coolant returning to zero doesnt mean anything goes wrong with the car.
Once the ignition key is turned to ON, the engine is ready to start and all auxiliary equipments are powered
on.
When the ignition switch is turned to ON, the pointer of speedometer may move, which doesnt mean
something goes wrong.
Once the ignition key is turned to ACC, auxiliary equipments like radio are powered on, but the engine isnt.
If the door of drivers side is opened when the key is at ACC or LOCK, the buzzer will remind the driver to
pull the key out.
LOCK indicates the engine isnt powered on and the steering wheel is locked. The key can be inserted only
when it is at this position.
It is necessary to insert the key completely to turn the key from ACC to LOCK.
When the engine starts, it seems that the key is blocked at LOCK position. To release it, at first it is
necessary to make sure that the key is inserted completely, then turn the key while joggle the steering wheel.
Note
When the engine is not running, the key is not allowed to be at ON position, to avoid that the battery
discharges and igniter is damaged.
Manual Transmission
The gear of manual transmission is shown at the shift button head, refer to the fig. above.
During gear shift, step down the clutch pedal to full, operate the shift lever, and then release the pedal slowly.
Warning
During driving, never shift to reverse gear, to avoid the damage of gear box, before shifting to reverse gear, it
is necessary to make sure the car is stopped completely.
Never put the foot on the clutch pedal for long, or else will result in abrasion and damage of the clutch.
Note
If it is difficult to shift to gear 1, step down the clutch pedal again, then it will become easier to shift.
When shifting from gear 5 to reverse gear, first shift the lever to neutral position, then to reverse gear.
Select Proper Gear Position
Select proper gear position according to the speed of car and the rotation speed of engine, which will save
fuel, protect the engine and lengthen its service life.
It will result in engine lug down that shift to higher gear too quick or to lower gear too slow, possible bring
about knock as well. Frequently operating the engine at high rotation speed at all gears will result in over
abrasion of engine and fuel waste.
Warning
When shifting during driving on slippery road, be careful. Sudden gear shift will result in slip or spin of the car.
Economical Running Speed
The gear indication below will help save fuel. The driver may select proper gear position according to the
driving status.
Gear Position
Speed Limit km/h
Gear 1 to 2
15
Gear 2 to 3
30
Gear 3 to 4
45
Gear 4 to 5
70
Gear 5 is overdrive gear, under which the rotation speed for engine is lower than that in gear 4. Try to drive
under gear 5 as if possible to save fuel.
Note
Maintain the running speed within legal limit.
Parking Brake
When stop the car, pull up the parking brake, to avoid that the car slips.
Setting: pull the handle of parking brake. For better retentiveness, first keep stepping on the brake pedal till
the parking brake is pulled up.
Release:
(1) Pull up the handle 1 of parking brake gently,
(2) Press down the lock release button 2,
(3) Then release the parking brake 3.
For indicating that the parking brake is set, the warning lamp of brake system on the instrument illuminates till
the parking brake is released.
Note
Before driving, it is necessary to make sure that the parking brake is released to full, and the warning lamp
of brake system is out.

If driving when parking brake is not released to full, then the brake will be overheated, which will result in
poor stop or braking failure.
Section 1-7
Car Audio System
Use of Car CD7 8
Use of Car CD
Function and Feature
1. Play CD/MP3/WMA
2. Equipped with AM/FM radio inside
3. Anti-shock structure
4. Maximum power output 30W4
5. May be connected with UBS/CDC.
Function Description of Car CD Plate
1. PUSH ON/OFF VOL left knob

2. PUSH EQ CONT SEL right knob
3. CD in and out key
4. Mute switch
5. SRC operation mode switch key
6.
Fast forward/reverse
7. BAND (AST)
8. SET (SCAN)
9. 1 (RPT)
10. 2
11.
12. 5
13. 6 (RDM)
14. USB interface
15. LCD display
Function Brief of Knob, Switch and Key on the Plate
PUSH ON/OFF VOL left knob
Power switch of the system, press once to turn on, press again to turn off; volume control, turn clockwise to
increase, counterclockwise to decrease.

PUSH EQ CONT SEL right knob
Press SEL to enter the following sound setting mode in turn, turn to set the selected mode:
EQ (BASSTREDefault preference, JAZZ, VOCAL, POP, CLASSIC and ROCK)
BAL (10L,,L=R,, 10F)
FADER (10L,,L=R,, 10F)
LOUD (OFF, ON)
Turn the knob to select each mode under the SETUP MODE
Turn the knob to select the frequency of radio under manual search mode
Long press SEL for more than 5s, to carry out system resetting.
Mute switch
Mute (radio mode)
Mute and pause the play (CD/USB/CDC mode)
SRC operation mode switch key
Press the key to switch among CD, USB or CDC (available only when connected to CD CHANGE) operation
mode.
Fast forward/reverse
Short press to search from low/high frequency under radio mode; while under CD/USB/CDC mode, short
press to select the previous/next item and long press to play fast forward/far reverse.
B A N DA S T
Under radio mode, short press the key to switch among FM1/FM2/FM3/AM1/AM2 in turn; long press the key
to search all radio stations within the band automatically. Six stations with the strongest signal will be stored
in 6 preference stations in turn.
S E T (S C A N)
Short press the key to enter the system setting, under which, press SEL key to enter the following setting in
turn, turn the right knob to select different setting option for different setting item:
TIME [OFF, 12H, 24H], select the time mode needed;
RADIO [EUROPE, AMERICA, LATAM, ASIA], select the radio area;
TUN [AUTO, MANUL], select auto/manual tune mode;
SRCH [DX, LOC], select long/short range search mode;
ND
BEEP [2 , ON, OFF], select key tone mode;
LOG [OFF, ON], to select ON, when the ignition switch is closed, it may be used one more hour.
START XX, for setting initial reference volume.
Under radio mode, long press to select the radio station browsing; under CD/USB mode, long press to select
the play list browsing.
1 (RPT)
Under radio mode, short press to listen to the radio station stored under the preference No. 1; long press to
store the present radio station in preference No. 1.
Under CD/USB/CDC mode, short press to repeat the play list.
2
Under radio mode, short press to listen to the radio station stored under the preference No.2; long press to
store the present radio station in preference No. 2.
Under radio mode, short press to listen to the radio station stored under the preference No. 3/No. 4; long
press to store the present radio station in preference No. 3/No. 4
Under CD/USB mode, short press to select previous/next menu.
Under CDC mode, press the key to select the previous/next CD.
5
Under radio mode, short press to listen to the radio station stored under the preference No. 5; long press to
store the present radio station in preference No. 5
.6 (RDM) Under radio mode, short press to listen to the radio station stored under the preference No. 6; long
press to store the present radio station in preference No. 6.
Under CD/USB/CDC mode, short press to enter random play list.
Basic Operation and Function Setting
SRC operation mode switch key:
Press to switch among CD, USB or CDC operation mode.
Clock Setting:
When the clock is set under 12H or 24H, press SEL to enter time adjustment mode, flickering hour indicates
to adjust the hour, turn the right knob for adjustment; press SEL again, flickering minute indicates to adjust
the minute, turn the right knob for adjustment. When finishing setting, press SET to exit, and the system will
display time 10s later without further operation.
Mute:
Under radio mode, press the key to turn off sound, press it again to turn on.
Under CD/USB mode, press the key for mute and pause the play, press it again to recover the sound and
continue present play list.
Sound Setting:
Short press SEL to enter the following setting in turn. Turn the right knob to select different setting option for
different setting item.
EQ-under EQ mode, turn the right knob to select different digital sound mode:
BASS-TRE/JAZZ/VOCAL/POP/CLASSIC/ROC, among which, BASS-TRE is user defined mode, under
which, press SEL to enter the undertone setting. Adjustment range: 11 levels (BASS -10, BASS 00
BASS 10) (BASS 00 is default). Press SEL again to enter the overtone setting, the adjustment range is the
same as that of undertone. For selecting the other sound mode, turn the right knob.
Under balance setting, turn the right knob to balance the left and right horns. Adjustment range: 21 levels
(B A L 1 0 LB A L L = RB A L 1 0 R) (L=R is default).
Under fader setting, turn the right knob to balance the front and back horns. Adjustment range: 21 levels
(FAD 10FF=RFAD 10R) (F=R is default).
Under loudness setting, turn the right knob to open/close the amplification effect of loudness. When playing
under lower sound, since human ear is insensitive to the signal with low volume and frequency, to activate
the loudness may amplify the low frequency signal and promote the sound effect. When the loudness is
activated, the LOUND icon will display on LCD.
Volume Adjustment:
Turn VOL for adjustment, within the range 0-50 (Make sure that you can listen to the traffic signals like horn
and warning outside when in the car).
START XX:
Initial reference volume setting. To set it at 20, under START XX mode, turn VOL to 20, and then press
SET to exit. If the volume is over 20 during shutdown, that for next startup is still 20; if the volume is less or
equal to 20, eg. 15, then that for next startup is 15.
Radio Operation
Under CD or USB operation mode, short press BAND (AST) to enter the radio mode.
Band Selection
Under radio mode, short press BAND (AST) to switch among FM1/FM2/FM3/AM1/AM2 in turn.
Automatic Search
Long press BAND (AST), the system will search under the set band automatically, and six stations with the
strongest signal will be stored in 6 preference stations in turn. The system has 5 bands totally, each of which
may store 6 radio stations, enjoying a storage of 30 radio stations.
Automatic Search
Short press
, the system is to search to the high frequency band, SEARCH> is displayed, when a radio
station is searched, its frequency is displayed and ready for listening to; short press
, the system is to
search to the low frequency band, SEARCH< is displayed, when a radio station is searched, its frequency is
displayed and ready for listening to. (For the operation, the search mode should be set at AUTO in the system
setting (right knob)).
Manual Search
Turn the right knob clockwise or press
to adjust to high frequency; turn the right knob counterclockwise
or press
to adjust to low frequency. (For the operation, the search mode should be set at MANUAL in
the system setting (right knob)).
Radio Station Storage/Tune
Long press digit key [1-6] to store the present radio station under corresponding preference No.; short press
digit key [1-6], to listen to the radio station under corresponding preference No.
Radio Station Browsing
Long press SET (SCAN), the system enters the radio station browsing mode, to search the radio station
under specific band, and SEARCH> is displayed. When a radio station is searched, its band and frequency
will flicker on the display, and play for 5s, then continue to search another radio station, back and forth, till the
user long presses the key again, the browsing stops.
CD/MP3 Play
CD player boasts outstanding mechanical and electronic shock protection, applicable to CD disk, MP3 disk
and WMA disk of 12cm. Insert a CD which is in good state, and then the player will play and display CD
automatically; if no CD disk is inserted, then it will display NO CD.
1. When inserting a CD disk, the label side should face upward.
2. When there is a CD disk inside, press SRC to select CD play.
3. When the CD is played, the track and play time are displayed, when MP3 is played, the track, file name
and music name are displayed.
4. When the play list is finished, the player will repeat from the beginning automatically.
CD Disk Exit
Press
to get the CD disk out and return to the radio or USB mode before CD playing automatically. If the
CD is not taken out after 10s, then the disk will go inside, however, the player will not play automatically, SRC
is to be pressed for switching over.
CD Disk Maintenance
Dont leave any finger print on the disk
After the CD exits, put it into CD case, to avoid damage and dust taint.
Prevent from heat or insolation
When handing the disk, take by its central and outer part
USB Play
When the USB equipment is connected, the system switches to the USB play mode automatically, USB is
displayed; if the USB equipment is not connected, NO USB is displayed. When the USB equipment is
connected, press SRC to select USB play. When the USB file list is finished, the player will repeat from the
beginning automatically.
Resetting Operation
When such faults as crash, open failure, shutdown, enter failure and disk out occur in using, long press SEL
for more than 5s to make system enter resetting operation.
Common Fault and Troubleshooting
Fault
Host machine is in
malfunction, no
display
Host machine is in
operation, but the
sound is low or
there is not sound
at all.
Poor Radio
Reception
Cause
Wrong wiring
Troubleshooting
Correct the wiring
Fuse blown
Replace a fuse of the same specification
The volume is turned down too much
Turn up the volume
Antenna is not connected properly
Check the antenna, and connect it well
Wrong cable connection
Adjust the balance/fader mode well

accordingly
Correct the connection
The needed radio

station cant be
searched
Weak station signal
Switch to manual search
Tainted disk
The disk inserted is not among the
kinds available for play
Clean the disk
Play failure
No sound for left

and right tracks
Balance of one side is closed
No sound
Wrong connection
The disk is in the

drive, but there is
no sound
Sound jump, poor
tonal quality
The disk is inserted with the wrong

side upward
Tainted or scratched disk
The disk cant be

taken out
Check the disk kind

Check the connection
Insert the disk with the label side upward
Clean the disk
Tainted or scratched disk
Clean the disk
Defected disk or failed machine
Press
(exit). If it still can not work
normally, please contact the agency or
special repair station of LIFAN for repair.
Note
Never take apart or refit the stereo by yourself.
Please adjust the sound volume to the degree that may not disturb your hearing on traffic signals (siren,
alarm whistle etc.).
Reverse gear indication
When CD player is on, pull the gear lever to reverse (R), the CD player enters pause/muse automatically,
meanwhile, the TEL CALL is displayed, indicating the driver that the car is under reverse.
Section 1-8
A/C System
Manual A/C System
Control Plate8 7
Air Vent Mode Setting8 9
Operating Essentials8 9
Automatic A/C System
Control Plate9 1
Air Vent Mode Setting9 4
Operating Essentials9 4
Side Vent9 6
Electrical A/C System Control Plate
1. A/C Switch
2. Selector Button for Inner and Outer Circle Mode
3. Defroster Switch of Rear Windshield
4. Cold/Warm Air Switch Knob
5. Air Volume Adjustment Knob
6. Selector Knob for Blow Mode
Air Volume Adjustment Knob
Turn to adjust the air vent volume: clockwise for increase, counterclockwise for decrease.
Cold/Warm Air Knob
Turn the knob to adjust the temperature: clockwise for increase, counterclockwise for decrease.
Selector Knob for Blow Mode
Turn the knob to select blow direction

1. Up Ventilation: the air flow blows to the face of passengers through the central vent at dashboard and the
side vent.
2. Up and Down Ventilation: the air flow blows to both the face and feet of passengers through the central
vent at dashboard, side vent and down vent.
3. Down Ventilation: the air flow blows to the feet of passengers through down vent.
4. Defrost, Demist and Down Ventilation: the air flow blows to the feet of passengers and the windshield
through the down vent and defrost vent.
Apply when the selector button for inner and outer circle mode is at outer circle position.
5. Defrost and Demist: the air flow blows to the rear windshield through the defrost vent.
Selector Button for Inner and Outer Circle Mode
Press to select air source

Press the button to recycle the air in the car. Press it again to take in the air outside of the car.
A/C Switch
To start the A/C system, first to turn on the air volume adjustment knob, then press the A/C switch, indicator
illuminating. To shut down the A/C, press the A/C switch again and zero reset the air volume adjustment
knob.
Air Vent Mode Setting
Operating Essentials
To make the car which has been parking under hot sunshine to cool down quickly, drive for several minutes
with window open.
In wet weather, dont let cold wind blow to the windshield, since the temperature difference inside and
outside of it will help mist growing.
The lower part of front seats should be kept as open space for ensuring full air circulation in the car.
Make sure that the inlet grille in front of the windshield is not blocked by things like leaves or snow.
In cold weather, it is necessary to set a high rotation speed of blower for one minute to clean the snow or
moisture in the inlet air passage, thus to reduce the mist growing on windows.
Driving on the road with much dust, close all windows. If after doing this, the dust still goes into the car, it is
recommended to temporarily set the selector button for inner and outer circle mode at inner circle and set the
rotation speed selector of blower at any position except zero.
Heating
For an optimal effect, set the controller at:
Air volume adjustmentany position expect zero
Temperaturetoward warm zone (red zone)
Inletouter circle (air outside)
Air flowdown vent
A/Cshut down
For a quick temperature increase, turn on the inner circle for several minutes. To avoid mist growing on
windows, after the temperature rises to certain degree, turn on the outer circle.
Press A/C switch for dehumidification and temperature increase.
During defrost or demist of windshield, select defrost, demist and down vent for temperature increase in the
car.
A/C
Temperaturetoward cold zone (blue zone)
Air flowcentral and side vents
A/Cstart up
For a quick temperature decrease, to turn the selector button for inner and outer circle mode at inner circle
for several minutes.
Vent
Temperaturetoward cold zone (blue zone)
A/Cshut down
Demist
Inside of windshield
Temperaturetoward warm zone (red zone) for temperature increase
toward cold zone (blue zone) for temperature decrease
Air flowdefrost, demist
A/Cstart up
Defrost
Outside of windshield

Blower rotation speedany position expect zero
Temperaturetoward warm zone (red zone)
Air flowdefrost, demist
A/Cshut down
For windshield defrosting, raise the temperature in the car, and defrost, demist and down vent are to be
selected.
Automatic A/C SystemControl Plate
1. A/C Air Volume Adjustment Button

2. A/C State Display
3. A/C Temperature Adjustment Button
4. Selector Button for Automatic Mode
5. Selector Button for Inner and Outer Circle Mode
6. Selector Button for Blow Mode
7. Rear Defroster Switch
8. Front Defroster Switch
9. A/C Switch
Selector Button for Automatic Mode
Press the button: the indicator illuminates, means that the automatic operation is selected and the A/C is
under automatic state.
Under automatic operation, the A/C equipment will select the most appropriate fan rotation speed and air flow
according to temperature.
If you want to select by yourself, choose manual control.
To shut down automatic operation, press OFF button. Speed adjustment button of blower or selector button
for inner and outer circle mode.
A/C Air Volume Adjustment Button
Press (increase) or (decrease) button to adjust the rotation speed of blower.

Under automatic operation, unless other rotation speed is required, else the rotation speed of blower doesnt
need adjusting.
A/C Temperature Adjustment Button
For temperature increase, press button, for temperature decrease, press button.
When it is turned to the coldest, MAX.COLD is displayed, when it is turned to the hottest, MAX.HOT is
displayed.
A U T O / 0 F F
AUTO/OFF Button
Press the button to turn on/off automatic A/C system.
As per air vent

1. Up Ventilation: the air flow is mainly from the central vent at dashboard and the side vent.
2. Up and Down Ventilation: the air flow is mainly from the central vent at dashboard, the side and down
vents.
3. Down Ventilation: the air flow is mainly from the down vent.
4. Defrost, Demist and Down Ventilation: the air flow is mainly from the down vent and the vent of windshield.
5. Defrost, Demist: the air flow is mainly from the vent of windshield. Apply when the selector button for inner
and outer circle mode is at outer circle position.
Front Defroster Switch
Press the switch, the indicator illuminates, the air flow is mainly from the vent of windshield. Press it again,
the indicator is out, the previous air flow setting is recovered.
Press the front defroster switch. When some mist is formed, the A/C will turn on automatically, the A/C
indicator illuminates, and cold wind is blown, clearing the windshield immediately.
When some frost is formed, the A/C will turn on heating automatically, and warm wind is blown for defrosting,
clearing the windshield immediately.
For setting the selector button for blow mode, refer to the setting of selector button for blow mode in the
following text.
Selector Button for Inner and Outer Circle Mode
Press the button to select air source.
Press the button to recycle the air in the car. Press it again to take in the air outside of the car.
A/C Switch
To start up the A/C system, press the A/C switch, which illuminates. To shut down the A/C system, press
the switch again.
Note: when the blower is not turned on and no air is blown, the A/C system cant start up by pressing the
A/C switch.
Air Vent Mode Setting
Operating Essentials
To make the car which has been parking under hot sunshine to cool down quickly, drive for several minutes
with window open.
Make sure that the inlet grille in front of the windshield is not blocked by things like leaves or snow.
The lower part of front seats should be kept as open space for ensuring full air circulation in the car.
In cold weather, it is necessary to set a high rotation speed of blower for one minute to clean the snow or
moisture in the inlet air passage, thus to reduce the mist growing on windows.
Driving after other cars on the road with much dust, or under windy or dusty condition, it is recommended to
temporarily set the selector button for inner and outer circle mode at inner circle and set the rotation speed
selector of blower at any position.
Heating
As for automatic operation
Press the button for automatic mode.
Temperatureset at the temperature needed
A/Cshut down
As for manual operation
Fan rotation speedset at the rotation speed needed
Temperaturetoward high temperature
Air flowdown vent
A/Cshut down
For a quick temperature increase, turn on the inner circle for several minutes. To avoid mist growing on
windows, after the temperature rises to certain degree, turn on the outer circle.
During defrost or demist of windshield, select defrost, demist and down vent for temperature increase in the
car.
A/C
As for automatic operation
Press the button for automatic mode.
Temperatureset at the temperature needed
As for manual operation
Temperaturetoward low temperature
A/Cstart up
For a quick temperature decrease, to turn the selector button for inner and outer circle mode at inner circle
for several minutes.
Ventilation
Temperaturetoward low temperature

A/Cshut down
Side Vent
If the control effect of air flow is not satisfactory, check the side vent, which is possibly opened or closed as
the fig. shown.
Section 1-9
Other Equipment
Electronic Clock 9 8
Cigarette Lighter and Ashtray9 8
Right Sundries Box9 9
Small Sundries Box9 9
Center Sundries Box1 0 0
Cup Stand1 0 0
Reverse Radar System1 0 1
Electronic Clock
The key should be at ACC or ON position.

Pull the clock lever for more than 1s, the hour place will twinkle every 0.5s, which means hour is ready for
adjusting; after finishing the adjustment, the hour place will twinkle for another 2s then switch to the minute
place for minute adjustment.
Cigarette Lighter and Ashtray
Cigarette Lighter and Front Ashtray
Back Ashtray
Cigarette Lighter
Press lightly to use the cigarette lighter, which will then spring out automatically to be at service.
If the engine is not running, then the key should be at ACC position.
It is strictly prohibited that to press the cigarette lighter for long.
When changing for another lighter, it is necessary to use the kind designated by LIFAN.
Ashtray
To use the ashtray, pull it out.
After enjoying a cigarette, it is necessary to crash out the stub in the ashtray completely, for avoiding a fire.
Make sure that the stub is crashed out before push the tray back.
Front: to take the ashtray off, press down the locking spring piece to pull it out.
Back: to take the ashtray off, nip both sides of the ashtray to pull it out.
Warning
Completely close the ashtray after use, to reduce the possibility of personal injury due to the potential risks or
emergency brake during driving.
Right sundries box
Pull the handle to open the right sundries box.

Small sundries box
Press down the buckle to open the small sundries box.
Center sundries box
Raise the center sundries box cover, and meanwhile pull up the locked buckle to open the center sundries
box.
Warning
Keep the control box closed during driving, to reduce the possibility of personal injury due to the potential
risks or emergency brake during driving.
Cup stand
It is used to firmly hold a cup or a beverage can.

Reverse radar system
In case of a reverse, the reverse radar system will inform the driver of the distance between the vehicle and
the barrier by the indicator and buzzer.

This system is working when the ignition key is at position ON and the shift lever at reverse gear.
Induction scope
This system informs the driver of the distance between the vehicle and the barrier by the indicator and
buzzer.
During a reverse, the three ultrasonic probes (active probe) detect the distance between the vehicle tail and
the barrier, then BCM processes the data and transmits it to the instrument module which then drives a
step-by-step alarm indicating sound and approaching light display.
The maximum induction scope for the sensor is 1,500mm.
A--Distance
Indicator
Alarm
(mm)
1,500-900
The 3rd line illuminates
Interrupted buzz
900-600
The 2nd and 3 rd lines illuminate
Fast interrupted buzz
600 or less than 250
All lines glitter
Continuous buzz
Warning
No attaching accessories or other objects to the sensor components; otherwise, it will disturb the correct
operation of the system or even cause an unexpected accident.
The system will not wok normally under the following circumstances.
Ice, snow and slurry stick to the sensor.
A long-time parking under a high-temperature or low-temperature condition.
Driving on a bumpy road, muddy road or a road with high grass.
Close to the horn of other vehicles and the engine of motorcycles or any other object that can produce
ultrasonic.
Equipped with twin-channel wireless antenna or fender pile.
A sloping center of gravity.
Covering the sensor by hands.
Too close to an object.
Heavily knocking the sensor.
The system may not work in case the sensor contacts the following objects.
Metal lead, cord or other thin objects
Cotton, snow or absorptive objects
Small objects
Objects with sharp edges
High and bulgy objects
Please contact the sales service store or special repair station of LIFAN to check the system in case of the
following situations.
Sunken bumper.
Indicator illuminates continuously but the buzzer does not sound
Note
The reverse radar system is only used to assist the reverse. Please do not rely too much on this system.
Please observe the surrounding situation when reversing the vehicle.
Chapter 2
LF620 Driving Guide
Run-in Time104
Fuel..105
Three-way Catalytic Converter..105
Engine Exhaust Warning..106
Oil Consumption..107
Brake System108
Brake Pads Over-wear Alarm..111
Notes for Luggage Loading.112
Suspension and Chassis.112
Run-in Time
LF620 enjoys an excellent performance. However, this performance will reach the best state only after a
proper run-in time and the first maintenance. The effect for this run-in time mainly relies on the driving way
within the first 2500km.
No high-speed driving:
No driving at full speed within the initial mileage of 1000km.
Maximum driving speed for all gears during run-in time:
Gear
Gear 1
Gear 2
Gear 3
Gear 4
Gear 5
Speed
30
55
80
105
120
The maximum rotation speed allowed for the engine within the initial mileage of 1000km is 4200r/min.
No overloading:
Make sure that the loading weight during the run-in time will not reach the 80% of the maximum load;
otherwise, damage will be caused to those components which have not been run in well.
No driving for a long distance:
No driving for a long distance during run-in time; otherwise, it will extend the continuous working hour of the
engine and cause damage to the engine parts.
Avoid emergency brake:
Reduce the emergency brake times as possible as you can; otherwise the brake system will be impacted,
and the engine will suffer from a bigger impact load from the chassis. Do not carry out emergency brake
within the initial mileage of 300km except for necessary situations.
No trailering the vehicle within the first 2000km:
An incorrect trailering may cause damage to the vehicle.
The first maintenance
The first maintenance during run-in time should be implemented after the first mileage of 2000-2500km, to
ensure a good using state of the vehicle. This maintenance is available at the sales service store or special
repair station of LIFAN.
Note
The first maintenance should be carried out at the sales service store or special repair station of LIFAN to
ensure a good maintenance quality and the best performance of your vehicle.
Fuel
The correct selection of fuel is the base for the full performance of the engine.
The damage to the engine due to the improper fuel will not be included in the guarantee scope of LF620.
Fuel type
Unleaded gasoline 93# in conformity with the standard of GBl79301999.
Warning
No using leaded gasoline. Because it will cause the waste gas cleaning plant to be ineffective, cause the
emission control device to be abnormal and meanwhile increase the maintenance expense.
In case of engine knock
Please contact the sales service store or special repair station of LIFAN for check, in case of a knock or
regular knocking in a good road condition at a stable speed, under the condition of using the recommended
fuel.
Fuel tank capacity
58L
Three-way Catalytic Converter
The three-way catalytic converter is an emission control device installed in the emission system with an aim
to reduce the pollutants in the exhaust.
Warning
When the engine runs, the high-temperature gas will be exhausted. Therefore, any person and flammable
materials should be kept away from the exhaust pipe.
Warning
Lots of incompletely burnt gas entering the three-way catalytic converter will cause it to be over-heated and
even a fire. Please abide by the following precaution measures to prevent any danger:
Only unleaded gasoline with number above the specified one can be used.
Do not drive the vehicle in case of an extremely low oil level; the operation without sufficient oil will lead to a
misfire of the engine and increase the over-load of the three-way catalytic converter.
Do not run the engine at a high or low idle speed for a long time.
Avoid running the engine at over-speed.
No starting the vehicle by trailering or pushing.
Do not close the ignition switch during driving.
Maintain a good operation state of the engine. The abnormal function in the electrical system, ignition
system or fuel system of the engine will cause an abnormally high temperature in the three-way catalytic
converter.
equent running stop of the engine.
Please carry out a regular checkup and maintenance for the vehicle according to the maintenance scheme
of LIFAN so as to guarantee the normal operation of the three-way catalytic converter and the entire emission
control device (refer to Chapter 6).
Engine Exhaust Warning
Warning
Avoid inhaling the exhaust gas from the engine.
Always check the exhaust system and make sure there is no leakage or looseness in the exhaust system.
Immediately check the vehicle in case of a collision during driving or any abnormal exhaust sound.
Do not operate the engine in a garage or a close place to avoid the danger due to an unsmooth exhaust of
the engine.
Do not park the vehicle for a long time in case of a running engine. If necessary, please park it at an open
place to let the fresh air flow into the vehicle.
The luggage boot cover should be closed during driving. An open or unclosed luggage boot will cause a flow
of exhaust gas into the vehicle.
Please make sure that there is no snow, leaves or other barriers in the inlet grille, to guarantee a normal
ventilation system of the vehicle.
In case of an exhaust gas smell in the vehicle, please immediately check the cause and correct it.
Oil Consumption
Oil function
The oil mainly works for lubricating and cooling the inside of the engine to keep a normal working state.
Oil consumption
The engine will consume some oil during a normal operation. In a normal case, the engine consumes oil due
to the following causes:
Lubricating the piston, piston ring and cylinder: When the piston moves down in the cylinder, it will leave a
layer of oil film. When the vehicle decelerates, the high negative pressure will absorb such oil into the
combustion chamber. Like part of oil film left on the cylinder wall, this oil will be combusted by the
high-temperature combustion gas.
Lubricating the intake valve stem: The oil and the inlet air will be together absorbed into the combustion
chamber and combust with the fuel. The high-temperature waste gas will also combust the oil used for
lubricating the exhaust valve stem.
The consumption of oil is related with its viscosity, quality and the vehicle use state.
The oil consumption will increase because of a high-speed driving and frequent acceleration and
deceleration.
More oil will be consumed due to the piston, piston ring and cylinder wall of a new engine, all of which have
not been run in.
Importance for checking the oil level

Keeping the oil level at the best level is one of the key points for the normal maintenance for a vehicle, which
will not weaken the function of the oil. Therefore, it is very important to check the oil level regularly. You are
recommended to check the oil level every time you fill oil.
Warning
If a regular check at the oil level can not be achieved, a severe trouble will be caused to the engine due to a
relatively low oil level.
Please refer to Check the Oil Level in Section 7-2 for details.
Brake System
It is a two-circuit brake system. In case that one brake system loses effect, the other one will still work.
Meanwhile, it is harder than usual to step down the brake pedal and the brake distance will also increase.
Note
Do not drive the vehicle for a long distance in case of only a brake circuit working. Please immediately repair
the ineffective brake system.
Vacuum booster
It is used to assist the braking by the inlet negative pressure. In case of a stop of the engine during driving, a
pedal force bigger than usual is required to stop the vehicle.
Note
In case of a misfire of the engine, do not step on the brake pedal repeatedly, because every stepping will
consume part of vacuum pressure.
The brake will still be effective even if the vacuum power is entirely lost. However, the force to step on the
brake pedal will be much bigger than usual and the brake distance will also increase.
If the braking device is immersed in water
In case of a seeper, heavy rain or cleaning, water film will be formed on the brake drum or brake disc, which
will affect the braking effect. Therefore, if the braking device is immersed in water, please take extra attention
to vehicles ahead or at the back, and drive at low speed and meanwhile lightly step down the brake for times
to dry the brake pads until the brake effect resumes to a normal state.
Anti-lock brake system (with ABS warning lamp)
This system is used to prevent the wheel from being locked and pulling to one side during braking on a wet
and slippery road. It is helpful for ensuring the stability and steering function of the vehicle under the
above-stated situation.
Effective ways for ABS brake pedal: When the anti-lock system operates, you can feel the impulsive motion
of the brake pedal and also hear a noise. Under this situation, you can step down the brake pedal with bigger
force than usual, and then the anti-lock brake system will work. In case of an emergency brake, do not step
on the brake repeatedly, because that will increase the brake distance.
When the vehicle accelerates to above 5km/h, the anti-lock brake system will work; when the vehicle
decelerates to below 5km/h, it will stop working.
When the engine starts or after the vehicle starts, you may hear a click sound or motor noise from the engine
compartment for several seconds continuously. That means the anti-lock brake system is under
self-checking.
When the anti-lock brake system works, the following situation may occur. They do not represent faults in the
system.
Hearing the operation sound of the anti-lock brake system and feeling the impulsive motion of the
brake pedal together with the vibration of the vehicle body and steering wheel. The motor noise
from the engine compartment will be heard even if the vehicle has been parked.
The brake pedal may move forward a little at the end of the operation of the anti-lock brake
system.
Note
Do not overrate the anti-lock brake system: It is significant to abide by all notes and keep proper
vehicle speed and vehicle spacing, although this system is helpful for controlling the vehicle;
because, even if it performs, the effect for the stability of vehicle and the operation of steering
wheel is limited.
When driving in rainy days, the anti-lock brake system will be unable to maintain a control on the
vehicle if the non-skid property of the tire exceeds the admissible ability or in case of a wheel spin.
The anti-lock brake system is not used to shorten the brake distance. Compared with vehicles
without anti-lock brake system, a longer brake distance may be needed under the following
situations:
Driving on a bumpy road and roads covered with small stones or snow.
Vehicles with tire chains.
Driving on the steps at the junction of roads.
Install tires with specified specifications on all wheels: The anti-lock brake system uses the speed
sensor to measure the vehicle speed to get the rotation speed of each wheel. Other undesignated
tires can not measure the correct rotation speed and will extend the brake distance.
ABS warning lamp

If the ignition key is turned to the position ON, the light will illuminate. If the anti-lock brake
system works normally, it will go out after several seconds. Then, it will illuminate again in case of
any trouble.
When ABS warning lamp illuminates (warning lamp of brake system goes out), the anti-lock brake
system will not work, but the brake system will still work normally.
When ABS warning lamp illuminates (warning lamp of brake system goes out), the anti-lock brake
system will not work. Therefore, the wheels may be locked in case of an emergency brake or
braking on slippery roads.
Any of the following cases indicates a faulty component monitored by the warning lamp system.
You must immediately contact the sales service store or special repair station of LIFAN for check.
In case that the ignition key is turned to the position ON, the light will not illuminate or illuminate
continuously.
It will illuminate during driving.
A short illumination of the warning lamp indicates no trouble.
Warning
In case of an illuminating warning lamp of brake system together with illuminating ABS warning
lamp, please park the vehicle at a safe place and contact the sales service store or special repair
station of LIFAN.
In this case, the anti-lock brake system will not be effective and the vehicle will also become
extremely unstable during braking.
Drum parking brake
The vehicle is equipped with a drum parking brake. This brake system should be checked and
adjusted regularly.
Brake Pads Over-wear Alarm
A disc brake has an over-wear alarm which will produce warning sound when the brake pads are
overworn and need to be replaced.
In case of scream or friction noise during driving, please immediately drive to the closest sales
service store or special repair station of LIFAN for check or replacing the brake pads.
No driving the vehicle continuously in case of alarm sound.
Notes for Luggage Loading

When loading luggage or goods, please abide by the following instructions:
Put the luggage or goods into the luggage boot as possible as you can and make sure that all
objects have been fixed tightly.
Keep the balance of the vehicle and put the weight forward as possible as you can to achieve
balance.
Do not load unnecessary heavy objects to save fuel.
Suspension and Chassis

Warning
Do not refit the suspension or chassis randomly, because that will change the operation
performance and then cause the vehicle to lose contr
Chapter 3
Starting and Driving
Before Starting the Engine 114
Engine Starting Ways.114
Safety-check before Driving.115
Driving Guidance under Different Situations116
Driving Tips in Winter.117
How to Save Fuel and Extend the Service Life of the Vehicle..118
Before Starting the Engine

1. Check the situation around the vehicle before entering the vehicle.
2. Adjust the position and height of the seat, the angle of seat backrest, the height of headrest and
the angle of the steering wheel.
3. Adjust the rearview mirrors at both sides of the vehicle.
4. Tighten the safety belt.
If you have pressed on the remote control to set the vehicle anti-theft system, you must
press
to cancel this system before starting the engine; otherwise the engine can not be
started.
Engine Starting Ways

(a) Before starting
1. Check the parking brake.
2. Turn off all lights and accessory electrical equipment.
3. Set the shift lever at neutral position.
4. Release the anti-theft system.
(b) Starting the engine
Please make sure that all steps in (a) Before starting have been processed, before starting the
engine.
Normal starting
Turn the key to START and start the engine. Release the key after the engine starts.
In case of a misfire of the engine
Carry out another starting according to the correct starting process.
If the engine can not start
Refer to If the vehicle can not start in Chapter 4.
Safety-check before Driving

Youd better carry out a safety-check before driving the vehicle. A check for minutes will be
beneficial for your safe and enjoyable driving.
Note
In case of a check in a closed garage, make sure that the garage is well ventilated. The waste gas
exhausted from the engine is harmful.
Check before Starting the Engine

The outer vehicle
Tire: Check the tire pressure with a tire pressure gauge and check carefully if there is cut, damage
or excessive wear.
Wheel nuts: Make sure no looseness or loss of nuts.
Leakage: Check if there is leakage of oil or liquid under the vehicle after the vehicle stops for a
while. (It is normal in case of drips from A/C in operation.)
Illumination: Make sure that the headlight, brake lamp, position lamp, steering indicator lamp and
other illumination all work.
Check the aiming of the headlight.
The inner vehicle
Spare tire, jack and wrench for wheel nuts: Check the pressure of the spare tires and make sure
there is a jack and wrench for wheel nuts.
Seat belt: Check if the buckle can be tightly fixed and make sure there is no wear nor scratch on
the belt.
Instrument and controller: Specially make sure that indicator, instrument illumination and defroster
work normally.
Brake: Make sure that there is enough free clearance for the pedal and ensure a normal braking.
The inside of the engine compartment
Spare fuse: Make sure there are fuses of all specifications for rating carrying capacity in the fuse
box.
Coolant level: Make sure that the coolant level is correct (refer to the instruction in Section 7-2).
Battery and cable: Check if there is any corrosion, looseness or crack at the harness connector
and check if the cable and connection is good.
Harness: Check if there is damage or looseness to the harness.
Fuel pipe: Check if there is leakage and looseness at the pipeline joint.
Oil level: Park the vehicle on flat ground and check if the oil level is correct. (Refer to the
instruction in Section 7-2).
After the engine starts
Exhaust system: Check if there is gas leakage. In case of a leakage, immediately repair it (refer to
Engine Exhaust Warning in Chapter 2).
During driving
Instrument: Make sure that indicators and gauges of all kinds in the instrument cluster work
normally.
Brake: Find a safe place and make sure that the vehicle does not pull to one side when braking.
Pay attention to the initial stage and check carefully if there is abnormal noise.
Driving Guidance under Different Situations

1. Stopping the vehicle
The vehicle should not be stopped when the engine is working, especially at a high-speed with
high load. It should be stopped after 3-5 minutes low-speed rotation.
2. Rainy day or wading through water
Make sure that the air cleaner has been sealed well when running on the road with seeper in rainy
days or wading through water in normal times; otherwise, the water may enter the engine cylinder
and cause damage to the components such as engine connecting rod.
3. Warming the engine in winter
In winter with relatively low temperature, the viscosity of oil will increase and its lubrication effect is
worse than that in summer. Therefore, the engine should not work under large load at high speed
immediately after it is started. It should be warmed for minutes at idle speed to increase the
temperature of the oil and coolant. Only after the engine is fully lubricated, can you drive the
vehicle. In case of driving when the engine is not well lubricated, the components of the engine
may suffer from over wear or even be locked.
Drive slowly against the wind. It is convenient for controlling vehicle.
Drive slowly on the ashlar at the side of street and keep the correct angle as possible as you can.
Avoid driving on high and sharp-edged objects or other road barriers; otherwise the tire will be
damaged abnormally.
Decelerate when driving on a bumpy road; otherwise the tire or wheel will be seriously damaged.
When the vehicle parks on the hillside, rotate the front wheels to make them contact the roadside
and use the parking brake to make them not slip. If necessary, place a crosstie under the wheels.
The brake will become damp in case of cleaning or passing by water. Check if the brake is
normal under a safe condition. If the brake is abnormal due to the dampness, you can lightly step
on the brake pedal while driving carefully under a condition of using the parking brake. If it still can
not work normally, please stop the vehicle and contact the sales service store or special repair
station of LIFAN for assistance.
Note
Before driving, make sure that the parking brake has been fully released and the parking brake
indicator has gone out.
The engine should work at idle speed for minutes for warm-up.
In case of a long-distance driving down on a steep hill, please decelerate and shift to a low-speed
gear. Remember that too many times of stepping on the brake will cause over-heating and result
in abnormal working of the brake.
Be careful in case of accelerating, shifting to a high-speed gear or low-speed gear or braking on
a slippery road surface. An abrupt acceleration or braking may cause a skid or spin.
Do not continue to drive the vehicle normally when the brake is damp. In case of a damp brake, a
relatively long brake distance is needed and the vehicle may be pulled to one side when braking.
Likewise, the parking brake also can not stop the vehicle urgently
Warning
When the vehicle runs at the grass and surface with flammable weeds, dry weeds will easily enter
the high-temperature components such as the engine compartment and exhaust system and then
cause vehicle combustion. Therefore, please do not run and park the vehicle on such surfaces.
Driving Tips in Winter

Make sure that the coolant has the right function of freeze protection.
Only coolant designated by LIFAN can be used. Fill the coolant with proper type according to the
ambient temperature into the cooling system.
An improper coolant will damage the cooling system.
Note
No use of clean water
Inspect the battery and cable
A cold weather will decrease the charge capacity of the battery. Therefore, the battery should keep
a sufficient charge capacity to be helpful for starting in winter. The way of visual inspection of the
battery is described in Section 7-3. And the inspection of charge level can be carried out at the
Make sure that the oil viscosity is suitable for driving in winter.
Refer to Section 7-2 for recommended oil viscosity. In winter, use of summer oil will cause difficulty
in starting the engine. In case of uncertainty about the oil type, please turn to the sales service
store or special repair station of LIFAN for assistance.
Prevent the door lock from being frozen
Spray the deicing agent or glycerin into the door lockhole to prevent freezing.
Use the cleaning solution with antifreeze.
This kind of product is available at the sales service store or special repair station of LIFAN.
Warning
Do not use the antifreeze or other substitute as cleaning solution; otherwise the paint of the vehicle
will be damaged.
In winter the parking brake may be frosted. Therefore do not use it in such a case.
When parking, set the shift knob at a certain gear and block the rear wheels. Do not use the
parking brake; otherwise the parking brake device will be frosted by seeper or snow, and then
cause a hard release to the parking brake.
Avoid ice and snow accumulated under the mudguard
The ice and snow accumulated under the mudguard will cause difficulty in steering. When driving
in cold winter, please always check if there is ice and snow under the mudguard.
You are recommended to take some necessary instruments according to different driving situation,
such as tire chain, window scraper, a bag of sand or salt, signal flash device, small shovel and
connecting cables.
How to Save Fuel and Extend the Service Life of the Vehicle
It is simple and easy to save fuel. It is also helpful for extending the service life of a vehicle. The
following are tips for saving fuel and repair expense:
Maintain a correct tire pressure: An insufficient tire pressure will cause wear to the tire and waste
fuel. Refer to Section 7-2 for instruction.
No unnecessary loads on the vehicle: Excessive weight will increase the load of the engine and
cause an increase of oil consumption.
Avoid warm-up idling for a long time: Start driving the vehicle once the engine operates stably,
but it must be stable. Be careful, it will take a longer time for the warm-up of the engine in winter.
Slow and stable acceleration: Avoid rapid starting. You should drive at a high-speed gear as
quickly as possible.
Avoid engine idling for a long time: In case of parking to wait for someone for a long time in a
place with no busy traffic, youd better stop the engine and restart it later.
Avoid lug down or over-speed rotation of the engine: Select a proper gear according to the road
conditions.
Avoid continuous acceleration and deceleration: A driving with frequent stops will increase the oil
consumption.
Avoid unnecessary parking or braking: Keep a stable vehicle speed. Coordinate with the traffic
light to achieve minimum parking times; or keep space to avoid emergency brake when driving on
the road without traffic light, which will also reduce the wear of brake.
Avoid passing by area with busy traffic or traffic congestion as possible as you can.
Do not put your feet on the clutch pedal or brake pedal for long: That will cause early wear,
over-heating and large consumption of oil.
Keep proper vehicle speed on the expressway: The higher the vehicle speed is, the more oil will
be consumed.
Maintain a correct alignment of the front wheels: Avoid colliding with the road edge and drive
slowly on bumpy road. An incorrect alignment of the front wheels will result in a fast wear to the
tires and also increase the load of the engine, namely expand the oil consumption.
The chassis should be kept clean without slurry: That will not only ease the load of vehicle body
but also prevent corrosion.
Adjust the vehicle and maintain the best working state: The performance of the engine will be
affected and the oil consumption will also be increased by the unclean air cleaner, improper valve
clearance, unclean spark plug, oil and lubricant and unadjusted brake. A regular maintenance
should be carried out for a longer service life of all components and a reduction in operation
expense. In case of frequent driving under extreme condition, a more frequent maintenance
should be implemented (refer to Chapter 6).
Warning
No stopping the engine when driving down the slope. Once the engine is stopped, the power
steering and vacuum booster will not fully display their performance. Likewise, emission control
device can work correctly only when the engine is running.
Chapter 4
Urgent Trouble Treatment
If the Vehicle Can Not Start 121
If the Engine Misfires during Driving 124
If the Vehicle is Over-heated 124
If the Tire Leaks 125
If the Vehicle Gets Stuck131
If the Vehicle Needs Trailering132
If the Vehicle Can Not Start

(a) Simple inspection
Firstly make sure if you have started the engine according to the correct starting procedures
described in Engine Starting Ways in Chapter 3, and check if the fuel is sufficient.
If the engine can not rotate or rotate too slowly
1. Check if the battery connector is tightly screwed down and clean.
2. Open the rear interior light and check if there is any problem in the battery.
3. The battery has been used up if the light does not illuminate or illuminate dimly or the vehicle
can not start. You may try a jump-starting. Refer to the instructions in (c) Jump-starting.
If the rear interior light illuminates, but the engine can not start, a repair or adjusting is needed.
You may contact the sales service store or special repair station of LIFAN for repair.
Warning
No starting the vehicle by trailering or pushing. Otherwise, damage or collision may be caused to
the vehicle when the engine starts. Meanwhile, the three-way catalytic converter will be
over-heated to cause a fire.
If the engine rotates at a normal speed but can not start
1. Turn the ignition key to ACC or LOCK, and then restart the engine.
2. When the engine can not start, engine flooding may be caused due to restarting repeatedly.
Refer to (b) Starting flooded engine for details.
3. If the engine still can not start, a repair or adjusting is needed. You may contact the sales
service store or special repair station of LIFAN.
(b) Starting flooded engine
When the engine can not start, engine flooding may be caused due to restarting repeatedly.
In that case, step down the accelerator pedal to the bottom and meanwhile turn the key to
START, and retain this state and then release it 5 seconds later; and then restart the engine
when the accelerator pedal is under a free state.
If the engine still can not start after 5-second starting, release the key and restart the engine
several minutes later.
If the engine still can not start, an adjusting or repair is needed. You can contact the sales service
store or special repair station of LIFAN for assistance.
Note
Each starting period should not exceed 3 to 5 seconds, otherwise the engine and circuit will be
over-heated.
(c) Jump-starting
e by to avoid serious personal injury as well as damage to vehicle or electrical fittings due to
battery explosion, electrolyte corrosion and electrical combustion.
You are strongly recommended to seek help from capable mechanic or professional personnel, if
you are not clear about the process.
Warning
The battery contains corrosive and toxic fluid. Therefore, you must wear protective goggles
during jump-starting. Avoid sulphuric acid spattering on your skin, clothes or the vehicle body.
In case of battery fluid spattering on your body or into eyes due to carelessness, immediately
take off the clothes with battery fluid and clean the affected part with clear water and then seek
medical help.
The gas discharged by the battery will explode in case of flame or spark around. During the
jump-starting, you must use standard jumper cable and must not smoke or light a match.
Note
The rechargeable battery must be 12V. Do not carry out the jump-starting before confirming the
correct rechargeable battery.
Jump-starting process
1. In case that the rechargeable battery is installed in another vehicle, you must confirm that the
vehicles have no contact with each other and turn down all unnecessary lights and accessory
equipments.
2. In case that the engine of the vehicle with rechargeable battery does not rotate, start it and run
for several minutes. During jump-starting, lightly step on the accelerator pedal and operate the
engine at a rotation speed of 2,000 rpm (round/minute).
3. Connect the cable according to the process in a, b and c.
a. Connect the clip of the positive pole (red) of the jumper cable to the equivalent connector (+) of
the completely-discharged battery.
.
b. Connect the clip of the other end of the positive pole (red) of the jumper cable to the equivalent
connector (+) of the rechargeable battery.
Completely-discharged battery
Rechargeable battery
Positive pole connector (+)

Jumper cable
Positive pole connector (+)
Jumper cable
Completely-discharged battery
Negative pole connector ()
Rechargeable battery
c. Connect the clip of the negative pole (black) of the jumper cable to the equivalent connector ()
of the rechargeable battery.
d. Connect the clip of the other end of negative pole (black) of the jumper cable to a metal fixed
point used for grounding in the vehicle with a completely-discharged battery.
Connection points are shown as below:
Connection points of jump-starting engine

Do not contact the jumper cable to any movable components during starting the engine.
Tips
To avoid any severe personal injury during connection, do not approach the battery or carelessly
connect the jumper cable or clip to any other objects except the correct battery connectors or earth
points.
4. Start the engine in the normal way. Then lightly step on the accelerator pedal and make the
engine rotate at a speed of 2,000 rpm.
5. Carefully dismantle the cable reverse to the installation procedure; firstly dismantle the negative
pole cable and then the positive pole cable.
6. Carefully take off the cloth on the battery which may be stuck to by electrolyte.
In case that the battery discharges due to unclear reasons (e.g. the light still illuminates), you
should contact the sales service store or special repair station of LIFAN for check.
If the Engine Misfires during Driving

If the engine misfires during driving
1. Slowly decelerate the vehicle and carefully drive the vehicle off the road to a safe place.
2. Open the emergency light.
3. Turn the ignition key to ACC or LOCK, and restart the engine.
If the engine still can not start, refer to If the Vehicle Can Not Start.
Note
In case that the engine does not run, the power assisting device of the brake and steering gear will
not fully work. Therefore, it is much difficult than usual to carry out the steering and braking.
If the Vehicle is Over-heated

The engine may be over-heated in case of an over-heated indication on the coolant thermometer,
or loss of power, or a knocking sound or bang noise. Please take the following treatment
procedures
1. Drive the vehicle safely off the road, park it and open the emergency light. Set the shift knob at
neutral position and pull up the parking brake. In case of using A/C, close it.
2. Stop the engine in case of coolant or steam ejecting from the radiator or the reservoir. Open the
engine hood after the steam fades away. Keep engine working. And close the ignition switch in
case of no coolant or steam ejection.
Warning
To avoid personal injury, keep the engine hood closed until there is no steam any more. The
flowing of steam or coolant indicates a rather high pressure.
3. Check if there is an evident leakage in the radiator, hose and underside of the vehicle. However,
it is normal in case of drips from A/C in use.
Warning
Your hands and clothes should keep a certain distance with the fan and engine belt in operation
when the engine runs.
4. Immediately stop the engine in case of a leakage of coolant. Contact the sales service store or
special repair station of LIFAN for help.
5. Check the coolant reservoir in case of no evident leakage. In case that the reservoir is dry, fill it
with coolant to the standard scale during the engine runs.
6. Recheck the coolant level in the reservoir when its temperature decreases to normal. If
necessary, refill the coolant to the proper scale. A serious loss of coolant indicates a leakage in the
system. In that case, contact the sales service store or special repair station of LIFAN for
immediate check.
Warning
Do not dismantle the radiator cap when the engine and radiator are in a high-temperature state.
The high-temperature steam and liquid ejecting due to pressure will cause serious damage to
human body.
If the Tire Leaks

1. Slowly decelerate and carefully drive the vehicle off the road to a safe place far from the busy
traffic. Avoid parking at the center turnout track of the expressway.
2. Stop the engine and open the emergency light.
3. Pull up the parking brake and turn the shift knob to the neutral position.
4. All persons in the vehicle should get off to a safe place.
5. Read the following instructions carefully.
Warning
Follow the instructions below when using a jack to lift the vehicle to reduce the possibility of
personal injury.
Follow the instructions about jacking.
Do not make any part of your body under the vehicle supported by a jack, because that will cause
personal injury.
Do not start or operate the engine when the vehicle is supported by a jack.
Park the vehicle on flat and firm ground, pull up the parking brake tightly and turn the
transmission to the neutral position. If necessary, set a baffle plate under the tire in the diagonal
direction of the replaced tire.
Make sure that the jack has been set on the correct jacking point. An incorrect jacking position
will cause damage to the vehicle or make the vehicle drop from the jack and cause personal injury.
Any person should not be under the vehicle supported only by a jack.
The vehicle can be supported by a jack only when replacing the tire.
No jacking the vehicle in case of anybody in the vehicle.
Do not place any object on or under the jack when lifting the vehicle.
Only lift the vehicle to a height at which the tire can be removed and replaced.
Note
Do not continue to drive with a flat tire. Even driving for a short distance will damage the tire and
make it can not be repaired.
Tools required and spare tires
Take out all tools required and spare tires.

(1) Tool bag
(2) Jack
(3) Spare tires
If you have to repair the vehicle by yourself in an urgent state, you must be familiar with the usage
and storage place of the jack and various tools.
Turn the jack joint

Removal: Turn the joint according to direction 1 until the jack becomes loose.
Storage: Turn the joint according to direction 2 until the jack is fixed tightly to prevent the jack from
being thrown forward in case of collision or an emergency brake.
Screw off the bolts and remove the spare tire. Then take off the spare tire from the vehicle.
Put the spare tire with the outside up into the storage compartment when storing the spare tire.
And then fix it, reverse to the above removal procedures to prevent the tire from being thrown
forward in case of an emergency brake or collision.
Block the wheels
Set a baffle plate under the tire in the diagonal direction of the replaced tire when using a jack, to
avoid vehicle slide.
When blocking the wheel, put the baffle plate in front of the front wheel or behind the rear wheel.
Screw off the wheel nuts
Screw off all wheel nuts of the flat tires.

Screw off the wheel nuts before lifting the vehicle.
Turn the wheel nuts counter-clockwise and screw them off. To get a maximum torque, put the
wrench into the nut according to the fig. above and make the wrench knob at right. Hold the end of
wrench knob and pull it up. Be noted that the wrench should not slip out from the nut. Do not
remove the nut, only screw it off for one and a half turns.
Jack alignment
Put the jack at the correct jacking point according to this fig.
Make sure that the jack is put on flat and firm ground.
Lifting the vehicle
Lift the vehicle to a height at which the spare tire can be installed.
Before lifting the vehicle, insert the jack knob into the jack (loose contact), and then turn it
clockwise. When the jack contacts the vehicle and starts rising, recheck if it is at the correct
position.
Warning
Personnel should not be under the vehicle supported by a jack only.
Replace the wheel
Remove the wheel nuts and replace the tire.
Roll the spare tire to the installation position. Align the bolts to the wheel hole. Then raise the
wheel until the bolt at the uppermost goes through the screw. Rotate the tire and push it
backwards until other bolts go through the screw.
Brush all the corrosives on the installation surface by a wire brush before installing the wheels. A
bad contact between the metal faces of the installation surface during the installation will make the
wheel nuts loose and cause the wheel to fall off during driving.
Reinstall the wheel nuts
Reinstall all wheel nuts.

When reinstalling the wheel nuts (the wedge-shaped end facing inward), screw down the nuts to
full, push the wheel inward to see if it can be further screwed down.
Warning
Do not apply oil or lubricant onto the bolt or nut, because that may cause the nut to be screwed
down over-tightly and even damage the bolt. The nut will become loose for that, which will cause
the wheel to fall off and bring severe accidents. In case of oil or lubricant on the bolt or nut, clean
them out.
Lower the vehicle
Lower the vehicle completely and screw down the wheel nuts.
Rotate the jack knob counter-clockwise to lower the vehicle.
Only the wheel nut wrench can be used to screw down the nuts. No use of other tools or any other
lever except your hands. Make sure that the wrench has been tightly set on the nuts.
Screw down the nuts according to the order shown in the fig., and screw them tighter each time.
Repeat this process until all nuts are screwed down tightly.
Warning
When lowering the vehicle, please make sure that all people have left to avoid any injury due to
the vehicle descending.
Immediately use a torque wrench with 103Nm (10.5 kgfm) torque to screw down the wheel nuts
after replacing the wheel. Otherwise, the nuts will become loose and cause the wheel to fall off,
and then cause a serious accident.
The spare tire can only be used for short time and is not suitable for driving at high
speed (The highest speed can not exceed 90km/h, and the driven mileage is within
50km)
After replacing the wheel
Check the tire pressure after replacement.
Adjust the tire pressure to the value regulated in Chapter 8. In case of an air pressure lower than
the regulated value, drive the vehicle slowly to the close service station for inflation to make the air
pressure reach the correct value.
Remember to install the valve cork, otherwise the dust and moisture will enter the valve core and
may cause a leakage. In case the valve cork is lost, immediately replace a new one.
Put away all tools, jack and flat tires properly.
After wheel replacement, use the torque wrench to screw down the wheel nuts to the torque value
regulated in Chapter 8. The flat tires should be repaired by the professional personnel.
Warning
Before driving, make sure that all tools, jack and flat tires are fixed at the storage place to reduce
the possibility of personal injury in case of emergency brake or collision.
If the Vehicle Gets Stuck

In case that the vehicle gets stuck in the snow, mud basin and sands, try to push it back and forth
to let it free.
Warning
When driving a stuck vehicle, do not push the vehicle back and forth to let it move if there is people
or object near the vehicle, because the vehicle, when it is being pushed, will suddenly move
forwards or backwards after escaping from the trap, which may cause an injury to the people or
damage to objects around.
If the Vehicle Needs Trailering
Trailering from the front
Trailering from the back
Using a platform truck
The application of proper trailering equipments during trailering process will ensure no damage to
the vehicle.
A wrong trailering way may damage the vehicle. Most of trailer operators are familiar with the
correct towing way. However a mistake may occur too. The precaution measures below should be
followed in order to avoid any damage to the vehicle.
Precaution measures for trailering
All trailering should use a safety chain system and abide by the laws of the state/province or
municipality and the local government. The wheels and axle contacting the ground should be at a
good state. In case of any damage, apply a platform truck.
Urgent trailering
In case of a need for trailering, the sales service store or special repair station of LIFAN are
recommended to handle that for you.
In case that a trailer company can not be found during an urgent trouble, you can fasten the towing
cable or chain at the urgent towing pothook and trailer the vehicle temporarily. Extra care must be
paid during trailering.

Note
Only the specified towing pothook can be used, otherwise the vehicle may be damaged.
Do not trailer the vehicle backwards in case of four wheels on ground; otherwise the vehicle may
be damaged.
The driver must sit in the vehicle for driving and operating the brake.
This trailering way can be used only on hard ground at low speed for a short distance. Meanwhile,
the wheel, axles, transmission system, steering wheel and brake must be at a good state.
Warning
Special care should be taken when trailering a vehicle. Avoid abrupt starting or unstable driving
operation, because these will cause huge pressure on the urgent towing pothook and towing cable
or chain. The pothook and towing cable or chain may be broken and then cause severe injury to
people or damage to the vehicle.
Note
Only use the special towing cable or chain and fasten them at the towing pothook.
Before trailering, release the parking brake and turn the shift knob to the neutral position. And the
key should be at ACC (engine closed) or ON (engine running).
Note
In case that the engine does not run, the power assisting device of the brake and steering gear will
not work. Therefore, it is much difficult than usual to carry out the steering and braking.
Chapter 5
Anti-corrosive and Outer Maintenance of the Vehicle
Anti-corrosive on Vehicle Body135
Vehicle Cleaning and Waxing136
Inner Cleaning138
Anti-corrosive on Vehicle Body

A correct maintenance of the vehicle can protect it from corrosion for long.
Most common causes for vehicle corrosion:
The underside of vehicle is covered with salt and alkali, dust and moisture.
Protective paint cover scratched by a light collision or stone and grit.
It is essential to take an extra care in case of living in a special region or operating the vehicle
under special environment.
The salt and alkali or dust with chemical materials on the road will accelerate the corrosion. Even
in the coastal area or industrial pollution region, there is still salinity in the air.
cially in case of a temperature barely above zero.
A certain part of the vehicle being wet or damp for a long time will be corroded, although other
parts keep dry.
A high room temperature will cause corrosion to the vehicle components which can not get dry
fast due to the lack of correct ventilation.
The above shows that it is very important to keep the vehicle clean as much as possible,
especially the bottom of the vehicle body, and repair the damaged paint and protection layers as
soon as possible.
Follow the rules below to prevent LF620 from corrosion:
Always clean the vehicle: A regular cleaning may keep the vehicle body clean. Please abide by
the following rules to avoid corrosion.
Clean the running part of the vehicle at least once each month to avoid corrosion in case of
driving on the road with salt and alkali in winter or at coastal areas
High-pressure or steam is very effective for cleaning the chassis and wheel cover. It is hard to
see all the slurry and dirt in those two places. Therefore, an extra attention must be paid. It will
cause more serious danger in case of only roughly moistening but not cleaning the slurry and
chips. The drain holes of door lower brim, doorsill plate and the vehicle frame must not be
obstructed by dust; otherwise the seeper in those parts will cause corrosion;
Completely clean the chassis after winter.
Refer to Vehicle Cleaning and Waxing for more details.
Check the paint and trims: In case of any fragment or crack on the paint layer, please
immediately go to the special repair station or sales service store of LIFAN for repair to prevent
corrosion. In case of fragment or crack falling off the metal surface, please go to the special repair
station or sales service store of LIFAN for repair.
Check the inner vehicle compartment: The moisture and dust covering the floor mat will cause
corrosion. Please always check the place under the mat and make sure it is dry. Take an extra
care during the transportation of chemicals, cleanser, fertilizer, salt and other materials which
should be transported by proper containers. In case of any spill or leakage, please immediately
clean and keep it dry.
Application of mudguard: The mudguard can protect the vehicle in case of driving in salty and
alkali region or on gravel roads. It is better if the mudguard is bigger and closer to the ground. The
wheel house mudguard for LF620 is optionally installed. This installation service is available at the
Park the vehicle in a fully-ventilated garage or a place with roof. Do not park it in a damp and
airproof garage. The garage will become damp due to cleaning vehicle in it or the vehicle driving
through a seeper or snow road, resulting in corrosion. Although the garage is very dry, bad
ventilation will also cause corrosion to a damp vehicle.
Vehicle Cleaning and Waxing

Cleaning LF620
Clean the car in normal way.
The following cases will cause the paint layer to fall off or result in corrosion to the vehicle body
and components. Please immediately clean the vehicle and repair that.
Driving in the coastal region
antifreeze.
Stuck by coal tar, resin, ornithocopros and dead insects
Driving in a region with a great deal of soot, coal ash, dust, scrap iron or chemical materials
Being evidently dirtied by dust and slurry
Manual cleaning of LF620
Clean the vehicle after its body feels not hot in a shady place.
Note
Be careful not to hurt your hands when cleaning the underside of the floor or the chassis.
1. Wash away the loose dirt by a water pipe, and wash away all the slurry on the vehicle bottom
and depressed part of the wheel or the salt and alkali on the road.
Warning
Do not install the seriously damaged plastic wheel trims; otherwise, the wheel trims will fly off the
wheel and cause an accident during driving.
2. Clean the vehicle with neutral cleaning solution. The mixture of cleaning solutions should be
carried out according to the instructions of the manufacturer. Dip a soft cloth with cleaning solution
and wipe away the dirt by suds and clean water. Do not wipe it forcefully.
Plastic wheel trims: The plastic wheel trims are easily damaged by organism. In case of any
organism spattering on the trim, do wipe it away by clean water and check if the trim is damaged.
Aluminum-quality wheel: Only use neutral suds or neutral cleaning solutions.
Plastic bumper: Take care of cleaning the bumper. No wiping it with cleaning solution containing
abrasive.
Asphaltum: Clean it by turpentine or the cleanser labeled no harm to the paint.
Warning
No using organism (petrol, kerosene, naphtha or strong dissolvent); otherwise, poisoning

or damage will be caused.
3. Wash away the suds completely; otherwise, it will become speckles when it is dry. In case of
cleaning in summer, clean each part with clean water correctly.
4. Use a clean soft towel to dry the vehicle body to avoid water marks. Do not wipe or press the
vehicle forcefully; otherwise the paint surface will be damaged.
Waxing of LF620
Polishing and waxing for the vehicle body is recommended for maintaining a shining outlook of the
vehicle.
A waxing should be implemented for once each month or anytime when the vehicle surface can
not be well water-resistant.
1. Before waxing, do wash the vehicle first and dry its body, even if using the compound of
cleanser and car wax.
2. Use high-quality polish agent and car wax. In case that the car polishing has seriously
effloresced, use the cleaning polish agent separately from waxing. Follow the instructions and
precaution measures from the manufacturer carefully; the chrome plating and paint surface both
need polishing and waxing too.
3. Redo the waxing in case that water does not form beads and still retains on a large contact
surface.
Note
In case redoing the waxing and parking the vehicle in a painting workroom at high temperature,
take off the plastic bumper; otherwise, it will be damaged due to the high temperature.
Inner Cleaning
Note
Do not clean the inner floor by water or make water flow into the floor when cleaning the inner or
outer vehicle. Water may enter the carpet (or mat) or the acoustics components or other electrical
components on and below the carpet and cause a malfunction, and even result in corrosion on the
vehicle.
Carpet
Clean the carpet with high-quality foam cleaning solution.
Use a dust collector to wipe away the dust possibly. There are various foam cleaning solutions for
use. Some is stored in an aerosol can; others are powder or fluids which produce foams when
mixed with water. Clean the carpet by a sponge or brush immersed with foams. Wipe it in a circle
way.
Do not use clean water. And keep the carpet dry as possibly as you can. Read the instructions for
cleaning solutions and follow them strictly.
Safety belt
The safety belt can be cleaned by neutral suds or lukewarm water.
Use sponge or soft cloth for cleaning. Do check if the belt is excessively worn, frazzled or has
shear mark.
Note
The safety belt should not be cleaned by a staining agent or bleaching agent which will weaken
the strength of the belt.
No using the belt before it is dry.
Door and window

The door and window can be cleaned by any cleanser for home-use.
Note
Take care not to scratch or damage the heating wire or connectors when cleaning the inside of
rear window.
A/C control plate, acoustics, dashboard, control plate and switch
To clean them with a moist soft cloth.
Moisten a clean soft cloth in water or lukewarm water, and then wipe away the dust lightly.
Note
No using organism (dissolvent, kerosene, alcohol, petrol etc.) or acid and alkali solution, which
will result in fading, staining or peeling of the surface.
Confirm that the components do not have the above-stated materials in case of using cleanser or
polish agent.
Do not spatter the fluid into the inner surface of the vehicle in case of using a new-type cleaning
solution, because it may contain the above-stated components. Clean all the spattered fluid
immediately in the above-stated way.
Leather trims inside the vehicle body
The leather trims can be cleaned by neutral cleanser applied to woolen textiles.
Wipe the dust by a soft cloth immersed with solution with 5% neutral cleanser applied to woolen
textiles. And then wipe away the residual cleanser completely by a clean moist cloth.
In case of any moistened part of the leather or after cleaning, clean it with a clean cloth and lay it at
a ventilated and shady place for drying.

Note
In case that the dirt can not be wiped away by the neutral cleanser, a cleanser not containing
organic solvent can be applied.
No using organism such as naphtha, alcohol, petrol or acid and alkali solution for cleaning the
leather, because these materials will result in color fading.
The nylon brush or synthetic fiber cloth will scratch the good texture on the leather surface.
Dirty leather trim will produce mildew. Be extremely careful to avoid oil stain and always keep the
trim clean.
A long-time exposure to the sunshine will result in surface hardening or shrinkage of leather.
Therefore, park the vehicle at a shady place, especially in summer.
Since the temperature of the inner vehicle becomes high easily in hot summer, you should avoid
placing any object made of vinyl plastic, plastic or material containing wax, because these objects
will stick to the leather under a high temperature.
A wrong cleaning of the leather trim will result in color fading or stain.
In case of any question about cleaning, please contact the local sales service store or special
repair station of LIFAN.
Chapter 6
Maintenance Instructions
Maintenance 141
Whether the Vehicle Needs to Be Repaired 142
Maintenance Scheme for LF620 143
Maintenance
It is important and necessary to carry out a regular maintenance.
LIFAN strongly advises you to carry out a regular maintenance according to the maintenance
scheme, which will be helpful for:
Saving fuel
Extending the service life of the vehicle
Enjoying the fun in driving
Safe driving
Stable traveling
Meeting the guarantee regulation
Conform to the government regulations

LIFAN car has been designed for economical driving and maintenance. Many maintenance items
required before are not needed now or not needed as much as before. The maintenance must be
carried out according to the maintenance scheme to guarantee the vehicle operating at the best
running efficiency.
Where to get maintenance?

The ideal maintenance is available at the local sales service store or special repair station of
LIFAN.
All the technicians in sales service store or special repair station of LIFAN have received
professional trains in LIFAN Automobile before practices. They know about the latest service
information of technology magazine, maintenance guidance and the inner training scheme of
agents.
The sales service store and special maintenance station of LIFAN contribute a great deal of capital
to provide special tools and maintenance equipments for all styles of LIFAN vehicles. That will be
greatly helpful for accomplishing the maintenance work and reducing the expense.
The sales service store and special repair station of LIFAN provide reliable and economical
maintenance service for all vehicles according to the maintenance scheme.
Whether the Vehicle Needs to Be Repaired?

Pay attention to the change in performance and sound of the vehicle. Some important cases as
below:
The engine misfires, is unstable or sounds bang noise
Power decreases evidently
Abnormal noise from engine
Oil and water leakage under the vehicle (the drip from the A/C is normal)
Change in exhaust sound (That may be due to the leakage of dangerous CO. Drive with the
window open and immediately check the exhaust system)
Leakage of tire; excessive tire noise when turning; uneven tire wear
The vehicle pulls to one side during a straight-line running on flat ground.
Abnormal noise relevant with the movement of suspension equipments
Ineffective brake; stepping on the brake pedal or clutch pedal feels like on a sponge; the pedal
nearly contacts the floor; the vehicle pulls to one side when braking
Continuously high temperature of engine coolant
In case of any case described above, immediately contact the sales service store or special repair
station of LIFAN. The vehicle maybe needs adjusting or repair.
Warning
No continuing to drive an unchecked vehicle; otherwise, that may cause damage to the vehicle
and injury to persons.
LF620 Maintenance Scheme

The LF620 Maintenance Scheme can guarantee stable driving, less trouble, safe and economical
driving.
For time interval of maintenance, refer to the scheme table, which is defined as per the reading of
odometer or time interval, whichever is earlier for maintenance should apply.
As for the maintenance items exceed the time limit, carry out maintenance in the same time
interval.
The time and mileage interval for each item are included in the maintenance scheme.
The rubber hose (for A/C and heating system, brake system and fuel system) should be checked
by professional technicians as per the LF620 Maintenance Scheme.
These are especially important maintenance items. For any problems like aging, crazing or
damage, the hose should be replaced immediately.
Note
The rubber hose will be aging and crazing as time goes by, resulting in bulging, abrasion or
cracking.
Maintenance Scheme Requirement
LF620 should be maintained as per normal maintenance scheme (refer to Maintenance
Scheme).
If mainly driving under one or more of the harsh conditions below, then some maintenance items
need to be carried out more frequently.
A
A. Road Condition
1. Always driving on uneven, muddy road or the road with melting snow.
2. Driving on dusty road.
B. Driving Condition
1. Carry out repetitive short driving within 8km under the temperature below zero degree.
2. The car is always under idle and/or driving at low speed for long, eg. police wagon, taxi or
deliver car.
Maintenance Scheme
Operation: I = check, correct or replace when necessary; R = replace, change or lubricate; C =
clean.
Time interval
The reading of odometer is month, whichever is earlier should apply

3
8
13 18 23 28 33 38 43 48 53 58 63
1000km
Mandatory 3
Month
6
9
12 15 18 21 24 27 30 33 36
Item
Basic component of engine
1. Check whether there is crazing,
flying chip on the driving belt, also for
its abrasion and strain
68
39
73
42
I
2. Check whether the ignition cable is

damaged
3. Replace the timing belt Normal usage
of engine
Harsh usage
4. Check whether the oil and gas
control system of crankcase is normal
5. Check and replace the spark plug
6. Check whether the cooling water
pipe is damaged, and the pipe joints
are locked
7. Check the level of the engine
coolant in the reservoir
8. Change the engine coolant
Normal usage
9. Check whether the air
cleaner is blocked or
Harsh usage
damaged
Normal usage
10. Replace the filter
element of air cleaner
Harsh usage
11. Check the gear oil level in manual
transmission
Normal usage
12. Replace the gear oil
in manual transmission
Harsh usage
Normal usage
13. Replace the oil
Harsh usage
Normal usage
14. Replace the filter
element of oil filter
Harsh usage
15. Check the battery electrolyte
16. Check the idle speed of engine
17. Check the ignition timing
18. Check the air hose of crankcase
19. Check the valve clearance
20. Check whether there is leakage at
the joint of exhaust pipe
21. Throttle body
22. Injection nozzle
23. Check the oxygen sensor
24. Check the three-way catalytic
converter
Purge control system of fuel and
exhaust
25. Fuel cleaner
26. Fuel tank lid, fuel pipe and joint
27. Charcoal canister
Chassis and vehicle body
28. Brake pedal and parking brake
29. Brake pad and brake drum
30. Brake fluid
31. Brake system piping and hose
32. Power-assisted steering fluid
33. Steering wheel, pulling rod
34. Dustproof cap of drive shaft
35. Ball pin and dustproof cap
36. Front and back suspensions
37. Tire and charge pressure
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R: shorten the circle as required
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R R R R R R R R
R: every 3,000km
R R R R R R R R
R: every 3,000km
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38. Check the alignment of front and

rear wheels
39. Check whether there is oil
clearance at wheel bearing
40. A/C or heating system
41. Air filter of A/C
42. Refrigerant of A/C Unit
43. Check the air bag system
44. Check the damage of vehicle body
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Annually
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Note:
The harsh usage specification is only applicable to the car under harsh condition, which includes
the following:
(1) Driving in dusty area or often exposed to salty air or the sea environment.
(2) Driving on uneven, watery or mountainous roads.
(3) Driving in cold area.
(4) In cold season, the engine operates at idle speed for long or the car often drives short
distances.
(5) Frequent braking and emergency brake.
(6) Used as tractor-trailer.
(7) Used as taxi or rental car.
(8) In the temperature above 32, driving in crowded city proper, and the driving time of which
surpasses 50 of its total driving time.
(9) In the temperature above 30, driving at 120kmh or higher speed, and the driving time of
which surpasses 50 of its total driving time.
(10) Overloaded driving.
Chapter 7
Maintenance DIY
Foreword1 4 9
Engine and Chassis1 5 4
Electrical Component1 6 2
Section 7-1
Maintenance DIY
Engine Compartment Appearance 1 4 9
Notes for Maintenance DIY 1 5 1
Alignment of Jack 1 5 3
Engine Compartment Appearance
1. Distribution Box Assembly

2. Oil Rule
3. Engine Coolant Reservoir
4. Oil Filler Cap
5. Battery
6. Radiator Filler Cap
7. Washing Pot
Notes for Maintenance DIY

To carry out maintenance DIY, it is necessary to do as per the correct procedures in this section.
Be careful, incorrect or incomplete maintenance work will lead to operation trouble.
This section is just for some maintenance work which is easy to carry out for users. As mentioned
in Chapter 6, some items should be carried out by professional technicians using special tools.
During maintenance work, be especially careful to avoid incidental injuries. The following
prevention measures should be abode by especially.
Note
When engine runs, hands, clothes and tools should be far away from the running fan and engine
belt. (Better to take off things like ring, watch and tie.)
When the car has exactly finished a driving, the temperature of engine compartmentengine,
radiator, exhaust pipe, power-assisted steering fluid storage tank, spark plug etc. is very high. So
be careful not to touch. The temperature of oil, coolant and spark plug is also very high.
If the engine is too heated, then dont take off the radiator cap or loose the drainage plug, for
avoiding burns.
Never leave behind such flammable articles as paper, cloth in the engine compartment.
Before working around the grille plate of cooling fan or radiator, it is necessary to make sure that
the ignition switch is turned off. When the ignition switch is turned on, if the temperature of engine
coolant rises or the A/C is turned on, the electrical cooling fan of engine will run automatically.
Open flames are strictly prohibited around fuel tank or battery, for avoiding a fire.
When disposing the battery, be especially careful, for the battery contains corrosive electrolyte.
Note
When the car is only jacked by body jack, people dont come under the car, do support the car
with support frame or other strong strut.
Whether working above or below the car, goggles are to be worn, for avoiding falling or dropping
articles and spattering fluid.
Note
Remember that, both battery and ignition coil bear high current or voltage. Be careful to prevent
accidents resulting in short circuit.
If the coolant is overflowing, it is necessary to clean it with water, for avoiding damaging
components or paint coat.
Prevent any miscellany from dropping into the spark plug hole.
Strictly prohibit to pry the outer electrode beside the central electrode of spark plug.
Only use the spark plug of designated model.
No overfill the power-assisted steering fluid, or the power-assisted steering will be damaged.
If the brake fluid is overflowing, it is necessary to clean it with water, for avoiding damaging
components or paint coat.
Note
Strictly prohibit to drive when the air cleaner is taken off, or it will result in excessive wear of
engine.
Be careful not to scratch the windshield by the wiper.
When closing the engine hood, check whether there is anything like tools, cloth etc left behind
the engine compartment.
Alignment of Jack
Back
To jack the car, the jack is to be laid correctly as the fig. shows.
Warning
To jack the car, it is necessary to abide by the following regulations to minimize the probable
injuries:
When the car is jacked, dont start up or operate the engine. Avoid breathing in the exhaust gas
from the engine, since the gas contains CO, which is colorless, odorless, moreover will make the
human numb, even die.
When the car is only jacked by body jack, people dont come under the car, do support the car
with support frame or other strong strut, or else injuries will occur.
Park the car at flat ground, make sure that the parking brake is pulled, block the wheel opposite
of the jacking point if necessary.
Make sure that the jack is laid at correct jacking point.
No jacking when there is somebody in the car.
When lifting the car, dont lay anything above or below the jack.
Note
Make sure that the jack is packed away correctly, or the car will be damaged.
Section 7-2
Maintenance DIY
Engine and Chassis
Check the oil level 1 5 5
Check the engine coolant level1 5 6
Check the radiator and condenser1 5 7
Check the tire pressure1 5 7
Check and replace the tire 1 5 8
Exchange tires1 5 9
Install tire chain 1 6 0
Replace wheel 1 6 1
Notes for aluminums alloy wheel1 6 1
Check the oil level
Low level
To fill
High level
Correct
Overfilled
When the engine is under working temperature, shut down the engine, check the oil level with oil
rule.
1. To obtain correct reading, it is necessary to park the car at flat ground, shut down the engine
and wait for several minutes, let the oil gather at the bottom of engine.
2. Pull out the oil rule and clean its end.
3. Insert the oil rule again, and try to stick it to the bottom, or else the reading is inaccurate.
4. Pull out the oil rule and check the oil level.
Note
Noted that not drop any oil on the components of the car.
If the oil level is below or just a little above the low level, it is necessary to fill the oil of the same
type.
Take off the oil filler cap, fill small quantities of oil every time and check the oil rule.
When the oil level reaches the right range, put on the filler cap and screw it down.
Note
Avoid overfilling, or the engine will be damaged.
When the filling is finished, recheck the oil level on the oil rule.
Insufficient oil will cause under-pressure of engine oil, resulting in poor lubrication, bringing
about intensified wear and poor cooling of engine, causing frequent troubles and affecting the
service life of engine.
Check the engine coolant level

When the engine is under cooling state, check the coolant level in the reservoir, if it is between the
marking lines of FULL and LOW, it conforms to the requirements. If the oil level is on the low
side, it is necessary to fill coolant. (For the type of engine coolant, refer to the selection of coolant
type below.)
The coolant level in the reservoir will change along with the temperature variation, however, if the
level is at or below the LOW line, it is necessary to fill coolant, to make the level reach the FULL
line.
After filling coolant, if the level of coolant declines within a short time, then some leakage exists in
the system. It is necessary to check the radiator, hose, radiator cap, drain plug and water pump.
If no leakage is found, it is necessary to test the cap pressure and check whether there is any
leakage at the special repair station of LIFAN
Warning
To avoid burns, when the engine is at hot condition, dont take off the radiator cap.
Selection of coolant type
Only use the coolant designated by LIFAN, it is necessary to fill proper type of coolant into the
cooling system as per the ambient temperature.
Note
Dont just use clean water.
Use of improper coolant will damage the cooling system of engine.
For details, contact the sales service store or special repair station of LIFAN.
Warning
It is necessary to obtain enough coolant for the cooling system to ensure the normal operation of
engine, or boiling of car will occur. When the engine is working under overheated condition, the
service life will be affected, so much as resulting in bad accidents like engine scraping.
Check the radiator and condenser

When either radiator or condenser has already extremely dirty or their condition cant be made
sure, it is necessary to send the car to be checked and repaired at the sales services store or
special repair station of LIFAN.
To avoid burns, when then engine is under hot condition, be careful not to touch the radiator or
condenser.
Note
To avoid the damage of radiator and condenser, dont carry out operation by yourself.
Check the tire pressure

Maintain a correct tire pressure.
For the recommended cold tire pressure and tire size, refer to Chapter 8.
It is necessary to check the tire pressure once every two weeks or at least every month. Dont
forget to check the pressure of spare tire.
Incorrect tire pressure will lead to oil waste, lowered driving comfort, shortened tire service life and
lowered driving safety.
If the tire needs to be charged too frequently, it is necessary to demand the sales service store or
special repair station of LIFAN for checking.
Warning
Maintain a correct tire pressure, or else, the following circumstances or even serious injuries will
occur.
Low tire pressure (insufficient charge)
Excessive wear
Supernormal wear
Hard to control
Leakage resulting from overheated tire
Weakened sealing performance at the hoop of tire
Deformed wheel and/or tire separation
High tire pressure (overcharge)
Hard to control
The central of treadpattern is over worn
The hard part of road will more likely cause tire damage.
When checking the tire pressure, it is necessary to abide by the following instructions:
Check the tire pressure only when the car is cold. Only when the car has been parked for at
least 3h or drives less than 1.5km, can the reading of tire pressure be correct.
Do use tire pressure gauge, since to judge the tire pressure by experience may lead to error.
Although the variation of tire pressure may be tiny, it will also reduce the driving comfort and
operating stability.
After driving, dont deflate the tire or reduce the tire pressure randomly. The tire pressure after
driving is always high, which is normal.
Make sure the valve cork is installed. Without valve cork, dust or moisture will enter the valve
core, and result in leakage. If the valve cork is lost, it is necessary to install a new one.
Check and replace the tire

Wear indicating mark of tire tread
Check the tire

The wear indicating mark is used to help check the tire tread. If it is observed, it is necessary to
replace the tire.
The tire of LF620 is embedded with wear indicating mark for indicating the time for tire
replacement. When the wear depth of tire tread reaches 1.6mm or less, the wear indicating mark
may be seen. If there is wear indicating mark between two or more adjacent pattern grooves, it is
necessary to replace the tire. The thinner the tire tread is, the greater the risk or slipping and tire
burst is.
If damages like cut, rupture, crack which is so deep that cord fabric is exposed, and bulging occur
to the tire, which indicates the inner damage of tire, it is necessary to replace the tire.
If tire leakage is frequently experienced or the size and location of cut and other damages are not
proper for correct repair, then it is necessary to replace the tire. If youre not sure, contact the sales
service store or special repair station or LIFAN.
If leakage occurs in driving, dont drive any more, because just a little more driving will cause
unrepairable damages.
If any tire serves more than 6 years, although no obvious damage is seen, it is necessary to be
checked by professional technicians.
Although the tire is unused or seldom used, the aging will lead to quality decline.
These are suitable to spare tires as well.
Replacement of Tires
In case of replacing the tire, use a tire of the same specification and model with the replaced one
and whose carrying capacity is equal to or larger than that of a common one.
Use of a tire of any other model will cause a serious impact to the vehicle driving and riding,
calibration of the speedometer/odometer, ground clearance and the space between the vehicle
body and the tire or the tire chain.
Warning
Follow the instructions below; otherwise, a serious injury or even death will be caused.
Radial tire, bias belted tire and diagonal-ply tire can not be mixed in a vehicle; otherwise a typical
operation danger will be resulted in and then cause the vehicle to lose control.
Do not use any tire with a size not recommended by LIFAN; otherwise a typical operation danger
will be resulted in and then cause the vehicle to lose control.
No using any old tire on LF620.
It is very dangerous to use tires without clear identification.
You are advised to replace the four tires at the same time, or two front tires or two rear ones at
least.
Refer to If the Tire Leaks in Chapter 4 for steps of tire replacement.
Keep the wheels balanced when replacing tires.
Unbalanced wheels will effect the vehicle operation and the service life of the tires. The wheels
may loose balance in case of a normal use. Therefore, carry out a regular check-up to keep them
balanced.
The air valves must be replaced with new ones in case of a tire replacement.
Exchange tires
You are recommended to exchange the tires after each mileage of 10,000km so as to maintain the
same wear of the tires and extend their service life. However, the proper time for that should be
determined according to the habit of the driver and also the road conditions.
Refer to If the Tire Leaks in Chapter 4 for steps of tire replacement.
Check if there is uneven wear and damage on the tires when exchanging them. The tire will be
abnormally worn due to the incorrect tire pressure, improper wheel alignment and unbalanced
wheel or frequent braking.
Install tire chain

Selection of tire chain
Use the tire chain of correct size.

The use rules of tire chain will change according to different places or roads, therefore, make sure
the local rules before installing the tire chain.
Installation of tire chain
Try to install the tire chain at the front tires as tight as possible. Dont use tire chains at rear tires.
After driving for 0.51.0km, tight the tire chain again.
When installing the tire chain to the tire, be careful to abide by the guidance of the tire chain
manufacturer.
When the wheel house is used, it may be scratched by the tire chain, so it is necessary to take off
the wheel house before installing the tire chain.
Warning
When using tire chain, the driving speed should not exceed 50km/h or the lower speed limit
specified by the tire chain manufacturer.
When using tire chain, be careful in driving to be noted the ridge, hole and sharp turn of the road,
which may result in the jump of car.
When using tire chain, avoid sudden turn or wheel lock brake, which may bring about bad effect
to the operation of the car.
When the car is installed with tire chain, the driver should be careful to decelerate before making
a turn, for avoiding losing the control over the car, or accident will occur.
Replace wheel
When to replace the wheel
If there are damages like twist, crazing or severe corrosion in the wheel, it is necessary to make a
replacement.
If dont replace the damaged wheel, then the tire may separate from the wheel or it will make the
car lose control.
Selection of wheel
In case of replacing the wheel, be sure to use a wheel of the same specification and model with
the replaced one.
The sales service store or special repair station of LIFAN can carry out correct wheel replacement.
Wheels of different sizes or types will bring about bad effect to the control, service life of wheel and
bearing, cooling of brake, calibration of the speedometer/odometer, brake performance, headlight
aiming, height of bumper, car height above the ground and the space between the tire or tire chain
and the vehicle body and chassis.
Dont use old wheels for replacement, because these wheels may be treated or serve a long
mileage, and may go wrong without any warning. Meanwhile, the twisted wheels having
undergone alignment always have structural damages, so dont use them either. Dont use the
inner tube specially designed for tires without inner tube inside a flat tire.
Warning
Since wheels of different sizes will cause typical operation danger which in turn makes the car lose
control, therefore, do not use any wheel with a size not recommended by the manufacturer.
Otherwise, accident will occur.
Notes for aluminums alloy wheel

The car installed with aluminum wheels, after the initial 1600km, it is necessary to check whether
the nut is screwed.
In case of the exchange, repair or replacement of tires, check whether the nut is screwed after
driving for 1600km.
When using the tire chain, be careful not to damage the aluminum alloy wheel.
Only use the wheel nut and wrench specially designed for aluminum wheel.
When using the tire chain to adjust the wheel balance, only use balancer or tools equal to it and
plastic hammer or rubber hammer.
Like all vehicles, it is necessary to check whether there is damage of aluminum wheels timely. If
damages are found, it is necessary to replace it for a new one immediately.
Section 7-3
Maintenance DIY
Electrical Components
Check the battery1 6 3
Check and replace fuse1 6 4
Check the battery

Notes
Warning
Notes of battery:
Overcharge of battery will produce flammable and volatile oxygen and hydrogen.
When using tools around battery, sparks are to be prevented.
Dont light a cigarette or fire around battery.
Dont let children approach to battery.
Check the external part of battery
Check whether there is any corrosion or loose joint, crazing or loose hold-down of battery.
a. If the battery joint has been corroded, it is necessary to clean it with the mixture of warm water
and saleratus. Lubricate the outside of joint with grease to prevent further corrosion.
b. If the connection of joints is loosened, screw the nut.
c. Screw the hold-down tight enough to fix the battery. Over screwing it will damage the battery
box.
Note
Before carrying out the maintenance, it is necessary to make sure that the engine and all
auxiliary equipment have been shut down.

To check the battery, it is necessary to take off the ground cable connected to the negative pole
( marking) first and install it last.
Be careful, do not cause short circuit when using tools.
To clean the battery, be careful not to let the washing liquid enter the battery case.
Check the inner state of battery
The inner state of battery may be checked as per the guidance on the battery case and the state
indicator of battery.
Green: good
White: charge required
Red: insufficient electrolyte, battery change required
Check and replace fuse
Good
Blow out
Type A
Good
Blow out
Type B
If the headlight or other electrical components dont work, it is necessary to check the fuse. If the
fuse has been blown, replace it for a new one.
For the position of fuse, refer to the position of fuse of Section 7-1.
Shut down the ignition switch and corresponding components, and vertically pull out the possible
blown fuse for check.
Find out which fuse is in trouble. The circuit name for each fuse is identified on the cover of the
fuse box. See Chapter 8 for the control function of each circuit.
Pull out type A fuse with a picker. Refer to No. 19 in the figure Engine compartment in Chapter 8
for the position of the picker.
If it is impossible to confirm whether the fuse has been burned or not, replace the fuses possible in
trouble.
Install new fuse for the jacket if the old fuse has been burned.
Install the fuse with the amperage specified on the cover of the fuse box.
If the specified fuse is not available, the fuse with relatively low amperage should be adopted.
However, the fuse with lower amperage than the specified amperage may be burned again, which
is not an essential problem. Renew correct fuse as soon as possible, and place the temporary fuse
back to the original jacket.
Prepare a set of spare fuse in your car for emergent application.
The electrical system may have trouble if the renewed fuse is burned immediately. Then, go to
LIFAN sales service store or special repair station for maintenance.
Warning
Using the fuse with overhigh amperage or making any other subject as the fuse is forbidden.
Otherwise, serious damage or fire may occur.
Chapter 8
Component Specification
Maintenance Specification
Fuse and Relay
Maintenance Specification
Type and Amount for Fluid Filled
S/N
1
Item
Braking fluid
Amount
1.2L
Specification & Type

DOT4 braking fluid
2
3
Coolant
Oil (including oil
filter core 0.3L)
8.5L
3.5L
Glycol, freezing point based on temperature

API SG level or above
SAE 10W-30 over -30
SAE 15W-40 over -18
Transmission gear
oil
2.1L
API GL -4 level or above

75W-90 winter in north of China
80W-90 summer in north of China
85W-90 or 85W-140 whole year in south of China
Steering fluid
ESSO ATF.D
Fuel
About
1.2L
About
55L
A/C refrigerant
About
630g
R134a
Dimension of tire
19560R15 88H
Pressure of the tire Kpa (kg/cm)
Front/rear 250(23)/2402.4
Wheel nut torque Nm (kgfm)
120(12)
Fuse and Relay
93 level or above
Gasoline without lead
Left Junction Box of Dash Board (Lower Side)

Fuse
1. BCM Central Lock Power Supply
2. BCM steering light/warning lamp
3. Fuel pump
4. Wiper
5. Cigarette lighter
6, empty
7. ABS control power supply
8. BCM common power supply
9. Rear fog light
10. Audio-visual system working power
11. Electric horn
12. Power supply for switching on the audio-visual system
13. Reversing lamp
14. BCM ignition
15. Door/luggage boot lights
16. Small light
17. Empty
18. Exterior rearview mirror
19. A/C controller ignition
20. Braking lamp
21. Air bag control power
22. Roof light
23. Power supply for glass regulator
24. Empty 25, empty
26. Power supply for instrument cluster
27. Back up
28. Back up
29. Power supply for sun roof
30. Back up
31. Back up
32. Back up
33. Back up
34. Ignition AM2
35. Ignition AM1
36. Rear defrosting
37. Picker
38. Empty
39. Instrument cluster ignition
40. Empty
41. Magnetic power supply for power generator/ power generator ECU control ignition coil/ cam sensor/
vehicle speed sensor
Junction Box for Instrument Panel (Upper Side)
Use specified fuse
Note
Relay
1. Electric horn relay
2. Fuel pump relay
3. Rear fog light relay
4. Rear defroster relay
5. Empty
6. Empty
7. Accessory power supply relay
Engine compartment
Fuse
3. Back-up fuse
4. Back-up fuse
5. Back-up fuse
6. Back-up fuse
13. Blower
14. Accessory power supply
15. Power supply for drivers compartment

16. Empty
17. Back-up
18. Back-up
19. Picker
20. Empty
21. Empty
22. Empty
23. Empty
24. Empty
25. ABS controller
26. ABS controller
27. Main relay
28. Compressor
29. Electronic injection ECU
30. High speed fan
31. Low speed fan
32. Fan speed regulation/high speed/low speed/compressor
33. Low beam
34. Overtaking/high beam
35. Front fog light
36. Main Relay
Relay
1. Front fog light
2. Blower
7. High speed
8. Low speed
9. Speed regulation
10. Overtaking light
11. High beam
12. Low beam
37. Compressor
38. Main relay
SERVICE MANUAL
OF LIFAN620
02.10.2012
Foreword
LF620 Service Manual on common treatment of troubles is to help you correctly use and maintain
your love sedan.
This manual, with illustrative figures and easy-going words, thoroughly introduces the structure
features, use and maintenance of LF620 sedan, which will be a good guide for wide users and
maintenance technicians. Meanwhile, LF620 Spare Parts List will also be referred if necessary. For
any questions and doubts, please do not hesitate to contact the service stations of Chongqing Lifan
Passenger Vehicle Co., Ltd.
The figures, notes, specifications etc contained in the manual will take effect as of the date of printing,
which can be modified and terminated at any moment by Chongqing Lifan Passenger Vehicle Co., Ltd.
without any notice in advance.
Any comment on any thing improper in the manual shall be preferred, and no responsibility on any
thing improper shall be undertaken by Chongqing Lifan Passenger Vehicle Co., Ltd.
Without a permit from Chongqing Lifan Passenger Vehicle Co., Ltd., any unit or individual shall not be
allowed to duplicate, store, and distribute any part of the manual in any form or by any method.
Great appreciation for your support!
Compiled by: Chai Lichao

Du Tianchuan
October, 2008
Content
Foreword
Content
2-3
Part 1
Introduction
4-19
Part 2
System Repair
20-362
Chapter I
Electronic Injection System
20-102
Section I
Introduction
21-21
Section II
Principle of controlling and actuating components
22-37
Section III
Steps for Trouble Diagnosis with DTC
38-65
Section IV
Steps for Trouble Diagnosis Based on Engine Symptom
66-101
Section V
Security Items for System Maintenance
102-102
Chapter II
Chassis System
103-158
Section I
Suspension and Axle
103-115
Section II
Steering System
116-130
Section III
Brake System
131-151
Section IV
Fuel System
152-153
Section V
Engine Cooling System
154-156
Section VI
Intake and Exhaust System
157-158
Chapter III
ABS System
159-190
Section I
Function and Composition of ABS
159-159
Section II
Principle of ABS
160-162
Section III
Removal and Installation of ABS
163-166
Section IV
Fault Diagnosis and Troubleshooting
167-190
Chapter IV
Electrical System
191-269
General Rules
Trouble Shooting
191-195
Section I
Instrument Cluster
196-208
Section II
Power Window
209-215
Section III
BCM Central Lock, Burglar Alarm System
216-229
Section IV
Electric Side Mirror
230-233
Section V
Illumination System
234-245
Section VI
Wiper and Washer
246-253
Section VII
Audio System
254-260
Section VIII
Reverse Radar System
261-266
Section IX
Power Supply and Other Electrical System
267-269
Chapter V
Air Bag System
270-288
Section I
Composition, Principle and Safety Rules for Maintenance
270-274
Section II
Diagnosis & Fault Clearing
275-282
Section III
Diagnosis of Vehicles after Collision
283-284
Section IV
Removal and Installation
285-287
Section V
Scrapping Tips for Air Bag Mould
288-288
Chapter VI
A/C System
289-322
Section I
Introduction
289-292
Section II
System Layout
293-296
Section III
Component Maintenance
297-309
Section IV
Fault Diagnosis
310-320
Section V
Precautions of Air Conditioning System
321-322
Chapter VII
Auxiliary Component System
323-357
Section I
Cable
323-323
Section II
Windshield
324-327
Section III
Safety Belt
328-329
Section IV
Front Side Door
330-331
Section V
Rear Side Door
332-333
Section VI
Seat Assembly
334-341
Section VII
Inside & Outside Decorations
342-357
Chapter VIII
Vehicle Body Dimension
358-362
Part1
Introduction
Chapter I
Entire Vehicle Overview
LF620 sedans are devised to give expression to the human orientation with features of portable
operation, comfortable ride, spacious inner room, excellent dynamic quality and economical
efficiency. The high tech and low price endow them with the stronger market competition.
I. Engine assembly
1. Either the engine of TRITEC1.6L or LF 481Q3 is adopted, which is a single overhead camshaft
multi-point electronic injection engine with 16 valves.
II. Chassis
1. The McPherson independent suspension is applied in the front suspension; and the dependent
trailing arm suspension is adopted by the rear suspension. It also enjoys the design of the elastic
elements and the shock damper of the front and rear suspensions, director elements and stable
ones of the front sub-frame suspension.
2. Steering gear: The steering column employs the angular adjustable mode.
3. Operation system: Clutch pedal mechanism, hydraulic clutch operating device.
4. Both the front and rear brake gears are the vented disc brakes with reasonable load layout and
the Anti-Lock Brake System, namely ABS safety device. It is used to prevent sliding and dragging
on the road due to locked wheel when the vehicle brakes so as to improve the vehicles directional
stability, steering control ability and shorten the braking distance so that the braking will be more
efficient and safer. It greatly promotes the safety and reliability of the vehicle in various road
conditions and the reasonable distribution of the front and rear braking force.
5. 195/60R15 tires are used; the tire rim, 6J.
III. Body:
1. An integral body is adopted which has passed the frontal impact test and qualified by the state
testing institutions. Exterior design is fashionable with excellent aerodynamic performance with
streamline figure.
2. The dash board, exterior trims and lighting equipments employ the novel craftworks and
materials.
3. A/C system: It gives full expression to the ergonomic, after the filtration, offering clean and fresh
air evenly and noiselessly.
IV. Electric equipment

The electric equipment design of LF620 sedans absorbs all the electric options so as to meet
diversified customers needs.
1. Engine and electronic fan
The engine is equipped with a starter and a generator. Double electronic fans at two
speed-adjusting levels are arranged.
2. Power start, charging systems
The power start system mainly deals with the model and specs size confirmation of the engine,
battery and generator and voltage regulator, etc.
3. Ignition and electronic injection system

Ignition switch: Only the mature products can be employed and the corresponding current is set
to satisfy the functional requirement.
The engine is the mature product of the TRITEC and the electronic injection system adopts the
multi-point electronic injection system supplied and calibrated by the SUN & TECK or the Delphi.
The key components of this types system include the sensor, the engine control unit, the air inlet
pressure temperature sensor, the throttle valve assembly, the knock sensor, the oxygen sensor,
camshaft position sensor, crankshaft position sensor, coolant temperature sensor, weak
acceleration sensor, canCV canister control valve, fuel rail assembly, ignition coil, and the catalytic
converter etc.
4. Warning signal
The design for the control of the circuit system has been devised correspondingly to satisfy the
requirement of the entire vehicle and the state legal regulations.
The warning signal devices are used to warn and hint signals to the surrounding environment,
including the horn, steering indicator, emergent lamp switch, reversing lamp and brake lamp and
switches, front and rear fog light and so on.
5. Instrument assembly
1) Instrument cluster: Instrument cluster of the electronic odometer. The instruments include the
water thermometer, engine tachometer, speed odometer and the fuel gauge.
2Indicators include: The battery charge indicators, engineer oil pressure indicator, brake fluid
level indicator, engine malfunction detecting indicator, handbrake indicator, safety belt indicator,
fuel warning indicator, instrument lighting light, high beam indicator, steering (emergency) light,
ABS indicator, door ajar indicator. Reverse radar display, fuel flow sensor, engine oil pressure
sensor, vehicle speed sensor, handbrake switch, door lamp switch, brake shoe sensor, safety belt
contact switch, brake fluid level sensor, parking brake (handbrake) switch etc.
6. Auxiliary electrical devices
(1) Front windshield wiper system: controlled by a combination switch handle. The wiper motor
and the connecting rod are collocated in front of the dash panel.
(2) Radio: Four speakers with adjustable high pitch function. CD player, DVD player, and backup
monitor are optional.
(3) Audio system
Single disc CD player and optional DVD on the dash board, six speakers with radio reception, disc
playing and time display functions simultaneously. This novel and nice CD, DVD player own six
interfaces respectively so six disc players are acceptable according to the customers needs.
(4) Cigarette lighter: one, installed for convenience, collocated according to the formative
necessity.
(5) Rear defrosting: The heating-type glass is employed for the rear window and controlled by the
switch.
(6) Self-closing four-door window functions: four-door collocation, master control at driver side and
independent control for right doors and windows, the operating switch collocated on the door
armrest.
(7) Central lock: for four doors, unified switch. Remote control, mature products selected
according to the body structure and modeling and adoption of the BCM centralized control.
(8) Electronic anti-theft device: Controlled collectively by the BCM so as to realize the function of
electronic anti-theft.
(9) A/C system: JSS-120 swinging-vane type compressor with delivery capacity 120ml/r and
excellent refrigerating effect, consisted of the condenser, evaporator, thermostat, sensor, pressure
switch and blower, etc.
7. Safe anti-theft device
(1) Air bag: The electric double air bags are located on the steering wheel and the dash board of
the co-driver room respectively.
(2) The ABS safety device of the Anti-Lock Brake System guarantees the safety and reliability of
the vehicles brake system.
(3) Anti-theft device (optional)
The anti-theft system is mainly controlled by the body controller BCM, connected to the engine
ECU by a communication link. When the ignition key is plugged in, if the signal detected is correct,
the ignition system will work normally; otherwise, the engine can not work. This is the anti-theft
system in common use.
8. Other electric devices:
The other electrical devices mainly include the harness, center control box, relay, safety lever,
interface, switch, corresponding fixing bracket and the strapping components.
Chapter II
Main Technical Parameters of Lifan Vehicles
I. Basic performance parameters

1. Complete vehicle basic parameter (Table 1)
2. Complete vehicle performance index (Table 2)
Table 1
Complete Vehicle Main Parameter
Item
LF7162 sedan
3 compartments, 4 doors, 5 seats and 2
Type
covers
Drive model
Front lateral engine, front-wheel drive
Length
mm
4545
Width
mm
1705
Height (idle load)
mm
1495
mm
2605
Front track (idle load)
mm
1470
Rear track (idle load)
mm
1460
Front suspension
mm
935
Rear suspension
mm
995
Approach angle
()
20
Trafficability
Departure angle
()
23
characteristic
Minimum ground clearance
mm
170
10.2
( 300 )
kg
1150
kg
710/440
kg
1555
kg
810/745
51/49
mm
593
External dimension
Wheel base
Track
Minimum turning radius

Luggage boot capability
Complete vehicle weight
Axle load distribution
(front/rear)
Full load weight
Mass
Axle load distribution

(front/rear)
Full load distribution
percentage (front/rear)
Mass center height (no/full)
Table 2
Complete Vehicle Performance Parameter
Item
LF7160
Maximum vehicle speed
Km/h
Acceleration performance
Performance
Fuel consumption of uniform

speed traveling
Maximum climbing angle
Number of passengers
(Domestic vehicle 1.6)
15.5
L/90km
5.64
()
35
People
( 0-100km )
parameter
180km/h (BMW 1.6) 170km/h
II. Structure and Parameter of Main Assemblies

1. Main technical parameters of engine assembly (Table 3, Table 4)
Table 3
Main Performance Parameter of TRITEC1.6L Engine
Item
Parameter
Engine type
Four-stroke electronic gasoline injection engine
Delivery capacity
1598cc
Engine model
4 cylinders in line
Camshaft model
Single overhead camshaft
Rocker arm model
Rocker arm shaft with midpoint support , 8mm chain

driven by hydraulic force
Combustion chamber
Single cylinder 4 valves
cylinder bore stroke
77mm85.8mm
Compression ratio
10.5 : 1
Supply system
Multipoint fuel injection system
Maximum torque
157Nm/4550rpm
Maximum power
87Kw/5600rpm
External dimension
440564670
Minimum fuel consumption
248g/Kw.h
Table 4
Main Performance Parameter of LF481Q3 Engine
Item
Unit
Model and parameter

Four-stroke, water cooling, 4 cylinders in line,
16 valves, double overhead camshafts and
Model
multipoint electronic injection

Cylinder bore
mm
81
Stroke
mm
77
1.6
Total delivery capacity

Compression ratio
Lubricant capacity
9.5:1
L
Fuel No.
93# unleaded gasoline
Engine oil No.
Not lower than SG grade (GB11121-1995)
Starting mode
Electric start
Lubricating mode
Pressure and splash combined type
Cooling mode
Forced circulating water cooling
Rated rotation speed

Rated power
r/min
Kw
Maximum torque ( 3505000_r/min )

Minimum fuel consumption
Minimum idle load stabilized rotation
speed (idle speed)
Nm /rmp
g/kw.h
r/min
Low idle
speed
6000
78
137Nm / 3500rmp
270
80050
CO0.3%, HC80ppm
Emission limit at idle speed

High idle
speed
CO0.2%, HC60ppm
Ignition advance angle (idle speed)
53
Intake valve clearance (cool)
0.200.25
Exhaust valve clearance (cool)
0.250.30
mm
External
dimension
Without transmission
650605640
With transmission
1010605640
2. Model and parameter of main assemblies of chassis (Table 5)

Table 5
Model and Parameter of Main Assemblies
Name
Structure and parameter
Exhaust system
Three-way catalytic converter (one section) and muffler (two sections)
Intake system
Intake pipeline and air cleaner
Fuel supply system
Including fuel pump, fuel cleaner, pressure regulator, accelerator pedal,

fuel tank
Cooling system
Ribbon-tubular radiator and electronic fan
Clutch pedal force
140N
Clutch pedal maximum play
100mm
Drive shaft
Model
Tri-pin sliding bush end, Rzeppa fixing end
Front suspension
MacPherson independent suspension
Rear suspension
dependent suspension with a torsion beam
Tire type
Radial ply tire
Tire specification
195/60 R15
Rim specification
6J15
Tire pressure
2.3MPA
Steering gear model
Rack and pinion hydraulic power steering
Suspension
Tire
Steering equipment
Pipe angle can be adjusted, steering wheel

external diameter 375mm
Front wheel camber
03045 (idle load)
Front wheel toe-in
-22
Kingpin inclination angle
330 (idle load)
Kingpin caster
111545 (idle load)
Wheel alignment
Structure model
Brake system
Hydraulic dual-pipe, with vacuum booster

and ABS
Driving brake
Disc brakes for both front and rear wheels
Parking brake
Mechanical cable rear wheel rim brake
3. Vehicle body structure model and parameter (Table 6)

Table 6
Vehicle Body and Inner and Outer Trim
Name
Vehicle model
Body-in-white
Vehicle
body
Inner and
Door assembly

Integral body, 3 compartments, 4 doors, 2 covers and 5
seats
All metal closed type structure
Framed, 4 doors open in regular direction, card lock, with
side bumper
Engine hood
Open backward, bent arm hinge
Front and rear bumpers
Injection molding
Inner trim
Injection molding with surface texture
Dash board
Injection molding with surface texture
A, B and C pillars and indoor shield
Injection molding framework, knitted surface
Windshield
outer
Front windshield: laminated glass,

rear window: Toughened glass
Outer rearview mirror: Convex mirror in both left and right,
trims
Rearview mirror
manual/automatic adjustment
Inner rearview mirror: Anti dazzle
Front seat: independent seat, adjustable back and forth
Seat
position, backrest angle, headrest and so on; rear seat

with safe belt: dependent seat, unadjusted
Structure model
Compressive refrigeration, water heating

Adjusted with knob to control air flow direction, to control
A/C
Operation
and adjust air flow speed, temperature and air circulation;

luxurious ones with electric adjustment
Refrigerant
Model R134a, filling 500g 50g
4. Structure and parameter of electrical system (Table 7)

Table 7
Structure and Parameter of Electrical System
Name
Start

Wire
Single wire, negative pole grounded, direct current 12V
Generator
Integral type, AC, built-in voltage regulator, specification 14V/80A
Motor
solenoid-operated (with generator), power 1.2kw
Electronic fan
Without speed regulation single fan
Battery
Maintenance-free plumbic acid battery, capacity 60Ah

Headlamp (55/55W, white, 2 lamps),
Front combination lamp
position lamp (0.8W, LED, white),

steering light (21W, amber, 2 lights, both combination switch)
Side steering light

Front and rear fog lights
Illumination and
signal
12V, 0.6W, amber, 2 lights

Front fog light (55W, white, 2 lights), rear fog light (3W, LED, red,
combination switch), rear position lamp (1W, LED, red)
Brake lamp (1.2W, red, 2 lamps, contact closed switch),
Rear combination lamp
Reversing lamp (21W, white, 2 lamps), steering light (21W, amber,

2 lamps, combination switch), rear position lamp (0.8W, LED, red)
Rear license plate lamp
5W, white, 2 lamps
High-mounted brake lamp
LED, LED, red, 1 lamp
Inner combination roof light
5W, white, 2 lights
Door lamp
6.2W, white, 4 lamps
Instrument cluster
Instrument cluster with electronic odometer, including LCD water

thermostat, fuel gauge, vehicle odometer, engine rotation speed
Including battery charge indicator, engine oil pressure indicator, fuel
warning indicator, brake fluid level indicator, engine fault indicator,
handbrake indicator, anti-theft indicator, safe belt indicator,
Instrument
electronic airbag indicator, instrument illumination light, high beam
system
Indicator
indicator, fog light indicator, steering light (emergency lamp)

indicator, ABS indicator, door ajar indicator.
Brake indicator, anti-theft indicator, safe belt indicator, electronic
airbag indicator, instrument illumination light, high beam indicator,
fog light indicator, steering light (emergency lamp) indicator, ABS
indicator, door ajar indicator.
Including CD (or DVD) player, cigar lighter, rear defroster, wiper and
Electric assistant
system
washer, remote door lock, anti-theft system, airbag, window

regulator.
5. Lubricant, fuel, steering fluid, brake fluid, coolant, refrigerant and capacity
(1) Lubricant
Table 8
Bearing and button head pin
Lubricant
Lubricant
No.
Weight
Lithium base grease
7022
0.34kg
(2) Fuel
Table 9
Fuel No. and Fuel Tank Capacity
Name
Performance index
Fuel No.
93# or better unleaded gasoline for vehicle
Fuel tank capacity (L)
58L
(3) Steering fluid, brake fluid, coolant and refrigerant

Table 10
Steering Fluid, Brake Fluid, Coolant and Refrigerant
Name
No.
Capacity or mass
Power steering fluid
ESSO ATED
0.825L
Brake fluid
DOT4
0.72L
Coolant
Antifreeze G11
8.5L
Refrigerant
R134a
500g50g
Windshield cleaning solvent
NFC-60
As necessary
Chapter III
Lifan Vehicle Maintenance Routine
LF620 Maintenance Plan can make the vehicle run stably, safely and economically and
reduce faults. Maintenance interval varies according to the odometer or time interval. Please refer
to the plan. Those items that have exceeded the deadline should also be maintained in the same
interval. Rubber hoses (in cooling and heating system, brake system and fuel system) should be
specially maintained. In case of aging, cracking or damage, replace the hose. Only professional
technician can check the vehicle.
Basic maintenance items:

I. Electric equipments on vehicle body
1. Check all the inner and outer lamps and electric equipments: Instrumentation console indicator,
headlamp, front fog light, rear fog light, front position lamp, rear position lamp, front steering light,
rear steering light, brake lamp, reversing lamp, license plate lamp, luggage boot lamp, cigar lighter,
horn, power window regulator, power exterior rearview mirror and ventilation system.
2. Airbag: Visually check if its surface is damaged.
3. Self-check: Read the fault information of all systems in memorizer with Lifan special diagnostic
tools.
II. Outer vehicle body
1. Door limiter, fixed pin, door lock, engine hood, luggage boot cover hinge and buckle: Check the
function and lubricate.
2. Window: Check the function; clean the lead rail and smear special grease.
3. Wiper/cleaning equipment: Adding washing liquid; adjust the nozzle if necessary when checking
the function.
III. Engine compartment
1. Visually check if there is damage or leak for all parts.
2. Cooling system: Check the antifreeze and refill if necessary. Standard value: -25 (-35 in
cold area)
3. Power steering system: Check if there is any leak; check the steering hydraulic oil level; and
refill if necessary.
4. Brake system: Check if there is any leak in brake pipeline; check the brake fluid level; and refill if
necessary.
5. Replace brake fluid: Every other 2 years or every 50,000km.
6. Air cleaner: Clean the filter element every 7,500km and replace the filter element every
30,000km.
7. Engine cleaner: Replace the element every 7,500km.
8. Gasoline filter: Replace it every 30,000km.
9. Battery: Check if the positive and negative poles of the battery are tightly connected; check the
electric eye.
IV. Engine and vehicle body bottom

1. Vehicle body bottom: Check if the fuel pipe, brake oil pipe and bottom protection layer are
damaged; check if the exhaust pipe leaks and if fastening is reliable.
2. Steering tie rod: Check the clearance; check if the connection is reliable and if dustproof cover
is damaged.
3. Brake lining: Check the thickness.
4. Parking brake: Check and adjust the length of cable if necessary.
5. Tire (including spare tire): Check the worn condition of tire; check the tire pressure.
6. Wheel alignment: Check with wheel aligner.
7. Wheel fixing bolt: Check according to specified torque.
8. Headlamp: Check and a.
9. Trial run: Check the performance.
Abbreviations in this manual
A
AC
Alternating current
ACC
Air conditioning clutch
ACMC
Air conditioning magnetic clutch
ACT
Air charge temperature
A/C
Air conditioning
ABDC
After bottom dead center
ABS
Anti-lock brake system
A/D
Aanalog/digit
A/F
Air/fuel ratio
AFS
Air flow meter (air flow sensor)
A-ELR
Automatic/emergency locking retractor (of safety belt)
ATDC
After top dead center
AAA
American Automobile Association
ATF
Automatic transmission fluid
ALR
Automatic locking retractor (of safety belt)
ASD
Automatic switching-over device
A/T
Automatic transmission
B
BATT
Battery
Battery positive pole
BBDC
Before bottom dead center
BOO
Brake on-off
BTDS
Before top dead center
C
CAB
ABS control unit with electromagnetic coil
CANP
Canister Purge exhaust valve
CMP Sensor
Camshaft position sensor (crankshaft turning angle sensor)
CO
Carbon monoxide
CKT
Circuit
CPP Switch
Clutch pedal position switch (clutch switch)
CPS
Crankshaft position sensor
CPU
Central processing unit
CVT
Continuously variable transmission
CRS
Child restraint system
CTS
Coolant temperature sensor
D
DC
Direct current
DLC
Digit link connector (series data link)
DOHC
Double overhead camshaft engine
DOJ
Double offset joint
DRL
Daytime running light
DTC
Diagnostic trouble code, diagnostic code
DS
Detonation sensor
E
ECA
Electronic control assembly
EBCM
Electronic control module (anti-lock brake module)
ECM
Engine control module
ECT
Engine coolant temperature
ECT Sensor
Engine coolant temperature sensor
EFE Heater
Early fuel evaporation heater
EFI
Electronic fuel injection
EGR
Exhaust gas recirculation
EGRT Sensor
EGR temperature sensor
EMI
Electro magnetic interference
ELR
Emergency locking retractor
EPS
Electric power steering
EST
Electronic spark timing
EVAP
Evaporative system
EVAP Canister
Evaporative system canister
F
FP
Fuel pump
FPC
Fuel pump control ECU
G
GEN
Engine
GND
Grounding
H
HC
Hydrocarbon
HO2S
Heated oxygen sensor
HUC
Hydraulic unit control with solenoid valve
I
IAC Valve
Idle air control valve
IAT Sensor
Intake air temperature sensor
ICM
Ignition Control Module
ICU
Integrated control unit, composed of four parts
IG
Ignition
In
Inch
ISC Actuator
Idle speed control actuator
L
L
Left
LH
Left hand
LSPV
Load sensor proportion valve
M
Max
Maximum
MAF Sensor
Mass air flow sensor
MAP Sensor
Manifold absolute pressure sensor
MFI
Multipoint fuel injection
Min
Minimum
MIL
Malfunction indicator light, engine check light
M/T
Manual transmission
N
N
Neutral
Ne
Engine rotation speed, engine efficient power
NOx
Nitrogen oxides
O
OBD
On-board diagnostics
O/D
Over-speed driving
OHC
Overhead camshaft
P
P
Parking
PCM
Power control module
PCV
Positive crankcase vent
PDC
Power distribution control
PIM
Pressure of intake manifold
PNP
Park/neutral position
P/N
Park/neutral
PSPS
Power steering pressure switch
P/S
Power steering
PSP Switch
Power steering pressure switch
PSW
Position of throttle wide-open
PWR
Power
R
R
Right
RAM
Random memorizer
RH
Right hand
Part II
System Repair
Chapter I
Electronic Injection System
Section I
Introduction
I. Fundamentals
The electronic injection system is a multi-point fuel injection system with electronic control unit
(ECU). With various sensors installed on different parts of the engine to measure each working
parameter of the engine, the ECU can precisely control the fuel injection volume by controlling the
fuel injector according to the pre-set control program in the computer, and achieve the most
favorable air-fuel mixture for the engine under any working condition. With the control program in
the ECU and relevant actuator, such functions as fuel increase at start, fuel increase at warm-up,
fuel increase at acceleration, fuel increase at full load, fuel decrease at deceleration, fuel cut at
idle speed, and automatic idle speed control are available in this system, which can achieve
special air-fuel mixture for the engine under the special working condition. Therefore, the engine
enjoys good performances in fuel efficiency and exhaust emission, and the service performance of
the vehicle is improved at the same time. Besides, the trouble diagnostic mode in the ECU can
make the researching of troubles much easier.
II. Structure of electronic control system

The electronic control system is divided into the following three parts:
(1) Sensor---Convert various non-electrics physical quantities of the engine into electrics physical
quantities, and then send them to the ECU. The sensors on the engine include: Intake
pressure/temperature sensor, Throttle position sensor, Coolant temperature sensor,
Heated oxygen sensor (front and rear oxygen sensor, only front oxygen senor available under
National III Emission Standard, front and rear oxygen sensor available under National III Emission
Standard+EOBD and in National IV Emission Standard), Knock sensor, Crankshaft position
sensor, Weak acceleration sensor (unavailable under National III Emission Standard
(Simplified), available under National III Emission Standard +EOBD and under National IV
Emission Standard).
(2) Electronic control unit (ECU) is the brain for the whole electronic control system, which
analyses and processes all the information from sensors, sends orders to actuator, and makes the
engine work under the best condition.
(3) Actuator is to perform the orders from the ECU. The actuator is the hand and leg of the
electronic control system, which include: Fuel pump, Fuel injector, Ignition coil, Idle
speed actuator with stepper motor, Canister control valve.
Section II
Principle of controlling and actuating components
1. Intake pressure/temperature sensor
(Fig. 1-1)
Fig. 1-1
(1) Function: Measure the absolute pressure of the 0.1~0.2bar intake manifold and the
temperature of the intake air flow, and provide load information for the engine.
(2) Structure and principle: The sensor consists of intake manifold absolute pressure sensor and
intake air temperature sensor, which is installed on the pressurizer tank.
(3) Intake air pressure sensor: made by a silicon chip. There is a pressure diaphragm on the
silicon chip and are 4 piezoelectric resistances on the diaphragm. The 4 piezoelectric resistances
build up a wheatstone bridge. Besides the pressure diaphragm, there is also a signal process
circuit on the chip. The silicon chip and a metal housing build up a closed referential space, in
which the absolute pressure of the air is approximately zero. Then, a microelectronic mechanical
system is established. There is a zero pressure on the active side of the silicon chip and an
absolute pressure of the intake manifold on the back side of the chip. The thickness of the silicon
chip is only several microns (m), and the form of the chip will be mechanically changed with the
change of the absolute pressure of the intake manifold. Then, the 4 piezoelectric resistances and
their resistance values will be also changed. After treated by the signal process circuit on the chip,
the pressure signal, which is linearly related to pressure, will be formed.
(4) Intake air temperature sensor: Made by a resistance with negative temperature coefficient
(NTC). Similar to water temperature sensor, the resistance value will decrease with the increase of
the intake air temperature. The change of the intake air temperature will be supervised and
measured by a comparative electric circuit within the ECU.
(5) Connection of wiring diagram
(Fig. 1-2)
Fig. 1-2
(6) Trouble diagnosis: The electronic devices of the intake air pressure sensor can diagnose
such troubles as open/short circuit and the damage of senor. When the ECU detects that the
signal output by the sensor is beyond its normal signal curve, the sensor will be in trouble. For
example, when the intake air pressure is higher or lower than its limit, the ECU will confirm that the
sensor is in trouble (The pressure lower than the limit at start will be excluded by the ECU.), then
the engine MIL will be lighted and the operation under trouble mode will be applied.
2. Throttle position sensor figure
(Fig. 1-3)
Fig. 1-3
(1) Function: To provide throttle-alternator position information to the ECU. According to this
information, the ECU can obtain other information on engine load, working condition (start, idle
speed, backing, partial load, and full load), acceleration and deceleration. With the three-wire
sensor, the ECU can detect the opening of throttle through the change of pressure.
(2) Structure and principle: As an angle sensor with linear output, the sensor is made by two arc
sliding contact resistances and two sliding contact arms. The turning shaft of the sliding contact
arm shares the same axis with the throttle shaft. Power supply voltage (US) of 5V is added to the
both ends of the sliding contact resistance. When the throttle turns, the arm turns and moves on
the sliding contact resistance. Then, the electric potential (UP) at the contact point will be led out
as an output voltage. Actually, it is an angle sensor and the real value adopted by the ECU is the
value of Up/Us, and the value fluctuation of the sensor caused by the fluctuation of the generator
voltage will be avoided.
(Fig. 1-4)
Fig. 1-4
(4) Trouble diagnosis: By monitoring the throttle-alternator position, when the signal higher or
lower than its limit, the ECU will confirm that the throttle position sensor is in trouble, then the
engine operation under trouble mode will be applied, and the engine MIL will be lighted (Knock on
sensor and internal dirt will contribute to engine troubles.)
(5) Installation: Fastening torque for installation screw is 1.5Nm2.5Nm.
3. Coolant temperature sensor
(Fig. 1-5)
Coolant temperature sensor

Pin: 3 pins available, equivalent.
a Electronic injection system water temperature signal pin, resistance at 20: 2.45K
b Instrument water temperature pin, resistance at 80, 0.05 K
c Signal ground
Fig. 1-5
(1) Function: To provide information on coolant temperature. To provide water temperature signal
for the ECU, and to control ignition timing and fuel injection pulse width at start, idle speed, and
normal operation.
(2) Structure and principle: Made by a thermistance with NTC. The resistance value will
decrease with the increase of the coolant temperature (not a linear relation). The thermistance
with NTC is installed within a copper sleeve. With a voltage division circuit, the resistance value of
the thermistance is converted into a changing voltage and then provided to the ECU, and then the
change of water temperature can be monitored (internal structure of ECU).
(3) Connection of wiring diagram (Fig. 1-6)
Fig. 1-6
(4) Trouble diagnosis: When the coolant temperature is higher than its upper limit, or lower than
its bottom limit, the engine MIL will be lighted and the engine operation under trouble mode will be
applied. Then, the ECU will carry out the ignition and fuel injection control as per the water
temperature set under the engine water temperature trouble mode, and make the fan run at a high
speed at the same time.
(5) Limit data: 2.55%K
(6) Installation note: Tightening torque is 152Nm.
4. Shock sensor Fig. KS1-7
KS1-7
(1) Function: To provide engine knock information for the ECU for knock control.
(2) Structure and principle: As a vibration acceleration sensor, installed on the cylinder block of
the engine. The sense element of the sensor is a piezoelectric element. The vibration of the
cylinder block of the engine can be transferred to the piezoelectric crystal through the mass block
within the sensor. Under the mass block vibration pressure, voltage will be produced at the two
polars of the piezoelectric crystal, and the the vibration signal will be changed into alternately
changing voltage signal and be put out. Since the frequency of the vibration signal caused by the
engine knock is much higher than that of the vibration signal caused by normal engine shock, the
ECU can tell knock signal or non-knock signal after processing the signal with wave filtering
technology. When the load, rotation speed, and coolant temperature exceed the threshold value
and no trouble information record is available for the shock sensor, the signal of the shock sensor
will be used for shock closed loop control. When the shock closed loop control is activated, the
signal of the shock sensor will be sent to the ECU for amplification and wave filtering, and then
accumulated. If the accumulation exceeds the limit within a certain crank angle, the ECU will
confirm that shock occurs and decrease the ignition advance angle at this moment. If shock still
occurs at the next cycle, the ECU will further decrease the ignition advance angle. If no shock
occurs at the following cycles, the ECU will recover the original normal ignition advance angle.
(Fig. 1-7)
Fig. 1-7
(4) Trouble diagnosis: The ECU will monitor the sensors, actuators, power amplifying circuit and
detecting circuit. In case of any of the following situations, like shock sensor trouble, shock control
data process circuit trouble, unreliable cylinder judgement signal, incorrect shock sensor trouble
mark level, and shock closed loop control closed, the ignition advance angle stored in the ECU will
be decreased for a safety angle. When the trouble frequency is lower than the set value, the
trouble mark level will be repositioned.
(5) Installation notes: The tightening torque for installation is 205Nm.
5. Oxygen sensor (Fig. 1-8)
Fig. 1-8
(1) Function: To provide the information that whether oxygen in the cylinder is too high after the
fuel is burned with the air in the cylinder. With this information, the ECU can carry out closed loop
control for the fuel ration. Therefore, the three main toxic elements (HC, CO, and NOX) of the
engine exhaust can be best converted and purified in the three-way catalytic converter.
(2) Structure and principle: The sense element of the oxygen sensor is a ceramic pipe with holes
and gaps. The pipe is surrounded by engine exhaust and the air flows within the pipe. The ceramic
pipe wall is a kind of solid electrolyte with electric heating tube inside, which begins work when the
ceramic pipe has been heated to 300 (a feature of a solid electrolyte). With such a special
material, the oxygen ions can freely go through the ceramic pipe. Then, the concentration
difference of the mixture will be converted into potential difference, which will be put out in the form
of electric signal. If the concentration of the mixture is relatively high, the concentration difference
of the oxygen ions inside and outside the ceramic pipe will be relatively high, and the potential
difference will be relatively high as well. At the same time, a lot of oxygen ions will move to the
outside from the inside, and the voltage output will be relatively high. If the concentration of the
mixture is relatively low, the concentration difference of the oxygen ions inside and outside the
ceramic pipe will be relatively low, and the potential difference will be relatively low as well. At the
same time, little oxygen ions will move to the outside from the inside, and the voltage output will be
relatively low. The working voltage of the oxygen sensor fluctuates from 0.1V to 0.9V, which will be
changed for 5-8 times within 10 seconds. In case of lower than the changing frequency, the
oxygen sensor shall be renewed, as it can not be repaired.
(3) Connection of wiring diagram: See oxygen sensor circuit diagram (Fig. 1-9)
Fig. 1-9
(4) Trouble diagnosis: The ECU will monitor the sensors, actuators, power amplifying circuit and
detecting circuit. In case of any of the following situations, like unreliable battery voltage,
unreliable air intake manifold absolute pressure singal, unreliable engine coolant temperature
signal, fuel injector driving stage trouble, incorrect oxygen sensor trouble mark level, and fuel
ration closed loop control closed, the fuel ration will be confirmed according to the basic fuel
injection time stored in the ECU.
(5) Installation notes: The tightening torque of the oxygen sensor is 5060Nm. Apply anti-rust
oil to the renewed oxygen sensor to prevent difficult removal due to rust.
6. Electronic control unit (Fig. 1-6)

(1) Function: The ECU is the key part of the electronic control system of the engine. The sensors
provide various signals to the ECU, and the ECU calculates the signals and sends orders to the
actuators like fuel injector, ignition coil etc to control the engine.
(2) Structure: Made by a shielded housing and printed circuit board, many electronic control units
integrated on the board to control the electronic injection system.
(3) Installation: Fixed under the instrument panel sundries box with bolt, the double interfaces
ECU is adopted.
(4) LF481Q3 engine controller pin (see Table 1-1, Fig. 1-10)
Table 1-1
Pin
Definition
Number
Pin
Definition
Number
Pin
Definition
Number
J1-01
Ignition switch
J1-02
Main relay rear power supply
J1-03
J1-04
Pin 2, 5V power supply+
J1-05
Pin 1, 5V power supply-
J1-06
J1-07
Not used
J1-08
Not used
J1-09
J1-10
Not used
J1-11
Serial data
J1-12
J1-13
Not used
J1-14
CAN line negative
J1-15
CAN line positive
J1-16
Not used
J1-17
Power supply 1
J1-18
Power supply 2
J1-19
Not used
J1-20
Pin 1, 5V power supply+
J1-21
J1-22
Trouble indicator
J1-23
Not used
J1-24
Throttle position
J1-25
Not used
J1-26
Not used
J1-27
Intake air temperature
J1-29
Not used
J1-30
Not used
J1-32
Ignition switch A
J1-33
J1-28
J1-31
Crankshaft 58 teeth signal

low
Engine trouble indicator
Vehicle speed
Oxygen sensor signal
low
Medium-voltage
switch
Crankshaft 58 teeth
signal high
Pin 2, 5V power
supply-
Idle speed phase B

output positive
Table 1-1 (Continued)

Pin
Definition
Number
J1-34
Idle speed phase A output

negative
Pin
Definition
Number
J1-35
Acceleration signal
Rear oxygen sensor signal
Pin
Number
Definition
J1-36
Power steering signal
J1-39
A/C demand (+)
J1-37
Not used
J1-38
J1-40
Not used
J1-41
Not used
J1-42
Intake air pressure
J1-43
Coolant temperature
J1-44
Not used
J1-45
Tachometer
J1-47
Fuel pump relay control
J1-48
Not used
High speed fan relay control
J1-51
Not used
J1-46
A/C compressor clutch

relay control
high
J1-49
Instrument power supply
J1-50
J1-52
Ignition coil B
J1-53
J1-55
Fuel injector of cylinder 1
J1-56
J1-57
J1-58
Not used
J1-59
Not used
J1-60
J1-61
J1-64
J1-67
Front oxygen sensor

heating control
Rear oxygen sensor
heating control
Low speed fan relay
control
J1-70
J1-73
System ground wire
J1-62
Idle speed phase A output

negative
Front oxygen sensor signal

high
J1-54
J1-63
Idle speed phase A

output positive
Not used
Canister solenoid
valve control
J1-65
Not used
J1-66
Not used
J1-68
Not used
J1-69
Knock signal
J1-71
J1-72
Not used
Fig. 1-10
(5) TRITEC 1. 6 engine controller pin
(see Table 1-2)

Table 1-2
S/N
Mark
J1-01
V-IGK
J1-02
V-EL
J1-03
VS
J1-04
TMAP-VCC
J1-05
TPS-GND
J1-06
VSL-U-1B
Name
Resistance value
Tolerance
Ignition switch
11.9K
0.1%
Main relay output
1.8K
0.1%
Vehicle speed sensor

Pressure/temperature sensor
power supply
Throttle position negaive
Front oxygen sensor
grounding end
189.2K
10K
0.6
0.2
J1-07
J1-08
J1-09
ACCIN
J1-10
CAM
J1-11
K-LINE
J1-12
CRK
A/C compressor switch input
9.9K
0.1K
Camshaft input positive
5.0K
0.1K
143.2K
1K
55.2K
1K
Diagnostic line
Crankshaft sensor input
negative
J1-13
J1-14
CANL
CAN low
J1-15
CANH
CAN high
18M
J1-17
VBAT
Battery voltage positive
J1-18
VBAT
Battery voltage positive
J1-20
TPSVCC
Throttle position positive
J1-21
TMPGND
Temperature/pressure low
0. 5
Exhaust MIL
65.5M
1M
1.8M
0.2M
2M
J1-16
J1-19
J1-22
J1-23
AD4
AD4
J1-24
TPS
Throttle position sensor signal
EVAP
Evaporated liquor temperature
6.2K
0.1K
Intake air temperature signal
3.3K
0.2K
Crankshaft sensor low
55.5K
0.5K
J1-25
J1-26
sensor signal
J1-27
TIA
J1-28
CRKGND
J1-29
J1-30
J1-31
MIL
Malfunction indicator light
56.7K
0.7K
J1-32
IGC
Ignition coil 1,4
1.3M
0.5M
J1-33
STPBH
Stepper motor B+
20.3K
O.2K
J1-34
STPBL
Stepper motor B-
20.5K
0.1K
Table 1-2 continued

J1-35
J1-36
PSTE
S/N
Mark
Acceleration signal
48.8K
0.5K
Power assisted steering
7.1M
0.2M
Resistance value
Tolerance
Rear oxygen signal
42.6K
0.3K
A/C demand
9.9K
0.2K
Name
J1-37
J1-38
VLS-DN-A
J1-39
ACIN
J1-40
J1-41
P/N
Park/Neutral switch
13.3M
0.5M
J1-42
MAP
Manifold
51.1K
0.2K
J1-43
TCO
Coolant sensor
3.4K
0.1K
J1-45
ESS
Tachometer
J1-46
ACCIN
A/C compressor relay clutch
J1-44
switch
J1-47
RLY-EFP
Fuel pump relay control
J1-49
FUEL-IN
Fuel position sensor
3.3K
J1-50
RLY-FAN-H
High speed fan relay
J1-48
0.1K
J1-51
J1-52
IGC2
Ignition coil of cylinder 2,3
1.2M
0.1M
J1-53
STPAL
Stepper motor A-
20.4K
0.5K
J1-54
STPAH
Stepper motor A+
20.5K
0.5K
J1-55
IV0
Injector 1
1.3M
0.2M
J1-56
IV2
Injector 3
1.3M
0.2M
J1-57
J1-58
RLY-MAIN
Main relay control
J1-59
J1-60
J1-61
VLS-UP
Front oxygen heating control
1.3M
0.1M
J1-62
VLS-UP
Front oxygen signal
42.3K
0.1K
J1-63
CPPWM
Canister solenoid valve
1.4M
0.1K
J1-64
VLS-DN
Rear oxygen heating control
1.3M
0.1M
J1-65
J1-66
J1-67
FANL
Low speed fan control
J1-69
KNKS
Shock sensor signal
99.3K
0.5K
J1-70
IV1
Injector 2
1.3M
0.2M
J1-71
IV3
Injector 4
1.3M
0.2M
System ground wire
0.0
J1-68
J1-72
J1-73
GND
7. Electric fuel pump
(Fig. 1-11)
Fig. 1-11
(1) Function: To deliver fuel in the oil tank to the engine with a certain oil pressure and volume,
not greatly affected by temperature and voltage.
(2) Structure and principle: The fuel pump consists of DC motor, vane pump, and end cap
(integrating check valve, pressure release valve and anti-electromagnetic interference element),
which shares the same axle and housing with the motor. The bump and motor in the housing is
surrounded by gasoline, which can be used for cooling and lubricating material. The battery
supplies power for the electric fuel pump through a relay. The relay is connected with the fuel
pump only when the engine starts and operates. When the engine stops due to some troubles, the
fuel pump will stop automatically. The maximum pressure at the outlet of the fuel pump will be
decided by the pressure release valve. As no-oil-return system is adopted, the fuel pressure
regulator is installed on the fuel pump assembly. The fuel pressure regulator can adjust the
pressure of the fuel pump to 380 kPa to meet the demand of the system.
(3) Connection of the wiring diagram (Fig. 1-12)
Notes: The temperature of the fuel greatly affects the performance of the fuel pump. When
operates under a high temperature for a long time, the pressure of the fuel pump will decrease
sharply. Therefore, if the engine fails to start up after warm-up, please carefully check the fuel
pump for working performance under a high temperatue.
Fig. 1-12
8. Electro-magnetic injector (Fig. 1-13)
Fig1-13
(1) Function: According to the orde from the ECU, the injector will carry out fuel injection and
atomization within a required time for the engine
(2) Structure and principle: The ECU will send electric pulse to the fuel injector coil to form
magnetic force. When the magnetic force is high enough to overcome the joint force of return
spring pressure, pintle valve gravity, and friction, the pintle valve begins to rise and the fuel
injection starts. The maximum rise of the pintle valve will not exceed 0.1mm. When the fuel
injection pulse stops, the pressure of the return spring will close the pintle valve.
(3) Connection of the wiring diagram (Fig. 1-14)
Fig1-14
Installation notes: The plugs for certain fuel injectors should be selected as per requirement. To
facilitate installation, it is recommended to apply clean silicon-free oil on the surface of the upper
O-ring connected to the fuel distribution pipe. Take care not to pollute the internal of the injector
and the injection hole by the oil. Install the injector vertically into the injector seat and fix the
injector on the seat with a clip.
Note: For vehicles out of use for a long time, the adhesive gasoline within the injector can make
the vehicle fail to start.

(4) Trouble diagnosis: The electronic injection system will carry out trouble diagnosis for the
driving stage of the fuel injector. When the driving stage of the injector is short or overloaded to the
battery voltage, as well as short and open to the ground, the trouble mark level will be positioned.
At this moment, the closed loop control and the self-learning pre-control of the oxygen sensor will
be closed, while the self-learning data last time will be effective. The trouble mark level will be
repositioned after the trouble being removed.
9. Idle speed actuator stepper motor (Fig. 1-15)
Fig1-15
(1) Function: A by-pass air intake passage will be provided by the idle speed actuator with
stepper motor. When the throttle is closed, air will enter into the engine through this by-pass
passage. With a stepper motor, the ECU can adjust the size of the passage, and then confirm the
air volume into the engine. At the same time, the ECU can also adjust the fuel injection volume on
the basis of the air volume. With the stepper motor, the ECU can change the working condition for
the engine according to actual situations.
(2) Structure and principle: As a mini-size motor, the stepper motor consists of several steel
stators in a circle and one rotator. Every stator is winded with a coil. The rotator is a permanent
magnet, and at the center of the magnet, there is a nut. All the coils of the stators are connected
with the power supply constantly. As long as the current direction of one of the coils changes, the
rotator will turn for an angle. When the current direction of the coil of each stator changes in a
certain proper sequence, a rotary magnetic field will be formed, and the rotator of the permanent
magnet will rotate in a certain direction.
(3) Connection of wiring diagram (Fig. 1-16)
Fig. 1-16
(4) Trouble diagnosis: The short and open circuit of the two coils of the idle speed stepper motor
will be monitored by the ECU. When such troubles occur, the engine MIL will be lighted and the
engine will be operated under trouble mode. If the engine fails to work normally after check the
steps of the stepper motor with a diagnostic instrument, the intake air pressure should be checked
to ensure the normal operation of the piston of the stepper motor.
10. Ignition coil (Fig. 1-17)
Fig. 1-17
(1) Function: To convert primary winding low voltage electricity into secondary winding high
voltage electricity, to produce spark to burn the mixture of fuel and air in the cylinder.
(2) Separate ignition (grouped ignition): Based on the signal from the crankshaft/camshaft
position sensor, the ECU controls the grounding of the three ignition coils respectively for the
ignition of the engine.
(3) Structure and principle: Consists of primary winding, secondary winding, iron core, housing,
etc. When the battery is connected with the primary winding, the primary winding will be charged.
When the circuit of the primary winding is cut down by the ECU, the charge will stop. Meanwhile,
the high voltage electricity will be induced in the secondary winding.
(4) Wiring diagram of the parts (Fig. 1-18)
Fig. 1-18
(5) Trouble diagnosis: The ECU will not carry out trouble diagnosis for the ignition coil. Therefore,
when trouble occurs on the ignition coil, no diagnostic trouble code will be produced. Only the
resistance of the ignition coil can be checked for the normal operation of the coil. Under normal
situation, the heat emitted by the coil under operation will be high, and the over-high temperature
of the coil will increase its resistance value, which will cause such troubles as unstable running,
automatic misfiring for the engine.
Primary winding: 0.47; secondary winding: 8
11. Canister control valve (Fig. 1-19)
Fig. 1-19
(1) Function: To control the air flow to clean the canister. The canister control valve is controlled by the
ECU based on the engine load, electric pulse duration and frequency (duty cycle). The over-accumulated
gasoline vapor in the activated canister will cause gasoline leakage and environmental pollution. Thus,
the canister solenoid valve is designed to be opened properly to introduce the over-accumulated gasoline
vapor into the intake pipe for combustion.
(2) Structure and principle: Consists of solenoid coil, armature, valves, etc. A filter is considered
for the inlet hole. The air volume flows through the canister control valve is affected by the duty
cycle of the electric pulse output by the ECU, meanwhile, it is also affected by the pressure
difference between the inlet and outlet hole. When no electric pulse is produced, the canister
control valve will be closed. According to the signals from each sensor, the ECU can control the
time for power connection of the canister solenoid valve, and then control the volume of the
cleaning air flow.
(3) Trouble diagnosis: The ECU will carry out trouble diagnosis for the driving stage of the
canister control valve. When the driving stage of the canister control valve is short or overloaded to
the battery voltage, as well as short and open to the ground, the fuel ration closed loop control
self-learning and the idle speed air ration self-learning will be closed, while the self-leaning data at
that moment will be effective. When the canister solenoid valve is under trouble, the engine is
likely to experience unstable idle speed or over-high idle speed.
(4) Parts circuit (Fig. 1-20)
Fig. 1-20
Section III
Steps for Trouble Diagnosis with DTC
LF Self-developed Engine (LF481Q3)
(see Table 1-3)
1. A/C evaporator outlet temperature sensor
Table 1-3
Diagnostic Trouble Code (DTC)
Trouble Location or Type
P1535
A/C evaporator temperature circuit high input---short or open to power supply
P1536
A/C evaporator temperature circuit high input---short to ground
P1545
A/C high pressure switch or relay circuit trouble
S/N
1
Operation
Test Results
Ignition switch in position ON.
Next step
Disconnect the A/C evaporator outlet temperature sensor

2
Yes
Next step
No
Check for open or short circuit between the two pins with
Yes
Replace sensor
a multimeter.
No
Replace ECU
Connect an adapter between the ECU and the harness.
Yes
Repair or replace harness
No
Replace ECU
from the harness. Measure the voltage between the two

pins with a multimeter. Is the voltage about 5V?
Actions
Check for open or short circuit between pin J1-09,
J1-3ofthe ECU and the pin (1), (2) of the sensor with a
multimeter.
2. Throttle position sensor
(see Table 1-4)

Table 1-4

P0122
Throttle/pedal position sensor/switch A circuit input low
P0123
Throttle/pedal position sensor/switch A circuit input high
S/N
1
Operation
Disconnect the throttle position sensor from the harness.
Actions
Next step
Yes
Next step
No
Measure the resistance between pin (1) and pin (2) with a
Yes
Next step
multimeter. Is the resistance between 1.6k and 2.4k?
No
Replace sensor
Slowly turn the throttle position sensor from one side to
Yes
Replace sensor
Measure the voltage between pin (1) and pin (2) with a
multimeter. Is the voltage about 5V?
Test Results
the other side. Check for open or short circuit or a jump

resistance between pin (1) (-) and pin (3) (+) with a
multimeter.
No
Replace ECU
Connect an adapter between the ECU and the harness.

5
Check for open or short circuit between pin J1-20, J1-05,

J1-24 of the ECU and the pin (1), (2), (3) of the sensor
with a multimeter.
Yes
3. Shock sensor
(see Table 1-5)

Table 1-5

P0325
S/N
1

Shock sensor 1 circuit trouble
Operation
Test Results
Turn off the ignition switch, and stop the engine.
Next step
Disconnect the shock sensor from the harness.

2
Measure the resistance between pin (1) and pin (2)

with a multimeter. Is the resistance greater than 1M
Gently knock around the shock sensor with a small
hammer. Check for AC signal output between pin (1)

and pin (2) with a multimeter.
Yes
Next step
No
Renew sensor
Yes
Next step
No
Replace sensor
Turn on the ignition switch, and do not start the
Next step
engine.
Connect an adapter between the ECU and the
Actions
Yes
No
Replace ECU
harness. Check for open or short circuit between pin

J1-05, J1-69 of the ECU and the pin (1), (2) of the
sensor with a multimeter.
4. Intake manifold absolute pressure temperature sensor (see Table 1-6)

Table 1-6
P0107
Intake manifold absolute pressure/atmospheric pressure circuit input low
P0108
Intake manifold absolute pressure/atmospheric pressure circuit input high
S/N
1
Operation
Disconnect the intake manifold absolute
Test Results
Actions
Next step
Yes
No
Next step
Yes
No
Next step
pressure/intake air temperature sensor from the

harness. Measure the voltage between pin (1) and pin
(3) with a multimeter. Is the voltage about 5V?

J1-21, J1-27, J1-42 of the ECU and the pin (1), (3), (4)
of the sensor with a multimeter.

In neutral position, start the engine, and keep idle
Next step
engine.
Yes
Replace ECU
speed. Step on the accelerator. Through the adapter,
Replace ECU
measure the voltage between pin (4) and pin (1) with
Replace sensor
a multimeter, namely between pin J1-42 and pin J1-21

of the ECU. Does the voltage gradually increase to
4V?
No
5. Oxygen sensor
(see Table 1-7)

Table 1-7

P0031
Heated oxygen sensor heater control circuit low (front)
P0032
Heated oxygen sensor heater control circuit high (front)
P0037
Heated oxygen sensor heater control circuit low (rear)
P0038
Heated oxygen sensor heater control circuit high (rear)
P0130
Oxygen sensor circuit trouble (front)
P0131
Oxygen sensor circuit voltage low (front)
P0132
Sensor circuit voltage high (front)
P0134
Unactivated oxygen sensor (front)
P0136
Oxygen sensor circuit trouble (rear)
P0137
Oxygen sensor circuit voltage low (rear)
P0138
Oxygen sensor circuit voltage high (rear)
P0140
Unactivated oxygen sensor (rear)
P1166
Oxygen sensor controller self-adaptive trouble diagnosis
S/N
1
Operation
Disconnect the oxygen sensor from the harness.
Actions
Next step
Yes
Next step
(-) with a multimeter. Is the voltage about 12V?
No
Yes
Replace ECU
No
Next step Replace sensor
Check the fuse for the oxygen sensor heated circuit.
Yes
Replace fuse
Is the fuse OK?
No
Next step
Check for open or short circuit between pin (1) of the
Yes
No
Next step
Measure the voltage between pin (1) (+) and pin (2)
with a multimeter. Is the resistance between 6k and

25k?
Test Results
oxygen sensor and the pin J1-02 of the main relay, as

5
well as between pin (2) of the oxygen sensor and the

pin J1-61 (front)/J1-64 (rear) of the ECU with a
multimeter.
Connect the oxygen sensor, keep neutral position,
start the engine, and keep idle speed until the coolant
Next step
reaches normal temperatue.

Disconnect the oxygen sensor from the harness.
7
Yes
Next step
No
Replace sensor
Yes
No
Replace ECU
Measure the voltage between pin (4) (+) and pin (3)
(-) with a multimeter. Is the voltage between 0.1V and
0.9V?

J1-06, pin J1-62 (front)/ J1-38 (rear) of the ECU and
pin (3), pin (4) of the sensor with a multimeter.
6. Intake manifold air temperarure sensor
(see Table 1-8)
Table 1-8
P0112
Intake air temperature circuit input low
P0113
Intake air temperature circuit input high
S/N
1
Operation
Test Results
Actions
Next step
Disconnect the intake manifold absolute

2
Yes
Next step
No
As per S/N 4
Yes
Replace ECU
temperature? (refer to relevant part of the manual)
No
Replace sensor
Yes
No
Replace ECU
pressure/intake air temperature sensor from the

harness. Measure the voltage between pin (1) and pin
(2) with a multimeter. Is the voltage about 5V?
with a multimeter. Does the resistance match with its

J1-21, J1-04, J1-27 of the ECU and the pin (1), (3), (2)
(see Table 1-9)
7. Coolant temperature sensor
Table 1-9
S/N
1
P0116
Engine coolant temperature circuit range/performance
P0117
Engine coolant temperature circuit input low
P0118
Engine coolant temperature circuit input high
P0119
Engine coolant temperature circuit breaks at interval

Operation

Disconnect the coolant temperature sensor from the
harness. Measure the voltage between pin (1) (+) and

pin (3) (-) with a multimeter. Is the voltage about 5V?
with a multimeter. Does the resistance match with its

temperature? (refer to relevant part of the manual)
Test Results
Actions
Next step
Yes
Next step
No
As per S/N 4
Yes
Replace ECU
No
Replace sensor
Yes
No
ECU Replace ECU

J1-05, J1-43 of the ECU and the pin (1), (3) of the
8. Fuel injector
(see Table 1-10)

Table 1-10

P0261
Cyinder 1 fuel injector circuit low
P0264
P0267
P0270
P0262
Cyinder 1 fuel injector circuit high
P0265
P0268
P0271
S/N
1
Operation
Test Results
Ignition switch in position ON, do not start the
Actions
Next step
engine.
Disconnect the electromagnetic fuel injector from
the harness. Connect the two pins of the multimeter
Next step
with the pin (1) (+) and the engine respectively.

Ignition switch in position ON. Check if the volatage
3
of 12V can be read in the multimeter for about 1
Yes (all)
Repeat 2
As per S/N 6
second.
No
Next step
Check for open or short circuit between pin J1-02 of
Yes
No
Next step
Yes
No
Next step
Yes
Repeat 7
of the solenoid fuel injector with a multimeter. Is the
Yes (all)
Next step
the main relay and pin (1) of solenoid fuel injector

with a multimete
Yes
Repair or replace the fuel pump relay/main relay

and relevant circuit.
harness. Check for open or short circuit between
pin J1-55, pin J1-70, J1-56, J1-71 of the ECU and

pin (2) of the solenoid fuel injector with a
multimeter.
resistance between 12 and 16 under the

0
temperature of 20 C?
Connect the solenoid fuel injector, keep neutral
No
Replace electro-magnetic
fuel injector
Yes
Repeat 8
No
Replace ECU
position, start the engine and keep idle speed.

8
Disconnect the electromagnetic fuel injector in

sequence. Check the engine for vibration when
each connector is removed.
(see Table 1-11)
9. Canister control valve driving stage
Table 1-11
Evaporative emission control system, canister control valve
P0444
circuit open
Evaporative emission control system, canister control valve
P0445
S/N
1
circuit short
Operation
Start the engine, keep idle speed until the coolant
Yes
Next step
No
5 (check hot wire)
Yes
Next step
No
7 (check ground wire)
Yes
Replace ECU
30?
No
Check canister control valve
Check for open or short circuit between pin J1-02 of
Yes
No
Next step
Yes
No
Replace ECU
harness. Measure the voltage between the two pins

with a multimeter. Is the voltage about 12V?
Connect the canister control valve, increase the
engine rotation speed to 1500r/m, touch the valve with

your hand, and check the valve for slight vibration and
shock.
with a multimeter. Is the resistance between 22 and
the main relay and the pin (1) of the canister control
valve with a multimeter.
Repari or replace the main relay and its circuit.
Stop the engine. Check for open or short circuit

7
Actions
Next step
reaches normal temperature.

Disconnect the canister control valve from the
Test Results
between pin J1-63 of the ECU and the pin (2) of the
canister control valve with a multimeter.
10. Malfunction indicator light (MIL) driving stage (see Table 1-12)
Table 1-12
P0650
MIL control circuit
S/N
1
Operation
Test Results
Next step
Open the instrument panel, remove the MIL bulb,

2
Yes
Next step
No
5 (check hot wire)
Check the MIL bulb for normal operation with a
Yes
Next step
multimeter.
No
Replace bulb
Yes
No
Replace ECU
Yes
Replace fuse
Yes
No
Next step
and measure the voltage of the jack. Is the voltage

about 12V?
Actions
harness. Check for open or short circuit between

pin J1-63 of the ECU and the input connector of the
MIL bulb with a multimeter.
Check the fuse for the heating circuit of the oxygen

sensor. Is the fuse OK?
Check for open or short circuit between pin 87 of
the main relay and pin (1) of the MIL jack with a
multimeter.
Repair or replace the main relay and its circuit.
11. Driving stage of stepper motor coil 1 and 2 (see Table 1-13)
Table 1-13
S/N
1
Operation
Test Results
Next step
engine.
Disconnect the stepper motor from the harness.
Actions
Yes
Next step
No
Replace idle speed actuator
Yes
Next step
No
Yes
No
Next step
Yes
No
Replace ECU
Measure the resistance between pin (1) and pin (2),

2
as well as between pin (3) and pin (4) of the stepper

motor with a multimeter. Is the resistance between
40 and 80?

motor with a multimeter. Is the resistance infinite?

motor connected with the harness with a multimeter.
Is the resistance about 12V?

J1-34, J1-33, J1-53, J1-54 of the ECU and the pin (1),
(2), (3), (4) of the stepper motor with a multimeter.
II. LF TRITEC Engine

1. DTC: P0112, Intake Air Temperature Sensor Temperature Too Low
(see Table 1-14)
Table 1-14
S/N
Operation
Connect the diagnostic instrument and adapter, and turn the
Actions
Next step
ignition switch to ON.

Check the intake air temperature as per the data flow. Does it
Test Results
Yes
Go to step 5
Note: If the temperature is often -40, open circuit may occur.
No
Next step
Disconnect the intake air temperature sensor from the harness.
Yes
Next step
(refer to relevant part of the manual)?
No
Replace sensor
Disconnect the intake air temperature sensor from the harness.
Yes
Go to step 5
No
Next step
Check for open circuit or short to the power supply between pin
Yes
match with the temperature within the intake pipe (related to the
temperature of the engine at that moment)?
Measure the resistance between pin 1# and pin 2# of the sensor

with a multimeter. Does the resistance match with its temperature
Measure the voltage between pin 1# and pin 2# with a
Repair or replace
harness
17#, 40# of the ECU and the pin 1#, 2# of the sensor with a
multimeter.
No
Next step
Start the engine, and keep idle speed. Check the intake air
Yes
Diagnosis help
No
Replace sensor
temperature on the diagnostic instrument. At this moment, the

temperature will increase with the rise of the engine intake air
temperature.
2. DTC: P0113, Intake Air Temperature Sensor Temperature Too High
(see Table 1-15)
Table 1-15
S/N
1
Operation
Test Results
Connect the diagnostic instrument and adapter, and turn
Actions
Next step
the ignition switch to ON.

Check the intake air temperature as per the data flow.
Does it match with the temperature within the intake pipe
Yes
Go to step 5
No
Next step
Yes
Next step
No
Replace sensor
Yes
Go to step 5
No
Next step
(related to the temperature of the engine at that moment)?

Note: If the temperature is often -40, open circuit may
occur.
Disconnect the intake air temperature sensor from the
harness. Measure the resistance between pin 1# and pin
2# of the sensor with a multimeter. Does the resistance

match with its temperature (refer to relevant part of the
manual)?
Disconnect the intake air temperature sensor from the
harness. Measure the voltage between pin 1# and pin 2#

with a multimeter. Is the voltage about 5V?
Check for short to the ground between pin 17#, 40# of the
ECU and the pin 1#, 2# of the sensor with a multimeter.
Start the engine, and keep idle speed. Check the intake
6
Yes
Repair or replace
harness
No
Next step
Yes
Diagnosis help
No
Replace sensor
air temperature on the diagnostic instrument. At this

moment, the temperature will increase with the rise of the
engine intake air temperature.
3. DTC: P0117, Engine Coolant Temperature Sensor Temperature Too Low

Table 1-16
S/N
1
Operation
match with the temperature of the engine (related to the

Disconnect the coolant temperature sensor from the harness.
Measure the resistance between pin 1# and pin 2# of the

sensor with a multimeter. Does the resistance match with its
temperature (refer to relevant part of the manual)?
Check for open circuit or short to the power supply between pin
39#, 35# of the ECU and the pin 1#, 2# of the sensor with a
Actions
Next step

Check the coolant temperature as per the data flow. Does it
Test Results
(see Table 1-16)
Yes
Go to step 6
No
Next step
Yes
Next step
No
Replace sensor
Yes
Repair or replace
harness
multimeter.
No
Next step
Start the engine, and keep idle speed. Check the coolant
Yes
Diagnosis help
No
Replace sensor

temperature will increase with the rise of the engine coolant
temperature.
4. DTC: P0118, Engine Coolant Temperature Sensor Temperature Too High

Table 1-17
S/N
1
Operation
Actions
Next step

Check the coolant temperature as per the data flow. Does it
Test Results
(see Table 1-17)
Yes
Go to step 6
No
Next step
Yes
Next step
No
Replace sensor
Yes
Go to step 6
No
Next step
match with the temperature of the engine (related to the

Measure the resistance between pin 1# and pin 2# of the

sensor with a multimeter. Does the resistance match with its
temperature (refer to relevant part of the manual)?

Check for short to ground between pin 39#, 35# of the ECU
and the pin 1#, 2# of the sensor with a multimeter.
Start the engine, and keep idle speed. Check the coolant
Yes
Repair or replace
harness
No
Next step
Yes
Diagnosis help
No
Replace sensor

temperature will increase with the rise of the engine coolant
temperature.
5. DTC: P0122, Throttle Position Sensor Circuit Voltage Too Low
(see Table 1-18)
Table 1-18
S/N
1
2
Operation
Test Results
Actions
Next step

Check the throttle absolute openning as per the data flow.
Yes
Next step
Does it within 4%-10% (related to vehicle model)?
No
Go to step 5
Step on the accelerator, and check the throttle absolute
Yes
Next step
No
Go to step 5
Repeat step 3, and check the throttle absolute openning as
Yes
Replace sensor
per the data flow. Does jump occur during the process?
No
Next step
openning as per the data flow. Does it increase to about

85-95% with the widening of the throttle opening (related to
vehicle model)?

5
Check for short to ground between pin 17#, 32#, 16# of the
Yes
Repair or replace
harness
ECU and the pin 1#, 2#, 3# of the sensor with a multimeter.
No
Next step
Yes
Replace sensor
No
Diagnosis help
6. DTC: P0123, Throttle Position Sensor Circuit Voltage Too High
(see Table 1-19)
Table 1-19
S/N
1
2
Operation
Test Results
Actions
Next step

Check the throttle absolute openning as per the data flow.
Yes
Next step
Does it within 4%-10% (related to vehicle model)?
No
Go to step 5
Step on the accelerator, and check the throttle absolute
Yes
Next step
No
Go to step 5
Repeat step 3, and check the throttle absolute openning as
Yes
Replace sensor
per the data flow. Does jump occur during the process?
No
Next step
openning as per the data flow. Does it increase to about

85-95% with the widening of the throttle opening (related to
vehicle model)?

5
Check for open circuit or short to power supply between pin

17#, 32#, 16# of the ECU and the pin 1#, 2#, 3# of the sensor
Repair or replace
harness
No
Next step
Yes
Replace sensor
No
Diagnosis help
with a multimeter.
6
Yes
7. DTC: P0130, Upper Oxygen Sensor Signal Circuit Trouble (see Table 1-20)
(Note: If the trouble of P0135 occurs simultaneously, please remove the trouble of P0135 at first,
and then go to the following steps.)
Table 1-20
S/N
1
Operation
Test Results
Next step

Start the engine, and keep idle speed until the coolant reaches
Actions
Yes
Diagnosis help
No
Next step
normal temperature. Check the oxygen sensor voltage on the

diagnostic instrument, and the voltage should change quickly
within 100mV~900mV?
Check for short to ground between pin 36#, 18# of the ECU
and pin A# (to the grey connection line of the oxygen sensor),
B# (to the black connection line of the oxygen sensor) of the
A. Check the intake air system for serious leakage;
B. Check if the fuel injector is blocke
Yes
No
Yes
Repair or replace
harness
Next step
Check and repair
as per diagnosis
C. Check the spark plug for over-sized gap;

D. Check the distribution line for overhigh resistance;
No
Diagnosis help
E. Check the intake valve guide for abrasion.
8. DTC: P0132, Upper Oxygen Sensor Circuit Voltage Too High (see Table 1-21)
Table 1-21
S/N
1
Operation
Yes
Diagnosis help
No
Next step

within 100mV~900mV?
Check for short to power supply between pin 36#, 18# of the
Actions
Next step

Test Results
ECU and pin A# (to the grey connection line of the oxygen
sensor), B# (to the black connection line of the oxygen sensor)
Yes
No
Repair or replace
harness
Diagnosis help
9. DTC: P0134, Upper Oxygen Sensor Signal Circuit Trouble (see Table 1-22)
Table 1-22
S/N
1
Operation
Test Results
Next step

Actions
Yes
Diagnosis help
No
Next step

within 100mV~900mV?
Check for open circuit between pin 36#, 18# of the ECU and
pin A# (to the grey connection line of the oxygen sensor), B#

(to the black connection line of the oxygen sensor) of the
10. DTC: P0135, Upper Oxygen Sensor Heating Circuit Trouble
Yes
No
Repair or replace
harness
Diagnosis help
(see Table 1-23)
Table 1-23
S/N
1
Operation
Test Results
Next step

Disconnect the oxygen sensor from the harness. Check the
Actions
Yes
Next step
No
Go to step 4
Yes
Next step
No
Replace sensor
Check the 8A fuse in the oxygen sensor heating circuit. Is the
Yes
Replace fuse
fuse OK?
No
Next step
voltage between the pin C# (to the white connection line of the
2
oxygen sensor) and the pin D# (to the white connection line of
the oxygen sensor) with a multimeter. Is the voltage about
12V?
Check the resistance between the pin C# (white) and the pin
D# (white) of the oxygen sensor with a multimeter. Is the

resistance between 1 and 6 under the temperature of 20?
Check for open circuit, short to power supply or ground

between the pin 1# of the ECU, pin 87# of the main relay and
5
Yes
Repair or replace
harness
the pin C# (to the white connection line of the oxygen sensor)
and the pin D# (to the white connection line of the oxygen
sensor) of the sensor with a multimeter.
No
Diagnosis help
11. DTC: P0171, Air Fuel Ratio Closed Loop Control Self-adaptation Upper Limit Break
Table (1-24)
(see
(Note: If the DTC related to intake air pressure sensor, canister control valve, oxygen sensor is
produced, please remove these troubles at first, and then go to the following steps.)
Table 1-24
S/N
Operation
the normal temperature.
Yes
Next step
No
Diagnosis help
Yes
Next step
Check the oxygen sensor voltage on the diagnostic

instrument. At this moment, does it keeps around 100mV for a
long time under certain working conditions?
Connect the fuel pressure gauge to the intake end of the fuel
system. Check if the fuel pressure keeps around 380kPa.
No
Check for short to ground between pin 36#, 18# of the ECU and
4
Yes
pin A# (to the grey connection line of the oxygen sensor), B# (to
Check and repair fuel

system
Repair or replace
harness
the black connection line of the oxygen sensor) of the sensor

with a multimeter.
A. Check the intake air system for serious leakage;

B. Check if the fuel injector is blocked;
5
Actions
Next step

Test Results
No
Yes
Next step
Check and repair as

per diagnosis
C. Check the spark plug for over-sized gap

D. Check the distribution line for overhigh resistance;
E. Check the valve for over-sized gap.
No
Diagnosis help
12. DTC: P0172, Air Fuel Ratio Closed Loop Control Self-adaptation Bottom Limit Break (see
Table 1-25)
(Note: If the DTC related to intake air pressure sensor, canister control valve, oxygen sensor is
produced, please remove these troubles at first, and then go to the following steps.)
Table 1-25
S/N
1
Operation
Test Results
Actions
Next step

Start the engine, and keep idle speed until the coolant
reaches the normal temperature.
Yes
Next step
No
Diagnosis help
Yes
Next step
Check the oxygen sensor voltage on the diagnostic

instrument. At this moment, does it keeps around 900mV for
a long time under certain working conditions?
Connect the fuel pressure gauge to the intake end of the fuel
system. Check if the fuel pressure keeps around 380kPa.
Check for short to power supply between pin 36#, 18# of the
ECU and pin A# (to the grey connection line of the oxygen
sensor), B# (to the black connection line of the oxygen
sensor) of the sensor with a multimeter.
No
system
Yes
No
Next step
A. Check the fuel injector for leakage;

B. Check the exhaust pipe for leakage;
Yes
Check and repair as per

diagnosis
C. Check the ignition timing for normal operation;

D. Check the intake valve guide for abrasion;
E. Check if the valve gap is too narrow.
No
Diagnosis help
13. DTC: P0204, 4-cylinder Feul Injector Circuit Trouble
(see Table 1-26)
Table 1-26
S/N
1
Operation
Test Results
Next step

Disconnect the 4-cylinder fuel injector from the harness.
Actions
Yes
Go to step 4
No
Next step
Check the voltage between pin 1# of the injector and the

negative pole of the power supply with a multimeter. Is the
voltage about 12V?
Check for open circuit or short to ground between the pin 1#
of the 4-cylinder fuel injector and the main relay with a
harness
No
Next step
Check for resistance between the pin 1#, and the pin 2# of
Yes
Next step
No
Replace fuel injector
Yes
Diagnosis help
No
Next step
the 4-cylinder fuel injector with a multimeter. Is the resistance

Check the voltage between pin 2# of the injector and the
negative pole of the power supply with a multimeter. Is the
voltage about 3.7V?
Repair or replace
multimeter.
between 11 and 16 under the temperatue of 20?

5
Yes
Check for short to power supply or ground between the pin

2# of the injector and the pin 47# of the ECU.
14. DTC: P0230, Fuel Pump Control Circuit Trouble
Yes
No
Repair or replace
harness
Diagnosis help
(see Table 1-27)
Table 1-27
S/N
1
Operation
to ON. Measure the resistance between pin 30#, 86# of the

relay (power supply end) and the power supply negative
pole. Is the voltage about 12V?
Check for open circuit or short to ground at the power supply
(control end) and the power supply negative pole with a

multimeter. Is the voltage about 3.7V?
Check for open circuit or short to power supply or ground
Yes
Go to step 4
No
Next step
Yes
end of the relay.

Measure the voltage between the pin 85# of the relay
Repair or replace
harness
No
Go to step 2
Yes
Replace fuel pump relay
No
Next step
Yes
between the pin 85# of the relay (control end) and the pin
69# of the ECU.
Actions
Next step
ignition switch to OFF.

Disconnect the fuel pump relay, and turn the ignition switch
Test Results
No
Repair or replace
harness
Diagnosis help
15. DTC: P0325, Shock Sensor Circuit Trouble
(see Table 1-28)
Table 1-28
S/N
1
Operation
Test Results
Yes
Next step
the resistance greater than 1M?
No
Replace sensor
Yes
resistance between pin 1# and pin 2# with a multimeter. Is
between the pin 1#, 2# of the shock sensor and the pin 19#,
20# of the ECU.
Replace the shock absorber as required. Make the rotation

4
Next step

Disconnect the shock sensor from the harness. Measure the
Actions
Repair or replace
harness
No
Next step
Yes
Diagnosis help
No
Check if by accident
speed of the engine exceed 2200r/m. Check again for DTC

P0325.
16. DTC: P0335, Crankshaft Position Sensor Signal Trouble (see Table 1-29)
Table 1-29
S/N
1
Operation
Yes
Next step
the temperature of 20?
No
Replace sensor
Yes
Measure the resistance between pin 2# and pin 3# with a

multimeter. Is the resistance between 770 and 950 under
between the pin 2#, 3# of the rotation speed sensor and the
pin 34#, 15# of the ECU.
Actions
Next step

Disconnect the rotation speed sensor from the harness.
Test Results
Repair or replace
harness
No
Next step
Yes
Diagnosis help
No
Replace signal panel
Check the fly wheel singal panel for normal operation.
17. DTC: P0336, Crankshaft Position Sensor Signal Abnormal
(see Table 1-30)
Table 1-30
S/N
1
Operation
Test Results
Next step

Disconnect the rotation speed sensor from the harness.
Yes
Next step
No
Replace sensor
Yes

Repair or replace
harness
between the pin 2#, 3# of the rotation speed sensor and the
pin 34#, 15# of the ECU.
Actions
No
Next step
Yes
Diagnosis help
No
18. DTC: P0340, Phase Sensor Signal Trouble
(see Table 1-31)
Table 1-31
S/N
1
Operation
voltage between pin 3# and pin 1# with a multimeter. Is the

voltage about 12V?
Check for open circuit or short to ground between the pin 3#
of the phase sensor and the pin 87# of the main relay.
Check the pin 1# of the phase sensor for abnormal
grounding.
Measure the voltage between the pin 2# of the phase sensor
Go to step 4
No
Next step
Yes
Repair or replace
harness
No
Next step
Yes
Go to step 6
No
Next step
Yes
between the pin 2# of the phase sensor and the pin 79# of
the ECU.
Yes
and the power supply negative pole. Is the voltage about

9.9V?
Actions
Next step

Disconnect the phase sensor from the harness. Measure the
Test Results
Repair or replace
harness
No
Next step
Yes
Diagnosis help
No
19. DTC: P0443, Canister Control Valve Driving Stage Control Circuit Trouble
(see Table 1-32)
Table 1-32
S/N
Operation
Yes
Go to step 4
No
Next step
Measure the voltage between the pin 1# of the control valve

and the power supply negative pole with a multimeter. Is the
voltage about 12V?
Yes
3
harness
No
Go to step 2
Yes
Next step
No
Replace control valve
Yes
Diagnosis help
No
Next step

voltage about 3.7V?
Yes
6
Repair or replace
end of the control valve.

4
Actions
Next step

Disconnect the canister control valve from the harness.
Test Results
Check for open circuit between the pin 2# of the control valve
Repair or replace
harness
and the pin 46# of the ECU.

No
Diagnosis help
20. DTC: P0444, Canister Control Valve Driving Stage Control Circuit Voltage Too Low
Table 1-33)
(see
Table 1-33
S/N
Operation

voltage about 12V?

Go to step 4
No
Next step
Yes
Repair or replace
harness
Go to step 2
Yes
Next step
No
Yes
Diagnosis help
No
Next step

voltage about 3.7V?
Yes
No

4
Actions
Next step

Test Results
Check for short to ground between the pin 2# of the control
Yes
Repair or replace
harness
valve and the pin 46# of the ECU.

No
Diagnosis help
21. DTC: P0445, Canister Control Valve Driving Stage Control Circuit Voltage Too High
Table 1-34)
(see
Table 1-34
S/N
1
Operation
Test Results
Next step

Actions
Yes
Go to step 4
No
Next step

voltage about 12V?

multimeter. Is the resistance between 22 and 30 under the

temperature of 20?

voltage about 3.7V?
Check for short to power supply between the pin 2# of the

control valve and the pin 46# of the ECU.
Yes
Repair or replace
harness
No
Go to step 2
Yes
Next step
No
Yes
Diagnosis help
No
Next step
Yes
No
Repair or replace
harness
Diagnosis help
22. DTC: P0480, A/C Condenser Cooling Fan A Relay Control Circuit Trouble
(see Table 1-35)
Table 1-35
S/N
1
Operation
Actions
Next step

Disconnect A/C condenser cooling fan relay, and turn the
Test Results
Yes
Go to step 4
No
Next step
ignition switch to ON. Check the voltage between the pin

30#, 85# of the relay (power supply end) and the power
supply negative pole. Is the voltage about 12V?

end of the A/C condenser cooling fan relay.
Check the voltage between the pin 86# of the relay (control
end) and the power supply negative pole. Is the voltage

between 3.7V?
between the pin 86# of relay control end and the pin 50# of
the ECU.
Yes
Repair or replace
harness
No
Go to step 2
Yes
Replace relay
No
Next step
Yes
No
Repair or replace
harness
Diagnosis help
23. DTC: P0481, A/C Condenser Cooling Fan B Relay Control Circuit Trouble
(see Table 1-36)
Table 1-36
S/N
1
Operation
Test Results
ignition switch to ON. Check the voltage between the pin

30#, 85# of the relay (power supply end) and the power
supply negative pole. Is the voltage about 12V?

end of the A/C condenser cooling fan relay.
Yes
Go to step 4
No
Next step
Yes
Repair or replace
harness
No
Go to step 2
Yes
Replace relay
between 3.7V?
No
Next step
Yes
Check the voltage between the pin 86# of the relay (control
4
Next step

Disconnect A/C condenser cooling fan relay, and turn the
Actions
end) and the power supply negative pole. Is the voltage
between the pin 86# of relay control end and the pin 68# of
the ECU.
No
24. DTC: P0500, Vehicle Speed Signal Abnormal
Repair or replace
harness
Diagnosis help
(see Table 1-37)
Table 1-37
S/N
1
Operation
Test Results
Next step

If equipped with ABS system, please check the system for
DTC.
Yes
Check ABS system
No
Next step
Yes
Next step
No
Check instrument line
Yes
Next step
Check the speedometer hand for normal operation.
Check the vehicle speed sensor for normal operation.

No
Actions
Yes
between the vehicle speed sensor signal line and the pin 59#
of the ECU.
No
Replace vehicle speed

sensor
Repair or replace
harness
Diagnosis help
25. DTC: P0506, Idle Speed Too Low
(see Table 1-38)

Table 1-38
S/N
1
Operation
Test Results
Next step
Check the throttle adjusting bolt, accelerator cable, throttle
Yes
for normal operation.

No
Yes
Check the idle speed regulator for normal operation.

No
A. Check if the pressure of the fuel supply system is too low;
Yes
B. Check if the fuel injector is blocked;

C. Check if the exhaust system is blocked.
26. DTC: P0507, Idle Speed Too High
Actions
No
Next step
Necessary check, repair
and maintenance
Next step
and maintenance
Necessary check and
repair
Diagnosis help
(see Table 1-39)

Table 1-39
S/N
1
Operation
Test Results
Next step

Check the throttle adjusting bolt, accelerator cable, throttle
for normal operation.
Yes
No
Yes
Check the idle speed regulator for normal operation.

No
A. Check the system for leakage;
Yes
B. Check the fuel injector for leakage;

C. Check if the pressure of the fuel supply system is too high.
Actions
No
Next step
and maintenance
Next step
and maintenance
Necessary check and
repair
Diagnosis help
27. DTC: P0508, Idle Speed Regulator Control Circuit Voltage Too Low
(see Table 1-40)
Table 1-40
S/N
1
Operation
Test Results
between pin A and pin D, as well as between pin B and pin C

of the regulator. Is the resistance about 535.3 under the
temperature of 20?
Next step

Disconnect the idle speed regulator. Check the resistance
Check for short to ground between the pin A, B, C, D of the

regulator and the pin 65#, 66#, 67#, 64# of the ECU.
Actions
Yes
Next step
No
Replace stepper motor

Repair or replace
Yes
28. DTC: P0509, Idle Speed Regulator Control Circuit Voltage Too High
harness
(see Table 1-41)
Table 1-41
S/N
1
Operation
Test Results

temperature of 20?
Next step

Check for short to power supply between the pin A, B, C, D

of the regulator and the pin 65#, 66#, 67#, 64# of the ECU.
Actions
Yes
Next step
No
Yes
No
Repair or replace
harness
Diagnosis help
29. DTC: P0511, Idle Speed Regulator Control Circuit Trouble (see Table 1-42)
Table 1-42
S/N
1
Operation

temperature of 20?
Check for open circuit between the pin A, B, C, D of the

regulator and the pin 65#, 66#, 67#, 64# of the ECU.
Actions
Next step

Test Results
Yes
Next step
No
Yes
No
Repair or replace
harness
Diagnosis help
30. DTC: P0560, System Voltage Signal Abnormal (see Table 1-43)
Table 1-43
S/N
1
Operation
Test Results
12V?
Check for open circuit or short to ground between pin 44#,

3
Yes
Next step
No
Replace battery
Yes
45#, 63# of the ECU and the pin 87# of the main relay
respectively.
Next step

Check the volatage with a multimeter. Is the voltage about
Start the engine, check if the generator charging voltage is

within 9-16V under different rotation speed.
Check the grounding point of the engine harness for normal

operation.
Actions
Repair or replace
harness
No
Next step
Yes
Next step
No
Replace engine
Yes
Diagnosis help
No
Repair or replace
harness
31. DTC: P0562, System Voltage Too Low (see Table 1-44)
Table 1-44
S/N
1
Operation
Check the volatage with a multimeter. Is the voltage about

12V?
Yes
Next step
No
Replace battery
Yes
ECU and the pin 87# of the main relay repectively. Is the
resistance too high?
Start the engine, check if the generator charging voltage is

within 9-16V under different rotation speed.
Check the grounding point of the engine harness for normal

operation.
Actions
Next step
Check the resistance between the pin 44#, 45#, 63# of the
3
Test Results
Repair or replace
harness
No
Next step
Yes
Next step
No
Replace engine
Yes
Diagnosis help
No
Repair or replace
harness
32. DTC: P0601, Electronic Control Unit Check Code Unprogrammed

Table 1-45
S/N
1
Operation
(see Table 1-45)
Test Results
Actions
Next step

Yes
Next step
No
Normal
Clear the DTC, and check once again if the trouble is stable.
Replace ECU.
End
33. DTC: P0602, Electronic Control Unit Diagnostic Data Identification Code Unprogrammed
(see Table 1-46)
Table 1-46
S/N
1
Operation
Test Results
Actions
Next step

Yes
Next step
No
Normal
Clear the DTC, and check once again if the trouble is stable.
Replace the ECU.
End
34. DTC: P0645, A/C Compressor Relay Control Circuit Trouble
(see Table 1-47)
Table 1-47
S/N
1
Operation
switch to ON. Measure the voltage between pin 30#, 86# of

the relay (power supply end) and the power supply negative

end of the relay.
Yes
4 Go to step
No
Next step
Yes
Repair or replace
harness
No
Go to step 2
Yes
Replace relay
No
Next step

Actions
Next step

Disconnect the A/C compressor relay, and turn the ignition
Test Results
Check for open circuit between the pin 86# of the relay
(control end) and the 70# of the ECU with a multimeter.
Yes
No
Repair or replace
harness
Diagnosis help
35. DTC: P0646, A/C Compressor Relay Control Circuit Voltage Too Low
(see Table 1-48)
Table 1-48
S/N
1
Operation
Test Results


end of the relay.

Next step

Check for short to ground between the pin 86# of the relay
(control end) and the 70# of the ECU with a multimeter.
Actions
Yes
Go to step 4
No
Next step
Yes
Repair or replace
harness
No
Go to step 2
Yes
Replace relay
No
Next step
Yes
No
36. DTC: P0647, A/C Compressor Relay Control Circuit Voltage Too High
Repair or replace
harness
Diagnosis help
(see Table 1-49)
Table 1-49
S/N
1
Operation


end of the relay.
Yes
Go to step 4
No
Next step
Yes
Repair or replace
harness
No
Go to step 2
Yes
Replace relay
No
Next step

Actions
Next step

Test Results
Check for short to power supply between the pin 86# of the
relay (control end) and the 70# of the ECU with a multimeter.
Yes
No
Repair or replace
harness
Diagnosis help
37. DTC: P1651, Malfunction Indicator Light Control Circuit Trouble
(see Table 1-50)
Table 1-50
S/N
Operation
Test Results
Next step
Yes
Next step
No
Normal
Carry out action tests for the MIL of the engine with a
diagnostic instrument. Check if it is always keep dark or light.
Yes
3
Repair or replace
harness
end of the engine MIL.

No

4
Actions
Yes
Next step
Repair or replace
harness
between the pin 29# of the engine MIL (control end) and the
29# of the ECU with a multimeter.
No
Diagnosis help
Section IV
Steps for Trouble Diagnosis Based on Engine Symptom

Before the steps for trouble diagnosis based on engine symptom, carry out the following primary
checks at first:
1. Check the ECU and MIL for abnormal condition (for vehicles without MIL, skip this step);
2. To confirm no trouble information record found with a trouble diagnostic instrument or
flasher;
3. Check the idle speed data after warm-up of the electronic control system with a trouble
diagnostic instrument for normal range;
4. Confirm the concern of the user and the actual location of the symptom.
Then, check the appreance:
1. Check the harness grounding for cleanness and tightness;
2. Check the vacuum pipe for break, twist and correct connection;
3. Check if the pipe is blocked; check if the inlet pipe is extruded or damaged;
4. Check the sealing between the throttle body and the intake manifold for damage;
5. Check the high voltage wire of the ignition system for break, aging and wrong connection;
6. Check the lead for correct connection and check the connector for looseness.
Key note: In case of the above-mentioned conditions, repair these troubles at first. Otherwise, the
following trouble diagnosis and maintenance will be affected.
Diagnosis help:
1. To confirm no trouble record found for the engine;
2. To confirm the concern of the user;
3. No abnormal condition is found after check following the above-mentioned steps;
4. During check and maintenance, do not ignore the impact on the system from the vehicle
maintenance, cylinder pressure, mechanical ignition timing, fuel condition, and so on.
5. Replace the ECU, and then carry out tests.
If the trouble is removed at this moment, the trouble is produced within the ECU. If the trouble can
not be removed at this moment, replace the original ECU, and repeat the steps.
I. LF481Q3 engine
1. If the engine fails to run or runs slowly at start, carry out the trouble diagnosis and removal as
per Table 1-51.
Table 1-51
S/N
Operation
Test Results
Measure the voltage between the two terminals of the
Yes
Next step
10-12.5V?
No
Repair or replace battery
Turn the ignition switch to ON. Measure the voltage
Yes
Next step
battery with a multimeter. Is the voltage about
between the ignition switch and the terminal of the

battery positive pole. Is the voltage about 10-12.5V?
Turn the ignition switch to START. Measure the
voltage of the terminal of the ignition switch to connect
Yes
multimeter. Is the voltage greater than 8V?
No
Keep the ignition switch in START. Measure voltage of
Yes
Repair terminal or replace

lead
Next step
Repair or replace ignition
switch
Next step
the terminal of the positive pole of the start motor with
Check the start motor for open or short circuit with a

multimeter.
No
Repair terminal or replace

lead
Yes
Repair or replace start motor
No
Next step
Yes
Remove the trouble
No
Next step
Yes
Replace the oil
No
Repair or replace timing belt
Check if the engine is locked for lack of lubrication.
In winter, check if the start motor is affected by high

7
No
with the positive pole of the start motor with a
a multimeter. Is the voltage greater than 8V?
Actions
resistance as improper engine lubricant and gear box

oil is applied.
2. If the engine can not be successfully started, carry out the trouble diagnosis and removal as per
Table 1-52.
Table 1-52
S/N
Operation
Turn the ignition switch to ON. Check if there is
Take out the spark plug, and make the electrode of

the spark plug 5-10mm from the engine block. Run
the engine with the start motor, and check if the blue
white high voltage fire is produced.
Check if the resistance of the high pressure wire is

normal (about 16k/m, if too low, the wire is in trouble).
Next step
Yes
No
Next step
Yes
Next step
No
Repair or replace the high

pressure wire
Next step
Yes
Replace
No
Next step
Yes
Next step
No
Replace
Check if the interfaces of the high pressure coil are
Yes
Next step
well connected.
No
Connect
Turn the ignition switch to ON. Check if the fuel pump
Yes
Next step
Check the ignition coil for looseness or damage.
Check the ignition coil for normal operation.
relay and the fuel pump can keep running for 3

seconds.
Connect the fuel pressure gauge valve. Short-circuit
No
Check and repair fuel pump

circuit
Yes
Next step
No
13
Yes
12
No
Next step
Clean the fuel injector and check the fuel injector for
Yes
Next step
fuel injection.
No
Yes
Replace fuel
No
18
Yes
Next step
No
17
Yes
Next step
No
16
the pin J1-47 and the pin J1-73 of the fuel bump relay,
and run the fuel pump. Check if the fuel pressure is
about 300kPa.
Take out the fuel distribution pipe together with the
10
No
Replace
Remove the trouble
No
Check each ignition coil for damage or crack.
Yes
Yes
Actions
trouble information records with a diagnostic

instrument.
Test Results
fuel injector. Disconnect the fuel injector from the

harness. Check the fuel injector for fuel injection with
the voltage of 12V directly from the battery.
11
12
Check if the fuel is wrong or contains water.
13
Check if the fuel pressure is lower than 300kPa.

Close the fuel gauge valve. Turn on the ignition switch
14
again and keep the fuel pump working for 3 seconds.

Check if fuel pressure can be produced.
Table 1-52
S/N
15
16
(Continued)
Operation
Test Results
Actions
Yes
Replace or repair fuel intake

pipe
Check the fuel intake pipe for leakage or blockage.
Check if the fuel return pipe is blocked or bent.
No
Replace fuel pump
Yes
Repair or replace fuel return

pipe
No
Replace fuel pressure

regulator
Yes
Next step
No
Check the parts and components of the intake system
Yes
Repair
for leakage.
No
Next step
Check if the intake manifold absolute pressure and
Yes
Repair or replace
temperature sensor is blocked.
No
Next step
Check if the coolant temperature sensor for normal
Yes
Next step
operation.
No
Repair or replace
Check if the gap between the piston and the cylinder
Yes
Remove mechanical trouble
is too wide. Check the cylinder for leakage.
No
Replace ECU
harness. Check the pin J1-73 of the ECU for voltage.

17
Check the positive power supply line of the

above-mentioned ECU pin and the groud wire of the
pin J1-01, J1-17, J1-18 connected to the ECU for
normal operation.
18
19
20
21
3. Hard to start after warm-up

Table 1-53
S/N
Operation
Test Results
Actions
Yes
Remove the trouble
No
Next step
Yes
Next step
No
Yes
Next step
No
Repair fuel system leakage

instrument.
Connect the fuel pressure gauge valve (the
connection point is related to the vehicle model).
Short-circuit the pin J1-47 and the pin J1-73 of the fuel
bump relay, and run the fuel pump. Check if the fuel
pressure is about 300kPa.
Disconnect the fuel pipe, and turn the ignition switch.
Check if the pressure of the fuel system still keeps

between 150kPa and 200kPa after 1 hour.
Connect the fuel pipe. Block the fuel return pipe, and
turn off the fuel pressure gauge valve. Turn off the
Yes

regulator (inbuilt)
ignition switch. Check if the pressure of the fuel

system still keeps between 150kPa and 200kPa after
1 hour.
No
Next step
Table 1-53
S/N
(Continued)
Operation
Test Results
Yes
Check the fuel injector and the fuel pipe for leakage.
No
Take out the water temperature sensor, and start the

engine. Is the engine OK?
Yes
Actions
Replace fuel injector and fuel
pipe
Next step
Check the coolant
temperature and line
No
Next step
Yes
No
Next step
Replace the fuel. Start the vehicle after warm-up. Is it
Yes
End
OK?
No
Replace ECU
Check if the fuel pipe is blocked or bent. Check the
Yes
Next step

harness. Check the pin J1-73 of the ECU for voltage.
7
Check the positive power supply line of the

above-mentioned ECU pin and the groud wire of the
pin J1-01, J1-17, J1-18 connected to the ECU for
normal operation.
fuel pump pressure regulation valve for normal

operation.
10
11
12
Check the interfaces of the fuel pump at both ends for
No
Yes
Repair or replace
Next step
Repair or replace fuel pump
battery voltage with a multimeter.
No
Check if the resistance of the fuel pump is correct with
Yes
Next step
a multimeter.
No
Replace fuel pump
Yes
Replace fuel pump
Check if the fuel pump is locked.
relay and lead
Replace ECU
4. With normal rotation speed, difficult to start

Table 1-54
S/N
Operation

instrument.
Check the air filter for smoothness.

After successful start, check if the intake air manifold
pressure is between 35 kPa and 65kPa at idle speed.
Gently step on the throttle, and check if the vehicle
can be started easily.
Test Results
Actions
Yes
Remove the trouble
No
Next step
Yes
Next step
No
Replace
Yes
Next step
No
Yes
Remove leakage for the air

intake system
Check and replace throttle
and idle speed passage
Table 1-54
S/N
(Continued 1)
Operation
Actions
Yes
Next step
No
Yes
fuel injector for normal operation.
No
Next step
Wash the fuel injector and check the fuel injector
Yes
Next step
again for normal operation.
No
Replace the fuel. Check if the fuel is wrong or
Yes
Replace fuel
contains water.
No
14
250kPa Check if the fuel pressure is lower than
Yes
Next step
250kPa.
No
13
Yes
Next step
No
12

5
Test Results
the pin 30 and the pin 87 of the fuel bump relay, and
run the fuel pump. Check if the fuel pressure is about
300kPa.
Connect the battery and the fuel injector with a special
7
8
9
connector. With the voltage supply of 12V, check the
Close the fuel gauge valve. Turn on the ignition

10
switch again and keep the fuel pump working for 3

seconds. Check if fuel pressure can be produced.
11
12
Turn on the fuel gauge valve, and block the fuel return
pipe. Check if the fuel pressure is quickly produced.
Yes
No
Yes
No

regulator
Repair or replace fuel
injector or fuel pipe
Repair or replace fuel intake
pipe
Replace fuel pump
Yes
13
14

pipe
No
Before the engine coolant reaches 35C, take out the
pipe

regulator
Yes
Next step
rotation speed of the engine is decreased.
No
Turn the ignition switch to ON. Check the voltage of
Yes
Next step
No
Check harness and interface
Yes
Next step
idle speed actuator connector, and check if the
the following pins of the ECU. Is the voltage of the pin

15
J1-12 (crankshaft position sensor) is about 12V? Is

the empty pin and the pin J1-54 (idle speed stepper
motor A+) is 0V?
Keep the engine at idle speed. After the coolant
16
reaches normal temperature, ground the pin 51 of the

ECU with a short-connected line. Check if the ignition
advance angle is a 6.75 crank angle.
No
Adjust ignition advance

angle
Table 1-54
S/N
17
18
19
(Continued 2)
Operation
Test Results
Actions
Check if the compressed pressure of the engine
Yes
Next step
cylinder is normal.
No
Remove the trouble
Check if the intake air manifold absolute pressure and
Yes
Repair or replace
No
Next step
Check if the coolant temperature sensor for normal
Yes
Replace ECU
operation.
No
Repair or replace
5. Difficult cold start

Table 1-55
S/N
Operation
Actions
Yes
Remove the trouble
No
Next step
Check the coolant for normal temperature with a
Yes
Next step
multimeter (resistance: between XX and XX)
No
Replace sensor
Turn on the ignition switch. Connect an adapter
Yes
Next step
No
Yes
Next step
No
Replace
Yes
Next step

instrument.
Test Results
between the ECU and the harness, and check the

3
voltage of the following pins of the ECU. Is the voltage

of the pin J1-12 (crankshaft position sensor) is about
12V? Is the empty pin and the pin J1-54 (idle speed
stepper motor A+) is 0V?

After start, check if the pressure of the intake air
manifold at idle speed is between 35kPa and 65kPa.
No
Gently step on the throttle, and check if the vehicle
Yes
can be started easily.

Before the engine coolant reaches 35C, take out the
idle speed actuator connector, and check if the

rotation speed of the engine is decreased.
Connect the fuel pressure gauge valve (the

intake system
Check throttle and idle
speed passage
No
Next step
Yes
Next step
No
Yes
Next step
No
12
Yes
11
No
Next step
connection point is related to the vehicle model).

8
Carry out direct grounding for the pin 86 of the fuel

pump relay. Turn on the ignition switch and run the
fuel pump relay and fuel pump. Check if the fuel
pressure is between 250kPa and 300kPa.


S/N
10
11
12
Operation
Yes
Next step
normal operation.
No
Yes
Renew fuel
No
17
Yes
Next step
No
16
Yes
Next step
No
15

14
Yes
No
Yes
15

No
Yes
16

No
17
18
19
Actions

13
Test Results

regulator
pipe
Replace fuel pump
pipe
regulator
Yes
Next step
No
emove the trouble
Yes
Repair
No
Next step
Check if the intake air manifold absolute pressure and
Yes
Repair or replace
No
Replace ECU
Check if the cylinder pressure of the engine is normal.
Check the air intake system of the engine for leakage.
6. Unstable idle speed at any time

Table 1-56
S/N
Operation
Test Results
Actions
Turn the ignition switch to ON. Check if there is trouble
Yes
Remove the trouble
information records with a diagnostic instrument.
No
Next step
Check if the idle speed actuator or the stepper motor
Yes
idle speed actuator is locked.
No
Next step
Turn the ignition switch to ON. Connect an adapter
Yes
No
Next step
Yes
No
Next step
Yes
Next step
between the ECU and the harness. Check the voltage of

the pin J1-27, J1-43 (signal output end of the intake air
3
temperature sensor and coolant temperature sensor),

J1-54, J1-33, J1-53, J1-34 (signal output end of the
stepper motor), J1-54, and J1-53 of the ECU. Is the
voltage normal?
Run the engine at an idle speed. Cut off each cylinder in
sequence. Check if the rotation speed of the engine is

dcreased or fluctuated.
Check the fuel injector of each cylinder for normal

operation.
No
Replace
Yes
Replace
No
Next step
Yes
Next step
No
Replace spark plug
Yes
Next step
No
13
Yes
12
injector for normal operation.
No
Next step
Yes
Next step
No
cylinder. Is the resistance OK?
Check the ignition coil for damage or crack.
Check the spark plug for normal operation.
pin J1-47 and the pin J1-73 of the fuel bump relay, and
run the fuel pump. Check if the fuel pressure is about
11
harness
Next step
380kPa.
10
Check fuel injector and
Yes
Check the resistance of the high voltage wire for each
Connect the fuel pressure gauge valve. Short-circuit the

9
No
connector. With the voltage supply of 12V, check the fuel
normal operation.

S/N
12
13
Operation

14

15
16
Test Results
Yes
Replace fuel
No
18
Yes
Next step
No
17
Yes
Next step
No
16
Yes
No
Yes
No
Yes
17

No
18
Check if the sense hole of the intake air manifold

pressure and temperature sensor is blocked.
Run the engine at an idle speed. After the coolant
19
20
21

regulator
pipe
Replace fuel pump
pipe
regulator
Yes
Clean up
No
Next step
Yes
Next step
reaches the temperature activated by the closed loop

control, check the oxygen sensor for normal operation.
Actions
No
Check oxygen sensor and

harness
Yes
Repair the leakage
No
Next step
Yes
Next step
No
Remove the trouble
Check the intake air system of the engine for leakage.
Check if the cylinder pressure of the engine is normal.
7. Unstable idle speed during warm-up

Table 1-57
S/N
Operation
Test Results
Yes
Remove the trouble
No
Next step
Yes
Next step
No
Replace
Yes
Next step
Run the engine at an idle speed. Check if the intake air

3
Actions
manifold pressure is between 35kPa and 65kPa during

No
warm up.

intake system
Stop the engine, and turn on the ignition switch. Connect

an adapter between the ECU and the harness. Check
4
Yes
Next step
No
Check and repair
Yes
Next step
No
Yes
Next step
No
Replace
the pin J1-27 and J1-35 of the ECU (signal output end of
the intake air temperature sensor and coolant
temperature sensor).
Take out he connector of the idle speed actuator after
warm-up. Check if the rotation speed of the engine is

changed.
Check the coolant temperature sensor for normal

operation.
8. Unstable idle speed after warm-up

Table 1-58
S/N
1
Operation
Test Results
Actions
Yes
Remove the trouble
No
Next step
Yes
Next step
No
Yes
Next step
No
Replace

the pin J1-42 (intake air manifold absolute pressure
2
sensor output), J1-27 (intake air temperature sensor

output), J1-43 (coolant temperature sensor output),
J1-62, J1-06, J1-38 (oxygen sensor output), J1-54,
J1-33, J1-53, J1-34 (output to idle speed actuator) of the
the ECU. Is the voltage normal?

S/N
Operation
Test Results
Yes
Check if the intake air manifold pressure is between
Connect the fuel pressure gauge valve. Short-circuit the
Yes
Next step
No
Yes
No
Next step
Yes
Replace
normal operation.
No
Yes
Replace fuel
No
14
Yes
Next step
No
13
Yes
Next step
No
12
pin 30 and the pin 87 of the fuel bump relay, and run the


10

11
12
Yes
No
Yes
No
Yes
13

No
15
16
17
No
Next step
35kPa and 65kPa under idle speed.
fuel pump. Check if the fuel pressure is about 300kPa.

6
Actions
Take out the coolant temperature sensor, and check the

engine for normal operation.
Yes
intake system

regulator
pipe
Replace fuel pump
pipe
regulator
Replace coolant temperature
sensor
No
Next step
Yes
Next step
No
Remove the trouble
Yes
Next step
No
Replace
Yes
Replace
No
Next step
Yes
Replace ECU
Check the compressed pressure.
18
19
No
Replace spark plug
9. Unstable idle speed or flameout under load (A/C etc)

Table 1-59
S/N
1
Operation
Yes
Remove the trouble
No
Next step
Turn on the A/C switch. Connect an adapter between
Yes
Next step
No
Check and repair A/C circuit
Check the A/C system pressure, electromagnetic clutch
Yes
Next step
of the compressor, A/C pump for normal operation.
No
Repair or replace
Turn the ignition switch to ON. Check the voltage of the
Yes
Next step
No
Check the control circuit
the ECU and the harness. Check the pin J1-09 and
pin 19, 20, 35, 36 (output to idle speed actuator) of the

ECU. Is it OK?
Remove the stepper motor. Check if the stepper motor

is locked or blocked.
Start the engine, and run the A/C. Check if the idle
Actions
J1-39 (A/C switch) of the ECU for signal input.

3
Test Results
speed actuator is under normal operation as per the

steps of the motor on the trouble diagnostic instrument.
Yes
Repair or replace stepper

motor
No
Next step
Yes
Replace ECU
No
10. Unstable periodicity (self-learning after power cutoff of the ECU)

Table 1-60
S/N
1
Operation
Test Results
Actions
Yes
Remove the trouble
No
Next step
Yes
Next step
No
Replace
Run the engine at an idle speed. Check if the intake air
Yes
Next step
pressure is between 35kPa and 65kPa.
No
Check air intake and leakage
Run the engine at an idle speed. Cut off each cylinder in
Yes
No
Next step
Yes
Next step
No
sequence. Check if the rotation speed of the engine is

dcreased or fluctuated.
the pin J1-42 (intake air manifold absolute pressure

J1-62, J1-06, J1-38 (oxygen sensor output), J1-01
(ignition switch), J1-54, J1-33, J1-53, J1-34 (output to
idle speed actuator). Is it OK?

S/N
Operation
Run the engine at an idle speed. Check if the ignition
Check if the sense hole of the intake air manifold
11
12
Next step
angle
Yes
Clean up
No
Next step
Yes
Replace fuel
No
Next step
Yes
Next step

10
No
Actions
pressure and temperature sensor is blocked.

9
Yes
advance angle is normal after the coolant reaches

normal operation.
Test Results

No

injector and relevant harness
Yes
Next step
No
Replace
Yes
Replace
No
Next step
Yes
Replace ECU
No
Replace spark plug
11. Idle speed too high

Table 1-61
S/N
Operation
Actions
Yes
Remove the trouble
No
Next step
Yes
Adjust or replace
pedal is locked or tightened.
No
Next step
Check the canister control valve, fuel pressure
Yes
Adjust or replace
No
Next step
Yes
Next step
speed is too high.
No
Clamp the vacuum booster tube. Check if the idle
Yes

instrument.
Test Results
Check if the cable connected the the accelerator
regulator, crankcase compulsory ventilation vacuum

pipe, and the vacuum booster tube of the brake
system for reliable installation or damage.
Run the engine at an idle speed, keep neutral
position, step on the brake pedal, and check if the idle
speed beome normal.
10
11
booster
No
Next step
Yes
Replace PVC valve
speed become normal.
No
Next step
Clamp the canister control valve tube. Check if the
Yes
Replace the PVC valve. Clamp the crankcase

6
Repair or replace vacuum
compulsory ventilation vacuum tube. Check if the idle
idle speed become normal.
Replace canister control

valve
No
Next step
Yes
Repair or replace
No
Next step
Repair or replace. Check the other parts of the intake
Yes
Repair or replace
air pipe for leakage.
No
Next step
Yes
Next step
No
Replace seal ring
Yes
Replace ECU
No
Replace sensor
Check if the idle speed actuator is blocked or locked.
Check the fuel injector seal ring for damage.
Check the intake air manifold absolute pressure and

intake air temperature sensor for damage.
12. Ineffective acceleration or flameout

Table 1-62
S/N
Operation
Actions
Yes
Remove the trouble
No
Next step
Yes
Next step
No
Replace
Yes
Next step

instrument.
Test Results
Run the engine at an idle speed. Check if the rotation

speed is normal.
Next step:
No
Check and repair as per idle

speed trouble items
Run the engine at an idle speed. Check if the intake
Yes
Next step
air pressure is between 35kPa and 65kPa.
No
Check and repair
Yes
Next step
normal operation.
No
Yes
Next step
No
10
Yes
No
Next step
Yes
Next step
No
Yes
Replace fuel
No
15
Yes
Next step
No
14
Yes
Next step
No
13
angle
about 300kPa.

10


11


S/N
12
Operation
Test Results
Yes
No
Yes
13

No
Yes
14

No
Actions
regulator
pipe
Replace fuel pump
pipe
regulator
Yes
Next step
No
Yes
Replace ECU
between the ECU and the harness. Check the voltage

15
of the pin J1-24 (signal output end of the throttle

position sensor), J1-05 (grounding end), J1-20 (as the
power supply for 4.5-5V sensor). Is it OK?
16
Check the ignition coil, distributor, high voltage wire,

and spark plug for normal operation.
No
Repair or replace relevant

parts
13. Slow acceleration

Table 1-63
S/N
Operation
Actions
Yes
Remove the trouble
No
Next step
Yes
Next step
No
Replace
Yes
Next step

instrument.
Test Results
Run the engine at an idle speed. Check if the rotation

speed is normal.

No
Check and repair as per idle

speed trouble items
Yes
Next step
No
Check and repair

S/N
Operation
Test Results
Actions

5
Yes
Next step
No
Yes
Next step
of the pin J1-24 (signal output end of the throttle

position sensor), J1-05 (grounding end), J1-20 (as the
power supply for 4.5-5V sensor). Is it OK?

normal operation.
10
11
No
11
No
10
No
Next step
Yes
Next step
No
Yes
Replace fuel
No
16
Yes
Next step
No
15
Yes
Next step
No
14

12

13
Yes
No
Yes
14

No
15
16
angle
Next step
Yes
between 250 kPa and 300kPa.
No
Yes

regulator
pipe
Replace fuel pump
pipe
No
Replace pressure regulator
Yes
Replace or clean up
No
Replace ECU
Check if the exhaust system is blocked.
14. Poor acceleration

Table 1-64
S/N
Operation
Actions
Check the clutch, tyre pressure, brake, tyre size and
Yes
Repair
four-wheel alignment for normal operation.
No
Next step
Yes
Next step
No
Replace or repair throttle
Yes
Remove the trouble
instrument.
No
Next step
Yes
Next step
Check if the throttle can be fully opened.

3
Test Results

normal operation.
No

angle

Yes
Next step
No
Yes
Next step
No
Check and repair
Yes
Next step
No
11
Yes
10
No
Next step
Yes
Next step
No
Yes
Replace fuel
No
16
of the pin J1-42 (intake air manifold absolute pressure

5

J1-62, J1-06, J1-38 (oxygen sensor output), J1-01
(ignition switch), J1-54, J1-33, J1-53, J1-34 (output to
idle speed actuator) of the ECU. Is it OK?

7
about 300kPa.
10
Chek if the fuel is wrong or contains water.

S/N
11
Operation
Yes
Next step
No
15
Yes
Next step
No
14
Yes

13
No
Yes
14

No
Yes
15
16
17
18
Actions

12
Test Results
Check the data of the intake air manifold absolute

pressure and intake air temperature sensor. Is it OK?
Check the spark plug, high voltage wire, distributor,

ignition coil for normal operation.

pipe
Replace fuel pump
pipe
No
Yes
Next step
No
Replace sensor
No
Next step
No
Replace or adjust
Yes
Check A/C system
No
Replace ECU
Does it caused by A/C system?
15. A/C system trouble

Table 1-65
S/N
Operation
Test Results
Check if the refrigerant of the A/C system is enough.

1
Actions
Yes
Next step
operation.
No
Remove the trouble
Run the engine at an idle speed. Turn on the A/C switch.
Yes
Remove the trouble
diagnostic instrument.
No
Next step
Turn on the A/C switch. Connect an adapter between the
Yes
Next step
(A/C switch) of the ECU for signal input.
No
Check harness
If the vehicle adopts low-level control, turn off the A/C and
Yes
Check the A/C belt, clutch, pressure switch for normal
Check if the A/C thermal resistance is under trouble with a
ECU and the harness. Check the pin J1-09 and J1-39
Replace bulb or repair

harness
check if it still keeps operation.

No
Check the pin J1-46 (grounding end connected to the
Next step
Repair A/C relay and
Yes
harness
vibration absorption coil of the A/C relay) of the ECU for

low-level output.
No
Replace ECU
17. Cylinder misfiring

Table 1-66
S/N
Operation
Start the engine, and run the engine under idle speed.
Check the sound for air leakage of the air intake pipe.
Stop the engine and carry out visual inspection for the
exhaust pipe, three-way catalystor and the muffler.
Take out the connector of each ignition coil in sequence.
Check if no decrease of the rotation speed of the engine

is produced at any moment for the cylinder.
Check if there is running sound for each fuel injector at

idle speed.
Test Results
Yes
No
Actions
Next step
Check and repair the
leakage
Yes
Next step
No
Repair or replace
Yes
No
Next step
Yes
Next step
No
Check fuel injector and

relevant circuits

S/N
Operation
Test Results
Remove the ignition metal wire from the spark plug. Install
Yes
the wire to a normal spark plug. Place the bottom end of

the spark plug towards the gound, and then turn to the
engine. Check if the spark is normal.
No
Yes
Yes
1275kPa/300rpm; minimum: 981kPa/300rpm; difference

among cylinders: 98kPa/300rpm.
transistor, and their

circuits
Remove the spark plug. Check the place for dirts.
Check the pressure of the compressor. Standard:
Next step
Check ignition coil, giant
No
6
Actions
Next step
Repair or replace spark
plug (standard type)
Next step
Check piston, piston ring,
No
air intake valve, valve seat

and cylinder head gasket
Install all the removed parts. Release the fuel pressure to

8
0. Install fuel pressure gauge. Check if the pressure is

normal.
Yes
Check the ignition time (155BDTC). The target idle
No
Next step
Check as per fuel
pressure test method
Yes
Next step
No
Basic check
Yes
Next step
speed is M/T:80050rpm.
Start the engine for warm-up. After the engine reaches

normal operation speed, measure the voltage between
the pin J1-62 (front oxygen sensor high signal) or J1-06
10
(front oxygen sensor low signal) of the ECU and the

ground. Under the rotation speed of 2000rpm, the
changes between 0V-0.3V and 0.6V-1.0V should be no
No
less than 5 times, at least one time higher than 0.6V, at
Renew front oxygen

sensor
least one time lower than 0.3V, an no higher than 1V.
Yes
Replace ECU
Check the intake air sensor signal with a diagnostic

11
instrument. (2.0-6.0gm/sec, at idle speed,
Check the connector of
7.0-20.0gm/sec, at 2500rpm)
No
the air intake temperature

sensor circuit for rust or
looseness.
II. TRITEC 1.6 engine

1. Fail to run or run slowly at start
Common trouble location
1. Battery;
2. Start motor;
3. Harness or ignition switch;
4. Mechanical paof the engine.
Diagnosis Flow
Table 1-67
S/N
Operation
Check the voltage between the two terminals of the
Test Results
Yes
Next step
12V at start?
No
Replace battery
Keep the ignition switch in START. Check the voltage
Yes
Next step
multimeter. Is the voltage greater than 8V?
No
Remove the start motor. Check the working condition
Yes
battery with a multimeter. Is the voltage between 8
of the positive terminal of the start motor with a
of the start motor, especially for open circuit or lock
Repair or replace start

motor
due to poor lubrication.
No
Next step
If the trouble occurs in winter, check if the start motor
Yes
Renew proper lubricant
No
Next step
is affected by high resistance as improper engine

lubricant and gear box oil is applied.
Yes
5
Actions
Check the start motor for poor rotation. Is it caused by

the great mechanical resistance inside the engine?
No
Remove the resistance

within the engine
Repeat the
above-mentioned step
2. Start failure of the engine

Common trouble location:
1. No fuel in the tank; 2. Fuel pump; 3. Rotation speed sensor;
4. Ignition coil;
5. Mechanical part of the engine
Diagnosis Flow
Table 1-68
S/N
Operation
Connect the fuel pressure gauge (the connection
Test Results
Yes
Actions
Next step
point is the front end of the intake pipe of the fuel

1
distribution pipe assembly), and start the engine.

Check if the fuel pressure of the engine under full
No
working condition is about 350kPa.
Connect the electronic injection system diagnostic

2
Yes
Check and repair fuel supply

system
Next step
instrument, and check the rotation speed of the

engine. Start the engine, and check if there is rotation
speed signal output.
No
Check and repair rotation

speed sensor line
Draw out the wire of one of the cylinders, and connect

with the spark plug. Keep the electrode of the spark
3
Yes
plug about 5mm from the engine body. Start the

engine, and and check if the blue white high voltage
No
fire is produced.
Yes
4
Check the pressure of each cylinder of the engine.
Check and repair ignition

system
Remove the mechanical
troubles for the engine
Check if the pressure is enough.
Connect the electronic injection system adapter. Turn

5
Next step
on the ignition switch. Check the power supply of the
No
Next step
Yes
Diagnosis help
pin 12#, 13#, 44#, 45#, 63#. Check the grounding of

the pin 3#, 51#, 53#, 61#, 80#. Are they OK?
No
Check and repair relevant

line
3. Difficult to start after warm-up

1. Fuel with water;
2. Fuel pump;
3. Coolant temperature sensor;
4. Fuel pressure regulator vacuum pipe;
5. Ignition coil.
Diagnosis Flow
Table 1-69
S/N
Operation
Test Results
Actions

1
Yes
Next step

No

supply system

2
Yes

No
fire is produced.
Disconnect the coolant temperature sensor, and start
the engine. Is it OK? Connect a 300 resistance in
3
Next step
system
Yes
Replace sensor
No
Next step
Yes
Check, repair or replace
No
Next step
Yes
Replace fuel
No
Next step
Yes
Diagnosis help
series at the connection point of the coolant

temperature sensor to replace the sensor, and start
the engine. Is it OK?
Check the fuel pressure regulator vacuum pipe for

looseness or leakage.
Check the fuel for normal operation.
Connect the electronic injection system adapter. Turn

6
on the ignition switch. Check the power supply of the

pin 12#, 13#, 44#, 45#, 63#. Check the grounding of
the pin 3#, 51#, 53#, 61#, 80#. Are they OK?
4. Difficult cold start

1. Fuel with water;
2. Fuel pump;
3. Coolant temperature sensor; 4. Fuel injector;
5. Ignition coil;
6. Throttle body and idle speed by-pass air way;
7. Mechanical part of the engine.
Diagnosis Flow
Table 1-70
S/N
Operation
Test Results
Actions
Connect the fuel pressure gauge (the connection point

is the front end of the intake pipe of the fuel distribution
1
Yes
pipe assembly), and start the engine. Check if the fuel

pressure of the engine under full working condition is
No
about 380kPa.
2
Next step
Yes
Check and repair fuel supply

system
Next step
with the spark plug. Keep the electrode of the spark plug
about 5mm from the engine body. Start the engine, and
and check if the blue white high voltage fire is produced.
No

system

the engine. Is it OK? Connect a 2500 resistance in
3
Yes
Replace sensor
No
Next step
series at the connection point of the coolant temperature

sensor to replace the sensor, and start the engine. Is it
OK?
Gently step on the accelerator. Does it can be started

easily?
Remove the fuel injector. Check the fuel injector for

5
air way
No
Next step
Yes
Remove the trouble
No
Next step
Yes
Replace fuel
No
Next step

Connect the electronic injection system adapter. Turn on
Wash throttle and idle speed
leakage or blockage with a special fuel injector cleaner

& analyzer.
Yes
Yes

No
Next step
Yes
Diagnosis help
the ignition switch. Check the power supply of the pin

12#, 13#, 44#, 45#, 63#. Check the grounding of the pin
3#, 51#, 53#, 61#, 80#. Are they OK?
No

line
5. With normal rotation speed, difficult to start at any time

1. Fuel with water;
2. Fuel pump;
4. Fuel injector;
5. Ignition coil;
7. Intake air way;
8. Ignition timing; 9. Spark plug. 10: Mechanical part of the engine.
Diagnosis Flow
Table 1-71
S/N
Operation
Test Results
Check the air filter for blockage and the intake air way
Yes
for leakage.

2
Actions
Check and repair air
intake system
No
Next step
Yes
Next step

No

supply system

3
Yes

No
fire is produced.
4
system
Yes
Next step
can meet with starndards.
No
Adjust or replace
Yes
Replace sensor
the engine. Is it OK?
No
Next step
Gently step on the accelerator. Does it can be started
Yes
easily?
Wash throttle and idle

speed air way
No
Next step
Yes
Remove the trouble
No
Next step
Yes
Replace fuel
No
Next step
leakage or blockage with a special fuel injector

cleaner & analyzer.
park plug for each cylinder. Check if its model and gap

7
Next step

Yes
No

Next step

S/N
10
Operation
Test Results
Yes
Check if the ignition sequence and timing of the

engine can meet with the standards.
No
Connect the electronic injection system adapter.
Yes
Turn on the ignition switch. Check the power supply

11
of the pin 12#, 13#, 44#, 45#, 63#. Check the

No
grounding of the pin 3#, 51#, 53#, 61#, 80#. Are

they OK?
Actions
Next step
timing
Diagnosis help
line
6. With normal start, unstable idle speed at any time

1. Fuel with water;
2. Fuel injector;
3. Spark plug;
5. Intake air way;
6. Idle speed regulator;
7. Ignition timing;
8. Spark plug; 9. Mechanical part of engine.
Diagnosis Flow
Table 1-72
S/N
Operation
Check the air filter for blockage and the intake air
way for leakage.
Yes
Actions
intake system
No
Next step
Yes
Wash and replace
No
Next step
Yes
Next step
model and gap can meet with starndards.
No
Adjust or replace
Check the throttle body and idle speed by-pass air
Yes
Wash
way for carbon deposition.
No
Next step
Yes
Remove the trouble
No
Next step
Yes
Replace fuel
No
Next step
Check if the idle speed regulator is blocked.
Check the spark plug for each cylinder. Check if its
leakage, blockage or abnormal flow with a special

fuel injector cleaner & analyzer.
Test Results

S/N
Operation
Test Results
Check the pressure for each cylinder of the engine.
Yes
Are they great different?
Actions
No
Next step
Yes
Next step
Check if the ignition sequence and timing of the

engine can meet with the standards.
No
Yes

timing
Diagnosis help

9

No
they OK?

line
7. With normal start, unstable idle speed during warm-up

1. Fuel with water;
3. Spark plug;
5. Intake air way;
Diagnosis Flow
Table 1-73
S/N
Operation
way for leakage.
Test Results
Yes
Actions
intake system
No
Next step
Yes
Next step
No
Adjust or replace
Remove the idle speed regulator. Check the throttle
Yes
Wash relevant parts
air way for carbon deposition.
No
Next step
Disconnect the coolant temperature sensor, and
Yes
Replace sensor
No
Next step
body, idle speed regulator, and idle speed by-pass
start the engine. Check the engine under warm-up

for unstable idle speed.

S/N
Operation
Test Results
Yes
Remove the trouble
No
Next step
Yes
Replace fuel
No
Next step

Yes
7
Actions


No
Next step
Yes
Diagnosis help

8

No
they OK?

line
8. With normal start, unstable idle speed after warm-up

1. Fuel with water;
3. Spark plug;
5. Intake air way;
Diagnosis Flow
Table 1-74
S/N
Operation
way for leakage.


3
Test Results
Yes
Actions
intake system
No
Next step
Yes
Next step
No
Adjust or replace
Yes
Wash relevant parts
No
Next step

S/N
Operation
Replace sensor
for unstable idle speed.
No
Next step
Yes
Remove the trouble
No
Next step
Yes
Replace fuel
No
Next step
start the engine. Check the engine under warm-up

Yes
7


8
Actions
Yes
Disconnect the coolant temperature sensor, and

4
Test Results
No
Next step
Yes
Diagnosis help

they OK?
No

line
9. With normal start, unstable idle speed or flameout under partial load (with A/C on, etc)
1. A/C system; 2. Idle speed regulator; 3. Fuel injector
Diagnosis Flow
Table 1-75
S/N
Operation
Check if the accelerator cable is locked or over

tightened.
Check the air intake system and the connected

vacuum pipe for leakage.
Adjust
No
Next step
Yes

intake system
Yes
Wash relevant parts
No
Next step
Disconnect the coolant temperature sensor and
Yes
Replace sensor
No
Next step
Yes
Next step
start the engine. Check the idle speed of the
Check if the ignition timing of the engine can meet

with standards.

6
Yes
Next step
engine. Is it too fast?
Actions
No

3
Test Results
No
Yes

timing
Diagnosis help

they OK?
No

line
10. With normal start, idle speed too fast

Common trouble location: 1. Throttle body and idle speed by-pass air way; 2. Vacuum pipe; 3. Idle
speed regulator; 4. Coolant temperature sensor; 5. Ignition timing
Diagnosis Flow
Table 1-76
S/N
Operation
tightened.
Check the air intake system and the connected

vacuum pipe for leakage.
Yes
Adjust
No
Next step
Yes

intake system
No
Next step
Yes
Wash relevant parts
No
Next step
Disconnect the coolant temperature sensor and
Yes
Replace sensor
No
Next step
Yes
Next step
start the engine. Check the idle speed of the

engine. Is it too fast?
Actions
Check if the accelerator cable is locked or over

3
Test Results
Check if the ignition timing of the engine can meet

with standards.
No
Yes

timing
Diagnosis help

6

they OK?
No

line
11. Unfavorable rotation speed or flameout during acceleration

1. Fuel with water;
2. Intake air pressure sensor and throttle position sensor;
3. Spark plug;
5. Intake air way;
7. Fuel injector;
8. Ignition timing;
9. Exhaust pipe.
Diagnosis Flow
Table 1-77
S/N
Operation
Test Results
Yes
Check if the air filter is blocked.

2
Next step
Yes
Next step
No

supply system
Yes
Next step
No
Adjust or replace
Yes
Wash relevant parts
No
Next step
Check the intake air pressure sensor, throttle position
Yes
Next step
sensor and the lines for normal operation.
No
Replace sensor
Yes
Remove the trouble
No
Next step
Yes
Replace fuel
No
Next step
Yes
Next step
body, idle speed regulator, and idle speed by-pass air

& analyzer.
intake system
No
about 350kPa.

Actions
Check if the ignition sequence and timing of the engine

can meet with the standards.
No
Check and repair

ignition timing

S/N
Operation
Test Results
Yes
Check the exhaust pipe for smoothness.

No
10
Yes

No
3#, 51#, 53#, 61#, 80#. Are they OK?
Actions
Next step
Repair or replace
exhaust pipe
Diagnosis help
Check and repair
relevant line
12. Weak acceleration

1. Fuel with water;
2. Intake air pressure sensor and throttle position sensor;
3. Spark plug;
4. Ignition coil;
6. Intake air way;
8. Fuel injector;
9. Ignition timing; 10. Exhaust pipe.
Diagnosis Flow
Table 1-78
S/N
Operation
Test Results
Check the clutch, tyre pressure, brake, tyre size and
Yes
Repair
four-wheel alignment for normal operation.
No
Next step
Yes
2
Check if the air filter is blocked.
Actions

intake system
No
Next step
Yes
Next step

3

No
about 350kPa.
4
Yes

supply system
Next step
with the spark plug. Keep the electrode of the spark plug
about 5mm from the engine body. Start the engine, and
and check if the high voltage fire is normal.
No
Check and repair

ignition system

S/N
Operation
Test Results
Actions
Yes
Next step
No
Adjust or replace
Yes
Wash relevant parts
No
Next step
Yes
Next step
No
Replace sensor
Yes
Remove the trouble
No
Next step
Yes
Replace fuel
No
Next step
Yes
Next step


6
body, idle speed regulator, and idle speed by-pass air

Check the intake air pressure sensor, throttle position

sensor and the lines for normal operation.

8

& analyzer.
10
Check if the ignition sequence and timing of the engine

can meet with the standards.
No
Yes
11
Check the exhaust pipe for smoothness.

No
Yes
Check and repair

ignition timing
Next step
Repair or replace
exhaust pipe
Diagnosis help

12

3#, 51#, 53#, 61#, 80#. Are they OK?
No
Check and repair

relevant line
Section V
Security Items for System Maintenance
1. Security items for the diagnosis and maintenance of the fuel injection electronic control system
(1) Remove and install requirements for the controller
Remove the controller before welding and paint baking;
Turn the ignition switch to OFF when remove the controller to avoid damage;
When the engine is running or the electrical system is under operation, do not disconnect with
the battery;
Do not start the engine with high electricity from charger;
The ambient temperature of the controller shall not exceed 800C.
(2) Requirements on cleanness:
Before operate the oil supply and injection system, please abide by the following demands:
The parts and components removed should be covered and placed in a clean field, and do not
use the cloth scattering fibers.
(3) Connect and disconnect the harness (including the harness of the trouble diagnostic
instrument) only after turn off the ignition switch.
To ensure correct wire connection when measuring the voltage or grounding of the electronic
control system.
To disconnect the power supply wire or the harness of the controller connector from the battery
can erase the relevant diagnosis and self-learning information.
(4) Notes for fuel supply system maintenance
Take care when remove and install the fuel pump for a fuel tank fully or partially filled.
Before the maintenance, the device to absorb the gasoline leaked should be installed near the
fuel tank mouth.
To avoid direct contact with the gasoline;
Before loosening the connection parts, thoroughly clean these parts and the surrounding areas.
To avoid fuel injection at the loosened part, place a cloth around the connection part;
Carefully cover or close the opened parts and components if not repaired at once.
Take out the spare parts just before the installation. The spare parts without packaging shall not
be used.
Take care not to damage the O-ring when installing the fuel injector. To facilitate assembly,
apply a little lubricant to the O-ring.
After the system being opened, try not to use compressed air and make the vehicle move.
2. Security measures
To avoid personal injury and damage the fuel injection and ignition device:
Do not connect or disconnect the ignition harness if the engine is under operation or at a rotation speed
for start-up; disconnect the harness connector from the hall sensor (distributor) if the engine is driven by
the starting motor yet not actually started (like compressed pressure check, etc).
Chapter II
Section I
Chassis System
Suspension and Axle
I. Overview
1. Front axle and front suspension, Fig. 2-1.
Fig. 2-1
1. Hexagon flange nut (36 Nm)
2. Front shock damper upper pressure plate
3. Left front shock damper assembly
4. Hexagon flange bolt (240 Nm)
5. Hexagon flange nut 4 (240 Nm)
6. Front stabilizer bar connecting rod assembly
7. Hexagon bolt with flat washer (horizontal: 180 Nm; vertical: 210 Nm)
8. Cotter pin
9. Hexagon flange slotted nut (100 Nm)
10. Left front lower arm assembly
11. Sub-frame rubber plug
12. Sub-frame assembly
13. Hexagon bolt with flat washer (210 Nm)
15. Front stabilizer rod rubber mount
16. Front stabilizer rod hoop
17. Hexagon bolt with taper washer (23 Nm)
18. Front stabilizer rod assembly
19. Hexagon flange nut
20. Right front lower arm assembly
21. Right front shock damper assembly
They can receive larger traction under the same conditions. As the main indicator for automobile
performance, the dynamic power should be strengthened by all means thus to determine the drive
axle. Generally, autos are driven by rear axles because 2/3 weight of the entire vehicle is
burdened by the rear axle which thus can receive better traction. When the sedan, special for
passenger use, is fully loaded, the front axle together with the engine, transmission, driver and
co-driver will weight more than the passengers on the rear axle. The fat person always sits at the
co-driver seat and loads more on the front axle. Therefore, more traction will be achieved by the
front axle rather than the rear one.
When the vehicle is driven by the front axle, the increasing weight on the front axle will gain more
steering resistance, thus the steering response is stronger and operation becomes easier. The
engine is laterally placed, convenient for front axle drive and simplifying the main reducer,
reducing the cost and achieving an easy maintenance. Therefore, the front axle of LF620 sedan is
the steering drive axle, namely functioning as both a steering axle and a drive axle. It is composed
of steering knuckle, sub-frame assembly, left and right front lower arms assembly and their
suspensions. It is used to:
(1) Bear all force and torque, such as weight, payload, traction, brake force, inertia force,
centrifugal force, lateral force and fatigue stress under alternating impact, etc.
(2) Reduce the impact from vibration, and advance the riding comfort and driving stability.
(3) Realize the steering.
(4) Transfer the engine torque to the left and right wheels after the torque is increased through
deceleration and then transform it to the forward traction.
The front suspension of LF620 sedan is a McPherson independent suspension. Refer to Fig. 2-1
for its structure.
It consists of coil spring, integrated asymmetric bidirectional canister-type shock damper, stabilizer
bar and triangle lower arm. The offset coil spring is connected with the canister shock damper,
thus to form the spring bracket of the suspension. The top of the bracket is flexibly connected with
the vehicle body. The limit stop is installed in the shock damper and the thrust ball bearing is fixed
on the boss ring over the shock damper. The front suspension kingpin center, center lines of the
shock damper and coil spring are not overlapped, and form a negative offset distance of kingpin
distance, namely the kingpin inclination angle is larger than that of the piston rod. Such a design
enjoys the following features:
(1) Avoiding the lateral misalignment of the steering wheel during the distortion of the strut type
independent suspension, and reducing the wear and tear of the steering wheel.
(2) While a flexible distortion happens to the suspension, the location parameters of the steering
wheels will complement each other although that of the kingpin change, and then improve the
stability of the vehicle.
(3) Compact structure. The shock damper, coil spring and steering kingpin are integrated, which
produces a small dimension and less space and is helpful for the location of the vehicle with a
front-built engine and front drive.
(4) There will be less change in the location of the front wheel during the usage period. Thus
please do not adjust the inclination and caster angle of the kingpin.
(5) The non-payload is lighter, which helps to decrease the impact load on the suspension and
improve the driving smoothness of the vehicle.
(6) The left and right wheels are independently hinged, which assists the wheels to contact the
road surface better, reduces the vehicle vibration due to uneven road surface and enhances the
comfort and driving stability.
2. Rear suspension. Refer to Fig. 2-2.
Fig. 2-2
1. Left rear shock damper assembly
2. Hexagon flange nut (75Nm)
3. Hexagon flange bolt (75Nm)
5. Right rear shock damper assembly
8. Hexagon flange bolt
10. Big washer
12. Rear axle welding components (120Nm)
13. Rear stabilizer rod components
The rear axle of the suspension is a trailing axle, functioning as:

(1) Bearing all force and torque, such as weight, payload, traction, brake force, inertia force,
centrifugal force, lateral force and fatigue stress under alternating impact, etc.
(2) Reducing vibration and impact, and improving the vehicle comfort and driving stability.
The rear axle assembly of LF620 sedan is shown in Fig. 2-2.
The rear axle assembly is composed of rear axle welding component 13, left rear shock damper 1,
right rear shock damper 6, rear stabilizer bar component 14 and the left and right bushes of rear
axle.
The rear suspension is a trailing arm suspension with a torsion bar. The main axis of the body is
directly connected with the body and then with the suspension system; then the component is
installed on the body. And the spring and shock damper are installed near the vehicle axis. The
supporting arm moves around the axis of the center line of the vehicle body, namely parallel to the
vehicle axle which moves up and down, parallel to the vehicle body and no camber angle. The
most prominent advantage lies in the large space between the left and right wheels together with
no camber angle of the body, and a sunken rear wheel of the swing arm suspension to balance
the vehicle body.
3. Specifications of wheel alignment parameters
If the wheels enjoy good geometric alignment, the fuel economic efficiency and tire service life will
be improved.
(1) Kingpin caster angle: It refers to the angle between the highest point of the wheel steering
center and the vertical direction in the view at the side of the vehicle, as shown in Fig. 2-3. The
caster angle is positive (+), while the front rake angle is negative. The retroversion of the kingpin
will influence the control on the direction of the steering mechanism, but not on the wear and tear
of the wheels. In case of a larger positive kingpin caster angle of a wheel than that of other wheels,
this wheel will drive towards the center line of the vehicle and the vehicle will move forwards
towards the side with a smaller positive kingpin caster angle.
Fig. 2-3
(2) Wheel camber angle: Extroversion is viewed from the front of the vehicle. It refers to the angle
of the wheel off the vertical direction as shown in Fig. 2-4. If the top point of the angle is towards
outside, the camber angle is positive (+); while towards inside, it is negative (-). Extroversion will
not only influence the control on the direction, but also the wear and tear of the wheels. An
excessive extroversion will result in a worn wheel and cause the vehicle to move towards the
largest camber angle or to one side.
Fig. 2-4
(3) Toe-in of wheel: It refers to that the weel moves inward off the geometric center line/thrust line.
The negative toe-in means that the wheel moves outward, as shown in Fig. 2-5.
Fig. 2-5
The toe-in is designed to ensure a parallel roll of the wheels. The toe-in can also complement the
little excursion of the wheel supporting system during driving forwards. Only with a proper toe-in
can the wheels run in parallel on the road surface.
(4) Thrust angle: The front wheels direct or steer the vehicle while the rear wheels control the
same rut. The rut is related with the thrust angle which is the angle between the rut of the rear
wheels and the center line of the vehicle body (as shown in Fig. 2-6).
Fig. 2-6
(5) Wheel alignment parameters standard, Table 2-1.
Table 2-1
Name
Idle load
Full road
Front wheel camber angle
03830
-05530
Front wheel toe-in
-2-2
-2-2
Kingpin inclination angle
111545
103030
Kingpin caster angle
30030
40030
Rear wheel camber angle
15030
-15530
Rear wheel toe-in
-2-2
2-6
II. Fault Elimination Table, Table 2-2.

Table 2-2
Fault
Possible Cause
Incorrect vehicle height (high or low front or rear)
Leaning to one
side
Brake system.
Check the brake.
Incorrect wheel alignment.
Adjust the wheel alignment.
Incorrect vehicle height (high or low front or rear).

Steering gear or connecting rod.
steering wheel
Suspension lower support arm ball joint.
chapter.
Wheel transposition or replacement.
Check if the load is abnormal, if the ring
spring is sunken or is not standard spring.
Check the steering system.
Carry out the test of ball joint in this
chapter.
Incorrect rear caster angle.
Check the rear caster angle.
Damaged rear suspension.
Check the rear suspension.
Front or rear balance connecting rod, connector
Check or install new suspension
or bush.
components if necessary.
Uncomfortable
Too large noise
Check the front wheel bearing. See this
Front suspension lower support arm bush.

riding
spring is sunken or is not standard spring.

Wheel and tire.
Incorrect track
Check if the load is abnormal, if the ring
Worn or broken steering gear or connecting rod.
Worn front wheel bearing.
Unaligned
Action
Rear suspension arm bush.

Front bracket with spring.
Check the front bracket with spring.
Rear shock damper.
Check the rear shock damper.
Worn front wheel bearing.
Check the wheel bearing.
Suspension lower support arm ball joint.
Carry out the test of ball joint in this

chapter.
Damaged suspension.
Check the suspension.
Improper worn
Incorrect tire pressure.
Adjust the tire pressure.
tire
Damaged or worn front wheel bearing
Check the front wheel bearing.
Vibration
Wheel and tire.
Check the tire. Balance the tire or install a

new one if necessary.
Abnormal steering system operation.
III. Maintenance
i. Wheel alignment adjustment
1. Front wheel extroversion adjustment
The front wheel extroversion is adjusted as shown in Fig. 2-7. Raise the vehicle, and dismantle the
support from the vehicle. Fix the support on the bench clamp and gouge holes on the side panel.
The extroversion can be adjusted by the bolt hole between the file support and steering knuckle.
Fig. 2-7
1. Camber angle
2. File upper bolt hole
3. File lower bolt hole
2. Front wheel toe-in adjustment, Fig. 2-8.
Fig. 2-8
1. Locking hexagon nut
2. Steering tie rod shaft
3. Seal clamp
Details as below:
(1) Dismantle the small boot clamp on the steering stabilizer bar.
(2) Adjust the steering wheel to the front center position.
(3) As shown in Fig. 2-8, release the hexagon bolt, and revolve the steering stabilizer bar for a
proper toe-in angle.
(4) Confirm that each steering stabilizer bar revolves for the same turns.
(5) Tighten the locking nut.
(6) Install the boot clamp.
ii. Replacement of parts and components assembly

1. Replacement of front brake wheel hub assembly
(1) Disassembly of front brake wheel hub assembly
1) Raise and properly support the vehicle and dismantle the wheel assembly.
2) As per Fig. 2-9, disconnect the wheel speed sensor connector, and remove the sensor from the
bracket.
Fig. 2-9
3) Remove the brake caliper bracket and brake caliper, and then secure the brake caliper on the
vehicle body to avoid bend or even damage of brake pipeline due to the weight of brake caliper,
and then dismantle the brake disk.
4) Remove the nuts of drive shaft.
5) As shown in Fig. 2-10, connect the removal tools of hub center shaft to the separating drive
shaft on the wheel bearing/wheel hub and the wheel bearing by 3 wheel nuts.
Fig. 2-10
6) According to Fig. 2-11, remove the wheel bearing.
Fig. 2-11
(2) Installation of front brake wheel hub assembly

To install, reverse the removal procedure. When installing front wheel speed sensor, please
ensure that the connector clip is well matched.
2. Replacement of front stabilizer bar
(1) Disassembly of front stabilizer bar. Disconnect the related connections. Lower the whole front
sub-frame according to Fig. 2-12.
Fig. 2-12
Remove the front stabilizer bar as shown in Fig. 2-13.
Fig. 2-13
(2) Installation: Install the front stabilizer, reverse the removal procedure.
3. Replacement of steering knuckle.
The steering knuckle is replaced together with the brake gear assembly according to related
sections about brake gear.
4. Replacement of lower arm assembly
(1) Disassembly of the lower arm assembly
1) Revolve the steering wheel to move the relevant front wheel to the minimum side position.
2) According to Fig. 2-14, dismantle the cotter pin and slotted nut from the ball head bolt, and
knock the steering knuckle to remove the ball pin of the lower arm from the steering knuckle.
Fig. 2-14
3) Dismantle the 2 bolts and nuts, and remove the front lower arm assembly according to Fig. 2-15.
Please do not rotate the locking nut because any rotation will cause damage to it.
Fig. 2-15
4) Check the lower arm assembly
Before installing nuts, shake the ball pin bolt for over 5 times as described in Fig. 2-16.
Use a torque wrench to rotate the nuts at a speed of a turn for each 2-4s, and record the
tightening torque reading at the fifth turn. Tightening torque: 1.5N.m5N.m.
Fig. 2-16
(2) Installation
1) Temporarily screw down the front suspension lower arm assembly. Fasten the front suspension
lower arm assembly by 2 bolts and nuts. No need to use torque tools, as shown in Fig. 2-17.
Fig. 2-17
2) Install the front suspension lower arm onto the steering knuckle by nuts. Tightening torque: 100
Nm. Follow Fig. 2-18.
Fig. 2-18
3) Install the cotter pin. Note: In case that the hole of cotter pin is not correctly aligned, please
further tighten the nut according to the hole of cotter pin.
4) Fully tighten the front suspension lower arm assembly. Secure the lower arm by 2 bolts as
shown in Fig. 2-17.
5. Replacement of shock damper

(1) Disassembly of front shock damper assembly.
1) Dismantle the front wheel.
2) Disconnect the brake hose. Remove the bolt, brake hose and ABS vehicle speed sensor
harness clip from the shock damper bracket (of vehicle with ABS) according to Fig. 2-19.
Fig. 2-19
3) Dismantle the front shock damper with coil spring.
Remove the nuts connecting the connecting rod of front stabilizer bar and the front shock
damper. Then dismantle the shock damper from the steering knuckle after removing the 2 nuts
and bolts connecting the front shock damper assembly and the steering knuckle, as shown in Fig.
2-20.
Fig. 2-20
Dismantle the front shock damper with coil sprint, and then the 3 nuts on the suspension
bracket according to Fig. 2-21.
Fig. 2-21
(2) Installation of front shock damper assembly.
To install, reverse the removal procedure
(3) Disassembly of the rear shock damper assembly

1) Dismantle the rear wheel.
2) Dismantle the left and right rear shock damper assembly according to Fig. 2-22.
Fig. 2-22
Raise the rear axle frame by a jack.
Dismantle the thickened flange nut connecting the rear shock damper from the rear sub-frame
assembly.
Dismantle a bolt and 2 nuts connecting the rear shock damper assembly and the vehicle body.
Dismantle the rear shock damper from the vehicle body.
(4) Installation of rear shock damper assembly
To install, reverse the removal procedure.
(5) Inspection of shock damper assembly. Check if there is abnormal resistance or noise when
pressing or pulling the push rod of shock damper. In case of any abnormal situation, please
replace the shock damper with a new one.
Section II
Steering System
The steering system is a special mechanism to change or maintain the driving direction of a
vehicle. It is used to change the direction at a proper time according to the requirement of the
driver during driving, and cooperate with the driving system to keep the vehicle moving stably in
case that the vehicle moves off the driving direction due to the accidental impact from the road
surface. It is one of the important systems to keep safe driving. Therefore, check and maintenance
of the steering system in time is an effective measure to ensure safe driving and fewer accidents.
The steering wheel of LF620 sedan is composed of steering wheel 1, steering column 2, power
steering pump 5, oil tank 4, steering gear 3, etc. Follow Fig. 2-23.
Fig. 2-23
1. Return line bracket
2. Hex bolt with flat washer
3. Return line clamp
4. Return line bracket B
5. Steering oil pump intake pipe
6. A-type worm-driven tube hoop
7. A-type worm-driven tube hoop
8. Power steering oil can assembly
9. Hex bolt with flat washer (75Nm)
10. Power steering oil can clip
11. Power steering oil can bracket
12. Power steering oil pump assembly
13. Steering return line assembly
14. Steering gear intake pipe assembly
16. Oil pipeline bracket A component
17. Cotter pin
18. Hex slotted thin nut (75Nm)
19. Steering gear and tie-rod assembly
21. Acoustic hood on the steering gear
22. Collar of acoustic hood on the steering gear
23. Steering column dustproof cap components

25. Steering wheel assembly
24. Steering column and adjustment mechanism assembly
I. Fault Diagnosis of Steering System

1. Note for inspection
(1) Take extra care while replacing the components. Incorrect operation may affect the
performance of the steering system and lead to driving accident.
(2) Notes for SRS system. This vehicle is equipped with SRS, like driver air bag and front
passenger air bag. If failing to repair the air bag in correct order, the unexpected deployment of air
bag during the maintenance may lead to serious accident. Read the notes for supplement restraint
system before maintenance (including removal or installation, and check or replacement of
components).
II. Fault Elimination Table

With the help of Fault Elimination Table (as shown in Table 2-3), it is more convenient to discover
the fault. The Table indicates the frequent faults. Eliminate all faults according to measures
provided in this Table. Check each component in sequence. Repair or renew these components if
necessary.
Table 2-3
Fault
When the
steering wheel is
Possible Cause
Incorrect tire size or pressure.
Check the tire size and adjust the tire pressure.
Over loaded or uneven loaded.
Adjust the load.
Loose or worn tie-rod or its end

Loose or broken bolts of the steering gear
fixed and in
straight forward
direction, the
vehicle moves
between two
sides.
Loose or worn suspension ball joint.
to one side when

running on
smooth road
surface.
Replace the steering gear or tie-rod end with a

new one if necessary.
Lock the bolt or install a new one.
Replace the suspension ball joint assembly with
a new one.
Loose bolts between the steering column
Lock the bolts of pinion shaft.
shaft universal joint and the pinion shaft.
Lock the steering column shaft universal joint.
Loose or broken steering column shaft
Install a new steering column shaft universal
universal joint.
joint.
Improperly adjusted toe.
Adjust it if necessary.
Loose or broken rear suspension.
Lock or install new rear suspension components.
Incorrect tire size or different tire/tread

The vehicle leans
Actions
types.
Install new tires if necessary.
Over loaded or uneven loaded.
Adjust the load.
Improperly toe adjustment.
Broken front suspension components.

Broken rear suspension components.
Install new front suspension components if

necessary.
Install new rear suspension components if
necessary.
Table 2-3 (Continued 1)

Fault
Possible Cause
Actions
In case of a vehicle speed below 50 km/h
(30mph), turn the transmission to
NEUTRAL, and turn the ignition switch to
position I (engine OFF-sliding). In case that
the vehicle does not lean to one side when
stopping, install a new steering gear.
In case that the vehicle does not move
Unbalanced action of steering gear valve.
when stopping, interchange the front wheel

assembly
The vehicle leans to
In case that the vehicle does not lean to the
one side when
other side, exchange the front and rear
running on smooth
wheels at the same side.
road surface.
In case the vehicle leans in the same

direction, check the front suspension
components and adjust the toe.
Check if the front/rear brake is normal.
Check if the rear suspension components
are bent and if the front/rear suspension
ring spring is broken or sunken.
Check if the rear suspension components
or bolts are loose or worn.
necessary.
necessary.
Lock all bolts.
Steering gear input shaft connector.
Install a new universal joint if necessary.
Feedback (whine or
Loose/worn tie-rod.
Install a new steering gear if necessary.
knock sound of the
Loose or broken steering gear bolts.
Lock or install new fixing bolts if necessary.
steering gear)-the
Loose bolts and the steering column shaft
steering wheel feels
and universal joint.
rough when driving

on the rough road.
Loose suspension boot, bolts or ball joints.
Lock bolts.
Lock or install new bolts or ball joints if
necessary.
Bad steering column shaft.
Install new steering column if necessary.
steering wheel will not
Incorrect tire size or type.
Install new tires if necessary.
go back to the central
Unaligned steering column or the
position without the
protecting hood rubs the steering wheel.
assistance of the
Blocked steering column universal joint.
After steering, the
Align the steering column.

Install a new universal joint.
driver. Besides, it may

feel obstructed or
unsmooth when the
The sealed pad of the soleplatofsteering
driver turns the
column shaft may be torn
steering wheel to the

central position.
Install a new sealed pad if necessary.

Fault
Possible Cause
Actions
After steering, the steering
Blocked or broken tie-rod.
Install a new steering gear if necessary.
wheel will not go back to the
Broken or worn front
Install new front suspension components if
central position without the
suspension components.
necessary.
assistance of the driver.
Incorrect toe adjustment.
Blocked column bearing.
Install a new steering column.
Contaminated steering oil.
Wash the power steering system.
Insufficient power steering
Refill the oil if necessary and check if there is
pump oil.
oil breakage.
Besides, it may feel obstructed

or unsmooth when the driver
turns the steering wheel to the
central position.
Incorrect tension of the

accessory drive belt.
Check the tension of the accessory drive belt.
Leakage in the hose or outer
Repair or install a new hose or cooler if
cooler.
necessary.
Incorrect engine idle speed.
Refer to the air discharge of power system.
Steering feels heavy when
Loose or distorted power
steering and parking at the
steering pump belt pulley.
road side
Power steering pump flow or
Check the pump flow and pressure. Refer to
pressure out of specification.
the pump flow and pressure test in this chapter.
Obstructed hose or cooler
Clean the hose or cooler or install a new one if
pipeline.
necessary.
Install a new power steering pump belt pulley.
Check if there are foreign materials or

Contaminated steering shaft.
contamination in the system. Wash the power

steering system.
Air in steering oil.
Discharge the air in the system.
Excessively filled system.
Correct the fluid level height.
Oil leakage
Leakage in components.
Find out the suspicious component and repair

it if necessary.
The accessory drive belt utters

a long shriek (especially while
Check if the tension of the
the steering wheel turns to the
accessory drive belt is correct
end and parking the vehicle at
or if the belt skids.
Install a new accessory drive belt if necessary.
the original position)

Chatter from the steering pump
Noise from power steering

pump
Loose or broken accessory

drive belt.
Install a new accessory drive belt.
Insufficient oil and possible
Refill the oil to the specified height.
leakage.
Discharge the air in the system.

Check if there is a leakage. Repair it if
Power steering pump.
necessary.
Install a new power steering pump if necessary.

Fault
Possible Cause
Actions
Oil at a temperature below 54C

Swish noise
(130F) flow into the bypass

valve of the housing of pump
Normal.
valve.
With air in the oil and leakage in
Sob noise
the system.
Purify the air in the system.
Check O-ring oil seal of one-way
Install a new power steering pump if
valve cap.
necessary.
Too much oil.
Correct the fluid level height if necessary.
Lost, loose or broken filler cap or
Install a new filler cap or O-ring seal if
lost O-ring seal.
necessary.
Loose or broken hose connector.
Install a new hose connector if necessary.
Leakage in shaft seal:

Broken oil seal.
Leakage in power steering
Broken rotor shaft, e.g. groove or
pump or fuel tank
bruise.
Install a new power steering pump.
Worn bush or sleeve of shaft.

Inlet tube.
Perforated housing.
Loose nuts of outlet pipe

connector or plug valve.
Broken connector, nuts or plug of
outlet pipe.
Power steering oil (insufficient).
Universal joint (worn).
Abnormal noise
Power steering vane pump

(faulty).
Lock it if necessary.
Refill the oil if necessary and check if the
system has a leakage.
Replace it if necessary.
Check and replace it if necessary.
Steering gear (faulty).
Tire (improper inflation).
Front wheel alignment

(incorrect).
Align the wheels.
Insufficient return
Steering column (bent).
Align it and replace it if necessary.
Steering gear (malfunction).

Fault
Over large clearance
Possible Cause
Steering knuckle (worn).
Suspension arm ball joint (worn).
Intermediate shaft, and slip

joint/yoke (worn).
Front wheel bearing (worn).
Tire (improper inflation).
Power steering oil (little).
Heavy steering
Actions
Refill the oil if necessary and check if there is

a leakage in the system.
Front wheel alignment (incorrect)
Align the wheels.
Steering knuckle (worn).
Suspension arm ball joint (worn).
Steering column (bent).
Check and replace it if necessary.
Power steering vane pump

(malfunction).
III. Maintenance
1. Check the free play of steering wheel
The methods for checking the free play of steering wheel are as follows:
(1) Make sure that the road wheels are in the straight ahead position.
(2) Gently turn the steering wheel, and check its free play. As shown in Fig. 2-24, the free play of
steering wheel 20.
Fig. 2-24
2. Steering wheel and column as shown in Fig. 2-25.
Fig. 2-25
3. Removal and installation of steering wheel and column assembly
Note:
Follow the notes for the maintenance of steering pump.
Disconnect the negative terminal of the battery.
Make sure that the front wheels are in the straight ahead position.
(1) Removal
1) Remove the horn button assembly.
Note: Disconnect the connector of air bag in case that the ignition switch is at position ON.
2) Loosen the two bolts with socket wrench or screwdriver until the bolt head is locked into the bolt
housing, as shown in Fig. 2-26.
Fig. 2-26
3) Push out the horn button assembly from the steering wheel, as shown in Fig. 2-27.
Fig. 2-27
4) Use a screwdriver to release the locked part of the air bag connector and then remove the air
bag connector.
Note: Do not drag the air bag harness when removing the horn button assembly; make the upper
surface upward when placing the assembly; do not disassemble the horn button assembly.
5) Disconnect the connector.
6) Remove the fixing nut of the steering wheel, as shown in Fig. 2-28.
Fig. 2-28
7) Mark the matching place on the steering wheel assembly and the main shaft assembly.
8) Use a special tool to remove the steering wheel assembly.
9) Remove the lower cap of the steering column. Remove the three bolts, the upper & lower caps
of the steering column, as shown in Fig. 2-29.
Fig. 2-29
10) Locate the ignition switch at position ACC, and dismantle the coil spring assembly. Note: The
combination switch is connected to the installation plate by a metal clip and 2 plastic clips. Firstly
prize the metal clip from the installation hole by a screwdriver and then remove the 2 plastic clips.
See structure drawing in Fig. 2-30.
Fig2-30
11) Remove the left combination switch (headlamp dimmer switch assembly), as shown in Fig.
2-31.
Fig. 2-31
12) Remove the right combination switch (wiper switch assembly).
13) Remove the dustproof cap of the steering column.
14) Disconnect No. 2 steering intermediate shaft assembly, as shown in Fig. 2-32.
Fig. 2-32
Mark the matching place on the slip yoke and intermediate shaft.
Loosen the bolt A and B, and then disconnect the intermediate shaft.
15) Remove the steering column assembly, as shown in Fig. 2-33.
Fig. 2-33
Disconnect the connector and harness clip from the steering column assembly.
Remove the 3 bolts and the steering column assembly.
16) Remove No. 2 steering intermediate shaft assembly.
Mark the matching place on the main shaft and intermediate shaft, as shown in Fig. 2-34.
Fig. 2-34
Remove the bolt and intermediate shaft.
17) Dismantle the switch support from the steering column, as shown in Fig. 2-35.
Fig. 2-35
Use a center punch to make center marks on the two conical bolts.
Drill the two bolts by a 3-4mm drill.
Remove 2 bolts and switch support assembly on the steering column by a screwdriver.
18) Remove the steering column upper clip board.
19) Remove the ignition switch lock core assembly as shown in Fig. 2-36.
Fig. 2-36
Turn the ignition switch to position ACC.
Press down the lock by a screwdriver and pull out the lock core.
20) Dismantle the unlocked warning switch assembly.
Disconnect the unlocked warning switch from the ignition switch assembly.
Dismantle the unlocked warning switch assembly.
21) Remove the ignition switch assembly. Remove the 2 bolts and also the ignition switch
assembly from the steering column bracket.
(2) Installation
1) To install the ignition switch assembly and the unlocked warning switch assembly, reverse the
removal procedure.
2) Install the ignition switch lock core assembly.
Make sure that the ignition switch is at position ACC.
Install the ignition switch lock core assembly.
3) Check the action of steering lock.
Check the steering locking mechanism with the key out.
Check the steering locking mechanism for its activeness with the key in position ACC.
4) Install the switch support on the steering column.
(1) Adopt two new conical bolts for the temporary installation of the switch support assembly and
the clip on the steering column.
(2) Screw up the two conical bolts till their nut heads disconnect.
5) Install No. 2 steering intermediate shaft assembly.
Align the matching mark on the intermediate shaft and main shaft.
Install the intermediate shaft with bolt. Tightening torque: 36Nm.
6) Install the steering column assembly.
Install the steering column assembly with three bolts. Tightening torque: 21Nm.
Connect the connector to the harness clip.
7) Connect No. 2 steering intermediate shaft assembly.
Align the matching mark on the intermediate shaft and slip yoke.
Install the bolt B and screw down bolt A. Tightening torque: 28Nm.
8) Install the cover board of the steering column hole.
9) Install wiper switch. Install the wiper switch assembly and connector.
10) Install the headlamp dimmer switch assembly. Install the headlamp dimmer switch assembly
and connector.
11) Make the front wheel in the straight ahead position.
12) Install the clock spring when the key is at position ACC.
13) Check the inter-locking of the key.
14) Install the upper cap of the steering column. Install the upper & lower caps of the steering
column with three bolts.
15) Align the clock spring.
Make sure the ignition switch at position OFF.
Make sure the negative terminal of the battery is disconnected. Note: Operate 90s later.
Rotate the cable disc counterclockwise with hand till it can not be rotated any more.
Rotate the cable disc clockwise about 2.5 circles, and align the mark.
Note: The cable disc can be turned around the center about 2.5 circles.
16) Install the steering wheel assembly.
Align the matching mark on the steering wheel assembly and steering main shaft assembly.
Install the steering wheel with fastening nut. Tightening torque: 50Nm.
Connect the connector.
17) Check the horn button assembly.
18) Install the horn button assembly.
Note:
Do not use the air bag components removed from another vehicle. Renew as required.
A. Make sure that the horn button assembly is installed with specified tightening torque.
B. When dropped or crack, depress or other defects detected on the housing or connector, replace
a new horn button assembly.
C. Make sure that the wire is not interfered and clipped by other components when install the horn
button assembly.
Connect the air bag connector.
Install the horn button after clipping the bolt groove to the bolt cap.
Install two box bolts with torque socket wrench. Tightening torque: 8.8Nm.
19) Align the steering wheel.
4. Inspection for the power steering device
(1) Check the oil level for the power steering gear
Park the vehicle in a flat place, and turn the steering wheel for several times without moving the
vehicle after starting the engine, in order to increase the oil temperature (to 50-60).
Start the engine and turn the steering wheel from lock to lock several times.
No air bubble, flocculent deposits in the oil.
Stop the engine and check the fluid level for any change. Discharge air if the level change
exceeds 5mm.
5. Replacement of power steering fluid
Removal and inspection are required if fault occurs in the power steering device. At the same time,
replace the power steering fluid. Replace the fluid in time as well if it goes bad. The steps are as
below:
(1) Raise the front wheel with a jack or hoist the complete vehicle with a lifter.
(2) Disconnect the return hose from the steering fluid reservoir. Connect a plastic tube with the
return hose, and collect the fluid with proper container. Avoid splashing the fluid to the vehicle
body and components, or wipe up immediately.
(3) With idle operation of the engine, repeatedly turn the steering wheel from lock to lock, to
discharge the fluid; intermittently start the engine several times, to confirm that it has been totally
discharged.
(4) Connect the return hose, and fix with clip.

(5) Fill the reservoir with the specified oil, neither higher than the maximum level, nor lower than
the minimum level.
Oil: ESSOATF.D. Filling amount for reference: 0.825L.
(6) With idle operation of the engine, repeatedly turn the steering wheel from lock to lock, to
discharge the air for the steering system.
(7) Check the oil level again. Fill the reservoir with the specified oil if necessary, in order to make
the oil reach the maximum level.
6. Air discharging of the power steering system
(1) Raise the front wheel by a jack.
(2) Intermittently start the engine for several times, and meanwhile turn the steering wheel from
lock to lock for 5 to 8 times to raise the oil temperature, and then make the steering wheel in the
straight ahead position and note the fluid level in the reservoir.
(3) Note the fluid level in the reservoir again in 3 to 5 minutes later after the engine misfires, and
compare the level with that in (2). If the gap is below 5mm and there is no bubble or emulsification
in the fluid, the air inside the system has been discharged completely. Otherwise, repeat step (4)
and step (5) until the air is discharged completely.
(4) Check the fluid level. Fill the fluid reservoir with oil to the regulated level as necessary.
Note:
During discharging air, the fluid should be higher than the minimum level of the reservoir.
Otherwise, fill more fluid.
The air will be micronized and dissolved in the fluid if it is discharged with the engine on.
Therefore, discharge the air while starting the engine.
The fast increasing fluid level after the engine stops indicates an incomplete air discharging.
An incomplete air discharging in the system will cause a vibration noise from the pump and
abnormal sound from the flow control valve which may affect the service life of the pump and other
components.
7. Oil pressure checking (see Fig. 2-37)
Fig.2-37
(1) Disconnect the oil pump from the high pressure hose, and install the special tool.
(2) Discharge the air and turn the steering wheel for several times to raise the fluid temperature to
50-60.
(3) Start the engine and keep it rotating at a speed of 1000100r/min.
(4) Close the cut-off valve of the pressure gauge completely and check if the safety pressure of the
oil pump is within the standard value. Standard value: 8MPa.
(5) Replace the oil pump in case of a deflection from the standard value.
(6) Open the cut-off valve of the pressure gauge completely and check if the oil pressure is within
the standard value without load.
Standard value: 0.2-0.7MPa.
(7) Any deflection from the standard value can be considered to be caused by a poor fuel line or
steering gear. Repair it and measure the pressure again.
(8) Check if the oil pressure is within the standard value in a state of turning the steering wheel
from lock to lock. Standard value: 7.9MPa.
(9) In case of an oil pressure lower than the standard value, remove and install the steering gear;
in case of a higher one, replace the oil pump.
(10) Tighten the high pressure hose with specified tightening torque after removing the special tool.
Tightening torque: 555Nm.
(11) Air discharging
8. Inspection of the power steering gear: see Fig. 2-38.
Fig. 2-38
1. Lower steering shaft
2. Bolt
3. Acoustic hood on the steering gear
4. Oil pipeline connector of steering gear
5. Bolt
6. Steering gear assembly
7. Sub-frame
(1) Removal
Discharge steering fluid.

Dismantle the high pressure oil outlet pipe connected to the steering oil pump, screw off the
hollow bolt, and remove the hose bracket connected to the engine.
Disconnect the steering gear from the steering lower shaft.
Dismantle the connectors between steering gear and the return oil pipeline, and remove the
front sub-frame and steering assembly from the vehicle body.
Dismantle the steering gear assembly from the front sub-frame.
(2) Inspection of the power steering gear
Note: The internal components of the steering gear can not be disassembled, but replaced or
returned for repair by the producer.
1) Inspection of the shaking resistance of the steering tie-rod
Shake the steering tie-rod forcibly for 10 times.
Put one end of the steering tie-rod downwards, measure the shaking resistance by a spring
scale and compare it with the standard value.
Standard value: 1.5-4.9Nm.
In case of a value above the standard one, replace the steering tie-rod.
In case of a value below the standard one, check if the ball joint is loose or creak can be heard.
If shaking smoothly, it is all right; if any looseness detected or abnormal sound heard, replace the
steering tie-rod.
2) Inspection of steering tie-rod ball joint end and dustproof cap
Press the dustproof cap forcibly by finger and check if there is any crack or damage on the
dustproof cap.
In case of any crack or damage detected on the dustproof cap, replace the steering tie-rod
outer joint; however, if caused by maintenance, only replace the dustproof cap.
3) Installation of power steering gear
Section III
Brake System
The brake system is used to transform the force on the brake pedal from the driver to braking force
of all wheels. Then the hydraulic system will distribute the braking force to each wheel. The
vacuum brake booster is used to decrease the force from the pedal and increase the hydraulic
pressure. The parking brake operates by rear wheels and controls the operation manually.
LF620 sedan has two brake systems, namely driving brake system and parking brake system. The
driving brake system is an engine vacuum booster ABS hydraulic brake system. And the parking
brake is to control the rear brake by cable system which utilizes the self-adjusting ratchet and pawl
structure. The ABS is controlled by the hydraulic control unit (HCU) in the hydraulic system, and
only works when the vehicle speed sensor detects that the wheels are locked.
I. Fault Diagnosis
The fault elimination of brake system is shown in Table 2-4. The figures in the Table refer to the
sequence of possible faults. Check all components and parts in sequence. Replace related parts if
necessary.
Table 2-4
Fault
Brake runs off or drifts
Red brake warning lamp is

lighted continuously
Possible Cause
Actions
Alignment angle of wheels
Check the alignment angle of wheels.
Brake pad
Check and install a new component if necessary.
Brake disc
Brake caliper
Brake fluid level sensor
Refer to WDS.
Parking brake control device
Release and adjust the parking brake.
Excessively worn brake pad
Main piston rod of braking master

pump
Install a new braking master pump.
Brake pad
Brake caliper
Brake disc
With air in system
Discharge the air in system.
Rapidly sunken
Braking master pump
Check the braking master pump.
pedal
Brake disc
Brake pad
Brake caliper
Brake master pump
Check the brake master pump.
Vibration during brake action
Slowly sunken pedal
Table 2-4
Fault
Low-position or soft pedal
Locked pedal when gently

stepping down the pedal
Possible Cause
With air in system
Discharge the air in system.
Brake pad
Brake booster
Check the booster components.
Brake pad
Brake disc
Brake booster
Check the booster components.
Insufficiently lubricated sliding

part
Too long/unstable brake pedal
travel
Brake daggles
Brake disc
Wheel bearing
Check the wheel bearing or install a new one.
Brake pedal
Check and repair the brake pedal.
Brake booster
Check and repair booster components.
Brake caliper
Check and install new components if necessary.
Electronic stability control system
Brake pedal
Electronic stability control system
(if equipped)
the pedal
Lubricate it if necessary.
Brake pad
(if equipped)
Slow or incomplete return of
Actions
Brake master pump

Brake pedal
Refer to WDS.
Refer to WDS.
Carry out test of brake master pump components in
this chapter.
II. Inspection of Brake system, Table 2-4.

i. Air discharging of brake fluid
Please purify the air if repairing the brake system or considering air in the brake pipeline.
Note: Do not splash the brake fluid on the paint, otherwise clean it immediately.
Fig. 2-39
1. Refill brake fluid into the reservoir (as shown in Fig. 2-39)
Brake fluid: DOT4, filling amount: 0.72L.

2. Discharge the air in the brake master pump
Note: Discharge the air in the brake master pump if it has been dismantled or the reservoir is
empty.
1) Disconnect the oil pipeline connector from the brake master pump.
2) Slowly step down the pedal and maintain without movement, as shown in Fig. 2-40.
Fig. 2-40
3) Block up the hole from outside by fingers, and release the brake pedal as Fig. 2-41.
4) Repeat step 2) and 3) for 3 or 4 times.
Fig. 2-41
3. Air discharging of brake oil pipe (Fig. 2-42)
Fig. 2-42
1) Connect the plastic pipe to the brake caliper and slave cylinder.
2) Step down the pedal for times and then keep it stepped down, and then screw off the air
discharging bolt.
3) Screw down the air discharging bolt immediately when the brake fluid flows out, and release the
brake pedal.
4) Repeat step 2) and 3) until all air in brake fluid flow out.
5) Repeat the above steps to exhaust air from each brake slave cylinder. Tightening torque:
8.0Nm.
4. Check the oil level in the reservoir
Check the oil level. Refill brake fluid if necessary. Brake fluid: DOT4
ii. Inspection of brake pedal
1. Check the pedal height as shown in Fig. 2-43. Height above floor: 136mm-146mm.
Fig. 2-43
2. Adjust the pedal height.
1) Remove the central console cover.
2) Dismantle the connector from the brake lamp switch.
3) Release the brake lamp switch locking nut and dismantle the brake lamp switch.
4) Release the locking nut of U connector.
5) Rotate the push rod of pedal, and adjust the pedal height.
6) Screw down the locking nut of the push rod. Tightening torque: 26Nm.
7) Install the brake lamp switch.
8) Insert the connector of brake lamp switch.
9) Push down the brake pedal for 5-15mm, and then turn the brake lamp switch until the lamp
goes out. Then lock the nut.
10) After installation, step down the brake pedal for 5-15 mm, and then check if the lamp is lighted
(it should be lighted).
3. Check the free play of the pedal
1) Stop the engine, step down the pedal repeatedly until there is no vacuum in booster.
2) Step down the pedal until resistance is felt. Measure the distance shown in Fig. 2-44. Free play
of pedal: 1-6mm. In case of clearance out of specifications, check the clearance of the brake lamp
switch. In case of an incorrect clearance, diagnose the brake system. Brake lamp clearance:
0.5-2.4mm.
Fig. 2-44
4. Check the braking distance. Fig. 2-45.
Loosen the push rod of the parking brake. When the engine runs, step down the pedal. Measure
the braking distance as shown in Fig. 2-45. Step down the pedal by a force of 140N. The braking
distance should be over 55mm above the floor. In case of a distance out of specifications,
diagnose the brake system.
Fig. 2-45
5. Removal and installation. See Fig. 2-46.
Fig. 2-46
(1) Removal
1) Remove the components of instrument cluster.
2) Disconnect the U connector of the push rod of brake master pump. Dismantle the clip and push
rod pin, and disconnect the brake master pump from the brake pedal.
3) Remove the brake pedal support.
Remove the bolts from the brake pedal support. See Fig. 2-47.
Fig. 2-47
Disconnect the connector of the brake lamp.
Remove 4 nuts and the brake pedal support. See Fig. 2-48.
Fig. 2-48
4) Remove the brake pedal assembly.
Remove the bolts and nuts from the brake pedal support.
Remove the brake pedal and 2 bushes.
5) Remove the brake lamp components.

Release the brake lamp switch and locking nuts.
Remove the brake lamp switch from the brake pedal support.
6Remove the pad of brake pedal from the brake pedal.
(2) Installation
1) Install the brake pedal pad on the pedal.
2) Install the brake lamp components on the brake pedal.
3) Install the brake pedal.
Smear lithium base glycol grease on the head face and side on the 2 new bushes.
Install the brake pedal and 2 bushes onto the brake pedal support by bolts and nuts. Tightening
torque: 37Nm.
4) Install the brake pedal support.
Install the brake pedal support by 4 nuts. Tightening torque: 13Nm.
Connect the connector of brake lamp switch.
Encase the bolts into the brake pedal support. Tightening torque: 20Nm.
5) Connect the U connector of push rod of the brake master pump.
Smear lithium base glycol grease on the push rod pin.
Connect the clip of push rod pin to the push rod of brake master pump.
6) Install the instrument cluster components.
7) Check and adjust the height of the brake pedal.
8) Check the free play of the brake pedal.
9) Check the braking distance of the brake pedal. After assembly, check and adjust the height,
free play and braking distance of the brake pedal.
iii. Inspection of brake master pump and vacuum booster
On-vehicle inspection
1. Inspect the vacuum booster
1) Check the air tightness. See Fig. 2-49.
Fig. 2-49
Start the engine and then stop it after 1-2 min, and slowly step down the pedal for several times.
Note: It proves good air tightness in case that the pedal drops greatly at the first trample rises
gradually after the second or third trample.
When the engine is running, step down the brake pedal and then stop the engine. Note: It
proves good air tightness if the braking distance has no change at 30s after the pedal is stepped
down.
2) Operation Inspection.
When the ignition switch is at position OFF, step down the pedal for times, and then check if the
braking distance is changed.

Step down the pedal and start the engine. Note: The operation is normal if the pedal drops
slightly.
2. Check the vacuum one-way valve.
1) Glide the clip and disconnect the vacuum pipe.
2) Remove the vacuum one-way valve.
3) Check if the way from the booster to engine is ventilated.
4) Replace the vacuum one-way valve in case of a fault.
3. Check if there is brake fluid leakage outside the brake master pump.
4. After the engine stops, step down the pedal for times and keep brake force. Check if the pedal
falls and if there is pressure leakage inside the brake master pump. Replace the brake master
pump in case of a fault.
iv. Inspection of driving brake
1. Inspection of the front brake gear
(1) Removal
1) Remove the front wheel.
2) Discharge the brake fluid. Note: Do not splash the brake fluid on the paint, otherwise clean it
immediately.
3) Remove the front disc brake caliper.
Remove the connector bolts and washer from the front disc brake caliper, and then disconnect
the hose. See Fig. 2-50.
Fig. 2-50
Remove the 2 bolts after securing the sliding pin of the slave cylinder of front disc brake. See
Fig. 2-51.
Fig. 2-51
4) Remove the front brake pad suite.
Remove the 2 brake pads with silencer pads.
Remove No.1 and No. 2 silencer pads from each brake pad.
5) Remove the front brake pad holding piece. Remove the 2 lining pads from the support of the
brake master pump.

6) Remove the sliding pin of the slave cylinder of front disc brake. Remove the sliding pin from the
support of the disc brake master pump.
7) Remove the dustproof cover of the front disc sliding pin. Remove the 2 dustproof cover from the
support of the slave cylinder of front disc brake. See Fig. 2-52.
Fig. 2-52
8) Remove the support of slave cylinder of left front disc brake. Take off the support after removing
the 2 bolts.
9) Remove the dustproof cover of the brake slave cylinder. Remove the fixing ring and dustproof
cover by a screwdriver. See Fig. 2-53.
Fig. 2-53
Note: Do not splash the brake fluid.
10) Remove the air discharging bolt of the front disc brake gear.
11) Remove the piston in the slave cylinder of front brake.
Place a cloth or equivalent between the slave cylinder and piston.
Blow out the piston from the slave cylinder by compressed air. See Fig. 2-54. Note: Do not put
your hand before the piston when blowing the compressed air.
Fig. 2-54
12) Remove the oil seal of piston. Take out the oil seal from the brake slave cylinder by a
screwdriver. See Fig. 2-55.
Fig. 2-55
(2) Inspection
1) Inspect eh brake slave cylinder and piston. Check if the piston is rusty or scratched.
2) Check the lining thickness of the brake pad. Measure the thickness by a ruler. See Fig. 2-56.
Standard thickness: 11.0mm; min thickness: 1.0mm.
Fig. 2-56
3) Check the sheet steel of the front brake wear indicator. Make sure that the sheet steel is
sufficiently flexible and free of rust, dirt and other foreign material, and has no crack or wear.
4) Check the thickness of the brake disc. Measure the thickness of the brake disc by a micrometer
caliper. Standard: 25.0mm; min: 23.0mm.
5) Take off the front brake disc.
Mark on the brake disc and wheel hub.
Take off the brake disc.
6) Install brake disc. Note: Install it through the part with min thickness.
7) Check the brake disc swaying.
Temporarily tighten the brake disc. Tightening torque: 103Nm.
Measure the swaying of brake disc at 10mm away from the outer edge of brake disc by a dial
indicator. See Fig. 2-57. Max: 0.05mm.
Fig. 2-57
In case that the swaying of brake disc reaches or exceeds the limit, check the axial clearance of
the bearing and the swaying of wheel hub. If both bearing and hub are normal, adjust the swaying
of brake disc.
(3) Installation
1) Temporarily screw down the air discharging bolt on the front brake slave cylinder.
2) Install the oil seal of piston.

Smear the lithium base glycol grease on the new oil seal of the piston.
Insert the new oil seal into the brake slave cylinder.
3) Install brake piston.
Smear the lithium base glycol grease on the brake piston.
Install the piston into the front disc brake slave cylinder.
Note: Do not forcibly spin the piston into the brake slave cylinder.
4) Install the dustproof cover of brake slave cylinder.
Smear the lithium base glycol grease on the dustproof cover of the new brake slave cylinder,
and install it into the brake pump. Note: Install the dustproof cover into the groove between the
slave cylinder and piston.
Install the retaining ring by a screwdriver. Note: Do not damage the dustproof cover of the slave
cylinder.
5) Install the support of left front brake slave cylinder. Tighten the support by 2 bolts. Tightening
torque: 88Nm.
6) Install the dustproof cover of the front disc brake bush.
Smear the lithium base glycol grease on the surface of 2 new dustproof covers.
Install the 2 dustproof covers into the support of front disc brake slave cylinder.
7) Install the sliding pin of the front disc brake slave cylinder.
Smear the lithium base glycol grease on the sliding part of the 2 sliding pins and the surface of
oil seal.
Install the 2 sliding pins into the support of the front disc brake slave cylinder.
8) Install the components of brake pad.
Note: The silencer pad must be replaced at the same time while the wear brake pad is replaced.
Smear grease for disc brake on the two sides of each silencer pad. See Fig. 2-58.
Fig. 2-58
Install silencer pad on each brake pad.
The wear indicator is upwards. Install the inside brake pad, and then the outside.
Note: The friction surface between the brake pad and the brake disc should be free of engine oil
or grease.
9) Install the front disc brake slave cylinder.
Install the front disc brake slave cylinder by 2 bolts. See Fig. 2-59. Tightening torque: 34Nm.
Fig. 2-59
Install the new washer and hose by joint bolt. Tightening torque: 30Nm. Note: Secure the hose
tightly in the locking hole of the brake slave cylinder.
10) Discharge the air in the brake slave cylinder.
11) Discharge the air in the brake pipeline.
12) Check if there is brake fluid leakage.
13) Install the front wheel. Tightening torque: 103Nm.
2. Inspection of rear brake gear
Disassembly Diagram of rear brake gear components.
See Fig. 2-60.
Fig. 2-60
(1) Disassembly
1) Remove the rear wheel.
2) Discharge the brake fluid.
Note: Do not splash the brake fluid on the paint, otherwise wash it immediately.
3) Dismantle the slave cylinder of the rear disc brake.
Remove the joint bolt and washer from the slave cylinder of the rear disc brake, and then
disconnect the hose. See Fig. 2-61.
Fig. 2-61
Dismantle the 2 bolts after securing the sliding pin of the slave cylinder of the rear disc brake.
See Fig. 2-62.
Fig. 2-62
4) Dismantle the rear brake pad suite.
Dismantle the brake pad with 2 silencer pads.
Dismantle No. 1 and No. 2 silence pad from each brake pad.
5) Dismantle the rear brake pad holding piece. Remove the 2 friction pads from the support of the
brake master pump.
6) Remove the sliding pin of the slave cylinder of the rear disc brake. Remove the sliding pin from
the support of the disc brake master pump.
7) Dismantle the dustproof cover of the rear brake sliding pin. Remove the 2 dustproof covers from
the support of the rear disc brake slave cylinder. See Fig. 2-63.
Fig. 2-63
8) Dismantle the left rear disc brake slave cylinder support. Remove the 2 bolts and then take off
the support.
9) Dismantle the dustproof cover of the brake slave cylinder. Remove the fixing ring and dustproof
cover by a screwdriver. See Fig. 2-64.
Fig. 2-64
10) Dismantle the air discharging bolt of the rear disc brake gear.
11) Dismantle the piston of the rear brake slave cylinder.
Place a cloth or equivalent between the slave cylinder and piston.
Blow out the piston from the brake slave cylinder by compressed air. See Fig. 2-65.
Fig. 2-65
Note: Do not put your hand before the piston when blowing the compressed air. Do not splash the
brake fluid.
12) Remove the oil seal of piston. Take out the oil seal from the slave cylinder. See Fig. 2-66.
Fig. 2-66
(2) Inspection
1) Check the slave cylinder and piston. Check if the piston is rusty or scratched.
2) Check the thickness of the lining of brake pad. Measure the thickness by a ruler. See Fig. 2-67.
Standard: 10.0mm; min: 1.0mm.
Fig. 2-67
3) Check the sheet steel of the front brake wear indicator. Make sure that the sheet steel is enough
flexible and free of rust, dirt and other foreign material, and has no crack or wear.
4) Check the thickness of the brake disc. Measure the thickness of the brake disc by a micrometer
screw. Standard: 9.0mm; min: 8.0mm.
5) Take off the rear brake disc.
Mark on the brake disc and wheel hub.
Take off the brake disc.
6) Install brake disc. Note: Install it through the part with min thickness.
7) Check the brake disc swaying.
Temporarily tighten the brake disc. Tightening torque: 103Nm.
Measure the swaying of brake disc at 10mm away from the outer edge of brake disc by a dial
indicator. See Fig. 2-68. Max: 0.05mm.
Fig.2-68
In case that the swaying of brake disc reaches or exceeds the limit, check the axial clearance of
the bearing and the swaying of wheel hub. If both bearing and hub are normal, adjust the swaying
of brake disc.
(3) Installation
1) Temporarily screw down the air discharging bolt on the rear brake slave cylinder.
2) Install the oil seal of piston.
Smear the lithium base glycol grease on the new oil seal of the piston.
Insert the new oil seal into the brake slave cylinder.
3) Install brake piston.
Smear the lithium base glycol grease on the brake piston.
Install the piston into the front disc brake slave cylinder. Note: Do not forcibly spin the piston
into the brake slave cylinder.
4) Install the dustproof cover of brake slave cylinder.
Smear the lithium base glycol grease on the dustproof cover of the new brake slave cylinder,
and install it into the brake pump. Note: Install the dustproof cover into the groove between the
slave cylinder and piston.
Install the retaining ring by a screwdriver. Note: Do not damage the dustproof cover of the slave
cylinder.
5) Install the support of left rear brake slave cylinder. Tighten the support by 2 bolts. Tightening
torque: 88Nm.
6) Install the dustproof cover of the rear disc brake bush.
Smear the lithium base glycol grease on the surface of 2 new dustproof covers.
Install the 2 dustproof covers into the support of front disc brake slave cylinder.
7) Install the sliding pin of the rear disc brake slave cylinder.
Smear the lithium base glycol grease on the sliding part of the 2 sliding pins and the surface of
oil seal.
Install the 2 sliding pins into the support of the front disc brake slave cylinder.
8) Install the rear brake pad holding piece. Remove the 2 holding pieces from the rear disc brake
slave cylinder support.
9) Install the components of brake pad. Note: The silencer pad must be replaced at the same time
while the wear brake pad is replaced.
Smear grease for disc brake on the two sides of each silencer pad. See Fig. 2-69.
Fig. 2-69
Install silencer pad on each brake pad.
The wear indicator is upwards. Install the inside brake pad, and then the outside.
Note: The friction surface between the brake pad and the brake disc should be free of engine oil
or grease.
10) Install the rear disc brake slave cylinder.
Install the rear disc brake slave cylinder by 2 bolts. See Fig. 2-70. Tightening torque: 34Nm.
Fig. 2-70
Install the new washer and hose by joint bolt. Tightening torque: 30Nm. Note: Secure the hose
tightly in the locking hole of the brake slave cylinder.
11) Fill brake fluid into the reservoir.
12) Discharge the air in the brake slave cylinder.
13) Discharge the air in the brake pipeline.
14) Check the brake fluid level in reservoir.
15) Check if there is brake fluid leakage.
16) Install the rear wheel. Tightening torque: 103Nm.
v. Inspection of parking brake system
Parking system as shown in Fig. 2-71
Fig. 2-71
1. Parking brake control lever assembly
2. Front and rear cables support

3. Parking brake cable
1. Fault elimination
Table 2-5
Fault
Possible Cause
Action
1. Check the parking cable and
Inactive parking
brake
2. Parking brake control
Unreleased parking
2. Check the parking cable
brake
2. Parking brake control
2. Check the parking brake control
1) Parking brake rod play (maladjusted)
Adjust it
2) Parking brake cable (blocked)
Adjust it
adjustment
2. Check the parking brake control
3) Parking brake shoe clearance

Blocked brake
(maladjusted)
4) Parking brake lining (cracked or
distorted)
5) Pull-back or tensioned spring
(broken)
Adjust it
Replace it if necessary
Replace it
Table 2-5 indicates the possible causes for faults. The figure indicates the sequence of the
possible faults. Inspect all components in order and replace them if necessary.
2. Adjustment
(1) Remove the rear wheel.
(2) Adjust the brake shoe clearance.
(3) Install the rear wheel. Tightening torque: 103Nm.
(4) Check the parking brake rod play. Hold the rod and count the number of clicks. Parking brake
rod play: 6-9 clicks under 200N force.
(5) Adjust the parking brake rod play. See Fig.2-72.
Fig. 2-72
1) Remove the glove box cover.
2) Rotate the No. 1 adjustment nut cable until the pulling rod play is normal.
3) Install the glove box cover.
3. Accessories of parking brake rod
Disassembly of parts and components as shown in Fig. 2-73
Fig. 2-73
(1) Removal
1) Remove the trim strip of the instrument cluster and air conditioning control panel as shown in
Fig. 2-74.
Fig. 2-74
1. Trim strip of the instrument cluster
2. Air conditioning control panel
3. Bolt
4. Hand brake cover
5. Auxiliary fascia console sundries box
2) Remove the two bolts of the fixed fascia console and auxiliary fascia console beneath the
position of the air conditioning control panel.
3) Remove bolt 3 (both left and right).
4) Dismantle the floor brake cover.
5) Open the auxiliary fascia console sundries box cover, and dismantle the two bolts at the bottom.
6) Remove the lead of No. 1 adjustment nut.
7) Remove the accessories of the parking brake rod as shown in Fig. 2-75.
Fig. 2-75
Dismantle the connector of the parking brake rod switch.
Take off the parking brake rod after removing the 2 bolts.
8) Dismantle the parking brake switch components. Remove the bolts and parking brake switch
components.
(2) Installation
1) Install the parking brake switch components.
2) Install the parking brake switch components by bolts.
Install the parking brake cable onto the rod and install the lead of No. 1 adjustment nut.
Tighten the parking brake rod by 2 bolts. Tightening torque: 13Nm.
Connect the connector of parking brake switch.
4) Dismantle the floor brake cover.
5) Remove and replace bolt 3 (both left and right).
6) Install the two bolts of the fixed fascia console and auxiliary fascia console beneath the air
conditioning control panel.
7) Install the trim strip of the instrument cluster and air conditioning control panel.
8) Check the parking brake rod play.
9) Adjust the parking brake rod play.
4. Accessories of parking brake rod
Disassembly of parts and components (as shown in Fig. 2-76)
Fig. 2-76
(1) Removal
Remove the No. 2 parking brake cable components by the same way with the right side.
1) Remove the trim strip of the instrument cluster and air conditioning control panel.
2) Remove the two bolts of the fixed fascia console and auxiliary fascia console beneath the
position of the air conditioning control panel.
3) Remove and replace the bolt 3 (both left and right)
4) Remove the floor brake cover.
6) Remove the No. 1 adjustment nut lead.

7) Remove the accessories of the parking brake rod as shown in Fig. 2-76.
Dismantle the connector of the parking brake rod switch.
Take off the parking brake rod after removing the 2 bolts.
8) Dismantle the parking brake switch components. Remove the bolts and parking brake switch
components.
9) Dismantle the components of the front exhaust pipe.
10) Dismantle the No. 2 front floor heat-insulating pad. Remove the 2 bolts and take off the front
floor hear-insulating pad.
11) Disassemble the No. 3 parking brake cable components.
Remove the No. 3 parking brake cable from the vehicle body after removing the 4 bolts.
Remove the cable components after disconnecting the components of No. 3 parking brake
cable from the parking brake balancer.
12) Remove the rear wheel.
13) Remove the accessories of the brake disc.
14) Remove the front brake shoe.
15) Remove the left rear self-adjusting rod.
16) Remove the rear brake shoe.
17) Remove the components of No. 3 parking brake cable. Disconnect the components of No. 3
parking brake cable from the soleplate after removing the bolts, as shown in Fig. 2-77.
Fig. 2-77
(2) Installation
1) Install components of No. 3 parking brake cable, as shown in Fig. 2-78.
Fig. 2-78
Connect the components of No. 3 parking brake cable to the balancer.
Tighten the No. 3 parking brake cable by 4 bolts. Tightening torque: 5.4Nm.
2) Install the components of No. 3 parking brake cable. Tighten the components of No. 3 parking
brake cable to the soleplate by bolts. Tightening torque: 7.8Nm.

3) Smear the heat-resistant grease.
4) Install the brake shoe.
5) Install the pull-back spring of brake shoe.
6) Install the self-adjusting rod of LR brake.
7) Install the front brake shoe.
8) Inspect the installation of brake disc.
9) Install the accessories of brake disc.
10) Adjust the brake shoe clearance.
11) Install the rear wheel. Tightening torque: 103Nm.
12) Temporarily tighten the adjustment nut lead.
13) Install the No. 2 front floor heat-insulating pad. Tighten the No. 2 front floor heat-insulating pad
by 2 bolts. Tightening torque: 5.5Nm.
14) Install the components of the front exhaust pipe.
15) Install the front floor rod by 2 bolts.
16) Check the parking brake rod play.
17) Adjust the parking brake rod play.
18) Check if there is air leakage.
19) Install the accessories of auxiliary fascia console sundries box.
20) Install floor shift lever components.
21) Install the auxiliary fascia console.
22) Install the accessories of the auxiliary fascia console.
Section IV
Fuel System
I. Removal and Installation

1. Operation before removal
Suck the fuel
Avoid fuel flowing to the floor
Remove the secondary muffler
2. Operation after installation
Fill fuel
Confirm if there is fuel leakage
Install the secondary muffler
3 .Removal procedures as shown in Fig. 2-79
Fig. 2-79
1. Components of hose connecting fuel tank and canister
2. Components of fuel tank return pipe
3. Components of fuel tank/filter hose
4. Steel band type flexible ring clamps
5. Fuel filter
6. Fuel pump assembly
7. Oil pump seal
8. Fuel tank assembly
9. Components of right fixing strap of fuel tank
10. Hex bolt with flat washer (40Nm)
11. B-type worm-driven hoop
12. Oil return hose
13. Components of left fixing strap of fuel tank
14. Air return tube mount B
15. Upper components of filler tube
16. Air return tube mount A
17. Snap spring under the oil filler shield
18. Oil filler shield
19. Snap spring above the oil filler shield
20. Components of oil filler cap
22. Lower section of filler tube
23. Filler tube lower shield
4. Notes for fuel tank removal

(1) Raise the vehicle by a lifter. Assistant support should be provided when supporting/raising the
fuel tank by a jack to avoid the fuel tank turning over.
(2) Do not attempt to repair a certain section of the rubber tube, but replace the entire tube
instead.
(3) Cover the accessory and block the hole when the fuel system works to avoid dust and other
dirties entering the fuel system from open pipeline or entries.
(4) Take care to keep all components of fuel system clean.
Note:
(1) Reinstall the 4 M10 fixing bolts used for fuel tank, and tighten them by a tightening torque of
40Nm.
(2) Tighten all the clips and replace them if necessary.
(3) Check and conform all hoses are not circled or damaged during removal and installation.
(4) Open the ignition switch for 2s, and then close it for 10s. Then open it again and check if there
is oil leakage.
II. Electric Fuel Pump

1. Replacement of fuel filter
Removal of fuel filter
(1) Release the pressure of fuel system.
(2) Discharge the extra fuel into a suitable container.
(3) Dismantle the oil pipelines at the two sides of the fuel filter. Fig. 2-80 shows a fuel filter after
removal.
2. Installation of fuel filter

(1) Remove the shield of the new fuel filter.
(2) Connect the fuel hoses at the two ends of the fuel filter.
(3) Screw down the cap of oil filling pipe of the fuel tank.
(4) Reconnect the battery negative pole cable.
(5) Open the ignition switch for 2s, and then close it for 10s. Then open it again and check if there
is fuel leakage.
Note:
After the high pressure pipe is connected, pull it in negative direction and check if it has been
connected and if there is an about 3mm clearance.
Section V
Engine Cooling System
Warning:
Do not open the cover of radiator or loose the bolt for drainage when the engine runs or the
radiator is too hot, to avoid serious hurt caused by the boiling coolant and steam. Besides, the
engine and cooling system may also be damaged. Stop the engine and wait till it is cool.
Otherwise, extra care should be taken when you open the cover. Place a thick cloth on the cover,
and rotate it counterclockwise slowly and repeat this operation until the pressure is discharged.
When you ensure there is no pressure, press down the radiator cover by the cloth and then open
it.
I. Maintenance Standards Details

Maintenance standards value refers to the standard valve opening pressure of the radiator cover:
74-103kpa. Limit: 64kpa.
II. Coolant
The coolant is antifreezer G11 with 8.5 L capacity.
III. On-vehicle Maintenance as Shown in Fig. 2-81.
Fig. 2-81
1. Radiator assembly
2. Hex bolt with flat washer
5. Lower installation bush
3. Upper installation support
6. Electric fan with a fan cowl

11. B-type worm-driven hose hoop
4. Upper installation bush
9. Fuel tank assembly with overflow pipe

12. Radiator water outlet pipe
1. Inspection of the valve opening pressure of the radiator cover

Standard: 74-103kPa
Limit: 64kPa
2. Inspection of coolant
(1) Check if the coolant level is between F and L;
10. Bolts with flat washer
13. Radiator water inlet pipe
(2) Check if the coolant is mixed with engine oil.

3. Replacement of coolant
(1) Dismantle the bolt for drainage and radiator cover in order. Discharge the coolant in the
radiator, warm air blower and engine;
(2) Dismantle the drain valve of the cylinder body, and discharge the coolant in the water-cooled
jacket;
(3) Dismantle the coolant reservoir and discharge the coolant;
(4) After the coolant is discharged, fill water from the radiator cover and clean the coolant pipeline;
(5) Screw down the drain valve of the cylinder body by a specified tightening torque: 405Nm.
(6) Confirm that the drain bolt of radiator has been screwed down;
(7) Install coolant reservoir;
(8) Fill the coolant to the radiator opening, and fill coolant into the reservoir to level F;
Coolant: antifreezer G11. Total capacity: 8.5L
(9) Install the radiator cover;
(10) Start the engine and warm it up till the thermostat is opened;
(11) Stop the engine after it runs at a high speed for several times;
(12) When the engine is cool, remove the radiator cover, and then fill the coolant to the water filler
of the radiator. The coolant in reservoir should also reach level F.
IV. Water Pump

1. Removal and installation
(1) Clean the foreign materials on the gasket by a scraper or a wire brush.
(2) Operation after installation and before removal:
Discharge and filling of coolant. Smear sealant smoothly. It is not needed at some place.
Removal and installation of timing belt cover.
(3) Install the water pump when the sealant is still damp.
Notes for installation:
2. Installation of water pump
V. Water Inlet and Outlet Hose

1. Operation after installation and before removal
(1) Discharge and filling of coolant (refer to related details in this chapter).
(2) Removal and installation of engine cover (refer to related details in this chapter).
(3) Removal and installation of lower housing plate.
(4) Removal and installation of battery and the bracket. To disassemble according to Fig. 2-81.
2. Notes for removal
(1) Disconnect the water inlet pipe and outlet pipe. Make alignment marks on the inlet and outlet
pipes of the radiator.
(2) Removal of water inlet pipe. Remove the installation bolt of the pressurizer tank resonator and
stagger the pressurizer tank resonator.
3. Notes for installation
(1) Firstly moisten the outer and inside installation surface of O ring, and then insert them.
(2) Installation of thermostat assembly (refer to details about engine)
1) Clean the foreign material on the gasket by a scraper or a wire brush.
2) Smear the specified sealant evenly. Sealant and sealing is not need at some place.
3) Install the thermostat when the sealant is still damp (within 15 min).
(3) Connection of radiator water outlet and inlet pipes
1) Insert the water outlet and inlet pipes into the connectors or projected part of the drain pipe
connector.
2) Install according to the alignment mark on the water inlet pipe and clamp.
VI. Radiator
Removal and installation of radiator
(1) Operation before removal
Discharge the coolant
1) Remove the bolt for drainage and the cover of radiator in order, and then discharge the coolant
in the radiator, warm air blower and engine;
2) Dismantle the drain valve of the cylinder body, and discharge the coolant in the water-cooled
jacket;
3) Dismantle the coolant reservoir and discharge the coolant;
4) After the coolant is discharged, fill water from the radiator cover and clean the coolant pipeline;
5) Remove the lower housing plate;
6) Remove the air cleaner;
7) Remove the battery and bracket.
(2) Operation after removal:
1) Smear the specified sealant on the screw thread of the drain valve on the cylinder body.
Sealant: Clear out the old sealant before using the new one LT5699. Tightening torque: 405Nm
2) Confirm that the bolt for drainage of the radiator cover has been screwed down;
3) Install the coolant reservoir;
4) Fill the coolant to the radiator opening, and fill coolant into the reservoir to level F;
Coolant: ShellFreeze Guardd. Total capacity: 7L
5) Install the radiator cover;
6) Start the engine and warm it up till the thermostat is opened;
7) Stop the engine after it runs at a high speed for several times;
8) When the engine is cool, remove the radiator cover, and then fill the coolant to the water filler of
the radiator. The coolant in reservoir should also reach level F.
9) ATF supplement and inspection;
10) Install the lower housing plate;
11) Install battery and bracket;
12) Install the air cleaner.
(3) Removal steps (Fig. 2-82)
Removal and installation of electronic fan assembly
Removal of water inlet and outlet pipes of radiator. Firstly make alignment marks on the inlet and
outlet pipes and clamps of radiator.
Notes for installation:
Installation of radiator outlet pipe. Insert the hose into the radiator and the projected part of the
engine according to the alignment mark on the pipe clamp of the radiator.
Section VI
Intake and Exhaust System
I. Air Cleaner Assembly

Removal and installation (Fig. 2-82 shows the air cleaner assembly of sedan with TRITEC1.6L
engine).
Note: The filter core is made from waste paper and resin. Notes for operation:
Do not inflict severe collision and load after assembly and removal.
The core should be well cooperated with the housing below the air cleaner during assembly.
Fig. 2-82
2. Crankshaft ventiduct
4. Engine intake hose assembly
5. Air cleaner upper cover
6. Air cleaner filter core components
7. Spring clip
8. Air cleaner lower cover
9. Air cleaner assembly
10. Hexagon bolt with flat washer
11. Liner tube
12. Anti-vibration pad
13. Snap button
14. Air cleaner intake pipe assembly
15. Spongy cushion of cavity resonator
17. Cavity resonator assembly
19. Bearing weldment bolt
II. Removal and Installation of Exhaust Pipe and Muffler

1. Removal and installation (Fig. 2-83 shows the exhaust system of the TRITEC1.6L engine)
Fig. 2-83
1. Front floor lower heat-insulating pad of exhaust pipe
2. Dash panel lower heat-insulating pad of exhaust pipe
3. Lower heat-insulating pad 1 of exhaust pipe fuel tank
4. Right rear girder lower heat-insulating pad 1 of exhaust pipe
5. Hexagon bolt with flat washer
6. Hexagon nut with taper washer
7. Heat-insulating anti-vibration pad
8. Rear muffler assembly 1
9. Rear muffler rubber suspension block 2
10. Ball sealed pad 1
11. Compressed spring 2
12. Compressed spring bolt 2
13. Exhaust pipe anti-disconnection bracket 1
14. Exhaust pipe with pre-purifier assembly 1
15. Rubber suspension block
16. Ball sealed pad 1
17. Exhaust pipe assembly 1
1. Warning
Too hot engine and exhaust system may cause severe hurt. Stop the engine until the engine and
exhaust system are cool. And then remove the exhaust system.
1) Disconnect the battery negative pole harness.
2) See Fig. 2-83 for removal order.
3) To install, reverse the removal procedure.
2. Inspection
Start the engine and check if there is leakage in the components of the exhaust system
assemblies. In case of a leakage, repair or replace it as necessary.
Check all components or assemblies. In case of open weld or damage, replace it if necessary.
Chapter III
Section I
ABS
Function and Composition of ABS
I. Function of ABS
To improve stability of the vehicle;
To ensure steering performance of the vehicle;
To guarantee shortest braking distance.
II. ABS Composition (in Fig. 3-1)

The ABS of LF620 sedan is composed of electronic control unit, hydraulic control unit, sensor and
motor.
Fig. 3-1
1. Electronic control unit (ECU)
Electronic control unit is actually a microprocessor, which calculates the speed of the 4 wheels
and speed increase and decrease according to the signal from the sensor so as to determine the
slide situation and drive the solenoid valve and motor to increase, decrease and maintain the
pressure and so on.
2. Hydraulic control unit (HCU)
Hydraulic control unit is composed of two hydraulic circuits and solenoid valve, which calculates
and determines slide situation to decide the ABS operation according to the signal from the sensor,
and then controls the program to start the solenoid valve and motor to increase, decrease and
maintain the pressure and so on.
3. Sensing
The sensing sends the signal from the gear rotation detection to ECU.
4. Motor
The motor rotates according to the signal of ECU. And the bearing transfers the rotation into
straight reciprocating motion to cycle the brake fluid.
Section II
Principle of ABS
I. Control Principle of ABS

Fig. 3-2 shows the control principle of ABS.
Fig. 3-2
II. Operating Mode of ABS

1. Operating condition of regular brake (Table 3-1 and Fig. 3-3).
Table 3-1
Solenoid valve
Electricity
Solenoid valve condition
Normally opened valve
Off
Open
Normally closed valve
Off
Closed
Fig. 3-3
The pressure of master pump will be transmitted to wheel slave cylinder through normally opened
valve to apply the brake. If no further braking is needed, the driver can reduce the pressure to the
brake pedal, which allows the brake fluid return to master pump for pressure decrease.
2. ABS operation (pressure decrease) condition (Table 3-2 and Fig. 3-4).
Table 3-2
Solenoid valve
Electricity
On
Closed
On
Open
Fig. 3-4
If a vehicle is equipped with ABS and the braking pressure is too large, the friction coefficient will
be decreased and the wheel speed will be decreased much quickly than the vehicle body. Finally
the wheel will be locked, which makes ECU send HCU a signal of pressure decrease to wheel. In
order to decrease the pressure of wheel slave cylinder, the normally opened valve will close and
the normally closed valve will open. Then the brake oil from wheel slave cylinder will return to low
pressure accumulator (LPA) temporarily, and return to master pump with the oil pump started by
the motor. High pressure accumulator (HPA) between LPA and master pump will decrease the
high pressure pulse produced by oil pump with the help of metering jet fluid resistance.
3. ABS operation (maintaining) condition (Table 3-3 and Fig. 3-5).
Table 3-3
Solenoid valve
Electricity
On
Closed
Off
Closed
Fig. 3-5
The pressure of wheel slave cylinder is maintained by the closed normally opened valve and
normally closed valve, when proper pressure is applied to the salve cylinder through increase or
decrease of pressure.
4. ABS operation (pressure increase) condition (Table 3-4 and Fig. 3-6).
Table 3-4
Solenoid valve
Electricity
Off
Open
Off
Closed
Fig. 3-6
When the pressure is decreased, if too much brake fluid is discharged or friction coefficient is
increased, the pressure to every wheel should be increased. ECU will send HCU a signal of
pressure increase to wheel. In order to increase the pressure of wheel slave cylinder, the normally
opened valve will open and the normally closed valve will close. In case of pressure decrease, the
brake fluid in LPA will flow out under the pressure increase condition with rotation of motor and
then into wheel slave cylinders through the master pump and the normally opened valve. HPA
between LPA and master pump will decrease the high pressure pulse produced by oil pump with
the help of metering jet fluid resistance.
Concerning operations described in item 2-4 above, ABS will work until the vehicle has been
completely stopped according to locking condition, so as to guarantee the safety and steering
performance.
III. EBD Control Mode (Fig. 3-7)
Fig. 3-7
EBD is to guarantee the operation stability. Rear wheel will be stopped after front wheel. As front
brake does more work than rear brake, the rear wheel will stop first if it receives equal pressure. In
order to prevent it, the equipment, pressure reducing valve (P-Valve), to decrease the pressure of
rear wheel is needed. A special P-Valve is not necessary for the vehicle with ABS, as ABS can
control the rear wheel braking pressure with supplementary procedures and improve the operation
stability.
Section III
Removal and Installation of ABS
I. Spare Parts Supply Condition

1. Difference between dry HECU and wet HECU (Fig. 3-8)
Dry
Wet
Fig. 3-8
The biggest difference between dry HECU and wet HECU is the second circuit (between normally
closed valve and master pump) of dry HECU does not exhaust. As a result, only regular exhaust
and filling will be necessary for brake system after replacement in case of wet HECU; regular
exhaust and filling and that to the second circuit will be necessary for brake system after
replacement in case of dry HECU. Besides, there is a seal bolt for wet HECU and protection film
for dry HECU.
2. Notes
If the bolt on wet HECU is off (e.g. during transportation), regular exhaust and filling for brake
system is necessary for first circuit, but not necessary for the second circuit.
II. Notes on Removal and Installation

1. Notes on HECU installation
(1) Remove the protection film on HECU, and confirm pipelines of master pump and wheel slave
cylinder before operation (master pump: MCP and MCS; wheel slave cylinder: FR, FL, RR and
RL).
(2) Make sure the brake pipe is tightened and torque is 14Nm with a special tool, torque wrench or
other equipments.
(3) No foreign material is allowed in HECU holes and brake pipes, as shown in Fig. 3-9.
Fig. 3-9
2. Notes on HECU bracket assembly

(1) As installation error may occur for the frictional resistance of buffer pad when tightening (3)
bolts, lubricant not affecting physical property of buffer pad is preferred.
(2) For easy operation, (3) bolts can be inserted into the buffer pad on bracket and then to HECU.
(3) Make sure the tightening torque of (3) bolts is 20Nm with a special tool, torque wrench, as
shown in Fig. 3-10.
Fig. 3-10
3. Notes on HECU and bracket assembly installation
(1) Install brake pipe and bracket part to HECU and then install HECU to vehicle body with bolt
special for vehicle body fastness.
(2) Make sure the tightening torque of bolt special for vehicle body fastness is 23Nm with a
special tool or torque wrench.
(3) Make sure again the pipelines of master pump and wheel slave cylinder are installed correctly
(master pump: MCP and MCS; wheel slave cylinder: FR, FL, RR and RL).
(4) Tighten the loose brake pipe with a specified torque (140Nm) by a special tool or torque
wrench.
4. Other notes
(1) Use diagnostic instrument to find out fault reason before repair.
(2) Wrap off spare part only before installation.
(3) Use original part only.
(4) Pay attention to cleanliness. Only use cloth except tweed.
(5) Clean the surface with cleanser without mineral oil before removal.
(6) Do not use compressed air or move the vehicle when system is opened.
(7) Block the hydraulic pressure outlets with plugs as soon as possible after removal of ABS
assembly.
(8) Remove other parts hindering operation.
(9) Use DOT#4 brake fluid.
(10) Soak the seal component with brake fluid, not with engine oil or brake unguent.
(11) Check for leakage of connectors of all hydraulic pipes.
5. Replacement of HECU
(1) Remove connecting piece of pin 25 and wire harness of HECU in engine compartment when
engine stops, as shown in Fig. 3-11.
Fig. 3-11
(2) Remove the 6 M101 nuts of brake pipe of HECU with wrench 10 in a counterclockwise
(clockwise when installing) direction. Tightening torque of brake pipe is 14Nm.
(3) Remove the 3 bolts or nuts on bracket with wrench13 in a counterclockwise (clockwise when
installing) direction. Tightening torque of bolts or nuts for bracket fastness is 23Nm.
(4) Remove the 3 M6 bolts in HECU with 5mm hexagonal wrench in a counterclockwise direction
after removal of products, as shown in Fig. 3-12.
Fig. 3-12
(5) Remove the 6 bolts on wet HECU with 6mm hexagonal wrench in a counterclockwise direction,
as in Fig. 3-13.
Fig. 3-13
(6) Assemble the wet HECU and bracket with a 5mm tool (hexagonal wrench) by tightening the 3
inserted nuts M6 in clockwise direction, as shown in Fig. 3-14.
Fig. 3-14
(7) To install spare HECU, reverse the removal procedures of item (1) - (3) above.
Section IV
Fault Diagnosis and Troubleshooting
I. Fault Detection Procedure (Fig. 3-15)
Fig. 3-15
II. Notes on Fault Diagnosis (Table 3-5)

As ABS is controlled by the electronic hydraulic pressure, the phenomena in the following table
are normal under normal working condition of ABS, not faults.
Table 3-5
Phenomenon
Description
System self-check
Sometimes there will be sound like collision from the engine compartment after engine is
sound
started. It is normal because it is caused by the ABS self-check.

1. Motor sound in ABS hydraulic unit;
ABS working
sound
2. Sound with brake pedal vibration;

3. Suspension impact sound caused by braking or screak caused by friction between wheel
and ground when ABS works.
Note: Wheel may screak when ABS is working normally.
ABS works, but
Sometimes the braking distance of the vehicle with ABS will be longer than that of the
the braking
vehicle without ABS on snow or sandstone road. The driver should be more careful when
distance is long.
driving on these roads.
III. Key Points on Maintenance of Dynamic Faults

Instantaneous poor contact may occur in the electronic control system, electrical circuit and signal
input and output areas, which may cause occasional dynamic fault or DTC during ECU self-check.
If fault cause continues, the abnormal part can be detected with reference to DTC table. As
sometimes fault cause vanishes itself, it is difficult to figure out the real cause.
In such a situation, faults can be simulated to check if the fault occurs again.
1. When vibration may be the main reason:
(1) Shake the connector lightly in all directions;
(2) Shake the harness lightly in all directions;
(3) Shake the sensor lightly in all directions;
(4) Shake the other moving parts (like wheel bearing) lightly.
Note: If the harness is twisted off or fractured for tight pull, it must be replaced with new parts.
Especially when vehicle is moving, the sensor will move up and down, which may cause
instantaneous open/short circuit. As a result, sensor signal check must be carried out when
vehicle is moving.
2. When overheating or supercooling may be the main reason:
Heat the possibly faulted part with a blower; check for cold welding phenomenon with a cold spray.
3. When overlarge contact resistance of power supply circuit may be the main reason:
Open all electrical switches, including the headlight and rear defrosting lamp. If fault does not
show again, it can only be diagnosed and repaired when it comes out next time. Generally the
occasional dynamic fault will only get worse, not better.
IV. ABS Fault Diagnosis and Troubleshooting

1. Check ABS warning lamp
Check if ABS warning lamp is turned on in the following ways
(1) Turn the vehicle key to connect the circuit, and then ABS warning lamp is turned on and then
turned off after 3 seconds.
(2) Fault exists if not the same with the situation in (1); check the DTC and refer to DTC Check
Table.
(3) Refer to No DTC Fault Table if the warning lamp can not be turned on.
2. Regular Fault Table (Table 3-6).
Table 3-6
Location
Reason
Structure
Warning lamp
ABS
EBD
Off
Off
On
Off
On
On
Brake pipe installation error
Wheel locked, braking deviation
Vehicle
Oil leakage of brake gear
ABS and EBD abnormal start
harness
Wire installation error
Unable to brake
Exhaust fault
ABS performance decreased
Motor fault
ABS unable to start
ECU power cord fault
ABS and EBD unable to start
Control valve power cord fault
ECU poor grounding
ECU fault
Motor power cord fault
ABS unable to start
On
Off
One fault: ABS unable to start
On
Off
Two faults: ABS/EBD unable to start
On
On
One fault: ABS wrong start
On
Off
Two faults: ABS and EBD unable to start
On
On
Motor
ECU
Sensor open/short circuit

Wheel
speed
Gear ring fault
sensor
Sensor disturbance fault

Air gap fault
3. DTC read and deletion without fault diagnostic instrument

(1) Purpose and condition of DTC read without diagnostic instrument
If no diagnostic instrument is available, ABS fault condition can be indicated and DTC can be read
through ABS warning lamp, so as to confirm and eliminate the fault. If the DTC is a 2 digital code,
refer to the number in the bracket of DTC Table in Section 24.
The use conditions are:

1) Speed is less than 2 km/h;
2) Not connected to fault diagnostic instrument;
3) Wire L (pin 7 in the internal diagnosis interface) is always grounded during diagnosis.
Besides, restore ECU mode of ABS to normal mode (diagnosis mode before) after DTC read.
Method: after diagnosis, disconnect wire L from ground, turn the key to off-power condition, and
connect again.
(2) Method of DTC read without fault diagnostic instrument
Read in the following steps if meeting the conditions of DTC read without fault diagnostic
instrument. The procedures in Fig. 3-16 are:
Fig. 3-16
1) Ground wire L and turn the vehicle key to connect the circuit;
2) ABS warning lamp is turned on and then turned off after 3 seconds, which indicates the start of
diagnosis;
3) ABS warning lamp is turned off for 3 seconds, which indicates the DTC display stage;
4) DTC read;
5) ABS warning lamp is turned off for 3 seconds, which indicates the next DTC display or circular
display stage;
6) New DTC display and read, or circular display of previous DTC.
The meaning of marks in Fig. 3-16 is listed in Table 3-7.
Table 3-7
Symbol
Symbol description
Duration
T1
Symbol of diagnosis start; warning lamp flickers
3.0s
T2
Interval of different DTC
3.0s
T3
Warning lamp flash interval in case of DTC
0.5s
Interval of different digital place of a DTC (the tens place

T4
is displayed before the interval and the units place is
1.5s
after the interval)
Take the procedure illustrated in Fig. 3-16 for example. In the display area of the first DTC, as
warning lamp blinks twice (each on and off is T3, 0.5 second) before T4 (1.5 seconds before
warning lamp is turned on), the first mark (tens place) of the 2 digital code is 2; as warning lamp
blinks once after T4 (1.5 seconds after warning lamp is turned off), the second mark of the 2 digital
code (units place) is 1; as then warning lamp is turned off for 3 seconds (T2), the display of the
first DTC is finished, and the DTC is 21. Detailed description of the fault can be found in the DTC
Table of Section 2.4. It is the same with DTC 22.
(3) Deletion of DTC without fault diagnostic instrument
After DTC read and fault elimination according to DTC Table, previous DTC should be deleted
before next DTC check. The conditions of DTC deletion are the same with that of DTC read, as
shown in Fig. 3-17.
Fig. 3-17
Procedures in the figure are:
1) Step on the brake pedal, ground wire L and then turn the vehicle key to connect the circuit;
2) ABS warning lamp is turned on, and then is turned off after 3 seconds;
3) Release the brake pedal within 1 second after ABS warning light is turned off;
4) Release the pedal for about 1 second, and then press it again for about 1 second. Repeat this
procedure for 5 times; warning lamp is not turned off during this process;
5) ABS warning lamp is turned on, and then turned off after 3 seconds; DTC is deleted in this
process.
After DTC deletion, restore ECU mode of ABS to normal mode. Operation process is the same
with that of DTC diagnosis. If no DTC is in ECU of ABS, ground wire L and turn the key to connect
the circuit; the ABS warning lamp will flash in a way illustrated in Fig. 3-18, and meanings of
symbols are the same with that above.
Fig. 3-18
4. DTC Table
(1) DTC content is in Table 3-8.
(2) See Table3-9, Table 3-10, Table 3-11, Table 3-12, Table 3-13, Table 3-14 and Table 3-15 for
DTC Table.
Table 3-8
DTC
Content
DTC
Content
C1 200
Left front sensor open/short circuit
C1 206
Left rear sensor open/short circuit
C1 201
Left front sensor or gear ring disturbance
C1 207
Left rear sensor or gear ring disturbance
C1 202
Left front sensor air gap error
C1 208
Left rear sensor air gap error
C1 203
Right front sensor open/short circuit
C1 209
Right rear sensor open/short circuit
C1 204
Right front sensor or gear ring disturbance
C1 210
C1 205
Right front sensor air gap error
C1 211
Right rear sensor air gap error
C1 101
Too high battery voltage (17V above)
C2 112
Fault in solenoid valve fuse or relay
C1 102
Too low battery voltage (9.4V below)
C2 402
Fault in motor fuse or motor
C1 604
Right rear sensor or gear ring

disturbance
Fault in ECU internal circuit or solenoid

valve coil
Table 3-9
DTC
C1 200
C1 203
C1 206
C1 209
Note: If faults corresponding to more than 2 DTC can be

confirmed, delete the DTC (that can be deleted), drive the
Sensor open/short circuit: fault due

Cause
to sensor battery positive or

negative pole short circuit or open
circuit
Elimination
procedure
vehicle at a speed of over 40 km/h, confirm the fault

corresponding to this DTC again and refer to the recorded
DTC (and confirm the same DTC).
Table 3-9 (continued)
Elimination
procedure
Table 3-10
DTC
Cause
C1 202
C1 205
Note: Air gap is the gap between gear ring and sensor;
C1 208
C1 211
If faults corresponding to more than 2 DTC can be
Air gap error: no signal because of
air gap too large or sensor short
circuit (resistance is 0), or gear ring
is not properly installed.
DTC (and confirm the same DTC).
Elimination
procedure
. Air gap adjustment method

Not to adjust the type of air gap, but to set automatically according to the tolerance of relevant
part. As a result, confirm the part with abnormal air gap and replace or adjust to specified air gap (by
burnishing the mounting surface contact area of sensor); a thin washer should be placed on the
mounting surface of sensor to adjust to specified air gap.
Table 3-11
DTC
C1 201 C1 204
Note: Foreign materials, like engine oil and scrap iron in
C1 207 C1 210
gear may cause asymmetrical sensor signal;

Air gap means the gap between gear ring and sensor;
If faults corresponding to more than 2 DTC can be
Cause
Gear ring or sensor disturbance:
If nonstandard gear ring is installed

DTC (and confirm the same fault code).
Elimination
procedure
Table 3-12
DTC
C1 101
C1 102

Cause
Battery voltage abnormal:
Occurring when voltage too high or
too low
Elimination
procedure
Table 3-13
DTC
C2402

Cause
Motor fuse/motor fault

Elimination
procedure
Table 3-14
DTC
Cause
Elimination
procedure
C2112

Valve fuse and relay faults:
a) Main replay or fuse disconnection
b) Main relay short circuit
Table 3-15
DTC
C1 604

Cause
Elimination
procedure
ECU internal circuit and valve coil

faults
5. No DTC Fault Table is in Table 3-16, Table 3-17, Table 3-18, Table 3-19 and Table
3-20.
Table 3-16
Fault
Cause
Elimination
procedure
Start the engine, but ABS warning lamp can not be turned on
Fuse is blew out
Bulb of ABS warning lamp is broken
Circuit is open
Warning lamp controller is broken
Table 3-17
Fault
Start the engine, but ABS warning lamp is always on

Controller of ABS warning lamp is broken
Cause
Return circuit of warning lamp controller is open

ECU is broken
Elimination
procedure
Table 3-18
Fault
Cause
Elimination
procedure
ABS works abnormally

Sensor is damaged
Sensor is not properly installed
Foreign material adheres to sensor
Wire harness of sensor is broken
Gear ring is broken
Wheel axle is broken
HCU of ABS is broken
ECU of ABS is broken
Table 3-19
Fault
Cause
Brake pedal play is too long

Parking brake is not properly adjusted
Brake fluid leaks
Friction plate of brake is severely worn
Normally closed valve can not be closed tightly
Air is in the system
Elimination
procedure
Table 3-20
Fault
Cause
Elimination
procedure
No fault code output (unable to communicate with fault diagnostic instrument)

Fault diagnostic instrument is broken
Fuse is blew out
Diagnosis wire is broken or connector is loose
ECU is broken
V. Exhaust and Filling

1. Regular operation procedures (Fig. 3-19).
Fig. 3-19
Regular operation procedures of exhaust and filling:
A. Move vacuum device and brake oil filling device;
B. Start after connection of vacuum, brake oil filling devices and SDL;
C. Drive normally closed solenoid valve and use the first vacuum;
D. Excessive leak experiment;
E. Minim leak experiment after first vacuum separation;
F. Use the second vacuum and drive motor;
G. Reduce brake oil pressure after filling and pressure increase maintenance of brake
oil, stop normally closed solenoid valve and motor and adjust brake oil level;
H. Disconnect the connection of vacuum equipment and brake fluid filling equipment;
I. Cover the oil can lid/disconnect SDL;
J. Step into next step.
2. Equipment check
(1) The lower the vacuum degree, the better. Confirm that the oil gun should supply max
l vacuum of 1mmHg.
(2) Check whether vacuum is formed in the bleed screw of hydraulic equipment (drum
brake or caliper) of rear wheel within the specified time. (Should below 5 ~ 10 mmHg
after vacuum connection for 20 ~ 25 seconds.)
(3) Check whether working voltage to HECU is 10 ~ 12V as specified.
(4) Check cycle time (C/T) and if solenoid valve working time is in compliance with
specification.
1) C/T is below 90: keep solenoid valve working;
2) C/T is between 90 ~ 180 seconds: repeat the process of solenoid valve working for 2
seconds and then stopping for 2 seconds;
3) C/T is above 180 seconds: set total working time of solenoid valve below 90 seconds.
3. Notes on exhaust and oil filling
(1) When filling brake oil, if not to maintain the filling pressure for a certain period, the oil
level of the oil can will fall after finish of filling. As a result, additional brake oil or filling
pressure for a certain period is necessary.
(2) Usually the marked time of regular operation is the cycle time.
(3) As the inside of spare HECU is wet, exhaust mode operation is not necessary
(exhaust mode operation is defined in item 5 (6)); exhaust can be carried out to all
wheels directly (in order to meet performance and pedal sentience, exhaust mode
operation is preferred).
(4) HECU voltage of 10 ~ 12V is preferred during exhaust mode operation. As battery on
vehicle is used when using diagnostic instruments, there should be no problem. (If
exhaust mode operation is repeated with high voltage, ECU coil may be damaged.)
4. Exhaust fault confirm methods (Table 3-21)
Table 3-21
Difference
ECU
operation
Type
Leak experiment
Excessive leak
Minim leak
Remark
Case 1
Normal
O.K
O.K
Normal operation, no rework
Case 2
Normal
O.K
N.G
Abnormal operation, rework
Case 3
Normal
N.G
N.G
Case 4
No
O.K
O.K
Case 5
No
O.K
N.G
Case 6
No
N.G
N.G
Case 1: Condition after normal operation.

Case 2: Bad connection condition of brake gear (HECU hole/brake pipe/brake hose);
rework is necessary.
Case 3: Similar to Case 2; but severe leak may make rework unable to be carried out.
Case 4: Exhaust fault of HECU internal circuit; spongy pedal or enlargement of pedal
play may occur after one ABS operation. Rework is necessary.
Case 5: Synthetic fault of Case 2 and Case 4; rework is necessary.
Case 6: Similar to Case 5; but severe leak may make rework unable to be carried out.
5. Measures for exhaust and filling faults (dry inside of brake system).
(1) Fault confirmation. Confirm all connections from the master pump to wheel slave
cylinder: HECU hole, brake connection, brake hose connection, bleed screw of caliper
and drum brake, etc.
(2) Reassemble according to specification for leak prevention after fault confirmation.
(3) Connect the reassembled equipment to connecting piece of pin 25 of ECU or
connect diagnostic instrument to wire K (pin 7). Special wire should be applied when
connecting to connecting piece; vehicle circuit should be connected or started when
connecting to wire K (pin 7). The oil can of the master pump should be connected to
uninterruptible brake oil supply equipment, or there should be always brake oil in the oil
can.
(4) Diagnose HECU with the reassembled equipment and diagnostic instrument to
check whether there is still a DTC. DTC should be deleted first if it exists. (If fault of item
(1) is not confirmed, fault confirmation is also necessary.) If DTC can not be deleted,
refer to DTC Check Table in Section 24 (If there is fault in HU, motor and ECU,
exhaust and filling in HECU can not be operated).
(5) After stepping on the brake pedal, open the bleed screw on the caliper or drum brake
to exhaust the inside air. This operation should be carried out for all wheels before that
the brake fluid exhausted through the bleed screw contains no air and the brake pedal is
hard enough. When using the reassembled equipment that can form vacuum or is filled
with brake fluid, refer to item (10).
(6) Operate the exhaust mode with the reassembled equipment or diagnostic instrument
and step on the brake pedal, if there is no reaction force, repeat stepping on and
releasing the pedal until the exhaust mode is finished. (Exhaust mode: repeat the
process of start and stop of normally closed solenoid valve with interval of 2 seconds for
1 minute, and keep motor working. The repeat of stepping on and releasing of pedal
should be carried out on the normally closed solenoid valve while motor is operating.)
(7) Rework of operation of item (exhaust) should be carried out for all wheels.
(8) Measure the play of brake pedal; if not in compliance with specification, repeat the
processes in item (exhaust mode) and item (exhaust). If the brake pedal play still
does not comply with specification after over 10 repeats of exhaust mode and exhaust
operation, replace with spare HECU (wet) and then restart the operation.
(9) Connect the reassembled equipment and diagnostic instrument to HECU to recheck
whether there is still a DTC. If yes, delete the DTC, and then disconnect the
reassembled equipment or diagnostic instrument.
(10) When using other reassembled equipments (that can produce vacuum or is filled
with liquid), the methods are as follows.
1) Operate in process as described in item (1) - (4) above;
2) The inside of brake system will form vacuum after the vacuum pump works for about
60s.
3) Exhaust mode in item above should be conducted 10 seconds before vacuum
separation.
4) Do not repeat stepping on and releasing the pedal.
5) Fill brake fluid for over 20 seconds during vacuum separation (7bar/100Psi above).
6) End brake fluid filling and exhaust mode.
7) Operate in process described in item - .
6. Measures for faults in inspection and ABS operation experiment (wet inside of brake
system).
(1) Connect reassembled equipment or diagnostic instrument. The following conditions
should be met:
1) Special wire should be applied when connecting to pin 25 connecting piece of ECU.
2) When connecting to wire K (pin 7), the circuit of vehicle should be connected or the
vehicle should be started.
3) Oil can of the master pump should be connected to uninterruptible brake oil supply
equipment, or there should be always brake oil in oil can.
(2) Diagnose HECU with reassembled equipment and diagnostic instrument to check if
there is still a DTC.
1) DTC should be deleted first if it exists.
2) If DTC can not be deleted, refer to DTC Check Table in Section 24 (If there is fault in
HU, motor and ECU, exhaust and filling in HECU can not be operated).
(3) After stepping on brake pedal, open the bleed screw on the caliper or drum brake to
exhaust the air inside.
This operation should be carried out for all wheels before that the brake fluid exhausted
through the bleed screw contains no air and brake pedal is hard enough.
(4) Operate the exhaust mode with the reassembled equipment or diagnostic instrument
and step on brake pedal, if there is no reaction force, repeat stepping on and releasing
the pedal until exhaust mode is finished.
(5) Rework of operation of item (3) (exhaust) should be carried out for all wheels.
(6) Measure the play of brake pedal; if not in compliance with specification, repeat the
processes in item (4) (exhaust mode) and item (3) (exhaust). If the brake pedal play still
does not comply with specification after over 10 repeats of exhaust mode and exhaust
operation, replace with spare HECU (wet) and then restart the operation.
(7) Connect the reassembled equipment and diagnostic instrument to HECU to recheck
whether there is still a DTC. If there is still a DTC, disconnect the reassembled
equipment or diagnostic instrument.
Appendix I:
Fault Cases and Mistaken Repair Cases
HECU mistaken repair cases:
1. HECU replacement concerning ABS working sound
Case of HECU replacement for misjudging sounds of solenoid valve and motor as fault
when ABS is working
It is normal that there is noise during brake pressure decrease or increase when ABS is
working. The volume of noise varies according to different pressures to all wheels. It is
not a fault, which should be explained to clients.
When ECU diagnoses whether motor is working at the vehicle speed of 10 km/h for the
first time after start, a sensitive client may hear noise, which is also a normal ABS
working condition.
2. HECU replacement concerning EBD working sound
Case of HECU replacement for misjudging click sound from rear wheel as fault when
braking.
ABS can work as EBD. When rear wheel is blocked before front wheel, ABS will reduce
the brake pressure of rear wheel, which may cause noise. It is normal.
3. HECU replacement concerning braking deviation
Case of HECU replacement concerning the phenomenon that vehicle drifts to one side
when braking
ABS is an auxiliary brake equipment to calculate the speeds of all wheels by ECU and
maintain the best brake force and operation stability. When a fault occurs to HECU,
ECU will turn on the warning lamp after diagnosis. As a result, if braking deviation
occurs while ABS warning lamp is not turned on, other hydraulic brake equipments
should be checked.
Braking deviation may occur when ABS is working if brake hose is mistakenly
assembled.
4. Case of replacement concerning that ABS works during low speed (below 40 km/h)
brake
Case of HECU and sensor replacement concerning that ABS works during every low
speed brake
ABS may work during low speed braking according to road condition and brake
pressure. If ABS works every time, check whether the air gap of sensors of all wheels is
too large, whether the ring gear is disturbed and damaged.
Air gap adjustment method: After confirmation of part with abnormal air gap, replace or
burnish the mounting surface (contact area) of sensor and adjust to the specified air gap;
when disturbance occurs, a thin washer should be placed on the surface of sensor and
then adjust to specified air gap.
Appendix II:
ABS Common Sense
1. If braking distance will be shorter after installing ABS?
According to experimental statistics, the braking distance will be shorter (about 5% ~
20%) on most roads; but it can be longer on some special roads (like snow, non-asphalt
and uneven roads), but with stable steering.
2. What are the main purposes of ABS?
The main purpose of ABS is to prevent block. The functions are as follows:
(1) To stabilize the vehicle when braking
(2) To control the direction of the vehicle during braking to avoid collision
(3) To maintain the best brake pressure regardless of the skill of driver
3. Why ABS warning lamp is turned on?
After the vehicle is started, warning lamp will be turned off if no fault is detected by the
self-diagnosis of ECU of ABS. If warning lamp is turned on or can not be turned off when
vehicle is running, the ABS is abnormal and ABS check in appointed service factory is
necessary. When warning lamp is turned on and ABS is abnormal, the brake system still
has the basic braking ability.
4. Will no accident happen if ABS is installed?
ABS is an equipment to improve driving safety, not to avoid accident caused by driving
mistake or traffic condition. As a result, do not depend too much on ABS. Please always
drive safely.
5. Is it caused by ABS that the vehicle drifts to one side when running on a slippery
road?
This is because the friction coefficients of the left and right wheels are different. ABS
can stabilize the vehicle in this situation, but the driver should also control the steering
wheel to avoid accident.
6. The vehicle will drift before braking when turning on a slippery road. Does ABS work if
to brake now?
Definitely ABS will work effectively and may stabilize the vehicle according to the speed,
but the position of vehicle can only be adjusted slightly even ABS works because the
outward force is too large for the inertia. Usually there are two kinds of forces during
turning: one is needed when running and braking; the other is needed when turning and
stabilizing. Actually running, braking and turning of the vehicle are coordinated by the
two kinds of forces above; and they are in inverse proportion to each other. As a result,
the brake force will increase while the turning and stabilizing force will decrease if to
brake when turning. The two kinds of forces can be adjusted to the best on the vehicle
with ABS; but they can not be adjusted on the vehicle without ABS, which will weaken its
steering performance and stability.
If the two kinds of forces are too small (For example, the vehicle will leave the running
route as the speed is too high when drifting), the force to adjust the vehicle is too small,
the ABS effect is not obvious. In a word, deceleration in advance and safe turning is the
best solution.
Appendix III: ABS Interior Hydraulic Pressure Flow Diagram
Fig. 3-20
Appendix IV: MGH-25 ABS ECU Connecting Piece Pin Layout
Fig. 3-21
Appendix V: Electric Circuit Diagram
Fig. 3-22
Chapter IV
Electrical System
General Rules
Trouble Shooting
I. Appearance inspection before repair

1. Check for relevant fuses and relays.
2. Check for possible damage, charging state, surface cleanness and harness interface tightening
of battery;
Notes:
(1) When the battery has a loose earth connection, do not attempt to start up the engine, or the
connection will be seriously damaged.
(2) If the earth connection is not disconnected, quick charge is forbidden, otherwise damage will
bring to diodes of AC generator.
3. Check for belt tightness of AC generator;
II. Operating condition of harness interface

1. Clean and tight interface terminal.
2. All interfaces equipped with pushing separated latch fitting (A).
(Fig. 4-1)
Fig. 4-1
3. Some interfaces have clips for fixing the interface onto the vehicle body or other assembly,
noted that the clips secure through reverse buckling.
4. Some interfaces are equipped with double self-locking, which must be unlocked before
removing the interface from its mount (A).
5. To separate interfaces, pulling the harness should be avoided, instead, grab the interface (for
the ones with self-locking, unlocking is required) to remove it from the mount (A). (Fig. 4-2)
Fig. 4-2
6. As for the ones with protective plastic or rubber sleeve, install the sleeve while removing.
(Fig. 4-3)
Fig. 4-3
7. Before connecting interfaces, make sure the terminal (B) locates at its origin, free from bending
or other distortion; regarding some multihole interfaces, make sure the socket is filled with grease
(waterproof interface excluded). (Fig. 4-4)
Fig. 4-4
III. Before repair

1. Check for tightness of retainer (A) and rubber seal (B). (Fig. 4-5)
Fig. 4-5
2. Insert the interface directly, to ensure reliable locking.
3. Secure the lead at designated mounting position with the help of the binding belt for each lead.
4. Remove the wire clip with care, be aware not to damage its latch fitting (A). (Fig. 4-6)
Fig. 4-6
5. Slide the pliers down to the bottom of the wire clip, through the hole at a certain angle, and then
seize up the expansion piece, so as to loose the wire clip. (Fig. 4-7)
Fig. 4-7
6. After fixing the wire clip, make sure that it does not interfere with other movable components.
7. Keep the harness away from exhaust pipes and other heating components, edge components,
and screws or bolt mounting positions.
8. Locate the gum cover right into the groove of corresponding mounting hole, and be aware not to
distort the gum cover (B). (Fig. 4-8)
Fig. 4-8
9. Use of lead or interface with cracking insulation is forbidden, in case of cracking, do replace it
with a new one or wrap the cracking with electrical adhesive tape to ensure a good insulation.
10. After installing each part, make sure that no lead is caught below the part.
11. When using electrical instrument for equipment testing, follow the guidance of this manual.
12. Make the probe of tester cut in from the lead side (waterproof interface excluded). (Fig. 4-9)
Fig. 4-9
13. Apply the probe with conical tip. (Fig. 4-10)
Fig. 4-10
Note: Perforating the lead insulation should be avoided, since the perforation will lead to poor
electrical connection or intermittent electrical connection fault.
14. When testing the interface terminal of any control module or unit, insert the acuminate probe
gently into the interface from the lead side till get to the terminal face of lead. (Fig. 4-11)
Fig. 4-11
15. Some interfaces have back filled with grease, make refill when necessary, if the grease is
contaminated, change it. Refer to Fig. 4-12.
Fig. 4-12
IV. Troubleshooting and steps

1. Fault verification
Switch on all components of faulty circuit to verify the fault, and pay attention to symptoms. Before
locate the fault, do not start dismantling or testing.
2. Analysis based on principles
Refer to the schematic diagram to determine the faulty circuit. Start from the power supply, and
check each component along the current path, till the earth, to figure out the operating principle of
circuit. If there is more than one faulty circuit at the same time, then fuse or earth is likely cause.
Figure out one cause or more of the fault, basing on symptoms and understanding to the operating
principle of circuit.
3. Insulate the malfunction during circuit testing, to check up the diagnosis made in step 2. Mind
that organized and concise steps are critical for troubleshooting, i.e. first test the most probably
faulty point by way of the approachable points.
4. Trouble handling
Repair at once when the fault is identified. Use the right tools in accordance with safe operation
steps.
5. Confirmation of normal operation
Switch on all components along the repaired loop under all operating modes to make sure that all
faults are eliminated. If the fault is a blown fuse, then testing of all circuits connected by the fuse is
required. Make sure no new fault arises, and the original fault does not occur again.
V. Troubleshooting with DTC

1. Vehicle entry
Make registration
Clean the car
Make a record of current environment
2. Trouble record and analysis
Make an inquiry on trouble details, like the status and environment when the trouble occurs.
3. Symptom verification and DTC inspection
Check the battery voltage during engine flameout
Check the harness, connector, and fuse
Run the engine at normal operating conditions, verify symptoms and conditions, make DTC
inspection according to the DTC attached.
4. Use of DTC or trouble symptom table
Work out investigational procedures and scope of systems and components concerned with the
help of DTC or trouble symptom table based on DTC data or symptoms.
5. Electrical check
Locate and figure out further causes of trouble in this way.
6. Repair
Repair damaged systems and components.
7. Validation test
Make sure if the fault is eliminated under identical environment or conditions.
8. Maintenance record
Record and file off for treatment.
VI. Fuse check and replacement

A type (blade) Fig. 4-13
Fig. 4-13
B type blade Fig. 4-14
Fig. 4-14
C type blade Fig. 4-15
Fig. 4-15
Section I
Instrument Cluster
I. Overview
Fig. 4-16
1. Engine tachometer
2. Engine OBD indication
3. Engine coolant overheated indication
4. Oil pressure insufficient indication
5. Charging warning
6. Subtotal odometer adjusting rod
7. Engine coolant temperature indication
8. Subtotal odometer
9. Accumulated odometer
10. Fuel indication
11. Clock
12. Clock adjusting rod
13. 120km/h speed warning
14. Brake fluid warning
15. Seat belt reminder
16. Insufficient fuel warning
17. Speedometer
18. ABS fault warning
19. Parking brake on-position indication
20. Air bag fault warning
21. Steering light indication, L
22. Shift indication
23. Position lamp indication
24. Door ajar indicator
25. Headlight low beam indication
26. Headlight high beam indication
27. Front fog light indication
28. Reverse radar indication
29. Rear fog light indication
30. Steering light indication, R
31. Luggage boot ajar indication
32. Rear defroster indication
33. Trouble indication beyond engine OBD
The instrument cluster as shown in Fig. 4-16 falls into electromechanical equipment, locating right
ahead of the driver, above the steering column, composed of installation parts, electrical
connections and so on. All circuits of the instrument cluster combine to form a single harness,
which is connected by interfaces at the back of cluster housing. All instruments and indicators are
under good protection behind a transparent plastic sheet, obviously seen in front of gauge cover.
Behind the transparent plastic sheet are protective cover and panel of instrument cluster. The light
screen is integrated into the protective cover, to keep the instrument face unaffected from ambient
illumination and reflection, so as to ease the dazzle. The instrument cluster panel and dial enjoy
multi-layer structures. In the panel close to the center, there are two big round opening, through
which, two master instruments (tachometer and speedometer) can be seen; on the centers of the
two master instruments, there are LCD displays, each display has two isometric square panes,
through which, two minor instruments (fuel gauge and engine coolant temperature gauge) can be
seen; there is a display under the two minor instruments, through which mileage can be read.
Vocal warning is also integrated into the instrument cluster. Dark coloring of the panel facilitates to
recognize that the face and instrument dial face consist of multiple layers with surface layer or
covering layer. The surface layer is semitransparent of dark color, which can prevent the
vagueness of cluster component encapsuled with unlighted indicators, while the semitransparent
feature makes indicators and icons visible when lighted. Graphs, graduations, and figures are also
semitransparent, lighted from the back; while the white instrument pointer is lighted from the inside.
Below the plastic sheet of instrument cluster along the central position is a little plastic button
switch for odometer and mileometer, which protrudes over the sheet surface through the special
hole penetrating the sheet. By utilizing integrated circuit and PCI data bus, partial information from
the network of instruments and indicators are controlled by the instrument cluster, and some
information is directly input from corresponding instrument and indicator for function.
Table 4-1
Insufficient
fuel
Engine
coolant
overheated
warning
Battery
charging
warning
Oil pressure insufficient
Brake system fault
indication
warning
indication
Parking
brake
Engine
on-position indication
indication
Rear
Steering
defroster
indication
indication, L
Headlight low beam
Position
indication
indication
OBD
light
ABS fault warning
Steering
light
indication, R
lamp
Front
fog
light
indication
Seat
belt
reminder
indication
Air bag fault warning
Hazard warning light
Headlight high beam
indication
indication
Rear fog light indication
Trouble
indication
beyond engine OBD
120km/h
warning
speed
Luggage boot ajar

indication
Door ajar indication
Reverse radar range

display indication
The instrument cluster is lit to have necessary visibility by adjustable LED from the back. Each
indicator of instrument cluster is lit by special LED. All LED are wholly welded to the circuit board
at the back of the cluster housing. The instrument cluster is connected to the electrical system of
the complete vehicle with connecting circuits, which are integrated into the vehicle harness and go
along different paths, secured in varied ways.
II. Placement
As shown in Fig. 4-17 and Fig. 4-18
Fig. 4-17
Fig. 4-18
III. Terminal end voltage

1. As shown in Fig. 4-19
Fig. 4-19
2. For terminal description, refer to Table 4-2

Table 4-2
Testing
Wire
terminal
color
A1body
Y/W
A3body
Y/B
A4body
W/G
A6body
Y/U
A7body
R/Y
A9body
A10body
W/B
A12body
V/W
A13body
A14body
S/B
A15body
S/G
A16body
S/Y
A17body
A18body
Terminal description
SRS air bag fault signal

Parking brake indication
signal
Test condition
Standard value
Ignition switch ON, indicator lit
Less than
unlit
1V1014V
Braking indicator unlit lit
1014Vless
than 1V
ABS brake indication
Less than
signal
unlit
1V1014V
Drivers seat belt status
Ignition switch ON, drivers seat belt
1014 V
signal
buckle open in
less than 1V
BCM Malfunction indicator light
Less than
unlit lit
1V1014V
Always
Less than 1
Reverse radar in operation
LIA signal
BCM fault warning signal

Instrument cluster
grounding
LIA BA9 signal input
Braking fault indication
signal
Front door open, close
status indication, L
Front door open, close
status indication, R
Rear door open, close
status indication, L
Rear door open, close
status indication, R
Braking indicator unlit lit
Door open lit door close unlit
Less than
1V1014V
Less than
1V1014V
Less than
1V1014V
Less than
1V1014V
Less than
1V1014V
Less than
Lamplet power signal
Lamplet switch OFFON
G/Y
Battery power B+
Always
Less than 1
A19body
V/B
Engine power IG1
Always
Less than 1
A20body
V/B
Engine power IG1
Always
Less than 1
A21body
O/G
Speed signal (input)
Ignition switch ON, turn the driving
Pulse signal
wheel slowly
generated
1V1014V

Testing
Wire
terminal
color
A22body
W/B
A23body
W/U
A24body
B3body
R/B
B4body
P/G
B5body
Y/W
B6body
G/R
B8body
V/G
B9body
B/W
Oil pressure signal
B10body
G/B
Engine fault signal
B11body
Lg/W
B12body
S/V
B13body
N/W
B14body
B19body
R/Y
Steering signal, L
B20body
N/Y
Steering signal, R
B21body
Engine rotation speed
signal
Test condition
Engine runs
Standard value
Pulse signal
generated
Fuel indication signal
Always
Less than 1
Engine coolant
Engine runs, coolant temperature
Pulse signal
temperature signal
rises
generated
Low beam indication
Ignition switch ACC, low beam unlit
Less than
signal
lit
1V1014V
High beam indication
Ignition switch ACC, high beam
Less than
signal
unlit lit
1V1014V
Front fog light indication
Ignition switch ON, front fog light
Less than
signal
unlit lit
1V1014V
Lamplet power signal
Lamplet switch OFFON
Generator charging
Engine runs, charging indicator unlit
Less than
indicator signal
lit
1V1014V
Oil pressure warning lamp lit
Less than
unlit
1V1014V
Less than
unlit
1V1014V
Ignition switch ON, rear fog light
Less than
unlit lit
1V1014V
Rear fog light power signal

Luggage boot ajar warning
indication signal
Rear defroster indication
SVS trouble warning
beyond engine OBD
Self-locking output signal
Luggage boot opens closes
Rear defroster indicator unlit lit
SVS indicator lit unlit
Less than
1V1014V
Less than
1V1014V
Less than
1V1014V
Less than
1V1014V
Ignition switch ON, steering signal,
Less than
L OFFON
1V1014V
Ignition switch ON, steering signal,
Less than
R OFFON
1V1014V
Unlock lock
Less than
1V1014V
IV. Trouble Symptom Table 4-3

Table 4-3
Symptom
Cause
Symptom
Cause
1 Faulty fuse
1 Faulty speed sensor
Instrument cluster
2 Faulty wiring and connector
Speedometer
does not work
3 Faulty instrument cluster
fault
3
Tachometer fault
1 Faulty engine or ECM

4 Fuel gauge
fault
1 Faulty fuel level sensor

6 Reverse
2 Faulty BCM controller
1 Faulty coolant temperature sensor
radar alarm
3 Faulty reverse radar probe
Water thermometer
buzzer does
4 Faulty reversing switch
fault
not work
5 Faulty key unlocking alarm
properly
switch
7
Seat belt reminder
buzzer does not
work properly
1 Faulty door lamp switch of four

doors
2 Faulty air bag ECU
8 Door ajar
1 Faulty door lamp switch of
buzzer does
four doors
not work
properly
V. Electrical check
1. Instrument cluster doesnt work
(1) Check steps
1) Check the power (60A) fuse of drivers cabin (located on the distribution box inside the engine
room). If it is in a normal condition, go to step 2), if not, change the fuse of instrument.
2) Check the live (10A) fuse of instrument cluster (located on the fuse box of instrument desk). If it
is in a normal condition, go to step 3), if not, change the fuse of instrument.
3) Check the ignition (5A) fuse of instrument cluster (located on the fuse box of instrument desk). If
it is in a normal condition, go to step 4), if not, change the fuse of instrument.
4) Check the instrument cluster.
Remove the instrument cluster, ignition switch on-position, check the voltage between
connector terminals A18, A19 and A20 of instrument cluster and the body, normally around 10
14V.
Check the resistance between connector terminal A9 and the body, normally less than 1. If it
is in a normal condition, replace the instrument cluster, if not, repair or change the wire and
connector.
(2) Check the circuit as shown in Fig. 4-20.
2. Speedometer fault
(1) Check steps
1) Check the power input end of speed sensor.
Ignition switch ON-position, check the voltage between 1-T2 and the body, normally around 10
14V.
If it is in a normal condition, go to step 2), if not, repair or change the fuse, wire and connector.
2) Check the ground end of speed sensor as shown in Fig. 4-20.
Check the resistance between 2-T2 and the body, normally less than 1. If it is in a normal
condition, go to step 3), if not, repair or change the wire and connector.
Fig. 4-20
3) Check the instrument cluster.
Shift lever N-position, lift front wheels with lifter, ignition switch ON-position, check the voltage
between harness terminals A21 and A9 of instrument cluster when wheels turn slowly, normally,
pulsed voltage peaking around 514V generated.
If it is in a normal condition, replace the instrument cluster, if not, repair or change the wire and
connector as well as the speed sensor.
Fig. 4-21
3. Tachometer fault
(1) Check steps
1) Check rotation speed signal output of engine ECM.
Check the voltage between connector terminals A22 and A9 of instrument cluster when engine
runs, normally, pulsed voltage peaking around 5V generated.
If it is in a normal condition, replace the instrument cluster, if not, repair or change the wire,
connector or electronic injection system.
2) Check the circuit as shown in Fig. 4-22.
Fig. 4-22
4. Fuel gauge fault
(1) Check steps
1) Check the resistance of fuel level sensor.
Disconnect fuel pump harness connector F11, check the resistance between connector terminals
2-F11 and 3-F11 of fuel level sensor when the floater of fuel level sensor is between E and F.
Resistance corresponding to floater position F is around 15, while resistance corresponding to
floater position E is around 112116.
If it is in a normal condition, go to step 2), if not, change the fuel level sensor (located on fuel
pump).
2) Check the wiring and connector between instrument cluster and fuel pump.
Disconnect the instrument cluster harness connector, fuel pump harness connector F11
remains disconnected.
Measure the impedance between A23 and 3-F11, normally less than 1.
Measure the impedance between harness terminal A9 and the body, normally less than 1.
Measure the impedance between instrument cluster terminal A23 and the body, normally more
than 100K.
Measure the impedance between instrument cluster terminal A9 and the body, normally more
than 100K.
connector.
Fig. 4-23
5. Water thermometer fault
(1) Check steps
1) Check the coolant temperature sensor.
Disconnect the harness connector of engine coolant temperature sensor when the coolant
temperature is at 90, the resistance between the signal wire terminal of coolant temperature
sensor and the body should be around 7598.
If it is in a normal condition, go to step 2), if not, change the coolant temperature sensor.
2) Check the wiring and connector between the instrument cluster and the coolant temperature
sensor.
Disconnect the harness connector of instrument cluster, the harness connector of engine
coolant temperature sensor remains disconnected.
Check the impedance between the harness terminal of instrument cluster foot A24 and engine
ECM harness foot 65, normally less than 1.
Measure the impedance between the instrument cluster foot A24 and the body, normally more
than 100K.
connector.
Fig. 4-24
6. Door lamp alarm buzzer does not work properly

(1) Check steps
1) Check left front door lamp switch
Open close left front door, check the on off state between the instrument cluster A13 and the
body, normally should be from on (and resistance less than 1) off (resistance more than 100
K).
If it is in a normal condition, go to step 2), if not, change left front door lamp switch.
2) Check right front door lamp switch.
Open close right front door, check the on off state between the instrument cluster A14 and the
K).
If it is in a normal condition, go to step 3), if not, change right front door lamp switch.
3) Check left rear door lamp switch
K).
If it is in a normal condition, go to step 4), if not, change left rear door lamp switch.
4) Check right rear door lamp switch
K).
If it is in a normal condition, go to step 5), if not, change right rear door lamp switch.
5) Check luggage boot lamp switch
Open close luggage hood, check the on off state between the instrument cluster B12 and the
K).
If it is in a normal condition, forward to the next step, if not, change luggage boot lamp switch.
(2) Check the circuit as shown in Fig. 4-25
Fig. 4-25
7. Drivers seat belt reminder buzzer does not work properly, as shown in Table 4-4.
Table 4-4
Symptom
Cause
Drivers seat belt reminder buzzer does
2 Faulty air bag ECU
not work properly

4 Faulty seat belt buckle switch
VI. System component check

1. Check the speedometer as shown in Fig. 4-26.
Fig. 4-26
A: Speed sensor maintenance wire socket
B: Speed sensor
C: Speed sensor signal serial port
D: Speed sensor power serial port
E: Speed sensor ground serial port
(1) Prepare maintenance wire and numeral multimeter;

(2) Lift the front of vehicle, reliable support required;
(3) Ignition switch ON-position, shift lever neutral-position;
(4) Turn the wheel, check with multimeter if the voltage is within 0-5V or exceeding the range, if no
signal is detected, change the speed sensor, if the condition is normal, go to step (5);
(5) Observe the speedometer, if the pointer does not work properly, change the instrument cluster.
2. Check the output status of speed signal
(1) Prepare maintenance wire and numeral multimeter;
(2) Lift the front of vehicle, reliable support required;
(3) Ignition switch ON-position, shift lever neutral-position;
(4) Drive the car at 10km/h, and check the voltage between connector terminals 10-C7 and 1-C7
of instrument cluster, normally around 514V with a vibration frequency of 14 times/s, if the
response is abnormal, change the instrument cluster or speed sensor.
Note: Do check the output signal with ignition switch ON-position and harness connector
connected.
3. Check the tachometer

Start the engine at DC 13.5V0.5V, ambient temperature 255, externally connect with
trouble diagnostic instrument to measure the rotation speed, the value measured should
correspond to the instrument display within a permissible range, as shown in the table below.
Tachometer permissible range (see Table 4-5)
Table 4-5
Value measured (rpm)
Instrument display (rpm)
1000
9001100
3000
28003200
5000
48005200
4. Check the fuel gauge

(1) Disconnect the harness connector of fuel level sensor, ignition switch ON-position, check the
pointer of fuel gauge, normally at position E;
(2) Connect the connector terminals 2-F11 and 3-F11 at the side of fuel level sensor wire, ignition
switch ON-position, check the pointer of fuel gauge, normally at position F;
5. Check the fuel level warning lamp, disconnect the harness connector of fuel level sensor,
ignition switch ON-position, normally the pointer of fuel gauge should be at position E, fuel level
warning lamp lit.
6. Check the water thermometer
(1) Disconnect the harness connector of coolant temperature sensor, ignition switch ON-position,
check the pointer of water thermometer, normally at position C;
(2) Connect the connector terminal at the side of coolant temperature sensor wire to the body, and
check the pointer of water thermometer, normally at position H;
7. Check the seat belt reminder warning lamp
(1) Ignition switch ON-position, drivers seat belt buckle open, check the seat belt reminder
warning lamp, normally lit;
(2) Ignition switch ON-position, drivers seat belt buckle in, check the seat belt reminder warning
lamp, normally unlit;
(3) Disconnect the buckle switch connector, and connect the connector terminal at the side of
buckle switch wire to the body. Ignition switch ON-position, drivers seat belt buckle in, check the
seat belt reminder warning lamp, normally lit;
8. Check the oil pressure warning lamp
Disconnect the harness connector of oil pressure warning lamp, ignition switch ON-position,
connect the connector terminal at the side of oil pressure warning lamp switch wire and the body,
normally, the warning lamp should be lit.
9. Check the oil pressure warning lamp switch
Disconnect the harness connector of oil pressure warning lamp, and check the conductivity
between the terminal of oil pressure warning lamp switch and the body. When the engine shuts
down, the wiring between terminal and body should be conducted; when the engine runs, the
wiring between terminal and body should be not conducted.
10. Check the door lamp alarm buzzer

Check the working condition: Ignition switch at ON (IG1) position, if one of the four doors is
unclosed, it will buzz, till one condition is eliminated, buzz stops.
11. Check the brake warning lamp
(1) Check the parking brake warning lamp: Disconnect the parking brake switch
Connect the connector terminal at the side of parking brake switch wire and the body with harness
connector, ignition switch ON-position, check the parking brake warning lamp, normally lit;
(2) Check the brake fluid level warning lamp: Disconnect the connector of brake fluid level warning
lamp, short-connect the connector terminal at the side of parking brake switch wire, ignition switch
ON-position, check the brake fluid level warning lamp, normally lit.
12. Check the brake fluid level warning switch: Remove the fluid reservoir lid and the cleaner,
disconnect the harness connector of brake fluid level warning switch, and check the conductivity
between the terminals of brake fluid level warning switch, normally not conducted while floater is
rising. Suck out the brake fluid in reservoir, and check the conductivity between the terminals of
brake fluid level warning switch, normally conducted while the floater is descending.
Section II
Power Window
I. Overview
System operation: Operate the switch on door trim panel to make the window ascend or descend,
as shown in Fig. 4-27 and Fig. 4-28. The driver can operate switches of all windows by operating
the main switch on front door trim panel at drivers side; the safety switch of power window locates
on front door trim panel at drivers side, the driver can inactivate the switches of all windows
through key A. Only when the ignition switch locates at ON position, can the power window system
work.
(1) Inching up
EX: Lift the window glass controller for 300ms, corresponding window glass will rise, and then
release the switch, rise stops.
LX/DX: Lift the window glass controller switch, corresponding window glass will rise, and then
release the switch, rise stops.
(2) Inching down
EX/LX/DX: Press the window glass controller for 300ms, corresponding window glass will
descend, and then release the switch, descending stops.
(3) Automatic up
EX: Lift the window glass controller for 300ms, corresponding window glass will rise, the window
lifter will power off till reach the top. If the detection signal is lost when reach the top, then the
window lifter will work for 8 seconds at one time and stop to protect the motor. If another rise or
descending operation is ordered during the rise, then the rise stops, and the window lifter will
power off till reach the top.
If something is caught by rising window glass, the rise immediately stops and descending starts
automatically, during the descending, all operations are useless, and the window lifter will power
off till touch the bottom.
(4) Automatic down:
EX/LX/DX: Press the window glass controller for 300ms, corresponding window glass will
descend, the window lifter will power off till touch the bottom. If the detection signal is lost when
touch the bottom, then the window lifter will work for 8 seconds at one time and stop to protect the
motor. If another rise or descending operation is ordered during the descending, then the
descending stops, and the window lifter will power off till touch the bottom.
Certain functions of power window system depend on the control of its electronic module, which is
integrated into the switch component of left front door glass frame riser as well as the BCM body
controller.
System components as follows:
(1) Power window switch
(2) Power window motor
(3) BCM body controller
The latest technology, technique and material are applied to the power window system, for
example, to ensure good waterproof performance, hermetic design is adopted together with
waterproof and breathable film (the motor is easy to have differential pressure compared to the
outside when temperature rises during motor running, then the weakest point of sealing is likely to
break up, therefore, the motor needs an apparatus which can breathe to balance the pressure
difference, so as to relieve the impact on the weakest point of sealing, and the breathable film is
the right one, because it can not only balance the pressure difference by gas, but also can prevent
liquid water from entering the motor, to perfectly meet hermetic requirements); regarding overheat
protection, polymer PTC overcurrent protector is used to promptly and effectively protect the motor
from burning resulting from external fault (such as a switch fault); considering acoustic treatment,
special design is adopted on the rotating shaft of super shock absorption and fine abrasion
resistance to prevent the metallic impact and rubbing noise from occurring during high speed
rotation; with respect to power ground, interface is directly connected without lead wire, so faults
like poor contact of the wire are avoided; the structure of bipolar DC with permanent magnetism is
applied to have bilateral rotation, overheat protection device equipped inside, independent from
external electrical protection; when the motor powers on, under the effect of magnetic force, the
motor rotates, and decelerates through a big turbine reducer to generate low speed high pulling
torque at output gear, when the motor is jammed or an electrical fault occurs, the overheat
protection device can cut off the power immediately, to protect the motor. To protect the motor
from probable overheat damage resulting from continual rise or descending operation of power
window, automatic protection of circuit is available, and after a stop of five minutes, the circuit will
recover automatically.
II. Placement (See Fig. 4-29)
Fig. 4-29
A: Balustrade panel switch of left front door
B: Motor of left front door glass frame riser
C: Bracket of left front door glass frame riser
D: Balustrade panel switch of right front door
E: Motor of right front door glass frame riser
F: Bracket of right front door glass frame riser
G: Balustrade panel switch of left rear door
H: Bracket of left rear door glass frame riser
I: Motor of left rear door glass frame riser
J: Balustrade panel switch of right rear door
K: Bracket of right rear door glass frame riser
L: Motor of right rear door glass frame riser
1. Switch of left front door glass frame riser (See Fig. 4-30 and Fig. 4-31)
Fig. 4-30
Fig. 4-31
2. Definitions of balustrade panel switches of right front, left rear and right rear doors (See Fig.
4-32 and Fig. 4-33)
Fig. 4-32
1. Glass up
5. Child lock (safety switch)
2. NC
6. Ground
3. NC
7. Glass down
4. NC
8. Backlight power
Fig. 4-33
3. Definitions of glass frame riser (See Fig. 4-34 and Fig. 4-35)
Terminal
Terminal
Turn right CW
Glass up
Turn left CCW
Glass down
Fig. 4-34
Fig. 4-35
4. Switch of left front glass frame riser (Fig. 4-36 and Table 4-6)
Fig. 4-36
Table 4-6
Testing
Wire
terminal
color
1body
P/B
2body
3body
6body
W/R
7body
N/B
8body
9body
Y/B
10body
12body
Left rear door glass frame

riser motor up
Test condition
Ignition ON-position, rise-stop glass
Standard value
45V Less
than 1V
Left rear door glass frame
Ignition ON-position, descend-stop
45V Less
riser motor down
glass
than 1V
Safety switch
Press safety switch, always
1014V
Live power input B+
Always
1014V
Left front door glass frame

riser motor up
45V Less
than 1V
Left front door glass frame
45V Less
riser motor down
glass
than 1V
Right rear door glass

frame riser motor up
45V Less
than 1V
Right rear door glass
45V Less
frame riser motor down
glass
than 1V
Electrical ground
Always
14body
Backlight power
Lamplet on, backlight dim-bright
15body
U/G
16body
U/Y
Right front glass frame

riser motor up
Less than 1
Pulse signal
generated
45V Less
than 1V
Right front glass frame
45V Less
riser motor down
glass
than 1V
5. Power window circuit (Fig. 4-37)
Fig. 4-37
6. Power window trouble symptom table (Table 4-7)
Table 4-7
Symptom
Cause
1. Faulty BCM controller
All power windows do not work
2. Faulty glass frame riser power fuse

3. Faulty wiring
1. Faulty glass frame riser switch of corresponding door
One power window does not work
2. Faulty glass frame riser motor

3. Faulty wiring
Window locking system does not

work
1. Faulty safety switch of left front door glass frame riser

switches
2. Faulty wiring
III. Component check

1. Check balustrade panel switch of left front door. For the check of left front door glass frame riser
switch, refer to the table above. As for the rest doors: check the conductivity between terminals of
glass frame riser switch connector.
(1) Check if glass frame riser switch is normal
Press the safety switch on balustrade panel switch of left front door, and locate the switch of left
front door glass frame riser switch at UP, normally terminal 3 and terminal 12 conducted, terminal
7 and terminal 12 conducted; locate the switch at DOWN, normally terminal 3 and terminal 12
conducted, terminal 8 and terminal 12 conducted. Check the rest riser buttons as per steps
aforesaid. If the conductivity is not qualified, then change corresponding glass frame riser switch.
(2) Check if safety switch is normal
If only press the safety switch on balustrade panel switch of left front door, normally terminal 3 and
terminal 12 conducted; if the safety switch on balustrade panel switch of left front door is not
pressed, normally terminal 3 and terminal 12 not conducted. If the conductivity is not qualified,
then change corresponding glass frame riser switch.
(3) Check if the backlight of balustrade panel switch of left front door is normal
Connect terminal 14 (1014V) to power, terminal 12 grounded, observe if the backlight is lit, lit
means qualified, while unlit unqualified.
2. Check glass frame riser motor
Connect battery positive to terminal 5 of glass frame riser motor, negative to terminal 4, glass rises.
Connect battery positive to terminal 4 of glass frame riser motor, negative to terminal 5, glass
descends.
Section III
BCM Central Lock, Burglar Alarm System
I. Overview
The central lock system is part of BCM (body control module), jointly used with burglar alarm
system, mainly responsible for the control of four door-lock motors, remote keyless entry and inner
lighting control, inactive car start after entering burglar alarm, car locating and so forth. Refer to
uses manual to find more, its control principle as shown in Fig. 4-38 and Fig. 4-39.
Fig. 4-38
Fig. 4-39
The control logic of central lock conforms to Q/LFQ J07.009-2008 Logic Technology Specifications
on LF7162 Sedan Central Control Lock/Burglar Alarm System.
Alarm setting condition: Ignition switch disconnected, ignition key pulled out, four doors and
luggage boot well closed.
Remote control condition: Remote control operation is useless when ignition key is in ignition lock.
1. Locking operation
Under door unlocking status, locking operation can be realized through many ways, and different
ways bring about varied results.
(1) Automatic locking upon driving
When the car drives to 20km/h, automatic locking of four doors will act simultaneously, during one
driving circle (car does not stop and ignition switch is closed) when the speed reduces to less than
20km/h and then up to 20km/h again, locking operation will not be implemented again no matter
whether door unlocking is performed or not.
(2) Locking through dashboard
Operate the keyswitch for locking on dashboard, locking of four doors will act simultaneously.
(3) Locking through remote control
Press the locking key on remote controller (prompt operation), locking of four doors will act
simultaneously, the steering light flashes for once and annunciator sounds for once.
(4) Locking through inserting door lock key
Insert door lock key into door lockhole, turn it counterclockwise, locking of four doors will act
simultaneously.
(5) Locking by door locking button
Door locking button may display the status of door lock, i.e. red mark outward means unlocking;
red mark inward means locking. Move the door locking button inside the car, only the
corresponding door will lock, and the rest doors will not lock.
(6) Logical flow of door locking operation
As shown in Fig. 4-40.
Fig. 4-40
2. Unlocking operation
Under door locking status, unlocking operation can be realized through many ways, and different
ways bring about varied results.
(1) Unlocking through dashboard
The unlocking switch on dashboard only implements door unlocking, two-time unlocking available.
First-time unlocking is for drivers door, while second-time unlocking is for the rest three doors.
(2) Unlocking through key
Insert door lock key into door lockhole, turn it clockwise, locking of four doors will act
simultaneously.
(3) Unlocking by ignition key
After car stops, ignition key returns from ON to ACC, locking of four doors will act
simultaneously.
(4) Unlocking by air bag
During a collision, simultaneous to the triggering of ignition of air bag, air bag SDM sends out
unlocking signal, independent unlocking of four doors will act simultaneously, the steering light
sends out danger warning (ignition lock closes).
(5) Unlocking through remote control
Press the unlocking key on remote controller, independent unlocking of four doors will act
simultaneously, the steering light flashes for twice and annunciator sounds for twice.
(6) Logical flow of door unlocking operation
Fig. 4-41
Note 1: When the key is inserted into ignition lock, its useless to press the locking key
unlocking key
and
of remote controller.
3. Alarm setting
Alarm setting condition: Ignition switch connected, ignition key pulled out, four doors and luggage
boot closed.
(1) Alarm setting by remote locking control
1) When alarm setting condition is met, press the locking key on remote controller (prompt
operation), locking of four doors will act simultaneously, the steering light flashes for once and
annunciator sounds for once; burglar indicator flashes, together with system fuel cut-off, and brake
to indicate state of alert;
2) If the alarm setting condition with four doors and luggage boot closed is not qualified, the
steering light flashes for ten seconds to indicate door close; after ten seconds, the burglar indicator
flashes, together with system fuel cut-off and brake to indicate state of alert.
(2) Alarm setting by two-time remote unlocking control
When alarm setting condition is met, press the unlocking key on remote controller, unlocking of
four doors will act simultaneously, the steering light flashes for twice and annunciator sounds for
twice, burglar indicator goes out, and fuel supply recovers.
If any of the doors is not opened within 30 seconds, the four doors lock, burglar indicator
flashes, together with fuel cut-off and brake to indicate state of alert.
(3) Logical flow of alarm setting
Fig. 4-42
4. Disarming
Under alarm setting condition is met, unauthorized entry or burglar behavior will be detected and
the car immobilized, only upon correct disarming by authorized person, can the car recover.
(1) Disarming operation through unlocking key of remote controller
Press the unlocking key of remote controller, unlocking of four doors will act simultaneously, when
the system is at alert state, the steering light flashes for twice, annunciator sounds for twice;
burglar indicator stops flashing, fuel supply recovers upon disarming.
If the car is at disarming state, unlocking of four doors will act simultaneously.
(2) Logical flow of disarming operation
Fig. 4-43
5. Locking indication
If the car is unlocked with alarm setting when it is not used, the system will determine the situation
and offer an indication.
(1) Locking alarm setting indication
1) When the ignition switch is connected, ignition key is pulled out, four doors and luggage boot
are closed, if the locking key of remote controller is pressed for alarm setting within ten seconds,
alarm setting will be implemented.
2) If the locking key of remote controller is not pressed for alarm setting within ten seconds, the
steering light flashes for three times and annunciator sounds for three times for locking indication
with alarm setting implemented.
(2) Logical flow of locking alarm setting indication
Fig. 4-44
6. Car locating
When there are too many cars at a parking lot, its difficult to find your car in time, and car locating
is furnished for your convenience.
(1) Operation
When the car is at alert state, press the unlocking key of remote controller for 2S, a car locating
indication will occur, with the steering light flashing and annunciator sounding for 15 seconds and
stopping afterward.
Within the 15S, if any key on the remote controller is pressed, the car locating is ended.
If the unlocking key is pressed for 2S, the car will still be at alert state.
(2) Logical flow of car locating operation
Fig. 4-45
7. Open the luggage boot through electrical operation (EX)

(1) Press the luggage boot key on remote controller when it is not alerted
When it is not alerted, the luggage boot opening key on central console is available for luggage
hood springing up, the luggage boot indicator on instrument cluster (No. 31 in Fig. 49) is lit, the
luggage hood can be opened by hand, to close, press the hood by hand, the luggage boot
indicator on instrument cluster (No. 31 in Fig. 49) goes out, do make sure the luggage hood is
locked. If the luggage hood is not closed within 60 seconds, the steering light will flash to give an
indication.
(2) To open the luggage boot during alert state
1) Its useless to press the luggage boot key on remote controller when the ignition key is inserted
into ignition lock, only when the key is pulled out, can such remote operation be implemented.
2) During alert state, it is necessary to disarm first, then press the luggage boot key on remote
controller, the luggage hood springs up, the luggage boot indicator on instrument cluster is lit, the
luggage hood can be opened by hand, to close, press the hood by hand, the luggage boot
indicator on instrument cluster goes out, do make sure the luggage hood is locked. If the luggage
hood is not closed within 60 seconds, the steering light will flash to give an indication.
II. Placement (As shown in Fig. 4-46)
Fig. 4-46
A: Body control module
B: Unlocking alarm switch
C: Burglar alarm security system
D: Central control actuator of right front door
E: Door lamp switch
F: Central control actuator of right rear door
G: Central control actuator of left rear door
H: Door lamp switch
I: Central control actuator of left front door
J: Switch component of left front door glass frame riser
III. Lock end

1. For pin definition of central door lock of body control module (BCM), refer to Fig. 4-47, Table 4-8,
Fig. 4-48, Table 4-9, Fig. 4-49, and Table 4-10.
Fig. 4-47
Table 4-8
Testing
terminal
Wire color
Terminal
description
Central lock
Test condition
Standard value
Always
Less than 1
Always
Less than 1
Always
Less than 1
Grounding
Always
Less than 1
Grounding
Always
Less than 1
Grounding
Always
Less than 1
(3-1)body
S/B
(3-2)body
Y/B
(3-3)body
W/B
(3-4)body
(3-9)body
(3-10)body
power
Locking of left
front door lock
Unlocking of left
front door lock
When pressing the

(3-13)body
G/W
Annunciator
power output
unlocking or locking key

on remote controller (refer
1014V
to the users guide to find

more), intermittent
(3-19)body
N/G
(3-20)body
N/W
(3-27)body
Locking of the rest

three doors
Unlocking of the
rest three doors
Grounding
Fig. 4-48
Always
Less than 1
Always
Less than 1
Always
Less than 1
Table 4-9
Testing
Wire
Terminal
terminal
color
description
Test condition
Standard
value
When roof light is at DOOR position, the roof
(1-1)body
B/R
Extended
light is lit upon unlocking by remote controller or
illumination
opening of any door. If no door is opened within
control output of
30 seconds after unlocking by remote controller,
inner light
it goes out, and refer to the users guide to find
Less than 1 V
more.
If open the left front door when the ignition key is
pulled out, the key ring indicator will be lightened
for 30 seconds, if the left front door is closed
(1-2)body
Y/G
Keyhole
within 30 seconds, the key ring indicator will be
illumination
lit for another 15 seconds and go out; upon key
control output
inserted into ignition lock, the indicator goes out
Less than 1 V
immediately; after the key is pulled out, the

indicator is lightened, and goes out after 15
seconds. Refer to the users guide to find more.
Fuel relay control
Before engine start After engine start
Less than
(1-4)body
V/G
(1-20)body
B/Y
Locking by key
Active low
Less than 1
(1-22)body
W/Y
Unlocking by key
Active low
Less than 1
line +
Fig. 4-49
1V1014V
Table 4-10
Testing terminal
Wire color
(2-1)body
U/W
(2-2)body
G/U
Unlocking of central
control switch
Locking of central
control switch
Test condition
Standard value
Active low
Less than 1
Active low
Less than 1
Always
Less than 1
Remote control
(2-17)body
receiving antenna of
BCM
IV. Circuit check (Fig. 4-50)
Fig. 4-50
V. Burglar alarm
During alert state, if the key is inserted into ignition lock, ignition switch short-connected, four
doors and backdoor open, then the fuel control output is inactivated, the annunciator sounds
continuously and steering light flashes; after 20 seconds, the annunciator stops, only flash
continues; after another 10 seconds, flash stops; alarm can only be stopped by pressing unlocking
key, after which, the ignition switch recovers its control over oil passage.
For central lock trouble symptoms of body control module, refer to Table 4-11.
Table 4-11
Symptom
Cause
Symptom
Cause
1 Faulty air conditioning
Door lock control
1 Faulty power supply fuse
Door lock locking/unlocking
system does not
2 Faulty body control module
fault (apply central control
work
3 Faulty wiring
switch and key)
controller
3 Faulty wiring
4 Faulty door key
locking/unlocking switch
Only one door lock
1 Faulty door lock motor
All four door locks do not
2 Faulty switch control device
does not work
2 Faulty wiring
work
3 Faulty door lock motor

4 Faulty wiring
1 Faulty door lamp switch

2 Faulty key locking and
unlocking switch of door
Remote control fails

(receiving)
4 Weak battery or faulty remote
Locking by mistake (key at
1 Faulty fastener
ignition switch, automatic
locking available at stop)
3 Faulty wiring
controller (sending)
5 Faulty wiring
VI. Component check

1. Basic check
(1) When locking the door at drivers side using key, all doors should be locked; when unlocking
the door at drivers side using key, all doors should be unlocked.
(2) Security check
If the burglar alarm system is still not activated, and the unlocking key on the remote controller
is pressed, then only unlocking will be implemented.
If the burglar alarm system is activated, upon unlocking by remote control, then the steering
signal lamp flashes for twice and annunciator sounds for twice, burglar alarm indicator goes out.
If the burglar alarm system is activated, and no door is opened after unlocking by remote
control, then alert state will recover together with automatic locking, the steering light does not
flash and annunciator does not sound.
2. Check of left front door central lock actuator as shown in Fig. 4-51
Left front door central lock actuator
Fig. 4-51
(1) Check the conductivity of locking/unlocking switch of left front door central lock actuator:
When the locking/unlocking switch of left front door central lock actuator is at locking position,
actuator terminals 2 and 4 should be conducted; when it is at middle position, actuator terminals 2
and 4 should be not conducted, terminals 2 and 3 not conducted either; when it is at unlocking
position, actuator terminals 2 and 3 should be conducted. If the conductivity is unqualified, change
the locking/unlocking switch.
(2) Check the working status for locking/unlocking of left front door central lock actuator motor
Connect battery positive to terminal 5 of left front door central lock actuator, negative to terminal 6,
the control lever of left front door central lock actuator will locate to locking position. Contrarily, the
control lever of actuator will locate to unlocking position. If the condition aforesaid is not met,
change the locking/unlocking of left front door central lock actuator motor.
3. Check the central lock actuator for right front door, left rear door and right rear door as shown in
Fig. 4-52
Central lock actuator for right front door, left rear door and right rear door
Fig. 4-52
Connect battery positive to terminal 1 of the central lock actuator, negative to terminal 2, the
control lever of central lock actuator will locate to locking position. Contrarily, the control lever of
central lock actuator will locate to unlocking position. If the condition aforesaid is not met, change
the central lock actuator.
4. Check the cause for incapability of remote keyless entry system
Check steps
(1) Control check
1) Basic check
Within a range of 1m, press the key on remote controller for around 1s and check if all door
locks are unlocked or locked, at the moment, the key is not inserted into the ignition lock cylinder
and all doors are locked.
Press the key on remote controller for three times and check if the LED on the controller flashes
for three times as well; if press the key and hold on, the LED should light constantly. Note: If press
the key for more than three times and the LED still does not light up, a dead battery might be the
case.
2) Automatic locking check
When the car is at burglar alarm state, press the unlocking key on remote controller, if no door
is opened within 30 seconds upon unlocking, automatic locking of all doors will be implemented,
burglar alarm be activated again, steering light not flash, and annunciator not sound.
Under the condition above, if any door is opened within 30 seconds upon unlocking, automatic
locking of all doors will not be implemented.

3) Security check
When the key is inserted into the ignition lock cylinder and the locking or unlocking key on
remote controller is pressed, no door lock will be locked or unlocked.
If an unregistered remote controlled is applied for operation, then the door lock should not be
locked or unlocked; when an registered remote controller is applied, the door lock should be
available for locking and unlocking.
4) When the key is not inserted into the ignition lock cylinder, and the door is open or ajar, close
the door by remote control, the door lock will be locked with a warning generated.
5) Steering signal lamp flash check
Press the locking key on remote controller: Burglar alarm is alerted (burglar indicator flashes
and fuel cuts off), locking implemented; if it is qualified for alarm setting, the steering light flashes
for once and annunciator sounds for once; if alarm setting condition is not met, the steering light
flashes for ten seconds, annunciator does not sound, door closing indicated, the flash will stop
upon closing the door.
Press the unlocking key on remote controller: Disarm during burglar alarm, unlocking of four
doors will be implemented, the steering light flashes for twice and annunciator sounds for twice; if
not under burglar alarm, only unlocking will be implemented.
If press for unlocking by remote control under burglar alarm and no door is opened within 30
seconds, automatic locking will be implemented with burglar alarm alerted, without flashing of
steering light or sounding of annunciator.
Lock setting indication: Ignition switch disconnected, ignition key pulled out, all doors closed, if
locking is not implemented within 10 seconds, then the steering light flashes for three times and
annunciator sounds for three times for locking indication.
Car locating: Press the locking key on remote controller for more than 2 seconds, car locating
will be implemented; the steering light flashes for 15 seconds, annunciator sounds for every 0.2s
with a 0.6 intermission, stops after 15 seconds. If any key is pressed within the 15 seconds, car
locating will be ended together with corresponding action.
Burglar alarm: During alert state, if the key is inserted into ignition lock, ignition switch
short-connected, doors and backdoor open, then the fuel control output is inactivated, the
annunciator sounds continuously and steering light flashes; after 20 seconds, the annunciator
stops, only flash continues; after another 10 seconds, flash stops; alarm can only be stopped by
pressing unlocking key, after which, the ignition switch recovers its control over oil passage.
Damaged bulb indication: If main light bulb is damaged, the flash frequency of steering light will
be doubled.
Press the luggage boot key on remote controller (EX): Under alert state, first disarm and then
unlock the luggage boot. If unlocking is not implemented within 60 seconds and luggage boot is
not closed, the steering light flashes to indicate probable wrong opening. The flash stops upon
unlocking or closing of luggage boot.
If it is qualified for the conditions aforesaid, then the system is in a normal state; if not, proceed to
the next step.
(2) Remote controller battery check
Upon pressing the remote controller switch three times, the LED of remote controller should light
for three times.
If it is the case, proceed to the next step; if not, insufficient battery capacity is indicated, change a
battery with designated specification.
(3) Back inner light check
The back inner light at position ON, check if the light is lit.
The back inner light at position DOOR, check if the light is lit.
If it is in a normal state, proceed to the next step; if not, repair or change the back inner light.
(4) Control range check of remote controller
At 1m away from the drivers door, press the switch of a new or normal remote controller of a same
car model, check if the system is in a normal state.
Hint: The back inner light at position DOOR, press the remote controller switch, the back inner light
will flash again and again.
If it is the case, change the remote controller. If not, proceed to the next step.
(5) Check of ignition switch unlocking alarm switch
During the ignition switch is inserted with key, and the key is then pulled, check the conductivity
between terminals 2 and 1 of the switch, normally from conducted not conducted.
If it is the case, proceed to the next step; if not, change the ignition switch unlocking alarm switch.
(6) Body controller check
Ignition switch open, pull out the fuel relay and check the conductivity from the fuel control line of
body controller to fuel relay, as well as the voltage between terminal pin BCM (1-4) of fuel control
line of body controller and the body, normally around 1014V.
If it is in normal condition, proceed to the next step; if not, change the body controller.
(7) Check of automatic window closing of four doors by remote control
Disconnect interface BCM3 of body controller, and check the voltage between central lock power
pin BCM (3-1), steering light power pin BCM (3-35), glass frame riser power pins BCM (3-23) and
BCM (3-32) of body controller terminal, and the body respectively, normally around 1012V.
Check the resistance between body controller terminals BCM (3-4), BCM (3-9), BCM (3-10) and
BCM (3-27), and the body respectively, normally less than 1. Check the conductivity between
body controller terminals BCM (3-33) and BCM (3-34), and the left front door glass frame riser
motor. Check the conductivity between glass frame riser motors of right front, left rear and right
rear doors, and their corresponding terminal in BCM. If it is normal, proceed to the next step; if not,
repair or change the glass frame riser motor.
Section IV
Electric Side Mirror
I. Overview
Fig. 4-53
Electric side mirror
Sealed pad
Electrical interface
By operating the electric switcher on the dashboard at the left side of the drivers seat, the left and
right electric side mirrors can be ordered for turning to left, right or up and down, with adjustable
angle over 7 degrees. During car stop, the driver can fold up the side mirror, to protect it from
possible damage, with adjustable angle over 85 degrees. When the side mirror is bumped from
the back, the mirror cover will turn outwardly to protect the mirror, maximally to 105 degrees. If the
mirror is smashed, little pieces of glass will remain in mirror cradle, to ensure good security.
Consist of the following:
(1) Left and right electric side mirrors
(2) Electric side mirror switch component
II. Placement
1. As shown in Fig. 4-54.
Fig. 4-54
A: Left electric side mirror
B: Electric side mirror switch
C: Right electric side mirror
2. Exploded view Fig. 4-55
Fig. 4-55
1: Electric side mirror
2: Side mirror cover

7: Base
3: Bracket
8: Mounting bolt
4: Commutator
5: Mirror extension unit
9: Seating washer
III. Terminal end voltage

1. For electric side mirror switch, refer to Fig. 4-56 and Fig. 4-57.
Fig. 4-56
6: Mirror
Fig. 4-57
Ignition switch ACC, select left electric side mirror for left and right adjustment
Left: 2-3 conducted, resistance less than 1, 5-1 conducted, resistance less than 1
Right: 5-3 conducted, resistance less than 1, 2-1 conducted, resistance less than 1
Ignition switch ACC, select left electric side mirror for up and down adjustment
Up: 6-3 conducted, resistance less than 1, 1-2 conducted, resistance less than 1
Down: 2-3 conducted, resistance less than 1, 1-6 conducted, resistance less than 1
Ignition switch ACC, select right electric side mirror for left and right adjustment
Left: 3-2 conducted, resistance less than 1, 1-10 conducted, resistance less than 1
Right: 3-10 conducted, resistance less than 1, 1-2 conducted, resistance less than 1
Ignition switch ACC, select right electric side mirror for up and down adjustment
Up: 9-3 conducted, resistance less than 1, 1-2 conducted, resistance less than 1
Down: 2-3 conducted, resistance less than 1, 1-9 conducted, resistance less than 1
2. Electric side mirror motor
(1) Ignition switch ACC, select electric side mirror switch for left and right adjustment
5 (+)
1 (-)
Motor turns left
5 (-)
1 (+)
Motor turns right
(2) Ignition switch ACC, select electric side mirror switch for up and down adjustment
4 (-)
5 (+)
Motor turns down
4 (+)
5 (-)
Motor turns up
IV. Trouble Symptom Table 4-12

Table 4-12
Symptom
Cause
Symptom
Cause
1. Faulty side mirror
1. Faulty fuse
Side mirror does not
2. Faulty side mirror switch
Side mirror does not
switch
work
3. Faulty side mirror motor
work properly
2. Faulty side mirror
4. Faulty wiring
motor
V. Component check
1. Switch check, check items as mentioned before, if the conductivity is unqualified, change the
side mirror switch.
2. Mirror check, check items as mentioned before, if corresponding requirement is not met, change
the side mirror motor, wire connector of side mirror motor .
VI. Burglar indicator

Check if the burglar indicator is at fault:
Fig. 4-58
As shown in Fig. 4-58, pin 2 grounded, pin 1 connected to (1014V) power, burglar indicator
should be lit.
If it is normal, forward to other fault check and repair; if not, change the burglar indicator.
VII. Backlight regulating switch

Check if the backlight regulating switch is at fault:
As shown in Fig. 4-58, pin 3 grounded, pin 2 connected to (1014V) power, pin 1 randomly
connected to a switch with backlight, adjust the backlight regulating switch manually, there should
be change in brightness.
If it is normal, forward to other fault check and repair; if not, change the backlight regulating switch.
Fig. 4-59
Section V
Illumination System
I. Overview
The illumination system is to offer lighting for night driving, consists of outer lights of headlight,
backup light, license plate lamp, fog light etc, and inner ones of dashboard light, inner light,
luggage boot lamp, door lamp, various backlights etc. Each light is installed at required position,
equipped with control switch, wire, fuse protector and so forth, to make up the illumination system,
which also enjoys signal indication, comes out with light signals to warn the driver of another car
and the foot passenger, to ensure safe driving, including signals for steering, brake, danger
warning, outline marker etc. The components as shown in Table 4-13
Note: Do not use bulbs without specifications indicated in the table below, or the car lamps will be
damaged. Do not touch the halogen lamp or get it contacted by oily surface, or the bulbs life will
be shortened.
Table 4-13
Name
Model
Technical parameter
Low beam of front combination lamp
H1
12V55W
High beam of front combination lamp
H3
12V55W
Position lamp of front combination lamp
LED
12V 0.8W
Steering light of front combination lamp
PY21W
12V21W
Side turn signal light
WY5W
12V5W
Front fog light
H3
12V55W
Position lamp of rear combination lamp
LED
12V1W
Brake lamp of rear combination lamp
LED
12V1.2W
Backup light of rear combination lamp
P21W
12V21W
Steering light of rear combination lamp
PY21W
12V21W
Rear fog light of rear combination lamp
LED
12V3W
License plate lamp
W5W
12V5W
High-mounted brake lamp
LED
12V0.5W
Rear roof light
(Q)-12V5W
12V5W
Luggage boot lamp
W5W
12V5W
Door lamp
LED
12V0.24W
II. Placement
1. Headlight assembly (Fig. 4-60)
Fig. 4-60
1.1 Front combination lamp interface (Fig. 4-61)
Fig. 4-61
1.2 Headlight checking circuit (Fig. 4-62)
Fig. 4-62
2. Rear combination lamp (Fig. 4-63, Fig. 4-64 and Fig. 4-65)
Fig. 4-63
Fig. 4-64
Fig. 4-65
3. Front fog light (Fig. 4-66 and Fig. 4-67)
Fig. 4-66
Fig. 4-67
4. Side turn signal light (Fig. 4-68)
Fig. 4-68
5. High-mounted brake lamp (Fig. 4-69)
Fig. 4-69
6. Rear roof light (Fig. 4-70 and Fig. 4-71)
Fig. 4-70
Fig. 4-71
7. Luggage boot lamp (Fig. 4-72 and Fig. 4-73)
Fig. 4-72
Fig. 4-73
III. Check and repair

1. Disassemble and assemble left and right of front combination lamp in the same steps,
disassembling steps are contrary to assembling steps.
(1) Remove radiator grille

(2) Remove left front fender inner panel
(3) Remove right front fender inner panel
(4) Remove front bumper
(5) Remove left headlight
Remove the three screws to pull out the left front combination lamp assembly as per the direction
shown in the Fig., disconnect the bracket at the side of the car, and disconnect each electrical
connector lug of lamp socket, as shown in Fig. 4-74.
Fig. 4-74
(6) Remove low beam bulb of left headlight
As shown in Fig. 4-75, take off the square shape sealing cover, remove the clamp spring, then low
beam bulb of left headlight is removable.
Fig. 4-75
(7) Remove high beam bulb of left headlight as shown in Fig. 4-76, take off the sealing cover and
clamp spring, then the bulb is removable.
Fig. 4-76
(8) Remove steering light of left headlight as shown in Fig. 4-77.
Fig. 4-77
2. Focusing adjustment of front combination lamp

(1) Car preparation: Ensure the part around front combination lamp is not damaged or distorted,
fuel tank filled. Make sure unladen mass of complete vehicle: Fill coolant to designated level;
charge the tire to proper pressure, put spare wheel, jack, and tool kit to original position, and
empty the luggage boot, a man of common weight (75kg) seated at drivers seat.
(2) Focusing preparation: Park the car at a dark place, to observe the boundary between
brightness and darkness of the light. The boundary is quite obvious, below which the light of front
combination lamp is visible, while above which the light is invisible. The car midline is angulated at
90 degrees to the wall, a distance of 3m between the car and wall available. Park the car on a level
ground, several jounces operated to stabilitate the chassis. A thick white paper (2m4m) is
furnished as screen, on the central of which a vertical line is drawn (V-line), as shown in Fig. 4-78,
set the screen (erect the screen on the ground, to align the V-line to car midline). As shown in Fig.
4-79, base lines are drawn on the screen (H line, left V line, right V line). The base lines differ from
low beam as well as high beam check: Line out the center mark of front combination lamp bulb on
the screen, H line (height of front combination lamp) is drawn a horizontal across the screen to
traverse the center mark, left V line and right V line (center marks of left combination lamp and
right combination lamp respectively) are drawn two verticals to cut H line at their respective center
mark.
Fig. 4-78
Fig. 4-79
(3) Check: When checking one side of front combination lamp, cover the other side or disconnect
the electrical connector plug to prevent the unchecked front combination lamp interfere the
focusing check.
Note: Do not cover the front combination lamp for more than 3 minutes, because the glass block
of front combination is made of synthetic resin, which is vulnerable to overheating. Start the engine,
to exceed 1500 rpm.
As shown in Fig. 4-80 and Fig. 4-81, turn on the front combination lamp to make the boundary
within designated area.
Fig. 4-80
Fig. 4-81
(4) Vertical focusing adjustment: Turn screw A for focusing adjustment using a screwdriver, to
focus the light within designated range, when turning the screw A clockwise, the focusing light
moves upward, contrarily, downward;
Horizontal focusing adjustment: Turn screw B for focusing adjustment using a screwdriver, to
focus the light within designated range, when turning the screw B clockwise, the focusing light
moves upward, contrarily, downward. As shown in Fig. 4-82.
Fig. 4-82
(5) Low beam adjustment: As shown in the Fig., vertically move the screw for focusing adjustment
to adjust the focusing of low beam, when turning the screw clockwise, the focusing light moves
upward, contrarily, downward. As shown in Fig. 4-83.
Fig. 4-83
3. Check left combination switch (light control) as shown in Fig. 4-84 and Fig. 4-85.
Fig. 4-84
Fig. 4-85
(1) Check the conductivity of control switch of front and rear fog lights
When the light control switch is at OFF, terminals should be not conducted with each other, when
the switch is at front fog light position, terminals 1 and 2, 4, 6 and 7 should be conducted, when the
switch is at rear fog light position, terminals 1 and 2, 17 should be conducted.
(2) Check the conductivity of dipswitch of headlight: When the dipswitch is at overtaking flash
position, terminals 7 and 15, 16 should be conducted, when the dipswitch is at front headlight
position, terminals 6 and 4, and terminals 4 and 3 should be conducted, when the dipswitch is at
high beam position, terminals 7 and 15 should be conducted.
(3) Check the conductivity of signal switch of steering light: When the signal switch is at turn right
position, terminals 10 and 11, and terminals 12 and 13 should be conducted, when the signal
switch is at neutral position, terminals should be not conducted with each other, when the signal
switch is at turn left position, terminals 9 and 10, and terminals 13 and 14 should be conducted.
(4) Check the conductivity of front fog light switch: When the switch is at OFF, terminals 1 and 2, 4
should be not conducted, when the switch is at ON, terminals 1 and 2, 4 should be conducted.
(5) Check the conductivity of control switch of front headlight before AUTO is lightened: When the
switch is at AUTO, terminals 5 and 6, 7 should be conducted.
4. Check front fog light relay as shown in Fig. 4-86.
Fig. 4-86
The relay falls into a normally open one. Check the front fog light relay, the resistance between
terminals 1 and 2 should be around 6090, while terminals 3 and 4 should be not conducted;
apply the battery voltage between terminals 1 and 2 of the relay, terminals 3 and 4 should be
conducted.
5. Check emergency alarm switch (electrical air conditioning) as shown in Fig. 4-87.
Fig. 4-87
(1) Check the conductivity of emergency light switch: The emergency light switch (electrical air
conditioning controller) is installed onto the real vehicle, and then pressed, if the switch flashes, it
is normally, if not, change the switch.
(2) Check the luminated light for emergency light switch: Connect the battery positive to terminal
B5 of emergency switch, negative to terminal B15, and the luminated light should be lightened.
6. Check the rear roof light: When the switch is at OFF, terminals should be not conducted with
each other, when the switch is at DOOR, terminals 2 and 3 should be conducted, when the switch
is at ON, terminals 2 and 1 should be conducted, as shown in Fig. 4-88.
Fig. 4-88
7. Check the flash signal control
(1) The flash signal is controlled by BCM body controller, as required in the table, check the
voltage as well as conductivity between terminals of flash wire connector. If the check results can
not meet the requirements in the table, check corresponding circuit. To find more, refer to Fig. 4-89
and Table 4-14.
Fig. 4-89
Table 4-14
Testing terminal
Wire color
Test condition
Standard
value
(2-7)body
B/R
Press the emergency light switch, always
Less than 1
(2-8)body
N/R
Left combination switch at turn left, always
Less than 1
(2-9)body
N/B
Left combination switch at turn right, always
Less than 1
(3-17)body
R/Y
Left combination switch at turn left, always
1014V
(3-18)body
N/Y
Left combination switch at turn right, always
1014V
(3-35)body
R/G
Steering light constant power input
1014V
8. Check the operation status of inner light delay system

(1) Main components: Ignition key ring indicator, rear roof light.
(2) The ignition key is pulled out.
(3) When the roof light switch is at DOOR, upon unlocking by remote control or opening of any
door, the roof light is lightened. If no door is opened within 30 seconds after unlocking by remote
control, the light goes out; (open the door) 8 seconds after close the door, linear weakening occurs
to the brightness, the light gradually goes out within another 5 seconds; press the locking key on
remote controller after the door is closed, the roof light goes out immediately.
(4) Open the left front door when the ignition key is pulled out, the key ring indicator will lighten for
30 seconds, if the left front door is closed within the 30 seconds, the key ring indicator will go out
15 seconds after the closing; when the key is inserted into the ignition lock, the indicator goes out
immediately; when the key is pulled out, the indicator lightens and goes out after 15 seconds.
Section VI
Wiper and Washer
I. Overview
The wiper system is composed of wiper blade arm, connecting rod mechanism, blade and wiper
motor. It enjoys one-step wiping, intermittent wiping, slow-speed wiping and high-speed wiping.
The washer system is composed of pump, detergent pot, filler and nozzle. Both the wiper and
washer systems attempt to provide a convenient, safe and reliable means to ensure the view of
the windshield. All components of this system transform the electricity generated by the circuit
system to mechanical movement of the wiper blade, so as to wipe the water drops on the outer
windshield and also to movement of the washer system, so as to spray the detergent in the
detergent pot onto the concerned area. The combination of these two systems can wipe the rain
drop, snow, insects, mud water or other tiny materials on the outer windshield, so as to offer a way
to the driver to keep a clear view even under a severe driving environment. The driver can use the
combination switch at the right side of the steering column under the steering wheel to start all the
functions of the wiper and washer system. The wiper system allows the driver to choose different
modes, like high/low speed continuous wiping and intermittent wiping. Push the right combination
switch control lever forwards and then release it to select the defogging mode of the wiper system
and carry out a complete wiper operation. Pull it upwards to start the washer system which then
sprays the detergent to the windshield by the nozzle as shown in Fig. 4-90.
Fig. 4-90
II. Layout Diagram of Wiper and Washer System

1. Layout diagram of wiper and washer system
Fig. 4-91 and Fig. 4-92
Fig. 4-91
Fig. 4-92
1. Rocker arm cap pattern
2. Hexagon nut with taper spring gasket
3. Right rocker arm with blade
4. Left rocker arm with blade
5. Installing bolt of wiper motor and bracket assembly
6. Wiper motor and bracket assembly
2. Layout of main wiper blade Fig. 4-93
Fig. 4-93
Blade stop position: a=50-70mm b=40-60mm
Blade wiping angle: right blade =923
left blade =823
3. Layout of washer nozzle
Fig. 4-94 and Fig. 4-95
Fig. 4-94
Fig. 4-95
Spraying position adjustment: a=485mm b=675mm c=450mm d=330mm e=530mm f=500mm
g=210mm h=245mm
Spraying position adjustment area: a 6060 square area
Use the special tool (a thin probe) for nozzle
Adjustment scope: 10
4. Sketch map of wiper motor as shown in Fig. 4-96
Fig. 4-96
III. Circuit Maintenance of Wiper and Washer System

1. Map of harness end interface. See Fig. 4-97, 4-98 and 4-99 and Table 4-15, 4-16 and 4-17.
Fig. 4-97
Table 4-15
Testing
Wire
terminal
color
Standard
Test condition
value
Ignition switch ON; the right

1-body
B/U
High-speed power output of wiper
combination switch is at
motor
high-speed wiping position,
1014V
always
2-body
Y/U
Low-speed power output of wiper
motor
low-speed wiping position,
1014V
always
3-body
G/B
Power output of wiper motor
combination switch is at washing
1014V
position, always
8-body
10- body
Y/G
11-body
R/B
Right combination ground signal
Always
Return control of right combination
Right combination switch is at
switch
OFF or INT, always
Power input of right combination

switch
Ignition switch ON, always
1
1014V
Fig. 4-98
Table 4-16
Testing
Wire
terminal
color
Y/U
Power input of wiper motor
Y/G
Return signal of wiper motor
B/U
High-speed input of wiper motor
4 (+) 5 (-), always
Motor runs at high speed
Motor ground signal
Always
Low-speed input of wiper motor
Test condition
1 (+) 5 (-), always
Ignition switch is at
ACC, always
Motor returns to the
end, always
Standard value
Motor runs at low speed
1014V
1
Fig. 4-99
Table 4-17
Testing
terminal
1body
2body
Wire color
G/B
Terminal
Test condition
description
Power input of
washer motor
Washer motor
grounding
Standard value
Ignition switch is at ON; right

1014V
washing position, always

Always
2. Check circuit as shown in Fig. 4-100
Fig. 4-100
IV. Fault Table of Wiper and Washer System (as shown in Table 4-18)
Table 4-18
Fault
Cause
Fault
Cause
1 Fault in accessory relay

1 Fault in wiper combination
2 Fault in wiper fuse

Inactive wiper and
washer
3 Fault in wiper
combination switch
switch assembly
Inactive wiper at LO
or HI
2 Fault in wiper motor

3 Fault in wiring
assembly
4 Fault in wiring
1 Fault in wiper
Inactive wiper at
INT
1 Fault in wiper combination
combination switch
assembly
Inactive washer motor
2 Fault in washer motor

3 Fault in wiring
3 Fault in wiring
Inactive wiper
switch assembly
1 Fault in wiper
while wiper
combination switch
combination
assembly
switch assemble
at MIST
3 Fault in wiring
No detergent spraying
1 Fault in washing hose

2 Fault in nozzle
While the wiper

Inactive or wrong
1 Fault in wiper
combination switch
positioned wiper
combination switch
assembly is at OFF,
while right
assembly
the blade moves
combination
downwards, but then
switch is at OFF
3 Fault in wiring
upwards a little and
The crank of wiper motor is not

at the resetting position
stops at last.
V. Inspection of Wiper and Washer System Components

1. Check the wiper combination switch assembly
(1) Check the conductivity between terminals of the wiper switch as shown in Fig. 4-101
Fig. 4-101
Check the conductivity between terminals of wiper connector of the wiper combination switch
assembly. When the wiper is at MIST, the terminal 2 and terminal 11 should be conducted. When
at OFF, terminal 2 and terminal 10 should be conducted; when at INT, terminal 2 and terminal 10
should be conducted as well as terminal 2 and terminal 11; when at LO, terminal 2 and terminal 11
should be conducted; when at HI, terminal 11 and terminal 1 should be conducted.
Check the conductivity between terminals of washer connector of the wiper combination switch
assembly. When the washer is at OFF, the terminals should be not conducted; at ON, terminal 3
and terminal 11 should be conducted.
(2) Check the operation of wiper position of the wiper combination switch assembly
Locate the wiper combination switch assembly at OFF, connect the battery positive pole with
terminal 11 of the wiper switch connector, and connect the negative pole with the terminal 8.
Connect the test probe of the positive pole of voltmeter with the terminal 3 of right combination
switch connector; and test probe of negative pole with terminal 8; locate the right combination
switch at OFFONOFF of washing position; check the voltage between terminal 3 and 8 of the
wiper switch connector which should be less than 1V1014Vless than 1V.
2. Check wiper motor
(1) Low-speed operation: Connect the battery positive pole with the terminal 1 of wiper motor
connector; negative pole with terminal 5. The motor should run at low speed. See F7 for wiper
motor connector.
(2) High-speed operation: Connect the battery positive pole with the terminal 4 of wiper motor
connector; negative pole with terminal 5. The motor should run at high speed. See F7 for wiper
motor connector.
(3) Automatic stop: Connect the battery positive pole with the terminal 1 of wiper motor connector;
negative pole with terminal 5. When the motor runs at low speed, disconnect terminal 1 to make
the wiper motor stop at any position except the automatic stop position. Shortly connect terminal 1
and 3, and connect the positive pole with the terminal 2, and then restart the motor and run it at
low speed. The motor should stop at the automatic stop position. See F7 for wiper motor
connector.
3. Check the motor of spraying cleaner
Firstly install the motor and water pump onto the water tank of the spraying cleaner, and then fill
water. Connect the battery positive pole with the terminal 1 of motor of spraying cleaner, and
negative pole with terminal 2. The water should be sprayed from the water tank. See W1 for motor
connector of the spraying cleaner.
Note:
As shown in Fig. 4-102, before installing the wiper arm, firstly clean the pivot area to avoid the
possibility of a loose arm.
Fig. 4-102
4. Check the washer nozzle

Blow air to the direction of washer spraying and confirm the airflow only pass in a single way,
rather than in a reverse direction. See Fig. 4-103.
Fig. 4-103
Section VII
Audio System
I. Overview
This system combines digital video and various devices to decorate your car to be a tiny music
theater and satisfy you with CD music, USB interface, AM/FM radio. It is composed of: (1) antenna
amplifier, (2) AM/FM printed antenna, (3) CD assembly, (4) speaker and (5) USB interface.
Fig. 4-104
Operating principle: This system is to provide entertainment programs and information by
receiving, modulating and amplifying the AM/FM radio signal at commercial frequency from the
local radio station. Through the printed antenna, the electromagnetic signals from the radio station
will then form weak current modulation signal and then transfer to the radio by the antenna
amplifier and cable. Then the radio will modulate and amplify the weak signals received to
stronger current signal, and then transfer it to the speaker which will then transform the strong
signal to air vibration to revert the signal to sound. The user can select the audio system of other
models to supply equipments with sound and video like cassette, CD or VCD. No matter what type
you choose, the components of the audio system will amplify and adjust the audio signal within the
car to cater for all people in the car.
The audio system resists the radio frequency interference and electromagnetic wave interference
by the inner circuit.
Outer measures:
(1) Grounded antenna amplifier housing
(2) Grounded radio housing
(3) Grounded engine and vehicle body
(4) Resistor type spark plug
(5) Radio anti-noise secondary ignition coil
II. Definitions of Interfaces of Audio System
Fig. 4-105
Table 4-19
Standard
Testing
Wire
terminal
color
A1body
W/G
A2body
Y/W
A4body
A5body
A6body
G/N
A7body
W/Y
A8body
Audio system grounding
Always
B1body
Right rear speaker drive output (+)
Audio system in process
B2body
V/B
Right rear speaker drive output (-)
B3body
Gr
Right front speaker drive output (+)
B4body
Gr/B
Right front speaker drive output (-)
B5body
Left front speaker drive output (+)
B6body
W/B
Left front speaker drive output (-)
B7body
Left rear speaker drive output (+)
B8body
N/B
Left rear speaker drive output (-)
Steering wheel control (-)
(reserved)
Steering wheel control (+)
(reserved)
Power input while ignition switch at
ACC
Test condition
-
Ignition switch at ACC, always
1014V
Backlight signal input of audio
Combination switch at lamplet
system
position
Reverse signal input
Always
Normal power input of audio

system
value
Always
1014V
1
1014V
1
Radio assembly of audio system: Fig. 4-106
Fig. 4-106
(Definition of harness terminal of speaker) Refer to Fig. 4-107 and Table 4-20.
2
P10
1 2
P9
R21 R20
2
T6
1
T5
Fig. 4-107
Table 4-20
Testing terminal
Wire color
Test condition
Standard value
1-body
Speaker drive input
2-body
Speaker drive input
III. Fault Table of Audio System

Table 4-21
Fault
Cause
Fault
Cause
1. Fault in audio
Press down power switch,
1. Fault in audio system power
Audio system night
system illumination
audio system does not
circuit
illumination system can not
circuit
work
2. Fault in CD player assembly
work
2. Fault in CD player
assembly
1. Fault in speaker
circuit
1. Fault in speaker circuit

No speaker voice in all
Poor tonal quality in all
2. Fault in audio
modes
circuit
modes (volume is too low)
system power circuit

assembly
1. Fault in CD disk
Can not receive
radiobroadcast
(poor reception)
1. Fault in antenna circuit

Can not put in CD or CD can
2. Fault in audio
not come out immediately
after putting it in
assembly
1. Fault in CD disk
1. Fault in CD disk
Although has powered on,
CD still can not work
circuit
2. Fault in audio
Can not take out CD/VCD

3. Fault in CD disk
assembly
1. Fault in CD disk
Poor tonal quality when
1. Fault in CD disk
Intermittent voice when
2. Improper
playing CD
playing CD
installation of CD
player assembly

Touching panel switch
does not work
circuit
3. Fault in wiring harness
connecting circuit
IV. Audio system component check
Fig. 4-108
1. Press down power switch, can not start audio system:
According to the circuit diagram Fig. 4-108, check the environment of CAB, for possible
features causing electrical short-circuit, and keep CAB dry and ventilative; Test the voltage
between audio system assembly connector terminal A7 and vehicle body, the voltage shall be
10-14V. Test the resistance between audio system assembly connector terminal A8 and
vehicle body, the resistance shall be less than 1. Turn ignition switch to ACC, and test the
voltage between audio system assembly connector terminal A4 and vehicle body, the voltage shall
be 10~14V. If all above is normal, check and replace audio system assembly; if not, repair or
replace wiring and connector.
2. Audio system night illumination system can not work:
Turn the light control gears of light combination switch assembly to lamplet or fog light, test voltage
between audio system assembly connector terminal A5 and vehicle body according to the circuit
diagram Fig. 4-108, the voltage shall be 10~14V. If the voltage is normal, check and replace CD
player assembly; if not, repair and replace wiring and connector.
3. No speaker voice in all modes:
Check according to the circuit diagram Fig. 4-108, detailed steps as follows:
(1) Check display device
Turn ignition switch to ACC, make audio system in ON position, the display device is lightened. If
all above is normal, proceed to next step; if not, proceed to 5th step.
(2) Adjust volume controller and adjust sound balance
Operate audio system volume control knob and adjust sound balance to identify which speaker is
silent. If one specific speaker is silent, proceed to next step; if all the speakers are silent, check
and replace audio system.
(3) Check speaker

Disconnect speaker connector, test the resistance between speaker terminals, the resistance shall
be 2~9. If it is normal, proceed to the next step; if not, replace speaker.
(4) Check connector between audio system and speaker
If it is normal, proceed to the next step; if not, repair or replace wiring and connector.
(5) Check CD player assembly
Test the voltage between audio system assembly connector terminal A7 and vehicle body, the
voltage shall be 10~14V.
voltage shall be less than 1.
Turn ignition switch to ACC, test the voltage between audio system assembly connector
terminal A4 and vehicle body, the voltage shall be 10~14V.
If all above is normal, check and replace CD player assembly; if not, repair or replace wiring and
connector.
4. Can not put in CD or CD comes out immediately after putting in, can not play CD disk
Check according to circuit diagram Fig. 4-108, detailed steps as follows:
(1) Make sure the CD disk is normal, and has no deformation, crack, flaw, burr or other defects.
If it is normal, proceed to the next step; if not, fault of CD disk exists.
(2) Check if CD is put in with wrong side. If it is normal, proceed to the next step; if not, put in the
CD disk correctly.
(3) Replace the fault CD with a normal CD, check whether the same fault appears again.
If it is normal, fault of CD disk exists; if not, proceed to the next step.
(4) Check whether radio automatic search works normally.
If it is normal, repair or replace CD player assembly; if not, proceed to 6th step.
(5) Check whether CAB temperature and humidity change severely.
If they do change severely, the cause of condensing is temperature and humidity change (rest for
a while before use); if not, check and replace CD player assembly.
Test the resistance between audio system assembly connector A8 and vehicle body, the
resistance shall be less than 1.
If it is normal, repair or replace CD player assembly; if not, repair or replace wiring or connector.
5. Can not take out CD disk
Check according to circuit diagram Fig. 4-108, detailed steps as follows:
(1) Check whether radio automatic search works normally:
If it works normally, repair or replace CD player assembly; if not, proceed to 5th step.
(2) Press down CD player of audio system assembly, press eject or close switch for 2s or even
longer, and check whether CD disk comes out.
If it is normal, proceed to the next step; if not, repair or replace CD player assembly.
(3) Check whether the sound is Intermittent when driving on road of poor condition
If it is normal, proceed to the next step; if not, fault of CD disk exists.
(4) Check the installation of CD player assembly

If it is normal, fault of CD disk exists; if not, proceed to the next step.
Check the voltage between audio system assembly connector terminal A7 and vehicle body,
the voltage shall be 10~14V.
Check the resistance between audio system assembly connector terminal A8 and vehicle body,
the resistance shall be less than 1.
Turn ignition switch to ACC, check the voltage between audio system assembly connector
If it is normal, repair or replace CD player assembly; if not, repair or replace wiring or connector.
6. Poor tonal quality only when playing CD (volume is too low)
Check the installation of CD player assembly. If it is normal, fault of CD disk exists; if not, check
and repair CD player assembly.
7. Can not receive radiobroadcast (poor reception)
(1) Check whether radio automatic search works normally.
If it works normally, repair or replace CD player assembly; if not, proceed to the next step.
(2) Check whether any jamming equipment is working (e.g. wiper, air conditioner blower, glass
frame riser).
If any jamming equipment is working, the influence is from the jamming equipment; if not, proceed
to the next step.
(3) Make noise check for printed antenna.
Turn ignition switch to ACC, start radio and select AM mode, check whether the speaker noise is
caused by putting screwdriver on the antenna. If it is normal, repair or replace CD player assembly;
if not, proceed to the next step.
(4) Check audio system antenna assembly.
Disassemble the aerial plug of audio system assembly, after connect radio connector, turn ignition
switch to ACC, start radio and select AM mode. Check whether speaker noise is caused by putting
metal matters like fine flat blade screwdriver or tenuous wire on the antenna base of radio
assembly. If it is normal, proceed to the next step; if not, repair or replace CD player assembly.
8. Touching panel switch does not work
(1) Check touching panel for stains; if stains exist, clean the surface stains; if not, proceed to the
next step.
(2) Check whether touch switch works well. If it works well, proceed to the next step; if not repair or
replace CD player assembly.
(3) Check multimedia player assembly.
voltage shall be less than 1.
terminal A4 and vehicle body, the voltage shall be 10~14V. If it is normal, proceed to the next step;
if not, repair or replace wiring and connector.
Section VIII
Reverse Radar System
I. Overview
Vehicle reverse radar system is a kind of vehicle monitoring system imitating bat detection
principles. By installing several ultrasonic radar probes, receive and send signals, and send
feedback information to controller. According to signal reentrant time, controller can calculate the
distance to the tested barrier, and trigger different sound and indicator warning according to
different distances to remind driver for the distance between the barrier and vehicle, and increase
backup convenience and safety.
1. The warning mode applied by this reverse radar system is instrument cluster display screen
LCD, as shown in Fig. 4-109.
Fig. 4-109
2. Radar detection range: see Fig. 4-110.
Fig. 4-110
The reverse radar distance in LCD applies segment display and is controlled by instrument cluster,
specific distance detection and display as follows:
a. When detection distance S is greater than 1.5m, no light in all 3 sections:
(No warning);
b. When detection distance S greater than 1m and equal or less than 1.5m, light in outermost layer:
(warning: time interval of 1s);
c. When detection distance S is greater than 0.5m and equal and less than 1m, light in 2 outer
layers:
(warning: time interval of 0.5s);
d. When detection distance S is less than 0.5m, light in all 3 layers:
(warning: constant
warning).
3. System components:
(1) Reverse radar
(2) Reverse probe
(3) Reverse indicator (on automatic panel)
II. Reverse radar system terminal: See Fig. 4-111 and Table 4-22.
Fig. 4-111
Table 4-22
Testing terminal
Wire color
BCM (1-8) - body
G/N
BCM (1-19) - body
W/B
Input reverse signal

Input reverse LIN signal to
instrument
Output BCM fault warning
BCM (2-18) - body
R/Y
to instrument cluster
indicator
BCM (2-20) - body
BCM (2-21) - body
BCM (2-22) - body
BCM (2-23) - body
BCM (2-24) - body
R/W
Y/R
Ultrasonic probe power

negative
Ultrasonic probe power
positive
Ultrasonic probe 1 signal
wire
wire
wire
Test condition
Standard
value
Turn ignition switch to ON,
1014V
take reverse gear, always
10~14V
Data transmission
When reverse radar warns

barriers
Pulse signal
generated
10~14V
Always
Less than 1
Always
10~14V
When probe works after

BCM sends out starting
signal
signal
signal
Pulse signal
generated
Pulse signal
generated
Pulse signal
generated
Check circuit as shown in Fig. 4-112
Fig. 4-112
III. Reverse radar system notes

The system is the driving auxiliary equipment; the use of rearview mirror is indispensable. Driver
shall be at his/her own risk for accident caused by overspeed reverse and his/her negligence.
1. Testing function of sensor can not work normally in the following conditions
(1) Sensor covered by earth or snow (back to normal, after cleaning foreign matters with water)
(2) Sensor covered by hand
(3) For low external temperature, sensor fault caused by sensor freezing
2. Sensor detection range will change in the following conditions
(1) Sensor covered by earth or snow (back to normal, after cleaning foreign matters with water)
(2) Vehicle in insolation or low temperature condition
3. Detecting mistake might appear in the following conditions
(1) Driving on uneven road, gravel road or grass
(2) Influenced by sound made by other auto horns, motorcycle engine, air braking system of
oversize vehicles or influenced by sound wave of other vehicles with probes
(3) Vehicle with water stain made in rain
(4) Relatively great inclination of vehicle
(5) Sensor covered by earth or snow
(6) Vehicle with drawbar
(7) Another vehicle with probe is approaching
(8) Driving to higher or square curb
4. Sensor can not detect because of the shape or features of barriers
(1) Wirelike objects, e.g. wire or rope
(2) Objects can absorb sound wave greatly, e.g. cotton, snow accumulation, etc.
(3) Objects with sharp edge
(4) Object is too low
(5) Object is too high or the upper part of object is bulging
(6) Sensor is hit or knocked heavily

(7) Vehicle is close to stairs too much, system can not correctly detect the distance between
bottom stair and the vehicle rear, causing damage on rear mudguard (Fig. 4-113)
Fig. 4-113
(8) As shown in Fig. 4-114, when driving approaching the wall, warning mistake is caused by
inaccurate distance detecting
Fig. 4-114
IV. Self-diagnosis and troubleshooting

1. Prior examination
(1) Position ignition switch to ON, position shift lever to reverse, make parking brake to guarantee
vehicle safety, check reverse radar system
(2) Switch on reverse indicator switch
(3) Move a cylinder object with 60mm diameter around the sensor, measure the sensor detection
range
(4) When detecting a barrier, check indicator and the warning condition of buzzer
A. When detection distance S is greater than 1.5m, no light in 3 sections.
B. When detection distance S is greater than 1m, and equal or less than 1.5m, light in outermost
layer. (Warning: time interval of 1s)
C. When detection distance S is greater than 0.5m, and equal or less than 1m, light in outer 2
layers. (Warning: time interval of 0.5s)
D. When detection distance S is less than 0.5m, light in all 3 layers. (Warning: constant warning)
Test height: 528 + -10MM
2. Self-checking function check
(1) Check self-checking function of LCD indicator and buzzer: about 0.4s after turning ignition
switch to ON, positioning shift lever to reverse gear, check indicator and buzzer operation, the
operation time shall be 0.80.2s, now system is in normal testing operation.
(2) If the LCD indicator is not on or buzzer does not make sound as stipulated, wiring might be in
disconnection.
3. Fault table, Table 4-23

Table 4-23
Fault
Cause
Fault
Cause
Buzzer does not
1. Fault in buzzer drive
work (can
circuit
self-check)
2. Fault in reverse radar
Totally can not work (can not
1.Fault in power circuit
self-check)
2.Fault in reverse radar
Sometimes LCD indicator
1.Fault in indicator drive
Open circuit or
does not work (can
circuit
freezing indicated
self-check)
in self-checking
When in reverse gear,
1.Fault in reverse gear
system does not work (can
switch circuit
self-check)
Volume of buzzer is
too low
1. Fault in sensor or
sensor influenced by
external environment
2. Fault in sensor circuit
1. Fault in buzzer drive
circuit
2. Fault in reverse radar
V. Troubleshooting
1. Totally do not work
(1) Check circuit as shown in Fig. 4-115
Fig. 4-115
(2) Check step
1) Disconnect reverse radar probe wire harness connector, check the impedance of foot 3 in the
previous figure and vehicle body, the impedance shall be less than 1.
2) Turn ignition switch to ON, take reverse gear, check the voltage of foot 1 in the previous figure
and vehicle body, the voltage shall be 10-14V. If it is normal, replace reverse radar; if not, proceed
to the next step.
2. Buzzer does not work, check whether it is damaged.
(1) Check circuit as shown in Fig. 4-115
(2) Check step
1) Check whether output signal exists
Disconnect instrument cluster connector.

After starting engine, take reverse gear, check whether square signal output exists in BCM
(1-19) with oscillograph. If it is normal, proceed to the next step; if not, check whether BCM
controller and probe are damaged.
2) Check wire harness or connector
Disconnect BCM vehicle body controller connector
Disconnect instrument cluster connector
Check the impedance of BCM vehicle controller sleeve BCM (1-19) and instrument cluster A10,
the impedance shall be less than 1.
If it is normal, proceed to the next step; if not, repair or replace wiring and connector.
3) Check for instrument cluster buzzer does not work
Turn ignition switch to ON, open one of the four vehicle doors, buzzer shall give off a sound.
If vehicle speed signal is sent to instrument and wire harness is normal, replace instrument
cluster.
If it is normal, continue other troubleshooting; if not, replace instrument cluster.
3. When in reverse gear, system does not work
(1) Check circuit: see Fig. 4-115
(2) Check step
1) Check reverse radar
Turn ignition switch to ON, put shift lever from non-reverse gear to reverse gear.
Test the voltage between BCM (1-8) and vehicle body, the voltage should be over 8V.
If it is normal, check reverse radar probe and BCM controller; if not, proceed to the next step.
2) Check reverse switch
Disconnect reverse switch wire harness connector.
Gear to reverse gear and measure the resistance between BCM (1-8) and IG2, if the
resistance is more than 100K while the resistance between reversing switch interface harness
and BCM is less than 1, then the reversing switch is broken, replacement required.
If it is normal, proceed to the next step; if not, replace reverse switch.
3) Check wire harness or connector
Check whether the wire from wire harness of reverse switch interface to BCM is in good
connection.
If it is normal, continue other troubleshooting; if not, repair or replace wiring and connector.
Section IX
Power Supply and Other Electrical System
I. Overview
This section covers battery, power distribution network, rear defrost system, electric horn system
and electronic clock.
II. Battery
Fig. 4-116
Note
: If an auxiliary battery and a jumper cable are required for engine starting, please apply the
battery of 12V.
: After connecting battery cable, make sure the cable is fastened to the battery tightly to ensure
a good contact.
How to use battery
: Battery surface (especially the top) shall always keep dry and clean. If the surfaces are wet or
electrolyzed, battery will make electric discharge.
: Shall remove the negative cable for long time not using intention.
Note: Do not make electrolyte contact with skin, eye, textile or painted surface. After contacting,
wash with water for 15min and seek for medical assistance.
: Sulphation of battery. If battery is not used for a long time and the proportion of electrolyte is
less than 1.1, sole battery pole plate sulphation caused by complete electric discharge will happen.
Compared with normal battery, although sulphation battery has higher voltage in early stage of
charging, the electric current is not stable.
To protect battery, the battery shall be maintained in good charging state. Note: For battery
maintenance, operate according to notes on the battery.
III. Power switch system

1. If the fuse is blown, renew it after clearing the related fault causes.
2. Employ the fuse with the designated specifications, no fuse exceeding the given specifications
can be accepted.
3. Dont install the fuse obliquely, ensure it to install correctly in the fuse box.
Relay mainly includes: normally open, normally closed and the mixed type.
IV. The rear defrosting system includes: rear window glass heating net, rear
window defroster relay, rear window defroster switch: in combination with the
emergency light switch, inner integration on the air conditioner controller (for
electrical air conditioning)
1. Fault table, Table 4-24.
Table 4-24
Fault
Cause
1. Fault in rear defrosting relay
2. Fault in rear defrosting fuse
Deficiency of rear defrosting system
3. Fault in rear defrosting switch

4. Fault in wiring
2. Check the rear defrosting switch (for electrical air conditioning), shown in Fig. 4-117.
Fig. 4-117
When the defrosting switch is positioned at ON, the terminal 15 and 12 shall be connected; while
at OFF, shall not be connected. If the continuity is out of the specification, renew the defrosting
switch.
Check the luminous indicator light of rear defrosting switch (for electrical air conditioning). Connect
the battery positive with the terminal 3 on the air conditioning HVAC assembly end connector,
while the negative with the terminal 9, when the rear defrosting switch luminous indicator shall be
lit. If the process is out of the specification, renew the defrosting switch.
V. Electric horn system composition

The horn system is started by the horn switch hidden under the ornamental cap of the central air
bag module in the steering wheel. Press the air bag module ornamental cap and the horn relay
can be started, which will lead the necessary electricity to the horn.
1. Check circuit as shown in Fig. 4-118
Fig. 118
2. Fault table, Table 4-25
Table 4-25
Fault
Deficiency of the two horns
Deficiency of one horn

Horn keeps chirping
Cause
1. Fuse blown
2. Deficiency of horn relay
3. Deficiency of horn switch
4. Deficiency of horn
5. Fault in clock spring
6. Fault in wiring
1. Deficiency of horn
2. Fault in wiring
1. Deficiency of horn relay
2. Deficiency of horn switch
3. Fault in clock spring
4. Fault in wiring
Section X
Circuit Diagram for Entire Vehicle
I. Location plan for relay and fuse

1. Location plan for relay box of cab in Fig. 4-119
Fig. 4-119
2. Location plan for relay box of engine compartment in Fig. 4-120
Fig. 4-120
3. Location plan for relay of relay box and fuse in cab in Fig. 4-121 (a) and Fig. 4-121 (b).
Fig. 4-121 (a)
Fig. 4-121 (b)
4. Location plan for relay of relay box and fuse in engine compartment in Fig. 4-122.
Fig. 4-122
5. Schematic for power distribution of cab center control box in Fig. 4-123
Fig. 123
6. Schematic for power distribution of engine compartment center control box in Fig. 4-124
Fig. 4-124
II. Location plan for components and interfaces

1. Location plan for body harness and components in Fig. 4-125 (a), location plan for body earth wire and interfaces connecting
the harness in Fig. 4-125 (b)
B1-connect to left front door lamp switch; B2-connect to electric fuel pump; B3-right rear wheel speed sensor harness; B4-right rear door lamp switch; B5-connect to right
front door lamp switch; B6-connect to left rear door lamp switch; B7-left license plate lamp; B8-right license plate lamp; B9-burglar alarm; B10-left rear combination lamp;
B11-luggage boot switch; B12-right rear combination lamp; B13-noise filter; B14-left rear speaker; B15-right rear speaker; B16-luggage boot lamp; B17-high-mounted
brake lamp; BA-connect to front harness; BG-connect to left rear door small harness; RE, WJ, BD1, BD2, BD3-connect to dash board harness; G25, G26, G27, G31-body
ground point; BH1-connect to reverse radar harness; BH2-rear defrosting glass; LH1-connect to left body harness; LH2-rear defrosting negative; L1-right reverse radar
probe; L2-middle reverse radar probe; L3-left reverse radar probe; R1-connect to roof light; W1-connect to CD player
Fig. 4-125 (a)
Fig. 4-125 (b)
2. Location plan for roof harness and components in Fig. 4-126
B1-connect to left front door lamp switch; B2-connect to electric fuel pump; B3-right rear wheel speed sensor harness; B4-right rear door lamp switch; B5-connect to right
front door lamp switch; B6-connect to left rear door lamp switch; B7-left license plate lamp; B8-right license plate lamp; B9-burglar alarm; B10-left rear combination lamp;
B11-luggage boot switch; B12-right rear combination lamp; B13-noise filter; B14-left rear speaker; B15-right rear speaker; B16-luggage boot lamp; B17-high-mounted
brake lamp; BA-connect to front harness; BG-connect to left rear door small harness; RE, WJ, BD1, BD2, BD3-connect to dash board harness; G25, G26, G27, G31-body
contact point; BH1-connect to reverse radar harness; BH2-rear defrosting glass; LH1-connect to left body harness; LH2-rear defrosting negative; L1-right reverse radar
probe; L2-middle reverse radar probe; L3-left reverse radar probe; R1-connect to rear roof light; W1-connect to CD player
Fig. 4-126
3. Location plan for door harness and components in Fig. 4-127 (a), location plan for door earth wire and interfaces connecting
the harness in Fig. 4-127 (b)
D1-left front window regulator motor; D2-left electric rearview mirror; D3-left front althorn; D4-left front door speaker; D5-left front door window regulator switch;
D6-connect to left front door lamp; D7-left front door locking mechanism; D11-right front window regulator motor; D12-right electric rearview mirror; D13-right front
althorn; D15-right front window regulator switch; D16-right front door lamp; D17-connect to right front door locking mechanism; D21-left rear window regulator motor;
D22-left rear door window regulator switch; D23-left rear door lamp; D24-left rear door locking mechanism; D31-right rear window regulator motor; D32-right rear
window regulator switch; D33-right rear door lamp; D34-right rear door locking mechanism; DH1, DH2, DH3, DH4-connect to dash board harness; DG-connect to left
body harness
Fig. 4-127 (a)
Fig. 4-127 (b)

4. Location plan for front harness and components in Fig. 4-128 (a), location plan for front compartment earth wire and
interfaces connecting the harness in Fig. 4-128 (b)
U1-brake fluid level switch; U2-wiper motor; U3-ABS controller; U4-A/C high and low pressure switch; U5-right front steering light; U6-right front dimmer motor;
U7-right front combination lamp; U8-right front fog light; U9-washing pump motor; U10-right front wheel speed sensor harness; U11-left front steering light; U12-left
front wheel speed sensor harness; U13-left front fog light; U14-condensing fan; U15-water tank fan; U16-left front dimmer motor; U17-left front combination lamp; U18,
U19- horn (high); U20, U21- horn (low); U22-poor acceleration sensor; UA-connect to left body harness; UB1, UB2-connect to dash board harness; G03, G11, G12,
G13-body ground point
Fig. 4-128 (a)
Fig. 4-128 (b)

5. Location plan for instrument harness and components in Fig. 4-129 (a) and 4-129 (b), location plan for dash board earth wire
and interfaces connecting the harness in Fig. 4-129 (c) and 4-129 (d)
I1-ambient light sensor; I2-instrument cluster A; I3-instrument cluster B; I4-antenna power supply; I10-parking brake switch; I11-rear oxygen sensor; I19-right front door
lamp switch; I23-electric rearview mirror switch; I24-anti-theft indicator; I25-background light regulator switch; I26-diagnostic interface; IG-A/C HNVC harness; IE-roof
harness; IB1, IB2-front harness; IH3-right front door harness; IH4-connect to right rear door harness; G21-ground point; G23-body ground point; BM1-BCM body
controller
Fig. 4-129 (a)
I5, I6-audio system; I7-BCM antenna; I8-cigarette lighter; I9-ashtray indicator harness; I12-ignition switch; I13-key insert switch; I14-light combination switch; I15-wiper
combination switch; I16-key light ring; I17-clock spring; I20-electric capacity components; I21-brake switch; I1A, I1B, I1C, I1E-cab appliances center control box; IA1,
IA2-engine harness; ID1, ID2-left body harness; IH1, IH2-left front door harness; IF-air bag harness; BM2, BM3-BCM body controller
Fig. 4-129 (b)
Fig. 4-129 (c)
Fig. 4-129 (d)

6. Location plan for air bag harness and components in Fig. 4-130 (a), location plan for air bag, reverse radar, rear roof light, rear
defrosting earth wire and interfaces connecting the harness in Fig. 4-130 (b)
SF-connect to dash board harness; S1-PAB air bag module; S2-connect to clock spring; S3-driver safety belt lock catch switch;
S4-air bag ECU; G22-body ground point
Fig. 4-130 (a)
Fig. 4-130 (b)

7. Location plan for A/C HNVC earth wire and interfaces connecting the harness in Fig. 4-131
Fig. 4-131
III. Circuit diagram
1. Numbering principles
(1) The numbering of butt connector between harness assemblies
The numbering of connector is based on the harness. The S/Ns of harness and the butt connector on the harness are indicated
with 3-digit or 2-digit code, e.g. when there are many butt connectors on the front compartment harness and body harness, the
S/Ns are UA1, UA2...; in the contrary, the S/Ns of butt connectors on the body harness and the front compartment harness are
BA1, BA2.... The first code shows which harness the connector belongs to; the first letter of English abbreviation refers to the
harness; the following two codes are the same, indicating the relationship between each connector on the two butt harnesses. If
there is only one butt connector there, the latter number can be omitted, and the code is indicated with 2digit like UA or BA.
Fig. 4-132
The numbering of connector should be made from the connecting part between harnesses. Please refer to Table 4-26 for normal
harness code and the numbering principle of connector code.
Table 4-26
Main harness
Harness name
Front
compartment
harness
Butt harness
Harness
code
Main harness
Butt connector name
Connector code
Body harness connector
Dash board harness

connector
Power assembly
harness connector
Chassis harness
connector
Power assembly
harness connector
Front compartment
harness connector
Chassis harness
connector
Body harness connector
Harness name
Chassis harness
Body harness
Antenna
harness
Air bag
harness
E
A
B
Power assembly
harness
W
S
C
D
E
Air bag harness

connector
A/C harness connector
Door harness connector
Floor harness
Butt connector name

Power assembly
harness connector
Dash board harness
connector
Front compartment
harness connector
Body harness
connector
Dash board harness
connector
Chassis harness
connector
Front compartment
harness connector
Body harness
connector
Dash board harness
connector
Door harness
connector
Rear compartment
door harness
connector
Body harness
connector
Connector
code
B
C
E
F
A
B
C
B
E
B
J
A
Roof harness connector
Dash board harness

connector
Floor harness connector
Chassis harness
connector
Door harness connector
Rear compartment door

harness connector
Instrument harness
connector
Dash board harness
connector
Roof harness connector
Antenna harness
connector
Front compartment
harness connector
Harness
code
Roof harness
Instrument
harness
Butt harness
Door harness
Rear
compartment
door harness
A/C harness
Floor harness
connector
Rear compartment
harness connector
Body harness
connector
Dash board harness
connector
Floor harness
connector
Body harness
connector
Dash board harness
connector
B
C
G
H
C
H
G
(2) The numbering of components butt connectors

The numbering of connector is based on the harness, the S/N of the butt connector between harness and components is shown
with 2-digit code, e.g. when there are many butt connectors on the front harness and components, the S/Ns are U1, U2.... The
first code refers to which harness the connector belongs to; the first letter of English abbreviation refers to the harness, and the
latter Arabic number refers to the S/N code of butt connector. Please refer to Table 4-26 for harness code.
Fig. 4-133
(3) The numbering principles of relay and safety connector

a: The numbering principle of center control box
The S/N of center control box is indicated with Arabic numbers like 1, 2, 3...N. The cab center control box is shown with 1; the
engine compartment center control box is shown with 2. If there are other center control boxes, number them in sequence.
b: The numbering principles of relay and safety connector
The numbering of connector is based on the center control box. The S/Ns of relay and safety connector are shown with 2-digit
code, e.g. when there are many relays and safety connectors in the cockpit center control box, the S/Ns are 1A, 1B.... The first
Arabic number refers to which center control box the relay belongs to; the second code refers to the S/N code of connector.
Please refer to Fig. 4-134 for the definitions of each code.
Fig. 4-134
c: The numbering principles of harness and relay & safety butt connector
Fig. 4-135
(4) The numbering principle of ground point
The numbering of ground point is shown with 3-digit code. The first G is the code of ground point, and the latter two is the S/N
of ground point. For example, G21 means the first ground point counting from the front to the back in the vehicle. Please refer to
Table 4-27 for the numbering principle of the ground point.
Table 4-27
Power assembly
G01~G09
In the front
compartment or on the
chassis
G11~G19
Inside
Other parts
G21~G29
G31~G39
2. The color and code of wire

The color and code of wire should be in accordance with the regulation of Table 4-28.
Table 4-28
Wire color
Code
Black White Red
Green Yellow Brown Blue
Br
Bl
Grey
Gr
Violet Orange Pink
Light-green
Lg
3 Marks
Power supply, charge and clock display system
Fig. 4-132
Engine start, ignition and oil supply system
Fig. 4-133
Engine control system (TRITEC)
Fig. 4-134
Chapter 4 Electrical system
Engine control system (LF481Q)
Fig. 4-135
Engine and air conditioning radiator system
Fig. 4-136
Front and rear fog light system
Fig. 4-137
Steering signal and hazard warning lamp system
Fig. 4-138
Position lamp and background light illuminating system
Fig. 4-139
Headlight manual control system (DX)
Fig. 4-140
Headlight automatic control system (LX, EX)
Fig. 4-141
Front door light/luggage boot light
Fig. 4-142
Interior roof light
Parking automatic light
Fig. 4-143
Electronic control exterior rearview mirror system
Fig. 4-144
Front windshield wiper & washer system
Fig. 4-145
Cigarette lighter & horn audio visual system
Fig. 4-146
Electric external rearview mirror system
Fig. 4-147
Burglar alarm & central door locking
Fig. 4-148
Brake lamp, ABS, reverse light & revere radar system
Fig. 4-149
Instrument cluster (part I)
Fig. 4-150
Instrument cluster (part II)
Fig. 4-151
Electrical air conditioning control system
Fig. 4-152
Passenger restraint control system, diagnostic interface
Fig. 4-153
Chapter V
Air Bag
Section I
Composition, Principle and Safety Rules for Maintenance
I. Composition & layout of air bag system
LF7162 adopts electronic double-air-bag system, with air bag in the central ornamental cap of
steering wheel and in the dash board in front of the passenger respectively. The whole air bag
system is mainly composed of driver air bag module (DAB), front passenger air bag module (PAB),
air bag clock spring (SRS CS), air bag electronic control unit (SRS ECU), safety belt
pre-tensioners for driver side and front passenger side (deluxe scheme), air bag harness, warning
label, and so on. Air bag system layout for LF7162 is illustrated in Fig. 5-1.
1. Air bag ECU (Electronic Control Unit)
The air bag ECU assembly is installed at the central axis of the vehicle, under the central control
panel, as shown in Fig. 5-1.
Fig. 5-1
The air bag ECU can keep in operation for over 100ms under the circumstances that the battery
voltage drops too low or the power supply disconnects because of collision. Two models of the air
bag are involved in the LF7162: the two circuits and four circuits which must work simultaneously
with the front pre-tensioned safety belt.
2. Driver air bag module

The un-removable driver air bag module, containing gas generator, bag, ornamental cap and a
series of auxiliary components, is installed in the central ornamental cap of the steering wheel, as
shown in Fig. 5-2.
Fig. 5-2
The main functions of the driver air bag module: Under normal usage, the driver air bag module
shall receive ignition signal from SRS ECU (Supplement Restraint System Electronic Control Unit)
after certain collision and then spark the gas generator and produce abundant air rapidly for the
deployment of air bag. With all of these, the driver can be protected.
3. Air bag clock spring
Driver air bag module, whose communication with ECU is carried out through air bag clock spring,
is installed on the steering wheel and turns simultaneously with the steering wheel. The clock
spring, comprising of swirly cable, turnplate, housing, harness and auxiliary components etc., is
installed on the combination switch, as shown in Fig. 5-3.
Fig. 5-3
The working principle of air bag clock spring: The installation housing of the clock spring is fixed on
the steering column, and the upper part of the clock spring turn plate is inserted into the steering
wheel, and the swirly cable is installed between the turnplate and installation housing. When the
steering wheel turns left or right, the clock spring turnplate will turn simultaneously with the
steering wheel, turning the output end of the cable and stretching or tightening the swirly cable.
For this reason, the harness is prevented from being wound upon the steering column. Beyond
that, the continuity of the harness and the connection of the electronic signal are assured. Thus,
the harness of the clock spring is also the bridge for supplying electricity from the vehicle body to
the related functional components of steering wheel.
4. Front passenger air bag module

The front passenger air bag module, comprising of gas generator, bag and a series of auxiliary
components, etc, is installed above the sundries box of dash board, as shown in Fig. 5-4.
Fig. 5-4
The main function of front passenger air bag module: Under normal usage, the front passenger air
bag module shall receive ignition signal from SRS ECU (Supplement Restraint System Electronic
Control Unit) after certain collision and then spark the gas generator and produce abundant air
rapidly for the deployment of air bag. With all of these, the passenger can be protected.
5. Air bag harness
Air bag harness is used to connect the air bag ECU, clock spring and dash board harness, as
shown in Fig. 5-5.
Fig. 5-5
6. SRS warning lamp

SRS warning lamp can be observed in the instrument cluster, as shown in Fig. 5-6.
Fig. 5-6
When the self-diagnostic circuit of air bag ECU assembly detects fault, the SRS warning lamp
shall be illuminated so as to inform the driver of the malfunction of air bag system. Under normal
circumstances, the illumination of the warning lamp will last for 5s before run out when the ignition
switch has been turned to the position ON. However, in the special conditions, such as the circuit
contact malfunctions, intermittent faults, if the faults recorded by the air bag ECU are over 8 times,
the warning lamp will be lighted. Generally speaking, the driver should check the car in the service
station in time once the SRS warning lamp shows the abnormal signal.
When the self-diagnostic circuit of air bag ECU assembly detects fault, the SRS warning lamp
shall be illuminated so as to inform the driver of the malfunction of air bag system. Under normal
circumstances, the illumination of the warning lamp will last for 5s before run out when the ignition
switch has been turned to the position ON.
II. Working principle of air bag system

When frontal collision accident occurs, the collision sensor shall produce signal for the collision,
and the air bag ECU shall detect and analyze the collision signal to determine the necessity for
ignition requirement. If necessary, the ignition impulse shall be sent out immediately, the ignition
pipe in each air bag module will be ignited, and then the gas generating material in each of the air
bag module shall be ignited by the ignition pipe. Therefore, abundant gas generated in extremely
short time shall inflate the air bag suddenly, forcedly open the ornamental cap, and the fully
inflated air bag will be formed. By this way, the impact upon the driver and passenger arising from
the collision accident shall be absorbed, and the injury of the driver and the passenger shall be
avoided or lessened.
III. Safety rules for air bag maintenance

During the maintenance of air bag system, unexpected deployment may occur if correct operation
procedure is not carried out, which shall lead to serious accident. Beyond that, the air bag may fail
to deploy if the maintenance operation is incorrect. Therefore, please carefully read the following
notes and take correct operation procedure.
1. Inspection, installation and maintenance shall be carried out by professionals.
2. Inspecting lamp, common voltmeter and ohmmeter shall not be used during inspection, and
special voltmeter and ohmmeter (minimal 10k/V) shall be used for measuring voltage and
resistance.
3. Read out the flash DTC (Diagnostic Trouble Code) before removing the battery ground line
when clear off air bag system fault.
4. Remove the negative ground line of the battery before carrying out specific maintenance. Then
wait for over 3min and perform maintenance operation, or the air bag may be unexpectedly
deployed. The negative electrode removed shall be wrapped with insulating tape for insulation.
Note: Wait for over 3min before carrying out any operation after disconnecting the battery, or the
unexpected deployment of air bag may result in serious accident!
5. After slight collision, check driver air bag module and air bag ECU assembly even if the air bag
has not been deployed.
6. Remove air bag ECU assembly before maintenance if the sensor can be vibrated during the
maintenance.
7. Forbid to reuse the air bag system components removed from other vehicles. Renew if
necessary.
8. Disassembling and repairing for repeated usage or other reasons of driver and front passenger
air bag modules and air bag ECU assembly are not allowed.
9. If accidentally dropped, vibrated or knocked, driver air bag module, front passenger air bag
modules and air bag ECU assembly shall be renewed. If crack, impress or other damages are
discovered on the housing, support or interface, also renew these components.
10. Direct contact with hot air or flame of driver air bag module, front passenger air bag module
and air bag ECU assembly is unallowable.
11. Remove such components as air bag ECU, air bag module, clock spring, and so on, during
spray-painting operation, or these components may be affected due to the high temperature
(above 93).
12. The air bag ECU interface, interfaces for the connection between air bag ECU assembly and
clock spring, clock spring and driver air bag module, as well as front passenger air bag module
and air bag ECU assembly, are all provided with protection mechanism for the unexpected
development of air bag. Operate as per the maintenance requirements to avoid the unexpected
deployment of air bag and the damage of components.
13. Pay attention to the warning label on the component of the air bag system and the relative
positions inside the vehicle. Follow the operation requirements specified on the label.
14. During the maintenance of the air bag system, the air bag module must be immediately
installed after being taken out from the transportation device. Return the module to the
transportation device if the installation is terminated. It is not allowed to place the module
unattended. Keep the deploying side of the air bag upwards when storing the removed air bag
module.
15. Electrical inspection shall be carried out first after finishing the maintenance of the air bag
system. Connect the air bag with the circuit only after ensuring the electrical system is all right.
16. Nobody is allowed to stay in the vehicle when connecting the air bag system with the power
supply. Do not connect with the power supply before well fixing the air bag ECU.
17. Check the operation of SRS warning lamp after finishing the maintenance of the air bag
system.
18. Refer to the Instruction Manual for the service-life of the air bag. Renew the air bag and label
when it is out of its service-life.
Section II
Diagnosis & Fault Clearing
LF7162 air bag system can carry out self-diagnosis, and the basic diagnostic procedure is as
follows:
I. Self-diagnosis of SRS warning lamp circuit

1. Turn the ignition switch to position ACC or ON, and check SRS warning lamp for illumination.
2. The system is ok if the warning lamp keeps light for about 5s and then dark for over 5s.
3. The continuous illumination of the warning lamp indicates that single fault or multiple faults have
been detected, then read out DTC and clear off the faults as per part II in this section.
4. If SRS warning lamp illuminates sometimes after connected with the ignition switch for 5s, or
SRS warning lamp illuminates again even the ignition switch has been turned to position LOCK,
check SRS warning lamp circuit for short circuit as per Section 2.5.
II. Read out fault

Read out the fault by special hand-held diagnostic instrument
(1) Connect to the fault diagnostic interface of the vehicle.
(2) Read out the fault as per the indication shown in the diagnostic instrument, as shown in DTC
Table 5-1
DTC Table 5-1
DTC Description
Lifan
DTC
Bosch
DTC in
EEPROM
Electronic Control Unit (ECU) Internal Fault
tbd
9000
Configuration Fault
tbd
9001
Driver Airbag Resistance High
tbd
8026
Driver Airbag Resistance Low
tbd
8022
Driver Airbag Short to GND or Cross Coupling
tbd
8024
Driver Airbag Short to Battery
tbd
8025
Passenger Airbag Resistance High
tbd
8017
Passenger Airbag Resistance Low
tbd
8016
Passenger Airbag Short to GND or Cross Coupling
tbd
8018
Passenger Airbag Short to Battery
tbd
8019
Driver Belt Pretensioner Resistance High
tbd
8065
Driver Belt Pretensioner Resistance Low
tbd
8064
Driver Belt Pretensioner Short to GND or Cross Coupling
tbd
8066
DTC Table 5-1 (Continued)

Lifan
DTC Description
DTC
Bosch
DTC in
EEPROM
Driver Belt Pretensioner Short to Battery
tbd
8067
Passenger Belt Pretensioner Resistance High
tbd
8058
Passenger Belt Pretensioner Resistance Low
tbd
8057
Passenger Belt Pretensioner Short to GND or Cross Coupling
tbd
8059
Passenger Belt Pretensioner Short to Battery
tbd
8060
Battery Voltage High
tbd
9328
Battery Voltage Low
tbd
9327
Driver Buckle Switch Circuit Fault
tbd
8097
System Warning Lamp Short to GND or Open
tbd
8671
System Warning Lamp Short to Battery
tbd
8673
Driver Buckle Switch Warning Lamp Circuit Fault
tbd
8595
III. Fault checking and repairing (as shown in Table 5-2)

Table 5-2
S/N
Possible
Faults
Areas
Fault Clearing Methods

1. Preparation before checking; 2. Check the earth wire, if normal,
Ground wire
Earth wire
go to the step 3; if loose or disconnected, repair it; 3. Check the
deficient
Harness
harness, if normal, the parts with faults have been recovered; if not,
repair or renew the harness.
Voltage too
high
1. Preparation before checking; 2. Check the battery voltage, if

Battery
normal, the parts with faults have been recovered; if too low, charge
or renew the battery.
1. Preparation before checking; 2. Check the driver air bag circuit, if
Driver air bag

3
DAB
inexistence
module
Clock spring
Harness
Air bag ECU
normal, go to the step 3; if not, go to 5; 3. Check the air bag ECU, if

normal, go to 4; if not, renew the air bag ECU; 4. Check the driver
air bag module, if normal, the parts with faults have been recovered;
if not, renew the driver air bag module; 5. Check the clock spring, if
normal, go to 6; if not, renew the clock spring; 6. Check the harness
between the air bag ECU and clock spring, if normal, the parts with
faults have been recovered; if not, repair or renew the harness.

S/N
Possible
Faults
Areas
Fault Clearing Methods

1. Preparation before checking; 2. Check the front passenger
air bag circuit, if normal, go to 3; if not, repair or renew the
Front passenger
harness or interface between the air bag ECU and front
PAB
air bag module
passenger air bag module; 3. Check the air bag ECU, if
inexistence
Harness
normal, go to 4; if not, renew the air bag ECU; 4. Check the
Air bag ECU
front passenger air bag module, if normal, the parts with faults
have been recovered; if not, renew the front passenger air bag
module.
1. Preparation before checking; 2. Check driver safety belt
1. Driver safety belt

5
LPSB
pre-tensioner
inexistence
2. Harness
3. Air bag ECU
pre-tensioner, if normal, go to 3; if not, repair or renew the

harness or interface between air bag ECU and driver safety
belt pre-tensioner module; 3. Check air bag ECU, if normal, go
to 4; if not, renew the air bag ECU; 4. Check the driver safety
belt pre-tensioner, if normal, the parts with faults have been
recovered; if not, renew the driver safety belt pre-tensioner.
1. Preparation before checking; 2. Check front passenger
1. Front passenger
6
RPSB
inexistence
safety belt
pre-tensioner
2. Harness
3. Air bag ECU
safety belt pre-tensioner circuit, if normal, go to 3; if not, repair

or renew the harness or interface between air bag ECU and
front passenger safety belt pre-tensioner module; 3. Check the
air bag ECU, if normal, go to 4; if not, renew air bag ECU; 4.
Check front passenger safety belt pre-tensioner, if normal, the
parts with faults have been recovered; if not, renew the front
passenger safety belt pre-tensioner.
Simultaneous
7
over 2 faults
shown
Related
Diagnose and clear the fault one by one according to the flash
components
DTC.
1. Air bag circuit (as shown in Fig. 5-7 and Table 5-3)
Fig. 5-7
Table 5-3 Names of Air Bag ECU Pins and Terminals
No.
A1
A3
A5
A7
A8
A12
A14
A15A16+
A17+
A18A19A20+
A21+
A22A23
A24
Name
K line, diagnostic interface 12 feet
Safety belt reminder buzz output
Collision output to BCM
Driver safety belt switch
Power line
Drivers safety belt reminder warning lamp
Driver air bag module
Front passenger air bag module
Driver safety belt pre-tensioner
Passenger side safety belt pre-tensioner
GND
To air bag indicator
2. Preparation before checking

Before maintenance, carefully read the section 1.3 about the safety rules for air bag maintenance.
In addition, following preparation work shall be carried out.
(1) Remove the negative ground wire from the battery and wait for at least 3min.
(2) Remove the driver and front passenger air bag modules, keep the air bag module upwards
when storing the module (See the removal methods in Section IV).
(3) Disconnect the interface of the driver and front passenger air bag modules, air bag ECU
interface, as shown in Fig. 5-8.
Fig. 5-8
3. Check for too low or too high voltage
(1) Connect the negative ground wire on the battery, turn on the ignition switch at the position of
ON.
(2) Measure the PW voltage at the end of the air bag harness.
(3) Normal voltage: 10~14V.
4. Check for harness and interface
(1) Exam the connection of the air bag harness. Check if the resistance is below 1.
(2) Check whether the other harnesses and the corresponding terminals are connected.
(3) Check all the leads of the harness for damage.
(4) Check the interface of the harness for damage.
5. Check for air bag ECU
(1) Connect the air bag ECU with the air bag harness. See Fig. 5-8.
(2) Connect the negative ground wire to the battery, and wait for at least 3min.
(3) Turn the ignition switch to the position of ACC or ON and wait for at least 20s.
(4) Eliminate the flash DTC by the diagnostic instrument and read out the flash DTC.
6. Check for the driver air bag module
(1) Turn the ignition switch to position LOCK.
(3) Connect the driver air bag module. See Fig. 5-9.
Fig. 5-9
(4) Connect the negative ground wire on the battery and wait for at least 3min.
7. Check for driver air bag circuit
(1) Measure the resistance between the DA+ and DA- at one side of the clock spring. Normal
resistance shall be above 1M.
(2) Measure the resistance between the DA+ at one side of the clock spring and DA+ at one side
of the air bag ECU. Normal resistance shall be within 1M.
(3) Measure the resistance between DA- at one side of the clock spring and DA- at one side of the
air bag ECU. Normal resistance shall be within 1M.
8. Check for front passenger air bag module
(3) Connect the interface of the front passenger air bag module.
9. Check for front passenger air bag circuit
(1) Measure the resistance between the PA+ and PA- at one side of the air bag ECU. Normal
(2) Measure the resistance between the PA+ at one side of the air bag ECU and PA+ at one side
of the front passenger air bag module. Normal resistance shall be within 1M.
(3) Measure the resistance between the PA- at one side of the air bag ECU and PA- at one side of
the front passenger air bag module. Normal resistance shall be within 1M.
10. Check for driver safety belt pre-tensioner
(3) Connect the interface on the driver safety belt pre-tensioner. See Fig. 5-10.
Fig. 5-10
11. Check for driver safety belt pre-tensioner

(1) Measure the resistance between the RLP+ and RLP- at one side of the air bag ECU. Normal
(2) Measure the resistance between the RLP+ at one side of the air bag ECU and RLP+ at one
side of the driver safety belt pre-tensioner. Normal resistance shall be within 1.
(3) Measure the resistance between the RLP- at one side of the air bag ECU and RLP- at one side
of the driver safety belt pre-tensioner. Normal resistance shall be within 1.
12. Check for front passenger safety belt pre-tensioner
(3) Connect the interface on the front passenger safety belt pre-tensioner. See Fig. 5-10.
13. Check for front passenger safety belt pre-tensioner circuit
(1) Measure the resistance between the RRP+ and RRP- at one side of the air bag ECU. Normal
(2) Measure the resistance between the RRP+ at one side of the air bag ECU and RRP+ at one
side of the front passenger safety belt pre-tensioner. Normal resistance shall be within 1.
(3) Measure the resistance between the RRP- at one side of the air bag ECU and RRP- at one
side of the front passenger safety belt pre-tensioner. Normal resistance shall be within 1.
14. Check for clock spring
(1) Unplug the interface between the air bag ECU and the clock spring. See Fig. 5-10.
(2) Measure the resistance at one side of the air bag ECU. Normal resistance shall be above 1.
(3) Measure the resistance between the A+ at one side of the clock spring and A+ at one side of
the air bag ECU. Normal resistance shall be within 1.
(4) Measure the resistance between the A- at one side of the clock spring and A- at one side of the
air bag ECU. Normal resistance shall be within 1.
IV. Check for SRS warning lamp circuit fault

In the normal conditions, when the ignition switch turns from the position LOCK to ACC or ON, the
SRS warning lamp shall keep lighting for 5s, and then go out automatically; if there is any faults in
the air bag system, the SRS warning lamp will keep lighting and never go out. Read out the flash
DTC according to the normal process.
Provided that the lamp keeps lighting when the ignition switch is at the position of LOCK, or keeps
dark when the switch is at the position of ACC or ON, there must be malfunctions in the SRS
warning lamp circuit. With reference to the air bag system wiring diagram (see Fig. 5-7), check the
circuit as per the following process.
1. Check for constant illumination when ignition switch at LOCK
(3) Unplug the air bag ECU interface.
(4) Connect the ground wire to the battery negative pole and wait for at least 3min.
(5) Check whether the SRS warning lamp goes out or not. If it goes out, the air bag ECU shall be
renewed; if not, check the SRS warning lamp circuit.

2. Check for SRS warning lamp circuit
Before checking the SRS warning lamp circuit, exam the fuse of the engine ECU; if the fuse has
been burned out, it shall be renewed; if it works normally, go to the following checking process.
(1) Preparation before checking.
(3) Turn the ignition switch to position ACC or ON.
(4) Measure the voltage between the LA pin of the air bag ECU and the vehicle body.
(5) Normal voltage: 0~4V. If the voltage is abnormal, check the SRS warning lamp or repair the
SRS warning lamp circuit. If normal, go to the following process.
(7) Connect the air bag ECU interface. See Fig. 5-11.
Fig. 5-11
(9) Turn the ignition switch to position ACC or ON.
(10) Observe whether the SRS warning lamp is lighted or not; if lighted, the malfunctions have
been cleared; if not, check the LA terminal of the air bag ECU. If normal, the air bag ECU shall be
renewed.
Section III
Diagnosis of Vehicles after Collision
Check and maintain the vehicles after collision even without the deployment of air bag. Refer to
Section IV for related methods of removal and installation.
I. Diagnosis, with the deployment of air bag

1. In the case that the air bag of the vehicle has been deployed after a collision, carry out a system
fault diagnosis according to the methods in Section II. Renew the following Components.
(1) Air bag ECU.
(2) Driver air bag module.
(3) Front passenger air bag module.
(4) Driver safety belt pre-tesioner module.
(5) Front passenger safety belt pre-tensioner module.
Note: The old air bag ECU, driver air bag module, front passenger air bag module, driver safety
belt pre-tensioner module and front passenger safety belt pre-tensioner module removed are
required to be recovered.
2. Check the following components. Renew as required.
(1) Clock spring. Check the interface and harness of the clock spring for damage and the circuit
performance of the clock spring as per 2.3.10. Renew as required.
(2) Steering wheel, steering column and steering lower shaft components. Check the steering
wheel, steering column and steering lower shaft components for distortion and anything abnormal.
Repair or replace if necessary.
(3) Harness. Check the harness of the air bag for firmness, the harness and interface for damage,
and the terminal for distortion. Renew as required.
II. Diagnosis, without the deployment of air bag

In the case that the air bag of the vehicle has not been deployed after a collision of low speed,
carry out a system fault diagnosis according to the methods in Section II and check the following
components.
1. Air bag ECU. Check the air bag ECU box and bracket for depression, crack and distortion, the
interface for damage and the terminal for distortion. Check the air bag ECU for normal installation.
Renew if necessary.
2. Driver air bag module. Check the ornamental cap for depression, crack and distortion, the
harness and interface for damage and the terminal for distortion. Also check the gas generator
housing for depression, crack and distortion, the pushbutton switch contact piece of the steering
wheel horn for distortion. Check the module for normal installation. Renew if necessary.
3. Front passenger air bag module. Check the ornamental cap for depression, crack and distortion,
the harness and interface for damage and the terminal for distortion. Also check the gas generator
housing for depression, crack and distortion. Check the module for normal installation. Renew if
necessary.
4. Driver safety belt pre-tensioner. Check the pre-tensioner for depression, crack and distortion,
the harness and interface for damage and the terminal for distortion. Check the pre-tensioner for
normal installation. Renew if necessary.
5. Front passenger safety belt pre-tensioner. Check the front passenger safety belt pre-tensioner
for depression, crack and distortion, the harness and interface for damage and the terminal for
distortion. Check the pre-tensioner for normal installation. Renew if necessary.
6. Clock spring. Check the interface and harness of the clock spring for damage and the circuit
performance of the clock spring as per 2.3.14. Renew as required.
7. Harness. Check the air bag harness for firmness, the harness and interface for damage and the
terminal for distortion. Renew if necessary.
Note: Replace the entire air bag components if they are soaked by water.
8. Press the SST switch and deploy the air bag. With the LED lamp of the SST switch on, the air
bag deploys simultaneously.
Section IV
Removal and Installation
During the process of repair for LF7162 air bag system, removal and installation of driver air bag
module, front passenger air bag module, air bag clock spring, air bag ECU and air bag harness
may be involved. Some removal processes and notes are introduced as follows.
Note: Make the following preparations before removal and installation:
1. Locate the ignition switch in position ON, and encrypt the air bag SRS ECU with diagnostic
instrument.
2. Locate the ignition switch in position LOCK.
3. Remove the negative ground wire from the battery and wait for at least 3min.
I. Removal and installation of air bag ECU assembly

Note: Forbid to open the housing of air bag ECU assembly unless absolutely necessary. The
integrated circuit may be damaged in the case of contacting with its terminal.
1. Tips for removal of air bag ECU assembly
(1) Unplug the interface. Note: Unplug the interface under the state of installation for ECU
assembly.
(2) Remove the screws with wrench and take off the air bag ECU assembly.
2. Tips for installation of air bag ECU assembly
(1) Install the air bag ECU assembly with wrench in the correct direction. Note: Make sure the
tightening torque is 8 Nm.
(2) Connect the interface.
3. Check after installation
After installation, check the air bag ECU assembly for its tightness.
II. Notes for removal, installation and maintenance of driver air bag module
(DAB)
1. Removal process and notes
(1) Locate the ignition switch in position LOCK.
(2) Disconnect the battery negative cable for more than 3min.
(3) Remove the two hexagon flange bolts at the left and right sides of steering wheel hub.
(4) Pull the driver air bag module from the steering wheel, and disconnect the interface of clock
spring with the terminal of gas generator.
Note: The black spring plate should be picked up with a minitype flat tip screwdriver.
(5) Disconnect the interface of horn wire, and take out the air bag module. Removal is finished.
Note: Take care not to haul the air bag harness when removing the driver air bag module and
keep the ornamental cap upwards when storing the module. Disassembling the driver air bag
module is not allowed. Do not knock the air bag module. If knocked, install a new one. Forbid
exposing the module under the temperature over 90C, and contact with lubricants, lubricant
grease as well as water. Seal the old module removed in a sealing bag, and return it to Lifan
Passenger Car Co., Ltd.
2. Installation process and notes

(1) Install a new driver air bag module, and plug the interface between the clock spring and gas
generator.
Note: Engage the black interface buckle in the gas generator. Then plug the horn wire interface.
(2) Place the whole module in the steering wheel, adjust the position of the air bag module and
ensure the equality of the gap at the four corners. And then screw two hexagon bolts into the
corresponding position using hexagon socket wrench at the torque of 8 Nm.
(3) Check the middle of steering wheel. After installation, gently revolve the steering wheel to left
and right, making sure that no noise or something abnormal exists.
3. Note for maintenance
For the driver air bag module of the LF7162, there is no need for maintenance of any part except
repairing and changing the horn. If trouble occurs, install a new one.
Note: Make sure that new component is installed by the professionals at the designated service
center.
III. Notes for removal, installation and maintenance of front passenger air bag
module (PAB)
(2) Disconnect the negative cable of the battery for more than 3min.
(3) Remove the trim strip of the sundries box door in the sundries box of dash board, unscrew the
bolts connecting front passenger air bag module with tubular beam by the wrench.
Note: When handling the air bag interface, take care not to damage the air bag harness.
(4) When dismantling the sundries box of dash board, gently uplift the dash board, and pick up the
interface in the air generator terminal of front passenger air bag with a mini-type straight
screwdriver.
(5) Remove the front passenger air bag module. Dismantle the nuts fixing the front passenger air
bag module and dash board with a wrench, draw out the ropes tied on the front passenger air bag
from the gap, take out the front passenger air bag module from the top of the dash board. Seal the
old front passenger air bag module removed in a sealing bag, and return it to Chongqing Lifan
Passenger Vehicle Co., Ltd.
Note: Forbid to disassemble the front passenger air bag module.
2. Installation process and notes
(1) Install a new front passenger air bag module. Place the module mount rightly into the
corresponding bolts on the dash board. And tighten the three flange locknuts with the wrench at
the torque of 8 Nm.
(2) Unscrew the bolts on the draw cord ring, then put the draw cord on the dash board into the
draw cord ring of the air bag module, screw the bolts at the torque of 8Nm.
(3) After installing the dash board at the corresponding position in the car, plug the interface of air
bag harness into the corresponding air generator terminal of front passenger air bag module.
(4) Fix the dash board on the car.
(5) At this moment, the installing hole at the bottom of the air bag module shall directly face the
installing hole at the tubular beam. Fix them with the bolt.
(6) Install the sundries box.
(7) After installation, watch the surface of dash board for its levelness. Check the clearance also.
Reinstall and adjust if unqualified.
Note: The installation and adjustment of the module must be operated by professionals to avoid
danger!
3. Notes for maintenance
For the driver air bag module of this model, there is no need of maintenance for front passenger air
bag module. Install a new one when trouble occurs.
Note: Make sure that new component is installed by the professionals at the designated service
center!
IV. Notes for removal, installation and maintenance of clock spring

(1) Make sure that the road wheels are in the straight ahead position.
(3) Disconnect the negative cable of battery for more than 3min.
(4) Dismantle the driver air bag module. Remove the M12 nuts fixing steering wheel with 19
socket, and take down the steering wheel gently.
(5) Remove the screws on the cover of combination switch with cross screwdriver, and then take
down the cover of combination switch gently.
(6) Unplug the interface connected in the input jack of clock spring.
(7) Remove the clock spring from the steering column, and pay attention to the two buckles
fastening the clock spring on the steering column. Seal the old clock spring removed in a sealing
bag, and return it to Chongqing Lifan Passenger Vehicle Co., Ltd.
2. The installation process and notes
Install a new air bag clock spring. Do not remove the lock piece before installing the steering
wheel.
(1) Locate the clock spring to the steering column shaft.
(2) Press the clock spring downward with proper pressure, making the two plastic buckles and a
metal buckle engage in the corresponding mount of the steering column.
Note: Uneven force shall be avoided when engaging the two plastic buckles! If the buckles are
broken, a new clock spring is needed.
(3) Check whether the buckles of the clock spring are engaged in the corresponding position.
(4) Install the covers at the front and back of combination switch for the steering wheel, and tighten
the 2 installation screws.
(5) Make sure that the road wheels are in the straight ahead position (refer to the installation
instruction of clock spring) and install the steering wheel. Then align the steering wheel with the
mark on the main shaft of steering column, and tighten the installation nuts of steering wheel.
Adjust the direction if the steering wheel is new, and then unplug the lock piece of clock spring.
Note: Callback for the lock piece of clock spring is needed!
(6) Connect the battery negative pole and turn the ignition switch to the position ON.
3. Notes for maintenance
For the air bag clock spring of LF7162, no maintenance and calibration is needed!
Section V
Scrapping Tips for Air Bag Module
When scrapping the air bag module, remove the air bag module first. If scrapping the vehicle
equipped with air bag system, or the air bag module, the air bag module should always be
deployed as the following operation procedure. If something abnormal appears in the process of
deployment, contact the service center of Lifan Passenger Car Co., Ltd. When lacking in the
conditions of scrapping, please deliver the module to related departments for disposal.
1. When deploying the air bag, loud noise will be heard. Therefore, the air bag should be deployed
in an outside open area with no nuisance to others.
2. When deploying the air bag, the operation shall be carried out by the professionals.
3. After the air bag is deployed, the air bag module will become very hot. Thus, do not touch it until
at least 30min later after the deployment.
4. When handling the deployed air bag module, put on gloves and safety glasses. After finishing
the operation, wash hands cleanly.
5. Forbid to water the deployed air bag module.
6. After the deployment of air bag module, the gas generator will be with a high temperature, and
should be handled after being cooled for more than 30min.
7. Put on gloves and safety glasses to remove the deployed air bag module.
8. Put the air bag into a plastic bag, fasten the mouth of the bag, and then dispose as scrap. See
Fig. 5-12.
Fig. 5-12
9. After operation, do not forget to wash hands.
Note: Environmental protection treatment for the scrapped air bag module is needed.
Chapter VI
Section I
A/C System
Introduction
This series of sedan has a full air conditioning system with functions of refrigeration, heating and
ventilation. The air conditioner can be used to reduce the temperature of the vehicle in summer,
heating and defrost the windscreen in winter. The air conditioning system is fully functional and
easy to operate with the compact conformation.
I. Principle of compressor refrigeration of air conditioner

The refrigeration system consists of compressor, evaporator, supercooling condenser with
drier-receiver, expansion valve, blower and control mechanism, etc., see Figure 6-1:
Figure 6-1
1. Supercooling condenser with drier-receiver
3. Blower
4. Evaporator
2. Pressure switch
5. Expansion valve
6. Compressor
See the principle of compressor refrigeration of vehicle in the illustration. Driven by the engine, the
compressor extracts the gaseous refrigerant from the evaporator and presses into the condenser.
The high pressure gaseous refrigerant makes liquefaction and heat exchange (release heat) in
condenser. Heat will be taken away by the air out of the vehicle. After the throttling action of
expansion valve, high pressure liquid refrigerant can reduce its pressure; low pressure liquid
refrigerant makes gasification and heat exchange (absorb heat) in evaporator. The cooled air near
the evaporator is blown into the vehicle by the blower. Gaseous refrigerant is extracted by the
compressor again and pumped into the condenser. Refrigerant repeats the closed circulation and
discharges heat from the inside to the outside of the vehicle and makes the temperature inside the
vehicle reduce to a comfortable temperature. See Figure 6-2:
Figure 6-2
II. Principle of heating system

Water heating is applied for the heating system, with the coolant of engine as the heat source.
Heating system mainly consists of heat exchanger, coolant pipeline, blower, air duct, air vent, and
control mechanism, etc. The housing of warm air heating set and the housing of evaporator are
combined together, using the same blower and air duct with refrigeration system. See Figure 6-3:
Figure 6-3
1. Air duct
2. Coolant pipeline
3. Blower
4. Heat exchanger
When engine works, heated by the high temperature of the engine cylinder, the coolant is pumped
into the heat exchanger through water pipe by the water pump of the cooling system. Air from
blower can take the heat given off by the coolant into the vehicle or the windscreen to raise the
temperature in the vehicle or defrost. After the cooling process in the heat exchanger, coolant is
pumped back by water pump. Repeating the circulation can make warm air heating. See Figure
6-4:
Figure 6-4
III. Air conditioning control system

Air conditioning system includes power control circuit, compressor clutch control circuit and safety
protection control circuit and data communication circuit. It mainly consists of air conditioning
switch, air conditioning controller (electrical air conditioning system), coolant temperature sensor,
pressure switch, solenoid valve and temperature controller, etc. Air conditioning control system is
to guarantee the effective work of air conditioning system under any circumstances, and
guarantee the safe operation of the air conditioning system and the engine.
1. Refrigeration temperature control
It mainly consists of evaporator temperature sensor, A/C controller and relevant circuits, etc.
When the temperature of evaporator changes, the resistance of sensor changes accordingly,
making A/C controller receive the relevant voltage signal of the temperature. Amplified by the
amplifying circuit, the signal is to control the work of electromagnetic clutch relay: when connecting
electromagnetic clutch relay, compressor electromagnetic clutch connects, compressor starts to
work, and the temperature will decrease; when disconnecting the electromagnetic clutch relay,
compressor electromagnetic clutch disconnects, compressor stops working, and the temperature
will increase. By controlling compressor, air conditioning control system maintains the refrigeration
temperature in the set range.
2. To reduce the engine load under certain circumstances, electronic fuel injection engine also
controls the compressor: when engine starts, drives off, suddenly accelerates and overspeeds, the
air conditioner compressor stops working.
3. Security protection control
Security protection control mainly guarantees the normal operation of the system. Monitoring the
system pressure and temperature by the pressure switch installed on the high-pressure hard pipe
can realize the security protection control. Functions of security protection control as follows:
(1) Low pressure protection: for pressure below 0.1960.02 MPa, pressure switch (between 1-A4
and 3-A4) switches off, the power of compressor clutch is cut off, and compressor stops working;
(2) Over pressure protection: for pressure over 3.140.2 MPa, pressure switch (between 1-A4 and
3-A4) switches off, the power of compressor clutch is cut off, and compressor stops working;
(3) Control high pressure: for pressure over or equal to 1.770.1 MPa, pressure switch (between
2-A4 and 4-A4) switches on, a trigger signal is sent to engine ECM to make the electronic fan work
at high speed;
(4) Low temperature protection: for temperature below 2 sensed by evaporator temperature
sensor, the power of compressor clutch is cut off, and compressor stops working;
(5) High temperature protection: for temperature over 110.25 sensed by coolant temperature
sensor, apply overheat protection for compressor; the power of compressor clutch is cut off, and
compressor stops working.
4. Engine cooling system (electronic fan) control. Engine cooling system control consists of
coolant temperature sensor, engine ECM, 1#, 2#, 3# electronic fan control relay, cooling fan,
cooling fan regulation resistance, condensation fan and relevant circuits. Depending on relevant
temperature sensors and switching signals, engine ECM controls the on off state of relevant fan
control relay circuits, as follows:
(1) For coolant temperature of 93~96, engine ECM electrifies 1# relay and 3# relay; the 2
electronic fans are connected in parallel and work at low speed simultaneously.
(2) For coolant temperature of 98~100, engine ECM electrifies 2# relay; cooling fan works at
high speed.
(3) For coolant temperature reaching 110, instrument cluster lightens the warning lamp.
(4) For air conditioner switch closing, electronic fan works at low speed no matter coolant
temperature is high or low.
(5) For the pressure of air conditioning refrigeration system over or equal to 1.770.1MPa,
electronic fan works at high speed.
(6) For abnormal coolant temperature signals (broken coolant temperature sensor), engine ECM
will judge the engine runs with heavy load, electronic fan works at high speed.
Section II
System Layout
Heating and air conditioning electronic control system layout 1 (Figure 6-5)
Figure 6-5
Figure 6-6
Sunlight sensor
Engine ECU
Instrument cluster
Air conditioning controller
Air conditioning control module
Room temperature sensor
Junction box assembly
Electrical air conditioning controller, as shown in Figure 6-7.
Figure 6-7
1. A/C switch
2. Internal and external recycling modes option button
3. Cool/warm wind regulation knob
4. Air regulation knob
5. Air blowing mode option knob
Figure 6-8
Exploded view of air conditioner parts as shown in Figure 6-9.
Figure 6-9
Exploded view of air conditioner parts as shown in Figure 6-10.
Figure 6-10
Section III
Component Maintenance
I. Performance parameter of LF7162 electrical air conditioning system

Table 6-1
Compressor
Condenser
assembly
Model
Type
Parallel flow
Specification LWD mm
59037016mm
Heat transfer capacity
4.5m/s frontal velocity
Type
Evaporator
core
Specification
DHW mm
capacity
4.1Kw
Cascading style
Radiator
Specification
core
DHW mm
Air flow regulation

Maximum air flow
Lubricant
Air
conditioning
system
38250258
Intake air flow rate (m/h) 450, refrigerating capacity
Heating capacity
Refrigerant
Cascading style
Refrigerating
HVAC
assembly
WXH-086
27220180
For 6L/h flow rate, 350 m/h air flow rate, heating
capacity 4.24.1Kw
4th gear
Refrigerating face blowing 450m/h
Heating foot blowing 300 m/h
Type
R134a
Injection quantity
500g50g
Type
PAG56
Injection quantity
120ml
Maximum refrigerating capacity
Compressor 1800 revolutions, 4.0K
Temperature regulating range
1832
II. Inspection of air conditioner compressor belt

New belt is that used on the engine for not more than 5 min. Used belt is that used on the engine
for more than 5 min. Install the drive belt and check whether the belt is well contacted with the belt
groove (Figure 6-11).
Check whether the belt slides in the belt groove by hand.
Figure 6-11
III. Inspection of air filter

1. Remove sundries box as shown in Figure 6-12. For detail, please refer to the removal method of
sundries box.
Figure 6-12
2. Take out the filter as shown in Figure 6-13.
Figure 6-13
3. Take out filter element upwards, and check the ventilation property. Change the filter element
for bad ventilation property, as shown in Figure 6-14.
Figure 6-14
IV. Inspection for evaporator housing

1. Disassemble air duct
(1) Disassemble upper air duct of the housing
Remove the cover board of dashboard (please refer to the disassemble method of dashboard)
Disassemble guard staples of the two sides of the air duct, as shown in Figure 6-15.
Figure 6-15
(2) Disassemble lower air duct of the housing
Move seat backwards
Pull away the carpet, disassemble left and right upper air ducts, and then take out all the air
ducts.
Disconnect the upper air duct on the left floor. According to the position indicated by the
arrowhead, move the upper air duct on the left floor sideways to loosen it, as shown in Figure 6-16.
Figure 6-16
Disconnect the upper air duct on the right floor. According to the position indicated by the
arrowhead, move the upper air duct on the right floor sideways to loosen it, as shown in Figure
6-17.
Figure 6-17
2. Disassemble housing
(1) Discharge coolant from the system.
(2) Disconnect air conditioner pipeline assembly (as shown in Figure 6-18).
Figure 6-18
Clamp the two ends of M16s pipe with 24mm and 27mm open end wrenches; clamp the two ends
of M8s pipe with 17mm and 19mm open end wrenches; then disassemble nuts and disconnect air
conditioner pipeline assembly.
(3) Remove clamp from air conditioner pipeline assembly.
Disassemble the hoop of heater inlet and outlet pipes from the heater unit (as shown in Figure
6-19).
Figure 6-19
(4) Remove the lower shield of dashboard (please refer to the disassemble method of dashboard)
(5) Disassemble the air duct and wire harness from the top and the bottom of air conditioner
housing.
(6) Disassemble steering wheel and steering column (please refer to the disassemble methods of
steering wheel and steering column)
(7) Disassemble the lower shield of dashboard and air conditioning controller (please refer to the
disassemble methods of the lower shield of dashboard and air conditioning controller)
(8) Loosen the screw connected to the hollow beam mounting.
(9) Disassemble the hollow beam (please refer to the disassemble method of hollow beam)
(10) Disassemble 3 nuts in Figure 6-20.
Figure 6-20
(11) Disassemble nuts in Figure 6-21.
Figure 6-21
(12) Disassemble bolts and nuts in the following figure, then the air conditioner housing can be
taken out. See Figure 6-22.
Figure 6-22
(13) Disassemble evaporator unit assembly.
1) Disassemble the inlet and outlet cover board of evaporator
2) Take off 2 inlet and outlet pipes and their retaining clamps as well as expansion valves
3) Disassemble the right pipe plate of evaporator
4) Evaporator can be taken out
5) Disassemble 2 O-shape rings from evaporator core (Figure 6-23)
Figure 6-23
(14) Disassemble heater unit.

1) Disassemble the inlet and outlet cover board of heater and lower air outlet of the CAB, as
shown in Figure 6-24.
Figure 6-24
2) Disassemble 2 bolts of the retaining clamp of heater core inlet and outlet pipes, take off the
retaining clamp.
(15) Disassemble cooler connection, and disconnect the joint.
(16) Disassemble fan resistor. Disassemble 2 screws and blower resistor,
(17) Disassemble blower assembly with fan resistor. Disassemble 3 screws and blower assembly
with motor, as shown in Figure 6-25.
Figure 6-25
(18) Disassemble evaporator temperature sensor.

1) Take out the evaporator, as shown in Figure 6-26.
2) Disassemble the evaporator temperature sensor from the plunger piston of the evaporator right
housing.
Figure 6-26
3. Installation notes
(1) Install the evaporator assembly
1) Coat the 2 new O-shape rings and the interface of expansion valve surface with sufficient
compressor oil; compressor oil: PAG56
2) Install 2 new O-shape rings to evaporator assembly.
(2) Install 2 inlet and outlet pipes, retaining clamp and expansion valve; install 2 hex bolts with
5.0mm hex wrench
Tightening torque: 3.5 Nm
V. Inspection of compressor assembly

1. Removal and Installation
Before compressor removal, refrigerant should be emptied first. After the removal and installation
of compressor, fill refrigerant into the compressor, and check the tensity of compressor driving belt.
(1) Disassemble air conditioner pipeline
For keeping foreign matters like dust away from entering, the disassembled pipeline and pipe joint
of evaporator should be sealed with plunger piston. All the hoses should be sealed completely, or
compressor lubricants and receiver-drier will absorb vapor.
(2) Removal of compressor driving belt
Loosen the retaining bolt of steering pump (for specific details, please refer to the removal of
steering pump), loosen the adjusting bolt, and remove the driving belt.
(3) Removal of compressor
For this operation, be cautious for compressor lubricants splash, key points for installation
Check:
Action test of electromagnetic clutch
Connect battery positive to the connector clip of electromagnetic clutch directly, negative to the
body of compressor. If the electromagnetic clutch is normal, you will hear a rattle. If the belt pulley
does not touch the armature (no rattle), fault exists, Figure 6-27.
Figure 6-27
2. Disassembly and Assembly:
Disassemble self-locking nut according to disassembly essentials as shown in Figure 6-28
Figure 6-28
1. Compressor overheating protection switch;
5. Snap ring;
6. Rotor;
2. Self-locking nut;
7. Snap ring;
3. Washer;
8. Clutch coil;
Assembly essentials for clutch coil: see Figure 6-20 and Figure 6-30
Figure 6-29
Figure 6-30
4. Armature head;
When installing clutch coil to compressor housing, aim the compressor housing pin hole to the
clutch coil lug boss.
Assembly of snap ring; see Figure 6-31.
Figure 6-31
Note: install snap ring with its conical surface towards outside.
In the installation of self-locking nut, special tools are applied to fasten the electromagnetic clutch.
Then screw the nut with the same method of disassembly. Adjust the clearance of clutch
according to Figure 6-32.
Figure 6-32
Check whether the deviation of electromagnetic clutch clearance is within standard value. If it is
not within standard value, adjust with washer. Standard value: 0.3-0.5mm. Check compressor
overheating protection switch, as shown in Figure 6-33.
Figure 6-33
Put the metal part of engine overheating protection switch into engine oil, heat with gas stove until
reaching standard temperature, check whether switch terminals are on, as shown in Figure 6-34.
Figure 6-34
Compressor overheating protection switch
On: Lower than 105
Off: Higher than 130 (in OFF mode, the lowest temperature is 125)
Note: When heating, temperature should not exceed necessary temperature.
VI. Inspection for condenser assembly with reservoir

1. On-vehicle check
(1) Check condenser assembly
1) Check whether the condenser thermal sink surface is dirty. If it is dirty, brush it with banister
brush. Do not wash with water-cannon in order to avoid possible damage to the thermal sink. Note:
Do not damage condenser assembly thermal sink.
2) For bend of condenser thermal sink, make it straight with screwdriver or pliers.
(2) Check the leak of condenser refrigerant
1) Check gas leak at pipeline joint with halide leak detector.
2) If gas leak exists at the joint, check tightening torque of the joint.
2. Disassembly and assembly from vehicle
(1) For details of water tank removal, please refer to the removal of water tank.
(2) Disconnect 2 pipelines connecting condenser, remove 2 screws from the upper part of
condenser, and take out condenser.
(3) Coat sufficient compressor oil to the interfaces of cover and O-shape ring. Compressor oil:
PAG56
(4) Install the cover and filter to condenser assembly with 10mm hex wrench
tightening torque:
12Nm
(5) Install the condenser assembly with reservoir
(6) Install air conditioner pipeline assembly
1) Open the upper pipeline plug of the pipeline, connect every parts of condenser assembly;
2) Install a new O-ring seal at pipeline joint and coat sufficient compressor oil on the joint;
compressor oil: PAG56
3) Apply bolts to connect air conditioner pipeline assembly and the condenser assembly with
reservoir; note: tighten according to torque requirement.
4) Inject refrigerant. Specified quantity: 500g
5) Engine warm up
6) Check the existence of refrigerant leak
VII. Replacement of air conditioner amplifier assembly
1. Disassembly
(1) Disassemble auxiliary dashboard assembly
(2) Disassemble air conditioner amplifier assembly
1) Disconnect the connector
2) Remove air conditioner amplifier assembly
2. Installation
VIII. Removal and repair of refrigeration pipeline

1. Common faults for refrigeration pipeline, insufficient refrigeration or no refrigeration caused by
stoppage or leak of refrigeration pipeline.
(1) Weak refrigerant flow or complete blockage caused by pipe bending or deformation.
(2) Leak caused by damage or loose of pipe joint.
2. Disassembly of refrigeration system
Cautions for pipeline disassembly:
(1) When loosening, two wrenches should be applied to avoid damaging pipe fittings. Figure 6-35.
Figure 6-35
(2) For disassembled pipes, pipe joints should be sealed with plugs or cloth to avoid pollution in
the pipes.
3. Main content of the inspection of refrigeration system pipeline:
(1) Check possible loose and leak of pipeline joints, tighten the joint for existing loose; if leak still
exists after tightening with specified torque, it is a must to check the damage of O-ring seal and
pipes.
(2) Check possible sag, bend deformation, rupture of pipeline or damage on pipe joint thread, etc.
If any of the problems aforesaid exists, replace the pipe.
(3) Check whether the pipeline is dirty. If the pipeline is dirty, wash it with pure alcohol. Install it
after complete drying.
Note: Do not clean pipes by applying compressed air.
4. Pipeline installation of refrigerating system
Two wrenches should be applied to install the pipeline of refrigerating system, tightening with
specified tightening torque. Loose tightening can not make pipeline sealed completely. Over tight
tightening will break pipe joint thread easily.
Cautions for installation:
(1) Suitable O-ring seal should be applied. Be cautious of not dropping or damaging the O-ring
seal;
(2) For installation, coat the O-ring seal with some compressor oil;
(3) Before connection, coat some compressor oil on pipe joint;

(4) After pipe installation, it is necessary to check the correctness of pipeline layout, whether the
pipelines will collide with other parts. After completing the installation, check the existence of leak,
vacuumize pipes, inject refrigerant and check the performance of air conditioning system.
Note:
(1) When disassembling pipeline, be cautious that both butt joints should be sealed. The seal
material applied should resist the corrosion of R134a to prevent foreign matters and water entering
pipes.
(2) For pipeline installation, restore all the buckles and pipe straps to the original positions, as
shown in Figure 6-36.
Figure 6-36
IX. Removal and repair of condenser fan (Figure 6-37)
Figure 6-37
1. Remove the connecting pipe of swelling water kettle and water tank.
2. After removing the 2 retaining bolts in the figure, the fan assembly can be removed.
3. Install in the reverse order
Section IV
Fault Diagnosis
I. Fault diagnosis of system

i. Direct observation check
1. For checking faults like stop working or abnormal working of air conditioning system, some
apparent symptoms will appear by applying direct observation check. Direct observation check (of
looking, touching and listening) can diagnose faults accurately and easily, and quickly eliminate
faults.
(1) Carefully observe the existence of damage of pipelines, crack or oil stain on the surface of
condenser and evaporator. If oil stain exists on condenser, evaporator or their respective pipelines,
apply soap bubble leak detection. Key leak inspection areas include:
Every joint of pipeline and every joint of valve;
Joint between hoses;
Compressor oil seal, front and rear cover board, sealant pad, etc.
Scratch and deformation on the surfaces of condenser and evaporator;
(2) Observe the inspection window. Observing the inspection window of pipeline can check
refrigerant. Before observation, start engine and turn on air conditioning system, and make engine
work for 5 min at fast idle speed (1500~2000r/min). Then circulation condition of refrigerant can be
viewed through the inspection window:
For normal circulation with one air bubble occasionally, refrigerant is in normal condition.
For clarity and no bubble viewed, full refrigerant and no refrigerant can both be possible. If the
air outlet is cold, the refrigerant is in normal condition; if not, probably no refrigerant remains.
For relatively more bubbles, refrigerant is insufficient.
(3) Check electric circuits. Check whether disconnection of relevant circuits exists.
2. Check fault by touching with hands
(1) Check the high-pressure end of air conditioner refrigerating system. Switch on the air
conditioner; make refrigerating compressor work for 10~20min, touch pipelines and parts of the
high-pressure end of air conditioning system. From compressor outlet condenser drying
chamber to expansion valve inlet, normally, temperature felt by touching should change from hot
to warm. If certain part in the middle of the process is especially hot, the heat emission of the part
is in poor condition; if the parts are cold, faults like blockage, no refrigerant, compressor stopping
working or working in poor condition or so forth might exist.
(2) Check the low-pressure end of air conditioner refrigerating system. Switch on the air
conditioner; make refrigerating compressor work for 10~20min, touch pipelines and parts of the
low-pressure end of air conditioning system. From condenser to compressor inlet, normally,
temperature felt by touching should change from cool to cold. If it is not cold or frost appears, the
refrigerating system is in abnormal condition.
(3) Check temperature difference at compressor outlet. Switch on the air conditioner; make
refrigerating compressor work for 10~20min, touch the two ends of compressor inlet and outlet.
Obvious temperature difference should exist between the high-pressure end and the low-pressure
end of compressor. If temperature difference is not obvious or no temperature difference exists,
probably no refrigerant exists or refrigerant is extremely insufficient.
(4) Check circuits. Check whether the wire connector is in good connection. No connector of air
conditioning system circuits should be loose or hot. If some connector is loose or the surface
temperature of connector felt by touching is relatively high (hot), the inside of connector is in poor
contact, which makes air conditioning system stop working or work in abnormal condition.
3. Check fault by listening
Listen carefully for abnormal noises of compressor and whether compressor is working normally to
identify whether no refrigeration or poor refrigeration of air conditioning system is caused by faults
of compressor or compressor control circuit.
4. Common Faults and Elimination Methods
(1) Air conditioning system is not refrigerating, both compressor and blower stop working.
1) Control circuit fuse protector is blownafter finding out causes, replace with fuse protector of
the same specification.
2) Disconnection of control line or earth wirecheck whether each terminal or earth strap
connection is loose or disconnected, reconnect them firmly.
3) Damage of blower relayCheck whether blower relay coil is damaged and check the intactness
of contact terminal. If damage exists, repair or replace it.
4) Damage of electromagnetic clutch coilcheck whether electric current exists in clutch coil. If no
electric current exists, repair or replace it.
5) Damage of electronic temperature controllercheck whether thermal resistor temperature
sensor is damaged, and check whether thermal resistor characteristics are normal, then check the
amplifying part. If fault of temperature controller exists, repair or replace it.
6) Fault of pressure switchinject 300KPa (G) refrigerant into refrigerating system. If refrigerating
system starts to work again, low-pressure switch is in normal condition; if not, fault of low-pressure
switch exists. Short connect the pressure switch. If the system starts to work, fault of the pressure
switch exists. Short-circuit method can also be applied to check high-pressure switch. Repair or
replace pressure switches with faults.
7) Blower stops workingcheck whether blower circuit is in normal condition, whether fan blades
are blocked and whether blower motor is damaged.
(2) Insufficient refrigerating capacity
1) Too little refrigerantboth high pressure and low pressure are relatively lower. Make leak
detection, repair and inject refrigerant again till pressure is back to normal;
2) Excessive refrigerantboth high pressure and low pressure are relatively higher and pressure
meter dithers severely. Get cooling medium back, re-vacuumize and inject refrigerant with definite
quantity;
3) Moisture exists in systemafter air conditioner working for a period, low pressure becomes
vacuum, frost and ice plug appear on expansion valve, outlet air is not cold. Stop air conditioner
and restart it later. After air conditioner works normally for a short time, above faults appear again.
Inleak of damp air or moisture in refrigerant or refrigerant oil is too much. Replace drier and extend
vacuumizing time, fill in dry cooling medium and lubricants again;
4) Dirty matters exist in systemlow pressure side appears to be in vacuum, pressure of high
pressure side is on the lower side, moisture condensation and frost appear on front and rear
pipelines of drier-receiver or expansion valve and outlet air is not cold. If the condition is not
improved after power off, the fault is dirty matter blockage. Replace drier-receiver and parts
blocked by dirty matters;
Compressor is damaged, inleakage existslow pressure is over high while high pressure over low,
sometime accompanying abnormal knocking. Change the compressor.

5) Compressor drive belt is too loosecompressor rotation speed is too slow, outlet air is not cold,
noise of belt skidding can be heard. Strain the drive belt or replace it.
6) Compressor clutch skiddingcompressor can not work normally. Disassemble the clutch,
repair or replace it;
7) Little heat releasing air flow of condenserboth high pressure and low pressure are too high.
Check whether blower is working normally and whether wind speed switch is in normal condition;
8) Condenser fins are blocked by dusthigh pressure is too high, together with poor heat
eliminating effect. Clean dust on the condenser;
9) Evaporator fins are blocked by dustair output decreases. Clean the dust by blowing with
nitrogen and compressed air;
10) Evaporator air cleaner is blocked by dust or foreign mattersair output decreases. Clean or
replace the air cleaner;
11) Too big jaw opening of expansion valveboth high pressure and low pressure are too high,
excessive refrigerant flows through evaporator and can not evaporate completely. Replace
expansion valve;
12) Leakage of expansion valve power headboth high pressure and low pressure are on the
lower side. Replace expansion valve;
13) Improper adjustment of thermostatfrequent starting, influencing air conditioning effect.
Replace or re-adjust the thermostat;
14) Too much lubricant in systemboth high pressure and low pressure are on the higher side,
clouding stripes appear in sightglass. Expel redundant lubricant.
15) Fresh air door of air conditioner is not closed completelya lot of high temperature air enters
vehicle from the outside. Close the fresh air door completely;
16) HVAC cool & warm air door is not closed completelyair is heated. Close the cool & warm air
door completely;
17) Air supply pipeline is blockedair output is little, noises increase. Eliminate blockage in the
pipeline.
3. Intermittent temperature decreasing of air conditioner
The main reasons are system ice plug, faults of temperature controller and relay and compressor
clutch skidding and poor contact of coils, etc.:
1) Faults of controller and relay, compressor clutch skidding and poor contact of coils, etc.
2) Unfirm contact of compressor clutch coil, poor ground connection and loose connectionclutch
separates too early when working. Fasten the joint.
3) Abnormal temperature controllersevere frost appears on evaporator surface, no cool air
vented. Replace the temperature controller.
4. Noise of air conditioner is too loud
1) Noises of blower, compressor, drive belt and part collision, etc.
2) Noise of expansion valve operation.
5. Insufficient warm air of air conditioner
1) Damage of blower motorcheck the blower motor, repair or replace it;
2) Air leakage of heaterreplace sealant pad;
3) Abnormal jaw opening of cool & warm air doorcheck the working mode of the cool & warm air
door;
4) Dust deposit or deformation of heater fins, and poor ventilationclean or replace the heater;
5) The hot-water pipe of heater is blocked by scale depositreplace the heater;
6) Insufficient engine cooling watercheck whether leakage exists in cooling system, repair it and
replenish cooling water;
7) Failure of engine thermostatreplace the thermostat;
8) Air exists in the heater core barrelexpel air in the pipe.
ii. Fault diagnosis table of air conditioning system
Table 6-2
Phenomenon & state
Both high pressure and
Cause analysis
1. Air leaks into the system.
Re-vacuumize and reinject refrigerant.
2. Excessive refrigerant refill.
Expel redundant refrigerant.
3. Excessive lubricant
lower pressure are high

4. Poor heat eliminating effect.
Both high pressure and

low pressure are low
High pressure is normal,

low pressure high
High pressure is normal,

low pressure low
High pressure is low,

low pressure high
Measure
Expel redundant lubricant or replace with

new lubricant.
Wash and clean dust on the condenser
surface or replace with a new condenser.
5. Abnormal common cooling fan of
Inspect the condenser or replace with a new
condenser and water tank
one.
1. Insufficient refrigerant.
Replenish refrigerant.
2. Leakage of refrigerant exists.
Make leak detection, replace leaking parts.
3. O-shape ring is damaged.
Replace the O-shape ring.
1. Jaw opening of expansion valve is too
Adjust the jaw opening of expansion valve,
big, or expansion valve is damaged.
or replace with a new expansion valve.
2. Excessive refrigerant refill.
Expel redundant refrigerant.
3. Fault of compressor exists.
Replace the compressor.
1. Insufficient refrigerant.
Replenish refrigerant.
2. Ice plug of expansion valve exists.
Replace with a new drier-receiver.
3. Dust exists on evaporator surface or
Clean the evaporator surface or replace
blockage exists in the evaporator.
with a new one.
1. Compressor efficiency decreases.

2. Air duct is blocked.
1. Stop the machine, low pressure
High pressure is low,
increases quicklysystem ice plug.
low pressure negative
2. Stop the machine, low pressure

increases slowlysystem ice plug.
Inspect the compressor or replace with a

new one.
Adjust jaw opening of expansion valve or
replace with a new expansion valve.
Replace with a new drier-receiver.
Clean the system.

Phenomenon & state
Normal
voltage
Cause analysis
1. Inlet air cleaner is blocked.
Replace with a new inlet air cleaner core.
2. Air duct is blocked.
Clean air duct.
3. Evaporator surface dust
Clean the evaporator surface.
Insufficient
4. Blower motor works stagnantly.
air output
Measure
Inspect the blower motor, or replace with a

new one.
1. Vehicle power supply voltage is

Insufficient
voltage
High pressure can not

reach a certain value
unstable.
2. Fault of power grounding exists
Clutch or belt is skidding.
1. Poor evaporator temperature sensor.
2. Evaporator temperature sensor wire
harness and insert are in poor condition.
Evaporator is frozen
Inspection.
3. Excessive refrigerant.
4. Air capacity passing through
evaporator is insufficient.
5. Failure of expansion valve.
Inspect or replace the clutch or the belt.

Replace it or check the correctness of the
sensing head position.
Inspection.
Expel some of the refrigerant.
Check whether blower speed is normal.
Replace it.
iii. Check of refrigerant

1. Check refrigerant quantity, observing through the observing glass window on the air conditioner
pipe
Note: If refrigerant is sufficient and ambient temperature is higher than normal, viewing air bubbles
through the observing glass window can be identified to be in normal condition.
Test condition:
Engine speed: 1500r/min;
Blower speed control speed: HI high;
Air conditioner switch: on;
Temperature control panel: MAX COLD maximum refrigeration;
Fully open the vehicle door.
iv. Refrigerant injection, as shown in Figure 6-38.
Figure 6-38
1. Expel refrigerant from refrigerating system.
Switch on air conditioner.
When engine runs at 1000r/min, make air conditioner compressor work 5~6min, circulate
refrigerant and collect residual oil of all parts to the compressor.
Engine misfiring.
Expel refrigerant
Note: For refrigerant expelling, press down the one-way valve, and expel slowly to avoid taking
compressor oil out.
2. Inject refrigerant
Vacuumize with vacuum pump.
Add in HFC-134a (R134a). Standard: 500g50g.
3. Engine warming up.
4. Check the leakage of refrigerant. Check the leakage of refrigerant with gas leak detector.
II. Fault diagnosis flow

Poor refrigerating effect, see Figure 6-39
Abnormal ATC
see Figure 6-40
Poor heating effect
see Figure 6-41
Figure 6-39
Figure 6-39 (Continued)
Fig. 6-40
Fig. 6-41
Fig. 6-41 (Continued)
Section V
Precautions of Air Conditioning System
I. Apply pure R-134a refrigerant

(1) Must apply authentic R-134a cooling medium with qualified standard of component, moisture
content, foreign matters and foul gas. 13.6kg canned cooling medium is recommend for service
station;
(2) Refrigerant charge must comply with the provision of complete vehicle factory, both excess
and lack will reduce the refrigerating effect.
(3) Before injecting refrigerant, completely check whether every pipe O-ring seal is in good
condition and whether leakage of every part exists;
(4) Before compressor starts working, can inject from the low pressure side and high pressure side
simultaneously; after compressor starts working, can only inject from the low pressure side slowly;
Figure 6-42.
Figure 6-42
(5) After filling in R-134a cooling medium, apply electronic leak detector for leakage inspection.
II. Add lubricant correctly

1. Must apply lubricant with type and brand stipulated by compressor manufacturer. Do not mix
lubricant of different types and brands, or compressor will be damaged;
2. The injection quantity should full comply with the stipulation. Lubricant has bad influence on
heat transmission, excessive lubricant will reduce the air conditioning effect greatly; generally, it is
not necessary to add lubricant, for that has been injected by compressor manufacturer; properly
add lubricant when replacing parts: condenser 20ml; drier-receiver 30ml; evaporator 30ml;
pipeline 10ml/m.
3. Lubricant has great water absorption power, thus it is necessary to reduce the time of contacting
air as much as possible;
4. Before injection, quality of lubricant in pipelines should be checked first. If lubricant is black or
carbon granule precipitation exists, clean and blow the entire air conditioning system completely,
and replace all the lubricant; Note: Water, corrosive agents or combustible & explosive agents are
forbidden to clean air conditioning system. Cleaning agents of R-141b and methane are
recommended.
5. Lubricant should be injected from compressor exhaust vent before vacuumizing.
III. Sufficient vacuumizing time and vacuum degree

1. Vacuumize for over 20min with strong power vacuum pump;
2. Maintain the system absolute pressure below 1000Pa;
3. Before refrigerant injection, should maintain pressure for over 5min and make air tightness
examination; if the examination result is qualified, continue vacuumizing for 5min.
Chapter VII
Auxiliary Component System

Section I
Cable
I. Inner control handle and cable assembly of engine hood

During the installation, the inner control handle and cable assembly of the engine hood penetrate
the part 1 first and then part 2, connect with the part 4 along part 3 and finally install the inner
control handle and dash board. Make sure that the cable keeps along the harness after going
through the part 2. There is a front wheel housing cover stem on part 2. The cable will come
through the cover stem and be fixed on part 3 by a buckle as shown in Fig. 7-1.
Fig. 7-1
1. Dash panel
2. Housing plate of left front wheel
3. Header crossbar assembly of water tank
4. Locking device assembly of engine hood
II. Inner control handle and cable assembly of fuel tank

During the installation, the inner control handle is fixed on the part 1 with the bolt first; next the
cable penetrates the back of part 1, goes through the holes on the part 2, 3, 4, 7, 6 in order to
circle to the other side of the metal sheet, and finally the end of pin shaft will be installed on the
part 8. The direction of the cable must keep along the harness after running through the back of
the part 1. When fixing the end of pin shaft, put the pin shaft alignment sleeve on the part 8 first
and then install the end of pin shaft on the pin shaft alignment sleeve on the other side of the part 8,
as shown in Fig. 7-2.
Fig. 7-2
1. Left front seats beam
3. Rear section of left door sill inner plate
2. Middle section of left door sill inner plate

4. Left rear wheel housing inner plate
6. Left junction panel of luggage compartment front reinforced beam
5. Left C pillar inner panel
7. Filler lock bracket
Section II
Windshield
I. Introduction
The windshield is installed by the one-component Polyurethane sealant. As for its renewing, what
is essential is to use the adhesive which can offer the surface cementing strength, and adopt the
appropriate process.
Note:
When using the base coat and glass sealant produced by other manufacturers, their Instruction
Manual must be referred. The adhesive performance of the glass sealant will be impacted due to
the misusing or neglect in the following operations. Therefore, please read carefully the instruction
and trademark provided by the glass sealant manufacturer before operating, and abide by the
process and the notes during the whole operation.
The scuffed or damaged surface of the coating must be recoated, or the corrosion will expand.
Tools needed in this process:
1. Awl
2. Piano wire
3. Brushes used for primer coating (2)
4. Cutting tool
5. Rubber adhesive disc
6. Sealant gun (used for sealant filling)
7. Putty knife (used for
finishing the adhesive parts)
II. Front windshield

1. Front windshield removal
(1) Clear the inner and outer surfaces and surrounding parts of the glass.
(2) Remove the wiper arm.
(3) Remove the coping side sealing strip.
(4) Cover the car body around the glass with the adhesive tape to protect the car body.
(5) Remove (or cut off) the sealing strip around the windshield so that the brim of the windshield
can be revealed.
(6) Drill a hole with the awl to penetrate the adhesive and make the piano wire run through it.
(7) Decompose the adhesive around the glass with the piano wire and pay attention to the two
fixed points on the front windshield.
Note: The piano wire shall be as close to the glass as possible so as to protect the car body.
(8) Finish the adhesive for the vehicle body connection parts with the knife to make sure that the
thickness of each part is 1-2mm.
Note: Clear the grease for the vehicle body connection parts with the alcohol or similar stuffs
before finishing the body with the cutting tool.
(9) Eliminate the old sealing strip and adhesive before renewing the glass.
2. Front windshield installation:
(1) Clean the vehicle body (or windshield brim) needed to adhere and connect to the windshield
with the cleaning agent. (Dry at least for 10 minutes.)
(2) Completely clean the old strip, the paint and the surface with the metal. If the paint and the
surface with the metal are completely exposed, never coat the primer on the adhesive remained
on the body.
Note:
The correct operation and drying time shall be practiced as per the Instruction Manual of the
primer manufacturer.
Dont touch the body and old adhesive surfaces to adhere and connect with the glass.
(3) Install the new strip on the glass. For convenience, heat the strip at the temperature of 35
one and a half hours.
(4) Clean the glass surface to adhere and connect to the body with the clean cloth. If the cleaning
agent has been used, dry at least 10 minutes.
(5) Coat the glass surface to adhere and connect to the body with the enough primer at the
thickness of 15mm with new brushes.
Note:
manufacturer.
Dont touch the primer coating surface.
(6) Attach the windshield tent on the front windshield and coat it the adhesive.
Note:
Start from the hemline of the glass.
Dont ruin the primer.
After coating, press the glass on the body as soon as possible.
After coating, use the rubber adhesive disc to install and convey the glass.
Complete the step 6 and 7 within 10 minutes to guarantee the agglutinate strength.
manufacturer.
Dont touch the body to agglutinate with the glass and the old adhesive surface.
(7) Hold the rubber adhesive disc, press the glass on the body and clap the glass surface and
surrounding areas of the strip so as to glue the glass on the body completely.
Note: Dont damage the glass surface or body.
(8) Install the coping side sealing strip.
(9) After the solidifying of the adhesive, check whether the window leaks or not through splashing
water in the hose on it. If the window leaks, dry the glass and fill the leaking position with the
adhesive. After filling, if it keeps leaking, remove the glass and reinstall as per above steps.
Note:
Dont use the high-pressure water.
When drying, dont let the adhesive coating parts expose directly to the compressed air. Dont
use the infrared ray bulb and the similar stuffs to dry.
Before the adhesive complete solidifying, the sudden closing the car door may result in glass
looseness or falling off. Therefore, before the adhesive part completely adheres to the door, open
or close the door in a correct way.
If the strip does not completely glue, press it with the adhesive tape until all the adhesive parts
installed closely.
Every adhesive has its own solidifying time. Do not forget to refer to the Instruction Manual of
the manufacturer, check the solidifying time of the adhesive used and observe the necessary
measures taken before the complete adherence of the adhesive parts.
Before complete adherence of the adhesive parts, forbid to drive so as to guarantee the
complete and full solidifying.
(10) Install the windshield wiper.
III. Rear windshield

1. Rear windshield removal:
(1) Clear the inner and outer surfaces and surrounding parts of the glass.
(2) Disconnect the interface connected to the rear windshield.
Note: When disconnecting the interface, dont pull the cable wire but loosen the lock card of the
interface first, and then hold the interface and loosen the interface.
(3) Remove the coping side sealing strip.
(4) Cover the body around the glass with the adhesive tape so as to protect the body.
(5) Remove (or cut off) the sealing strip around the rear windshield until the brim of the rear
windshield is revealed.
(6) Drill a hole with the awl to penetrate the adhesive and make the piano wire run through it.
(7) Decompose the adhesive around the glass with the piano wire and pay attention to the two
fixed points on the rear windshield. The fixed points are 176mm away from the glass brim.
Note: The piano wire shall be as close to the glass as possible so as to protect the car body.
(8) Finish the adhesive for the vehicle body connection parts with the knife to make sure that the
thickness of each part is 1-2mm.
Note: Clear the grease for the vehicle body connection parts with the alcohol or similar stuffs
before finishing the body with the cutting tool.
(9) Eliminate the old sealing strip and adhesive before renewing the glass.
2. Rear windshield installation:
(1) Clean the vehicle body (or windshield brim) needed to adhere and connect to the windshield
with the cleaning agent. (Dry at least for 10 minutes.)
(2) Completely clean the old strip, the paint and the surface with the metal. If the paint and the
surface with the metal are completely exposed, never coat the primer on the adhesive remained
on the body.
Note:
primer manufacturer.
Dont touch the boy and old adhesive surfaces to adhere and connect with the glass.
(3) Install the new strip on the glass. For convenience, heat the strip at the temperature of 35
one and a half hours.
(4) Clean the glass surface to adhere and connect to the body with the clean cloth. If the cleaning
agent has been used, dry at least for 10 minutes.
(5) Coat the glass surface to adhere and connect to the body with the enough primer at the
thickness of 15mm with new brushes.
Note:
manufacturer.
Dont touch the primer coating surface.
(6) Coat the rear windshield with the adhesive.
Note:
Start from the hemline of the glass.
Dont ruin the primer.
After coating, press the glass on the body as soon as possible.
After coating, use the rubber adhesive disc to install and convey the glass.
Complete the step 6 and 7 within 10 minutes to guarantee the agglutinate strength.
manufacturer.
(7) Hold the rubber adhesive disc, press the glass on the body and clap the glass surface and
surrounding areas of the strip so as to glue the glass on the body completely.
Note: Dont damage the glass surface or body.
(8) Install the coping side sealing strip.
(9) After the solidifying of the adhesive, check whether the window leaks or not through splashing
water in the hose on it. If the window leaks, dry the glass and fill the leaking position with the
adhesive. After filling, if it keeps leaking, remove the glass and reinstall as per above steps.
Note:
Dont use the high-pressure water.
When drying, dont let the adhesive coating parts expose directly to the compressed air. Dont
use the infrared ray bulb and the similar stuffs to dry.
Before the adhesive complete solidifying, the sudden closing the car door may result in glass
looseness or falling off. Therefore, before the adhesive part completely adheres to the door, open
or close the door in a correct way. The correct operation and drying time must conform to the
Instrument Manual of the manufacturer. Dont touch the surface of the primer coating surface.
If the strip does not completely glue, press it with the adhesive tape until all the adhesive parts
installed closely.
Every adhesive has its own solidifying time. Do not forget to refer to the Instruction Manual of
the manufacturer, check the solidifying time of the adhesive used and observe the necessary
measures taken before the complete adherence of the adhesive parts.
Before complete adherence of the adhesive parts, forbid to drive so as to guarantee the
complete and full solidifying.
(10) Install all the interfaces connecting to the rear windshield.
Section III
Safety Belt
Note:
(1) The fasteners removed must be reinstalled in the original position. If any fasteners need
renewing, the ones with the same part No. are required. However, if there is no such fastener with
the same part No., the ones with the same dimension and intensity (or higher intensity) are
acceptable. The non-recyclable fasteners and the ones need locking by the screw thread, shall be
eliminated from the car. If reinstalling fasteners with designated tightening torques, fasten them to
the given torques. Violating the requirement above may cause the damage of the components or
the system.
(2) The safety belt and its auxiliary components may influence the key components and the
system. Therefore, carefully checking and renewing with the components from the original
manufacturer are necessary.
(3) If it is necessary to renew the safety belt, renew the buckle lock and belt together, to ensure the
inosculation between the lock tongue and the buckle lock.
I. Front seat safety belt

1. Removal: As shown in Fig. 7-3
Fig. 7-3
a. Bolt tightening torque: 45Nm
1. Upper fixing bolt
2. Lower fixing bolt
3. Tensioning retractor
(1) Disconnect the cathode cable from the battery.

(2) Deactivate the air bag system.
(3) Remove the B pillar guard panel assembly.
(4) Remove the safety belt assembly from the vehicle body.
2. Installation: The process of installation is opposite with that of removal; however, the following
points must be taken into consideration:
(1) The bolt for fixing the safety belt ring shall be the British system fine screw thread
(7/16-20UNF). The screw thread with different dimension or metric screw thread will be never
acceptable.
(2) Make sure that screw the fixing bolt to the designated torque, refer to the Fig. above.
(3) Tightening torque (a): 45Nm
II. Rear seat safety belt:

1. Removal, as shown in Fig. 7-4.
Fig. 7-4
a. Fastener torque 45Nm
(1) Disconnect the cathode cable from the battery

(2) Deactivate the air bag system.
(3) Remove the rear seat side back.
(4) Remove the rack board guard panel assembly.
(5) Remove the fixing bolt of the rear safety belt retractor.
(6) Remove the rear seat cushion.
(7) Remove the fixing bolt at the lower end of the s
(8) Remove the rear safety belt assembly from the body.
2. Installation: The order of the installation is opposite with that of the removal.
III. Notes for safety belt maintenance:

Read the following notes before repairing and renewing the safety belt:
1. The safety belt shall connect normally to the retractor and buckle lock.
2. Dont let the sharp and destructive stuffs approach to the safety belt.
3. Avoid bending or damaging any parts of the buckle lock or lock plate.
4. Dont blanch or dye the belt (only the cleanout with the mild soap and warm water is
acceptable).
5. Hold the pre-tightening screw to avoid the floss when installing the safety belt.
6. Dont try to repair the retractor or the retractor cap; renew the deficient assembly with the new
one.
7. Keep the belt dry and clean.
8. Renew the deficient components if necessary.
9. Renew the belt cut off or damaged by other ways.
10. Dont fill the hole of the ornamental panel, gone through by the safety belt, with any stuffs.
Section IV
Front Side Door
I. Decomposition Diagram. See Fig. 7-5:
Fig. 7-5
1. Right front safety belt retractor
2. Safety belt head guard cap
3. Hexangular flange bolt (a)
4. Hexangular flange bolt (b)
5. Hexangular flange bolt (c)
6. Hexangular flange bolt (d)
7. Safety belt altitude controller assembly
8. Left front safety belt retractor
9. Rear seat safety belt retractor assembly
10. Hexangular flange bolt (e)
11. Rear seat double connection lock buckle assembly
12. Rear seat lock buckle and waist belt assembly
II. Front side door glass, as shown in Fig. 7-5:

1. Removal:
(1) Remove the front side door glass frame riser switch assembly.
(2) Remove the front side door guard panel.
(3) Remove the front side door sealing film.
(4) Connect the glass frame riser switch, lower the glass to the reasonable position (reveal the two
installing holes of the glass).
(5) Dismantle the bolts for glass installation.
(6) Dismantle the glass of the front door.
2. Installation: install the glass of the door as per the opposite process, and pay attention to the
following notes:
(1) Check whether the top of the glass and the sliding channel contact evenly or not, and the
up-and-down movement is stable or not during the installation.
(2) Adhere the door sealing film firmly with the adhesive.
III. Glass frame riser:

1. Removal
(1) Remove the front side door glass referring to the front side door glass removal process.
(2) Disconnect the motor harness of the electric glass frame riser.
(3) Remove the bolt of the glass frame riser, and take out the glass frame riser.
2. Exam:
1) Check whether the components for movement and rotation of the glass frame riser need
lubricating or not.
2) Check whether the trolley is frayed or damaged.
3. Installation:
Install the front window glass frame riser as per the reverse order.
Note: During the installation of the glass, check whether the top of the glass and the sliding
channel contact evenly or not, and the up-and-down movement is stable or not.
IV. Front side door lock:

1. Removal:
(1) Remove the front side door glass frame riser switch assembly.
(2) Remove the front side door ornamental guard panel.
(3) Remove the front side door sealing film.
(4) Remove the front side door inner handle and door lock assembly after disconnect the joints of
every controlling rod.
(5) Remove the door handle.
2. Installation: Installing as per the reverse order, and pay attention to the following points:
Install and adjust the locking ring. Move the locking ring up and down so as to make its axis
nearly line with the door lock groove, and screw the bolt tightly.
Note: The locking ring shall be placed in a horizontal position and moved up and down, and dont
adjust the door lock.
Make the door keep contact with the body when closed.
Note: Inject the oil or grease lubricant into the joint of the locking ring regularly.
V. Front side door assembly:

1. Removal:
(1) Remove the front fender.
(2) Disconnect the door harness. Remove the door limiter. Use the jack and underlay a piece of
wood between the jack and the door plate to support the door plate. Unscrew the hinge bolt so as
to remove the door assembly.
2. Installation: install the front side door as per the reverse order. Pay attention to the following
points:
(1) Coat the hinge installing surface with the sealant and the rotation components with grease
lubricant.
(2) The induration of the strip will lead to the leakage. In such conditions, renew the strip.
(3) Adjust the position of the door locking ring according to door lock installation, so as to locate
the door correctly.
(4) Keep the door contact with the body when closed.
(5) Check the door gap through opening and closing the door after installation. When the gap
exists, adjust the door.
Section V
Rear Side Door
I. Decomposition Diagram. See Fig. 7-6:
Fig .7-6
1. Right rear side window assembly
2. Right rear side door angle window assembly
3. Right rear side door angle window glass seal
4. Right rear side door window glass sealing strip
5. Right rear side window glass supporting bracket treadle bar

6. Right rear side window glass supporting bracket assembly
7. Right rear window glass frame riser assembly
8. Right rear side door sealing strip
9. Right rear side door top hinge assembly
10. Right rear side door bottom hinge assembly
11. Right rear side door limiter assembly
12. Right rear side door frame sealing strip
13. Right rear side door outside handle assembly
14. Right side door inner handle assembly
15. Right rear side door lock
16. Side door locking ring
II. Rear side door glass

1. Removal:
(1) Remove the rear side door glass frame riser switch assembly.
(2) Remove the rear side door ornamental guard panel.
(3) Remove the rear side door sealing film.
(4) Remove the rear door movable guide rail and the triangle window glass to avoid the damage.
(5) Dismantle the rear door glass.
2. Installation: install the glass of the door as per the opposite process, and pay attention to the
following notes:
(1) Check whether the top of the glass and the sliding channel contact evenly or not, and the
up-and-down movement is stable or not during the installation.
(2) Adhere the door sealing film firmly with the adhesive.
III. Glass frame riser:

1. Removal:
1) Remove the rear side door glass referring to the rear side door glass removal process.
2) Disconnect the motor harness of the electric glass frame riser.

3) Remove the bolt of the glass frame riser, and take out the glass frame riser.
2. Exam:
1) Check whether the components for movement and rotation of the glass frame riser need
lubricating or not.
2) Check whether the trolley is frayed or damaged.
3. Installation: Install the front window glass frame riser as per the reverse order.
Note: During the installation of the glass, check whether the top of the glass and the sliding
channel contact evenly or not, and the up-and-down movement is stable or not.
IV. Rear side door lock:

1. Removal:
(1) Remove the rear side door glass frame riser switch assembly.
(2) Remove the rear side door ornamental guard panel.
(3) Remove the rear side door sealing film.
(4) Remove the movable guide rail of the rear side door and the triangle window glass to avoid
damage.
(5) Remove the front side door inner handle, rear door lock assembly in order after disconnecting
the joints of every controlling rod. (The rear door outside handle is removed at last.)
2. Installation: Installing as per the reverse order, and pay attention to the following points:
Install and adjust the locking ring. Move the locking ring up and down so as to make its axis
nearly line with the door lock groove, and screw the bolt tightly.
Note: The locking ring shall be placed in a horizontal position and moved up and down, and dont
adjust the door lock.
Make the door keep contact with the body when closed.
Note: Inject the oil or grease lubricant into the joint of the locking ring regularly.
V. Rear side door assembly:

1. Removal:
(1) Disconnect the door harness.
(2) Remove the door limiter.
(3) Use the jack and underlay a piece of wood between the jack and the door plate to support the
door plate.
(4) Unscrew the hinge bolt so as to remove the door assembly. (When removing the rear door top
and bottom hinges, unscrew the bolts.)
2. Installation: install the rear side door as per the reverse order.
(1) Coat the hinge installing surface with the sealant and the rotation components with grease
lubricant.
(2) The induration of the sealing strip will lead to the leakage. In such conditions, renew the strip.
(3) Adjust the position of the door locking ring according to door lock installation, so as to locate
the door correctly.
(4) Keep the door contact with the boy when closed.
(5) Check the door gap through opening and closing the door after installation. When the gap
exists, adjust the door.
Section VI
Seat Assembly
I. Structure of the driver seat assembly:

The assembly structure as shown in Fig. 7-7.
Fig. 7-7
Fix the bolt at the torque of 20.4Nm
II. Components and maintenance of the driver seat:

Note: The process of installation and that of removal are reverse. Therefore, only the extra steps
for the installation will be referred.
1. Removal
(1) Remove the driver seat lower guard panel
Remove one bolt;
Remove the driver seat lower guard panel.
(2) Remove the right front foot cap of the driver seat.
(3) Remove the right rear foot cap of the driver seat.
(4) Remove the front two bolts of the driver seat.
(5) Remove the rear two bolts of the driver seat and the whole assembly.
2. Installation
Installing as per the reverse order, and pay attention to the following points:
(1) Remove the glass frame riser switch assembly of the rear side door.
III. Structure of the front passenger seat assembly:

1. The assembly structure as shown in Fig. 7-8.
Fig. 7-8
Note:
The process of installation and that of removal are reverse. Therefore, only the extra steps of the
installation will be referred.
1. Removal
(1) Remove the front passenger seat lower guard panel
a. Remove one bolt
b. Remove the left front foot cap of the front passenger seat.
(2) Remove the left rear foot cap of the front passenger seat.
(3) Remove the two bolts of the front passenger seat front slide rail.
(4) Remove the rear two bolts of the front passenger seat and the whole assembly.
Torque: 20.4Nm
2. Installation
Installing as per the reverse order, and pay attention to the following points:
Fix the bolt at the torque of 20.4Nm
IV. Components and maintenance of the rear seat assembly

1. The assembly structure as shown in Fig. 7-9.
Fig. 7-9
2. Removal
Note:
The process of installation and that of removal are reverse. Therefore, only the extra steps of the
installation will be referred.
(1) Remove the head restraint.
(2) Seat cushion assembly, pull upwardly the two bulging parts in the front of the seat cushion and
remove them, as shown in Fig. 7-10.
Fig. 7-10
Note: The pad bracket is easy to be deformed. In order to avoid the deforming, make sure the
hands beside the two pothooks as shown in the Fig.
(3) Remove the left rear seat back assembly, as shown in Fig. 7-11.
Fig. 7-11
Open the front part of the rear seat back cover.
Incline the seat back assembly.
Remove the two bolts and the seat back.
(4) Remove the right rear seat side back assembly, as shown in Fig. 7-12.
Fig. 7-12
Open the front part of the rear seat back cover.
Remove the two bolts and the seat back.
(5) Remove the left rear seat side back assembly, bolts and the seat back assembly, as shown in
Fig. 7-13.
Fig. 7-13
Remove the bottom fixing bolts on the left side back of the rear seat.
Pull out the left side back and the Fig. 7-13 may be referred.
(6) Remove the rear seat right side back assembly, bolts and side seat back.
Remove the bottom fixing bolts on the rear seat right side back.
Pull out the right side back.
(7) Remove the left hinge of the rear seat back, bolts and hinge.
(8) Remove the right hinge of the rear seat back, bolts and hinge.
(9) Remove the central hinge of the rear seat back, as shown in Fig. 7-14.
Fig. 7-14
Remove the two bolts and hinge.
Take out of the hinge.
(10) Remove the armrest assembly.
Pick up the armrest hinge cover with the screwdriver. Note: Encase the sharp part of the
screwdriver before working.
Remove the bolts and the armrest.
(11) Install the central hinge of the rear seat back with two bolts at the torque of 20.4Nm.
(12) Install the left hinge of the rear seat back with bolts at the torque of 18.1Nm.
(13) Install the side back hinge of the rear seat with bolts at the torque of 18.1Nm.
(14) Install the left rear side seat side back assembly with bolts at the torque of 7.8Nm.
Note: Hang the pothook on the upper side of the side back on the body first when installing.
(15) Install the right rear seat side back assembly with bolts at the toque of 7.8Nm.
Note: Hang the pothook on the upper side of the side back on the body first when installing.
(16) Install the left rear seat back assembly with two bolts at the torque of 18.1Nm.
(17) Install the right rear seat back assembly with two bolts at the torque of 18.1Nm.
(18) Install the rear seat cushion assembly, as shown in Fig. 7-15.
Fig. 7-15
Hang a pothook on the body firmly (rear side).
Put the seat frame carrier on the two pothooks (front side).
Note: Confirm the fastness of the seat.
V. Components and maintenance of the rear seat assembly

1. Structure of the components as shown in Fig. 7-16.
Fig. 7-16
2. Removal
(1) Remove the rear seat back pad assembly
Lift the unlocking button to unlock the back pad and push over the back pad, as shown in Fig.
7-17.
Fig. 7-17
Remove the two side bracket flange bolts connecting to the body at the left and right side.
Note: Removing the bolts first is acceptable.
(2) Remove the left side back of the left rear seat.
Remove the bolts.

Hold the side back assembly upwardly along the direction of the arrowhead so as to separate
the armrest pothook with the body, as shown in Fig. 7-18.
Fig. 7-18
Note: If the pothook is damaged during the removal, renew the side back assembly.
(3) Remove the right side back assembly in accordance with the process of the left side back,
mentioned above.
(4) Remove the rear seat cushion assembly, referring to the Fig. 7-10.
Pull upwardly the two bulging parts in the front of the seat cushion and remove them.
Note: The pad bracket is easy to be deformed. In order to avoid the deforming, make sure the
hands beside the two pothooks as shown in the figure.
3. Installation process:
(1) Install the rear seat cushion, referring to Fig. 7-15.
Push the cushion backwardly to make the back pad pin the cushion.
Put the frame pothook of the seat on the two buckle seat assemblies (front side).
Note: Confirm the fastness of the seat cushion.
(2) Install the left armrest assembly.
Reverse to the removal steps, press the armrest along the direction shown in Fig. 7-19 so as to
fix the pothook on the body.
Fig. 7-19
Install the hinge with bolts at the torque of 9.8Nm.
(3) Installing the right rear seat side back assembly shall conform to the steps of left armrest
installation.
Torque: 9.8Nm
(4) Install the rear seat back pad assembly, as shown in Fig. 7-20.
Fig. 7-20
Use a side hinge flange bolt at the left side as well as the right side to install it. After installation,
the rear back pad can be turned.
Torque: 22.1Nm
Note: Check whether the side connecting plate is firm with the back pad or not before installation.
(If loose, screw it at the torque of 22.1Nm)
Section VII
Inside & Outside Decorations
I. Roof
1. Roof (standard scheme) removal:
As shown in Fig. 7-21, first remove the A, B, C pillars, dismantle the roof light, sun visor and the
inner rearview mirror, remove 8 with the buckle clamp, and dismantle 6 with the sleeve, take out of
7 buttressing the roof and then the roof can be removed. Meanwhile, 1, 2, 3 will be adhered on the
roof metal sheet.
Fig. 7-21
1. Roof rear heat-insulating pad
2. Roof middle heat-insulating pad
3. Roof front heat-insulating pad
4. Roof guard panel front heat-insulating pad
5. Roof guard panel
6. Installing bolt
7. Roof armrest
8. Roof fixing buckle
II. Rack board, as shown in Fig. 7-22
Fig. 7-22
1. Rack board upper guard panel left audio cover
2. Rack board upper guard panel right audio cover
3. Audio cover installing buckle
4. Guard panel installing buckle
5. Rack board felt pad
6. Rack board upper guard panel
7. Rear seat ornament board
Removal of the rack board: First, remove the C pillar and high-mounted brake lamp; second, turn
over the rear seats and take out of the safety belt from 4 and remove 6, 7 and 5 successively. 1
and 2 are fixed on 6 through 3 and 4.
(Note: The rear sun visor device is added at 4 in the luxury scheme so the buckle is installed on
the lower place of the rear sun visor device. When removing the 4 for fixing 7, uplift 7 directly and
the buckle here can be taken out; 1 and 2 are welded on 7; four small pads replace 5 in certain
standard scheme.)
III. Front side door

1. Removal of the front side door, as shown in Fig. 7-23:
Fig. 7-23
1. Plastic square nut
2. Small audio cover buckle on door superior angle
3. Small audio cover on left front side door superior angle

4. Small audio cover on right front side door superior angle
5. Left front side door guard panel assembly
6. Right front side door guard panel assembly
7. Fixing compound bolts
8. Door handle seat installing bolt cover stem
9. Front side door armrest seat bolt
10. Left front side door armrest seat
11. Right front side door armrest seat
12. Left front side door sealing felt pad assembly
13. Right front side door sealing felt pad assembly
14. Front door guard panel fixing buckle
15. Bolt caulking calking
Remove 3 and 4, unscrew 15 and 9 with the cross-tip screwdriver, open 8 and unscrew 7 as well.
Take out of 5 and 6 from 10 and 11, and unfix the harness. Pull out 5 and 6 to observe whether 14
remains on the metal sheet, if it does, take it with the buckle clamp and return it to the 5 and 6. If it
is necessary to remove 12 and 13, dismantle the door handle and armrest seat installing bracket
first, and tear out 12 and 13, if it is necessary to return them, glue recoating is required. If 1 needs
renewing, dismantle it with the flat blade screwdriver.
IV. Rear side door guard panel

1. Installation of rear side door
Glue the door horn mouth cap to the lower side round mouth at the position as shown in the
figure.
Glue the rear side door sealing felt pad assembly on the door inner metal sheet and after
confirming that its hole position directly faces with that of the metal sheet, press them tightly.
Install the armrest seat installing bracket.
Confirm the non-installation of the inner handle installing bolts, install seven door plate fixing
buckles on the door plate bracket. Put the upper body buckle seat into the place between the door
plate and the glass first. As shown in Fig. 7-24: then lead the buckle to aim at the installing hole of
the buckle and press the buckle in; after this, the door guard panel is installed on the door inner
plate.
Fig. 7-24
Install the inner handle cover stem after the installation of the bolts.
After installing the harness on the corresponding armrest seat of the door plate, fix the rear side
of the armrest seat in the installing hole of the door plate first and then press the snap spring at the
front side into the installing hole of the door plate. Firm the armrest seat with the armrest seat
bolts.
V. Rear wall
1. Removal of rear wall, as shown in Fig. 7-25:
Fig. 7-25
The luggage boot hood can be removed after dismantling the 11 fixing buckles. The luggage
carpet is on the top of the inner luggage boot. Uncovering the carpet, the caudal cover board and
spare tire cover board can be revealed, all of which are not fixed by the fasteners. The left and
right protective covers and the rear skirt plate is firmed by the plastic buckles so they can be
dismantled after removing the buckles. The cover boards for check and maintenance are clipped
on the left and right protective covers respectively.
(Note: The rear skirt plate has its own buckle corner so dont damage the corner when removing.)
Removal of rear wall air opening, as shown in Fig. 7-26.
Fig. 7-26
The four buckle corners of the air opening will be unveiled after the other components of the rear
wall are removed. Support the buckle corners with hands or tools to push them outward and the
rear wall air opening will be dismantled.
VI. Side wall

1. Assembly of side wall, as shown in Fig. 7-27.
Fig. 7-27
(1) The front and rear linings of the ventral shield are fixed on the body through 4 places (A in the
Fig.) and 3 places (B in the Fig.) respectively. During the installation, fix the buckles in the buckle
holes directly and then install the roof. After that, the A, B, C pillar guard panels can be installed.
(2) Fix the buckle on the buckle installing bracket (Total: 2) of the A pillar upper guard panel. First
put the front small buckle foot into the corresponding installing holes on the dash board, the two
buckles into the buckle holes of the A pillar metal sheet so that the A pillar upper guard panel can
be fixed.
(3) Firm the inner felt pad of the C pillar upper guard panel and five fixing buckles on the C pillar
upper guard panel. First put the rear side small buckle foot into the metal sheet hole of the C pillar
and five buckles into the buckle hole of the C pillar metal sheet so that the C pillar upper guard
panel can be firmed.
(4) Make the small buckle foot on the lower part of the B pillar upper guard panel into the metal
sheet hole of the B pillar and press the buckle on the upper side into the corresponding round
holes of the B pillar so that the B pillar can be fixed, as shown in Fig. 7-28.
Fig. 7-28
(5) Install the two fixing buckles into the buckle bracket of the B pillar lower guard panel and the
column at the upper side of the B pillar lower guard panel into the B pillar upper guard panel holes,
and put the buckle foot in the appropriate position (as shown in the following figure). Two fixing
buckles shall be installed in the buckle holes.
(6) Make the snap spring fixed on the A pillar lower guard panel clip the brim of the metal sheet
and press ahead. Install the buckles on the bolt from the inner side and press the A pillar lower
guard panel inward tightly.
(7) Install the front and rear door sill guard panel, press the end of the door sealing strip under the
door sill guard panel and put the small column connecting to the B pillar lower guard panel into the
corresponding round hole on the B pillar lower guard panel, and place the buckles (3 buckles see
D; 2 buckles see C.) under it into the corresponding installing holes of the body, and the small
buckle foot connecting to the B pillar lower guard panel, in position. See Fig. 7-29.
Fig. 7-29
Note: The buckles at the lower side of the door sill guard panel shall aim at the metal sheet buckle
holes precisely, or the buckles will be bent. The door sill guard panel will match with the thread clip
below.
VII. Heat-insulating pad

1. Installation of heat-insulating pad of front wall
(1) First install five buckles on the buckle installing holes of the heat-insulating pad of front wall,
open the upper mouth of the pad and hang it on the beam under the windshield (see Fig. 7-30),
and after gluing its surface with the dash panel, place the five buckles into the corresponding bolts
on the dash panel.
Fig. 7-30
(2) Install two buckles on the each side respectively.
Engine room heat-insulating layer, see Fig. 7-31.
Fig. 7-31
Engine room heat-insulating layer installation: Joint the engine room heat-insulating layer with the
front side of the dash panel; after the installation of the other components of the dash panel, the
layer can be fixed. The installation of the auxiliary fascia console heat-insulating layer, see Fig.
7-32: Joint the auxiliary fascia console heat-insulating layer on the central passage cover board; if
matched well, they can be fixed by two fixing buckles, as shown in the above figure.
Fig. 7-32
VIII. Carpet
Installation of the carpet, as shown in Fig. 7-33:
Fig. 7-33
a. Clean the surface of the floor.
b. Put the carpet in, stretch out the inner control handle first. Glue the front right fibula of the carpet
first and the left one second.
c. Install the buckles.
d. Install at the two square holes at rear side of the carpet.
IX. Fascia console frame (Fig. 7-34, Fig. 7-35)
Fig. 7-34
Fig. 7-35
1. Hexangular flange bolt
2. Screw
5. Hexangular flange nut
6. Screw
7. Plastic buckle
8. Snap spring nut
9. Hexangular flange nut
X. Main instrument desk, as shown in Fig. 7-36
Fig. 7-36
1. Sunshine sensor cover stem
2. Optical sensor cover stem
3. Instrument panel upper guard panel
4. Front passenger air bag cover board
5. Instrument cluster face shield
6. Screw
7. Middle vent small assembly
8. Left vent small assembly
9. Right vent small assembly
10. Instrument panel trim strip fastening buckle
11. Instrument panel left trim strip
12. Instrument panel right trim strip
13. Instrument panel lower guard panel
14. Left small sundries box
15. Steering wheel lower guard panel
16. Sundries case
17. Pneumatic pullback spring
18. Self-tapping screw
1. Detailed installation notes

(1) Right sundries box
After pneumatic pullback spring and sundries box are fastened, insert the pneumatic pullback
spring hole into the buckle corner (as shown in the circle of Fig. 7-37).
Fig. 7-37
Then insert lower part of sundries box as shown in Fig. 7-38.
Fig. 7-38
2. Connect fascia console upper guard panel with vehicle body
As shown in Fig. 7-39, seen from back side, there are 5 buckles attaching to vehicle body in front
part of instrument panel.
Fig. 7-39
The 5 buckles on upper guard panel of fascia console must be inserted into the lower part of beam
under windshield
There are 5 buckles and 4 screws on upper and down guard panels of fascia console as
connecting equipments. The 4 screws and A type spring nut are fastened to the lower part of the
left and right A/C vent and the middle of CD and A/C panel. The 4 screws are shown in Fig. 7-40
and Fig. 7-41.
Fig. 7-40
Fig. 7-41
Seen from back side, 5 buckles and 4 screws are needed to connect the upper and lower guard
panels.
XI. Auxiliary fascia console (Fig. 7-42)
Fig. 7-42
1. Buckle
2. Middle and lower face shield
3. Outer panel spring of front cup salver cover
4. Buffer pad of front cup salver cover

6. Mounting screw
5. Outer panel of front cup salver cover
7. Spring switch mechanism of sundries box on auxiliary fascia console
8. Buffer pad of sundries box cover

9. Lower buckle seat spring of switch of small sundries box cover on auxiliary fascia console
10. Lower buckle seat of switch of small sundries box cover on auxiliary fascia console
11. Upper buckle of switch of small sundries box cover on auxiliary fascia console
12. Buffer pad of sundries box cover
13. Inner panel of upper cover of small sundries box cover on auxiliary fascia console
14. Small sundries box on auxiliary fascia console
15. Connecting screw of inner and outer panels of upper cover of sundries box cover on auxiliary fascia console
16. Upper retroflex hinge mounting screw of sundries box on auxiliary fascia console
17. Upper retroflex hinge mechanism of sundries box on auxiliary fascia console
18. Lower retroflex hinge mechanism of sundries box on auxiliary fascia console
19. Mounting screw of lower retroflex hinge mechanism of sundries box on auxiliary fascia console
20. Inner felt pad of sundries box on auxiliary fascia console
21. Installing bolt
22. Small assembly of rear ashtray
23. Rear guard panel of auxiliary fascia console passage
24. Rubber stopper of handbrake cover board
25. Handbrake cover board
26. Front cup salver clapboard
27. Installing screw
28. Front ashtray assembly
1. Removal
1) Remove trim strip of instrument panel and A/C control panel.
2) Remove the two screws fastening instrument panel and auxiliary fascia console under the A/C
control panel.
3) Remove and replace screw 3 (2 screws in left and right)
4) Remove floor type handbrake cover board.
5) Open sundries case cover of auxiliary fascia console and remove the two bolts in the bottom.
6) Remove auxiliary fascia console assembly.
XII. Front bumper components replacement (Fig. 7-43)
Fig. 7-43
1. Cross slot recessed hexangular head self-tapping screw
4. Cross slot cup head self-tapping screw
5. Front grille
2. Rubber head bolt

6. Mark
3. Plastic buckle
7. Front bumper
8. Cross slot hexangular head self-tapping screw
1. Remove front grille

Remove the mounting buckle of front grille and two rubber head bolts.
2. Disconnect the 3 jack catches and remove grille with a screwdriver.
Note: Wrap the screwdriver tip with adhesive tape before use.
3. Remove mudguard of left front wheel.

(a) Remove 2 screws.
(b) Remove mudguard of left front wheel.
Notes:
It is not necessary to completely remove the mudguard of left front wheel; the bumper can be
removed in Step 4 if it is partly removed.
4. Remove mudguard of right front wheel. Notes: the same with Step 2.
5. Remove the other 2 screws connecting front bumper and engine mudguard.
6. Remove front bumper.
Put protecting tape on the fender.
Remove the 2 self-tapping screws connecting the left and right corners of front bumper and the
fender.
Disconnect the 4 jack catches at left and right and the bumper with a screwdriver.
Notes:
Wrap the screwdriver tip with adhesive tape before use.
Disconnect the 2 fog light interfaces (optional).
7. Remove left fog light assembly
Remove screw and fog light.
8. Remove right fog light assembly.
Remove screw and fog light.
9. System with clearance sonar: Remove sonar retainer and sonar with screwdriver.
Notes: Wrap the screwdriver tip with adhesive tape before use.
10. Remove left connection bracket of front bumper with needle nose pliers.
11. Remove right connection bracket of front bumper.
Notes: the same with Step 8
12. Remove front bumper framework
Jack catch
Front bumper
Front grille
Left connection bracket of front bumper
Notes:
Wrap the screwdriver tip with adhesive tape before use.
Remove 4 nuts, 4 bolts and front bumper framework.
13. Install left connection bracket of front bumper.
14. Install right connection bracket of front bumper.
15. Install front bumper framework.
Install front bumper framework with 4 nuts and 4 bolts.
16. Install left connection bracket of front bumper.
17. Install right connection bracket of front bumper.
18. Install front bumper framework.
19. Install front grille with 2 bolts.
XIII. Rear bumper components (Fig. 7-44)
Fig. 7-44
1. Remove rear wall pedal
Remove 3 buckles.
Disconnect the 8 jack catches and rear skirt plate with screwdriver. Notes: Wrap the
screwdriver tip with adhesive tape before use.
2. Remove floor felt pad in luggage boot.
3. Remove left felt pad in luggage boot.
Remove 4 buckles and left felt pad in luggage boot with buckle detacher. Notes: Wrap the
screwdriver tip with adhesive tape before use.
4. Remove right felt pad in luggage boot. Notes: the same with Step 3
5. Remove left rear combination headlamp.
Remove the 3 nuts fastening the combination headlamp with spanner.
Disconnect interfaces of combination lamp.
Remove the combination headlamp. Notes: Do not scratch vehicle body paint and anticorrosion
paint in the vehicle.
6. Remove right rear combination headlamp. Notes: the same with Step 5.
7. Remove left rear small mudguard
Remove 2 screws and left rear small mudguard.
Remove BL234 snap button and matching washer Q40208. Notes: Turn the sub-button with a
cross-tip screwdriver in counter-clockwise direction.
8. Remove right rear small mudguard. Notes: the same with Step 7.
9. Remove rear bumper
Remove the 2 self-tapping screws in the left side of rear bumper with Phillips screwdriver.
Remove the 2 self-tapping screws in the right side of rear bumper with Phillips screwdriver.
Remove the 2 bolts in the left side of rear bumper.

Remove the 2 bolts in the right side of rear bumper.
Remove the 2 BL1409 snap buttons in the bottom of rear bumper.
Put protecting tape under the side wall plate.
Disconnect the rear bumper and left and right connection brackets. Notes: Disconnect the 4
jack catches in the left and right with screwdriver.
After disconnecting rear bumper and left and right connecting pieces of rear wall, remove rear
bumper. Notes: Pull backwards lightly the rear bumper with holding its two sides by hands and
shake lightly from side to side to disconnect rear bumper from the jack catches of left and right
connecting pieces of rear wall of rear bumper.
System with radar probe: Disconnect interfaces of probe wire.
10. System with radar probe: Remove the probe.
11. Remove left connection bracket of rear bumper.
12. Remove the right connection bracket of rear bumper.
13. Remove framework of rear bumper: Rear bumper framework can be removed after the
removal of 6 nuts.
14. Remove left mounting bracket of rear bumper framework: Remove the 3 bolts and left
mounting bracket of rear bumper framework.
15. Remove right mounting bracket of rear bumper framework: Remove the 3 bolts and right
mounting bracket of rear bumper framework.
16. Install left mounting bracket of rear bumper framework: Install with 3 bolts; fixing torque:
11.5Nm.
17. Install right mounting bracket of rear bumper framework: Install with 3 bolts; fixing torque:
11.5Nm.
18. Install rear bumper with 4 buckles and 4 screws and 4 blots in the 2 sides. To install, reverse
the removal steps.
Chapter VIII
Vehicle Body Dimension
S/N
Measuring
point
Dimension
parameter
(mm)
690
17
I-K
1223.6
A-B
835.2
18
I-L
1146.4
A-C
685.2
19
L-l
1490.6
B-b
1365
20
M-m
1126.5
C-c
1136.6
21
M-N
834.7
C-b
1256.4
22
M-O
1024.9
C-d
1147.4
23
N-O
374.8
C-E
952.8
24
P-p
1066.6
C-F
706
25
Q-q
1028
10
D-d
911.5
26
R-r
1524.9
11
D-E
888
27
S-s
1398
12
D-F
507.9
28
T-t
1097
13
E-F
848.8
29
1506.7
14
G-H
1437.9
30
1550.2
15
I-i
1130.4
31
P-
1608.7
16
I-J
1255.2
32
G-g
1056.4
S/N
Measuring
point
Dimension
parameter
(mm)
A-a
Remark
Remark
Hole usage description

S/N
Remark
S/N
Remark
A, a
Engine radiator assembly mounting

hole
Q, q
Rear panel weld positioning hole
B, b
Fender mounting hole
R, r
Rear bumper connecting piece mounting

hole
C, c
Front shock damper assembly

mounting hole
S, s
Tail lamp mounting hole
D, d
Sub-frame assembly mounting hole
T, t
Tail lamp mounting hole
E, e
Engine girder mounting hole
U, u
Engine radiator assembly mounting hole
Four-way proportional valve

mounting hole
V, v
Front floor weld positioning hole
Door sill technical hole
W, w
Front floor weld positioning hole
Front door limiter mounting hole
X, x
Rubber cover stem mounting hole
Fender mounting hole
Y, y
Rear shock damper assembly mounting

hole
Rear door limiter mounting hole
Z, z
Rear towing eye hook
Door sill technical hole
Front and rear shock dampers and front and rear sub-frames mounting holes
coordinate:
Hole name
X (mm)
Y (mm)
Z (mm)
Sub-frame mounting hole 1
56.9
-455.6
113.0
Sub-frame mounting hole 2
56.9
455.6
113.0
Front shock damper mounting hole 1
-39.7
-568.3
621.4
59.3
-625.5
619.2
59.2
-511.3
614.4
-39.7
568.3
621.4
59.3
625.5
619.2
59.2
511.3
614.4
Rear axle mounting hole 1
2196.5
-616
2196.5
-512
2196.5
616
2196.5
512
Rear shock damper mounting hole 1
2442
-537.1
280.5
2583.5
-536.1
280.4
2576
-491.9
275.9
2442
537.1
280.5
2583.5
536.1
280.4
2576
491.9
275.9
Vehicle body coordinates origin: X0 is in the center of front axle; Y0 is in the bilateral symmetry
center; and Z0 is in the upper surface of middle floor.
MAINTENANCE WORK
HOUR STANDARD
OF LIFAN620
02.10.2012
Maintenance Work Hour Standard of LF620
Work
hour
code
Maintenance operation
Replace left drive shaft assembly

Replace right drive shaft assembly
Replace universal joint at left wheel end
Replace universal joint at right wheel end
Replace maintenance kit for protective cover
620 10041900
at wheel side
620
620
620
620
10011900
10021900
10023700
10031900
Maint
enanc auxiliary
station
e
work number
hour
5.50
2.00
3.00
0.50
10021900
0.20

0.50
at differential side
620 10061900 Replace universal joint at left differential end 0.30
Replace universal joint at right differential
620 10071900
0.20
end
620 10051900
620 10081900 Replace (right drive shaft) bearing
0.60
620 10091900 Replace middle support mounting bracket
0.20
620 1009900 New vehicle curb
0.40
620 1009901 First maintenance

620 1009902 Care maintenance
620 10101900 Replace auxiliary suspension bracket
Routine maintenance(other reference
620 1159900
material cost)
620 13015500 Replace bolt of cylinder head
620 13025500 Replace dowel pin of cylinder head
620 13035500 Replace technological plug (with seal ring)
620 13041900 Replace cylinder hood
620 13055500 Replace bolt of cylinder hood
620 13065500 Replace gasket of cylinder hood
620 13075500 Replace oil filler cap (engine oil filler cap)
620 13085500 Replace PCV valve
620 13091900 Replace PCV valve hose
620 13101900 Replace air compensation hose
620 13115500 Replace cylinder gasket
620 13125500 Replace spark plug guide pipe
620 13195500 Replace seal ring of PCV valve
1.80
0.80
0.20
10101900
Maintenance station
10081900 for report of
maintenance files
1.70
13041900
0.20
0.00
0.20
0.40
0.20
0.00
0.05
0.10
0.05
0.05
0.00
0.30
0.00
10021900
13041900
10021900
13041900
13085500
620 14015500 Replace exhaust rocker arm

Replace exhaust rocker arm shaft component
620 14021900
(including plug)
620 14035500 Replace bolt of rocker arm shaft
620 14045500 Replace air intake rocker arm (right or left)
620 14051900 Replace camshaft assembly
620 14061900 Replace dowel pin of camshaft cover
620 14071900 Replace camshaft bearing cover
620 14081900 Replace intake valve
620 14091900 Replace exhaust valve
620 14105500 Replace valve spring
620 14111900 Replace valve oil seal
620 14121900 Replace valve guide pipe
620 14135500 Replace intake valve seat
620 14145500 Replace exhaust valve seat
620 14155500 Replace valve spring seat
620 15011900 Replace tensioner plug (with copper gasket)
620 15021900 Replace tensioner
620 15035500 Replace bolt of front cover
620 15041900 Replace front cover assembly of oil pump
620 15055500 Replace gasket of front cover
620 15061900 Replace camshaft timing sprocket
Replace timing chain guide plate (pressing
620 15071900
tensioner)
620 15081900 Replace timing chain
620 15091900 Replace timing chain guide plate
620 15101900 Replace crankshaft sprocket
620 16015500 Replace cylinder block
620 16025500 Replace baffle
620 16031900 Replace base plate
Replace connecting bolt between cylinder
620 16045500
block and base plate
620 16055500 Replace crankshaft main bearing bolt
620 16061900 Replace crankshaft
Replace 3# main crankshaft main bearing
620 16075500
(thrust bearing)
620 16085500 Replace all crankshaft main bearing shells
1.00
620 16095500 Replace crankshaft position signal panel

620
620
620
620
620
16105500
16115500
16125500
16135500
16145500
Replace connecting rod assembly

Replace connecting rod bearing shell
Replace piston ring
Replace piston
Replace piston pin
1.00
0.60
1.00
0.60
0.10
0.20
0.30
0.30
0.30
0.30
0.70
0.80
0.80
0.00
0.70
0.70
2.50
2.00
0.00
0.40
13041900
13041900
13041900
10021900
10021900
10021900
10021900
10021900
10021900
10021900
14105500
15041900
13041900
15041900
0.30
15041900
0.80
0.30
0.60
3.50
0.10
0.20
15041900
15041900
10011900
0.50
16031900
0.30
2.00
10011900
10011900
2.00
10011900
2.00
10011900
2.50
16115500/
10021900
0.20
0.40
0.00
0.60
0.00
17111900
17111900
16031900
16135500
16105500
16105500
620 16161900
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
17015500
17021900
17035500
17045500
17051900
17065500
17075500
17085500
17095500
17101900
17111900
17125500
17135500
17155500
18011900
18021900
18031900
18041900
18055500
620 19011900
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
19021900
19031900
19041900
19051900
19061900
19075500
19085500
19091900
19101900
19111900
19121900
19131900
19141900
19151900
19165500
19171900
19181900
19191900
19201900
19211900
19221900
21011900
Replace front muffler rubber suspension

block
Replace oil pressure sensor
Replace oil filter seat
Replace oil filter element
Replace oil filter cover
Replace oil pump rotor component
Replace seal ring of oil pump (inner)
Replace seal ring of oil pump (outer)
Replace crankshaft front oil seal
Replace pressure relief valve assembly
Replace oil primary oil filter assembly
Replace oil pan
Replace gasket of oil pan
Replace oil dipstick tube
Replace crankshaft rear oil seal
Replace crankshaft pulley
Replace tension wheel
Replace idle wheel assembly
Replace power steering pump pulley
Replace drive belt
Replace water pump and power steering oil
pump
Replace hot water hose
Replace water inlet pipe joint
Replace clamp
Replace radiator assembly
Replace radiator upper mounting support
Replace electronic fan with cowl assembly
Replace cowl
Replace cooling fan motor /
Replace electronic fan blade
Replace water outlet pipe of radiator
Replace water pipe clamp
Replace water inlet pipe of radiator
Replace receiver assembly
Replace receiver cover
Replace water filler cap
Replace water pipe plug
Replace thermostat cover assembly
Replace thermostat
Replace thermostat body component
Replace radiator upper mounting bushing
Replace radiator lower mounting bushing
Replace petrol filter assembly
0.20
0.25
0.35
0.10
0.10
0.20
0.10
0.10
0.60
0.60
0.10
0.70
0.00
0.20
0.80
0.80
0.60
0.50
0.50
0.30
15041900
15041900
15041900
15041900
15041900
17111900
17111900
34001900
19011900
1.30
0.30
0.30
0.30
0.60
0.10
0.30
0.40
0.40
0.00
0.25
0.10
0.25
0.15
0.00
0.00
0.10
0.30
0.30
0.10
0.10
0.20
0.30
19091900
620 21021900 Replace fuel tank assembly

620 21031900 Replace filling pipe assembly
1.00
0.80
620 21041900 Replace fuel filling escape rigid pipe
0.85
620 21051900 Replace oil filler cover
0.20
Replace fuel filling pipe lower section

Replace fuel filler cap component
Replace electronic fuel pump assembly
Replace sealing ring of electronic fuel pump
Replace fuel filling recoil hose
Replace connecting hose component from
620 21111900
fuel tank to canister
620 21121900 Replace fuel pump tightening cap
0.30
0.05
0.50
0.00
0.15
620 21131900 Replace fuel level sensor
0.50
620 21145500 Replace fuel float component

620 21151900 Replace fuel level sensor body component
Replace fuel outlet hose component of fuel
620 21161900
tank/filter
0.50
0.50
620
620
620
620
620
21061900
21071900
21081900
21091900
21101900
620 21171900
620 21181900
Replace fuel return pipe component of fuel

tank
Replace fuel rigid pipe
0.30
0.50
0.40
0.15
620 21201900
Replace connecting rigid

pipe component from fuel tank to canister
0.30
620 21221900
620 21231900
620 21241900
620 21251900
620
620
620
620
21261900
21271900
22011900
22021900
620 22031900
620 22041900
620 22051900
Excluding float
component
0.50
Replace fuel rigid

pipe/nozzle connecting hose component
Replace canister/fuel return rigid

pipe connecting hose
Replace canister assembly
Replace canister/fuel vapor control valve
connecting hose
Replace canister control valve assembly
Replace fuel vapor control valve/throttle
connecting hose
Replace accelerator pedal assembly
Replace accelerator cable component
Replace intake manifold
Replace gasket of exhaust manifold
Replace intake air temperature and pressure
sensor (MAP)
Replace throttle body assembly
21081900
0.50
620 21191900
620 21211900
At gasoline fille
0.10
0.20
0.10
0.20
0.25
0.30
0.50
0.50
0.50
0.20
0.50
0.50
Excluding float
component
620 22061900 Replace throttle position sensor

Replace connecting pipe of pressure
620 22071900
regulator
620 22081900 Replace filter element of air filter
620 22091900 Replace crankcase ventilation duct
620 22101900 Replace engine intake hose assembly
0.50
620 22111900 Replace air filter assembly
0.20
Replace air filter intake pipe assembly

Replace resonant cavity sponge assembly
Replace resonant cavity sponge cushion
Check electronic injection system
Replace engine ECU
Replace knock sensor
Replace oxygen sensor
Replace coolant temperature sensor
Replace crankshaft position sensor
Replace camshaft position sensor
Replace fuel rail assembly
Replace fuel pressure regulator
Replace fuel injector O-ring component
Replace weak acceleration sensor
Replace rear oxygen sensor.
Replace exhaust manifold upper cover
620 26011900
component
0.10
0.35
0.40
0.50
0.40
0.40
0.20
0.40
0.30
0.30
0.50
0.30
0.40
0.40
0.20
0.50
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
22121900
22131900
22141900
23001500
23015500
23025500
23035500
23045500
23055500
23065500
23075500
23085500
23095500
23105500
23115500
23125500
Replace exhaust manifold lower cover

component
620 26031900 Replace exhaust manifold component
620 26041900 Replace gasket of exhaust manifold
Replace lower heat shield of exhaust pipe
620 26051900
front wall panel
620 26021900
620 26061900
620 26071900
620 26081900
620 26091900
620 26101900
620 26111900
620 26121900
620 26131900

front floor
Replace exhaust pipe assembly
Replace front muffler with catalytic
converter
Replace catalytic converter assembly
Replace front muffler assembly
fuel tank
Replace rear muffler assembly
Replace heat shield of exhaust pipe right rear
girder
0.10
0.05
0.10
0.10
22111900/
27021900
0.10
0.20
0.80
0.80
0.20
0.20
0.60
0.60
26071900
0.00
0.60
0.20
0.00
0.20
26091900
620 26145500 Replace spherical gasket

Replace rear muffler rubber suspension
620 26151900
block
620 26171900 Replace fixing bracket
620 27011900 Replace battery pressure plate
620 27021900 Replace battery assembly
620 27031900 Replace battery bottom cover
620 27041900 Replace battery pull rod
620 27051900 Replace battery bracket
620 27061900 Replace battery bracket support frame
620 27075500 Replace starter
620 27085500 Replace generator assembly
0.60
620 27095500 Replace generator regulator
0.30
620 27101900 Replace generator pulley
0.30
Replace spark plug

Replace spark plug
Replace high-voltage cable of 1st cylinder
Replace high-voltage cable of 2nd cylinder
Replace high-voltage cable of 3rd cylinder
Replace high-voltage cable of 4th cylinder
Replace oil seal of spark plug guide
Replace ignition coil
Replace heat insulation pad of ignition coil
Replace flywheel gear ring assembly
Replace flywheel component
Replace clutch driven plate
Replace clutch pressure plate assembly
Replace release bearing
Replace dust cover release fork
Replace release fork
Replace locking plate release fork
Replace dust cover release fork
Replace release fork support
Replace oil inlet hose of clutch master
620 30111900
cylinder
0.40
0.10
0.10
0.10
0.10
0.10
0.20
0.30
0.30
0.40
0.40
0.30
0.30
0.30
0.20
0.30
0.30
0.30
0.30
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
28015500
28015501
28025500
28035500
28045500
28055500
28065500
28075500
28081900
30011900
30021900
30031900
30041900
30051900
30061900
30071900
30081900
30091900
30101900
620 30121900
620
620
620
620
30131900
30141900
30151900
30161900
Replace oil outlet hose component of clutch

master cylinder
Replace rigid pipe of clutch
Replace clutch working cylinder
Replace clutch master cylinder assembly
Replace clutch pedal assembly
0.20
0.40
0.10
0.30
0.00
0.05
0.10
0.20
0.80
0.80
0.50
0.50
0.50
0.50
0.80
0.50
27021900
27031900
27051900
27085500
27085500
13041900
34001900
34001900
34001900
34001900
34001900
34001900
34001900
34001900
34001900
Replace one set

spark plug
Replace one spark
plug
620 30175500 Replace reverse signal switch assembly
620 30305500
620
620
620
620
620
620
620
620
620
620
620
620
620
34001900
34003700
34015500
34025500
34035500
34045500
34055500
34065500
34075500
34085500
34095500
34101900
34111900
620 34125500
620 34135500
620 34145500
620 34155500
620 34165500
620
620
620
620
620
620
620
620
34175500
34185500
34195500
34205500
34215500
34225500
34235500
34245500
620 34255500
620 34265500
620 34285500
620 34295500
620 34305500
620 34315500
Replace hydraulic oil pipe (oil outlet rigid

pipe of clutch master pump)
Replace transmission assembly
Disassemble and assemble transmission
Replace coil spring pin
Replace gear shift shaft bushing
Replace gear shift rocker arm component
Replace select gear rocker arm component
Replace select gear shaft bushing
Replace select gear shaft snap ring
Replace select gear fixing pin
Replace transmission housing
Replace oil guide pipe
Replace select gear mechanism assembly
Replace odometer driven gear
Replace odometer sensor ( speed odometer
sensor)
Replace gasket oil inlet plug
Replace oil inlet plug
Replace input/output shaft rear bearing
Replace snap ring of input/output shaft rear
bearing
Replace rear cover assembly
Replace snap ring of input/output shaft
Replace shift/select gear shaft bushing
Replace fork shaft bushing for each gear
Replace reverse lamp switch assembly
Replace breather valve assembly
Replace gear shift shaft assembly
Replace oil seal of gear shift /select shaft
Replace dowel pin (connection clutch
housing with transmission housing)
Replace input shaft front bearing
Replace shift/select gear shaft bushing
Replace output shaft front bearing (retainer
assembly)
Replace output shaft bearing (outer ring)
Replace output shaft front bearing pressure
plate
Including: Replace
tire, brake disc
and drive shaft;
Excluding: Add
transmission oil
0.20
0.50
4.00
1.00
0.20
6.20
0.20
6.20
6.20
6.20
0.20
6.60
0.20
0.60
0.30
34001900
34003700
0.30
0.20
0.20
0.40
34003700
0.50
0.40
0.50
0.30
0.30
0.20
0.20
0.20
0.40
34003700
34003700
34003700
0.20
34003700
0.50
6.20
34003700
34003700
0.60
34003700
0.60
34003700
0.20
34003700
34003700
34003700
34003700
620 34325500
620 34335500
620 34345500
620 34355500
620
620
620
620
620
620
34365500
34371900
34381900
34391900
34405500
34415500
620 34425500
620 34535500
620 34545500
620 34555500
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
35011900
35025500
35035500
35045500
35055500
35065500
35075500
35085500
35095500
35105500
35115500
35125500
35135500
35145500
35155500
35165500
35175500
35185500
35195500
35215500
35225500
35235500
35245500
35255500
35265500
35275500
35285500
Replace gear shift steel ball positioning

device
Replace oil drain bolt
Replace magnet
Replace front/rear oil seal of differential
(left)
Replace gear shift /select flexible shaft
Replace gear shift handle ball joint
Replace gear shift lever leather sleeve
Replace gear shift support
Replace cable support
Replace front/rear oil seal of differential
(right)
Replace dowel pin (on flywheel)
Replace return spring (reverse gear
mechanism)
Replace input shaft
Replace oil deflector plug
Replace 3rd, 4th, 5th gear needle bearing
Replace 3rd gear driving gear assembly
Replace locking component
Replace 3rd, 4th gear hub
Replace 3rd, 4th gear synchronizer sleeve
Replace 3rd, 4th gear synchronizer assembly
Replace 3rd, 4th, 5th gear synchronizer ring
Replace 3rd, 4th, 5th gear hub snap ring
Replace 4th gear driving gear assembly
Replace semi-stopping ring
Replace stopping ring
Replace 5th gear synchronizer assembly
Replace 5th gear gear hub
Replace 5th gear synchronizer sleeve
Replace reverse gear synchronizer ring
Replace reverse gear synchronizer cone
Replace output shaft
Replace 1st, 2nd gear needle bearing
Replace 1st gear driven gear assembly
Replace 1st, 2nd gear synchronizer inner ring
Replace 1st, 2nd gear synchronizer cone ring
Replace 1st, 2nd gear synchronizer outer ring
Replace 5th gear driven gear snap ring
Replace 5th gear driven gear
0.20
0.20
0.20
34003700
40011900
0.40
34003700
0.00
0.70
0.15
0.10
1.00
0.30
40021900
0.40
0.20
0.00
30041900
34003700
0.00
34003700
1.00
0.30
1.00
0.90
0.40
0.90
0.90
0.90
0.80
0.80
0.80
0.80
0.80
0.80
0.90
0.70
0.70
0.40
0.40
1.00
1.00
0.90
0.90
0.90
0.90
0.20
0.60
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
620
620
620
620
620
620
620
620
620
35295500
35305500
35315500
35325500
35335500
35355500
35365500
35375500
35385500
620 35395500
620
620
620
620
620
620
620
620
620
620
620
620
620
620
35405500
35415500
35425500
35435500
35445500
35455500
35465500
35475500
35485500
35495500
35505500
35525500
35535500
35541900
620 39015500
620 39025500
620
620
620
620
620
620
620
620
39035500
39045500
39055500
39065500
39075500
39085500
39095500
39105500
620 40011900
Replace 3rd, 4th gear duplicate gear

Replace 2nd gear driven gear assembly
Replace 1st, 2nd gear synchronizing sleeve
Replace 1st, 2nd gear hub snap ring
Replace 1st, 2nd gear hub
Replace reverse gear idler assembly
Replace 1st, 2nd gear synchronizer assembly
Replace washer of reverse gear idler
Replace reverse gear idler shaft
Replace reverse gear rocker mechanism
component
Replace reverse gear locking device
Replace select/shift gear mechanism
Replace 3rd, 4th gear fork shaft
Replace 5th gear, reverse fork shaft
Replace snap ring reverse shift pin
Replace 3rd gear limiting bushing
Replace 5th gear and reverse guide block
Replace 3rd, 4th gear guide block
Replace 3rd, 4th gear fork assembly
Replace 5th gear fork assembly
Replace 1st, 2nd gear fork shaft
Replace 1st, 2nd gear fork assembly
Replace input shaft S-type oil seal
Replace reverse intermediate gear assembly
Replace final drive driven gear of main
reducing gear
Replace front and rear conical bearings of
differential
Replace differential housing
Replace odometer driving gear
Replace planet gear shaft dowel pin
Replace gasket of axle shaft gear
Replace axle shaft gear
Replace planet gear
Replace planet gear
Replace gasket of planet gear
Replace left drive shaft assembly(Including
addition of grease)
Replace right drive shaft assembly(Including

addition of grease)
620 40031900 Replace universal joint at left wheel end
620 40041900 Replace universal joint at right wheel end
620 40051900
at wheel side
620 40021900
0.60
0.60
0.80
0.80
0.80
0.30
0.90
0.30
0.30
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
0.30
34003700
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.20
0.00
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
0.50
34003700
0.60
34003700
0.60
0.60
0.40
0.60
0.60
0.60
0.60
0.60
34003700
34003700
34003700
34003700
34003700
34003700
34003700
0.80
0.80
40011900
0.20
0.00
40021900
40011900
0.20
40011900
620 40071900
620 40091900
620 40101900
620
620
620
620
40111900
40121900
41011900
41021900
620 41031900
620 41041900
620 41051900
620 41061900
620 41062000
620
620
620
620
620
620
41081900
41091900
41101900
41111900
41121900
41131900
620 41141900
620
620
620
620
620
620
620
41151900
41161900
41171900
41181900
41191900
41205500
41211900
620 41221900
620
620
620
620
620
620
620
620
620
620
41231900
41232000
41241900
42011900
42021900
42041900
42055500
42061900
42075500
42085500

at differential side
Replace universal joint at left differential end
Replace universal joint at right differential
end
Replace (right drive shaft) bearing
Replace middle support mounting bracket
Replace sub-frame assembly
Replace front stabilizer bar connecting rod
assembly
rubber mounting seat
hoop
Replace front damper assembly on one side
Replace front damper assemblies on both
sides
Replace left front damper assembly
Replace right front damper assembly
Replace elastic block support
Replace piston
Replace coil spring of front suspension
Replace spring upper seat
Replace upper connecting cover plate of
front damper
Replace locking nut cover plate
Replace front damper dust cover
Replace thrust ball bearing
Replace rear buffer block
Replace front damper stopper
Replace lower seat of front damper spring
Replace left front lower swing arm assembly
Replace right front lower swing arm
assembly
Replace ball pin component on one side
Replace ball pin assemblies on both sides
Replace front damper pressure plate
Replace rear axle assembly
Replace rear damper assembly on one side
Replace rear damper assembly
Replace rear damper dust cover and stopper
Replace rear damper coil spring
Replace rear damper cushion
Replace rear damper stopper
0.20
40011900
0.20
40021900
0.00
40021900
0.20
0.20
1.50
0.30
40021900
1.00
1.00
0.30
44081900
0.60
44082000
1.20
41061900
0.30
0.30
0.30
0.30
0.30
0.30
41061900
41081900
41081900
41081900
41061900
41061900
0.30
41081900
0.30
0.30
0.30
0.30
0.30
0.30
0.60
41061900
41081900
41081900
41061900
41061900
0.60
0.50
1.00
0.20
1.00
0.60
0.30
0.30
0.30
0.30
0.30
44082000
44081900
42021900
42021900
42021900
42021900
42021900
620 42091900
620 42105500
620 42111900
620 42125500
620 42135500
620 42145500
620 44000500
620
620
620
620
620
620
620
620
44015500
44025500
44035500
44045500
44055500
44056100
44061900
44070500
Replace rear stabilizer bar connecting rod

assembly
Replace upper rubber pad of damper spring
Replace upper connecting plate component
of rear damper
Replace rear damper buffer locating sleeve
Replace rear damper buffer block
Replace rear damper buffer limiting seat
Check and adjust four-wheel alignment
parameters
Replace one tire
Replace one tire valve
Replace aluminum alloy wheel
Replace steel wheel
Replace(1PCS) wheel decorative cover
Paint one wheel decorative cover
Replace aluminum wheel hub cover plate
Check and adjust toe-in of front wheel
0.30
42021900
0.30
42021900
0.30
42021900
0.30
0.30
0.30
42021900
42021900
3.00
44081900
0.50
0.70
0.70
0.70
0.10
0.50
0.20
0.60
620 44081900 Replace one wheel assembly
0.20
Replace two wheel assemblies

Balance one wheel assembly
Replace tire nut
Remove air from brake system
Replace ABS actuator assembly
Replace left front wheel speed sensor
620 45021900
assembly
0.40
0.20
0.05
0.50
0.60
620
620
620
620
620
44082000
44086700
44095500
45001500
45011900
Including dynamic
balancing of
wheels, inspection
of sealing, etc.
44081900
45001500
0.80
620 45031900
Replace right front wheel speed sensor

assembly
0.80
45001500
620 45041900
Replace ABS-MCP/1st cylinder rigid

pipe
0.40
45001500
0.40
45001500
0.40
45001500
0.40
0.40
0.40
0.40
0.40
0.40
0.40
45001500
45001500
45001500
45001500
45001500
45001500
45001500
620 45051900
620 45061900
620
620
620
620
620
620
620
45071900
45081900
45091900
45101900
45111900
45121900
45131900
Replace ABS-MCP/2nd cylinder rigid pipe

Replace ABS-FL (left front rigid
pipe II)
Replace left front brake hose
Replace right front brake hose
Replace ABS-RL (right front rigid pipe)
Replace ABS-FL (left front rigid pipe I)
Replace ABS-RR (right rear rigid pipe I)
Replace ABS-RL (left right rigid pipe I)
Replace proportional valve body
620 45141900
620 45151900
620 45161900
620 45171900
620 45181900
620 45191900
620 45201900
Replace proportional valve body RL (left

rear rigid pipe II)
Replace proportional valve body RR (right
rear rigid pipe II)
Replace rear brake hose component
Replace parking brake control lever
assembly
Replace left hand brake cable assembly
Replace right hand brake cable assembly
Replace parking brake cable front section
component
0.60
45001500
0.60
45001500
0.20
1.10
0.60
0.60
0.40
0.60
0.60
0.40
0.20
0.20
0.20
0.40
0.10
0.10
Exclude: added
brake fluid
Exclude: added
45001500
brake fluid
45001500
46081900
46061900
46061900
46081900
44081900
46091900
46091900
44082000
0.40
4.408E+15
0.20
0.20
0.20
4.408E+15
44081900
46211900
0.10
46211900
Exclude: added
brake fluid
0.10
45001500
Exclude: added
brake fluid
1.30
1.30
45001500
46251900
620 46211900 Replace rear brake drum assembly
0.60
44081900/
45001500
620 46231900 Replace left rear brake caliper assembly

620 46241900 Replace right rear brake caliper assembly
0.20
0.20
4.408E+15
44081900
620 46251900 Replace rear brake disc
0.40
44082000
620 45211900 Replace cable through hole grommet
0.20
620 45221900 Replace brake pipe lower shield
0.10
620
620
620
620
620
620
620
620
620
46011900
46021900
46035500
46041900
46051900
46061900
46081900
46101900
46111900
620 46121900
620 46141900
620 46151900
620 46161900
620 46171900
Replace left front brake assembly

Replace right front brake assembly
Replace steering knuckle bearing component
Replace left steering knuckle assembly
Replace right steering knuckle assembly
Replace front wheel hub assembly
Replace front brake disc
Replace left front brake dust guard
Replace right front brake dust guard
Replace maintenance kit for front brake
lining
Replace left front brake caliper assembly
Replace right front brake caliper assembly
Replace shaft pin
Replace left rear brake bottom plate
component
Replace right rear brake bottom plate

component
620 46191900 Replace left rear brake assembly
620 46201900 Replace right rear brake assembly
620 46181900
620 46271900 Replace maintenance kit for rear brake shoe 0.40
Exclude: added
brake fluid
Exclude: added
45001500
brake fluid
Replace left brake with steering knuckle

620 46291900
assembly
620 46301900
620 46311900
620 47011900
620 47021900
620
620
620
620
620
47035500
47045500
47061900
47071900
47081900
620 47091900
620
620
620
620
620
47101900
47111900
47121900
47135500
48011900
620 48021900
620 48031900
Replace right brake with steering knuckle

assembly
Replace rear brake shoe component
Replace brake oil can (including air removal)
Replace brake master cylinder with oil can
assembly
Replace brake oil can cover
Replace seal ring (including air removal)
Replace vacuum booster hose
Replace vacuum pipe joint
Replace vacuum booster assembly
Replace braking master cylinder with
vacuum booster and oil can assembly
Replace gasket
Replace brake pedal bracket component
Replace brake pedal assembly
Replace brake pedal rubber pad
Replace power steering oil can assembly
Replace steering gear oil return pipe
assembly
Replace oil pipe bracket component
1.00
Work hour of this

station for
45001500
replacing two
wheels together
1.00
46251900
1.00
0.20
45001500
0.60
0.00
0.30
0.10
0.10
1.20
45001500
45001500
1.20
45001500
1.20
0.60
0.60
0.10
0.20
1.00
0.30
620 48041900 Replace steering wheel assembly
0.25
620 48055500 Replace steering wheel switch component

620 48061900 Replace steering gear with tie rod assembly
Replace steering pump oil inlet pipe
620 48071900
component
0.25
0.50
620 48081900
620
620
620
620
620
620
620
48091900
48101900
48115500
48125500
48135500
48141900
48151900
Replace steering gear oil inlet pipe

component
Replace steel band type elastic ring hoop
Replace outer ball joint assembly
Replace inner ball joint assembly
Replace left tie rod assembly
Replace right tie rod assembly
Replace lower steering shaft assembly
Replace upper steering shaft assembly
0.30
1.00
0.10
0.30
0.40
0.30
0.30
0.80
0.90
620 48165500 Replace power steering pump reservoir cover 0.00

620 48171900 Replace power steering oil can support
620 48181900 Replace drivers airbag module
0.30
0.25
Including: Adjust
toe-in
41011900
620 48191900
Replace upper sound insulation cover of

steering gear
620 48201900
Replace retaining ring of steering gear upper

0.00
sound insulation cover
620 48211900
620 49011900
620 49021900
620 49026100
620 49026102
620 49031900
620 49036100
620 49036102
620 49041900
620 49046100
620 49046102
620 49051900
620 49061900
620 49071900
Replace steering column dust cover

component
Replace inner panel of engine hood
Replace engine hood
Paint engine hood assembly
more than 0.10
Paint part of engine hood assembly
less than or equal to 0.10
Replace left front fender
Paint left front fender (when 0.10)
Paint part of left front fender
Less than or equal to0.10
Replace right front fender
Paint right front fender (when 0.10)
Paint part of right front fender
Replace front bumper framework body
Replace rear bumper framework body
Replace front sheet metal part assembly
0.80
48191900
0.40
0.50
0.30
5.50
1.50
0.50
2.30
1.50
0.50
2.30
1.50
63021900
0.20 63071900
0.20
10.00
620 49081900
Replace front wall framework and cover

plate assembly
10.00
Including:
Auxiliary materials
such as paint
620 49091900
Replace roof framework and cover plate

assembly
10.00
Including:
Auxiliary materials
such as paint
Paint the whole roof framework and cover

620 49096100 plate assembly
(when greater than 0.10)
4.70
Paint part of roof framework and cover plate

620 49096102 assembly
1.50
(when less than or equal to 0.10)
620 49101900
Replace left front door hinge assembly

disassembly
Paint whole left front door assembly

Paint part of left front door assembly
620 49106102
620 49106100
1.50
3.50
1.50
Including:
Auxiliary materials
such as paint
Including:
Auxiliary materials
such as paint
620 49111900
620 49116100
620 49116102
620 49121900
620 49126100
620 49126102
620 49131900
Replace right front door assembly

disassembly
Paint whole right front door assembly
Paint part of right front door assembly
Replace left rear door assembly
disassembly
Paint whole left rear door assembly
Paint part of left rear door assembly
Replace right rear doorassembly
(disassembly)
Paint whole right rear door assembly

Paint part of right rear door assembly
620 49136102
620 49136100
1.50
3.50
1.50
1.50
3.50
1.50
1.50
3.50
1.50
Replace sunroof framework and cover plate

10.00
assembly
620 49151900 Replace sunroof reinforced plate
3.50
Replace sunroof reinforced plate mounting
620 49161900
3.00
bracket 1
620 49141900
620 49171900
620 49181900
620 49191900
620 49201900
620 49211900
620 49221900
620
620
620
620
620
620
620
620
620
620
620
620
620
49231900
49241900
49251900
49261900
49266100
49266102
49266103
49266104
49266105
49271900
49276100
49276102
49276103

bracket 2
bracket 3
Replace body floor assembly
Replace roof front beam
Replace roof middle beam
Replace middle roof reading lamp mounting
bracket
Replace roof center middle beam
Replace roof rear middle beam
Replace roof rear beam
Replace left side wall assembly
Paint whole left side wall assembly
Paint part of left side wall assembly
Paint left A-pillar assembly
Paint left B-pillar assembly
Paint left C-pillar assembly
Replace right side wall assembly
Paint whole right side wall assembly
Paint part of right side wall assembly
Paint right A-pillar assembly
3.00
3.00
11.00
1.50
1.50
1.50
1.50
1.50
1.50
6.00
6.50
1.50
2.30
2.30
2.30
6.00
6.50
1.50
2.30
620
620
620
620
49276104
49276105
49281900
49291900
620 49296100
620 49296102
620 49301900
620 49316100
620 50011900
620
620
620
620
620
50021900
50031900
50041900
50051900
50061900
620 50071900
620 50081900
620 50095500
620 50105500
620 50111900
Paint right B-pillar assembly

Paint right C-pillar assembly
Replace trunk shelf panel component
Replace trunk lid assembly
Paint whole trunk lid assembly
more than 0.10
Paint part of trunk lid assembly
Replace rear wall skirt panel component
Paint oil filler cap mounting plate assembly
Replace front bumper right connecting
bracket
Replace or replace front windshield
Replace inside rear-view mirror
Replace stay rod component of engine hood
Replace stay rod component of engine hood
Replace rear sealing strip of engine room
Replace left hinges component of engine
hood
Replace front bumper left connecting bracket
Replace left front mudguard
Replace right front mudguard
Replace engine left lower transverse
mudguard
Replace engine right lower transverse

mudguard
620 50131900 Replace left vent cover plate component
620 50141900 Replace right vent cover plate component
Replace windshield left cover plate sealing
620 50151900
strip
620 50121900
620 50161900
620 50171900
620 50181900
620 50191900
620 50201900
620 50211900
620 50221900
620 50231900
620 50241900
620 50251900
620 50261900
620 50285500
Replace windshield right cover plate sealing

strip
Replace front windshield lower drip channel
Replace engine hood cable assembly
Replace heat insulation pad of engine room
Replace front wall penal heat insulation pad
sponge body
Replace rubber pad of front wall penal heat
insulation pad
Replace dashboard pipe beam assembly
Replace front sealing strip of engine room
Replace engine hood lock body
Replace rubber pad of auxiliary fascia
console lower heat insulation pad
Replace sealing strip of front windshield
Replace front label plate of vehicel
2.30
2.30
2.00
1.00
4.60
1.50
7.80
0.80
0.50
2.50
0.20
0.10
0.20
0.10
0.20
0.50
0.40
0.40
0.10
0.10
0.10
0.10
50131900
0.00
50131900
0.00
0.30
0.50
6.70
50211900
0.20
87261900
0.20
97055500
0.80
0.10
0.20
68331900
0.10
50021900
0.20
0.20
Replace retractor assembly of rear seat belt

Replace retractor assembly of front seat belt
Replace A-pillar left lower guard plate
Replace A-pillar right lower guard plate
Replace left A-pillar sponge block
Replace right A-pillar sponge block
Replace A-pillar left upper guard plate
Replace A-pillar right upper guard plate
Replace sound insulation sponge
Replace rubber strip of A-pillar right triangle
620 51101900
window trim panel
620
620
620
620
620
620
620
620
620
51015500
51025500
51031900
51041900
51051900
51061900
51071900
51081900
51091900
620 51111900
620 51121900
620 51131900
620 51141900
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
51151900
51161900
51171900
51181900
51191900
51201900
51211900
51221900
51231900
51241900
51251900
51261900
51271900
51281900
51291900
51301900
51311900
51335500
51345500
51351900
51361900
51371900
51381900
51391900
51401900
51411900
51421900
51431900
Replace trim panel of A-pillar right triangle

window
Replace right front support plate of ceiling
Replace sealing strip of left front door frame
Replace sealing strip of right front door
frame
Replace sealing strip of left rear door frame
Replace sealing strip of right rear door frame
Replace left rear support frame of ceiling
Replace right rear support frame of ceiling
Replace trunk vent rubber sheet
Replace trunk vent sealing strip
Replace sunroof body assembly
Replace left rear trim panel
Replace right rear trim panel
Replace C-pillar left upper guard plate
Replace C-pillar right upper guard plate
Replace left B-pillar sponge block
Replace right B-pillar sponge block
Replace B-pillar left lower guard plate
Replace B-pillar right lower guard plate
Replace B-pillar left upper guard plate
Replace B-pillar right upper guard plate
Replace front wheel mudguard tail plate
Replace rear wheel mudguard tail plate
Replace right sun visor assembly
Replace left sun visor assembly
Replace roof left sealing strip
Replace ceiling
Replace safety handle
Replace sun visor fixing hook
Replace left rear door sill guard
Replace right rear door sill guard
Replace left front door sill guard
0.40
0.30
0.20
0.20
0.30
0.30
0.10
0.10
0.15
0.15
0.15
0.40
0.30
0.30
0.30
0.30
0.40
0.40
0.30
0.30
1.40
0.10
0.10
0.10
0.10
0.25
0.25
0.10
0.10
0.10
0.10
0.10
0.10
0.15
0.15
0.10
0.60
0.05
0.05
0.10
0.10
0.10
51381900
620
620
620
620
620
620
51441900
51451900
51465500
51471900
51485500
51491900
620 51505500
620 51515500
620 51521900
620 51535500
620 51545500
620 51551900
620 51561900
620 52011900
620 52021900
620
620
620
620
620
620
620
620
620
52031900
52041900
52051900
52061900
52071900
52081900
52091900
52101900
52111900
620 52121900
620 52131900
620
620
620
620
620
620
620
620
620
620
620
52141900
52155500
53011900
53021900
53031900
53041900
53051900
53061900
53071900
53081900
53091900
620 53101900
Replace right front door sill guard

Replace sunroof glass
Replace Sunroof motor assembly
Replace sunroof glass shield
Replace sunroof water drain hose
Replace sunroof rubber strip
Replace sunroof body connecting bracket
component
Replace sunroof sunvisor assembly
Replace roof right sealing strip
Replace left sun visor big fixing seat
component
Replace right sun visor big fixing seat
component
Replace left front support frame of ceiling
Replace right front support frame of ceiling
Replace main carpet
Replace rear row seat buckle and lap belt
(rear row middle seat belt)
Replace seat belt buckle
Replace middle floor right damping pad
Replace middle floor left damping pad
Replace fuel tank access hole cap
Replace left rear damping pad of floor
Replace right rear damping pad of floor
Replace left front damping pad of floor
Replace right front damping pad of floor
Replace drivers rest
Replace left front inside insulation pad of
carpet
Replace right front inside insulation pad of
carpet
Replace left front pedal pad of carpet
Replace rear row duplicate buckle assembly
Replace trunk rear seat heat insulation foam
Replace rear seat trim pane
Replace trunk damping pad
Replace trunk torsion bar spring
Replace trunk jackstay bracket
Replace trunk lid rod rotating shaft pin
Replace shelf panel speaker cover
Replace shelf panel shield component
Replace rear windshield
Replace trunk right side protection facing
component
0.10
0.60
0.30
0.05
0.20
0.20
51381900
51381900
51381900
51381900
51381900
51381900
0.00
51381900
0.40
0.10
51361900
0.00
51351900
0.00
0.40
0.40
2.00
72031900
0.10
0.10
0.70
0.70
0.20
0.70
0.70
0.70
0.70
0.15
0.60
0.60
0.05
0.05
0.20
0.10
0.10
0.30
0.20
0.40
0.10
0.30
2.00
0.10
72101900
53081900
Replace left buffer block of trunk lid

Replace right buffer block of trunk lid
Replace rear skirt panel shield
Replace access cover plate
Replace trunk lock body
Replace lock cylinder assembly of trunk
Replace pulling rod of trunklock
Replace rear license plate trim panel
Replace inner trim panel of trunk lid
Replace left rear wheel mudguard
Replace right rear wheel mudguard
Replace left rear wheel mudguard splash
620 53221900
guard
620
620
620
620
620
620
620
620
620
620
620
53115500
53125500
53131900
53141900
53151900
53161900
53171900
53181900
53191900
53201900
53211900
620 53231900
620
620
620
620
620
620
53241900
53251900
53261900
53271900
53281900
53291900
620 53301900
620 53311900
620 53321900
620 53331900
620 53341900
620 53355500
620 53365500
Replace right rear wheel mudguard splash

guard
Replace trunk sealing strip
Replace spare tire fastener small assembly
Replace spare tire cover plate component
Replace trunk carpet
Replace left tail corner cover plate of trunk
Replace right tail corner cover plate of trunk
Replace inside switch cable for locking oil
filler
Replace inside switch cable for locking trunk
Replace trunk/fuel tank filler cable switch
assembly
Replace sealing strip of rear windshield
Replace trunk lock catch
Replace fuel filler cap plastic buckle (with
metal reed)
Replace trunk left side protection facing
component
620 53465500 Replace rear label plate of vehicel

620
620
620
620
620
620
620
620
620
57011900
57021900
57031900
57041900
57051900
57061900
57071900
57081900
57101900
Replace left front door glass assembly

Replace right front door glass assembly
Replace front door check assembly
Replace left front door waterproof film
Replace right front door waterproof film
Replace left front door felt pad
Replace right front door felt pad
Replace front door inner shield assembly
Replace left front door inner handle
assembly
0.05
0.05
0.30
0.10
0.20
0.40
0.20
0.10
0.25
0.25
0.25
0.10
0.10
0.20
0.10
0.10
0.05
0.10
0.10
0.65
0.80
0.20
53091900
0.20
0.10
0.10
0.10
0.15
0.10
0.10
0.15
0.10
0.10
0.10
0.10
0.20
0.10
57431900/
57081900
5.744E+15
57081900
57081900
57081900
57081900
57081900
57081900
Replace right front door inner handle

assembly
620 57121900 Replace left front door inner shield trim strip
Replace right front door inner shield trim
620 57131900
strip
Replace left front door handrest plate and
620 57141900
switch assembly
620 57111900
0.10
0.10
0.10
0.10
620 57151900
Replace right front door handrest plate and

switch assembly
0.10
620 57161900
Replace left front door handrest cushion

plate
0.05
620 57171900
Replace right front door handrest cushion

plate
0.05
620 57181900
Replace left front door upper hinge

component
0.25
620 57191900
Replace right front door upper hinge

component
0.25
57081900
620 57201900
Replace left front door glass lifting

mechanism assembly
0.20
57081900
0.20
57081900
0.25
0.25
0.30
0.30
0.30
0.40
0.30
0.40
0.00
0.15
0.15
0.10
0.10
57081900
57221900
57231900
57081900
620 57211900
620
620
620
620
620
620
620
620
620
620
620
620
620
57221900
57231900
57241900
57251900
57261900
57266100
57271900
57276100
57285500
57291900
57301900
57311900
57321900
620 57331900
620 57336100
620 57341900
620 57346100
620 57351900
Replace right front door glass lifting

mechanism assembly
Replace left front door glass track
Replace right front door glass track
Replace left front door lock body
Replace right front door lock body
Replace left front door handle assembly
Paint left front door handle assembly
Replace right front door handle assembly
Paint right front door handle assembly
Replace front door handle B
Replace left front door handle seat
Replace right front door handle seat
Replace outer rubber strip of left front door
Replace outer rubber strip of right front door
Replace left exterior rear-view mirror
assembly
Paint left rear-view mirror assembly
Replace right exterior rear-view mirror
assembly
Paint right rear-view mirror assembly
Replace left front door lower hinges
component
57081900
57081900
57081900
57081900
0.15
1.00
57081900
0.15
1.00
0.25
620 57361900
Replace right front door lower hinges

component
0.25
57331900
620 57375500
Replace steering lamp of left rear-view

mirror
0.10
57341900
Replace steering lamp of right rear-view

mirror
620 57395500 Replace left rear-view mirror slice
620 57405500 Replace right rear-view mirror slice
620 57385500
0.10
0.30
0.30
620 57411900 Replace sealing strip of left front door
0.25
620 57421900 Replace sealing strip of right front door
0.25
620 57431900 Replace mud ditch of left front door glass
0.20
620 57441900 Replace mud ditch of right front door glass

Replace outer housing of left rear-view
620 57455500
mirror
0.20
620 57465500
620 57471900
620 57481900
620 57491900
620 57501900
620 57511900
620 57521900
620 57535500
620 57545500
620 57571900
620 57581900
620 57591900
620 57605500
620 57615500
620 58011900
620 58021900
620
620
620
620
620
58031900
58051900
58061900
58071900
58081900
620 58091900
Replace outer housing of right rear-view

mirror
Replace left front door lock component
Replace right front door lock component
Replace front door window glass metal
bracket
Replace front door damping pad
Replace left front door inside water strip
Replace right front door inside water strip
Replace cutting water strip of left front door
glass
Replace cutting water strio of right front
door glass
Replace front door lock inside release cable
Replace left front door locking cable
Replace right front door locking cable
Replace left front door lock actuator
assembly
Replace right front door lock actuator
assembly
Replace left rear door inner handle assembly
Replace right rear door inner handle
assembly
Replace rear door inner shield assembly
Replace left rear door inner shield trim strip
Replace right rear door inner shield trim strip
Replace felt pad of left rear door
Replace felt pad of right rear door
Replace rain-proof curtain of left rear door
component
Including:
Auxiliary materials
such as paint
Including:
Auxiliary materials
such as paint
0.30
0.30
0.10
0.10
0.50
0.30
0.10
0.10
57081900
57081900
0.05
0.05
57081900
0.10
0.10
0.10
57081900
57081900
57241900
0.05
57251900
0.05
58031900
0.10
58031900
0.10
0.20
0.10
0.10
0.10
0.10
58031900
58031900
58031900
0.10
58031900
620 58101900
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
58111900
58121900
58131900
58141900
58151900
58161900
58171900
58181900
58191900
58201900
58206100
58211900
58216100
58221900
58241900
58251900
58261900
58271900
620 58281900
Replace rain-proof curtain of right rear door

component
Replace sealing strip of left rear door
Replace sealing strip of right rear door
Replace mud ditch of left rear door glass
Replace mud ditch of right rear door glass
Replace left door damping pad
Replace right door damping pad
Replace lock body of left rear door
Replace lock body of right rear door
Replace rear door speaker adhesive cover
Replace left rear door handle assembly
Paint left rear door handle assembly
Replace right rear door handle assembly
Paint right rear door handle assembly
Replace rear door handle B
Replace left rear door handle seat
Replace right rear door handle seat
Replace outer rubber strip of left rear door
Replace outer rubber strip of right rear door
Replace left rear door glass lifting
mechanism assembly
0.10
0.25
0.25
0.20
0.20
0.30
0.30
0.30
0.30
0.30
0.30
0.40
0.30
0.40
0.30
0.30
0.30
0.10
0.10
0.20
620 58291900
Replace right rear door glass lifting

mechanism assembly
0.20
620 58301900
Replace left rear door upper hinge

component
0.25
620 58311900
Replace right rear door upper hinge

component
0.25
620 58321900
Replace left rear door lower hinge

component
0.25
Replace right rear door lower hinge

component
620 58341900 Replace rear door check
Replace left rear door handrest plate and
620 58351900
switch assembly
620 58331900
620 58361900
620
620
620
620
58371900
58381900
58391900
58401900
Replace right rear door handrest plate and

switch assembly
Replace left rear door armrest cushion plate
Replace right rear door armrest cushion plate
Replace seal sleeve of left rear door glass
Replace seal sleeve of right rear door glass
620 58411900 Replace door lock latch component
58421900
58431900
58031900
58031900
58031900
58031900
58031900
58031900
0.25
0.15
0.10
0.10
0.05
0.05
0.05
0.05
58421900
58431900
0.10
58031900/
58131900
620 58421900 Replace left rear door glass track
0.10
620 58431900 Replace right rear door glass track

Replace rear door window glass rubber
620 58441900
bracket
0.10
620 58451900
620
620
620
620
58461900
58471900
58481900
58491900
620 58505500
Replace rear door window glass metal

bracket
Replace left rear door inside water strip
Replace right rear door inside water strip
Replace left rear door triangle glass
Replace right rear door triangle glass
Replace left rear door triangle glass sealing
strip
0.50
58441900
0.00
58031900
0.10
0.10
0.05
0.05
58031900
58421900
58431900
58481900
0.00
58491900
620 58515500
Replace right rear door triangle glass sealing

0.00
strip
620 58525500
Replace outer cutting -water strip of left rear

0.05
door glass
620 58535500
Replace outer cutting -water strip of right

rear door glass
Replace left rear door glass assembly
Replace right rear door glass assembly
Replace rear door lock inside release cable
Replace left rear door locking cable
Replace right rear door locking cable
58031900/
58141900
0.05
58031900
0.40
0.40
0.10
0.10
0.10
58031900
58031900
58031900
58031900
58171900
620 58595500 Replace left rear door lock actuator assembly 0.05
58181900
620
620
620
620
620
58541900
58551900
58561900
58571900
58581900
620 58605500
620
620
620
620
620
620
620
620
620
620
620
620
620
63011900
63021900
63026100
63026102
63031900
63041900
63051900
63061900
63071900
63076100
63076102
63081900
63091900
620 68011900
620 68021900
Replace right rear door lock actuator

assembly
Replace front bumper buffer block
Replace front bumper
Paint whole front bumper
Paint part of front bumper
Replace front bumper left trim grille
Replace front bumper right trim grille
Replace front bumper middle trim grille
Replace front grille
Replace rear bumper
Paint whole rear bumper
Paint part of rear bumper
Replace rear bumper buffer block
Replace rear bumper connecting bracket
Replace instrument panel left defrosting air
outlet
Replace solar sensor plug
0.05
0.00
0.50
5.50
1.50
0.20
0.20
0.30
0.30
0.50
5.00
1.50
0.00
0.00
0.10
0.05
63021900
63071900
63071900
620 68031900 Replace ambient light sensor plug

620 68041900 Replace left air outlet assembly
620 68051900 Replace right air outlet assembly
Replace left middle air outlet windshield
620 68061900
component
620 68071900
Replace right middle air outlet windshield

component
0.05
0.10
0.10
0.10
0.10
620 68081900 Replace auxiliary airbag plastic cover plate
0.10
620 68091900 Replace instrument panel upper guard plate
0.20
620 68101900
620
620
620
620
620
620
620
620
620
68111900
68121900
68131900
68141900
68151900
68161900
68175500
68181900
68191900
620 68201900
620
620
620
620
620
620
620
620
68211900
68221900
68231900
68241900
68251900
68261900
68271900
68281900
620 68291900
620 68301900
620 68311900
620
620
620
620
620
620
620
68321900
68331900
68341900
68351900
68361900
68371900
68381900
Replace instrument panel right trim strip

assembly
Replace instrument panel lower guard plate
Replace pulling plate of glovebox lock
Replace glovebox lock body
Replace air damper
Replace glovebox body
Replace glove box reinforced panel
Replace glove box lock latch
Replace steering column lower shield
Replace instrument panel left trim strip
component
Replace bill box
Replace panel cover
Replace middle and lower fascia body
Replace ashtray cover plate
Replace front ashtray assembly
Replace felt pad of central storage box
Replace hand brake cover plate component
Replace central storage box spring switch
mechanism assembly
Replace rear ashtray assembly
Replace auxiliary instroment panel glovebox
assembly
Replace front cup holder cover assembly
Replace auxiliary fascia console assembly
Replace co-drivers airbag module
Replace ambient light sensor
Replace front cup holder cover tilting spring
Replace front cup holder cover outer panel
Replace front cup holder cover inner panel
0.05
0.15
0.20
0.20
0.10
0.15
0.45
0.10
0.10
0.10
0.05
0.10
0.10
0.10
0.20
0.10
0.10
0.00
0.05
0.05
0.10
0.05
0.10
0.30
0.20
0.10
0.10
0.15
0.05
68201900/
90011900/
91011900
68091900/
48041900
620 68391900 Replace middle and lower fascia component

620 68401900 Replace auxiliaryinstrument panel body
620 68415500 Replace glove box lock component
Replace instrument panel steering column
620 68421900
guard plate
620 68435500 Replace glove box lock catch
Replace auxiliary fascia console storage box
620 68445500
opening mechanism component
620 68455500 Replace left buffer rubber
620 68465500 Replace right buffer rubber
620 68475500 Replace trim frame
620 72011900 Replace drivers seat assembly
620 72021900 Replace co-drivers seat assembly
620 72031900 Replace rear seat assembly
620 72045500 Replace rear seat central handrest
620 72051900 Install rear seat back
620 72065500 Replace rear seat head restraint
620 72071900 Replace drivers seat lower guard plate
620 72081900 Replace lower guard plate of co-drivers seat
620 72091900 Replace rear seat backrest
620 72101900 Replace rear seat cushion
Replace front row seat backrest angle
620 72115500
adjuster
620 72125500 Replace drivers seat sliding rail assembly
620 72135500 Replace co-drivers seat sliding rail
620 77777777 No work hour for outside emergency
Replace defrosting air outlet duct middle
620 80011900
section
620 80021900 Replace middle air outlet duct
Replace left/right air outlet pipe and
620 80031900
defrosting air outlet duct
620 80041900 Replace passenger left duct front section
620 80051900 Replace passenger right duct front section
620 80061900 Replace passenger left duct rear section
0.20
0.40
0.05
0.10
0.20
0.15
0.20
0.20
0.10
0.30
0.30
0.30
0.10
0.05
0.05
0.00
0.00
0.15
0.20
0.30
72011900
0.20
0.20
0.00
72021900
0.20
68091900
0.20
68091900
68091900
0.20
0.50
0.50
0.40
Add 500g of
refrigerant
(replace engine,
cylinder block,
crankshaft,
compressor
(excluding: replace
620 80071900 Replace passenger right duct rear section
0.40
Add 500g of
refrigerant
(replace engine,
cylinder block,
crankshaft,
compressor
(excluding: replace
new compressor
assembly),
condenser,
receiver,
compressor intake
pipe,
1.00
Add 300g of
refrigerant
620 87001701
Leakage detection for A/C system, vacuum

pumping & refrigerant filling (2 bottles)
620 87001702
Fill A/C compressor oil (1 bottle for Jianshe

0.00
and 0.5 bottle for Aotecar)
Leakage detection for A/C system,

620 87001713 vacuum pumping & refrigerant filling 1.00
(1 bottles)
87001701
620 87011900 Replace A/C high-pressure hose assembly
0.10
27031900/
87001701
0.30
0.20
0.10
0.20
0.20
0.20
0.60
87001701 For A/C system

87001701
87001701
87001701
87001701
620 87095500 Replace thermal protector of compressor
0.40
Corresponding
68111900/
material number:
87001701
L8103111
Replace expansion valve

Replace pulley
Replace A/C compressor assembly bracket
Replace compressor assembly
Replace internal and external circulation
620 87145500
control motor
0.40
0.30
0.30
1.50
87001701
68091900
0.10
68091900
620 87155500 Replace air mode actuator
0.10
10101900/
87001701
0.15
0.10
0.25
0.10
87001701
87261900
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
87021900
87035500
87045500
87055500
87061900
87071900
87081900
Replace condenser assembly

Replace filter
Replace pressure switch
Replace A/C pipeline O-ring
Replace A/C low-pressure pipe joint sleeve
Replace high/low-pressure pipe spacing ring
Replace compressor clutch assembly
87101900
87115500
87121900
87131900
87161900
87171900
87181900
87195500
Replace A/C high-pressure pipe assembly

Replace A/C high-pressure pipe bracket
Replace A/C low-pressure pipe component
Replace heater radiator assembly
620 87201900 Replace heater water inlet pipe

0.30
Replace
heater
water
outlet
pipe
620 87211900
0.30
620 87221900 Replace heater inlet/outlet pipe spacing ring 0.30
620 87231900 Replace A/C panel switch assembly
0.25
620 87241900 Replace fresh air outlet assembly
0.10
620 87251900 Replace coolant temperature sensor
0.30
620 87261900 Replace HVAC assembly.
0.30
620 87271900
Replace A/C blower motor speed regulation

0.25
module
620 87281900 Replace evaporator core component

620 87291900 Replace blower motor
620 87305500 Replace A/C/heater actuator
Replace compressor belt tension wheel
620 87325500
component
620 87331900 Replace pressure relief valve of compressor
620 87341900 Replace evaporator left housing
620 87365500 Replace evaporator right housing
620 90011900 Replace instrument cluster
620 90021900 Replace instrument cluster cover
620 90031900 Replace A/C amplifier and bracket assembly
620 90041900 Replace instrument panel switch component
Replace electric outside rear-view mirror
620 90051900
switch
620 90065500 Replace background light adjustment switch
620 90071900 Replace cigarette lighter assembly
Replace left connector of instrument harness
620 90081900
pipe beam
620 90091900
Replace connector of instrument harness

pipe beam near blower
Replace lower connector of instrument

harness A-pillar
620 90111900 Replace central control box assembly
Replace upper cover of electrical central
620 90125500
control box in engine compartment
620 90101900
68101900
if A/C system
manufacturers
isChaoli or Dragon,
please manual close
50221900,87001701
68091900
station and its
auxiliary station
: if A/C system
manufacturers is
hengan, no need
50221900/
87001701
50221900/
87001701
0.10
0.25
0.40
68151900
87001701
0.30
50221900
0.10
0.10
0.05
0.15
0.05
0.50
0.20
50221900
0.00
90041900
0.05
0.10
0.50
0.50
0.50
0.60
0.00
90021900
90041900
620
620
620
620
620
620
620
620
620
620
90131900
90141900
90151900
90165500
90171900
90185500
90195500
90201900
90211900
90221900
620 90231900
Replace noise filter and bracket

Replace electronic fan regulating resistor
Replace electric box in engine compartment
Replace fuse
Replace body harness connector
Replace relay
Replace dual-tone horn assembly
Replace high tone electric horn
Replace low tone electric horn
Replace anti-theft alarm assembly
Replace maintenance kit for remote control
device
Replace CD player assembly
Replace radio assembly
Replace DVD
Replace front high tone horn component
Replace speaker of front door
Replace speaker of rear mounting
Replace high tone head component
Replace antenna amplifier assembly
0.50
0.40
0.50
0.20
0.50
0.20
0.20
0.10
0.10
0.20
0.50
68101900
0.25
0.25
0.25
0.25
0.40
0.30
0.20
0.40
68101900
68101900
620 91095500 Replace rear-viewsupervisory control camera 0.50
63071900
620
620
620
620
620
620
620
620
620
620
620
620
91011900
91021900
91031900
91041900
91051900
91061900
91071900
91081900
91105500
91106100
91115500
91121900
620 91131900
620
620
620
620
620
91145500
92015500
92025500
92035500
92045500
620 92051900
620
620
620
620
620
620
620
620
620
620
92065500
92075500
92085500
92095500
92105500
92111900
92125500
92135500
92145500
92155500
Replace reversing radar sensor probe (one)

Paint one probe
Replace camera trim cover
Replace reversing monitoring camera feeder
Replace GPS player assembly (DVD without
core)
Replace CD player panel
Replace right wiper arm
Replace auxiliary wiper blade
Replace main wiper blade
Replace wiper motor
Replace wiper connecting rod with motor
assembly
Replace wiper connecting rod
Replace left wiper arm
Replace main wiper arm cap
Replace nozzle
Replace washer hose
Replace wiper assembly
Replace windshield washer
Replace water outlet pipe
Replace electric washing pump
0.20
0.40
0.20
0.60
0.25
0.20
0.20
0.10
0.10
0.50
0.70
0.50
0.20
0.00
0.05
0.20
0.20
0.50
0.20
0.20
0.00
53081900
68101900
620 93015500 Replace low-beam bulb

620 93025500 Replace high-beam bulb
Replace left front combination lamp
620 93031900
assembly
620 93041900
620 93051900
620 93061900
620 93075500
620 93081900
620 93091900
620
620
620
620
620
93101900
94011900
94025500
94031900
94041900
620 94051900
620 94061900
620 94071900
620
620
620
620
620
620
620
620
620
94081900
94091900
94101900
94111900
94125500
94135500
94141900
94165500
95015500
Replace right front combination lamp

assembly
Replace left front fog lamp assembly
Replace right front fog lamp assembly
Replace front fog lamp bulb
assembly
assembly
Replace high position brake lamp
Replace front roof lamp
Replace front roof lamp bulb
Replace rear roof lamp
Replace front ceiling lamp installing support
component
Replace sunroof control module
Remove and install etiquette lamp of left
front door
Replace etiquette lamp of right front door
Replace etiquette lamp of left rear door
Replace etiquette lamp of right ear door
Replace trunk lid illuminating lamp
Replace trunk lid illuminating lamp bulb
Replace license lamp bulb
Replace left rear license lamp
Replace right license amp
Replace ignition switch
0.10
0.10
0.60
0.60
0.25
0.25
0.15
0.15
0.15
0.20
0.20
0.20
0.30
0.25
0.30
51381900
0.05
0.10
0.10
0.10
0.10
0.25
0.25
0.40
0.40
0.40
0.60
620 95021900 Replace ignition switch lighting ring
0.30
48041900/
68181900
620 95031900 Replace wiper combination switch
0.05
48041900/
68181900
620
620
620
620
620
620
620
95041900
95051900
95065500
95071900
95085500
95091900
95101900
Replace lamp combination switch assembly

Replace switch bottom seat
Replace airbag clock spring
Replace airbag ECU
Replace trunk lid illuminating lamp switch
Replace front door lamp switch
Replace rear door lamp switch
0.05
0.40
0.50
0.00
0.30
0.10
0.10
68331900
620
620
620
620
95111900
95121900
95135500
95141900
620 95155500
620
620
620
620
620
620
620
620
620
620
620
620
620
620
620
97015500
97025500
97035500
97045500
97055500
97065500
97075500
97085500
97095500
97105500
97115500
97125500
97135500
97145500
97155500
Replace left front door glass lifting switch

Replace cover plate contact switch
Replace brake pedal switch
Replace glass lifting switch
Replace maintenance kit for key and lock
part
Replace front part harness
Replace engine harness
Replace battery negative harness
Replace generator terminal B harness
Replace instrument panel harness
Replace right front door harness assembly
Replace right rear door harness
Replace left side body harness
Replace left front door harness
Replace left rear door harness
Replace defrosting grounding harness
Replace reversing radar probe harness
Replace ceiling harness
Replace front wheel speed sensor harness
Replace rear wheel speed sensor harness
620 97165500 Replace airbag harness
620 97175500 Replace tail vehicle model marking II
0.20
0.25
0.20
0.20
1.00
1.50
0.80
0.15
0.25
0.50
0.50
0.50
0.70
0.50
0.50
0.50
0.50
0.70
0.50
0.50
68111900
63131900
1.00
Including: replace
oil pan, coarse
strainer, cylinder
body, crankshaft,
shaft shell,
piston, piston
ring, piston pin
connecting rod ,
connecting shaft
shell , oil pump,
maintenance, front
cover
0.00
Including: replace
oil pan, coarse
strainer, cylinder
body, crankshaft,
shaft shell,
piston, piston
ring, piston pin
connecting rod ,
connecting shaft
shell , oil pump,
maintenance, front
cover
620 99901701
620 99901702
620 99901706
620 99901707
620 99911701
0.00
Including:camshaft
oil seal ,oil
filter, engine
crankshaft rear oil
seal and so on
Filling and supplementary winter engine oil

0.00
(1 barrel)
Including:camshaft
oil seal ,oil
filter, engine
crankshaft rear oil
seal and so on
Filling and supplementary four-season

engine oil (0.1 barrel)
Including: replace
all component in
the engine, engine
crankshaft rear oil
seal, clutch plate,
clutch press plate,
release fork
release shaft,
transmission
disassembly

engine oil (1 barrel)
0.00

0.00
(0.1 barrel)
Including replace
differential oil
seal, left /right
drive half-axle,
5th output shaft
gear , fork and so
on
Filling and supplementary transmission oil

(1 barrel)
0.00
Including: replace
power steering gear
assembly , engine
assembly, steering
oil pipe assembly,
steering gear
return oil pipe
assembly, gear
strip protective
shield, right oil
0.00
Including : replace
steering power pump
oil tank

620 99911703
(0.2 barrel)
620 99921701
Filling and supplementary winter power

steering fluid (1 barrel)

620 99921702
steering fluid (0.5 barrel)
620 99921703
620 99921704
620 99931701
Filling and supplementary brake fluid (0.5

barrel)
0.00
Including: replace
power steering gear
assembly , engine
assembly, steering
oil pipe assembly,
steering gear
return oil pipe
assembly, gear
strip protective
shield, right oil
pipe ass
0.00
Including : replace
steering power pump
oil tank
0.00
Including replace
sealing ring, twoway valve , brake
hose, brake
clamper, rear brake
bottom plate, rear
wheel cylinder,
clutch working
cylinder, clutch
master cylinder and
brake booster
0.00
Include replace
brake oil can,
brake rigid pipe ,
electric control
unit, brake master
cylinder component
and rear axle
0.00
Include replace or
replace radiator
assembly, radiator
water outlet pipe,
engine assembly,
cylinder body ,
crankshaft, base
plate
Filling and supplementary brake

620 99931702
fluid (1 barrel)
620 99941701
Filling and supplementary antifreeze (4

barrels)

620 99941702
barrels)
0.00
Including: replace
or replace radiator
water inlet pipe
0.00
Including :replace
thermostat assembly
,heat water hose ,
water inlet pipe
connector and
cylinder cover,
water pump and warm
water tank
0.00
Including: replace
connecting pipe of
added water pipe
,electric fan
Including : replace
overflow water
pipe, expansion
tank, pressure
reducer, air warm
inlet /outlet pipe
, electric fan with
cowl assembly and
evaporator core
component
620 99941703

barrels)
0.00
620 99941704
Filling and supplementary antifreeze (0.5

barrel)
0.00
620 99941705

barrel)
0.00
Replace engine assembly

Replace engine right mounting bracket
Replace cylinder head right hook
Replace cylinder head left hook
Replace right suspension component and
621 10041900
mounting bracket
621
621
621
621
10001900
10011900
10021900
10031900
Replace right suspension and connecting

bracket assembly
621 10061900 Replace rear suspension connecting bracket
Replace rear suspension bracket with
621 10071900
component
621 10051900
0.00
5.50
0.80
0.20
0.20
0.50
0.60
0.40
0.10
40011900
0.40
Maintenance station
for report of
maintenance files
Replace left suspension component and

621 10091900
mounting bracket
0.60
Maintenance station
for report of
maintenance files
0.40
Maintenance station
for report of
maintenance files
621 10081900 Replace left suspension connecting bracket
621
621
621
621
1009901
1009902
10101900
10111900
621 1159900
621 13001900
621 13005500
621
621
621
621
621
13015500
13025500
13031900
13045500
13051900
621 13065500
621
621
621
621
13075500
13081900
13095500
13105500
First maintenance
Care maintenance
Replace engine hood front mounting bracket
Replace engine hood rear mounting bracket
Routine maintenance( other relevant material
cost)
Replace Cylinder head assembly
Replace cylinder head assembly (or
disassemble)
Replace fuel filler cap
Replace cylinder head cover nut
Replace PCV valve ventilation hose
Replace PCV valve assembly
Replace long ventilation hose
Replace cylinder head cover ventilation
nozzle
Replace gasket of cylinder head cover bolt
Replace cylinder head cover assembly
Replace gasket of cylinder head cover
Replace spark plug bushing
1.80
0.80
0.15
0.15
1.70
2.00
3.00
0.05
0.00
0.10
0.10
0.10
0.00
0.10
0.40
0.40
2.20
Replace cylinder head connecting

621 13115500 combination bolt
(intake side)
1.30

(exhaust side)
1.30
621 13135500 Replace cylinder head gasket assembly

621 13145500 Replace cylinder head bowl plug I
621 13155500
combination bolts (all)
621 13175500 Replace oil seal of cylinder hood
621 14011900 Replace exhaust gear snap ring
13001900
13001900
0.00
2.40
2.00
0.40
0.00
0.40
13045500
14181900
14221900
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
14025500
14031900
14045500
14051900
14061900
14071900
14075500
14085500
14095500
14105500
14115500
14121900
14131900
14145500
14155500
14161900
14171900
14181900
14191900
14205500
14221900
15015500
15021900
Replace wave gasket

Replace intake timing gear pair
Replace backlash spring
Replace intake camshaft
Replace intake timing gear
Replace intake camshaft bearing cap
Replace intake valve oil seal
Replace exhaust valve oil seal
Replace valve spring
Replace valve spring seat
Replace filling piece
Replace tappet
Replace valve cotter
Replace bottom seat of valve spring
Replace valve guide
Replace intake valve
Replace exhaust valve
Replace exhaust camshaft
Replace exhaust timing gear
Replace camshaft oil seal
Replace intake gear snap ring
Replace (water pump, generator) belt
Replace front cover middle body
621 15031900 Replace front cover upper body

621
621
621
621
621
621
621
621
621
621
15055500
15061900
15071900
16015500
16025500
16035500
16045500
16055500
16065500
16075500
Replace timing belt

Replace front cover lower body
Replace crankshaft upper bearing shell
Replace crankshaft lower bearing shell
Replace crankshaft upper trust washer
Replace crankshaft lower trust washer
Replace crankshaft lower thrust washer
Replace piston ring
Replace piston pin
0.00
0.10
0.00
0.60
0.00
0.60
1.60
1.60
0.70
0.00
0.70
0.70
0.70
0.00
0.70
0.80
0.80
0.60
0.00
0.00
0.40
0.30
0.10
0.20
0.10
0.20
0.20
2.00
2.00
2.00
1.30
1.30
0.00
0.00
14025500
14031900
13081900
14045500
13081900
13001900
13001900
13001900
14095500
13001900
13001900
13001900
14095500
13001900
13001900
13001900
13081900
14011900
18011900
14051900
15031900
15051900/
15021900/
13081900
15071900
15015500
10001900
10001900
10001900
16081900
16091900
16095500
621 16081900 Replace piston
0.60
13001900/
16101900
621 16095500 Replace connecting rod assembly

621 16101900 Replace connecting rod bearing shell
621 16115500 Relace crankcase assembly
0.20
0.40
3.20
17101900
10001900
34001900
621 16125500 Replace oil seal of crankshaft rear end cover 0.80
16125500
621 16135500 Replace gasket of crankshaft rear end cover
30031900
0.00
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
16165500
17015500
17021900
17035500
17045500
17055500
17061900
17075500
17081900
17101900
17115500
17121900
17141900
17155500
17165500
18011900
Replace crankcase rear oil plug

Replace oil pump assembly
Replace oil pump dowel pin
Replace gasket of fuel pump
Replace oil pressure sensor alarm
Replace oil filter assembly
Replace oil strainer gasket
Replace oil strainer assembly
Replace oil pan assembly
Replace oil dipstick guide pipe
Replace oil level gauge assembly
Replace oil pump oil plug
Replace crankcase front oil plug
Replace oil filter element
Replace crankshaft timing pulley
0.05
2.50
2.70
0.00
0.00
0.50
0.20
0.00
0.10
0.70
0.20
0.00
1.20
0.10
0.00
0.60
17021900
17021900
17081900
17101900
15021900
17061900
15045500
15015500
621 18021900 Replace water pump pulley
0.40
15051900/
15021900
621 18031900 Replace timing belt tension wheel

621 18041900 Replace timing belt tension wheel spring
0.20
0.00
18031900
15051900
621 18051900 Replace crankshaft timing pulley
0.40
15015500/
15021900/
17115500
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
19011900
19021900
19031900
19041900
19051900
19061900
19075500
19085500
19091900
19101900
19111900
19121900
19151900
19161900
19171900
19185500
19191900
19201900
19211900
19221900
19235500
Replace water pump assembly

Replace water pump inlet hose
Replace water pump inlet pipe
Replace thermostat seat
Replace radiator
Replace radiator upper mounting bracket
Replace cowl
Replace cooling fan motor I/II
Replace electronic fan blade assembly
Replace thermostat
Replace throttle body water inlet hose
0.40
0.60
0.60
0.10
0.60
0.10
0.30
0.40
0.40
0.00
0.25
0.10
0.25
0.15
0.00
0.00
0.30
0.20
0.10
0.20
0.10
19091900
General with 512
Replace throttle body water outlet hose

Replace radiator cap
Replace engine ECU
Replace fuel tank assembly
Replace filling pipe assembly
Replace fuel filling escape pipe
Replace oil filler cover
Replace electronic fuel pump seal ring
621 21111900
0.10
0.00
0.30
1.00
0.80
0.85
0.20
0.30
0.05
0.50
0.00
0.15
0.50

621 21161900
tank/filter
0.50
0.50
621
621
621
621
621
621
621
621
621
621
621
621
19245500
19255500
21011900
21021900
21031900
21041900
21051900
21061900
21071900
21081900
21091900
21101900

tank
621 21181900 Replace fuel pipe
Replace fuel pipe/nozzle connecting hose
621 21191900
component
621 21171900
621 21201900
621 21211900
621 21221900
621 21231900
621 21241900
621 21251900
621
621
621
621
621
621
621
621
621
21261900
21271900
22011900
22021900
22035500
22045500
22051900
22061900
22071900
Replace connecting pipe component from

Replace canister/fuel return pipe connecting
hose
connecting hose
connecting hose
Replace accelerator cable support
Replace throttle body gasket
Replace air filter element
Replace intake manifold lower body
Replace crankcase ventilation duct
21081900
0.50
0.30
Excluding float
component
0.50
0.50
0.40
0.15
0.30
0.10
0.20
0.10
0.20
0.25
0.30
0.50
0.50
0.20
0.20
0.70
0.05
0.30
0.10
22085500
22011900
621 22085500
Replace intake manifold upper/lower body

gasket
Replace intake air temperature & pressure

sensor bracket
621 22091900

621
621
621
621
621
621
621
621
621
22121900
22131900
22141900
22161900
23001500
23015500
23021900
23031900
23032900
621 23045500
621 23055500
621 23065500
621 23075500

Replace resonant cavity assembly
Replace engine ECU
Replace fuel distribution pipe assembly
Clean throttle body
sensor
Replace canister control valve
0.00
0.10
0.10
0.20
22111900/
27021900
0.10
0.35
0.40
0.50
0.50
0.40
0.50
0.50
0.80
0.30
0.20
0.40
0.30
621 23085500 Replace coolant temperature sensor assembly 0.40

621
621
621
621
621
621
621
621
621
23095500
23105500
23115500
23121900
23131900
23145500
23155500
24011900
24021900
621 24031900
621
621
621
621
24041900
24051900
24061900
24071900
621 24081900
Replace fuel injector (nozzle)

Replace throttle position sensor
Replace idle stepper motor
Replace gas cylinder (CNG)
Replace gas cylinder bracket (CNG)
Replace gas cylinder bracket rubber pad
(CNG)
Replace gas cylinder strap (CNG)
Replace gas cylinder rubber pad (CNG)
Replace strap rubber pad (CNG)
Replace strap buckle (CNG)
Replace gas cylinder valve sealing transition
joint (CNG)
0.40
0.20
0.50
0.60
0.20
0.40
0.50
0.30
0.15
24041900
24051900
24021900
0.00
72091900
0.10
0.05
0.00
0.10
24041900
4041900
24011900
0.10
621 24095500
Replace connecting steel pipe from gas

cylinder to gas charging valve (CNG)
0.60
621 24105500

charging valve to pressure reducer (CNG)
0.20
72015500
621
621
621
621
621
621
621
621
621
24111900
24121900
24135500
24145500
24151900
24161900
24171900
24181900
24191900
621 24201900
621 24211900
621 24221900
621
621
621
621
24231900
24241900
24251900
24261900
621 24271900
621 24281900
621 24291900
621 24301900
621
621
621
621
621
621
621
621
621
24311900
24321900
24331900
24341900
24351900
26011900
26021900
26031900
26041900
621 26051900
621 26061900
621 26071900
621 26081900
621 26091900
621 26101900
621 26111900
Replace corrugate pipe 30*50 (CNG)

Replace corrugate pipe seat 30 (CNG)
Replace gas hose 19*27*70 (CNG)
Replace gas charging valve (CNG)
Replace dustproof plug (CNG)
Replace gas charging valve bracket (CNG)
Replace gas filter (CNG)
Replace pressure reducer (CNG)
Replace pressure reducer solenoid valve coil
(CNG)
Replace pressure reducer fixing seat (CNG)
Replace pressure sensor vacuum pipe B
(CNG)
Replace pressure sensor (CNG)
Replace pressure sensor bracket
Replace pressure gauge (CNG)
Replace pressure gauge three-way pipe
Replace pressure gauge sealing aluminum
pad (CNG)
Replace controller (CNG)
Replace ECU bracket (CNG)
Replace ignition advance angle controller
(CNG)
Replace gas nozzle assembly (CNG)
Replace gas nozzle mounting bracket
Replace stepper motor (CNG)
Replace filter gas outlet hose
Replace fuel selection switch (CNG)
Replace exhaust manifold insulation cover
Replace exhaust manifold assembly
front wall panel
front floor
Replace front-stage purifier assembly
converter
Replace front muffler with rear-stage purifier
right rear girder
0.10
0.00
0.10
0.10
0.20
0.00
0.10
0.05
0.50
24201900
0.20
0.05
0.10
0.10
0.10
0.20
0.30
0.20
68151900
0.20
0.10
68151900
0.20
0.30
0.10
0.10
0.20
0.20
0.10
0.20
0.60
0.00
0.20
0.20
0.80
0.60
0.60
0.20
0.60
24311900
26031900

0.20
girder
621 26131900 Replace spherical gasket
0.60
621 26141900
0.20
block
621 26121900
621 26151900
621 26161900
621 26171900
621 27011900
621
621
621
621
621
621
621
621
621
621
27021900
27031900
27041900
27051900
27061900
27075500
27085500
27095500
27101900
27115500

block
Replace rear-stage purifier assembly
Replace fixing bracket
Replace battery pressure plate connecting
rod
Replace battery assembly
Replace battery bottom cover
Replace battery pull rod
Replace battery bracket
Replace battery bracket support frame
Replace starter
Replace generator assembly
Replace generator regulator
Replace generator pulley
Replace starter gear
0.20
0.70
0.40
0.10
0.30
0.00
0.05
0.10
0.20
0.80
0.80
0.30
0.30
0.50
621 27125500 Replace starter solenoid switch
0.70
621 28015500 Replace ignition coil

621 28025500 Replace spark plug
Replace high-voltage damper assembly
621 28035500
1
621 28045500
2
621 28055500
3
621 28065500
4
621 30011900 Replace flywheel gear ring assembly
621 30021900 Replace flywheel component
621 30031900 Replace clutch driven plate assembly
621 30041900 Replace clutch pressure plate assembly
621 30051900 Replace release bearing
621 30061900 Replace dust shield release fork
621 30071900 Replace release fork
621 30081900 Replace locking plate release fork
621 30091900 Replace dust sleeve release fork
621 30101900 Replace release fork support seat
0.30
0.40
0.10
27021900
27031900
27051900
27085500
27085500
27075500
27075500
Replace one set spark
plug
Replace one spark plug
0.10
0.10
0.10
0.10
34001900
0.40
0.40
0.30
0.30
0.30
0.20
0.30
0.30
0.30
0.30
34001900
34001900
34001900
34001900
34001900
34001900
34001900
34001900
621 30111900
621 30121900
621
621
621
621
621
30131900
30141900
30151900
30161900
30175500

cylinder
master cylinder
Replace clutch rigid pipe
Replace reverse signal switch assembly
621 30181900
621 30305500
621
621
621
621
621
621
621
621
621
621
34001900
34003700
34011900
34021900
34035500
34041900
34065500
34071900
34081900
34095500
621 34101900
621
621
621
621
621
621
621
621
621
621
621
34111900
34121900
34141900
34151900
34161900
34171900
34181900
34191900
34201900
34211900
34221900
0.50
0.50
0.50
0.50
0.80
0.50
0.20
34001900
Including: Replace
tire, brake disc
and drive shaft;
Excluding: Add
transmission oil
0.40
The disassembly of
transmission must
be approved by the
Technical Room of
LIFAN After-sales
Service Department.
Replace hydraulic oil pipe (oil outlet pipe of

0.50
clutch master pump)

Replace T-type differential oil seal (left)
Replace gear shift guide rod component
Replace release fork protective sleeve
Replace clutch slave cylinder
Replace gear shift rocker arm cable bracket
Replace reverse gear switch assembly
Repalce oil pipe support (right angle type
support)
Replace gear shift position assembly
Replace rear end cover
Replace release fork support column
Replace reverse gear shift block
Replace 5th gear reverse fork shaft
Replace 3rd and 4th gear shift fork
Replace 1st and 2nd gear shift guide block
Replace 1st and 2nd gear shift fork
Replace 5th gear shift fork
4.00
1.00
0.00
0.60
0.40
0.40
0.10
0.60
0.20
0.20
34001900
34003700
34001900
40021900
0.05
0.05
0.30
0.10
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
34001900
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
621 34231900 Replace 5th reverse gear guide block

621 34241900 Replace spring cylinder pin
621 34251900 Replace fork shaft snap ring
Replace odometer drive assembly (driven
621 34261900
gear assembly
621 34271900
621
621
621
621
621
621
621
621
621
34281900
34295500
34311900
34321900
34335500
34341900
34351900
34371900
34411900
621 34421900
621
621
621
621
621
621
621
621
621
34431900
34461900
34485500
34495500
34501900
34511900
34525500
34535500
34545500
621 34555500
621
621
621
621
621
621
621
621
621
621
621
34571900
35011900
35021900
35031900
35041900
35051900
35061900
35071900
35081900
35091900
35101900
621 35111900
621 35121900
621 35131900

sensor)
Replace breather plug gasket
Replace gear shift cover
Replace return spring
Replace return spring A
Replace switchover rocker arm oil seal
Replace gear shift swing rod
Replace return spring B
Replace 5th and reverse gear interlock cam
spring
Replace gear shift cover bushing
Replace switchover swing rod
Replace gear shift flexible shaft assembly
Replace gear shift cable E-clamp
Replace gear shift support
Replace gear shift handle knob
Replace T-type differential oil seal (right)
Replace dowel pin (on flywheel)
mechanism)
Replace input shaft
Replace input shaft rear bearing
Replace 5th gear needle bearing
Replace 5th gear synchronizer ring
Replace input 4th gear thrust washer snap
ring
Replace 1st and 2nd/3rd and 4th gear
synchronizer snap ring
0.30
0.30
0.30
34003700
34003700
0.30
0.30
30045500
0.00
0.20
0.20
0.00
0.20
0.20
0.20
0.20
0.10
34041900
34041900
34311900
34041900
34041900
34041900
34045500
34041900
34411900
0.00
34041900
0.20
0.20
0.70
0.55
1.00
0.15
0.40
0.20
0.00
34041900
40031900
30041900
34003700
0.00
0.10
1.00
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
0.60
34003700
0.60
34003700
0.60
34003700
621 35141900 Replace 3rd gear synchronizer ring

621 35151900 Replace 3rd, 4th gear needle bearing
621 35161900
ring
621 35175500 Replace 4th gear needle gear spacing ring
621 35181900 Replace input shaft front bearing
621 35191900 Replace 1st gear driven gear assembly
621 35201900 Replace 1st gear synchronizer ring
621 35211900 Replace 2nd gear synchronizer ring
621 35221900 Replace 2nd gear needle bearing
621 35231900 Replace 4th gear driven gear
621 35241900 Replace input shaft rear bearing
621 35261900 Replace 3rd gear driven gear
621 35271900 Replace 2nd gear driven gear assembly
621 35281900 Replace 1st, 2nd gear synchronizer assembly
621 35291900 Replace 1st gear needle bearing
621 35301900 Replace output shaft
621 35315500 Replace input shaft S-type oil seal
Replace reverse gear intermediate gear
621 35321900
assembly
621 39011900 Replace odometer driving gear
621 39021900 Replace differential front bearing
621 39031900 Replace gasket of half shaft gear
621 39041900 Replace transmission housing
621 39051900 Replace planet gear shaft
621 39061900 Replace gasket of planet gear
621 39071900 Replace half shaft gear
621 39081900 Replace differential rear bearing
621 39091900 Replace differential gear ring
621 39101900 Replace planet gear cylindrical pin
621 39125500 Replace differential tapered roller bearing
Replace maintenance kit for wheel universal
621 40011900
joint
621 40021900 Replace left drive shaft
621 40031900 Replace right drive shaft
621 40041900
at differential sideleft
621 40051900
at differential sideright
0.60
0.60
34003700
34003700
0.00
34003700
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
1.00
0.20
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
0.00
34003700
1.00
0.60
0.20
1.00
0.60
0.20
0.30
0.60
0.80
0.30
0.30
0.60
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
4.003E+15
0.20
0.80
0.80
40021900
0.20
40031900
0.20
40021900
40031900
621 40081900
Replace maintenance kit for dust cover at

wheel side (left)
0.20
621 40091900

wheel side (right)
0.20
621 41011900 Replace sub-frame assembly

621 41021900 Replace front stabilizer bar connecting rod
621 41031900
assembly
621 41041900
621 41051900
621 41061900
621 41062000
621
621
621
621
621
621
41081900
41091900
41101900
41111900
41121900
41131900
621 41141900
621 41151900
621 41161900
621
621
621
621
621
41171900
41181900
41191900
41205500
41211900
621 41221900
621
621
621
621
621
621
621
621
621
621
41231900
41232000
41241900
42011900
42021900
42041900
42055500
42061900
42075500
42085500
621 42091900
621 42105500
621 42111900
621 42125500

hoop
sides
Replace elastic block support seat
Replace plug
Replace front suspension coil spring
front damper
Replace pressure-reducing limiting cover
Replace front damper waterproofing rubber
sleeve
Replace front damper protection sleeve
assembly
assembly
of rear damper
1.50
0.30
1.00
1.00
0.30
44081900
0.60
44082000
1.20
41061900
0.30
0.30
0.30
1.20
0.30
0.30
41061900
41061900
41061900
41061900
41061900
0.30
1.20
41061900
0.30
1.20
1.20
0.30
0.30
0.60
41061900
41061900
0.60
0.50
1.00
0.20
1.00
0.60
0.30
0.30
0.30
0.30
0.30
44082000
44081900
42021900
42021900
42021900
42021900
42021900
0.30
42021900
0.30
42021900
0.30
42021900
0.30
42021900
621 42135500 Replace rear damper buffer block

621 42145500 Replace rear damper buffer limiting seat
621 44000500
parameters
0.30
0.30
42021900
3.00
44081900
621
621
621
621
621
621
621
621
0.50
0.70
0.70
0.70
0.10
0.50
0.20
0.60
44015500
44025500
44035500
44045500
44055500
44056100
44061900
44070500

Replace steel wheel
Replace wheel decorative cover
0.20

Replace wheel nut component
621 45021900
assembly (including inspection of ABS)
0.40
0.20
0.05
0.50
0.60
621
621
621
621
621
44082000
44086700
44095500
45001500
45011900
621 45031900
621
621
621
621
621
621
621
621
621
621
45041900
45051900
45061900
45071900
45081900
45091900
45101900
45111900
45121900
45131900
621 45141900
621 45151900
621 45161900
621 45171900
621 45181900
621 45191900
621 45201900

Replace ABS-MCP/1st cylinder rigid pipe
Replace ABS-FL (left front rigid pipe II)
Replace left front brake rigid hose
Replace ABS-RL (left rear rigid pipe I)
rear rigid pipe II)
rear rigid pipe II)
assembly
component
Including dynamic
balancing of wheels and
inspection of sealing
44081900 Tire nut
45001500
0.80
0.80
45001500
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
45001500
45001500
45001500
45001500
45001500
45001500
45001500
45001500
45001500
45001500
0.60
45001500
0.60
45001500
0.20
1.10
0.60
0.60
0.40
0.20
0.10
Excluding: added
brake fluid
Excluding: added
45001500
brake fluid
45001500
46081900
46061900
46061900
46081900
44081900
46081900
46091900
44082000

0.60
0.60
0.40
0.20
0.20
0.20
0.40
0.10
0.10

lining
0.40
44081900/
45001500
621 46141900 Replace left front brake caliper assembly
0.20
44081900/
45001500
621 46151900 Replace right front brake caliper assembly

621 46161900 Replace shaft pin
621 46171900
component
0.20
0.20
44081900
46211900
0.10
46211900
Excluding: added
brake fluid
0.10
45001500
Excluding: added
brake fluid
1.30
1.30
45001500
46251900
0.60
44081900/
45001500
0.20
44081900/
45001500
0.20
44081900
0.40
44082000
621 46271900 Replace maintenance kit for rear brake line
0.40
621
621
621
621
621
621
621
621
621
46011900
46021900
46035500
46041900
46051900
46061900
46081900
46101900
46111900
621 46121900

component
621 46181900
621 46291900
Replace left front brake with steering

knuckle assembly
1.00
Replace right front brake with steering

1.00
knuckle assembly
621 46311900 Replace rear brake shoe component
1.00
Replace
brake
oil
can
(including
air
removal)
621 47011900
0.20
621 46301900
Excluding: added
brake fluid
Excluding: added
45001500
brake fluid
Work hour of this
station for
45001500
replacing two
wheels together
46251900
45001500
621 47021900
621
621
621
621
621
47035500
47045500
47061900
47071900
47081900
621 47091900
621
621
621
621
621
47101900
47111900
47121900
47135500
48011900
621 48021900
621 48035500
621 48041900

assembly
Replace gasket
assembly
Replace power steering switch
0.60
0.00
0.30
0.10
0.10
1.20
45001500
45001500
1.20
45001500
1.20
0.60
0.60
0.10
0.20
1.00
0.50
0.30
0.25

621 48085500 Replace steering pump assembly
621 48091900
component
621 48101900 Replace steering gear oil inlet pipe assembly
Replace worm transmission hose hoop, type
621 48111900
A
621 48125500 Replace power steering oil pump belt
621 48135500 Replace outer ball joint assembly
621 48145500 Replace inner ball joint assembly
621 48155500 Replace left tie rod assembly
621 48165500 Replace right tie rod assembly
621 48171900 Replace lower steering shaft assembly
621 48181900 Replace upper steering shaft assembly
621 48211900 Replace power steering pump support
621 48221900
steering gear
0.25
0.50
0.50
Including: Adjust
toe-in
41011900
0.30
0.50
0.10
15015500
0.10
0.30
0.40
0.30
0.30
0.80
0.90
0.30
0.25
0.60
0.80
621 48231900

0.00
621 48241900

component
0.40
48221900

621 48265500 Replace steering wheel horn cover plate
621 49011900 Replace inner panel of engine hood
621 49021900 Replace engine hood
Paint whole engine hood assembly
621 49026100
more than 0.10
621 49026102
less than and equal to 0.10
621 49031900 Replace left front fender
621 49036100 Paint left front fender (more than 0.10 )
Paint whole left front fender outer panel
621 49036102
Replace
right front fender
621 49041900
Paint right front fendermore than 0.10
621 49046100
Paint whole right front fender outer panel

621 49046102
621 49051900 Replace front bumper framework body
621 49061900 Replace rear bumper framework body
621 49071900 Replace front sheet metal part assembly
0.10
0.50
0.30
5.50
1.50
0.50
2.30
1.50
0.50
2.30
1.50
63021900
0.20 63071900
0.20
10.00
621 49081900

plate assembly
10.00
Including:
Auxiliary materials
such as paint
621 49091900

assembly
10.00
Including:
Auxiliary materials
such as paint

more than 0.10
4.70

621 49096102 assembly
1.50
621 49101900
Replace left front door assembly

disassembly
1.50
621 49106100
Paint the whole left front door assembly

more than 0.10
3.50

621 49106102
1.50
Including:
Auxiliary materials
such as paint
Including:
Auxiliary materials
such as paint
Including:
Auxiliary materials
such as paint

621 49111900
disassembly
1.50
Including:
Auxiliary materials
such as paint
621 49116100

more than 0.10
3.50
621 49116102

1.50
Including:
Auxiliary materials
such as paint
621 49121900
Replace left rear door hinge

assembly(disassembly)
1.50
Including:
Auxiliary materials
such as paint
621 49126100
Paint the whole left rear door assembly

more than 0.10
3.50

621 49126102
less than and equal to 0.10)
621 49131900 Replace right rear door hinge assembly

Paint the whole right rear door assembly
more than 0.10
621 49136102
621 49136100
1.50
Including:
Auxiliary materials
such as paint
1.50
Including:
Auxiliary materials
such as paint
3.50
1.50

10.00
assembly
3.50
621 49161900
3.00
bracket 1
621 49141900
621 49171900
621 49181900
621 49191900
621 49201900
621 49211900
621 49221900
621
621
621
621
621

bracket 2
bracket 3
bracket
49231900
49241900
49251900
49261900
49266100 Paint whole left side wall assembly
3.00
3.00
11.00
1.50
1.50
1.50
1.50
1.50
1.50
6.00
6.50
621
621
621
621
621
621
621
621
621
621
621
621
49266102
49266103
49266104
49266105
49271900
49276100
49276102
49276103
49276104
49276105
49281900
49291900
621 49296100
621 49296102
621 49301900
621 49316100
621 50011900
621 50021900
621 50031900
621 50041900
621 50051900
621 50061900
621 50071900
621 50081900
621 50095500
621 50105500
621 50111900

Repair trunk shelf panel assembly
Paint the whole trunk lid assembly more
than 0.10
Replace rear skirt panel component
bracket
Replace engine hood stay rod component
Replace right hinges component of engine
hood
hood assembly
mudguard

mudguard
621 50151900
strip
621 50121900
621 50161900
621 50171900
621 50181900
621 50191900
621 50201900

strip
Replace engine compartment lock cable
sponge body
1.50
2.30
2.30
2.30
6.00
6.50
1.50
2.30
2.30
2.30
2.00
1.00
4.60
1.50
7.80
0.80
0.50
2.50
0.20
0.10
0.20
0.10
0.20
0.50
0.40
0.40
0.10
0.10
0.10
0.10
50131900
0.00
50141900
0.00
0.30
0.50
6.70
50211900
0.20
87331900
621 50211900
621 50221900
621 50231900
621 50241900
621 50251900
621
621
621
621
621
621
621
621
621
621
621
621
50261900
50275500
50285500
51015500
51025500
51031900
51041900
51051900
51061900
51071900
51081900
51091900
621 51101900
621 51111900
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
51121900
51131900
51141900
51151900
51161900
51171900
51181900
51191900
51201900
51211900
51221900
51231900
51241900
51251900
51261900
51271900
51281900
51291900
51301900
51311900
51335500
51345500

insulation pad
Replace front sealing strip of engine room
Replace engine hood lock body
Replace engine trim cover
Replace front label plate
Replace rear seat belt retractor assembly
Replace front seat belt retractor assembly
Replace C-pillar right lower guard plate
Replace A-pillar left upper guard plate
Replace A-pillar right upper guard plate
window trim panel
window
Replace left front door frame sealing strip
Replace right front door frame sealing strip
Replace left rear door frame sealing strip
Replace right rear door frame sealing strip
0.20
97055500
0.80
0.10
0.20
68261900
0.10
50021900
0.20
0.00
0.20
0.40
0.30
0.20
0.20
0.30
0.30
0.10
0.10
0.15
0.15
0.15
0.40
0.30
0.30
0.30
0.30
0.40
0.40
0.30
0.30
1.40
0.10
0.10
0.10
0.10
0.25
0.25
0.10
0.10
0.10
0.10
0.10
0.10
51381900
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
51351900
51361900
51371900
51381900
51391900
51401900
51411900
51421900
51431900
51441900
51451900
51465500
51471900
51485500
51491900
621 51505500
621 51515500
621 51521900
621 51535500
621 51545500
621 51551900
621 51561900
621 52011900
621 52021900
621
621
621
621
621
621
621
621
621
52031900
52041900
52051900
52061900
52071900
52081900
52091900
52101900
52111900
621 52121900
621 52131900
621
621
621
621
52141900
52155500
53011900
53021900

Replace ceiling
Replace sunroof motor assembly
component
Replace sunroof sun visor assembly
component
component
Replace main carpet
Replace rear row buckle and lap belt
assembly(rear row middle seat safety belt)
carpet
carpet
0.15
0.15
0.10
0.60
0.05
0.05
0.10
0.10
0.10
0.10
0.60
0.30
0.05
0.20
0.20
51381900
51381900
51381900
51381900
51381900
51381900
0.00
51381900
0.40
0.10
51361900
0.00
51351900
0.00
0.40
0.40
2.00
72031900
0.10
0.10
0.70
0.70
0.20
0.70
0.70
0.70
0.70
0.15
0.60
0.60
0.05
0.05
0.20
0.10
72101900
621
621
621
621
621
621
621
53031900
53041900
53051900
53061900
53071900
53081900
53091900
621 53101900
621
621
621
621
621
621
621
621
621
621
621
53115500
53125500
53131900
53141900
53151900
53161900
53171900
53181900
53191900
53201900
53211900
621 53221900
621 53231900
621
621
621
621
621
621
53241900
53251900
53261900
53271900
53281900
53291900
621 53301900
621 53311900
621 53321900
621 53331900
621 53341900
621 53355500
621 53365500

component
Replace lock cylinder of trunk assembly
Replace pulling rod of trunk lid
Replace rear license trim panel
Replace trunk lid inner trim panel
guard
guard
filler
assembly
metal reed)
component
621 53465500 Replace rear label plate
0.10
0.30
0.20
0.40
0.10
0.30
2.00
53081900
0.10
0.05
0.05
0.30
0.10
0.20
0.40
0.20
0.10
0.25
0.25
0.25
0.10
0.10
0.20
0.10
0.10
0.05
0.10
0.10
0.65
0.80
0.20
53091900
0.20
0.10
0.10
0.10
0.15
57431900/
57081900
621 57011900 Replace left front door glass assembly

621
621
621
621
621
621
621
621
57021900
57031900
57041900
57051900
57061900
57071900
57081900
57101900
621 57111900
621 57121900
621 57131900
621 57141900

Replace felt pad of left front door
Replace felt pad of right front door
Replace left front door inner buckle
assembly
Replace right front door inner buckle
assembly
Replace left front door inner shield trim strip
strip
switch assembly
0.10
0.10
0.15
0.10
0.10
0.10
0.10
0.20
0.10
57441900/
57081900
57081900
57081900
57081900
57081900
57081900
57081900
0.10
0.10
0.10
0.10
621 57151900

switch assembly
0.10
621 57161900

plate
0.05
621 57171900

plate
0.05
621 57181900

component
0.25
621 57191900

component
0.25
57081900
621 57201900

mechanism assembly
0.20
57081900
0.20
57081900
0.25
0.25
0.30
0.30
0.30
0.40
0.30
0.40
0.00
0.15
0.15
0.10
0.10
57081900
57221900
57231900
57081900
621 57211900
621
621
621
621
621
621
621
621
621
621
621
621
621
57221900
57231900
57241900
57251900
57261900
57266100
57271900
57276100
57285500
57291900
57301900
57311900
57321900

mechanism assembly
57081900
57081900
57081900
57081900
621 57331900
621 57336100
621 57341900
621 57346100
621 57351900
621 57361900
621
621
621
621
621
621
621
621
621
621
621
621
57375500
57385500
57395500
57405500
57411900
57421900
57431900
57441900
57455500
57465500
57471900
57481900
621 57491900
621 57501900
621 57511900

assembly
Paint left outer rear-view mirror assembly
assembly
Paint right outside rear-view mirror assembly
component
component
Replace left rear-view mirror steering lamp
Replace right rear-view mirror steering lamp
Replace left rear-view mirror slice
Replace right rear-view mirror slice
Replace sealing strip of left front door
Replace mud ditch of left front door glass
Replace mud ditch of right front door glass
Replace left rear-view mirror housing
Replace right rear-view mirror housing
Replace left front door shackle component
Replace right front door shackle component
bracket
Replace inner cutting -water strip of left
front door
0.15
1.00
0.15
1.00
0.25
0.25
57331900
0.10
0.10
0.30
0.30
0.25
0.25
0.20
0.20
0.30
0.30
0.10
0.10
57341900
0.50
0.30
57081900
0.10
57081900
621 57521900
Replace inner cutting -water strip of right

front door
0.10
621 57535500
Replace outer cutting -water strip of left

front door glass
0.05
621 57545500
621 57571900
621 57581900
621 57591900
621 57605500
621 57615500
621 58011900
621 58021900
621 58031900
621 58051900

front door glass
assembly
assembly
Replace left rear door inner buckle assembly
Replace right rear door inner buckle
assembly
57081900
0.05
57081900
0.10
0.10
0.10
57081900
57081900
57241900
0.05
57251900
0.05
58031900
0.10
58031900
0.10
0.20
0.10
621 58061900 Replace right rear door inner shield trim strip
621 58071900 Replace felt pad of left rear door
621 58081900 Replace felt pad of right rear door
Replace anti-rain curtain component of left
621 58091900
rear door
621 58101900
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
58111900
58121900
58131900
58141900
58151900
58161900
58171900
58181900
58191900
58201900
58206100
58211900
58216100
58221900
58241900
58251900
58261900
58271900
621 58281900
Replace anti-rain curtain component of right

rear door
Replace left rear door sealing strip
Replace right rear door sealing strip
Replace left rear door lock body
Replace right rear door lock body
Replace front rubber strip of left rear door
Replace front rubber strip pf right rear door
mechanism assembly
0.10
0.10
0.10
58031900
58031900
58031900
0.10
58031900
0.10
0.25
0.25
0.20
0.20
0.30
0.30
0.30
0.30
0.30
0.30
0.40
0.30
0.40
0.30
0.30
0.30
0.10
0.10
0.20
621 58291900

mechanism assembly
0.20
621 58301900

component
0.25
621 58311900

component
0.25
621 58321900

component
0.25

component
621 58351900
switch assembly
621 58331900

switch assembly
621 58371900 Replace left rear door armrest cushion plate
621 58381900 Replace right rear door armrest cushion plate
621 58391900 Replace sealing sleeve of left rear door glass
621 58361900
58421900
58431900
58031900
58031900
58031900
58031900
58031900
58031900
0.25
0.15
0.10
0.10
0.05
0.05
0.05
58421900
58431900
621 58401900
Replace sealing sleeve of right rear door

glass
0.05
0.10
58031900/
58131900
0.10
58031900/
58141900

621 58441900
bracket
0.10
0.50
58441900
621 58451900

bracket
0.00
58031900
621 58461900
Replace inner cutting -water strip of left rear

0.10
door
58031900

rear door
621 58481900 Replace left rear door triangle glass
621 58491900 Replace right rear door triangle glass
621 58505500
strip
621 58471900
0.10
58421900
0.05
0.05
58431900
58481900
0.00
58491900
621 58515500

0.00
strip
621 58525500

0.05
door glass
621 58535500

rear door glass
0.05
58031900
0.40
0.40
0.10
0.10
0.10
58031900
58031900
58031900
58031900
58171900
58181900
621
621
621
621
621
58541900
58551900
58561900
58571900
58581900
621 58605500
621
621
621
621
621
621
621
63011900
63021900
63026100
63026102
63031900
63041900
63051900

assembly
0.05
0.00
0.50
5.50
1.50
0.20
0.20
0.30
63021900
0.30
Including:
Auxiliary materials
such as paint
621 63071900 Replace rear bumper
0.50
(1.30 work hours

when less than or
equal to 0.10m2,
and whole painting
when greater than
0.10m2) Including
auxiliary materials
such as paint

621 68011900
outlet
621 68021900 Replace solar sensor plug
5.00
1.50
0.00
0.00
0.10
Including:
Auxiliary materials
such as paint
0.10
(1.30 work hours

when less than or
equal to 0.10m2,
and whole painting
when greater than
0.10m2) Including
auxiliary materials
such as paint
621 63061900 Replace front grille
621
621
621
621
63076100
63076102
63081900
63091900
0.10
0.05
0.05
621 68061900

component
0.10
621 68071900

component
0.10
0.10
0.20
621 68101900

assembly
63071900
63071900
0.05
68201900/
90011900/
91011900
68091900/
48051900
621
621
621
621
621
621
621
621
621
68111900
68121900
68131900
68141900
68151900
68161900
68175500
68181900
68191900
621 68201900
621
621
621
621
621
621
621
621
68211900
68221900
68231900
68241900
68251900
68261900
68271900
68281900
621 68291900
621 68301900
621 68311900
621
621
621
621
621
621
621
621
621
621
68321900
68331900
68341900
68351900
68361900
68371900
68381900
68391900
68401900
68415500
621 68421900
621 68435500
621 68445500
621
621
621
621
621
621
68455500
68465500
68475500
72011900
72021900
72031900

Replace gloveboxliner plate
Replace air damper
component
Replace bill box
Replace panel cover
mechanism assembly
Replace auxiliary instrument panel glovebox
assembly
Replace drivers airbag module
Replace middle and lower fascia assembly
Replace auxiliary instrument panel body
Replace glove box lock component
guard plate
Replace glove box lock catch
Replace left buffer rubber
Replace right buffer rubber
Replace trim frame
Replace drivers seat assembly
Replace co-drivers seat assembly
Replace rear seat assembly
0.15
0.20
0.20
0.10
0.15
0.45
0.10
0.10
0.10
0.05
0.10
0.10
0.10
0.20
0.10
0.10
0.00
0.05
0.05
0.10
0.05
0.10
0.30
0.20
0.10
0.10
0.15
0.05
0.20
0.40
0.05
0.10
0.20
0.15
0.20
0.20
0.10
0.30
0.30
0.30
621
621
621
621
621
621
621
72045500
72051900
72065500
72071900
72081900
72091900
72101900
621 72115500
621
621
621
621
72125500
72135500
77777777
80011900
621 80021900
621 80031900
621 80041900
621 80051900
Replace rear seat central handrest

Install rear seat back
Replace rear seat head restraint
Replace drivers seat lower guard plate
Replace lower guard plate of co-drivers seat
Replace rear seat backrest
Replace rear seat cushion
adjuster
Replace drivers seat sliding rail assembly
Replace co-drivers seat sliding rail
Replace front seat head restraint
No work hour for outside emergency
section
Replace middle air outlet duct
Replace passenger left duct front section
0.10
0.05
0.05
0.00
0.00
0.15
0.20
0.30
72011900
0.20
0.20
0.00
0.20
72021900
0.20
68091900
68091900
68091900
0.20
0.50
0.50
0.40
Add 500g of
refrigerant
(replace engine,
cylinder block,
crankshaft,
compressor
(excluding: replace
new compressor
assembly),
condenser,
receiver,
compressor intake
pipe,
0.40
Add 500g of
refrigerant
(replace engine,
cylinder block,
crankshaft,
compressor
(excluding: replace
new compressor
assembly),
condenser,
receiver,
compressor intake
pipe
Add 300g of
refrigerant
1.00
621 87001702

0.00
621 87001713

pumping & refrigerant filling (1 bottle)
1.00
87001701
0.10
27031900/
87001701
0.30
0.20
0.10
0.20
0.20
0.20
0.60
87001701
87001701
87001701
87001701
87001701
0.40
Corresponding
68111900/
material number:
87001701
L8103111

Replace pulley
621 87145500
control motor
0.40
0.30
0.30
1.50
87001701
68091900
0.10
68091900
0.10
10101900/
87001701

621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
621
87021900
87035500
87045500
87055500
87061900
87071900
87081900

Replace filter
87101900
87115500
87121900
87131900
87161900
87171900
87181900
87195500
87201900
87211900
87221900

Replace heater water inlet pipe
Replace heater water outlet pipe
Replace heater inlet/outlet pipe spacing ring
0.15
0.10
0.25
0.10
0.30
0.30
0.30
0.25
87001701
87261900
68101900
if A/C system
manufacturers
isChaoli or Dragon,
please manual close
50221900,87001701
68091900 station and its
auxiliary station
: if Hengan A/C
system
manufacturers is
not apply
0.10
0.30
0.30
621 87271900

0.25
module

621 87311900
component
621 87351900 Replace compressor pulley
Replace seat cushion height adjustment knob
621 87365500
cover plate
621 90051900 Replace electric rear-view mirror switch
621 90081900
pipe beam
621 90091900
621 90101900
621 90111900
621 90125500
621
621
621
621
621
621
621
621
621
621
90131900
90141900
90151900
90165500
90171900
90185500
90195500
90201900
90211900
90221900

harness A-pillar
Replace central control box assembly
Replace fuse
Replace relay
Replace dual-tone horns assembly
50221900/
87001701
50221900/
87001701
0.10
0.25
0.40
68151900
0.30
87001701
0.30
0.10
0.10
0.20
50221900
50221900
15015500
0.05
90021900
0.15
0.05
0.50
0.20
0.00
0.05
0.10
0.50
0.50
0.50
0.60
0.00
0.50
0.40
0.50
0.20
0.50
0.20
0.20
0.10
0.10
0.20
90041900
90041900
621 90231900
621
621
621
621
621
621
91011900
91021900
91031900
91041900
91051900
91061900

device(BCM body controller component
Replace DVD
Replace rear mounting speaker
621 91071900 Replace high tone head component

621
621
621
621
621
621
91081900
91095500
91105500
91106100
91115500
91121900
621 91131900
621
621
621
621
621
91145500
92015500
92025500
92035500
92045500
621 92051900
621
621
621
621
621
621
621
621
621
621
621
621
92065500
92075500
92085500
92095500
92105500
92111900
92125500
92135500
92145500
92155500
93015500
93025500
621 93031900

Replace reverse surveillance cameras
Paint one probe
core)
Replace wiper motor
assembly
Replace left wiper arm cap
Replace nozzle
Replace washer hose
Replace right wiper arm cap
Replace low-beam bulb
Replace high-beam bulb
assembly

assembly
621 93051900 Replace left front fog lamp assembly
621 93061900 Replace right front fog lamp assembly
621 93075500 Replace front fog lamp bulb
621 93041900
0.50
68101900
0.25
0.25
0.25
0.25
0.40
0.30
68101900
68101900
53081900
Dual-fuels
automebile CNG
system user
0.20
0.40
0.50
0.20
0.40
0.20
0.60
0.25
0.20
0.20
0.10
0.10
0.50
0.70
0.50
0.20
0.00
0.05
0.20
0.20
0.50
0.20
0.20
0.00
0.10
0.10
0.60
0.60
0.25
0.25
0.15
63071900
68101900
621 93081900 Replace left rear combination lamp assembly

Replace right rear combination lamp
621 93091900
assembly
621 93101900 Replace high position brake lamp
621 94011900 Replace front roof lamp
621 94025500 Replace front roof lamp bulb
621 94031900 Replace rear roof lamp bracket
621 94041900 Replace rear roof lamp
621 94051900
component
621 94061900 Replace sunroof control module
621 94071900
front door
621 94081900 Replace right front door etiquette lamp
621 94091900 Replace left rear door etiquette lamp
621 94101900 Replace right rear door etiquette lamp
621 94111900 Replace trunk illuminating lamp
621 94125500 Replace trunk illuminating lamp bulb
621 94135500 Replace license plate lamp bulb
621 94141900 Replace left license lamp
621 94165500 Replace right license lamp
621 95015500 Replace ignition switch
0.15
0.30
48051900/
68181900
0.05
48051900/
68181900
621
621
621
621
621
621
621
621
621
621
621
95041900
95051900
95065500
95071900
95085500
95091900
95101900
95111900
95121900
95135500
95141900
621 95155500
621
621
621
621
97015500
97025500
97035500
97045500

Replace airbag ECU
Replace trunk illuminating lamp switch
Replace door lamp switch
part
0.15
0.20
0.20
0.20
0.30
0.25
0.30
51521900
0.05
0.10
0.10
0.10
0.10
0.25
0.25
0.40
0.40
0.40
0.60
0.05
0.40
0.50
0.00
0.30
0.10
0.10
0.20
0.25
0.20
0.20
68321900
1.00
1.50
0.80
0.15
0.25
68111900
621
621
621
621
621
621
621
621
621
621
621
97055500
97065500
97075500
97085500
97095500
97105500
97115500
97125500
97135500
97145500
97155500

0.50
0.50
0.50
0.70
0.50
0.50
0.50
0.50
0.70
0.50
0.50
63131900
1.00
Including: replace oil

pan, coarse strainer,
cylinder body,
crankshaft, shaft shell,
piston, piston ring,
piston pin connecting
rod , connecting shaft
shell , oil pump,
maintenance, front
cover component ,
crankshaft front oil seal
and so on
0.00
Including: replace oil

pan, coarse strainer,
cylinder body,
crankshaft, shaft shell,
piston, piston ring,
piston pin connecting
rod , connecting shaft
shell , oil pump,
maintenance, front
cover component ,
crankshaft front oil seal
and so on
621 99901701

621 99901702

0.00
(1 barrel)
621 99901706

621 99901707

0.00
(0.1 barrel)
621 99911701

(1 barrel)
0.00
0.00
0.00
621 99911703

(0.2 barrel)
0.00
621 99921701
Filling and supplementary power steering

fluid (1 barrel)
0.00
621 99921702

fluid (0.5 barrel)
0.00
621 99921703
621 99921704
621 99931701



barrel)
Filling and supplementary brake fluid (1

621 99931702
barrel)
621 99941701
621 99941702

barrels)

barrels)
0.00
Including: replace
power steering gear
assembly , engine
assembly, steering oil
pipe assembly, steering
gear return oil pipe
assembly, gear strip
protective shield, right
oil pipe assembly, taper
joint, left oil pipe
assembly , small taper
joint , steerin
0.00
Include replace brake

oil can, brake rigid pipe
, electric control unit,
brake master cylinder
component and rear
axle
0.00
Include replace or
replace radiator
assembly, radiator
water outlet pipe,
engine assembly,
cylinder body ,
crankshaft, base plate
0.00
Including: replace or
replace radiator water
inlet pipe
0.00
Including :replace
thermostat assembly
,heat water hose , water
inlet pipe connector and
cylinder cover, water
pump and warm water
tank
0.00
Including: replace
connecting pipe of
added water pipe
,electric fan
621 99941703

barrels)
0.00
621 99941704

barrel)
0.00
621 99941705

barrel)
0.00
622
622
622
622
10001900
10011900
10021900
10031900
622 10041900
622 10051900
622 10061900
622 10071900
622 10081900
622 10091900
622
622
622
622
622
1009900
1009901
1009902
10101900
10111900
622 1159900
622 13001900
622 13005500
622
622
622
622
622
13015500
13025500
13031900
13045500
13051900
622 13065500
Replace engine assembly

Replace engine right mounting bracket
Replace cylinder head right hook
Replace cylinder head left hook
Replace right suspension component and
mounting bracket
Replace right suspension and connecting
bracket assembly
Replace rear suspension connecting bracket
Replace rear suspension bracket with
component
Replace left suspension connecting bracket
Replace left suspension component and
mounting bracket
New vehicle curb
First maintenance
Care maintenance
Replace engine hood front mounting bracket
Replace engine hood rear mounting bracket
Routine maintenance( other relevant material
cost)
Replace Cylinder head assembly
Replace cylinder head assembly (or
disassemble)
Replace fuel filler cap
Replace cylinder head cover nut
Replace PCV valve ventilation hose
Replace PCV valve assembly
Replace long ventilation hose
Replace cylinder head cover ventilation
nozzle
ncluding : replace
overflow water pipe,
expansion tank,
pressure reducer, air
warm inlet /outlet pipe
, electric fan with cowl
assembly and
evaporator core
component
0.00
5.50
0.80
0.20
0.20
0.50
0.60
0.40
40011900
0.10
0.40
0.60
0.40
1.80
0.80
0.15
0.15
1.70
2.00
3.00
0.05
0.00
0.10
0.10
0.10
0.00
13001900
622
622
622
622
13075500
13081900
13095500
13105500
Replace gasket of cylinder head cover bolt

Replace cylinder head cover assembly
Replace gasket of cylinder head cover
Replace spark plug bushing
0.10
0.40
0.40
2.20

(intake side)
1.30

(exhaust side)
1.30
622 13135500 Replace cylinder head gasket assembly

622 13145500 Replace cylinder head bowl plug I
622 13155500
combination bolts (all)
622 13175500 Replace oil seal of cylinder hood
622 14011900 Replace exhaust gear snap ring
622 14025500 Replace wave gasket
622 14031900 Replace intake timing gear pair
622 14045500 Replace backlash spring
622 14051900 Replace intake camshaft
13001900
0.00
2.40
2.00
0.40
0.00
0.40
0.00
0.10
0.00
0.60
13045500
14181900
14221900
14025500
14031900
13081900
14045500
0.00
This station
include: all oil
seal of intake and
13081900 exhaust valve( only
need to record tone
between 14075500
and 14085500
622 14071900 Replace intake camshaft bearing cap
0.60
This station
include: all oil
seal of intake and
13001900 exhaust valve( only
need to record tone
between 14075500
and 14085500
Replace intake valve oil seal

Replace exhaust valve oil seal
Replace valve spring
Replace valve spring seat
Replace filling piece
Replace tappet
Replace valve cotter
Replace bottom seat of valve spring
Replace valve guide
1.60
1.60
0.70
0.00
0.70
0.70
0.70
0.00
0.70
13001900
13001900
14095500
13001900
13001900
13001900
14095500
13001900
13001900
622 14061900 Replace intake timing gear
622
622
622
622
622
622
622
622
622
14075500
14085500
14095500
14105500
14115500
14121900
14131900
14145500
14155500
622
622
622
622
622
622
622
622
14161900
14171900
14181900
14191900
14205500
14221900
15015500
15021900
Replace intake valve

Replace exhaust valve
Replace exhaust camshaft
Replace exhaust timing gear
Replace camshaft oil seal
Replace intake gear snap ring
Replace (water pump, generator) belt
Replace front cover middle body
622 15031900 Replace front cover upper body

622
622
622
622
622
622
622
622
622
622
15055500
15061900
15071900
16015500
16025500
16035500
16045500
16055500
16065500
16075500
Replace timing belt

Replace front cover lower body
Replace crankshaft upper bearing shell
Replace crankshaft lower bearing shell
Replace crankshaft upper trust washer
Replace crankshaft lower trust washer
Replace crankshaft lower thrust washer
Replace piston ring
Replace piston pin
0.80
0.80
0.60
0.00
0.00
0.40
0.30
0.10
0.20
0.10
0.20
0.20
2.00
2.00
2.00
1.30
1.30
0.00
0.00
13001900
13081900
14011900
18011900
14051900
15031900
15051900/
15021900/
13081900
15071900
15015500
10001900
10001900
10001900
16081900
16091900
16095500
622 16081900 Replace piston
0.60
13001900/
16101900
622 16095500 Replace connecting rod assembly

622 16101900 Replace connecting rod bearing shell
622 16115500 Relace crankcase assembly
0.20
0.40
3.20
17101900
10001900
34001900
622 16125500 Replace oil seal of crankshaft rear end cover 0.80
16125500
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
16135500
16165500
16175500
17015500
17021900
17035500
17045500
17055500
17061900
17075500
17081900
17101900
17115500
17121900
17141900
17155500
Replace gasket of crankshaft rear end cover

Replace crankcase rear oil plug
Replace crankcase water passage plug
Replace oil pump assembly
Replace oil pump dowel pin
Replace gasket of fuel pump
Replace oil pressure sensor alarm
Replace oil filter assembly
Replace oil strainer gasket
Replace oil strainer assembly
Replace oil pan assembly
Replace oil dipstick guide pipe
Replace oil level gauge assembly
Replace oil pump oil plug
Replace crankcase front oil plug
0.00
0.05
0.05
2.50
2.70
0.00
0.00
0.50
0.20
0.00
0.10
0.70
0.20
0.00
1.20
0.10
30031900
30031900
17021900
17021900
17081900
17101900
15021900
17061900
622 17165500 Replace oil filter element

0.00
0.60
15045500
15015500
622 18021900 Replace water pump pulley
0.40
15051900/
15021900
622 18031900 Replace timing belt tension wheel

622 18041900 Replace timing belt tension wheel spring
0.20
0.00
18031900
15051900
0.40
15015500/
15021900/
17115500
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
19011900
19021900
19031900
19041900
19051900
19061900
19075500
19085500
19091900
19101900
19111900
19121900
19151900
19161900
19171900
19185500
19191900
19201900
19211900
19221900
19235500
19245500
19255500
21011900
21021900
21031900
21041900
Replace water pump assembly

Replace water pump inlet hose
Replace water pump inlet pipe
Replace thermostat seat
Replace radiator
Replace radiator upper mounting bracket
Replace cowl
Replace cooling fan motor I/II
Replace electronic fan blade assembly
Replace thermostat
Replace throttle body water inlet hose
Replace throttle body water outlet hose
Replace radiator cap
Replace engine ECU
Replace fuel tank assembly
Replace filling pipe assembly
Replace fuel filling escape pipe
622 21051900 Replace oil filler cover

622
622
622
622
622
21061900
21071900
21081900
21091900
21101900

Replace electronic fuel pump seal ring
0.40
0.60
0.60
0.10
0.60
0.10
0.30
0.40
0.40
0.00
0.25
0.10
0.25
0.15
0.00
0.00
0.30
0.20
0.10
0.20
0.10
0.10
0.00
0.30
1.00
0.80
0.85
19091900
General with 512
0.20
0.30
0.05
0.50
0.00
0.15
At gasoline filler
21081900

622 21111900
0.50
0.30
0.50

622 21161900
tank/filter
0.50
0.50

tank
622 21181900 Replace fuel pipe
Replace fuel pipe/nozzle connecting hose
622 21191900
component
622 21171900
622 21201900
622 21211900
622 21221900
622 21231900
622 21241900
622 21251900
622
622
622
622
622
622
622
622
622
21261900
21271900
22011900
22021900
22035500
22045500
22051900
22061900
22071900
622 22085500
Replace connecting pipe component from

Replace canister/fuel return pipe connecting
hose
connecting hose
connecting hose
Replace accelerator cable support
Replace throttle body gasket
Replace air filter element
Replace intake manifold lower body
Replace crankcase ventilation duct
Replace intake manifold upper/lower body
gasket

sensor bracket
622 22091900

622
622
622
622
22121900
22131900
22141900
22161900

Replace resonant cavity assembly
Excluding float
component
0.50
0.50
0.40
0.15
0.30
0.10
0.20
0.10
0.20
0.25
0.30
0.50
0.50
0.20
0.20
0.70
0.05
0.30
0.10
22085500
22011900
0.00
0.10
0.10
0.20
0.10
0.35
0.40
0.50
22111900/
27021900
622
622
622
622
622
23001500
23015500
23021900
23031900
23032900
622 23045500
622 23055500
622 23065500
622 23075500

Replace engine ECU
Replace fuel distribution pipe assembly
Clean throttle body
sensor
Replace canister control valve
0.50
0.40
0.50
0.50
0.80
0.30
0.20
0.40
0.30
622 23085500 Replace coolant temperature sensor assembly 0.40

622
622
622
622
622
622
622
622
622
23095500
23105500
23115500
23121900
23131900
23145500
23155500
24011900
24021900
622 24031900
622
622
622
622
24041900
24051900
24061900
24071900
622 24081900
622 24095500
622 24105500
622
622
622
622
622
622
622
622
622
24111900
24121900
24135500
24145500
24151900
24161900
24171900
24181900
24191900
622 24201900
622 24211900
Replace fuel injector (nozzle)

Replace throttle position sensor
Replace idle stepper motor
Replace gas cylinder (CNG)
Replace gas cylinder bracket (CNG)
Replace gas cylinder bracket rubber pad
(CNG)
Replace gas cylinder strap (CNG)
Replace gas cylinder rubber pad (CNG)
Replace strap rubber pad (CNG)
Replace strap buckle (CNG)
Replace gas cylinder valve sealing transition
joint (CNG)
cylinder to gas charging valve (CNG)
charging valve to pressure reducer (CNG)
Replace corrugate pipe 30*50 (CNG)
Replace corrugate pipe seat 30 (CNG)
Replace gas charging valve (CNG)
Replace dustproof plug (CNG)
Replace gas charging valve bracket (CNG)
Replace gas filter (CNG)
Replace pressure reducer (CNG)
Replace pressure reducer solenoid valve coil
(CNG)
Replace pressure reducer fixing seat (CNG)
0.40
0.20
0.50
0.60
0.20
0.40
0.50
0.30
0.15
24041900
24051900
24021900
0.00
72091900
0.10
0.05
0.00
0.10
24041900
4041900
24011900
0.10
0.60
0.20
72015500
0.10
0.00
0.10
0.10
0.20
0.00
0.10
0.05
0.50
24201900
0.20
0.05
622 24221900
622
622
622
622
24231900
24241900
24251900
24261900
622 24271900
622 24281900
622 24291900
622 24301900
622
622
622
622
622
622
622
622
622
24311900
24321900
24331900
24351900
24361900
26011900
26021900
26031900
26041900
622 26051900
622 26061900
622 26071900
622 26081900
622 26091900
622 26101900
622 26111900
622 26121900
622 26131900
622 26141900
622 26151900
622 26161900
622 26171900
622 27011900
622 27021900
622 27031900
Replace pressure sensor vacuum pipe B

(CNG)
Replace pressure sensor (CNG)
Replace pressure sensor bracket
Replace pressure gauge (CNG)
Replace pressure gauge three-way pipe
Replace pressure gauge sealing aluminum
pad (CNG)
Replace controller (CNG)
Replace ECU bracket (CNG)
Replace ignition advance angle controller
(CNG)
Replace gas nozzle assembly (CNG)
Replace gas nozzle mounting bracket
Replace stepper motor (CNG)
Replace filter gas outlet hose
Replace fuel selection switch (CNG)
Replace exhaust manifold insulation cover
Replace exhaust manifold assembly
front wall panel
front floor
Replace front-stage purifier assembly
converter
Replace front muffler with rear-stage purifier
right rear girder
girder
Replace spherical gasket
block
block
Replace rear-stage purifier assembly
Replace fixing bracket
rod
Replace battery assembly
Replace battery bottom cover
0.10
0.10
0.10
0.20
0.30
0.20
68151900
0.20
0.10
68151900
0.20
0.30
0.10
0.10
0.20
0.20
0.10
0.20
0.60
0.00
24311900
26031900
0.20
0.20
0.80
0.60
0.60
0.20
0.60
0.20
0.60
0.20
0.20
0.70
0.40
0.10
0.30
0.00
27021900
622
622
622
622
622
622
622
622
27041900
27051900
27061900
27075500
27085500
27095500
27101900
27115500

Replace starter
Replace starter gear
0.05
0.10
0.20
0.80
0.80
0.30
0.30
0.50
622 27125500 Replace starter solenoid switch
0.70
622 28015500 Replace ignition coil
0.30

622 28035500
1
622 28045500
2
622 28055500
3
622 28065500
4
622 30011900 Replace flywheel gear ring assembly
622 30021900 Replace flywheel component
622 30031900 Replace clutch driven plate assembly
622 30041900 Replace clutch pressure plate assembly
622 30051900 Replace release bearing
622 30061900 Replace dust shield release fork
622 30071900 Replace release fork
622 30081900 Replace locking plate release fork
622 30091900 Replace dust sleeve release fork
622 30101900 Replace release fork support seat
622 30111900
cylinder
0.40
0.10
622 30121900
622
622
622
622
30131900
30141900
30151900
30161900

master cylinder
Replace clutch rigid pipe
622 30175500 Replace reverse signal switch assembly
27031900
27051900
27085500
27085500
27075500
27075500
Replace one sets
spark plug
Replace one spark
plug
0.10
0.10
0.10
0.10
34001900
0.40
0.40
0.30
0.30
0.30
0.20
0.30
0.30
0.30
0.30
34001900
34001900
34001900
34001900
34001900
34001900
34001900
34001900
0.50
0.50
0.50
0.50
0.80
0.50
0.20
Including: Replace
tire, brake disc
and drive shaft;
Excluding: Add
transmission oi
622 30305500
622
622
622
622
622
622
622
622
622
622
34001900
34003700
34011900
34021900
34035500
34041900
34065500
34071900
34081900
34095500
622 34101900
622
622
622
622
622
622
622
622
622
622
622
622
622
622
34111900
34121900
34141900
34151900
34161900
34171900
34181900
34191900
34201900
34211900
34221900
34231900
34241900
34251900
622 34261900
622 34271900
622
622
622
622
622
622
622
622
34281900
34295500
34311900
34321900
34335500
34341900
34351900
34371900
The disassembly of
transmission must
be approved by the
Technical Room of
LIFAN After-sales
Service Department.
Replace hydraulic oil pipe (oil outlet pipe of

0.50
clutch master pump)

Replace T-type differential oil seal (left)
Replace gear shift guide rod component
Replace gear shift rocker arm cable bracket
Repalce oil pipe support (right angle type
support)
Replace 5th gear reverse fork shaft
Replace 5th reverse gear guide block
Replace spring cylinder pin
Replace fork shaft snap ring
gear assembly
sensor)
4.00
1.00
0.00
0.60
0.40
0.40
0.10
0.60
0.20
0.20
34001900
34003700
34001900
40021900
0.05
0.05
0.30
0.10
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
34001900
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
0.30
0.30
30045500
0.00
0.20
0.20
0.00
0.20
0.20
0.20
0.20
34041900
34041900
34311900
34041900
34041900
34041900
34045500
34041900
622 34411900 Replace 5th and reverse gear interlock cam

622 34421900
spring
622 34431900 Replace gear shift cover bushing
622 34461900 Replace switchover swing rod
622 34485500 Replace gear shift flexible shaft assembly
622 34495500 Replace gear shift cable E-clamp
622 34501900 Replace gear shift support
622 34511900 Replace gear shift handle knob
622 34525500 Replace T-type differential oil seal (right)
622 34535500 Replace breather valve assembly
622 34545500 Replace dowel pin (on flywheel)
622 34555500
mechanism)
622 34561900 Replace gear shift lever leather sleeve
622 35011900 Replace input shaft
622 35031900 Replace 3rd gear driving gear assembly
622 35041900 Replace 3rd, 4th gear synchronizer assembly
622 35051900 Replace 4th gear driving gear assembly
622 35061900 Replace 5th gear driving gear assembly
622 35071900 Replace 5th gear synchronizer assembly
622 35091900 Replace 5th gear needle bearing
622 35101900 Replace 5th gear synchronizer ring
622 35111900
ring
622 35121900 Replace 4th gear synchronizer ring
622 35131900
622 35141900 Replace 3rd gear synchronizer ring
622 35151900 Replace 3rd, 4th gear needle bearing
622 35161900
ring
622 35175500 Replace 4th gear needle gear spacing ring
622 35191900 Replace 1st gear driven gear assembly
622 35201900 Replace 1st gear synchronizer ring
622 35211900 Replace 2nd gear synchronizer ring
622 35221900 Replace 2nd gear needle bearing
622 35261900 Replace 3rd gear driven gear
622 35271900 Replace 2nd gear driven gear assembly
0.10
34411900
0.00
34041900
0.20
0.20
0.70
0.55
1.00
0.15
0.40
0.20
0.00
34041900
40031900
30041900
34003700
0.00
0.10
1.00
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
0.60
34003700
0.60
34003700
0.60
34003700
0.60
0.60
34003700
34003700
0.00
34003700
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
622
622
622
622
35281900
35291900
35301900
35315500
622 35321900
622
622
622
622
622
622
622
622
622
622
622
39011900
39021900
39031900
39041900
39051900
39061900
39071900
39081900
39091900
39101900
39111900

Replace 1st gear needle bearing
Replace reverse gear intermediate gear
assembly
Replace differential front bearing
Replace gasket of half shaft gear
Replace planet gear shaft
Replace half shaft gear
Replace differential rear bearing
Replace differential gear ring
Replace planet gear cylindrical pin
622 39125500 Replace differential tapered roller bearing

622 40011900
622 40021900
622 40031900
622 40041900
622 40051900
622 40081900

joint
Replace left drive shaft
Replace right drive shaft
at differential sideleft
at differential sideright
wheel side (left)

wheel side (right)
622 41031900
assembly
622 40091900
622 41041900
622 41051900
622 41061900
622 41062000
622 41081900
622 41091900

hoop
sides
0.60
0.60
1.00
0.20
34003700
34003700
34003700
34003700
0.00
34003700
1.00
0.60
0.20
1.00
0.60
0.20
0.30
0.60
0.80
0.30
0.30
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
0.60
40031900/
40021900
0.20
0.80
0.80
40021900
0.20
40031900
0.20
40021900
0.20
40031900
0.20
1.50
0.30
1.00
1.00
0.30
44081900
0.60
44082000
1.20
41061900
0.30
0.30
41061900
622
622
622
622
41101900
41111900
41121900
41131900
622 41141900
622 41151900
622 41161900
622
622
622
622
622
41171900
41181900
41191900
41205500
41211900
622 41221900
622
622
622
622
622
622
622
622
622
622
41231900
41232000
41241900
42011900
42021900
42041900
42055500
42061900
42075500
42085500
622 42091900
622 42105500
622 42111900
622 42125500
622 42135500
622 42145500
622 44000500

Replace plug
front damper
sleeve
assembly
assembly
of rear damper
parameters
622 44015500 Replace 1 tire
622 44025500 Replace 1 tire valve
1.20
1.20
0.30
0.30
41061900
41061900
41061900
0.30
1.20
41061900
0.30
1.20
1.20
0.30
0.30
0.60
41061900
41061900
0.60
0.50
1.00
0.20
1.00
0.60
0.30
0.30
0.30
0.30
0.30
44082000
44081900
42021900
42021900
42021900
42021900
42021900
0.30
42021900
0.30
42021900
0.30
42021900
0.30
0.30
0.30
42021900
42021900
3.00
44081900
0.50
Including dynamic
balancing of wheels
and inspection of
sealing
0.70
Including dynamic
balancing of wheels
44081900
and inspection of
sealing.
622 44025502 Replace 3 tires
622
622
622
622
622
622
622
622
44025503
44025504
44035500
44045500
44055500
44056100
44061900
44070500
Replace 3 tires
Replace 4 tires
Replace steel wheel
Replace wheel decorative cover
0.90
1.40
1.90
0.70
0.70
0.10
0.50
0.20
0.60
0.20

622 45021900
0.40
0.20
0.05
0.50
0.60
622
622
622
622
622
44082000
44086700
44095500
45001500
45011900
622 45031900
622
622
622
622
622
622
622
622
622
622
45041900
45051900
45061900
45071900
45081900
45091900
45101900
45111900
45121900
45131900
622 45141900
622 45151900
622 45161900
622 45171900
622 45181900
622 45191900

Replace ABS-MCP/1st cylinder rigid pipe
Replace left front brake rigid hose
Replace ABS-RL (left rear rigid pipe I)
rear rigid pipe II)
rear rigid pipe II)
assembly
Including dynamic
balancing of wheels
44081900
and inspection of
sealing.
44081900
Including dynamic
balancing of wheels
and inspection of
sealing.
44081900 Tire nut
45001500
0.80
0.80
45001500
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
45001500
45001500
45001500
45001500
45001500
45001500
45001500
45001500
45001500
45001500
0.60
45001500
0.60
45001500
0.20
1.10
0.60
0.60
Including: brake
cable adjustment
622 45201900

component
0.40
0.60
0.60
0.40
0.20
0.20
0.20
0.40
0.10
0.10
Excluding: added
brake fluid
Excluding: added
45001500
brake fluid
45001500
46081900
46061900
46061900
46081900
44081900
46081900
46091900
44082000
0.40
4.408E+15
0.20
0.20
0.20
4.408E+15
44081900
46211900
0.10
46211900
Excluding: added
brake fluid
0.10
45001500
Excluding: added
brake fluid
1.30
1.30
45001500
46251900
0.60
44081900/
45001500
0.20
44081900/
45001500
0.20
44081900
0.40
44082000
622 46271900 Replace maintenance kit for rear brake line
0.40
0.20
0.10
622
622
622
622
622
622
622
622
622
46011900
46021900
46035500
46041900
46051900
46061900
46081900
46101900
46111900
622 46121900
622 46141900
622 46151900
622 46161900
622 46171900

lining
Replace left front brake caliper assembly
Replace right front brake caliper assembly
Replace shaft pin
component

component
622 46181900
622 46291900

knuckle assembly

knuckle assembly
622 46311900 Replace rear brake shoe component
622 47011900 Replace brake oil can (including air removal)
622 47021900
assembly
622 46301900
1.00
Excluding: added
brake fluid
Excluding: added
45001500
brake fluid
Work hour of this
station for
45001500
replacing two
wheels toget
1.00
46251900
1.00
0.20
45001500
0.60
622
622
622
622
622
47035500
47045500
47061900
47071900
47081900
622 47091900
622
622
622
622
622
47101900
47111900
47121900
47135500
48011900
622 48021900
622 48035500
622 48041900

Replace gasket
assembly
0.00
0.30
0.10
0.10
1.20
45001500
45001500
1.20
45001500
1.20
0.60
0.60
0.10
0.20
1.00
0.50
0.30
0.25

622 48085500 Replace steering pump assembly
622 48091900
component
622 48101900 Replace steering gear oil inlet pipe assembly
622 48111900
A
622 48125500 Replace power steering oil pump belt
622 48135500 Replace outer ball joint assembly
622 48145500 Replace inner ball joint assembly
622 48155500 Replace left tie rod assembly
622 48165500 Replace right tie rod assembly
622 48171900 Replace lower steering shaft assembly
622 48181900 Replace upper steering shaft assembly
622 48221900
steering gear
0.25
0.50
0.50
41011900
0.30
0.50
0.10
15015500
0.10
0.30
0.40
0.30
0.30
0.80
0.90
0.30
0.25
0.60
0.80
622 48231900

0.00
622 48241900

component
0.40

622 48265500 Replace steering wheel horn cover plate
Including: Adjust
toe-in
0.10
48221900
622 49011900 Replace inner panel of engine hood

622 49021900 Replace engine hood
Paint whole engine hood assembly
622 49026100
more than 0.10
622 49026102
622 49036100 Paint left front fender (more than 0.10 )
Paint whole left front fender outer panel
622 49036102
622 49041900 Replace right front fender
622 49046100
Paint whole right front fender outer panel

622 49046102
0.50
0.30
5.50
1.50
0.50
2.30
1.50
0.50
2.30
1.50
63021900
0.20 63071900
0.20
10.00

622 49081900
plate assembly
10.00
Including:
Auxiliary materials
such as paint

assembly
10.00
Including:
Auxiliary materials
such as paint
622 49091900

more than 0.10
4.70

622 49096102 assembly
1.50
Including:
Auxiliary materials
such as paint
Replace left front door assembly

622 49101900
disassembly
Including:
Auxiliary materials
such as paint
1.50
622 49106100

more than 0.10
3.50
622 49106102

1.50
Including:
Auxiliary materials
such as paint
622 49111900

disassembly
1.50
Including:
Auxiliary materials
such as paint
622 49116100

more than 0.10
3.50
622 49116102

1.50
Including:
Auxiliary materials
such as paint
622 49121900
Replace left rear door hinge

assembly(disassembly)
1.50
Including:
Auxiliary materials
such as paint
622 49126100
Paint the whole left rear door assembly

more than 0.10
3.50

622 49126102
622 49131900 Replace right rear door hinge assembly

Paint the whole right rear door assembly
more than 0.10
622 49136102
622 49136100
1.50
Including:
Auxiliary materials
such as paint
1.50
Including:
Auxiliary materials
such as paint
3.50
1.50

10.00
assembly
3.50
622 49161900
3.00
bracket 1
622 49141900
622 49171900
622 49181900
622 49191900
622 49201900
622 49211900
622 49221900
622
622
622
622
622
622
622
622
49231900
49241900
49251900
49261900
49266100
49266102
49266103
49266104

bracket 2
bracket 3
bracket
3.00
3.00
11.00
1.50
1.50
1.50
1.50
1.50
1.50
6.00
6.50
1.50
2.30
2.30
622
622
622
622
622
622
622
622
622
49266105
49271900
49276100
49276102
49276103
49276104
49276105
49281900
49291900
622 49296100
622 49296102
622 49301900
622 49316100
622 50011900
622 50021900
622 50031900
622 50041900
622 50051900
622 50061900
622 50071900
622 50081900
622 50095500
622 50105500
622 50111900

Repair trunk shelf panel assembly
than 0.10
bracket
Replace engine hood stay rod component
Replace right hinges component of engine
hood
hood assembly
mudguard

mudguard
622 50151900
strip
622 50121900
622 50161900
622 50171900
622 50181900
622 50191900
622 50201900

strip
Replace engine compartment lock cable
sponge body

insulation pad
622 50221900 Replace dashboard pipe beam assembly
622 50211900
2.30
6.00
6.50
1.50
2.30
2.30
2.30
2.00
1.00
4.60
1.50
7.80
0.80
0.50
2.50
0.20
0.10
0.20
0.10
0.20
0.50
0.40
0.40
0.10
0.10
0.10
0.10
50131900
0.00
50141900
0.00
0.30
0.50
6.70
50211900
0.20
87331900
0.20
97055500
0.80
622 50231900 Replace front sealing strip of engine room

622 50241900 Replace engine hood lock body
622 50251900
622 50261900 Replace sealing strip of front windshield
622 50275500 Replace engine trim cover
622 50285500 Replace front label plate
622 51015500 Replace rear seat belt retractor assembly
622 51025500 Replace front seat belt retractor assembly
622 51031900 Replace B-pillar left lower guard plate
622 51041900 Replace C-pillar right lower guard plate
622 51051900 Replace left A-pillar sponge block
622 51061900 Replace right A-pillar sponge block
622 51071900 Replace A-pillar left upper guard plate
622 51081900 Replace A-pillar right upper guard plate
622 51091900 Replace sound insulation sponge
622 51101900
window trim panel
622 51111900
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
51121900
51131900
51141900
51151900
51161900
51171900
51181900
51191900
51201900
51211900
51221900
51231900
51241900
51251900
51261900
51271900
51281900
51291900
51301900
51311900
51335500
51345500
51351900
51361900
51371900

window
0.10
0.20
68261900
0.10
50021900
0.20
0.00
0.20
0.40
0.30
0.20
0.20
0.30
0.30
0.10
0.10
0.15
0.15
0.15
0.40
0.30
0.30
0.30
0.30
0.40
0.40
0.30
0.30
1.40
0.10
0.10
0.10
0.10
0.25
0.25
0.10
0.10
0.10
0.10
0.10
0.10
0.15
0.15
0.10
51381900
622
622
622
622
622
622
622
622
622
622
622
622
51381900
51391900
51401900
51411900
51421900
51431900
51441900
51451900
51465500
51471900
51485500
51491900
622 51505500
622 51515500
622 51521900
622 51535500
Replace ceiling
component
component

component
622 51551900 Replace left front support frame of ceiling
622 51561900 Replace right front support frame of ceiling
622 52011900 Replace main carpet
Replace rear row buckle and lap belt
622 52021900 assembly(rear row middle seat safety belt)
622 51545500

622 52121900
carpet
622
622
622
622
622
622
622
622
622
52031900
52041900
52051900
52061900
52071900
52081900
52091900
52101900
52111900
622 52131900
622
622
622
622
622
622
52141900
52155500
53011900
53021900
53031900
53041900

carpet
0.60
0.05
0.05
0.10
0.10
0.10
0.10
0.60
0.30
0.05
0.20
0.20
51381900
51381900
51381900
51381900
51381900
51381900
0.00
51381900
0.40
0.10
51361900
0.00
51351900
0.00
0.40
0.40
2.00
72031900
0.10
0.10
0.70
0.70
0.20
0.70
0.70
0.70
0.70
0.15
0.60
0.60
0.05
0.05
0.20
0.10
0.10
0.30
72101900
622
622
622
622
622
53051900
53061900
53071900
53081900
53091900
622 53101900
622
622
622
622
622
622
622
622
622
622
622
53115500
53125500
53131900
53141900
53151900
53161900
53171900
53181900
53191900
53201900
53211900
622 53221900
622 53231900
622
622
622
622
622
622
53241900
53251900
53261900
53271900
53281900
53291900
622 53301900
622 53311900
622 53321900
622 53331900
622 53341900
622 53355500
622 53365500

component
Replace lock cylinder of trunk assembly
Replace pulling rod of trunk lid
guard
guard
filler
assembly
metal reed)
component
0.20
0.40
0.10
0.30
2.00
53081900
0.10
0.05
0.05
0.30
0.10
0.20
0.40
0.20
0.10
0.25
0.25
0.25
0.10
0.10
0.20
0.10
0.10
0.05
0.10
0.10
0.65
0.80
0.20
53091900
0.20
0.10
0.10
0.10
622 53465500 Replace rear label plate
0.15
57431900/
57081900
0.10
57441900/
57081900
622
622
622
622
622
622
622
622
57021900
57031900
57041900
57051900
57061900
57071900
57081900
57101900
622 57111900
622 57121900
622 57131900
622 57141900

assembly
assembly
Replace left front door inner shield trim strip
strip
switch assembly
0.10
0.15
0.10
0.10
0.10
0.10
0.20
0.10
57081900
57081900
57081900
57081900
57081900
57081900
0.10
0.10
0.10
0.10
622 57151900

switch assembly
0.10
622 57161900

plate
0.05
622 57171900

plate
0.05
622 57181900

component
0.25
622 57191900

component
0.25
57081900
622 57201900

mechanism assembly
0.20
57081900
0.20
57081900
0.25
0.25
0.30
0.30
0.30
0.40
0.30
0.40
0.00
0.15
0.15
0.10
0.10
57081900
57221900
57231900
57081900
622 57211900
622
622
622
622
622
622
622
622
622
622
622
622
622
57221900
57231900
57241900
57251900
57261900
57266100
57271900
57276100
57285500
57291900
57301900
57311900
57321900
622 57331900
622 57336100

mechanism assembly
assembly
57081900
57081900
57081900
57081900
0.15
1.00
57081900

0.15
assembly
622 57346100 Paint right outside rear-view mirror assembly 1.00
622 57351900
0.25
component
622 57341900
622 57361900
622
622
622
622
622
622
622
622
622
622
622
622
57375500
57385500
57395500
57405500
57411900
57421900
57431900
57441900
57455500
57465500
57471900
57481900
622 57491900
622 57501900
622 57511900

component
Replace sealing strip of left front door
bracket
Replace inner cutting -water strip of left
front door
0.25
57331900
0.10
0.10
0.30
0.30
0.25
0.25
0.20
0.20
0.30
0.30
0.10
0.10
57341900
0.50
0.30
57081900
0.10
57081900
622 57521900

front door
0.10
622 57535500
Replace outer cutting -water strip of left

front door glass
0.05
622 57545500
622 57571900
622 57581900
622 57591900
622 57605500
622 57615500
622 58011900
622 58021900
622
622
622
622
622
58031900
58051900
58061900
58071900
58081900

front door glass
assembly
assembly
assembly
0.05
57081900
0.10
0.10
0.10
57081900
57081900
57241900
0.05
57251900
0.05
58031900
0.10
58031900
0.10
0.20
0.10
0.10
0.10
0.10
58031900
58031900
58031900
622 58091900
622 58101900
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
58111900
58121900
58131900
58141900
58151900
58161900
58171900
58181900
58191900
58201900
58206100
58211900
58216100
58221900
58241900
58251900
58261900
58271900
622 58281900

rear door
rear door
Replace front rubber strip of left rear door
Replace front rubber strip pf right rear door
mechanism assembly
0.10
0.10
0.25
0.25
0.20
0.20
0.30
0.30
0.30
0.30
0.30
0.30
0.40
0.30
0.40
0.30
0.30
0.30
0.10
0.10
0.20
622 58291900

mechanism assembly
0.20
622 58301900

component
0.25
622 58311900

component
0.25
622 58321900

component
0.25

component
622 58351900
switch assembly
622 58331900
622 58361900
622 58371900
622 58381900
622 58391900
622 58401900

switch assembly
Replace sealing sleeve of left rear door glass
glass
58031900
58421900
58431900
58031900
58031900
58031900
58031900
58031900
58031900
0.25
0.15
0.10
0.10
0.05
0.05
0.05
0.05
58421900
58431900
0.10
58031900/
58131900
0.10
58031900/
58141900

622 58441900
bracket
0.10
0.50
58441900
622 58451900

bracket
0.00
58031900
622 58461900

0.10
door
58031900

rear door
622 58505500
strip
622 58471900
0.10
58421900
0.05
0.05
58431900
58481900
0.00
58491900
622 58515500

0.00
strip
622 58525500

0.05
door glass
622 58535500

rear door glass
0.05
58031900
0.40
0.40
0.10
0.10
0.10
58031900
58031900
58031900
58031900
58171900
58181900
622
622
622
622
622
58541900
58551900
58561900
58571900
58581900
622 58605500
622
622
622
622
622
622
622
63011900
63021900
63026100
63026102
63031900
63041900
63051900

assembly
0.05
63021900
0.00
0.50
5.50
1.50
0.20
0.20
0.30
0.30
Including:
Auxiliary materials
such as paint
(1.30 work hours

when less than or
equal to 0.10m2,
and whole painting
when greater than
0.10m2) Including
auxiliary materials
such as paint
622 63071900 Replace rear bumper
0.50

622 68011900
outlet
5.00
1.50
0.00
0.00
0.10
Including:
Auxiliary materials
such as paint
0.10
(1.30 work hours

when less than or
equal to 0.10m2,
and whole painting
when greater than
0.10m2) Including
auxiliary materials
such as paint
622
622
622
622
63076100
63076102
63081900
63091900
63071900
63071900
0.10
0.05
0.05
622 68061900

component
0.10
622 68071900

component
0.10
0.10

622 68101900
assembly
622 68111900 Replace instrument panel lower guard plate
622 68121900 Replace gloveboxliner plate
622 68131900 Replace glovebox lock body
622 68141900 Replace air damper
622 68151900 Replace glovebox body
0.20
0.05
0.15
0.20
0.20
0.10
0.15
68201900/
90011900/
91011900
6.809E+15
622
622
622
622
68161900
68175500
68181900
68191900
622 68201900
622
622
622
622
622
622
622
622
68211900
68221900
68231900
68241900
68251900
68261900
68271900
68281900
622 68291900
622 68301900
622 68311900
622
622
622
622
622
622
622
622
622
622
68321900
68331900
68341900
68351900
68361900
68371900
68381900
68391900
68401900
68415500
622 68421900
622 68435500
622 68445500
622
622
622
622
622
622
622
622
622
622
622
68455500
68465500
68475500
72011900
72021900
72031900
72045500
72051900
72065500
72071900
72081900

component
Replace bill box
Replace panel cover
mechanism assembly
Replace auxiliary instrument panel glovebox
assembly
Replace drivers airbag module
Replace auxiliary instrument panel body
guard plate
Replace trim frame
Replace rear seat assembly
Replace lower guard plate of co-drivers seat
0.45
0.10
0.10
0.10
0.05
0.10
0.10
0.10
0.20
0.10
0.10
0.00
0.05
0.05
0.10
0.05
0.10
0.30
0.20
0.10
0.10
0.15
0.05
0.20
0.40
0.05
0.10
0.20
0.15
0.20
0.20
0.10
0.30
0.30
0.30
0.10
0.05
0.05
0.00
0.00
622 72091900 Replace rear seat backrest

622 72101900 Replace rear seat cushion
622 72115500
adjuster
622 72125500 Replace drivers seat sliding rail assembly
622 72135500 Replace co-drivers seat sliding rail
622 72145500 Replace front seat head restraint
622 77777777 No work hour for outside emergency
622 80011900
section
622 80021900 Replace middle air outlet duct
622 80031900
622 80041900 Replace passenger left duct front section
0.15
0.20
0.30
72011900
0.20
0.20
0.05
0.00
72021900
0.20
68091900
0.20
68091900
68091900
0.20
0.50
0.50
0.40
Add 500g of
refrigerant
(replace engine,
cylinder block,
crankshaft,
compressor
(excluding: replace
new compressor
assembly),
condenser,
receiver,
compressor intake
pipe, compressor
exhaust pipe,
evaporator
inlet/outlet pipe,
expansion valve,
receiver oil outlet
pipe, evaporator,
etc.)
0.40
Add 500g of
refrigerant
(replace engine,
cylinder block,
crankshaft,
compressor
(excluding: replace
new compressor
assembly),
condenser,
receiver,
compressor intake
pipe, compressor
exhaust pipe,
evaporator
inlet/outlet pipe,
expansion valve,
receiver oil outlet
pipe, evaporator,
etc.)
1.00
Add 300g of
refrigerant
622 87001701

pumping & refrigerant filling (2 bottles)
622 87001702

0.00
622 87001713

1.00
87001701
0.10
27031900/
87001701
0.30
0.20
0.10
0.20
0.20
0.20
0.60
87001701
87001701
87001701
87001701
87001701
0.40
68111900/
87001701

Replace pulley
622 87145500
control motor
0.40
0.30
0.30
1.50
87001701
68091900
0.10
68091900

622
622
622
622
622
622
622
622
622
622
622
87021900
87035500
87045500
87055500
87061900
87071900
87081900
87101900
87115500
87121900
87131900

Replace filter

622
622
622
622
622
622
622
87161900
87171900
87181900
87195500
87201900
87211900
87221900

Replace heater inlet/outlet pipe spacing ring
0.10
0.15
0.10
0.25
0.10
0.30
0.30
0.30
0.25
0.10
0.30
0.30
622 87271900

0.25
module

622 87311900
component
622 87351900 Replace compressor pulley
622 87365500
cover plate
622 90051900 Replace electric rear-view mirror switch
10101900/
87001701
87001701
87261900
68101900
if A/C system
manufacturers
isChaoli or Dragon,
please manual close
50221900,87001701
68091900
station and its
auxiliary station
: if A/C system
manufacturers is
hengan, no need
50221900/
87001701
50221900/
87001701
0.10
0.25
0.40
68151900
0.30
87001701
0.30
0.10
0.10
0.20
50221900
50221900
15015500
0.05
90021900
0.15
0.05
0.50
0.20
0.00
0.05
0.10
90041900
90041900
622 90081900

0.50
pipe beam
622 90091900

622 90101900
622 90111900
622 90125500
622
622
622
622
622
622
622
622
622
622
90131900
90141900
90151900
90165500
90171900
90185500
90195500
90201900
90211900
90221900
622 90231900
622
622
622
622
622
622
622
622
622
622
622
622
622
91011900
91021900
91031900
91041900
91051900
91061900
91071900
91081900
91095500
91105500
91106100
91115500
91121900
622 91131900
622
622
622
622
622
91145500
92015500
92025500
92035500
92045500
622 92051900
622 92065500
622 92075500

harness A-pillar
Replace central control box assembly
Replace fuse
Replace relay
Replace dual-tone horns assembly
device(BCM body controller component
Replace DVD
Replace high tone head component
Paint one probe
core)
Replace wiper motor
assembly
0.50
0.50
0.60
0.00
0.50
0.40
0.50
0.20
0.50
0.20
0.20
0.10
0.10
0.20
0.50
68101900
0.25
0.25
0.25
0.25
0.40
0.30
0.20
0.40
0.50
0.20
0.40
0.20
0.60
68101900
68101900
0.25
0.20
0.20
0.10
0.10
0.50
0.70
0.50
0.20
53081900
63071900
68101900
Replace left wiper arm cap

Replace nozzle
Replace washer hose
Replace right wiper arm cap
Replace low-beam bulb
622 93031900
assembly
622
622
622
622
622
622
622
622
622
622
92085500
92095500
92105500
92111900
92125500
92135500
92145500
92155500
93015500
93025500
622 93041900
622
622
622
622
93051900
93061900
93075500
93081900
622 93091900
622
622
622
622
622
93101900
94011900
94025500
94031900
94041900
622 94051900
622 94061900
622 94071900
622
622
622
622
622
622
622
622
622
94081900
94091900
94101900
94111900
94125500
94135500
94141900
94165500
95015500

assembly
Replace front fog lamp bulb
Replace left rear combination lamp assembly
assembly
Replace rear roof lamp bracket
component
front door
Replace right front door etiquette lamp
Replace left rear door etiquette lamp
Replace right rear door etiquette lamp
Replace trunk illuminating lamp
Replace trunk illuminating lamp bulb
Replace license plate lamp bulb
Replace left license lamp
Replace right license lamp
Replace ignition switch
0.00
0.05
0.20
0.20
0.50
0.20
0.20
0.00
0.10
0.10
0.60
0.60
0.25
0.25
0.15
0.15
0.15
0.20
0.20
0.20
0.30
0.25
0.30
51521900
0.05
0.10
0.10
0.10
0.10
0.25
0.25
0.40
0.40
0.40
0.60
0.30
48051900/
68181900
0.05
48051900/
68181900
622
622
622
622
622
622
622
622
622
622
622
95041900
95051900
95065500
95071900
95085500
95091900
95101900
95111900
95121900
95135500
95141900
622 95155500
622
622
622
622
622
622
622
622
622
622
622
622
622
622
622
97015500
97025500
97035500
97045500
97055500
97065500
97075500
97085500
97095500
97105500
97115500
97125500
97135500
97145500
97155500

Replace airbag ECU
part
0.05
0.40
0.50
0.00
0.30
0.10
0.10
0.20
0.25
0.20
0.20
68321900
1.00
1.50
0.80
0.15
0.25
0.50
0.50
0.50
0.70
0.50
0.50
0.50
0.50
0.70
0.50
0.50
1.00
68111900
63131900
Including: replace
oil pan, coarse
strainer, cylinder
body, crankshaft,
shaft shell,
piston, piston
ring, piston pin
connecting rod ,
connecting shaft
shell , oil pump,
maintenance, front
cover component ,
crankshaft front
oil seal and so on
0.00
Including: replace
oil pan, coarse
strainer, cylinder
body, crankshaft,
shaft shell,
piston, piston
ring, piston pin
connecting rod ,
connecting shaft
shell , oil pump,
maintenance, front
cover component ,
crankshaft front
oil seal and so on
0.00
Including: camshaft
oil seal ,oil
filter, engine
crankshaft rear oil
seal and so on

0.00
(1 barrel)
Including: camshaft
oil seal ,oil
filter, engine
crankshaft rear oil
seal and so on

Including: replace
all component in
the engine, engine
crankshaft rear oil
seal, clutch plate,
clutch press plate,
release fork
release shaft,
transmission
disassembly
622 99901701
622 99901702
622 99901706
622 99901707

0.00

0.00
(0.1 barrel)
Including replace
differential oil
seal, left /right
drive half-axle,
5th output shaft
gear , fork and so
on
622 99911701

(1 barrel)
0.00
Including: replace
power steering gear
assembly , engine
assembly, steering
oil pipe assembly,
steering gear
return oil pipe
assembly, gear
strip protective
shield, right oil
pipe assembly,
taper joint, left
oil pipe assembly ,
small taper joint ,
steering gear inlet
pipe assembly,
power steering pump
622 99911703

(0.2 barrel)
0.00
Including : replace
steering power pump
oil tank
622 99921701

fluid (1 barrel)
0.00
Including: replace
power steering gear
assembly , engine
assembly, steering
oil pipe assembly,
steering gear
return oil pipe
assembly, gear
strip protective
shield, right oil
pipe assembly,
taper joint, left
oil pipe assembly ,
small taper joint ,
steering gear inlet
pipe assembly,
power steering pump
622 99921702

fluid (0.5 barrel)
0.00
Including : replace
steering power pump
oil tank
622 99921703
622 99921704


0.00
Including: replace
power steering gear
assembly , engine
assembly, steering
oil pipe assembly,
steering gear
return oil pipe
assembly, gear
strip protective
shield, right oil
pipe assembly,
taper joint, left
oil pipe assembly ,
small taper joint ,
steering gear inlet
pipe assembly,
power steering pump
0.00
Include replace
brake oil can,
brake rigid pipe ,
electric control
unit, brake master
cylinder component
and rear axle
622 99931701

barrel)
0.00
Include replace or
replace radiator
assembly, radiator
water outlet pipe,
engine assembly,
cylinder body ,
crankshaft, base
plate
622 99931702

barrel)
0.00
Including: replace
or replace radiator
water inlet pipe
622 99941701

barrels)

622 99941702
barrels)
0.00
Including :replace
thermostat assembly
,heat water hose ,
water inlet pipe
connector and
cylinder cover,
water pump and warm
water tank
0.00
Including: replace
connecting pipe of
added water pipe
,electric fan
Including : replace
overflow water
pipe, expansion
tank, pressure
reducer, air warm
inlet /outlet pipe
, electric fan with
cowl assembly and
evaporator core
component
622 99941703

barrels)
0.00
622 99941704

barrel)
0.00
622 99941705

barrel)
0.00
Maintenance station
for report of
maintenance files
0.00
Maintenance station
for report of
maintenance files
0.40
Maintenance station
for report of
maintenance files
623 1009901 First maintenance

623 1009902 Care maintenance
623 1159900
rod
1.80
0.80

rod
623 27021900 Replace battery assembly
623 27031900 Replace battery bottom cover
623 27011900
1.70
0.10
0.30
0.00
27021900

Replace flywheel gear ring assembly
Replace flywheel component
Replace clutch driven plate assembly
Replace clutch pressure plate assembly
Replace release bearing
Replace anti-duct shield release fork
Replace release fork
Replace locking plate release fork
Replace anti-dust bushing release fork
Replace release fork support seat
623 30111900
cylinder
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
27041900
27051900
27061900
27085500
27095500
27101900
30011900
30021900
30031900
30041900
30051900
30061900
30071900
30081900
30091900
30101900
Replace oil outlet hose of clutch master

cylinder component
623 30131900 Replace clutch rigid pipe
623 30141900 Replace clutch working cylinder
623 30151900 Replace clutch master cylinder assembly
623 30121900
623 30161900 Replace clutch pedal assembly
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
30175500
34001900
34003700
34011900
34021900
34035500
34041900
34065500
34071900
34081900
34095500
34101900
34111900
34121900
34141900
34151900
Replace reverse signal switch assembly

0.05
0.10
0.20
0.80
0.30
0.30
0.40
0.40
0.30
0.30
0.30
0.20
0.30
0.30
0.30
0.30
27031900
27051900
27085500
27085500
34001900
34001900
34001900
34001900
34001900
34001900
34001900
34001900
34001900
0.50
0.50
0.50
0.50
0.80
Including: Replace
tire, brake disc
and drive shaft;
Excluding: Add
transmission oil
0.50
0.20
4.00
1.00
0.00
0.60
0.40
Replace gear shift guide arm component
0.40
0.10
0.60
Replace gear shift rocker arm cable bracket 0.20
0.20
Replace oil pipe bracket (right-angle bracket) 0.05
0.05
0.30
0.10
0.30
34001900
34003700
34001900
40021900
34001900
34003700
34003700
623
623
623
623
623
623
623
34161900
34171900
34181900
34191900
34201900
34211900
34221900
623 34231900
623 34241900
623 34251900
623 34261900
623 34271900
623
623
623
623
623
623
623
623
623
34281900
34295500
34311900
34321900
34335500
34341900
34351900
34371900
34411900
623 34421900
623 34431900
623 34461900
623 34485500
623
623
623
623
623
34495500
34501900
34511900
34525500
34535500
623 34555500
623
623
623
623
623
623
623
623
35011900
35021900
35031900
35041900
35051900
35061900
35071900
35081900

Replace 5th gear reverse gear fork shaft
Replace 5th gear reverse /gear shift guide
block
Replace spring cylinder pin
Replace fork shaft snap ring
gear assembly)
Replace odometer sensor (vehicle speed
odometer sensor)
spring
Replace gear shift cover bushing
Replace switchover swing rod
Replace gear shift /select gear flexible shaft
assembly
Replace gear shift cable E-clamp
Replace gear shift support seat
Replace gear shift lever knob
Replace T-type differential oil seal (right)
Replace breather plug assembly
mechanism)
Replace input shaft
0.30
0.30
0.30
0.30
0.30
0.30
0.30
34003700
34003700
34003700
34003700
34003700
34003700
34003700
0.30
34003700
0.30
0.30
34003700
0.30
0.30
30045500
0.00
0.20
0.20
0.00
0.20
0.20
0.20
0.20
0.10
34041900
34041900
34311900
34041900
34041900
34041900
34045500
34041900
34411900
0.00
34041900
0.20
0.20
34041900
0.70
0.55
1.00
0.15
0.40
0.20
40031900
0.00
34003700
1.00
0.60
0.60
0.60
0.60
0.60
0.60
0.60
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
623
623
623
623
35091900
35101900
35111900
35121900
623 35131900
623 35141900
623 35151900
623 35161900
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
35175500
35181900
35191900
35201900
35211900
35221900
35231900
35241900
35251900
35261900
35271900
35281900
35291900
35301900
35315500
35321900
39011900
39021900
39031900
39041900
39051900
39061900
39071900
39081900
39091900
39101900
Replace 5th gear needle bearing

Replace input 4th gear thrust washer
Replace 3rd gear synchronizer ring
Replace 3rd, 4th gear needle bearing
ring
Replace 4th gear needle gear spacing ring
Replace 1st gear driven gear assembly
Replace 1st gear synchronizer ring
Replace 2nd gear synchronizer ring
Replace 2nd gear needle bearing
Replace input shaft rear bearing
Replace 3rd gear driven gear
Replace 2nd gear driven gear assembly
Replace 1st gear needle bearing
Replace reverse intermediate gear assembly
Replace differential front bearing
Replace gasket of half shaft gear
Replace half shaft gear
Replace differential rear bearing
Replace differential gear ring
Replace planet gear spring cylinder pin

joint
623 40021900 Replace left drive shaft
623 40031900 Replace right drive shaft
623 40041900
jointleft
623 40011900
0.60
0.60
0.60
0.60
34003700
34003700
34003700
34003700
0.60
34003700
0.60
0.60
34003700
34003700
0.00
34003700
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
1.00
0.20
0.00
1.00
0.60
0.20
1.00
0.60
0.20
0.30
0.60
0.80
0.30
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
34003700
0.30
40031900/
40021900
0.20
0.80
0.80
40021900
0.20
40031900

joint(right
623 41031900
assembly
623 40051900
623 41041900
623 41051900
623 41061900
623 41062000
623
623
623
623
623
623
41081900
41091900
41101900
41111900
41121900
41131900
623 41141900
623 41151900
623 41161900
623
623
623
623
623
41171900
41181900
41191900
41205500
41211900
623 41221900
623
623
623
623
623
623
623
623
623
623
41231900
41232000
41241900
42011900
42021900
42041900
42055500
42061900
42075500
42085500
623 42091900
623 42105500

hoop
sides
Replace plug
front damper
sleeve
assembly
Replace ball pin assemblies at both sides
assembly
0.20
1.50
0.30
1.00
1.00
0.30
44081900
0.60
44082000
1.20
41061900
0.30
0.30
0.30
1.20
0.30
0.30
41061900
41061900
41061900
41061900
41061900
0.30
1.20
41061900
0.30
1.20
1.20
0.30
0.30
0.60
41061900
41061900
0.60
0.50
1.00
0.20
1.00
0.60
0.30
0.30
0.30
0.30
0.30
44082000
44081900
42021900
42021900
42021900
42021900
42021900
0.30
42021900
0.30
42021900
623 42111900
623 42125500
623 42135500
623 42145500
623 44000500

of rear damper
parameters
Replace (one) tire (including dynamic

623 44015500 balancing of wheels and inspection of
sealing)
0.30
42021900
0.30
0.30
0.30
42021900
42021900
3.00
44081900
0.50
Replace (one) tire valve (including dynamic

623 44025500 balancing of wheels and inspection of
0.70
sealing)
623
623
623
623
623
623
44035500
44045500
44055500
44056100
44061900
44070500

Replace steel wheel
Replace one wheel decorative cover
0.70
0.70
0.10
0.50
0.20
0.60
0.20

623 45021900
assembly
0.40
0.20
0.05
0.50
0.60
623
623
623
623
623
44082000
44086700
44095500
45001500
45011900
623 45031900
623
623
623
623
623
623
623
623
623
623
45041900
45051900
45061900
45071900
45081900
45091900
45101900
45111900
45121900
45131900
623 45141900

Replace ABS-MCP/1st cylinder pipe
Replace ABS-MCP/2nd cylinder pipe
Replace ABS-FL (left front pipe II)
Replace left front brake hose
Replace ABS-RL (right front pipe)
Replace ABS-FL (left front pipe II)
Replace ABS-RR (right rear pipe I)
Replace ABS-RL (left rear pipe I)
Replace proportional valve
rear pipe II)
Including dynamic
balancing of
wheels, inspection
of sealing, etc.
44081900
45001500
0.80
0.80
45001500
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
45001500
45001500
45001500
45001500
45001500
45001500
45001500
45001500
45001500
45001500
0.60
45001500

0.60
rear pipe II)
623 45161900 Replace rear brake hose component
0.20
623 45171900
1.10
assembly
623 45151900

(including adjustment of brake cable)
623 45191900 Replace right hand brake cable assembly
623 45201900
component
623 45181900
45001500
0.60
0.60
0.40
0.20
0.10
Exclude: added
brake fluid
Exclude: added
45001500
brake fluid
45001500
46081900
46061900
46061900
46081900
44081900
46081900
46091900
44082000

0.60
0.60
0.40
0.20
0.20
0.20
0.40
0.10
0.10

lining
0.40
44081900/
45001500
623 46141900 Replace left front brake caliper assembly
0.20
44081900/
45001500
623 46151900 Replace right front brake caliper assembly

623 46161900 Replace shaft pin
623 46171900
component
0.20
0.20
44081900
46211900
0.10
46211900
Exclude: added
brake fluid
0.10
45001500
Exclude: added
brake fluid
1.30
1.30
45001500
46251900
0.60
44081900/
45001500
0.20
44081900/
45001500
0.20
44081900
0.40
44082000
623
623
623
623
623
623
623
623
623
46011900
46021900
46035500
46041900
46051900
46061900
46081900
46101900
46111900
623 46121900

component
623 46181900
Exclude: added
brake fluid
623 46271900 Replace maintenance kit for rear brake lining 0.40
623 46291900
623 46301900
623 46311900
623 47011900
623 47021900
623
623
623
623
623
47035500
47045500
47061900
47071900
47081900
623 47091900
623
623
623
623
623
47101900
47111900
47121900
47135500
48011900
623 48021900
623 48035500
623 48041900

knuckle assembly
knuckle assembly
Replace rear brake shoe component
Replace brake oil can (including air removal)
assembly
Replace gasket
assembly
Replace steering gear oil pipe bracket
component

623
623
623
623
623
48065500
48071900
48085500
48091900
48101900
623 48111900
623
623
623
623
623
623
623
623
48125500
48135500
48145500
48155500
48165500
48171900
48181900
48191900
Replace steering wheel switch component

Replace steering gear with tie rod assembly
Replace steering pump assembly
assembly
Replace steering gear oil inlet pipe assembly
A
Replace power steering pump pulley
Replace outer ball joint assembly
Replace inner ball joint assembly
Replace left tie rod assembly
Replace right tie rod assembly
Replace lower steering shaft assembly
Replace upper steering shaft assembly
Replace power steering oil can bracket
1.00
Exclude: added
brake fluid
Work hour of this
station for
45001500
replacing two
wheels together
45001500
1.00
46251900
1.00
0.20
45001500
0.60
0.00
0.30
0.10
0.10
1.20
45001500
45001500
1.20
45001500
1.20
0.60
0.60
0.10
0.20
1.00
0.50
0.30
Including: Adjust
toe-in
0.25
0.25
0.50
0.50
0.30
0.50
41011900
0.10
15015500
0.10
0.30
0.40
0.30
0.30
0.80
0.90
0.30

623 48221900
steering gear
0.25
0.60
0.80
623 48231900

0.00
623 48241900

component
48221900
0.40

Paint left front fender
623 49036100
more than 0.10
Paint part of left front fender outer panel
623 49036102
623 49041900 Replace right front fender
623 49046100
Paint part of right front fender outer panel

623 49046102
0.50
2.30
1.50
0.50
2.30
1.50
63021900
0.20 63071900
0.20
10.00
10.00
Including:
Auxiliary materials
such as paint

623 49091900
assembly
10.00
Including:
Auxiliary materials
such as paint

more than 0.10
4.70

623 49081900
plate assembly

623 49096102 assembly
1.50
623 49101900
Replace left front door hinge assembly

disassembly
1.50
623 49106100

more than 0.10
3.50
Including:
Auxiliary materials
such as paint
Including:
Auxiliary materials
such as paint

623 49106102
Replace right front door hinge assembly

623 49111900
disassembly
1.50
Including:
Auxiliary materials
such as paint
1.50
Including:
Auxiliary materials
such as paint
623 49116100
Paint the whole right front door assembly

(when greater than 0.10cm3)
3.50
623 49116102

1.50
Including:
Auxiliary materials
such as paint
623 49121900
Replace left rear door assembly

disassembly
1.50
Including:
Auxiliary materials
such as paint
623 49126100

more than 0.10
3.50

623 49126102
623 49131900
Replace right rear door assembly

disassembly
Paint the whole right front door assembly

more than 0.10
623 49136102
623 49136100
1.50
Including:
Auxiliary materials
such as paint
1.50
Including:
Auxiliary materials
such as paint
3.50
1.50

10.00
assembly
3.50
623 49161900
3.00
bracket 1
623 49141900
623 49171900
623 49181900
623 49191900
623 49201900
623 49211900
623 49221900
623 49231900

bracket 2
bracket 3
bracket
3.00
3.00
11.00
1.50
1.50
1.50
1.50
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
49241900
49251900
49261900
49266100
49266102
49266103
49266104
49266105
49271900
49276100
49276102
49276103
49276104
49276105
49281900
49291900
623 49296100
623 49296102
623 49301900
623 49316100
623 50011900
623
623
623
623
623
623
623
50021900
50031900
50081900
50095500
50105500
50131900
50141900
623 50151900

Replace left side wall assembly
Repair trunk shelf panel component
than 0.10
bracket
Replace inside-view mirror
Replace left vent cover plate component
Replace right vent cover plate component
strip

strip
623 50171900 Replace front windshield lower drip channel
623 50181900 Replace engine compartment lock cable
623 50201900
sponge body
623 50161900
623 50211900
623 50221900
623 50251900
623 50261900
623 51015500

insulation pad
Replace rear seat belt retractor assembly
1.50
1.50
6.00
6.50
1.50
2.30
2.30
2.30
6.00
6.50
1.50
2.30
2.30
2.30
2.00
1.00
4.60
1.50
7.80
0.80
0.50
2.50
0.20
0.50
0.40
0.40
0.10
0.10
50131900
0.00
50141900
0.00
0.30
0.50
50211900
0.20
87331900
0.20
97055500
0.80
68261900
0.10
50021900
0.20
0.40
Replace front seat belt retractor assembly

Replace A-pillar left lower shield
Replace A-pillar right lower shield
Replace A-pillar left upper shield
Replace A-pillar right upper shield
623 51101900
window trim panel
623
623
623
623
623
623
623
623
51025500
51031900
51041900
51051900
51061900
51071900
51081900
51091900
623 51111900
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
623
51121900
51131900
51141900
51151900
51161900
51171900
51181900
51191900
51201900
51211900
51221900
51231900
51241900
51251900
51261900
51271900
51281900
51291900
51301900
51311900
51335500
51345500
51351900
51361900
51371900
51381900
51391900
51401900
51411900
51421900
51431900
51441900
51451900

window
Replace ceiling
0.30
0.20
0.20
0.30
0.30
0.10
0.10
0.15
0.15
0.15
0.40
0.30
0.30
0.30
0.30
0.40
0.40
0.30
0.30
1.40
0.10
0.10
0.10
0.10
0.25
0.25
0.10
0.10
0.10
0.10
0.10
0.10
0.15
0.15
0.10
0.60
0.05
0.05
0.10
0.10
0.10
0.10
0.60
51381900
51381900
51381900
623
623
623
623
51465500
51471900
51485500
51491900
623 51505500
623 51515500
623 51521900
623 51535500
623 51545500
623 51551900
623 51561900
623 52011900
623 52021900
623
623
623
623
623
623
623
623
623
52031900
52041900
52051900
52061900
52071900
52081900
52091900
52101900
52111900
623 52121900
623 52131900
623
623
623
623
623
623
623
623
623
623
623
52141900
52155500
53011900
53021900
53031900
53041900
53051900
53061900
53071900
53081900
53091900
623 53101900
623 53115500
623 53125500

component
component
component
Replace main carpet
Replace rear row seat buckle and lap belt
(rear row middle seat belt)
carpet
carpet
component
0.30
0.05
0.20
0.20
51381900
51381900
51381900
51381900
0.00
51381900
0.40
0.10
51361900
0.00
51351900
0.00
0.40
0.40
2.00
72031900
0.10
0.10
0.70
0.70
0.20
0.70
0.70
0.70
0.70
0.15
0.60
0.60
0.05
0.05
0.20
0.10
0.10
0.30
0.20
0.40
0.10
0.30
2.00
0.10
0.05
0.05
72101900
53081900

Replace trunk lock cylinder assembly
Replace pulling rod of trunk lock
Replace left front wheel mudguard
Replace right front wheel mudguard
623 53221900
guard
623
623
623
623
623
623
623
623
623
53131900
53141900
53151900
53161900
53171900
53181900
53191900
53201900
53211900
623 53231900
623
623
623
623
623
623
623
53241900
53251900
53261900
53271900
53281900
53291900
53311900
623 53321900
623 53331900
623 53341900

guard
assembly
metal reed)
0.30
0.10
0.20
0.40
0.20
0.10
0.25
0.25
0.25
0.10
0.10
0.20
0.10
0.10
0.05
0.10
0.10
0.80
0.20
53091900
0.20
0.10
0.10
57431900/
57081900
0.10
57441900/
57081900

623 57101900
component
0.10
0.15
0.10
0.10
0.10
0.10
0.20
623 53355500
623
623
623
623
623
623
623
57021900
57031900
57041900
57051900
57061900
57071900
57081900

component
623 57121900 Replace left front door inner shield trim strip
623 57131900
strip
623 57141900
switch assembly
623 57111900
0.10
0.10
0.10
0.10
0.10
57081900
57081900
57081900
57081900
57081900
57081900
623 57151900

switch assembly
0.10
623 57161900

plate
0.05
623 57171900

plate
0.05
623 57181900

component
0.25
623 57191900

component
0.25
57081900
623 57201900

mechanism assembly
0.20
57081900
0.20
57081900
0.25
0.25
0.30
0.30
0.30
0.40
0.30
0.40
0.00
0.15
0.15
0.10
0.10
57081900
57221900
57231900
57081900
623 57211900
623
623
623
623
623
623
623
623
623
623
623
623
623
57221900
57231900
57241900
57251900
57261900
57266100
57271900
57276100
57285500
57291900
57301900
57311900
57321900
623 57331900
623 57336100
623 57341900
623 57346100
623 57351900
623 57361900
623
623
623
623
623
623
623
623
57375500
57385500
57395500
57405500
57411900
57421900
57431900
57441900

mechanism assembly
assembly
assembly
Paint right outer rear-view mirror assembly
component
component
Replace left front door sealing strip
Replace right front door sealing strip
57081900
57081900
57081900
57081900
0.15
1.00
57081900
0.15
1.00
0.25
0.25
57331900
0.10
0.10
0.30
0.30
0.25
0.25
0.20
0.20
57341900
623
623
623
623
57455500
57465500
57471900
57481900
623 57491900
623 57501900
623 57511900
623 57521900
623 57535500
623 57545500
623 57571900
623 57581900
623 57591900
623 57605500
623 57615500
623 58011900
623 58021900
623
623
623
623
623
58031900
58051900
58061900
58071900
58081900
623 58091900
623 58101900
623
623
623
623
623
623
623
623
623
623
623
623
623
58111900
58121900
58131900
58141900
58151900
58161900
58171900
58181900
58191900
58201900
58206100
58211900
58216100

bracket
Replace left front door inside water strip
Replace right front door inside water strip
Replace outer cutting-water strip of left
front door glass
Replace outer cutting-water strip of right
front door glass
assembly
assembly
assembly
rear door
rear door
0.30
0.30
0.10
0.10
0.50
0.30
0.10
0.10
57081900
57081900
0.05
0.05
57081900
0.10
0.10
0.10
57081900
57081900
57241900
0.05
57251900
0.05
58031900
0.10
58031900
0.10
0.20
0.10
0.10
0.10
0.10
58031900
58031900
58031900
0.10
58031900
0.10
0.25
0.25
0.20
0.20
0.30
0.30
0.30
0.30
0.30
0.30
0.40
0.30
0.40
58421900
58431900
58031900
58031900

Replace outer rubber strip of left rear door
Replace outer rubber strip of right rear door
623 58281900
mechanism assembly
623
623
623
623
623
58221900
58241900
58251900
58261900
58271900
0.30
0.30
0.30
0.10
0.10
58031900
58031900
0.20
58031900
623 58291900

mechanism assembly
0.20
623 58301900

component
0.25
623 58311900

component
0.25
623 58321900

component
0.25

component
623 58351900
switch assembly
623 58331900
623 58361900
623 58371900
623 58381900
623 58391900
623 58401900

switch assembly
Replace sealing sleeve of left rear door glass
glass
58031900
0.25
0.15
0.10
0.10
0.05
0.05
0.05
58421900
58431900
0.05
0.10
58031900/
58131900
0.10
58031900/
58141900

623 58441900
bracket
0.10
0.50
58441900
623 58451900

bracket
0.00
58031900
623 58461900

0.10
door
58031900

rear door
623 58471900
0.10
58421900
0.05
0.05
58431900
58481900
623 58505500

strip
623 58515500

0.00
strip
623 58525500
Replace outer cuttting -water strip of left

rear door glass
Replace outer cuttting -water strip of right
rear door glass
0.00
58491900
0.05
0.05
58031900
0.40
0.40
0.10
0.10
0.10
58031900
58031900
58031900
58031900
58171900
58181900
623 58535500
623
623
623
623
623
58541900
58551900
58561900
58571900
58581900
623 58605500
623
623
623
623
623
623
623
63011900
63021900
63026100
63026102
63031900
63041900
63051900

assembly
Replace front bumper buffer block
0.05
0.00
0.50
5.50
1.50
0.20
0.20
0.30
0.30
Replace rear bumper

623 68011900
outlet
0.50
5.00
1.50
0.00
0.00
0.10

623 68061900
component
0.10
623
623
623
623
623
63071900
63076100
63076102
63081900
63091900
623 68071900

component
63021900
Including:
Auxiliary materials
such as paint
63071900
63071900
0.10
0.05
0.05
0.10
0.10
Including:
Auxiliary materials
such as paint
0.10
0.20
623 68101900
623
623
623
623
623
623
623
623
623
68111900
68121900
68131900
68141900
68151900
68161900
68175500
68181900
68191900
623 68201900
623
623
623
623
623
623
623
623
68211900
68221900
68231900
68241900
68251900
68261900
68271900
68281900
623 68291900
623 68301900
623 68311900
623
623
623
623
623
623
623
623
623
623
68321900
68331900
68341900
68351900
68361900
68371900
68381900
68391900
68401900
68415500
623 68421900
623 68435500

assembly
Replace glovebox lock pulling plate
Replace air damper
component
Replace bill box
Replace panel cover
mechanism assembly
Replace auxiliary instrument glovebox
assembly
Replace Co- drivers airbag module
Replace auxiliary fascia instrument body
guard plate
0.05
0.15
0.20
0.20
0.10
0.15
0.45
0.10
0.10
0.10
0.05
0.10
0.10
0.10
0.20
0.10
0.10
0.00
0.05
0.05
0.10
0.05
0.10
0.30
0.20
0.10
0.10
0.15
0.05
0.20
0.40
0.05
0.10
0.20
68201900/
90011900,
91011900
68091900/
48051900
623 68445500
623
623
623
623
623
623
623
623
623
623
623
623
68455500
68465500
72011900
72021900
72031900
72045500
72051900
72065500
72071900
72081900
72091900
72101900
623 72115500
623 72125500
623 72135500
623 77777777
623 80011900
623 80021900
623 80031900
623 80041900
623 80051900

Replace front seat assembly
Replace co-drivers seat lower guard plate
Replace rear seat backrest
Replace rear seat cushion
adjuster
Replace drivers seat sliding rail assembly
Replace co-drivers seat sliding rail
No work hour for outside emergency
section
Replace middle air outlet duct
Replace passenger left duct front section
Replace passenger right duct front section
0.15
0.20
0.20
0.30
0.30
0.30
0.10
0.05
0.05
0.00
0.00
0.15
0.20
0.30
72011900
0.20
0.20
0.00
72021900
0.20
68091900
0.20
68091900
68091900
0.20
0.50
0.50
0.40
Add 500g of
refrigerant
(replace engine,
cylinder block,
crankshaft,
compressor
(excluding: replace
new compressor
assembly),
condenser,
receiver,
compressor intake
pipe
0.40
Add 500g of
refrigerant
(replace engine,
cylinder block,
crankshaft,
compressor
(excluding: replace
new compressor
assembly),
condenser,
receiver,
compressor intake
pipe,
1.00
Add 300g of
refrigerant
623 87001701

623 87001702

0.00
623 87001713


623
623
623
623
623
623
87021900
87045500
87055500
87061900
87071900
87081900

1.00
87001701
0.10
27031900/
87001701
0.30
0.10
0.20
0.20
0.20
0.60
87001701
87001701
87001701
87001701
87001701
Corresponding
68111900/
material number:
87001701
L8103111
0.40

Replace pulley
623 87145500
control motor
0.40
0.30
0.30
1.50
87001701
68091900
0.10
68091900
0.10
10101900/
87001701
623
623
623
623
623
623
623
623
623
623
87101900
87115500
87121900
87131900
87161900
87171900
87181900
87195500
87201900
87211900

0.15
0.10
0.25
0.10
0.30
0.30
87001701
87261900
623 87221900 Replace heater inlet/outlet pipe spacing ring 0.30
68101900
0.25
if A/C system
manufacturers
isChaoli or Dragon,
please manual close
50221900,87001701
68091900
station and its
auxiliary station
: if A/C system
manufacturers is
hengan, no need
0.10
0.30
0.30
623 87271900

0.25
module

623 87311900
component
623 87351900 Replace compressor belt
623 87365500
cover plate
Replace electric outside rear-view mirror
623 90051900
switch
623 90081900
pipe beam
623 90091900


harness A-pillar
623 90111900 Replace central control box assembly
623 90101900
50221900/
87001701
50221900/
87001701
0.10
0.25
0.40
68151900
0.30
87001701
0.30
0.10
0.10
0.20
50221900
50221900
15015500
0.05
90021900
0.15
0.05
0.50
0.20
90041900
0.00
90041900
0.05
0.10
0.50
0.50
0.50
0.60
623 90125500
623
623
623
623
623
623
623
623
623
623
90131900
90141900
90151900
90165500
90171900
90185500
90195500
90201900
90211900
90221900
623 90231900
623
623
623
623
623
623
91011900
91021900
91031900
91041900
91051900
91061900

Replace fuse
Replace relay
Replace dual-tone horn assembly
device
Replace DVD
0.00
0.50
0.40
0.50
0.20
0.50
0.20
0.20
0.10
0.10
0.20
0.50
68101900
0.25
0.25
0.25
0.25
0.40
0.30
68101900
68101900
623 91071900 Replace high tone head component
0.20
623 91081900 Replace antenna amplifier assembly

623 91095500
0.40
623
623
623
623
91105500
91106100
91115500
91121900
623 91131900
623
623
623
623
623
91145500
92015500
92025500
92035500
92045500
623 92051900
623
623
623
623
623
623
92065500
92075500
92085500
92095500
92105500
92111900

Paint one probe
core)
Replace wiper motor
assembly
Replace nozzle
Replace washer hose
53081900
Dual-fuel
automobile CNG
system user
0.50
63071900
0.20
0.40
0.20
0.60
68101900
0.25
0.20
0.20
0.10
0.10
0.50
0.70
0.50
0.20
0.00
0.05
0.20
0.20

623 93031900
assembly
623
623
623
623
623
623
92125500
92135500
92145500
92155500
93015500
93025500
623 93041900
623
623
623
623
93051900
93061900
93075500
93081900
623 93091900
623
623
623
623
623
93101900
94011900
94025500
94031900
94041900
623 94051900
623 94061900
623 94071900
623
623
623
623
623
623
623
623
623
94081900
94091900
94101900
94111900
94125500
94135500
94141900
94165500
95015500

assembly
Replace front fog lamp bulb assembly
Replace left rear combination lamp assembly
assembly
component
front door
Replace right front door etiquette lamp
Replace left rear door etiquette lamp
Replace right rear door etiquette lamp
Replace trunk illuminating lamp
Replace trunk illuminating lamp bulb
Replace license lamp bulb
Replace left license lamp
Replace right license lamp
Replace igniting switch
0.50
0.20
0.20
0.00
0.10
0.10
0.60
0.60
0.25
0.25
0.15
0.15
0.15
0.20
0.20
0.20
0.30
0.25
0.30
51521900
0.05
0.10
0.10
0.10
0.10
0.25
0.25
0.40
0.40
0.40
0.60
623 95021900 Replace igniting swtich lighting ring
0.30
48051900/
68181900
0.05
48051900/
68181900
623
623
623
623
95041900
95051900
95065500
95071900

Replace airbag ECU
0.05
0.40
0.50
0.00
68321900
623
623
623
623
623
623
623
95085500
95091900
95101900
95111900
95121900
95135500
95141900
623 95155500
623
623
623
623
623
623
623
623
623
623
623
623
623
97015500
97035500
97045500
97055500
97065500
97075500
97085500
97095500
97105500
97115500
97125500
97135500
97145500

Replace front door lamp switch
Replace rear door lamp switch
part
623 97155500 Replace rear wheel speed sensor harness
0.30
0.10
0.10
0.20
0.25
0.20
0.20
1.00
1.50
0.15
0.25
0.50
0.50
0.50
0.70
0.50
0.50
0.50
0.50
0.70
0.50
68111900
63131900
0.50
Including: replace all

component in the
engine, engine
crankshaft rear oil seal,
clutch plate, clutch
press plate, release fork
release shaft,
transmission
disassembly
1.00
Including replace
differential oil seal, left
/right drive half-axle,
5th output shaft gear ,
fork and so on
623 99911701

(1 barrel)

623 99911703
(0.2 barrel)
623 99921701

fluid (1 barrel)

623 99921702
fluid (0.5 barrel)
623 99921703
623 99921704


0.00
Including: replace
power steering gear
assembly , engine
joint , steerin
0.00
Including : replace
steering power pump
oil tank
0.00
Including: replace
power steering gear
assembly , engine
joint , steerin
0.00
Including : replace
steering power pump
oil tank
0.00
Including replace
sealing ring, two-way
valve , brake hose,
brake clamper, rear
brake bottom plate, rear
wheel cylinder, clutch
working cylinder,
clutch master cylinder
and brake booster
0.00
Include replace brake

oil can, brake rigid pipe
, electric control unit,
brake master cylinder
component and rear
axle
623 99931701

barrel)

623 99931702
barrel)
623 99941701

barrels)

623 99941702
barrels)
0.00
Include replace or
replace radiator
assembly, radiator
water outlet pipe,
engine assembly,
cylinder body ,
crankshaft, base plate
0.00
Including: replace or
replace radiator water
inlet pipe
0.00
Including :replace
thermostat assembly
,heat water hose , water
inlet pipe connector and
cylinder cover, water
pump and warm water
tank
0.00
Including: replace
connecting pipe of
added water pipe
,electric fan
Including : replace
overflow water pipe,
expansion tank,
pressure reducer, air
warm inlet /outlet pipe
, electric fan with cowl
assembly and
evaporator core
component
623 99941703

barrels)
0.00
623 99941704

barrel)
0.00
623 99941705

barrel)
0.00
FAUTLT CODE CONTENT

OF LIFAN620
02.10.2012
ABS
ABS defect code mapping table
DTC

DTC
defect
code
1-1
2-1
2-2
2-3
2-4
3-1
3-2
3-3
3-4
4-1
4-2
4-3
4-4
5-1
5-2
5-3
5-4
Fault indication
Fault-free
Power-off fault for oil inlet solenoid valve of

left front wheel
Power-on fault for oil inlet solenoid valve of

left front wheel
Power-off fault for oil outlet solenoid valve of

left front wheel
Power-on fault for oil outlet solenoid valve of

left front wheel

right front wheel
Power-on fault for oil inlet solenoid valve of

right front wheel

right front wheel

right front wheel

left rear wheel

left rear wheel

left rear wheel

left rear wheel

right rear wheel

right rear wheel

right rear wheel
Occur
fault part
Troubleshoot methods
Pressure regulator valve

of left front wheel
Check whether solenoid valve

wire and connector is normal

of right front wheel


of left rear wheel


of right rear wheel


right rear wheel
1-2
Matching error of system parameter
ECU
1-3
EEPROM
EEPROM error, code mismatching
ECU
ECU no-check error
Power voltage is too low
Power voltage is too high

ECU
ECU power voltage is too low
ECU
EUC power voltage is too high
Power fault
Motor diagnostic fault
Motor current is too big or too small
Brake lamp switch fault

ABS
ABS warning lamp fault
ABS
ABS function closed
ABS
ABS motor input voltage is too low
15+
15+key switchVoltage is too low
ECU
1-4
1-5
1-6
1-7
1-8
1-9
1-A
1-B
1-C
1-D
1-E
0-A
ECU
Vehicle battery power
ECU
ECU power
Check motor
System setting error

ABS
ABS motor
Key switch voltage
Check brake lamp switch

ABS
Check ABS warning lamp
Check by diagnosis Instrument
Check motor
Check key switch voltage
Key switch voltage

ABS
ABS solenoid valve
ABS
ABS solenoid valve
Speed sensor of left

front wheel
9-1
Speed sensor of right front wheel is short

circuit or open circuit
Speed sensor of right

front wheel
A-1
Speed sensor of left rear wheel is short circuit

or open circuit
Speed sensor of left rear

wheel
B-1
Speed sensor of right rear wheel is short


rear wheel
0-C
0-D
8-1
ECU
Measure ECU power voltage by
diagnostic program
ECU
ECU power
ABS
ABS motor
15+
15+key switchVoltage is too high
ABS
ABS valve current is too small
ABS
ABS valve current is too big
Speed sensor of left front wheel is short

0-B
Check whether number of teeth

are consistent
ECU
Replace ECU
ECU
Recheck ECU
Measure whether battery is normal
Check key switch voltage
Check solenoid valve coil
Check solenoid valve coil
Check whether sensor wire and

connector is normal

connector is normal

connector is normal

connector is normal
1-F
Speed signals is not consistent
8-2
8-3
8-4
Left front wheel has not sensor signal
Speed signal of left front wheel is instability

ABS
ABS speed signal of left front wheel is
instability
Right front wheel has not sensor signal
Speed signal of right front wheel is instability

ABS
ABS speed signal of right front wheel is
instability
Left rear wheel has not sensor signal
Speed signal of left rear wheel is instability

ABS
ABS speed signal of left rear wheel is
instability
Right rear wheel has not sensor signal
Speed signal of right rear wheel is instability

ABS
ABS speed signal of right rear wheel is
instability
9-2
9-3
9-4
A-2
A-3
A-4
B-2
B-3
B-4
ECU
ECU parameter setting
and gear ring
Speed sensor of left

front wheel

connector is normal

front wheel

connector is normal
Speed sensor of left rear

wheel

connector is normal

rear wheel

connector is normal
620 Mando ABS fault code of control unit :

Fault code
Content
Fault code
Content
C1 200
Left front sensor cutting circuit / short circuit
C1 206
Left rear sensor cutting circuit / short circuit
C1 201
Left front sensor or gear ring interference
C1 207
Left rear sensor or gear ring interference
C1 202
Left front sensor air gap error
C1 208
Left rear sensor air gap error
C1 203
Right front sensor cutting circuit / short circuit
C1 209
Right rear sensor cutting circuit / short circuit
C1 204
Right front sensor or gear ring interference
C1 210
Right rear sensor or gear ring interference
C1 205
Right front sensor air gap error
C1 211
Right rear sensor air gap error
C1 101
Battery voltage is too highabove 17V
C2 112
Solenoid valve fuse or solenoid relay fault
C1 102
Battery voltage is too lowbelow 9.4V
C2 402
Electric motor fuse or electric motor fault
C1 604
ECU Inner electric circuit or solenoid valve coil fault
The above fault code information is root in 620 service manual
2DELPHI FAULT CODE ILLUSTRATION

f FAULT CODE AND DEFINITION
fault
part
code
fault description
inlet
pressure/throttle
P0106 position reasonable fault
inlet pressure
inlet pressure sensor low
sensor
P0107 circuit pressure
inlet pressure sensor high
P0108 circuit pressure or output
coolant temperature sensor low
coolant sensor
coolant temperature sensor high
P0118 circuit pressure or break
throttle valve position sensor
throttle valve
P0123 high pressure
position
throttle valve position sensor
sensor
P0122 low pressure
misfire
P0300 misfire
crankshaft position sensor
P0336 circuit disturbing signal
58 gear sensor
crankshaft position sensor
P0337 circuit no signal
P1336 58 gear error
inlet temperature sensor low
inlet
temperature
inlet temperature sensor high
sensor
P0113 circuit pressure or break
ignition coil P0351 ignition coil 1# output fault
output
P0352 ignition coil 2# output fault
catalyzer efficient less than
catalyzer
P0420 limit value
system
P0562 low system pressure
pressure
P0563 high system pressure
air
conditioner
air conditioner output circuit
clutch
P1545 fault
P0201 cylinder 1 nozzle fault
nozzle
P0203 cylinder 3 fault
default
type
E
A
A
A
A
A
A
B/A
E
A
A
E
E
A
A
A
C
C
A
A
A
A
idling control
system
P0506
P0507
vehicle speed
sensor
P0502
P0131
P0132
front oxygen
sensor
P0133
P0134
P0135
P1167
P1171
idling control-low rotating

speed fault
idling control-high rotating
speed fault
vehicle sensor no signal
front oxygen short circuit to
floor fault
front oxygen short circuit to
power supply fault
front oxygen corresponding time
fault
front oxygen output circuit
fault
front oxygen heat fault
front oxygen DFCO dense
front oxygen PE rare
E
E
E
E
E
E
A
A
E
E
P0137
rear oxygen
sensor
P0138
P0140
P0141
knock sensor
P0325
system
P0327
P0685
P0230
hardware of EMS P0650
control
P1659
P0480
P0481
canister
control valve P0443
accelerate
sensor
fuel system
P1392
P1393
P0171
P0172
rear oxygen short circuit to

floor fault
rear oxygen short circuit to
power supply fault
rear oxygen output circuit
fault
rear oxygen heat fault
knock system fault
knock sensor fault
main relay fault
oil pump relay fault
OBD trouble light
SVS trouble light
fan 1 fault
fan 2 fault
canister control valve fault
accelerate sensor low circuit
pressure
accelerate sensor high circuit
pressure
fuel revise rare
fuel revise dense
E
E
E
A
C
C
C
C
C
C
C
C
E
C
C
E
E
1SUN-TEC OBD FAULT CODE

SUN-TEC EMS FAULT CODE
DTC
fault explanation
P0002 fuel capacity management control circuit scope/performance
P0030 front sensor heating control circuit fault
heating oxygen sensor heating control low circuit (first group no.1
P0031
sensor)
heating oxygen sensor heating control high circuit(first group no.1
P0032
sensor)
P0036 heating oxygen sensor heating control circuit (first group no.2 sensor)
heating oxygen sensor heating control low circuit (first group no.2
P0037
sensor)
heating oxygen sensor heating control high circuit(first group no.2
P0038
sensor)
P0106 inlet manifold absolute pressure performance problem
P0107 inlet manifold absolute pressure low circuit input
P0108 inlet manifold absolute pressure high circuit input
P0112 inlet temperature low circuit input
P0113 inlet temperature high circuit input
P0116 engine coolant temperature circuit scope/performance problem
P0117 engine coolant temperature low circuit input
P0118 engine coolant temperature high circuit input
P0119 engine coolant temperature circuit break
P0121 throttle valve/pedal position sensor/circuit of switch A
P0122 throttle valve/pedal position sensor/low circuit input of switch A
P0123 throttle valve/pedal position sensor/high circuit input of switch A
P0125 coolant temperature of fuel closed loop control is not enough
coolant auto adjust temperature (coolant temperature lower than auto
P0128
adjust temperature)
P0130 oxygen sensor circuit fault (first group no.1 sensor)
P0131 oxygen sensor low circuit pressure(first group no.1 sensor)
P0132 oxygen high circuit pressure (first group no. 1 sensor)
P0133 oxygen sensor circuit slow respond (first group no.1 sensor)
P0134 check oxygen sensor incompetence(first group no.1 sensor)
P0136 oxygen circuit fault (first group no.2 sensor)
P0137 oxygen low circuit pressure(first group no.2 sensor)
P0138 oxygen sensor high circuit pressure(first group no.2 sensor)
P0140 check oxygen sensor incompetence(first group no.2 sensor)
P0171 first group fuel system rare
P0172 first group fuel system dense
P0230 fuel pump main circuit fault
P0261 cylinder 1 injector low circuit
P0262
P0264
P0265
P0267
P0268
P0270
P0271
P0300
P0301
P0302
P0303
P0304
P0325
P0335
P0340
P0351
P0352
P0353
P0354
P0420
P0441
P0442
P0444
P0445
P0447
P0448
P0449
P0450
P0451
P0452
P0453
P0454
P0455
P0456
P0457
P0501
P1502
P0505
P0506
cylinder 1 injector high circuit

cylinder 2 injector low circuit
cylinders misfire
cylinder 1 misfire inspect
no.1 knock sensor circuit fault (first group or single sensor)
crankshaft position sensor A circuit fault
camshaft position sensor A circuit fault(first group or single
sensor)
ignition coil A1 and 2 level circuit fault ( cylinder 1)
ignition coil B1 and 2 level circuit fault (cylinder 2)
ignition coil C1 and 2 level circuit fault (cylinder 3)
ignition coil D1 and 2 level circuit fault (cylinder 4)
catalyzer performance less than lower limit value
evaporate exhaust control system decontamination airflow inaccuracy
check evaporate exhaust control system leak(less leak)
evaporate exhaust control system decontamination control valve output
circuit
evaporate exhaust control system decontamination control valve short
circuit
evaporate exhaust control system vent control output circuit
evaporate exhaust control system vent control short circuit
evaporate exhaust control system vent valve/solenoid valve circuit
evaporate exhaust control system pressure sensor
evaporate exhaust control system pressure sensor scope/performance
evaporate exhaust control system pressure sensor low input
evaporate exhaust control system pressure sensor high input
evaporate exhaust control system pressure sensor break
check evaporate exhaust control system leak (serious leak)
check evaporate exhaust control system leak( very little leak)
check evaporate exhaust control system leak (fuel tank cover not
tight/not off)
vehicle speed sensor scope/performance
wire solenoid wheel speed sensor
idling generator motor control signal fault
low rotating speed of idling control
P0507
P0526
P0560
P0561
P0562
P0563
P0600
P0605
P0650
P0648
P1166
P1167
P1372
P1507
P1508
P1529
P1535
P1536
P1545
P1624
P1625
P000A
P000B
P000C
P000D
high rotating speed of idling control

fan rotating speed sensor circuit
system pressure
system unstable pressure
system low pressure
system high pressure
serial communication connecting
inner control module system memorizer ROM fault
fault indicator circuit fault
central control lamp control circuit
oxygen sensor-LAMBDA control up to limit (first group)
oxygen sensor-LAMBDA control up to limit (second group)
crankshaft position sensor circuit performance
low rotating speed control fault
low rotating speed idling control system shut
heat windshield
air conditioner evaporator temperature sensor low circuit pressureshort or output circuit
air conditioner evaporate temperature sensor low circuit pressure- floor
short circuit
air conditioner switch relay circuit fault
cooling fan relay low circuit pressure fault
cooling fan relay high circuit pressure fault
A camshaft position actuator circuit (first group )
A camshaft positiontiming early or system performance (first group)
A camshaft position ---late timing(first group)
B camshaft positionactuator circuit (first group)
Fault code list 5-1

Fault diagnosis
Bosch diagnosis code in the
code
EEPROM
ECU inner fault
tbd
9000
Configuration error
tbd
9001
Resistance value of driver airbag is too high
tbd
8026
Resistance value of driver airbag is too low
tbd
8022
tbd
8024
tbd
8025
Resistance value of co-driver airbag is too high
tbd
8017
Resistance value of co-driver airbag is too low
tbd
8016
tbd
8018
tbd
8019
tbd
8065
tbd
8064
tbd
8066
tbd
8067
tbd
8058
tbd
8057
tbd
8059
Co-driver safety with pretensioner to power is short circuit
tbd
8060
Power voltage is too high
tbd
9328
Power voltage is too low
tbd
9327
electric circuit of driver safety belt shackle fault
tbd
8097
tbd
8671
System fault lamp to power is short circuit
tbd
8673
Driver safety belt shackle indicator lamp fault
tbd
8595
Fault code description
Driver airbag over the ground is short circuit or wiring

tapping
Driver airbag to power is short circuit
Co-driver airbag over the ground is short circuit or wiring

tapping
Co-driver airbag to power is short circuit
Resistance value of driver safety belt with pretensioner is
too high
Resistance value of driver safety belt with pretensioner is
too low
Driver safety belt
with pretensioner over the ground is
short circuit or wiring tapping

Driver safety with pretensioner to power is short circuit
Resistance value of Co-driver safety belt with pretensioner
is too high
Resistance value of Co-driver safety belt with pretensioner
is too low
Co-driver safety belt
with pretensioner over the ground is
short circuit or wiring tapping
System fault lamp over the ground is short circuit or open

circuit
The above fault code information is root in 620 airbag part service manual
CIRCUIT DIAGRAM
OF LIFAN620
02.10.2012
LIFAN B-class vehicle spare part catalogue
LF7162/LF7162C(7152)
Lifan industry(group)imp.&exp.co.ltd Ver 201104
LIFAN B-CLASS VEHICLE SPARE PARTS
Introduction
1.The catalogue of the spare parts can only show its structure combination for directing
the customer for maintenance; it can' t completely show the practical status of the spare
parts, thus, the catalogue of the spare parts can only be taken as a reference for ordering
after-sales service spare parts.
2.Since the relevant parts for one model of car are in sorts of status, and the pictures of the
parts in the catalogue can only show the newest status of the parts upon the editing this
catalogue, thus, it can' t reflect the details of parts which are presented in the price list.
3.Because our company are continuously improving the quality of LIFAN6 2 0 series of cars,
relevant spare parts are also in the process to be optimized. Because it costs a period
of time for the making of the catalogues of spare parts, the new-optimized spare parts can' t
be edited in the catalogues.
4.The parts price list is the main foundation for customers to order after-service parts not
including packaging charges for requirements.
5.The parts price list includes parts code, name, model, design, status description, price
and reference picture. Principally one component code only refers to one parts with
entity status; thus parts code is as the only efficient foundation to get parts entity status.
6.When ordering spare parts with price list, one should get the model and design for required
parts, get the name of the parts, and get the description behind the parts name which should
conform with the status, finally determine the parts code.
LIFAN B-CLASS VEHICLE SPARE PARTS
7.In terms of comprehensive technology and procurement possibility, for which not on the
price list partly can separate parts superficially and not solely provide principally. It will
make side effect to the complete vehicle safety and operation if solely provided.
8.Due to the potential mistakes of written, please contact our personnel in charge of parts to
assure the accuracy of real shipment if finding the difference between the real status
and the status on the spare price list.
9.There are some reference pictures on the price list. Due to the pictures can not reflect the
entity, customers can not make the entity pictures as the foundation of goods proof, please
make the entity arrived as standard and the picture is as reference of ordering.
Any quer r y please contact the LIFAN

automoible ser vice net!!!
CONTENT
1.LF7162C(7152) spare parts catalogue(LF481 engine)1
2. LF7162 spare parts catalogue(Tritec engine) 3
3. LF7162 and LF7162C(7152) Spare Parts Price List
LF7162C&7152 spare parts catalogue

(Version:2011)
1.Engine(LF481)
1.01 Cylinder head cover
1.01 Cylinder head cover

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
LF479Q1-1003200A1
Cylinder head cover assy.
LF479Q2-1003200A
1-1
LF479Q1-1003210A1
Cylinder head cover
1-2
LF479Q1-1003202A
Blowhole
1-3
LF479Q1-1003212A
Oil baffle I
1-4
LF479Q1-1003213A
Oil baffle II
1-5
LF479Q1-1003214A
Bolt
12
LF479Q1-1003230A
Oil filler cap assy.
2-1
LF479Q1-1003201A
Oil Filler Cap
2-2
LF479Q1-1003204A
Oil Filler Cap seal
LF479Q1-3707000A
Ignition cable kit
LF479Q1-1014014A PCV
PCV seal
LF479Q1-1003017A
Seal,cylinder head cover bolt
LF479Q1-1003018A
Nut
LF479Q1-1014011A PCV
PCV hose
LF479Q3-1014011A1 PCV
PCV hose
LF479Q1-1014100A PCV
PCV assy.
LF479Q1-1003015A
Gasket,cylinder head cover
LF479Q1-1003203A
Seal,cylinder head cover
LF7152 only,for 1.5L engine
plastic in-manifold
1.02 Cylinder head
1.02 Cylinder head

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
LF479Q1-1003100A
Cylinder head assy.
1-1
LF479Q1-1003101A
Cylinder head
1-2
LF479Q1-1003109A
Exhaust Camshaft Bearing Cap 1
cannot supply separately
1-3
LF479Q1-1003110A
1-4
LF479Q1-1003111A
1-5
LF479Q1-1003112A
1-6
LF479Q1-1003113A
1-7
LF479Q1-1003104A
Intake Camshaft Bearing Cap 1
1-8
LF479Q1-1003105A
1-9
LF479Q1-1003106A
1-10 LF479Q1-1003107A
1-11 LF479Q1-1003108A
1-12 LF479Q1-1003114A
Bolt
16 cannot supply separately
Supply
LF479Q1-1003102A
Bowl Plug 1
LF479Q1-1003016A
Semi-Circle Plug
LF479Q1-1300017A
Outlet tube
Q1840820
Hex flange bolt
LF481Q1-1003300A
Gasket,cylinder head
LF479Q1-1003300A
for LF7152 1.5L engine
1.02 Cylinder head

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
LF479Q1-1003013A Cylinder head bolt(exhaust)
LF479Q1-1003014A
Cylinder head bolt washer
10
LF479Q1-1003012A Cylinder head bolt(intake)
10
LF479Q1-3707011A
Spark pulg guild pipe
11
LF479Q1-3707800A
Spark plug
12
LF479Q1-1003019A
Bolt
1.03 Cylinder block
1.03 Cylinder block

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
LF479Q1-1307012A O
Ring seal
LF481Q1-1002100A
Crank case assy.
LF479Q1-1002100A
Crank case assy.
LF479Q1-1005019A
Crankshaft rear seal
Q1841016
Hex bolt
LF479Q1-1701012A
Transimission Plate
Q1840616
Hex flange bolt
LF479Q1-1005018A
Crankshaft rear cover
Q5220614
Crankshaft rear cover pin
LF479Q1-1005017A
Crankshaft rear gasket
10
LF479Q1-3818100A
Oil pressure warner
11
LF479Q1-1017100A
Oil Filter Assy
12
LF479Q1-1002107A
Crank case bearing cap bolt
10
13
LF479Q3-1017011A1
Oil Filter connecting pipe
For LF7152 1.5L engine
1.04 Valve timing mechanism
10

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
LF479Q1-1006105A
Intake timing gear
LF479Q1-1006103A
Backlash spring
LF481Q1-1006101A
Intake Camshaft
LF479Q1-1006101A
Intake Camshaft
LF479Q1-1007018A
Intake valve seal
LF479Q1-1007021A-1
Shim
demand
23510-2mm
LF479Q1-1007021A-2
Shim
demand
24010-2mm
LF479Q1-1007021A-3
Shim
demand
24510-2mm
LF479Q1-1007021A-4
Shim
demand
25010-2mm
LF479Q1-1007021A-5
Shim
demand
25510-2mm
LF479Q1-1007021A-6
Shim
demand
26010-2mm
LF479Q1-1007021A-7
Shim
demand
26510-2mm
LF479Q1-1007021A-8
Shim
demand
27010-2mm
LF479Q1-1007021A-9
Shim
demand
27510-2mm
LF479Q1-1007021A-10
Shim
demand
28010-2mm
LF479Q1-1007021A-11
Shim
demand
28510-2mm
LF479Q1-1007021A-12
Shim
demand
29010-2mm
LF479Q1-1007021A-13
Shim
demand
29510-2mm
LF479Q1-1007021A-14
Shim
demand
30010-2mm
11
for LF7152,1.5L engine

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
LF479Q1-1007021A-15
Shim
demand
30510-2mm
LF479Q1-1007021A-16
Shim
demand
31010-2mm
LF479Q1-1007021A-17
Shim
demand
31510-2mm
LF479Q1-1007021A-18
Shim
demand
32010-2mm
LF479Q1-1007021A-19
Shim
demand
32510-2mm
LF479Q1-1007021A-20
Shim
demand
33010-2mm
LF479Q1-1007021A-21
Shim
demand
33510-2mm
LF479Q1-1007021A-22
Shim
demand
34010-2mm
LF479Q1-1007021A-23
Shim
demand
34510-2mm
LF479Q1-1007021A-24
Shim
demand
35010-2mm
LF479Q1-1007019A
Tappet
16
LF479Q3-1007020A
Tappet
16
LF479Q1-1007016A
Valve Lock
32
LF479Q1-1007015A
Valve Spring Retainer
16
LF479Q1-1007013A
Valve Spring
16
10
LF479Q1-1007017A
Exhaust Valve Seal
11
LF479Q1-1003121A
Valve Guide
16 cannot supply separately
12
LF479Q1-1007014A
Valve Spring Seat
16
13
LF481Q1-1007011A
Exhaust Valve
12

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
13
LF479Q1-1007011A
Exhaust Valve
14
LF481Q1-1007012A
Intake Valve
14
LF479Q1-1007012A
Intake Valve
15
LF479Q1-1006202A
Exhaust timing gear
16
LF481Q1-1006201A
Exhaust Camshaft
16
LF479Q1-1006201A
Exhaust Camshaft
17
LF479Q1-1006203A
Exhaust gear snap ring
18
LF479Q1-1006011A
Camshaft shaft seal
19
LF479Q1-1006107A
20
LF479Q1-1006104A
Wave Washer
21
LF479Q1-1006106A
Intake timing sub gear
13
1.05 Crankshaft and piston rod
14
1.05 Crankshaft and piston rod

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
LF479Q1-1005015A
Crankshaft upper bearing
LF479Q1-1005024A
Crankshaft lower bearing
LF479Q1-1005013A
Crankshaft upper thrust washer
LF479Q1-1005014A
Crankshaft lower thrust washer
LF479Q1-1005022A
Crankshaft front seal
Q5500519
Crankshaft woodruff key
LF481Q1-1005011A
Crankshaft
LF479Q1-1004013A
Piston Pin
LF481Q1-1004200A
Piston ring kit
LF479Q1-1004200A
Piston ring kit
10
LF479Q1-1004011A
Rod Bearing
11
LF479Q1-1004100A
Rod
11-1 LF479Q1-1004102A
Rod
11-2 LF479Q1-1004103A
Rod cap
11-3 LF479Q1-1004104A
Rod bolt
11-4 LF479Q1-1004105A
Rod nut
12
LF481Q1-1004012A
Piston
12
LF479Q2-1004012A
Piston
15
1.06 Timing agency and front cover
16
1.06 Timing agency and front cover

P/N
PARTS CODE
Q1840620
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Hex flange bolt
LF479Q1-1025021A
Front cover upper
LF479Q1-1025022A
Front cover middle
Q1840625
Bolt
LF479Q1-1025023A
Front cover lower
LF479Q1-1025014A
Camshaft timing pulley
LF479Q1-1005023A
Flywheel bolt
LF479Q1-1025100A
Tenioner
Q1841040
Bolt
10
LF479Q1-1025025A
Tenioner spring
11
LF479Q1-1025018A
Front plate,crankshaft timing pulley
12
LF479Q1-1025012A
Crank shaft timing pulley
13
LF479Q1-1025019A
End plate ,crankshaft timing pulley
14
LF479Q1-1025016A
Timing belt
17
1.07 Oil pan
18
1.07 Oil pan

P/N
PARTS CODE
PARTS NAME
LF479Q1-1010011A
Q123B0616
Q32006
LF479Q1-1010100A
Q1840612
PARTS NAME
QTY
DESCRIPTION
Supply
Gasketoil strainer
Blot
Hex flange nut
Oil strainer sub-assy
Hex flange bolt
19
LF479Q1-1009100A
Oil Pan
LF479Q1-1009012A
Thru-stud
Q32006
Hex flange nut
LF479Q1-1009013A
Oil plug
10
Q40112T4F
Oil plug washer
11
LF479Q1-1009015A
Oil level gauge guide
12
LF479Q1-1009300A
Oil level gauge assy
13
LF479Q1-1009011A O
O seal
19
1.08 In-manifold
20
1.08 In-manifold
P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
Q1840825
Bolt
Q32008
Hex flange nut
LF481Q1-1008201A
upper intake manifold
LF479Q1-1104014A
Canister Control Valve bracket
LF479Q3-1104014A1
LF479Q1-1108011A
Throttle cable bracket
LF479Q3-1108011A1
LF479Q1-3765011A
Throttle gasket
Q1840650
Throttle bolt
LF479Q1-1008203A
Gasket upper&lower intake manifold
LF479Q1-1008202A
Lower intake manifold
10
LF479Q1-1008018A
Thru-stud
11
LF479Q1-3614011A
Bracket,temperature&pressure sensor
11
LF479Q3-3614011B
Bracket,temperature&pressure sensor
12
LF479Q1-1008018A
Thru-stud
13
Q32008
Hex flange nut
14
LF479Q1-1008014A
Intake manifold gasket
15
Q1840830
Bolt,Intake manifold
21
Plastic in-manifold
Plastic in-manifold
Delphi
Sun&teck
1.09 In-manifoldplastic
22
1.09 In-manifoldplastic
P/N
1
1-1
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
LF479Q3-1008200A1
Intake manifold assy.
Plastic in-manifold
LF479Q3-1008227A
Intake manifold seal
Plastic in-manifold
23
Supply
1.10 Ex-manifold
24
1.10 Ex-manifold
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
LF479Q1-1008013B
Exhaust Manifold gasket
LF481Q1-1008100A
Exhaust Manifold
LF479Q1-1008011A
Heat Insulator upper
Q1840612
Bolt
LF479Q1-1008012A
Heat insulator lower
Q32010
Nut
LF479Q1-1008017A
Thru-stud
Q1840816
Bolt
LF479Q1-1008016A
Exhaust manifold bracket
10
Q1841016
Hex bolt
25
1.11 Thermostat
26
1.11 Thermostat
P/N
PARTS CODE
PARTS NAME
LF479Q1-1306201A
Q1840840
PARTS NAME
QTY
DESCRIPTION
Supply
Thermostat seat
Bolt
LF479Q1-1306100A
Thermostat assy
LF479Q1-1300015A
Inlet tube
Q1840620
Hex flange bolt
Q32008
Hex flange nut
LF479Q1-1306012A
Thru-stud,thermostat seat
27
1.12 Pulley system
28
1.12 Pulley system

P/N
PARTS CODE
Q1840610
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Bolt
LF479Q1-1025011A
Water pump pulley
LF479Q1-1025013A
Crankshaft Pulley
LF479Q1-1025015A
Water pump and generator belt
Q40212
Washer
LF479Q1-1025024A
Crankshaft pulley bolt
29
1.13 Water pump
30
1.13 Water pump

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
LF479Q1-1307103A
Water Pump cap
LF479Q1-1307108A
Water Pump gasket
LF479Q1-1307102A
Water Pump Body
LF479Q1-1307107A
Bearing
LF479Q1-1307106A
Flange
LF479Q1-1307017A
Bolt
Q676B45
Clip
LF479Q1-1307015A
Inlet Water Hose
LF479Q1-1307013A
Inlet Water Hose
10
Q1840610
Bolt
11
Q32008
Hex flange nut
12
Q150B0835
Bolt
13
LF479Q3-1307100A-1
Water Pump
LF479Q1-1307011B
Inlet Water Hose gasket
31
1.14 Starter and Generator
32
33

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
LF479Q1-3701013A
Generator nut
LF481Q1-3701100A
Generator assy.
Q18410105
Generator bracket bolt
LF481Q1-3708100A
Startor assy.
Q1841040
Bolt
2-1
LF481Q3-3701110A
Pulley
Generator spare part
2-2
LF479Q3-3701120A
Front cap
2-3
LF479Q3-3701130A
Bearing
2-4
LF481Q3-3701140A
Stater
2-5
LF479Q3-3701150A
Rotor
2-6
LF479Q3-3701160A
Bearing
2-7
LF481Q3-3701170A
End cap
2-8
LF479Q3-3701180A
Voltage regulator
2-9
LF479Q3-3701190A
Brush
2-10 LF481Q3-3701111A
Rectifier
2-11 LF479Q3-3701112A
Insulant
2-12 LF479Q3-3701113A
Cover
4-1
LF481Q3-3708110A
Front cap assy.
Startor spare part
4-2
LF481Q3-3708120A
unidirectional
Startor spare part
34

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
4-3
LF479Q3-3708130A
Solenoid Switch
Startor spare part
4-4
LF479Q3-3708140A
Star gear
Startor spare part
4-5
LF479Q3-3708150A
Reducing gear
Startor spare part
4-6
LF479Q3-3708160A
Spider gear
Startor spare part
4-7
LF479Q3-3708170A
Armature
Startor spare part
4-8
LF479Q3-3708180A
Shuck
Startor spare part
4-9
LF479Q3-3708190A
Brush bracket
Startor spare part
4-10 LF479Q3-3708111A
Front cap with brush assy.
Startor spare part
4-11 LF479Q3-3708112A
Fork
Startor spare part
35
1.15 Auxiliary device
36

P/N
1
PARTS CODE
PARTS NAME
LF479Q1-3701011A
PARTS NAME
QTY
DESCRIPTION
Supply
Generator adjusting bracket
1-1
Q1460850
Bolt
1-2
Q1841016
Bolt
Cylinder head right hook
Bolt
Engine right bracket
Bolt
Cylinder head left hook
Bolt
Generator adjusting block
Bolt
Generator bracket assy.
2
2-1
3
3-1
4
4-1
5
5-1
6
LF479Q1-1024012A
Q1841016
LF479Q1-1001400A
Q1841030
LF479Q1-1024011A
Q1841016
LF479Q1-3701012A
Q1400890
LF479Q1-3701200A
6-1
Q1840830
Bolt
6-2
Q1840825
Bolt
Ignition coil bracket
Bolt
7
7-1
LF479Q1-3705011A
Q1840816
LF479Q1-1008015A
Intake manifold bracket
A*,for aluminum in-manifold
LF479Q3-1008015A1
B*,for Plastic in-manifold
Bolt
Qty 2 for A*,1 for B*
8-1
Q1840816
37

P/N
8-2
PARTS CODE
Q1841016
PARTS NAME
PARTS NAME
Bolt
QTY
1
38
DESCRIPTION
for A* only
Supply
1.16 Clutch
39
1.16 Clutch
P/N
PARTS CODE
Q5220820
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Pin
LF481Q3-1005100A1
Flywheel rim
LF479Q1-1005023A
Flywheel bolt
LF481Q1-1601200A
Clutch Driven Plate
LF481Q1-1601100A
Clutch press plate
LF479Q1-1601012A
Clutch cover bolt
40
1.17 Oil pump
41
1.17 Oil pump

P/N
1
PARTS CODE
PARTS NAME
LF481Q1-1011100A
PARTS NAME
QTY
Oil Pump Assy
Screw
LF481Q1-1011104A
Set Pin
LF481Q1-1011107A
Drive Gearouter
LF481Q1-1011106A
Drive Gearinner
LF479Q1-1011012A
Oil pump pin
Q61903
Plug
LF481Q1-1011108A
Oil Pump Relief Valve
Q1840825
Bolt
Bolt
10
11
LF481Q1-1011101A
Oil Pump body
12
LF481Q1-1011102A
Oil Pump cap
13
LF479Q1-1011011A
Gasketoil pump
42
DESCRIPTION
Supply
1.18 Engine power harness
43
1.18 Engine power harness

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Q1800612
Hex flange bolt
L4001000C80-FZ
Engine power harness
Q41206
External teeth serrated lock washer
44
1.19 Engine harness
45
1.19 Engine harness

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
LF481Q3-4001100C50
Engine harness
sun&teck+OBD
LF481Q3-4001100A5
Engine harness
delphi
46
DESCRIPTION
Supply
1.20 EFI system
47
1.20 EFI system

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
BAC3612100B4
ECU
sun&teck,Euro 3,OBD
BAC3612100C4
ECU
sun&teck,Euro 3,OBD,Immobilizer
BAC3612100A4
ECU
delphi,Euro 3
BAC3612100D4
ECU
delphi,Euro 3,Immobilizer
BAC3612100B5
ECU
sun&teck,Euro 4
BAE3612100C6
ECU
sun&teck,Euro 4,Immobilizer
BAC3612100C6
ECU
sun&teck,Euro 3,Immobilizercontactless Speedometer
BAE3612100C5
ECU
sun&teck,Euro 4,Immobilizer,contactless Speedometer
BAC3612100A5
ECU
delphi,Euro 4
BAE3612100D5
ECU
delphi,Euro 4Immobilizer
BAC3612100B6
ECU
sun&teck,Euro 3contactless Speedometer
BAE3612100B5
ECU
Sun&teck,Euro 4contactless Speedometer
BAE3612100A5
ECU
Delphi,Euro 4contactless Speedometer
BBA3612100B1
ECU
for LF7152
BBA3612100C1
ECU
for LF7152,Immobilizer
LBA3705100
Ignition Coil
delphi
LBA3705100B1
Ignition Coil
sun&teck
LBA1121100
Fuel Distributor
delphi
LBA1121100B1
Fuel Distributor
sun&teck
48
1.20 EFI system

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
3-1
LBA1124100
Fuel injector
delphi
3-1
LBA1124100B1
Fuel injector
sun&teck
LBA3612300
Oxygen Sensor
delphi
LBA3612300B1
Oxygen Sensor
sun&teck
B3615110
Oxygen Sensor sleeve
LBA3612600
Crankshaft Position Sensor
delphi
LBA3612600B1
sun&teck
LBA1130310
Canister Control Valve
delphi
LBA1130310B1
sun&teck
6-1
LBA1130311B1
Canister control valve sleeve
LBA3612400
Knock Sensor
delphi
LBA3612400B1
Knock Sensor
sun&teck
LBA1132100
Throttle assy
delphi
LBA1132100B1
Throttle assy
sun&teck
LBA1132100C1
Throttle Assy
sun&teckplastic in-manifold
8-1
LBA1132160
Throttle position sensor
delphi
8-1
LBA1132160B1
sun&teck
8-2
LBA1132150
Idle motor
delphi
8-2
LBA1132150B1
Idle motor
sun&teck
49
1.20 EFI system

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
LBA3612500
idle sensor
OBD only
10
LBA3614300
Temperature And Pressure Sensor
delphi
10
LBA3614300B1
Temperature And Pressure Sensor
sun&teck
11
LBA3616100
Water Temperature Sensor
delphi
11
LBA3616100B1
sun&teck
Crankshaft Position Sensor gasket
Crankshaft Position Sensor bolt
LF481Q1-3611011A
Q1840630
50
Engine assy. without Transmission

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
LF481Q3-1000000A Engine assy.without transmission
LF481Q4-1000000A Engine assy.without transmission
for CNG
LF481Q3-1000000B Engine assy.without transmission
Plastic in-manifold
51
1.21 Transmission
52
1.21 Transmission
P/N
PARTS CODE
PARTS NAME
80208LF481Q1-1700000A1
80208LF481Q1-1700000A2
PARTS NAME
QTY
DESCRIPTION
Supply
Transmission assy.
Tapered bearings,plastic in-manifold
Transmission assy.
Tapered bearings,metal in-manifold
80096LF481Q1-1700000A1-1
Transmission assy.
Intergraded speed sensor,plastic in-manifol
80208LF481Q1-1700000A1-1
Transmission assy.
80096LF481Q1-1700000A2-1
Transmission assy.
Intergraded speed sensor,metal in-manifol
80208LF481Q1-1700000A2-1
Transmission assy.
80096LF481Q1-1700000B1
Transmission assy.
Contactless speed sensor,plastic in-manifold
80208LF481Q1-1700000B1
Transmission assy.
80096LF481Q1-1700000C1
Transmission assy.
Contactless speed sensor,metal in-manifold
80208LF481Q1-1700000C1
Transmission assy.
Contactless speed sensor,metal in-manifold
53
1.22 Transmission shell
54

P/N
PARTS CODE
PARTS NAME
PARTS NAME
80096LF481Q1-1701011A1
Clutch shell
Tapered bearings
80208LF481Q1-1701011A1
Clutch shell
Tapered bearings
80096LF481Q1-1701021A1
Transmission shell
Tapered bearings
80208LF481Q1-1701021A1
Transmission shell
Tapered bearings
80096LF481Q1-1701337A
Plug
80208LF481Q1-1701337A
Plug
80096LF481Q1-2303323A
Differential T sealtransmission shell
improvedblack
80208LF481Q1-2303323A
improvedblack
80096LF481Q1-2303324A
Differential T sealclutch shell
improvedbrown
80208LF481Q1-2303324A
improvedbrown
80096LF481Q1-1701334A
Throwout bearing
80208LF481Q1-1701334A
Throwout bearing
80096LF481Q1-1701332A
Throwout circlip
80208LF481Q1-1701332A
Throwout circlip
80096LF481Q1-1701330A
Throwout fork
80208LF481Q1-1701330A
Throwout fork
80096LF481Q1-1701333A
Throwout fork support
80208LF481Q1-1701333A
80096LF481Q1-1701023A
Connecting bolt
14 M835
80208LF481Q1-1701023A
Connecting bolt
14 M836
55
QTY
DESCRIPTION
1.629100
Supply

P/N
PARTS CODE
PARTS NAME
PARTS NAME
10
80096LF481Q1-1702039A
Transposition cable bracket
10
80208LF481Q1-1702039A
11
80096LF481Q1-1702047A
Cable bracket bolt
M818
11
80208LF481Q1-1702047A
Cable bracket bolt
M819
12
80096LF481Q1-1702038A
Shift cable bracket
12
80208LF481Q1-1702038A
Shift cable bracket
13
80096LF481Q1-1702040A
Shift cable bracket
for plastic in-manifold
13
80208LF481Q1-1702040A
Shift cable bracket
for plastic in-manifold
14
80096LF481Q1-1702160A
Clutch slave cylinder
14
80208LF481Q1-1702160A
15
80096LF481Q1-1702159A
Bolt
M825
15
80208LF481Q1-1702159A
Bolt
M825
16
80096LF481Q1-1701331A
Throwout fork sleeve
16
80208LF481Q1-1701331A
17
80096LF481Q1-1702170A
Hydraulic tube
17
80208LF481Q1-1702170A
Hydraulic tube
18
80096LF481Q1-1701026A
Hex bolt plug
M181.5
18
80208LF481Q1-1701026A
Hex bolt plug
M181.5
19
80096LF481Q1-1701029A
18.2252
Aluminum washer
18.2252
19
80208LF481Q1-1701029A
18.2252
Aluminum washer
18.2252
56
QTY
DESCRIPTION
Supply

P/N
PARTS CODE
PARTS NAME
PARTS NAME
19
80096LF481Q1-1701029B
Copper washer
19
80208LF481Q1-1701029B
Copper washer
20
80096LF481Q1-1701033A
Shift position device
20
80208LF481Q1-1701033A
21
80096LF481Q1-1701034A
Oil passage
21
80208LF481Q1-1701034A
Oil passage
22
80096LF481Q1-1702037A
Transmission shell sleeve
151810
22
80208LF481Q1-1702037A
151810
23
80096LF481Q1-1701155A
End cover bolt
M618.5
23
80208LF481Q1-1701155A
End cover bolt
M618.5
24
80096LF481Q1-1701154A
End cover
24
80208LF481Q1-1701154A
End cover
25
80096LF481Q1-1701335A
Clamp
25
80208LF481Q1-1701335A
Clamp
26
80096LF481Q1-1701036A
Bolt with washer
M815
26
80208LF481Q1-1701036A
Bolt with washer
M815
27
80096LF481Q1-1702110A1
Shift shaft component
27
80208LF481Q1-1702110A1
27
80096LF481Q1-1702110A
27
80208LF481Q1-1702110A
57
QTY
DESCRIPTION
Supply

P/N
PARTS CODE
PARTS NAME
PARTS NAME
28
80096LF481Q1-1702157A
Bolt
M830
28
80208LF481Q1-1702157A
Bolt
M830
29
80096LF481Q1-1702158A
Bolt
M835
29
80208LF481Q1-1702158A
Bolt
M835
30
80096LF481Q1-1701024A
Tube bracket
30
80208LF481Q1-1701024A
Tube bracket
31
80096LF481Q1-1701025A
Tube bracket bolt
M815
31
80208LF481Q1-1701025A
Tube bracket bolt
M815
32
80096LF481Q1-1701027A
Reverse light switch
32
80208LF481Q1-1701027A
33
80096LF481Q1-1701029A
18.2252
Aluminum washer
33
80208LF481Q1-1701029A
18.2252
Aluminum washer
34
80096LF481Q1-1701028A
Pin
1025
34
80208LF481Q1-1701028A
Pin
1025
35
80096LF481Q1-1701190A
Oil passage cap
35
80208LF481Q1-1701190A
Oil passage cap
36
80096LF481Q1-1701030A
Input shaft S seal
23377
36
80208LF481Q1-1701030A
Input shaft S seal
23377
37
80096LF481Q1-1701336A
Square magnet
37
80208LF481Q1-1701336A
Square magnet
58
DESCRIPTION
QTY
Supply
1.23 Input shaft
59
1.23 Input shaft

P/N
PARTS CODE
PARTS NAME
PARTS NAME
80096LF481Q1-1701078A
Input shaft bearing
256217
80208LF481Q1-1701078A
Input shaft bearing
256217
80096LF481Q1-1701076A
Third forth needle bearing
K343920DTN
80208LF481Q1-1701076A
K343920DTN
80096LF481Q1-1701050A
Third drive gear
80208LF481Q1-1701050A
Third drive gear
80096LF481Q1-1701059A
Third synchronize rim
80208LF481Q1-1701059A
80096LF481Q1-1701060A
Third forth synchronize assy.
80208LF481Q1-1701060A
80096LF481Q1-1701065A
Forth synchronize rim
80208LF481Q1-1701065A
80096LF481Q1-1701053A
Forth drive gear
80208LF481Q1-1701053A
Forth drive gear
80096LF481Q1-1701044A
Input forth thrust washer ball
80208LF481Q1-1701044A
80096LF481Q1-1701077A
Fifth needle bearing
K313620DTN
80208LF481Q1-1701077A
K313620DTN
10
80096LF481Q1-1701057A
Fifth drive gear
10
80208LF481Q1-1701057A
Fifth drive gear
60
QTY
DESCRIPTION
Supply
1.23 Input shaft

P/N
PARTS CODE
PARTS NAME
PARTS NAME
11
80096LF481Q1-1701069A
Fifth synchronize rim
11
80208LF481Q1-1701069A
12
80096LF481Q1-1701070A
Fifth synchronize assy.
12
80208LF481Q1-1701070A
13
80096LF481Q1-1701078A
Input shaft bearing
256217
13
80208LF481Q1-1701078A
Input shaft bearing
256217
14
80096LF481Q1-1701045A
Input forth thrust washer
14
80208LF481Q1-1701045A
15
80096LF481Q1-1701046A
Input forth thrust washer circlip
2.5/334.5
15
80208LF481Q1-1701046A
2.5/334.5
16
80096LF481Q1-1701041A
Input shaft
16
80208LF481Q1-1701041A
Input shaft
17
80096LF481Q1-1701048A
3rd4th gear synchronize circlip
17
80208LF481Q1-1701048A
18
80096LF481Q1-1701047A
5th output forth space ring
18
80208LF481Q1-1701047A
61
QTY
DESCRIPTION
Supply
1.24 Output shaft
62
1.24 Output shaft

P/N
PARTS CODE
PARTS NAME
PARTS NAME
80096LF481Q1-1701141A
Output shaft front bearing
305517
80208LF481Q1-1701141A
305517
80096LF481Q1-1701103A
First needle bearing
K343928DTN
80208LF481Q1-1701103A
K343928DTN
80096LF481Q1-1701110A
First driven gear
80208LF481Q1-1701110A
First driven gear
80096LF481Q1-1701113A
First synchronize rim
80208LF481Q1-1701113A
80096LF481Q1-1701120A
First second synchronize assy.
80208LF481Q1-1701120A
80096LF481Q1-1701124A
Second gear synchronize rim
80208LF481Q1-1701124A
80096LF481Q1-1701042A
Second gear synchronize circlip
2.5/3x37
80208LF481Q1-1701042A
2.5/3x37
80096LF481Q1-1701130A
Second gear second driven gear
80208LF481Q1-1701130A
80096LF481Q1-1701127A
Second gear needle bearing
K343923TN
80208LF481Q1-1701127A
K343923TN
10
80096LF481Q1-1701136A
Third driven gear
10
80208LF481Q1-1701136A
Third driven gear
63
QTY
DESCRIPTION
Supply
1.24 Output shaft

P/N
PARTS CODE
PARTS NAME
PARTS NAME
11
80096LF481Q1-1701137A
Output third position sleeve
11
80208LF481Q1-1701137A
12
80096LF481Q1-1701138A
Forth driven gear
12
80208LF481Q1-1701138A
Forth driven gear
13
80096LF481Q1-1701140A
Fifth driven gear
13
80208LF481Q1-1701140A
Fifth driven gear
14
80096LF481Q1-1701150A
Output shaft rear bearing
204715
14
80208LF481Q1-1701150A
204715
15
80096LF481Q1-1701151A
Output shaft spring washer
15
80208LF481Q1-1701151A
16
80096LF481Q1-1701101A
Output fifth circlip
2.6/324
16
80208LF481Q1-1701101A
2.6/324
17
80096LF481Q1-1701106A
Output shaft
17
80208LF481Q1-1701106A
Output shaft
18
80096LF481Q1-1701043A Input secondoutput forth space ring
34.2381
18
80208LF481Q1-1701043A Input secondoutput forth space ring
34.2381
64
QTY
DESCRIPTION
Supply
1.25 Fork shaft
65
1.25 Fork shaft

P/N
PARTS CODE
PARTS NAME
PARTS NAME
80096LF481Q1-1702053A
First second fork
80208LF481Q1-1702053A
First second fork
80096LF481Q1-1702054A
Shift fork stop bolt
M60.7519
80208LF481Q1-1702054A
M60.7519
80096LF481Q1-1702051A
First second fork shaft
80208LF481Q1-1702051A
80096LF481Q1-1702057A
Fork shaft circlip
1.511.616.6
80208LF481Q1-1702057A
Fork shaft circlip
1.511.616.6
80096LF481Q1-1702056A
Spring pin
5.522
80208LF481Q1-1702056A
Spring pin
5.522
80096LF481Q1-1702052A
First second shift block
80208LF481Q1-1702052A
80096LF481Q1-1702082A
Interlock pin
617.5
80208LF481Q1-1702082A
Interlock pin
617.5
80096LF481Q1-1702075A
Reverse shift block
80208LF481Q1-1702075A
Reverse shift block
80096LF481Q1-1702072A
Fifth reverse shift block
80208LF481Q1-1702072A
10
80096LF481Q1-1702071A
Fifth reverse fork shaft
10
80208LF481Q1-1702071A
66
QTY
DESCRIPTION
Supply
1.25 Fork shaft

P/N
PARTS CODE
PARTS NAME
PARTS NAME
11
80096LF481Q1-1702074A
Fork spring
1.217.512020
11
80208LF481Q1-1702074A
Fork spring
1.217.512020
12
80096LF481Q1-1702073A
Fifth fork
12
80208LF481Q1-1702073A
Fifth fork
13
80096LF481Q1-1702061A
Third forth fork shaft
13
80208LF481Q1-1702061A
14
80096LF481Q1-1702062A
Third forth fork
14
80208LF481Q1-1702062A
Third forth fork
15
80096LF481Q1-1702081A
Interlock pin
613.8
15
80208LF481Q1-1702081A
Interlock pin
613.8
67
QTY
DESCRIPTION
Supply
1.26 Shift system
68
1.26 Shift system

P/N
PARTS CODE
PARTS NAME
PARTS NAME
80096LF481Q1-1702030A
Transposition swing arm
80208LF481Q1-1702030A
80096LF481Q1-1702035A
Transposition swing arm seal
16267
80208LF481Q1-1702035A
16267
80096LF481Q1-1702130A
Vent valve assy.
80208LF481Q1-1702130A
Vent valve assy.
80096LF481Q1-1702141A
Vent valve gasket
10141.5
80208LF481Q1-1702141A
Vent valve gasket
10141.5
80096LF481Q1-1702151A
Shift cap
80208LF481Q1-1702151A
Shift cap
80096LF481Q1-1702016A
Shift cap position ring
118.512
80208LF481Q1-1702016A
118.512
80096LF481Q1-1702114A
Transposition swing lever
80208LF481Q1-1702114A
80096LF481Q1-1702115A
Transposition swing lever bolt
M821
80208LF481Q1-1702115A
M821
80096LF481Q1-1702122A
Fifth reverse cam spring
80208LF481Q1-1702122A
10
80096LF481Q1-1702120A
Fifth reverse cam
10
80208LF481Q1-1702120A
Fifth reverse cam
69
QTY
DESCRIPTION
Supply
1.26 Shift system

P/N
PARTS CODE
PARTS NAME
PARTS NAME
11
80096LF481Q1-1702121A
Fifth reverse cam seal ball
6.2
11
80208LF481Q1-1702121A
6.2
12
80096LF481Q1-1702123A
Fifth reverse cam pin
12
80208LF481Q1-1702123A
13
80096LF481Q1-1702036A
Shift shaft seal
18288
13
80208LF481Q1-1702036A
Shift shaft seal
18288
14
80096LF481Q1-1702155A
Return spring
B1.213.26390
14
80208LF481Q1-1702155A
Return spring
B1.213.26390
15
80096LF481Q1-1702154A
Shift shaft washer
14.593
15
80208LF481Q1-1702154A
Shift shaft washer
14.593
16
80096LF481Q1-1702137A
Shift shaft circlip
A1.5/321
16
80208LF481Q1-1702137A
Shift shaft circlip
A1.5/321
17
80096LF481Q1-1702116A
5.526 Pin
17
80208LF481Q1-1702116A
5.526 Pin
18
80096LF481Q1-1702108A
Shift swinglever interlock bracket
18
80208LF481Q1-1702108A
19
80096LF481Q1-1702142A
Shift swinglever
19
80208LF481Q1-1702142A
Shift swinglever
20
80096LF481Q1-1702138A
Shift shaft circlip
A15211.5
20
80208LF481Q1-1702138A
Shift shaft circlip
A15211.5
70
DESCRIPTION
QTY
Supply
1.26 Shift system

P/N
PARTS CODE
PARTS NAME
PARTS NAME
21
80096LF481Q1-1702156A
Return spring
A1.526.66370.5
21
80208LF481Q1-1702156A
Return spring
A1.526.66370.5
22
80096LF481Q1-1702128A
Return spring seat
22
80208LF481Q1-1702128A
Return spring seat
23
80096LF481Q1-1702152A
Shift cap bush
182110
23
80208LF481Q1-1702152A
Shift cap bush
182110
24
80096LF481Q1-1702105A
Shift shaft sleeve
24
80208LF481Q1-1702105A
Shift shaft sleeve
25
80096LF481Q1-1702110A1
25
80208LF481Q1-1702110A1
25
80096LF481Q1-1702110A
25
80208LF481Q1-1702110A
71
QTY
DESCRIPTION
Supply
1.27 Differential
72
1.27 Differential
P/N
PARTS CODE
PARTS NAME
PARTS NAME
80096LF481Q1-2303316A
Differential tapered bearing
80208LF481Q1-2303316A
80096LF481Q1-2303312A
Differential ball bearingrear
6308
80208LF481Q1-2303312A
6308
80096LF481Q1-2303310A
Differential ball bearingfront
6208
80208LF481Q1-2303310A
6208
80096LF481Q1-2303311A
Differential bolt
10 M12119.5
80208LF481Q1-2303311A
Differential bolt
10 M12119.5
80096LF481Q1-2303308A
Differential roller bearing
80208LF481Q1-2303308A
80096LF481Q1-2303309A
Speedometer drive gear
80208LF481Q1-2303309A
80096LF481Q1-2303307A
436
Pin
Q52104364X36
80208LF481Q1-2303307A
436
Pin
Q52104364X36
80096LF481Q1-2303301A
Differential shell
80208LF481Q1-2303301A
Differential shell
80096LF481Q1-2303304A
Differential axle gear washer
80208LF481Q1-2303304A
80096LF481Q1-2303302A
Differential axle gear
80208LF481Q1-2303302A
80096LF481Q1-2303305A
Planet gear washer
73
DESCRIPTION
QTY
Supply
1.27 Differential
P/N
PARTS CODE
PARTS NAME
PARTS NAME
80208LF481Q1-2303305A
Planet gear washer
10
80096LF481Q1-2303303A
Planet gear
10
80208LF481Q1-2303303A
Planet gear
11
80096LF481Q1-2303306A
Planet gear shaft
11
80208LF481Q1-2303306A
Planet gear shaft
12
80096LF481Q1-2303315A
Locker washer
12
80208LF481Q1-2303315A
Locker washer
74
QTY
DESCRIPTION
Supply
1.28 Speedometer
75
1.28 Speedometer
P/N
PARTS CODE
PARTS NAME
PARTS NAME
80096LF481Q1-1701211A
Speedometer driven gear
80208LF481Q1-1701211A
80096LF481Q1-1701215A
Speedometer circlip
80208LF481Q1-1701215A
Speedometer circlip
80096LF481Q1-1701212A
Speedometer driven gear sleeve
80208LF481Q1-1701212A
80096LF481Q1-1701214A
O seal
80208LF481Q1-1701214A
O seal
80096LF481Q1-1701213A
Speedometer seal
9.515.58
80208LF481Q1-1701213A
Speedometer seal
9.515.58
80096LF481Q1-1701217A
Speedometer sleeve
80208LF481Q1-1701217A
Speedometer sleeve
80096LF481Q1-1600500A
Speedometer bolt
M825 eye bolt
80208LF481Q1-1600500A
Speedometer bolt
M825 eye bolt
80096LF481Q1-1600501A
Speedometer bolt
for integrated speedometer
80208LF481Q1-1600501A
Speedometer bolt
80096LF481Q1-1600502A
Speedometer bolt
for contactless speed sensor
80208LF481Q1-1600502A
Speedometer bolt
for contactless speed sensor
80096LF481Q1-1701216A
Speedometer locker
80208LF481Q1-1701216A
Speedometer locker
76
QTY
DESCRIPTION
Supply
1.28 Speedometer
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
LF481Q1-3802100B1
Integrated speedometer
LF481Q3-3802100C
Contactless speed sensor
77
1.29 Reverse mechanism
78
1.29 Reverse mechanism

P/N
PARTS CODE
PARTS NAME
PARTS NAME
80096LF481Q1-1701083A
Bolt
M835
80208LF481Q1-1701083A
Bolt
M835
80096LF481Q1-1701081A
Reverse middle gear shaft
80208LF481Q1-1701081A
80096LF481Q1-1701080A
Reverse middle gear assy.
80208LF481Q1-1701080A
80096LF481Q1-1701095A
Bolt
M822
80208LF481Q1-1701095A
Bolt
M822
80096LF481Q1-1701090A
Reverse swing arm bracket
80208LF481Q1-1701090A
80096LF481Q1-1701085A
Washer
80208LF481Q1-1701085A
Washer
80096LF481Q1-1701093A
Spring
2.325.38.524.4
80208LF481Q1-1701093A
Spring
2.325.38.524.4
79
QTY
DESCRIPTION
Supply
2.Chassis
80
2.01 Engine suspension(for LF481 engine)
81

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
231-1025TF3
Hex flange bolt
BAC1001310
Left suspension component
231-12115TF3
Hex flange bolt
101B-1212T13F3
Hex flange bolt
BAC1001351
Left suspension connecting bracket
BAC1001251
Rear suspension connecting bracket
BAC1001210
Rear suspension component
231-1075TF3
Hex flange bolt
GB/T889.2
M10X1.25
I non metal hex lock nut
10
231-1040TF30
Hex flange bolt
11
231-1040TF30
Hex flange bolt
12
BAC1001451
Right suspension connecting bracket
13
231-1030TF30
Hex flange bolt
14
BAC1001410
Right suspension component
15
231-1050TF3
Hex flange bolt
16
BAC1001452
Bracket damper
17
101-1212T2F3
Hex flange bolt
18
Q33810T13F3
Non-metal hex flange lock nut
82

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
19
231-1030TF30
Hex flange bolt
20
214-1035TF30
Bolt
B2802311
Engine lower protect panel
83
2.02 Front suspension(for LF481 engine)
84

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Q32008
Hex flange nut
B2905011
Front shock absorber press plate
231-1560TF3
Hex flange bolt
101-1514T13F3
Hex flange nut
109B-1212T13F3
Hex flange nut
B2906200
Front stabilizer bar con-rod
231-1490TF3
Hex flange bolt
BAC2901100
Sub-frame assy.
124-1417T13F3
Hex flange nut
10
Q5003230
Cotter pin
11
B2904100
Front left swing arm
11-1 B2904810
Ball joint
11-2 Q32012
Hex flange nut
11-3 Q1841216
Hex flange bolt
12
231-1490TF3
Hex flange bolt
13
B2910123
Sub-frame plug
14
B2906012
Front stabilizer bar rubber seat
15
B2906011
Front stabilizer bar hoop
85

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
16
Q1410825L
Hex bolt and taper springiness washer
17
101-1414T13F3
Hex flange nut
18
B2906100
Front stabilizer bar assy.
19
B2904200
Front right swing arm
19-1 B2904810
Ball joint
19-2 Q32012
Hex flange nut
19-3 Q1841216
Hex flange bolt
86
2.03 Front shock absorber
87

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B2905100C1
Front left shock absorber assy.
B2905200C1
Front right shock absorber assy.
1-1
B2905120C1
Front left shock absorber damper
1-1
B2905220C1
Front right shock absorber damper
1-2
B2905182
Spring lower seat
1-3
B2905181C1
Front coil spring
1-4
B2905183
Stopper
1-5
B2905184
Boot
1-6
B2905185
Spring upper seat
1-7
B2905170
Upper plate
1-8
B2905186
Nut plate
1-9
101-1414T13F3
Hex flange nut
88
2.04 Rear suspension
89

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
101B-1010T13F3
Hex flange nut
231-1025TF3
Hex flange bolt
Q40214
Big washer
101-1414T13F3
Hex flange nut
109B-1212T13F3
Hex flange nut
231-12130TF3
Hex flange bolt
231B-1027TF3
Hex flange bolt
B2911100
Rear axle assy.
8-1
B2916110
Rear axle
8-2
231B-1275TF3
Hex flange bolt
8-3
B2916140
Rear stabilizer bar assy.
8-4
101B-1212T13F3
Hex flange nut
90
2.05 Rear shock absorber
91

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B2915100
Rear left shock absorber assy.
B2915200
Rear right shock absorber assy.
1-1
B2915120
Rear shock absorber damper
1-2
B2915182
Stop boot
1-3
B2915181
Rear coil spring
1-4
B2915183
Stop plate
1-5
B2915184
Damper cushion
1-6
B2915185
Spring upper rubber cushion
1-7
B2915170
Left connect plate
1-7
B2915270
Right connect plate
1-8
B2915186
Positioning sleeve
1-9
B2915187
Damper block
1-10 B2915188
Damper seat
1-11 101-1212T13F3
Hex flange nut
92
2.06 Fuel supply(for LF481 engine)
93

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
BAC1104030
/ Hose connecting fuel tube and nozzle
Q67512
Hoop
LBA1130107B1
Hose V
B1130310
Fuel valve
BAC1130152
/ Hose connecting canister and control vavle
B1130200
Can Canister
B1130410
Can Canister bracket
B1130151
Hose connecting canister and reflux tube
BAC1108310
Throttle cable
Q1840625
Hex bolttaper springiness washer and flat washer
10
B1108100
Accelerator pedal assy.
B1108210
Accelerator pedal bracket
11
B1104020
Fuel tube
12
B1130110
Tube connecting fuel tank and canister
13
B1104251
Clamp
14
B1130120
Hose connecting fuel tank and canister
15
B1117020
Fuel tank reflux pipe and fuel tube connecting component
16
B1117010
Fuel filter hose
94

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
17
L1117100
Fuel filter
18
Q67516
Hoop
19
Q1840616
20
B1132200
Cavity resonator
21
Q32006
Hex flange nut
95
2.07 Air filter(for LF481 engine)
96
2.07 Air filter(for LF481 engine)

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
L8212012
Inlay button
Q1840616
B1109210B1
Air filter intake pipe
B1109100
Air filter assy.
4-1
B1109110
Air filter upper shell
4-2
B1109103
Air filter element
4-3
B1109181
Spring clamp
4-4
B1109120
Air filter lower shell
Q1410632L
BAC1109220
Engine section pipe
6-1
BAC1109221
Engine section pipe
6-2
Q67689
Hoop
6-3
BAC1109670
Crankcase vent hose
BAC1109350
Air filter bracket
97
2.08 Fuel tank
98
2.08 Fuel tank

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B1101100
Fuel tank assy.
B1101200
Fuel filler tube assy.
2-1
B1101252
Hose sleeve
2-2
Q676B45
Hoop
2-3
B1101260
Fuel filler hose
2-4
B1101220
Reurn tube
2-5
B1101210
Fuel filler cap
2-6
B1101285
Fuel filler cover lower circlip
2-7
B1101281
Fuel filler cover
2-8
B1101286
Fuel filler cover upper circlip
2-9
Q67522
Hoop
Vent hose
2-10 B1101253
B1101254
Reurn tube clamp I
B1101255
Reurn tube clamp II
B1101010
Fuel tank left fixation
Q1411035
B1101020
Fuel tank right fixation
B1123100
Fuel pump assy.
99
2.08 Fuel tank

P/N
8
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B1123100A2
Fuel pump assy.
8-1
B3614110
Fuel pump body
8-2
B3614160
floater
B1101183
Fuel pump cap
100
For E22 fuelBrazil
2.09 Steering system(for LF481 engine)
101

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3404310
Dustproofsteering tube
B3412410
Noise insulator circlipsteering gear
B3412511
Noise insulatorsteering gear
231B-1256TF3
Hex flange bolt
400-1729
Plastic clip
Q40212
Big washer
B3406340
Pipe bracket B
Q1410616
231-1225TF3
Hex flange bolt
10
BAC3406300
Steering reflux pipe assy.
10-1 B3406310
Steering reflux pipe I
10-2 Q67516
Hoop
10-3 B3406321
Steering reflux pipe II
10-4 B3406711
Pipe sleeve
10-5 B3406330
Steering reflux pipe III
10-6 B3406810
Steering reflux pipe bracket I
10-7 B3406341
Steering reflux pipe IV
10-8 B3406820
Steering reflux pipe bracket II
102

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
10-9 B3406350
Steering reflux pipe V
10-10 B3406361
Steering reflux pipe VI
BAC3406200
Steering intake pipe assy.
11-1 BAC3406210
Steering pump intake pipe
11-2 507-1602
Flat washer
11-3 221-1630
Bolt
Steering pump intake pipe assy.
12-1 Q67529
Hoop
12-2 BAC3406111
11
12
BAC3406100
13
LBA3408000
Power steering reservior assy.
14
B3408010
Power steering reservior bracket assy.
14-1 B3408011
Power steering reservior bracket
14-2 B3408012
Power steering reservior clip
15
Q1840616
16
LF479Q1-4001012A
Engine harness clip II
17
BAC3407100
Steering pump assy.
17-1 Q150B1030
Hex bolt
17-2 Q40310
springiness washer
103

P/N
PARTS CODE
17-3 507-1024
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Flat washer
18
LBA3407102
Steering pump adjustor
19
231-1020T1F3
Hex flange bolt
20
LBA3407103
Beltsteering pump
21
LBA3407101
Steering pump bracket
21-1 Q150B1080
Hex bolt
21-2 Q40310
springiness washer
21-3 Q340B10
I hex nut
21-4 LBA3407111
Steering pump seat
22
Q1410825L
23
231-1025TF3
Hex flange bolt
104
2.10 Power steering gear
105

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3401100
Steering gear assy.
changrong
B3401100A2
Steering gear assy.
shibao
B3401200
Steering right rod
Hex nut
Steering left rod
Hex nut
1-1
1-1-1 Q351B14
1-2
B3401600
1-2-1 Q351B14
1-3
B3401812
Hoop
1-4
B3401811
Dust shield
1-5
B3401713
Hoop
1-6
B3401510
Left oil pipe
changrong
1-6
B3401510B1
Left oil pipe
shibao
1-7
B3401520
Right oil pipe
changrong
1-7
B3401520B1
Right oil pipe
shibao
B3404200
Lower steering shaft assy.
B3404100
Upper steering shaft assy.
Q1460830
Hex bolt and washer
101B-1212T13F3
Hex flange bolt
Q1840855
Hex flange bolt
106

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Q1840816
Hex flange bolt
125-1215
Hex nut
Q5002528
Cotter pin
107
2.11 Shift system(for LF481 engine)
108
2.11 Shift system(for LF481 engine)

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
L1703016
Shift cable joint clip
L1703017
E clip
Q1840625
Hex flange bolt
BAC1703200
Gearshift cable
B1703019
Cable bracket
Q1410825L
B1703150
Gearlever handle
B1703100
Gear shift seat
Q1410620
109
2.12 Clutch controller system(for LF481 engine)
110

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
L1600013
Clip
BAC1607110
Outtake hoseclutch master pump
B1607111
Intake hoseclutch master pump
Q67512
Hoop
Q1410616
Q68618
Clamp
Q68610
Clamp
L1600014
washer
221-1018
Eye bolt
10
B1608100
Clutch master pump
11
Q32008
Hex flange nut
12
Q5101022
Axis pin
13
Q5003220
Cotter pin
14
B1602100
Clutch paddle assy.
14-1 B1602331
Auxiliary spring
14-2 B1602332
Sleeve I
14-3 B1602333
II
Sleeve II
14-4 B1602181
Clutch paddle sleeve
111
M10118

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
15
204-0825TF3
16
178-0806
Bspring nut
112
DESCRIPTION
Supply
2.13 Transmission shaft(for LF481 engine)
113
2.13 Transmission shaft(for LF481 engine)

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
BAC2203100
Left axle shaft assy.
BAC2203200
Right axle shaft assy.
SBAC22001
Joint kitdifferentialleft
SBAC22002
Seal kitdifferential
SBAC22003
Joint kitwheel
SBAC22004
Seal kitwheel
SBAC22005
Jointdifferentialright
SBAC22006
Nuts kit
114
2.14 Brake system
115
2.14 Brake system

P/N
1
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3506160
ABS-FR(
Front left tubeABS
wandu
B3506160C1
Front left tubeABS
wanxiang
B3506210
ABS-RL()
Rear left tube IABS
wandu
B3506210C1
ABS-RL
Rear left tube IABS
wanxiang
B3506140
ABS-MCP/
Master cylinder tubeABS
wandu
B3506140C1
ABS-MCP/
wanxiang
B3506110
ABS-FL()
Front left tube IABS
wandu
B3506110C1
wanxiang
B3506230
ABS-RR()
Rear right tube IABS
wandu
B3506230C1
ABS-RR
wanxiang
B3506150
ABS-MCS/
Sub cylinder tubeABS
wandu
B3506150C1
ABS-MCS/
wanxiang
Q1410616
B3506320
Clamp
B3550100
ABS
ABS ECU
B3550100B1
ABS
ABS ECU
10
Q1410820
11
B3550211
ABS
ABS bracket
116
2.14 Brake system

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
11
B3550211B1
ABS
ABS bracket
12
B3506356
Clamp A
13
Q5101022
shaft pin
14
Q5003220
lock pin
15
L3506106
E shape clip
16
B3506130
Front brake hose
17
B3506120
ABS-FL(
Front left tube IIABS
18
B3506357
Clamp B
19
Q1840645
Hex flange bolt
20
B3550411
Proportional Valve
21
B3506310
Clamp
22
Q33008T13F3
Allmetal hex flange locknut
23
B3506240
-RR() Rear right tube IIProportional Valve
24
B3508300
Parking brake lever
grey
24
B3508300B28
Parking brake lever
black
24-1 B3508420
Parking brake cablefore part
24-2 B3508411
Cable sleeve
24-3 B3781110
Parking brake switch
117
2.14 Brake system

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
25
B3506351
Clamp A
26
B3506355
Clamp clip
27
B3506352
Clamp B
28
B3506362
Brake pipeline fender
29
B3506220
-RL() Rear left tube IIProportional Valve
30
B3506250
Rear brake hose
31
B3506359
Clamp B
32
B3506353
Clamp C
33
B3506354
Clamp C
34
B3506358
Clamp A
35
B3508412
Brake cable bracket
36
B3508413
Parking brake cable bracketrear part
37
B3506361
Front brake tube sleeve
38
Q1840620
Hex flange bolt
39
B3550212
ABS
ABS set washer
40
271-0627T1F3
ABS
Bolt
118
2.15 Brake pedal
119
2.15 Brake pedal

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3504100
Brake pedal bracket assy.
1-1
B3781120
Brake lamp switch
1-2
Q351C10
Hex nut
1-3
B3504110
Brake paddle bracket
1-4
GB/T5787
Hex bolt
1-5
B3504361
Liner tube
1-6
B3504351
Bush
1-7
101B-1010
Flange nut
1-8
B3506161
Rubber stopper
1-9
B3504200
Brake paddle
1-10 B3504141
Brake paddle rubber sleeve
Bspring nut
178-0806
204-0825T1F3
120
2.16 Brake pump
121
2.16 Brake pump

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3540100
Vacuum booster with pump assy.
B3540100B1
B3540250
Fluid pot
B3540200
Brake pump with pot
1-1
B3540270
Fluid pot cap
1-2
B3540260
Fluid filter
1-3
B3540292
Philips screw
1-4
B3540291
Seal
1-6
Q32008
Hex flange nut
1-7
B3540420
Front left brake tube joint
1-7
B3540420B1
1-8
B3540300
Vacuum booster assy.
1-9
B3540341
Putter
1-10 Q350B10
Hex nut
1-11 B3540342
Washer
1-12 B3540411
Vacuum hose joint
Q67516
Hoop
B3540011
Vacuum hose
DX
DX
1/2 1 in 7162,2 in7162C
122
2.16 Brake pump

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
BAC3540011
Vacuum hose
7162C only
Q67407300
belt
7162C only
123
2.17 Front brake
124
2.17 Front brake

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3501100
Left front brake with steer knuckle assy.
B3501600
Right front brake with steer knuckle assy.
1-1
Q184A1235
Hex flange bolt
1-2
Q40512
Springiness washer
1-3
B2304561
Bearing circlip
1-4
B2304510
Steering knuckle bearing
1-5
B2304111
Left steering knuckle
1-5
B2304611
Right steering knuckle
1-6
B3501410
Front left brake bottom
1-6
B3501910
Front right brake bottom
1-7
Q1400610
1-8
B3103100
Front wheel hub
1-9
SB35001
Front brake pad kit
1-10 B3501111
Front brake disc
1-11 B3501110
Front left brake caliper
1-11 B3501610
Front right brake caliper
125
2.18 Rear brake
126
2.18 Rear brake

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3502100
Rear left brake
B3502600
Rear right brake
1-1
B3502111
Rear brake disc
1-2
231B-1027TF3
Hex flange bolt
1-3
B3502110
Rear left brake caliper assy.
1-3
B3502610
Rear right brake caliper assy.
1-4
B3502182
Boltrear brake caliper
1-5
SB35002
Rear brake pad kit
1-6
GB/T93
Springiness washer
1-7
B3104100
Rear wheel hub
1-8
B3508100
parking brake left cable
1-8
B3508200
Parking brake right cable
1-9
B3502410
Left rear brake bottom
1-9
B3502910
Right rear brake bottom
1-10 B3502597
Brake shoe pin
1-11 GB/T5781
M612
Bolt
1-12 B3502571
Parking brake swing arm
1-13 B3502230
Rear brake shoe
127
2.18 Rear brake

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
1-14 B3502596
Brake shoe leafspring
1-15 B3502580
parking brake adjust rod
1-16 B3502591
Return spring
1-17 B3502595
Fixing spring
1-18 B3502593
Stretched spring
1-19 B3502594
Support plate
1-20 B3502592
Pin
128
2.19 Radiator(for LF481 engine)
129

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
204-0814T1F3
B1302111
Radiator upper bracket
B1302151
Radiator upper fixing sleeve
B1301100
Radiator assy.
B1301100A2
Radiator assy.
4-1
B1301170
Radiator water filler cap
B1302161
Radiator lower fixing sleeve
Q67550
Hoop
BAC1303121
Radiator intake pipe
Q32006
Hex flange nut
BAC1303111
Radiator drain pipe
10
B1308100
Cooling fan assy.
10
B1308100B1
Cooling fan assy.
10-1 B3749100
Cooling fan I
10-2 B1308120
Fan shield
10-3 Q2140512
Hex flange bolt
10-4 B1308110
Fan blade
10-5 Q32005
Hex flange nut
130
for hot area
for hot area

P/N
PARTS CODE
10-6 B3749200
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Cooling fan II
Water can with return tube assy.
11-1 B1311110
Water can
11-2 B1311115
Return tube
11-3 Q673B12
Steel hoop
11
B1311100
12
Q1410630
13
Q1410616
131
2.20 Exhaust system(for LF481 engine)
132

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
LAL1200018
Front gasket
231-1030TF30
Hex flange bolt
BAC1205100
Exhaust purifier,fore part
BAC1205100C1
Q1460620
Bolt
Q32006
Hex flange nut
Q32206
B1211112
Ball shape gasket
B1211522
Rear muffler rubber block
B1211521
Front muffler rubber block
10
BAC1205200
Exhaust purifier,rear part
10
BAC1205200C1
11
B1211525
Exhaust pipe bracket
12
Q32008
Hex flange nut
13
Q32006
Hex flange nut
14
B1208011
Exhaust pipe heat insulater II
15
B1208012
Exhaust pipe heat insulater I
16
B1208013
Exhaust pipe heat insulater III
133
Euro IV emission
Euro IV emission

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
17
B1201200
Rear muffler
18
B1211526
Heat insulater washer
19
B1208014
Exhaust pipe heat insulater IV
20
B1211511
Bolt
21
B1211512
Pressure spring
134
2.21 Wheels
135
2.21 Wheels
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
189-1235T13F6
Wheel bolt
16
B3102510
Rim cap assy.
2-1
B3102513
Wheel LOGO
2-2
B3102511
Rim cap
2-3
B3102512
Circlip
L3106200
Valve component
L3106202
Cap,valve of tyre
L3113011
5g
5g Balancing weight
B3101111
Aluminum rim
B3101210F01
Steel rim
B3106100
195/60 R15
Tyre
B5101210
Spare tyre fixing bracket
for steel spare wheel
B5101210B1
for aluminum spare wheel
9-1
B5101214
Spare tyre cap 1
9-2
B5101211
Spare tyre fixing rod
9-3
B5101213
Felt washer
9-4
B5101212
Spare tyre cap 2
10
B3102111
Wheel cover
Steel rim
11
183C-1226T13F6
Nut
16 Steel rim
136
demand
3.Electrical Equipment
137
3.01 Electric equipment in engine room
138

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Q1840816
Hex flange bolt
B3721100
Alt horn
B3721200
Bass horn
B3747120
Front wiper pump motor
B3741100
Front wiper motor
Q32006
Hex flange nut
Q1410620
B3722200A2
8-1
B3722211
Central control case cap
8-2
BX2011A1-30A/QC T73
Fuse
ABS controller
8-2
BX2011A1-40A/QC T73
Fuse
Blower
8-2
BX2011A1-60A/QC T73
Fuse
Sub power
8-2
BX2011A1-60A/QC T73
Fuse
Driving room power
8-2
BX2011B1-100A/QC T73
Fuse
Main power
8-2
BX2011F-15A/QC T73
Fuse
Low beam
8-2
BX2011F-15A/QC T73
Fuse
High beam/overtaking lamp
8-2
BX2011F-15A/QC T73
Fuse
Front fog lamp
8-2
BX2011F-25A/QC T73
Fuse
Main relay
Central control case
139

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
8-2
BX2011F-25A/QC T73
Fuse
Fan,High speed
8-2
BX2011F-25A/QC T73
Fuse
Fan,Low speed
8-2
BX2011F-10A/QC T73
Fuse
Compressor
8-2
BX2011F-10A/QC T73
Fuse
ECU
8-2
BX2011F-5A/QC T73
Fuse
Fan,speed regulation/Compressor
8-2
BX2011F-10A/QC T73
Fuse
Spare fuse
8-2
BX2011F-15A/QC T73
Fuse
Spare fuse
8-2
BX2011F-20A/QC T73
Fuse
Spare fuse
8-2
BX2011F-25A/QC T73
Fuse
Spare fuse
8-2
BX2011F-30A/QC T73
Fuse
Spare fuse
8-2
BX2011F-7.5A/QC T73
Fuse
Spare fuse
8-3
JD1926-30A/QC T73
Relay
speed regulation
8-3
JD1927-30A/QC T73
Relay
Front fog lamp
8-3
JD1927-30A/QC T73
Relay
Fan,High speed
8-3
JD1927-30A/QC T73
Relay
Fan,Low speed
8-3
JD1927-30A/QC T73
Relay
overtaking lamp
8-3
JD1927-30A/QC T73
Relay
Low beam
8-3
JD1927-30A/QC T73
Relay
High beam
140

P/N
PARTS CODE
PARTS NAME
PARTS NAME
8-3
JD1927-30A/QC T73
Relay
Compressor
8-3
JD1927-30A/QC T73
Relay
Main relay
8-3
JD101K-70A/QC T73
Relay
Blower
8-4
B3722161B1
Puller
141
QTY
DESCRIPTION
Supply
3.02 Battery
142
3.02 Battery 7162C

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Q32006
Hex flange nut
BAC3703211
Battery press beam
BAC3703212
Battery plastic press plate
L3703100
Battery assy.
BAC3703214
Battery bottom
BAC3703213
Battery draglink
Q1840616
BAC3703215
Battery bracket
143
3.03 Electic equipments inside dashboard
144
3.03 Electic equipments inside dashboard 7162C

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
B3722100A2
BAE3722100B1
1-1
B3722161
Puller
1-2
BX2011A1-30A/QC T73
Fuse
BX2011A1-30A/QC T73
DESCRIPTION
Supply
extra seat heating fuse
Ignition AM1
Fuse
Ignition AM2
BX2011A1-30A/QC T73
Fuse
Rear defroster
BX2011F-5A/QC T73
Fuse
BCM central control lock power
BX2011F-5A/QC T73
Fuse
Top light/trunk light
BX2011F-5A/QC T73
Fuse
Air conditioner controller B+
BX2011F-5A/QC T73
Fuse
Instrument clusterignition
BX2011F-5A/QC T73
Fuse
A/V system power
BX2011F-5A/QC T73
Fuse
BCMignition
BX2011F-10A/QC T73
Fuse
Top light
BX2011F-10A/QC T73
Fuse
Instrument cluster
BX2011F-10A/QC T73
Fuse
Rear fog lamp
BX2011F-10A/QC T73
Fuse
sub lamps
BX2011F-10A/QC T73
Fuse
Fuel pump
BX2011F-10A/QC T73
Fuse
wing mirror
145

P/N
1-2
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
BX2011F-10A/QC T73
Fuse
Air conditioner controller,ignition
BX2011F-10A/QC T73
Fuse
Brake light
BX2011F-10A/QC T73
Fuse
ABS control
BX2011F-10A/QC T73
Fuse
airbag
BX2011F-15A/QC T73
Fuse
top window
BX2011F-15A/QC T73
Fuse
BCM steering light/indicator light
BX2011F-15A/QC T73
Fuse
A/V system power
BX2011F-15A/QC T73
Fuse
wiper
BX2011F-15A/QC T73
Fuse
horn
BX2011F-15A/QC T73
Fuse
cigarette
BX2011F-15A/QC T73
Fuse
Brake light
BX2011F-25A/QC T73
Fuse
generator system&speed sensor
BX2011F-30A/QC T73
Fuse
glass lifter power
BX2011F-5A/QC T73
Fuse
Spare fuse
BX2011F-10A/QC T73
Fuse
Spare fuse
BX2011F-15A/QC T73
Fuse
Spare fuse
BX2011F-25A/QC T73
Fuse
Spare fuse
BX2011F-30A/QC T73
Fuse
Spare fuse
146

P/N
PARTS CODE
PARTS NAME
PARTS NAME
1-3
JD1912-40A/QC T73
Relay
Sub power
JD1927-30A/QC T73
Relay
horn
JD1927-30A/QC T73
Relay
fuel
JD1927-30A/QC T73
Relay
rear fog lamp
JD1927-30A/QC T73
Relay
rear defroster
1-4
B3722111
Q2734816
Philips self-tapping screw
Q1840616
B3658100
ECU
Airbag ECU
B7903180
GPS
GPS antenna
Q1410625
B3612211
ECU
ECU bracket
Q37106
Square nut
Q1410520L
10
B3612100
ECU
ECU
10
BAC3612100C4
ECU
ECU
Emission III,sun&teck
10
BAE3612100C5
ECU
ECU
Emission IV,sun&teck
10
BAC3612100D4
ECU
ECU
Emission III,Delphi
147
DESCRIPTION
QTY
Supply

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
10
BAE3612100D5
ECU
ECU
Emission IV,Delphi
11
B3612212
ECU
ECU cover
delphi
11
B3612212B1
ECU
ECU cover
sun&teck
148
3.04 Electic equipments on dashboard
149
3.04 Electic equipments on dashboard 7162C

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B3750500A2B15
Wing mirror switch assy.
grey
B3750500A2B28
black
B3750500B2B15
Low beam adjustablegrey
B3750500B2B28
Low beam adjustableblack
B3750500C1B15
with immobilizer lightgrey
B3750500C1B28
with immobilizer lightblack
B3750500D1B28
blacklow beam adjustableseat-heatingwithout Immobilizer light
B3750500F1B28
blacklow beam adjustableseat-heating
1-1
B3750540A2
Security waring light
1-1
B3759300
Seat heating switch
1-2
B3750560A2
Wing mirror switch
1-3
B3750520A2
Background light switch
1-4
B3750530B2
Low beam adjust switch
1-4
B3750512A2
Spare switch plug
1-5
B3750511A2
Spare switch plug
BAC3820000C1
Instrument cluster
BAC3820000D1
Instrument cluster
120Km/h warning
BAC3820000E1
Instrument cluster
for contactless speedometer
150

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B3820021
Spring nut
Q2734816F30
Philips tapping screw
B8112100
Air conditioner control panel
Chaoli
B8112100C1
Hengan
B8112100D1
Tenglong
Q2734816
B7901300
Radio
B7901300B1
Radio
B7901500
/CD
CD player
B7901700
/DVD
DVD player
B7901700B1
/DVD(GPS)
DVD player
B3661220
Ambient light sensor
B3750300
Steering wheel switch cluster
10
Q2704816
Hex flange tapping screw
11
B5306711B14
Steering pillar shield upper
grey
11
B5306711B28
black
12
B5306712B14
Steering pillar shield lower
grey
12
B5306712B28
black
151
AUX+USB
EX

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
13
B3774100D1
Lamp switch
14
B3774200
Wiper switch
15
B3658300A2
Airbag clock spring
3 loop
15
B3658300B1
Airbag clock spring
7 loop
16
Q2734816
17
Q2300412
Philips screw with washer
152
3.05 Adapter
153
3.05 Adapter
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
B3723010
Instrument harness lower adapter
B3723030
Instrument harness left adapter
Q2706316
Hex flange screw
B4104430
Ashtray light
B3723050
Instrument harness adapter
154
DESCRIPTION
Supply
3.06 Locks
1-1
155
3.06 Locks
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
SB37001
Lock cylinders and keys
1-1
B3605200
Immobilizer recognition
SB36001
BCM
BCM remote kit
3 probesLX
SB36001B1
BCM
BCM remote kit
3 probesDX
SB36001C1
BCM
BCM remote kit
3 probesEX
SB36001D1
BCM
BCM remote kit
2 probesLX315MHz
SB36001H1
BCM
BCM remote kit
2 probesLX433MHzRUS
SB36001E1
BCM
BCM remote kit
2 probesEX
B3674100G1
BCM
BCM box
without remote,LX
2-1
LAX3605011
Remote chip
Q1840816
Hex flange bolt
B3704300
Ignition decoration
LAX3605100
ECU
Immobilizer ECU
B3704210
Key
demand
shapeless
B3704240
remote controller
demand
required a matching device
156
3.07 Inner handrail switch
157

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3746100
Inner handrail with switches,front left door
yuebo
B3746100A2
changjiang
1-1
B3746110
Inner handrail,front left door
1-1
B3746110A2
1-2
B3746120
Glass lifter,front left door
1-2
B3746120A2
B3746300
Inner handrail with switches,rear left door
yuebo
B3746300A2
changjiang
2-1
B3746310
Inner handrail,raer left door
2-1
B3746310A2
2-2
B3746220
Glass lifter
2-2
B3746220A2
Glass lifter
B3746400
Inner handrail with switches,rear right door
yuebo
B3746400A2
changjiang
3-1
B3746410
Inner handrail,rear right door
3-1
B3746410A2
B3746200
Inner handrail with switches,front right door
yuebo
B3746200A2
changjiang
158

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
4-1
B3746210
Inner handrail,front right door
4-1
B3746210A2
B3746130
Tapping screw cap
B3746130A2
Tapping screw cap
Q2714819
B3758110
Contacter switch,front door
Q1840616T1F30
Hex flange bolt
B3758120
Contacter switch,rear door
B6205111
Child safety lock seat
159
3.08 Glass lifter motor
160

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3746500
Glass lifter motor,left
Q1840610
Hex flange bolt
12
B3746600
Glass lifter motor,right
161
3.09 Electic equipments in console
162

P/N
1
1-1
2
PARTS CODE
B4003310
PARTS NAME
PARTS NAME
QTY
Ashtray wire
63P4 12V/GB 15776-2001
Bulb
B3725100
Cigarette lighter
163
DESCRIPTION
Supply
3.10 Electric device
164

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
Q1800612
Hex flange bolt
B7904310
Noise filter
Q32006
Hex flange nut
B3605400
Security warner
B7917710
Reverse monitor camera
EX
B7917730
Reverse monitor harness
EX
165
3.11 Communication system & A/V system
166

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B7909220
Right alt loudspeaker
grey
B7909220B28
black
B7903170
Antenna assy.
341-6395
Q1800612
Hex flange bolt
Q41206
B7909510
Rear loadspeaker
B7909110
Front door loadspeaker
Q4400516
Rivet
B7909210
Left alt loudspeaker
grey
B7909210B28
black
167
3.12 Lamps
168
3.12 Lamps
P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B4116100
Front left fog lamp
B4116200
Front right fog lamp
Q2715519
H3/GB 15776-2001
Bulb
B4121100
Front left head lamp
B4121100B1
EX,xenon lamp,adjustable
B4121100C1
halogen lamp,adjustableRUS
B4121200
Front right head lamp
B4121200B1
B4121200C1
Q1410616L
H3/GB 15776-2001
Bulb
H1/GB 15776-2001
Bulb
D1S/GB 15776-2001
Bulb
10
PY21W/GB 15776-2001
Bulb
11
B4131100
Front left door lamp
12
B4123400
Rear ceiling light
grey
12
B4123400B03
Rear ceiling light
for black interior
169
xenon
3.12 Lamps
P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
13
C5W/GB 15776-2001
Bulb
14
B4131200
Front right door lamp
15
B4131400
Rear right door lamp
16
B4134100
High-mount brake lamp
grey
16
B4134100B28
black
17
B4131300
Rear left door lamp
18
305-0508F3
Hex flange bolt
19
B3758300
Trunk light switch
20
PY21W/GB 15776-2001
Bulb
steering lamp
21
P21W/GB 15776-2001
Bulb
reverse lamp
22
W5W 12V/GB 15776-2001
Bulb
license plate lamp
23
Q32006
Hex flange nut
24
B4108200
Right registration lamp
25
B4108100
Left registration lamp
26
B4133400
Right tail lamp
27
B4133300
Left tail lamp
28
B4111300
Steering lampleft
dongguang
28
L4111100
Steering lampleft
Donnelly
170
3.12 Lamps
P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
29
B4111400
Steering lampright
dongguang
29
L4111200
Steering lampright
Donnelly
30
Q40206
Big washer
31
L3550011
Rubber washer
32
B4123100
Front ceiling light
grey
32
B4123100B03
Front ceiling light
for black interior
32
B4123100B1
Front ceiling light
LX
33
W5W 12V/GB15766.1-2008
Bulb
B4127100
Trunk light
171
3.13 Headlining harness
172

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
B4005100
Headlining harness
B4005100B1
Headlining harness
173
DESCRIPTION
Supply
top window
3.14 Vehicle body harness
174

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B4002100
Left body harness
Q1800612
Hex flange bolt
Q41206
B3723060
Body harness adapter
B4035003
Body harness sleeve
B4035005
Reverse radar harness sleeve
175
3.15 Defrost GND wire
176

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B4002020
Defrost earth wire
Q1800612
Hex flange bolt
Q41206
177
3.16 Reverse radar harness
178

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B4002800
Reverse radar harness
B3603841
Bracket
B3603820B1
Reverse radar sensor
179
3.17 Power harness
180
3.17 Power harness 7162C

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Q1800612
Hex flange bolt
L4001000C80-FZ
Q41206
BAC4001350
Battery negative wire
181
3.18 Rear door harness
182

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B4006300
Rear left door harness
B4006400
Rear right door harness
183
3.19 Wheel speed sensor harness
184

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B3630400
Front right wheel speed sensor
B3630452
Plastic bracket,FR speed sensor
plastic
B3630451
Metal bracket,FR speed sensor
metal
Q1410620
Hex flange bolt
B4009250
Rear right wheel speed sensor
B4009288
Sleeve
B4009286
Plastic bracket,RR speed sensor
plastic
B4009287
Metal bracket,RR speed sensor
metal
B4009284
Metal bracket,Rear speed sensor
metal
10
B4009285
Plastic bracket,Rear speed sensor
plastic
11
B4009283
Metal bracket,RL speed sensor
metal
12
B4009282
Plastic bracket,RL speed sensor
plastic
13
B4009240
Rear left wheel speed sensor
14
B3630351
Metal bracket,FL speed sensor
metal
15
B3630300
Front left wheel speed sensor
metal
16
B3630352
Plastic bracket,FL speed sensor
plastic
185
3.20 Front harness
186
3.20 Front harness 7162C

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
Q1800612
Hex flange bolt
B4001600A2
Front harness
halogen lamp
BAE4001600B1
Front harness
delphilow beam adjustable
BAN4001600
Front harness
CNG
Q41206
187
3.21 Front door harness
188

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B4006100
Front left door harness
B4006200
Front right door harness
189
3.22 Antenna harness
190

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B7903170
Antenna harness
Q1800612
Hex flange bolt
Q41206
191
3.23 Instrument panel harness
192
3.23 Instrument panel harness 7162C

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B4003100A2
Instrument panel harness
B4003100E1
Sun&teckimmobilizer
BAE4003100B1
DelphiEuro 4 emission
BAE4003100E1
seat heatingRussian
BAN4003100B1
CNGPeru
Q1800612
Hex flange bolt
Q41206
193
3.24 Airbag harness
194
3.24 Airbag harness

P/N
1
PARTS CODE
B4003600
PARTS NAME
PARTS NAME
Airbag harness
195
QTY
1
DESCRIPTION
Supply
3.25 Harness clamps
196
3.25 Harness clamps

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
XJ-7X12-R
Harness clamp
CL-7X17-B
Harness clamp
M23408
Harness clamp
CS03
Harness clamp
M32481
Harness clamp
AD37600013
Harness clamp
T11-3724072
Harness clamp
82711-1A890
Harness clamp
DWJ-H26
Harness clamp
10
M23438
Harness clamp
11
M32483
Harness clamp
12
ZD3143X5
Harness clamp
13
XD-67
Harness clamp
197
4.Vehicle body
198
4.01 Vehicle body
199
4.01 Vehicle body

P/N
1
PARTS CODE
B5010000
PARTS NAME
PARTS NAME
Vehicle body assy.
200
QTY
1
DESCRIPTION
Supply
4.02 Engine hood
201
4.02 Engine hood

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B8402000
Engine hood
B8402620
Engine hood right hinge
Q1840820
Hex flange bolt
Q1840816
Bolt
B8402610
Engine hood left hinge
202
4.03 Front cowl
203
4.03 Front cowl

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5301000
Front cowl upper beam
B5302000
Front cowl assy.
204
4.04 Roof
205
4.04 Roof
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5701000
Roof assy.
1-1
B5701011
Roof panel
1-2
B5701018
Front beamroof
1-3
B5701019
Rear beamroof
206
4.05 Side body
207
4.05 Side body

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5401021
Right front connecting plate
B5401020
Right cowl assy.
B5401300
Fuel filler cap
B5401010
Left cowl assy.
B5401011
Left front connecting plate
Q1410614F3
Bolt and washers
400-1934B
Fuel filler cap clip
208
4.06 Front door
9
8
209
4.06 Front door

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B6101001
Front left door assy.
B6106210
Upper hinge,front right door
B6106220
Lower hinge,front right door
B6106110
Upper hinge,front left door
B6106120
Lower hinge,front left door
Q1840820
Hex flange bolt
16
B6101002
Front right door assy.
B6101213
Inner handrail bracket,front right
B6101113
Inner handrail bracket,front left
210
4.07 Rear door
211
4.07 Rear door

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B6201002
Rear right door assy.
B6201001
Rear left door assy.
B6206210
Upper hinge,Rear right door
B6206220
Lower hinge,Rear right door
B6206110
Upper hinge,Rear left door
B6206120
Lower hinge,Rear left door
Q1840820
Hex flange bolt
16
B6201113
Inner handrail bracket,rear right
B6201213
Inner handrail bracket,rear left
212
4.08 Front side fender
213

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B8403111
Front left fender
B8403211
Front right fender
Q1840610
Bolt
14
214
4.09 Bumpers and beam
215

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B2803200
Front bumper frame
Q184A0820
Hex flange bolt
Q32010
Nut
B2803211
Front bumper frame left fixing plate
B2803212
Front bumper frame right fixing plate
B8401100
Radiator upper beam
B8400030
Engine hood lock fixing plate
Q150B0616
Hex bolt
Q40606
springiness washer
10
B8400120
Right front longeron fore part
11
B8400130
Left front longeron fore part
12
B8401200
Radiator lower beam
13
B8401261
Engine bottom fender bracket
14
B2804240
Rear bumper frame right fixing plate
15
B2804230
Rear bumper frame left fixing plate
16
Q33010T13F3
Nut
17
Q184A1025
Hex flange bolt
216
M10

P/N
18
PARTS CODE
B2804200
PARTS NAME
PARTS NAME
Rear bumper frame
217
QTY
1
DESCRIPTION
Supply
4.10 Floor assy.
218
4.10 Floor assy.

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5120000
Front floor assy.
B5130000
Rear floor assy.
219
4.11 Rear cowl
220
4.11 Rear cowl

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5601100
Shelf assy.
B5605012
Trunk right torsion rod
B5605011
Trunk left torsion rod
Q1840625
Bolt
B5605100
Trunk lid left hinge
B5605114
Trunk
B5605200
Trunk lid right hinge
B5604000
Trunk lid assy.
B5601200
Rear cowl assy.
10
B5601251
Rear bumper right bracket
11
B5601241
Rear bumper left bracket
12
Q32006
Hex flange nut
13
B5412642
Hinge sleeve
221
4.12 Right front longeron and wheel cap
222

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B8400020
Right front longeron and wheel cap assy.
1-1
B8422311
Right front longeron front part
1-2
B8422141
Right front longeron rear part
1-3
B8422021
Right longeron rear part
1-4
B8422011
Right drag hook
1-5
B8422611
Right longeron rear part stiffener
1-6
B8422023
Right positional bracket
1-7
B8422521
Sub-frame bracket stiffenerright
1-8
B8422512
Sub-frame bracketright
1-9
B8422513
Front cowl stiffenerright lower
1-10 B8422511
Right threshold connecting panel
1-11 B8422530
Right threshold bracket
1-12 B8422612
Right longeron rear part stiffener inner
1-13 B8422211
Sub-frame bracket outerright
1-14 B8412522
Sub-frame bolt sleeverear
1-15 B8422212
Sub-frame bracket innerright
1-16 B8422121
1 Right front longeron inner stiffener panel 1
223

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
1-17 B8422122
1-18 B8400621
1-19 B8400611
Brake line bracketright
1-20 B8421111
Right front wheel cap
1-21 B8422111
Right front longeron stiffener
1-22 B8422131
Right front longeron inner stiffener
1-23 B8422411
Front bumper right bracket
1-24 B8421051
ABS
ABS bracket
1-25 B8421041
Rght fender bracketfront
1-26 B8421022
Right front wheel cap side connecting panel
1-27 B8421211
Engine right suspension bracket
1-28 B8421311
Right fender bracketrear
1-29 B8421021
Right front wheel capside panel
1-30 B8421011
Right suspension bracket
1-31 B8421031
Right front wheel cap connecting panel
1-32 B8412213
Sub-frame bolt sleevefront
1-33 L8400411
Idle sensor bracket
224
4.13 Left front longeron and wheel cap
225

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B8400010
Left front longeron and wheel cap assy.
1-1
B8411031
Left front wheel cap connecting panel
1-2
B8400521
Left front longeron rear part
1-3
B8412011
Left drag hook
1-4
B8411021
Left front wheel capside panel
1-5
B8412131
Left front longeron inner stiffener
1-6
B8411051
Left fender bracketfront
1-7
B8411041
Fuse box bracket
1-8
B8412321
Left front longeron front part stiffener
1-9
B8412411
Front bumper left bracket
1-10 B8412311
Left front longeron front part
1-11 B8411111
Left suspension bracket
1-12 B8411211
Left front wheel cap
1-13 B8411311
Left fender bracketrear
1-14 B8411022
Left front wheel cap side connecting panel
1-15 B8412122
2 Left front longeron inner stiffener panel 2
1-16 B8412121
226

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
1-17 B8412151
1-18 B8412141
Can canister bracket
1-19 B8412612
Left longeron rear part stiffener inner
1-20 B8412611
Left longeron rear part stiffener
1-21 B8412111
Left front longeron stiffener
1-22 B8400511
Brake line bracketleft
1-23 B8412213
1-24 B8412022
Left front longeron rear part stiffener
1-25 B8412212
Sub-frame bracket innerleft
1-26 B8412211
Sub-frame bracket outerleft
1-27 B8412512
Sub-frame bracketleft
1-28 B8412521
Sub-frame bracket stiffenerleft
1-29 B8412021
Left longeron rear part
1-30 B8412023
Left positional bracket
1-31 B8412513
Front cowl stiffenerleft lower
1-32 B8412531
Left threshold bracket
1-33 B8412511
Left threshold connecting panel
227

P/N
PARTS CODE
1-34 B8412522
B5300000
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Front body assy.
228
5.Body attachment
229
5.01 Front bumper
230
5.01 Front bumper

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B2803110
Front bumper assy
1-1
B2803112
Left grillefront bumper
1-2
B2803111
Front bumper body
1-3
B2803114
Right grillefront bumper
1-4
B2803113
Middle grillefront bumper
400-1733
Plastic clip
Q32006
Hex flange nut
Q150B0620T1F30
Hex flange bolt
B2803133
M6
Plastic head bolt
Q2706316
Hex flange screw
B2803132
Front bumper right connecting bracket
B3921011A2
Front LOGO"LLL"
B2803150A2
Front grille
B2803150
Front grille
10
B2803131
Front bumper left connecting bracket
11
Q39748202
Spring nut
12
Q2214825
13
Q40206F30
Big washer
231
black
5.01 Front bumper

P/N
14
PARTS CODE
B2803121
PARTS NAME
PARTS NAME
Front bumper damper
232
QTY
1
DESCRIPTION
Supply
5.02 Rear bumper
233
5.02 Rear bumper

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B2804121
Rear bumper damper
Q31206
Bspring nut
B2804133
Rear bumper bracketleft
B2804134
Rear bumper bracketright
Q40206F30
Big washer
B2804111
Rear bumper
with 3 hole
B2804111B1
Rear bumper
without hole
B2804111C1
Rear bumper
with 2 holes
Q150B0620T1F30
Hex bolt
Q1840820
Hex flange bolt
Q31208
Nut
234
5.03 Front attachment
235

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B2803132
B8402300
Hood prop assy.
2-1
B8402313
Hood prop top
2-2
B8402321
Hood prop hodler
2-3
B8402311
Hood prop
2-4
B8402312
Hood prop sleeve
B8402821
Engine room rear seal
B5107111
30
Plug
11
B2803131
Q2706316
Hex flange screw
400-611
Plastic clip
B2802111
Engine mudguardleft
B8402832
Radiator upper beam damper
10
B8402510
Engine hood lock
11
Q1840616
12
B8402811
Engine room front seal
13
B2802211
Engine mudguardright
14
B8402831
Engine hood damper
236

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
15
B8402812
Engine room front seal clip
16
B8402822
Engine room rear seal clip
17
B8400011
38
Plug
18
Q72725
25
Rubber plug
19
B5532120
Front fender coverright
19-1 B5532121
Front fender cover panelright
19-2 B5532112
Front fender cover damper
Front fender coverleft
20-1 B5532111
Front fender cover panelleft
20-2 B5532112
20
B5532110
21
Q72720
20
Plug
B8402400
Engine hood lock cable assy
grey
B8402400B28
black
22
B8402420
Engine hood lock cable
23
B8402430
Engine hood lock switch
237
5.04 Safety belt
238
5.04 Safety belt

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5110116
16
Floor damper,right
Q72716
16
Floor rubber plug
B5110115
Floor damper,left
B5110117
Trunk damper
B5107117
Plug
B5107123
Fuel tank top cap
Q1411020
B7007300
Middle hingerear seat
Q72745
45
Floor rubber plug
10
B2805111
Rear hook
11
Q1401235
12
Q72730
30
Floor rubber plug
13
Q72725
25
Rubber plug
14
B5107124
Fuel filling pipe spacer
15
Q1410820
16
400-1852
Plastic clip
17
B5107118
Front floor middle plug
18
B5110113
Floor damper,rear left
239
5.04 Safety belt

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
19
B5110111
Floor damper,front left
20
B8206000B16
Driver's feet rest
21
B5110112
Floor damper,front right
22
B5107111
30
Plug
24
23
B5107112
10
Rubber plug
24
B5110114
Floor damper,rear right
25
B5109100B15
Carpet assy.
grey
25
B5109100B28
Carpet assy.
black
26
B5101210
26
B5101210B1
26-1 B5101214
Spare tyre cap 1
26-2 B5101212
Spare tyre cap 2
26-3 B5101213
Felt washer
26-4 B5101211
27
B5110121
Heat insulator 1,Console
27
B5110122
28
400-255
Plastic clip
29
B7007211
Right hingerear seat
240
5.04 Safety belt

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
30
B7007111
Left hingerear seat
31
231-0820T1F3
Bolt
241
DESCRIPTION
Supply
5.05 Windshield attachment
242

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B8201000
Inside mirror component
B5207315
Washer hose C
B5206123
Rear wind-shield glass seal
B5206124
Rear wind-shield glass insert
B5206120
Rear wind-shield glass
Q2140512F30
Screw
B8201121
Rearview mirror seat
B5206110
Front wind-shield glass
B5207316
Washer hose D
10
B5206113
Front wind-shield glass seal
11
B5207330
Washer nozzle
12
B5207318
Washer hose E
13
B5207317
Two-way valve B
14
B5205116
Wiper arm cap
15
127-0808
Hex nut and flat washer
16
B5205200
Left wiper assy.
16-1 B5205210
Left wiper arm
16-2 B5205220
Left wiper brush
243

P/N
PARTS CODE
PARTS NAME
PARTS NAME
16-2-1 B5205222
Master wiper frame
16-2-2 B5205221
Master wiper brush
QTY
DESCRIPTION
Supply
17
201-0630
Hex bolt and flat washer
18
B5205100
Wiper con-rod with front wiper motor assy.
19
B5205300
Right wiper assy.
19-1 B5205310
Right wiper arm
19-2 B5205320
Right wiper brush
19-2-1 B5205322
Sub-wiper frame
19-2-2 B5205321
Sub-wiper brush
20
B5207100
Washer can
21
Q1410620L
22
B5207313
Washer hose B
23
B5207312
Two-way valve A
24
B5207311
Washer hose A
25
B5207314
T-valve
26
B5207322
Clipwasher hose A
B5207300
Washer hose assy.
244
5.06 Front cowl attachment
245

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5301013
Plug
B5304220
Ventilation right cover
B5304222
Ventilation right cover seal
B5304241
Front windshield water deflector
B5310120
Engine room heat insulator
B5310110
Front cowl heat insulator
B5302200
Dashboard beam assy.
7-1
B5306230
Dashboard beam
7-2
B5306220
Right fixing plate,Dashboard beam
7-3
B5306270
Drag link,Dashboard beam
7-4
B5306210
Left fixing plate,Dashboard beam
7-5
B5306250
Left stay bar,Dashboard beam
7-6
B5306260
Right stay bar,Dashboard beam
B5301019
Front cowl bigger plug,right
B5107111
30
Plug
10
B5301021
Front cowl smaller plug
11
B5301018
Front cowl bigger plug,left
12
B5107112
10
Rubber plug
246

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
13
B5301011
18
Front cowl rubber plug
14
B5304212
Ventilation left cover seal
15
B5304210
Ventilation left cover
16
400-415
Ventilation cover cap
17
B8402810
Engine hood heat insulator
BAC8261110
Engine decoration
BAC8261120
Engine decoration bracketfront
BAC8261130
Engine decoration bracketrear
247
5.07 Glove box
248
5.07 Glove box

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B5303100B15
Glove box assy.
grey
B5303100B28
Glove box assy.
black
1-1
B5303112
Glove box panel
1-2
B5303111
Glove box body
1-3
B5303110
Glove box lock
1-3-1 B5303117
Glove box handle
1-3-2 B5303114
Glove box lock body
1-3-3 B5303115
Glove box locking dog
249
5.08 Console attachment
250

P/N
1
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B5305300B16
Middle-lower panel assy.
1-1
B5305311
Middle-lower panel
1-2
B5305314
Shift lever cover clamp
1-3
B5305312
Shift lever cover
1-4
B5305315
Plastic clip
B5305010B15
Park braking panel assy
grey
B5305010B28
black
2-1
B5305011
Park braking panel
2-2
B5305012
Park braking panel damper
B5305100B15
Console assy.
grey
B5305100B28
Console assy.
black
3-1
B5305111
Console body
3-2
B5305114B15
Outer paneldrinking cup placement
grey
3-2
B5305114B28
black
3-3
B5305115B15
grey
3-3
B5305115B28
black
3-4
B5305117B15
Springdrinking cup placement
grey
3-4
B5305117B28
black
251

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
3-5
B5305116B15
Drinking cup placement damper
grey
3-5
B5305116B28
black
3-6
B5305118B15
Drinking cup placement spacer
grey
3-6
B5305118B28
black
3-7
B5503113
Console glovebox damper
3-8
B5503112
Console glovebox cover
B5305410B16
Front ashtray assy.
B5305430
Rear ashtray assy.
5-1
B5305431
Rear ashtray panel 1
5-2
B5305432
5-3
B5305433
Rear ashtray body
B5305200B15
Glove boxConsole
B5305200B28
Glove boxConsole
6-1
B5305214
Box switch
B5110110
Console insulator
252
5.09 Dashboard
253
5.09 Dashboard
P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B5306125B14
Passengers airbag panel
without airbag
B5306125B28
black
B5306118
Capsunlight sensor
B5306117
Capoptical sensor
Q1840616T1F30
Hex flange bolt
B5306110B14
Dashboard fender,upper
grey
B5306110B28
black
Q2734816F30
B5306011B16
Instrument cluster cover
Q2734216
400-0243
Plastic clip
10
B5306137
Instrument cluster snap spring
11
B5306820C03
Dashboard trim assy,right
11-1 B5306821
Dashboard trim,right
11-2 B5305315
Plastic clip
12
Dashboard trim assy,left
Dashboard trim,left
Dashboard fender,lower
12
B5306810C03
12-1 B5306811
13
B5306130B15
254
grey
5.09 Dashboard
P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
13
B5306130B28
14
Q2706316
Hex flange screw
15
B5306711B14
grey
15
B5306711B28
black
16
B5306712B14
grey
16
B5306712B28
black
17
Q2734816
18
Q2300412
19
B5306132B15
Notes box
grey
19
B5306132B28
Notes box
black
20
B5306134
Notes box damper
21
B5306133
Notes box locker
22
B5306138
Glovebox buckle
23
Q2920518
Screw
24
B5306031B15
Steering pillar shield
grey
24
B5306031B28
black
25
Q2204813
Screw
26
B5306141
Dashboard set bracket
255
black
Supply
5.10 A/C ventilation
256

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B5306400B14
Right ventilation nozzle
grey
B5306400B28
black
B5306520B16
Middle ventilation nozzleright part
B5306510B16
Middle ventilation nozzleleft part
B5306300B14
Left ventilation nozzle
grey
B5306300B28
black
B5306581
windshield set
257
5.11 Side body attachment

51
50
49
258

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
Q2215519F31
10
400-611
Plastic clip
12
B5416225
Skirt plate plug
14
B5400117
20
Plug
B5400116
Plug
B5416226
Skirt plate plug
16
B5400113
Sound proof cushion
B5416222
Sealright triangular window decoration
B5416212
Sealleft triangular window decoration
400-1405
Plastic clip
10
B5416221
Right triangular window decoration
10
B5416211
Left triangular window decoration
11
B5402021
Roof supportfront right
11
B5402011
Roof supportfront left
12
B6107217
Front right door frame seal
12
B6107117
Front left door frame seal
13
B5402230B15
Right upper fenderB pillar
pale grey
13
B5402230B03
grey
259

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
13
B5402130B15
Left upper fenderB pillar
pale grey
13
B5402130B03
grey
14
B5402022
Roof supportrear right
14
B5402012
Roof supportrear left
15
B6207217
Rear right door frame seal
15
B6207117
Rear left door frame seal
16
B5107111
30
Plug
24
17
Q72725
25
Rubber plug
18
B8123630
Trunk ventilation
18-1 B8123631
Trunk ventilation frame
18-2 B8123632
Trunk ventilation seal I
18-3 B8123633
Trunk ventilation seal II
18-4 B8123634
Trunk ventilation seal
19
B5402250B15
Right upper fender,C-pillar
pale grey
19
B5402250B03
grey
19
B5402150B15
Left upper fender,C-pillar
pale grey
19
B5402150B03
grey
20
400-1729
Plastic clip
14 L6,R8
260

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
21
400-611
Plastic clip
22
B5400341
Rear right mudguard
22
B5400331
Rear left mudguard
23
B5400342
Spray-proofrear right mudguard
23
B5400337
Spray-proofrear left mudguard
24
400-1784
Plastic clip
25
Q2715519
26
B5400343
Rear right decoration,mudguard
26
B5400339
Rear left decoration,mudguard
27
400-1500
Plastic clip
28
B5402181B15
Rear left threshold fender
grey
28
B5402181B28
black
28
B5402281B15
Rear right threshold fender
grey
28
B5402281B28
black
29
B5400112
B pillar cushion
30
B5402241B15
Right lower fender,B-pillar
grey
30
B5402241B28
black
30
B5402141B15
Left lower fender,B-pillar
grey
261

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
30
B5402141B28
black
31
B5402171B15
Front left threshold fender
grey
31
B5402171B28
black
31
B5402271B15
Front right threshold fender
grey
31
B5402271B28
black
32
B5402220B15
Right lower fender,A-pillar
grey
32
B5402220B28
black
32
B5402120B15
Left lower fender,A-pillar
grey
32
B5402120B28
black
33
Q1410620
34
B5400316
Small mudguard
35
B5400321
Front right mudguard
35
B5400311
Front left mudguard
36
B5400315
Fixing plate
37
B5416231
Left apron
37
B5416241
Right apron
38
B6105141
Door buckle component
39
Q2400820
Philips screw and washer
262

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
40
B5402211B15
Right upper fender,A-pillar
pale grey
40
B5402211B03
grey
40
B5402111B15
Left upper fender,A-pillar
pale grey
40
B5402111B03
grey
41
400-540
Plastic clip
42
400-1784
Plastic clip
43
400-0072
Plastic nut
44
400-540
Plastic clip
45
B4031011
Harness cover
46
400-1869
Plastic nutside bdoy
47
B5400115
60
Plug
48
B5610012
Side body rear felt
49
B5400318
Front left mudguard 1
49
B5400328
Front right mudguard 1
50
B5400338
Rear left mudguard 1
50
B5400348
Rear right mudguard 1
51
B5400111
Sponge damperA pillar
263
5.12 Rear body attachment
264

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B5602311
Trunk heat insulator
B5602211B16
Rear seat decoration
400-1868
Plastic clip
B5608415B15
Left speaker cap,shelf
grey
B5608415B28
black
B5608416B15
Right speaker cap,shelf
grey
B5608416B28
black
B5605113
Trunk damper
B5608200B02
Trunk right fender
B5608300B1
Trunk carpet assy.
B5600032
Trunk right damper
10
Q1410620L
11
B5608112
Access panel
12
B5602111B16
Rear skirt fender
13
Q1840616
14
B5606110
Trunk lock
15
B5606131
Trunk lock rod
16
101-0505
Hex flange nut
265

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
17
B5605012
18
B3921012A2
Rear LOGO"LLL"
19
B5506210A2
License plate trim
20
B5608511B02
Trunk lid interior
21
B5604401
Trunk seal
22
400-540
Plastic clip
23
B5506203
Felt washer
24
400-194
Trunk buckle
25
B5101210
25
B5101210B1
26
B5608322
Spare tyre bracket
27
L5402114
PVC
PVC stick
R20
28
B5606420
Trunk switch
29
B5610011
Shelf panel felt
30
B5600031
Trunk left damper
31
B5608100B02
Trunk left fender
32
400-244
plastic clip
33
B5606423
Cable switch,trunk/fuel filler
266

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
34
B5608400B15
Shelf panel
grey
34
B5608400B28
Shelf panel
black
34
B5608400B1B15
Shelf panel
without rear brake lamp
34
B5608400B2B15
Shelf panel
for middle safety belt
35
400-1932
plastic clip
grey
35
400-1932B03
plastic clip
black
36
B5606430
Fuel filler cable
37
B5605011
B5606120
Trunk lid buckle
267
5.13 Roof attachment
268

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5704112
Roof seal clip
B5704111
Roof sealleft
B5704211
Roof sealright
400-135
Plastic clip
pale grey
400-135B03
Plastic clip
greyfor Russian black interior
B8215100B15
Safety handle
pale grey
B8215100B03
Safety handle
Q1840645
Hex flange bolt
B5702111B15
Roof
pale grey
B5702111C1B15
Roof
pale greyfor front roof light
B5702111B03
Roof
B8204200B15
Right sunvisor
pale grey
B8204200B03
Right sunvisor
B8204100B15
Left sunvisor
pale grey
B8204100B03
Left sunvisor
B8204030B15
Sunvisor fixing hook
pale grey
B8204030B03
10
B8204020B15
Right sunvisor fixing seat
pale grey
269

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
10
B8204020B03
11
B8204010B15
Left sunvisor fixing seat
pale grey
11
B8204010B03
12
B5702012
Roof foam cushion I
13
B5702013
II
Roof foam cushion II
270
5.14 Steering wheel&Airbag
271

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B3658300A2
Airbag clock spring
B3658300B1
Airbag clock spring
EX
B3402100B14
Steering wheel
Spongegrey
B3402100B28
Steering wheel
Spongeblack
B3402100B1B14
Steering wheel
Leatherwith multi-switch
B5824100
Drivers airbag
grey
B5824100B28
Drivers airbag
black
B3658100
ECU
Airbag ECU
2 loop
B5824200A2B14
Passengers airbag
grey
B5824200A2B28
Passengers airbag
black
Q1840816T1F30
Hex flange bolt
Q1410616
B3402100C1B14
Steering wheel
newsponge
B3402100D1B14
Steering wheel
NewLeatherwith multi-switch
B3402100D2B14
Steering wheel
newspongewith multi-switch
B3402210B14
Horn switch cap
B5824100C1B14
Drivers airbag
10
B3402311B14
Screw coverleft
272
new

P/N
11
PARTS CODE
B3402312B14
PARTS NAME
PARTS NAME
Screw coverright
273
QTY
1
DESCRIPTION
Supply
5.15 Safety belts
274
5.15 Safety belts

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5811210B15
Front right safety belt retractor assy.
ordinary
B5811210B1B15
pretensioner
B5811210A2B15
ordinary,E-markgrey
B5811210A2B28
ordinary,E-markblack
B5811210B2B15
pretensioner,E-mark
1-1
B5811211
Front right safety belt retractor
1-2
231-(7/16)42
Hex flange bolt
B5811114
Safety belt end cap
231-0614
Hex flange bolt
231-(7/16)22
Hex flange bolt
231-1025TF3
Hex flange bolt
B5811120B15
Safety belt height adjuster
B5811120A2B15
E-markgrey
B5811120A2B28
E-markblack
B5811110B15
Front left safety belt retractor assy.
ordinary
B5811110B1B15
pretensioner
B5811110A2B15
ordinary,E-markgrey
B5811110A2B28
275
5.15 Safety belts

P/N
7
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5811110B2B15
7-1
B5811111
Front left safety belt retractor
7-2
231-(7/16)42
Hex flange bolt
B5812110B15
Rear safety belt retractor assy.
B5812110A2B15
E-markgrey
B5812110A2B28
E-markblack
8-1
B5812111
Rear safety belt retractor
8-2
231-(7/16)34
Hex flange bolt
8-3
231-(7/16)22
Hex flange bolt
B5812230B15
Rear safety belt twin buckle
B5812230A2B15
E-markgrey
B5812230A2B28
E-markblack
10
B5812130B15
Rear safety belt
10
B5812130A2B15
Rear safety belt
E-markgrey
10
B5812130A2B28
Rear safety belt
E-markblack
B5811141B15
Safety belt ring cover
grey
B5811141B28
black
B5811141A2B15
E-markgrey
B5811141A2B28
E-markblack
276
pretensioner,E-mark
5.16 Front left door attachment
277

P/N
1
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B6105130A2
Outer handle assyrear left door
1-1
B6105134
Handle seatrear left door
1-2
B6105132
Plastic ring Adoor handle
1-3
B6105133
Plastic ring Bdoor handle
1-4
B6105131A2
Outer handle
1-5
B6105136A2
Door lock cylinder cap
B6103100B1
Front left door glass
B6100120
Glass rail assyfront left door
Q1840610
Hex flange bolt
10
B6104100B1
B6107112
Weather Stripfront left door
Q2560620F13
Philips screw
B6105110B1
Front left door lock
B8202100
Left wing mirror
Dongguang
9-1
B8202115
Outside mirror lensleft
Dongguang
B8202100B1
Left wing mirror
Donnelly
9-1
B8202115B1
Donnelly
B8202100B2
Left wing mirror
extra defrost functionfor RUS
278

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
9-1
B8202115B2
10
B6109100
Front door stopper
11
Q1840816T1F30
Hex flange bolt
12
Q1840616T1F30
Hex flange bolt
13
B6107118
Weather Strip 2front left door
14
B6107111
Glass seal,front left door
15
B6100111
23
Plug
16
Q2734816
17
B6109112
Door damper
18
B6105141
19
Q2400820
20
B6107115
Door seal clip B
21
B6107114
Door seal clip A
15
22
B6107113
Front left door seal
23
B6102010
Rain shield,front left door
24
400-540
Plastic clip
25
B6102110B97
Front left door interior
grey
25
B6102110B28
black
279

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
26
B6102114
Interior trim,front left door
27
B6105300
Inner handleleft door
grey
27
B6105300B28
black
28
Q2734216
29
Q398B03
Plastic nut
30
B6102117
Inner handrail cushion,front left door
31
B6102111B97
Interior upper decorationFront left door
for grey interior
31
B6102111B28
for grey interior
B6102119B15
Screw coverfront door Inner handle
grey
B6102119B28
black
280
5.17 Front right door attachment
281

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B6105230A2
Outer handle assyfront right door
1-1
B6105131A2
Outer handle
1-2
B6105234
Handle seatfront right door
1-3
B6105133
1-4
B6105132
1-5
B6105136A2
B6103200B1
Front right door glass
B6100220
Glass rail assyfront right door
Q1840610
Hex flange bolt
10
B6104200B1
Glass lifter,front right door
B6107212
Weather Stripfront right door
B6105210B1
Front right door lock
Q2560620F13
Philips screw
B8202200
Right wing mirror
Dongguang
9-1
B8202215
Outside mirror lensright
Dongguang
B8202200B1
Right wing mirror
Donnelly
9-1
B8202215B1
Donnelly
B8202200B2
Right wing mirror
282

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
9-1
B8202215B2
10
Q2400820
11
B6105141
12
B6109112
Door damper
13
B6100111
23
Plug
14
Q2734816
15
B6107218
Weather Strip 2front right door
16
B6107115
Door seal clip B
17
Q1840616T1F30
Hex flange bolt
18
Q1840816T1F30
Hex flange bolt
19
B6109100
Front door stopper
20
B6107211
Glass seal,front right door
21
B6107213
Front right door seal
22
B6107114
Door seal clip A
15
23
B6102020
Rain shield,front right door
24
400-540
Plastic clip
25
B6102214
Interior trim,front right door
26
B6102217
Inner handrail cushion,front right door
283

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
27
Q2734216
28
Q398B03
Plastic nut
29
B6105400
Inner handlerear right door
grey
29
B6105400B28
black
30
B6102210B97
Front right door interior
grey
30
B6102210B28
black
31
B6102211B97
Interior upper decorationFront right door
for grey interior
31
B6102211B28
for grey interior
B6102119B15
grey
B6102119B28
black
284
5.18 Rear left door attachment
285

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B6205130A2
1-1
B6105131A2
Outer handle
1-2
B6205125
1-3
B6105132
1-4
B6105133
1-5
B6205122A2
Door outer handle Brear door
B6200120
Glass rail assyrear left door
2-1
B6200121
Glass railrear left door
2-2
B6200127
Glass rail sleeverear left door
B6204100
Glass lifter,rear left door
B6207112
Weather Striprear left door
B6205110B1
Rear left door lock
B6203100
Rear left door glass
B6206110
Q1840820
Hex flange bolt
Q1840816T1F30
Hex flange bolt
10
B6209100
Rear door stopper
11
Q1840616T1F30
Hex flange bolt
286

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
12
B6206120
13
Q1840610
Hex flange bolt
14
Q2560620F13
Philips screw
15
B6207118
Weather Strip 2rear left door
16
B6203112
Triangular glassrear left door
17
400-540
Plastic clip
18
B6202110B97
Rear left door interior
grey
18
B6202110B28
black
19
B6105300
grey
19
B6105300B28
black
20
Q2734216
21
Q398B03
Plastic nut
22
B6202010
Rain shield,rear left door
23
B6202030
Loudspeaker waterproofrear left door
24
B6202117
Inner handrail cushion,rear left door
25
B6202114
Interior trim,rear left door
26
B6107114
Door seal clip A
15
27
B6207114
287

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
28
B6207111
Glass seal,rear left door
29
B6207113
Triangular glass sealrear left door
30
B6105141
31
B6109112
Door damper
32
Q2400820
33
B6202111B97
Interior upper decorationrear left door
33
B6202111B28
B6202118B15
Screw coverrear door Inner handle
B6202118B28
288
5.19 Rear right door attachment
289

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B6205230A2
Outer handle assyrear right door
1-1
B6105131A2
Outer handle
1-2
B6205122A2
1-3
B6105133
1-4
B6105132
1-5
B6205225
Handle seatrear right door
B6200220
Glass rail assyrear right door
2-1
B6200221
Glass railrear right door
2-2
B6200227
Glass rail sleeverear right door
B6203212
Triangular glassrear right door
Q2560620F13
Philips screw
Q2400820
B6109112
Door damper
B6105141
B6207213
Triangular glass sealrear right door
B6207211
Glass seal,rear right door
10
B6207214
Rear right door seal
11
B6107114
Door seal clip A
16
290

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
12
B6202217
Inner handrail cushion,rear right door
13
B6202040
Loudspeaker waterproofrear right door
14
B6202020
Rain shield,rear right door
15
Q398B03
Plastic nut
16
Q2734216
17
B6105400
grey
17
B6105400B28
black
18
B6202214
Interior trim,rear right door
19
B6202210B97
Rear right door interior
grey
19
B6202210B28
black
20
400-540
Plastic clip
21
B6207212
Weather Striprear right door
22
B6207218
Weather Strip 2rear right door
23
B6204200
Glass lifterrear right door
23
Q398B03
Plastic nut
24
Q1840610
Hex flange bolt
25
B6206220
26
Q1840820
Hex flange bolt
291

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
27
Q1840816
Hex flange bolt
28
B6209100
Rear door stopper
29
Q1840616
30
B6206210
31
B6203200
Rear right door glass
32
B6205210B1
Rear door lock
33
B6202211B97
Interior upper decorationrear right door
33
B6202211B28
B6202118B15
B6202118B28
292
5.20 Driver's seat
293
5.20 Driver's seat

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B6800100B15
Front passenger's seat assy.
woolen,without waist adjuster
B6800100A2B15
woolen,with waist adjuster
B6800100A4B15
leatherette,with waist adjustergrey
B6800100A4B28
leatherette,with waist adjusterblack
B6800100A5B15
leatherette,without waist adjuster
B6800100A6B15
new leatheretteexport only
B6800100A6B28
new leather,with waist adjusterRussian
B6800100A7B28
Fabricblack
B6800100B2B28
leatherette,with waist adjusterheatingblack
1-1
B6808100B15
Front seat pillow
woolen
1-1
B6808100A2B15
Front seat pillow
leathergrey
1-1
B6808100A2B28
Front seat pillow
leatherblack
1-1
B6808100A4B15
Front seat pillow
leatherettegrey
1-1
B6808100A4B28
Front seat pillow
leatheretteblack
1-1
B6808100A7B28
Front seat pillow
Fabricblack
1-2
B6802116B15
Driver's seat cap,right
grey
1-2
B6802116B28
black
1-3
B6802119B15
Waist adjuster cap
grey
294
5.20 Driver's seat

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
1-3
B6802119B28
Waist adjuster cap
black
1-4
B6802115B15
Driver's seat cap,left
grey
1-4
B6802115B28
black
1-5
B6802118B15
Backrest adjuster capdriver's seat
grey
1-5
B6802118B28
black
1-6
B6802117B15
Driver's Seat cushion adjuster cap
grey
1-6
B6802117B28
black
1-7
B6804000
Driver's seat slide
1-8
B6802111B15
Driver's seat bottom fender
grey
1-8
B6802111B28
black
1-9
B6802114B15
Driver's seat stand,rear
grey
1-9
B6802114B28
black
1-10 B6802113B15
Driver's seat stand,front
grey
1-10 B6802113B28
black
1-11 B6800110B15
Driver's seat body
1-12 B6804500
Driver's seat backrest adjuster
Q1841025TF30
Hex flange bolt
B5811130B15
Front left safety belt buckle
295
5.20 Driver's seat

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5811130A2B15
E-markgrey
B5811130A2B28
E-markblack
231-7/1622
Hex flange bolt
Q2706316
Hex flange screw
B3759200
Seat heating controller
296
for Russian
5.21 Front passenger's seat
297

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B6900100B15
woolen
B6900100A2B15
leather
B6900100A3B15
leatherettegrey
B6900100A3B28
leatheretteblack
B6900100A4B15
new leatherettegrey
B6900100A4B28
new leatheretteblack
B6900100A5B28
Fabricblack
1-1
B6808100B15
Front seat pillow
woolen
1-1
B6808100A2B15
Front seat pillow
leathergrey
1-1
B6808100A2B28
Front seat pillow
leatherblack
1-1
B6808100A4B15
Front seat pillow
leatherettegrey
1-1
B6808100A4B28
Front seat pillow
leatheretteblack
1-1
B6808100A7B28
Front seat pillow
Fabricblack
1-2
B6900110
Front passenger's seat body
1-3
B6902115B15
Front passenger's seat cap,left
grey
1-3
B6902115B28
black
1-4
B6902116B15
Front passenger's seat cap,right
grey
1-4
B6902116B28
black
298

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
1-5
B6902118B15
Front passenger's seat backrest adjuster cap
grey
1-5
B6902118B28
black
1-6
B6902111B15
Front passenger's seat bottom fender
grey
1-6
B6902111B28
black
1-7
B6904000
Front passenger's seat slide
1-8
B6902113B15
Front passenger's seat stand,front
grey
1-8
B6902113B28
black
1-9
B6902114B15
Front passenger's seat stand,rear
grey
1-9
B6902114B28
black
1-10 B6904500
Front seat backrest adjuster
1-11 B6902117
Q1841025TF30
Hex flange bolt
B5811230B15
Front right safety belt buckle
B5811230A2B15
E-markgrey
B5811230A2B28
E-markblack
231-7/1622
Hex flange bolt
Q2706316
Hex flange screw
299
5.22 Rear seat
300
5.22 Rear seat

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B7005400B15
Rear seat right side rest
woolen
B7005400A2B15
leather
B7005400A3B15
leatherettegrey
B7005400A3B28
leatheretteblack
B7005400A4B15
B7005400A4B28
new leatheretteRussian
B7005400A5B28
fabricblack
B7005200B15
Rear seat right back rest assy.
woolen
B7005200A2B15
leather
B7005200A3B15
leatherette
B7005200A4B15
new leatherettefor export
B7005200A4B28
B7005200A5B28
fabricblack
2-1
B7008100B15
Rear seat pillow
woolen
2-1
B7008100A2B15
Rear seat pillow
leather
2-1
B7008100A3B15
Rear seat pillow
leatherette
2-1
B7008100A3B28
Rear seat pillow
leatherette
2-1
B7008100A4B15
Rear seat pillow
new leatheretteexport onlygrey
301
5.22 Rear seat

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
2-1
B7008100A4B28
Rear seat pillow
new leatheretteexport onlyblack
2-1
B7008100A5B28
Rear seat pillow
fabricblack
2-2
B7005210
Rear seat right back rest
woolen
2-2
B7005210A2
leather
2-2
B7005210A3
leatherette
2-2
B7005210A4
2-2
B7005210A4
2-3
B7005250
Right back rest buckle
2-4
B7005230
Right back rest plate
B7005100B15
Rear seat left back rest assy.
woolen
B7005100A2B15
leather
B7005100A3B15
leatherettegrey
B7005100A3B28
leatheretteblack
B7005100A4B15
B7005100A4B28
B7005100A5B28
fabricblack
3-1
B7008100B15
Rear seat pillow
woolen
3-1
B7008100A2B15
Rear seat pillow
leather
302
5.22 Rear seat

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
3-1
B7008100A3B15
Rear seat pillow
leatherette
3-1
B7008100A3B28
Rear seat pillow
leatherette
3-1
B7008100A4B15
Rear seat pillow
3-1
B7008100A4B28
Rear seat pillow
3-1
B7008100A5B28
Rear seat pillow
fabricblack
3-2
B7005110
Rear seat left back rest
woolen
3-2
B7005110A2
leather
3-2
B7005110A3
leatherette
3-2
B7005110A4
3-3
B7006100
Middle handrail
woolen
3-3
B7006100A2
Middle handrail
leather
3-3
B7006100A3
Middle handrail
leatherette
3-3
B7006100A4
Middle handrail
B7005300B15
Rear seat left side rest
woolen
B7005300A2B15
leather
B7005300A3B15
leatherettegrey
B7005300A3B28
leatheretteblack
B7005300A4B15
303
5.22 Rear seat

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B7005300A4B28
B7005300A5B28
fabricRussian
B7003000B15
Rear seat cushion
woolen
B7003000A2B15
Rear seat cushion
leather
B7003000A3B15
Rear seat cushion
leatherettegrey
B7003000A3B28
Rear seat cushion
leatheretteblack
B7003000A4B15
Rear seat cushion
B7003000A4B28
Rear seat cushion
B7003000A5B28
Rear seat cushion
FabricblackRussian
B7007111
Left hingerear seat
B7007300
B7007211
304
5.23 LOGO
305
5.23 LOGO
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3921011A2
Front LOGO"LLL"
B3921012A2
Rear LOGO"LLL"
B3102513
Wheel LOGO
B3921019A2
Rear model LOGO"620"
L3921013B2
Rear LOGOLIFAN
L3921018A2
Side LOGO1.6L
B3921015
Rear model LOGO"LF7162"
for Tritec engine
BAC3921015
Rear model LOGO"LF7162C"
for LF481 engine
B3921022
Rear model LOGO"SOLANO"
for RUS
306
6.Air conditioner
307
6.01 Air conditioner assy.(for LF481 engine)
308

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B8105100
Condensor
1-1
Q184A0612
Hex flange bolt
1-2
B8105130
Condensor core
Q1840612
Hex flange bolt
B8108331
Filler cap,high-pressure tube
B8108300
High-pressure tube
10.82.4-G-N-GB/T3452-1-2005
O seal
BAC8108100
High-pressure hose
10.82.4-G-N-GB/T3452-1-2005
O seal
B8108322
High-pressure tube bracket A
Q184A0612
Hex flange bolt
Q2300512
BAC8108500
Low-pressure hose
13.82.4-G-N-GB/T3452-1-2005
O seal
10
B8108310
Clamp
11
Q150B0616
Hex bolt
12
Q340B06
Hex nut
13
B8108510
Pipe bracket assy.
4-1
5
5-1
9-1
309

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
13-1 B8108513
Stud
13-2 B8108512
Support plate
13-3 B8108514
Pipe bracket
14
B8111014
Separate plate,H/L pressure pipes
15
127-0607
16
Q151C1025
Bolt
17
B8111012
Separate plate,I/O heater pipes
18
Q67525
Hoop
19
BAC8108013
Heater outtake pipe
20
BAC8108012
Heater intake pipe
21
Q67525
Hoop
22
Q151C1040
Bolt
23
LBA8103101B1
Compressor bracket
24
LBA8103100B1
Compressor
25
Q18408105
Hex flange bolt
26
Q1840830
27
LBA8103120
Compressor tensioner
27-1 Q33010
Lock nut
310

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
27-2 LBA8103123
Tensioner shield
27-3 LBA8103124
Pulley
27-4 LBA8103122
Shaft sleeve
27-5 LBA8103121
Main shaft
27-6 Q14608100Q
Hex bolt and washers
Compressor belt
28
LBA8103109
311
6.02 Ventilations
10
312
6.02 Ventilations
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B8121413
Defroster ventilation
B8121411
L/R ventilation assy.
400-0243
Clip
B8121431
Left ventilation fore part,Passenger side
B8121432
Left ventilation rear part,Passenger side
B8121442
Right ventilation rear part,Passenger side
B8121441
Right ventilation fore part,Passenger side
B5306412
Middle ventilation
Q2213513
Connect screw
10
B8121410
Ventilation assy.
313
6.03 HVAC
314
6.03 HVAC
P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B8100100
HVAC
HVAC assy.
Chaoli
B8100100C1
HVAC
HVAC assy.
Hengan
B8100100D1
HVAC
HVAC assy.
Tenglong
B8107100
Evaporator heater
2-1
B8114200
Evaporator Temperature senser
2-2
B8107110
Evaporator core
2-3
B8107140
Evaporator shell,L
2-4
B8107150
Evaporator shell,R
2-5
B8107160
Heater radiator
2-6
B8107151
Clamp
2-7
Q2704216A
Philips screw
B3745200
Actuator,blower
Chaoli
B3745200C1
Actuator,blower
Hengan
B3745200D1
Actuator,blower
Tenglong
B3745300
Actuator,blow Mode
Chaoli
B3745300C1
Actuator,blow Mode
Hengan
B3745300D1
Actuator,blow Mode
Tenglong
B3745400
Actuator assy,A/C Mode
Chaoli
315
6.03 HVAC
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3745400C1
Hengan
B3745400D1
Tenglong
Q2712906
B8107210
BCM
BCM bracket
B8106100
Expansion Valve
B8111013
HVAC drain pipe seal
316
6.04 Blower
317
6.04 Blower
P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B8104100
Blower assy.
1-1
B3745100
Blower motor
1-2
B8121150
Bellow shell,upper
1-3
B8121160
Bellow shell,lower
1-4
Q2704216
1-5
B8121170
Air filter,blower
B8113000
Air changer
2-1
B8113012
Air changer body
2-2
B8113013
Air changer seal 1
2-3
B8113014
Air changer seal 2
B3745180
Governor,blower
Chaoli
B3745180C1
Governor,blower
Hengan
B3745180D1
Governor,blower
Tenglong
Q2712906
318
7.Other parts
319
620 Spare parts for Sunroof edition
320

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5703010
Top window assy.
1-1
B5703500
Top window sunshading board
B5704113
Top window seal
B3657100
Top window controller
B3746670
Top window controlling motor
B4123100
Front ceiling light
for sunroof edition
B4123100B1
Front ceiling light
for normal edition
B4123400B1
Rear ceiling light assy.
6-1
B4123410B1
Rear ceiling light
6-2
B4123012
Rear ceiling light bracket
6-3
C5W 12V/GB15766.1-2008
Rear ceiling light bumb
6-4
Q2712910
Screw
Q32005
Hex flange nut
B7913100A2
GPS
GPS
B7917710
Reverse camera assy.
9-1
B7917711
Reverse camera cap
9-2
B7917720
Reverse camera
9-3
Q2712965
Screw
10
B7917730
Reverse camera cable
321

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
11
Q174B0616
Bolt
12
B5702111B1
Headlining
for sunroof edition
13
B5701000B1
Roof panel
for sunroof edition
14
Q1840610
Bolt
15
B5701015B1
Top window bracket 1
16
B5701016B1
17
B5701017B1
18
B5701220B1
19
B5701320B1
Front ceiling light bracket
20
Q1410616L
Bolt
12
21
B5703200
Top window glass
22
B5703283
Front fendertop window glass
23
B5703282
Right fendertop window glass
24
B5703281
Left fendertop window glass
25
B5703911
Drain hose
26
Q33006
Nut
322
Other parts
P/N
PARTS CODE
PARTS NAME
PARTS NAME
GZJCY
Computer diagnostic meter
B3901121A2
B3901122A2
QTY
DESCRIPTION
Supply
demand
Screw jack
Jack crank
323
LF7162 spare parts catalogue

(Version:2011)
324
1.Engine(Tritec)
325
1.01 Engine-Transmission
326
1.01 Engine-Transmission
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
L1000000A1
Q1411250TF9
() Bolt
Q1411270TF9
() Bolt
L1701000A1
Engine assy.
Transmission assy.
327
DESCRIPTION
Supply
1.02
Cylinder head
328
1.02
Cylinder head
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
Cylinder head cover thru-stud
DESCRIPTION
Supply
04777997AA
Cylinder head cover bolt
4693174AA
Cylinder head cover bolt washer
12
4777796AE
Cylinder Head Cover assy
4693134AA
Cap,Oil Filler
04777799AA
Gasket, Cylinder Cover
4777794AA
Spark pulg Guild Pipe
6036346AA
()
Plug
6505239AA
Cylinder head bolt
10
10
53010533AA
Pin
11
04693083AA
Cylinder head gasket
12
6036307AA
()
Plug
13
4777739AB
Cylinder Head
14
6101940
Bolt
15
04693124AA
()
Plug
16
4693206AB
PCV()
PCV valve vent hose
17
4884249AA
PCV
PCV assy.
329
1.03
Valve timing mechanism
330
1.03
P/N

PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
4693304AA
Intake swing arm
04777783AA
Intake swing arm spacer
4777785AA
()
Intake swing arm shaft
4693122AA
Camshaft
6501689
Bolt
10
4777879AB
()
Intake swing armR
4777778AB
()
Intake swing armL
04777776AA
()
4777050AC
Valve Spring lock
32
10
4777774AA
16
11
4777773AA
Valve Spring
16
12
04663904AA
Valve seal
16
13
Valve Guide
16 set on cylinder head
14
Intake valve carrier
set on cylinder head
15
4777772AC
Exhaust Valve
16
PBS0518CH
Cylinder Head assy
17
Pin
18
Camshaft bearing Cap
331
1.03
P/N
19
20

PARTS CODE
4777770AB
PARTS NAME
PARTS NAME
QTY
Intake Valve
Intake valve carrier
332
DESCRIPTION
Supply
1.04
Cylinder block
333
1.04
Cylinder block
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
4556018AB
()
Plug
5066416AF
Cylinder block and baseplate
6035743
()
Plug
6034804
()
Plug
6505763AA
M8X1.25X85 Boltconnecting signal panel and crankshaft
6100945
Boltcrankshaft main bearing
10
4694106
Pin
4693156AA
()
Baffle
6506567AA
Bolt
334
1.05
Crankshaft and piston rod
335
1.05
P/N
Crankshaft and piston rod

PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
5015902AA
1,2,4,5#
1,2,4,5# crankshaft main bearing packing 4sets
5015906AB
3#()
3# crankshaft main bearing
PBS0519PC
Pistonpin and rod
5019834AA
Piston rings group
5015910AA
Rod Bearing
4sets
4777864AF
Crankshaft
4777685AC
Crankshaft position signal panel
6505673AA
Bolt
4667198
CRANKSHAFT REAR SEAL
336
1set thrust bearing
1.06
Timing agency and front cover
337
1.06
P/N
Timing agency and front cover

PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
4693110AB
()
Tensioner plug
4693261AB
Tensioner
6505690AA
Front cover bolt
04777680AA
Front cover seals
6505825AA
Bolttiming chain guide
4777710AB
()
Timing chain guide
4777699AA
Timing chain
6506197AA
Bolttiming chain wheel
4777736AA
Timing chain wheel
10
4777707AA
Timing chain guide
11
6505758AA
Pin,Timing chain
12
4777694AA
Crankshaft chain wheel
13
L1021100A1
Timing gear assy.
14
04777836AC
Front cover assy.
15
6506620AA
Front cover bolt
16
GB9074.14--88(M6*1 6-10.9)
Bolt
17
6506062AA
Front cover bolt
338
compress tensioner wheel
1.07
Lubrication system
339
1.07
P/N
Lubrication system
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
4693140AA
Oil filter cap
L1017102A1
Oil filter cap seal
L1017200A1
Oil filter element
4777667AB
Oil filter base
6101611
Bolt
04707670AB
Oil pressure sensor
L1017101A1
Oil filter base washer
6506196AA
Pincrankshaft chain wheel
04693104AA
()
Oil pump sealin
10
L1005210A1
Oil pump block
11
4693103AATBD
Oil pump shell
12
04693164AA
()
Oil pump sealout
13
5066741AA
Oil pump rotor
14
GB9074.14--88M5X6-10.9
Bolt
10
15
4777836AC
Oil pump componentfront cover
16
4693105AA
Oil pressure relief valve
17
6505955AA
Pinoil pump
18
4693108AA
Springoil pressure relief valve
340
1.07
P/N
Lubrication system
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
19
4693107AA
O seal
20
4693106AB
Oil pressure relief valve cap
21
4693188AA
Guard ringoil pressure relief valve
22
4693165AA
Oil strainer
23
6101010
Bolt
24
6506403AA
Bolt
11
25
04777835AA
Oil Pan gasket
26
L1009104A1
()
Oil plug
27
4777833AD
Oil Pan
28
6506402AA
Bolt
29
6506401AA
Bolt
30
GB/T5789-86(M10X10-10.9)
Bolt
31
04621939AB
32
L1009221A1
33
L1009211A1
Oil level gauge
341
with washer
1.08
Intake manifold
342
1.08
P/N
Intake manifold
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
6506462AA
Bolt
04777845AE
Intake manifold
04777847AB
Intake manifold washer
L3612221A1
MAP
BoltMAP sensor
04693125AA
(MAP)
MAP sensor
L3765100A1
E-Throttle assy.
Q150B0650F9
L1132100
Throttle assy
Delphi
L1132100B1
Throttle assy
Sun&teck
L1132102
Throttle gasket
10
Q150B0640F9
Throttle bolt
11
Q2360412
. Philips screw with spring washer and flat washer
12
LBA1132150
Idle motor
Delphi
12
LBA1132150B1
Idle motor
Sun&teck
13
LBA1132160
Delphi
13
LBA1132160B1
Sun&teck
14
L1104017
Pipepressure adjustor
343
1.09
Exhaust Manifold
344
1.09
P/N
Exhaust Manifold
PARTS CODE
PARTS NAME
PARTS NAME
QTY
6506461AA
Bolt
4693051AB
Exhaust manifold upper cover
GB/T13589-94(M8-10.9)
Thru-stud
GB/T6177.1-2000(M8-10.9)
Nut
4693052AA
Exhaust manifold lower cover
6503131
Bolt
4693133AD
Exhaust manifold component
GB/T5783-2000(M8*45-10.9)
Bolt
04777852AB
Exhaust manifold gasket
345
DESCRIPTION
Supply
1.10
Thermostat
346
1.10
P/N
Thermostat
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
6101939
Bolt
04693175AA
Thermostat cap
04693365AA
Thermostat shell
4693117AA
Thermostat
04693119AB
Thermostat assy.
347
1.11
Pulley system
348
1.11
Pulley system
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
L1025100A1
Tensioner assy
Q1840635F9
Tensioner bolt
4777681AB
Crankshaft Pulley
6506442AA
Boltcrankshaft Pulley
L1025200A1
()
Idle gear
L1025210A1
Idle gear bolt
L3407210A1
Pulleypower steering pump
L1025400B1
Belt
for aotecar compressor
L1025400A1
Belt
for jianshe compressor
349
with bolt
1.12
Ignition device
350
1.12
P/N
Ignition device
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
05033216AC
1#
Ignition cable 1
1,2,3,4must be ordered in suite
05033217AC
2#
Ignition cable 2
05033218AC
3#
Ignition cable 3
05033219AC
4#
Ignition cable 4
04777800AC
Sealspark pulg guild pipe
5033076AB
Spark Pluge
6507047AA
Ignition Coil bolt
5269670AB
Ignition Coil
04693243AA
Heat insulatorIgnition Coil
351
1.13
Fuel distributor
352
1.13
P/N
Fuel distributor
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
4897125AA
O seal
4891190
Nozzle
4418257AB
Clamp
6401452
Bolt
4418257AB
Clamp
4891336AA
Fuel adjustor
4897125AA
Pressure adjustor seal
4891338AA
Fuel Distributor
4891549AA
Hoop
353
1.14
Water pump
354
1.14
Water pump
P/N
PARTS CODE
GB/T70.1-2000(M8*9 0-10.9)
Bolt
GB/T70.1-2000(M8*4 5-10.9)
Bolt
04693097AA
Inlet tube joint seal
4777876AB
Inlet tube joint
GB9074.14-88(M6*16-10.9)
Bolt
4693169AA
Inlet tube hoop
4693112AB
Inlet hose
4693168AB
Inlet hoop
4693092AA
Water Pump Cover
GB2673-86(M6*1 0-10.9)
Bolt
Power steering pump
04693375AA
PARTS NAME
PARTS NAME
355
QTY
DESCRIPTION
Supply
1.15
Auxiliary devices
356
1.15
P/N
Auxiliary devices
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Q1411265TF9
Startor bolt
L3708100
Startor assy.
L3701100B1
Generator assy.
L3701121A1
Generator adjustor
L3701110A1
Generator pulley wheel
Q18408100F9
Generator bolt
Q1840895F9
Generator bolt
L1002118A1
Transmission fender
Q1410616F9
Transmission fender bolt
357
1.16
Clutch
358
1.16
P/N
Clutch
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
L1005320A1
Flywheel rim
L1005300A1
Flywheel
L1005301A1
Flywheel bolt
L1601200
Clutch Driven Plate
Q1840816F9
Clutch bolt
L1601100A1
Clutch press plate
L1602202A1
Throwout bearing
L1602206A1
Dustproof cover
L1602201A1
Throwout fork
10
L1602203A1
Locker
11
L1602205A1
Dustproof cap
12
L1701115A1
Throwout fork base
359
M10122
1.17
EFI system
360
1.17
P/N
EFI system
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3612100B1
ECU
ECU
Sun&tecknational 3
B3612100B2
ECU
ECU
Sun&teckEuro 3OBD
B3612100B4
ECU
ECU
Sun&teckEuro 4
B3612100C2
ECU
ECU
Sun&tecknational 3Immobilizer
L8204101A1
Inner hex screw
L4001000C4
Engine harness
Sun&teck
05269870AB
05293161AA
Camshaft Position Sensor
6501957
Bolt
04606093AC
Knock Sensor
10
L3612600B1
6501957
Bolt
L1130301B1
Sun&teck
L3612300B1
Oxygen Sensor
Sun&teck
B3615110
361
M6X16-10.9
Sun&teck
1.18
Clutch shell
362
1.18
Clutch shell
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
L1701109A1
Pin
L1701102A1
Input shaft front bearing
Q1410845
Bolt
14
L1701212A1
Forkshaft sleeve
L1701213A1
Gear shift and choose shaft sleeve
L1701106A1
()
Out ringInput shaft front bearing
L1701107A1
() RetainerInput shaft front bearing
L1701104A1
Q150B0612
Hex bolt
10
L1701134A1
Thru-stud
11
L1701103A1
Steel ball locating device
12
L1701138A1
Magnet
13
L1701114A1
Oil plug
14
L1701204A1
Differential seal
15
L1701101A1
Clutch shell
Pressure platenput shaft front bearing
363
frontrear
1.19
Transmission shell
364
1.19
P/N
Transmission shell
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Q5270624
Pin
L1701218A1
Gear shift shaft sleeve
L1702310A1
Shift swing arm element
L1702200A1
Gear shift and choose system
L1702220A1
Choose swing arm element
L1701219A1
Gear choose shaft sleeve
Q43115
()
Spring circlip for shaft
Q5220624
Pin
L1701201A1
Transmission shell
10
L1701214A1
Oil guide tube
11
L3612250A
Speedometer sensor
12
L1702300A1
Gear shift shaft assy.
13
Q1410620F9
Boltcrankshaft position sensor
14
L1701163A1
-- Washer
15
L1701162A1
Oil limited plug
16
L1701204A1
Differential seal
17
L1701202A1
Input and output shaft rear bearing
18
L1701208A1
Gear shift and choose shaft seal
365
integrative
copper
frontrear
1.19
P/N
Transmission shell
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
19
L1701132A1
CirclipInput and output shaft
20
Q1410820F9
Bolt
10
21
L1701110A1
Rear cover
22
L1701213A1
23
L1701212A1
Forkshaft sleeve
24
L1701120A1
25
Q9000B
Vent valve
366
1.20
Input shaft
367
1.20
P/N
Input shaft
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
L1701311A1
Input shaft
L1701313A1
Oil guide plug
L1701364A1
Needle bearing
L1701330A1
Third drive gear assy.
L1701362A1
3-4
Thirdforth gear hub
L1701366A1
1-5
Slider
L1701443A1
1-5
Steel ball
L1701368A1
1-5
Spring
L1701361A1
3-4
Thirdforth gear synchronize sleeve
10
L1701365A1
Thirdforth gear synchronize rim
11
L1701363A1
Thirdforthfifth gear hub circlip
12
L1701340A1
Forth drive gear assy.
13
L1701382A1
Semi-circlip
14
L1701381A1
Circlip
15
Q523048
Pin
16
L1701350A1
Fifth drive gear assy.
17
L1701367A1
Fifth gear synchronize rim
18
L1701472A1
Fifth gear hub
368
1.20
P/N
Input shaft
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
19
L1701471A1
Fifth gear synchronize sleeve
20
L1701378A1
Reverse gear synchronize rim
21
L1701375A1
Reverse gear synchronize assy.
L1701360A1
3rd4th gear synchronize assy.
L1701370A1
5th gear synchronize assy.
L1701440A1
1st2nd gear synchronize assy.
369
1.21
Output shaft
370
1.21
Output shaft
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
L1701446A1
Firstsecond gear synchronize outer rim
L1701447A1
Firstsecond gear synchronize taper rim
L1701448A1
Firstsecond gear synchronize inner rim
L1701420A1
First driven gear assy.
L1701459A1
Needle bearing
L1701411A1
Output shaft
L1701313A1
Oil guide plug
L1701453A1
Fifth driven gear circlip
L1701452A1
Fifth driven gear assy.
10
L1701451A1
Thirdforth duplicate gear
11
L1701430A1
Second driven gear assy.
12
L1701441A1
1-2
Firstsecond gear synchronize sleeve
13
L1701456A1
Firstsecond gear hub circlip
14
L1701443A1
1-2
Steel ball
15
L1701444A1
1-2
Spring
16
L1701445A1
1-2
Slider
17
L1701442A1
1-2
Firstsecond gear hub
371
1.22
Gearshift system
372
1.22
P/N
Gearshift system
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
L1702620A1
Fifth gear fork
L1702610A1
Thirdforth gear fork
L1702606A1
Thirdforth gear guide
L1702604A1
Fifthreverse gear guide
L1702603A1
Third stopper sleeve
Q436120
Circlip
L1702602A1
Fifthreverse gear forkshaft
L1702601A1
Thirdforth gear forkshaft
L1702100A1
10
L1702501A1
Firstsecond gear forkshaft
11
Q5270524
Pin
12
L1702510A1
Firstsecond gear fork
373
1.23
Reverse counter shaft
374
1.23
P/N
Reverse counter shaft

PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
L1701610A1
Reverse idle gear
L1701616A1
Reverse idle gear washer
L1701614A1
Reverse idle gear bolt
L1701613A1
Reverse idle gear shaft
L1702700A1
Reverse swing arm element
Q150B0616
Hex bolt
L1702400A1
Reverse stopper
375
1.24
Differential
376
1.24
Differential
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
L2303202A1
Deceleration driven gear
L2303203A1
L2303201A1
Differential shell
L2303213A1
Bolt
12
Q5240535
Pin
L2303214A1
L2303209A1
washer,planet gear
L2303208A1
planet gear
L2303211A1
planet gear shaft
10
L2303206A1
11
L2303207A1
12
L2303216A1
Differential bearing shim
377
2.Chassis
378
2.01 Engine suspension(for Tritec engine)
379

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
231-1025TF30
Hex flange bolt
101-1010T2F3
Hex flange bolt
B1001330
Left suspension seat
B1001320
Connecting bracket
L1001308
Hex flange bolt
L1001310
231-1016TF3
Hex flange bolt
231-1290TF30
Hex flange bolt
B1001130
Suspension set bracket
10
L1001120
Engine suspension component
11
B1001110
Suspension bracket bracket
12
231-1280TF30
Hex flange bolt
13
L1001410
Engine right suspension assy.
14
101B-1212T13F3
Hex flange bolt
15
231-1260TF30
Hex flange bolt
16
B1001420
17
L1001201
Rear suspension bracket
18
231-1275TF3
Hex flange bolt
380

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
19
L1001210
Rear suspension bracket component
20
231-1035TF3
Hex flange bolt
21
231-12100TF3
Hex flange bolt
22
231-1045TF3
Hex flange bolt
23
101-1212T2F3
Hex flange bolt
B2802311
381
2.02 Front suspension(for Tritec engine)
382

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Q32008
Hex flange nut
B2905011
231-1560TF3
Hex flange bolt
101-1514T13F3
Hex flange nut
109B-1212T13F3
Hex flange nut
B2906200
231-1490TF3
Hex flange bolt
B2901100
Sub-frame assy.
124-1417T13F3
Hex flange nut
10
Q5003230
Cotter pin
11
B2904100
11-1 B2904810
Ball joint
11-2 Q32012
Hex flange nut
11-3 Q1841216
Hex flange bolt
12
231-1450TF3
Hex flange bolt
13
B2910123
Sub-frame plug
14
B2906012
15
B2906011
383

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
16
Q1410825L
17
101-1414T13F3
Hex flange nut
18
B2906100
19
B2904200
19-1 B2904810
Ball joint
19-2 Q32012
Hex flange nut
19-3 Q1841216
Hex flange bolt
384
385

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B2905100C1
B2905200C1
1-1
B2905120C1
1-1
B2905220C1
1-2
B2905182
Spring lower seat
1-3
B2905181C1
Front coil spring
1-4
B2905183
Stopper
1-5
B2905184
Boot
1-6
B2905185
Spring upper seat
1-7
B2905170
Upper plate
1-8
B2905186
Nut plate
1-9
101-1414T13F3
Hex flange nut
386
387

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
101B-1010T13F3
Hex flange nut
231-1025TF3
Hex flange bolt
Q40214
Big washer
101-1414T13F3
Hex flange nut
109B-1212T13F3
Hex flange nut
231-12130TF3
Hex flange bolt
231B-1027TF3
Hex flange bolt
B2911100
Rear axle assy.
8-1
B2916110
Rear axle
8-2
231B-1275TF3
Hex flange bolt
8-3
B2916140
8-4
101B-1212T13F3
Hex flange nut
388
389

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B2915100
B2915200
1-1
B2915120
1-2
B2915182
Stop boot
1-3
B2915181
Rear coil spring
1-4
B2915183
Stop plate
1-5
B2915184
Damper cushion
1-6
B2915185
1-7
B2915170
Left connect plate
1-7
B2915270
Right connect plate
1-8
B2915186
Positioning sleeve
1-9
B2915187
Damper block
1-10 B2915188
Damper seat
1-11 101-1212T13F3
Hex flange nut
390
2.06 Fuel supply(for Tritec engine)
391

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B1104030
Q67512
Hoop
B1130153
/ Hose connecting fuel valve and throttle
B1130310
B1130152
/ Hose connecting canister and control vavle
B1130451
Fuel valve bracket
B1130200
Can Canister
B1130410
B1130151
B1108310
Throttle cable
10
Q1840625
11
B1108100
B1108210
12
B1104020
Fuel tube
13
B1130110
14
B1104251
Clamp
15
B1130120
16
B1117020
Fuel valve
392

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
17
B1117010
Fuel filter hose
18
L1117100
Fuel filter
19
Q67516
Hoop
20
Q1840616
21
B1132200
Cavity resonator
22
Q32006
Hex flange nut
393
2.07 Air filter(for Tritec engine)
394
2.07 Air filter(for Tritec engine)

P/N
PARTS CODE
PARTS NAME
L8212012
Q1840616
PARTS NAME
Inlay button
QTY
DESCRIPTION
Supply
B1109210B1
B1109100
Air filter assy.
4-1
B1109110
4-2
B1109103
Air filter element
4-3
B1109241
Spring clamp
4-4
B1109120
Q1410632L
B1109220
Engine section pipe
6-1
Q67689
Hoop
6-2
Q67516
Steel spring hoop
6-3
B1109222
Crankcase vent hose
6-4
Q67680
Hoop
6-5
B1109221
Engine section pipe
395
2.08 Fuel tank
396
2.08 Fuel tank

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B1101100
Fuel tank assy.
B1101200
2-1
B1101252
Hose sleeve
2-2
Q676B45
Hoop
2-3
B1101260
Fuel filler hose
2-4
B1101220
Reurn tube
2-5
B1101210
Fuel filler cap
2-6
B1101285
Fuel filler cover lower circlip
2-7
B1101281
Fuel filler cover
2-8
B1101286
Fuel filler cover upper circlip
2-9
Q67522
Hoop
Vent hose
2-10 B1101253
B1101254
Reurn tube clamp I
B1101255
Reurn tube clamp II
B1101010
Q1411035
B1101020
B1123100
Fuel pump assy.
397
2.08 Fuel tank

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
8-1
B3614110
Fuel pump body
8-2
B3614160
floater
B1101183
Fuel pump cap
398
2.09 Steering system(for Tritec engine)
399

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3404310
B3412410
B3412511
231B-1256TF3
Hex flange bolt
400-1729
Plastic clip
Q40212
Big washer
B3406340
Pipe bracket B
Q1410616
231-1225TF3
Hex flange bolt
10
B3406300
10-1 B3406310
Steering reflux pipe I
10-2 Q67512
Hoop
10-3 B3406321
Steering reflux pipe II
10-4 B3406711
Pipe sleeve
10-5 B3406330
Steering reflux pipe III
10-6 Q67520
Hoop
10-7 B3406341
10-8 B3406820
Steering reflux pipe bracket II
400

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
10-9 B3406350
Steering reflux pipe V
10-10 B3406361
Steering reflux pipe VI
10-11 B3406810
B3406200
11-1 B3406210
11-2 507-1602
Flat washer
11-3 221-1630
Bolt
11-4 Q150B1025
Hex bolt
11-5 Q40310
springiness washer
11-6 Q40110
Flat washer
12-1 Q67529
Hoop
12-2 B3406151
Hoop,steering pump intake pipe
12-3 B3406111
11
12
B3406100
13
B3408100
wanyou
13
B3408100A2
kebao
13-1 B3408120A2
Power steering reservior cap
kebao
13-2 B3408110A2
Power steering reservior body
kebao
401

P/N
PARTS NAME
QTY
14-1 B3408011
Power steering reservior bracket
14-2 B3408012
Power steering reservior clip
Hex flange bolt
14
15
PARTS CODE
B3408010
Q1840616
PARTS NAME
402
DESCRIPTION
Supply
403

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3401100
Steering gear assy.
changrong
B3401100A2
Steering gear assy.
shibao
B3401200
Steering right rod
Hex nut
Steering left rod
Hex nut
1-1
1-1-1 Q351B14
1-2
B3401600
1-2-1 Q351B14
1-3
B3401812
Hoop
1-4
B3401811
Dust shield
1-5
B3401713
Hoop
1-6
B3401510
Left oil pipe
changrong
1-6
B3401510B1
Left oil pipe
shibao
1-7
B3401520
Right oil pipe
changrong
1-7
B3401520B1
Right oil pipe
shibao
B3404200
B3404100
Q1460830
Hex bolt and washer
101B-1212T13F3
Hex flange bolt
Q1840855
Hex flange bolt
404

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Q1840816
Hex flange bolt
125-1215
Hex nut
Q5002528
Cotter pin
405
2.11 Shift system(for Tritec engine)
406
2.11 Shift system(for Tritec engine)

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
L1703016
L1703017
E clip
Q1840625
Hex flange bolt
B1703200
Gearshift cable
B1703019
Cable bracket
Q1410825L
B1703150
Gearlever handle
B1703100
Gear shift seat
L1703015
Cable bracket
10
Q1410820TF3
11
Q1410620
407
2.12 Clutch controller system(for Tritec engine)
408

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
L1609000
B1607210
Outtake tubeclutch master pump
L1600013
Clip
L1600015
Bracket
231-1016TF3
Hex flange bolt
Q1410630
Q1410616
B1611111
Clip
B1607120
10
B1607111
11
Q67512
Hoop
12
Q68618
Clamp
13
221-1018
Eye bolt
14
L1600014
washer
15
B1608100
Clutch master pump
16
Q32008
Hex flange nut
17
Q5101022
Axis pin
18
Q5003220
Cotter pin
409
M10118

P/N
19
PARTS CODE
B1602100
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Clutch paddle assy.
19-1 B1602331
Auxiliary spring
19-2 B1602332
Sleeve I
19-3 B1602333
II
Sleeve II
19-4 B1602181
20
204-0825TF3
21
178-0806
Bspring nut
22
Q68610
Clamp
410
2.13 Transmission shaft(for Tritec engine)
411
2.13 Transmission shaft(for Tritec engine)

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B2203100
B2203200
SB22001
SB22002
SB22003
Joint kitwheel
SB22004
Seal kitwheel
SB22005
SB22006
Nuts kit
412
2.14 Brake system
413
2.14 Brake system

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3506160
ABS-FR(
Front left tubeABS
wandu
B3506160C1
Front left tubeABS
wanxiang
B3506210
ABS-RL()
Rear left tube IABS
wandu
B3506210C1
ABS-RL
Rear left tube IABS
wanxiang
B3506140
ABS-MCP/
wandu
B3506140C1
ABS-MCP/
wanxiang
B3506110
ABS-FL()
wandu
B3506110C1
wanxiang
B3506230
ABS-RR()
wandu
B3506230C1
ABS-RR
wanxiang
B3506150
ABS-MCS/
wandu
B3506150C1
ABS-MCS/
wanxiang
Q1410616
B3506320
Clamp
B3550100
ABS
ABS ECU
wandu
B3550100B1
ABS
ABS ECU
wanxiang
10
Q1410820
11
B3550211
ABS
ABS bracket
414
wandu
2.14 Brake system

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
11
B3550211B1
ABS
ABS bracket
12
B3506356
Clamp A
13
Q5101022
shaft pin
14
Q5003220
lock pin
15
L3506106
E shape clip
16
B3506130
Front brake hose
17
B3506120
ABS-FL(
18
B3506357
Clamp B
19
Q1840645
Hex flange bolt
20
B3550411
Proportional Valve
21
B3506310
Clamp
22
Q33008T13F3
23
B3506240
-RR() Rear right tube IIProportional Valve
24
B3508300
Parking brake lever
grey
24
B3508300B28
Parking brake lever
black
24-1 B3508420
24-2 B3508411
Cable sleeve
24-3 B3781110
Parking brake switch
415
wanxiang
2.14 Brake system

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
25
B3506351
Clamp A
26
B3506355
Clamp clip
27
B3506352
Clamp B
28
B3506362
29
B3506220
-RL() Rear left tube IIProportional Valve
30
B3506250
Rear brake hose
31
B3506359
Clamp B
32
B3506353
Clamp C
33
B3506354
Clamp C
34
B3506358
Clamp A
35
B3508412
Brake cable bracket
36
B3508413
37
B3506361
38
Q1840620
Hex flange bolt
39
B3550212
ABS
ABS set washer
40
271-0627T1F3
ABS
Bolt
416
2.15 Brake pedal
417
2.15 Brake pedal

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3504100
1-1
B3781120
Brake lamp switch
1-2
Q351C10
Hex nut
1-3
B3504110
Brake paddle bracket
1-4
GB/T5787
Hex bolt
1-5
B3504361
Liner tube
1-6
B3504351
Bush
1-7
101B-1010
Flange nut
1-8
B3506161
Rubber stopper
1-9
B3504200
Brake paddle
1-10 B3504141
Bspring nut
178-0806
204-0825T1F3
418
2.16 Brake pump
419
2.16 Brake pump

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3540100
B3540100B1
B3540250
Fluid pot
B3540200
Brake pump with pot
1-1
B3540270
Fluid pot cap
1-2
B3540260
Fluid filter
1-3
B3540292
Philips screw
1-4
B3540291
Seal
1-6
Q32008
Hex flange nut
1-7
B3540420
1-7
B3540420B1
1-8
B3540300
1-9
B3540341
Putter
1-10 Q350B10
Hex nut
1-11 B3540342
Washer
1-12 B3540411
Vacuum hose joint
Q67516
Hoop
B3540011
Vacuum hose
DX
DX
1/2 1 in 7162,2 in7162C
420
2.16 Brake pump

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
BAC3540011
Vacuum hose
7162C only
Q67407300
belt
7162C only
421
2.17 Front brake
422
2.17 Front brake

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3501100
B3501600
1-1
Q184A1235
Hex flange bolt
1-2
Q40512
Springiness washer
1-3
B2304561
Bearing circlip
1-4
B2304510
1-5
B2304111
1-5
B2304611
1-6
B3501410
1-6
B3501910
1-7
Q1400610
1-8
B3103100
Front wheel hub
1-9
SB35001
Front brake pad kit
1-10 B3501111
Front brake disc
1-11 B3501110
1-11 B3501610
423
4 pcs
2.18 Rear brake
424
2.18 Rear brake

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3502100
Rear left brake
B3502600
Rear right brake
1-1
B3502111
Rear brake disc
1-2
231B-1027TF3
Hex flange bolt
1-3
B3502110
1-3
B3502610
1-4
B3502182
Boltrear brake caliper
1-5
SB35002
Rear brake pad kit
1-6
GB/T93
Springiness washer
1-7
B3104100
Rear wheel hub
1-8
B3508100
1-8
B3508200
1-9
B3502410
1-9
B3502910
1-10 B3502597
Brake shoe pin
1-11 GB/T5781
M612
Bolt
1-12 B3502571
1-13 B3502230
Rear brake shoe
425
2.18 Rear brake

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
1-14 B3502596
1-15 B3502580
1-16 B3502591
Return spring
1-17 B3502595
Fixing spring
1-18 B3502593
Stretched spring
1-19 B3502594
Support plate
1-20 B3502592
Pin
426
2.19 Radiator(for Tritec engine)
427

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
204-0814T1F3
B1302111
B1302151
B1301100
Radiator assy.
B1301100A2
Radiator assy.
4-1
B1301170
B1302161
Q67550
Hoop
B1303121
Q32006
Hex flange nut
B1303111
Radiator drain pipe
10
B1308100
Cooling fan assy.
10
B1308100B1
Cooling fan assy.
10-1 B3749100
Cooling fan I
10-2 B1308120
Fan shield
10-3 Q2140512
10-4 B1308110
Fan blade
10-5 Q32005
Hex flange nut
428
for hot area
for hot area

P/N
PARTS CODE
10-6 B3749200
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Cooling fan II
11-1 B1311110
Water can
11-2 B1311115
Return tube
11-3 Q673B12
Steel hoop
11
B1311100
12
Q1410630
13
Q1410616
429
2.20 Exhaust system(for Tritec engine)
430

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Q32008
Hex flange nut
L1200011
Front gasket
B1203100
Exhaust pipe assy.
Q32006
Hex flange nut
Q32206
Q150B0612
Hex bolt
B1211112
Ball shape gasket
B1211522
B1211521
10
B1205100
Front muffler with catalyst assy.
Euro III emission
10
B1205100C1
Euro IV emission
11
Q32008
Hex flange nut
12
B1211525
13
Q32006
Hex flange nut
14
B1208013
15
B1208012
16
B1208011
17
B1201200
Rear muffler
431

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
18
B1208014
19
B1211526
20
B1211511
Bolt
21
B1211512
Pressure spring
432
2.21 Wheels
433
2.21 Wheels
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
189-1235T13F6
Wheel bolt
16
B3102510
Rim cap assy.
2-1
B3102513
Wheel LOGO
2-2
B3102511
Rim cap
2-3
B3102512
Circlip
L3106200
Valve component
L3106202
Cap,valve of tyre
L3113011
5g
5g Balancing weight
B3101111
Aluminum rim
B3101210F01
Steel rim
B3106100
195/60 R15
Tyre
B5101210
9-1
B5101214
Spare tyre cap 1
9-2
B5101211
9-3
B5101213
Felt washer
9-4
B5101212
Spare tyre cap 2
10
B3102111
Wheel cover
Steel rim
11
183C-1226T13F6
Nut
16 Steel rim
434
demand
3.Electrical Equipment
435
436

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Q1840816
Hex flange bolt
B3721100
Alt horn
B3721200
Bass horn
B3747120
B3741100
Front wiper motor
Q32006
Hex flange nut
Q1410620
B3722200A2
8-1
B3722211
8-2
BX2011A1-30A/QC T73
Fuse
ABS controller
8-2
BX2011A1-40A/QC T73
Fuse
Blower
8-2
BX2011A1-60A/QC T73
Fuse
Sub power
8-2
BX2011A1-60A/QC T73
Fuse
Driving room power
8-2
BX2011B1-100A/QC T73
Fuse
Main power
8-2
BX2011F-15A/QC T73
Fuse
Low beam
8-2
BX2011F-15A/QC T73
Fuse
High beam/overtaking lamp
8-2
BX2011F-15A/QC T73
Fuse
Front fog lamp
8-2
BX2011F-25A/QC T73
Fuse
Main relay
437

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
8-2
BX2011F-25A/QC T73
Fuse
Fan,High speed
8-2
BX2011F-25A/QC T73
Fuse
Fan,Low speed
8-2
BX2011F-10A/QC T73
Fuse
Compressor
8-2
BX2011F-10A/QC T73
Fuse
ECU
8-2
BX2011F-5A/QC T73
Fuse
Fan,speed regulation/Compressor
8-2
BX2011F-10A/QC T73
Fuse
Spare fuse
8-2
BX2011F-15A/QC T73
Fuse
Spare fuse
8-2
BX2011F-20A/QC T73
Fuse
Spare fuse
8-2
BX2011F-25A/QC T73
Fuse
Spare fuse
8-2
BX2011F-30A/QC T73
Fuse
Spare fuse
8-2
BX2011F-7.5A/QC T73
Fuse
Spare fuse
8-3
JD1926-30A/QC T73
Relay
speed regulation
8-3
JD1927-30A/QC T73
Relay
Front fog lamp
8-3
JD1927-30A/QC T73
Relay
Fan,High speed
8-3
JD1927-30A/QC T73
Relay
Fan,Low speed
8-3
JD1927-30A/QC T73
Relay
overtaking lamp
8-3
JD1927-30A/QC T73
Relay
Low beam
8-3
JD1927-30A/QC T73
Relay
High beam
438

P/N
PARTS CODE
PARTS NAME
PARTS NAME
8-3
JD1927-30A/QC T73
Relay
Compressor
8-3
JD1927-30A/QC T73
Relay
Main relay
8-3
JD101K-70A/QC T73
Relay
Blower
8-4
B3722161B1
Puller
439
QTY
DESCRIPTION
Supply
3.02 Battery
440
3.02 Battery 7162

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Q32006
Hex flange nut
B3703216
Battery press beam
L3703100
Battery assy.
B3703215
Battery bottom
B3703212
Battery draglink
Q1460616
B3703220
Battery bracket
B3703230
Battery bracket mount
Q1460825
10
231-1025TF3
11
Q1410516
12
B3703211
Hex flange bolt
Battery press plate
441
442
3.03 Electic equipments inside dashboard 7162

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
B3722100A2
BAE3722100B1
1-1
B3722161
Puller
1-2
BX2011A1-30A/QC T73
Fuse
1-2
BX2011A1-30A/QC T73
1-2
DESCRIPTION
Supply
Ignition AM1
Fuse
Ignition AM2
BX2011A1-30A/QC T73
Fuse
Rear defroster
1-2
BX2011F-5A/QC T73
Fuse
BCM central control lock power
1-2
BX2011F-5A/QC T73
Fuse
Top light/trunk light
1-2
BX2011F-5A/QC T73
Fuse
Air conditioner controller B+
1-2
BX2011F-5A/QC T73
Fuse
Instrument clusterignition
1-2
BX2011F-5A/QC T73
Fuse
A/V system power
1-2
BX2011F-5A/QC T73
Fuse
BCMignition
1-2
BX2011F-10A/QC T73
Fuse
Top light
1-2
BX2011F-10A/QC T73
Fuse
Instrument cluster
1-2
BX2011F-10A/QC T73
Fuse
Rear fog lamp
1-2
BX2011F-10A/QC T73
Fuse
sub lamps
1-2
BX2011F-10A/QC T73
Fuse
Fuel pump
1-2
BX2011F-10A/QC T73
Fuse
wing mirror
443

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
1-2
BX2011F-10A/QC T73
Fuse
Air conditioner controller,ignition
1-2
BX2011F-10A/QC T73
Fuse
Brake light
1-2
BX2011F-10A/QC T73
Fuse
ABS control
1-2
BX2011F-10A/QC T73
Fuse
airbag
1-2
BX2011F-15A/QC T73
Fuse
top window
1-2
BX2011F-15A/QC T73
Fuse
BCM steering light/indicator light
1-2
BX2011F-15A/QC T73
Fuse
A/V system power
1-2
BX2011F-15A/QC T73
Fuse
wiper
1-2
BX2011F-15A/QC T73
Fuse
horn
1-2
BX2011F-15A/QC T73
Fuse
cigarette
1-2
BX2011F-15A/QC T73
Fuse
Brake light
1-2
BX2011F-25A/QC T73
Fuse
generator system&speed sensor
1-2
BX2011F-30A/QC T73
Fuse
glass lifter power
1-2
BX2011F-5A/QC T73
Fuse
Spare fuse
1-2
BX2011F-10A/QC T73
Fuse
Spare fuse
1-2
BX2011F-15A/QC T73
Fuse
Spare fuse
1-2
BX2011F-25A/QC T73
Fuse
Spare fuse
1-2
BX2011F-30A/QC T73
Fuse
Spare fuse
444

P/N
PARTS CODE
PARTS NAME
PARTS NAME
1-3
JD1912-40A/QC T73
Relay
Sub power
1-3
JD1927-30A/QC T73
Relay
horn
1-3
JD1927-30A/QC T73
Relay
fuel
1-3
JD1927-30A/QC T73
Relay
rear fog lamp
1-3
JD1927-30A/QC T73
Relay
rear defroster
1-4
B3722111
Q2214825
Q1840616
Hex flange bolt
B3658100
ECU
Airbag ECU
B7903180
GPS
GPS antenna
Q2706316
Hex flange screw
B3612211
ECU
ECU bracket
Q37106
Square nut
Q1410520L
10
B3612100
ECU
ECU
11
B3612212
ECU
ECU cover
delphi
11
B3612212B1
ECU
ECU cover
sun&teck
12
Q1410625
445
DESCRIPTION
QTY
Supply
446
3.04 Electic equipments on dashboard 7162

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B3750500A2B15
grey
B3750500A2B28
black
B3750500B2B15
Low beam adjustablegrey
B3750500B2B28
B3750500C1B15
B3750500C1B28
B3750500D1B28
B3750500F1B28
1-1
B3750540A2
1-1
B3759300
Seat heating switch
1-2
B3750560A2
Wing mirror switch
1-3
B3750520A2
1-4
B3750530B2
1-4
B3750512A2
Spare switch plug
1-5
B3750511A2
Wing mirror switch bracket
B3820000
Instrument cluster
B3820000B1
Instrument cluster
B3820021
Spring nut
447
120Km/h warning

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
Q2734816F30
B8112100
Chaoli
B8112100C1
Hengan
B8112100D1
Tenglong
Q2734816
B7901300
Radio
B7901700
/DVD
DVD player
B7901500
/CD
CD player
B7901700
/DVD
DVD player
B7901700B1
/DVD(GPS)
DVD player
B3661220
B3750300
10
Q2704816
11
B5306711B14
grey
11
B5306711B28
black
12
B5306712B14
grey
12
B5306712B28
black
13
B3774100D1
Lamp switch
448
AUX+USB
EX

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
14
B3774200
Wiper switch
15
B3658300A2
Airbag clock spring
3 loop
15
B3658300B1
Airbag clock spring
7 loop
16
Q2734816
17
Q2300412
449
3.05 Adapter
450
3.05 Adapter
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
B3723010
Instrument harness lower adapter
B3723030
Instrument harness left adapter
Q2706316
Hex flange screw
B4104430
Ashtray light
B3723050
Instrument harness adapter
451
DESCRIPTION
Supply
3.06 Locks
1-1
452
3.06 Locks
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
SB37001
1-1
B3605200
SB36001
BCM
BCM remote kit
3 probesLX
SB36001B1
BCM
BCM remote kit
3 probesDX
SB36001C1
BCM
BCM remote kit
3 probesEX
SB36001D1
BCM
BCM remote kit
2 probesLX315MHz
SB36001H1
BCM
BCM remote kit
2 probesLX433MHzRUS
SB36001E1
BCM
BCM remote kit
2 probesEX
B3674100G1
BCM
BCM box
without remote,LX
2-1
LAX3605011
Remote chip
Q1840816
Hex flange bolt
B3704300
Ignition decoration
LAX3605100
ECU
Immobilizer ECU
B3704210
Key
demand
shapeless
B3704240
remote controller
demand
453
454

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3746100
yuebo
B3746100A2
changjiang
1-1
B3746110
1-1
B3746110A2
1-2
B3746120
1-2
B3746120A2
B3746300
yuebo
B3746300A2
changjiang
2-1
B3746310
2-1
B3746310A2
2-2
B3746220
Glass lifter
2-2
B3746220A2
Glass lifter
B3746400
yuebo
B3746400A2
changjiang
3-1
B3746410
3-1
B3746410A2
B3746200
yuebo
B3746200A2
changjiang
455

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
4-1
B3746210
4-1
B3746210A2
B3746130
Tapping screw cap
B3746130A2
Tapping screw cap
Q2714819
B3758110
Q1840616T1F30
Hex flange bolt
B3758120
B6205111
456
457

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3746500
Q1840610
Hex flange bolt
12
B3746600
458
459

P/N
1
1-1
2
PARTS CODE
B4003310
PARTS NAME
PARTS NAME
QTY
Ashtray wire
63P4 12V/GB 15776-2001
Bulb
B3725100
Cigarette lighter
460
DESCRIPTION
Supply
461

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
Q1800612
Hex flange bolt
B7904310
Noise filter
Q32006
Hex flange nut
B3605400
Security warner
B7917710
Reverse monitor camera
EX
B7917730
Reverse monitor harness
EX
462
463

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B7909220
grey
B7909220B28
black
B7903170
Antenna assy.
341-6395
Q1800612
Hex flange bolt
Q41206
B7909510
Rear loadspeaker
B7909110
Q4400516
Rivet
B7909210
grey
B7909210B28
black
464
3.12 Lamps
465
3.12 Lamps
P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B4116100
Front left fog lamp
B4116200
Q2715519
H3/GB 15776-2001
Bulb
B4121100
B4121100B1
B4121100C1
B4121200
B4121200B1
B4121200C1
Q1410616L
H3/GB 15776-2001
Bulb
H1/GB 15776-2001
Bulb
D1S/GB 15776-2001
Bulb
10
PY21W/GB 15776-2001
Bulb
11
B4131100
12
B4123400
Rear ceiling light
grey
12
B4123400B03
Rear ceiling light
for black interior
466
xenon
3.12 Lamps
P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
13
C5W/GB 15776-2001
Bulb
14
B4131200
15
B4131400
16
B4134100
grey
16
B4134100B28
black
17
B4131300
Rear left door lamp
18
305-0508F3
Hex flange bolt
19
B3758300
Trunk light switch
20
PY21W/GB 15776-2001
Bulb
steering lamp
21
P21W/GB 15776-2001
Bulb
reverse lamp
22
W5W 12V/GB 15776-2001
Bulb
license plate lamp
23
Q32006
Hex flange nut
24
B4108200
25
B4108100
26
B4133400
Right tail lamp
27
B4133300
Left tail lamp
28
B4111300
Steering lampleft
28
L4111100
Steering lampleft
467
Donnelly
3.12 Lamps
P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
29
B4111400
Steering lampright
29
L4111200
Steering lampright
30
Q40206
Big washer
31
L3550011
Rubber washer
32
B4123100
Front ceiling light
grey
32
B4123100B03
Front ceiling light
for black interior
32
B4123100B1
Front ceiling light
LX
33
W5W 12V/GB15766.1-2008
Bulb
B4127100
Trunk light
468
Donnelly
469

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
B4005100
Headlining harness
B4005100B1
Headlining harness
470
DESCRIPTION
Supply
top window
471

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B4002100
Left body harness
Q1800612
Hex flange bolt
Q41206
B3723060
Body harness adapter
B4035003
Body harness sleeve
B4035005
Reverse radar harness sleeve
472
473

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B4002020
Defrost earth wire
Q1800612
Hex flange bolt
Q41206
474
475

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B4002800
B3603841
Bracket
B3603820B1
476
3.17 Power harness
477
3.17 Power harness 7162

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Q1800612
Hex flange bolt
L4001000C8
Q41206
478
479

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B4006300
B4006400
480
481

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B3630400
B3630452
plastic
B3630451
metal
Q1410620
Hex flange bolt
B4009250
B4009288
Sleeve
B4009286
plastic
B4009287
metal
B4009284
metal
10
B4009285
Plastic bracket,Rear speed sensor
plastic
11
B4009283
metal
12
B4009282
plastic
13
B4009240
14
B3630351
metal
15
B3630300
metal
16
B3630352
plastic
482
3.20 Front harness
483
3.20 Front harness 7162

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Q1800612
Hex flange bolt
B4001600A2
Front harness
BAE4001600B1
Front harness
Q41206
484
485

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B4006100
B4006200
486
487

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B7903170
Antenna harness
Q1800612
Hex flange bolt
Q41206
488
3.23 Dashboard harness
489
3.23 Dashboard harness 7162

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B4003100A2
Dashboard harness
B4003100E1
Q1800612
Hex flange bolt
Q41206
490
Sun&teckimmobilizer
3.24 Airbag harness
491
3.24 Airbag harness

P/N
1
PARTS CODE
B4003600
PARTS NAME
PARTS NAME
Airbag harness
492
QTY
1
DESCRIPTION
Supply
3.25 Harness clamps
493
3.25 Harness clamps

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
XJ-7X12-R
Harness clamp
CL-7X17-B
Harness clamp
M23408
Harness clamp
CS03
Harness clamp
M32481
Harness clamp
AD37600013
Harness clamp
T11-3724072
Harness clamp
82711-1A890
Harness clamp
DWJ-H26
Harness clamp
10
M23438
Harness clamp
11
M32483
Harness clamp
12
ZD3143X5
Harness clamp
13
XD-67
Harness clamp
494
4.Vehicle body
495
4.01 Vehicle body
496
4.01 Vehicle body

P/N
1
PARTS CODE
B5010000
PARTS NAME
PARTS NAME
Vehicle body assy.
497
QTY
1
DESCRIPTION
Supply
4.02 Engine hood
498
4.02 Engine hood

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B8402000
Engine hood
B8402620
Q1840820
Hex flange bolt
Q1840816
Bolt
B8402610
499
4.03 Front cowl
500
4.03 Front cowl

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5301000
B5302000
Front cowl assy.
501
4.04 Roof
502
4.04 Roof
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5701000
Roof assy.
1-1
B5701011
Roof panel
1-2
B5701018
Front beamroof
1-3
B5701019
Rear beamroof
503
4.05 Side body
504
4.05 Side body

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5401021
B5401020
Right cowl assy.
B5401300
Fuel filler cap
B5401010
Left cowl assy.
B5401011
Q1410614F3
Bolt and washers
400-1934B
505
4.06 Front door
9
8
506
4.06 Front door

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B6101001
B6106210
B6106220
B6106110
B6106120
Q1840820
Hex flange bolt
16
B6101002
B6101213
B6101113
507
4.07 Rear door
8
9
508
4.07 Rear door

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B6201002
B6201001
B6206210
B6206220
B6206110
B6206120
Q1840820
Hex flange bolt
16
B6201113
B6201213
509
510

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B8403111
Front left fender
B8403211
Front right fender
Q1840610
Bolt
14
511
512

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B2803200
Front bumper frame
Q184A0820
Hex flange bolt
Q32010
Nut
B2803211
B2803212
B8401100
Radiator upper beam
B8400030
Q150B0616
Hex bolt
Q40606
springiness washer
10
B8400120
11
B8400130
12
B8401200
Radiator lower beam
13
B8401261
14
B2804240
15
B2804230
16
Q33010T13F3
Nut
17
Q184A1025
Hex flange bolt
513
M10

P/N
18
PARTS CODE
B2804200
PARTS NAME
PARTS NAME
Rear bumper frame
514
QTY
1
DESCRIPTION
Supply
4.10 Floor assy.
515
4.10 Floor assy.

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5120000
Front floor assy.
B5130000
Rear floor assy.
516
4.11 Rear cowl
517
4.11 Rear cowl

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5601100
Shelf assy.
B5605012
B5605011
Q1840625
Bolt
B5605100
B5605114
Trunk
B5605200
B5604000
Trunk lid assy.
B5601200
Rear cowl assy.
10
B5601251
11
B5601241
12
Q32006
Hex flange nut
13
B5412642
Hinge sleeve
518
519

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B8400020
1-1
B8422311
1-2
B8422141
1-3
B8422021
1-4
B8422011
Right drag hook
1-5
B8422611
1-6
B8422023
1-7
B8422521
1-8
B8422512
1-9
B8422513
1-10 B8422511
1-11 B8422530
1-12 B8422612
1-13 B8422211
1-14 B8412522
Sub-frame bolt sleeverear
1-15 B8422212
1-16 B8422121
520

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
1-17 B8422122
1-18 B8400621
1-19 B8400611
1-20 B8421111
1-21 B8422111
1-22 B8422131
1-23 B8422411
1-24 B8421051
ABS
ABS bracket
1-25 B8421041
1-26 B8421022
1-27 B8421211
1-28 B8421311
1-29 B8421021
1-30 B8421011
1-31 B8421031
1-32 B8412213
1-33 L8400411
Idle sensor bracket
521
522

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B8400010
1-1
B8411031
1-2
B8400521
1-3
B8412011
Left drag hook
1-4
B8411021
1-5
B8412131
1-6
B8411051
1-7
B8411041
Fuse box bracket
1-8
B8412321
1-9
B8412411
1-10 B8412311
1-11 B8411111
1-12 B8411211
1-13 B8411311
1-14 B8411022
1-15 B8412122
1-16 B8412121
523

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
1-17 B8412151
1-18 B8412141
1-19 B8412612
1-20 B8412611
1-21 B8412111
1-22 B8400511
1-23 B8412213
1-24 B8412022
1-25 B8412212
1-26 B8412211
1-27 B8412512
1-28 B8412521
1-29 B8412021
1-30 B8412023
1-31 B8412513
1-32 B8412531
Left threshold bracket
1-33 B8412511
524

P/N
PARTS CODE
1-34 B8412522
B5300000
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
Front body assy.
525
5.Body attachment
526
5.01 Front bumper
527
5.01 Front bumper

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B2803110
Front bumper assy
1-1
B2803112
1-2
B2803111
Front bumper body
1-3
B2803114
1-4
B2803113
400-1733
Plastic clip
Q32006
Hex flange nut
Q150B0620T1F30
Hex flange bolt
B2803133
M6
Plastic head bolt
Q2706316
Hex flange screw
B2803132
B3921011A2
Front LOGO"LLL"
B2803150A2
Front grille
B2803150
Front grille
10
B2803131
11
Q39748202
Spring nut
12
Q2214825
13
Q40206F30
Big washer
528
black
5.01 Front bumper

P/N
14
PARTS CODE
B2803121
PARTS NAME
PARTS NAME
Front bumper damper
529
QTY
1
DESCRIPTION
Supply
5.02 Rear bumper
530
5.02 Rear bumper

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B2804121
Rear bumper damper
Q31206
Bspring nut
B2804133
B2804134
Q40206F30
Big washer
B2804111
Rear bumper
with 3 hole
B2804111B1
Rear bumper
without hole
B2804111C1
Rear bumper
with 2 holes
Q150B0620T1F30
Hex bolt
Q1840820
Hex flange bolt
Q31208
Nut
531
532

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B2803132
B8402300
Hood prop assy.
2-1
B8402313
Hood prop top
2-2
B8402321
Hood prop hodler
2-3
B8402311
Hood prop
2-4
B8402312
Hood prop sleeve
B8402821
B5107111
30
Plug
11
B2803131
Q2706316
Hex flange screw
400-611
Plastic clip
B2802111
Engine mudguardleft
B8402832
Radiator upper beam damper
10
B8402510
Engine hood lock
11
Q1840616
Hex flange bolt
12
B8402811
13
B2802211
14
B8402831
Engine hood damper
533

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
15
B8402812
16
B8402822
17
B8400011
38
Plug
18
Q72725
25
Rubber plug
19
B5532120
19-1 B5532121
Front fender cover panelright
19-2 B5532112
20-1 B5532111
Front fender cover panelleft
20-2 B5532112
20
B5532110
21
Q72720
20
Plug
B8402400
grey
B8402400B28
black
22
B8402420
Engine hood lock cable
23
B8402430
Engine hood lock switch
534
5.04 Safety belt
535
5.04 Safety belt

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5110116
16
Floor damper,right
Q72716
16
Floor rubber plug
B5110115
Floor damper,left
B5110117
Trunk damper
B5107117
Plug
B5107123
Fuel tank top cap
Q1411020
B7007300
Q72745
45
Floor rubber plug
10
B2805111
Rear hook
11
Q1401235
12
Q72730
30
Floor rubber plug
13
Q72725
25
Plug
14
B5107124
15
Q1410820
16
400-1852
Plastic clip
17
B5107118
Front floor middle plug
18
B5110113
536
5.04 Safety belt

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
19
B5110111
20
B8206000B16
Driver's feet rest
21
B5110112
22
B5107111
30
Plug
24
23
B5107112
10
Rubber plug
24
B5110114
25
B5109100B15
Carpet assy.
grey
25
B5109100B28
Carpet assy.
black
26
B5101210
26-1 B5101214
Spare tyre cap 1
26-2 B5101212
Spare tyre cap 2
26-3 B5101213
Felt washer
26-4 B5101211
27
B5110121
27
B5110122
28
400-255
Plastic clip
29
B7007211
30
B7007111
Left hingerear seat
537
5.04 Safety belt

P/N
31
PARTS CODE
231-0820T1F3
PARTS NAME
PARTS NAME
Bolt
QTY
2
538
DESCRIPTION
Supply
539

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B8201000
B5207315
Washer hose C
B5206123
B5206124
Rear wind-shield glass insert
B5206120
Q2140512F30
Screw
B8201121
B5206110
B5207316
Washer hose D
10
B5206113
11
B5207330
Washer nozzle
12
B5207318
Washer hose E
13
B5207317
Two-way valve B
14
B5205116
Wiper arm cap
15
127-0808
16
B5205200
Left wiper assy.
16-1 B5205210
Left wiper arm
16-2 B5205220
Left wiper brush
540

P/N
PARTS CODE
PARTS NAME
PARTS NAME
16-2-1 B5205222
Master wiper frame
16-2-2 B5205221
Master wiper brush
QTY
DESCRIPTION
Supply
17
201-0630
18
B5205100
19
B5205300
Right wiper assy.
19-1 B5205310
Right wiper arm
19-2 B5205320
Right wiper brush
19-2-1 B5205322
Sub-wiper frame
19-2-2 B5205321
Sub-wiper brush
20
B5207100
Washer can
21
Q1410620L
22
B5207313
Washer hose B
23
B5207312
Two-way valve A
24
B5207311
Washer hose A
25
B5207314
T-valve
26
B5207322
Clipwasher hose A
B5207300
Washer hose assy.
541
542

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5301013
Plug
B5304220
B5304222
B5304241
B5310120
B5310110
B5302200
7-1
B5306230
Dashboard beam
7-2
B5306220
7-3
B5306270

7-4
B5306210
7-5
B5306250
7-6
B5306260
B5301019
Front cowl bigger plug,right
B5107111
30
Plug
10
B5301021
Front cowl smaller plug
11
B5301018
Front cowl bigger plug,left
12
B5107112
10
Rubber plug
543

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
13
B5301011
18
14
B5304212
15
B5304210
16
400-415
17
B8402810
544
5.07 Glove box
545
5.07 Glove box

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B5303100B15
Glove box assy.
grey
B5303100B28
Glove box assy.
black
1-1
B5303112
Glove box panel
1-2
B5303111
Glove box body
1-3
B5303110
Glove box lock
1-3-1 B5303117
Glove box handle
1-3-2 B5303114
Glove box lock body
1-3-3 B5303115
546
547

P/N
1
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B5305300B16
1-1
B5305311
Middle-lower panel
1-2
B5305314
1-3
B5305312
Shift lever cover
1-4
B5305315
Plastic clip
B5305010B15
grey
B5305010B28
black
2-1
B5305011
Park braking panel
2-2
B5305012
Park braking panel damper
B5305100B15
Console assy.
grey
B5305100B28
Console assy.
black
3-1
B5305111
Console body
3-2
B5305114B15
grey
3-2
B5305114B28
black
3-3
B5305115B15
grey
3-3
B5305115B28
black
3-4
B5305117B15
grey
3-4
B5305117B28
black
548

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
3-5
B5305116B15
grey
3-5
B5305116B28
black
3-6
B5305118B15
grey
3-6
B5305118B28
black
3-7
B5503113
Console glovebox damper
3-8
B5503112
Console glovebox cover
B5305410B16
Front ashtray assy.
B5305430
Rear ashtray assy.
5-1
B5305431
5-2
B5305432
5-3
B5305433
Rear ashtray body
B5305200B15
Glove boxConsole
B5305200B28
Glove boxConsole
6-1
B5305214
Box switch
B5110110
Console insulator
549
5.09 Dashboard
550
5.09 Dashboard
P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B5306125B14
grey
B5306125B28
black
B5306118
Capsunlight sensor
B5306117
Capoptical sensor
Q1840616T1F30
Hex flange bolt
B5306110B14
grey
B5306110B28
black
Q2734816F30
B5306011B16
Q2734216
400-0243
Plastic clip
10
B5306137
Instrument cluster snap spring
11
B5306820C03
11-1 B5306821
Dashboard trim,right
11-2 B5305315
Plastic clip
12
Dashboard trim,left
12
B5306810C03
12-1 B5306811
13
B5306130B15
551
grey
5.09 Dashboard
P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
13
B5306130B28
14
Q2706316
Hex flange screw
15
B5306711B14
grey
15
B5306711B28
black
16
B5306712B14
grey
16
B5306712B28
black
17
Q2734816
18
Q2300412
19
B5306132B15
Notes box
grey
19
B5306132B28
Notes box
black
20
B5306134
Notes box damper
21
B5306133
Notes box locker
22
B5306138
Glovebox buckle
23
Q2920518
Screw
24
B5306031B15
grey
24
B5306031B28
black
25
Q2204813
Screw
26
B5306141
552
black
Supply
553

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B5306400B14
grey
B5306400B28
black
B5306520B16
B5306510B16
B5306300B14
grey
B5306300B28
black
B5306581
windshield set
554

51
50
49
555

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
Q2215519F31
10
400-611
Plastic clip
12
B5416225
Skirt plate plug
14
B5400117
20
Plug
B5400116
Plug
B5416226
Skirt plate plug
16
B5400113
Sound proof cushion
B5416222
B5416212
400-1405
Plastic clip
10
B5416221
10
B5416211
11
B5402021
11
B5402011
12
B6107217
12
B6107117
13
B5402230B15
pale grey
13
B5402230B03
grey
556

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
13
B5402130B15
pale grey
13
B5402130B03
grey
14
B5402022
14
B5402012
15
B6207217
15
B6207117
16
B5107111
30
Plug
24
17
Q72725
25
Rubber plug
18
B8123630
Trunk ventilation
18-1 B8123631
Trunk ventilation frame
18-2 B8123632
Trunk ventilation seal I
18-3 B8123633
Trunk ventilation seal II
18-4 B8123634
Trunk ventilation seal
19
B5402250B15
pale grey
19
B5402250B03
grey
19
B5402150B15
pale grey
19
B5402150B03
grey
20
400-1729
Plastic clip
14 L6,R8
557

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
21
400-611
Plastic clip
22
B5400341
Rear right mudguard
22
B5400331
Rear left mudguard
23
B5400342
23
B5400337
24
400-1784
Plastic clip
25
Q2715519
26
B5400343
26
B5400339
27
400-1500
Plastic clip
28
B5402181B15
grey
28
B5402181B28
black
28
B5402281B15
grey
28
B5402281B28
black
29
B5400112
B pillar cushion
30
B5402241B15
grey
30
B5402241B28
black
30
B5402141B15
grey
558

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
30
B5402141B28
black
31
B5402171B15
grey
31
B5402171B28
black
31
B5402271B15
grey
31
B5402271B28
black
32
B5402220B15
grey
32
B5402220B28
black
32
B5402120B15
grey
32
B5402120B28
black
33
Q1410620
34
B5400316
Small mudguard
35
B5400321
35
B5400311
Front left mudguard
36
B5400315
Fixing plate
37
B5416231
Left apron
37
B5416241
Right apron
38
B6105141
39
Q2400820
559

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
40
B5402211B15
pale grey
40
B5402211B03
grey
40
B5402111B15
pale grey
40
B5402111B03
grey
41
400-540
Plastic clip
42
400-1784
Plastic clip
43
400-0072
Plastic nut
44
400-540
Plastic clip
45
B4031011
Harness cover
46
400-1869
47
B5400115
60
Plug
48
B5610012
Side body rear felt
49
B5400318
49
B5400328
50
B5400338
50
B5400348
51
B5400111
560
561

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B5602311
B5602211B16
400-1868
Plastic clip
B5608415B15
grey
B5608415B28
black
B5608416B15
grey
B5608416B28
black
B5605113
Trunk damper
B5608200B02
Trunk right fender
B5608300B1
Trunk carpet assy.
B5600032
Trunk right damper
10
Q1410620L
11
B5608112
Access panel
12
B5602111B16
Rear skirt fender
13
Q1840616
14
B5606110
Trunk lock
15
B5606131
Trunk lock rod
16
101-0505
Hex flange nut
562

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
17
B5605012
18
B3921012A2
Rear LOGO"LLL"
19
B5506210A2
License plate trim
20
B5608511B02
Trunk lid interior
21
B5604401
Trunk seal
22
400-540
Plastic clip
23
B5506203
Felt washer
24
400-194
Trunk buckle
25
B5101210
26
B5608322
Spare tyre bracket
27
L5402114
PVC
PVC stick
28
B5606420
Trunk switch
29
B5610011
Shelf panel felt
30
B5600031
Trunk left damper
31
B5608100B02
Trunk left fender
32
400-244
plastic clip
33
B5606423
34
B5608400B15
Shelf panel
563
R20
grey

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
34
B5608400B28
Shelf panel
black
34
B5608400B1B15
Shelf panel
without rear brake lamp
34
B5608400B2B15
Shelf panel
for middle safety belt
35
400-1932
plastic clip
grey
35
400-1932B03
plastic clip
black
36
B5606430
Fuel filler cable
37
B5605011
B5606120
Trunk lid buckle
564
565

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5704112
Roof seal clip
B5704111
Roof sealleft
B5704211
Roof sealright
400-135
Plastic clip
pale grey
400-135B03
Plastic clip
B8215100B15
Safety handle
pale grey
B8215100B03
Safety handle
Q1840645
Hex flange bolt
B5702111B15
Roof
pale grey
B5702111C1B15
Roof
B5702111B03
Roof
B8204200B15
Right sunvisor
pale grey
B8204200B03
Right sunvisor
B8204100B15
Left sunvisor
pale grey
B8204100B03
Left sunvisor
B8204030B15
pale grey
B8204030B03
10
B8204020B15
pale grey
566

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
10
B8204020B03
11
B8204010B15
pale grey
11
B8204010B03
12
B5702012
Roof foam cushion I
13
B5702013
II
567
568

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B3658300A2
Airbag clock spring
B3658300B1
Airbag clock spring
EX
B3402100B14
Steering wheel
Spongegrey
B3402100B28
Steering wheel
Spongeblack
B3402100B1B14
Steering wheel
B5824100
Drivers airbag
grey
B5824100B28
Drivers airbag
black
B3658100
ECU
Airbag ECU
2 loop
B5824200A2B14
Passengers airbag
grey
B5824200A2B28
Passengers airbag
black
Q1840816T1F30
Hex flange bolt
Q1410616
B3402100C1B14
Steering wheel
newsponge
B3402100D1B14
Steering wheel
B3402100D2B14
Steering wheel
newspongewith multi-switch
B3402210B14
Horn switch cap
B5824100C1B14
Drivers airbag
10
B3402311B14
Screw coverleft
569
new

P/N
11
PARTS CODE
B3402312B14
PARTS NAME
PARTS NAME
Screw coverright
570
QTY
1
DESCRIPTION
Supply
5.15 Safety belts
571
5.15 Safety belts

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5811210B15
ordinary
B5811210B1B15
pretensioner
B5811210A2B15
ordinary,E-markgrey
B5811210A2B28
B5811210B2B15
pretensioner,E-mark
1-1
B5811211
Front right safety belt retractor
1-2
231-(7/16)42
Hex flange bolt
B5811114
Safety belt end cap
231-0614
Hex flange bolt
231-(7/16)22
Hex flange bolt
231-1025TF3
Hex flange bolt
B5811120B15
B5811120A2B15
E-markgrey
B5811120A2B28
E-markblack
B5811110B15
ordinary
B5811110B1B15
pretensioner
B5811110A2B15
ordinary,E-markgrey
B5811110A2B28
572
5.15 Safety belts

P/N
7
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5811110B2B15
7-1
B5811111
Front left safety belt retractor
7-2
231-(7/16)42
Hex flange bolt
B5812110B15
B5812110A2B15
E-markgrey
B5812110A2B28
E-markblack
8-1
B5812111
Rear safety belt retractor
8-2
231-(7/16)34
Hex flange bolt
8-3
231-(7/16)22
Hex flange bolt
B5812230B15
B5812230A2B15
E-markgrey
B5812230A2B28
E-markblack
10
B5812130B15
Rear safety belt
10
B5812130A2B15
Rear safety belt
E-markgrey
10
B5812130A2B28
Rear safety belt
E-markblack
B5811141B15
grey
B5811141B28
black
B5811141A2B15
E-markgrey
B5811141A2B28
E-markblack
573
pretensioner,E-mark
574

P/N
1
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B6105130A2
1-1
B6105134
1-2
B6105132
1-3
B6105133
1-4
B6105131A2
Outer handle
1-5
B6105136A2
B6103100B1
B6100120
Q1840610
Hex flange bolt
10
B6104100B1
B6107112
Q2560620F13
Philips screw
B6105110B1
B8202100
Left wing mirror
Dongguang
9-1
B8202115
Dongguang
B8202100B1
Left wing mirror
Donnelly
9-1
B8202115B1
Donnelly
B8202100B2
Left wing mirror
575

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
9-1
B8202115B2
10
B6109100
Front door stopper
11
Q1840816T1F30
Hex flange bolt
12
Q1840616T1F30
Hex flange bolt
13
B6107118
14
B6107111
15
B6100111
23
Plug
16
Q2734816
17
B6109112
Door damper
18
B6105141
19
Q2400820
20
B6107115
Door seal clip B
21
B6107114
Door seal clip A
15
22
B6107113
23
B6102010
24
400-540
Plastic clip
25
B6102110B97
grey
25
B6102110B28
black
576

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
26
B6102114
27
B6105300
grey
27
B6105300B28
black
28
Q2734216
29
Q398B03
Plastic nut
30
B6102117
Inner handrail cushion,front left door
31
B6102111B97
for grey interior
31
B6102111B28
for grey interior
B6102119B15
grey
B6102119B28
black
577
578

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B6105230A2
1-1
B6105131A2
Outer handle
1-2
B6105234
1-3
B6105133
1-4
B6105132
1-5
B6105136A2
B6103200B1
B6100220
Q1840610
Hex flange bolt
10
B6104200B1
B6107212
B6105210B1
Q2560620F13
Philips screw
B8202200
Right wing mirror
Dongguang
9-1
B8202215
Dongguang
B8202200B1
Right wing mirror
Donnelly
9-1
B8202215B1
Donnelly
B8202200B2
Right wing mirror
579

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
9-1
B8202215B2
10
Q2400820
11
B6105141
12
B6109112
Door damper
13
B6100111
23
Plug
14
Q2734816
15
B6107218
16
B6107115
Door seal clip B
17
Q1840616T1F30
Hex flange bolt
18
Q1840816T1F30
Hex flange bolt
19
B6109100
Front door stopper
20
B6107211
21
B6107213
22
B6107114
Door seal clip A
15
23
B6102020
24
400-540
Plastic clip
25
B6102214
26
B6102217
Inner handrail cushion,front right door
580

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
27
Q2734216
28
Q398B03
Plastic nut
29
B6105400
grey
29
B6105400B28
black
30
B6102210B97
grey
30
B6102210B28
black
31
B6102211B97
for grey interior
31
B6102211B28
for grey interior
B6102119B15
grey
B6102119B28
black
581
582

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B6205130A2
1-1
B6105131A2
Outer handle
1-2
B6205125
1-3
B6105132
1-4
B6105133
1-5
B6205122A2
B6200120
2-1
B6200121
Glass railrear left door
2-2
B6200127
B6204100
B6207112
B6205110B1
Rear left door lock
B6203100
B6206110
Q1840820
Hex flange bolt
Q1840816T1F30
Hex flange bolt
10
B6209100
Rear door stopper
11
Q1840616T1F30
Hex flange bolt
583

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
12
B6206120
13
Q1840610
Hex flange bolt
14
Q2560620F13
Philips screw
15
B6207118
16
B6203112
17
400-540
Plastic clip
18
B6202110B97
grey
18
B6202110B28
black
19
B6105300
grey
19
B6105300B28
black
20
Q2734216
21
Q398B03
Plastic nut
22
B6202010
23
B6202030
24
B6202117
Inner handrail cushion,rear left door
25
B6202114
26
B6107114
Door seal clip A
15
27
B6207114
584

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
28
B6207111
29
B6207113
30
B6105141
31
B6109112
Door damper
32
Q2400820
33
B6202111B97
33
B6202111B28
B6202118B15
B6202118B28
585
586

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B6205230A2
1-1
B6105131A2
Outer handle
1-2
B6205122A2
1-3
B6105133
1-4
B6105132
1-5
B6205225
B6200220
2-1
B6200221
Glass railrear right door
2-2
B6200227
B6203212
Q2560620F13
Philips screw
Q2400820
B6109112
Door damper
B6105141
B6207213
B6207211
10
B6207214
11
B6107114
Door seal clip A
16
587

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
12
B6202217
Inner handrail cushion,rear right door
13
B6202040
14
B6202020
15
Q398B03
Plastic nut
16
Q2734216
17
B6105400
grey
17
B6105400B28
black
18
B6202214
19
B6202210B97
grey
19
B6202210B28
black
20
400-540
Plastic clip
21
B6207212
22
B6207218
23
B6204200
23
Q398B03
Plastic nut
24
Q1840610
Hex flange bolt
25
B6206220
26
Q1840820
Hex flange bolt
588

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
27
Q1840816
Hex flange bolt
28
B6209100
Rear door stopper
29
Q1840616
Hex flange bolt
30
B6206210
31
B6203200
32
B6205210B1
Rear door lock
33
B6202211B97
33
B6202211B28
B6202118B15
B6202118B28
589
5.20 Driver's seat
590
5.20 Driver's seat

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B6800100B15
woolen,without waist adjuster
B6800100A2B15
B6800100A4B15
B6800100A4B28
B6800100A5B15
B6800100A6B15
B6800100A6B28
B6800100A7B28
Fabricblack
B6800100B2B28
1-1
B6808100B15
Front seat pillow
woolen
1-1
B6808100A2B15
Front seat pillow
leathergrey
1-1
B6808100A2B28
Front seat pillow
leatherblack
1-1
B6808100A4B15
Front seat pillow
leatherettegrey
1-1
B6808100A4B28
Front seat pillow
leatheretteblack
1-1
B6808100A7B28
Front seat pillow
Fabricblack
1-2
B6802116B15
grey
1-2
B6802116B28
black
1-3
B6802119B15
Waist adjuster cap
grey
591
5.20 Driver's seat

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
1-3
B6802119B28
Waist adjuster cap
black
1-4
B6802115B15
grey
1-4
B6802115B28
black
1-5
B6802118B15
grey
1-5
B6802118B28
black
1-6
B6802117B15
grey
1-6
B6802117B28
black
1-7
B6804000
Driver's seat slide
1-8
B6802111B15
grey
1-8
B6802111B28
black
1-9
B6802114B15
grey
1-9
B6802114B28
black
1-10 B6802113B15
grey
1-10 B6802113B28
black
1-11 B6800110B15
Driver's seat body
1-12 B6804500
Driver's seat backrest adjuster
Q1841025TF30
Hex flange bolt
B5811130B15
592
5.20 Driver's seat

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5811130A2B15
E-markgrey
B5811130A2B28
E-markblack
231-7/1622
Hex flange bolt
Q2706316
Hex flange screw
B3759200
for Russian
B6802210
Seat heating cushion
for Russian
593
594

P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B6900100B15
woolen
B6900100A2B15
leather
B6900100A3B15
leatherettegrey
B6900100A3B28
leatheretteblack
B6900100A4B15
new leatherettegrey
B6900100A4B28
B6900100A5B28
Fabricblack
1-1
B6808100B15
Front seat pillow
woolen
1-1
B6808100A2B15
Front seat pillow
leathergrey
1-1
B6808100A2B28
Front seat pillow
leatherblack
1-1
B6808100A4B15
Front seat pillow
leatherettegrey
1-1
B6808100A4B28
Front seat pillow
leatheretteblack
1-1
B6808100A7B28
Front seat pillow
Fabricblack
1-2
B6900110
Front passenger's seat body
1-3
B6902115B15
grey
1-3
B6902115B28
black
1-4
B6902116B15
grey
1-4
B6902116B28
black
595

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
1-5
B6902118B15
grey
1-5
B6902118B28
black
1-6
B6902111B15
grey
1-6
B6902111B28
black
1-7
B6904000
1-8
B6902113B15
grey
1-8
B6902113B28
black
1-9
B6902114B15
grey
1-9
B6902114B28
black
1-10 B6904500
Front seat backrest adjuster
1-11 B6902117B15
1-11 B6902117B28
Q1841025TF30
Hex flange bolt
B5811230B15
B5811230A2B15
E-markgrey
B5811230A2B28
E-markblack
231-7/1622
Hex flange bolt
Q2706316
Hex flange screw
596
5.22 Rear seat
597
5.22 Rear seat

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B7005400B15
woolen
B7005400A2B15
leather
B7005400A3B15
leatherettegrey
B7005400A3B28
leatheretteblack
B7005400A4B15
B7005400A4B28
B7005400A5B28
fabricblack
B7005200B15
woolen
B7005200A2B15
leather
B7005200A3B15
leatherette
B7005200A4B15
B7005200A4B28
B7005200A5B28
fabricblack
2-1
B7008100B15
Rear seat pillow
woolen
2-1
B7008100A2B15
Rear seat pillow
leather
2-1
B7008100A3B15
Rear seat pillow
leatherette
2-1
B7008100A3B28
Rear seat pillow
leatherette
2-1
B7008100A4B15
Rear seat pillow
598
5.22 Rear seat

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
2-1
B7008100A4B28
Rear seat pillow
2-1
B7008100A5B28
Rear seat pillow
fabricblack
2-2
B7005210
woolen
2-2
B7005210A2
leather
2-2
B7005210A3
leatherette
2-2
B7005210A4
2-2
B7005210A4
2-3
B7005250
Right back rest buckle
2-4
B7005230
Right back rest plate
B7005100B15
woolen
B7005100A2B15
leather
B7005100A3B15
leatherettegrey
B7005100A3B28
leatheretteblack
B7005100A4B15
B7005100A4B28
B7005100A5B28
fabricblack
3-1
B7008100B15
Rear seat pillow
woolen
3-1
B7008100A2B15
Rear seat pillow
leather
599
5.22 Rear seat

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
3-1
B7008100A3B15
Rear seat pillow
leatherette
3-1
B7008100A3B28
Rear seat pillow
leatherette
3-1
B7008100A4B15
Rear seat pillow
3-1
B7008100A4B28
Rear seat pillow
3-1
B7008100A5B28
Rear seat pillow
fabricblack
3-2
B7005110
woolen
3-2
B7005110A2
leather
3-2
B7005110A3
leatherette
3-2
B7005110A4
3-3
B7006100
Middle handrail
woolen
3-3
B7006100A2
Middle handrail
leather
3-3
B7006100A3
Middle handrail
leatherette
3-3
B7006100A4
Middle handrail
B7005300B15
woolen
B7005300A2B15
leather
B7005300A3B15
leatherettegrey
B7005300A3B28
leatheretteblack
B7005300A4B15
600
5.22 Rear seat

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B7005300A4B28
B7005300A5B28
fabricRussian
B7003000B15
Rear seat cushion
woolen
B7003000A2B15
Rear seat cushion
leather
B7003000A3B15
Rear seat cushion
leatherettegrey
B7003000A3B28
Rear seat cushion
leatheretteblack
B7003000A4B15
Rear seat cushion
B7003000A4B28
Rear seat cushion
B7003000A5B28
Rear seat cushion
FabricblackRussian
B7007111
Left hingerear seat
B7007300
B7007211
601
5.23 LOGO
602
5.23 LOGO
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3921011A2
Front LOGO"LLL"
B3921012A2
Rear LOGO"LLL"
B3102513
Wheel LOGO
B3921019A2
L3921013B2
Rear LOGOLIFAN
L3921018A2
Side LOGO1.6L
B3921015
for Tritec engine
BAC3921015
for LF481 engine
B3921022
for RUS
603
6.Air conditioner
604
6.01 Air conditioner assy.(for Tritec engine)
605

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B8105100
Condensor
1-1
Q184A0612
Hex flange bolt
1-2
B8105130
Condensor core
Q1840612
Hex flange bolt
B8108331
B8108300
High-pressure tube
10.82.4-G-N-GB/T3452-1-2005
O seal
B8108100
High-pressure hose
10.82.4-G-N-GB/T3452-1-2005
O seal
B8108322
Q184A0612
Hex flange bolt
Q2300512
B8108500
Low-pressure hose
13.82.4-G-N-GB/T3452-1-2005
O seal
10
B8108310
Clamp
11
Q150B0616
Hex bolt
12
Q340B06
Hex nut
13
B8108510
Pipe bracket assy.
4-1
5
5-1
9-1
606

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
13-1 B8108513
Stud
13-2 B8108512
Support plate
13-3 B8108514
Pipe bracket
14
B8111014
15
127-0607
16
Q1840830
17
B8111012
18
Q67525
Hoop
19
B8108013
Heater outtake pipe
20
B8108012
Heater intake pipe
21
Q67525
Hoop
22
Q1840895
Hex flange bolt
23
LAA8103101B1
Compressor bracket
24
Q1410830
25
LAA8103100B1
Compressor
26
Q1410840
607
6.02 Ventilations
10
608
6.02 Ventilations
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B8121413
B8121411
400-0243
Clip
B8121431
B8121432
B8121442
B8121441
B5306412
Middle ventilation
Q2213513
Connect screw
10
B8121410
Ventilation assy.
609
6.03 HVAC
610
6.03 HVAC
P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B8100100
HVAC
HVAC assy.
Chaoli
B8100100C1
HVAC
HVAC assy.
Hengan
B8100100D1
HVAC
HVAC assy.
Tenglong
B8107100
Evaporator heater
2-1
B8114200
2-2
B8107110
Evaporator core
2-3
B8107140
Evaporator shell,L
2-4
B8107150
Evaporator shell,R
2-5
B8107160
Heater radiator
2-6
B8107151
Clamp
2-7
Q2704216A
Philips screw
B3745200
Actuator,blower
Chaoli
B3745200C1
Actuator,blower
Hengan
B3745200D1
Actuator,blower
Tenglong
B3745300
Actuator,blow Mode
Chaoli
B3745300C1
Actuator,blow Mode
Hengan
B3745300D1
Actuator,blow Mode
Tenglong
B3745400
Chaoli
611
6.03 HVAC
P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B3745400C1
Hengan
B3745400D1
Tenglong
Q2712906
B8107210
BCM
BCM bracket
B8106100
Expansion Valve
B8111013
612
6.04 Blower
613
6.04 Blower
P/N
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
QTY
Supply
B8104100
Blower assy.
1-1
B3745100
Blower motor
1-2
B8121150
Bellow shell,upper
1-3
B8121160
Bellow shell,lower
1-4
Q2704216
1-5
B8121170
Air filter,blower
B8113000
Air changer
2-1
B8113012
Air changer body
2-2
B8113013
Air changer seal 1
2-3
B8113014
Air changer seal 2
B3745180
Governor,blower
Chaoli
B3745180C1
Governor,blower
Hengan
B3745180D1
Governor,blower
Tenglong
Q2712906
614
7.Other parts
615
616

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
B5703010
Top window assy.
1-1
B5703500
B5704113
Top window seal
B3657100
B3746670
B4123100
Front ceiling light
for sunroof edition
B4123100B1
Front ceiling light
for normal edition
B4123400B1
6-1
B4123410B1
Rear ceiling light
6-2
B4123012
6-3
C5W 12V/GB15766.1-2008
Rear ceiling light bumb
6-4
Q2712910
Screw
Q32005
Hex flange nut
B7913100A2
GPS
GPS
B7917710
9-1
B7917711
Reverse camera cap
9-2
B7917720
Reverse camera
9-3
Q2712965
Screw
10
B7917730
617

P/N
PARTS CODE
PARTS NAME
PARTS NAME
QTY
DESCRIPTION
Supply
11
Q174B0616
Bolt
12
B5702111B1
Headlining
for sunroof edition
13
B5701000B1
Roof panel
for sunroof edition
14
Q1840610
Bolt
15
B5701015B1
16
B5701016B1
17
B5701017B1
18
B5701220B1
19
B5701320B1
Front ceiling light bracket
20
Q1410616L
Bolt
12
21
B5703200
Top window glass
22
B5703283
23
B5703282
24
B5703281
25
B5703911
Drain hose
26
Q33006
Nut
618
Other parts
P/N
PARTS CODE
PARTS NAME
PARTS NAME
GZJCY
B3901121A2
B3901122A2
QTY
DESCRIPTION
Supply
demand
Screw jack
Jack crank
619
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
4667198
CRANKSHAFT REAR SEAL
PCS
60.62
4694106
Pin
PCS
12.19
6100945
Boltcrankshaft main bearing
PCS
18.42
6101611
Bolt
PCS
18.29
6101940
Bolt
PCS
4.02
6501957
Bolt
PCS
2.72
6503131
Bolt
PCS
1.95
04606093AC
Knock Sensor
PCS
533.13
04621939AB
PCS
145.62
04663904AA
Valve seal
PCS
21.53
04693083AA
Cylinder head gasket
PCS
375.14
04693097AA
Inlet tube joint seal
PCS
18.45
04693104AA
()
Oil pump sealin
PCS
80.86
04693119AB
Thermostat assy.
PCS
415.74
04693124AA
()
Plug
PCS
56.63
04693125AA
(MAP)
MAP sensor
PCS
303.67
04693164AA
()
Oil pump sealout
PCS
77.40
04693243AA
Heat insulatorIgnition Coil
PCS
23.15
04693375AA
Power steering pump
PCS
2281.94
04707670AB
Oil pressure sensor
PCS
87.95
04777680AA
Front cover seals
PCS
74.94
04777776AA
()
PCS
224.82
620
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
04777783AA
Intake swing arm spacer
PCS
11.55
04777799AA
Gasket, Cylinder Cover
PCS
399.44
04777800AC
Sealspark pulg guild pipe
PCS
41.72
04777835AA
Oil Pan gasket
PCS
143.40
04777836AC
Front cover assy.
PCS
499.46
04777845AE
Intake manifold
PCS
331.59
04777852AB
Exhaust manifold gasket
PCS
140.87
04777997AA
Cylinder head cover bolt
PCS
14.92
05033216AC
1#
Ignition cable 1
PCS
113.41
05033217AC
2#
Ignition cable 2
PCS
112.85
05033218AC
3#
Ignition cable 3
PCS
114.31
05033219AC
4#
Ignition cable 4
PCS
114.98
05269870AB
PCS
271.48
05293161AA
Camshaft Position Sensor
PCS
213.66
10.82.4-G-N-GB/T3452-1-2005
O seal
PCS
4.00
101-1010T2F3
Hex flange bolt
PCS
1.72
101-1212T13F3
Hex flange nut
PCS
2.16
101-1212T2F3
Hex flange bolt
PCS
2.52
101-1414T13F3
Hex flange nut
PCS
4.08
101-1514T13F3
Hex flange nut
PCS
4.48
101B-1010T13F3
Hex flange nut
PCS
2.32
101B-1212T13F3
Hex flange bolt
PCS
6.00
621
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
109B-1212T13F3
Hex flange nut
PCS
3.18
124-1417T13F3
Hex flange nut
PCS
4.84
125-1215
Hex nut
PCS
3.12
127-0607
PCS
4.00
13.82.4-G-N-GB/T3452-1-2005
O seal
PCS
4.00
178-0806
Bspring nut
PCS
2.72
183C-1226T13F6
Nut
PCS
3.92
189-1235T13F6
Wheel bolt
PCS
14.00
204-0814T1F3
PCS
2.56
204-0825T1F3
PCS
1.58
214-1035TF30
Bolt
PCS
2.80
221-1018
Eye bolt
PCS
1.84
231-1016TF3
Hex flange bolt
PCS
2.36
231-1020T1F3
Hex flange bolt
PCS
2.20
231-1025TF3
Hex flange bolt
PCS
2.80
231-1025TF30
Hex flange bolt
PCS
1.47
231-1030TF30
Hex flange bolt
PCS
2.16
231-1035TF3
Hex flange bolt
PCS
3.88
231-1040TF30
Hex flange bolt
PCS
3.04
231-1045TF3
Hex flange bolt
PCS
4.00
231-1050TF3
Hex flange bolt
PCS
2.72
231-1075TF3
Hex flange bolt
PCS
3.96
Steel rim
M10118
622
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
231-12100TF3
Hex flange bolt
PCS
7.60
231-12115TF3
Hex flange bolt
PCS
7.52
231-12130TF3
Hex flange bolt
PCS
12.40
231-1225TF3
Hex flange bolt
PCS
2.84
231-1260TF30
Hex flange bolt
PCS
6.40
231-1275TF3
Hex flange bolt
PCS
4.80
231-1280TF30
Hex flange bolt
PCS
7.20
231-1290TF30
Hex flange bolt
PCS
8.40
231-1450TF3
Hex flange bolt
PCS
6.20
231-1490TF3
Hex flange bolt
PCS
13.60
231-1560TF3
Hex flange bolt
PCS
12.80
231B-1027TF3
Hex flange bolt
PCS
3.40
231B-1256TF3
Hex flange bolt
PCS
4.52
231B-1275TF3
Hex flange bolt
PCS
18.00
271-0627T1F3
ABS
Bolt
PCS
2.00
305-0508F3
Hex flange bolt
PCS
0.60
341-6395
PCS
0.50
400-0072
Plastic nut
PCS
1.12
400-0243
Clip
PCS
1.12
400-135
Plastic clip
pale grey
PCS
1.20
400-135B03
Plastic clip
PCS
1.16
400-1405
Plastic clip
PCS
0.88
623
PARTS CODE
PARTS NAME
PARTS NAME
400-1500
Plastic clip
400-1729
Plastic clip
400-1733
400-1784
DESCRIPTION
UNIT Price
PCS
1.80
PCS
2.16
Plastic clip
PCS
1.72
Plastic clip
PCS
1.28
400-1852
Plastic clip
PCS
7.16
400-1868
Plastic clip
PCS
3.36
400-1869
PCS
1.80
400-1932
plastic clip
grey
PCS
1.52
400-1932B03
plastic clip
black
PCS
1.52
400-1934B
PCS
5.08
400-194
Trunk buckle
PCS
1.52
400-244
plastic clip
PCS
0.80
400-255
Plastic clip
PCS
1.04
400-415
PCS
1.20
400-540
Plastic clip
PCS
1.28
400-611
Plastic clip
PCS
1.48
4418257AB
Clamp
PCS
3.02
4693117AA
Thermostat
PCS
247.95
4693122AA
Camshaft
PCS
901.10
4693140AA
Oil filter cap
PCS
327.57
4693165AA
Oil strainer
PCS
118.96
4693206AB
PCV()
PCV valve vent hose
PCS
91.98
L6,R8
624
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
4693304AA
Intake swing arm
PCS
67.60
4777050AC
Valve Spring lock
PCS
1.30
4777667AB
Oil filter base
PCS
241.82
4777681AB
Crankshaft Pulley
PCS
408.52
4777694AA
Crankshaft chain wheel
PCS
183.83
4777699AA
Timing chain
PCS
186.81
4777736AA
Timing chain wheel
PCS
311.35
4777770AB
Intake Valve
PCS
42.94
4777772AC
Exhaust Valve
PCS
125.63
4777773AA
Valve Spring
PCS
32.82
4777774AA
PCS
8.95
4777778AB
()
Intake swing armL
PCS
78.00
4777785AA
()
PCS
218.59
4777796AE
Cylinder Head Cover assy
PCS
1421.06
4777879AB
()
Intake swing armR
PCS
65.00
4891338AA
Fuel Distributor
PCS
1938.29
4897125AA
Pressure adjustor seal
PCS
90.12
5015902AA
1,2,4,5#
1,2,4,5# crankshaft main bearing packing
KIT
201.30
5015906AB
3#()
3# crankshaft main bearing
KIT
383.24
5015910AA
Rod Bearing
KIT
1.69
5019834AA
Piston rings group
KIT
727.31
5033076AB
Spark Pluge
PCS
30.76
625
thrust bearing
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
507-1024
Flat washer
PCS
1.00
5269670AB
Ignition Coil
PCS
928.09
53010533AA
Pin
PCS
13.36
6505239AA
Cylinder head bolt
PCS
14.92
6505690AA
Front cover bolt
PCS
7.52
6505763AA
M8X1.25X85 Boltconnecting signal panel and crankshaft
PCS
3.50
6506062AA
Front cover bolt
PCS
18.42
6506197AA
Bolttiming chain wheel
PCS
13.62
6506401AA
Bolt
PCS
14.40
6506402AA
Bolt
PCS
8.95
6506403AA
Bolt
PCS
2.08
6506442AA
Boltcrankshaft Pulley
PCS
14.40
6506461AA
Bolt
PCS
1.30
6506462AA
Bolt
PCS
10.25
6507047AA
Ignition Coil bolt
PCS
19.85
80096LF481Q1-1600501A
Speedometer bolt
PCS
0.96
80096LF481Q1-1700000A1-1
Transmission assy.
PCS
2834.00
80096LF481Q1-1700000A2-1
Transmission assy.
PCS
2821.00
80096LF481Q1-1700000B1
Transmission assy.
PCS
2889.00
80096LF481Q1-1701011A1
Clutch shell
Tapered bearings
PCS
428.92
80096LF481Q1-1701021A1
Transmission shell
Tapered bearings
PCS
417.90
Connecting bolt
M835
PCS
2.20
80096LF481Q1-1701023A
626
PARTS CODE
PARTS NAME
PARTS NAME
80096LF481Q1-1701024A
Tube bracket
80096LF481Q1-1701025A
Tube bracket bolt
80096LF481Q1-1701026A
Hex bolt plug
80096LF481Q1-1701027A
80096LF481Q1-1701028A
Pin
80096LF481Q1-1701029A 18.2252
DESCRIPTION
UNIT Price
PCS
0.84
M815
PCS
2.20
M181.5
PCS
4.00
PCS
15.41
PCS
1.80
Aluminum washer
PCS
0.76
80096LF481Q1-1701029B
Copper washer
PCS
2.40
80096LF481Q1-1701030A S
Input shaft S seal
PCS
6.76
80096LF481Q1-1701033A
PCS
35.88
80096LF481Q1-1701034A
Oil passage
PCS
2.60
80096LF481Q1-1701041A
Input shaft
PCS
273.00
80096LF481Q1-1701042A
PCS
0.72
80096LF481Q1-1701043A
Input secondoutput forth space ring 34.2381
PCS
0.27
80096LF481Q1-1701044A
PCS
0.05
80096LF481Q1-1701045A
PCS
3.25
80096LF481Q1-1701046A
PCS
0.72
80096LF481Q1-1701047A
PCS
0.27
80096LF481Q1-1701048A
PCS
0.78
80096LF481Q1-1701050A
Third drive gear
PCS
57.38
80096LF481Q1-1701053A
Forth drive gear
PCS
69.55
80096LF481Q1-1701057A
Fifth drive gear
PCS
72.80
80096LF481Q1-1701059A
PCS
14.95
80096LF481Q1-1701060A
PCS
68.47
80096LF481Q1-1701065A
PCS
14.95
1025
627
23377
2.5/3x37
2.5/334.5
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
80096LF481Q1-1701069A
PCS
14.95
80096LF481Q1-1701070A
PCS
71.73
80096LF481Q1-1701076A
K343920DTN
PCS
6.33
80096LF481Q1-1701077A
K313620DTN
PCS
5.93
80096LF481Q1-1701078A
Input shaft bearing
256217
PCS
14.00
80096LF481Q1-1701080A
PCS
28.60
80096LF481Q1-1701081A
PCS
5.76
80096LF481Q1-1701083A
Bolt
PCS
1.80
80096LF481Q1-1701085A
Washer
PCS
1.04
80096LF481Q1-1701090A
PCS
16.38
80096LF481Q1-1701093A
Spring
2.325.38.524.4
PCS
2.60
80096LF481Q1-1701095A
Bolt
M822
PCS
1.52
80096LF481Q1-1701101A
2.6/324
PCS
1.88
80096LF481Q1-1701103A
K343928DTN
PCS
7.93
80096LF481Q1-1701106A
Output shaft
PCS
232.05
80096LF481Q1-1701110A
First driven gear
PCS
79.56
80096LF481Q1-1701113A
PCS
15.34
80096LF481Q1-1701120A
PCS
80.08
80096LF481Q1-1701124A
PCS
15.60
80096LF481Q1-1701127A
PCS
7.02
80096LF481Q1-1701130A
PCS
72.66
80096LF481Q1-1701136A
Third driven gear
PCS
34.45
80096LF481Q1-1701137A
PCS
1.53
80096LF481Q1-1701138A
Forth driven gear
PCS
31.20
M835
628
K343923TN
PARTS CODE
PARTS NAME
PARTS NAME
80096LF481Q1-1701140A
Fifth driven gear
80096LF481Q1-1701141A
80096LF481Q1-1701150A
80096LF481Q1-1701151A
DESCRIPTION
UNIT Price
PCS
27.12
305517
PCS
54.78
204715
PCS
32.50
PCS
1.95
80096LF481Q1-1701154A
End cover
PCS
4.55
80096LF481Q1-1701155A
End cover bolt
PCS
1.80
80096LF481Q1-1701190A
Oil passage cap
PCS
0.74
80096LF481Q1-1701211A
PCS
9.85
80096LF481Q1-1701212A
PCS
10.40
80096LF481Q1-1701213A
Speedometer seal
PCS
3.95
80096LF481Q1-1701214A O
O seal
PCS
0.65
80096LF481Q1-1701215A
Speedometer circlip
PCS
0.99
80096LF481Q1-1701216A
Speedometer locker
PCS
0.18
80096LF481Q1-1701217A
Speedometer sleeve
PCS
0.46
80096LF481Q1-1701330A
Throwout fork
PCS
11.31
80096LF481Q1-1701331A
PCS
6.37
80096LF481Q1-1701332A
Throwout circlip
PCS
1.95
80096LF481Q1-1701333A
PCS
5.20
80096LF481Q1-1701334A
Throwout bearing
PCS
39.00
80096LF481Q1-1701335A
Clamp
PCS
0.59
80096LF481Q1-1701336A
Square magnet
PCS
28.60
80096LF481Q1-1701337A
Plug
PCS
0.70
80096LF481Q1-1702016A
PCS
1.63
80096LF481Q1-1702030A
PCS
8.45
629
M618.5
9.515.58
1.629100
118.512
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
80096LF481Q1-1702035A
16267
PCS
2.80
80096LF481Q1-1702036A
Shift shaft seal
18288
PCS
3.64
80096LF481Q1-1702037A
151810
PCS
2.38
80096LF481Q1-1702038A
Shift cable bracket
PCS
9.10
80096LF481Q1-1702039A
PCS
9.10
80096LF481Q1-1702047A
Cable bracket bolt
PCS
0.65
80096LF481Q1-1702051A
PCS
11.44
80096LF481Q1-1702052A
PCS
12.61
80096LF481Q1-1702053A
First second fork
PCS
20.54
80096LF481Q1-1702054A
M60.7519
PCS
0.52
80096LF481Q1-1702056A
Spring pin
5.522
PCS
4.55
80096LF481Q1-1702057A
Fork shaft circlip
1.511.616.6
PCS
0.14
80096LF481Q1-1702061A
PCS
19.50
80096LF481Q1-1702062A
Third forth fork
PCS
19.50
80096LF481Q1-1702071A
PCS
11.44
80096LF481Q1-1702072A
PCS
12.87
80096LF481Q1-1702073A
Fifth fork
PCS
19.63
80096LF481Q1-1702074A
Fork spring
PCS
0.92
80096LF481Q1-1702075A
Reverse shift block
PCS
22.88
80096LF481Q1-1702081A A
Interlock pin
613.8
PCS
1.43
80096LF481Q1-1702082A B
Interlock pin
617.5
PCS
1.43
80096LF481Q1-1702105A
Shift shaft sleeve
PCS
2.80
80096LF481Q1-1702108A
PCS
15.41
80096LF481Q1-1702110A
PCS
25.74
M818
1.217.512020
630
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
PCS
25.74
80096LF481Q1-1702114A
PCS
4.94
80096LF481Q1-1702115A
PCS
0.65
80096LF481Q1-1702116A 5.526
Pin
PCS
0.46
80096LF481Q1-1702120A
Fifth reverse cam
PCS
10.40
80096LF481Q1-1702121A
PCS
0.05
80096LF481Q1-1702122A
PCS
3.38
80096LF481Q1-1702123A
PCS
1.04
80096LF481Q1-1702128A
Return spring seat
PCS
1.43
80096LF481Q1-1702130A
Vent valve assy.
PCS
2.15
80096LF481Q1-1702137A
Shift shaft circlip
A1.5/321
PCS
0.14
80096LF481Q1-1702138A
Shift shaft circlip
A15211.5
PCS
1.95
80096LF481Q1-1702141A
Vent valve gasket
10141.5
PCS
0.17
80096LF481Q1-1702142A
Shift swinglever
PCS
6.37
80096LF481Q1-1702151A
Shift cap
PCS
16.64
80096LF481Q1-1702152A
Shift cap bush
182110
PCS
2.60
80096LF481Q1-1702154A
Shift shaft washer
14.593
PCS
0.14
80096LF481Q1-1702155A
Return spring
B1.213.26390
PCS
0.85
80096LF481Q1-1702156A
Return spring
A1.526.66370.5
PCS
1.30
80096LF481Q1-1702157A
Bolt
M830
PCS
1.92
80096LF481Q1-1702158A
Bolt
M835
PCS
1.80
80096LF481Q1-1702159A
Bolt
M825
PCS
1.72
80096LF481Q1-1702160A
PCS
56.12
80096LF481Q1-1702170A
Hydraulic tube
PCS
15.73
80096LF481Q1-1702110A1
631
M821
6.2
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
80096LF481Q1-2303301A
Differential shell
PCS
96.84
80096LF481Q1-2303302A
PCS
24.70
80096LF481Q1-2303303A
Planet gear
PCS
22.75
80096LF481Q1-2303304A
PCS
1.17
80096LF481Q1-2303305A
Planet gear washer
PCS
1.82
80096LF481Q1-2303306A
Planet gear shaft
PCS
8.19
80096LF481Q1-2303307A 436
Pin
PCS
9.36
80096LF481Q1-2303308A
PCS
145.60
80096LF481Q1-2303309A
PCS
15.99
80096LF481Q1-2303310A
6208
PCS
24.79
80096LF481Q1-2303311A
Differential bolt
M12119.5
PCS
1.95
80096LF481Q1-2303312A
6308
PCS
29.35
80096LF481Q1-2303315A
Locker washer
PCS
0.47
80096LF481Q1-2303316A
PCS
22.57
80096LF481Q1-2303323A
improvedblack
PCS
19.50
80096LF481Q1-2303324A
improvedbrown
PCS
19.50
80208LF481Q1-1600501A
Speedometer bolt
PCS
0.96
Q52104364X36
80208LF481Q1-1700000A1
Transmission assy.
Tapered bearings,plastic in-manifold
PCS
2847.00
80208LF481Q1-1700000A1-1
Transmission assy.
PCS
2834.00
80208LF481Q1-1700000A2
Transmission assy.
Tapered bearings,metal in-manifold
PCS
2847.00
80208LF481Q1-1700000A2-1
Transmission assy.
PCS
2821.00
80208LF481Q1-1700000B1
Transmission assy.
PCS
2889.00
80208LF481Q1-1701011A1
Clutch shell
Tapered bearings
PCS
428.92
632
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
Transmission shell
Tapered bearings
PCS
417.90
80208LF481Q1-1701023A
Connecting bolt
M836
PCS
2.20
80208LF481Q1-1701024A
Tube bracket
PCS
0.84
80208LF481Q1-1701025A
Tube bracket bolt
M815
PCS
2.20
80208LF481Q1-1701026A
Hex bolt plug
M181.5
PCS
4.00
80208LF481Q1-1701027A
PCS
15.41
80208LF481Q1-1701028A
Pin
PCS
1.80
80208LF481Q1-1701029A 18.2252
Aluminum washer
PCS
0.76
80208LF481Q1-1701029B
Copper washer
PCS
2.40
80208LF481Q1-1701030A S
Input shaft S seal
PCS
6.76
80208LF481Q1-1701033A
PCS
35.88
80208LF481Q1-1701034A
Oil passage
PCS
2.60
80208LF481Q1-1701041A
Input shaft
PCS
273.00
80208LF481Q1-1701042A
PCS
0.72
80208LF481Q1-1701043A
Input secondoutput forth space ring 34.2381
PCS
0.27
80208LF481Q1-1701044A
PCS
0.05
80208LF481Q1-1701045A
PCS
3.25
80208LF481Q1-1701046A
PCS
0.72
80208LF481Q1-1701047A
PCS
0.27
80208LF481Q1-1701048A
PCS
0.78
80208LF481Q1-1701050A
Third drive gear
PCS
57.38
80208LF481Q1-1701053A
Forth drive gear
PCS
69.55
80208LF481Q1-1701057A
Fifth drive gear
PCS
72.80
80208LF481Q1-1701059A
PCS
14.95
80208LF481Q1-1701021A1
1025
633
23377
2.5/3x37
2.5/334.5
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
80208LF481Q1-1701060A
PCS
68.47
80208LF481Q1-1701065A
PCS
14.95
80208LF481Q1-1701069A
PCS
14.95
80208LF481Q1-1701070A
PCS
71.73
80208LF481Q1-1701076A
K343920DTN
PCS
6.33
80208LF481Q1-1701077A
K313620DTN
PCS
5.93
80208LF481Q1-1701078A
Input shaft bearing
256217
PCS
14.00
80208LF481Q1-1701080A
PCS
28.60
80208LF481Q1-1701081A
PCS
5.76
80208LF481Q1-1701083A
Bolt
PCS
1.80
80208LF481Q1-1701085A
Washer
PCS
1.04
80208LF481Q1-1701090A
PCS
16.38
80208LF481Q1-1701093A
Spring
2.325.38.524.4
PCS
2.60
80208LF481Q1-1701095A
Bolt
M822
PCS
1.52
80208LF481Q1-1701101A
2.6/324
PCS
1.88
80208LF481Q1-1701103A
K343928DTN
PCS
7.93
80208LF481Q1-1701106A
Output shaft
PCS
232.05
80208LF481Q1-1701110A
First driven gear
PCS
79.56
80208LF481Q1-1701113A
PCS
15.34
80208LF481Q1-1701120A
PCS
80.08
80208LF481Q1-1701124A
PCS
15.60
80208LF481Q1-1701127A
PCS
7.02
80208LF481Q1-1701130A
PCS
72.66
80208LF481Q1-1701136A
Third driven gear
PCS
34.45
M835
634
K343923TN
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
80208LF481Q1-1701137A
PCS
1.53
80208LF481Q1-1701138A
Forth driven gear
PCS
31.20
80208LF481Q1-1701140A
Fifth driven gear
PCS
27.12
80208LF481Q1-1701141A
305517
PCS
54.78
80208LF481Q1-1701150A
204715
PCS
32.50
80208LF481Q1-1701151A
PCS
1.95
80208LF481Q1-1701154A
End cover
PCS
4.55
80208LF481Q1-1701155A
End cover bolt
PCS
1.80
80208LF481Q1-1701190A
Oil passage cap
PCS
0.74
80208LF481Q1-1701211A
PCS
9.85
80208LF481Q1-1701212A
PCS
10.40
80208LF481Q1-1701213A
Speedometer seal
PCS
3.95
80208LF481Q1-1701214A O
O seal
PCS
0.65
80208LF481Q1-1701215A
Speedometer circlip
PCS
0.99
80208LF481Q1-1701216A
Speedometer locker
PCS
0.18
80208LF481Q1-1701217A
Speedometer sleeve
PCS
0.46
80208LF481Q1-1701330A
Throwout fork
PCS
11.31
80208LF481Q1-1701331A
PCS
6.37
80208LF481Q1-1701332A
Throwout circlip
PCS
1.95
80208LF481Q1-1701333A
PCS
5.20
80208LF481Q1-1701334A
Throwout bearing
PCS
39.00
80208LF481Q1-1701335A
Clamp
PCS
0.59
80208LF481Q1-1701336A
Square magnet
PCS
28.60
80208LF481Q1-1701337A
Plug
PCS
0.70
635
M618.5
9.515.58
PARTS CODE
PARTS NAME
PARTS NAME
80208LF481Q1-1702016A
80208LF481Q1-1702030A
80208LF481Q1-1702035A
80208LF481Q1-1702036A
DESCRIPTION
118.512
UNIT Price
PCS
1.63
PCS
8.45
16267
PCS
2.80
Shift shaft seal
18288
PCS
3.64
80208LF481Q1-1702037A
151810
PCS
2.38
80208LF481Q1-1702038A
Shift cable bracket
PCS
9.10
80208LF481Q1-1702039A
PCS
9.10
80208LF481Q1-1702047A
Cable bracket bolt
PCS
0.65
80208LF481Q1-1702051A
PCS
11.44
80208LF481Q1-1702052A
PCS
12.61
80208LF481Q1-1702053A
First second fork
PCS
20.54
80208LF481Q1-1702054A
M60.7519
PCS
0.52
80208LF481Q1-1702056A
Spring pin
5.522
PCS
4.55
80208LF481Q1-1702057A
Fork shaft circlip
1.511.616.6
PCS
0.14
80208LF481Q1-1702061A
PCS
19.50
80208LF481Q1-1702062A
Third forth fork
PCS
19.50
80208LF481Q1-1702071A
PCS
11.44
80208LF481Q1-1702072A
PCS
12.87
80208LF481Q1-1702073A
Fifth fork
PCS
19.63
80208LF481Q1-1702074A
Fork spring
PCS
0.92
80208LF481Q1-1702075A
Reverse shift block
PCS
22.88
80208LF481Q1-1702081A A
Interlock pin
613.8
PCS
1.43
80208LF481Q1-1702082A B
Interlock pin
617.5
PCS
1.43
80208LF481Q1-1702105A
Shift shaft sleeve
PCS
2.80
M819
1.217.512020
636
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
80208LF481Q1-1702108A
PCS
15.41
80208LF481Q1-1702110A
PCS
25.74
PCS
25.74
80208LF481Q1-1702114A
PCS
4.94
80208LF481Q1-1702115A
PCS
0.65
80208LF481Q1-1702116A 5.526
Pin
PCS
0.46
80208LF481Q1-1702120A
Fifth reverse cam
PCS
10.40
80208LF481Q1-1702121A
PCS
0.05
80208LF481Q1-1702122A
PCS
3.38
80208LF481Q1-1702123A
PCS
1.04
80208LF481Q1-1702128A
Return spring seat
PCS
1.43
80208LF481Q1-1702130A
Vent valve assy.
PCS
2.15
80208LF481Q1-1702137A
Shift shaft circlip
A1.5/321
PCS
0.14
80208LF481Q1-1702138A
Shift shaft circlip
A15211.5
PCS
1.95
80208LF481Q1-1702141A
Vent valve gasket
10141.5
PCS
0.17
80208LF481Q1-1702142A
Shift swinglever
PCS
6.37
80208LF481Q1-1702151A
Shift cap
PCS
16.64
80208LF481Q1-1702152A
Shift cap bush
182110
PCS
2.60
80208LF481Q1-1702154A
Shift shaft washer
14.593
PCS
0.14
80208LF481Q1-1702155A
Return spring
B1.213.26390
PCS
0.85
80208LF481Q1-1702156A
Return spring
A1.526.66370.5
PCS
1.30
80208LF481Q1-1702157A
Bolt
M830
PCS
1.92
80208LF481Q1-1702158A
Bolt
M835
PCS
1.80
80208LF481Q1-1702159A
Bolt
M825
PCS
1.72
80208LF481Q1-1702110A1
637
M821
6.2
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
80208LF481Q1-1702160A
PCS
56.12
80208LF481Q1-1702170A
Hydraulic tube
PCS
15.73
80208LF481Q1-2303301A
Differential shell
PCS
96.84
80208LF481Q1-2303302A
PCS
24.70
80208LF481Q1-2303303A
Planet gear
PCS
22.75
80208LF481Q1-2303304A
PCS
1.17
80208LF481Q1-2303305A
Planet gear washer
PCS
1.82
80208LF481Q1-2303306A
Planet gear shaft
PCS
8.19
80208LF481Q1-2303307A 436
Pin
PCS
9.36
80208LF481Q1-2303308A
PCS
145.60
80208LF481Q1-2303309A
PCS
15.99
80208LF481Q1-2303310A
6208
PCS
24.79
80208LF481Q1-2303311A
Differential bolt
M12119.5
PCS
1.95
80208LF481Q1-2303312A
6308
PCS
29.35
80208LF481Q1-2303315A
Locker washer
PCS
0.47
80208LF481Q1-2303316A
PCS
22.57
80208LF481Q1-2303323A
improvedblack
PCS
19.50
80208LF481Q1-2303324A
improvedbrown
PCS
19.50
82711-1A890
Harness clamp
PCS
1.40
AD37600013
Harness clamp
PCS
3.40
B1001110
Suspension bracket bracket
PCS
16.50
B1001130
Suspension set bracket
PCS
16.20
B1001320
Connecting bracket
PCS
14.85
Q52104364X36
638
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B1001330
Left suspension seat
PCS
22.96
B1001420
PCS
89.78
B1101010
PCS
12.02
B1101020
PCS
12.02
B1101100
Fuel tank assy.
PCS
412.02
B1101183
Fuel pump cap
PCS
13.50
B1101200
PCS
120.15
B1101210
Fuel filler cap
PCS
13.50
B1101260
Fuel filler hose
PCS
27.00
B1101281
Fuel filler cover
PCS
20.25
B1104020
Fuel tube
PCS
26.45
B1104030
PCS
19.17
B1104251
Clamp
PCS
2.73
B1108100
PCS
14.07
B1108210
PCS
4.73
B1108310
Throttle cable
PCS
14.85
B1109100
Air filter assy.
PCS
49.95
B1109103
Air filter element
PCS
29.33
B1109110
PCS
8.44
B1109120
PCS
8.10
B1109210B1
PCS
29.70
B1109220
Engine section pipe
PCS
35.51
639
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B1117010
Fuel filter hose
PCS
19.17
B1117020
PCS
29.35
B1123100
Fuel pump assy.
PCS
168.75
B1123100A2
Fuel pump assy.
PCS
201.83
B1130110
PCS
17.62
B1130120
PCS
33.28
B1130151
PCS
34.56
B1130152
Hose connecting canister and control vavle
PCS
5.99
B1130153
/ Hose connecting fuel valve and throttle
PCS
6.82
B1130200
Can Canister
PCS
34.63
B1130310
Fuel valve
PCS
27.00
B1130410
PCS
3.85
B1130451
Fuel valve bracket
PCS
1.24
B1132200
Cavity resonator
PCS
21.60
B1201200
Rear muffler
PCS
379.94
B1203100
Exhaust pipe assy.
PCS
128.66
B1205100
Euro III emission
PCS
915.15
B1205100C1
Euro IV emission
PCS
1042.98
B1208011
PCS
35.86
B1208012
PCS
53.01
B1208013
PCS
22.95
B1208014
PCS
34.40
640
For E22 fuelBrazil
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B1211112
Ball shape gasket
PCS
7.02
B1211511
Bolt
PCS
4.05
B1211512
Pressure spring
PCS
4.05
B1211521
PCS
5.81
B1211522
PCS
7.56
B1211525
PCS
1.89
B1211526
PCS
0.14
B1301100
Radiator assy.
PCS
253.80
B1301100A2
Radiator assy.
PCS
310.50
B1301170
PCS
6.75
B1302111
PCS
2.35
B1302151
PCS
0.31
B1302161
PCS
1.89
B1303111
Radiator drain pipe
PCS
11.03
B1303121
PCS
23.26
B1308100
Cooling fan assy.
PCS
195.75
B1308100B1
Cooling fan assy.
PCS
199.80
B1308110
Fan blade
PCS
12.15
B1308120
Fan shield
PCS
35.10
B1311100
PCS
19.58
B1602100
Clutch paddle assy.
PCS
52.88
B1602181
PCS
2.03
641
for hot area
for hot area
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B1602331
Auxiliary spring
PCS
6.08
B1602332
Sleeve I
PCS
2.16
B1602333
II
Sleeve II
PCS
1.89
B1607111
PCS
8.10
B1607120
PCS
15.13
B1607210
Outtake tubeclutch master pump
PCS
4.77
B1608100
Clutch master pump
PCS
64.80
B1611111
Clip
PCS
0.61
B1703019
Cable bracket
PCS
1.88
B1703100
Gear shift seat
PCS
60.75
B1703150
Gearlever handle
PCS
21.60
B1703200
Gearshift cable
PCS
78.30
B2203100
PCS
255.02
B2203200
PCS
332.10
B2304111
PCS
145.80
B2304510
PCS
52.65
B2304561
Bearing circlip
PCS
4.05
B2304611
PCS
145.80
B2802111
Engine mudguardleft
PCS
56.55
B2802211
PCS
56.55
B2802311
PCS
106.45
B2803110
Front bumper assy
PCS
278.12
642
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B2803112
PCS
8.96
B2803113
PCS
22.98
B2803114
PCS
8.96
B2803121
Front bumper damper
PCS
25.65
B2803131
PCS
4.05
B2803132
PCS
4.05
B2803133
M6
Plastic head bolt
PCS
2.32
B2803150
Front grille
PCS
135.00
B2803150A2
Front grille
PCS
170.78
B2803200
Front bumper frame
PCS
157.19
B2803211
PCS
8.57
B2803212
PCS
4.66
B2804111
Rear bumper
with 3 hole
PCS
232.50
B2804111B1
Rear bumper
without hole
PCS
232.50
B2804111C1
Rear bumper
with 2 holes
PCS
232.50
B2804121
Rear bumper damper
PCS
35.64
B2804133
PCS
4.05
B2804134
PCS
4.05
B2804200
Rear bumper frame
PCS
123.94
B2804230
PCS
9.86
B2804240
PCS
11.07
B2805111
Rear hook
PCS
10.21
black
643
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B2901100
Sub-frame assy.
PCS
367.20
B2904100
PCS
156.60
B2904200
PCS
156.60
B2904810
Ball joint
PCS
74.25
B2905011
PCS
9.45
B2905100C1
PCS
327.38
B2905120C1
PCS
186.58
B2905170
Upper plate
PCS
48.20
B2905181C1
Front coil spring
PCS
50.40
B2905182
Spring lower seat
PCS
4.95
B2905183
Stopper
PCS
18.86
B2905184
Boot
PCS
13.89
B2905185
Spring upper seat
PCS
9.87
B2905186
Nut plate
PCS
1.38
B2905200C1
PCS
327.38
B2905220C1
PCS
186.58
B2906011
PCS
2.51
B2906012
PCS
3.77
B2906100
PCS
99.31
B2906200
PCS
32.68
B2910123
Sub-frame plug
PCS
0.20
B2911100
Rear axle assy.
PCS
553.50
644
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B2915100
PCS
211.95
B2915120
PCS
117.75
B2915170
Left connect plate
PCS
18.97
B2915181
Rear coil spring
PCS
46.90
B2915182
Stop boot
PCS
18.59
B2915183
Stop plate
PCS
1.16
B2915184
Damper cushion
PCS
4.95
B2915185
PCS
4.23
B2915186
Positioning sleeve
PCS
1.11
B2915187
Damper block
PCS
1.50
B2915188
Damper seat
PCS
0.85
B2915200
PCS
211.95
B2915270
Right connect plate
PCS
18.97
B2916140
PCS
74.25
B3101111
Aluminum rim
PCS
275.98
B3101210F01
Steel rim
PCS
110.47
B3102111
Wheel cover
PCS
23.63
B3102510
Rim cap assy.
PCS
6.75
B3103100
Front wheel hub
PCS
56.70
B3104100
Rear wheel hub
PCS
256.50
B3106100
195/60 R15
Tyre
PCS
323.39
B3401100
Steering gear assy.
PCS
737.50
Steel rim
645
changrong
PARTS CODE
PARTS NAME
PARTS NAME
B3401100A2
Steering gear assy.
B3401200
Steering right rod
B3401510
Left oil pipe
B3401520
Right oil pipe
B3401600
B3401713
DESCRIPTION
PCS
721.25
PCS
60.75
changrong
PCS
8.82
changrong
PCS
13.20
Steering left rod
PCS
60.75
Hoop
PCS
6.51
B3401811
Dust shield
PCS
15.93
B3401812
Hoop
PCS
3.08
B3402100B14
Steering wheel
Spongegrey
PCS
157.95
B3402100B1B14
Steering wheel
PCS
213.23
B3402100B28
Steering wheel
Spongeblack
PCS
157.95
B3402100C1B14
Steering wheel
newsponge
PCS
157.95
B3402100D1B14
Steering wheel
PCS
333.45
B3404100
PCS
145.80
B3404200
PCS
95.18
B3404310
PCS
6.48
B3406100
PCS
21.17
B3406200
PCS
76.21
B3406300
PCS
63.52
B3406340
Pipe bracket B
PCS
3.85
B3406341
PCS
10.13
B3406810
PCS
4.05
646
shibao
UNIT Price
PARTS CODE
PARTS NAME
PARTS NAME
B3408010
B3408100
B3408100A2
B3412410
B3412511
DESCRIPTION
UNIT Price
PCS
7.01
wanyou
PCS
20.25
kebao
PCS
19.12
PCS
5.67
PCS
11.83
B3501100
PCS
448.20
B3501110
PCS
164.70
B3501111
Front brake disc
PCS
94.50
B3501410
PCS
12.15
B3501600
PCS
448.20
B3501610
PCS
164.70
B3501910
PCS
12.15
B3502100
Rear left brake
PCS
564.30
B3502110
PCS
145.80
B3502111
Rear brake disc
PCS
67.50
B3502230
Rear brake shoe
PCS
11.50
B3502410
PCS
47.25
B3502571
PCS
10.80
B3502580
PCS
6.75
B3502591
Return spring
PCS
2.70
B3502592
Pin
PCS
1.35
B3502593
Stretched spring
PCS
2.70
647
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B3502594
Support plate
PCS
5.40
B3502595
Fixing spring
PCS
2.70
B3502596
PCS
4.05
B3502597
Brake shoe pin
PCS
2.70
B3502600
Rear right brake
PCS
564.30
B3502610
PCS
145.80
B3502910
PCS
47.25
B3504100
PCS
55.26
B3504141
PCS
2.03
B3504351
Bush
PCS
2.03
B3504361
Liner tube
PCS
2.03
B3506110
ABS-FL()
PCS
14.24
B3506120
ABS-FL(
PCS
5.68
B3506130
Front brake hose
PCS
19.20
B3506140
ABS-MCP/
wandu
PCS
15.34
B3506150
ABS-MCS/
wandu
PCS
16.15
B3506160
ABS-FR(
Front left tubeABS
wandu
PCS
10.11
B3506210
ABS-RL()
Rear left tube IABS
wandu
PCS
11.30
B3506220
-RL()
Rear left tube IIProportional Valve
PCS
25.46
B3506230
ABS-RR()
PCS
11.88
B3506240
-RR()
Rear right tube IIProportional Valve
PCS
29.52
B3506250
Rear brake hose
PCS
12.45
648
wandu
wandu
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B3506310
Clamp
PCS
3.43
B3506320
Clamp
PCS
2.17
B3506351
Clamp A
PCS
3.01
B3506352
Clamp B
PCS
2.96
B3506353
Clamp C
PCS
2.65
B3506354
Clamp C
PCS
2.86
B3506355
Clamp clip
PCS
1.15
B3506356
Clamp A
PCS
2.39
B3506357
Clamp B
PCS
2.75
B3506358
Clamp A
PCS
0.89
B3506359
Clamp B
PCS
1.16
B3506361
PCS
0.61
B3506362
PCS
27.70
B3508100
PCS
39.15
B3508200
PCS
39.15
B3508300
Parking brake lever
grey
PCS
44.55
B3508300B28
Parking brake lever
black
PCS
44.55
B3508412
Brake cable bracket
PCS
1.35
B3508413
PCS
0.95
B3508420
PCS
5.40
B3540011
Vacuum hose
PCS
17.96
B3540100
PCS
244.35
649
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B3540200
Brake pump with pot
KIT
113.40
B3540250
Fluid pot
PCS
20.25
B3540270
Fluid pot cap
PCS
2.70
B3540300
PCS
152.55
B3550100
ABS
ABS ECU
PCS
1144.48
B3550211
ABS
ABS bracket
PCS
8.53
B3550212
ABS
ABS set washer
PCS
0.80
B3550411
Proportional Valve
PCS
25.65
B3603820B1
PCS
46.32
B3603841
Bracket
PCS
1.35
B3605200
PCS
36.45
B3605400
Security warner
PCS
21.60
B3612100B2
ECU
ECU
Sun&teckEuro 3OBD
PCS
951.75
B3612100B4
ECU
ECU
Sun&teckEuro 4
PCS
951.75
B3612100C2
ECU
ECU
Sun&tecknational 3Immobilizer
PCS
951.75
B3612211
ECU
ECU bracket
PCS
6.33
B3612212
ECU
ECU cover
delphi
PCS
8.09
B3612212B1
ECU
ECU cover
sun&teck
PCS
8.09
B3614110
Fuel pump body
PCS
14.85
B3614160
floater
PCS
2.70
B3615110
PCS
0.54
B3630300
PCS
36.45
650
metal
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B3630351
metal
PCS
2.08
B3630352
plastic
PCS
2.02
B3630400
PCS
36.45
B3630451
metal
PCS
2.08
B3630452
plastic
PCS
2.02
B3657100
PCS
182.25
B3658100
ECU
Airbag ECU
PCS
307.80
B3658300A2
Airbag clock spring
PCS
101.25
B3658300B1
Airbag clock spring
PCS
101.25
B3661220
PCS
29.70
B3674100G1
BCM
BCM box
PCS
229.50
B3703211
Battery press plate
PCS
2.11
B3703212
Battery draglink
PCS
1.89
B3703215
Battery bottom
PCS
8.78
B3703216
Battery press beam
PCS
0.41
B3703220
Battery bracket
PCS
9.49
B3703230
Battery bracket mount
PCS
5.28
B3704210
Key
shapeless
PCS
12.84
B3704240
remote controller
PCS
29.03
B3704300
Ignition decoration
PCS
8.78
B3721100
Alt horn
PCS
16.61
B3721200
Bass horn
PCS
16.61
2 loop
EX
without remote,LX
651
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B3722100A2
PCS
283.64
B3722200A2
PCS
91.80
B3722211
PCS
9.45
B3725100
Cigarette lighter
PCS
22.68
B3741100
Front wiper motor
PCS
102.60
B3745100
Blower motor
PCS
168.75
B3745180
Governor,blower
Chaoli
PCS
60.75
B3745180C1
Governor,blower
Hengan
PCS
60.75
B3745180D1
Governor,blower
Tenglong
PCS
60.75
B3745200
Actuator,blower
Chaoli
PCS
47.25
B3745200C1
Actuator,blower
Hengan
PCS
47.25
B3745200D1
Actuator,blower
Tenglong
PCS
47.25
B3745300
Actuator,blow Mode
Chaoli
PCS
49.95
B3745300C1
Actuator,blow Mode
Hengan
PCS
49.95
B3745300D1
Actuator,blow Mode
Tenglong
PCS
49.95
B3745400
Chaoli
PCS
52.65
B3745400C1
Hengan
PCS
52.65
B3745400D1
Tenglong
PCS
52.65
B3746100
yuebo
PCS
95.59
B3746100A2
changjiang
PCS
146.45
B3746110
PCS
21.60
B3746110A2
PCS
26.22
652
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B3746120
PCS
83.70
B3746120A2
PCS
123.23
B3746130
Tapping screw cap
PCS
0.68
B3746200
yuebo
PCS
43.21
B3746200A2
changjiang
PCS
46.59
B3746210
PCS
18.23
B3746210A2
PCS
26.22
B3746220
Glass lifter
PCS
30.38
B3746220A2
Glass lifter
PCS
21.33
B3746300
Inner handrail with switches,rear left door yuebo
PCS
36.67
B3746300A2
Inner handrail with switches,rear left door changjiang
PCS
46.59
B3746310
PCS
10.13
B3746310A2
PCS
26.22
B3746400
yuebo
PCS
36.67
B3746400A2
changjiang
PCS
46.59
B3746410
PCS
10.13
B3746410A2
PCS
26.22
B3746500
PCS
60.75
B3746600
PCS
60.75
B3746670
PCS
283.50
B3747120
PCS
12.83
B3749100
Cooling fan I
PCS
70.20
653
PARTS CODE
PARTS NAME
PARTS NAME
B3749200
Cooling fan II
B3750300
B3750500A2B15
B3750500A2B28
DESCRIPTION
UNIT Price
PCS
70.20
EX
PCS
54.00
grey
PCS
87.98
black
PCS
87.98
B3750500B2B28
PCS
121.05
B3750500C1B15
PCS
82.69
B3750500C1B28
PCS
82.69
B3750500D1B28
PCS
115.76
B3750500F1B28
PCS
142.11
B3750520A2
PCS
20.25
B3750530B2
PCS
34.40
B3750540A2
PCS
10.80
B3750560A2
Wing mirror switch
PCS
24.30
B3758110
PCS
4.59
B3758120
PCS
4.59
B3758300
Trunk light switch
PCS
5.27
B3759200
PCS
71.08
B3759300
Seat heating switch
PCS
39.83
B3774100D1
Lamp switch
PCS
57.38
B3774200
Wiper switch
PCS
52.65
B3781120
Brake lamp switch
PCS
10.26
B3820000
Instrument cluster
PCS
403.65
654
for Russian
PARTS CODE
PARTS NAME
PARTS NAME
B3820000B1
Instrument cluster
B3901121A2
B3901122A2
DESCRIPTION
PCS
403.65
Screw jack
PCS
36.59
Jack crank
PCS
2.70
B3921011A2
Front LOGO"LLL"
PCS
16.20
B3921012A2
Rear LOGO"LLL"
PCS
14.04
B3921015
PCS
10.80
B3921019A2
PCS
6.68
B3921022
for RUS
PCS
17.55
B4001600A2
Front harness
halogen lamp
PCS
535.95
B4002020
Defrost earth wire
PCS
6.08
B4002100
Left body harness
PCS
309.83
B4002800
PCS
28.69
B4003100A2
PCS
556.36
B4003100E1
PCS
571.93
B4003310
Ashtray wire
PCS
8.44
B4003600
Airbag harness
PCS
54.11
B4005100
Headlining harness
PCS
12.56
B4005100B1
Headlining harness
PCS
35.03
B4006100
PCS
81.35
B4006200
PCS
53.60
B4006300
PCS
38.10
B4006400
PCS
38.10
655
120Km/h warning
UNIT Price
for Tritec engine
Sun&teckimmobilizer
top window
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B4009240
PCS
29.36
B4009250
PCS
29.36
B4009282
plastic
PCS
1.76
B4009283
metal
PCS
2.03
B4009284
metal
PCS
1.35
B4009285
Plastic bracket,Rear speed sensor plastic
PCS
0.88
B4009286
plastic
PCS
1.76
B4009287
metal
PCS
2.03
B4031011
Harness cover
PCS
2.13
B4108100
PCS
12.83
B4108200
PCS
12.83
B4111300
Steering lampleft
dongguang
PCS
31.05
B4111400
Steering lampright
dongguang
PCS
31.05
B4116100
Front left fog lamp
PCS
67.50
B4116200
PCS
67.50
B4121100
PCS
334.04
B4121100B1
PCS
450.00
B4121100C1
PCS
418.95
B4121200
PCS
334.04
B4121200B1
PCS
450.00
B4121200C1
PCS
418.95
B4123012
PCS
1.76
656
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B4123100
Front ceiling light
for sunroof edition
PCS
66.15
B4123100B03
Front ceiling light
for black interior
PCS
66.15
B4123100B1
Front ceiling light
for normal edition
PCS
60.75
B4123400
Rear ceiling light
grey
PCS
18.83
B4123400B03
Rear ceiling light
for black interior
PCS
20.59
B4123400B1
PCS
20.59
B4127100
Trunk light
PCS
8.02
B4131100
PCS
7.21
B4131200
PCS
7.21
B4131300
Rear left door lamp
PCS
7.21
B4131400
PCS
7.21
B4133300
Left tail lamp
PCS
223.11
B4133400
Right tail lamp
PCS
223.11
B4134100
grey
PCS
36.05
B4134100B28
black
PCS
36.05
B5010000
Vehicle body assy.
PCS
12789.90
B5101210
PCS
3.04
B5101210B1
PCS
3.04
B5101212
Spare tyre cap 2
PCS
0.47
B5107111
30
Plug
PCS
0.41
B5107112
10
Rubber plug
PCS
0.56
B5107117
Plug
PCS
1.80
657
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B5107123
Fuel tank top cap
PCS
6.82
B5107124
PCS
1.35
B5109100B15
Carpet assy.
grey
PCS
236.25
B5109100B28
Carpet assy.
black
PCS
236.25
B5110110
Console insulator
PCS
28.35
B5110111
PCS
10.03
B5110112
PCS
10.03
B5110113
PCS
6.13
B5110114
PCS
6.13
B5110115
Floor damper,left
PCS
8.51
B5110116
16
Floor damper,right
PCS
8.51
B5110117
Trunk damper
PCS
6.47
B5120000
Front floor assy.
PCS
784.96
B5130000
Rear floor assy.
PCS
1174.61
B5205100
PCS
130.95
B5205116
Wiper arm cap
PCS
1.35
B5205200
Left wiper assy.
PCS
20.25
B5205210
Left wiper arm
PCS
10.80
B5205220
Left wiper brush
PCS
8.05
B5205300
Right wiper assy.
PCS
20.25
B5205310
Right wiper arm
PCS
10.80
B5205320
Right wiper brush
PCS
8.05
658
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B5206110
PCS
295.28
B5206113
PCS
12.96
B5206120
PCS
147.83
B5206123
PCS
10.89
B5207100
Washer can
PCS
32.81
B5207300
Washer hose assy.
PCS
4.19
B5207330
Washer nozzle
PCS
2.70
B5300000
Front body assy.
PCS
2169.00
B5301000
PCS
241.86
B5301011
18
PCS
3.08
B5302000
Front cowl assy.
PCS
277.09
B5302200
PCS
125.55
B5303100B15
Glove box assy.
grey
PCS
65.61
B5303100B28
Glove box assy.
black
PCS
65.61
B5303110
Glove box lock
PCS
10.80
B5303115
PCS
1.35
B5303117
Glove box handle
PCS
4.05
B5304210
PCS
18.90
B5304212
PCS
2.50
B5304220
PCS
18.90
B5304222
PCS
2.50
B5304241
PCS
4.05
659
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B5305010B15
grey
PCS
6.75
B5305010B28
black
PCS
6.75
B5305100B15
Console assy.
grey
PCS
189.00
B5305100B28
Console assy.
black
PCS
189.00
B5305114B15
Outer paneldrinking cup placement grey
PCS
8.10
B5305114B28
Outer paneldrinking cup placement black
PCS
8.10
B5305115B15
Outer paneldrinking cup placement grey
PCS
5.40
B5305115B28
Outer paneldrinking cup placement black
PCS
5.40
B5305116B15
grey
PCS
0.68
B5305116B28
black
PCS
0.68
B5305117B15
grey
PCS
1.35
B5305117B28
black
PCS
1.35
B5305118B15
grey
PCS
1.35
B5305118B28
black
PCS
1.35
B5305200B15
Glove boxConsole
PCS
33.75
B5305200B28
Glove boxConsole
PCS
33.75
B5305214
Box switch
PCS
1.35
B5305300B16
PCS
37.80
B5305311
Middle-lower panel
PCS
8.10
B5305312
Shift lever cover
PCS
9.45
B5305314
PCS
6.75
B5305315
Plastic clip
PCS
2.00
660
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B5305410B16
Front ashtray assy.
PCS
48.60
B5305430
Rear ashtray assy.
PCS
10.80
B5306011B16
PCS
43.20
B5306031B15
grey
PCS
12.72
B5306031B28
black
PCS
12.72
B5306110B14
grey
PCS
432.00
B5306110B28
black
PCS
432.00
B5306125B14
without airbag
PCS
2.70
B5306125B28
black
PCS
2.70
B5306130B15
grey
PCS
217.35
B5306130B28
black
PCS
217.35
B5306132B15
Notes box
grey
PCS
8.10
B5306132B28
Notes box
black
PCS
8.10
B5306141
PCS
1.35
B5306210
PCS
13.50
B5306220
PCS
13.50
B5306230
Dashboard beam
PCS
78.30
B5306250
PCS
6.75
B5306260
PCS
6.75
B5306270
PCS
6.75
B5306300B14
grey
PCS
51.30
B5306300B28
black
PCS
51.30
661
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B5306400B14
grey
PCS
51.30
B5306400B28
black
PCS
51.30
B5306510B16
PCS
18.90
B5306520B16
PCS
18.90
B5306581
windshield set
PCS
1.35
B5306711B14
grey
PCS
5.40
B5306711B28
black
PCS
5.40
B5306712B14
grey
PCS
12.15
B5306712B28
black
PCS
12.83
B5306810C03
PCS
18.90
B5306820C03
PCS
48.60
B5310110
PCS
145.53
B5310120
PCS
27.00
B5400111
PCS
0.92
B5400112
B pillar cushion
PCS
1.31
B5400113
Sound proof cushion
PCS
0.92
B5400115
60
Plug
PCS
1.72
B5400311
Front left mudguard
PCS
37.13
B5400315
Fixing plate
PCS
1.05
B5400316
Small mudguard
PCS
1.89
B5400318
PCS
13.50
B5400321
PCS
37.13
662
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B5400328
PCS
13.50
B5400331
Rear left mudguard
PCS
28.43
B5400337
PCS
4.05
B5400338
PCS
12.15
B5400339
PCS
3.96
B5400341
Rear right mudguard
PCS
28.43
B5400342
PCS
4.05
B5400343
PCS
3.96
B5400348
PCS
12.15
B5401010
Left cowl assy.
PCS
1944.81
B5401011
PCS
25.45
B5401020
Right cowl assy.
PCS
1944.81
B5401021
PCS
25.45
B5401300
Fuel filler cap
PCS
17.37
B5402011
PCS
6.08
B5402012
PCS
6.08
B5402021
PCS
6.08
B5402022
PCS
6.08
B5402111B03
grey
PCS
15.24
B5402111B15
pale grey
PCS
15.11
B5402120B15
grey
PCS
11.21
B5402120B28
black
PCS
11.21
663
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B5402130B03
grey
PCS
13.14
B5402130B15
pale grey
PCS
13.14
B5402141B15
grey
PCS
18.18
B5402141B28
black
PCS
18.18
B5402150B03
grey
PCS
26.04
B5402150B15
pale grey
PCS
26.04
B5402171B15
grey
PCS
12.83
B5402171B28
black
PCS
12.83
B5402181B15
grey
PCS
8.10
B5402181B28
black
PCS
8.10
B5402211B03
grey
PCS
15.24
B5402211B15
pale grey
PCS
15.24
B5402220B15
grey
PCS
11.21
B5402220B28
black
PCS
11.21
B5402230B03
grey
PCS
13.14
B5402230B15
pale grey
PCS
13.14
B5402241B15
grey
PCS
18.18
B5402241B28
black
PCS
18.18
B5402250B03
grey
PCS
26.04
B5402250B15
pale grey
PCS
26.04
B5402271B15
grey
PCS
12.83
B5402271B28
black
PCS
12.83
664
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B5402281B15
grey
PCS
8.10
B5402281B28
black
PCS
8.10
B5412642
Hinge sleeve
PCS
2.05
B5416211
PCS
3.92
B5416212
PCS
1.35
B5416221
PCS
3.92
B5416222
PCS
1.35
B5416225
Skirt plate plug
PCS
0.23
B5416226
Skirt plate plug
PCS
0.27
B5506210A2
License plate trim
PCS
44.96
B5532110
PCS
13.14
B5532120
PCS
13.14
B5600031
Trunk left damper
PCS
1.35
B5600032
Trunk right damper
PCS
1.35
B5601100
Shelf assy.
PCS
185.43
B5601200
Rear cowl assy.
PCS
204.04
B5601241
PCS
4.74
B5601251
PCS
4.74
B5602111B16
Rear skirt fender
PCS
20.25
B5602211B16
PCS
21.60
B5602311
PCS
14.85
B5604000
Trunk lid assy.
PCS
400.35
665
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B5604401
Trunk seal
PCS
39.68
B5605011
PCS
9.41
B5605012
PCS
9.41
B5605100
PCS
14.85
B5605113
Trunk damper
PCS
0.41
B5605200
PCS
14.85
B5606110
Trunk lock
PCS
23.10
B5606120
Trunk lid buckle
PCS
14.49
B5606420
Trunk switch
PCS
10.80
B5606423
PCS
8.10
B5606430
Fuel filler cable
PCS
8.10
B5608100B02
Trunk left fender
PCS
75.60
B5608200B02
Trunk right fender
PCS
75.60
B5608300B1
Trunk carpet assy.
PCS
105.30
B5608400B15
Shelf panel
grey
PCS
99.90
B5608400B28
Shelf panel
black
PCS
99.90
B5608511B02
Trunk lid interior
PCS
54.00
B5610011
Shelf panel felt
PCS
10.13
B5610012
Side body rear felt
PCS
5.24
B5701000
Roof assy.
PCS
242.89
B5701000B1
Roof panel
PCS
285.12
B5701011
Roof panel
PCS
114.84
for sunroof edition
666
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B5701015B1
PCS
2.16
B5701016B1
PCS
1.15
B5701017B1
PCS
1.19
B5701018
Front beamroof
PCS
15.38
B5701019
Rear beamroof
PCS
14.80
B5702012
Roof foam cushion I
PCS
1.35
B5702013
II
PCS
1.35
B5702111B03
Roof
PCS
168.75
B5702111B1
Headlining
for sunroof edition
PCS
168.75
B5702111B15
Roof
pale grey
PCS
168.75
B5702111C1B15
Roof
PCS
168.75
B5703010
Top window assy.
PCS
2115.00
B5703200
Top window glass
PCS
465.00
B5703281
PCS
6.75
B5703282
PCS
10.13
B5703283
PCS
10.13
B5703500
PCS
209.25
B5703911
Drain hose
PCS
8.10
B5704111
Roof sealleft
PCS
13.08
B5704112
Roof seal clip
PCS
0.41
B5704113
Top window seal
PCS
25.38
B5704211
Roof sealright
PCS
13.08
667
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B5811110A2B15
Front left safety belt retractor assy. ordinary,E-markgrey
PCS
74.12
B5811110A2B28
Front left safety belt retractor assy. ordinary,E-markblack
PCS
74.12
B5811110B15
Front left safety belt retractor assy. ordinary
PCS
49.95
B5811110B1B15
Front left safety belt retractor assy. pretensioner
PCS
216.00
B5811110B2B15
Front left safety belt retractor assy. pretensioner,E-mark
PCS
236.25
B5811120A2B15
E-markgrey
PCS
27.00
B5811120A2B28
E-markblack
PCS
27.00
B5811120B15
PCS
24.30
B5811130A2B15
E-markgrey
PCS
26.19
B5811130A2B28
E-markblack
PCS
26.19
B5811130B15
PCS
17.55
B5811141A2B15
E-markgrey
PCS
0.95
B5811141A2B28
E-markblack
PCS
0.95
B5811141B15
grey
PCS
0.95
B5811141B28
black
PCS
0.95
B5811210A2B15
Front right safety belt retractor assy. ordinary,E-markgrey
PCS
74.12
B5811210A2B28
Front right safety belt retractor assy. ordinary,E-markblack
PCS
74.12
B5811210B15
Front right safety belt retractor assy. ordinary
PCS
49.95
B5811210B1B15
Front right safety belt retractor assy. pretensioner
PCS
216.00
B5811210B2B15
Front right safety belt retractor assy. pretensioner,E-mark
PCS
236.25
B5811230A2B15
E-markgrey
PCS
26.19
B5811230A2B28
E-markblack
PCS
26.19
668
PARTS CODE
PARTS NAME
PARTS NAME
B5811230B15
B5812110A2B15
B5812110A2B28
B5812110B15
B5812130A2B15
Rear safety belt
B5812130A2B28
Rear safety belt
B5812130B15
Rear safety belt
B5812230A2B15
B5812230A2B28
B5812230B15
B5824100
Drivers airbag
B5824100B28
B5824200A2B14
DESCRIPTION
UNIT Price
PCS
17.55
E-markgrey
PCS
75.60
E-markblack
PCS
75.60
PCS
51.30
E-markgrey
PCS
38.88
E-markblack
PCS
38.88
PCS
29.16
E-markgrey
PCS
29.97
E-markblack
PCS
29.97
PCS
33.75
grey
PCS
357.75
Drivers airbag
black
PCS
357.75
Passengers airbag
grey
PCS
398.25
B5824200A2B28
Passengers airbag
black
PCS
398.25
B6100111
23
Plug
PCS
1.04
B6100120
PCS
8.91
B6100220
PCS
8.91
B6101001
PCS
548.41
B6101002
PCS
548.41
B6101113
PCS
3.11
B6101213
PCS
3.11
B6102010
PCS
18.77
669
PARTS CODE
PARTS NAME
PARTS NAME
B6102020
B6102110B28
B6102110B97
B6102111B28
B6102111B97
DESCRIPTION
UNIT Price
PCS
18.77
black
PCS
145.54
grey
PCS
145.54
Interior upper decorationFront left door for grey interior
PCS
54.00
Interior upper decorationFront left door for grey interior
PCS
50.76
B6102114
PCS
36.49
B6102119B15
Screw coverfront door Inner handle grey
PCS
1.00
B6102119B28
Screw coverfront door Inner handle black
PCS
1.00
B6102210B28
black
PCS
145.54
B6102210B97
grey
PCS
145.54
B6102211B28
for grey interior
PCS
54.00
B6102211B97
for grey interior
PCS
50.76
B6102214
PCS
36.49
B6103100B1
PCS
50.64
B6103200B1
PCS
50.64
B6104100B1
PCS
106.91
B6104200B1
PCS
106.91
B6105110B1
PCS
112.40
B6105130A2
PCS
57.16
B6105131A2
Outer handle
PCS
39.69
B6105132
PCS
1.32
B6105133
PCS
1.32
670
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B6105134
PCS
10.58
B6105136A2
PCS
6.62
B6105141
PCS
5.45
B6105210B1
PCS
112.40
B6105230A2
PCS
57.16
B6105234
PCS
10.58
B6105300
grey
PCS
14.18
B6105300B28
black
PCS
14.18
B6105400
grey
PCS
14.18
B6105400B28
black
PCS
14.18
B6106110
PCS
11.34
B6106120
PCS
10.53
B6106210
PCS
11.34
B6106220
PCS
10.53
B6107111
PCS
30.01
B6107112
PCS
25.27
B6107113
PCS
33.64
B6107114
Door seal clip A
PCS
0.80
B6107115
Door seal clip B
PCS
0.80
B6107117
PCS
21.72
B6107118
PCS
15.32
B6107211
PCS
30.01
671
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B6107212
PCS
25.27
B6107213
PCS
33.64
B6107217
PCS
21.72
B6107218
PCS
15.32
B6109100
Front door stopper
PCS
9.86
B6109112
Door damper
PCS
0.47
B6200120
PCS
23.04
B6200127
PCS
2.03
B6200220
PCS
23.04
B6200227
PCS
2.03
B6201001
PCS
642.93
B6201002
PCS
642.93
B6201113
PCS
3.11
B6201213
PCS
3.11
B6202010
PCS
16.88
B6202020
PCS
16.88
B6202030
PCS
1.15
B6202040
PCS
1.15
B6202110B28
black
PCS
141.64
B6202110B97
grey
PCS
141.64
B6202111B28
PCS
54.00
B6202111B97
PCS
49.28
672
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B6202114
PCS
36.61
B6202118B15
PCS
1.00
B6202118B28
PCS
1.00
B6202210B28
black
PCS
141.64
B6202210B97
grey
PCS
141.64
B6202211B28
PCS
54.00
B6202211B97
PCS
49.28
B6202214
PCS
36.61
B6203100
PCS
36.96
B6203112
PCS
12.02
B6203200
PCS
36.96
B6203212
PCS
12.02
B6204100
PCS
94.50
B6204200
PCS
94.50
B6205110B1
Rear left door lock
PCS
94.93
B6205111
PCS
0.60
B6205122A2
PCS
6.62
B6205125
PCS
10.58
B6205130A2
PCS
57.16
B6205210B1
Rear door lock
PCS
94.93
B6205225
PCS
10.58
B6205230A2
PCS
57.16
673
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B6206110
PCS
10.53
B6206120
PCS
10.53
B6206210
PCS
10.53
B6206220
PCS
10.53
B6207111
PCS
26.74
B6207112
PCS
24.49
B6207113
PCS
16.12
B6207114
PCS
33.33
B6207117
PCS
22.18
B6207118
PCS
13.78
B6207211
PCS
26.74
B6207212
PCS
24.49
B6207213
PCS
16.12
B6207214
PCS
33.33
B6207217
PCS
22.18
B6207218
PCS
13.78
B6209100
Rear door stopper
PCS
9.72
B6800100A2B15
PCS
541.35
B6800100A4B15
PCS
621.00
B6800100A4B28
PCS
621.00
B6800100A5B15
PCS
575.71
B6800100A6B15
PCS
681.21
674
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B6800100A6B28
PCS
681.21
B6800100A7B28
Fabricblack
PCS
667.71
B6800100B2B28
PCS
733.73
B6802111B15
grey
PCS
4.95
B6802111B28
black
PCS
4.95
B6802113B15
grey
PCS
1.61
B6802113B28
black
PCS
1.61
B6802114B15
grey
PCS
2.81
B6802114B28
black
PCS
2.81
B6802115B15
grey
PCS
19.58
B6802115B28
black
PCS
19.58
B6802116B15
grey
PCS
19.58
B6802116B28
black
PCS
19.58
B6802117B15
Driver's Seat cushion adjuster cap grey
PCS
4.32
B6802117B28
Driver's Seat cushion adjuster cap black
PCS
4.32
B6802118B15
Backrest adjuster capdriver's seat grey
PCS
1.62
B6802118B28
Backrest adjuster capdriver's seat black
PCS
1.62
B6802119B15
Waist adjuster cap
grey
PCS
9.86
B6802119B28
Waist adjuster cap
black
PCS
9.86
B6802210
Seat heating cushion
for Russian
PCS
40.14
B6804000
Driver's seat slide
PCS
215.89
B6808100A4B15
Front seat pillow
PCS
74.25
675
leatherettegrey
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B6808100A4B28
Front seat pillow
leatheretteblack
PCS
74.25
B6808100A7B28
Front seat pillow
Fabricblack
PCS
60.75
B6900100A3B15
leatherettegrey
PCS
464.52
B6900100A3B28
leatheretteblack
PCS
464.52
B6900100A4B15
new leatherettegrey
PCS
539.46
B6900100A4B28
PCS
539.46
B6900100A5B28
Fabricblack
PCS
525.96
B6900100B15
woolen
PCS
393.09
B6902111B15
Front passenger's seat bottom fender grey
PCS
4.95
B6902111B28
Front passenger's seat bottom fender black
PCS
4.95
B6902113B15
Front passenger's seat stand,front grey
PCS
1.61
B6902113B28
Front passenger's seat stand,front black
PCS
1.61
B6902114B15
Front passenger's seat stand,rear grey
PCS
2.81
B6902114B28
Front passenger's seat stand,rear black
PCS
2.81
B6902115B15
grey
PCS
19.58
B6902115B28
black
PCS
19.58
B6902116B15
grey
PCS
19.58
B6902116B28
black
PCS
19.58
B6902117B15
PCS
4.32
B6902117B28
PCS
4.32
B6902118B15
grey
PCS
1.62
B6902118B28
black
PCS
1.62
676
PARTS CODE
PARTS NAME
PARTS NAME
B6904000
B7003000A3B15
Rear seat cushion
B7003000A3B28
B7003000A4B15
DESCRIPTION
UNIT Price
PCS
157.92
leatherettegrey
PCS
260.87
Rear seat cushion
leatheretteblack
PCS
260.87
Rear seat cushion
PCS
309.96
B7003000A4B28
Rear seat cushion
PCS
309.96
B7003000A5B28
Rear seat cushion
FabricblackRussian
PCS
296.46
B7003000B15
Rear seat cushion
woolen
PCS
203.85
B7005100A3B15
leatherettegrey
PCS
266.69
B7005100A3B28
leatheretteblack
PCS
266.69
B7005100A4B15
PCS
319.71
B7005100A4B28
PCS
319.71
B7005100A5B28
fabricblack
PCS
308.91
B7005100B15
woolen
PCS
207.90
B7005200A3B15
leatherette
PCS
178.20
B7005200A4B15
PCS
218.16
B7005200A4B28
PCS
218.16
B7005200A5B28
fabricblack
PCS
308.91
B7005200B15
woolen
PCS
143.10
B7005300A3B15
leatherettegrey
PCS
48.49
B7005300A3B28
leatheretteblack
PCS
48.49
B7005300A4B15
PCS
65.61
B7005300A4B28
PCS
65.61
677
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B7005300A5B28
fabricRussian
PCS
62.91
B7005300B15
woolen
PCS
35.10
B7005400A3B15
leatherettegrey
PCS
48.49
B7005400A3B28
leatheretteblack
PCS
48.49
B7005400A4B15
PCS
65.61
B7005400A4B28
PCS
65.61
B7005400A5B28
fabricblack
PCS
62.91
B7005400B15
woolen
PCS
35.10
B7007111
Left hingerear seat
PCS
3.92
B7007211
PCS
3.92
B7007300
PCS
17.69
B7008100A4B15
Rear seat pillow
PCS
60.75
B7008100A4B28
Rear seat pillow
PCS
60.75
B7008100A5B28
Rear seat pillow
fabricblack
PCS
60.75
B7008100B15
Rear seat pillow
woolen
PCS
47.25
B7901300
Radio
PCS
229.50
B7901300B1
Radio
PCS
378.00
B7901500
/CD
CD player
PCS
641.66
B7901700
/DVD
DVD player
PCS
3312.50
B7901700B1
/DVD(GPS)
DVD player
PCS
4737.50
B7903170
Antenna harness
PCS
63.18
B7903180
GPS
GPS antenna
PCS
130.00
AUX+USB
678
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B7904310
Noise filter
PCS
13.77
B7909110
PCS
19.58
B7909210
grey
PCS
12.83
B7909210B28
black
PCS
12.83
B7909220
grey
PCS
12.83
B7909220B28
black
PCS
12.83
B7909510
Rear loadspeaker
PCS
23.63
B7917710
PCS
251.78
B7917711
Reverse camera cap
PCS
2.03
B7917730
PCS
11.48
B8100100
HVAC
HVAC assy.
Chaoli
PCS
900.00
B8100100C1
HVAC
HVAC assy.
Hengan
PCS
900.00
B8100100D1
HVAC
HVAC assy.
Tenglong
PCS
900.00
B8104100
Blower assy.
PCS
338.85
B8105100
Condensor
PCS
283.50
B8106100
Expansion Valve
PCS
67.50
B8107100
Evaporator heater
PCS
631.80
B8107110
Evaporator core
PCS
226.80
B8107140
Evaporator shell,L
PCS
52.65
B8107150
Evaporator shell,R
PCS
54.00
B8107151
Clamp
PCS
13.50
B8107160
Heater radiator
PCS
135.00
679
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B8108012
Heater intake pipe
PCS
8.10
B8108013
Heater outtake pipe
PCS
8.10
B8108100
High-pressure hose
PCS
37.80
B8108300
High-pressure tube
PCS
74.25
B8108310
Clamp
PCS
6.75
B8108322
PCS
6.75
B8108331
PCS
1.35
B8108500
Low-pressure hose
PCS
60.75
B8108510
Pipe bracket assy.
PCS
8.10
B8108512
Support plate
PCS
2.70
B8108513
Stud
PCS
4.05
B8108514
Pipe bracket
PCS
4.05
B8111012
PCS
4.73
B8111013
PCS
4.05
B8111014
PCS
4.05
B8112100
Chaoli
PCS
317.25
B8112100C1
Hengan
PCS
317.25
B8112100D1
Tenglong
PCS
317.25
B8113000
Air changer
PCS
21.60
B8114200
PCS
20.25
B8121150
Bellow shell,upper
PCS
31.05
B8121160
Bellow shell,lower
PCS
31.05
680
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B8121170
Air filter,blower
PCS
13.50
B8121410
Ventilation assy.
PCS
40.50
B8121411
PCS
13.50
B8121413
PCS
27.00
B8121431
PCS
5.40
B8121432
PCS
5.40
B8121441
PCS
5.40
B8121442
PCS
5.40
B8123630
Trunk ventilation
PCS
8.37
B8201000
PCS
35.53
B8201121
PCS
7.43
B8202100
Left wing mirror
Dongguang
PCS
121.18
B8202100B1
Left wing mirror
Donnelly
PCS
150.92
B8202100B2
Left wing mirror
PCS
169.95
B8202115
Dongguang
PCS
13.50
B8202115B1
Donnelly
PCS
13.50
B8202115B2
PCS
39.00
B8202200
Right wing mirror
Dongguang
PCS
121.18
B8202200B1
Right wing mirror
Donnelly
PCS
150.92
B8202200B2
Right wing mirror
PCS
169.95
B8202215
Dongguang
PCS
13.50
B8202215B1
Donnelly
PCS
13.50
681
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B8202215B2
PCS
39.00
B8204010B03
PCS
4.05
B8204010B15
pale grey
PCS
4.05
B8204020B03
PCS
4.05
B8204020B15
pale grey
PCS
4.05
B8204030B03
PCS
1.35
B8204030B15
pale grey
PCS
1.35
B8204100B03
Left sunvisor
PCS
28.35
B8204100B15
Left sunvisor
pale grey
PCS
39.15
B8204200B03
Right sunvisor
PCS
28.35
B8204200B15
Right sunvisor
pale grey
PCS
39.15
B8206000B16
Driver's feet rest
PCS
8.51
B8215100B03
Safety handle
PCS
7.71
B8215100B15
Safety handle
pale grey
PCS
7.71
B8400010
PCS
549.81
B8400011
38
Plug
PCS
1.60
B8400020
PCS
553.29
B8400030
PCS
20.02
B8400120
PCS
7.02
B8400130
PCS
6.91
B8400511
PCS
1.57
B8400521
PCS
35.56
682
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B8400611
PCS
1.49
B8400621
PCS
35.56
B8401100
Radiator upper beam
PCS
130.97
B8401200
Radiator lower beam
PCS
98.20
B8401261
PCS
3.83
B8402000
Engine hood
PCS
426.89
B8402300
Hood prop assy.
PCS
5.40
B8402311
Hood prop
PCS
1.51
B8402321
Hood prop hodler
PCS
1.35
B8402400
grey
PCS
16.20
B8402400B28
black
PCS
13.50
B8402510
Engine hood lock
PCS
28.23
B8402610
PCS
10.53
B8402620
PCS
10.53
B8402810
PCS
40.50
B8402811
PCS
2.78
B8402812
PCS
0.27
B8402821
PCS
2.82
B8402822
PCS
0.27
B8402831
Engine hood damper
PCS
0.96
B8403111
Front left fender
PCS
114.35
683
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B8403211
Front right fender
PCS
114.35
B8411021
PCS
8.15
B8411022
PCS
2.44
B8411031
PCS
17.21
B8411041
Fuse box bracket
PCS
1.38
B8411051
PCS
1.69
B8411111
PCS
12.38
B8411211
PCS
32.01
B8411311
PCS
1.62
B8412011
Left drag hook
PCS
5.06
B8412021
PCS
36.99
B8412022
PCS
3.86
B8412023
PCS
11.39
B8412111
PCS
3.35
B8412121
Left front longeron inner stiffener panel 1
PCS
2.03
B8412122
Left front longeron inner stiffener panel 2
PCS
2.16
B8412131
PCS
13.15
B8412141
PCS
1.98
B8412151
PCS
50.63
B8412211
PCS
4.01
B8412212
PCS
8.59
684
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B8412213
PCS
3.16
B8412311
PCS
13.28
B8412321
PCS
4.46
B8412411
PCS
4.48
B8412511
PCS
7.59
B8412512
PCS
7.82
B8412513
PCS
29.75
B8412521
PCS
6.90
B8412522
PCS
2.50
B8412611
PCS
22.84
B8412612
PCS
3.12
B8421011
PCS
12.38
B8421021
PCS
8.15
B8421022
PCS
2.20
B8421031
PCS
17.21
B8421041
PCS
1.69
B8421051
ABS
ABS bracket
PCS
1.59
B8421111
PCS
32.01
B8421211
PCS
4.16
B8421311
PCS
1.62
B8422011
Right drag hook
PCS
5.06
685
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
B8422021
PCS
36.99
B8422023
PCS
11.39
B8422111
PCS
2.71
B8422121
Right front longeron inner stiffener panel 1
PCS
2.03
B8422122
Right front longeron inner stiffener panel 2
PCS
2.16
B8422131
PCS
11.99
B8422141
PCS
50.63
B8422211
PCS
3.75
B8422212
PCS
8.26
B8422311
PCS
13.28
B8422411
PCS
7.43
B8422511
PCS
7.59
B8422512
PCS
7.82
B8422513
PCS
29.75
B8422521
PCS
6.90
B8422530
PCS
3.60
B8422611
PCS
22.84
B8422612
PCS
4.23
BAC1001210
Rear suspension component
PCS
46.06
BAC1001251
Rear suspension connecting bracket
PCS
44.55
BAC1001310
PCS
56.73
686
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
BAC1001351
Left suspension connecting bracket
PCS
45.90
BAC1001410
PCS
123.67
BAC1104030
PCS
18.24
BAC1108310
Throttle cable
PCS
14.85
BAC1109220
Engine section pipe
PCS
27.55
BAC1109350
Air filter bracket
PCS
10.60
BAC1130152
Hose connecting canister and control vavle
PCS
16.56
BAC1205100
PCS
312.39
BAC1205100C1
PCS
450.13
BAC1205200
PCS
667.98
BAC1205200C1
PCS
739.95
BAC1303111
Radiator drain pipe
PCS
22.13
BAC1303121
PCS
11.16
BAC1607110
PCS
14.18
BAC1703200
Gearshift cable
PCS
78.30
BAC2203100
PCS
297.00
BAC2203200
PCS
307.80
BAC2901100
Sub-frame assy.
PCS
367.20
BAC3406100
PCS
19.05
BAC3406200
PCS
67.50
BAC3406300
PCS
58.05
BAC3407100
Steering pump assy.
PCS
369.28
687
Euro IV emission
Euro IV emission
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
BAC3540011
Vacuum hose
7162C only
PCS
13.82
BAC3612100A5
ECU
delphi,Euro 4
PCS
773.96
BAC3612100B4
ECU
sun&teck,Euro 3,OBD
PCS
784.35
BAC3612100B5
ECU
sun&teck,Euro 4
PCS
784.35
BAC3612100B6
ECU
sun&teck,Euro 3contactless Speedometer
PCS
784.35
BAC3612100C4
ECU
ECU
Emission III,sun&teck
PCS
784.35
BAC3612100C6
ECU
sun&teck,Euro 3,Immobilizercontactless Speedometer
PCS
784.35
BAC3703211
Battery press beam
PCS
2.32
BAC3703212
Battery plastic press plate
PCS
0.90
BAC3703213
Battery draglink
PCS
2.00
BAC3703214
Battery bottom
PCS
8.34
BAC3703215
Battery bracket
PCS
9.27
BAC3820000C1
Instrument cluster
PCS
403.65
BAC3820000D1
Instrument cluster
120Km/h warning
PCS
403.65
BAC3820000E1
Instrument cluster
for contactless speedometer
PCS
403.65
BAC3921015
for LF481 engine
PCS
10.80
BAC4001350
Battery negative wire
PCS
31.27
BAC8108012
Heater intake pipe
PCS
8.10
BAC8108013
Heater outtake pipe
PCS
8.10
BAC8108100
High-pressure hose
PCS
37.80
BAC8108500
Low-pressure hose
PCS
60.75
BAC8261110
Engine decoration
PCS
139.05
688
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
BAC8261120
Engine decoration bracketfront
PCS
20.25
BAC8261130
Engine decoration bracketrear
PCS
17.55
BAE3612100A5
ECU
Delphi,Euro 4contactless Speedometer
PCS
773.96
BAE3612100B5
ECU
Sun&teck,Euro 4contactless Speedometer
PCS
784.35
BAE3612100C6
ECU
sun&teck,Euro 4,Immobilizer
PCS
784.35
BAE3612100D5
ECU
ECU
Emission IV,Delphi
PCS
773.96
BAE3722100B1
PCS
243.00
BAE4001600B1
Front harness
PCS
535.95
BAE4003100B1
DelphiEuro 4 emission
PCS
556.36
BAE4003100E1
seat heatingRussian
PCS
580.62
BAN4001600
Front harness
CNG
PCS
483.08
BAN4003100B1
CNGPeru
PCS
556.36
BX2011A1-30A/QC T73
Fuse
Rear defroster
PCS
4.73
BX2011A1-40A/QC T73
Fuse
Blower
PCS
4.73
BX2011A1-60A/QC T73
Fuse
Driving room power
PCS
4.73
BX2011B1-100A/QC T73
Fuse
Main power
PCS
5.40
BX2011F-10A/QC T73
Fuse
Spare fuse
PCS
0.47
BX2011F-15A/QC T73
Fuse
Spare fuse
PCS
0.47
BX2011F-20A/QC T73
Fuse
Spare fuse
PCS
0.47
BX2011F-25A/QC T73
Fuse
Spare fuse
PCS
0.47
BX2011F-30A/QC T73
Fuse
Spare fuse
PCS
0.43
BX2011F-5A/QC T73
Fuse
Spare fuse
PCS
0.43
689
PARTS CODE
PARTS NAME
PARTS NAME
BX2011F-7.5A/QC T73
Fuse
C5W/GB 15776-2001
CL-7X17-B
DESCRIPTION
Spare fuse
UNIT Price
PCS
0.43
Bulb
PCS
1.43
Harness clamp
PCS
0.72
CS03
Harness clamp
PCS
2.20
DWJ-H26
Harness clamp
PCS
1.48
GB/T889.2
M10X1.25 I non metal hex lock nut
PCS
1.80
GZJCY
PCS
H1/GB 15776-2001
Bulb
PCS
11.86
H3/GB 15776-2001
Bulb
PCS
10.54
JD101K-70A/QC T73
Relay
Blower
PCS
23.40
JD1912-40A/QC T73
Relay
Sub power
PCS
8.13
JD1926-30A/QC T73
Relay
speed regulation
PCS
8.13
JD1927-30A/QC T73
Relay
rear defroster
PCS
8.13
L1000000A1
Engine assy.
PCS
30823.00
L1001120
Engine suspension component
PCS
43.23
L1001201
Rear suspension bracket
PCS
33.80
L1001210
Rear suspension bracket component
PCS
35.82
L1001310
PCS
55.58
L1001410
Engine right suspension assy.
PCS
102.70
L1002118A1
Transmission fender
PCS
1.04
L1005300A1
Flywheel
PCS
174.85
L1005301A1
Flywheel bolt
PCS
1.04
M10122
690
9120.00
PARTS CODE
PARTS NAME
PARTS NAME
L1009104A1
()
Oil plug
L1009211A1
L1009221A1
DESCRIPTION
with washer
UNIT Price
PCS
3.97
Oil level gauge
PCS
7.15
PCS
21.45
L1017102A1
Oil filter cap seal
PCS
0.52
L1017200A1
Oil filter element
PCS
9.20
L1025100A1
Tensioner assy
PCS
97.50
L1025200A1
()
Idle gear
with bolt
PCS
52.00
L1025400A1
Belt
for jianshe compressor
PCS
39.00
L1025400B1
Belt
for aotecar compressor
PCS
67.12
L1104017
Pipepressure adjustor
PCS
3.64
L1117100
Fuel filter
PCS
7.13
L1130301B1
Sun&teck
PCS
29.90
L1132100
Throttle assy
Delphi
PCS
424.79
L1132100B1
Throttle assy
Sun&teck
PCS
234.00
L1132102
Throttle gasket
PCS
0.33
L1200011
Front gasket
PCS
13.46
L1600013
Clip
PCS
0.31
L1600014
washer
PCS
0.26
L1600015
Bracket
PCS
0.52
L1601100A1
Clutch press plate
PCS
198.90
L1601200
Clutch Driven Plate
PCS
127.42
L1602201A1
Throwout fork
PCS
18.56
691
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
L1602202A1
Throwout bearing
PCS
123.50
L1602206A1
Dustproof cover
PCS
4.16
L1609000
PCS
45.70
L1701000A1
Transmission assy.
PCS
4420.00
L1701101A1
Clutch shell
PCS
534.81
L1701102A1
Input shaft front bearing
PCS
156.00
L1701103A1
Steel ball locating device
PCS
46.80
L1701104A1
Pressure platenput shaft front bearing
PCS
1.26
L1701106A1
()
Out ringInput shaft front bearing
PCS
104.00
L1701107A1
()
RetainerInput shaft front bearing
PCS
36.40
L1701109A1
Pin
PCS
0.64
L1701110A1
Rear cover
PCS
17.17
L1701114A1
Oil plug
PCS
0.75
L1701115A1
Throwout fork base
PCS
5.17
L1701120A1
PCS
19.83
L1701132A1
CirclipInput and output shaft
PCS
0.77
L1701134A1
Thru-stud
PCS
6.20
L1701138A1
Magnet
PCS
7.20
L1701162A1
Oil limited plug
PCS
3.88
L1701163A1
--
Washer
PCS
1.96
L1701201A1
Transmission shell
PCS
507.00
L1701202A1
Input and output shaft rear bearing
PCS
80.60
copper
692
PARTS CODE
PARTS NAME
PARTS NAME
L1701204A1
Differential seal
L1701208A1
L1701212A1
DESCRIPTION
UNIT Price
PCS
11.36
Gear shift and choose shaft seal
PCS
5.17
Forkshaft sleeve
PCS
5.55
L1701213A1
PCS
5.68
L1701214A1
Oil guide tube
PCS
3.67
L1701218A1
Gear shift shaft sleeve
PCS
8.33
L1701219A1
Gear choose shaft sleeve
PCS
7.07
L1701311A1
Input shaft
PCS
286.00
L1701313A1
Oil guide plug
PCS
0.51
L1701330A1
Third drive gear assy.
PCS
130.00
L1701340A1
Forth drive gear assy.
PCS
130.00
L1701350A1
Fifth drive gear assy.
PCS
130.00
L1701360A1
3rd4th gear synchronize assy.
PCS
137.80
L1701363A1
Thirdforthfifth gear hub circlip
PCS
0.88
L1701364A1
Needle bearing
PCS
4.55
L1701365A1
Thirdforth gear synchronize rim
PCS
22.72
L1701367A1
Fifth gear synchronize rim
PCS
22.72
L1701370A1
5th gear synchronize assy.
PCS
137.80
L1701375A1
Reverse gear synchronize assy.
PCS
62.40
L1701378A1
Reverse gear synchronize rim
PCS
21.46
L1701381A1
Circlip
PCS
2.90
L1701382A1
Semi-circlip
PCS
3.54
frontrear
5
693
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
L1701411A1
Output shaft
PCS
286.00
L1701420A1
First driven gear assy.
PCS
156.00
L1701430A1
Second driven gear assy.
PCS
143.00
L1701440A1
1st2nd gear synchronize assy.
PCS
193.18
L1701446A1
Firstsecond gear synchronize outer rim
PCS
25.25
L1701447A1
Firstsecond gear synchronize taper rim
PCS
30.29
L1701448A1
Firstsecond gear synchronize inner rim
PCS
25.25
L1701451A1
Thirdforth duplicate gear
PCS
234.00
L1701452A1
Fifth driven gear assy.
PCS
117.00
L1701453A1
Fifth driven gear circlip
PCS
0.88
L1701456A1
Firstsecond gear hub circlip
PCS
0.88
L1701459A1
Needle bearing
PCS
5.68
L1701610A1
Reverse idle gear
PCS
117.00
L1701613A1
Reverse idle gear shaft
PCS
7.20
L1701614A1
Reverse idle gear bolt
PCS
1.77
L1701616A1
Reverse idle gear washer
PCS
0.51
L1702100A1
PCS
57.20
L1702200A1
PCS
23.99
L1702220A1
Choose swing arm element
PCS
11.23
L1702300A1
Gear shift shaft assy.
PCS
12.25
L1702310A1
Shift swing arm element
PCS
10.48
L1702400A1
Reverse stopper
PCS
20.71
694
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
L1702501A1
Firstsecond gear forkshaft
PCS
8.33
L1702510A1
Firstsecond gear fork
PCS
39.00
L1702601A1
Thirdforth gear forkshaft
PCS
13.00
L1702602A1
Fifthreverse gear forkshaft
PCS
13.00
L1702603A1
Third stopper sleeve
PCS
1.01
L1702604A1
Fifthreverse gear guide
PCS
14.30
L1702606A1
Thirdforth gear guide
PCS
14.30
L1702610A1
Thirdforth gear fork
PCS
36.40
L1702620A1
Fifth gear fork
PCS
36.40
L1702700A1
Reverse swing arm element
PCS
34.09
L1703015
Cable bracket
PCS
9.10
L1703016
PCS
1.04
L1703017
E clip
PCS
1.04
L2303201A1
Differential shell
PCS
124.15
L2303202A1
Deceleration driven gear
PCS
158.60
L2303203A1
PCS
46.80
L2303206A1
PCS
44.20
L2303207A1
PCS
0.88
L2303208A1
planet gear
PCS
21.22
L2303209A1
washer,planet gear
PCS
1.14
L2303211A1
planet gear shaft
PCS
7.20
L2303213A1
Bolt
PCS
1.90
695
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
L2303214A1
PCS
5.55
L2303216A1
Differential bearing shim
PCS
0.75
L3106200
Valve component
PCS
1.04
L3407210A1
Pulleypower steering pump
PCS
48.10
L3506106
E shape clip
PCS
3.12
L3550011
Rubber washer
PCS
0.16
L3612250A
Speedometer sensor
integrative
PCS
50.05
L3612300B1
Oxygen Sensor
Sun&teck
PCS
162.50
L3612600B1
Sun&teck
PCS
52.00
L3701100B1
Generator assy.
PCS
537.55
L3703100
Battery assy.
PCS
468.00
L3708100
Startor assy.
PCS
323.70
L3921013B2
Rear LOGOLIFAN
PCS
14.29
L3921018A2
Side LOGO1.6L
PCS
7.15
L4001000C4
Engine harness
PCS
348.37
L4001000C8
PCS
70.03
L4001000C80-FZ
PCS
68.29
L4111100
Steering lampleft
Donnelly
PCS
75.66
L4111200
Steering lampright
Donnelly
PCS
75.66
L5402114
PVC
PVC stick
R20
PCS
0.12
L8212012
Inlay button
PCS
0.27
L8400411
Idle sensor bracket
PCS
2.07
696
Sun&teck
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
LAA8103100B1
Compressor
PCS
635.00
LAA8103101B1
Compressor bracket
PCS
31.20
LAL1200018
Front gasket
PCS
5.92
LAX3605011
Remote chip
PCS
27.95
LAX3605100
ECU
Immobilizer ECU
PCS
97.50
LBA1121100
Fuel Distributor
delphi
PCS
491.28
LBA1121100B1
Fuel Distributor
sun&teck
PCS
486.20
LBA1124100
Fuel injector
delphi
PCS
98.87
LBA1124100B1
Fuel injector
sun&teck
PCS
123.50
LBA1130107B1
Hose V
PCS
6.12
LBA1130310
delphi
PCS
39.55
LBA1130310B1
sun&teck
PCS
26.00
LBA1130311B1
Canister control valve sleeve
PCS
3.60
LBA1132100
Throttle assy
delphi
PCS
334.62
LBA1132100B1
Throttle assy
sun&teck
PCS
221.00
LBA1132100C1
Throttle Assy
sun&teckplastic in-manifold
PCS
221.00
LBA1132150
Idle motor
delphi
PCS
94.30
LBA1132150B1
Idle motor
sun&teck
PCS
91.00
LBA1132160
delphi
PCS
73.01
LBA1132160B1
sun&teck
PCS
71.50
LBA3407101
Steering pump bracket
PCS
19.50
LBA3407102
Steering pump adjustor
PCS
7.01
697
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
LBA3407103
Beltsteering pump
PCS
6.50
LBA3408000
PCS
48.10
LBA3612300
Oxygen Sensor
delphi
PCS
167.31
LBA3612300B1
Oxygen Sensor
sun&teck
PCS
182.00
LBA3612400
Knock Sensor
delphi
PCS
53.24
LBA3612400B1
Knock Sensor
sun&teck
PCS
40.30
LBA3612500
idle sensor
OBD only
PCS
107.90
LBA3612600
delphi
PCS
53.24
LBA3612600B1
sun&teck
PCS
26.00
LBA3614300
Temperature And Pressure Sensor delphi
PCS
121.68
LBA3614300B1
Temperature And Pressure Sensor sun&teck
PCS
111.80
LBA3616100
delphi
PCS
28.90
LBA3616100B1
sun&teck
PCS
18.20
LBA3705100
Ignition Coil
delphi
PCS
136.89
LBA3705100B1
Ignition Coil
sun&teck
PCS
130.81
LBA8103100B1
Compressor
PCS
569.40
LBA8103101B1
Compressor bracket
PCS
41.60
LBA8103109
Compressor belt
PCS
17.68
LBA8103120
Compressor tensioner
PCS
26.78
LBA8103121
Main shaft
PCS
1.95
LBA8103122
Shaft sleeve
PCS
0.65
LBA8103123
Tensioner shield
PCS
0.65
698
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
LBA8103124
Pulley
PCS
22.10
LF479Q1-1001400A
Engine right bracket
PCS
24.05
LF479Q1-1002100A
Crank case assy.
PCS
1083.75
LF479Q1-1002107A
Crank case bearing cap bolt
PCS
3.90
LF479Q1-1003012A
Cylinder head bolt(intake)
PCS
6.60
LF479Q1-1003013A
Cylinder head bolt(exhaust)
PCS
7.00
LF479Q1-1003014A
Cylinder head bolt washer
PCS
1.20
LF479Q1-1003015A
Gasket,cylinder head cover
PCS
9.83
LF479Q1-1003016A
Semi-Circle Plug
PCS
2.40
LF479Q1-1003017A
Seal,cylinder head cover bolt
PCS
1.20
LF479Q1-1003018A
Nut
PCS
1.80
LF479Q1-1003019A
Bolt
PCS
4.20
LF479Q1-1003100A
Cylinder head assy.
PCS
775.00
LF479Q1-1003114A
Bolt
PCS
3.90
PCS
140.40
LF479Q1-1003200A1
For LF7152 1.5L engine
LF479Q1-1003201A
Oil Filler Cap
PCS
5.59
LF479Q1-1003203A
Seal,cylinder head cover
PCS
2.21
LF479Q1-1003212A
Oil baffle I
PCS
7.80
LF479Q1-1003213A
Oil baffle II
PCS
6.50
LF479Q1-1003300A
PCS
17.03
LF479Q1-1004011A
Rod Bearing
PCS
1.43
LF479Q1-1004013A
Piston Pin
PCS
3.77
699
for LF7152 1.5L engine
PARTS CODE
PARTS NAME
PARTS NAME
LF479Q1-1004100A
Rod
LF479Q1-1004200A
Piston ring kit
LF479Q1-1005013A
LF479Q1-1005014A
DESCRIPTION
UNIT Price
PCS
38.74
PCS
9.88
Crankshaft upper thrust washer
PCS
1.01
Crankshaft lower thrust washer
PCS
1.01
LF479Q1-1005015A
Crankshaft upper bearing
PCS
1.69
LF479Q1-1005017A
Crankshaft rear gasket
PCS
1.95
LF479Q1-1005018A
Crankshaft rear cover
PCS
13.00
LF479Q1-1005019A
PCS
8.89
LF479Q1-1005022A
Crankshaft front seal
PCS
3.51
LF479Q1-1005023A
Flywheel bolt
PCS
2.96
LF479Q1-1005024A
Crankshaft lower bearing
PCS
1.63
LF479Q1-1006011A
Camshaft shaft seal
PCS
1.82
LF479Q1-1006101A
Intake Camshaft
PCS
105.30
LF479Q1-1006103A
Backlash spring
PCS
3.19
LF479Q1-1006104A
Wave Washer
PCS
0.59
LF479Q1-1006105A
Intake timing gear
PCS
28.60
LF479Q1-1006106A
Intake timing sub gear
PCS
19.50
LF479Q1-1006107A
PCS
0.59
LF479Q1-1006201A
Exhaust Camshaft
PCS
105.30
LF479Q1-1006202A
Exhaust timing gear
PCS
28.60
LF479Q1-1006203A
PCS
0.59
LF479Q1-1007011A
Exhaust Valve
PCS
8.45
700
PARTS CODE
PARTS NAME
PARTS NAME
LF479Q1-1007012A
Intake Valve
LF479Q1-1007013A
LF479Q1-1007014A
DESCRIPTION
UNIT Price
PCS
5.85
Valve Spring
PCS
2.08
Valve Spring Seat
PCS
0.72
LF479Q1-1007015A
PCS
3.36
LF479Q1-1007016A
Valve Lock
PCS
1.12
LF479Q1-1007017A
Exhaust Valve Seal
PCS
1.76
LF479Q1-1007018A
Intake valve seal
PCS
1.76
LF479Q1-1007019A
Tappet
PCS
6.05
LF479Q1-1007021A-1
Shim
23510-2mm
PCS
1.63
LF479Q1-1007021A-10
Shim
28010-2mm
PCS
1.63
LF479Q1-1007021A-11
Shim
28510-2mm
PCS
1.63
LF479Q1-1007021A-12
Shim
29010-2mm
PCS
1.63
LF479Q1-1007021A-13
Shim
29510-2mm
PCS
1.63
LF479Q1-1007021A-14
Shim
30010-2mm
PCS
1.63
LF479Q1-1007021A-15
Shim
30510-2mm
PCS
1.63
LF479Q1-1007021A-16
Shim
-2
31010 mm
PCS
1.63
LF479Q1-1007021A-17
Shim
31510-2mm
PCS
1.63
LF479Q1-1007021A-18
Shim
32010-2mm
PCS
1.63
LF479Q1-1007021A-19
Shim
-2
32510 mm
PCS
1.63
LF479Q1-1007021A-2
Shim
24010-2mm
PCS
1.63
LF479Q1-1007021A-20
Shim
33010-2mm
PCS
1.63
LF479Q1-1007021A-21
Shim
-2
33510 mm
PCS
1.63
701
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
LF479Q1-1007021A-22
Shim
34010-2mm
PCS
1.63
LF479Q1-1007021A-23
Shim
34510-2mm
PCS
1.63
LF479Q1-1007021A-24
Shim
35010-2mm
PCS
1.63
LF479Q1-1007021A-3
Shim
24510-2mm
PCS
1.63
LF479Q1-1007021A-4
Shim
25010-2mm
PCS
1.63
LF479Q1-1007021A-5
Shim
25510-2mm
PCS
1.63
LF479Q1-1007021A-6
Shim
26010-2mm
PCS
1.63
LF479Q1-1007021A-7
Shim
26510-2mm
PCS
1.63
LF479Q1-1007021A-8
Shim
27010-2mm
PCS
1.63
LF479Q1-1007021A-9
Shim
27510-2mm
PCS
1.63
LF479Q1-1008011A
Heat Insulator upper
PCS
26.65
LF479Q1-1008012A
Heat insulator lower
PCS
4.55
LF479Q1-1008013B
Exhaust Manifold gasket
PCS
3.90
LF479Q1-1008014A
Intake manifold gasket
PCS
3.71
LF479Q1-1008015A
PCS
11.70
LF479Q1-1008016A
Exhaust manifold bracket
PCS
4.55
LF479Q1-1008017A
Thru-stud
PCS
1.36
LF479Q1-1008018A
Thru-stud
PCS
0.68
LF479Q1-1008202A
Lower intake manifold
PCS
266.50
LF479Q1-1008203A
Gasket upper&lower intake manifold
PCS
3.84
LF479Q1-1009011A
O seal
PCS
0.40
LF479Q1-1009012A
Thru-stud
PCS
1.20
702
A*,for aluminum in-manifold
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
LF479Q1-1009013A
Oil plug
PCS
2.72
LF479Q1-1009015A
PCS
5.92
LF479Q1-1009100A
Oil Pan
PCS
48.75
LF479Q1-1009300A
Oil level gauge assy
PCS
4.16
LF479Q1-1010011A
Gasketoil strainer
PCS
0.39
LF479Q1-1010100A
Oil strainer sub-assy
PCS
13.72
LF479Q1-1011011A
Gasketoil pump
PCS
3.25
LF479Q1-1011012A
Oil pump pin
PCS
0.42
LF479Q1-1014011A
PCV
PCV hose
PCS
1.17
LF479Q1-1014014A
PCV
PCV seal
PCS
1.30
LF479Q1-1014100A
PCV
PCV assy.
PCS
7.54
LF479Q1-1017100A
Oil Filter Assy
PCS
8.56
LF479Q1-1024011A
Cylinder head left hook
PCS
3.25
LF479Q1-1024012A
Cylinder head right hook
PCS
2.21
LF479Q1-1025011A
Water pump pulley
PCS
24.05
LF479Q1-1025012A
Crank shaft timing pulley
PCS
7.93
LF479Q1-1025013A
Crankshaft Pulley
PCS
58.50
LF479Q1-1025014A
Camshaft timing pulley
PCS
14.69
LF479Q1-1025015A
Water pump and generator belt
PCS
13.00
LF479Q1-1025016A
Timing belt
PCS
46.15
LF479Q1-1025018A
Front plate,crankshaft timing pulley
PCS
2.34
LF479Q1-1025019A
End plate ,crankshaft timing pulley
PCS
0.91
703
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
LF479Q1-1025021A
Front cover upper
PCS
5.20
LF479Q1-1025022A
Front cover middle
PCS
5.20
LF479Q1-1025023A
Front cover lower
PCS
5.20
LF479Q1-1025024A
Crankshaft pulley bolt
PCS
4.96
LF479Q1-1025025A
Tenioner spring
PCS
1.60
LF479Q1-1025100A
Tenioner
PCS
19.63
LF479Q1-1104014A
PCS
1.04
LF479Q1-1108011A
PCS
1.68
LF479Q1-1300015A
Inlet tube
PCS
6.11
LF479Q1-1300017A
Outlet tube
PCS
4.94
LF479Q1-1306012A
Thru-stud,thermostat seat
PCS
1.60
LF479Q1-1306100A
Thermostat assy
PCS
13.52
LF479Q1-1306201A
Thermostat seat
PCS
27.30
LF479Q1-1307011B
Inlet Water Hose gasket
PCS
0.39
LF479Q1-1307012A
Ring seal
PCS
0.26
LF479Q1-1307013A
Inlet Water Hose
PCS
20.80
LF479Q1-1307015A
Inlet Water Hose
PCS
1.17
LF479Q1-1307017A
Bolt
PCS
1.28
LF479Q1-1601012A
Clutch cover bolt
PCS
0.92
LF479Q1-1701012A
Transimission Plate
PCS
16.90
LF479Q1-3614011A
Bracket,temperature&pressure sensor Delphi
PCS
0.72
LF479Q1-3701011A
Generator adjusting bracket
PCS
10.40
704
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
LF479Q1-3701012A
Generator adjusting block
PCS
10.27
LF479Q1-3701013A
Generator nut
PCS
2.08
LF479Q1-3701200A
Generator bracket assy.
PCS
21.45
LF479Q1-3705011A
Ignition coil bracket
PCS
6.89
LF479Q1-3707000A
Ignition cable kit
KIT
48.10
LF479Q1-3707011A
Spark pulg guild pipe
PCS
2.60
LF479Q1-3707800A
Spark plug
PCS
6.89
LF479Q1-3765011A
Throttle gasket
PCS
0.78
LF479Q1-3818100A
Oil pressure warner
PCS
9.62
LF479Q1-4001012A
Engine harness clip II
PCS
0.36
LF479Q2-1003200A
PCS
143.00
LF479Q3-1007020A
Tappet
PCS
6.31
LF479Q3-1008015A1
B*,for Plastic in-manifold
PCS
4.81
LF479Q3-1008200A1
Intake manifold assy.
Plastic in-manifold
PCS
172.90
LF479Q3-1014011A1 PCV
PCV hose
plastic in-manifold
PCS
3.24
LF479Q3-1017011A1
Oil Filter connecting pipe
PCS
3.12
LF479Q3-1104014A1
Plastic in-manifold
PCS
1.37
LF479Q3-1108011A1
Plastic in-manifold
PCS
2.21
LF479Q3-1307100A-1
Water Pump
PCS
127.40
LF479Q3-3614011B
Bracket,temperature&pressure sensor Sun&teck
PCS
0.72
LF479Q3-3701112A
Insulant
PCS
1.04
LF479Q3-3701113A
Cover
PCS
7.80
705
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
LF479Q3-3701120A
Front cap
PCS
23.40
LF479Q3-3701130A
Bearing
PCS
14.30
LF479Q3-3701150A
Rotor
PCS
80.21
LF479Q3-3701160A
Bearing
PCS
9.10
LF479Q3-3701180A
Voltage regulator
PCS
58.50
LF479Q3-3701190A
Brush
PCS
9.10
LF479Q3-3708111A
Front cap with brush assy.
Startor spare part
PCS
7.28
LF479Q3-3708112A
Fork
Startor spare part
PCS
1.95
LF479Q3-3708130A
Solenoid Switch
Startor spare part
PCS
56.55
LF479Q3-3708140A
Star gear
Startor spare part
PCS
21.45
LF479Q3-3708150A
Reducing gear
Startor spare part
PCS
7.80
LF479Q3-3708160A
Spider gear
Startor spare part
PCS
8.45
LF479Q3-3708170A
Armature
Startor spare part
PCS
84.50
LF479Q3-3708180A
Shuck
Startor spare part
PCS
35.10
LF479Q3-3708190A
Brush bracket
Startor spare part
PCS
28.60
LF481Q1-1002100A
Crank case assy.
PCS
1125.00
LF481Q1-1003300A
PCS
41.60
LF481Q1-1004012A
Piston
PCS
18.20
LF481Q1-1004200A
Piston ring kit
KIT
13.42
LF481Q1-1005011A
Crankshaft
PCS
377.00
LF481Q1-1006101A
Intake Camshaft
PCS
107.90
LF481Q1-1006201A
Exhaust Camshaft
PCS
106.60
706
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
LF481Q1-1007011A
Exhaust Valve
PCS
10.60
LF481Q1-1007012A
Intake Valve
PCS
8.65
LF481Q1-1008100A
Exhaust Manifold
PCS
123.50
LF481Q1-1008201A
upper intake manifold
PCS
74.10
LF481Q1-1011100A
Oil Pump Assy
PCS
96.20
LF481Q1-1601100A
Clutch press plate
PCS
126.10
LF481Q1-1601200A
Clutch Driven Plate
PCS
92.00
LF481Q1-3611011A
Crankshaft Position Sensor gasket
PCS
3.51
LF481Q1-3701100A
Generator assy.
PCS
382.20
LF481Q1-3708100A
Startor assy.
PCS
270.40
Integrated speedometer
PCS
45.50
PCS
6500.00
PCS
6370.00
PCS
162.50
LF481Q1-3802100B1
LF481Q3-1000000A
Engine assy.without transmission
LF481Q3-1000000B
LF481Q3-1005100A1
Plastic in-manifold
Flywheel rim
LF481Q3-3701110A
Pulley
PCS
9.10
LF481Q3-3701111A
Rectifier
PCS
52.00
LF481Q3-3701140A
Stater
PCS
78.00
LF481Q3-3701170A
End cap
PCS
19.50
LF481Q3-3708110A
Front cap assy.
Startor spare part
PCS
27.30
LF481Q3-3708120A
unidirectional
Startor spare part
PCS
26.00
LF481Q3-3802100C
Contactless speed sensor
PCS
48.10
PCS
304.29
LF481Q3-4001100A5
Engine harness
707
delphi
PARTS CODE
PARTS NAME
PARTS NAME
LF481Q3-4001100C50
Engine harness
DESCRIPTION
sun&teck+OBD
UNIT Price
PCS
304.29
PCS
7540.00
LF481Q4-1000000A
M23408
Harness clamp
PCS
2.60
M23438
Harness clamp
PCS
1.92
M32481
Harness clamp
PCS
2.76
M32483
Harness clamp
PCS
1.92
P21W/GB 15776-2001
Bulb
PCS
4.60
PBS0519PC
Pistonpin and rod
PY21W/GB 15776-2001
for CNG
reverse lamp
Bulb
KIT
steering lamp
2335.13
PCS
3.99
Q123B0616
Blot
PCS
0.88
Q1400890
Bolt
PCS
2.32
Q1401235
PCS
3.64
Q1410516
PCS
0.56
Q1410520L
PCS
0.52
Q1410614F3
Bolt and washers
PCS
0.50
Q1410616
PCS
0.68
Q1410616L
Bolt
PCS
0.66
Q1410620
PCS
0.80
Q1410620F9
Boltcrankshaft position sensor
PCS
1.00
Q1410620L
PCS
0.92
Q1410625
PCS
0.92
Q1410630
PCS
0.68
708
PARTS CODE
PARTS NAME
PARTS NAME
Q1410632L
PCS
1.16
Q1410820
PCS
1.16
Q1410820F9
Bolt
PCS
1.56
Q1410825L
PCS
1.24
Q1410830
PCS
1.36
Q1410840
PCS
1.28
Q1410845
Bolt
PCS
2.32
Q1411020
PCS
2.88
Q1411035
PCS
2.80
Q1460616
PCS
1.00
Q1460620
Bolt
PCS
1.00
Q14608100Q
PCS
3.20
Q1460825
PCS
1.52
Q1460830
Hex bolt and washer
PCS
1.16
Q1460850
Bolt
PCS
1.72
Q150B0616
Hex bolt
PCS
1.16
Q150B0620T1F30
Hex bolt
PCS
0.53
Q150B0650F9
PCS
1.36
Q151C1025
Bolt
PCS
1.36
Q151C1040
Bolt
PCS
1.77
Q174B0616
Bolt
PCS
0.34
Q1800612
Hex flange bolt
PCS
1.04
709
DESCRIPTION
UNIT Price
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
Q1840610
Bolt
PCS
0.60
Q1840612
Hex flange bolt
PCS
0.60
Q1840616
PCS
0.72
Q1840616T1F30
Hex flange bolt
PCS
0.56
Q1840620
Hex flange bolt
PCS
0.64
Q1840625
Bolt
PCS
0.72
Q1840630
Crankshaft Position Sensor bolt
PCS
1.20
Q1840645
Hex flange bolt
PCS
1.20
Q1840650
Throttle bolt
PCS
0.92
Q18408105
Hex flange bolt
PCS
3.00
Q1840816
Hex flange bolt
PCS
1.08
Q1840816T1F30
Hex flange bolt
PCS
1.08
Q1840820
Hex flange bolt
PCS
1.16
Q1840825
Bolt
PCS
1.24
Q1840830
PCS
1.28
Q1840840
Bolt
PCS
1.52
Q1840855
Hex flange bolt
PCS
2.04
Q18410105
Generator bracket bolt
PCS
4.28
Q1841016
Bolt
PCS
1.84
Q1841025TF30
Hex flange bolt
PCS
2.09
Q1841030
Bolt
PCS
2.24
Q1841040
Bolt
PCS
2.40
for A* only
710
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
Q1841216
Hex flange bolt
PCS
3.00
Q184A0612
Hex flange bolt
PCS
6.00
Q184A1235
Hex flange bolt
PCS
2.40
Q2140512
Hex flange bolt
PCS
0.16
Q2214825
PCS
0.58
Q2215519F31
PCS
0.76
Q2300412
PCS
0.54
Q2300512
PCS
0.65
Q2400820
PCS
0.70
Q2560620F13
Philips screw
PCS
0.48
Q2704216
PCS
0.48
Q2704816
PCS
0.44
Q2706316
Hex flange screw
PCS
0.56
Q2714819
PCS
0.32
Q2715519
PCS
0.33
Q2734216
PCS
0.20
Q2734816
PCS
0.29
Q2734816F30
PCS
0.31
Q31206
Bspring nut
PCS
0.78
Q31208
Nut
PCS
2.33
Q32005
Hex flange nut
PCS
0.60
Q32006
Hex flange nut
PCS
0.80
711
PARTS CODE
PARTS NAME
PARTS NAME
Q32008
Hex flange nut
Q32010
Nut
Q32012
Q32206
DESCRIPTION
UNIT Price
PCS
0.92
PCS
1.44
Hex flange nut
PCS
2.16
PCS
1.68
Q33006
Nut
PCS
1.20
Q33008T13F3
PCS
1.44
Q33010
Lock nut
PCS
0.80
Q33010T13F3
Nut
PCS
1.78
Q33810T13F3
Non-metal hex flange lock nut
PCS
1.88
Q340B06
Hex nut
PCS
4.00
Q340B10
I hex nut
PCS
0.60
Q37106
Square nut
PCS
0.26
Q39748202
Spring nut
PCS
0.45
Q398B03
Plastic nut
PCS
0.92
Q40112T4F
Oil plug washer
PCS
4.60
Q40206
Big washer
PCS
0.48
Q40206F30
Big washer
PCS
0.19
Q40212
Big washer
PCS
2.60
Q40214
Big washer
PCS
1.80
Q40310
springiness washer
PCS
0.29
Q41206
PCS
1.20
Q43115
()
Spring circlip for shaft
PCS
0.76
M10
712
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
Q436120
Circlip
PCS
0.76
Q4400516
Rivet
PCS
0.45
Q5003220
lock pin
PCS
0.11
Q5003230
Cotter pin
PCS
0.50
Q5101022
shaft pin
PCS
1.80
Q5220614
Crankshaft rear cover pin
PCS
0.72
Q5220624
Pin
PCS
1.16
Q5220820
Pin
PCS
0.80
Q523048
Pin
PCS
0.76
Q5240535
Pin
PCS
1.16
Q5270524
Pin
PCS
1.56
Q5270624
Pin
PCS
1.96
Q5500519
Crankshaft woodruff key
PCS
1.68
Q673B12
Steel hoop
PCS
3.84
Q67407300
belt
PCS
1.80
Q67512
Hoop
PCS
2.92
Q67516
Hoop
PCS
3.26
Q67520
Hoop
PCS
3.80
Q67522
Hoop
PCS
3.48
Q67525
Hoop
PCS
3.69
Q67529
Hoop
PCS
4.00
Q676B45
Hoop
PCS
6.00
7162C only
1 in 7162,2 in7162C
713
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
Q68610
Clamp
PCS
2.20
Q68618
Clamp
PCS
1.72
Q72716
16
Floor rubber plug
PCS
1.60
Q72720
20
Plug
PCS
1.44
Q72725
25
Rubber plug
PCS
2.60
Q72730
30
Floor rubber plug
PCS
2.20
Q72745
45
Floor rubber plug
PCS
2.92
Q9000B
Vent valve
PCS
8.56
SB22001
KIT
128.25
SB22002
KIT
29.57
SB22003
Joint kitwheel
KIT
141.75
SB22004
Seal kitwheel
KIT
45.90
SB22005
KIT
168.75
SB22006
Nuts kit
KIT
9.18
SB35001
Front brake pad kit
KIT
46.00
SB35002
Rear brake pad kit
KIT
36.80
SB36001
BCM
BCM remote kit
3 probesLX
KIT
309.15
SB36001D1
BCM
BCM remote kit
2 probesLX315MHz
KIT
323.33
SB36001H1
BCM
BCM remote kit
2 probesLX433MHzRUS
KIT
286.00
SB37001
KIT
130.65
SBAC22001
KIT
128.25
SBAC22002
KIT
29.57
714
PARTS CODE
PARTS NAME
PARTS NAME
DESCRIPTION
UNIT Price
SBAC22003
Joint kitwheel
KIT
141.75
SBAC22004
Seal kitwheel
KIT
45.90
SBAC22005
KIT
128.25
SBAC22006
Nuts kit
KIT
9.18
T11-3724072
Harness clamp
PCS
3.00
PCS
1.70
W5W 12V/GB 15776-2001
Bulb
W5W 12V/GB15766.1-2008
Bulb
PCS
1.70
XD-67
Harness clamp
PCS
4.20
XJ-7X12-R
Harness clamp
PCS
2.60
ZD3143X5
Harness clamp
PCS
2.00
license plate lamp
715
Chongqing Lifan Industry(group)Imp.&Exp.co.,Ltd

Add:NO.60 Zhangjiawan,Shangqiao,Shapingba
District,Chongqing,China.
Website:www.lifanauto.com
E-mail:iecauto@lifan.com

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AFTER-SALES TECHNICAL

The safety mark as shown in the figure means Do Nots.

Chapter 7 Maintenance DIY

Vehicle Weight (kg)

LF7162 LF7162A LF7162B LF7162C LF7162D LF7162E

LF7162 LF7162A LF7162B

LF7162C LF7162D LF7162E

Various Indicator Plates and Warning Plates

1. Warning plate for power-assisted steering oil.

Operation of Instrument and Controller

Operation of Instrument and Controller

1. Side defroster outlet

Power A/C Controller

1. Left combination switch (lighting)

Automatic A/C Controller (Optional)

1. Left combination switch (lighting)

Instrument Cluster Indicator

SVS (Service vehicle soon)

Safety belt indicator*

Water temperature warning

Battery discharging warning

Luggage boot ajar warning

Engine electronic injection

Overdrive warning indicator

ABS (Anti-lock Braking

Door ajar warning and

Headlamp high beam indicator

Front fog light indicator

Rear fog light indicator

Too low fuel indicator

Body Control warning lamp

Steering signal indicator

Operation of Instrument and Controller

Two kinds of keys are equipped for the vehicle

Lock and Unlock

Locking Button of Internal Door Handle

Central Door Locking Switch at Driver Side

Automatic Lock and Unlock (Optional)

Move the lock bar to position LOCK, as shown in the figure.

Follow the instructions below to avoid damages on the controller:

2. Remove the old battery.

Door Switch Operation

Window Operation (Passenger Side)

Luggage Boot Control Handle

Deactivate Luggage Boot Control Handle

Open the Engine Hood

Vehicle Anti-theft System

Set up vehicle anti-theft system with remote controller.

The anti-theft function is unavailable under the following situation:

button on the remote controller.

Cancel the Anti-theft Function

Confirm the Anti-theft Function:

Front Seat Adjustment

1. Seat Adjusting Lever

4. Seat Waist Support Adjusting Lever

Middle Armrest of Rear Seat

Observe the following instructions when using safety belt:

Three-point Safety Belt

Safety Belt with Height Adjustable Device

Keep the belt under hip as

Adjust the safety belt at your waist and shoulder.

Keep the belt under hip as best as you can.

2. Safety belt pretensioner assembly