.

LS;
lJ

TOTAL SOLUTIONS
ll7[CRATHJSfR.l7CFJ

DATE

7/11/2011

WPSNo.:

SUPPORTING PQR No.:PQR /3/2011

GTAW

WPS/3/2011

EXH.

12

Manual.

TYPE:

. Process

Type
SFA No.
AWS Class
Electrode brand name
F No.

Manual
5.18
ER 70S-6
ESAB

A No.lChemical compositon

ER 70S-6 .

1.6 , 2.4 &3.2mm

Electrode diameter (mm)

Max.depositedweld metal(t)
Product Form
Solid/metallflux
Supplemental
Flux
Sup. Powder
Alloy elements
Alloy Flux
Flux Desi

24
solid wire
solid
NA
None
NA
NA
NA
NA
With
NA
NA
NA
None
NA

cored

nation

Filler
Recrushed sla
Flux T e
Flux brand name
Consumable Insert
Flux wire class

Or any other joint configuration specified in fabriaction drawings

Backing:
Type
Retainers:

1 OF 1

REV.

ACCORDING TO ASME IX
1-------------'-==.:..:.=c...:...::::...:...:.:::.c.:..:..::...:.:..:.-----------1r----:---+---:-:-:-::-:--I1

WELDING PROCESS:

PAGE

WELDING PROCEDURE SPECIFICATION (WPS)

DYes

_NO

o Weld

Base metal
DYes

metal

_NO
Any
Any

:..:.:

Thicklnetssth~akn e ualified
p a e IC ness
pipe diameter

T Limit impact
Tit limits> 200 mm
t pass>

13 mm

---=5-m-m-t:-o-;2:-:4-m-m~'
--

.=========A=n=y=========

None
None
NO

Preheat Temp. Min.( C ) :

Preheat Maintenance

1 0
None

250C

Interpass Temprature Max. :

Strin I Weave
Cleanin
Backgouging
Peening
Oscillation
Closed to out chamber
Electrode Spacing
Use of thermal processes
Tungesten Electrode
Single I multi pass
Single I multi electrode
Orifice Igas cup size
. Tungesten Electrode size
Electrode wire feed speed
Pulsing current
Type & Composition
Single Argon
None
None
HEATINPUT
(kj/mm)

WELD LAYER
1st pass
2nd pass
3rd pass
th pass (N'-n
5th pass (N')

GTAW
GTAW
GTAW
GTAW
GTAW
Prepared by

Title

Signature
Date

POLARITY

AMP.

DC EN
DC EN
DC EN
DC EN
DC EN

65-150
90-170
100-170
110-180
80-150

Approved by
Quality Control Manager

10-15
10-15
10-15'
10-15
10-15

ANY
ANY
ANY
ANY
ANY

ANY
ANY
ANY
ANY
ANY

10F 2

PAGE

T
I!

PROCEDURE

"TOm

QUALIFICATION

DATE

7/11/2011

PQR No.:

PQR/3/2011

RECORD(PQR)

SOlunONS

13

EXH.

lI716R4TlDSEKI1CfJi------'------------------t---+----u

Process
Type

Manual
5.18

SFA No.
AWS Class
Electrode brand name

ER 70 S-6
E5AB
6

F No.

ER70 5-6

A No.lChemical compositon

2.4

Electrode

diameter

Deposited

weld metal (t)

Product Form
Solid/metal/flux

12mm
Solid Wire
solid

cored

Flux

None
NA

Supplemental
Groova angle (A)
Root face
(F)
Root opening (R)

NA
NA
NA

Sup. Powder
Alloy elements

60-70
2-3 mm

Alloy Flux

3-4 mm

Backing:

DYes

NO

Type

Weld metal

Recrushed

Retainers:

DYes

NO

Flux Type
Flux (brand name)

Base metal

NA

. Flux Designation
Filler

With
NA

slag

Consumable

NA
NA
None

Insert

NA

Flux wire class

Material spec.
TO

Material spec.

Test coupon:
Thickness

12

String I Weave

. pipe diameter

NA

Cleaning

String & Weave

Grinding & Brushing

8ackgouging

NO

T Limit impact

None

Peening

None

TIt limits> 200 mm

None

Closed to out chamber

None

Electrode Spacing

None

tpass>13mm

NO

. Use of thermal processes

None
None

Oscillation

EWTH2%

Tungesten Electrode
PreheatMaintenance:

Single I multi

In!erpassTempra!ureMax.:

Multi

pass

Single

Single I multi electrode

250 C

Orifice Igas cup size

Tungesten Electrode size

Electrode wire feed speed
PulSing current

PROCESS
GTAW

CLASS. DIAMETERPOLARITY
Vertical Up

AMP.

ER 70 S-6

2.4

DCEN

100

15

Not Recorded

Not Recorded

2.4

DCEN

130

15

Not Recorded

Not Recorded

DCEN

140

15

Not Recorded

Not Recorded

GTAW

Vertical Up

ER 70 S-6

GTAW

Vertical Up

ER 70 S-6

GTAW.

Vertical Up

ER 70 S-6

2.4

DCEN

150

15

Not Recorded

Not Recorded

GTAW

Vertical U

ER 70 5-6

2.4

DCEN

110

15

Not Recorded

Not Recorded

2.4

PAGE

TL:

PROCEDUREQUALIFICATIONRECORD(PQR)

51OJAllOlUTIONI

20F2

DATI

7/11/2011

PQRNo.:

PQR/3/2011

EXH.

13

l\7F(JAlEDf1R~lCFS

WELDING PROCESS: . GTAW

SPECIMEN
NO..

TYPE:

Manual

ULTIMATE STRESS TYPE OF FAILURE

& LOCATION
(N~mm2)

WIDTH
(mm)

THICKNESS (mm)

AREA (mm2)

'ULTIMATE LOAD
(KN)

19.4

11.8

229

125.5

548

19.6

11.8

231

127

550

SPECIMEN
NO.

TYPE

RESULT

side bend

No defect

side bend

No defect

Spcimen No

Notch
location

speCIMEN
NO.

.TYPE

D Machine

D Auto

Semi-auto

Ductile & Broken

outside the weld

RESULT

REMARKS

side bend

No defect

Mandrel Diameter38mm

side bend

No defect

Bend Angle:180

Impact value
Size

Drop W. break(Y/N)

Test temperature
Shear %

(jouls)

Mils

Type of test
Deposit analysis
Other
Welder name

ADEL MAHMOUD ELSAYED

Test conducted by

EI-nasr steel pipes & fitting company

Stamp

S100

We certify that the statement in this record are correct and that the test welds were prepared. welded, and tested in accordance with the
requirements of ASME IX
Prepared

Title

Signature

Date

Welding

by

Engineer

Approved

Quality

Control

by

Manager


Ministry of investment
Metallurgical industries Co.
EI-Nasr Steel PIpes & Fittings Co

Test Carried Out To :

TOTAL SOLUTIONS
INTEGRATIIDSERVICES

5/ :J

Date:

2011

Tests For PQR No. :

Material

Ace. To

3/2011

ASME IX

A 516 Gr 70

. Thick:

Description:UNIVERSA.L

12mm

TESTING l:\.CHINE

Process

GTAW

Model No: UP 1 60

Position

3 G

Serial

Welder No:

100

No:60/38.K01.NR

32328

1,;.Tension Test:
Width

Tensile Strength

Area

mm

Thick
mm

mrrr'

Ld KN

19 4

11.8

229

125 5

548

19.6

11.8

231

127

550

Sample No.

2- Bend Test:
Sample

Side

Remarks

St
N/mm2

Break out The Weld

Break

The Weld

tt

Bend:

Result

Sample

Result

No defect

No defect

No defect.

No defect

. Remarks
Mandrel dia. : 38 mm
Bend angle

1800

Gen.Lab.Manager

.. "/

cy. Y) yooo,.,Ar'
.'

I ~~

yooo,.,M

- YOOO,.'AV'f

u~

"t

Y' ~~

u'-~

Ein - Helwan - Helwan - Egypt - Tel.: 25553687 - 25553689 FAX: (202) 25553683,
E-mail request@nasr-pipes.com
****Web.Site : http://www.nasr-pipes.com
/

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..
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