we =PETRON | PROCEDURE Quauiricarion recoros (par) _| [NIC OC - 2X660MW NCC POWER PROJECT NCC Anaothavarm,Varahavipul parehsya, TP Gudur Mandal, SPSR Nellore Distr, AP Infra ‘GW-483 PROCEDURE QUALIFICATION RECORDS POR) (See 200.2, Section i, ASME Boller and Pressure Vessel Code) Record Actual Variables Used to Weld Test Coupon Company Name:PETRON ENGINEERING CONSTRUCTION LTD, procedure qualfiation Record No.PECL/NCCL/PCR-AS ate:26.9.18 Ps no:PECYINCCL/WPS-15 cing Processfes):STAvE=sMAW Hype (Manual, Automat, Semi-Automatic: MANUAL ows caw-so2) : : TEES was 324 mm “60mm xaos | 6 t 3 t smn ile ‘ Sab ee Groove Designo Test Coupon (For comtnation qualifications, the epost weld metal hikes shal be recorded for ech ler metal an proces used) ase wa --TREATENT seri Specs 335 p91 osing / Soaking TemperatreRange.70°C0°C verre, oc UNS Hamar 335.6983 Holsing / Soaking Time 270 mint pvo.ase Group Not toPNosst Group Noa. istecrentne 5c trices frst coupon mm iets oF cooing 75°C Dimer of Test Coupon 324. imo Pes Thickness es than 3 mm oiner wa nen ras rawa0a a Ta leasiaw. se spectecon Sas 20 355 Cones [PeemCompostion| =.= as siento e0s.29 018-39 Mice ites meal no Gi 7 Gieking [argon | s9.9% | aa wou ett Analisis No 5 5 rating [na im we seo iter tata 73mm 35, imd sacking | rgon | Sass aa ies sea mrodc Form Tou rm Jtherna venereal Filer Meta a a erode Fx castetion ws Na chaRacrEnis xr m7 7 Jearentoc rade ame m7 a otsrerocens ocer ves eta hckness a5 8 mp. Refer Table. o2 Vos Refer Table.ot a a Junasten lectode Sie2AOmm|Giametr and ower ewth-2 th 2) THO: 3.7%02.21 poston awa ode of Metal Trastr for GMAW FCAW:NA Peston o Grove: 36 Heat nua ves Progression (Ui, cownnin Loa thera otharsa a rave! Sped mmmin js Raer Table sin or Weave Sed:both string & weave osesieariowe2oa) cheat ermperatr:“220 Minas or ingle Pas (Pe Sie): Mule pss eras temperature 300% Linsle o Muto eectrdesSnle ost Heating 20-200 for ous lomerva Page tof2 Nhe wordy(ave48s (conTINUE) PR No-PECYNCcL/PaR-44 as, coilfor both ELECTRICAL CHARACTERISTICS (QW.409) and TECHNIQUE (QW-410 Filer Metr Caren ats |rawsere_ovete. eras, Comment weld cssteaion [oiomtrer |PE2"4 | AMS | nang) lamin | we Aoi, Tames ees Teh pits ieee Polaty | range) fae vey noor_| raw | enoose2 [25 | ocen | soso | iea7 | 50-70 NA wor pass | swaw | esmis-e9 [25 | ocep | eo-ao | ae22 | 5070 rr sidpass | sMAW | 901589 | 32 | ocer | soaa0| aoe [5575 3 mPa ET saw | ease | «| acer | 00x50] 222 | sooo Wa “Tense Test (QW-150) Spesmen ] width [Thickness | Aree | UlimateTotalLoad | _Uimate Tenile | WeldSwess wm] Elongation over GLa] Type ofFalure and No. _| damm | diam | damme | “inn stress (in MP3) Mos) Som (in) Location n [wa [so | ume 782 e826 ss2869 3a polaaaeree ee 77 ws.m7 , 515.157 36 Meee Suldesend est (Q-160) [ez “ype and Specimen res (SceBenaisax 7 Tube Opening ane (See Benasa2 Seton (Sie Benase3 Stacy (See Benaisar Suan FAcional wo side Bends 385 8586 were done & ound Satara Toughness Tests (QW.170 soxcmen | naen | Spsnen J, 78 eed as Crap wee ek No. | Location | size tue | bors | shear | Mis(in) oun wa [wane ma [comnts resus were found satisfactory ‘le. Wald Tet (QW.0). rose — satisfactory (Yes/No): NA enetion ito Farent Metal Yes/No} NA sero — Resuts: NA ordnes Test Satisfactory Conducted at OMEGA INSPECTION 8 ANALYTICAL LABORATORY, Re. Report No-09/279e Date 26Sep 2018) pepostAnays:na Jotnenna ; ise’ Name-SHRIOEVENDERSINGH & SHR CHHOTE AL SINGH Welder No-Pw.t2—a6 stampa. [ess Concuctesby:PETRON ENGINEERING CONSTRUCTION LTD. _Laboretory NAMIE-OMEGA INSPECTION & ANALYTICAL LABORATORY Laboratory Report Ne-OIAL/2014/09-279 dated 26/Sep/2024 erty thatthe statements in thi recor are corect and that he test welds were prepare, welded, and tested in accordance withthe reavirements of Section ofthe ASME Baier and Pressure Vesa ode, Jorcanisation PETRON ENGINEERING CONSTRUGTION [0. NocEPG, NCCPPL Signature he X ig s oh Re Namo Ame Ko- iste) Dato 26-214 PREPARED ewe BY “APPROVED oY Page 20f2Pl UI Tal “PETRON WELDING PROCEDURE sPEciFICATIONS (wes) | IN CL £ 2X660MW NCC POWER PROJECT NCC frotremoruateoemaan rcrrwanaoitnnowisr | A “QW-482 WELDING PROCEDURE SPECIFICATIONS [WPS] (ee QW.200 4, Scion ASME Dole and Pressure Vessel Cod) |conary Name : BETRON ENGINEERING CONSTRUCTION 7, we'singFrocecureSpecction No:PECLINCCL/C-937/WPS-15 Rev ODate 2659.14 svpporting POR Wo s}PECYNCCYPOR-S Oate26 9.14 eng Procenstes)grawasnaaw Typetel Manus [Auteravc Mania Mechine, orSemi-Automate) promis tawsa. Den AS PER SEETOH "I prove weld" fico Spacing:3 to ammm i SA335 Gr. POT Jescking: No For RotyesFor oer pases) backing Mater Type: Eorather than root ass eter to both bacing and etna) rete . frenetic a ronan eta o lotner 5 080m ssches Production Drawings, Weld Simba of Wien Descriton 1 prouishow te panel arrangement ofthe pars to be welded. Where poptcabe, the cetais of weld groove maybe spec. ate ooton ofthe menufcture, sketches may be attached tlstate foi cesien, wots tyes, and boas sequence eg, for natch toughness J-ocedures, for multiple proces procedures, te Faase merats Tawa] pvo:ase ‘Group Nos, te Po. 156 Group No: Specincation anétype/erade or uns Number'S-335 GRADE POL J: Seecication ae tpe/grace or UNS NumbersA-338 GRADE P91 Jone Anaysis and Maen. Prop NA to chem. anys and Mech rapt cena Range: ease Meta (roove'5 mm 0200p ier ALL Kim Pass hikness 1/2 in [£3 mes Jornerna JFCLER METALS TQW-AOHY 7 craw Sa spect. 58) ASE SASS Jaws No. (ls) ERO0S-09 3015.09 Fs, i a vo, 5 5 sic oF ite Metal 5 Nomsnal amar 552, ind iter etal Product Form SUD MA Isvolementl Fier Metal NA Wa fc eta rricaness ange: loroove 2mm 20000 er AL AL eectrode Fux Cass) Na Na rss Type Na NA Fux rade Name Na Na [consumable neee Na NA former Na Ne each base meta filer meta combination should ba recorded ain@ualy wigue perk“=PETRON WELDING PROCEDURE SPECIFICATIONS (WPS| NCC megs 2X660MW NCC POWER PROJECT NCC Anta, vr puchyet PG Mar SS ere AP Ley “WPS NO.PECL/NCCL/C-937/WPS-15 Rev. 0 Date :26.9.14 QW-482 (page2 of 2) JosToNsranaen STEAD EAT TREATMENT LOW of Groove: LL sing epee ae, 7051 ee ws ae eres os f17 T<100nm & 6 hs fr exe ston neh (25 Jr ove i. 100 mn) wheres Weis ln Nona epee ‘ foe oeaing vaca nate fcooleg Max 10°C for Tesomim .7Cfo sos Te bs usec tore 75am frenearamoa Joinerna PretestTenpeature Minimum 20° easiaw am Joep Termes, Macon: 350% cay PERSERLCOMBOIROD Fate retest MemtenarceContnenst-720C Min), Se) ieee | rs: Heating Ater completion of welding ite the wedng area coli to 100s Ves Esa eee aati Js cep het dy Moin “20-100 ford HourforeS0mm & 2Hour for Toni bn stan pw neat, hang | a Na wa sacking | “Ron sae SO {contnvou or paca esting, where aplbl shuld be ecard) forecua ccrncacranacTERSTCs a3) = Filer et Taree ett | een | vous [oven] Gere: emote commerce wei | rece [ccsncauoe [poner | Weert | Amp | smcl | rove” | VO, [ney] ssa eiqunnecar Toot mg Past) lcseteaton fo Pec | cones | tov | wary | ee | "ra ‘el Toor | craw | eames [75] — een — [res 726 | ana eri shaw | eases [2s] —ocer [sir 1526 | ai sans [SHAW | eoiea [32 | 9ck [ea irae | ae wooone| samw | esses | 4 | ocer | asare wa | es fps nao or gower or eary an, sul be recorded ores erode, paNon, an THCE a ting curen Hest ng x) ferstenttecrode ee and ype:240mmDameter an EWTh-2 (WT 20} (THs 1.78022) (Pure Tunsten, 2% Torts ee) voce o ert rarer or cma reams (Srey, Stor resting, te) fecawaue Tana [sine or Weare tecoTaWsnge& SMAI sng weave (Baa ida nto be exe 3 tines late a)” ostice, norte, Ga Cup Suet TO 16 mms nt ane ners Cleaning (sting, Grinding, RUSHING GROIN let ook cous osctatanna ere Tue to Work Dancena ote Sele us (resis) ULTLE ste or Sole ecradessNGLE Havel Spee Rang] 42 2 mm/Min ectode Spang orvanisation NocePC NGOPPL Biante =. |wame Ae ies ose baie L\ a ‘APPROVED BY |fonawee-yie657S0NT195e Y { Aia7-80-B) ya Wg \ 1 =aveg| WW vin HSBUNS’S vane ewer! Paes z amv Dorwo Wasson O/vD 33 99N apnea 3 3 Z 3 z = Aieef 90/51 € oF Teproln| STP] FO | os nce Mres-se6 us| MO | TE IOS, T Toe suewoy vty, fovemoune oe, camak | | mau | | ouimer] onnwwvownaurorte | os oneOEP Sw mTOH Neos TE GT suvasnanouvsens| D99E “aNBL SNIDOH/ ONDIOS DINOCH = Tod-€F 0-309T on waaucoar anal AY SE un009 40 31% bak aaaL mancoONNa| i 29/35E ‘ONILYAN 40 3¥4 “FT -Sam/TODN FIBA" ON Sa 4iee]eo/ pi aol 31-45 ‘ON Lw¥HD| ‘S0-aw/869 (193d "ON 34NGIDON| Sra, "on swoany| TO ‘ON LNA “i050 1531 INIALVSHL VIM OTIM S08 Pence) a ) »N “dW “AYOTIAN ‘193fOUd BIMOd JON MWIO99XZ “LT NOILINYLSNOD ONINSANIONA NOWLAd NOYLIdn VY YU40 1 e6ed Led Seevs HOd osu pg:25:20 PLISLIBO (fo e190) 00:20, L *hporto/ si ~ Bi es oy) jaw ex feos roth, HAV Aol gi cgeh | eozb OE oo9x vee D YY \ba Seen Lge | é 00: 7 ae in ‘yloz'0-ALVa 94 we es ng ac00:» wio7e)8 JZLMd ‘Fd SEES SI eOaMOONTOSa ee | | — fs ig Wein AA ie jrow ane > omdbderey rf yee pao persqent ge Oo sete le HE [Eee ace ig | | | [~ | 2 2. OLSOIALA OIL SO1AL $ OAL OIAL # CIAL CIAL CIAL4 OAL OAL OIAL # OIAL IAL IAL CIAL OIAL SOCIAL & OIAL4 OIAL4 OIAL4 OAL OIAL 4 IAL OIAL 4 OIAL 4 OIAL 4 OIAL @ CIAL @ OAL 4 OIAL 4 OIAL 4 CIAL # CIAL # CIAL 4 OIAL # CIAL 4 CIAL # OAL # OIAL # OIAL Telefax : 044 « 2250 0127, 2250 0523 San A) & [wok ES1o. 1989 coef et OMEGA INSPECTION & ANALYTICAL LABORATORY TS. No. 57 & 58, GUINDY INDUSTRIAL ESTATE, GUINDY, CHENNAI - 600 032. INDIA. TSO / TEC: 17025 : 2005 Accredited by NABL, Dept. of Science & Technology, India ‘Our Esteemed Customers : HYUNDAL, FORD, BHEL, BV, IBR, IRS, ELL, NLC , RITES, CPWD, Etc, Test Report ese Rega Report: 26/Sep/2014 Customer : TR_No OIAL/2014/09-279 W/S NCC LIMITED Sample petails + Nellore Nellore aaq @ 324 x 60 mm Weld Tube Matl.: SA 355 Gr.P91+P91 Our Ref. TOCR Nos 14-2509 Sample Drawn By Party i Ref : PECL/PQR-PECL/NCCL/PQR-15 : Mechanical Test Party's Ref . Nature of Test Test Reference Test Started on 26-Sep-14 sxsoe isc “mx Test Completed On :26-Sep-14 Page 1 of 1 Test Results PECL/NCCL/PQR=I5(REF.PROPOSED WPS NO : PECL/NCCL/WPS-15) REF: GTAW+SMAW-PQR N EQUIPMENT USED UTM.Make : FIE. Model : UTN 40.SR No.: 11/98 - 2450. SAMPLE SIZE TENSILE YIELD. ELONGATION FRACTURE, com) STRENGTH STRESS ) POSITION (Mpa) (Mpa) 1 59.0x19.4 648.26 - 532.86 38.80 BROKEN OUTSIDE THE WELD 12 59.5x19.1 649.12 - 515.15 38.60 BROKEN OUTSIDE THE WELD BEND TESTS :- (4t/180") SIDE BEND - SB1 : OPEN DISCONTINUTY. - SB2 : NO CRACKS OBSERVED. PASSES THE - SB3 : NO CRACKS OBSERVED. PASSES THE = SB4 : NO CRACKS OBSERVED. PASSES THE - SB5 : NO CRACKS OBSERVED. PASSES THE 86 PASSES THE ONCLUDED ir.T.SREEKANTH Sr. Manager (QA&I)< Mr.P.SRIDHAR OF M/S.NCC=EPC/<. WITNESSED ENGINEER Tested /verified By. & vi GxLasuaramanzan IEF EXECUTIVE OFFICER Authorised Signatory ‘Noto : Ceriied that the test enumerated above have been carried out In conformity ,with standard Testing procedures and ri specifications. The Cetiicaterefers ONLY tothe particular sample(6)submittedtor Test. *Indicatesnon accredited range. areas par customer tion. All Complaints about this should be communicated in writing within 15 days thedate of issue of this report. The report shall not be reproduced except in full, without the written approval of CIAL, 201AL@OIAL4 OIAL4 OIAL 4 CIAL 4 CIAL 4 CIAL OIAL $ OIAL $ OIAL4 OIAL4 OIAL OIAL4 OIAL 4 OIAL 4 CIAL CIAL Form No, ; QF/S-10-3FOIALS OIAL4 CIAL OIAL OIAL 4 OIAL # OIAL 4 OIAL $ OIAL$ OIAL OIAL 4 OIAL 4 OIAL 4 OAL OIALS OILS OIAL q Tolefax : 044 - 2250 0127, 2250 0523, Mobile : 94442 55041 E-mail : omega_ial@outlook.com ) ESTD. 1989 OMEGA INSPECTION & ANALYTICAL LABORATOR T.S. No. 57 & 58, GUINDY INDUSTRIAL ESTATE, GUINDY, CHENNAI - 600 032. INDIA. ashanti Hie ISO/TEC : 17025 : 2005 Accredited by NABL, Dept. of Science ey Technology, India Our Esteomed Customers: HYUNDAL FORD, BHEL, BY; IBR, IRS, ELL, NLC, BIS, RITES, CPWD, Etc, Nature of Test: Macro Examination Test References: ASTM 6340 Equipment Used : Stereo Microscope Etchant: Aquaregia, Magnification : 10X Center ‘sestt288sCONCLUDED"*#*" Test Report TRNo/Date_ : 09/279 test started on £26 Sep 2014 Our Ref. TOCR No 14/2509 ‘Test Completed on__: 26 Sep 2014 Customer: M/s. M/s. NCC LIMITED., Nellore, AP~ 824344 Sample Details + 324 X 60 Weld Pipe, Material SA 35 Gr. POTIPOI, WPS Nox PECL]NOCL/WPS-15 Partys Ref. : PECL/POR-PECL/NCCL/POR-15. ‘The macro etched sample was seen by visually and followed by stereo microscope under 10 X ‘magnification reveals complete fusion between weld and base metal. No Weld defects were observed. Hardness in HV10: [__ location Tocation Tardness in HV 10Kg | Average Values Top 333_| 235 _| 932 233.33 Weld Center | 292| 293 | 205 233.33, Bottom | 209 | 235 | 236 234.66 Top 236 | 925 | 924 225.00 Haz Center | 225 | 204 | 207 225.33 Bottom | 224 | 922 | 925 223.66 Top 215 218 216 216.33 Base Metal Center | 213 | 218 | 218 214.98 Bottom [219 217.66 Concluded ee (Metaiturgist) Tested/Verified pectticat 3 = z 3 * z 6 * 3g 8 s z 5 = z 5 * 2 5 « s z 3 * z 3 * z 3 « z 3 * z 8 * z 6 * z 3 * 3g 3 * 2 3 * z 3 * z 3 * z 3 3 z 3 3 6 2 x 3 “ z 3 Form No, : OF/S-108 Witnessed By: Mr. T.SRIKANTH OF M/S NCCPPL ‘Note = Gerified that the test enumerated above have been carried out in conformity, with standard Testing procs ‘The Carticate refers ONLY totheparticular samplo(s) submited for Te he AOE can Chief Executive Officer. ‘Authorised Signatory ‘indicates non accredited range. The sampladetails customer description. All Complaints about this should be communicated in writing within 15 day 12da@ of Issue of this report. The Feport shall not be reproduced except in ful, without the witten approval of CIAL. SOIAL4 CIAL SOILS OIALS OIAL$ OIAL OIAL @ CIAL # OIAL# OIAL @ OIAL 4 CIAL 4 OIAL 4 OIAL 4 O1AL # OIAL 4 OIAL