Broad Catalog

BROAD CENTRAL AIR CONDITIONING (ABSORPTION LiBr+H2O)
BROAD X NON-ELECTRIC CHILLER

MODEL SELECTION & DESIGN MANUAL
Function
! Cooling, heating, hot water
(dedicatedly or simultaneously)
Application
Provide chilled/heating water for
large-scale buildings
!
Produce chilled water over 5C
and heating water below 95C
!
Cooling capacity
! 23-11,630kW(6.6-3,307Rt)
Energy sources
!Natural gas, town gas, biogas,

diesel, recycled oil
!
gas/oil dual fuel, gas & waste heat
hybrid (multiple energy)
!
waste heat from power generation
industrial waste streams (steam,
hot water, exhaust, etc)
2011.06. SI
CONTENTS
Non-electric Chiller
The Absorption Principle
Direct-fired Absorption Chiller Performance Data
Packaged Direct-fired Absorption Chiller Performance Data
HTG(high temp generator)Enlarged Model!Performance Data
Performance Curves
Model Selection & Ordering
Supply List
Steam Chiller Performance Data
Packaged Steam Chiller Performance Data
Packaged Hot W/Exhaust Chiller Performance Data
11
Packaged Single-stage Steam/Hot W/Exhaust Chiller Performance Data
12
Packaged Multi-energy Chiller Performance Data
13
Model Selection Curves
15
Micro Non-electric Chiller
17
Performance Data
18
19
Performance Curves
19
Design & Construction Tips
20
Dimensions
20
P&I Diagram
33
Scope of Supply/Work
39
Machine Room Construction Tips
40
Piping System
41
Control System
42
Exterior Wiring Diagram
43
List of Control System Installation
44
Transportation Tips
45
Lifting & Leveling Tips
46
Comparison
BZ200
47
Energy saving comparison
47
General Comparison
48

Non-electric
Chiller (chiller+pumpset)
hot water!!91071
1. high temperature
generator (HTG)
2. low temperature
generator (LTG)
3. condenser
4. absorber
5. evaporator
6. high temperature
heat exchanger
7. low temperature
heat exchanger

chiller
hot water pump
heating water!76066
heating water pump
chilled water!8025
hot water!91071
hot water pump
chilled water pump
cooling water pump
auto dosing
pumpset
water softener
cooling
tower
1. high temperature
generator (HTG)
;HISL

;HISL
JVUJLU[YH[LKZVS\[PVU
heat energy
KPS\[LKZVS\[PVU
YLMYPNLYHU[^H[LY
YLMYPNLYHU[Z[LHT
JOPSSLK^H[LY
JVVSPUN^H[LY
OV[^H[LY
MSV^TL[LY
heat energy
ZVS\[PVU
]HWVY
JVUKLUZLK^H[LY
OLH[PUN^H[LY
OV[^H[LY
UVVWLYH[PVU
MSV^TL[LY
The cooling principle
The heating principle
The input heat energy heats LiBr solution to 140C and generate vapor, which is then condensed into water by
cooling water. When the refrigerant water enters evaporator (in high vacuum condition), its temperature goes down
immediately to 5C. And it is sprayed over the copper tubes, and chilled water from 14C drop down 7C to make
cooling. The water absorbs heat from air conditioning system and evaporates, then is absorbed by concentrated
LiBr solution from the generators. The cooling water takes away the heat and rejects it into the air. Diluted solution is
pumped into HTG and LTG separately to be heated to begin the process all over again.
The input heat energy heats the LiBr solution. The vapor produced by the solution heats the heating water or hot
water in tubes, while condensate returns to the solution to be heated and the cycle repeats. As "separate heating" is
adopted, the heating cycle becomes very simple, just like a vacuum boiler. Therefore, the life span of the chiller can
be doubled.
Notes: Lithium Bromide is high water absorbent salt nontoxic and harmless.
A separate heat exchanger can provide dedicated hot water while cooling or heating operation is stopped.
So, only BROAD has the unique technology in the world that can realize "three functions in one unit".
Direct-fired Absorption Chiller (P-DFA) Performance Data
General Conditions:
Fuel: natural gas, biogas, diesel or gas/oil dual fuel

Mode
BZ
Cooling capacity
kW
20
Heating capacity
kW
Hot water capacityR>
30
50
75
100
125
150
200
233 349 582 872 1163 1454 1745 2326
104 kcal/h 20
30
50
75
100
125
150
200
250
300
400
500
600
800
1000
2908
3489
4652
5815
6978
9304
11630
250
300
400
500
600
800
1000
179 269 449 672 897
1121 1349 1791
2245
2687
3582
4489
5385
7176
8967
80
500
1000
1200
1600
120 200 300 400
600
800
Chilled water
m 3/h
Flow rate
Pressure drop
kPa
28.6 42.9 71.4 107 143
179
214
286
357
429
571
714
857
1143
1429
30
30
40
40
50
50
50
60
60
60
60
30
30
30
30
Cooling water
m 3/h
Flow rate
Pressure drop
kPa
48.8 73.3 122 183 244
305
366
488
610
733
977
1221
1465
1953
2442
50
50
50
50
60
60
60
70
70
70
70
50
50
50
50
Heating water
m 3/h
Flow rate
Pressure drop
Hot water
kPa
m 3/h
Flow rate
kPa
Pressure drop
Natural gas consumption
15.3 23.1 38.5 57.9 77.1
96.4 116
153
193
231
308
385
463
617
771
20
20
30
30
40
40
50
50
60
60
20
20
20
20
20
3.4
5.2
8.6
12.9 17.2
21.5 25.8
34.4
43.0
51.6
68.8
20
20
20
20
20
20
30
30
40
40
20
Cooling
m 3/h
16.9 25.4 42.2 63.4 84.5 106
127
169
212
254
340
424
509
679
848
Heating
m 3/h
19.2 28.8 48.1 71.9 96.1
144
192
241
288
384
481
577
769
961
Hot water
m 3/h
8.5
12.8 21.4 32.0 42.7 53.5 64
85
107
128
171
120
kW
2.5
4.2
5.8
6.1
9.8
9.8
11.6
16.7
16.7
21.7
25.2
31.9
40.7
49.9
63.3
1.1
1.3
2.6
3.2
3.9
4.9
5.6
8.0
9.0
11.7
13.5
17.0
21.6
28.7
34.7
Unit ship. wt.t
7.0
10
12
14
17
19
26
31
Main shell ship. wt. t
15
20
24
28
29
30
7.4
10.6 13
Power demand
Solution wt.
HTG. wt.t /
Operation wt.t
5.3
11
13
14
17
20
28
16
19
22
29
35
42
50
63
76
89
107
Packaged Direct-fired Absorption Chiller (P-DFA)

Mode
BZY 20 30
Cooling capacity
Pumpset
50
75
100 125 150 200 250
300
400 500
600
800
1000
kW 233 349 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 9304 11630
Chilled water pump

External head
Power demand
mH2O
kW
22 22
4
24
24
27
27
27
28
28
28
32
32
32
32
7.5 7.5 15
22
15
22
30
37
44
60
60
110
110
150
180
Cooling water pump

External head
Power demand
mH2O
10
10
15
15
15
15
15
16
16
16
17
17
17
17
kW
7.5 7.5 15
10
15
22
22
37
44
44
60
90
110
150
180
mH2O
15
15
Hot water pump

External head
15
15
15
15
15
15
4.4
4.4
4.4
6.0
6.0
7.4 15.6 15.6 32.2 33.0 47.0 56.4 78.4 92.4 110
126
200
220
300
360
0.6 0.8 0.9 3.8 3.8 4.2
9.8
5.9/8.6 6.1/8.8 6.1/9.8 9.6/9.8
Power demand
kW
0.4 0.6 0.6 2.2 3.0 3.0
Total power demand
kW
Operation wt.
Power demand
t
kW
/
/
8.1
Operation wt.
Ventilation power demand kW
0.3 0.3 0.3 1.0 1.5
1.5
1.5
1.5
2.0
2.0
2.0
2.0
3.0
3.0
3.0
Weight
0.5 0.7 0.8 3.4 3.4 3.9
3.9
5.2
5.6
6.3
6.8
11.0
11.5
14.5 15.5
Electricity
Total power demand
kW
and water
consumption Water demand for cooling t/h
11
7.4
Enclosure
2.5 4.5 5.1 /
7.1
Cooling
tower
5.5 11
4.3
15.7 32.7 32.7 39.3 44.3 58.3 69.5 96.6 111.1 133.7 153.2 233.9 263.7 352.9 426.3
0.6 0.9 1.5 2.0 3.0 3.8
4.5
6.0
7.5
12
15
18
24
30
1. Rated chilled W outlet/inlet temp:

7C/14C
2. Rated cooling W outlet/inlet temp:
37C/30C
3. Rated heating W outlet/inlet temp:
65C/55C
4. Rated hot W outlet/inlet temp: 80C/60C
5. Lowest permitted outlet temperature for
chilled water: 5C
6. Highest permitted outlet temperature for
heating/hot water: 95C
7. Lowest permitted inlet temperature for
cooling water: 10C
8. Adjustable chilled water flowrate:
50%~120% Adjustable heating/hot water
flowrate: 65%~120%
9. Pressure limit for chilled W, cooling W,
heating W, hot W: 0.8MPa (except special
order)
10. Adjustable load: 5%~115%
11. Fouling factor for chilled W, cooling W,
heating W, hot W: 0.086m 2K/kW
12. Natural gas consumption is calculated:
10kWh/m3 (8600kcal/m3)
13. Standard natural gas pressure is 16~50kPa
(1600~5000mmH2O), lower or higher
pressure can be accommodated to
special orders
14. LiBr Solution concentration: 52%. Solution
weight is included in unit shipment weight.
15. Rated exhaust temp for cooling: 160C
Rated exhaust temp for heating: 145C
16. Machine room ambient temperature:
5~43C, humidity !85%
17. Standard climate conditions for cooling
operation: temp 36C, relative humidity 50%
(wet bulb 27C)
18. Heating capacity and hot water capacity
refer to the capacity in separate operation,
which is adjustable within this range
19. Power demand of cooling, heating, hot
W is under rated working condition.
20. Rated cooling COP: 1.36
Rated heating COP: 0.93
21. Life design: 25 years
Notes: Technical specification is based upon
Japanese Industry Standard JIS B 8622
"Absorption Chiller" or based upon ARI
560 standard "AbsorptionWater Chilling
And Water Heating Packages"
HTG(high temp generator)Enlarged

Model!Performance Data
Mode Enlarged Heating Consumption Mode Enlarged Heating Consumption
Models capacity
Models capacity
kW
m 3/h
BZ
H1
215
23.0
150
H2
251
H3
H4
BZ
20
30
50
75
100
125
kW
m 3/h
H1
1614
173
26.9
H2
1883
202
287
30.7
H3
2152
230
323
34.6
H4
2421
259
H1
323
34.6
H1
2152
230
H2
377
40.3
H2
2511
269
H3
430
46.1
H3
2869
307
H4
484
51.8
H4
3228
346
H1
538
57.7
H1
2690
289
H2
628
67.3
H2
3138
337
H3
717
77
H3
H4
807
86
H1
807
86
H2
942
101
H3
1076
115
H4
1211
129
H1
1076
115
H2
1255
135
H3
1435
154
H4
1614
173
H1
1345
144
H2
1569
168
H3
1793
192
H4
2018
216
200
250
300
400
500
3587
386
H4
4035
434
H1
3228
346
H2
3766
403
H3
4304
461
H4
4842
518
H1
4304
461
H2
5021
538
614
H3
5739
H1
5380
577
H2
6277
673
Notes: Heating capacity increases by 20% for each stage of HTG

enlargement. No change with pumpset and metal
enclosure specs.
Packaged DFA Performance Curves

Function selection!
Split shipment
BROAD chillers are classified into standard type

(cooling-heating-hot water), A/C type (cooling-heating)
and cooling only type.
!!If
Fuel selection
applicable to a DFA can be: natural gas, town
gas, LPG, bio-gas, light oil or recycled oil.
!!Natural gas and recycled oil are priority.
!!Applicable to gas/oil (for special orders)
!!The
chiller normally will be split into two pieces as

main shell and HTG. 3 pipes must be connected at
jobsite. Customers need to prepare welding facilities,
nitrogen and provide necessary help.
!!Fuels
!!Different
fuel matches different burner.
Load selection
!!Building
cooling/heating load cannot be estimated, as

it is more closely related to building insulation and room
Control
!!BROAD
chiller and its pumpset are equipped with

complete control function, including internet monitoring.
users have a building management system(BMS),
the BMS control interface can be selected as an
optional supply. If the BMS interface is not ordered
along with the chiller, it can be purchased later.
!!If
function than to building area.

!!Model
selection is mainly determined by cooling load. If

the heating load is not enough, a HTG enlarged model
should be selected.
!!An extra boiler is recommended to meet the excessive
heating requirement when heating load exceeds 1.3
times of cooling load.
Quantity
!!The
Note: electricity consumption means the

consumption of the chiller and pumpset.
COP
Nomenclature
Rated COP:1.36
C![!Z!311!Y!ElI2Gb
IPLV COP:1.56
Load
COP
Factor
1.360
0.01
Result
0.014
A 100%
B
75%
1.569
0.42
0.659
C 50%
1.619
0.45
0.729
D 25%
1.308
0.12
0.157
Note: The integrated part load value (IPLV)

reflects chiller's actual COP in operation.
Environmental
Protection Features
Operating Noise dB(A)
High pressure type (details in below table)

H1 20% more heating capacity
Function: k-cooling-heating type, d-cooling only,
default is heating, cooling and hot water
Fuel type: B -oil C-LPG D- natural gas E-town gas
BROAD non-electric chiller design code
(X indicates 10)
Cooling capacity: 10 4 kcal/h
Y-packaged chiller
Chiller type: Z-direct-fired(code of other types
available in Performance Data pages)
Product: B-BROAD
Codes for high pressure type:
Model BYZ
20p50 75p200 250
DFA
57
58
60
pumpset
cooling tower
V\[ZPKLLUJSV\YL
57
57
59
0.81p1.2MPa
Chilled water Cooling

code
water code
Fa
Ma
62
64
66
1.21p1.6MPa
Fb
Mb
42
43
44
1.61p2.0MPa
Fc
Mc
2.01p2.4MPa
Fd
Md
,TPZZPVUZ!
COCO0.02%
NOx46ppm(O$5%
Special
order: equipped electrostatic
cleaner on exhaust port, and emission is

almost zero
fewer units, the lower initial investment and

operation cost (as the chillers COP will be higher and
water systems electric consumption will be lower at
part load).
!!2 units are recommended for one system (the total capability
equals to required load). No need to have standby unit. One
unit can be considered for buildings that allow chiller stop
once a year.
Pressure limit
Flowrate selection
!!BROAD
pumpset adopts a large temperature difference

and low flowrate design so as to save power consumption
dramatically.
!!BROAD designs the pump head according to its
profound experience.
!!If the head is proved to be insufficient, BROAD will
enlarge the pump free of charge.
Pressure selection
!!The
standard pressure limit for chilled/heating/cooling

water is 0.8MPa. Information about high pressure type is
available on page 5.
!!0.81-1.2MPa system: select high pressure type.
1.21-1.6MPa system: either extra pressure type, or
secondary heat exchanger, to be comprehensively
evaluated. >1.6MPa system: secondary heat exchange.
limited by access of customers machine room
(or limited by container transportation), split shipment

can be chosen.
Machine room location

!!On
the floor or on building rooftop.

limited by facilities, the chiller and the pumpset can
be installed in basement while cooling tower on the
floor, on stilt or on building top.
!!Metal enclosure does not apply to basement installation.
!!The chiller and pumpset are installed in the same
metal enclosure so as to minimize piping length.
!!If
Lead time
!!
BYZ150: 2-6 months

4-8 months
!!BYZ200-BYZ400:
!!
BYZ500: 8-12 months
!!
Warranty
Free warranty is to cover 12 months from commissioning
or 18 months from shipment, whichever comes earlier.
BROAD provides paid service in the whole life span.
Service price list is available upon request.

BZY200
Packaged DFA Supply List

Products
Category Item
Remarks
Chiller
Main shell Main shell body
Includes LTG, condenser, evaporator, absorber, cold/heat insulation
Auto purge/vent system
Includes falling head auto purge device, auto air vent device
Solution pump, refrigerant Welded canned type

pump
Low temp heat exchanger Plate type including heat insulation
HTG
Motor valve
Refrigerant motor valve, auto purge valve, etc.
HTG shell
Includes HTG body, front/rear flue chamber, frame base, etc.
High temp heat exchanger Plate type
Control
system
Solution
Pumpset
system
Pumpset
Enclosure /
Water heater
For heating & hot water, N.A. for cooling only type
Thermostatic valve
1 piece each for heating water & hot water constant temp. control.
N.A. for cooling only type
Enclosure
Encloses HTG shell, high temperature heat exchanger and water

heater. (Removable)
Burner
Includes gas valve trains, filter, safety devices, muffler, etc.
Gas flow meter
For accurate measuring of the gas consumption. N.A. for non

gas-fired type
Chiller control cabinet
Includes low voltage components, special circuit board,

microprocessor or PLC, etc.
Touch screen
For operation (central control for BY20 BY30 & BY50)
External control elements
Includes temperature & pressure sensors, flow switches, solution

level probes and actuators
Inverters
Solution pump inverter and refrigerant pump inverter
Network gateway
For Internet monitoring
BMS interface(optional)
Connects to BMS system through dry contact or serial communication
LiBr solution
Includes corrosion inhibitor and energy intensifier.
Chilled/heating water pump Two pumps (BY20, BY30, BY50 only one pump)
Cooling water pump
Two pumps (BY20, BY30, BY50 only one pump)
Hot water pump
Two pumps (BY20, BY30, BY50 only one pump)

N.A. for cooling only and cooling-heating types
Pumpset piping
Includes zero resistance filter, zero resistance check valve, soft

connectors, valves and vibration isolator
Enclosure piping*
Includes all piping within the system to the external connections
Piping accessories in
enclosure
Includes flow switches, vent valves and their sockets,

and soft connectors.
Motor drain valve
When water quality becomes poor, this valve automatically drains

the cooling water. It also drains cooling water automatically in
winter to avoid freeze.
Cooling/heating switch
Chilled/heating water
check valve
Flow meter
Includes gas, chilled/heating W, cooling W, hot W flow meters. For

accurate measuring of the load.
Water softener
For hard water softening (optional for BZY20 & BZY30 BZY50)
Auto dosing device
Automatically charge biocide corroision inhibitor and antisludge to the

cooling water
Pumpset control cabinet
Includes cooling W pump and cooling tower fan inverters (no inverter
for3 cooling fans), soft starter, low voltage electric parts, etc.
Electric wiring*
Includes wires, cables, cable conduit, cable supporters, etc.
Metal enclosure
Fiber reinforced plastics shell with insulation
Accessories
Includes ventilation and gas leakage detector (for gas type only)
Notes : 1. * means only standard size is available. For any size change, please specify it in purchase orders.
2. Supply list of waste heat chillers is almost the same as DFA supply list. The main difference of waste heat
chillers lies in HTG. Supply list will be provided separately when the order is placed.

Steam Chiller Performance Data
BSY: Steam from power generation or industrial waste streams

Mode
BS
Cooling capacity
kW
10 4 kcal/h
20
75
100
233 349 582
30
50
872
1163 1454 1745
2326 2908 3489 4652 5815 6978
9304 11630
20
75
100
200
800
30
50
125
150
125
150
200
250
300
250
400
300
400
500
500
600
600
800
1000
1000
Chilled W
3
m /h
Flowrate
kPa
Pressure drop
28.6 42.9 71.4
107
143
179
214
286
357
429
571
714
857
1143 1429
30
30
30
30
40
40
50
50
50
60
60
60
48.8 72.3 122
183
244
305
366
488
610
733
977
1221 1465
1953 2442
50
50
50
50
60
60
60
70
70
30
30
60
Cooling W
m 3/h
Flowrate
50
50
50
248 372
619
931
1240 1553 1866 2486 3112 3734 4983 6227 7473
9967 12455
kW
1.7
3.2
4.3
4.6
6.8
Solution weight
0.8
1.1
1.9
2.6
3.0
4.1
4.6
6.7
7.5
Unit ship. wt
5.9
7.5
11.5
14
16
21
26
Main shell ship. wt
HTG. wt
Operation weight
4.5
6.6
8.5
10
13
16
18
24
Pressure drop
kPa
Steam consumption kg/h

Power demand
50
6.8
6.8
10.2
10.2 11.7
70
70
Performance Curves
Nomenclature
The same as packaged direct-fired chiller. Please

refer to P5 for details.
C!T!Z!311!Y!1/9.Gb
Steam inlet pressure: 0.8 MPa
BROAD non-electric chiller design code
Load
Y-packaged chiller
COP
Factor
Result
100%
1.410
0.01
0.014
75%
1.627
0.42
0.683
C 50%
1.679
0.45
0.756
1.356
0.12
0.163
25%
17.7
20.7
25.9 34.9
9.9
11.2
14.6 17.5
22.7 28.2
15
20
24
28
29
30
11
13
Operating Noise
dB(A)
30
35
43
54
63
75
85
Model BYS
20~50
75~200
250
52
53
53
59
Mode
BSY 20
Cooling capacity
kW 233 349 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978
Pumpset
75
Cooling capacity: 104 kcal/h
IPLV COP:1.62
100 125 150 200 250 300 400 500
600
800
1000
9304 11630
Chiller type: S (steam type)

Product: B-BROAD
Note: High pressure type (see P5)

Steam selection
Note:The integrated part load value (IPLV)

reflects chiller's actual COP in operation.
Condition & formula base on ARI560
Steam chiller
30 50
(X indicates 10 )
Rated COP:1.41
13.2
Packaged Steam Chiller Performance Data
High pressure type
COP
Please specify saturated steam pressure and temperature. The

temperature of overheated steam should be 180C (except
special order)
Pumpset
57
57
Cooling tower
62
outside enclosure
51
52
53
Other factors
Load, quantity, flow, pressure, split shipment, control, machine
room, location, ordering and warranty are the same as those of
packaged direct-fired chillers. Please refer to P6 for details.
Supply list
Refer to packaged DFA supply list on P7.
Chilled/heating W . pump
External head
mH2O 22
Power demand
kW 4
22 22
24
24
27
27
27
28
28
28
32
32
32
32
7.5 7.5
15
15
22
30
37
44
60
60
110
110
150
180
10 10
15
15
15
15
15
16
16
16
Cooling W . pump
External head
mH2O 10
Enclosure
17
17
17
kW 3
7.5 7.5
15
15
22
22
37
44
44
60
90
110
150
180
Total power demand
kW 7
15
30
30
44
52
74
88
104
120
200
220
300
360
t 0.5 0.7 0.8 3.3 3.3
3.6
3.7
6.3
6.6
7.2
8.8
5.9/8.6 6.1/8.8 6.1/9.8 9.6/9.8
Operation weight
Cooling
tower
17
Power demand
Power demand
t 2.5 4.5 5.1 /
Ventilation power demand kW 0.3 0.3 0.3 1.0 1.5
1.5
1.5
1.5
2.0
2.0
2.0
2.0
3.0
3.0
3.0
t 0.5 0.7 0.8 3.4 3.4
3.9
3.9
5.2
5.6
6.3
6.8
11.0
11.5
14.5
15.5
Operation weight
Weight
Electricity
Total power demand
and water
consumption Water demand for cooling
kW 5.5 11
15
11
kW 14.5 30.6 30.6 35.6 38.3 52.3 60.3 85.7 100.2 117.7 135.2 219.7 243.7 328.9 397.9
t/h 0.6 0.9 1.5 2.0 3.0
3.8
4.5 6.0
7.5
12
15
18
24
30
General Conditions:
1. Rated saturated steam pressure: 0.8 MPa, rated
condensate temp: 95C
2. Rated chilled W outlet/inlet temp: 7C/14C
3. Rated cooling W outlet/inlet temp: 37C/30C
4. Lowest permitted outlet temperature for chilled
water: 5C
5. Lowest permitted inlet temperature for cooling
water: 10C
6. Steam pressure upper limit 110%
7. Adjustable chilled water flowrate: 50%~120%
8. Pressure limit for chilled W, cooling W:
0.8MPa (except special order)

10. Fouling factor for chilled W, cooling W:
0.086 m 2 K/kW
11. LiBr Solution concentration: 52%. Solution weight is
included in unit ship, wt.
5~43C,humidity !85%
13. Standard climate conditions for cooling operation:
36C, relative humidity 50% (wet bulb 27C)
BS500

Packaged Hot W/Exhaust chiller
Performance Data
Packaged Single-stage Steam/Hot W . /Exhaust Chiller

Performance Data !BDSY/BDHY/BDEY: steam/hot water/exhaust
BHY/BEY: hot water/exhaust from power generation or industrial waste streams

(pumpset, enclosure data are the same as steam chiller)!
(pumpset, enclosure data are the same as steam chiller)!
Code Mode Cooling Heating Chilled W

Cooling W
heating W
Hot Exhaust consump. Power Solution Unit Main HTG. Chiller
capacity capacity
demand wt.
ship. shell wt. operation
water
Flowrate Pressure Flowrate Pressure Flowrate Pressure
Cooling Heating
weight
wt. ship
condrop
drop
drop
wt.
sump.
kW
20 233
30 349
50 582
75 872
100 1163
BH
125 1454
150 1745
hot
water 200 2326
180C 250 2908
300 3489
400 4652
500 5815
600 6978
800 9304
1000 11630
Twostage
hot
water
chiller
kW
m3/h
kPa
m3/h
kPa
m3/h
kPa
m3/h kg/h
kg/h
kW
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
28.6
42.9
71.4
107
143
179
214
286
357
429
571
714
857
1143
1429
30
30
30
30
30
30
40
40
50
50
50
60
60
60
60
48.8
72.3
122
183
244
305
366
488
610
733
977
1221
1465
1953
2442
50
50
50
50
50
50
50
50
60
60
60
70
70
70
70
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
10.1
15.2
25.2
37.8
50.5
63.2
76
101
127
152
203
253
304
406
507
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
1.7
3.2
4.3
4.6
6.8
6.8
6.8
10.2
10.2
11.7
13.2
17.7
20.7
25.9
34.9
1.0
1.2
2.2
2.8
3.4
4.4
4.9
7.1
7.8
10.6
12.1
14.8
18.1
24.2
30.5
4.5
6.2
8
9.5
12
14
16
21
26
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
15
20
24
28
29
30
/
/
/
/
/
/
/
/
/
6
7
9
11
14
17
5
6.9
9
11
13
15
18
24
30
35
45
55
66
79
92
50
13.1
20
Two20
stage
30
exhaust
chiller 50
233
153
28.6
1527
1527
1.7
1.5
6.5 /
349
230
42.9
30
72.3
50
19.6
20
2300
2300
3.2
2.2
8.9 /
9.6
582
384
71.4
30
122
50
32.7
20
3814
3814
4.3
3.5
12 /
12.5
75
872
575
107
30
183
50
49.0
20
5732
5732
4.6
4.4
14 /
16
767
143
30
244
50
65.4
20
7639
7639
6.8
5.7
18 /
20
959
179
30
305
50
81.8
20
9566
9566
6.8
6.6
22 /
24
BE
exhaust 100 1163

500C
125 1454
30
48.8
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
150 1745
1151
214
40
366
50
98
20
11494 11494
6.8
7.6
25 /
27
200 2326
1534
286
40
488
50
131
30
15310 15310
10.2
10.8
33 /
36
250 2908
1918
357
50
610
60
163
30
19165 19165
10.2
12.1
13
12 42
300 3489
2301
429
50
733
60
196
40
22999 22999
11.7
15.8
15
15 50
400 4652
3068
571
50
977
60
262
40
30688 30688
13.2
18.2
20
18 62
500 5815
3835
714
60
1221
70
327
50
38349 38349
17.7
23.0
24
21 75
600 6978
4602
857
60
1465
70
394
50
46024 46024
20.7
29.1
28
25 91
800 9304
6137
1143
60
1953
70
523
60
61381 61381
25.9
36.5
29
32 110
1000 11630 7671
1429
60
2442
70
654
60
76703 76703
34.9
41.0
30
40 125
General Conditions:
1. Rated hot W inlet/outlet temp for hot W
chiller:180C/165C
2. Rated exhaust inlet/outlet temp for exhaust
chiller: 500C/160C
5. Rated heating W outlet/inlet temp for two-stage
exhaust chiller: 65C/55C
water: 5C
water: 10C
9. Pressure limit for chilled/cooling water:

11. Fouling factor for chilled water, cooling W: 0.086 m2 K/kW
12. LiBr Solution concentration: 52%, solution weight is
included in unit shipment wt.
13. Machine room ambient temperature: 5~43C,
humidity !85%
15. Rated heating COP for exhaust chiller: 0.93
17. Please refer to P5, P6 & P7 for performance curve,
model selection & ordering and supply list information.
Exhaust Exhaust Solution Unit Main Chiller

Code Model Cooling Chilled W
Cooling W
Steam
Hot
ship. shell operation
consump. water consu- consu- wt.
capacity
Flowrate Pressure Flowrate Pressure
mp.
wt. ship. weight
consump.
drop
drop
wt.
mp.
Singlestage
steam
chiller
BDS
steam
0.1MPa
Singlestage
hot
water
chiller
BDH
hot
water
98C
Singlestage
exhaust
chiller
BDE
exhaust
300C
20
30
50
75
100
125
150
200
250
300
400
500
600
20
30
50
75
100
125
150
200
250
300
400
500
600
kW
m3/h
kPa
m3/h
kPa
kg/h
m3/h
kg/h
kW
233
349
582
872
1163
1454
1745
2326
2908
3489
4652
5815
6978
209
302
512
767
1023
1279
1535
2046
2558
3069
4092
5115
6138
28.6
42.9
71.4
107
143
179
214
286
357
429
571
714
857
25.2
37.6
62.9
94.2
125
157
188
251
313
376
503
628
754
30
30
30
30
30
30
40
40
50
50
50
60
60
25
25
25
25
25
25
30
30
40
40
40
50
50
64.7
97.1
162
243
324
405
486
647
809
971
1295
1618
1942
59.5
87.3
146
218
291
364
437
582
728
873
1164
1455
1746
50
50
50
60
60
60
60
60
70
70
70
90
90
50
50
50
60
60
60
60
70
70
70
70
90
90
456
688
1146
1714
2288
2863
3438
4581
5728
6876
9167
11465
13757
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
24.4
36
60
90
120
150
180
240
300
361
481
601
722
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
2.5
2.5
2.5
5.3
5.7
5.7
5.7
8.6
10.1
10.1
13.9
13.8
17.5
2.5
2.5
2.5
5.3
5.7
5.7
5.7
8.6
10.1
10.1
13.9
13.8
17.5
0.7
0.8
1.7
2.2
2.4
3.2
3.5
5.5
6.0
8.2
8.9
11.7
14.5
0.7
0.8
1.7
2.2
2.4
3.2
3.5
5.5
6.0
8.2
8.9
11.7
14.5
3.5
4.5
6.5
8.5
10.5
12.5
14
20
23.5
28
32
/
/
3.5
4.5
6.5
8.5
10.5
12.5
14
20
23.5
28
33
/
/
/
/
/
/
/
/
/
/
/
/
/
27
29
/
/
/
/
/
/
/
/
/
/
/
28
30
4
5.1
7
9.5
11.5
14
16
22
26
31
37
44
49
4
5.1
7
9.5
11.5
14
16
22
26
31
37
44
50
20
233
28.6
30
64.7
50
5621
2.5
0.8
4.4
30
349
42.9
30
97.1
50
8474
2.5
1.2
5.5
50
582
71.4
30
162
50
14128
2.5
2.1
7.6
75
872
107
30
243
60
21138
5.3
2.5
10
100
1163
143
30
324
60
28218
5.7
2.8
11
12.5
General Conditions:
1. Rated saturated steam pressure for BDS chiller
0.1 MPa. Rated condensate temperature for BDS
chiller: 95C
2. Rated hot W inlet/outlet temp for single-stage
hot W chiller: 98C/88C
3. Rated exhaust inlet/outlet temp for single-stage
exhaust chiller: 300C/130C
water: 5C
water: 10C
9. Pressure limit for chilled/cooling water:

11. Fouling factor for chilled W, cooling W: 0.086 m2 K/kW
12. LiBr Solution concentration: 50%. Solution weight is
included in unit shipment wt.
5~43C, humidity !85%
14. Rated COP: single-stage steam chiller and exhaust chiller:
0.79, single-stage hot W chiller: 0.76
16. Please refer to P5, P6 & P7 for performance curve, model
selection & ordering and supply list information.

Packaged Multi-energy Chiller
Performance Data
BZEY/BHEY/BZHEY: gas (oil) and waste heat hybrid (multi-energy chiller)

(pumpset, enclosure data are the same as DFA)!
Code
Exhaust
&
directfired
chiller
Mode Cooling Heating Hot

Hhilled W
Heating water Hot water
Cooling W
Power
Solution
capacity capacity water
Flowrate Pressure Flowrate Pressure Flowrate Pressure Flowrate Pressure demand wt.
capacity
drop
drop
drop
drop
20
kW
kW
kW
m3/h
kPa
m3/h
kPa
m3/h
kPa
m3/h
kPa
kW
233
179
80
28.6
30
15.3
20
3.4
20
48.8
50
2.5
1.3
1.6
30
349
269
120
42.9
30
23.1
20
5.2
20
73.3
50
4.2
50
582
449
200
71.4
30
38.5
20
8.6
20
122
50
5.8
2.8
75
872
672
300
107
30
57.9
20
12.9
20
183
50
6.1
3.5
100
1163
897
400
143
30
77.1
17.2
20
244
50
9.8
125
exhaust 150
500C 200
gas/oil
250
1454
1121
500
179
30
96.4
20
21.5
20
305
50
9.8
5.4
1745
1349
600
214
40
116
20
25.8
20
366
50
11.6
6.1
2326
1791
800
286
2908
2245
1000
357
50
193
30
43.0
30
610
60
16.7
10.0
300
3489
2687
1200
429
50
231
40
51.6
40
733
60
21.7
12.7
400
4652
3582
1600
571
50
308
40
68.8
977
60
25.2
14.9
500
5815
4489
714
60
385
50
1221
70
31.9
19.0
600
6978
5385
857
60
463
50
1465
70
40.7
23.1
800
9304
7176
1143
60
617
60
1953
70
49.9
30.2
1000 11630
8967
1429
60
771
60
2442
70
63.3
36.2
20
233
153
28.6
30
11.6
15
52.5
50
1.7
1.6
30
349
230
42.9
30
19.6
20
73.3
50
3.2
2.3
50
582
384
71.4
30
29.3
15
131
50
4.3
3.6
75
872
575
107
30
43.8
15
196
50
4.6
4.5
BZE
Hot W &
exhaust
chiller
BHE
exhaust
500C
hot W
98C
Hot W &
exhaust
&
directfired
chiller
BZHE
40
153
20
30
34.4
30
40
488
50
16.7
4.4
8.5
100
1163
767
143
30
58.4
15
262
50
6.8
5.8
125
1454
959
179
30
73.0
15
327
50
6.8
6.8
150
1745
1151
214
200
2326
1534
286
40
117
25
525
50
10.2
11.0
250
2908
1918
357
50
146
25
655
60
10.2
12.6
300
3489
2301
429
50
175
35
787
60
11.7
40
88.2
15
393
50
6.8
7.8
Energy consump
Cooling
Heating
Hot water
NG Exhaust Hot W NG Exhaust NG
Exhaust
Unit Main HTG. Operation

ship. shell wt. wt.
wt. ship
wt.
m3h kg/h
m3/h m3/h kg/h
m3/h kg/h
16.9 458
8.5
6.3
19.2
458
458
25.4 690
28.8 690
12.8
690
8.2
8.6
42.2 1144
48.1
1144
21.4
1144
11
11.5
63.4 1720
71.9
1720
32.0
1720
14
15
84.5 2292
96.1
42.7
2292
18
19
106 2870
120
2870
53.5
2870
21
22.5
127 3448
144
3448
2292
64
3448
23
25
31
169 4593
192
4593
85
212 5749
241
5749
107
5749
13
14
41
254 6900
288
6900
128
6900
4593
15
15
47
34
340 9206
384
9206
171
9206
20
16
57
424 11505
481
11505
24
21
72
509 13807
577
13807
28
26
86
679 18414
769
18414
29
24
95
848 23011
961
23011
30
34
114
1527
6.6
1527
6.6
2300
9.9
2300
9.0
9.7
3814
16.4
3814
12
12.7
5732
24.7
5732
15
7639
32.9
7639
19
20.5
9566
41.1
9566
22.5 /
25
11494
25.5 /
16
49.3
11494
15310
65.8
15310
34
37
19165
82.2
19165
13
14
43
28
16.2
22999
98.7
22999
15
21
57
400
4652
3068
571
50
233
35
1049
60
13.2
18.7
30688
132
30688
20
22
67
500
5815
3835
714
60
293
45
1311
70
17.7
23.7
38349
164
38349
24
29
85
29.8
46024
197
46024
28
61381
263
61381
29
42
120
76703
329
76703
30
47
133
6.6
19.2
458
8.5
458
6.5
600
6978
800
9304
4602
857
60
351
45
1573
70
20.7
6137
1143
60
467
55
2097
70
25.9
37.2
1000 11630
7671
1429
60
584
55
2622
70
34.9
42.0
20
179
80
28.6
30
15.3
20
3.4
20
52.5
50
2.5
1.4
233
30
349
269
120
42.9
30
23.1
20
50
582
449
200
71.4
30
38.5
20
8.6
20
131
50
5.8
2.9
75
872
672
300
107
30
57.9
20
12.9
20
196
50
6.1
3.6
20
78.7
50
4.2
1.7
100
1163
897
400
143
30
77.1
17.2
20
262
50
9.8
125
1454
1121
500
179
30
96.4
20
21.5
20
327
50
9.8
5.6
150
1745
1349
600
214
40
116
20
25.8
20
393
50
11.6
6.3
exhaust 200
500C
250
hot W
300
98C
400
2326
1791
800
286
20
5.2
4.5
40
153
30
34.4
30
525
50
16.7
8.7
2908
2245
1000
357
50
193
30
43.0
30
655
60
16.7
10.5
3489
2687
1200
429
50
231
40
51.6
40
787
60
21.7
13.1
4652
3582
1600
571
50
308
40
68.8
40
1049
60
25.2
15.4
500
5815
4489
714
60
385
50
1311
70
31.9
19.7
600
6978
5385
857
60
463
50
1573
70
40.7
23.8
800
9304
7176
1143
60
617
60
2097
70
49.9
30.9
8967
1429
60
771
60
2622
70
63.3
37.2
1000 11630
16.9 458
37
109
25.4 690
9.9
28.8 690
12.8
690
8.6
9.2
42.2 1144
16.4
48.1
1144
21.4
1144
11.5 /
12.2
63.4 1720
24.7
71.9
1720
32.0
1720
15
16
84.5 2292
32.9
96.1
2292
42.7
2292
19
106 2870
41.1
120
2870
53.5
2870
22
24
127 3448
49.3
144
3448
64
3448
24.5 /
26.5
169 4593
65.8
192
4593
85
4593
33
212 5749
82.2
241
5749
107
5749
13
15
43
254 6900
98.7
288
6900
128
6900
15
16
49
60
20
36
340 9206
132
384
9206
171
9206
20
19
424 11505
164
481
11505
24
25
76
509 13807
197
577
13807
28
30
91
679 18414
263
769
18414
29
37
109
848 23011
329
961
23011
30
50
131
General Conditions:
1. Rated chilled W outlet/inlet temp:
7C/14C
2. Rated cooling W outlet/inlet temp:
37C/30C
3. Rated heating W outlet/inlet temp:
65C/55C
4. Rated hot W outlet/inlet temp:
80C/60C
5. Lowest permitted outlet temperature
for chilled water: 5C
6. Highest permitted outlet temperature
for heating/ hot water: 95C
7. Lowest permitted inlet temperature for
cooling water: 10C
8. Adjustable chilled water flowrate:
50%~120%
9. Adjustable heating/hot water flowrate:
65%~120%
10. Pressure limit for chilled W, cooling W,
heating W, hot W 0.8MPa (except
special order)
12. Fouling factor for chilled W, cooling W,
heating W, hot W: 0.086m2 K/kW
13. LiBr Solution concentration: 52%.
Solution weight is included in unit ship. wt.
14. Natural gas consumption is calculated:
10kWh/m3(8600kcal/m3).
15. Standard natural gas pressure is
16~50kPa (1600~5000mmH2O), lower
or higher pressure can be accommodated to special orders
5~43C, humidity 85%
17. Standard climate conditions for cooling
operation: 36C, relative humidity
50%(wet bulb 27C)
18. Exhaust provides 30% of the total
capacity per standard design
of BZE/BZHE. Over 30% can be
accommondated into special orders.
19. Energy consumption is for seperate
operation of heat source and fuel
21. Please refer to P5, P6 & P7 for
performance curve, model selection &
ordering and supply list information

Model Selection Curves
( orange means the rated value )
chilled/cooling water temp, cooling capacity, COP
)A
)+/
)+,
)/
Notes: The figure in blue is COP. In calculation, 3 COP

values are added and then divided by 3. e.g.
1. Cooling capacity is 100%, cooling water temp. is
28 , then chilled water temp. is 6.2 ,COP is1.358,i.
e.(1.36+1.382+1.332)/3=1.358
2. Chilled water temp. is 10 , cooling water temp. is
30 , then cooling capacity is 116%, COP=1.374
3. Cooling capacity is 90%, chilled water is 6, then
cooling water temp is 30 , COP=1.352
):
),
)+:
5V[L!;OLMPN\YLPUIS\LPZ*67
)/),)+/)+,)+:
*HSJ\SH[PVUPZ[OLZHTL^P[O)A
Notes: The figure in blue is COP. In calculation, 4 COP
values are added and then divided by 4. e.g.
1. Cooling capacity is 100%, steam pressure 0.6 MPa,
cooling water temp. is 28 , then chilled water temp.
is 8.2 ,COP is 1.399,i.e.(1.41+1.42+1.35+1.416)/4=1.399
2. Steam pressure 0.7 MPa, chilled water temp. is 8 ,
cooling water temp. is 28 , then cooling capacity is
106%, COP=1.402
3. Cooling capacity is 90%, steam pressure 0.8 MPa,
chilled water is 6 , then cooling water temp. is 30.5 ,
COP=1.396 (steam pressure 0.8 MPa)
):TVKLSZ

Micro
Non-electric Chiller(villa air conditioning)

Performance Data
Mode
BCT23
BCT70
BCT115
70
115
Cooling capacity
kW 23
9[ 6.6
20
33
Heating capacity
kW 23
70
115
Hot W . capacity
kW 7.7
39
39
A/C water
Chilled water O/temp
Heating water O/I temp
Flowrate
External head
7/14
7/14
7/14
57/50
57/50
57/50
m 3/h 2.9
mH 2 O 8
8.6
14.3
11
12
80/60
80/60
1.68
1.68
Hot W .
Primary heating water O/I temp
Flowrate
80/60
m 3/h
0.33
NG consumption
Cooling
m 3/h 2.1
6.4
10.5
Heating
m 3/h 2.6
7.8
13.0
Hot W .
m 3/h 0.9
4.3
4.3
Electricity for cooling
kW 1.8
5.2
7.2
Electricity for heating
kW 0.7
1.7
2.3
Water for cooling
t/h 0.06
0.18
0.30
Electricity and water consumption
65
65
Ship. weight
kg 550
1650
2480
A/C W hold-up volume
kg 10
32
48
Operating noise
dB(A) 63
Others:
1. Fuel: NG, Town gas, LPG, Light oil, please specify it in purchase orders.
2. Natural gas consumption is calculated 10 kWh/m3 (8,600 kcal/m3).
3. Standard gas pressure: 200~650 mmH2 O. Pressure release valve has to be installed if the
pressure is higher than the standard.
4. Standard condition for cooling: 36C , humidity 50%.
5. Permitted condition: summer 45C winter -30C.
6. Lowest permitted outlet temp. for chilled W: 5C. Pressure limit for chilled/ heating/ hot W: 40 mH2 O.
7. Hot W can only be used after secondary heat exchange, otherwise it gets scaled.
8. Single phase power for BCT23 and 3 phase for BCT70/115.
9. Rated cooling COP: 110% Rated heating COP: 88%.
Design & Construction Tips!
Performance Curves

Micro Non-electric Chiller Dimensions
!!!!BROAD
recommendations are as follows:

1 unit for buildings 300m2
1~2 units for buildings 2000m2
2~3 units for buildings > 2000m2
For year-round non-stop operation, at least 2
units are recommended, but standby units are not
recommended. Several units can be incorporated
into an integrated system.
!!!!Lead time: 2~4 months for small quantity orders.
Orders greater than 300 units, take at least 4 months.
Mode
BCT23
1350
830
2230
2000
115
390
770
680
22
42
15
15
22
800
BCT70
2250
1610
2230
2500
145
905
1055
1460
35
67
35
15
35
1000
BCT115
2770
1610
2230
2500
145
1020
1460
1460
35
67
35
15
35
1000
Note: All units are in mm.

Packaged DFA
Packaged DFA Dimensions (with metal machine room)
BZY20
BZY75 g BZY100 g BZY125 g BZY150 g BZY200 g

BZY250gBZY300gBZY400
BZY30gBZY50
Notes:
1. The weight is evenly distributed on each
plinth of the chiller and pumpset.
2. If there is a space limitation, the cooling
tower can be placed on the top of
the metal machine room, but the structure
shall be re-designed.
3. The metal enclosure shown here is not the
best solution. Customer who has enough
space can build outdoor metal machine
room with service access inside. BROAD
can provide design drawings upon request.
Mode
BZY75
BZY100
BZY125
BZY150
BZY200
BZY250
BZY300
BZY400
Mode
BZY75
BZY100
BZY125
BZY150
BZY200
BZY250
BZY300
BZY400
A
10000
10000
11500
11500
12500
13500
14000
14500
N
2
2
3
3
3
3
3
3
B
4500
4500
4500
4500
5000
5000
5500
6000
O
5400
5400
5400
5400
6000
6000
6500
7000
C
3235
3235
3675
3675
4150
4240
4260
4880
P
10700
10700
12200
12200
13200
14200
14700
15200
D
640
745
575
575
695
540
740
625
Q
1500
1500
2000
2000
2000
2000
2500
3000
E
1955
1905
2045
2045
2215
2215
2215
2485
R
4154
5207
6125
6125
7343
8560
8560
7373
F
755
630
820
965
965
965
1030
1100
S
2055
2040
2115
2115
2505
2560
2580
2588
G
2700
2900
2900
2900
3200
3200
3450
3700
T
3113
3124
3656
3656
3656
3651
3651
5739
H
1075
1200
1330
1330
1585
1670
1755
1850
U
3235
2340
2250
2230
2500
1995
2255
3000
I
4000
4000
5000
5000
5000
6000
6000
6000
V
3912
4318
6070
6070
6401
6833
6833
6833
J
1755
1705
1845
1845
2015
2015
2015
2285
W
DN150
DN150
DN200
DN200
DN250
DN250
DN300
DN300
K
2575
2525
2665
2705
2875
2875
3035
3265
X
DN200
DN200
DN250
DN250
DN300
DN350
DN350
DN400
L
860
900
785
775
965
795
1045
905
Y
DN65
DN65
DN80
DN80
DN125
DN125
DN125
DN150
M
2300
2600
2600
2800
3400
3400
3700
4000
Z
4600
4600
5250
5250
5750
6250
6500
6500

Packaged DFA Dimensions(with metal machine room)
Packaged DFA Dimensions (with enclosure)
BZY500gBZY600gBZY800gBZY1000
BZY75gBZY100gBZY125gBZY150gBZY200gBZY250
BZY300gBZY400gBZY500gBZY600gBZY800gBZY1000
Notes:
1. The weight is evenly distributed on each
plinth of the chiller and pumpset.
2. If there is a space limitation, the cooling
tower can be placed on the top of
the metal machine room, but the structure
shall be re-designed.
3. The metal enclosure shown here is not the
best solution. Customer who has enough
space can build outdoor metal machine
room with service access inside. BROAD
can provide design drawings upon request.
4. If multi-units use single-deck machine room,
the scope of supply is the same as that of
double-deck machine room
Mode
BZY500
17000
6500
4500
3000
12885
3290
3652
3325
6833
960
BZY600
19500
6500
17210
3375
3652
4110
6833
1165
BZY800
19500
7200
5500
3500
14840
3485
5739
3415
6833
1065
BZY1000
21200
7200
5500
5000
4000
3500
18485
3560
5739
3670
6833
1405
Model
BZY500
3260
4100
1310
8000
7560
1350
1210
BZY600
4000
5665
13000
1835
3900
1445
8000
2500
1490
1350
BZY800
4000
5565
13000
2000
4500
1715
8000
2500
1440
1300
1370
Notes:
1. Dimension is outline machine room.
2. That equipment & foundation is the same
as single-deck machine room.
3. Chiller & pumpsets locate in downstairs
and cooling tower locate in upstairs.
Dimensions of double-deck machine room

Code
BZY75gBZY100
11500
5500
9000
3300
10000
4500
BZY125gBZY150
Mode
13000
6800
10000
3800
11500
4500
BZY200
14000
6800
11000
4200
12500
5000
BZY250BZY300gBZY400
16000
8000
11500
4900
14500
7500
BZY500gBZY600
BZY2002gBZY2502
BZY800
21000
9500
12500
5100
19500
9000
21000
10500
12500
5600
19500
10000
BZY1000
25000
11500
13500
5600
21200
11000
BZY4002
BZY6002gBZY4003
21000
20000
12500
5100
21000
20000
BZY752gBZY1002
BZY1252gBZY1502
BZY3002gBZY2003
BZY1000
4000
6905
13000
2340
4500
1710
10000
1500
1530
Model
BZY500
4600
1360
1500
905
3800
17900
7600
DN350
DN400
BZY600
4600
1360
1500
1115
4200
20400
7600
DN400
DN450
BZY8002gBZY5003
21000
21000
12500
5600
21000
21000
BZY800
5000
1360
1500
1335
4600
20400
8300
DN450
DN500
10
BZY10002
25000
22000
13500
5600
25000
22000
BZY1000
5000
1360
1500
1295
4600
22150
8300
DN450
DN500

Packaged DFA Dimensions (with enclosure)
DFA Dimensions
BZY75gBZY100gBZY125gBZY150
BZY200gBZY250gBZY300gBZY400gBZY500
BZ75gBZ100gBZ125gBZ150
Mode
BZY75
8825
2630
2950
BZY100
9000
2630
2950
DN200
DN150
DN40
DN65
350350
2830
2480
Mode
BZY125
10100
3180
2970
DN250
DN200
DN40
DN80
400400
3380
2540
BZ75
5420
2150
2510
DN200
DN150
DN25
DN100
DN65
320320
BZY150
10100
3250
3400
DN250
DN200
DN40
DN80
440440
3450
2740
BZ100
5420
2450
2510
DN200
DN150
DN40
DN125
DN65
350350
BZY200
10800
3560
3400
DN300
DN250
DN50
DN125
560560
3800
3180
BZ125
6550
2450
2510
DN250
DN200
DN40
DN150
DN80
400400
BZY250
11400
3560
3440
DN350
DN250
DN50
DN125
560560
3800
3180
BZ150
6600
2650
2930
DN250
DN200
DN40
DN150
DN80
440440
BZY300
12600
3800
3440
DN350
DN300
DN65
DN125
610610
4000
3560
Mode
BZY400
12750
4200
3800
DN400
DN300
DN65
DN150
710710
4400
4000
BZ75
400
600
BZY500
16000
4000
3800
DN400
DN350
DN80
790790
4600
4000
BZ100
400
BZ125
400
2700
BZ150
2900
Mode
2900
BZ75
4000
Mode
BZY75
1100
BZY100
1350
L
4855
6100
D
DN200
E
DN150
F
DN25
G
DN65
H
320320
3970
1930
200
850
400
4000
2900
1930
150
850
870
400
400
4000
5000
I
2830
S
1075
1200
1330
J
2100
2100
2300
210
440
2220
1250
490
600
2100
2300
260
525
2215
1450
490
600
2100
2300
260
520
2090
1550
540
500
700
2400
2705
275
515
2505
1550
3180
650
300
220
200
100
540
2300
380
BZY125
1350
6400
3700
2000
90
BZY150
1450
6400
3700
2000
870
400
5000
1330
2900
BZ100
4000
3180
650
285
240
210
100
2600
380
BZY200
1590
6450
4350
2140
190
900
400
5000
1500
3200
BZ125
5000
3220
1370
640
260
220
110
2600
380
BZY250
1590
7350
4050
2140
190
800
400
6000
1300
3200
BZ150
5000
3220
1370
620
260
220
110
2800
220
BZY300
2000
8800
3800
1500
240
1100
400
6000
1755
3450
BZY400
2000
8950
3800
1500
200
1100
400
6000
1850
3700
BZY500
2000
10900
5100
2140
420
1100
500
8000
2000
4600

DFA Dimensions
BZ200gBZ250gBZ300gBZ400gBZ500
Mode
BZ600gBZ800gBZ1000
BZ200
6600
3200
3000
DN300
DN250
DN50
DN200
DN125
560560
2470
500
BZ250
7700
3200
3000
DN350
DN250
DN50
DN200
DN125
560560
2510
500
BZ300
7950
3530
3000
DN350
DN300
DN65
DN200
DN125
610610
2490
500
Mode
BZ400
7950
3850
3400
DN400
DN300
DN65
DN250
DN150
710710
2905
650
BZ600
9800
3870
3700
BZ500
9700
4100
3400
DN400
DN350
DN80
DN250
790790
2945
650
BZ800
9850
4370
3910
DN500
DN450
DN65
DN250
710710
3420
BZ1000
11580
4370
3910
DN500
DN450
DN80
DN250
790790
3460
Mode
BZ200
430
295
2360
2670
725
285
2100
3000
60
BZ250
415
310
2350
2650
725
340
2100
3400
60
U
400
400
5000
Mode
6000
BZ600
615
340
L
2765
D
DN450
E
DN400
F
DN65
G
DN200
H
610610
I
2910
3310
870
305
2260
4500
8000
BZ300
525
310
2390
2650
735
410
2400
3400
60
400
6000
BZ800
695
330
3145
3630
925
410
2050
4500
8000
BZ400
565
325
2720
3020
790
435
2550
3400
60
400
6000
BZ1000
695
330
3145
3630
925
410
2050
5000
10000
BZ500
575
315
2720
3020
750
480
2500
4300
70
500
8000
Mode
BZ200
540
3250
1350
560
1680
315
270
135
3300
BZ800
690
1540
3300
1965
345
1850
4150
700
BZ250
590
3250
2240
750
1650
315
270
135
3300
BZ1000
690
1580
3300
1965
400
2100
4300
780
BZ300
590
3250
2240
725
1750
315
270
135
3700
BZ400
590
3300
2215
675
1850
360
305
150
4000
BZ500
590
3300
3570
1985
2100
400
4100
Mode
BZ600
640
T
1520
3250
2015
300
1750
3900
700

HTG Enlarged Model Dimensions

HTG Enlarged H3,H4 dimensions (HTG Enlarged H1,H2 is the same size with standard models)
HTG Enlarged H3,H4 dimensions (HTG Enlarged H1,H2 is the same size with standard models)
(Refer to P26 of the DFA standard model for dimensions not shown in the drawing)!
(Refer to P27 of the DFA standard model for dimensions not shown in the drawing)!
Mode
Mode
BZ75
5420
2250
2510
DN40
DN125
DN65
350350
2215
BZ200
6600
3200
3000
DN50
DN200
DN125
560560
2470
500
3000
BZ100
5420
2410
2510
DN40
DN150
DN80
400400
2090
BZ250
7700
3300
3000
DN65
DN200
DN125
610610
2490
500
3400
BZ125
6550
2500
2510
DN40
DN150
DN80
440440
2110
BZ300
7950
3670
3000
DN65
DN250
DN150
710710
2690
500
3400
BZ150
6600
2650
2930
DN50
DN200
DN125
560560
2530
BZ400
7950
4010
3400
DN80
DN250
790790
2945
650
3400
Mode
Mode
BZ75
4000
3180
650
285
220
200
100
2400
BZ200
5000
540
3250
1655
160
335
280
150
3150
6000
590
3250
2240
725
335
280
150
3250
BZ100
4000
3220
750
20
260
210
110
2600
BZ250
BZ125
5000
3220
1370
620
260
220
110
2800
BZ300
6000
590
3300
2215
675
400
300
200
3750
BZ150
5000
3250
1350
560
335
280
150
2900
BZ400
6000
590
3300
2200
635
400
4200

Steam Chiller Dimensions
BS200gBS250gBS300gBS400
Mode
BS75
5420
1900
2510
DN200
DN150
DN40
440
210
400
BS100
5420
2100
2510
DN200
DN150
DN50
525
260
400
BS125
6550
2200
2510
DN250
DN200
DN50
520
260
400
BS150
6600
2300
2930
DN250
DN200
DN65
515
275
500
Mode
BS75
600
2100
2300
1250
1080
4000
490
2000
380
BS100
600
2100
2300
1450
900
4000
490
2300
380
BS125
600
2100
2300
1550
900
5000
540
2300
380
BS150
700
2400
2705
1550
1325
5000
540
2400
220
Mode
BS200
6600
2850
3000
DN300 DN250
DN40
DN80
550
430
295
2360
2670
725
BS250
7700
2850
3000
DN350
DN250
DN40
DN80
550
415
310
2350
2650
725
BS300
7950
3340
3000
DN350
DN300 DN50
DN100
550
525
310
2390
2650
735
790
BS400
7950
3480
3400
DN400 DN300 DN50
DN100
600
565
325
2720
3020
BS500
9700
3480
3400
DN400 DN350
DN50
DN125
600
575
315
2720
3020
750
BS600
9800
3640
3700
DN450
DN400 DN65
DN125
600
615
340
2765
3310
870
BS800
9850
4050
3910
DN500 DN450
DN65
DN150
600
695
330
3145
3630
925
BS1000
11580
4050
3910
DN500 DN450
DN65
DN150
600
695
330
3145
3630
925
Mode
BS200
285
2100
3000
60
1165
400
5000
540
200
1200
3000
700
BS250
340
2100
3400
60
1165
400
6000
590
200
1200
3000
700
BS300
410
2400
3400
60
1165
400
6000
590
200
1350
3400
700
BS400
435
2550
3400
60
1400
400
6000
590
300
1400
3500
700
BS500
480
2500
4300
70
1400
500
8000
590
300
1400
3500
700
BS600
305
2260
4500
70
1400
500
8000
640
300
1400
3700
700
BS800
410
2050
4500
70
1690
500
8000
690
300
1700
4100
700
BS1000
410
2050
5000
70
1690
500
10000
690
300
1700
4100
780
Note: Some dimension drawings are not included in this manual. Please request from BROAD or download CAD files
from www.broad.com.

Packaged DFA P&I Diagram
Packaged Steam Chiller

(similar for BSY: steam chiller, BHY: hot W chiller, BEY: exhaust chiller)
ZF
RP
SP
VP
LQFJ
F22
F24
F25
ZG
ZF
ZG
ZD
ZD
A/C W
hot W
G9
G9
G9
cooling
w pump
auto dosing
device
W softner
ZE
ZE
G9 G9
G G W5
ZE
W2
F26
G9
W3 G
A/C W
pump
BF2
BF3
BF4
hot w pump
**
YB
KF
BM
ZD
city water
ZC
ZD
ZB
JOW6
JOW7
ZD
heating w heater**
G3:
ZB3
G26
U5
G4
C3
condenser
U26
refrigerant pump
solution pump
air vent pump
cooling tower fan
auto purge valve
refrigerant motor valve
hot water thermostatic
valve**
heating water thermostatic
valve*
fuel gas main solenoid valve
fuel gas work solenoid valve
fuel gas ignition solenoid
valve
drain motor valve
control cabinet fan
burner
U28
SE
C2 C4 C2B U3 U3B
G2:
G36
F1
HTG
F2
ZL2
U21
F3
F4
U6
CD
U6B
U25
CN
G38
HTHE
U4
TH2
CG3
Q2
G35
G32
G31
TQ
U23
G:
SQ
QS
JOW4
G5
LTHE
up!G26
G25
U22
JOW2
CG:
H4
H2
CG9
G27
G24
G22
G23
CBT
building automation system (optional)
F21
F27
F28
F29
F30
YA1
DDT
Multi-unit control interface(optional)
YA2
U:
fuel gas
machine room draft fan
F20
LG
internet
(supplied with enclosure)
fuel oil
Notes:
1.
chiller scope
2. Parts marked with ** are not applicable
to cooling/heating type, and those
marked with * & ** are not applicable
to cooling only type.
F13
F14
F15
F16
F17
F18
F19
CG2
T9 for outdoor installation
U24
UT
W4 G
G7
G21
QMD chiller control cabinet

ZL4
G8
Q3
G6
G33
WQ
TH3
F8
F9
F10
F11
F12
CG5 CG4
G39
ZL5
F5
F6
F7
ZL3
evaporator
absorber
U2
G2
3. Line type:
actuator output
sensor input
communication
ZF
ZD
Sensors:
INV1 solution pump inverter

INV3 refrigerant pump inverter
INV5 cooling tower inverter
(for 2 fans)
INV6 cooling W pump inverter
touch screen
TS
PLC programmable logic
controller
T1
T2
T2A
T3
T4
T5
T6
T7
T9
T10
T11
Controlled Objects:
ZG
refrigerant pump
solution pump
air vent pump
cooling tower fan
auto purge valve
heating W thermostatic
valve*
F38 heat source motor valve
(exhaust motor valve is
optional)
YB drain motor valve
KF control cabinet fan
RP
SP
VP
LQFJ
F22
F24
F26
ZD
A/C W
G9
G9
G9
G9
G W2
W3 G
ZE
ZE
city water
ZC
ZD
ZB
JOW6
JOW7
ZD
discharge valve
water makeup valve
manual water
makeup valve
CG1 HTG compound
gauge
CG2 Main shell
compound gauge
RD rupture disc
YD
YE
YF
ZB3
T12
T13
T14
T15
B1
B1A
B2
B3
GY
YK1
YK2
YK3
YK4
V1
V2
V5
V6
S
P
FE
BF1
BF8
BF9
P1
P2
PR
G1
G3
YA
YC
chilled /heating W. switch

valve
chilled/heating W outlet
single valve*
steam angle valve
concentrated solution
angle valve
diluted solution angle valve
HTG concentration
regulating valve
LTG concentration
regulating valve
water system shutoff valve
refrigerant sampling valve
LTHE sampling valve
HTHE sampling valve
diluted solution sampling
valve
main purge valve
direct purge valve
HTG purge valve
sampling purge valve
balance valve
main shell pressure
detecting valve
HTG pressure detecting
valve
vacuum vent valve &
mannual valve
nitrogen charging valve
chilled water drain valve
cooling water drain valve
heating water drain valve*
hot water drain valve**
hot water pressure release
valve**
heating water pressure
release valve*
auto water make up valve
fuel gas ball valve
fuel oil filter discharge valve,
fuel oil filter vent valve
lower limit pressure switch
upper limit pressure switch
fuel gas pressure regulator
gas filter
oil filter
auto air vent
manual drain valve
LTG
SE HZ
HTG
G4
condenser
U26
heating W heater*
G26
C3 U5
Others:
DH2
G29
G3
ZG
G3:
HZ
U7
G3
Control Devices:
GF
GF
ZF
**
ZB2
G41
DH3
MRGK
chilled W inlet temp sensor

chilled W outlet temp sensor
chilled W calibration temp sensor
cooling W inlet temp sensor
cooling W outlet temp sensor
HTG temp sensor
heat source outlet temp sensor
heat source inlet temp sensor
ambient temp. sensor
HTG crystallization sensor
LTHE diluted solution inlet temp.
sensor
LTG crystallization sensor
control cabinet temp sensor
heating W inlet temp sensor*
heating W outlet temp sensor*
chilled W flow switch
cooling W flow switch
pressure control
HTG solution level probe
refrigerant level probe
non-condensable gas sensor
auto vent probe
A/C W flow meter
cooling W flow meter
condensate flow meter
(optional)
heat source W flow meter
(optional)
conductivity sensor
differential pressure sensor
(optional)
hot w heater
U27
G37
LTG
G28
G28 G28
MRGK
A/C W pump
Controlled objects:
GF
GF
G28
cooling W pump
T1 chilled W inlet temp sensor

T2 chilled W outlet temp sensor
T2A chilled W calibration temp
sensor
T3 cooling W inlet temp sensor
T4 cooling W outlet temp sensor
T5 HTG temp sensor (to PLC)
T5A HTG temp control (to burner)
T6 exhaust temp sensor
T9 ambient temp sensor
T10 HTG crystallization sensor
T11 LTHE diluted solution inlet temp
sensor
T12 LTG crystallization sensor
T13 control cabinet temp sensor
T14 heating W inlet temp sensor*
T15 heating W outlet temp sensor*
T16 hot w inlet temp sensor**
T17 hot w outlet temp sensor**
B1 chilled W flow switch
B1A chilled W flow switch
B2 cooling W flow switch
B3 chilled W flow switch
GY pressure control
YK1 HTG solution level probe
YK2 refrigerant level probe
YK3 non-condensable gas sensor
YK4 auto air vent probe
V1 chilled/heating W flowmeter
V2 cooling W flowmeter
V3 gas flowmeter
V4 hot W flowmeter
S
conductivity sensor
P differential pressure sensor
(optional)
SG1 burner gas leakage sensor
SG2 machine room gas leakage
sensor
W softener
MRGK

(for 2 fans)
INV6 cooling water pump
inverter
TS
touch screen
PLC programmable logic
controller
BC burner control
auto dosing device
G28
G28 G28
MRGK
Sensors:
G3
C2 C4
C2B
U3
DH2
Others:
H5
F1
F2
F3
F4
G2:
ZL2
G37
U8
DH3
U3B
steam inlet
G49
G29 U21
U6
G3
heat source W inlet

U7 exhaust inlet
G
W7 heat source W outlet
U25
exhaust outlet
HTHE
G2
U2
G38
U4
absorber
ZL3
evaporator
G47
G46
G39
G35
G5
G32
ZL5
G:
G31
TQ
G8
G28
Control devices:
up!G26 G33
G25
LTHE
U7
G
U22
G7
G21
G27
G24
G22
G23
T9 for outdoor installation
U24
UT
G48
U23
JOW2
QMD chiller control cabinet

ZL4
G6
condensate heat
exchanger
JOW4
SQ
U:
LG
WQ
CBT building automation system (optional)
draft fan
Internet
DDT multi-unit control interface (optional)
Notes:
1.
chiller scope.
2. The components marked with for steam chiller, and marked
with for exhaust chiller, for hot W chiller.
3. The components marked with * are N.A with cooling only models.
4. Line type:
W6 condensate
outlet
chilled/heating W switch valve

A/C W outlet check valve*
steam angle valve
concentrated solution angle
valve
F5 diluted solution angle valve
F6 HTG concentration regulating
valve
F7 LTG concentration regulating
valve
F8 water system shutoff valve
F9 refrigerant sampling valve
F10 LTHE sampling valve
F11 HTHE sampling valve
F12 diluted solution sampling valve
F13 main purge valve
F14 direct purge valve
F15 HTG purge valve
F16 sampling purge valve
F17 balance valve
F18 main shell pressure detecting
valve
F19 HTG pressure detecting valve
F20 vacuum vent valve & mannual
valve
F21 nitrogen charging valve
F27 chilled W drain valve
F28 cooling W drain valve
F29 heating W drain valve
F35 steam trap
F36 condensate by-pass valve
F37 anti-freeze drain valve
YA2 heating W pressure release valve
FE auto W make-up valve
YA auto air vent
YC manual drain valve
YD discharge valve
YE W make-up valve
YF manual W make-up valve
CG1 HTG compound gauge
CG2 main shell compound gauge
G4 filter (N/A for exhaust chiller)
RD rupture disc
actuator signal output

sensor signal input
communication

Packaged Single-stage Steam Chiller
Packaged Exhaust & Direct-fired Chiller
(similar for BDSY: Single-stage steam chiller, BDHY: Single-stage hot W chiller, BDEY: Single-stage
exhaust chiller)
GF
ZG
Controlled Objects:
ZG
ZF
G9
ZD
G9
W3 G
G
ZE
ZE
ZC
ZD
ZB
W2
YB
KF
A/C W pump
city water
RP
SP
A/C W VP
AP
LQFJ
F22
F24
F38
G9
G9
cooling W pump
W softener
auto chemical dosing device
ZD
refrigerant pump
solution pump
air vent pump
absorption pump
cooling tower fan
auto purge valve
heat source motor valve
(exhaust motor valve is
optional)
drain motor valve
control cabinet fan
Control devices:
Sensors:

T1
INV3 refrigerant pump inverter T2
T2A
T3
(for 2 fans)
INV6 cooling W pump inverter T4
TS
T5
PLC touch screen
T6
programmable logic
T7
controller
T9
T11
MRGK
GF
ZF
Control Devices:
G28
G28
T12
T13
B1
B1A
B2
B3
GY
YK1
YK2
YK3
YK4
V1
V2
V5
S
P

generator temp sensor
heat source W outlet temp sensor
heat source W inlet temp sensor
ambient temp sensor
heat exchanger diluted solution inlet
temp sensor
generator crystallization sensor
pressure control
generator solution level probe
non-condensable probe
auto purge sensor
A/C W flow meter
cooling W flow meter
condensate flow meter(optional)
heat source W flow meter
conductivity sensor
differential pressure sensor(optional)
G28
G9
G9
ZL2
U8
U6
U3B
DH3
U7
G29
U2
G38
concentration regulating valve

W system shut-off valve
refrigerant sampling valve
concentrated solution sampling
valve
F17 balance valve
F18 pressure detecting valve
F20 vacuum vent valve & mannual
valve
F27 chilled W drain valve
F28 cooling W drain valve
FE auto W make-up valve
YA auto vent valve
YC manual drain valve
YD discharge valve
YE W make-up valve
YF manual W make-up valve
CG2 compound gauge
G4 filter(N/A for exhaust type)
absorber
evaporator
H5
G
W6
steam inlet
heat source W inlet
exhaust inlet
G49
condensate outlet
heat source W outlet
exhaust outlet
ZL3
U4
G39
G35
G32
ZL5
G:
G31
TQ
U23
W2 G
G9
GW5
A/C W
pump
Q
ZC
ZD
ZD
SQ
ZB3
G3:
SE HZ
C3 U5
G4 G37
G3
C2 C4
C2B
U3
U7
DH3
U3B
HTG
G3
G29
DH2
exhaust inlet
U7C
U21
U6
CD
U6B
U2
G38
absorber
evaporator
exhaust
outlet
CN
ZL3
HTHE
U4
G39
Others:!
G4: H5
U9
ZL2
U25
G2
CG4
CG5
TH2
G35
G:
G32
ZL5
CG3
SQ
LTHE
G21
G27
G22
G23
chiller control cabinet
WQ
UT
G8
G7
JOW2
G24
QMD
G6
CG9
H2
U22
up!G26 G33
G25
CG:
H4
G5
U23
TQ
Q2
Q3
QS
JOW4
G31
U24
LG
W4 G
CG2
T9 for outdoor
U: installation
BQ
U22
G27
G8
G24
G21
G23
U24
UT
U:
QMD
WQ
Internet
T9 for outdoor
installation
LG
CBT
building automation system (optional)
DDT
multi-unit control interface (optional)
Notes:
3. Line type:
1.
chiller scope.
2. The components marked with for steam chiller, and
marked with for exhaust chiller, for hot W chiller.
actuator signal output

sensor signal input
communication
building automation system (optional) CBT

TH3
multi-unit control interface (optional) DDT
draft fan
internet

HTG temp sensor (to PLC)
HTG temp control (to burner)
exhaust temp sensor
waste heat outlet temp sensor
exhaust inlet temp sensor
ambient temp sensor
LTHE diluted solution inlet temp sensor
hot W inlet temp sensor**
hot W outlet temp sensor**
pressure control
non-condensable sensor
auto air vent probe
chilled/heating W flowmeter
cooling W flowmeter
gas flowmeter
hot W flowmeter
conductivity sensor
differential pressure sensor (optional)
burner gas leakage sensor
machine room gas leakage sensor
G36 G2:
LTG
condenser
U26
ZL4
JOW2
ZL4
draft fan
JOW4
LTHE
G33
G25
ZE
cooling
w pump
ZB
HZ
generator
condenser
U3
G9
G9
ZE
city water
F7
F8
F9
F10
C2B
ZG
W3 G
Others:
C2 C4
ZF
ZD
Sensors:!
T1
T2
T2A
T3
T4
T5
T5A
T6
T6A
T8
T9
Controlled
objects:
ZD
T10
RP refrigerant pump
T11
A/C W
SP solution pump
T12
VP air vent pump
T13
hot W
cooling
tower
fan
LQFJ
T14
G9
F22 auto purge valve
T15
F24 refrigerant motor valve
T16
ZE
F25 hot water thermostatic valve**
T17
F26 heating water thermostatic valve* B1
hot w pump**
BF2 fuel gas main solenoid valve
B1A
BF3 fuel gas work solenoid valve
B2
ZD
BF4 fuel gas ignition solenoid valve
B3
YB drain motor valve
GY
KF control cabinet fan
YK1
BM burner
YK2
JOW6 Pumpset
YK3
JOW7 control
YK4
cabinet
V1
V2
V3
V4
S
hot w heater**
heating w heater**
U28
U27
P
ZB2
SG1
G26
G41
SG2
GF
ZG

(for 2 fans)
INV6 cooling water pump inverter
TS touch screen
PLC programmable logic controller
BC burner control
G28
MRGK
JOW6
JOW7
ZD
C3 U5
G28 G28
MRGK
GF
ZF
W softener
G28
MRGK
auto dosing device
G28
fuel gas
fuel oil
Notes:
1.
chiller scope
3. Line type:
2. Parts marked with ** are not applicable to cooling/
actuator output
heating type, and those marked with * & ** are not
sensor input
applicable to cooling only type.
communication
F1 chilled/heating W switch valve

F2 chilled/heating W outlet single valve*
F3 steam angle valve
F4 concentrated solution angle valve
F6 HTG concentration regulating valve
F7 LTG concentration regulating valve
F15 HTG purge valve
F17 balance valve
F18 main shell pressure detecting valve
F20 vacuum vent valve & mannual valve
F27 chilled water drain valve
F28 cooling water drain valve
F29 heating water drain valve*
F30 hot water drain valve**
YA1 hot water pressure release valve**
YA2 heating water pressure release valve*
FE auto water make up valve
BF1 fuel gas ball valve
BF8 fuel oil filter discharge valve,
BF9 fuel oil filter vent valve
P1 lower limit pressure switch
P2 upper limit pressure switch
PR fuel gas pressure regulator
G1 gas filter
G3 oil filter
YA auto air vent
YC manual vent valve
YD discharge valve
YE water makeup valve
YF manual water makeup valve
CG2 Main shell compound gauge
RD rupture disc

Packaged Multi-energy Chiller
Micro Non-electric Chiller
(similar for BZHEY: Hot W, exhaust & direct-fired chiller)
G28
G28 G28
MRGK
G28
MRGK
ZG
ZG
ZF
ZD
ZD
A/C W
hot W
W softener
auto dosing device
G9
G9
G9
W3 G
G9
ZE
ZE
cooling
w pump
G9
W2 G G W5
G9
ZE
hot w pump**
A/C W
pump
ZD
city water
ZC
Sensors:!

(for 2 fans)
INV6 cooling water pump inverter
TS
touch screen
PLC programmable logic controller
BC burner control
T1
T2
T2A
T3
T4
T5
T5A
T6
T7
T8
T9
T10
T11
Controlled objects:
GF
ZF
vent
Control devices:
RP
SP
VP
LQFJ
F22
F24
F25
F26
F38
F39
BF2
BF3
BF4
YB
KF
BM
refrigerant pump
solution pump
air vent pump
cooling tower fan
auto purge valve
hot water thermostatic valve**
heating water thermostatic valve*
heat source W motor valve
exhaust motor valve(optional)
fuel gas main solenoid valve
fuel gas work solenoid valve
fuel gas ignition solenoid valve
drain motor valve
control cabinet fan
burner
ZD
ZB
JOW6
JOW7
ZD
Pumpset
control
cabinet
hot w heater**
heating w heater** U28
ZB3
G3:
G26
C3 U5
condenser
U26
LTG
U27
U7
U21
SG1
SG2
ZB2 U7B G49 H5 heat source

W inlet
G41
HZ
SE
DH2
G36 G2:
G4
G37
heat source
W outlet
T12
T13
T14
T15
T16
T17
B1
B1A
B2
B3
GY
YK1
YK2
YK3
YK4
V1
V2
V3
V4
S
P

HTG temp control (to burner)
exhaust temp sensor
heat source W inlet temp sensor
exhaust inlet temp sensor
ambient temp sensor
LTHE diluted solution inlet temp
sensor
hot W inlet temp sensor**
hot W outlet temp sensor**
pressure control
non-condensable gas sensor
auto air vent probe
chilled/heating w flowmeter
cooling W flowmeter
gas flowmeter
hot W flowmeter
conductivity sensor
differential pressure sensor
(optional)
burner gas leakage sensor
machine room gas leakage
sensor
C2 C4
C2B
U3
U3B
DH3
G29
HTG
hot air
U9
hot W
U8
X3
W8
V5
[IG
3
G
C4
V2
21
G6
V7
STC
STK
CD
U6
anti-sludge
hot W
W9
fuel inlet
X2
G2
G5
GE
:
ZDH
W7
G
U: U3
A/C W
biocide
[IG
GC
U22
5
L[H
V3
GB
net cable
ZDH
power cable
G4
Others:
chilled/heating W switch valve

chilled/heating W outlet single
U7C
ZL2
valve*
G3
F3 steam angle valve
exhaust outlet F4 concentrated solution angle valve
U25
U6
F6 HTG concentration regulating valve
U6B
CD
F7 LTG concentration regulating valve
ZL3
CN
U2
G2
evaporator
absorber
G38
CG4
U4
CG5
HTHE
TH2
G39
G35
G:
CG3
Q2
F15 HTG purge valve
Q3
JOW4
CG:
QS
ZL5
G32 G31
F17 balance valve
SQ
TQ
G6
U23
G5
F18 main shell pressure detecting valve
H4
LTHE
U22
CG9
G33
H2
F20 vacuum vent valve & mannual valve
G8
G21
up G26
F27 chilled water drain valve
JOW2
G7
W4 G
F28 cooling water drain valve
G25
G27
F29 heating water drain valve*
G22
CG2
F30 hot water drain valve**
G23
YA1 hot water pressure release valve**
ZL4 G24
U24
YA2 heating water pressure release
UT
T9 for outdoor
QMD
U:
valve*
installation
LG
WQ
FE auto water make up valve
BF1 fuel gas ball valve
BF8 fuel oil filter discharge valve
BF9 fuel oil filter vent valve
building
automation
system
(optional)
CBT
fuel gas fuel oil
TH3
draft fan
P1 lower limit pressure switch
internet
DDT multi-unit control interface (optional)
P2 upper limit pressure switch
PR fuel gas pressure regulator
G1 gas filter
G3 oil filter
G4 waste heat filter
Notes: 1.
chiller scope
3. Line type:
YA auto air vent
2. Parts marked with ** are not applicable
YC manual vent valve
actuator output
YD discharge valve
to cooling/heating type, and those
YE water makeup valve
sensor
input
marked with * & ** are not applicable
YF manual water makeup valve
to cooling only type.
communication
CG2 Main shell compound gauge
RD rupture disc
G3
vent
U7
ZS
V4
SQ
exhaust inlet F1
GF
G3
ZE
F2
U2
C2 C3
GD
A/C W
MRGK
MRC
LUTC
water make-up
V6
U4
TQ
timing drain
5V[L!
1 HTG
2 LTG
3 condenser
4 evaporator
5 absorber
6 HTHE
7 LTHE
8 cooling tower
9 auto purge device
10 hot W . heater*
SP
RP
KTSB
LQB
RSB
LQFJ
RSJ
F1
F2
F3
F4
F5
V6
solution pump
refrigerant pump
chilled/heating W pump
cooling W pump
hot W pump
cooling tower fan
burner
cooling/heating switch
vent three-way valve
vent reflow valve
HTG concentration
regulating valve
vacuum vent valve &
mannual valve
chilled/heating W
flowmeter
V7
V8
YR
YD
FE
heating W flow meter

gas flowmeter
refrigerant valve
drain device( timer on)
water make-up floating
ball valve
YCG cooling water quality
stabilizer valve(manual)
FA non-condensable
chamber purge
valve(manual)
FB direct purge
valve(manual)
FC solution valve(manual)
FD fuel valve(manual)
ZHF
KZG
BC
T1
T2
T3
T5
T6
T7
T8
T9
check valve
outdoor control cabinet
burner control
A/C W inlet temp sensor
A/C W outlet temp sensor
cooling W inlet temp
sensor
ambient temp sensor
exhaust temp sensor
hot W temperature sensor
A/C W calibration temp
sensor
Notes:
1. Parts marked with " * " are for hot water, not applicable to cooling-heating type.
Parts marked with " ** " are for heating operation, not applicable to cooling only type.
T11
W1
W2
B1
B2
B3
U1
U2
U3
U4
U5
U6

HTG temp switch
hot W temp switch
A/C W flow switch
A/C W flow switch
hot W flow switch
non-condensable sensor
cooling W level probe
vent over level probe
2. Line type:
actuator output
sensor input

Scope of Supply/Work
Machine Room Construction Tips

BROAD Customer Remarks
Electric
engineering
Construction
& installation
Welding machine and nitrogen to be provided by

customers . Customers need to pay BROAD for joint.
3 phase, 4 wires
Grounding
Place special grounding terminal with grounding

resistance 4 near water system control cabinet
Foundation
Enclosure should be installed after foundation is

completed.
Installation of metal enclosure
Pipe connection between

chiller and pumpset
Pipe connection between

chiller and cooling tower
External piping installation
Power supply to enclosure

Internet connection
Chiller insulation
Piping insulation in enclosure
Network cable to the enclosure is to be provided by users
Antifreezing
Commissioning Jobsite chiller commissioning
Operation &
maintenance
Operator training on site
Regular maintenance
Ventilation: poor ventilation leads to high humidity

in the machine room, which may erode the unit. So
serious attention should be paid to ventilation in the
machine room. Please ventilate 2X machine rooms
ever y hour and make up the combustion air. The
volume of combustion air for a DFA is estimated at
1.3 m 3 for every kW fuel.
! Humidity:
Machine room humidity must be lower than

85%. Higher humidity may impair insulation of electrical
components.
! Chiller
! Please
capacity:
a. The machine room foundation load is recommended
as 1.5 times of the operation weight.
b. Make sure that the foundation is level without sinking
or overload (for rooftop installation).
c. The load of a chiller is evenly distributed on the
contact surface between the frame base rolling
steel and the plinth.
machine room.
!Anchor
above the drainage.

Includes chilled/heating water pipes, hot water pipes,
water make-up and drain pipes, energy source
pipes.
Water anti-freeze treatment is recommended when

the ambient temp is below 0C.
refer to dimension drawings for plinth dimensions.
!Load
! Drainage:
b. All discharge pipes and drain pipes must be visible
service space
Foundation
a. Chiller foundation must be on a high level in the

BY400 model, a crane must be provided by
customer
factory-mounted
pipeline insulation
Machine rooms must be well ventilated with temp.

humidity control and drain functions. It contains the
service space.
Attention should be paid to machine room built by
customers:
c. Machine room in basement must be built above

a water ditch, which is equipped with an auto levelcontrolled submerged pump.
! Temperature:
Machine room temperature must be

controlled within 5 -43C. Lower temperature may
crack copper tubes and water box when the chiller is
shut off; higher temperature may damage electrical
components. Thermometer and over temperature
bolts:
a. Chiller can be placed on the foundation directly
without bolts (if there is a strong earthquake source
or special anti-vibration requirement, please specify
in a purchase order).
b. Anchor bolts must be pre-installed for pumpset
foundation per dimension drawings.
alarm must be installed in machine room.
User provides energy and air conditioning load.

Customers need to pay BROAD for commissioning.
Paid service contract can be signed after the
warranty period.
service space
right
F
rear
front
tube service clearance

(can be at the front/rear side)
Jobsite handling (main shell,

pumpset)
Joint (for split shipment)
BROAD can arrange transportation upon request.
1500
Transportation factory to port

and location
port to jobsite
Machine room
1000
Item
1300
Category
left
1500
1500
Service space:
Mode 20
unit: mm
50
75
100
125
150
200
250
300
400
500
600
800
1000
2300
3200
3700
3700
4500
4500
4500
5500
5500
5500
7000
7000
7000
9000
650
800
900
1100
1150
1300
1700
1700
1950
2100
2400
2400
2600
2600
1. If the machine room is smaller than the above size, please contact BROAD for a solution.
2. F, G is the tube service clearance that can use space of water pumps, doors or windows and
can also be shared by 2 chillers.
3. It is recommended that the height of the machine room be 500mm higher than that of chillers.

Control System
Gas system
standard pressure is 16 -50kPa. Lower or higher

pressure can be accommodated to special orders.
valve should be installed at the lowest part of gas
pipes. All connecting pipes must be cleaned and tested
for air tightness with 0.6Mpa air when gas piping system
is completed.
! When two or more units are connected in parallel, a
buffer pipe (with diameter 3-6 times of the main pipe)
must be installed at the main pipe to avoid flameout
due to gas low pressure caused by simultaneous startup.
Manual drain valve should be equipped at the bottom
of the buffer tube.
! Customers are required to inform BROAD of the fuel
type, heating value and pressure so that a burner can
be properly selected and the gas pipe diameter can be
notified to customers. Then customers can design filter,
flow meter, ball valve, diffuser tube and pressure meter.
BROAD is responsible for installation of gas train valves
within supply scope. External gas piping system is to be
installed by customers to 1m distance from the burner.
!The ball valve of BROAD gas valve train must be closed if
customers need to test piping pressure so that gas train
valve will not be damaged by high pressure.
! A gas leakage alarm (acting value must be set 20%
lower than danger value lower limit) must be equipped
in machine room and be linkage controlled with draft
fans. Machine room must be well ventilated all the time.
! Drain
Oil system
! Oil
system includes oil storage tank, oil pump, daily oil

tank, oil filter and metering instruments. Oil tank should be
equipped with oil check nozzle, air vent (breather valve),
oil refill valve, oil level sensor and drain valve. The lowest oil
level of daily oil tank must be 0.1m higher than the burner.
! Oil pipe should be copper pipe or seamless steel pipe
and leakage test should be taken at 0.8MPa min.
!
Medium filters are to be installed at inlet and outlet of oil
storage tank. The filters should have enough section area,
and should be convenient to install/uninstall and drain.
!Oil tank should be equipped with precision metering device.
Steam system
! The
supply of the steam should be pressure-stable. The

upper limit should not be over 110% of the rated pressure.
If the pressure may exceed the upper limit, a regulating
valve should be equipped in the pipeline.
! Safety valve should be fixed in the steam inlet pipeline.
The protection value is adjusted as 110%-130% of its
working pressure. The safety valve should be connected
to outdoor to avoid the overpressure of the system.
! Condensed water should be able to drain smoothly.
Condensed water can be stored in an open tank beside
the chiller, and then pumped back to the boiler by a
condensed water pump or steam trap pressurizer.
! When
the distance between cooling tower and

machine room is3 0 m, the cooling water pipe
diameter can follow the dimension drawing. If its
30-90m, the pipe diameter shall be one size larger. If
its >90m , the pipe diameter shall be two size larger.
! In water system, zero resistance filter with section
area 8-15 times larger than pipe section area instead
of Y-shape filters shall be used to minimize the water
resistance.
! Soft connector must be installed at inlet/outlet of
chilled/cooling water and hot water system. The
weight of the external piping system can never be
borne by the chiller.
! The installation site of the cooling tower should be
far from heat source and power, especially should
be at least 6m far from the chimney, or the chimney
should be 2m higher than the top of the cooling
towe r. Othe r w i se the ex haust may access the
cooling tower and cause corrosion to copper tubes
inside the chiller.
! Piping requirements: all pipes and valves should not
go across the space above the chiller to avoid chiller
damage caused by pipe installation, maintenance
or leakage.
! Secondar y heat exchange hot water system is
recommended for areas with very hard water.
! Hot W. system for BY20,BY50 must adopt secondary
heat exchange.
heating W ambient temp

outlet temp sensor(installed outside
sensor
under eaves)
T15
rain cover
! The
wind shield
inspection door
sweeping
door
condensate drain
fouling
collector
discharge
pipe
inserted in
water
An exhaust system!illustration
Ventilation system is included in machine room supply
if BROAD packaged chiller is ordered.
alarm
enclosure
temp sensor
TY0
fireprotection
linkage
machine
room
control
cabinet
29
BROAD DFA
internet
chiller power cable

power
control
cabinet
1#chilled/
heating W
pump
2#chilled/
heating W
pump
1#cooling W
pump
multi-units control
interface( max. 4
units)
! It
lightning rod
enclosure
draft fan
SG2
T9
11
is recommended independent stack be used for

each chiller. If chillers have to share a common stack
due to space limitation, the shared stack must be
inserted type and the main stack must be bigger
and higher to avoid any interference from each
other. Exhaust motor valve shall be installed for each
exhaust duct to avoid corrosion caused by exhaust
entering into chillers that are not in operation.
! The exhaust volume is dependent on the fuel heat
input. It is estimated at 1.55m3 per kW fuel input. 3-5m/s
flue gas flow velocity in the stack is recommended.
Fouling collector should be installed at flue duct inlet
to the chiller to prevent condensate from flowing
directly into the chiller. The indoor flue duct must be
insulated. For high outdoor steel stack, insulation shall
be done to maintain the up force of flue. No insulation
is required for low outdoor steel exhaust stack. Try to
locate the exhaust outlet as far as possible from the
cooling tower, or 2m higher than the cooling tower.
Otherwise the flue gas may get into cooling tower
and damage the chiller.
! The rated exhaust temperature is 160C. However,
selection of insulation mater ials and design of
f i re i so l at i o n a rea s h o u l d be ba sed o n 3 0 0 C
temperature for safety concern.
touch screen( installed gas leakage

detector(gas
in place convenient
fired type)
for operation)
TS
Exhaust system
Water system
initial filling of the chilled/heating water must be

with soft water. The leakage rate should be less than 10%
every year, or else large amount of city water makeup
will cause water system fouling.
!Minor leakage in chilled/heating water system is made up
from the expansion water tank. An open expansion water
tank instead of a closed expander is recommended
for pressure balance. The water expansion volume is
calculated as 4% of total water volume in the system.
! Chiller, pump set and cooling tower should be in one to
one correspondence to achieve more energy saving.
!BROAD packaged chiller (pumpset) has introduced auto
dosing system to solve the conventional problems with
cooling water system such as corrosion inhibitor and
biocide, especially legionnaire. There is a motor drain
valve at the bottom of cooling water system (It's with
BROAD packaged chiller supply).
heating W
customer selfpurchased
pumpset,
cooling tower
2#cooling W
pump
packaged
water
distribution
system
control
cabinet
1#hot W
pump
2#hot W
pump
anti-sludging
agent pump
biocide
pump
T17
hot W outlet
temp sensor
hot W .
dry contact
serial
communication
ProfiBus
ModBus
Host Link
BACnet
Lonwork
various other
communication
protocols
10m
! The
10m
Piping System
power cable
control wire
sensor wire
cooling W
drain valve
1#cooling
tower fan
communication cable
telephone line or network
n#cooling
tower fan
cable
Notes:
1. BROAD Packaged chiller control system includes control interfaces for chiller, pumpset, cooling tower, outdoor
enclosure, internet remote monitoring, BMS and multiple-unit control,etc.
2. Pumpset and cooling tower control interface and water distribution system control cabinet are supplied with
pumpset. Enclosure control cabinet and relevant electrical parts are supplied with enclosure.
3. The customers who order several standard packaged chillers can choose multiple-unit control interface, which
can automatically control the number of operational chillers according to load changes.
4. BMS control interface includes "Serial Communication" and "Dry-contact" options. Serial Communication
interface can be either HostLink, ModBus, ProfiBus, BACnet or Lonwork protocol. They are all options.
5. If the customer does not order pumpset, standard control interface for pumpset and cooling tower will be provided.

Exterior Wiring Diagram
List of Control System Installation
Power
M2!M3!M4!O!QF
Item

packaged pumpset, cooling
tower control interface
chiller power
communication control
chilled W 3-level
protection!
control interface for non-BROAD
pump set and cooling tower
chilled W 3-level
protection!
1# A/C W pump
on/off
2# A/C W pump
on/off
power
on
1# cooling runnW pump
ing
frequency
2# cooling W
pump running
on/off
power
on
cooling fan running
frequency
hot W pump
on/ off
antisludge pump
on/off
biocide pump
on/off
cooling W drain
valve on/off
M2
M3
M4
O
QF
MZ12
MZ13
MZ14
O111
QF
W2,
WJ,
DBOI
DBOI
ESBJ
DBOM
W2.
761
762
ESBJ
DBOM
W2.
1127
W2,
ML2V
ML2W
ML2X
NL2
1# A/C W . pump
ML3W
ML3V
ML3X
NL3
2# A/C W . pump
MR2V
MR2W
MR2X
NR2
1# cooling W . pump
MR3V
MR3W
MR3X
NR3
2# cooling W . pump
NX2
1# hot W . pump
Packaged
water
MX2V
distribution
MX2W
system
MX2X
control
cabinet
761
762
711
719
712
71:
713
721
731
732
J5,
J5.
MX3V
MX3W
NX3
2# hot W . pump
NU13
O12
NU
antisludge pump
NT13
O12
NT
biocide pump
MX3X
714
722
715
723
733
734
J6,
J6.
GQ13
GQ14
O12
cooling W . drain valve
MG2V
MG2W
MG2X
716
724
763
764
76:
771
766
767
768
M[12
M[13
M[14
O
QF
MGoV
MGoW
MGoX
121
122
ambient temp
21B
21C
21C
multi-unit
control
interface
(optional)
CEI
CEM
TIME
touch screen
communication
interface
BMS control
on
dry contact
(optional)
dilution off
fault
BMS on
M2
M3
M4
O
QF
ZU1
ZU2
ZU2
BMS off
internet interface
n# cooling tower fan
gas leakage sensor
!TH3
GM
GO
NG
draft fan
Z2M
Z2O
connect
other
units( max.
4 units)
machine room lighting
fire-protection
linkage
shielded cable
non-shielded cable
touch screen
751
752
753
755
754
756
757
758
W2,
337
338
BROAD standard packaged

chiller supply scope
Notes:
BMS control
system
communication cable
SK56
NGo
Z35,
121
122
TE9
TE7
SE3
SE2
communication interface
(optional)
1# cooling tower fan
enclosure
temp sensor
metal enclosure Z35.

Z135
interface
safety linkage!
NG2
connection
to internet
1. BROAD Packaged pumpset control interface

and water distribution system control
cabinet will not be supplied if pumpset is
not ordered, but a control interface for user
self-purchased pumps and cooling tower is
available. Enclosure control cabinet and
relevant electronic devices are not supplied
if enclosure is not ordered.
2. If customers source pumpsets, cooling towers
locally, there must be 3-level chilled water
protection and a cooling water pump linkage.
Chiller
Chiller and
pumpset
grounding
Chiller power
Touch screen
Network
monitoring
Installation position and Material

requirement
Grounding resistance 4 Grounding wire
Source
BROAD
scope
Customer /
Control cabinet of chiller 5-core cable

and water system
(10m standard
supply)
BROAD
Anywhere in office (on

the wall or desk) humidity
0-85%
(no condensate),
temperature 0 - 30C
BROAD
BMS interface
(optional)
Ambient
temperature
sensor
Ventilation and avoid

direct sunlight
Heating W outlet
temperature
sensor,
hot W outlet
temperature
sensor
Pumpset Installation of
water distribution
system control
cabinet
and power
connection
Wiring between
chiller and water
distribution
system control
cabinet
Wiring between
pumpset and
water distribution
system control
cabinet
At heating W/ hot W
pipe outlet side 10m
away from the chiller
5-core shielded
cable
(30m standard
supply)
Network cable
Wiring
inside chiller
control
cabinet
Wiring
inside chiller
control
cabinet
Customer Wiring
inside chiller
control
cabinet
Communication Customer Wiring
cable (for serial
inside chiller
communication),
control
11-core cable (for
cabinet
dry contact)
BROAD
Chiller
3-core cable
(standard cable is
control
10m)
cabinet
wiring
3-core cable
BROAD
Wiring
(standard cable is
10m)
Customer scope
Grounding setup
and wiring
Cable
installation
Cable
installation
Cable
installation,
wiring at building
side
Cable
installation,
wiring at network
side
Temperature
sensor installation
wiring*
Temperature
sensor
installation
Water distribution system Installation bolts

control cabinet
5-core cable
Customer Wiring
Cable &
inside chiller control cabinet
control
installation
cabinet
Between chiller and

Cable supply as
water distribution system per packaged
control cabinet
chiller
BROAD
Wiring
Cable
inside chiller installation
control
cabinet
Between water
distribution system
control cabinet and
pumpset
BROAD
Wiring
Cable
inside chiller installation
control
cabinet
Cable supply
as per standard
pumpset

Transportation Tips
Lifting & Leveling Tips
Shipping status
! Lifting
! BY20
is to be shipped in one piece, while BY30 BY50 in two

pieces.
! BY75-1000 chiller and pumpset are to be shipped
separately.
! BY75-400: pumpset and control cabinet are to be
shipped in 3 pieces.BY500-1000: pumpset and control
cabinet are to be shipped in 3-5 pieces (A/C water
pumpset, cooling water pumpset and control cabinet)
! All equipment can be containerized as per "Container
Arrangement Reference".
! Chillers BZ75, BE75, BS100(Max. width 2.1m) in single
piece.
! Other units will be in 2-4 pieces shipment.
! If limited by site space or machine room access, small
unit can also be split shipment (or split with steel frame),
or steel-joint split shipment (i.e. the main shell and HTG
are split and soldered by steel plates, which will be

cut off before entering the machine room).
! When the unit reaches the machine room, the split
pieces need to be connected by BROAD welders.
The customer needs to prepare welding facilities,
nitrogen and other necessary help.
! Solution is charged into the chiller when a unit is
shipped in one piece, and packed separately for
split shipment or for single-piece shipment with unit
shipping weight over 32 tons.
! BROAD can arrange transportation and insurance
on behalf of customers. If the customer chooses
to arrange by themselves, please refer to BROAD
Chiller Packing & Transportation Regulations for
container arrangement and safe transportation.
Container arrangement reference:

Mode
BZ
With BY pump BYZ enclosure

set
BE
BS(BH)
BZHE
BDH(S)
20
20GP*
/*
40HQ(BY20)*
20GP*
20GP*
20GP*
20GP*
40HQ*
20GP
40OT2
40HQ
20GP2
40OT2
40HQ*
40HQ
40HQ*
40HQ+20GP*
125
40HQ+20GP
40GP
40OT2
40HQ+20GP
150
40OT+20GP
40GP
40OT2+20GP 40OT+20GP
40OT
40OT2
200
40OT+20OT
40GP+20GP 40OT2+20GP 40OT+20OT
40OT+20GP
40OT2
250
40OT2
40GP+20GP 40OT2+20GP 40OT2
40OT2
40OT2
300
40OT2
40GP+20GP 40OT3
400
40OT2
+20GP
40GP2
40OT3+20GP 40OT2+40GP 40OT2
500
40OT2
+20GP
40GP2
40OT3
+20GP
40OT3
40OT2
+20GP
40OT2
+40GP
600
40FR
+40OT2
+20GP
40GP2
+20GP
40FR+40OT2
+20GP
40FR+40OT
+20GP
40FR+40OT2
+20GP
800
40FR2
+40OT2
+40GP
40GP3
+20GP
40FR2
+40OT2
+40GP+20GP
40FR2
+40OT
+40GP
40FR2+40OT2
+40GP+20GP
1000
40FR2
+40OT2
+40GP
+20GP
40GP3
+20GP
40FR+40OT2
+40GP2
40FR2
+40OT1
+40GP
40FR2+40OT2
+40GP2
50
75
100
20GP*
/*
40HQ(BY50)*
20GP*
20GP*
40HQ*
20GP*
40HQ+20GP
40HQ+20GP 40HQ 2
40OT2+20GP 40OT2
40HQ*
40HQ*
40HQ*
40OT*
must be done by qualified lifting companies

that are properly insured.
crane must be suppor ted by crossties and
firm foundation to prevent it from sinking. Check
the crane steel ropes and hooks before lifting to
prevent any accident. The lifting intersection angle
must be less than 90. It is strictly prohibited to lift
the chiller with a single steel rope. When the chiller
is lifted 20mm above the carriage or the ground, it
should be kept for a little while. Lift the chiller slowly if
everything is OK.
!
The landing of the chiller must be with care. Crash
landing is strictly forbidden! As the unit is a vacuum
device, any impact on the chiller is strictly forbidden!
! When moving the chiller, only round steels or thick
steel tubes can be used as rollers instead of wooden
sticks. Only drag the dragging hole on the rolling
steel do not place forces on other part of the chiller.
Lift the unit first with jacks under the rolling steel
before rigging. Both sides of HTG and main shell must
be lifted simultaneously.
! Before the chiller is located, concrete foundation
plinths must be molded and leveled.
! Then locate the chiller without bolts. (If there is a
strong vibration source or a special anti-vibration
requirement, it should be stated before ordering).
The pumpset shall be fixed by anchor bolts. The
foundation must be level and solid to make sure no
sink or overload (when the unit is installed on the roof).
! The
! For
multiple chillers of split shipment, please make

sure the original matching between HTG and the
main shell. Please locate the chiller according to
chiller joint drawing and make sure the joint gap is
less than 1.5mm.
! After chiller locating, please adjust leveling and
lay thin steel plate where it is uneven to guarantee
compact contact between the chiller and base.
Take tube sheet as the leveling point and make front/
rear and left/right leveling (check level height of
every part by acrylic tube). It should be leveled within
0.8/10 0 0 both lengthwise and sidewise. Leveling
must be done within 2 hours after locating the chiller,
otherwise the chiller base will be damaged.
! The chiller must be located levelly and its steel frame
bases must match the plinth, the weight of the chiller
must be evenly balanced on the plinth. Otherwise,
the chiller may be twisted slowly, which will finally
result in damage due to leakage.
!The chiller should be protected by full time personnel
during transportation & installation. No access to
the chiller or valves for unauthorized persons. Valves
of the chiller are forbidden to be screwed. If the
machine room is under construction, protective
measures are needed to avoid damage or dirt to the
chiller. Do not scrape the paint or insulation layer.
40OT*
40OT*
40OT*
Sketch of leveling and foundation
40OT2+20GP 40OT+20GP*
40OT2+40GP 40FR+20GP*
Leveling sketch
Foundation sketch
Points for leveling(on tube sheet)
40FR+20GP*
Notes: 1. Models marked with " * " are in one-piece shipment, and the rest in split shipment.
2. For chillers over model 500 (main shell weight exceeds requirement), there might be some changes
as per actual condition.
3. In case some countries may have limitation on dimension and weight, loading shall be arranged
accordingly.
4. BCT container arrangement:
!!
! 20GP: BCT16:13 units; or BCT23:10 units; or BCT70:3 units; or BCT115:2 units;
!!
! 40GP: BCT16:13 units; or BCT23:20 units;
!!
! 40HQ: BCT70:7 units; or BCT115:4 units.
rubber sheet)6 21nn*

steel plate)6 21nn*
filling with concrete
after leveling
Rolling steel
concrete foundation
(steel plate can also be used
for plinth above the ground)
Dragging hole
Lifting sketch
<90
#
Lifting
sketch
#

Comparison

Energy saving comparison
General Comparison
Compared with conventional machine room mode, BROAD packaged pumpset system reduces the rated power
demand by 40-60%, and the operating electricity consumption by 60-75% (the electricity for pumpset only amounts to
2-5% of the rated cooling capacity.)
Examples on power consumption comparison

!
BY50 type (pumpset for 582kW/165Rt chillers)
Power consuming parts
Conventional machine room mode

power demand
30 kW
7.5 kW
27.5 kW
Cooling tower fan
11 kW
11 kW
311 kW
22 kW
7.5 kW
7.5 kW
Total
63 kW
26 kW
17 kW (annual)
10.8%
4.47%
2.92%
Annual operating consumption
190 MWh
52 MWh (power saving is 73%)
Electric Chillers
High
Chillers are less expensive but
customers self-purchased
water distribution system costs high.
Need separate hot water system.
Prevalently oversized
equipment selection.
Higher
Electricity demand is 8-10 times
more than that of non-electric
chillers.
Need boiler (and boiler room)
for heating.
High investment on water
distribution system.
Prevalently oversized
equipment selection.
Function
Two functions in one unit
Only one function Heat pump

has two functions, but its
heating capacity is reduced
dramatically or even lost when
the ambient temperature is low.
Energy
Efficiency
power demand
operating power consumption
Cooling capacity
180 kW
44 kW
1144 kW
Cooling tower fan
37 kW
37 kW
637 kW
Chilled/heating W pump
110 kW
60 kW
3060 kW
Total
327 kW
141 kW
100 kW (annual)
Electricity/cooling capacity
9.4%
4.04%
2.86%
1000 MWh

Reliability
Pursuing zero fault

The annual tube freezing rate in evaporator
is as low as 0.05%, as it is equipped with 3-level
temperature sensors, 3-level flow switches and
ultrasonic flow meters.
Separate heating reduces number of parts
involved in heating by 80%+, and doubles the
lifespan of the main shell.
Auto purge/ vent prevents metals from
corrosion and makes sure no cooling capacity
decrease.
Water distribution system is factory made so
that industrialization of central air conditioning
is materialized.All aspects from designing to
component quality control, production,
testing, site commissioning and maintenance
are integrated into a uniform quality control
system.
All materials and components are outsourced
from worlds top manufacturers (quality comes
first at any time).
Many faults
Number of moving parts is
several times more than that of
non-electric chillers, and they
are easy to be damaged.
Water distribution system is
designed individually,
purchased separately and
installed by non-professionals
with great quality risks.
Since it does not include
cooling water auto treatment
device, the copper tubes that
easily get scaled must be
cleaned by acids, which
will easily cause attenuation or
even puncture of the copper
tubes.
Safety
Risk free
Risky
The worlds only non-electric chiller with complete Not completely certified.
No comprehensive
American and European safety certificates
High temperature generator is equipped with
8-level mechanical and electronic anti-explosion
devices to ensure explosion free (even in case of
sabotage).
Cooling water system is with auto biocide device
to eliminate legionnaires' disease
Uncertain
Customers are worry-free & carefree.

A single purchase order to solve all ordering,
installation and operation problems
Automatic operation of the equipment and
system makes full-time operator unnecessary.
Provide life-long maintenance & repair, or even
operation management service (energy
management contract). Life-long quality
commitment.

power demand
Cooling capacity
550 kW
180 kW
30180 kW
Cooling tower fan
110 kW
110 kW
22110 kW
440 kW
180 kW
90180 kW
Total
1100 kW
470 kW
250 kW (annual)
Electricity/cooling capacity
9.5%
4.04%
2.15%
3300 MWh
Packaged pumpset system
Notes: 1. Calculation of annual operating power consumption is based upon cooling operation, 5 months per year
and 20 hours per day.
2. Operating consumption is the result of using inverters and shifting between two pumps, while the power
consumption of conventional pump system equals to the power demand.
Why electricity saving &

!
Saving from design: 1. Many innovations reduce the resistance from filters, valves and piping to almost zero.
2. Specially designed pumps optimize head and flow rate to system design.
Saving from operation: 1. BROAD leads the world in inverter control system design and operation. Standard
designs incorporate inverter-controlled cooling water pump(s) and cooling tower fan(s) which are automatically
adjusted according to load and ambient temperature. 2. Two pumps combined or separate operation by
software analyzer. 3. Actual power consumption during operation is 30-60% of the rated design.
Energy saving is visible.
Not energy-saving.
Energy mode not energy-saving.
No flow meters.
No energy efficiency
display(not out of technical
reasons,probably not willing to
take the responsibility).
Tear & wear of moving parts
causing energy efficiency
decrease.
Packaged pumpset system
Power consumption equipment Conventional machine room type

power demand
Three functions in one unit

Provide cooling, heating and hot water
simultaneously or dedicatedly, and automatically
adjust all temperatures.
Energy consumption is not

transparent.
No flow meters.
(fuel, chilled/heating water, cooling water, hot
No energy efficiency display
water) to reflect the energy efficiency directly
(not out of technical reasons,
or indirectly.
The touch screen real time displays (and records)
probably not willing to take the
responsibility).
cooling capacity and energy efficiency.
Dozens of energy saving patents assure initial
No auto air vent device so
and long-term energy efficiency, such as auto
energy efficiency drops
purge and air vent (without a vacuum pump
periodically.
in the life span), plate heat exchanger,upward
spraying, refrigerant anti-overflow, turbulator in
fire tubes, etc.
Cooling water system is equipped with water
softner and biocide & antisludge auto dosing
device to eliminate energy waste and cooling
capacity decrease caused by fouling.
Conduct yearly energy consumption investigation
and diagnosis to each user.
BROAD chillers are proven that at least 50% more
energy saving per our energy investigation to
thousands of users.
Power consumption equipment Conventional machine room type

power demand
Other Non-electric Chillers
electricity/cooling capacity
BROAD Non-electric Chillers
Packaged pumpset
power demand
Cooling water pump
Mode
Investment Low
Chiller price is high but water distribution
system invests low. (design + equipment +
installation + commissioning +machine
room)
Small footprint.
Smaller equipment selection
Ultrasonic flow meters are installed on all pipes
Numerous faults
Annual tube freezing rate
exceeds 5%.
Main shell heating brings many
faults and short life design.
No auto air vent device causes
periodical cooling capacity and
energy efficiency decrease.
Water distribution system is
designed individually, purchased
separately and installed by nonprofessionals with great quality
risks.
Since it does not include cooling
water auto treatment device, the
copper tubes that get scaled
must be cleaned by acid, which
will easily cause attenuation or
even puncture of the copper
tubes.
Anti-explosion measures.
No biocide dosing
Customers are not carefree.

Customers are not carefree.
Purchase and installation of water
Purchase and installation of
distribution system are troublesome. water distribution system are
The whole system is a combination
troublesome.
The whole system is a
of products from many
manufacturers, making it impossible combination of products from
to actualize automation.
many manufacturers,
Poor after-sale service.
making it impossible to actualize
automation.
Poor after-sale service.
ISO9001
BROAD central air conditioning has obtained all certification of ISO,CE, UL, ETL,
ASME, and other international certication
N
To preserve forest & water sources,

pls imitate us to adopt compact
layout & thin paper printing
BROAD Town , Changsha , China 410138 , www.broad.com

Tel +86-731-84086688 Fax 731-84611357
2011.06
The :LJVUK,KP[PVU8\HU[P[`!
BY152-08 C 2011

Broad Catalog

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BROAD CENTRAL AIR CONDITIONING (ABSORPTION LiBr+H2O)

BROAD X NON-ELECTRIC CHILLER

!Natural gas, town gas, biogas,

The Absorption Principle

Direct-fired Absorption Chiller Performance Data

Packaged Direct-fired Absorption Chiller Performance Data

HTG(high temp generator)Enlarged Model!Performance Data

Model Selection & Ordering

Steam Chiller Performance Data

Packaged Steam Chiller Performance Data

Packaged Hot W/Exhaust Chiller Performance Data

Packaged Single-stage Steam/Hot W/Exhaust Chiller Performance Data

Packaged Multi-energy Chiller Performance Data

Model Selection Curves

Micro Non-electric Chiller

Model Selection & Ordering

Design & Construction Tips

Machine Room Construction Tips

Exterior Wiring Diagram

List of Control System Installation

Lifting & Leveling Tips

Energy saving comparison

hot water pump

heating water pump

hot water pump

chilled water pump

cooling water pump

The cooling principle

The heating principle

Direct-fired Absorption Chiller (P-DFA) Performance Data

Fuel: natural gas, biogas, diesel or gas/oil dual fuel

Hot water capacityR>

233 349 582 872 1163 1454 1745 2326

179 269 449 672 897

1121 1349 1791

120 200 300 400

28.6 42.9 71.4 107 143

48.8 73.3 122 183 244

15.3 23.1 38.5 57.9 77.1

16.9 25.4 42.2 63.4 84.5 106

19.2 28.8 48.1 71.9 96.1

12.8 21.4 32.0 42.7 53.5 64

Unit ship. wt.t

Main shell ship. wt. t

Packaged Direct-fired Absorption Chiller (P-DFA)

100 125 150 200 250

Chilled water pump

Cooling water pump

Hot water pump

0.6 0.8 0.9 3.8 3.8 4.2

5.9/8.6 6.1/8.8 6.1/9.8 9.6/9.8

0.4 0.6 0.6 2.2 3.0 3.0

Total power demand

Ventilation power demand kW

0.3 0.3 0.3 1.0 1.5

0.5 0.7 0.8 3.4 3.4 3.9

2.5 4.5 5.1 /

1. Rated chilled W outlet/inlet temp:

HTG(high temp generator)Enlarged

Notes: Heating capacity increases by 20% for each stage of HTG

Packaged DFA Performance Curves

Model Selection & Ordering

BROAD chillers are classified into standard type

chiller normally will be split into two pieces as

Hot water capacityR>

Unit ship. wt.t

Main shell ship. wt. t