FINE CYCLO®
F4C-D series
Catalogue 991138/EN-10/2011
1. Construction.................................................................................. 3
3. Nomenclature.............................................................................. 4
4. Products ............................................................................................. 4
7. Rating .................................................................................................... 6
Bearing of Output
(Angular Contact Ball Bearings)
Cycloid Disc
Eccentric High-
Speed Shaft
Output Flange
High Torque, High Allowable Moment New Model Enables Simpler Designing
Compact Design Improved Interface for Coupling Machines
Allowable peak torque: Maximum 24% increase Customer can choose the location of the attachment bolt
Allowable moment: Maximum 45% increase on the output flange.This was done by the unified
(Compared to traditional models) construction of the output flange and slow speed shaft pin.
2
1. Construction
Fig. D-1
Bearing of Output
(Angular Control Ball Bearings)
FINE CYCLO (F4C-D)
Oil Seal
Cycloid Disc
Bearing for
Eccentric
Ring Gear Housing Pin
Adaptor Plate
2. Application Examples
3
3. Nomenclature
F 4C F S — D15 — 59
Reduction ratio
Frame size
Standard: −
Special specification: S
Shape of Ring gear housing Form of a cylinder : −
With flange : F
4C (Output shaft with angular contact ball bearing)
Symbol of Fine CYCLO
4. Products
Reduction ratio
Frame size
59 89 119
D15 t t
D25 t t t
D30 t t t
D35 t t t
D45 t t t
5 6 7
4
6. Operating Principles
The reducer portion of the FINE CYCLO® is fundamentaly different in principle and mechanism from the involute gearing mechanism of competitive gearmotors. The
unique speed reducer portion is an ingenious combination of the following two mechanisms:
A combination of a planet gear and a fixed internal sun gear. In the FINE CYCLO®, the planet gear has cycloidal-shaped teeth and the sun gear has circular pin
teeth.
The number of teeth in the planet gear is one or two less than the sun gear.
A constant speed internal gearing mechanism.
Fig. D-3 Principle of internal Planetary Gearing
See Fig. D-3
In equation 1, below, P identifies the number of the planet gear
Rotation of planet gear teeth, S that of the sun gear, ω2 the angular velocity of the planet
gear around its own axis. The velocity ratio of ω2 to ω1 is shown
Rotation of crankshaft
as follows:
Crankshaft axis
Planet gear(P)
ω2 S S-P ...Equation 1
Fixed sun gear(S) =1- =-
ω1 P P
5
7. Rating
Table D-1 Rating Table (Output rotation base)
6
Allowable maximum Equivalent
30 40 50 60 Allowable On input shaft
output speed(r/min)
maximum Upper/Moment of inertia Mass
Rated output Input Allowable Rated output Input Allowable Rated output Input Allowable Rated output Input Allowable (×10 -4kg tm 2)
torque torque torque torque input speed 50% 100% (kg)
(Upper/Ntm) speed input power (Upper/Ntm) speed input power (Upper/Ntm) speed input power (Upper/Ntm) speed input power (r/min) ED ED Lower/GD2
(Lower/kgftm) (r/min) (kW) (Lower/kgftm) (r/min) (kW) (Lower/kgftm) (r/min) (kW) (Lower/kgftm) (r/min) (kW) (×10-4kgftm2)
163 150 140 133 0.38
1770 0.64 2360 0.78 2950 0.92 3540 1.04
16.6 15.3 14.3 13.5 1.52
6150 5600 2800 5.2
145 133 124 117 0.37
2670 0.57 3560 0.69 4450 0.81 5340 0.92
14.7 13.5 12.6 12.0 1.50
353 323 302 286 1.55
1770 1.38 2360 1.69 2950 1.98 3540 2.25
35.9 33.0 30.8 29.2 6.19
311 285 1.54
2670 1.22 3560 1.49 5050 4200 2100 8.1
31.7 29.1 6.15
285 1.53
3570 1.12
29.1 6.12
460 422 394 373 3.99
1770 1.81 2360 2.21 2950 2.58 3540 2.93
46.9 43.0 40.2 38.1 15.96
406 373 3.96
2670 1.59 3560 1.95 4550 3800 1900 11
41.4 38.0 15.85
372 3.95
3570 1.46
37.9 15.81
650 596 557 4.93
1770 2.55 2360 3.12 2950 3.65
66.2 60.8 56.8 19.71
574 4.89
2670 2.25 3950 3300 1650 15
58.5 19.55
4.87
19.50
1271 1166 12.51
1770 4.99 2360 6.11
130 119 50.03
12.41
3150 2600 1300 24
49.65
12.38
49.52
: 50%ED range : 100%ED range
Notes:
1. Rated output torque
Rated output torque implies allowable mean load torque at each output speed. Rated output torque for below 600r/min input is the same
as 600r/min.
Allowable input power is the value converted from rated output torque, when it is 100%. This value takes efficiency of FINE CYCLO® in
consideration.
2. Allowable maximum input speed and allowable mean input speed
Reducer may be used within maximum input speed indicated in the Table, however, allowable mean input speed is limited by operation
(%ED).
3. Allowable acceleration or deceleration peak torque
Allowable peak torque at normal start and stop.
4. Allowable momentary maximum torque
Allowable momentary maximum torque at emergency stop or heavy shock, when loading 1000 times in overall lifetime.
5. Moment of inertia, GD2
Value at input shaft. Divide them by g (Moment of inertia: 9.8m/sec2) or 4g (GD2: 4 x 9.8m/sec2) to convert from them to inertia.
6. Calculate the rated torque using the following formula when the speed is not shown in the table above.
0.3
15 T2N: Rated torque at output speed n2
T2N = T2N,15
n2 T2N,15: Rated torque at output speed n2 is 15 r/min
7
Table D-3 Rating Table (Input rotation base)
8
Allowable maximum Equivalent
1500 1000 750 600 Allowable On input shaft
input speed(r/min)
maximum Upper/Moment of inertia Mass
Rated output Output Allowable Rated output Output Allowable Rated output Output Allowable Rated output Output Allowable (×10 -4kg tm 2)
torque torque torque torque input speed 50% 100% (kg)
(Upper/Ntm) speed input power (Upper/Ntm) speed input power (Upper/Ntm) speed input power (Upper/Ntm) speed input power (r/min) ED ED Lower/GD2
(Lower/kgftm) (r/min) (kW) (Lower/kgftm) (r/min) (kW) (Lower/kgftm) (r/min) (kW) (Lower/kgftm) (r/min) (kW) (×10-4kgftm2)
171 194 211 226 0.38
25.4 0.57 16.9 0.43 12.7 0.35 10.2 0.30
17.5 19.8 21.5 23.0 1.52
6150 5600 2800 5.2
171 194 211 226 0.37
16.9 0.38 11.2 0.28 8.43 0.23 6.74 0.20
17.5 19.8 21.5 23.0 1.50
370 418 455 487 1.55
25.4 1.23 16.9 0.93 12.7 0.76 10.2 0.65
37.7 42.6 46.5 49.7 6.19
370 418 455 487 1.54
16.9 0.81 11.2 0.61 8.43 0.50 6.74 0.43 5050 4200 2100 8.1
37.7 42.6 46.5 49.7 6.15
370 418 455 487 1.53
12.6 0.61 8.4 0.46 6.30 0.38 5.04 0.32
37.7 42.6 46.5 49.7 6.12
483 545 594 635 3.99
25.4 1.61 16.9 1.21 12.7 0.99 10.2 0.85
49.3 55.6 60.6 64.8 15.96
483 545 594 635 3.96
16.9 1.06 11.2 0.80 8.43 0.66 6.74 0.56 4550 3800 1900 11
49.3 55.6 60.6 64.8 15.85
483 545 594 635 3.95
12.6 0.80 8.4 0.60 6.30 0.49 5.04 0.42
49.3 55.6 60.6 64.8 15.81
683 771 840 899 4.93
25.4 2.27 16.9 1.71 12.7 1.40 10.2 1.20
69.7 78.7 85.8 91.7 19.71
683 771 840 899 4.89
16.9 1.50 11.2 1.13 8.43 0.93 6.74 0.79 3950 3300 1650 15
69.7 78.8 85.8 91.7 19.55
683 771 840 899 4.87
12.6 1.13 8.40 0.85 6.30 0.69 5.04 0.59
69.7 78.6 85.8 91.7 19.50
1334 1507 1643 1756 12.51
25.4 4.44 16.9 3.34 12.7 2.73 10.2 2.34
136 154 168 179 50.03
1334 1507 1643 1756 12.41
16.9 2.94 11.2 2.22 8.43 1.81 6.74 1.55 3150 2600 1300 24
136 154 168 179 49.65
1334 1507 1643 1756 12.38
12.6 2.20 8.40 1.66 6.30 1.35 5.04 1.16
136 154 168 179 49.52
: 50%ED range : 100%ED range
Notes:
1. Rated output torque
Rated output torque implies allowable mean load torque at each output speed. Rated output torque for below 600r/min input is the same
as 600r/min.
Allowable input power is the value converted from rated output torque, when it is 100%. This value takes efficiency of FINE CYCLO® in
consideration.
2. Allowable maximum input speed and allowable mean input speed
Reducer may be used within maximum input speed indicated in the Table, however, allowable mean input speed is limited by operation
(%ED).
3. Allowable acceleration or deceleration peak torque
Allowable peak torque at normal start and stop.
4. Allowable momentary maximum torque
Allowable momentary maximum torque at emergency stop or heavy shock, when loading 1000 times in overall lifetime.
5. Moment of inertia, GD2
Value at input shaft. Divide them by g (Moment of inertia: 9.8m/sec2) or 4g (GD2: 4 x 9.8m/sec2) to convert from them to inertia.
6. Calculate the rated torque using the following formula when the speed is not shown in the table above.
0.3
1750 T2N : Rated torque at input speed n1
T2N = T2N,1750
n1 T2N,1750: Rated torque at input speed n1 is 1750 r/min
9
8. Engineering Data
8-1. Stiffness and lost motion Table D-4 Engineering data
59 566 17.0
59 800 24.0
59 1565 47.0
No load running torque indicates torque on input shaft for rotating reducer 119 1267 38.0
under no-load condition.
Shown values are applicable only on standard design as shown on Fig. D1 Note) Arc min means "minute" of the angle.Stiffness is the
average value (typical data).
15 1
= × = 0.3125 arcmin
24 2
Fig. D-8
Notes) 1. Fig. D-8 shows average data after reducers have been
run.
2. Measurement Conditions
10
8-3. Breakaway torque on output shaft (BTO)
Indicates torque necessary to start rotation from output side of reducer from stop without load.
D15 70
D25 100 Notes: 1. Table D-5 shows max. torque from output side BTO.
D30 120 2. Measurement Conditions
D35 140
Accuracy in assembled dimensions Refer Item 11-1
D45 245
Lubrication Standard grease
8-4. Efficiency
Fig. D-9 Efficiency Curve
60
50
0 1000 2000 3000 4000
Input speed r/min
Compensation efficiency =
Compensation factor for efficiency
0.9
0.8
0 0.5 1.0 Torque ratio
11
8-5. ALLOWABLE RADIAL LOAD & AXIAL LOAD OF HIGH SPEED SHAFT
When a gear or sheave is mounted on the high speed shaft, radial load and axial load should be equal to or less than allowable value.
Check radial & axial load by following the next formula ( ① ~ ③ ).
① Radial load Pr
Pr : Actual radial load [N, kgf ]
T Pro
Pr = ≦ [N, kgf] (Formula D-1) T : Equivalent torque on input shaf [Ntm, kgftm]
R Lf·Cf·FS1
R : Pitch circle radius of sprocket, gear, or sheave [m]
② Axial load Pa Pro : Allowable radial load [N, kgf ] (Table D-6)
Pao Pa : Actual axial load [N, kgf ]
Pa ≦ [N, kgf] (FormulaD-2) Pao : Allowable axial load [N, kgf ] (Table D-7)
Cf·FS1
Lf : Load location factor (Table D-8)
③ When radial and axial load co-exist
Cf : Coupling factor (Table D-9)
Pr·Lf Pa FS1 : Shock factor (Table D-10)
+ · Cf · FS1 ≦ 1 (FormulaD-3)
Pro Pao
Table D-6 Actual radial load Pro (Up: N/Down: kgf ) Table D-7 Actual axial load Pao (Up: N/Down: kgf )
Frame Input speed r/min Frame Input speed r/min
size 4000 3000 2500 2000 1750 1500 1000 750 600 size 4000 3000 2500 2000 1750 1500 1000 750 600
226 245 265 284 294 314 353 392 422 245 284 314 343 363 392 471 549 608
D15 D15
23 25 27 29 30 32 36 40 43 25 29 32 35 37 40 48 56 62
334 373 392 422 441 461 530 589 628 363 412 451 500 540 579 697 804 883
D25 D25
34 38 40 43 45 47 54 60 64 37 42 46 51 55 59 71 82 90
432 461 500 520 549 628 687 746 520 569 638 677 726 883 1001 1118
D30 D30
44 47 51 53 56 64 70 76 53 58 65 69 74 90 102 114
491 520 559 589 618 706 785 844 540 589 657 706 755 922 1059 1167
D35 D35
50 53 57 60 63 72 80 86 55 60 67 72 77 94 108 119
608 657 687 726 824 912 981 1010 1118 1197 1295 1570 1795 2001
D45 D45
62 67 70 74 84 93 100 103 114 122 132 160 183 204
Calculate the actual radial load using the following formula when Calculate the actual axial load using the following formula when
the speed is not shown in the table above. the speed is not shown in the table above.
1/3 0.47
1750 1750
PrN : Pr1750 PaN : Pa1750
N N
PrN : Actual radial load when input speed N PaN : Actual axial load when output speed N
Pr1750 : Actual radial load when input speed 1750r/min Pa1750 : Actual axial load when output speed 1750r/min
12
9. Main Bearings
1. Moment Stiffness
Table D-13 Allowable Moment & Allowable Axial Load
Indicates stiffness on inclination of output shaft with
external moment. Frame Allowable Moment Allowable Axial Load
size (Ntm) (N)
External moment (M) D15 883 3924
D25 1177 3924
M=PrtLr + PatLa.....................................................................................................................(Formula D-4)
D30 1668 5199
D35 1962 7848
2. Allowable Moment & Allowable Axial Load
D45 2943 10791
Check external moment and external axial load with
Allowable Moment = zul. dyn. Kippmoment
Formula D-5, Formula D-6, and Fig.D-13. Allowable Axial Load = zul. Axialkraft F2A
13
10. Selection
10-1. Flow Cart and Formula of Selection
14
Calculation in Load Condition of Fig. D-14
= (Formula D-8)
tO
0.3
tA nATA10/3 + tR nR TR10/3 + tB nB TB10/3
t t t t t
Allowable rating output torque 600 0.3 To: Rated output torque at input speed
at average input speed TOE = × To (Formula D-10) 600r/min (Table D-3)
nE
When nE<600, TOE equals to TO at input speed
600r/min.
tO
%ED ED= × 100 (Formula D-10)
T
Maximum of single cycle time is 10 minutes when calculating %ED. When single cycle time is over 10
minutes, calculate %ED as T=10 (minutes).
15
11. Notice for Designing
11-1. Precision in Assembly Dimensions
Fig. D-15 Method of Assembly
TAble D-17
Frame size d e f g
D15 )I )/h7 )I 0.03
D25 )I )/h7 145)/h7 0.03
D30 )I )/h7 160)/h7 0.03
D35 )I )/h7 174)/h7 0.03
D45 )I )/h7 220)/h7 0.03
16
11-3. Assembly Procedure
Casing of machine
② ②
③ ③
B Output flange
B Output flange
Assembly
surface: b
Attach output flange of CYCLO Assembly Attach output flange of CYCLO
surface: b
to output shaft of machine by to output shaft of machine by
bolts. bolts.
(Pilot: B ) (Pilot: B )
Apply liquid gasket to the Apply liquid gasket to the
assembly side "b" at this point. assembly side "b" at this point.
Notes1) Make sure to apply specified tightening torque( refer to Table D-18) to bolts when attaching reducer.
Notes2) Choose bolts shorter then the depth of tap indicated in output side flange in Outline Drawing (P19-P20), when
attaching output shaft to output side flange (slow speed shaft)of CYCLO DRIVE.
Recommended liquid gasket: Liquid gasket Three Bond 1215 of Three Bond Co., Ltd.
17
11-4. Lubrication
t '$'%4FSJFTBSFTIJQQFEXJUIHSFBTFESBJOFEBUUIFUJNFPGTIJQNFOU$VTUPNFSNVTUQSFQBSFBOEGJMMBQQSPQSJBUFBNPVOUPG 5BCMF%
recommended grease (Table D-21). Only valid for units without motor (input) adapter.
t 6TFRVBOUJUZJOEJDBUFEJO5BCMF%BTBHVJEF
DIFDLUIFBDUVBMHSFBTFMFWFMXIFOGJMMJOHHSFBTF
t .BUDIUIFQPTJUJPOPGGJMMFSBOEESBJOQPSUBUPVUQVUTJEFXJUIPOFPGFDDFOUSJDQMBOFUBSZTIBGUCFBSJOH 4FF"JO'JH%BOE5BCMF%
t 8IFOTVQQMZJOHXJUIHSFBTFGPSUIFGJSTUUJNF
GJMMGSPNMPXFSESBJOQPSUUPFOTVSFHSFBTFDJSDVMBUJPO
t $IBOHFHSFBTFFWFSZ
IPVSTPSFWFSZ~5 years.
Surfase lebel of
grease
Table D-21
Frame Grease(g) Position of grease filler
port
size Vertical ① Vertical ② )PSJ[POUBM A(mm)
D15 55 40 50 20
D25 100 45 95 26
D30 220 85 200 29
D35 190 150 160 34
D45 320 260 270 39 Grease
drain port
Grease
filler port
Vertical ②
Surfase lebel of
grease
Grease
drain port
)PSJ[POUBM
Grease
filler port
Surfase lebel of grease
A
Grease
drain port
18
12. Outline Drawing
12-1. Outline Drawing without Input Section
F4CF-D15
F4CF-D25
Ø 20 (Key 6x6)
Mass 8.1kg
Ø 24 (DIN 5480 involute spline)
19
F4CF-D30
Ø 27 (Key 8x7)
Mass 11kg
Ø 30 (DIN 5480 involute spline)
F4CF-D35
Ø 32(Key 10x8)
Mass 15kg
Ø 35(DIN 5480 involute spline)
20
F4CF-D45
Ø 41(Key 12x8)
21
12-2. Outline Drawing with Integrated Motorflanges
4 87,5 130
4x M6-11 37 41
27 8 2x locking bolt
2x fixing bolt
6,5 12x M8-13
45°
10x Ø6,6
0 1 7
Ø10
Ø14 H7
5 JS9
30°
Ø80 H7
Ø124 h7
16,3+0,1
0,0
Ø47 h7
Ø6
Ø123
Ø123
5
Ø90
8
35
(Ø14 H7) 8
ax Ø1
m 35
R 0,5
Ø1
15
45
°
15
°
45° R0,5 max
30°
90° 45°
Mass 7,3 kg
00
Ø1
1 7
Ø124 h7
Ø6
Ø80 F7
30
Ø47 h7
Ø123
Ø123
Ø90
8
°
48
(Ø
1 9F 13
Ø19 F7
7)
Ø1
35
R0,5 max
Ø1
15
4x M6-11 45
°
15
45° °
R0,5 max Clampring
90° 30°
45°
22
F4CF-D25 (with Keyway)
111,5
16x Ø6,6
90° 43 43 1 30°
2x fixing bolt 11,25°
22,5
24,5 8 9 °
45°
Ø12
8
1,5
12x M8-13
57
30°
Ø1
Ø1
00
7
6 JS9 8
Ø113 h7
Ø145 h7
Ø144,5
Ø80 H7
5
Ø169
Ø80
48
Ø19 H7
21,8+0,1
0,0
(Ø19 H7)
5,5
4x M6-11
Ø95
8x R8 R0,5 max
130
2x locking bolt
Mass 11 kg
146
43 43
90° 11,25°
2x fixing bolt 24,5 23°
8 8 13
2 19 18 30°
45° 1,5 9
12x M8-13
M8
57
Ø1
tightening
torque 30 7
23 Nm ° 17
Ø110 F7
Ø113 h7
Ø145 h7
Ø144,5
Ø145
Ø169
Ø80
Ø24 58
F7 5,5
Ø24 F7
30
Ø1
Ø9
6,6
5
xØ
4x M8 Clampring
16
R0,5 max
2x locking bolt
T1max (clampring) = 43 Nm
T2max (gear unit) = 1766 Nm
Take care of the mounting position of the clampring!
Mass 14 kg
The input hollow shaft and the motor shaft must be free of grease.
23
F4CF-D30 (with Keyway)
11,25°
2x M8-17 22,5
°
90° for ring bolts 22,5°
8 6
2x fixing bolt R0
45° 1,5 ,5
ma
x
16x Ø6,6
75
Ø1
7
8 JS9
30
8
°
H7)
(Ø24
Ø110 H7
Ø163 h7
Ø100 h7
27,3+0,2
0,0
Ø162,5
5
Ø187
Ø139
Ø163
58
15,5
Ø24 H7
4x M8-15
Ø1
Ø1
30
25
x
ma
10,5
R0
1,5
7 Ø17
5
30
12
°
F7
Ø110 F7
Ø24
Ø100 h7
Ø163 h7
Ø162,5
Ø169
Ø187
Ø139
58
15,5
Ø24 F7
Ø1
30
Ø1
4x M8-15 32,5 10
25
R0,5 max
10,5
Clampring
55,5 42
2x locking bolt
5,5 145
T1max (clampring) = 43 Nm
T2max (gear unit) = 2453 Nm
Take care of the mounting position of the clampring!
Mass 18 kg
The input hollow shaft and the motor shaft must be free of grease.
24
F4CF-D35 (with Keyway)
2x M8-17 for ring bolts
44 46 15°
Ø1 90
15 Ø1
R8
1 7
12
10 JS9
30
Ø130 H7
Ø174 h7
35,3+0,2
0,0
Ø75 h7
Ø173,5
5
°
Ø204
Ø140
Ø174
Ø186
66
(Ø
Ø32 H7
3 2H
7)
R0,5
max
5
Ø16
12x M10-17
5 167
2x locking bolt
Mass 31 kg
1
2F
3
(Ø
R8
Ø1
15
1 7
12
30
Ø174 h7
Ø130 h7
Ø75 h7
Ø173,5
°
Ø204
Ø140
Ø174
Ø186
Ø186
66
Ø32 h7
Ø1
65
90
Ø1
4x M10-22
R0,5 max
Clampring 16x Ø9
5 167
2x locking bolt
T1max clampring = 94 Nm
T2 gear unit = 3581 Nm
25
F4CF-D45 (with Keyway)
2x M8-17 for
ring bolts 22,5°
90°
2x fixing bolt 11 11,25°
R0, 10 22,5
45° 5m °
ax
38
Ø2
16x Ø11
1
7
10 JS9 12
30
Ø220 h7
Ø100 h7
Ø130 H7
°
Ø256
Ø219
Ø174
35,3+0,2
0,0
Ø220
5
(Ø 66
32
Ø32 H7
H7
)
x
ma
,5
R0 Ø1
40
16x M12-18
5
Ø16
42,5 10
55 50 2x locking bolt
4x M10-16 5 126
Mass 30 kg
1
7
10
30
°
Ø220 h7
Ø100 h7
Ø130 F7
Ø256
Ø219
Ø174
Ø220
66
Ø32 F7
65
Ø1 16x Ø11
(Ø
Ø2
3
2F
38
ax
4x M10-17
7)
Ø140
Clampring
m
,5
R0
42,5 10
16x M12-18 2x locking bolt
55 50
T1max clampring = 94 Nm 5 157
26
MEMO
27
MEMO
28
Worldwide locations
World Headquarters Headquarters & Manufacturing
JAPAN USA
Sumitomo Heavy Industries Ltd. Sumitomo Drive Technologies
PTC Group Sumitomo Machinery Corp. of America
Think Park Tower, 1-1, 4200 Holland Boulevard
Osaki 2-chome, Chesapeake, VA 23323
Shinagawa-ku, Tokyo 141-6025 Tel. +1 (757) 4 85 33 55
www.cyclo.shi.co.jp Fax +1 (757) 4 87 31 93
www.smcyclo.com