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HAZ-CI-EN / 03.

11

Cast-in Channel Systems


Product Catalogue

Your Fixing Systems Specialist

White Square Ofce Centre - Moscow

Contents
Company prole

1-2

HMPR Cast-in channels introduction

3-4

HMPR Cast in channels systems product range

5-6

HMPR Cast-in channels technical information

7-11

Euro code concept

12

HMPR Cast-in channels technical details

13-22

HMPR Cast-in channels technical details summary 23-24


HMPR Cast-in channels reduced edge distances

25-26

Special types of cast-in channels

27-28

HTPR Cast-in channel for proled sheet panels

29-30

HWT-01 Wall ties introduction & technical details

31-32

HWT-02 Wall ties introduction & technical details

33-34

HTB T bolts & HMLN lock nuts introduction

35

HTB T bolts & HMLN lock nuts technical details

36

Cast in channel application examples

37-38

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|1

Company Prole

Introduction

Channel production

Haz Metal A.S. is located in Iskenderun, in the southern part of


Turkey, based in their own property of 17.000 square meters .

The production of cast in channels has been made in HAZ Metal


since the year 2001.

The company provides services in the design and production of xing


systems for facade cladding, framing channel systems, brick support
systems, cast-in channels and a variety of products used in
construction.

Throughout the years, production techniques and methods have


been improved to achieve higher quality and productivity. Haz Metal
today implements modern technology in the production of channels
in order to meet the requirements of the industry.

The companys mission statement is to assist and advise its clients


in choosing the most suitable xing systems for their requirements
and to provide them with quality production and supply with timely
deliveries.

The factory channel production unit is equipped with a coil slitting


machine, channel roll formers, press breaks and production units
with 250 ton eccentric presses used for the pressing of the studs
on to the channels. There is also an in house electro galvanizing
pool where 12 micro thick zinc coating on mild steel is made. Hot
dip galvanizing with over 50 micro thick zinc coating is made by
prequalied sources.

The innovative design and production techniques offer practical and


economic solutions to solve every possible problem within the scope
of xing applications in construction.
As a manufacturer of xing systems to major projects around the
world, Haz Metal has proven its quality and reliability to its clients.
The company enjoys serving the sector and works hard to constantly
improve and develop its services.
HAZ Metal is dedicated to achieving the highest level of customer
satisfaction and is always in constant contact with its clients in order
to better understand their requirements and to offer the services
required for design and production of xing systems.

The presence of a work shop with the capability of preparing and


maintaining the required moulding and tooling, provides exible
production. The urgent preparations, maintenance, revision and
adjustment of machines and tooling are made without interrupting
the production process which leads to saving time and costs.
The production is strictly controlled with periodic in house testing
of both raw materials and nished products, in order to maintain
the performance of Haz products and to full the safety requirements
for use in the construction industry.

Your Fixing Systems Specialist

|2

Production Capacity

Quality Standards

HAZ Metal production unit for cast in channels is equipped with


machinery to produce more than 200 tons of cast in channels per
month.

Haz Metal implements EN and ASTM standards in the production


of channels. Production is strictly controlled within the tolerances
of these standards.

Channels are produced by rolling in roll forming machines and the


studs are cold forged by the bolt maker machines. Studs are both
welded and swaged on to the channels. Swaging is done with
automated lines to with precision production and high efciency.

All products are produced by its personnel, applying the latest


production methods with advanced machinery. The quality control
team, under the supervision of a mechanical engineer, is selected
from long serving and experienced foremen.

Technical Know-How

Production is checked during each production step and is compared


with the production drawings and specications. The company is
strictly bound to the concept of ISO 9001:2008 and Total Quality
Management system . A Quality assurance system that covers the
control of each process in manufacturing has been set up. The
control checks are documented and are recorded.

Haz Metals technical staff, each with more than 10 years experience,
has an outstanding technical knowledge in the eld of stainless
steel production.
The maintenance of the machines and the preparation of moulds
for production are done in the companys workshop. This ensure
higher efciency and productivity in production increasing quality
of services with competitive prices.

The application of this management system is maintained and is a


part of day to day operations.

|3

HMPR Cast-in Channels - Introduction


HMPR Cast in channels are rolled channels with
swaged studs that are cast in to concrete walls.
This xing system allows practical xations into
walls, slabs, beams and columns that securely
transfer the loads on to the buildings substrate.
HTB T head bolts and HMLN lock nuts are available
to allow secure and easy connections on to the cast
in channels. The use of this system is applicable
in a wide range of construction works.
Cast-in channels are rst secured to the form work
at designated positions. Channels are provided
with ller to avoid the concrete from entering inside
the channel slot.
The ller is taken out after the concrete has dried
and connections are made with corresponding T
head bolts and lock nuts at desired positions. Three
dimensional adjustability is achieved through
exible design.
The use of cast-in channels for connections offers
great advantages. The safe and reliable
attachments with easy and quick production times
lead to faster completions of the construction
works.
The result is a quality nish at lower costs. The
requirement of pre-design and prexing in
construction offers great advantages.

Officially Approved
DIBt Approval no.
Z-21-4-1887

HMPR channels have been tested and are


recognized by the building authority approvals
of the German Construction Supervisory
Board (DIBt). Channels are available in
stainless steel and hot dip galvanized mild
steel. Internal test reports are prepared for
the mechanical and chemical properties of
the cast in channels.

Haz Metal has been certied by TUV Rhein


land for the quality management system
which meets the criteria of DIN EN ISO
9001:2000. Quality assurance is a key element
in the day to day operations of the company.
HAZ management takes great care to
maintain the level of quality of the products
and services provided to their clients.

Your Fixing Systems Specialist

|4

HMPR Cast-in Channels - Introduction


Advantages

Planning

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facade.
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lock nuts.
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structure.
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xing can be made.

Careful planning needs to


be done prior to concrete
casting. Cast in channel
types
should
be
determined according to
the load capacities, edge
distances, area of
applications
etc.
Channels positioning
should be incorporated in
to the shop drawings of
the form works in order
to provide clear instructions for installation on
site.

Cast in channels are widely used for the installation of curtain


walls. Unitised panels with materials such as glass and natural
stone already incorporated are prefabricated. These panels are
erected on to the facades and are quickly and easily xed on to
cast in channels using T bolts and special brackets.

Masonry walls are installed using special supports that are


xed on to cast in channels using T head bolts. A continuous
cast in channel on the concrete wall enables high adjustability
and enables quick installation of the masonry anchors. Cast in
channels cover the load capacity requirements for the masonry
facade installation.

Cast in channels are used for a variety of construction


applications which require attachments made on to concrete.
Pipe and duct installation and the installation of electrical wiring
are the most common applications that are made using cast in
channels.

The prefabricated concrete industry is among the fastest growing


elds within the construction industry. The use of cast in
channels enhance the fast and economical solutions that are
offered using prefabricated concrete panels. Speed and security
are the benets of using cast in channels.

|5

HMPR Cast-in Channels - Product Range


HMPR - Cold rolled cast-in channels

HMPR-28/15

HMPR-38/17

HMPR-40/25

HMPR-49/30

HMPR-54/33

HMPR-72/49

HMPR Cold rolled channels are suitable to withstand static loads. The range available can cover loads ( all. F - allowable loads) between
3 KN and 27 KN. Channels are available in stainless steel W 1.4301 & 1.4401 and hot dip galvanised mild steel W 1.0038 & 1.0976 (S235JR
&S355MC). More information on these channels is available on pages 13-18.

HMPR-S Cold rolled toothed


Cast-in channels

HMPR-H Hot rolled cast-in channels


52/34

50/30
40/22

HMPR-S-41/22

HMPR-S Cold rolled toothed channel 41/22 can be used


for longitudinal loads. This channel is available in
stainless steel W 1.4301 & 1,.4401 and hot dip
galvanised mild steel W 1.0038 (S235JR)More details
are available on page 19.

HMPR-H-40/22

HMPR-H-50/30

HMPR-H-52/34

HMPR-H Hot rolled channels are suitable to withstand dynamic loads


as well as static loads. These channels are available in hot dip
galvanized and mild steel nish W 1.0038 ( S235JR ). Detailed
information is provided on pages 20-22.

Your Fixing Systems Specialist

|6

HMPR Cast-in Channels - Product Range


HPTR - Cast-in channels for proled metal sheets
Cast in channels are used for xing proled metal sheets on to concrete components. Fixing is made with self drilling screws. Supplied in three
metre length and available in stainless steel grade 1.4301 & 1.4401 and hot dip galvanised mild steel EN 1.0038 (S235JR). Detailed information
is available on pages 29 &30.
60

60
6

75

75 70

70

HPTR Cast in channel


HPTR-3-60/22

HPTR-6-60/22

HWT - Wall ties


Wall ties are used for connecting prefabricated concrete component beams and columns. Serrated wall ties are xed between two corresponding cast in channels and T. head bolts. Available in stainless steel grade 1.4301 & 1.4401 and hot dip galvanised mild steel EN 1.0038 (S235JR).
Detailed information is available on pages 31 & 32.

HWT-01 Wall tie

HWT-02 Wall tie

HWT-03 Wall tie

HTB - T head bolt


T head bolts are used for xing in to cast in channels and used with nuts and washers. Available in stainless steel grade W 1.4401 (AISI 316)
and hot dip galvanised mild steel strength class 4.6 & 8.8.

HTB-B T head bolt

HTB-D T head bolt

HTB-S T head bolt

HMLN - Lock nut


Lock nuts are used for xing into cast in channels with hex screws. Available in stainless steel grade W 1.4401 (AISI 316) and hot dip galvanized mild steel.

HMLN-B Lock nut

HMLN-D Lock nut

HMLN Lock nut

Accessories
Various accessories used in xing applications are supplied according to requirements. Available in stainless steel and galvanized mild steel.

HLW-1
Lock washer

HLW-3
Lock washer

DIN933
Hex bolt

DIN934
Hex nut

DIN125
Washer

|7

HMPR Cast-in Channels - Technical Information


Load Range
Cast in channels are available in a range to cover loads between 3 kN to 27 kN. The mentioned loads are allowable loads which are veried with
the certication that is approved by the German Construction Supervisory Board, DIBt. When factoring the applied loads according to Euro
codes then all. F - allowable loads must be multiplied by 1.4 in order to determine Design resistance Ford.

all. F = allowable loads

F Rd

all. F * 1.4

Load Direction
Tensile Loads :
Load direction applied perpendicular
to the face of the channel.

Loads applied 150 degree towards the


face of the channels. (Centric strain).

Shear Loads :
Load direction applied transverse
to the line of the channel.

Loads applied at a 15 degree angle


towards the lower or upper face of the
channels. (Transverse Strain).

Longitudinal Loads :
Load direction applied perpendicular
to the length of the channel.

Loads applied towards the direction of


the channel. Longitudinal load capacity
is only available on toothed channels.

Installation Instruction

1.) Cast in channels are xed to form work after careful planning
and positioning. Concrete is then cast in to the form work.

2.) After the concrete is cured, the ller inside the channel, set
for the purpose of preventing concrete lling the channels slot,
is removed as shown.

3.) Connections to the cast in channels are made with T bolts and
lock nuts. T bolts are inserted in to the channels horizontally and
then turned right through 90 degrees. This locks them vertically
in the channel.

4.) Fixtures are fastened with the T bolts and nuts as shown above.
Correct loading and torque values need to be applied in
accordance with the allowable loads of the channels and bolts.

Your Fixing Systems Specialist

|8

HMPR Cast-in Channels - Technical Information


Standard long length channels
Long length channels are supplied in 1050, 3050 mm and 6050 mm lengths. Stud spacing is 250 mm with 25 mm spacing between the last stud
and the channels edge.
L: Channel length
X mm
S: 250 mm
S:250 mm
S:250 mm
X mm
X: Stud edge spacing
S : Stud spacing

X : 25mm for 1050, 3050, & 6050 mm lengths


X : 35mm for 6070 mm

L:1050, 3050 & 6050 mm / for 72/49 type L is 6070 mm

Standard short length channels

Short length channels are supplied in 100, 150, 200, 250,300, 350, 400 and 550 mm lengths. All channels have a minimum 25 mm spacing
between the studs and the end of the channel. Stud spacing is variable according to the length of the channels and the number of studs. On
short channels there are either two or three studs.
S = Stud spacing varies according to length

S = Stud spacing varies according to length

L:100,150,200,250,300 mm

L: 350,400,550 ( 250 & 300 also available upon request)

Available lengths and stud spacings


Standard lengths with details of stud numbers and the stud spacings are illustrated on the diagram below:
Length mm

Studs quantity

Stud spacing

100

50

150

100

200

150

250

200

250-3

100

300

250

300-3

125

350

150

400

175

550

250

1050

250

3050

13

250

6050

25

250

Channel drawing

Note: 100 mm length available only for 28/15 and 38/17 type channel. 72/49 Type channel length is 6070 mm with x size of 35 mm.

|9

HMPR Cast-in Channels - Technical Information


Length cutting at construction site
Standard long lengths can be cut to size on construction sites according to the desired length. Care should be taken in making sure that the
minimum distance of 25 mm between the studs and channel end should be met.
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xed at the end of the cut channel
WRDYRLGZDVWDJH
x mm

x mm

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the X size is no less than 25 mm.

x mm and required stud spacing

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on page 10.
requested length

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It is important to rmly attach the cast in channels on to form work. There are a few ways to execute this important procedure which is made
onto wood and steel form work.
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Connections to channels

Cast in channels are supplied with strip llers within the open slot
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and lock nuts. There are suitable types for each cast in channel
section.
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6WULSOOHUFDQHDVLO\EH
UHPRYHG XVLQJ a screw
GULYHU

)L[LQJORFNQXWVLQWRFKDQQHOV

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DQGE\WLJKWHQLQJWKHQXW7KHFRUUHFWWRUTXHYDOXHVPXVWEHDSSOLHGZKHQWLJKWHQLQJWKHQXWV7EROWVPXVWQRWEHORFDWHGEH\RQGWKHODVWVWXG
which is 25 mm from the end of the channel.

unlocked

locked
25 mm

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and DGMXVWHGHDVLO\DORQJWKHOHQJWKRIWKHFKDQQHO notch at the end of the shank must be checked. beyond the last stud on the channel.

Your Fixing Systems Specialist

| 10

HMPR Cast-in Channels - Technical Information


Cast in Channel Studs
Length

Diameter

Head Diameter

L (mm)

SD (mm)

HD (mm)

28/15

32

12

38/17

51

16

41/22

51

16

40/25 & 40/22

51

16

49/30 & 50/30

60

10

20

54/33 & 52/34

119

11

20

72/49

118

16

20

Channel Type

Channel Stud Type S

HD
HD
SD
L
L

Material : Stainless steel W 1.4301&1.4401 and hot dip galvanized mild steel
1.0038 (S235JR).
SD

Channel Stud Type A


Thickness

Width

Head Width

L (mm)

T (mm)

W (mm)

HW (mm)

40/25 & 40/22

62

12

18

49/30 & 50/30

62

18

18

54/33 & 52/34

140

6,6

24

28,7

HW
W
L

Length

Channel Type

HW

T
T

Material : Available only in hot dip galvanized mild steel 1.0038 (S235JR). Is
applicable only for hot dip or electro galvanized channels.

Channel End Stud Fixture


When long length channels are cut on site, the
last channel in any bay may have a cantilever,
which can be nished with a site-applied end stud.

Channel Type

Bolt Length

Metric Size

Torque Size

L (mm)

SD (mm)

(Nm)

28/15

40

10

38/17

60

10

12

41/22

60

10

12

40/25 & 40/22

60

10

12

Material : Stainless steel W 1.4301&1.4401 and hot dip galvanized mild steel
1.0038 (S235JR).

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distance between the channel end and the last stud, which is indicated as d, must
be at least 35 mm and must not exceed 225 mm.

35< d < 225

$&KDQQHO(QG6WXG)L[WXUHLVDYDLODEOHWREHDWWDFKHGDWWKHFKDQQHOHQG7KLV
acts as a stud in securing the required load performance for the channel. This xture
is a clamp with a tabbed hole and a slot where the channel end is set and a bolt is
screwed in to rmly attach the end xture to the end of the channel.

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torque sizes must be applied in order to achieve the required load performances of
the cast in channels.

| 11

HMPR Cast-in Channels - Technical Information


Types of Raw Material
Cold rolled cast in channels are
roll formed on multiple stage
rolling mills using steel coils.

Ordering
Code

Available raw material types

A2

Stainless steel W 1.4301 ( AISI 304 ) Available for all cold


rolled channels: 28/15, 38/17, 41/21, 40/25, 49/30, 54/33 & 72/49.

A4

Stainless steel W 1.4401 ( AISI 316 ) Available for all cold


rolled channels: 28/15, 38/17, 41/21, 40/25, 49/30, 54/33 & 72/49.

HDG

Hot dip galvanized mild Steel grade S235JR (ST37) & S355MC
(ST52), with minimum coating 50 um, Available for all channels
28/15, 38/17, 41/21, 40/25, 40/22, 49/30, 50/30, 54/33, 52/34 & 72/49.

Hot rolled cast in channels are


hot rolled out of steel billets.
EG

Electro galvanized mild Steel grade S235JR (ST37) & S355MC


(ST52), with minimum coating 12 um, Available for all channels
28/15, 38/17, 41/21, 40/25, 40/22, 49/30, 50/30, 54/33, 52/34 & 72/49.

ST

Mild Steel grade S235 JR ( ST 37 ) & S355 MC ( ST 52), with


no coating, Available for all channels 28/15, 38/17, 41/21,
40/25,40/22, 49/30, 50/30, 54/33, 52/34 & 72/49.

T head bolts are cold forged


using wire coils.
Lock nuts are stamped by using
steel strips.

Ordering
Code

A4

Available raw material types

Stainless steel W 1.4401 ( AISI 316 ) Available for all types


of T bolts and lock nuts.

HDG

Hot dip galvanized mild steel strength class 4.6 and 8.8,
with minimum coating 40 um, Available for all types of T
bolts and lock nuts.

EG

Electro galvanized mild steel strength class 4.6 and 8.8,


with minimum coating 12 um, Available for all types of T
bolts and lock nuts.

Corrosion protection requirements

Channel

Accessories

Mill Finish

No corrosion protection

S235JR Mild steel

Strength class 4.6 or 8.8

Hot dip galvanised (coating 50 m)

Electro galvanised

S235JR Mild steel

(coating 40 m)

Stainless Steel

Strength class 4.6 or 8.8

W 1.4301 (A2)

Stainless Steel

Stainless Steel

W 1.4401 (A4) strength 50 or 70

W 1.4401 (A4)

Stainless Steel

Application Area

Allowable when all elements are covered


by concrete.

Allowable for interior use where there is


no humidity.

Allowable for internal and external use


where there are no hazardous
atmospheres which may cause corrosion.
Used for internal and external use where
there are hazardous atmospheres like
industrial areas or close proximity to
oceans which may cause corrosion.

Your Fixing Systems Specialist

| 12

Euro code Concept


Partial vs Global Safety
Factors
The new DIN 1045-1:2008-08
standard has created the basis of
abandoning the Global Safety
factors and is leading towards a
common standard design concept
in Europe.
The change from allowable loads to
design resistance loads may cause
confusion when selecting xings.
When mistakes are made the choice
of xings is either 40 % over design
making it uneconomical because
the xings selected are too big or
40 % under design making it unsafe
because the loads applied are 40 %
higher then assumed.

Global safety factors

vs.

Partial safety factors

FU
Fk

F Rd = all. F *
gl

F = 1.4

F Rd
F Ed

F Ed
F Rd
FEd FRd

all. F

Q
app F all. F

app. F

FFQ
Q

FQ

FG

In order to prevent mistakes the


applied loads and the resistance of
xings must be correctly
determined and compared.

FFG
G

FU

Minimum failure loads

gl

Global safety factor

all.F

Allowable loads

Partial safety factor for actions

app.F
F Rd

Applied loads

Unfactored live load

Design resistance

FG

F Ed

Design effect load

Safety factor for live load

Fk

Characteristics load

Safety factor for dead load

Safety factor for material

Unfactored dead load

Global Safety Factors


With the current Global safety factor concept, the allowable loads ( all. F) are determined for xings. Applied characteristic force loads (app. F)
are compared with the allowable loads. Allowable loads represent the nominal load capacity and is derived from test results which are then
divided by global safety factor ( gl ). The chosen xing is considered safe with the following condition:
Applied loads ( app. F ) Allowable loads ( all. F )

Partial Safety Factors


The design verication according to Euro code 2 for concrete and Euro code 3 for steel is taken into consideration during the design stage. The
applied loads ( app. F ) are factored with partial factors: for permanent actions 1.35 and for variable actions 1.5. The applied design forces
( FEd ) are compared with the Design resistance ( F Rd ). The design resistance is determined by dividing the characteristic resistance of the
xings with the partial material safety factors subsequently for concrete and steel. The chosen xing is considered safe with the following
condition:
Design Effect Load ( F Ed ) Design Resistance ( F Rd)
The new Euro code concept leads to achieving a more constant and reliable safety level by taking into account different inuences of load and
materials.
Design Effect Load ( F Ed ) = F * F ( F G * G + F Q * Q )

Allowable loads vs Design Resistance


In order to design xings according to the new Euro concept the, applied loads must be factored using partial safety factors to determine the
design loads ( F
FEd
Ed ). The design loads must be compared with the design resistance ( FFRd
Rd ) values of the products to be chosen. If the design
resistance values are not available and only allowable loads are available, the new design resistance values must be calculated. The partial
factor for actions here 1.4 is the weighted average of partial load safety factors 1.35 for permanent actions and 1.5 for variable actions. The
global safety factor remains safe with this equation.
Design Resistance ( FFRd
Rd ) = allowable loads ( all. F) * 1.4

Loads Approved by the German Supervisory Board DIBt


The loads approved in the certicate from DIBt, are the allowable loads already factored from the characteristic loads. The allowable loads are
labelled as all. F.
Allowable loads ( all. F)

| 13

HMPR-28/15 Cast-in Channel - Technical Information


Tensile load on long channels
all. F (kN)

FFRd
Rd (kN)

3.0

4.2

Tensile load on short channels


all. F (kN)

FFRd
Rd (kN)

3.5

4.9

Shear load on long channels


all. F (kN)

FFRd
Rd (kN)

3.5

4.9

Eurocode concept:
When determining the load
capacity according to Eurocode
the design resistance F Rd is
adopted.
FFRd
Rd = all. F * 1.4

Product
Code

Product Code

Metric
(mm)

Length
(mm)

HTB-28-8/30

30.50.80

75

HTB-28-10/40

10

40.60.80

100

HTB-28-12/50

12

50.70.100

Product Code

Metric
(mm)

Size
(mm)

Length
( mm )

No of
Studs

Stud Spacing
( S mm )

HMPR-28/15-100

100

HMPR-28/15-150

150

HMPR-28/15-200

200

150

HMPR-28/15-250

250

200

HMPR-28/15-250-3

250

100

HMPR-28/15-300

300

250

HMPR-28/15-300-3

300

125

HMPR-28/15-350

350

150

HMPR-28/15-400

400

175

HMPR-28/15-550

550

250

HMPR-28/15-1050

1.050

250

HMPR-28/15-3050

3.050

13

250

HMPR-28/15-6050

6.050

25

250

Edge Space
( X mm )

25

HMLN-28-6

HMLN-28-8

HMLN-28-10

10

5X17X20.5

Available stud types

Pressed stud

Welded plate

Welded section

Product Code
HMPR - 28/15 -100
Length
Section
Type

Material: A2: Stainless steel W 1.4301, A4 Stainless steel W 1.4401, HDG hot dip galvanized mild steel
1.0038 (S235JR ), EG Electro galvanized mild steel 1.0038 ( S235JR ).

Shear Load (kN)

Tensile load (kN)

Loading type

Single Loads

Load Pair

Single loads

T bolts
Load pair

Metric
sizes

Channel length

L: 100

L: 150-250

L: >250

L: 200-250

L: >250

L: 100

L: >150

L: >200

all.F

3.5

3.5

3.0

3.0

2.0

3.5

3.5

3.0

4.9

L : Channel length (mm)

4.9

4.2

4.2

2.8

4.9

4.9

4.2

ar

aa

ae

af

50

100

40

80

M8
M10

FFRd
Rd

Minimum edge spacing (mm)

M12

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Your Fixing Systems Specialist

| 14

HMPR-38/17 Cast-in Channel - Technical Information


Tensile load on long channels
all. F (kN)

FFRd
Rd (kN)

4.5

6.3

Tensile load on short channels


all. F (kN)

FFRd
Rd (kN)

7.0

9.8

Shear load on long channels


all. F (kN)

FFRd
Rd (kN)

8.0

11.2

Eurocode concept:
When determining the load
capacity according to Eurocode
the design resistance F Rd is
adopted.
FFRd
Rd = all. F * 1.4

Product
Code

Product Code

Metric
(mm)

Length
(mm)

HTB-38-10/40

10

40.60.80

75

HTB-38-12/50

12

50.70.100

100

HTB-38-16/60

16

60.80.100

Product Code

Metric
(mm)

Size
(mm)

Length
( mm )

No of
Studs

Stud Spacing
( S mm )

HMPR-38/17-100

100

HMPR-38/17-150

150

HMPR-38/17-200

200

150

HMPR-38/17-250

250

200

HMPR-38/17-250-3

250

100

HMPR-38/17-300

300

250

HMPR-38/17-300-3

300

125

HMPR-38/17-350

350

150

HMPR-38/17-400

400

175

HMPR-38/17-550

550

250

HMPR-38/17-1050

1.050

250

HMPR-38/17-3050

3.050

13

250

HMPR-38/17-6050

6.050

25

250

Edge Space
( X mm)

25

HMLN-38-8

HMLN-38-10

10

HMLN-38-12

12

5X17X20.5

Available stud types

Pressed stud

Welded plate

Welded section

Product Code
HMPR - 38/17 - 100
Length
Section
Type

Material: A2: Stainless steel W 1.4301, A4 Stainless steel W 1.4401, HDG hot dip galvanized mild steel
1.0038 (S235JR ), EG Electro galvanized mild steel 1.0038 ( S235JR ).

Tensile load (kN)

Loading type

Shear Load (kN)


Load Pair

Single Loads

Single loads

T bolts
Load pair

Metric
sizes

Channel length

L: 100

L: 150-250

L: >250

L: 200-250

L: >250

L: 100

L: >150

L: >200

all.F

7.0

7.0

4.5

4.5

3.0

8.0

8.0

4.5

F Rd

9.8

L : Channel length (mm)

9.8

6.3

6.3

4.2

11.2

11.2

6.3

M12
M16

Minimum edge spacing (mm)


ar

aa

ae

af

75

150

50

100

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| 15

HMPR-40/25 Cast-in Channel - Technical Information


Tensile load on long channels
all. F (kN)

FFRd
Rd (kN)

6.0

8.4

Tensile load on short channels


all. F (kN)

FFRd
Rd (kN)

8.0

11.2

Shear load on long channels


all. F (kN)

FFRd
Rd (kN)

10.0

14.0

Eurocode concept:
When determining the load
capacity according to Eurocode
the design resistance F Rd is
adopted.
FFRd
Rd = all. F * 1.4

Product
Code

Product Code

Metric
(mm)

Length
(mm)

HTB-40-10/40

10

40.60.80

10

HTB-40-12/50

12

50.70.100

150

HTB-40-16/60

16

60.80.100

Product Code

Metric
(mm)

Size
(mm)

Length
( mm )

No of
Studs

Stud Spacing
( S mm)

HMPR-40/25-150

150

HMPR-40/25-200

200

HMPR-40/25-250

250

200

HMPR-40/25-250-3

250

100

HMPR-40/25-300

300

250

HMPR-40/25-300-3

300

125

HMPR-40/25-350

350

150

HMPR-40/25-400

400

175

HMPR-40/25-550

550

250

HMPR-40/25-1050

1.050

250

HMPR-40/25-3050

3.050

13

250

HMPR-40/25-6050

6.050

25

250

Edge Space
( X mm)

25

HMLN-40-8

HMLN-40-10

10

10.8X17X34.5

Available stud types

Pressed stud

Welded plate

Welded section

Product Code
HMPR - 40/25 - 150
Length
Section
Type
Loading type

Material: A2: Stainless steel W 1.4301, A4 Stainless steel W 1.4401, HDG hot dip galvanized mild steel
1.0038 (S235JR ), EG Electro galvanized mild steel 1.0038 ( S235JR ).

Tensile load (kN)


Single loads

Shear Load (kN)


Load Pair

T bolts

Single loads

Load pair

Metric

L: 150-250

L: >250

L: 200-250

L: >250

L: >150

L: >200

sizes

all.F

8.0

6.0

6.0

4.0

10.0

6.0

M10

F Rd

11.2

8.4

8.4

5.6

14.0

8.4

Channel length

M12

L : Channel length (mm)

Minimum edge spacing (mm)


ar

aa

ae

af

100

200

80

200

M16

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Your Fixing Systems Specialist

| 16

HMPR-49/30 Cast-in Channel - Technical Information


Tensile load on long channels
all. F (kN)

FFRd
Rd (kN)

10.0

14.0

Tensile load on short channels


all. F (kN)

FFRd
Rd (kN)

12.0

16.8

Shear load on long channels


all. F (kN)

FFRd
Rd (kN)

12.0

16.8

Eurocode concept:
When determining the load
capacity according to Eurocode
the design resistance F Rd is
adopted.
FFRd
Rd = all. F * 1.4

Product
Code

Product Code

Metric
(mm)

Length
(mm)

HTB-50/12/50

12

50.70.100

10

HTB-50-16/60

16

60.80.100

150

HTB-50-20/80

20

80.100

Product Code

Metric
(mm)

Size
(mm)

HMLN-50-10

10

HMLN-50-12

12

HMLN-50-16

16

Length
( mm )

No of
Studs

Stud Spacing
( S mm )

HMPR-49/30-150

150

HMPR-49/30-200

200

HMPR-49/30-250

250

200

HMPR-49/30-250-3

250

100

HMPR-49/30-300

300

250

HMPR-49/30-300-3

300

125

HMPR-49/30-350

350

150

HMPR-49/30-400

400

175

HMPR-49/30-550

550

250

HMPR-49/30-1050

1.050

250

HMPR-49/30-3050

3.050

13

250

HMPR-49/30-6050

6.050

25

250

Edge Space
( X mm )

25

10.8X17X34.5

Available stud types

Pressed stud

Welded plate

Welded section

Product Code
HMPR - 49/30 - 150
Length
Section
Type
Loading type
Channel length
all.F
F Rd

Material: A2: Stainless steel W 1.4301, A4 Stainless steel W 1.4401, HDG hot dip galvanized mild steel
W 1.0976 (S355MC ), EG Electro galvanized mild steel W 1.0976 ( S355MC ).

Tensile load (kN)


Single loads

Shear Load (kN)


Load Pair

Load pair

Metric
sizes

L: 150-250

L: >250

L: 200-250

L: >250

L: >150

L: >200

12.0

10.0

7.0

5.0

12.0

7.0

16.8

L : Channel length (mm)

14.0

9.8

7.0

T bolts

Single loads

16.8

9.8

M16
M20

Minimum edge spacing (mm)


ar

aa

ae

af

150

300

130

250

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| 17

HMPR-54/33 Cast-in Channel - Technical Information


Tensile load on long channels
all. F (kN)

FFRd
Rd (kN)

22.0

30.8

Tensile load on short channels


all. F (kN)

FFRd
Rd (kN)

22.0

30.8

Shear load on long channels


all. F (kN)

FFRd
Rd (kN)

22.0

30.8

Eurocode concept:
When determining the load
capacity according to Eurocode
the design resistance F Rd is
adopted.
F)5G
Rd DOO) 

Product
Code

Length
( mm )

No of
Studs

Stud Spacing
( S mm )

Edge Space
( X mm )

Product Code

Metric
(mm)

Length
(mm)

HTB-50-12/50

12

50.70.100

HMPR-54/33-150

150

100

HTB-50-16/60

16

60.80.100

HMPR-54/33-200

200

150

HTB-50-20/80

20

80.100

HMPR-54/33-250

250

200

HMPR-54/33-250-3

250

100

HMPR-54/33-300

300

250

Product Code

Metric
(mm)

Size
(mm)

HMPR-54/33-300-3

300

125

HMLN-50-10

10

HMPR-54/33-350

350

150

HMPR-54/33-400

400

175

HMLN-50-12

12

HMPR-54/33-550

550

250

HMLN-50-16

16

HMPR-54/33-1050

1.050

250

HMPR-54/33-3050

3.050

13

250

HMPR-54/33-6050

6.050

25

250

25

11.7X21X43.5

Available stud types

Pressed stud

Welded plate

Welded section

Product Code
HMPR - 54/33 - 150
Length
Section
Type
Loading type

Material: A2: Stainless steel W 1.4301, A4 Stainless steel W 1.4401, HDG hot dip galvanized mild steel
W 1.0976 ( S355MC ), EG Electro galvanized mild steel W 1.0976 ( S355MC ).

Tensile load (kN)


Single loads
Load Pair

Shear Load (kN)

L: 150-250

L: >250

L: 200-250

L: >250

Single loads
L: >150

all.F

22.0 (25.0)

22.0 (25.0)

11.0 (12.5)

11.0 (12.5)

22.0 (25.0)

11.0 (12.5)

F Rd

30.8 (35.0)

30.8 (35.0)

15.4 (17.5)

15.4 (17.5)

30.8 (35.0)

15.4 (17.5)

Channel length

L : Channel length (mm)

Load pair
L: >200

T bolts
Metric
sizes
M16
M20

Minimum edge spacing (mm)


ar

aa

ae

af

200

400

175

350

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Your Fixing Systems Specialist

| 18

HMPR-72/49 Cast-in Channel - Technical Information


Pull out load on long channels
all. F (kN)

FFRd
Rd (kN)

27.0

37.8

Pull out load on short channels


all. F (kN)

FFRd
Rd (kN)

27.0

37.8

Shear load on long channels


all. F (kN)

FFRd
Rd (kN)

27.0

37.8

Eurocode concept:
When determining the load
capacity according to Eurocode
the design resistance F Rd is
adopted.
FFRd
Rd = 1.4 * all. F

Product
Code

Length
( mm )

No of
Studs

Stud Spacing
( S mm )

HMPR-72/49-150

150

100

HMPR-72/49-200

200

150

HMPR-72/49-250

250

200

HMPR-72/49-250-3

250

100

HMPR-72/49-300

300

250

HMPR-72/49-300-3

300

125

HMPR-72/49-350

350

150

HMPR-72/49-400

400

175

HMPR-72/49-550

550

250

HMPR-72/49-1050

1.050

250

HMPR-72/49-3050

3.050

13

250

HMPR-72/49-6070

6.070

25

250

Edge Space
( X mm)

Product Code

Metric
(mm)

Length
(mm)

HTB-72-20/80

20

80.100

HTB-72-30/80

30

80.100

25

Available stud types

35

Pressed stud

Welded plate

Welded section

Product Code
HMPR - 72/49 - 150
Length
Section
Type
Loading type
Channel length

Material: A2: Stainless steel W 1.4301, A4 Stainless steel W 1.4401, HDG hot dip galvanized mild steel
W 1.0976 (S355MC), EG Electro galvanized mild steel W 1.0976 (S355MC).
Tensile load (kN)

Single loads

Shear Load (kN)


Load Pair

T bolts

Single loads

Load pair

Metric
sizes

L: 150-250

L: >250

L: 200-250

L: >250

L: >150

L: >200

all.F

27.0 (32.0)

27.0 (32.0)

13.5 (16.0)

13.5 (16.0)

27.0 (32.0)

13.5 (16.0)

F Rd

37.8 (44.8)

37.8 (44.8)

18.9 (22.4)

18.9 (22.4)

37.8 (44.8)

18.9 (22.4)

M20
M30

Minimum edge spacing (mm)


ar

aa

ae

af

250

500

225

450

L : Channel length (mm)


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| 19

HMPR-41/22 Cast-in Channel - Technical Information


Tensile load on long channels

Longitudinal load

all. F (kN)

FFRd
Rd (kN)

all. F (kN)

FRd (kN)

5.0

7.0

5.0

7.0

Tensile load on short channels


all. F (kN)

FFRd
Rd (kN)

5.0

7.0

Shear load on long channels


all. F (kN)

FFRd
Rd (kN)

5.0

7.0

Eurocode concept:
When determining the load
capacity according to Eurocode
the design resistance F Rd is
adopted.
FFRd
Rd = all. F * 1.4

Product
Code

Length
( mm )

No of
Studs

Stud Spacing
( S mm )

HMPR-41/22-150

150

100

HMPR-41/22-200

200

150

HMPR-41/22-250

250

200

HMPR-41/22-250-3

250

100

HMPR-41/22-300

300

250

HMPR-41/22-300-3

300

125

HMPR-41/22-350

350

150

HMPR-41/22-400

400

175

HMPR-41/22-550

550

250

HMPR-41/22-1050

1.050

250

HMPR-41/22-3050

3.050

13

250

HMPR-41/22-6050

6.050

25

250

Edge Space
( X mm )

25

Product Code

Metric
(mm)

Length
(mm)

HTB-41-12/60

12

60.80.100

HTB-41-16/60

16

60.80.100

Product Code

Metric
(mm)

Size
(mm)

HMLN-41-8

8X20X34

HMLN-41-10

10

HMLN-41-12

12

10X20X34

Available stud types

Pressed stud

Welded plate

Welded section

Product Code
HMPR - 41/22 - 150
Length
Section
Type
Loading type
Channel length
all.F
F Rd

Material: A2: Stainless steel W 1.4301, A4 Stainless steel W 1.4401, HDG hot dip galvanized mild steel
1.0038 (S235JR ), EG Electro galvanized mild steel W 1.0038 ( S235JR ).

Tensile load (kN)

Shear Load (kN)

Single loads

Load Pair

Load pair

Metric
sizes

L: 150-250

L: >250

L: 200-250

L: >250

L: >150

L: >200

5.0

5.0

5.0

5.0

5.0

5.0

7.0

L : Channel length (mm)

7.0

7.0

7.0

T bolts

Single loads

7.0

7.0

M12
M16

Minimum edge spacing (mm)


ar

aa

ae

af

100

200

80

200

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Your Fixing Systems Specialist

| 20

HMPR-H-40/22 Cast-in Channel - Technical Information


Tensile load on long channels
all. F (kN)

FFRd
Rd (kN)

6.0

8.4

Tensile load on short channels


all. F (kN)

FFRd
Rd (kN)

8.0

11.2

Shear load on long channels


all. F (kN)

FFRd
Rd (kN)

10.0

14.0

Eurocode concept:
When determining the load
capacity according to Eurocode
the design resistance F Rd is
adopted.
FFRd
Rd = all. F * 1.4

Product
Code

Length
( mm )

No of
Studs

Stud Spacing
( S mm )

Edge Space
( X mm )

Product Code

Metric
(mm)

Length
(mm)

HTB-40-10/40

10

40.60.80

HMPR-H-40/22-150

150

100

HTB-40-12/50

12

50.70.100

HMPR-H-40/22-200

200

150

HTB-40-16-60

16

60.80.100

HMPR-H-40/22-250

250

200

HMPR-H-40/22-250-3

250

100

HMPR-H-40/22-300

300

250

Product Code

Metric
(mm)

Size
(mm)

HMPR-H-40/22-300-3

300

125

HMPR-H-40/22-350

350

150

HMPR-H-40/22-400

400

175

HMPR-H-40/22-550

550

250

HMPR-H-40/22-1050

1.050

250

HMPR-H-40/22-3050

3.050

13

250

HMPR-H-40/22-6050

6.050

25

250

25

HMLN-40-8

HMLN-40-10

10

10.8X17X34.5

Available stud types

Pressed stud

Welded plate

Welded section

Product Code
HMPR-H - 40/22 - 150
Length
Section
Type
Loading type

Material: A2: Stainless steel W 1.4301, A4 Stainless steel W 1.4401, HDG hot dip galvanized mild steel
1.0038 (S235JR ), EG Electro galvanized mild steel W 1.0038 ( S235JR ).
Tensile load (kN)

Single loads

Shear Load (kN)


Load Pair

T bolts

Single loads

Load pair

Metric

Channel length

L: 150-250

L: >250

L: 200-250

L: >250

L: >150

L: >200

sizes

all.F

8.0

6.0

6.0

4.0

10.0

6.0

M10

F Rd

11.2

8.4

8.4

5.6

14.0

8.4

M12

Minimum edge spacing (mm)


ar

aa

ae

af

100

200

80

200

M16

L : Channel length (mm)


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| 21

HMPR-H-50/30 Cast-in Channel - Technical Information


Tensile load on long channels
all. F (kN)

FFRd
Rd (kN)

10.0

14.0

Tensile load on short channels


all. F (kN)

FFRd
Rd (kN)

12.0

16.8

Shear load on long channels


all. F (kN)

FFRd
Rd (kN)

12.0

16.8

Eurocode concept:
When determining the load
capacity according to Eurocode
the design resistance F Rd is
adopted.
FFRd
Rd = all. F * 1.4

Product
Code

Length
( mm )

No of
Studs

Stud Spacing
( S mm )

Edge Space
( X mm )

Product Code

Metric
(mm)

Length
(mm)

HTB-50-12/50

12

50.70.100

HMPR-H-50/30-150

150

100

HTB-50-16/60

16

60.80.100

HMPR-H-50/30-200

200

150

HTB-50-20/80

20

80.100

HMPR-H-50/30-250

250

200

HMPR-H-50/30-250-3

250

100

HMPR-H-50/30-300

300

250

Product Code

Metric
(mm)

Size
(mm)

HMPR-H-50/30-300-3

300

125

HMLN-50-10

10

HMPR-H-50/30-350

350

150

HMLN-50-12

12

HMPR-H-50/30-400

400

175

HMPR-H-50/30-550

550

250

HMLN-50-16

16

HMPR-H-50/30-1050

1.050

250

HMPR-H-50/30-3050

3.050

13

250

HMPR-H-50/30-6050

6.050

25

250

25

10.8X17X34.5

Available stud types

Pressed stud

Welded plate

Welded section

Product Code
HMPR-H- 50/30 -150
Length
Section
Type
Loading type

Material: A2: Stainless steel W 1.4301, A4 Stainless steel W 1.4401, HDG hot dip galvanized mild steel
W 1.0038 (S235JR ), EG Electro galvanized mild steel W 1.0038 ( S235JR ).

Tensile load (kN)


Single loads

Shear Load (kN)


Load Pair

Load pair

Metric
sizes

Channel length

L: 150-250

L: >250

L: 200-250

L: >250

L: >150

L: >200

all.F

12.0

10.0

7.0

5.0

12.0

7.0

F Rd

16.8

L : Channel length (mm)

14.0

9.8

7.0

T bolts

Single loads

16.8

9.8

M16
M20

Minimum edge spacing (mm)


ar

aa

ae

af

150

300

130

250

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Your Fixing Systems Specialist

| 22

HMPR-H-52/34 Cast-in Channel - Technical Information


Tensile load on long channels
all. F (kN)

FFRd
Rd (kN)

22.0

30.8

Tensile load on short channels


all. F (kN)

FFRd
Rd (kN)

22.0

30.8

Shear load on long channels


all. F (kN)

FFRd
Rd (kN)

22.0

30.8

Eurocode concept:
When determining the load
capacity according to Eurocode
the design resistance F Rd is
adopted.
F)5G
Rd DOO) 

Product
Code

Length
( mm )

No of
Studs

Stud Spacing
( S mm )

Edge Space
( X mm )

Product Code

Metric
(mm)

Length
(mm)

HTB-50-12/50

12

50.70.100

HMPR-H-52/34-150

150

100

HTB-50-16/60

16

60.80.100

HMPR-H-52/34-200

200

150

HTB-50-20/80

20

80.100

HMPR-H-52/34-250

250

200

HMPR-H-52/34-250-3

250

100

HMPR-H-52/34-300

300

250

Product Code

Metric
(mm)

Size
(mm)

HMPR-H-52/34-300-3

300

125

HMLN-50-10

10

HMPR-H-52/34-350

350

150

HMLN-50-12

12

HMPR-H-52/34-400

400

175

HMPR-H-52/34-550

550

250

HMLN-50-16

16

HMPR-H-52/34-1050

1.050

250

HMPR-H-52/34-3050

3.050

13

250

HMPR-H-52/34-6050

6.050

25

250

25

11.7X21X43.5

Available stud types

Pressed stud

Welded plate

Welded section

Product Code
HMPR-H- 52/34 - 150
Length
Section
Type

Loading type

Material: A2: Stainless steel W 1.4301, A4 Stainless steel W 1.4401, HDG hot dip galvanized mild steel
W 1.0038 (S235JR ), EG Electro galvanized mild steel W 1.0038 ( S235JR ).

Tensile load (kN)


Single loads
Load Pair

Shear Load (kN)

Channel length

L: 150-250

L: >250

L: 200-250

L: >250

Single loads
L: >150

all.F

22.0 (25.0)

22.0 (25.0)

11.0 (12.5)

11.0 (12.5)

22.0 (25.0)

11.0 (12.5)

F Rd

30.8 (35.0)

30.8 (35.0)

15.4 (17.5)

15.4 (17.5)

30.8 (35.0)

15.4 (17.5)

L : Channel length (mm)

Load pair
L: >200

T bolts
Metric
sizes
M16
M20

Minimum edge spacing (mm)


ar

aa

ae

af

200

400

175

350

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| 23

HMPR Cast-in Channel - Technical Details Summary


Tensile load values - loads for cast-in channels in concrete strength class C 20/25
Loading
type

Tensile loads (kN)


Load Pair

Single Loads

Short channels

S= Stud
spacing

Channel
Type

S=100

ls= load
spacing

ls: 250

F= Load

Length (mm)

28/15
38/17
40/25 & 40/22
49/30 & 50/30
54/33 & 52/34
72/49

L: 100

250

100

L: 150-250

L: >250

250

100

L: 200-250

S=125

100

L: >250

S =150

125

L: 250

150

L: 300

L: 350

all.F

3.5

3.5

3.0

3.0

2.0

3.5

3.5

3.5

F Rd

4.9

4.9

4.2

4.2

2.8

4.9

4.9

4.9

all.F

7.0

7.0

4.5

4.5

3.0

7.0

7.0

7.0

F Rd

9.8

9.8

6.3

6.3

4.2

9.8

9.8

9.8

all.F
F Rd
all.F
F Rd

all.F
F Rd
all.F
F Rd

8.0

6.0

6.0

4.0

8.0

8.0

8.0

11.2

8.4

8.4

5.6

11.2

11.2

11.2

12.0

10.0

7.0

5.0

16.8

14.0

9.8

7.0

22.0 (25)

22.0 (25)

11.0 (12.5)

11.0 (12.5)

30.8 (35)

30.8 (35)

15.4 (17.5)

15.4 (17.5)

27.0 (32)

27.0 (32)

13.5 (16.0)

13.5 (16.0)

37.8 (44.8)

37.8 (44.8)

18.9 (22.4)

18.9 (22.4)

10.0

10.0

14.0

14.0

22.0 (25)
30.8 (35)
27.0 (32)
37.8 (44.8)

Shear load values - loads for cast in channels in concrete strength class C 20/25
Loading
type

Shear loads (kN)


Load pair

Single Loads

S= Stud
spacing

Channel
Type

ls= load
spacing
F= Load

28/15
38/17
40/25 & 40/22
49/30 & 50/30
54/33 & 52/34
72/49

Short channels
S=100

ls: 250

250

100

250

S=125

S =150

100

100

L:>100

L: >150

Length (mm)

L: 100

L: >150

L: >200

all.F

3.5

3.5

3.5

3.5

3.0

4.9

4.9

4.2

L:>200

F Rd

4.9

4.9

4.2

all.F

8.0

8.0

4.5

8.0

8.0

4.5

F Rd

11.2

11.2

6.3

11.2

11.2

6.3

10.0

6.0

10.0

6.0

14.0

8.4

14.0

8.4

12.0

7.0

12.0

7.0

16.8

9.8

16.8

9.8

all.F
F Rd
all.F
F Rd

all.F
F Rd

all.F
F Rd

22.0 (25)

11.0 (12.5)

30.8 (35)

15.4 (17.5)

27.0 (32)

13.5 (16.0)

37.8 (44.8)

18.9 (22.4)

22.0 (25.0)

11.0 (12.5)

30.8 (35)

15.4 (17.5)

27.0 (32)

13.5 (16.0)

37.8 (44.8)

18.9 (22.4)

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Your Fixing Systems Specialist

| 24

HMPR Cast-in Channel - Technical Details Summary


Safe loads - allowable loads for T head bolts
Loading table for T head bolts NN
T head bolt
Metric size

Grade

46 class steel


Bending

Tensile &
shear

Loads

moment

moment

M6

DOO)
) Rd

,

,

,1

,8

M8

DOO)
) Rd

4,

5,

8,4

5,6

7,

11,7

M1

DOO)
) Rd

6,4

1,

1,

4,9

6,4

9,

14,

18,6

4,9

9,

M1

DOO)
) Rd

9,

17,5

19,4

4,7

9,

1,

4,5

7,

61,

1,

M16

DOO)
) Rd

17,

44,4

6,1

11,

4,

6,

5,5

154,

M

DOO)
) Rd

7,

86,5

56,4

16,4

7,8

11,1

79,

,

M4

DOO)
) Rd

M

DOO)
) Rd

8,8

149,9

81,

9,9

11,7

61,7

99,9

19,

86,4

419,9

18,6

Stainless steel

:1441  A4-5

Bending

Tensile &
shear

54,

Max Torque loads Nm

Stainless steel

88 class steel

Bending

:1441  A4-7
Tensile &
shear

moment

,

1,8

,

,8

,1

,5

4,

5,

4,

4,4

5,5

9,4

5,6

6,

7,7

1,

8,7

8,7

18,7

1,

1,

6,

15,

1,6

,8

1,4

17,6

45,9

17,

8,8

,6

8,

4,

54,

,

116,6

7,

75,7

6,8

16,

7,8

16,

51,5

7,

8,8

1,9

54,

18,

61,7

6,4

86,4

67,4

46 class 88 class W 1441 W 1441

Bending

Tensile &
shear

steel

steel

 A4-5

 A4-7



1

moment

15

48

15



5

7

5

5

6



6

8

1

4

1

16



68



4

14

4

Axial & Edge Spacing - Minimum distances and minimum component dimensions
Spacing Dimensions mm
Single dimensions

Channel pairs

Slab dimensions

Channel
T\pe

ar

aa

ae

af

ar1

a1

ae

815

5

1

4

8

5

1

4

1

75

817

75

15

5

1

1

1

5

15

8

45 & 4

1



8 



1

1

8 



85

49 & 5

15



1 

5

5

15

1 



9

54 & 54



4

175

5

175

4

16

749

5

5

5

45

5



41

1

15

8



1

1

8



85

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| 25

HMPR Cast-in Channel - Reduced Edge Distances


Reduced Edge Distances for (ar) under pull out load
In instances when cast in channels are placed in thin walls or beams, it is possible to achieve 50 mm edge distance (ar) by transmitting the
loads with additional reinforcement into the concrete. The placing of the cast in channels and the additional reinforcement in the concrete
should be made as shown on the illustration below.
Pull out
Pull out

Pull out
ar > = 50 mm

Additional reinforcement for cast in channels 41/22 & 40/25


Additional reinforcement is required in the concrete to achieve edge distance (ar) of 75 mm for channels 41/21 & 40/25 when loading in
perpendicular direction to the edge of the concrete walls. The placing of the reinforcement around the channels should be made as shown on
the illustration below.

Shear

Additional reinforcement when the edge distance


of the cast in channel is 75 mm < or = ar < 100
mm and the load direction is perpendicular to
the edge of the component.

Reduced edge distances ar with reduced loading


Channel Type
28/15
38/17
40/25&40/22
49/30&50/30
54/33&52/34
Channel Type
28/15
38/17
40/25&40/22
49/3050/30
54/33&52/34

4.0

5.0

6.0

7.0

8.0

Tensile - Actual loads (kN)


9.0
10.0
11.0
12.0

13.0

14.0

15.0

17.0

20.0

22.0

55
55

60
60

65
65

75
75
75
75

100
100
100
100

110
110

155

165

175

185

190

200

3.5

4.0

5.0

6.0

7.0

8.0

13.0

14.0

15.0

17.0

20.0

22.0

50
50
50
-

55
55
-

60
60
-

65
65
-

70
70
-

75
75
75
75

155

160

165

175

190

200

3.5
50
50
50

125
125

140
140

150
150

Shear - Actual loads (kN)


9.0
10.0
11.0
12.0
90
90
90

100
100
100

125
125

150
150

Your Fixing Systems Specialist

| 26

HMPR Cast-in Channel - Reduced Edge Distances


Reduced Edge Distances for (ae) with reduced load capacity
In instances when cast in channels are placed in narrow concrete walls, for example to columns; it is possible to achieve lower edge distance
(ae) by placing additional reinforcement into the concrete. Two additional links must be closely placed above and below the length of the
channels as shown on the illustration on the bottom right.

6 reinforcement
"""62

Additional 6 reinforcement

ae
""372"
Pull out
load

"""47"""""47""""

""372"
Pull out
load

16 reinforcement

Additional 6 reinforcement

When using HMPR cast in channels 28/15, 38/17, 40/25 and 40/22 for attachments on to narrow reinforced concrete columns, the following
table can be referred to, providing that two stirrups are xed directly above and below the short channels as shown above.

Slab width and channel lengths


Slab width 200 mm
Channel
Type

L: 150 mm

Slab width 250 mm


L: 200 mm

ls

Slab width 300 mm


L: 250 mm

ls

ls: min. / max. 100 mm

Slab width 350 mm


L: 300 mm

ls

ls: min. 100 mm / max 150 mm

Slab width 400 mm


L:350 mm

ls

ls: min. 100 mm / max. 200 mm

ls

ls: min. 125 mm / max. 250 mm

ls: min. 150 mm / max. 300

Load direction

Tensile kN

Shear kN

Tensile kN

Shear kN

Tensile kN

Shear kN

Tensile kN

Shear kN

Tensile kN

Shear kN

28/15

3.2

3.0

2.5

2.3

3.1

3.0

3.3

3.0

3.3

3.0

38/17

4.1

3.2

3.4

2.4

4.5

3.3

5.0

3.2

5.4

3.2

40/25

4.1

3.2

3.5

2.4

4.8

3.2

5.3

3.2

5.8

3.2

40/22

4.1

3.2

3.5

2.4

4.8

3.2

5.3

3.2

5.8

3.2

L : Channel Length
Is : Load Spacing

| 27

Special Types of Cast-in Channels


Cast-in Channels with reinforcement studs

330

220

150

150

330

220

150

Anchors can be manufactured out of reinforcement studs for special applications, particularly xings in the edge of thin slabs. These channels
have higher pull out loads and combined loads. Due to these qualities these channels are preferred for use in the xing of curtain walls on to
reinforced concrete beams.

Channels with special fabricated elements


Special cast in channel manufacturing can be made according to the requirements of the project. Local testing as well as in house testing
can me made to safe check the load capacities of the special cast in channels.

Your Fixing Systems Specialist

| 28

Special Types of Cast-in Channels


Curved cast in channels
Channels can be easily curved to an internal or external radius (lips inward or lips outward). Curves on elevation, such as brick arch details,
which require special care, can be accommodated with these types of channels.
Inside Channel slot

Outside channel slot

Ra : Radius of outer
channel
Application :
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3UHIDEULFDWHG
pipes

Ri : Radius of inner channel

&KDQQHO7\SHV
Min Radius
28/15

38/17

41/22

40/25

40/22

49/30

50/30

54/33

52/34

Inner channel

0.5 m

0.5 m

1.5 m

1m

0.7 m

0.8 m

0.8 m

4m

0.8 m

Outer channel

1.0 m

1.5 m

4m

3m

2m

8m

4m

0.8 m

4m

Channel pair - special fabricated unit

Corner fabricated unit

Where double or multiple xings are required at known centres,


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keep the channels parallel and accurately spaced along their length.

Channels can be easily fabricated to suit corners, see below. (Smaller


channels may be folded; larger channels are welded.)

6SDFHUVDUHPDGH
either by steel strips
or reinforced steel.

6WDQGDUGOHJGLPHQVLRQVDUH
mm by 250 mm. Other sizes can be
produced upon request.

b$YDLODEOHLQ
stainless steel and
hot dip galvanized
mild steel

b$YDLODEOHLQVWDLQOHVVVWHHODQGKRW
dip galvanized mild steel.

Channels with strap strip

Channels with wing strip

If a narrow beam has a central reinforcement bar, anchors can be


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for mechanical services are required in wafe slabs.

Wing anchors are available for low prole details, e.g. where a
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load capacity is reduced.

| 29

HTPR Cast-in Channel for Proled Metal Sheeting- Technical Details


HTPR Cast in channels for proled metal sheeting
installation on reinforced concrete beams and
columns are available in 3 and 6 mm thicknesses
and 60/22 sections.
Fixing is done with self drilling screws or shot red
nails. Channels allow fast and economical
installation as this system eliminates the difcult
and time consuming anchor xing into concrete.
Channels are inserted onto the surface of the
concrete component ush to the surface and in the
correct alignment. The end joints between channels
should be minimum 20 mm. Fixing to the channels
is made with either self drilling screws 6,3x22 or
shot red nails 4,5x24.
Channels are available in two standard types in 3
metre length with foam lling. Available materials
are stainless steel grade 1.4301 (AISI 304) & 1.4401
(AISI 316) and hot dip galvanized mild steel.

7KHLQVWDOODWLRQRISUROHGPHWDOVKHHWV
on to prefabricated concrete components
with embedded HPTR channels enables
easy and economical xing.

)L[LQJLVGRQHZLWKVHOIGULOOLQJVFUHZV
on to the HPTR cast in channels, without
the need of pre-drilled holes. Power
screw driver with 1500 rpm is required
for xing.

 +375 FKDQQHOV DUH FDVW XVK WR WKH


surface. The concrete surface should be
trowelled smooth enabling the metal
sheets to be positioned directly over the
channels.

'ULOOLQJSRVLWLRQLQJVKRXOGEHPDGHLQ
the middle of the channels, leaving a
minimum distance of 1/3 of the width
from the side of the channel.

7KHPLQLPXPHGJHVSDFLQJ (ae) should


be no less then 20 mm. The distance (x)
between the channel end the screw
position should be no less than 25 mm.

 7KH PLQLPXP VSDFLQJ (ar) between


channels should be 20 mm.

Your Fixing Systems Specialist

| 30

HTPR Cast-in Channel for Proled Metal Sheets - Technical Details

HTPR - Cast-in Channel


P roduct
C ode

Length

Channel
Thickness

Tensile - allowable loads F (kN)


No of
Studs

Execution

Section

Stud
Spacing

Stud
Edge
Distance

Ld=S

Point loads F

HTPR-3-3000 A
HTPR-6-3000 A
HTPR-3-3000 B
HTPR-6-3000 B

3.000
3.000
3.000
3.000

Type HTPR AR

3
6
3
6

A
A
B
B

60/22

16
16
20
20

450
450
150
150

Type HTPR AU

3
5
5
5

75

Type HTPR AY

Edge Distances (cm)

Product Code

aa

ar

ae

af

Type HTPR AR

20

12

10

24

Type HTPR AU

20

12

10

20

Type HTPR AY

20

12

10

20

HTPR - 3 - 3000 A
Execution
Length
Thickness
Type

Type : A : Can be cut into two pieces at the centre. Edge spacing must be minimum 75 mm.

Type : B : Can be cut into multiple pieces at the centre of two studs. Minimum edge space must be 75 mm.

Ld=S/2

Ld=S/2

Ld=S/2

Ld=S/2

Load Pairs F

2.5
2.5
2.5
2.5

| 31

HWT Wall Ties - Technical Details


The HWT Wall ties provide secure and easy
connections between concrete components. Serrated
ties and washers enable safe transmittal of tensile
loads.
Wall ties are used with cast in channels and T head
bolts to achieve three dimensional adjustability for
restraining attachments of prefabricated concrete
components.
Wall ties are available in stainless steel 1.4301 &
1.4401 and hot dip galvanized W 1.0038 grade steel.

HWT01 - Wall Tie

Product Code

Projection
-+ 20
(K mm)

Cavity
-+ 20
(C mm)

Length
(L mm)

Tensile
Load
all.F
(kN)

Edge
Distance
(ar mm)

HWT1-28/15-50
50
0
90
HWT1-28/15-75
75
25
115
HWT1-28/15-100
100
50
140
HWT1-28/15-125
125
75
165
3.5
50
HWT1-28/15-150
150
100
190
HWT1-28/15-175
175
125
215
HWT1-28/15-200
200
150
240
To be used with HMPR-28/15 channels and HTB1-28/15-M10x40 T Bolts.
HWT1-38/17-75
HWT1-38/17-100
HWT1-38/17-125
HWT1-38/17-150
HWT1-38/17-175
HWT1-38/17-200

75
100
125
150
175
200

0
25
50
75
100
125

115
140
165
190
215
240

7.0

To be used with HMPR-38/17 channels and HTB1-38/17-M12x50 T Bolts.

75

Slotted
Hole
(mm)

11x55

13x55

Your Fixing Systems Specialist

| 32

HWT Wall Ties - Technical Details


HWT02 - Wall Tie

Product Code

HWT2-28/15-75
HWT2-28/15-100
HWT2-28/15-125
HWT2-28/15-150
HWT2-28/15-175

Projection
-+ 20
(K mm)

Cavity
-+ 20
(C mm)

Length
(L mm)

75
100
125
150
175

25
50
75
100
125

115
140
165
190
215

Tensile
Load
all.F
(kN)

Edge
Distance
(ar mm)

Slotted
Hole
(mm)

3.5

50

11x55

75

13x55

Tensile
Load
all.
F(kN)

Edge
Distance
(ar mm)

Slotted
Hole
(mm)

7.0

75

13X60

150

17X60

To be used with HMPR-28/15 channels and HTB1-28/15-M10x40 T Bolts.


HWT2-38/17-100
HWT2-38/17-125
HWT2-38/17-150
HWT2-38/17-175

100
125
150
175

25
50
75
100

145
165
195
220

7.0

To be used with HMPR-38/17 channels and HTB1-38/17-M12x50 T Bolts.

HWT03 - Wall Tie

Product Code

HWT3-38/17-200
HWT3-38/17-225
HWT3-38/17-250

Projection
-+ 20
(K mm)

Cavity
-+ 20
(C mm)

Length
(L mm)

200
225
250

125
150
175

245
270
295

To be used with HMPR-38/17 channels and HTB1-38/17-M12x50 T Bolts.


HWT3-49/30-200
HWT3-49/30-225
HWT3-49/30-250
HWT3-49/30-275
HWT3-49/30-300

200
225
250
275
300

50
75
100
125
150

245
270
295
320
345

12.0

To be used with HMPR-49/30 channels and HTB2-49/30-M16x60 T Bolts.

| 33

HWT-M Wall Ties for Masonry & HBTR Brick tie channel Introduction
HWT-M Wall ties for masonry are
used for the safe and easy
connections of masonry blocks to
the wall through connections made
to cast in channels or surface xed
framing channels.

Embedded length
e
e

HWT-M type wall ties are designed


for restraint attachments of both
masonry wall facades and masonry
walls to load bearing concrete
walls. The sliding capability of the
ties along the length of the
channels decreases the risk of the
masonry cracking due to structure
movements.
The wall ties are inserted on the
channel at desired points and are
positioned by turning the ties 90
degrees clockwise. The perforated
holes in the wall ties allow mortar
lling to improve bonding.
Wall ties for masonry are available
in stainless steel EN 1.4301 &
1.4401.

Insulation

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connections xed to load bearing walls.
Embedding length (e) is achieved with the
length of the wall tie.

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cladding. A minimum embedded length of 50 mm
should be applied. The embedded length (e) is
determined by correctly setting the length of the
wall tie (L) and the masonry block width (d).

e
e: min. 50mm

HBTR-25/15 Brick tie channels are


cold rolled pre-galvanized channels
that have punched lugs on the back
of the channels. This channel
provides the same loading
performance as the 28/15 and is an
economic option for use in
restraining brick walls on to
concrete.
Lugs are punched out every 250
mm and the channels are supplied
with a strip ller.

A debonding sleeve is used to cover


the wall ties before installation
which enables longitudinal
movement in the direction of the tie.
This is ideal when installing long
masonry walls to concrete walls or
when tying in large span inll walls
to oor slabs. Debonding sleeves
allow room for movement and
prevents any cracking of the
masonry walls.

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channel at 250 mm centres. The lugs are
easily bent out on site prior to the casting of
concrete.
1. Concrete wall.
2. HBTR Channel.

2
1
3

3. HWTM Wall
tie with debonding sleeve.
4

Mo
vem

en

4. Insulation.

t fa

cil

ity

5. Masonry wall

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debonding sleeves before installation is
made.

Your Fixing Systems Specialist

| 34

HWT-M Wall Ties for Masonry - Technical Details

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type 28/15 and 38/17.

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Length
(mm)

Thickness
(mm)

Width
(mm)

Channel
type

Tensile
load
(kN)

Shear
load
(kN)

125
185
245

1.25
1.25
1.25

25
25
25

28/15

2.5

1.4

Length
(mm)

Thickness
(mm)

Width
(mm)

Channel
type

Tensile
load
(kN)

Shear
load
(kN)

HWT-M2 28/15-85
HWT-M2 28/15-120
HWT-M2 28/15-180

85
120
180

2
2
2

26
26
26

28/15

3.2

2.7

HWT-M2 38/15-85
HWT-M2 38/15-120
HWT-M2 38/15-180

85
120
180

2
2
2

30
30
30

38/17

3.2

2.7

Length
(mm)

Thickness
(mm)

Width
(mm)

Channel
type

Tensile
load
(kN)

Shear
load
(kN)

HWT-M3 28/15-85
HWT-M3 28/15-120
HWT-M3 28/15-180

85
120
180

3
3
3

25
25
25

28/15

3.2

2.7

HWT-M3 38/15-85
HWT-M3 38/15-120
HWT-M3 38/15-180

85
120
180

3
3
3

30
30
30

38/17

3.2

2.7

Length
(mm)

Thickness
(mm)

Width
(mm)

Channel
type

Tensile
load
(kN)

Shear
load
(kN)

HWT-M4 28/15-85
HWT-M4 28/15-120
HWT-M4 28/15-180

85
120
180

3
3
3

25
25
25

18/15

3.2

2.7

HWT-M4 38/15-85
HWT-M4 38/15-120
HWT-M4 38/15-180

85
120
180

3
3
3

30
30
30

38/17

3.2

2.7

Product Code

HWT-M1 28/15-125
HWT-M1 28/15-185
HWT-M1 28/15-245

HWT-M 02 - Wall Tie


Product Code

HWT-M 03 - Wall Tie


Product Code

HWT-M 04 - Wall Tie


Product Code

| 35

HTB T Bolts & HMLN Lock Nuts - Technical Details


T bolts and lock nuts for attachment in to cast in
channels are specially designed for a perfect t into
the section of the channels. Insertion is made and
after a 90 degree turn clockwise the xing is made.
Correct torque values must be applied in order to
achieve secure connections.
T bolts and lock nuts are are available in stainless
steel 1.4401 and hot dip galvanised steel strength
class 4.6 & 8.8.

Loading table for T head bolts ( kN)

T head
bolt

Grade

Metric
size
M6
M8
M10
M12
M16
M20

4.6 class steel

Loads
all.F
F Rd
all.F
F Rd
all.F
F Rd
all.F
F Rd
all.F
F Rd
all.F
F Rd

M24

all.F
F Rd

M30

all.F
F Rd

8.8 class steel

Max Torque loads (Nm)

6tainless steel

6tainless steel

W 1.4401 / A4-50

W 1.4401 / A4-70

Tensile & Bending Longitudi- Tensile & Bending Longitudi- Tensile & Bending Longitudi- Tensile & Bending Longitudimoment nal load
shear
moment nal load
shear
moment nal load
shear
moment nal load
shear

22
31
40
56
64
90
93
130
173
242
270
378
388
543
617
864

20
28
50
70
100
140
175
245
444
622
865
1211
1499
2099
2999
4199

010
014
020
028
030
042
050
070
090
126
140
196
200
280
320
448

84
117
133
186
194
272
361
505
564
790
812
1137
1290
1806

249
349
437
612
1100
1540
2164
3030
-

070
098
11
15
16
22
30
42
47
66
-

22
31
40
56
64
90
93
130
173
242
270
378
388
543
617
864

18
25
44
62
87
122
153
214
388
543
757
1060
1309
1833
2624
3674

01
01
02
03
03
04
05
07
09
13
14
20
20
28
32
45

30
42
55
77
87
122
126
176
236
330
368
515
-

38
53
94
132
187
262
328
459
833
1166
1623
2272
-

01
02
03
04
04
06
07
10
12
17
19
26
-

4.6

8.8

class

class

steel

steel

A4-50

A4-70

24

10

15

48

15

20

25

70

25

35

60

200

60

80

120

400

120

160

200

680

200

400

1.400

400

l erf
Allowable loads for locknuts
Lock nut type

T ensile (kN)

HMLN-28-6

19

HMLN-28-8

28

HMLN-28-10

30

HMLN-38-8

40

HMLN-38-10

41

HMLN-38-12

57

HMLN-41-6

40

HMLN-41-8

40

HMLN-41-10

64

HMLN-41-12

93

HMLN-40-8

40

HMLN-40-10

64

HMLN-40-12

93

HMLN-50-10

64

HMLN-50-12

93

HMLN-50-16

93

HMLN-72-12

93

HMLN-72-16

173

HMLN-72-20

220

Lock nut type

6hear (kN)

HMLN-41-6

22

HMLN-41-8

40

HMLN-41-10

50

HMLN-41-12

50

t x
i
s
v

6TXDUH
washers must
always be
used in cases
of installations
with spacings.

Offset
7KHOHQJWKRIWKH7EROWPXVW
be determined using the
formula below :
(L erf =tx + i + f + v)

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made ush to the surface.
Contact must be established
between the xture and the
cast in channel.

distance

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an square washer and a shim
must be used to enable secure
transfer of loads on to the
channels.

1.4401 / 1.4401 /

Your Fixing Systems Specialist

| 36

HTB T Bolts & HMLN Lock Nuts - Technical Details


HTB-T Head Bolts

HTB-28 - T Bolt
a : 4 mm
b : 10.5 mm
c : 23 mm

HTB-38 - T Bolt

Code
Size (MxL)
M8X30
HTB-28-8/30
HTB-28-10/40 M10X40
HTB-28-12/50 M12X50

a : 7 mm
b : 13 mm
c : 30.5 mm

For Channel type HMPR-28/15

HTB-40 - T Bolt
a : 12 mm
b : 14 mm
c : 34 mm

For Channel type HMPR-38/17

HTB-50 - T Bolt

Code
Size (MxL)
HTB-40-10/40 M10X40
HTB-40-12/50 M12X50
HTB-40-16/60 M16X60

a : 13 mm
b : 17.5 mm
c : 42 mm

HTB-72 - T Bolt

HTB-41 - T Bolt

HMLN - Lock nuts

Code
Size (MxL)
HTB-C-41-12/50 M12X50
HTB-C-41-16/60 M16X60
For Toothed Channel type
HMPR-41/21

HMLN-28 - Lock Nut


a : 4 mm
b : 13 mm
c : 24.5 mm

Code
HTB-28-6
HTB-28-8
HTB-28-10

a : 17 mm
b : 22 mm
c : 58 mm

HMLN-38 - Lock Nut


Size (MxL)
M6
M8
M10

HMLN-40 - Lock Nut


Code
HTB-28-6
HTB-28-8
HTB-28-10

a : 6 mm
b : 17.5 mm
c : 31.5 mm

Code
HTB-38-10
HTB-38-12
HTB-38-16

Size (MxL)
M10
M12
M16

For Channel type HMPR-38/17

HMLN-49 - Lock Nut


Size (MxL)
M6
M8
M10

a : 11.7 mm
b : 21 mm
c : 43.5 mm

For Channel type HMPR-40/25


& HMPR-H 40/22

Size
6X20X34
8X20X34
9X20X34
10X20X34

For Channel type HMPR-41/22

Code
HTB-49-10
HTB-49-12
HTB-49-16

Size (MxL)
M10
M12
M16

For Channel type


HMPR-49/30,54/33 &
HMPR-H-50/30,52/34

HMLN-72 - Lock Nut

HMLN-41 - Lock Nut


Code
HMLN-41-6
HMLN-41-8
HMLN-41-10
HMLN-41-12

Code
Size (MxL)
HTB-72-20/80 M20X80
HTB-72-24/80 M24X80
HTB-72-30/80 M30X80
For Channel type HMPR-72/49

For Channel type HMPR-28/15

a : 10.8 mm
b : 17 mm
c : 34.5 mm

Code
Size (MxL)
HTB-50-12/50 M12X50
HTB-50-16/60 M16X60
HTB-50-20/80 M20X80
For Channel type
HMPR-49/30,54/33 &
HMPR-H-50/30,52/34

For Channel type HMPR-40/25 &


HMPR-H 40/22

a : 10 mm
b : 20 mm
c : 34 mm

Code
Size (MxL)
HTB-38-10/40 M10X40
HTB-38-12/50 M12X50
HTB-38-16/60 M16X60

M
M6
M8
M10
M12

a : 22 mm
b : 31 mm
c : 62 mm

Code
HTB-72-12
HTB-72-16
HTB-72-20

Size (MxL)
M12
M16
M20

For Channel type HMPR-72/49

| 37

HMPR Cast in Channels - Technical Details

HMPR Cast in channels with


studs and corresponding T
head bolts for are used for
strong
and
secure
connections in to concrete
without the use of drilling.
Suitable for connections of
any type of secondary
structures. Loads up to 22.0
kN are applicable .

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power tools.
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installations.

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Your Fixing Systems Specialist

| 38

HMPR Cast in Channels - Application Examples

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