Allotropic modifications
Several phase transformations in the solid state possible
Example thermal expansion coefficient of iron
5.2
Allotropic modifications
5.3
bcc
Polymorphism of Iron
bcc
fcc
bcc
bcc
fcc
bcc
Thermodynamics of decomposition
Formation of new phase is from a homogeneous phase
Decomposition
has the same crystal structure as , but has a different composition
Precipitation
has a crystal structure and a composition different from
5.6
G = H - TS
Nij is the total number of bonds between atoms i and j (i = A,B and j = A,B)
2
1
= N z (1 c ) H AA + cHBB + 2c (1 c ) H0
1
2
H0 = H AB [H AA + HBB ]
2
Exchange energy H0 < 0 decrease in energy with AB
Exchange energy H0 > 0 increase in energy with AB
Ideal solution with H0 = 0
5.7
Entropy S = Sv + Sm Sm
Vibrational entropy Sv (vibrational modes =
independent of atomic arrangement)
Entropy of mixing Sm
Mixing entropy Sm
Possible arrangements m
N!
N A ! NB !
Mixing entropy Sm = k ln m
m =
Sm / c
...
Sm = Nk c ln c + (1 c ) ln(1 c )
Sm > 0
Symmetric with regard to c = 0.5
Approaches c = 0 and c = 1 with infinite slope
5.8
1
Nz (1 c ) H AA + cHBB + 2c (1 c ) H0 + NkT c ln c + (1 c ) ln (1 c )
2
dG dG
=
=0
dc1 dc2
dG dG
=
0
dc1 dc2
Gg = Gm ( c1 ) +
c c1
Gm ( c2 ) + Gm ( c1 ) )
(
c2 c1
5.9
solubility limit
Tc
c1(T)
5.10
Phase diagram of a
system with limited
solubility
Miscibility gap
temperature (C)
liquid
solid solution
Characteristics
Common G(c) curve for
both components
weight% Ni
Fig 5.9 Phase diagram of AuNi.
5.11
temperature (C)
(b)
(a)
c1
c2
weight% Zr
Fig 5.10 (a) Composition dependence of the free energy in a system with two different
phases and and (b) NbZr phase diagram
5.12
Decomposition would
lead to an increase of
free energy
Decomposition leads
to a gain of energy
(spontaneous
decomposition)
by a nucleation process
Formation of nucleus is with equilibrium concentration of new phase
by spontaneous or spinodal decomposition
Equilibrium composition attained in the course of time
Up-hill diffusion
5.13
in more detail
d 2G
0 Spinodal decomposition
2
dc
d 2G
0
dc 2
d 2G
0
dc 2
d 2G
0 Nucleation and growth
2
dc
Nucleation
(a)
and
growth
Distance
(b)
Spinodal
decomposition
Continuous process
Distance
Fig 5.12 Schematic diagram of the change in concentration and dimensions
during decomposition of a solution by (a) nucleation and growth and (b)
spinodal decomposition.
5.15
Concentration
profiles f(t)
(a)
8 min
15 min
23 min
5.16
Range of spinodal
decomposition
d 2G
0 Spinodal decomposition
2
dc
spinodal line
Ta
d G
0 Nucleation and growth
2
dc
H AA = HBB
Spinodal curve c(T)
cw (1 cw ) =
G(Ta)
kT
2zH0
cw
5.17
Range of
nucleation and
growth
T
Ta
Undercooling T
Occurrence of precipitation by
1. Nucleation
2. Growth
Range of
nucleation
and growth
G(Ta)
Decomposition
procedure
T
~ r2
G( r ) = ( g t el )
4 3
r + 4 r 2
3
Gc
rc
G
=0
r
Gc =
rc , Gc
Critical radius rc =
16
~ r3
3( g t el )2
2
g t el
shape factor
sphere
E 2
c
el =
(c c )
1
b
needle
disc
low el
(b)
(c)
Fig 5.18 Structure of (a) coherent, (b) semi-coherent, and (c) incoherent phase boundaries.
(b)
(c)
Fig 5.19 Structure of phase boundaries (a) coherent, (b) semi-coherent, and (c) incoherent.
with
Gc if3
Gc
N exp
kT
free energy
Nucleation rate
solid-solution (
)
123456
G1 > G2 > G3 > G4 > G5 > G6
Formation of thermodynamically
unstable metastable states
Guinier-Preston Zones GP-I, GP-II
-phases
concentration
Fig 5.20 Schematic diagram of the free energy change for
5.23
successive metastable phases.
Existence of GP zones
Limited temperature range for the
existence of coherent GP Zones
Density N of GP zones
5.24
(b)
Fig 5.22 (a) Al-Cu phase diagram and (b) detail of the Al-Cu phase
diagram (Al-rich side) indicating how the annealing takes place for
age hardening.
5.25
(a)
Characteristic plateaus
Increase in hardness
Hardness Hb
Age hardening
curves
GP-I & II
time (days)
(b)
Decrease in hardness
(increase in precipitation size)
5.26
equilibrium phase
Phases in Al-Cu
FCC Al phase
(a)
(b)
(c)
GP-II,
(d)
Fig 5.25 Annealing sequence for age hardening with corresponding change in
microstructure for Al-Cu.
5.28
5.29
r DB t
3
X( t ) r
X( t ) t 3 2
X( t ) = 1 2e t /
5.30
X( t ) = 1 2e t /
Growth kinetics of
precipitates
1 X = 2e t /
1 3DB ( c0 cB )
=
cK1/ 3R 2
1/ 3
DB
(b)
X( t ) = 1 2e t /
X( t ) t 3 2
(a)
incubation
time &
nucleation
Ostwald
ripening
growth
Fig 5.28 (a) Sketch of volume fraction of precipitates as function of time at constant temperature. Note that
nucleation gives rise to an incubation time. (b) Growth kinetics of C in -Fe. Solid line - precise theory;
dashed line - dependence according to the shown equation fro X(t) (ck concentration in the precipitate).
5.31
Ostwald ripening
Competitive" precipitate coarsening
Driving force is a decrease of the total interface boundary energy
Flux of atoms from the higher to lower chemical potential (from small
to large particles)
Spherical particles: determined by the curvature of the surface
1 1
c
= 2 = kT B
c B
r1 r2
Radi r1 and r2
b equilibrium concentration for a flat
interface boundary (r infinity)
atomic volume
diffusion
3
0
Fig 5.29 The contribution of the interfacial energy leads to a chemical potential difference between
particles of different size. This causes a solute diffusion current from small to large particles.
5.32
Alternatively
Solid state phase transformation proceeds by motion of a reaction front
Eutectoid decomposition and discontinuous precipitation
1. One phase decomposes into two different phases with different composition
2. Morphology of the phase transformation is a lamellar structure
3. Concurrent precipitation occurs by exchange of atoms via short-range
diffusion
Example
Lamellar microstructure
Decomposition of Fe-0.8%C-X
Microstructure is determined by transformation rate
Lamellar structure ferrite (-Fe) and cementite (Fe3C)
(a)
(b)
(c)
Nucleation favored
Assumption:
Decomposition of +
phase forms the first nucleus
Lamellar microstructure
Thickness of the lamellae is determined by
the range of diffusion
(bcc)
transverse diffusion
(fcc)
Discontinuous precipitation
Reaction at the transformation front +
Discontinuous precipitation
Martensitic transformation
Despite the name it is not only occurring in the Fe-C system, when the formation
of ferrite is suppressed.
5.38
Martensitic transformations
Structural change
Metal or alloy
fcc
hcp
Co, Fe-Mn
fcc
bcc
Fe-Ni
fcc
tetragonal bcc
fcc
tetragonal fcc
In-Tl, Mn-Cu
bcc
hcp
bcc
distorted hcp
Cu-Al
bcc
tetragonal fcc
Cu-Zn, Cu-Sn
bcc
orthorhombic
Au-Cd
tetragonal
orthorhombic
U-Cr
Table
5.1
Important
martensitic transformations
5.39
Mixed microstructure
Spontaneous change of the crystal structure
Change of volume and shape
Suppressed change of composition
austenitization-temperature 850C
Ms - martensite start
1% martensitic volume fraction in
the microstructure
Mf - martensite finish
99% martensitic volume fraction
temperature (C)
Existence range of
martensite
Composition range
Ms - martensite start
As austenite start
Fe-C
Decomposition on annealing into
ferrite and cementite
Not retransforming to austenite
(calculated)
(a)
(b)
(c)
Fig. 5.37 The Bain-model of martensitic formation in the FeC system and the corresponding
orientation correlation of austenite and martensite after Kurdjumov-Sachs. The open circles indicate
possible positions of carbon.
a) Center of two next neighbor fcc unit cells (lattice parameter a0) contains a
tetragonal body-centered unit cell (bct)
5.43
(a)
(b)
(c)
Fig. 5.38 The Bain-model of martensitic formation in the FeC system and the corresponding
orientation correlation of austenite and martensite after Kurdjumov-Sachs. The open circles indicate
possible positions of carbon.
b) Obtaining a bcc unit cell from a bct unit cell by compression along the c direction
and stretching in the plane perpendicular to the c direction (volume change of
about 3 to 5%)
During martensite transformation the atomic positions change only slightly and
next neighbors remain next neighbors after phase transformation.
c) Bain correspondence is substantiated by X-ray crystallography investigations that
confirm an orientation relationship Fe-C {111} || {110} and<110> || <111>
5.44
Kurdjumov-Sachs
orientation relationship
Complicated irrationally
indexed Habit planes
(not described by simple
Bain model)
{111} || {110}
<101> || <111>
Fig. 5.39 Stereographic representation of the KurdjumovSachs orientation relationship. The stereogram is centered
on (111)fcc || (011)bcc. The unmarked neighboring pairs of
poles would superpose exactly for the Bain orientation. They
do not do so for the Kurdjumov-Sachs orientation.
5.45
surface
interior
austenite
tetragonal
martensite
axis ratio c/a
C stabilizes phase
C austenite is located on the
octahedral interstitial sites of the iron
lattice
Lattice parameters
5.46
Fig. 5.40 Dependence of the lattice parameters of austenite and martensite on carbon content
{111}fcc = {0001}hcp
(a)
(b)
(c)
Constrained
transformation
(d)
Fig. 5.41 (a) Illustration of a martensitic transformation fcc hcp by shear deformation, i.e., stacking
sequence changes from ABAB... to ABCABC... . (b) Shearing within a matrix. (c) Internal plastic
deformation of the transformed phase to keep the original shape. (d) Martensite crystal aM between
two grain boundaries.
5.47
Shape change
(a)
(b)
(c)
(d)
Fig. 5.42 The formation of martensite changes the shape of a the original crystal (a) by shear
(b) slip (c) or twinning (d) in martensite can largely compensate for this shape change.
5.48
Surface relief
surface
(a)
(b)
Fig. 5.43 (a) Formation of a characteristic surface texture by martensitic transformation.
(b) Plate martensite in Fe-33.2%Ni with internal twinning.
5.49
Not isothermal!
Cooling rate must be high enough
to avoid the pearlite or bainite
reaction.
perlite-start
end of trans.
temperature (C)
bainite
martensitic start
1. Martensite
2. Pearlite
3. Bainite
time (sec)
Fig. 5.41 TTT-diagram of an alloy steel (Fe-C-Cr) with cooling curves. Different cooling rates yield
martensite (1), pearlite (2) or bainite (3). Only for very low cooling rates occurs the transformation at
equilibrium temperature (F - ferrite; P - pearlite; M, - martensite start)
5.50
stress induced
growth of
variants
single
crystal
-phase
heat
treatment
austenite
formation and
shape
recovery
martensite
single
variant
state
quenched in
water
(T < Mf)
reaction to
applied
stress
reversible
strain limit
reheating
into the
-zone
5.52
Pseudo- or superelasticity
Large strain
stress
(arb. units)
austenite to martensite
transformation
strain
Fig. 5.45 Typical stress strain curve of a superelastic material (in comparison to steel).
(a)
Comparison
shape-memory effect
and superelasticity
(b)
(c)
5.54