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ANSI C119.1-2006
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ANSI C119.1-2006
Secretariat:
ANSI C119.1-2006
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AMERICAN
NATIONAL
STANDARD
ANSI C119.1-2006
Published by:
ANSI C119.1-2006
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ANSI C119.1-2006
Contents
Page
Foreword
1
........................................................................................................................ vii
Scope .............................................................................................................1
1.2
Purpose.............................................................................................................1
Definitions
.............................................................................................................1
4.1
General .............................................................................................................2
4.2
4.3
4.4
4.5
Performance...................................................................................................................2
5.1
General .............................................................................................................2
5.2
Resistance ........................................................................................................3
5.3
5.4
5.5
5.6
5.2.1
5.2.2
CCST resistance..................................................................................3
Temperature......................................................................................................3
5.3.1
5.3.2
CCST temperature...............................................................................3
5.3.3
5.4.2
5.4.3
Tension ................................................................................................3
5.5.2
5.5.3
Insulation..............................................................................................5
5.6.2
5.6.3
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6.2
6.1.1
Description ...........................................................................................5
6.1.2
6.2.2
6.2.3
6.2.4
6.2.5
7.2
Conductors...........................................................................................6
7.1.2
Connectors...........................................................................................6
7.1.3
Equalizers ............................................................................................6
7.1.4
Conductor lengths................................................................................6
7.1.5
Control conductor.................................................................................7
7.1.6
7.1.7
CCT method.........................................................................................8
7.2.2
7.3
Ambient conditions..........................................................................................10
7.4
7.5
7.6
7.7
iv
7.5.1
7.5.2
7.6.2
7.6.3
Measurements ................................................................................................11
7.7.1
7.7.2
7.8
7.9
Evaluation interval...........................................................................................12
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7.9.1
7.9.2
8.2
9
ANSI C119.1-2006
Number of samples............................................................................13
9.2
9.3
9.4
Measurements ................................................................................................14
10.2
10.3
10.4
10.5
10.6
10.7
Flex .................................................................................................................15
10.8
Twist ................................................................................................................15
10.9
10.10
10.11
12.2
Figures
1
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Tables
1
Suggested initial test current to raise AWG control conductor temperature 100C ......9
Suggested initial test current to raise metric control conductor temperature 100C .....9
Annexes (Informative)
vi
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Foreword
ANSI C119.1-2006
(Neither this foreword nor any of the informative annexes is a part of American National Standard
C119.1-2006.)
The standard covers electrical, mechanical, and sealing requirements of connectors rated 600 volts and
installed underground.
This standard was initially developed by an EEI-NEMA Joint Committee on Underground Distribution
Connectors and Connector Systems and published by the American National Standards Institute in 1974.
Suggestions for improvement of this standard will be welcome. They should be sent to:
National Electrical Manufacturers Association
1300 North 17th Street, Suite 1752
Rosslyn, VA 22209
This standard was processed and approved for submittal to ANSI by the Accredited Standards Committee
on Connectors for Electrical Utility Applications, C119. Committee approval of this standard does not
necessarily imply that all committee members voted for its approval. At the time it approved this standard,
the ANSI ASC C119 Committee had the following members:
Douglas Harms, Chairman
Ronald Lai, Vice Chairman
Vince Baclawski, Secretary
Organization Represented:
Name of Representative:
Aluminum Association
Jean-Marie Asselin
Warren Hadley
Douglas Harms
James Harris
Harry Hayes
Curt Schultz
James Sprecher
Gerald Wasielewski
David West
Thomas Champion
David Dembowski
Pierre Guyot
Barry Johnson
Ronald Lai
Frank Muench
Greg Nienaber
Frank Stepniak
Carl Tamm
Carl Taylor
David Thompson
Allen Wilcox
James Zahnen
Trung Hiu
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Jeffrey Nelson
Jake Killinger
Other
Peter Bowers
Stanley Hodgin
The C119.1 Subcommittee on Sealed Underground Connector Systems, which developed the revisions of
this standard, had the following members:
James Zahnen, Chairman
David West, Vice Chairman
Vince Baclawski, Secretary
Mike Ferretti
Pierre Guyot
Warren C. Hadley
Douglas P. Harms
Trung Hiu
Barry Johnson
Jake Killinger
Ronald Lai
Thomas McKoon
Richard Morin
Greg T. Nienaber
Walter Romanko
Curt Schultz
James D. Sprecher
Carl R. Tamm
Carl Taylor
Richard (Jeff) J. Waidelich
Gerald Wasielewski
David West
Allen Wilcox
James Zahnen
viii
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AMERICAN NATIONAL STANDARD
ANSI C119.1-2006
1.1
Scope
This standard covers sealed, insulated underground connector systems rated at six hundred (600) volts
for utility applications and establishes electrical, mechanical, and sealing requirements for sealed
underground connector systems.
1.2
Purpose
The purpose of this standard is to give reasonable assurance to the user that sealed, insulated
underground connector systems meeting the requirements of this standard will perform in a satisfactory
manner, provided they have been properly selected for the intended application and are installed in
accordance with the manufacturers recommendations.
This standard is intended to be used in conjunction with the following standards. When this referenced
standard is superseded by a revision approved by the American National Standards Institute, the
referenced revision shall apply. Standards that are referenced by inference are shown in Annex B
ASTM E4-89
IEEE 837-2002
Definitions
CCST: Current Cycle Submersion Test where current cycle heating is done in air and cooling is done
using water submersion.
CCT: Current Cycle Test where current cycle heating and cooling are done in air.
connector: A device that joins two or more conductors for the purpose of providing a continuous
electrical path.
connector assembly: The connector system installed on the conductor(s).
connector system: A connector and its associated insulating and sealing components.
control cable: A conductor of the same type and size as the conductor in the current cycle loop that
would be at the highest temperature.
guarded circuit: A circuit used to eliminate or to minimize the current flow between the insulation and
conductor ends, caused by surface leakage currents.
input conductor: Supply side of the connector assembly.
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Test Conditions
Connectors shall be installed and tested for current carrying, mechanical, and sealing performance in
accordance with the conditions noted in 6.0 through 10.0.
4.1
General
The connector system shall meet the performance requirements specified in 5.0.
4.2
Current cycle
The connector shall be tested in accordance with 7.0 on bare conductors for the number of test cycles in
Table 1, depending on the choice of test method.
NOTEThe connector classification defines the severity of the heat aging test.
Exception: Copper-bodied connectors, for use with copper cable only, do not require current cycling in air.
This exception is provided since copper-bodied connectors, in conjunction with copper cable, do not
exhibit high thermal expansion and creep characteristics.
NOTEThis test is run on bare conductor to provide repeatability of test results.
4.3
Mechanical tests
Tests of the tensile strength of the connector shall be conducted in accordance with 8.0.
4.4
The thermal performance of the connector system shall be tested in accordance with 9.0.
4.5
The integrity of the connector system seal and insulation shall be tested in accordance with 10.0.
Performance
5.1
General
Connectors shall conform to the appropriate performance requirements in 5.0 when installed and tested
in accordance with the methods specified in 7.0 through 10.0.
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5.2
ANSI C119.1-2006
Resistance
The resistance of the connection tested in accordance with 7.0 shall be stable. Stability is achieved if any
resistance measurement, including allowance for measurement error, does not vary by more than plus or
minus five percent (+/-5%) from the average of all the measurements at specified intervals during the
course of the test.
5.2.1
CCT resistance
The resistance of the connection tested by the Current Cycle Test method in accordance with 7.0 shall be
stable between the twenty-fifth (25th) cycle and the completion of the number of current cycles required in
4.2.
5.2.2
CCST resistance
The resistance of the connection tested by the Current Cycle Submersion Test method in accordance
with 7.0, shall be stable between the tenth (10th) cycle and the completion of the number of current
cycles required in 4.2.
5.3
Temperature
The temperature of the connector tested in accordance with 7.0 shall not exceed the temperature of the
control conductor. The temperature difference between the control conductor and the connector shall be
stable.
5.3.1
CCT temperature
The temperature of the connector tested by the Current Cycle Test method shall be stable between the
twenty-fifth (25th) cycle and the completion of the test.
5.3.2
CCST temperature
The temperature of the connector tested by the Current Cycle Submersion Test method shall be stable
between the tenth (10th) cycle and the completion of the test.
5.3.3 Stability determination for CCT and CCST
Temperature stability for the CCT and CCST tests is achieved if any temperature difference between the
control conductor and the connector, including allowance for measurement error, is not more than 10C
below the average of all temperature differences in the respective intervals defined in 5.3.1 and 5.3.2.
5.4
Mechanical tests
5.4.1
Tensile strength
The tensile strength of the connections tested in accordance with 8.0 shall be equal to or greater than the
values listed in 5.4.3.
5.4.2
Rated conductor strength, as used in this standard, shall be determined in accordance with the applicable
ASTM standard listed in Annex B, or as furnished by the conductor manufacturer for nonstandard
conductors.
5.4.3
Tension
The tensile strength of the connector shall be equal to or greater than five percent (5%) of the rated
conductor strength of the weaker of the conductors being joined, but not less than the values in Table 2
or Table 3.
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Pullout
Copper
N
133
222
311
356
400
445
623
712
801
890
lbf
30
50
70
80
90
100
140
160
180
200
Aluminum
lbf
200
222
311
356
400
445
45
50
70
80
90
100
mm
1.5
2.5
4
6
10
16
25
35
Pullout
Copper
N
180
270
330
380
420
540
670
850
lbf*
40
60
75
85
95
120
150
190
Aluminum
N
lbf*
214
267
334
423
48
60
75
95
5.5
5.5.1
Connectors shall be tested in accordance with 9.0 for one hundred twenty (120) hours and shall remain
stable between the seventy second (72nd) hour and the one hundred twentieth (120th) hour of test. The
connector temperature shall not exceed the conductor temperature by more than 10C throughout the
entire test.
5.5.2
Stability is achieved if the change in connector temperature reading does not differ by more than 2C
from the change in input conductor temperature as measured in 9.0.
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5.5.3
ANSI C119.1-2006
Insulation
The insulation provided as part of the connector system shall show no visible evidence of deterioration
when thermal stability is reached.
5.6
When tested in accordance with 10.0, this test determines the connector system's ability to withstand
repeated handling during underground installation.
5.6.1 Insulation resistance
When tested in accordance with 10.2(2), the connector assemblies shall have an insulation resistance
greater than six (6) megohms.
The insulation resistance of the assemblies measured in 10.2(8), (13), and (15) shall be either:
a) greater than ninety percent (90%) of the value measured in 10.2(2) for resistances less than 1x103
megohms or
b) a minimum of 1x103 megohms for all other conditions.
The latter criterion applies because of the extremely high resistance values and the difficulty in
accurately reading analog meters at high resistance levels.
5.6.2 Dielectric withstand
The assemblies shall withstand the dielectric withstand tests specified in 10.2(3) and (16) without
breakdown.
5.6.3 Leakage current
The leakage current of the assemblies shall not exceed 1 milliampere when tested in accordance with
10.2(17).
6.1
Test connectors
6.1.1
Description
A complete description of the test connectors, conductors, and inhibiting compound shall be included in
the test report.
6.1.2
To qualify a family of connectors (group of connectors using similar design criteria), a minimum of three
(3) sizes (largest, smallest and intermediate) shall be tested.
6.2
6.2.1
Installation details
All installation details, including methods and tools, not specifically defined or required in 6.0 through
10.0, shall be completely described in the test report.
6.2.2
The outer surface of the conductors in the contact area shall be mechanically cleaned using a wire brush
until the entire contact area of the conductor is clean.
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6.2.3
The portion of the conductor that is to be inserted into the connector shall be wiped with a cloth coated
with particle-free petroleum jelly.
NOTEThis is to increase the severity of all mechanical tests.
If the connector is supplied with an inhibiting compound in the wireway, then no conductor preparation is
required on the portion of the conductor to be inserted into the connector.
6.2.4
Connector preparation
Connector installation
The methods and tools used to install the connector shall be in accordance with the manufacturer's
instructions.
7.1
Test assembly
(Refer to Figure 1 and to Annex C, Figure C.1 for suggested test loop diagrams.)
7.1.1
Conductors
Each connector shall be tested with the combination of input and output bare conductors, representing in
number, size, and arrangement the most severe heating condition for which the connector is designed.
The connectors shall be installed in their "as received" condition, which may include insulation. The
connector may be tested with or without the seals; the choice shall be stated in the test report.
If the connector is recommended for use between aluminum-to-aluminum and aluminum-to-copper
conductors, it shall be tested on both combinations.
7.1.2
Connectors
Four connectors of the same size and type are required for each combination of conductors, as
determined in 7.1.1.
7.1.3
Equalizers
To provide equipotential planes for resistance measurements and to prevent the influence of one
connector on another, equalizers shall be installed in stranded conductor on each side of each connector
in the current cycle loop. Equalizers are not required on solid conductors. Any form of equalizer that
ensures permanent contact among all the conductor strands for the test duration may be used.
7.1.3.1 Welded equalizers
A welded equalizer made from aluminum is recommended for aluminum conductors.
7.1.3.2 Compression sleeve equalizers
When the connectors to be tested are identical, a continuous piece of conductor may be used between
the connectors, with an equalizer in the center. If a compression sleeve is employed as an equalizer with
aluminum conductors, the conductor in the contact area of the equalizer should be prepared as in 6.2.2.
7.1.4
Conductor lengths
The exposed length of stranded conductor between the connector and the equalizer, or between the
connectors of solid conductors in the current cycle loop, shall be in accordance with Tables 4 and 5. The
conductor length in Tables 4 and 5 does not include the length within the connector or equalizer. In
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addition, where connector design permits, the conductor end shall project 12.7 mm (1/2 in.) beyond the
connector contact groove. The equalizers at each end of the current cycle loop shall be joined to the
power source with additional lengths of the test conductor to be not less than the lengths specified in
Tables 4 and 5.
Exposed length
Copper
Stranded
Solid
in.
in.
0.3
12
0.6
24
0.6
24
1.2
48
0.9
36
1.8
72
Exposed length
Copper
Stranded
Solid
in.*
in.*
0.3
12
0.6
24
0.6
24
1.2
48
0.9
36
1.8
72
7.1.5
Control conductor
A control conductor, for determining test current, shall be installed in the current cycle loop (between two
equalizers for stranded conductors). The control conductor shall be the same type and size as the
conductor in the current cycle loop that will be at the highest temperature. The length of the control
conductor shall be twice that given in Tables 4 and 5.
7.1.6
At the manufacturer's option, the size of the control conductor may be determined by selecting from Table
6 or 7 the conductor in the current cycle loop that has the least test current for equivalent
aluminum/copper conductors.
7.1.7
If the test loop includes different conductors, and a question arises as to which conductor causes the
highest temperature rise, a control conductor of each type is required. The test current shall cause the
higher temperature rise in one of the control conductors to meet the requirements of 7.5.
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7.2
7.2.1
CCT method
The current cycle loop may be of any shape provided the location of thermocouples for the connectors
and the center of the control conductor are installed at the same elevation, with at least 203 mm (8 in.)
separation between conductors and located at least 305 mm (12 in.) from any exterior wall and at least
610 mm (24 in.) from the floor and the ceiling. An example of a vertical test configuration is shown in
Figure 1.
CCST method
The control conductor shall be installed on the same horizontal plane as the test connectors. During the
current-ON period, no part of the circuit shall be less than 200 mm (8 in.) above the surface of the chilled
water. At the beginning of the current-OFF period, the connectors and the control conductor shall be
submerged to a minimum of 100 mm (4 in.) below the water surface.
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Table 6 Suggested initial test current
to raise AWG control conductor temperature 100C
Aluminum
Copper
Conductor
Current
Conductor
Current
(AWG)
(Amperes)
(AWG)
(Amperes)
90
95
125
130
170
180
200
245
1/0
230
1/0
340
2/0
270
2/0
400
3/0
320
3/0
470
4/0
380
4/0
550
250 kcmil
410
250 kcmil
615
300 kcmil
450
300 kcmil
700
350 kcmil
525
350 kcmil
780
400 kcmil
600
400 kcmil
850
500 kcmil
725
500 kcmil
990
750 kcmil
950
750 kcmil
1300
1000 kcmil
1085
1000 kcmil
1565
Copper
Current
Conductor
(mm )
(Amperes)
(mm )
10
105
16
100
16
145
25
135
25
195
35
170
35
245
50
225
50
330
70
270
70
400
95
345
95
505
120
405
120
600
150
450
150
700
185
550
185
795
240
700
240
970
300
805
300
1100
400
930
400
1300
500
1085
500
1565
Current
(Amperes)
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7.3
Ambient conditions
Current cycle tests shall be conducted in a space free from forced air currents or radiated heat striking
(directly or indirectly) any portion of the test loop during the current-ON period. The ambient temperature,
measured within 610 mm (2 ft) of the test loop at a location that minimizes the effect of thermal
convection, shall be held between 15C and 35C.
7.4
Test current
The current values in Tables 6 and 7 are the suggested initial test amperes for achieving the required
temperature rise in the control conductor, and were selected to simplify current selection during test
startup. The actual test current may need to be adjusted from these values to achieve the required
conductor temperature rise. The tables cover commonly encountered conductor sizes. Some
experimentation or extrapolation of the table values may be required for conductor sizes not shown. The
currents provided are not intended to suggest current values for use in actual service.
7.5
Temperature conditions
7.5.1
The current cycle test current shall be adjusted during the current-ON period of the first twenty-five (25)
cycles to result in a steady-state temperature rise on the control conductor of 100C to 105C over
ambient temperature for Class A. This current shall then be used during the remainder of the test
current-ON periods, regardless of the temperature of the control conductor.
7.5.2
The current cycle submersion test current shall be adjusted during the current-ON period of the first five
(5) cycles to result in a steady-state temperature rise on the control conductor of 100C to 105C over
ambient temperature for Class A. This current shall then be used during the remainder of the test
current-ON periods, regardless of the temperature of the control conductor.
7.6
Each test cycle shall consist of a current-ON and a current-OFF period. The time required to make
resistance and temperature measurements is not considered a part of the current-ON or current-OFF
time periods.
7.6.1
The current-ON time is determined by reaching and maintaining thermal stability in the connector.
Thermal stability is defined as not more than a variation of 2C between any two (2) of three (3) readings
taken at not less than 10 minute intervals. The length of the current-ON period shall not be less than that
listed in Table 8 or Table 9, depending on the size of the control conductor.
Copper
Current-ON Period
(Hour)
1.0
1.5
2.0
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Copper
Current-ON Period
(Hour)
1.0
1.5
Over 400 mm
7.6.2
Over 240 mm
2.0
Connectors tested by the Current Cycle Test (CCT) method shall cool in ambient temperature air. The
duration of the current-OFF period for connectors tested by the CCT method shall initially be the same as
the current-ON period. The duration may be reduced by forced air cooling after the first twenty-five (25)
cycles. With the manufacturer's concurrence, forced air cooling may be initiated during the current-OFF
period after the first (1st) cycle. The duration for the reduced current-OFF period shall be established by
adding five (5) minutes to the time required for the four connectors to reach ambient temperature.
7.6.3
Connectors tested by the Current Cycle Submersion Test (CCST) method shall be immersed in still,
chilled water (5C 4C) within thirty (30) seconds of the start of the current-OFF period. The connectors
shall remain immersed in the chilled water for a minimum of fifteen (15) minutes after the temperature of
the connector is reduced to the temperature of the water. The connectors shall be removed from the
water before they are energized at the beginning of the next current-ON cycle.
7.7
Measurements
Resistance and temperature measurements shall be made according to Table 10, depending on the
choice of test method. When the number of measurement datums exceeds those specified in Table 10,
the measurements nearest each specified cycle shall be used to evaluate performance.
25 30
57
45 55
8 12
70 80
18 22
95 105
28 32
120 130
38 42
160 170
48 52
200 210
58 62
245 255
68 72
320 330
78 82
400 410
88 92
495 505
98 102
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7.7.1
Resistance measurements
Resistance measurements shall be made at the end of a current-OFF period with all connectors thermally
stabilized at the room ambient temperature. Thermal stability is defined as not more than a variation of
2C between any two (2) of three (3) readings taken at not less than ten (10) minute intervals.
Resistance measurements shall be made across each connector, between potential points located either
on the equalizers a maximum of one conductor diameter from the edge adjacent to the conductor or at
the midpoint of a solid conductor. A direct current shall be used for these measurements. The
magnitude of the current selected shall not produce heating of the conductor that results in a noticeably
changing measurement value during the period of current application. The current magnitude shall be
sufficient to provide an accurate measurement above the noise threshold of the measurement
instrumentation. The period of current application shall be as short as possible to achieve an accurate
measurement. The applied test current shall be reported.
NOTETypically, the dc current is less than ten percent (10%) of the test current.
Ambient temperature shall be measured within 610 mm (2 ft) of the test loop at a location that minimizes
the effect of thermal convection. The ambient temperature shall be recorded at the time of each set of
resistance measurements. The resistance of each connector assembly shall be corrected from the
measured temperature to 20C. The corrected resistance values shall be used to evaluate the
performance of the connectors.
NOTEThe resistance values obtained shall be corrected to 20C using the following formula:
The number of cycles specified to complete the test may be extended to permit taking the final
measurements during normal working hours.
7.9
Evaluation interval
The evaluation of the connector performance, as specified in 5.2 and 5.3, shall be made on the basis of
resistance and temperature measurements.
7.9.1
The resistance and temperature measurements in accordance with 7.7 shall be used to evaluate
connectors tested by the Current Cycle Test (CCT) method.
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7.9.2
ANSI C119.1-2006
The resistance and temperature measurements taken in accordance with 7.7 shall be used to evaluate
connectors tested by the Current Cycle Submersion Test (CCST) method.
Tensile Strength
8.1
Test connectors
8.1.1
Number of samples
Three samples of each connector-conductor combination shall be subjected to each mechanical test
described in 8.2.
8.2
Pullout test
8.2.1 Pullout strength tests shall be performed on the following two conductor combinations for which
the connector is designed:
(1)
(2)
the smallest diameter conductor with the highest rated tensile strength.
8.2.2 When conducting the tensile strength test, care shall be taken to ensure that all strands of the
conductor are loaded simultaneously.
8.2.2.1 The load shall be applied at a cross-head speed not exceeding 20.6 mm per minute per meter
(1/4 in. per minute per foot) of the total length of the exposed conductor between jaws.
8.2.2.2 The length of the exposed conductor between each gripping means and each connector shall not
be less than 250 mm (10 in.).
8.2.2.3 The tensile strength shall be determined as the maximum load that can be applied. This load
shall be measured to an accuracy of five percent (5%) with instruments calibrated according to ASTM E4.
The mode of failure shall be recorded.
8.2.2.4 Minimum values indicated in 5.4.3 are required.
9.1
Test assembly
Test conditions
This test shall be conducted in a space free of forced air currents or radiated heat striking (directly or
indirectly) any portion of the test loop during the current ON period. The ambient temperature, measured
within 610 mm (2 ft) of the test loop at a location that minimizes the effect of thermal convection, shall be
held between 15C and 35C. The ambient temperature shall not vary more than 5C during the entire
test.
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9.3
Test current
The input current shall be adjusted to produce 90C + 5C on the hottest conductor.
9.4
Measurements
The temperature of the input conductor shall be measured under the conductor insulation at a point 305
mm (12 in.) from the connector. The temperature of the connector shall be measured under the connector
insulation in the current path between the input and output where the highest temperature is anticipated.
A suggested location for the thermocouples is shown in Annex D.
The temperature measurements shall be recorded a minimum of once every twelve (12) hours (plus or
minus two (+/-2) hours) beginning with the seventy-second (72nd) hour (plus or minus two (+/-2) hours)
and continuing through the one hundred twentieth (120th) hour.
10
10.1
Two (2) connector assemblies with the largest insulation diameters and two (2) connector assemblies
with the smallest insulation diameters shall be tested in accordance with 10.2.
Each assembly shall be assembled in accordance with the manufacturer's recommendations.
10.2
Procedural sequence
Each connector assembly shall be subjected to the following in the order in which they are listed:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
10.3
All connector assemblies shall be immersed for twenty-four (24) hours in a tank that contains tap water at
a temperature of 25C 5C. All parts of the connector assemblies, except leads, shall be at least 305
mm (12 in.) below the surface of the water.
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10.4
ANSI C119.1-2006
While each connector assembly is immersed in accordance with 10.3, the insulation resistance shall be
measured by applying a direct-current voltage of 500 volts or 1000 volts for one (1) minute, keeping the
length of the immersed conductor constant, and then determining the insulation resistance at the voltage
used. The total length of the immersed conductor with each connector assembly shall not exceed 1.83 m
(6 ft). The conductor polarity shall be positive.
If the tracking distance from the end of the conductor to the water surface is too short, a guarded circuit
(see Annex E) shall be employed.
10.5
While each connector assembly is immersed in accordance with 10.3 it shall be subjected to a 2.2-kV fifty
(50) or sixty (60) Hertz test voltage for one (1) minute, applied between the water and the conductor.
10.6
Heat conditioning
Each connector assembly shall be conditioned in an air-circulating oven at 90C 5C for seventy-two
(72) hours. After the conditioning period, the connector assemblies shall be allowed to cool to a room
temperature of 25C + 5C.
10.7
Flex
Twist
While clamped in accordance with 10.7, the connector shall be twisted around the conductor axis fifteen
(15) degrees in one direction from the starting position, returned to the starting position, twisted fifteen
(15) degrees in the other direction, and returned to the starting position (see Figure 2). Each connector
assembly shall be subjected to five (5) such twisting cycles.
Some bending is tolerated to allow both seals on one connector assembly to be twisted simultaneously.
10.9
Cold conditioning
Each connector assembly shall be exposed for a minimum of four (4) hours in air having a temperature of
-18C + 5C. Within five (5) minutes after removal from the cold conditioning, the assemblies shall be
tested in accordance with 10.7 and 10.8. Both tests shall be completed within the five (5) minute time
interval.
10.10
The connector assembly shall be connected in series with a control cable identical in size and type to that
used in the connector assembly and then subjected to the following sequence of operations for fifty (50)
cycles:
1. Heating by current in air. The current-ON period shall be one (1) hour using sufficient
current to raise the temperature of the conductor of the control cable to 90C + 5C.
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2. The current shall then be turned off and, within three (3) minutes, the connector shall be
submersed in water having a temperature of 25C 5C for at least one half (1/2) hour.
10.11
Following the dielectric withstand test mentioned in 10.2 (16) and, while still immersed in the water, the
connector assemblies are to be subjected to a six hundred (600) volt, fifty (50) or sixty (60) Hertz potential
between the water and conductor and the resulting leakage current measured.
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Test Report
The test report shall include the necessary data to support conformance or nonconformance to the
requirements of this standard, and also the following:
Date of test
Name and location of the test facility and personnel conducting the tests
All options used in performance of the test including the mounting method (drilled or surface
mounted) of the thermocouples. (Diagrams of test setup are desirable.)
Other pertinent information, such as installation details not specifically defined or required in
this standard.
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Marking
12.1
The principal component(s) of a connector system intended for direct burial or below grade use shall be
marked with the manufacturer's name or trademark, the catalog number and wire range. The marking shall
also be on the unit container (the smallest container in which the connector system is packaged).
12.2
Assembly instructions
Assembly instructions shall be provided with the connector system. The assembly instructions shall be
marked on the unit container or on an instruction sheet provided in each unit container. The assembly
instructions shall include, but are not limited to:
1. Manufacturers name, part number and wire range,
2. Wire connector assembly instructions (strip length, torque, tooling, etc.) and
3. Connector system assembly instructions.
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Annex A
(Informative)
Optional Tests to Meet the Requirements of UL 486D
If concurrent testing is being run to UL 486D, test sequences B, C, and D of UL 486D must also
be run.
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Annex B
(Informative)
Standards which are Applicable to C119.1 by Inference,
but Not Directly Referenced in the Standard
ASTM B8-86
ASTM B8-99
ASTM B231/B231M-99
ASTM B400-01
ASTM B496-01
ASTM B784-01
ASTM B786-02
ASTM B787/B787M-01
ANSI/ICEA S-81-570-2001
ANSI/ICEA S-105-692-2000
NEMA WC70-1999
/ICEA S-95-658
UL 486 D
UL 854
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Annex C
(Informative)
Test Loop Diagrams
T1
(minimum) d
E1
E2
T2
E3
Tcc
Power
Supply
2d
E4
T4
T3
E5
E6
Figure C.1
Current cycle loop schematic for CCT and CCST tests, as outlined in 7.0 Current Cycling in Air. E
represents placement of equalizers on bare stranded, uninsulated cables. The minimum distance d
between connector and equalizers, and between equalizers and power supply, is specified in Tables 4
and 5. Except at the connector, adjacent cables and equalizers must be a minimum of twenty (20)
centimeters (eight (8) inches) apart to prevent thermal influences. Control Conductor is the length of
cable between equalizers E3 and E4 and Tcc is the control conductor temperature. Connector resistance
measurements are taken between successive equalizers, i.e., between E1 and E2, E2 and E3, etc. For
more precise thermocouple positioning for measuring connector temperatures Ti, see Annex D. In
addition to the five (5) temperature measurements indicated, the ambient air temperature is recorded, as
per 7.7.2.
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ANSI C119.1-2006
30 cm
(12 in)
Tc1
Ts1
Power
Supply
Ts2
Tc2
Figure C.2
Current cycle loop schematic for thermal stability of insulated system under load, as outlined in 9.0.
Connectors have seals fully installed, utilizing insulated cables. See Annex D for suggested
thermocouple positioning. In addition to the temperature measurements indicated, the ambient air
temperature is recorded. The distance between connectors and power supply should, at minimum, be
the distance specified in Tables 4 and 5 to minimize thermal interferences. Except at the connector,
adjacent cables and equalizers must be a minimum of twenty (20) centimeters (eight (8) inches) apart to
prevent thermal influences.
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Annex D
(Informative)
Suggested Thermocouple Locations
The locations shown are for illustration purposes only. Other locations may experience higher
temperatures. Determination of the highest temperature point should be made and the thermocouples
installed at that point.
Figure D.1
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Figure D.2
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Annex E
(Informative)
Guarded Circuit
Description
A guarded circuit is used to eliminate or to minimize the current flow between the insulation and
conductor ends, caused by surface leakage currents.
Setup
A typical setup to measure insulation resistance is to submerge the test conductor and sample in water
with both ends of the conductor exposed to air. Next, apply a test voltage between one exposed end of
the test conductor and the water (which serves as ground). Resistance is calculated by dividing the
known applied voltage by the measured current.
Applying a voltage between the conductor and water causes current to flow. The current may go two
ways, from the wire through the insulation to the water and from the exposed wire along the surface of
the insulation to the water. The latter is called surface leakage current. To eliminate or minimize the
surface leakage current from the measurement, create a guard by wrapping bare wire around the
insulation near the exposed conductor ends keeping the exposed conductor ends, along with the bare
wire, out of the water. The guards will capture or collect the current leakage along the insulation before it
reaches the water. Two methods may be applied as shown in figures E.1 and E.2.
Circuit Diagrams
Figure E.1
1) A = Ammeter
6) V = Voltage Source
7) VG = Guard Voltage
3) IG = Guard Current
4) IL = Leakage Current
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ANSI C119.1-2006
Figure E.2
1) A = Ammeter
6) V = Voltage Source
7) VG = Guard Voltage
3) IG = Guard Current
4) IL = Leakage Current
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