CONTENTS
1. Introduction
2. Explosives
3. Explosive Initiators
4. Igniters
5. Pyro mechanical systems
6. High explosive systems
7. Safety and Arming systems
1.INTRODUCTION
Pyrotechnic systems perform mission critical
functions in rocket flight by controlled use of
explosive power. They are:
-Ignition of rocket motors.
-Separation of spent stages.
-Heat shield separation.
-Satellite separation.
-Solar panel & boom deployment.
-Operation of flow control valves of the
propulsion systems in rockets and satellites.
WORKING PRINCIPLE
Energy contained in explosive charge is
utilized to carry out the desired function as
per design.
ADVANTAGES
DISADVANTAGES
1.Single shot device and hence NO functional
check is possible before flight.
2.Pyrotechnic shock can cause damage to
other systems.
3.Presence of explosive material is not
comfortable.
4.Possibilty of inadvertent firing .
2.EXPLOSIVES
2.1 Classification/Types
For reliable function, a minimum of two
explosives are used in succession.
1st material is priming explosive and helps in
triggering the 2nd charge.
2nd charge is less sensitive but of high power
output to perform the required work.
Based on the explosive characteristics, the major
classifications are:
(i) Primer/ initiating charges.
(ii) Deflagrating materials/Pyrotechnic charges
(iii) High explosives.
3. EXPLOSIVE INITIATORS
An activation energy is to be applied on the
explosive charge to initiate chemical reaction.
Means of this energy inputs are:
- electrical
- mechanical
- shock wave
- Laser
- semi conductor bridge
- combination of the above.
3.1 Electrical
4. IGNITERS
Design Aspects/Issues
Once charge weight is established, other
dimensional details related to pellet and
igniter tube are fixed ; some aspects are
- Attrition of pellets should be less than 4%.
- Pellets dimensions are decided based on
igniter burn time.
-Vent area of igniter charge holder is kept at
least 40% of total surface area.
- Control of size of openings in in the tube is
to ensure 75% of pellets are consumed
retaining pellets within.
5.1.1.PYRO CUTTERS
These are used in separation system & release
system for cutting of bolts & cables which are
used for keeping structures in position.
On actuation of these devices, the bolt/cable is
cut leading to separation & release of the
members held together.
A typical pyro cutter comprises cutter and anvil
between which the bolt/cable passes.
Either the cutter or anvil or in certain cases both
are attached to the piston.
When the pyro cartridge is fired, the pistons are
pressurized & force the cutter & anvil against
each other resulting in cutting of bolt / cable.
5.1.2. Pyrovalves
These are used in fluid flow lines of aerospace by
opening & closing of fluid flow paths.
Two types are generally used. Normally open (NO) and
normally closed (NC).
NO pyro valves have a wedge shaped valve pistons
when forced by pyro gas shears the already open fluid
line & block the flow path.
NC pyro valves have a diaphragm in the line blocking
the flow in pre-fire condition. When the valve is
actuated, the pyro gas pressure forces the valve piston
to shear the diaphragm enabling fluid flow.
Relative taper between piston & cylinder enables
positive retention in post fire position.
5.1.3.Pyrothrusters
These are the simplest of the pyro devices
with ordinary piston-cylinder arrangement.
On pyro cartridge firing, the pyro gas forces
the piston to do the external thrusting
function .
Thrusting requirements dictate the rate of
pressurization based on which the pyro charge
in the cartridge is selected.
Used for a variety of jettisoning & unlocking
functions and Ball Release Mechanism (BRM)
is one of them.
0.0264F
P
1 0.06
2w(1 ) 1 1
Pi
V
V
2
1
V1
gas.
W = energy requirement by the device.
.These are simplified ways of solving the design problems.
.Mathematical modeling and FEM analysis give better insight.
Cooks equation :
P = . D 2 . 2.5 X 10 --6
.
Applications
External stages like strap-on motors or
external tanks which are attached to main
vehicle body are separated by explosive bolts
or nuts or both.
- ASLV strap-on cases : explosive bolts.
- PSLV strap-on cases : explosive nuts.
. Shock and contamination during operation
are the limitations for sensitive applications.
REFERENCES