Anda di halaman 1dari 99

Installation of Fieldbus

Agenda
Foundation Physical Layer
Choosing Components and Layout
System Design
Field Checkout and Commissioning
Trouble Shooting a Fieldbus System

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 2

Fieldbus Technology
General Fieldbus Topology
Automation
and
Display Systems

HSE

H1
H1
H1
H1

H2

Bridge
Devices
H1
16
Devices
H1

16
Devices
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 3

Foundation Fieldbus was designed by


the Process Industry for the Process
Industry
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 4

Agressive environment

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 5

Typical installation

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 6

Instruments are spread over large


areas

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 7

Hazardous Areas

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 8

Electromagnetic Interference
FF

HART

4-20 mA

T/C

DCS I/O
Transients

Multi-Input
Transmitter
(Fieldbus)

Capacitive
Coupled
All Cables with Shielded, Twisted
Noise per
Pairs, Grounded at the DCS
IEC Standards
(Light Industry)

4-20 mA

Single-Input
Transmitter
(HART)

mV

Electromagnetic
Interference

Radio Frequency
Interference

Single-Input
Transmitter
(4-20mA)

Thermocouple
Wired Direct

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 9

Electromagnetic Interference

Fieldbus
Transmitter

HART
Transmitter

4-20 mA
Transmitter
Thermocouple
Wired Direct

Noise per IEC Stds (Light Industry)

Time

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 10

Fieldbus Foundation Fieldbus


Operator
Interface

Power
Supply

IEC 1158-2 Standard

9~32 V
Junction
Boxes

Terminator

Terminator

Power
Filter

Configurator
Local
Operator
Interface

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 11

Power
Filter

Number of devices per segment

Based on present device power consumption,


Power conditioner current limitation and
resistance of wires, experience demonstrates
that up to

16 Devices per segment


can be used.

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 12

Fieldbus Cable Types


Cable Type and Description
Type A (New) Shielded, twisted-pair
H1: 31.25 Kbps

Size

Length

#18 AWG

1900* m

Type B (Existing)
Multi-twisted-pair, w/shield
H1: 31.25 Kbps
#22 AWG

Type C

Type D

Multi-twisted-pair, w/o shield


H1: 31.25 Kbps
#26 AWG

Multi-core, w/o shield


H1: 31.25 Kbps
#16 AWG

1200* m

400* m

200* m

* Spurs count in overall length


[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 13

Cable Length

Total cable length should be less than 1900 m


(shielded, 18 AWG, Type B)

Connecting up to 12 devices in a powered bus,


the Spur length limit should be:
* 120 m with one device
* 90 m with two devices
* 60 m with three devices
* 30 m with four devices

Length reduces with more devices in the network

Standard is Conservative!
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 14

Installation Procedures

Fieldbus requires standard wiring


practices

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 15

Fieldbus Segment Power


Active filter, equivalent to:

100 Ohms 10 mH

Floating
Power
Supply
For
Multiple
Segments

Power
Conditioner

Ground
Power
Conditioner

Ground

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 16

Fieldbus

Fieldbus

Polarity Insensitive Devices

Some suppliers provide Polarity Insensitive


Fieldbus Devices
This enables fast and safe commissioning of the
Fieldbus Network
Wiring crossover is
NO PROBLEM!

Field
Junction Boxes

Host Termination
Panel

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 17

Home Run Cable


Junction Boxes

Current Consumption And Signal Shape

I (mA)

Iq1

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 18

16 ~ 20 mA

Voltage and Current


VPC
Power
Supply
For
Multiple
Segments

VPS

Power
Conditioner

V1

Iq1

V2
Iq2

Iq3

Maximum Voltage : 32 V
Minimum Voltage : 9 V
Total Current = Iq1 + Iq2 + Iq3 + ... Iqn
Maximum current limited by the power conditioner.
Example: 400 mA
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 19

Vn

V3
Iqn

Short Circuit Protection


Pre wired Junction Box

Short
Circuit

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 20

Termination and Twisted Pair Shielding


Trunk
Terminator

Terminator

Power
Supply
100 Ohms 1uF

Spur

May Be Polarity
Sensitive
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 21

Terminator Located at Far Ends of Main


Segment Trunk
PIT

PIT

PIT

ROV

PIT

PIT

ROV
Spur Block
FIT

PIT
Spur Block

9m
9m

Spur Block

Spur Block

GP2
Block

Spur Block

9m

Lambda pwr sup


LRS 55-24

9m

3m

Pwr Cond
w/ Term

H1 Card

ROV

ROV

Spur Block

Spur Block

GP2

Spur Block

9m

370m

Spur Block
note 1

3m

Spur Block

9m

GP1
Block

FIT
PIT

GP1

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 22

PIT

Communications under abnormal


conditions
PS PF T

T1
S1

S2

Sn

S3

Normal

PS PF T

T1
S1

S2

Sn

S3

One terminator missing

PS PF T

S1

T1
S2

S3

Too many terminators

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 23

Sn

Power Conditioning For Fieldbus Segments

+V/2
Power
Supply
For
Multiple
Segments

Power
Conditioner

-V/2

Ground
Balanced
Conductor

V=9-32 Volts,
Floating
50 Ohms 5 mH

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 24

Important rules

Shield should be grounded at a single point!

Do not ground signal wires

Observe terminator location

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 25

Shield should be grounded at a single point


I

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 26

Example Power Supply One per Segment

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 29

Fieldbus Supports Multiple


Topologies
T1 +S1 +S2 + S21 +S22 +S23 .+ Sn<1900 m
PC

PC T

T1
S1

S2

S3

S21
S23

S22

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 31

Sn

Daisy-Chain Topology

Good
Practice
Trunk

Disconnecting a Single
Device May Result in
Loss of Downstream
Devices
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 32

Branch Topology

A Device May Be
Disconnected Without
Impacting Downstream
Devices

Trunk

Spur

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 33

Tree Topology
A Device May Be
Disconnected Without
Impacting Other Devices

Trunk
Spur

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 34

Example - Field Junction Box

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 35

Example - Field Junction Box

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 36

Standard is conservative

Total length of cable should be less than 1900 m


(shielded, 18 AWG, Type B)

When connecting up to 12 devices in a powered


bus, the Spur length limit should be:
* 120 m with one device
* 90 m with two devices
* 60 m with three devices
* 30 m with four devices.

More devices in the network reduce the lengths


given above

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 37

Communications under abnormal


conditions
PS PF T

T1
S1

S2

S3

Sn

Long spurs (240 m)

PS PF T

T1
S1

S2

S3

Long Trunk (4000 m)

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 38

Sn

Intrinsic Safety Installations


Control System

Safe area

PS

T
SB
1
1
2

Hazardous
Area

Maximum cable length


is determined by the
Capacitance and
Inductance allowed by
the installation

k
T
k - depends on the power consumption of the devices, Entity parameters
and barrier
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 39

Intrinsic Safety Installations


Safe area
PS

Control System

PC T
1

SB
1

1
Hazardous
Area

Maximum cable length


is determined by the
Capacitance and
Inductance allowed by
the installation

k
T
k - depends on the power consumption of the devices, Entity parameters
and barrier
k+n < 16
Total cable length < 1900 m
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 40

Intrinsic Safety Installations


Safe area
PS

Control System

PC T
SB
1

SB
2

SB
n

1.1
1.2
Hazardous
Area
1.k
T
T
T
k - depends on the power consumption of the devices and cable length
n - depends on the barrier type and cable length
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 41

Traditional Intrinsic Safety Installation


(4-20 mA Analog / HART)
1 Measurement per I.S. Barrier
Hazardous Area

Cable
C/ft
L/ft
I.S. Transmitter
Vmax
Imax
Pmax
Ci/Ceq
Li/Leq

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 42

Safe Area
I.S.
Barrier

Voc
Isc
Ca
La
Po = .25 x Voc x Isc

CONTROL ROOM
EQUIPMENT

Safety Assessment:
Vmax >= Voc
Imax >= Isc
Pmax >= Po
Ci + Ccable <= Ca
Li + Lcable <= La

Intrinsic Safety - Conventional


Approach (Entity Model)
What does it Mean ?

Using an MTL Barrier as an Example


More current = Less Volts
170

Current (mA)

Available bus current


excluding voltage drop
due to cable resistance
85mA

MTL5053 Load Line


(105 )
9V
0

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 43

Voltage (V)

18

Intrinsic Safety - Conventional


Approach (Entity Model)

So How Much Current do the devices need ?


3051

X2

= 34mA

17mA

78mA

3244
17mA

Communication
Current Required
10mA

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 44

X2

= 34mA

= 10mA

Intrinsic Safety - Conventional


Approach (Entity Model)

What does it Mean ?


Using an MTL I.S. Fieldbus Power Supply as an
Example
More current = Less Volts

Current (mA)

170

Current available
for field devices
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 45

Bus Load Line


Including 1900m of Cable
(105 + 84 )
85

MTL5053 Load Line


(105 )

47

9V
0

Voltage (V)

18

The Entity Model


- Cable Length and Quality

The Calculation.

Current available =
Tx Minimum Lift
off voltage

MTL5053 = 18V

(Open Circuit Output Voltage of the Power Supply) - 9Volts


(Source Resistance of the Barrier) + (Fieldbus Cable Loop Resistance)

MTL5053 = 105 Ohms


[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 46

1900m = 84
The Main Issue

What types of Wire


Typical Length Restrictions With Existing Wire
Type

Description

Size

Max
Length

Shielded, Twisted Pair

#18 AWG
(.8 mm2)

1900 m
(6232 ft.)

Multiple-Twisted-Pair with
Shield

#22 AWG
(.32 mm2)

1200 m
(3963 ft.)

Multi-Twisted-Pair Without
Shield

#26 AWG
(.13 mm2)

400 m
(1312 ft.)

Multi-core, w/o Twisted Pairs


and Having Overall Shield

#16 AWG
(1.25 mm2)

200 m
(656 ft.)

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 47

Entity Model Point Failure


Assumes that ALL the Electrical Characteristics Manifest
themselves at the Cable Break
Break In The Cable

Break In The Cable

Junction Box
H1 Fieldbus

Break In The Cable

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 48

Intrinsic Safety - FISCO Approach

More Current Available


15V

Current
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 49

110mA

Intrinsic Safety - FISCO Approach

So How Much Current do the devices need ?


3051
17mA

X3

= 51mA

3244
17mA

X2

= 34mA

Communication
X1
Current Required

= 12mA

8742C
12mA

10mA

= 10mA
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 50

107mA

FISCO - What types of Wire

Cable parameters
Loop resistance 15 to 150 ohms / km
Inductance per unit length 0.4 to 1mH / km
Capacitance per unit length 80 to 200nF

Length of cable
Trunk up to 1000 m
Spur up to 30m

Splice up to 1m

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 51

FISCO - Rules and Capacities


S1+S2+S3+S4+S5+S6+S7 < 30m
T1+T2 < 1000 M
Junction Box

T1

T2

H1 Fieldbus

S2
S1

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 52

S7
S3

S4 S 5

S6

FISCO - Point Failure


Assumes that the Electrical Characteristics are Distributed
around the Segment
Break In The Cable

Break In The Cable

Junction Box
H1 Fieldbus

Break In The Cable

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 53

Summary What do they have in Common ?

Only one source of power applied to the fieldbus


segment

Field devices designed to contribute no energy


to the bus (whether transmitting or receiving)

Each device has small permitted effective


internal inductance and capacitance (similar
maximum values defined in both approaches)

Bus segment terminated at both ends


(terminator is resistor-capacitor series
combination)

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 54

Summary What are the Differences ?

Entity Model

FISCO

Linear (resistively limited) power


supply characteristic
Power supply approval defines max.
system C and L values, and
therefore bus cable limitations

Bus power defined as 1.2W max. at


60C, to simplify device approval

Current available for devices: 60mA


on 1900m bus, 90mA on short bus
(using Type 'A' cable) on IIC or IIB
systems
Typically 4 (20mA) devices on IS
bus segment - in any gas group

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 55

Square or trapezoidal power supply


characteristic
Power supply approved without
max. C and L values, allowing bus
length up to 1km with a variety of
cable types
Higher power supplied to bus: up to
1.9W in IIC (Groups A & B) and
4.9W in IIB (Group C) systems.
Each device must be approved
compatible with this power.
Current available for devices:
110mA for IIC, greater for IIB
systems
Typically 6 (20mA) devices on IS
bus in IIC, 10 devices in IIB gas
group

Intrinsic Safety
- Conventional Approach (Entity Model)
24 Measurements per I.S. Barrier
Hazardous Area

Cable
C/ft
L/ft

I.S. Transmitter
Vmax
Imax
Pmax
Ci/Ceq
Li/Leq
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 56

Safe Area
I.S.
Barrier

Voc
Isc
Ca
La
Po = .25 x Voc x Isc

CONTROL ROOM
EQUIPMENT

Safety Assessment:
Vmax >= Voc
Imax >= Isc
Pmax >= Po
Ci + Ccable <= Ca
Li + Lcable <= La

Intrinsic Safety
- FISCO Approach
32 Measurements per FISCO Barrier
Hazardous Area

Cable
C/ft, L/ft
FISCO

Safe Area
FISCO
Barrier

Vo, Io, Po
FISCO

CONTROL ROOM
EQUIPMENT

Safety Assessment:
Vmax >= Voc
Imax >= Isc
Pmax >= Po

I.S. Transmitter
Vmax, Imax, Pmax
FISCO

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 57

Hawke Intrinsically Safe Installation


SAFE AREA

1900 Metres
Maximum

ZONE 0
Protection Method
EExia IIb T4

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 58

120 Metres
Maximum

ZONE 0
Protection Method
EExia IIc

Choose Components For Reliability

Physical Installation Wiring, connectors, grounding,


shielding
Short Circuit Protection

Power for Fieldbus


Redundant Power Conditioners
Isolated Power

Control System Interface


Redundant H1 Cards
Diagnostics, communication statistics

Devices Design and Functionality

Watchdog timer, Anti-jabber


Diagnostics and Mode Shedding
Failsafe mode
Backup Link Active Scheduling Capability

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 59

Installation
24 V DC
Power
Supply
Power
Conditioner

Power
Conditioner

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 60

Terminators

Safer Installation
24 V DC
Power
Supply

24 V DC
Power
Supply

Power
Conditioner
Power
Conditioner

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 61

High Availability System Design

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 62

Installation Cost Reduced By Brick and Ts

Power
Conditioner

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 63

Terminator

Quick connection Junction Boxes

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 64

The Components

Terminator

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 65

Cap

Gland

T Connector
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 66

Terminator

Typical Installation

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 67

Typical
Installation

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 68

SIX STEPS TO A SUCCESSFUL DESIGN

IDENTIFY
NUMBER &
TYPE OF
INSTRUMENTS
FROM P&ID

DETERMINE
FUNCTION
BLOCK COUNT
LISTED FOR
EACH TYPE OF
INSTRUMENT

DEVELOP
INSTRUMENT
GROUPINGS
BASED ON
BLOCK COUNT
& SERVICE

PUT THE ACTUAL DRAWING TOGETHER USING COMMON CLONED


CAD BLOCKS RELATING TO PRE-ENGINEERED COMPONENTRY.

PRODUCE
SEGMENT
DRAWING
BASED ON
COMMON
COMPONENTS
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 69

ESTABLISH
SPURS AND
TERMINATORS
& WIRING
LAYOUT
FOR SEGMENT

CONFIGURE
INSTRUMENT
GROUPINGS
ON PLANS
& SECTIONS

A SEGMENT DRAWING CAN DOCUMENT


AN ENTIRE SECTION OF PLANT
Cloned CAD Blocks
Cobbled Together
Allow Segment
Drawings To Be
Assembled Quickly
and Easily

Backbone ID
Wire Ferrule
Relates to
Box Tag

Color Coding
Eliminates Need
For Individual
Wire Tags

(BOTH LOOPS AND

CONNECTION DRAWINGS
REPLACED BY ONE
SEGMENT DRAWING)
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 70

Backbone ID
Box Tag
Relates To
Wire Ferrule

Spur Block When


Instruments Are Teed
Off Backbone. Always
Install Block Where Two
Or More Instruments
Are Located Together

Systematic Tagging Links the Whole


Instrumentation Complex Together

INSTRUMENT PANEL FRONT END


FLOATING 24VDC
UNGROUNDED
POWER SUPPLY

POWER CONDITIONER
TERMINATOR BLOCK
SIGNAL TO
PROCESS CONTROLLER

TO
FIELD

INSTRUMENT GROUND

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 71

FRONT END POWER CONDITIONERS

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 72

FRONT END FLOATING SEGMENT


POWER SUPPLY

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 73

SUPPORTING DRAWINGS
A FEW PRE-ENGINEERED ELEMENTS THAT
RELATE TO THE PHYSICAL INSTALLATION
SUPPORT THE SEGMENT DRAWING

TYPICAL SPUR ITB


[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 74

FIELD INSTALLATION MADE UP OF


PRE-ASSSEMBLED ELEMENTS
Prefabricated
Components
Allow For
Minimal

Documentation

WE USED MC-HL
FIELDBUS CABLE

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 75

FASTER ENGINEERING, FASTER DESIGN


AND -- MUCH FASTER INSTALLATION

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 76

Automatic Address Assignment

Devices may be connected to the bus with the same


permanent default address.
A configuration utility in the host assigns an unused
valid address to each device.

This feature allows fast and safe commissioning of


the Fieldbus Network!
No dip switches, no pre-configuration.

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 77

Checkout of Fieldbus Wiring

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 78

Required Equipment
Battery Powered Digital Volt-Ohm Meter
Battery Powered Scope
Signal Generator

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 79

Systematic Approach
Dont Rush

Follow Procedures
Grounding Checks
Proper Voltages
Terminators Functioning

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 80

Verify Results
Dont Rush!
Be Consistent

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 81

Terminology
Procedures
Troubleshooting
Initial Checkout
Training

FIELDBUS WIRING CHECKOUT BEFORE


CONNECTING POWER TO THE SEGMENT
Volt/Ohm Meter
Trunk

0.01
Terminator

Terminator

100 Ohms 1uF

Check isolation between shield


and Fieldbus wires
Check isolation between
Fieldbus wires
Lift shield from Ground and
Check isolation between shield
and Ground
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 82

Cable Example

No-Go

Go

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 83

FIELDBUS WIRING CHECKOUT BEFORE


CONNECTING POWER TO THE SEGMENT
Fieldbus checking tool
Trunk

Terminator

Terminator

20 mA

100 Ohms 1uF

Spur

Check termination
Check capacitive
coupling to ground

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 84

FIELDBUS WIRING CHECKOUT BEFORE


CONNECTING POWER TO THE SEGMENT
Trunk
Terminator

Terminator

HMI

100 Ohms 1uF

Spur

1. Verify connections

May Be Polarity
Sensitive

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 85

Fieldbus Segment Power


Fieldbus power, grounding installation and checkout may vary
with the components selected.
Volt/Ohm Meter
Power
Conditioner
/Power Supply

Power
Supply
For
Multiple
Segments

Fieldbus

Ground
Ground

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 86

0.01

V=9-32 Volts

Device Parameter Values, Links and Order of


Execution Must be Loaded

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 87

Foundation Fieldbus Devices Support Deterministic


Scheduling of Control and Communications
TIC100.OUT

TIC100.OUT

TT
FIC101.OUT /BCKCAL_OUT

FIC101.OUT /BCKCAL_OUT

FT
FCV101.
BCKCAL_OUT

FCV101.
BCKCAL_OUT

macro-cycle

macro-cycle

FCV

BUS
Block Execution
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 88

Acyclic Com.

Cyclic Com.

MACROCYCLE MAY BE SET BASED ON CONTROL


EXECUTION REQUIRMENT

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 89

Commissioning Fieldbus Devices Automatic Address Assignment


Devices may be connected to the bus with
the same default address.
A configuration utility in the host assigns an
unused valid address to each device.

This feature allows fast and safe


commissioning of the Fieldbus Network!
No dip switches, no pre-configuration.

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 90

As New Devices Are Attached, They may be


Identified and Moved to Permanent Addresses

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 91

What Happens When Things Dont


Go Right?

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 92

COMMON REASON FOUND FOR COMMUNICATION


ERRORS ON A NEW FIELDBUS INSTALLATION

1. Missing or defective terminator at far end of


the main segment
2. Shield or conductor has ground reference in
the field - causing ground loop.
3. Faulty or overloaded power conditioner
and/or power supply
4. Loose wiring connections
5. Defective cable from manufacturer
6. Use of uncertified component or devices.

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 93

Troubleshooting made easy


24 V DC
Power
Supply

Terminators

Power
Conditioner

19.7 V /

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 94

* Number of instruments
* Weakest signal
* LAS signal
* Voltage
* Noise level
* Peak Noise

Fieldbus Diagnostic can easily indicate


a faulty installation!

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 95

DIAGNOSTIC SUPPORT AVAILABLE FOR


FOUNDATION FIELDBUS BLOCKS
BLOCK_ERR
Parameter

Target and Actual


attributes of Mode
parameter

Engineering Unit Value + STATUS


attributes of input and output parameters

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 96

BLOCK_ERR - PROVIDES INSIGHT INTO DEVICE


HEALTH AND STATE of DEVICE CONFIGURATION

BLOCK_ERR ATTRIBUTES
Other
Block Configuration Error
Link Configuration Error
Simulation Active
Local Override
Device Fault State Set
Device Needs Maintenance Soon
Input Failure/PV Bad Status
Output Failure
Memory Failure
Lost Static Data
Lost NV Data
Readback Check Failed
Device Needs Maintenance Now
Power-up
Out-of-Service
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 97

Example

STATUS ATTRIBUTE OF INPUT AND OUTPUT


PARAMETERS - INDICATES QUALITY OF VALUE
STATUS ATTRIBUTE
GOOD
UNCERTAIN
Non-specific
Substitute/Manual
entry
Initial Value
Sensor Conversion
not Accurate
Engineering Units
Range Violation
Sub-normal

BAD
Non-specific
Configuration Error
Not connected
Device Failure
Sensor Failure
No Communication
Out of Service
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 98

LIMIT
Not Limited
Low Limited
High Limited
Constant

Example

ACTUAL ATTRIBUTE OF MODE - REFLECTS


DOWNSTREAM CONDITION AND INPUT STATUS
TARGET/ACTUAL CONDITION
(Target/Actual
Match)

NORMAL

( ) / OS

Device is OS

Auto, Cas / Man

PV BAD

Rcas / Cas, Auto


Rout / Cas, Auto

Host is Not
Communicating

( ) / Iman

No Path to Process
(Downstream)

( ) / LO

Fault State Active


(Output Block)
Input Track Active
(Control Block)

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 99

Example

TRANSDUCER BLOCKS PROVIDE DEVICE SPECIFIC


INFORMATION WHICH MAY BE HELPFUL

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 100

COMMUNICATION STATISTICS PROVIDE INSIGHT


INTO THE INTEGRITY OF THE FIELDBUS SEGMENT

[File Name or Event]


Emerson Confidential
27-Jun-01, Slide 101

Summary

Observe trunk and spur lengths.

Locate the two terminators in the opposite far ends of


the trunk.
Check installation according to standard wiring
practices.
Limit the number of the devices on the segment
according to power consumption and wire length.
Set Network Parameters based on the slowest
device in both Primary and Backup Link Masters.
Calibrate in the Transducer Block and compensate off
sets in the Analog Input Block.
For Macro cycles shorter than 250 ms, restrict the
number of devices based on desired Operator
Interface
update.
[File Name
or Event]
Emerson Confidential

27-Jun-01, Slide 102

Anda mungkin juga menyukai