Agenda
Foundation Physical Layer
Choosing Components and Layout
System Design
Field Checkout and Commissioning
Trouble Shooting a Fieldbus System
Fieldbus Technology
General Fieldbus Topology
Automation
and
Display Systems
HSE
H1
H1
H1
H1
H2
Bridge
Devices
H1
16
Devices
H1
16
Devices
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 3
Agressive environment
Typical installation
Hazardous Areas
Electromagnetic Interference
FF
HART
4-20 mA
T/C
DCS I/O
Transients
Multi-Input
Transmitter
(Fieldbus)
Capacitive
Coupled
All Cables with Shielded, Twisted
Noise per
Pairs, Grounded at the DCS
IEC Standards
(Light Industry)
4-20 mA
Single-Input
Transmitter
(HART)
mV
Electromagnetic
Interference
Radio Frequency
Interference
Single-Input
Transmitter
(4-20mA)
Thermocouple
Wired Direct
Electromagnetic Interference
Fieldbus
Transmitter
HART
Transmitter
4-20 mA
Transmitter
Thermocouple
Wired Direct
Time
Power
Supply
9~32 V
Junction
Boxes
Terminator
Terminator
Power
Filter
Configurator
Local
Operator
Interface
Power
Filter
Size
Length
#18 AWG
1900* m
Type B (Existing)
Multi-twisted-pair, w/shield
H1: 31.25 Kbps
#22 AWG
Type C
Type D
1200* m
400* m
200* m
Cable Length
Standard is Conservative!
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 14
Installation Procedures
100 Ohms 10 mH
Floating
Power
Supply
For
Multiple
Segments
Power
Conditioner
Ground
Power
Conditioner
Ground
Fieldbus
Fieldbus
Field
Junction Boxes
Host Termination
Panel
I (mA)
Iq1
16 ~ 20 mA
VPS
Power
Conditioner
V1
Iq1
V2
Iq2
Iq3
Maximum Voltage : 32 V
Minimum Voltage : 9 V
Total Current = Iq1 + Iq2 + Iq3 + ... Iqn
Maximum current limited by the power conditioner.
Example: 400 mA
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 19
Vn
V3
Iqn
Short
Circuit
Terminator
Power
Supply
100 Ohms 1uF
Spur
May Be Polarity
Sensitive
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 21
PIT
PIT
ROV
PIT
PIT
ROV
Spur Block
FIT
PIT
Spur Block
9m
9m
Spur Block
Spur Block
GP2
Block
Spur Block
9m
9m
3m
Pwr Cond
w/ Term
H1 Card
ROV
ROV
Spur Block
Spur Block
GP2
Spur Block
9m
370m
Spur Block
note 1
3m
Spur Block
9m
GP1
Block
FIT
PIT
GP1
PIT
T1
S1
S2
Sn
S3
Normal
PS PF T
T1
S1
S2
Sn
S3
PS PF T
S1
T1
S2
S3
Sn
+V/2
Power
Supply
For
Multiple
Segments
Power
Conditioner
-V/2
Ground
Balanced
Conductor
V=9-32 Volts,
Floating
50 Ohms 5 mH
Important rules
PC T
T1
S1
S2
S3
S21
S23
S22
Sn
Daisy-Chain Topology
Good
Practice
Trunk
Disconnecting a Single
Device May Result in
Loss of Downstream
Devices
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 32
Branch Topology
A Device May Be
Disconnected Without
Impacting Downstream
Devices
Trunk
Spur
Tree Topology
A Device May Be
Disconnected Without
Impacting Other Devices
Trunk
Spur
Standard is conservative
T1
S1
S2
S3
Sn
PS PF T
T1
S1
S2
S3
Sn
Safe area
PS
T
SB
1
1
2
Hazardous
Area
k
T
k - depends on the power consumption of the devices, Entity parameters
and barrier
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 39
Control System
PC T
1
SB
1
1
Hazardous
Area
k
T
k - depends on the power consumption of the devices, Entity parameters
and barrier
k+n < 16
Total cable length < 1900 m
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 40
Control System
PC T
SB
1
SB
2
SB
n
1.1
1.2
Hazardous
Area
1.k
T
T
T
k - depends on the power consumption of the devices and cable length
n - depends on the barrier type and cable length
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 41
Cable
C/ft
L/ft
I.S. Transmitter
Vmax
Imax
Pmax
Ci/Ceq
Li/Leq
Safe Area
I.S.
Barrier
Voc
Isc
Ca
La
Po = .25 x Voc x Isc
CONTROL ROOM
EQUIPMENT
Safety Assessment:
Vmax >= Voc
Imax >= Isc
Pmax >= Po
Ci + Ccable <= Ca
Li + Lcable <= La
Current (mA)
Voltage (V)
18
X2
= 34mA
17mA
78mA
3244
17mA
Communication
Current Required
10mA
X2
= 34mA
= 10mA
Current (mA)
170
Current available
for field devices
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 45
47
9V
0
Voltage (V)
18
The Calculation.
Current available =
Tx Minimum Lift
off voltage
MTL5053 = 18V
1900m = 84
The Main Issue
Description
Size
Max
Length
#18 AWG
(.8 mm2)
1900 m
(6232 ft.)
Multiple-Twisted-Pair with
Shield
#22 AWG
(.32 mm2)
1200 m
(3963 ft.)
Multi-Twisted-Pair Without
Shield
#26 AWG
(.13 mm2)
400 m
(1312 ft.)
#16 AWG
(1.25 mm2)
200 m
(656 ft.)
Junction Box
H1 Fieldbus
Current
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 49
110mA
X3
= 51mA
3244
17mA
X2
= 34mA
Communication
X1
Current Required
= 12mA
8742C
12mA
10mA
= 10mA
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 50
107mA
Cable parameters
Loop resistance 15 to 150 ohms / km
Inductance per unit length 0.4 to 1mH / km
Capacitance per unit length 80 to 200nF
Length of cable
Trunk up to 1000 m
Spur up to 30m
Splice up to 1m
T1
T2
H1 Fieldbus
S2
S1
S7
S3
S4 S 5
S6
Junction Box
H1 Fieldbus
Entity Model
FISCO
Intrinsic Safety
- Conventional Approach (Entity Model)
24 Measurements per I.S. Barrier
Hazardous Area
Cable
C/ft
L/ft
I.S. Transmitter
Vmax
Imax
Pmax
Ci/Ceq
Li/Leq
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 56
Safe Area
I.S.
Barrier
Voc
Isc
Ca
La
Po = .25 x Voc x Isc
CONTROL ROOM
EQUIPMENT
Safety Assessment:
Vmax >= Voc
Imax >= Isc
Pmax >= Po
Ci + Ccable <= Ca
Li + Lcable <= La
Intrinsic Safety
- FISCO Approach
32 Measurements per FISCO Barrier
Hazardous Area
Cable
C/ft, L/ft
FISCO
Safe Area
FISCO
Barrier
Vo, Io, Po
FISCO
CONTROL ROOM
EQUIPMENT
Safety Assessment:
Vmax >= Voc
Imax >= Isc
Pmax >= Po
I.S. Transmitter
Vmax, Imax, Pmax
FISCO
1900 Metres
Maximum
ZONE 0
Protection Method
EExia IIb T4
120 Metres
Maximum
ZONE 0
Protection Method
EExia IIc
Installation
24 V DC
Power
Supply
Power
Conditioner
Power
Conditioner
Terminators
Safer Installation
24 V DC
Power
Supply
24 V DC
Power
Supply
Power
Conditioner
Power
Conditioner
Power
Conditioner
Terminator
The Components
Terminator
Cap
Gland
T Connector
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 66
Terminator
Typical Installation
Typical
Installation
IDENTIFY
NUMBER &
TYPE OF
INSTRUMENTS
FROM P&ID
DETERMINE
FUNCTION
BLOCK COUNT
LISTED FOR
EACH TYPE OF
INSTRUMENT
DEVELOP
INSTRUMENT
GROUPINGS
BASED ON
BLOCK COUNT
& SERVICE
PRODUCE
SEGMENT
DRAWING
BASED ON
COMMON
COMPONENTS
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 69
ESTABLISH
SPURS AND
TERMINATORS
& WIRING
LAYOUT
FOR SEGMENT
CONFIGURE
INSTRUMENT
GROUPINGS
ON PLANS
& SECTIONS
Backbone ID
Wire Ferrule
Relates to
Box Tag
Color Coding
Eliminates Need
For Individual
Wire Tags
CONNECTION DRAWINGS
REPLACED BY ONE
SEGMENT DRAWING)
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 70
Backbone ID
Box Tag
Relates To
Wire Ferrule
POWER CONDITIONER
TERMINATOR BLOCK
SIGNAL TO
PROCESS CONTROLLER
TO
FIELD
INSTRUMENT GROUND
SUPPORTING DRAWINGS
A FEW PRE-ENGINEERED ELEMENTS THAT
RELATE TO THE PHYSICAL INSTALLATION
SUPPORT THE SEGMENT DRAWING
Documentation
WE USED MC-HL
FIELDBUS CABLE
Required Equipment
Battery Powered Digital Volt-Ohm Meter
Battery Powered Scope
Signal Generator
Systematic Approach
Dont Rush
Follow Procedures
Grounding Checks
Proper Voltages
Terminators Functioning
Verify Results
Dont Rush!
Be Consistent
Terminology
Procedures
Troubleshooting
Initial Checkout
Training
0.01
Terminator
Terminator
Cable Example
No-Go
Go
Terminator
Terminator
20 mA
Spur
Check termination
Check capacitive
coupling to ground
Terminator
HMI
Spur
1. Verify connections
May Be Polarity
Sensitive
Power
Supply
For
Multiple
Segments
Fieldbus
Ground
Ground
0.01
V=9-32 Volts
TIC100.OUT
TT
FIC101.OUT /BCKCAL_OUT
FIC101.OUT /BCKCAL_OUT
FT
FCV101.
BCKCAL_OUT
FCV101.
BCKCAL_OUT
macro-cycle
macro-cycle
FCV
BUS
Block Execution
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 88
Acyclic Com.
Cyclic Com.
Terminators
Power
Conditioner
19.7 V /
* Number of instruments
* Weakest signal
* LAS signal
* Voltage
* Noise level
* Peak Noise
BLOCK_ERR ATTRIBUTES
Other
Block Configuration Error
Link Configuration Error
Simulation Active
Local Override
Device Fault State Set
Device Needs Maintenance Soon
Input Failure/PV Bad Status
Output Failure
Memory Failure
Lost Static Data
Lost NV Data
Readback Check Failed
Device Needs Maintenance Now
Power-up
Out-of-Service
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 97
Example
BAD
Non-specific
Configuration Error
Not connected
Device Failure
Sensor Failure
No Communication
Out of Service
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 98
LIMIT
Not Limited
Low Limited
High Limited
Constant
Example
NORMAL
( ) / OS
Device is OS
PV BAD
Host is Not
Communicating
( ) / Iman
No Path to Process
(Downstream)
( ) / LO
Example
Summary