1.CVP - E Day1

ENGINEERING COURSE
Instrumentation & Automation Education Center (IAEC)

Yokogawa (Thailand) Ltd.
Professional Instrument Engineer Training Program

CENTUM VP Engineering Training Course
Course title:
Engineering Course
Lesson:
09.00 am 04.30 pm
Break I:
10.30 am 10.45 am
Lunch break:
12.00 pm 01.00 pm
Break II:
02.30 pm 02.45 pm


1
CVP/E_EU0001 November 2011
Course Contents
DAY
DAY 1
1
Yokogawa DCS History

System Specification
System configuration for CentumVP
Project common and utility function
Project Creation and Attribute Utility
IO Classification
I/O module definition
DAY
DAY 2
2
FCS Configuration
Control Drawing Builder
Regulatory control function definition


Course Contents
DAY
DAY 33
Sequence Control Function

Sequence Table Block
Logic Chart
Sequence function chart (SFC)
Software input and output
Sequence Element Blocks
DAY 44
HIS Configuration , HIS FUNCTION

HIS Constant , Function Keys
Scheduler , Panel Set
Sequence Message Request Builder
Trend Acquisition Pen Assignment
Change Reconfirmation Button Style
Change Block Mode


2
Course Contents
DAY
DAY 5
5
GRAPHIC BUILDER
Control Group Window
Overview Window
Graphic Window
Help Window
Off Line Down load project


DAY 1
System configuration for CentumVP
Project common and utility function
Project Creation and Attribute Utility
IO Classification
I/O module definition


3

System configuration for Centum VP



2008
CENTUM VP
Worlds first DCS
Vnet/IP
1 GBPS
Dual Redundant
Ethernet
1993
CENTUM CS
1998
CENTUM CS3000 R3 EWS
AFV10
PICS
Vnet/IP Router
EWS
Vnet
1983
CENTUM V
1MBPS
Dual Redundant
Token Pass
F-Bus
HIS
10 MBPS
Dual Redundant
1988
Token Pass
CENTUM-XL
ENGS
PFCS
BCV LFCS
FFCS
KFCS
EOPS
COPSV
HF-Bus
ICS
1975
CENTUM
COPS
CFFS
CFCS2 CFCD2
CFCS EFCD
CFCSCFCD


4
HIS-TS
Web Server
Ethernet
Console
Open
HIS
EWS
APCS
GSGW
SOE
VnetIP
router
Vnet
LFCS
ABC-H
KFCS
PFCS
FFCS
ProSafe-RS
HF-Bus
Safety Loop
Digital IOs
CENTUM-XL
Conventional Analog
Subsystems
Fieldbus


CENTUM
CENTUM VP
VP System
System Configuration
Configuration -- Overview
Overview
CENTUM VP
KFCS/KFCS2
LFCS/LFCS2
Integrated std.
Field control
station
Compact
Field
control
station
PFCS
RIO series

FFCS-L
FFCS
FIO series
FIO series

5
Centum
Centum VP
VP System
Configuration LFCS
LFCS
Ethernet
HIS0164
HIS0163
HIS0162
Eng
V net
Terminator 50
FCS0101
NODE RIO
FCS0102
FCS0103
MAX : NODE 8 PER FCS

MAX : UNIT 5 PER NODE


Nodes Picture of LFCS
RIO Bus
Slave Interface card ( RB401 )
Node Interface Unit
( NIU )
Power supply
Nest For I/O


6
Remote I/O (RIO)


System
Configuration PFCS
PFCS
Ethernet
HIS0164
HIS0163
HIS0162
Eng
V net
Terminator 50
FCS0101

FCS0102

7
System
Configuration PFCS
PFCS
Control Processor Card
Power Supply
Module
Vnet Coupler
Units
Battery Units
Process
Input/Output
(Nest/IO units)


CENTUM
CENTUM VP
VP System
Configuration KFCS
KFCS
Ethernet
HIS0164
HIS0163
HIS0162
Eng
V net
Terminator 50
FCS0101
MAX. NODE 10
ESB BUS
FCS0102
ESB BUS
FCS0103
ESB BUS
LOCAL NODE
REMOTE NODE
ER BUS


8
HARDWARE DESCRIPTION - KFCS

KFCS (With FIO NODE)
I/O Module capacity:

Up to 10 nodes per FCS
(expandable to 15 nodes)
and 8 I/O units per node.
Interface Card
Control
Power Supply
Processor
Module
Card
Vnet Coupler
Unit
FCS
FCU
Battery Unit
ESB Bus Coupler

Unit
Power Supply
Module
FIO
ESB Bus
Module
I/O Modules

CENTUM
CENTUM VP
VP System
Configuration FFCS
FFCS
Ethernet
HIS0164
HIS0163
HIS0162
Eng
V net
Terminator 50
FCS0101
FCS0102
FCS0103
MAX. LOCAL NODE 3

(expandable to 14 nodes)
ESB BUS
ESB BUS
ESB BUS
LOCAL NODE
REMOTE NODE
ER BUS


9
Nodes Picture of FFCS

IO Modules
CPU Card
Power Supply Unit

V net coupler unit Bus 1
V net coupler unit Bus 2


CENTUM
-L
CENTUM VP
VP System
Configuration FFCS
FFCS-L
HIS0163
HIS0164
HIS0162
Eng
V net
BUS1
BUS2
MAX. LOCAL NODE 3
FCS0101
FCS0102
FCS0103
ESB BUS
LOCAL NODE
REMOTE NODE
ER BUS


10
Nodes Picture of FFCSFFCS-L

Vnet/IP
8 FIO slots
EC401 ESB bus coupler (Note)

CP451 CPU module
Power supply unit

MultipleMultiple-domain configuration
L3 switch
1 Gbps
Domain1
Domain2
11
FIO NODE
Type of node units
Local Node

Remote Node

Local Node
ANB10D
1 2 3 4 5 6 7 8
I/O SLOT
SB401
Power Supply Unit
The node unit has fixed positions for 4 common slots, along with 8 slots that can be used
for I/O modules.


12
Remote Node
I/O SLOT
EB501
Power Supply Unit
The node unit has fixed positions for 4 common slots, along with 8 slots that can be used
for I/O modules.


CONTROLLER ARCHITECTURE - FCS

KFCS (With FIO)
Vnet
Bus 1
Bus 2
FCU / CPU
Single or dual redundant

configuration
VR5432 Processor (133 Mhz)
Memory: 32 MB
I/O Racks
Single or dual redundant

power supplies
Dual redundant I/O bus
8 I/O slots per node/rack
10 nodes/racks per FCS

(expandable to 15)
19 standard panel
Redundant
connection to
Vnet
ESB Bus
Dual redundant
Trans. Speed: 128 Mbps
Trans. distance :10 meter
HKU
Air temperature
Fans speed


13

ER BUS
Remote area 2
Dual redundant
10 Mb/s
4 segments per FCS
185 m (10 base 2)
500 m (10 base 5)
ER Bus Coupling
Module
Dual redundant
Max. 4 pairs
per FCS
Remote area 1
Remote I/O racks

I/O modules single or dual redundant
Dual redundant coupling to ER bus

8 I/O slots per node/rack
node/rack
8 racks per FCS
19 "x 5 U (22cm)


FIO
Field Input/Output Capabilities
Full isolation available (chanel

to chanel and system to field)
On-line replacement
Easy cabling system
Full dual redundancy when

required
Support various field bus

protocols


14
Human Interface Station (HIS)
The HIS is mainly used for operation and monitoring.

It displays process variables, control parameters, and alarms
necessary for users to quickly grasp the operating status of the
plant.


HIS : Human Interface Station

Minimum Requirement
Processor
Memory
HDD
Monitor
Drive
PCI slot
PCI slot
USB port
Ethernet port
Serial port
: Pentium 4 , 2.8GHzor better

: Intel Core 2 Duo (2.66GHz)
: 2 GB RAM
: 40 GB
: CRT or LCD 19
: DVD Rom
: Matrox card (dual-stacked)
: Vnet card (VF701 or VI701)
: Operation keyboard
: Printers , Mouse , Keyboard
: LAN connection
: Operation keyboard
Operator Keyboard [Optional]


15
HIS Type
Human Interface Stations (HIS)
The HIS is mainly used for operation and monitoring it displays process variables, control parameters,
alarm, trend windows, etc.
There are 2 types of HIS:
Console Type
Desktop Type
PC
Enclosed Display
Console

Open Display
Console

Types of HIS
Generic PC
CPU
LPCKIT
Enclosed
Console Type
HIS
19 TFT LCD
Touch panel
Operation kybd
64 keys
Contact inputs
Fan status,
temp, AIP261
LHS1100
Std Operation &
Monitoring Func
LHS1120 Console
HIS Support
Package for
Enclosed Display
Style
YPCKIT
Open Console
Type HIS
18 TFT LCD
Touch panel
Operation kybd
32 keys
Contact inputs
Fan status,
AIP261
LHS1100
Std Operation &
Monitoring Func
LHS1130 Console
HIS Support
Package for
Open Display
Style
Desktop PC
Dual monitor
19 LCD or CRT
Operation kybd
(optional)
Matrox card
LHS1100
Std Operation &
Monitoring Func
LHS4600
Multiple-monitor
Package
Desktop PC
Single monitor
19 LCD or CRT
Operation kybd
(optional)
LHS1100
Std Operation &
Monitoring Func


16
Vnet Cable
Vnet Control Network
Token-passing, Deterministic, High speed (10 MBPs)
Bus topology, coaxial or fiber optic cable
Type of communication transmitted:
read/write of FCS data
broadcast of FCS messages
broadcast of HIS messages
time equalization
communication of operating status display
online maintenance

Medium:
Coaxial Cable
Data Rate:
10 Mbps
Segment Length:
max. 185m./500m
Termination:
50 ohm, 1 Watt
Connection:
BNC

Ethernet
Ethernet Information Network
Bus contention method, Non-Deterministic
High speed (10/100 MBPs)
Star topology, UTP or fiber-optic
Type of communication transmitted:
equalization communication
acquisition of status display data
other station trend
download, IOM download, tuning parameter save
recipe equalization
client-server processing
open data interface

Medium:
4-Pair Category 5 Cable
Data Rate:
10 Mbps (10BASE-T)
100 Mbps (100BASE-TX)
Segment Length:
max. 100 m. (point-to-point)
Connection:
RJ-45 Connector

17
Domain & Station

Station 1
Station 64
Station 2
Station 63
DOMAIN 1
Station 3
Total 64 Station
Station 62
Station 4
Station 61
HIS Max. 16 Station
Domain Max. 16 Domain

FCS Max. 48 Station

18

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ENGINEERING COURSE

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Yokogawa DCS History

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Sequence Control Function

HIS Configuration , HIS FUNCTION

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Yokogawa DCS History

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Yokogawa DCS History

Worlds first DCS

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

MAX : NODE 8 PER FCS

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Nodes Picture of LFCS

Nest For I/O

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Remote I/O (RIO)

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

HARDWARE DESCRIPTION - KFCS

I/O Module capacity:

ESB Bus Coupler

Professional Instrument Engineer Training Program

MAX. LOCAL NODE 3

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Nodes Picture of FFCS

Power Supply Unit

V net coupler unit Bus 2

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

MAX. LOCAL NODE 3

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Nodes Picture of FFCSFFCS-L

EC401 ESB bus coupler (Note)

CP451 CPU module

Power supply unit

Professional Instrument Engineer Training Program