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Submittal

Prepared For:

Trane
A Division of American Standard Inc.

Date: April 12, 2006


Customer P.O. Number:
Customer Project Number:

Sold To:

Job Number:
Job Name:
57Q874 - 57Q883 Feibo - Meyer
WI

Trane is pleased to provide the enclosed submittal for your review and approval.
Product Summary
Qty
Product
1
Air-Cooled Water Chillers (Large Tonnage)
2
BCXC Blower Coil Air Handler

The attached information describes the equipment we propose to


furnish for this project, and is submitted for your approval.

Trane
Phone:
Fax:

J:\JOBS\357\75777\1\57Q874-57Q883.doc

Table Of Contents
Product Summary ...........................................................................................................................1
Air-Cooled Water Chillers (Large Tonnage) (Item A1)
Tag Data .................................................................................................................................................. 3
Product Data ............................................................................................................................................ 3
Performance Data .................................................................................................................................... 3
Mechanical Specifications ........................................................................................................................ 5
Unit Dimensions ....................................................................................................................................... 7
Fan Curve ................................................................................................................................................ 8
Weight, Clearance & Rigging Diagram ..................................................................................................... 9
Field Wiring ............................................................................................................................................ 10

BCXC Blower Coil Air Handler (Items B1, B2)


Tag Data ................................................................................................................................................ 13
Product Data .......................................................................................................................................... 13
Performance Data .................................................................................................................................. 13
Mechanical Specifications ...................................................................................................................... 15
Unit Dimensions ..................................................................................................................................... 17
Fan Curve .............................................................................................................................................. 20
Accessory .............................................................................................................................................. 22
Field Wiring ............................................................................................................................................ 26

Field Installed Options - Part/Order Number Summary


Air-Cooled Water Chillers (Large Tonnage) ........................................................................................... 27
BCXC Blower Coil Air Handler ............................................................................................................... 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Tag Data - Air-Cooled Water Chillers (Large Tonnage) (Qty: 1)


Item
A1

Tag(s)
CGAF-1

Qty
1

Description
20-60 Ton Packaged Air-Cooled Chiller -

Model Number
CGAFC60E

Product Data - Air-Cooled Water Chillers (Large Tonnage)


Item
Tags
Qty
60 ton Unit
200 Volt 60 Hertz 3 Phase
40 to 50 degree F Water Setpoint Without Ice Making Control
UL/ CSA Approval
Unit Neoprene Isolators
Unit Mounted Terminal Block

A1
CGAF-1
1
X
X
X
X
Fld
X

Performance Data - Air-Cooled Water Chillers (Large Tonnage)


Tags
Ice machine?
Elevation (ft)
Total cooling capacity (tons)
Circuit 1 clg capacity (tons)
Circuit 2 clg capacity (tons)
Ent evaporator temp (F)
Lvg evaporator temp (F)
Evaporator temp drop (F)
Ambient temperature (F)
Evaporator fouling factor (hr-sq ft-deg F/Btu)
Evaporator flow rate (gpm)
Fluid type
Saturated suction temp (F)
Cooling fluid PD (ft H2O)
Fluid freeze pt (F)
Compressor power (kW)
Fan power (kW)
System power (kW)
EER @ ARI (EER)
COP @ ARI (COP)
IPLV @ ARI (IPLV)
Min circuit ampacity (A)
Max fuse size (A)
Recommended dual element (A)
Circuit 1 compressor 1 LRA (A)
Circuit 1 compressor 1 RLA (A)
Circuit 1 compressor 2 LRA (A)
Circuit 1 compressor 2 RLA (A)
Circuit 2 compressor 1 LRA (A)
Circuit 2 compressor 1 RLA (A)
Circuit 2 compressor 2 LRA (A)
Circuit 2 compressor 2 RLA (A)
Fan quantity (Each)
FLA per fan (A)
Part load step 1 (%)
Ambient at step 1 (F)
Capacity at step 1 (tons)
Unit power at step 1 (kW)
EER @ ARI at step 1 (EER)
Part load step 2 (%)
Ambient at step 2 (F)

CGAF-1
No
2600
55.58
0
0
54
44
10
90
.0001
132.98
Water
37.95
6.21
32
60.28
5.4
65.68
9.7
2.8
15
270
300
300
409
56.9
409
56.9
409
56.9
409
56.9
6
4.1
25
55
15.86
11.45
18.3
50
60

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

Page 3 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Tags
Capacity at step 2 (tons)
Unit power at step 2 (kW)
EER @ ARI at step 2 (EER)
Part load step 3 (%)
Ambient at step 3 (F)
Capacity at step 3 (tons)
Unit power at step 3 (kW)
EER @ ARI at step 3 (EER)
Outdoor - 63 Hz (dB)
Outdoor - 125 Hz (dB)
Outdoor - 250 Hz (dB)
Outdoor - 500 Hz (dB)
Outdoor - 1 kHz (dB)
Outdoor - 2 kHz (dB)
Outdoor - 4 kHz (dB)
Outdoor - 8 kHz (dB)
A weighted sound power (dBA)
A weighted sound pressure (dBA)
Min operating weight (lb)
Max operating weight (lb)

CGAF-1
35.63
24.54
15.2
75
75
46.93
42.16
11.9
97
92
92
94
91
89
87
85
97
70
4885
5820

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

Page 4 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Mechanical Specifications - Air-Cooled Water Chillers (Large Tonnage)


Item: A1 Qty: 1 Tag(s): CGAF-1
General
All chillers are factory run-tested to confirm proper operation. Units are checked on computer based test stand at
typical ambient and water conditions and control operation is monitored. Units ship with a full operating charge of
refrigerant and oil.
Units are constructed of 14-gauge welded galvanized steel frame with 14 and 16-gauge galvanized steel panels and
access doors. Unit surface is phosphatized and finished with an air-dry paint. This air-dry paint finish is durable
enough to withstand a 1000-consecutive-hour salt spray application in accordance with standard ASTM B117.
A flow switch is included as ship-with item to be field installed at the outlet of the evaporator. The flow switch is
required as a safety interlock to prevent operation of unit without evaporator flow.
General
A strainer (with installation hardware) is included as a ship-with item to be field installed at the inlet of the evaporator.
The strainer is required to prevent collection of particles within the evaporator. Strainer is field installed to facilitate
ease of installation.
Compressor
Trane 3-D Scroll compressors have simple mechanical design with only three (3) major moving parts. Scroll type
compression provides inherently low vibration. 3-D compliance provides a completely enclosed compression
chamber which leads to increased efficiency. Exhaustive testing on the 3D Scroll, including start up with the shell full
of liquid, has proven that slugging does not fail involutes. Direct-drive, 3600 rpm, suction gas-cooled hermetic motor.
Trane 3D Scroll compressor includes centrifugal oil pump, oil level sightglass and oil charging valve.
Evaporator
The evaporator shall be braze plate construction with a waterside working pressure of 300 PSIG and a refrigerant side
of working pressure of 225. Etched foil heaters protect the evaporator to ambient of -20 degrees F.
Condenser Fans
Direct-drive vertical discharge condenser fans are statically and dynamically balanced. Three phase thermal overload
protected with permanently lubricated ball bearings.
Controls
Compressor contactors and unit controls are in a weather tight enclosure with knockouts for field installed wiring. The
chiller unit utilizes a DDC microprocessor control system which is suitable for comfort and process cooling
applications. The control system is factory installed in the main control panel with the necessary internal controls and
run tested. Terminal blocks for field power wiring connections are standard. Units provide a location for a non-fused
disconnect switch with an external handle for safety. Unit mounted microprocessor controls provide compressor antishort cycle protection. The unit is equipped with a Human Interface Panel with a 16 key keypad, a 2 line by 40
character English display to provide the operator with full adjustment and display of control data function. The unit
controls can be used as a stand-alone controller or as part of a building management system. The display can be
read and adjusted without opening any unit panels.
Decorative Grilles
Decorative grilles provide protection from exterior damage to coil surface and other interior unit components. Grilles
are factory mounted louvered, galvanized steel panels finished with an air dry paint. Grilles cover all air accessible
ends of the unit.
Refrigerant Circuits with 4-Stage Capacity Modulation for 40 - 60 Ton Units
The unit has dual refrigeration circuits. Each circuit has two (2) compressors manifolded together utilizing a passive
oil system. Each refrigerant circuit includes an liquid line solenoid valve, filter drier, sightglass with moisture
indicator,thermostatic expansion valve and service valves (liquid and discharge). Capacity modulation is
accomplished by turning compressors on and off. The unit has four capacity stages. The standard leaving chilled
water temperature range is 40 to 50 F [4.5 to 10 C].
Neoprene Isolators
Neoprene isolators are available for field installation under the unit frame.
Condenser Coils with Aluminum Fins
Air-cooled condenser coils have configured aluminum fins mechanically bonded to seamless copper tubing and
FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

Page 5 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

integral subcooling circuits. Condenser coils are factory leak tested under water with 425 psig [2930.4 kPa] air
pressure.

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

Page 6 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Unit Dimensions - Air-Cooled Water Chillers (Large Tonnage)


Item: A1 Qty: 1 Tag(s): CGAF-1

2 3/4"
70mm
1 3/32" (4X) 30V MAX.
28mm

3 1/4"
83mm

9'-5 7/8"
2892mm

3'-1 3/8"
949mm
3'-3 5/8"
1006mm

2'-11"

8 1/8"
206mm

1 3/32" (1X) HEAT TAPE POWER

889mm

149mm

3" CONDUIT MAIN POWER

8'-0"
2438mm
MINIMUM CLEARANCE

4'-0 7/8"

1241mm

28mm

5 7/8"

2'-9"
838mm

4'-0 7/8"

1241mm

76mm
9 3/4"
248mm

CONNECTIONS BOTTOM
SEE DETAIL "A"

7 1/8"
181mm

7'-4 3/8"
2245mm

3 5/8"
92mm

7'-1 5/8"
2175mm

DETAIL "A"
3'-5 3/4"
1060mm
NO OBSTRUCTIONS
AIR FLOW

DOOR
SWING
180

OPTIONAL DAMPER
1
2 3/4"

1'-1 1/2"
343mm

3/4" DIA. X 6 MTG HOLES


19mm

70mm

TOP VIEW
4'-6"
1371mm

CONTROL
PANEL

8'-0"
2438mm
MINIMUM CLEARANCE

6'-1"
1854mm

COMP

Water Inlet

3" Grooved Pipe


Connection
Water Outlet

32mm

5 1/4"
133mm

6'-6 3/8"
1991mm

3" Grooved Pipe


Connection

1 1/4"

3 5/8" DIA
92mm
LINE VOLTAGE

1'-4 1/4"
413mm

2 1/2"
64mm
DIA HOLES (4)

1 1/4" X 5 1/4" SLOT


32mm X 114mm
CONTROL CONN.

LEFT SIDE VIEW

1'-2"
356mm

LIFTING LOCATIONS

7"
178mm

5"
127mm

8'-7 1/2"
2629mm

FRONT VIEW

2' 6"
756mm

9-1/2"
241mm

5'
1528mm
1' 1"
336mm

Rear View
Access Hole Locations

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

Page 7 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Fan Curve - Air-Cooled Water Chillers (Large Tonnage)


Item: A1 Qty: 1 Tag(s): CGAF-1

Unit Sound:

63Hz
97

125Hz
92

FLD = Furnished by Trane / Installed by Others

250Hz
92

500Hz
94

1 kHz
91

Trane Equipment Submittal

2 kHz
89

4 kHz
87

8 kHz
85

Page 8 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Weight, Clearance & Rigging Diagram - Air-Cooled Water Chillers (Large Tonnage)
Item: A1 Qty: 1 Tag(s): CGAF-1

84" TO TOP
OF UNIT

WARNING!!!
TO PREVENT INJURY OR DEATH AND POSSIBLE EQUIPMENT
DAMAGE, DO NOT USE CHAIN (CABLES) OR SLINGS EXCEPT
AS SHOWN AND USE CABLES STRONG ENOUGH TO SUPPORT
UNIT WEIGHT. TEST LIFT UNIT TO ENSURE PROPER BALANCE
AND RIGGING.

96" FIELD SUPPLIED


SPREADER BAR
NO OBSTRUCTION
AIR FLOW

CLEARANCE 96"
CLEARANCE 96"

CONTROL PANEL

2 1/2"X4 LIFTING HOLES

UNIT RIGGING

8 3/16"
48 7/8"

48 7/8"

CLEARANCE 96"

CLEARANCE 96"
CONTROL PANEL
DOOR SWING 180

UNIT CLEARANCE

85 5/8"

FRONT OF UNIT

58"

5
1 5/16"
47"

UNIT MOUNTING POINTS


CONTROL PANEL
UNIT WEIGHT
SHIPPING WEIGHT

UNIT MOUNTING POINTS


4865 in3

OPERATING WEIGHT 4885.0 lb 885.0 lb

2
820.0 lb

3
855.0 lb

985.0 lb

985.0 lb

720.0 lb

CENTER OF GRAVITY AND UNIT WEIGHT

NOTES:
1. OPERATING WEIGHT INCLUDES REFRIGERANT, OIL AND WATER.
2. SHIPPING WEIGHT INCLUDES REFRIGERANT AND OIL CHARGES.
3. IF THE UNIT IS INSTALLED IN A WELL, THE DEPTH OF THE WELL MUST NOT EXCEED THE
HEIGHT OF THE UNIT. THE TOP OF THE UNIT MUST HAVE UNRESTRICTED AIRFLOW.

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

Page 9 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Field Wiring - Air-Cooled Water Chillers (Large Tonnage)


Item: A1 Qty: 1 Tag(s): CGAF-1

WARNING

AVERTISSEMENT

CAUTION

HAZARDOUS VOLTAGE!

VOLTAGE HASARDEUX!

USE COPPER CONDUCTORS ONLY!

DISCONNECT ALL ELECTRIC POWER


INCLUDING REMOTE DISCONNECTS
BEFORE SERVICING.

DECONNECTEZ TOUTES LES SOURCES


ELECTRIQUES INCLUANT LES
DISJONCTEURS SITUES A DISTANCE
AVANT D'EFFECTUER L'ENTRETIEN.

UNIT TERMINALS ARE NOT DESIGNED


TO ACCEPT OTHER TYPES OF
CONDUCTORS.

FAILURE TO DISCONNECT POWER


BEFORE SERVICING CAN CAUSE SEVERE
PERSONAL INJURY OR DEATH.

FAILURE TO DO SO MAY CAUSE


DAMAGE TO THE EQUIPMENT.

Notes:

DEVICE PREFIX LOCATION CODE


AREA

FAUTE DE DECONNECTER LA SOURCE


ELECTRIQUE AVANT D'EFFECTUER
L'ENTRETIEN PEUT ENTRAINER DES
BLESSURES CORPORELLES SEVERES
OU LA MORT.

LOCATION

CONTROL PANEL

FAN SECTION

COMPRESSOR SECTION

EXTERNAL FACTORY MTD DEVICE

CUSTOMER OR FIELD PROVIDED

SHIP W/FIELD INSTALLED DEVICE

2. Phantom lines indicate alternate circuitry or available sales options.

IMPORTANT!
DO NOT ENERGIZE
UNIT UNTIL CHECK-OUT
AND START-UP PROCEDURE
HAS BEEN COMPLETED

Connect to 24VAC Connect to 24VAC


class 2 circuits only. class 2 circuits only.

ICE
MAKING
OUTPUT

ALARM
OUTPUT

NC

COM

NO

NC

COM

NO

450

449

448

447

446

445

1TB5
1

445

500 12

446

501 13

447

502 14

448

503 15

449

533 16

450

534 17

495

537 18

496

538 19

497

20

10

498

21

11

499

22

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

Page 10 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Field Wiring - Air-Cooled Water Chillers (Large Tonnage)


Item: A1 Qty: 1 Tag(s): CGAF-1

AVERTISSEMENT

WARNING

CAUTION

HAZARDOUS VOLTAGE!

VOLTAGE HASARDEUX!

USE COPPER CONDUCTORS ONLY!

DISCONNECT ALL ELECTRIC POWER


INCLUDING REMOTE DISCONNECTS
BEFORE SERVICING.

DECONNECTEZ TOUTES LES SOURCES


ELECTRIQUES INCLUANT LES
DISJONCTEURS SITUES A DISTANCE
AVANT D'EFFECTUER L'ENTRETIEN.

UNIT TERMINALS ARE NOT DESIGNED


TO ACCEPT OTHER TYPES OF
CONDUCTORS.

FAILURE TO DISCONNECT POWER


BEFORE SERVICING CAN CAUSE SEVERE
PERSONAL INJURY OR DEATH.

FAILURE TO DO SO MAY CAUSE


DAMAGE TO THE EQUIPMENT.

FAUTE DE DECONNECTER LA SOURCE


ELECTRIQUE AVANT D'EFFECTUER
L'ENTRETIEN PEUT ENTRAINER DES
BLESSURES CORPORELLES SEVERES
OU LA MORT.

DEVICE PREFIX LOCATION CODE


AREA

LOCATION

CONTROL PANEL

FAN SECTION

COMPRESSOR SECTION

EXTERNAL FACTORY MTD DEVICE

CUSTOMER OR FIELD PROVIDED

SHIP W/FIELD INSTALLED DEVICE

Use BAYSENS016, BAYSENS017 or equivalent.

5RT19
ICS DEFINED
TEMP

IMPORTANT!
DO NOT ENERGIZE
UNIT UNTIL CHECK-OUT
AND START-UP PROCEDURE
HAS BEEN COMPLETED

424

425

1TB4
1

410

424

12

2 411

425

13

436 14

403 15
414

435 16

6 415

431 17

7 416

434 18

438 19

5
ICS
CONTROLLED
(CONNECT TO
24 VOLT CLASS 2
CIRCUIT ONLY)

NO

414

COM

415

NC

416

417

9 418

437

20

10 421

21

11 422

22

437

Contacts rated
12mA @ 24VDC
minimum.

438

434

438

5K86
ICE
BUILDING
INITIATE

431

435

Remove jumper between 1tb4-16 & 17


when required, Contacts rated 12mA @
24VDC minimum.
Remove jumper between 1tb4-18 & 19 when required,
Contacts rated 12mA @ 24VDC minimum.

5S67
EXTERNAL
AUTO/STOP
SWITCH

5S71
EMERGENCY
STOP
SWITCH

Notes:
2. Phantom lines indicate alternate circuitry or available sales options.

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

Page 11 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Field Wiring - Air-Cooled Water Chillers (Large Tonnage)


Item: A1 Qty: 1 Tag(s): CGAF-1

WARNING

AVERTISSEMENT

CAUTION

HAZARDOUS VOLTAGE!

VOLTAGE HASARDEUX!

USE COPPER CONDUCTORS ONLY!

DISCONNECT ALL ELECTRIC POWER


INCLUDING REMOTE DISCONNECTS
BEFORE SERVICING.

DECONNECTEZ TOUTES LES SOURCES


ELECTRIQUES INCLUANT LES
DISJONCTEURS SITUES A DISTANCE
AVANT D'EFFECTUER L'ENTRETIEN.

UNIT TERMINALS ARE NOT DESIGNED


TO ACCEPT OTHER TYPES OF
CONDUCTORS.

FAILURE TO DISCONNECT POWER


BEFORE SERVICING CAN CAUSE SEVERE
PERSONAL INJURY OR DEATH.

FAILURE TO DO SO MAY CAUSE


DAMAGE TO THE EQUIPMENT.

FAUTE DE DECONNECTER LA SOURCE


ELECTRIQUE AVANT D'EFFECTUER
L'ENTRETIEN PEUT ENTRAINER DES
BLESSURES CORPORELLES SEVERES
OU LA MORT.
CUSTOMER CONNECTION WIRE RANGE

NOTES

IMPORTANT!
DO NOT ENERGIZE
UNIT UNTIL CHECK-OUT
AND START-UP PROCEDURE
HAS BEEN COMPLETED

UNITS WITH MAIN POWER


TERMINAL BLOCK (ALL VOLTAGES)

A. BLOCK SIZE & DISCONNECT SIZE ARE


CALCULATED BY SELECTING THE SIZE
GREATER THAN OR EQUAL TO 1.15 X
(SUM OF UNIT LOADS). SEE UNIT
LITERATURE FOR UNIT LOAD VALUES.

BLOCK SIZE

WIRE QTY.

335 AMP

CONNECTOR WIRE RANGE

(1) #6 - 350 MCM

DEVICE PREFIX LOCATION CODE


SEE UNIT
NAMEPLATE FOR
LINE VOLTAGE
L1

L2

AREA

LOCATION

CONTROL PANEL

FAN SECTION

COMPRESSOR SECTION

EXTERNAL FACTORY MTD DEVICE

CUSTOMER OR FIELD PROVIDED

SHIP W/FIELD INSTALLED DEVICE

L3

5K1

5B1

1TB6
1
5T1

5S1

2
5K1

5K1-OL

3
39

4
5

38

38

39

7
8
9
10
11

4HR1 - HEAT TAPE POWER WIRING

EQUIPMENT
GROUND

12

1TB1

201

L2

DEVICE DESIGNATION
5B1

CHILLER PUMP MOTOR

5K1

CHILLED SOL PUMP STARTER

5K86

ICE BUILDING INITIATE

5K89

DEMAND LIMIT RELAY

5RT19

ICE DEFINED TEMP. SENSOR

5S1

FUSED DISCONNECT

5S67

EXTERNAL AUTO STOP SWITCH

5S71

EMERGENCY STOP

5T1

CONTROL TRANSFORMER

H
115VAC/60HZ
15A MAX

200
TO 4HR1
HEAT TAPE

L1

1TB12

Notes:

2. Phantom lines indicate alternate circuitry or available sales options.

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

Page 12 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Tag Data - BCXC Blower Coil Air Handler (Qty: 2)


Item
B1

Tag(s)
7.5 ton

Qty Description
1
BCXC Blower Coil Air Handler BCXC

B2

2 ton

BCXC Blower Coil Air Handler BCXC

Model Number
BCHC090E2**A1M
06P000000B01ED
100000000000
BCHC024E2**A1M
02G000000B01EB
100000000000

Product Data - BCXC Blower Coil Air Handler


All Units
HORIZONTAL CONFIGURATION
Horizontal Configuration
208/60/3
Foil Faced Insulation 1"
Motor, drive & control box on Same Side as Coil & Drainpan Connection
PVC Drainpan - Right Hand Coil & Drainpan Connections
4 Row High Capacity Cooling Hydronic Coil
2" Pleated Throwaway Filter
Control Interface
2-Way Modulating (Fld)
Basic Piping Package (Fld)
Item
Tags
Qty
Unit Size 90 - 7 1/2 Ton ( 26.4 KW )
Unit Size 24 - 2 Ton ( 7.0 KW )
2 Horse Power
1/2 Horse Power
1029-1332 RPM 60HZ / 853-1104 RPM 50HZ
1000-1417 RPM 60HZ / 829-1174 RPM 50HZ
6.0 CV, 1" Modulating, 1" PIPE
3.3 CV, 1/2" Modulating, 3/4" PIPE

B1
7.5 ton
1
X

B2
2 ton
1
X

X
X
X
X
Fld
Fld

Performance Data - BCXC Blower Coil Air Handler


Tags
Design airflow (cfm)
Total cooling capacity (MBh)
Sensible capacity (MBh)
Cooling EDB (F)
Cooling EWB (F)
Cooling LDB (F)
Cooling LWB (F)
Cooling ent fluid temp (F)
Cooling leaving fluid temp (F)
Cooling flow rate (gpm)
Cooling delta T (F)
Cooling fluid PD (ft H2O)
Fluid type
Cooling face velocity (ft/min)
Auxiliary heat type
Unit length (in)
Unit width (in)
Unit height (in)
Installed weight (lb)
Rigging weight (lb)
Aux fluid type
Elevation (ft)

7.5 ton
3000
105.71
69.48
80
67
56.96
55.38
44
54
22.09
10
8.66
Water
491
None
50
48
28
264
224.6
Water
2600

FLD = Furnished by Trane / Installed by Others

2 ton
800
28.22
18.73
80
67
56.7
55.36
44
54
5.84
10
5.95
Water
461
None
44
28
18
129.5
122.5
Water
2600
Trane Equipment Submittal

Page 13 of 27

57Q874 - 57Q883 Feibo - Meyer

Tags
ESP (in H2O)
TSP (in H2O)
Fan speed (rpm)
Motor heat calculation
Piping pkg PD (ft H2O)
Min circuit ampacity (A)
Coil design basis
Max fuse size (A)
Main coil type
Inlet - 63 HZ (dB)
Inlet - 125 HZ (dB)
Inlet - 250 HZ (dB)
Inlet - 500 HZ (dB)
Inlet - 1 kHZ (dB)
Inlet - 2 kHZ (dB)
Inlet - 4 kHZ (dB)
Inlet - 8 kHZ (dB)
Casing - 63 HZ (dB)
Casing - 125 HZ (dB)
Casing - 250 HZ (dB)
Casing - 500 HZ (dB)
Casing - 1 kHZ (dB)
Casing - 2 kHZ (dB)
Casing - 4 kHZ (dB)
Casing - 8 kHZ (dB)
Discharge - 63 HZ (dB)
Discharge - 125 HZ (dB)
Discharge - 250 HZ (dB)
Discharge - 500 HZ (dB)
Discharge - 1 kHZ (dB)
Discharge - 2 kHZ (dB)
Discharge - 4 kHZ (dB)
Discharge - 8 kHZ (dB)
Actual motor power (hp)
Full load amps (A)
Lock rotor amps (A)
Outlet velocity (ft/min)

April 12, 2006

7.5 ton
1
1.69
1161
Include
35.9
7.75
Cooling
15
Hydronic
78
79
58
45
42
35
29
20
83
73
70
63
59
53
48
42
95
88
78
76
76
71
69
64
1.64
6.2
38.5
2536

FLD = Furnished by Trane / Installed by Others

2 ton
.5
1.09
1239
Include
7.69
2.88
Cooling
15
Hydronic
80
73
50
34
22
19
16
15
81
70
66
54
50
45
40
30
92
84
69
63
63
60
58
51
.275
2.3
11.4
676

Trane Equipment Submittal

Page 14 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Mechanical Specifications - BCXC Blower Coil Air Handler


Item: B1, B2 Qty: 2 Tag(s): 7.5 ton, 2 ton
BCHC General
The product line consists of a horizontal air handling unit and mixing box. Units are tested in accordance with ARI
430-1999 and ARI 260-2001. The unit is UL 1995 listed in U. S. and Canada and complies with NFPA 90A.
Air handlers consist of a hydronic and/or DX coil, drain pan, and centrifugal fan with motor and drive mounted in a
common cabinet. Drive location and coil connections are independent for the same or opposite side location.
Air handlers are provided with knockouts in all four corners for installing the unit suspended from the ceiling with
threaded rods.
Unit and accessories are insulated with one-inch, 1 lbs./cu. ft. density fiberglass insulation. One-inch foil faced
insulation is also available.
Large motor access panels are provided on both sides of the unit and accessories.

Casing
Casings (structural components) are constructed of 18-gauge galvanized steel, insulated with one-inch, 1 lb density
fiberglass fire resistant and odorless glass fiber material to provide thermal and acoustical insulation. Fan housing
sides are directly attached to the air handler top and bottom panels strengthening the entire unit assembly. Coil
access panels are located on both sides of the air handler and allow easy removal of the internal coils and drain pan.
Main access panels provide generous access to the fan, motor and drive from both sides of the air handler.
Foil Faced Insulation
The interior surface of the unit is acoustically and thermally lined with 1 inch [26 mm] 2.0 lb./cu. ft. [32 kgs./cu. m.], RValue of 4.3 density glass fiber with a foil facing. The insulation is UL listed and meets NFPA-90A, UL 181, and
bacteriological C665 standards.
Coil # 1 Hydronic Cooling Coils
Cooling coils are two, four, or six-row, chilled water. All water coils are 12 fins per inch. All water coils use highly
efficient Trane Delta Flo?, Type H aluminum fins, mechanically bonded to seamless copper tubes. All coils are
specifically designed and circuited for water use. All coils are factory tested with 450 psi air under water. Maximum
standard operating conditions are: 300 psig, 200F. Sweat type connections are standard.
Fan
The fans are forward curved, centrifugal blower type equipped with heavy-duty adjustable speed V-belt drives. The
fan shaft is supported by heavy-duty, permanently sealed ball bearings. All fans are dynamically balanced. All air
handlers have a single fan.
2" [52 mm] Pleated Throw-Away Filter
A 2 inch [52 mm] pleated standard efficiency (30%) throw-away filter(s).
60 Hertz Motor
A 60 Hertz, 1750 RPM motor has a plus or minus 10% voltage utilization range. The motor is open drip-proof with
permanently sealed ball bearings, internal overload protection, and minimum 1.15 service factor and size 56 resilient
base frames. The motor is factory installed and wired to the air handler junction box.
Polymer Drain Pan
The drain pan is noncorrossive and double-sloped to allow condensate drainage. The drainpan construction is
polymer. Coils mount above the drain pan, not in the drain pan - thus allowing the drain pan to be fully inspected and
cleaned. The drain pan can also be removed for cleaning. The drain pan connections are unthreaded " schedule 40
PVC for solvent bonding. The main drain connection is at the lowest point of the drain pan. An auxiliary drain
connection is provided on the same side as the main connection.
Thermostat Control Interface
The thermostat control interface is intended to be used with a field supplied low voltage thermostat or controller. The
control box contains a line voltage to 24 volt transformer; a one, two, or three-pole fan contactor; and a disconnect
switch. The wires from the fan contactor and the low voltage side of the transformer are pulled and terminated on the
inside of the two-sided terminal strip. The end devices are mounted and the wires are pulled and terminated on the
inside of the two-sided terminal strip. All customer connections other than power are on the outside of the two-sided
terminal strips.
Basic Piping Package - Coil #1
The basic piping package consists of two shutoff ball valves and, for three-way packages, a balancing fitting on the
FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

Page 15 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

bypass line. The maximum entering fluid temperature on the water valves is 200 deg. F. [93 deg. C.]. The stop
valves are ball type, and insulation on the piping package is by others.
2-Way, Modulating Control Valve - Coil #1
-Valve Type
2-way, Modulating VC Series (Honeywell)
-Cv Ranges
3.3, 6.0, 9.0
-Material
Body - Cast Bronze..
"O" Ring Seals - EPDM.
Stem - Stainless Steel.
Cartridge - Ryton TM, Noryl TM
-Temperature Limits
200 deg. F [93 deg. C] fluid.
125 deg. F [48 deg. C] ambient.
-Operating Pressure
300 psi [2068 kpa] max.
-Close off Pressure
60 psi @ 3.3 Cv
60 psi @ 6.0 Cv
60 psi @ 9.0 Cv

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

Page 16 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Unit Dimensions - BCXC Blower Coil Air Handler


Item: B1 Qty: 1 Tag(s): 7.5 ton

NOTE:
= AIR FLOW

46"
1"

40"

7/8" [22mm] HANGER ROD KNOCKOUTS


(4 PLACES)

4"

FILTER ACCESS

1"
52"

COIL
ACCESS
PANEL

28 1/8"

MOTOR ACCESS
PANEL

50"

9 1/2"

LEFT VIEW
5"

WEIGHT

TOP VIEW

lb

BASE UNIT

174.8

COIL #1

97.9

COIL #2

1. CONTROL BOX IS PROVIDED WITH 7/8" [22mm] KNOCKOUTS


FOR FIELD WIRING.
FILTER ACCESS

48"

CONTROL BOX
1"

17 3/4"

1"

12 1/2"
1"

1 5/8"

13 1/2"

MOTOR ACCESS
PANEL

14"

COIL
ACCESS
PANEL

26 1/8"

1/2"

FRONT VIEW

FLD = Furnished by Trane / Installed by Others

RIGHT VIEW

Trane Equipment Submittal

Page 17 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Unit Dimensions - BCXC Blower Coil Air Handler


Item: B1, B2 Qty: 2 Tag(s): 7.5 ton, 2 ton

NOTE:
DRAIN CONNECTION STUBOUTS EXTRUDE 2" [51mm] FROM SIDE OF UNIT.

RIGHT HAND DRAIN CONNECTIONS

3/4" SCHEDULE 40 PVC PIPE CONNECTION

3/4" SCHEDULE 40 PVC PIPE CONNECTION

MAIN
DRAIN

AUX
DRAIN

2"
1 3/8"

10 3/4"

12 3/4"

BOTTOM REAR CORNER OF UNIT

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

Page 18 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Unit Dimensions - BCXC Blower Coil Air Handler


Item: B2 Qty: 1 Tag(s): 2 ton

NOTE:
= AIR FLOW

26"
1"

22"

7/8" [22mm] HANGER ROD KNOCKOUTS


(4 PLACES)

3"

FILTER ACCESS

1"
46"

COIL
ACCESS
PANEL

18 1/8"

MOTOR ACCESS
PANEL

44"

9 1/2"

LEFT VIEW
5"

WEIGHT

TOP VIEW

lb

BASE UNIT

104.1

COIL #1

30.6

COIL #2

1. CONTROL BOX IS PROVIDED WITH 7/8" [22mm] KNOCKOUTS


FOR FIELD WIRING.
FILTER ACCESS

28"

CONTROL BOX
1"

7 3/4"

1"

12 1/2"
1"

1 1/4"

13 1/2"

MOTOR ACCESS
PANEL

14"

COIL
ACCESS
PANEL

16 1/8"

1/2"

FRONT VIEW

FLD = Furnished by Trane / Installed by Others

RIGHT VIEW

Trane Equipment Submittal

Page 19 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Fan Curve - BCXC Blower Coil Air Handler


Item: B1 Qty: 1 Tag(s): 7.5 ton

T o ta l S ta tic P r e s s u r e ( in H 2 O )

SIZE 90 HORIZONTAL

4.0

U n itSiz e : 9 0
O p e ra tin g Airflo w : 30 0 0 .0 0 c fm
O p e ra tin g Sta tic Pre s s u re : 1 .6 9 in H 2O
O p e ra tin g R PM: 1 1 6 1.0 0
O p e ra tin g Brak e Po w e r: 1 .64
Altitu de : 2 6 0 0.0 0 ft
D e s ig n Te mp : 8 0.0 0 F
D a te: 4 /1 2/0 6

1 50 0 R PM
2 5 %W O

3.5

1 40 0 R PM

3.0

5 0 %W O

6 0 %W O

1 30 0 R PM

7 0 %W O

2.5

1 20 0 R PM

1 10 0 R PM

2.0

8 0 %W O
1 00 0 R PM

1.5

9 00 R PM

8 00 R PM
9 0 %W O

1.0

7 00 R PM
6 00 R PM

0.5

3 .0 0

2 .0 0

1 .5 0

1 .0 0

0 .5 0

0 .3 3

0 .2 5

5 00 R PM

0.0
0

Discharge
Casing
Inlet

1000

2000

63Hz
95
83
78

125Hz
88
73
79

3000

4000
5000
Airflow (cfm)

250Hz
78
70
58

FLD = Furnished by Trane / Installed by Others

500Hz
76
63
45

6000

1 kHz
76
59
42

7000

2 kHz
71
53
35

8000

4 kHz
69
48
29

Trane Equipment Submittal

9000

8 kHz
64
42
20

Page 20 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Fan Curve - BCXC Blower Coil Air Handler


Item: B2 Qty: 1 Tag(s): 2 ton

T o ta l S ta tic P r e s s u r e ( in H 2 O )

SIZE 24 & 36 HORIZONTAL


U n itSiz e : 2 4
O p e ra tin g Airflo w : 80 0 .0 0 c fm
O p e ra tin g Sta tic Pre s s u re : 1 .0 9 in H 2O
O p e ra tin g R PM: 1 2 3 9.0 0
O p e ra tin g Brak e Po w e r: 0 .28
Altitu de : 2 6 0 0.0 0 ft
D e s ig n Te mp : 8 0.0 0 F
D a te: 4 /1 2/0 6

3.0
2 5 %W O
5 0 %W O

2.5
6 0 %W O
1 80 0 R PM

2.0

7 0 %W O
1 60 0 R PM

1.5

8 0 %W O

1 40 0 R PM

1 20 0 R PM

1.0

9 0 %W O
1 00 0 R PM

0.5

8 00 R PM

1 .5 0

1 .0 0

0 .5 0

0 .3 3

0 .2 5

6 00 R PM

0.0
0

Discharge
Casing
Inlet

500

1000

63Hz
92
81
80

1500

125Hz
84
70
73

2000

250Hz
69
66
50

FLD = Furnished by Trane / Installed by Others

2500
Airflow (cfm)

500Hz
63
54
34

3000

1 kHz
63
50
22

3500

2 kHz
60
45
19

4000

4 kHz
58
40
16

Trane Equipment Submittal

4500

8 kHz
51
30
15

Page 21 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Accessory - BCXC Blower Coil Air Handler


2 way basic piping package - coil #1
Item: B1 Qty: 1 Tag(s): 7.5 ton

4 1/4"

SUPPLY CONNECTION
COIL CONNECTION
BALL VALVE

13 1/4"

= WATER FLOW

CONTROL VALVE

RETURN CONN.
COIL CONNECTION
BALL VALVE

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

Page 22 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Accessory - BCXC Blower Coil Air Handler


COIL 1 = HYDRONIC, COIL 2 = NONE, RH CONNECTIONS
Item: B1 Qty: 1 Tag(s): 7.5 ton

COIL CONNECTION SIZE


INCH

mm

RETURN

1 1/8

29

SUPPLY

1 1/8

29

AIR FLOW
SUPPLY

RETURN

15 1/2"
12 1/2"

7 1/4"
10 1/2"
BOTTOM REAR OF UNIT

NOTE: COIL CONNECTION LOCATIONS ARE


TOLERANCED WITHIN +/- 2 INCHES (51mm).

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

Page 23 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Accessory - BCXC Blower Coil Air Handler


2 way basic piping package - coil #1
Item: B2 Qty: 1 Tag(s): 2 ton

3 1/2"

SUPPLY CONNECTION
COIL CONNECTION
BALL VALVE

14 1/4"

= WATER FLOW

CONTROL VALVE

RETURN CONN.
COIL CONNECTION
BALL VALVE

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

Page 24 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Accessory - BCXC Blower Coil Air Handler


COIL 1 = HYDRONIC, COIL 2 = NONE, RH CONNECTIONS
Item: B2 Qty: 1 Tag(s): 2 ton

COIL CONNECTION SIZE


INCH

mm

RETURN

3/4

19

SUPPLY

3/4

19

AIR FLOW
SUPPLY

RETURN

9 3/4"
6 3/4"

7 1/4"
10 1/2"
BOTTOM REAR OF UNIT

NOTE: COIL CONNECTION LOCATIONS ARE


TOLERANCED WITHIN +/- 2 INCHES (51mm).

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

Page 25 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Field Wiring - BCXC Blower Coil Air Handler


Item: B1, B2 Qty: 2 Tag(s): 7.5 ton, 2 ton

NOTES:
1. ALL FIELD WIRING MUST BE IN ACCORDANCE WITH
THE NATIONAL ELECTRIC CODE (NEC), STATE & LOCAL
REQUIREMENTS.
2. DASHED LINES INDICATE RECOMMENDED FIELD WIRING
BY OTHERS. DASHED LINE ENCLOSURES &/OR DASHED DEVICE
OUTLINES INDICATE COMPONENTS PROVIDED BY OTHERS.
SOLID LINES INDICATE WIRING BY TRANE CO.
3. CONTROL WIRING CONNECTIONS ARE 6-32 SCREW
TERMINALS LOCATED ON OUTSIDE OF CONTROL BOX.
4. LINE VOLTAGE CONNECTIONS ARE TO BE SPLICED TO
WIRES INSIDE OF UNIT CONTROL BOX OR TERMINATED
INSIDE OF ELECTRIC HEAT CONTROL BOX ON UNITS
WITH ELECTRIC HEATERS.

WARNING

208/60/3
L1

AVERTISSEMENT

L3

UNIT POWER
WIRING

ADVERTENCIA

HAZARDOUS VOLTAGE!

TENSION DANGEREUSE!

iVOLTAJE PELIGROSO!

DISCONNECT ALL ELECTRIC POWER


INCLUDING REMOTE DISCONNECTS
AND FOLLOW LOCK OUT AND TAG
PROCEDURES BEFORE SERVICING.
INSURE THAT ALL MOTOR
CAPACITORS HAVE DISCHARGED
STORED VOLTAGE. UNITS WITH
VARIABLE SPEED DRIVE, REFER
TO DRIVE INSTRUCTIONS FOR
CAPACITOR DISCHARGE.

COUPER TOUTES LES TENSIONS ET


OUVRIR LES SECTIONNEURS DISTANCE,
PUIS SUIVRE LES PROCDURES DE
VERROUILLAGE ET DES TIQUETTES AVANT
TOUTE INTERVENTION. VRIFIER QUE TOUS
LES CONDENSATEURS DES MOTEURS SONT
DCHARGS. DANS LE CAS D'UNITS
COMPORTANT DES ENTRANEMENTS
VITESSE VARAIBLE, SE REPORTER AUX
INSTRUCTIONS DE L'ENTRANEMENT POUR
DCHARGER LES CONDENSATEURS.

DESCONECTE TODA LA ENERGA ELCTRICA,


INCLUSO LAS DESCONEXIONES REMOTAS Y
SIGA LOS PROCEDIMIENTOS DE CIERRE Y
ETIQUETADO ANTES DE PROCEDER AL
SERVICIO. ASEGRESE DE QUE TODOS
LOS CAPACITORES DEL MOTOR HAYAN
DESCARGADO EL VOLTAJE ALMACENADO.
PARA LAS UNIDADES CON EJE DE
DIRECCIN DE VELOCIDAD VARIABLE,
CONSULTE LAS INSTRUCCIONES PARA LA
DESCARGA DEL CONDENSADOR.

NE PAS RESPECTER CES MESURES DE


PRCAUTION PEUT ENTRANER DES
BLESSURES GRAVES POUVANT TRE
MORTELLES.

EL NO REALIZAR LO ANTERIORMENTE
INDICADO, PODRA OCASIONAR LA MUERTE
O SERIAS LESIONES PERSONALES.

FAILURE TO DO THE ABOVE


BEFORE SERVICING COULD RESULT
IN DEATH OR SERIOUS INJURY.

L2

EQUIPMENT
GROUND

MANUAL
DISCONNECT

UNIT CONTROL BOX


TERMINAL BLOCK

FIELD SUPPLIED CONTROLLER


24VAC, 15VA MAX.

1TB5-1
1TB2-4

OPEN - DAMPER ACTUATOR

1TB2-5

CLOSE - DAMPER ACTUATOR


EXHAUST FAN

EXHAUST FAN RELAY

24VAC, 2VA MAX.


OPEN - COIL #2 VALVE/

1TB5-2

1TB3-1

ELECTRIC HEAT 1st STAGE

1TB3-2

CLOSE - COIL #2 VALVE/


ELECTRIC HEAT 2nd STAGE
FAN - HIGH SPEED

1TB3-6

FAN - LOW SPEED

1TB3-3

1TB5-2

24V

OPEN - COIL #1 VALVE

1TB3-4

1TB3-4

OPEN

CLOSE - COIL #1 VALVE

1TB3-5

1TB3-5

CLOSE

COIL #1 VLV

CAUTION

PRECAUCIN

ATTENTION

USE COPPER CONDUCTORS ONLY!

N'UTILISER QUE DES CONDUCTEURS EN CUIVRE!

UTILICE NICAMENTE CONDUCTORES DE COBRE!

UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT


OTHER TYPES OF CONDUCTORS.

LES BORNES DE L'UNIT NE SONT PAS CONUES


POUR RECEVOIR D'AUTRES TYPES DE CONDUCTEURS.

LAS TERMINALES DE LA UNIDAD NO ESTN DISEADAS


PARA ACEPTAR OTROS TIPOS DE CONDUCTORES.

FAILURE TO DO SO MAY CAUSE DAMAGE TO THE


EQUIPMENT.

L'UTILISATION DE TOUT AUTRE CONDUCTEUR PEUT


ENDOMMAGER L'QUIPEMENT.

SI NO LO HACE, PUEDE OCASIONAR DAO AL EQUIPO.

FLD = Furnished by Trane / Installed by Others

7VA MAX.

Trane Equipment Submittal

Page 26 of 27

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Field Installed Options - Part/Order Number Summary


This is a report to help you locate field installed options that arrive at the jobsite. This report provides part or
order numbers for each field installed option, and references it to a specific product tag. It is NOT intended as a
bill of material for the job.
Product Family - Air-Cooled Water Chillers (Large Tonnage)
Item
A1

Tag(s)
CGAF-1

Qty
1

Description
20-60 Ton Packaged Air-Cooled Chiller -

Field Installed Option Description


Unit Neoprene Isolators

Model Number
CGAFC60E
Part/Ordering Number

Product Family - BCXC Blower Coil Air Handler


Item
B1

Tag(s)
7.5 ton

Qty Description
1
BCXC Blower Coil Air Handler BCXC

Field Installed Option Description


2-Way Modulating
6.0 CV, 1" Modulating, 1" PIPE
Basic Piping Package
Item
B2

Tag(s)
2 ton

Part/Ordering Number

Qty Description
1
BCXC Blower Coil Air Handler BCXC

Field Installed Option Description


2-Way Modulating
3.3 CV, 1/2" Modulating, 3/4" PIPE
Basic Piping Package

FLD = Furnished by Trane / Installed by Others

Model Number
BCHC090E2**A1M
06P000000B01ED
100000000000

Model Number
BCHC024E2**A1M
02G000000B01EB
100000000000
Part/Ordering Number

Trane Equipment Submittal

Page 27 of 27