BALANCE OF MACHINERY
lhe speed at which the rotor is to operaie A snall unbalance of mass may be
tolerable at lop speed srne the jnenia force represenling unbalance ma) be
small. bur becau\e rhe unb.lan.ed lorce increasi' a' rhe square ol Lhe speed. lhe
unbalance kansrnitted to the beaflngs may be Large at high speed. The rotor of
a jet engne operalLng atgrealer than 10,000 rpm, for example, nust be balanced
to a high degree. Fo. such roto!:, the individual compressor and turbine blades
i.
Fir
rhe .nop
this.mthod or barancns_was
y-"j:
a."t"p*-,
"r of ttris nethod are gived bv tr::t,^11
'iecentiescriptions
and bJ Shisley:and
Hirschhorn: :Lri::.1:t]
MASSES
sho*n in
ro
oscinatio;
is idro d
roror is
lbe
rhe
the
mo sPrin
oscrllat
wlnch
ilh
of
tes lhe
idtant
ial
and the ampltudi is mardmum After the amounl and angllar posilLon of the
unbalan@ is read. the.otor 6 lenoved from the machine and mateiialis added
by solderLng masses to i( o. is removed by d.illing holes As shovn in Fig r0 10,
nraterial is usually added or removed at lwo specific localions where il is not
injur'ous to the rotor sudace- In electric notor armaiurs, fo! example, il is not
llqals possible to add or renove malerialin the region of the electrical windingsLong rotors such as amarures, c.ankshafts, and jet engine.oto6 are balanced
in machines of this kind
It is often necessary to baladce a rotor that is too lalge to be handled in a
balancing machine or to balance a rotor assernbled in its own beanngs Also,
when a unii js being rebuilt, it may be rhpraclical to transpon lhe rotor back Io
FICURE 1O.II
Hi^chhom,
Dlanid o/Mc.[ii.4
FIGURE
IO.1O
514
BAL"{NC OF MACHTNERY
BAI_ANCE OF
REcrlRocAm{c MAssEs
511
conne.ting tbe engine btock to lhe supporting frane, the oscillations duo
shaking couple may be isolated from the frane for cerrain shaking couph
"*.,(-.'.:-.,,)
which M is the combined dailes Mr ald M4 for a siDde g.liDder, a is th!
Intth, is rhe @mecting{od tength, @ is rhe qDk algltar velcity, and
is the craDt dgle trom l.D.c. (rop dead cf,Drer)
Ar rbe table io FiB. 10. U sho*r, rbe arratrtede otcrark for a sir_cltjrdcr
.Dgine i5 such rhar rhe reulranr or $e sn iDrnia for6 is zro for tte plxition
of the qekshalt CiveD by 0r = 20e. n may be shom thar de rEuhani is zro
for a'l positions ol lhe crankshaft- Thus, no shaung foEe is transnined ro ftrj
1::
'r=oa777b
*J,i
,'
t20
22$
I
s
620
+0
t4C
260
904
0 766
+0
-0_766
+0,174
-0
t74
+0_19t
+l l3l
-0.235
-0
-0
t7,1
-o
>=0
FIGURE 10.12
+0 ?66
-0.940
940
+0 044
-Q 735
+0191
t=0
)=0
409
721
-0.722
+1450
52s
-925
-925
-525
-o 409
+r l3l
+t450
>=0
t=0
"
oF UNBALANCE
Analyticdl merhods are arai aole lor the deler,nrnallon ot r}le unbalance or rhe
\haking fo!.c of a multicylindr enginer'lhe nethod lad. r. sinple algebmic
expressions which Bive the magnrlude and sense oi unbalan@ as a tunction of
crank positior 8,- Crnk posirroD of a multicylinder ensine in rhe ensine cycle h
given by tbe crank angle 6, of the fi61cyli.der as shown in Frg. 10.13. In automotive engines, the first cylinder is.at thefrontend, aDd 0, is measured clock'ri*
in the direction of rolation when lie\{ed fron fie ftont end
The followiag analyli.al derivatioD applies only lo intine iyps or engines
in ehich dre cllinders are in line oD the same ide ofihe cradkshafi. The reciF
r@ating nas M and the R/, ratio is the sane for each cylinder
As shoqal.in Fig 10 13,8, ofthe first crank locares rhe clockwis posirion
of the dalcshaJt in Lhe elginE cycle, dr and 0r de the fixed ansles of crdks 2
and 3, respctively, measured clockwise fron crark ! Alrhougl three cyliDders
are shown;n Fig 10.13, any number of cylinders may be @nsidered- The inenia
force Fof ady siven cyhnder at 0 is
:,
= MR@:lGc e)
,r r, = M f "'tGos
20,)
o+M
f .,
F=F,+F,
(r0.r)
= ; ,Y71": -. U
= MRor : cos 0
= MRo: : cos (0r + d)
= MRo': : IGs o,Xcos d)
(cos
20)
Gin 2e,)
Gin
2o)l
\ie$nq rhe ena ne o' f,e l0 ljfiontheside ir m"\ be seen lhdL lhe line of
action;i rhe r;ul,anr shdl,rne 1o(e rn rhe a$o ol4ne mal nor liF on a I'ne or
symneLrybetweentbemainbearings Moreover,the
S nav he rhifline dxiallv tn rhe arial plane as a lunc
eneine o'cillaesln an end ovet "nd
'orarronalnod'
be deternined fion the PrinciPle of moments tn ter
and a secondarv momenl Ci. iD which moments ar taken *ith respect to a
refercn.e Dlane ar rhe fi'sr cylinder' In Ir8 l0 lJ . L rhe dr'ran(e from lhe
;Lne ro rhe line of acrion or rhe inenra lor(e or "nl given cvlinder'
'eferencr
C,-tF'3=MRdiIi,cos)
= MRol[(cos oJ : (, cos d) -
MtL'
11"* ze,;
td cos 2+)
Gin 0
):
G;n 20,)
The distanceax
(10.11)
(d sin d)]
(a sin 2+)l
q+c,
Gin o,)Gin O)l
(10.10)
:@s0=0
a=
(10.9)
GiD O)l
wle.e Fp =
(10.6)
(10,?
S=:F=:,ff+:4
Gin 0,)
tcos2$=0
The two rrght-hand tefms in Eq l0 6 ale the li6r tko rems of a series,
th. renaiiilrB terds ol which are uslally cons;dered negligible The firsr rerril
(first ha.monic) is known as the primary force 4 and the second te.m (second
harnonic) as the seconda.v fo.ce F.. Thus.
:stn26 =
cos 20
(ms ,D
/D
cos
M,ad:icdo+;cosro]
= M.R.,
517
(10.12)
(10.13)
may be
deler
ined
518
ANALyTTCAL DETERMINATToN
BA!-ANCE OF MAC[m!ER1
oF UNBALANCE
'.s
rhe
(10.14)
!nbatee.t offte
r.ciprocarin8
the
FIGUR!
.Sofufion. The hled eeies 6 de shown m Fig. tO.]4 Ir shoutd b. notcd rhat. ahholstr
6, and d, are /ero. rheu coqne funcrions are uniry and mur be taren inlo a@unr in
eguations thar deleimine trnbalance The foltowing summarjons are nade ro deremin
IO.I.I
ri.
lle
osb6
:@sO =
IO
>sin6=0+0+0+0:0
tos26=t+1+l+1=4
:sin24=0+0+0+0=0
r 4 - Mx,{(@s 0,x0)
)
t = l-
2 F, =
t(cos 2BL)ra)
4ry
+ 120) : 24
= 0(0) + 4(0) + 8(0) + 12(0) = 0
Gin 0,x0)l
and l0 12:
I - I+I =0
ll
(,
sm 2S)
elel,na to Eq .
utour rtr"
'eren"..
.O
'I tld
p,.e ,na
MR''')@s __
tr\
L
C=q+C,=2t
(sin 20J(0)l
@s 20,
S=>F,+>4
r=a.@s20,
=ffe.r-"ru,
(10.rJ)
-2
FIGUR!
10.15
lll
520
BALANCE OF MACHINERY
The lhe of
a;i.i
C
r
of the shaldng
Z4(MR\11Lt
fore s
6\
4(MA,U,/L) @s
is deremined as
fo
oNs:
2a,
2,
flrd lin. ol actio! of rhe shaking fore is @nstat si@ ar is nor s tuncrion of 0,.
iisshing thsr rhc lne or acrion of S is rhrouBh rbe enter of
Faviry 6t ihc engii;
at d, = 6 rtr.. no dal shEkinC couple en\ts.
_
Als,
by
FIGURE 1ll.I?
Solution,
A five{linder engiie ls sho\T in Frg.
engrner whrle rhcling foLe\ are bdtanced,
couples are not balanced as vill be shown in
E:amplc
batau
!0.). AndtJdhe
torc6 and shakrns
re arrve ro shakinq
Frcnttl
10
l7
d are
reset
ling
couDtcs.
O,
= 28r
4s
I
I
>s
+=
c6ff
=I
=0
sin O
=0
@s
0-8090
sin Cr
=0
+ si!
0.8090
216'
cos
72' +
cos
28tr
309{ + 01090
sin 144"
sin
5!1
IALiNCE
522
I
cos
26 =
OF MACTTTNERY
@s Cf
= 1+
=0
si!
r
Tncre,op,
+ 6s
432'
@s 288.
03090 + 03090
08090
cos 14-j.
s qn
o,8o9o
Ir.3.
itidn.1o
sin 5?6'
6'=4,=r
O:=+'=2a0'
ll ad
c, =
(d
o,)
rk
c rdr
(srn
:0
(d
0.6oc0)
+%(-o6txr) +
sin d)l
4,(
d(
-0
lz(o 3oeo)
o s8?8)
+ 2"(+0
5878)
3d(0 9511)
951r)
0 3633d
2+) = 00) +
+ 4a(
d(0 3090)
+ 2i(0 3090) +
34(
_0
E090)
0.8090)
4 73gJo
I(dsin24) =
+.{d(
2r( ogslD +
+rr( !)+4b(-4)
+4bl- rJ+{b(o) =o
r("cos26)=0(1) +D( t+2b(-i) +3r( ,")+4b( i) +5b(1) =o
\n
'f -, ,rl. tll
) ,ar.a 2dr 0,0) ,1, ,
-rl
I'
)* \ . t
/\A\
+ 4b\
2.1
+5r(or =o
\rF<r'rdron ol rt" preced.ng 'unra ions i1 l-qs l0o. lJ r0, r0 ll. aoq n ,
5to\5rt,rrhererrnore.ulr"nr-ha\'rrforcealdno-,uld1 d\i momen' (l-r .,,..rr,,
a balance
0)(
, - j- l(6
l-a
0.26a,)
= Mno,c[-o 2616
-r
I l-l-i+1=o
'"5 \/1
\/t '"5__+_r0=c
:(dnns) = uro) + bl
t,(05876)
51892
\6 +-+--l-+0=0
\,5 \6 \,5
0.5878)
.= MRa,l(cos
i t-l-l+1=0
:6s2d:1-
r: t, rn )6)l
_0 264,
.,
6 6) - Gii
4d(0.3090)
0J
- t- [i6 ]0r):
:s4=1
:sin+=0
MR'.'
+,=d,:120.
10,12,
IGc6d)=0(t)+!(
cos
cos 576"
=0
c, = MlRo{(6
(,
Frod Egs. 10
B]
(srn
6,X-o 363ja)l
0,3633 sin
2e.)( a.7lo0,t
?lao coi ?0,
r$n
0,1
ro.). l 5j89d)l
+ t.5i69.in 20l
Sr=4 L
cos 2el
5"
,I
524
BALANCE OF MAClJINERY
^
s,
IjoweYer, sin@ 0!
= 0r +
03
of the nlsi
;'il;;'l'J;
.t:f
27{P,
27v)
HR+}
= _1 r co6 Ze,
S,
-S:, tbe resdteit shaking force is zero. Also, sine the lines
of action of S, add S: ee cDiEidcnr at rbe ceote. of the engine, dere is rc a!'.at
shakiEgouple. Thur, [te r! six<yli\+! cbgiDe, rhe srraiehr+ight of Fig_ 10.18
is a balanced engire.
Small ngines with one, rwo, or rhree cylinde.s sre used in a mutt'tude of
apDlications such as oulboard mbtori, mowers, and garden maclinery Air conpressoB and conpressors for spraling are reciprocating machines of one, rwo,
and three cylindeB. Tie balance of reciprocating nasFs h rhese machres is
poor, as rhe equarions of unbalance would shos The tbree-clinder machine
with cranks at 12ff is in balane as ro shakhg force, bur an diat shaking @upte
erikrs. Beca!se comfod is unimponanr jn smaltengine installar;ons, except po$
sibly with outboard notors, unbnlance is tolerable. If the expens $ warranred,
snalleng;::es rnay be ndunred on sprrnSs or rubber mounrs ro isotate the machine
vibrations from the f.ame on wh'ih the engine r sLlpponed
FIGURE I{I.IE
525
FIRING ORDER
^ . MR\} cosz(q t
s,=a
r
Sire
ENGTNES
T"l:jlll
1O.E
.?i?",13'^.:l
,r"
ENGINES
45 shovm in Fig. 10.19, lne V gngne c!ffill! of l*o ir-Lire eEgines in wbi.h ,r^
daDksbafr is commod to both engioes. The axial plan";" *t';;t ,t. *" ,"oli
526
BAI_^NCE OF MACHTNERY
ENGINES
as shown in
Fis
C=\/(-,+c"^
The following summations apply to eithe. bank sin@ rhe fxed ansles
S are
the same for both banks:
0,=0
4,:4e
d,=e0"
:@s+ = 0
: cos 20 =0
: (a cos C) = -3a
t (a cos 24) =0
l
I
Sr
c=
= 18f
..ii
ua.,"
00
may be s9o that the resuhant unbalanced coupte of the V,8 engine is in(
pendent of , 4nd Ls derefore consran( in nagnitude for aI anguta?-posirion;
the darlshalt- The ardat plane in which the resqlrant oupte L Ues^; gi,en
d'e angle d measued clockwi5e from rhe ptane of the lefr bank as shoq; in I
isin4 =0
- rsin26 = 0
:Gsi.4) = -d
:(dsin&) = 0
10.20.
CR
rr0. l
C,
I
I
C. = MRo:[-3a @s 0, + a sin
For
= o+:jgrThe
Ck
tan (8,
0r]
(10.16)
-(p
MRoz[-3d
cos
(0,
= MRu:[-Ja
sin
0,
,)
Or
.y)
=Co
CL
_cR
CL
CR C. tan 0r
+ CR ran ,
eo)]
CL
(10.17)
CR
1=
198
43'
(Lhird quadran!)
resulranl a{ial
)
FIGURE
10.?O
co",'".,",,.*,,".,
$n.22)
sha kine
coufh
,iii;::#i,;i*Tiii,J
52t
BALANCE
O'
MACHINERY
V ENGINES 529I
From Eqs 10.9 and 1010,
Fp
MR'''1
f, - -ll(cos 20,) :
MlRoz(cos 0,)
(cos
S) _ Gin ,)
Grn
+)l
{srn
20,
Right Bank
cos
cos 12ff
=0
sin
d=
siD
0' + sir
=0-0866+0866
=0
>
RIGHT BANK
Cylinders 1, 3,5
(No I
reference
4,,= 0'
= 210"
6j = 120'
cos
Cylinders 2. 4, 6
cos
0. + cos 480"
cos 2:10.
05
0.
di =
240.
=0+0866
d6
120"
=0
=0
o2=
2+ =
:1_05
LEFT BANK
Lei
sin 240.
0866
Bank
Icos4=s
Isind=0
:cos2S = 0
:sii26=0
Tlererore.
rhe
pnmat
Shaking Couples
From Eqs.
cp
FTGURE 10.22
l0 I1
and 10 12.
MRo:{Gos
c = ftt-'
0,):
:e,l
(o cos
+)
f.,:os
Gin 0,)
20)
(d sin O)l
Grn 20,)
(d sin 2d)l
530
V ENGINI4
EAI-ANCE OF MACIIINERY
angle):
a(0 5)
"(0
866)
4(0 5)
a(0.166)
2a(0.s)
l.5o
2,(0 5)
S) -
2a(O
r, = -L-11.5
4) = 1.5d
(a si! 0) = +0.8{,64
L (a
:
:
=
:, (a sin 20) =
-0.866d
oi rne v-o
-;"ddr,i;;
;;'#qu"!,;'"lli',r," u",-*
engne,
rs
1-'t''-
= MRo:tGd
= MRolal(
)(
R'e!1,
t'
11-t
15,)
5d)
.or:0,; ,
(srn
le
(o.8oo
)t-0
sn
8oo4rl
'r'
MR@?o[1.5 sin 0r
MR:d'aI
Ls
lhreerlhrodc,n
a
cos
90")l
2: r
firiig oilcr 0l
)grj
c, -
rhat
rariar,on du ro
0, + 90)
C, = MR61a[-r.5 @s0,
;; ;';;;;;;;.q"e
- Gin ,)(0.8664)l
r.5 cos e,) - (0 866 en 0,)l
M8'-111so,.2e
C,
config!rarion.
A VSenBine wa\drletopcd in t9o2
br Buict wirh
spaced llu" apdn as shown in rig. t0.22
Tiis design
Right Bank
0 866 sb 20J
-1.5d
cos
(d @s 20)
cos 26r
,?,,Ii.*iL1i|,Li!#"*
532
BAI,ANCE OF MACHINERY
FIGUR! IOI4
10.9 OPPOSED
ENGINES
As shown in Fig- 10 23, the opposed cngrne consisLs of lwo banks of cylinders,
or two inli.e engines oo opposite sides of the crankshaft in a common horizonral
plane The opposed engine is a special case of the V ensine rD which P = 180'
and rhe dete.m;nation of balane or unbalance may be dade as h V engines.
The resultant sbaking fofce S and the resultant unbalanced axial momenr C lie
l.
Ma+Ms=M1
2. quivalenr
MAIA
mass cenler
MBLS
3. Equivalenr moment of
M^l1a
FIGURE
10.25
Mstls
FIGURE 10.26
rne