LG Air Conditioner Service Manual

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com
LG
LG
Room Air Conditioner
SERVICE MANUAL
MODELS: ASNW096F1G0
ASNW096FE/V/GG0
ASNW126F1G0
ASNW126FE/V/GG0
ASUW126FUGO
ASNW126F2G0(A12AW2-NF6)
ASUW126FUGO(A12AWU-UF6)
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
ONLY FOR AUTHORIZED SERVICE PERSONNEL.
Air Conditioner Service Manual
TABLE OF CONTENTS
LG Model Name.................................................................................................................................3
Safety Precautions ...........................................................................................................................4
Dimensions .....................................................................................................................................10
Installation.......................................................................................................................................12
Flaring work and connection of piping.........................................................................................15
Checking the drainage and forming the pipings .........................................................................18
Air purging ......................................................................................................................................19
Test running ....................................................................................................................................22
Functions.........................................................................................................................................23
Operation.........................................................................................................................................27
Disassembly....................................................................................................................................40
Troubleshooting Guide ..................................................................................................................42
Schematic Diagram ........................................................................................................................62
Product Specifications ..................................................................................................................68
Exploded View ................................................................................................................................69
Replacement Parts List ..................................................................................................................71
2 Room Air Conditioner
LG Model Name
LG Model Name
2006
1
Code
Type
Code of Model
10
Meaning
Producing Center,
Refrigerant
A~Z
L: Chang-won R22
A: Chang-won R410A
C: Chang-won R407C
T: China
K: Turkey R22
E: Turkey R410A
H: Thailand
N: India
Z: Brazil
D: Indonesia
M: Mexico
V: Vietnam
S: Out Sourcing
Product Type
A~Z
S: Split Type Air Conditioner
Cooling/Heating/Inverter
A~Z
C: Cooling only
H: Heat pump
X: C/O + E/Heater
Z: H/P + E/Heater
4, 5
Capacity
0~9
Cooling/Heating Capacity
Ex. "09" 9,000 Btu/h
Electric Range
1~9
A~Z
1: 115V/60Hz,
2: 220V/60Hz
3: 208-230V/60Hz
5: 200-220V/50Hz
6: 220-240V/50Hz
7: 110V, 50/60Hz
8: 380-415V/50Hz
9: 380-415V/60Hz
Chassis
A~Z
V: AC Inverter C/O
N: AC Inverter H/P
Q: DC Inverter C/O
W: DC Inverter H/P
A: 220V, 50Hz, 3Phase

B: 208~230V, 60Hz, 3Phase
C: 575V, 50Hz, 3Phase
D: 440~460, 60Hz, 3Phase
E: 265V, 60Hz
F: 200V, 50/60Hz
Name of Chassis of Unit
Ex.F SF Chassis
8
Look
A~Z
Function
A~Z
10
Serial No.
0~9
Look,
Color (Artcool Model)
Basic
Basic+4Way
Plasma Filter
Plasma Filter+4 Way
Tele+LCD
Tele+LCD+Nano plasma+4Way
Nano Plasma F+(A/changeove)+A/clean+Low A
Nano Plasma F+(A/changeove)+A/clean+4way+Low A
Tele+LED+4way
Internet
Plasma F+4Way+Oxy generator
Nano Plasma F+(A/changeove)+A/clean
Nano Plasma F+(A/changeove)+A/clean+4way
Nano Plasma F+(A/changeove)+A/clean+PTC
Nano Plasma F+(A/changeove)+Autoclean+4way+PTC
Nano Plasma F+(A/changeove)+A/clean+4way+Low A+PTC
Negative ION+A/Clean
(Nano)Plasma+Negative ION+A/Clean
4way+(Nano)Plasma F+Negative ION+Healthy dehumidification+A/Clean
Nano Plasma F+4Way+(A/changeove)+A/clean+
LG Model Development Serial No.
A
B
C
D
E
F
G
H
I
J
K
L
M
N
P
Q
R
S
T
U
* ARTCOOL COLOR (SF)

1
Kiss
E
Red
V
Silver
G
Gold
Service Manual 3
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
Meanings of symbols used in this manual are as shown below.
Be sure not to do.

Be sure to follow the instruction.
Installation
Do not use damaged power
cords, plugs, or a loose socket.
There is risk of fire or electric
shock.
Install the panel and the cover

of control box securely.
shock.
For electrical work, contact

the dealer, seller, a qualified
electrician, or an Authorized
Service Center.
Always use the power plug

and socket with the ground
terminal.

shock.
There is risk of electric shock.
Do not modify or extend the

power cord.
Do not install, remove, or reinstall the unit by yourself

(customer).

shock.
There is risk of fire, electric

shock, explosion, or injury.
Safety Precautions
Be cautious when unpacking
and installing the product.
For installation, always contact the dealer or an

Authorized Service Center.
Sharp edges could cause injury. There is risk of fire, electric

Be especially careful of the case shock, explosion, or injury.
edges and the fins on the condenser and evaporator.
Be sure the installation area

does not deteriorate with age.
Do not install the product on a

defective installation stand.
It may cause injury, accident, or
damage to the product.
Do not let the air conditioner

run for a long time when the
humidity is very high and a
door or a window is left open.
If the base collapses, the air

Moisture may condense and wet
or damage furnishings.
conditioner could fall with it,
causing property damage, product failure, and personal injury.
Operation
Take care to ensure that
power cords could not be
pulled out or damaged during
operation.
There is risk of fire or electrical
shock.
Do not place anything on the

power cord.

shock.
Do not turn the air-conditioner

ON or OFF by plugging or
unplugging the power plug.
shock.
Service Manual 5
Safety Precautions
Use a dedicated outlet for this
appliance.
shock.
Do not allow water to run into

electric parts.
It may cause There is risk of
fire, failure of the product, or
electric shock.
Grasp the plug to remove the

cord from the outlet. Do not
touch it with wet hands.
shock.
Do not store or use flammable

gas or combustibles near the
air conditioner.
There is risk of fire or failure of
product.
Do not place a heater or other

appliances near the power
cable.
There is risk of fire and electric
shock.
Do not use the product in a

tightly closed space for a long
time.
Oxygen deficiency could occur.
x
Wa Thinner
When flammable gas leaks,

turn off the gas and open a
window for ventilation before
turn the product on. DO NOT
use the telephone or turn
switches on or off.
Unplug the unit if strange

sounds, odors, or smoke
comes from it.
There is risk of explosion or fire. There is risk of electrical shock

or fire
Stop operation and close the

window in storm or hurricane.
If possible, remove the air
conditioner from the window
before the hurricane arrives.
There is risk of property damage, failure of product, or electric shock.
Safety Precautions
Do not open the inlet grill of
the product during operation.
(Do not touch the electrostatic
filter, if the unit is so
equipped.)
When the product is soaked

(flooded or submerged), contact an Authorized Service
Center.
There is risk of physical injury,

There is risk of fire or eletric
electric shock, or product failure. shock.
Unplug the appliance before

performing cleaning or maintenance.
When the product is not be

used for a long time, disconnect
the power supply plug or turn
off the breaker.
There is risk of electrical shock.
There is risk of product damage

or failure, or unintended operation.
Ventilate the product from

time to time when operating it
together with a stove, etc.

shock.
Take care to ensure that

nobody could step on or fall
onto the outdoor unit.
This could result in personal
injury and product damage.
Installation
Always check for gas (refrigerant) leakage after installation
or repair of product.
Low refrigerant levels may
cause failure of product.
Install the drain hose to

ensure that water is drained
away properly.
A bad connection may cause
water leakage.
Keep level even when

installing the product.
To avoid vibration or water leakage.
90
Service Manual 7
Safety Precautions
Do not install the product
where the noise or hot air
from the outdoor unit could
damage the neighborhoods.
It may cause a problem for your
neighbors.
Use two or more people to lift

and transport the air conditioner.
Avoid personal injury.
Do not install the product

where it will be exposed to
sea wind (salt spray) directly.
It may cause corrosion on the
product. Corrosion, particularly
on the condenser and evaporator fins, could cause product
malfunction or inefficient operation.
Operation
Do not direct airflow at room
occupants. (Don't sit in the
draft.)
Do not use the product for

special purposes, such as
preserving foods, works of
art, etc. It is a consumer air
conditioner, not a precision
refrigeration system.
This could damage your health.
There is risk of damage or loss

of property.
Use a soft cloth to clean. Do

not use harsh detergents, solvents, etc.
There is risk of fire, electric
shock, or damage to the plastic
parts of the product.
Do not touch the metal parts

of the product when removing
the air filter. They are very
sharp!
There is risk of personal injury.
Do not block the inlet or outlet

of air flow.
It may cause product failure.
Do not step on or put anyting

on the product. (outdoor
units)
There is risk of personal injury
and failure of product.
Safety Precautions
Always insert the filter securely. Clean the filter every two
weeks or more often if necessary.
Do not insert hands or other

objects through the air inlet or
outlet while the air conditioner
is plugged in.
A dirty filter reduces the efficien- There are sharp and moving
cy of the air conditioner and
parts that could cause personal
could cause product malfunction injury.
or damage.
Use a firm stool or ladder when cleaning or

maintaining the air conditioner.
Be careful and avoid personal injury.
Do not drink the water drained

from the unit.
It is not sanitary and could

cause serious health issues.
Replace the all batteries in the remote control

with new ones of the same type. Do not mix
old and new batteries or different types of batteries.
There is risk of fire or explosion
Disuse
Do not recharge or disassemble the batteries.
Do not dispose of batteries in a fire.
They may burn or explode.
If the liquid from the batteries gets onto your

skin or clothes, wash it well with clean water.
Do not use the remote if the batteries have
leaked.
The chemicals in batteries could cause burns or
other health hazards.
Service Manual 9
Dimensions
Dimensions
Symbols Used in this Manual
This symbol alerts you to the risk of electric shock.
This symbol alerts you to hazards that could cause harm to the
air conditioner.
NOTICE
This symbol indicates special notes.
Indoor Unit
Hanger Hole
W
Fix Hole
Pipe Hole
Model
INDOOR
Dimension
W
mm
600
mm
600
mm
146(143)
Dimensions
Outdoor Unit
L2
L1
L3
L5
Gas side
(3-way valve)
L4
Liquid side
(2-way valve)
DIM
MODEL
unit
OUTDOOR
mm
770
mm
545
mm
245
L1
mm
285
L2
mm
64
L3
mm
518
L4
mm
10
L5
mm
100
Service Manual 11
Installation
Installation
Selection of the Best Location
Indoor unit
Rooftop Installations:
Do not have any heat or steam near the unit.
If the outdoor unit is installed on a roof structure,

be sure to level the unit. Ensure the roof structure and anchoring method are adequate for the
unit location.
Select a place where there are no obstacles in

front of the unit.
Make sure that condensation drainage can be
conveniently routed away.
Do not install near a doorway.
Use a stud finder to locate studs to prevent
unnecessary damage to the wall.
Consult local codes regarding rooftop mounting.
Piping Length and Elevation

Pipe Size
Capacity
(Btu/h)
More
than 50cm
More than 20cm

5k~14k
18k~28k
More
than 50cm
More than 1.5m
30k~38k
Max. Additional
Standard Max.
Length Elevation Length Refrigerant
A (m)
(g/m)
(m)
B (m)
GAS
LIQUID
3/8"(9.52)
1/4"(6.35)
4 or 7.5
15
1/2"(12.7)
1/4"(6.35)
4 or 7.5
15
20
1/2"(12.7)
1/4"(6.35)
4 or 7.5
15
30
20
5/8"(15.88)
1/4"(6.35)
4 or 7.5
15
30
20
5/8"(15.88)
3/8"(9.52)
4 or 7.5
15
30
30
5/8"(15.88)
3/8"(9.52)
7.5
15
30
30
3/4"(19.05)
3/8"(9.52)
7.5
15
30
50
Indoor unit
Outdoor unit
Outdoor unit
If an awning is built over the unit to prevent direct sunlight or

rain exposure, make sure that heat radiation from the condenser is not restricted.
Ensure that the space around the back and sides is more
than 30cm. The front of the unit should have more than
70cm of space.
Do not place animals and plants in the path of the warm air.
Take the weight of the air conditioner into account and select
a place where noise and vibration are minimum.
Select a place where the warm air and noise from the air
conditioner do not disturb neighbors.
20
A
Indoor unit
Outdoor unit
Outdoor unit
Oil trap
Indoor unit
If piping length is more than 5m
More than 60cm
If case more than 5m

More than 30cm
More than 70cm
More than 30cm
More
than 60cm
Capacity is based on standard length and maximum allowance length is on the basis of reliability.
Oil trap should be installed every 5~7 meters.
Installation
Preparing Work for Installation

Open panel front
1. Pull the upper part of the front panel.
2. Lift up the panel.
3. To detach the front panel, remove the two screws at the lower part.
4. Detach the front panel from the body.
5. To detach the panel, disconnect the connector at the upper part.
Panel Front
Connector
Cover pipe and cover side remove

1. Please remove the screw of the center tuning cover.
2. Pull up the side cover of desired connecting direction, then
cover side is separated.
3. Pick the pipe hole of the side cover.
CAUTION: After removing the pipe hole, cut

the burr for safety.
Pipe hole
Side cover
NOTICE
When making pipe path through rear

wall, you dont need to pick the pipe hole.
Drain hose junction

1. Remove the rubber stopple in the desired drain direction.
2. Insert drain hose into the handle of drain pan, and
join drain hose and connecting hose according to the
figure by.
Adhesive
Onlythe
the
Only
desired
desireddirection
direction
Connecting
part
Drain
hose
rubber cap
Service Manual 13
Installation
Fixing Indoor Unit

1. Attach an Installation guide map on the
desired surface.
INSTALLATION GUIDE MAP
2. Look at suited horizon by horizontal

meter on the horizontal setting line, and
fix lightly the map by adhesive tape.
Horizontality
3. Make a hole with a diameter of 6mm and

depth of 30-35mm by piercing a screw
point.
IN
ST
AII
AT
IO
N
IN
ST
AL
LA
TIO
N
GU
ID
EM
AP
4. Drill the pierted part as a diameter of 50mm

for connecting piping. (In case of piercing
rear surface)
GU
ID
EM
AP
5. Drive the fore plastic anchors into drilled

points.
IN
ST
AL
LA
TIO
N
GU
ID
EM
AP
Plastic anchors
7. Hang the hole of product at the upper

screws, and remove the map. (Falling
attention)
INS
TAL
LAT
ION
GUID
EM
AP
6. First, Drive the two points of the upper

parts by screws. (Leave 10mm for hanging
the product)
mm
10
IN
ST
AL
LA
TIO
N
GU
8. Drive the lower parts after facing the hole

of product with plastic anchors, and fix
completely the upper screws.
Plastic anchors
Hanger hole
(Rear side of
the product)
9. Check the fixed product with light power.
10. In case of nothing wrong, connect the

pipe and the wire. (Refer to installation
manual)
Drill a Hole in the Wall

WALL
Outdoor
5-7mm
Indoor
(0.2~0.3")
Drill the piping hole with a 50mm hole core drill.

Drill the piping hole at either the right or the left with
the hole slightly slanted to the outdoor side.
Flaring work and connection of piping

Flaring work
Carry out flaring work using flaring tool as shown below.
Flaring work
Main cause for refrigerant leakage is due to defect in the
flaring work. Carry out correct flaring work using the following procedure.
Cut the pipes and the cable.
Use the piping kit accessory or pipes purchased locally.
Measure the distance between the indoor and the outdoor unit.
Cut the pipes a little longer than the measured distance.
Cut the cable 1.5m longer than the pipe length.
Outside diameter
mm
inch
6.35
1/4
9.52
3/8
12.7
1/2
15.88
5/8
19.05
3/4
A
mm
0~0.5
0~0.5
0~0.5
0~1.0
1.0~1.3
Check
Compare the flared work with figure below.
If flare is noted to be defective, cut off the flared section and re-flare it.
Copper
pipe
90
Slanted Uneven Rough

Smooth all round
Inside is shiny without scratches

= Improper flaring =
Burr removal
Completely remove all burrs from the cut cross section of
pipe/tube.
Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs
into the tubing.
Pipe
Reamer
Even length
all round
Inclined Surface Cracked Uneven

damaged
thickness
Connection of piping -- Indoor

Preparing the indoor unit's piping and drain hose for installation through the wall.
Point down
Route the indoor tubing and the drain hose in the direction
of rear left or right
Putting nut on
Remove flare nuts attached to indoor and outdoor unit,
then put them on pipe/tube having completed burr removal.
(not possible to put them on after flaring work)
Tape the tubing, drain hose and the connecting cable. Be

sure that the drain hose is located at the lowest side of the
bundle. Locating at the upper side can cause drain pan to
overflow inside the unit.
Flare nut
Copper tube
Flaring work
Firmly hold copper pipe in a die in the dimension shown in
the table above.
Handle
"A"
Bar
Drain hose
Bar
Yoke
Cone
Copper pipe
Clamp handle
Red arrow mark
Service Manual 15

Wrap the insulation material around the connecting portion.
Overlap the connection pipe insulation material and the
indoor unit pipe insulation material. Bind them together with
vinyl tape so that there is no gap.
Loop
Plastic bands Insulation material
Gas side piping
Connecting
cable
Liquid side piping

Drain hose
CAUTION: If the drain hose is routed inside

the room, insulate the hose with an insulation
material* so that dripping from
"sweating"(condensation) will not damage furniture or floors.
*Foamed polyethylene or equivalent is recommended.
Wrap the area which accommodates the rear piping housing section with vinyl tape.
Indoor
unit pipe
Connection
pipe
Vinyl tape
Wrap with vinyl tape
(wide)
Connecting cable
Pipe
Connecting the pipings to the indoor unit and

drain hose to drain pipe.
Vinyl tape(narrow)
Align the center of the pipes and sufficiently tighten

the flare nut by hand.
CAUTION: Installation Information
For right piping. Follow the instruction
below.
Indoor unit tubing
Flare nut
Pipes
Good case
Tighten the flare nut with a wrench.

Open-end wrench (fixed)
Flare nut
Wrench
Connection pipe
Indoor unit tubing
Outside diameter
mm
inch
6.35
1/4
9.52
3/8
12.7
1/2
15.88
5/8
19.05
3/4
Torque
kg.m
1.8
4.2
5.5
6.6
6.6
When extending the drain hose at the indoor unit, install the
drain pipe.
Drain pipe
Indoor unit drain hose

Adhesive
Vinyl tape(narrow)
Press on the upper side of clamp and unfold the tubing to downward slowly.

Bad case
Following bending type from left to right may cause
damage to the turbing.
Outdoor unit
Gas side piping
(Bigger diameter)
Liquid side
piping
(Smaller
diameter)
Torque wrench
Connection of the pipes-Outdoor

Align the center of the pipings and sufficiently
tighten the flare nut by hand.
Finally, tighten the flare nut with torque wrench

until the wrench clicks.
When tightening the flare nut with torque wrench, ensure
the direction for tightening follows the arrow on the wrench.
Outside diameter
mm
inch
6.35
1/4
9.52
3/8
12.7
1/2
15.88
5/8
19.05
3/4
Torque
kg.m
1.8
4.2
5.5
6.6
6.6
Service Manual 17
Checking the drainage and forming the pipings
Checking the drainage and forming the pipings

Checking the drainage
Form the piping
To check the drainage.

Pour a glass of water on the evaporator.
Ensure the water flows through the drain hose of the indoor
unit without any leakage and goes out the drain exit.
Form the piping by wrapping the connecting

portion of the indoor unit with insulation material and secure it with two kinds of vinyl tapes.
If you want to connect an additional drain hose, the end of
the drain outlet should be routed above the ground. Secure
the drain hose appropriately.
In cases where the outdoor unit is installed

below the indoor unit perform the following.
Tape the piping, drain hose and connecting cable from
down to up.
Secure the tapped piping along the exterior wall using saddle or equivalent.
Seal small openings
around pipings with a
gum type sealer.
Taping
Drain hose
Pipings
Connecting cable
Drain piping
The drain hose should point downward for easy drain flow.
Trap is required to prevent water
from entering electrical parts.
Downward slope
In cases where the Outdoor unit is installed

above the Indoor unit perform the following.
Tape the piping and connecting cable from down to up.
Do not make drain piping.

Accumulated
drain water
Air
Do not raise
Water
leakage
Secure the taped piping along the exterior wall. Form a trap
to prevent water entering the room.
Water
leakage
Waving
Tip of drain hose

dipped in water
Water
leakage
Ditch
Less than
50mm gap
Fix the piping onto the wall by saddle or equivalent.

Seal a small opening
around the pipings
with gum type sealer.
Trap
Trap
Air purging
Air Purging
Air purging
Air and moisture remaining in the refrigerant system have
undesirable effects as indicated below.
Pressure in the system rises.
Operating current rises.
Cooling(or heating) efficiency drops.
Do a leak test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves.
Bubbles indicate a leak. Be sure to wipe off the soap with a
clean cloth.
After the system is found to be free of leaks, relieve the
nitrogen pressure by loosening the charge hose connector
at the nitrogen cylinder. When the system pressure is
reduced to normal, disconnect the hose from the cylinder.
Moisture in the refrigerant circuit may freeze and block capillary tubing.
Water may lead to corrosion of parts in the refrigeration
system.
Therefore, the indoor unit and tubing between the indoor and
outdoor unit must be leak tested and evacuated to remove
any noncondensables and moisture from the system.
Indoor unit
Air purging with vacuum pump

Preparation
Outdoor unit
Check that each tube(both liquid and gas side tubes)

between the indoor and outdoor units have been properly
connected and all wiring for the test run has been completed. Remove the service valve caps from both the gas and
the liquid side on the outdoor unit. Note that both the liquid
and the gas side service valves on the outdoor unit are
kept closed at this stage.
Leak test
Connect the manifold valve(with pressure gauges) and dry
nitrogen gas cylinder to this service port with charge hoses.
Manifold valve
Pressure
gauge
Lo
Hi
Be sure to use a manifold valve for air purging. If it is not

available, use a stop valve for this purpose. The "Hi" knob
of the manifold valve must always be kept close.
Pressurize the system to no more than 150 P.S.I.G. with
dry nitrogen gas and close the cylinder valve when the
gauge reading reached 150 P.S.I.G. Next, test for leaks
with liquid soap.
To avoid nitrogen entering the refrigerant system in a liquid

state, the top of the cylinder must be higher than its bottom
when you pressurize the system. Usually, the cylinder is
used in a vertical standing position.
Charge hose
Nitrogen gas
cylinder(in vertical
standing position)
Service Manual 19
Air purging
Soap water method
(1) Remove the caps from the 2-way and 3-way valves.
Liquid side
(2) Remove the service-port cap from the 3-way valve.

(3) To open the 2-way valve turn the valve stem counterclockwise approximately 90, wait for about 2~3 sec, and
close it.
(4) Apply a soap water or a liquid neutral detergent on the
indoor unit connection or outdoor unit connections by a
soft brush to check for leakage of the connecting points
of the piping.
Gas side
2-way valve
(Open)
3-way valve
(Close)
(5) If bubbles come out, the pipes have leakage.

Hexagonal wrench
Evacuation
Connect the charge hose end described in the preceding
steps to the vacuum pump to evacuate the tubing and
indoor unit.
Confirm the "Lo" knob of the manifold valve is open. Then,
run the vacuum pump.
The operation time for evacuation varies with tubing length
and capacity of the pump. The following table shows the
time required for evacuation.
Indoor unit
Required time for evacuation when 30 gal/h vacuum

pump is used
If tubing length is less than 10m (33 ft) if tubing length is longer than 10m (33 ft)
10 min. or more
Outdoor unit
15 min. or more
When the desired vacuum is reached, close the "Lo" knob

of the manifold valve and stop the vacuum pump.
Finishing the job

With a service valve wrench, turn the valve stem of liquid
side valve counter-clockwise to fully open the valve.
Turn the valve stem of gas side valve counter-clockwise to
fully open the valve.
Loosen the charge hose connected to the gas side service
port slightly to release the pressure, then remove the hose.
Manifold valve
Pressure
gauge
Lo
Hi
Open
Replace the flare nut and its bonnet on the gas side service
port and fasten the flare nut securely with an adjustable
wrench. This process is very important to prevent leakage
from the system.
Replace the valve caps at both gas and liquid side service
valves and fasten them tight.
This completes air purging with a vacuum pump.
The air conditioner is now ready to test run.
Vacuum pump
Close
Cap
Air purging
Panel Front Assembly

1. First, Check the side cover assembly exactly, and fix
the power cord in the bottom groove of cover side
left.
2. Assemble connecting lead wire with controller, fix the

upper part of panel front, and match the lower part of
panel front.
Panel Front
Connector
3. Screw up panel front, and suspend the hook of panel

front in the groove.
Service Manual 21
Test running
Test Running
1. Check that all tubing and wiring have been properly
connected.
2. Check that the gas and liquid side service valves are
fully open.
Intake temperature
Discharge air
Prepare remote controller

1. Remove the battery cover
by pulling it according to the
arrow direction.
2. Insert new batteries making
sure that the (+) and () of
battery are installed correctly.
3. Reattach the cover by
pushing it back into position.
NOTICE
Discharge
temperature
4. For reference; the gas side pressure of optimum

condition is as below.(Cooling)
Use 2 AAA(1.5volt) batteries. Do not use

rechargeable batteries.
Remove the batteries from the remote
control if the system is not going to be
used for a long time.
Settlement of outdoor unit

Anchor the outdoor unit with a bolt and
nut(10mm) tightly and horizontally on a concrete
or rigid mount.
When installing on the wall, roof or rooftop, anchor
the mounting base securely with a nail or wire
assuming the influence of wind and earthquake.
In the case when the vibration of the unit is conveyed to the hose, secure the unit with an antivibration bushing.
The pressure of the gas side

service valve.
4~5kg/cm2G(56.8~71.0 P.S.I.G.)
R-410A
35C (95F)
8.5~9.5kg/cm2G(120~135 P.S.I.G.)
NOTICE
If the actual pressure is higher than shown,

the system is most likely over-charged, and
charge should be removed. If the actual pressure are lower than shown, the system is
most likely undercharged, and charge should
be added.
The air conditioner is now ready for use.
PUMP DOWN
This is performed when the unit is to be relocated
or the refrigerant circuit is serviced.
Pump Down means collecting all refrigerant in the
outdoor unit without loss in refrigerant gas.
CAUTION:
Be sure to perform Pump Down procedure with the
unit cooling mode.
Bolt
Tubing connection
Evaluation of the performance

Operate unit for 15~20 minutes, then check the system
refrigerant charge:
1. Measure the pressure of the gas side service valve.
2. Measure the temperature of the intake and discharge
of air.
3. Ensure the difference between the intake temperature and the discharge is more than 8C(46F)
(Cooling) or (Heating).
R-22
Outside ambient
TEMP.
35C (95F)
Refrigerant
Pump Down Procedure

1. Connect a low-pressure gauge manifold hose to
the charge port on the gas side service valve.
2. Open the gas side service valve halfway and purge
the air from the manifold hose using the refrigerant
gas.
3. Close the liquid side service valve(all the way in).
4. Turn on the unit's operating switch and start the
cooling operation.
5. When the low-pressure gauge reading becomes 1
to 0.5kg/cm2 G(14.2 to 7.1 P.S.I.G.), fully close the
gas side valve stem and then quickly turn off the
unit. At that time, Pump Down has been completed
and all refrigerant gas will have been collected in
the outdoor unit.
Functions
Functions
Indoor Unit
Cooling Mode Operation
Healty dehumidification Mode Operation
Heating Mode Operation
Jet Cool Mode Operation
Jet Heat Mode Operation
Energy Saving Cooling Mode Operation
Operation ON/OFF by Remote controller
Sensing the Room Temperature
Room temperature sensor. (Thermistor)
Pipe temperature sensor. (Thermistor)
Room temperature control
Maintain the room temperature in accordance with the Setting Temp.
Starting the Current Control
Indoor fan is delayed for 5 sec at the starting.
Time Delay Safety Control
Restarting is for approx. 2 minutes.
Indoor Fan Speed Control
Super High, High, Mid, Low
Pre-Heating Control(Comp)
Service Manual 23
Functions
Sleep Mode Auto Control
The fan is switched to S-low(Cooling), low(Heating) speed.
The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours.
Natural Air Control by CHAOS Logic
The fan is switched to intermittent or irregular operation
The fan speed is automatically switched from high to low speed.
Airflow Direction Control
The louver can be set at the desired position or swing up and down automatically.
Auto Changeover(Heating)
Energy-Saving Control(Optional)
Auto Clean(Optional)
NEO Plasma Purification Operation(Optional)
The function will be operated while in any operation mode with selecting the function.
The function is to be stopped while it isoperating with selecting the function.
Defrost(Deice) Control (Heating)
Both the indoor and outdoor fan stops during defrosting.
Hot-start Control (Heating)
The indoor fan stops until the evaporator pipe temperature will be reached at 30C.
Heater (Optional)
Functions
Outdoor Unit
Power Relay Control
If power is on, it will operate to chage capacitor on controller and power relay will operate after about 2~5sec.
Active Power Filter Control(PSC)
The active power filter is designed to correct power factor(cos ) and to regulate DC link voltage.
It will be operated PFC circuit when the compressor freq. is over 30Hz and wattage is over 450 watt.
Comp. Freq. Control
The final operating freq. of comp. is set the lowest freq. that limited outdoor temp., discharge pipe temp.,
heat-sink temp., target freq., owing to CT.
OverheatIng. Protection(Power Module)
When the temp. of power module increases to 85C, controller decreases Freq. of Comp.
Freq. Speed Control(Up/Down Speed)
It will be changed the drive freq. of comp. according to temp. of indoor and outdoor.
Total Current Control (Over Current Protection)
DC Peak Current Control
4 way Valve Control
It is only operated in the heating operation mode except defrosting operation.
Outdoor Fan Motor Control
High speed
- Although fan motor speed is middle, it will change high speed in case of below AC193V, over 45C of
outdoor temp., and over fc, fh of comp. Freq.
Middle speed
- Nomal mode
Low speed
- Although fan motor speed is middle, it will change Low speed in case of over AC 270V, over 21C
(Heating Mode) of outdoor temp. below 24C (Cooling Mode) of outdoor temp.
Discharge Pipe Temp. Control
Low Ambient
Comp. Torque Control
Over Heating Protection (Comp.)
Service Manual 25
Functions
Remote Control
Operation ON/OFF
Operation Mode Selection

Cooling Operation Mode.(
(Cooling
(Heating
model only) model only)
Healthy Dehumidification Operation Mode.(
Auto Operation Mode.(
) Heating Operation Mode.(
Fan Speed Selection

(Low)
(Med)
(High)
(CHAOS)
Room, Temperature Display
: (High:39C
Low:11C)
Temperature Setting
TEMPERATURE
LOW
HIGH
Cooling
Down to 18C
Up to 30C
Heating
JET COOL
PLASMA(Optional)
PLASMA
Setting the Time or Timer
Timer Selection
ON
OFF
: OFF, ON, OFF
ON
Timer Setting
SET
Timer Cancel
CANCEL
: Cancel Sleep Mode, Timer ON or Timer OFF
Sleep Operation
: 1, 2, 3, 4, 5, 6, 7, Off Timer
Airflow Direction Control
Power Save Cooling Button
Reset
Auto Clean
(Optional)
AUTO CLEAN
Down to 16C
Up to 30C
Operation
Operation
Function of Controls
DISPLAY
1) C/O Model
Operation Indicator
ON while in appliance operation, OFF while in appliance pause.
Flashing while in disconnection or short in Thermistor. (3 sec off / 0.5 sec on)
Timer Indicator
ON while in timer mode (on/off), OFF when timer mode is completed or canceled.
Comp. Running Incidator
While in appliance operation, ON while in outdoor unit compressor running, OFF while in compressor off.
2) H/P Model
Operation Indicator
ON while in appliance operation, OFF while in appliance pause.
Flashing while in disconnection or short in Thermistor. (3 sec off / 0.5 sec on)
Timer Indicator
ON while in timer mode (on/off), OFF when timer mode is completed or canceled.
Defrost Indicator
OFF except when hot start during heating mode operation or while in defrost control.
Sleep Indicator
On during sleep reservation, Off in case of cancel of sleep reservation.
Protection of the evaporator pipe from frosting

If the indoor pipe temperaure is below 0C in 7 min. after the compressor operates without pause while in
cooling cycle operation mode,
compressor, outdoor fan are turned off.
When indoor pipe temp. is 7C or higher after 2 min pause of compressor
compressor, outdoor fan is turned on according to the condition of the room temperature.
Comp. free
6C
3C
0C
Comp. Step 4
Comp. Step 2
Indoor pipe
temp.
7C
Comp. off
Service Manual 27
Operation
Cooling mode operation

Operating frequency of compressor depend on the difference of the temperature.
(= intake air Temp.- Compressor off Temp.
Compressor off temp.= setting temp. -0.5C
on temp. = setting temp. +0.5C
If compressor operates at some operating frequency, the operating frequency of compressor cannot be
changed within 30 seconds.
Condition of compressor turned off
- When intake air temperature stay at the temperature between setting temp. -0.5C and setting temp.
-1.0C for 3 minutes continuously.
- When intake air temperature reaches below the temperature of setting temp. -1.0C.
Compressor 2 minutes delay
- The compressor can restart minimum 2 minutes later after compressor off.
[The operating freq. step of comp.]
Temp. differences
over 2.5C
2.0~2.49C
1.5~1.99C
1.0~1.49C
0.5~0.99C
0.0~0.49C
0.5~0C
Comp. Operating frequency

Step 7
Step 6
Step 5
Step 4
Step 3
Step 2
Step 1
[The targeting operating freq. of comp. each model]

Model
Step 1
Step 2
25
25
35
35
AS-W096F1/E/V/GG0
AS-W126F1/2/E/V/GG0

Step 3
Step 4 Step 5(Fc)
40
40
53
53
Step 6
Step 7
73
73
82
82
64
64
Healthy Dehumidification mode operation

When the dehumidification operation is set by the remote controller the intake air temperature is detected and
the setting temp. is automatically set according to the intake air temperature.
Intake air Temp.
Setting Temp.
26C intake air temp.
25C
24C intake air temp.< 26C
intake air temp. -1C
18C < intake air temp. < 24C
intake air temp. -0.5C
intake air temp. 18C
18C
When intake air temp reaches above the temp of setting +1.0C, condition of compressor same as cooling
mode operation.
When intake air temperature reaches bolow the temp of setting 1.0C, compressor operate step1~step3 and
indoor fan speed repeatly operate low or stop.
Operation
Heating mode operation

Operating frequency of compressor depend on the difference of the temperature
( = desired temp. indoor temp. )
Compressor off temp. = setting temp. + 4 C
on temp. = setting temp. + 2 C
If compressor operates at some operation frequency, the operating frequency of compressor cannot be
changed within 30 seconds.
Condition of compressor turned off
- When intake air temperature reaches +3C above the setting temperature.
Condition of indoor fan turned off
- While in compressor on:indoor pipe temp. < 30C
While in defrost control, between the indoor and outdoor fans are turned off.
Compressor 2minutes delay
- After compressor off, the compressor can restart minimum 2 minutes later.
[ The operating freq. step of comp]

Temp. differences
4.5~4.99C
Step 1
4.0~4.49C
Step 2
3.5~3.99C
Step 3
3.0~3.49C
Step 4
2.5~2.99C
Step 5
2.0~2.49C
Step 6
~2.0C
Step 7
[The targeting operating freq. of comp. each model]
Model
AS-W096F1/E/V/GG0
AS-W126F1/2/E/V/GG0
Step 1
Step 2
35
35
38
38

Step 3
Step 4 Step 5(Fh)
48
48
63
63
71
71
Step 6
Step 7
85
85
94
94
Jet cool mode operation

While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in the
other mode operation(cooling, dehumidification, ventilation), the Jet Cool mode is operated.
In the Jet Cool mode, the indoor fan is operated super-high speed for 30 min. at cooling mode operation.
In the Jet Cool mode, the room temperature is controlled to the setting temperature, 18C.
When the sleep timer mode input while the Jet Cool mode operation, the Jet Cool mode has the priority.
When the Jet Cool key is input, the upper/lower vane is reset to those of the initial cooling mode and then
operated in order that the air outflow could reach further.
Service Manual 29
Operation
Jet heat mode operation

While in cooling mode or Fuzzy operation, the Jet Heat key cannot be input. When it is input while in the
Heating mode operation (dehumidification), the Jet Heat mode is operated.
In the Jet Heat mode, the indoor fan is operated super-high speed for 60 min. at Heating mode operation.
In the Jet Heat mode, the room temperature is controlled to the setting temperature, 30C.
When the sleep timer mode input while the Jet Heat mode operation, the Jet Heat mode has the priority.
When the Jet Heat key is input, the upper/lower vane is reset to those of the initial Jet heating mode and
then operated in order that the air outflow could reach under flow.
Swing mode
1. Chaos swing mode
By the Chaos swing key input, the upper/lower vane automatically operates with the Chaos swing or it is
fixed to the desired direction.
CLOSED
Mode 8
Mode 7
Mode 6
Mode 5
Mode 4
Mode 3
Mode 2
Mode 1
65
20
OPEN
Operation
Sleep timer operation

When the sleep time is reached after [1,2,3,4,5,6,7hr] is input by the remote control during the operation, the
operation of the appliance stops.
When the appliance is on pause, the sleep timer mode cannot be input.
1. Sleep timer operation for cooling cycle

While in cooling mode operation, 30 min. later since the start of the sleep timer, the setting temperature
increase by 1C. After another 30min. elapse, it increases by 1C again.
Setting temp. (C)

1.0C up
1.0C up
Cooling ON temp.
(Setting temp. +0.5C)
Cooling OFF temp.
(Setting temp. -0.5C)
0.5
Sleep time (hr)
2. Sleep timer operation for heating cycle

While in heating mode operation, 60 min. later since the start of the sleep timer, the setting temperature
decrease by 1C. After another 60min. elapse, it decreases by 1C again.
Setting temp. (C)

Heating ON temp.
(Setting temp)
1.0C down
1.0C down
Heating OFF temp.

(Setting temp. +3.0C)
Sleep time (hr)
Service Manual 31
Operation
Auto restarting operation

When the power is restarted after a sudden power failure while in appliance operation, the mode before the
power failure is kept on the memory and the appliance automatically operates in the mode on the memory.
Operation mode that is kept on the memory
- State of operation ON/OFF
- Operation mode/setting temp./selected airflow speed
- Sleep timer mode/remaining time of sleep timer
- Chaos Swing
- Plasma Operation
Forced operation
To operate the appliance by force in case that the remote control is lost, the forced operation selection switch
is on the main unit of the appliance to operate the appliance in the standard conditions.
The operation condition is set according to the outdoor temp. and intake air temperature as follows.
Indoor temp.
Operating Mode
Setting temp.
Over 23C
Cooling
22C
21~23C
Healthy Dehumidification
23C
below 21C
Heating
24C
Setting speed of
indoor fan
High speed
The unit select before operating mode in 3 hours.
Test Operation
Press the Tact Switch for compulsory operation of the main body for 3 seconds in order to operate in the trial
operation mode.
- Operation mode: Cooling
- Indoor pan: High speed
- COMP frequency: Step 5
- COMP turns off after operating for about 18 minutes irrespective of indoor temperature.
Operation
Power relay control

Power relay turns on 1 second later after the power is input to the outdoor unit.
Control sequence : power on PTC operating power relay on
Protection from total current control

CT1 control
If the operating current reaches I1, the operating frequency of the compressor decrease.
After decreasing the operating frequency by 1step, if operating current is below I1 for 60 seconds continuously, the operating frequency of compressor increase by 1step.
CT2 control
If the operating current of the appliance reaches I2, the compressor stop instantly and 2 minutes later the
compressor restart again.
If CT2 occurs 5 times within 1hour, the appliance turn off and blinks 7 times(ERROR CODE7).
Control table
Model
I1:Current of operating frequency down

I2: Current of compressor cut off
Outdoor temp 38C
Cooling
Heating
I1
Outdoor temp < 38C
Cooling
Heating
I2
AS-W096F1/E/V/GG0
7.0A
8.5A
7.5A
9.0A
10.0A
AS-W126F1/2/E/V/GG0
7.0A
8.5A
7.5A
9.0A
10.0A
cf. I1 is set the lowest level between intial value and in case dectection of dc paeak current.
Protection from DC Peak Current

DC Peak Current Error by a fault signal of IPM
If the operating current of IPM reaches 35A 3A, the compressor stop instantly.
If DC PEAK occurs 5 times within 1 hour, the appliance turns off and blinks 6 times(ERROR CODE6).
DC Peak Current Error by the compressor lock

If the DC LINK voltage below DC 140V occurs 5 times within 1 hour while the compressor is operating, the
appliance turns off and blinks 6 times(ERROR CODE6).
DC Peak Current Error due to High Outdoor Pipe TH

If the outdoor pipe TH is over 65 C for 5 times within an hour while the compressor is operating, the appliance turns off and blinks 6 times (ERROR CODE6).
Service Manual 33
Operation
Portection from overheating of power module

If the temperature of the heat sink TH. reaches over Toff, the Compressor stop instantly.
It will be limited the compressor operating frequency according to the heat sink TH.(refer to below FIG.)
The LED blinks 4 times, when the thermistor is open or short, and when the temperature is over Toff.
T off C
T = (T off - T on)
T1 = T on + T
T2 = T on + 2 * T
Heat Sink Temp.
No.
1
2
MODEL
AS-W096F1/E/V/GG0
AS-W126F1/E/V/GG0
T on
T off
85
85
95
95
T2 C
T1 C
T on C
COMP
Freq.
Free Fc-1
Fc-2
Fc-1
Fc-2
OFF
Free
Portection from overheating of compressor

If the temperature of the discharge pipe of compressor reaches over 130C or below -30C the compressor
stop instantly.
It will be limited the compressor operating frequency according to the compressor dome TH.(Refer to below
Fig.)
Temperature range by COMP SPEC varies by 10C.
T = (T off - T2)/2
T1 = T2 - 2 * T
T3 = T2 + T
D-Pipe Temp.
T off C
T3 C
T2 C
T1 C
-13 C
COMP Freq. Fh min
Free
Fc-1
Fc-2
OFF
Fc-2
Fc-1
Free
No.
1
2
MODEL
AS-W096F1/E/V/GG0
AS-W126F1/E/V/GG0
T on
T off
100
100
110
110
Operation
Defrosting control
While in heating mode operation in order to protect the evaporator pipe of the outdoor unit from freezing,
reversed to cooling cycle to defrost the evaporator pipe of the outdoor unit.
Defrosting control is available 40 minutes later since heating cycle started and the difference of the pipe temperature of outdoor unit reaches above option 1.
The defrosting control is available without reference to heating operation time only if the pipe temperature of
outdoor unit reaches below option 2.
The mean outdoor
temperature
Option 1
The minimum Time of
Heating(sec)
Option 2
-10C less than

>4
-10~-5C between
>5
>5
Expected heating operating time
And Heating operating time 40 minutes
-30
-25
-30
Minimum Time
Of Heating
Setting Freq.
Operating
Freq. Of
Comp
(Comp off
Inapplicable.)
Indoor
FAN
Indoor
FAN
30 sec
10 sec
1min
Setting
Freq.
Step 5 (Option)_(13)
Min (Option)_(12)
Min (Option)_(12)
off
The Degree
of Superheat
Control
15 sec
Min (Option)_(12)
Min (Option)_(12)
off
off
300 (Option)_(14)
Starting Step
ON
ON
OFF
Setting
Speed
Setting
Speed
Hi Speed
Setting
Speed
Hot
Start
OFF
Pre-Heat
LED
Deice STEP
-25
Operating
Setting Freq.
Freq. Of
Comp
(Comp off
Applicable.)
4-Way
>5
Main Deice time

5sec 5sec
EEV
Open step
-5~0C between 0C more than
ON
OFF
Super low speed

low speed
OFF
Service Manual 35
Operation
Auto Cleaning
Function used to perform the Self Cleaning to prevent the Unit from Fungus and Bad Odors.
Used after the Shut Down of Cooling Operation to Clean the Evaporator and keep it as fresh for the Next operation.
During Self Cleaning the Outdoor Unit is Switched off.
The function is easy to be operated as It is accessed through the Remote Controller.
OFF
ON
Cooling Start
Cooling CYCLE
Comp.
25 Sec
On
ON
Indoor Fan
Off
Setting Step
Cleaning
30 Min
OFF
S-Low
Auto Changeover
The air conditioner changes the operation
mode automatically to keep indoor temperature.
When room temperature vary over 2C with
respect to setting temperature, air conditioner keeps the room temperature in 2C with
respect to setting temperature by auto
change mode.
Outdoor
temp.
Outdoor temp.
Indoor temp.
+2C
+1C
+0.5C
Set Temp.
-0.5C
-1C
-2C
30C
20C
10C
Auto
Change
Mode.
COOLING
HEATING
Low Ambient
If outdoor temperature drops below certain temperature,liquid back is prevented by reducing fan speed.
It can prevent frosting of evaporator and keep cooling operation
No matter even if the outdoor temperature reaches -10C.
You can Cool your room at your desired temperature all your around.
25
Comp Freq.
Cond . temp.
Outdoor temp.:-10C
20
Freq.
On
On
Off
Off
Outdoor pipe temp.

0C
outdoor fan On/Off
control
Temp.(C)
15
Outdoor fan
10
Outdoor fan On/Off control

5
0
0
- 0C
Outdoor temp.
-5
50
100
150
Time(Min.)
200
Operation
Preheat
This is operation to preheat the compressor by conducting current through motor coils of the compressor for preventing phenomena that liquid refrigerants are income due to difference between temperature of the outside pipe
and temperature of the compressor as outdoor temperature becomes low.
Enter preheat operation of the compressor if meeting
, , conditions as below at the same time.
where outdoor temperature is less than 5C
where discharge temperature of the compressor is more than 15C
where the compressor turns off
Release preheat operation if meeting one or more of , , conditions.
where outdoor temperature is more than 5C
where diacharge temperature of the compressor is more than 25C
where the compressor turns on
COMP
Discharge Temerature
Preheat Off
25C
15C
Preheat On
Selection of Heat Logic Option

1) The buzzer sounds 3 times if pressing the tact switch for 10seconds. If turning off the tack switch in this case, the
operation LED flickers and existing/additional heat Logic is toggled.
2) Display of operation LED in selection of heat option.
- When selecting additional heat Logic : Flickering numbers of LED; 1 time
- When selecting existing heat Logic : Flickering numbers of LED; 2 times
3) Setting is selectable regardless of operation status (on/off)
Service Manual 37
Operation
10sec
Tact S/W
ON
OFF
Buzzer sound
Operation LED
ON
OFF
Flickering 4 times
0.25sec
(1time)
When selecting additional heat Logic

1.5sec
When selecting existing heat Logic
1.5sec
1.5sec
1.5sec
1.5 sec
0.25*3 sec
(2times)
1.5sec
Indoor fan lock detection (BLDC)

Function of operation off for preventing overload when the indoor fan stops in the operating condition of the outdoor
unit.
Contents of operation
- When feedback rpm of the BLDC fan motor is successively less than 50 for 12 seconds in the operation condition
of the indoor fan, it is considered as lock of the indoor fan.
- If detected as lock of the indoor fan, immediately turn off the compressor and stop the indoor appliances.
- Error is displayed through the indoor error display LED in this time. (Periodically flickers 8 times)
- The indoor unit detects the fan lock error status even if re-operating the unit during 2min delay of Comp Off in
spite of release of the fan lock. Normal operation is done if re-operating the unit after Comp Off for 2min.
Operation
Remote Control Operations

The controls will look like the following.
Signal transmitter
6
3
4
2
7
11
8
13
10
CANCEL
ON
OFF
9
12
16
18
17
SET
AUTO CLEAN
14
15
Flip-up door
(opened)
Operation Mode
Cooling Operation
Auto Operation or Auto Changeover
Healthy Dehumidification Operation

Heating Operation
Cooling Model(
), Heat Pump Model(
1. START/STOP BUTTON
Used to turn off/on the unit.
2. OPERATION MODE SELECTION BUTTON
Used to select the operation mode.
3. ROOM TEMPERATURE SETTING BUTTONS
Used to select the room temperature.
4. INDOOR FAN SPEED SELECTOR BUTTON
Used to select fan speed in four steps
low, medium, high and CHAOS.
5. JET COOL BUTTON
Used to start or stop the speed cooling, heating.
(It operates fan in super high speed in cooling mode, heating
mode)
6. CHAOS SWING BUTTON
Used to stop or start louver movement and set the desired
up/down airflow direction.
7. ON/OFF TIMER BUTTONS
Used to set the time of starting and stopping operation.
8. TIME SETTING BUTTONS
Used to adjust the time.
9. TIMER SET/CANCEL BUTTON
Used to set and to cancel the timer operation.
10. SLEEP MODE AUTO BUTTON
Used to set sleep mode auto operation.
11. AIR CIRCULATION BUTTON
Used to circulate the room air without cooling or heating.
ENERGY-SAVING COOLING MODE BUTTON (OPTIONAL)
For inverter type models ( )
12. ROOM TEMPERATURE CHECKING BUTTON
Used to check the room temperature.
13. PLASMA BUTTON(OPTIONAL)
Used to start or stop the plasma-purification function.
14. RESET BUTTON
Used prior to resetting time.
15. 2nd F BUTTON
Used prior to using modes printed in blue at the bottom of buttons.
16. AUTO CLEAN BUTTON(OPTIONAL)
Used to set auto clean mode.
In some models this button has a 2nd function of LED luminosity control.
17. HEATER BUTTON(OPTIONAL)
(Not available in all models)
18. LCD LUMINOSITY BUTTON(OPTIONAL)
Used to adjust LCD luminosity.
Service Manual 39
Disassembly
Disassembly
Indoor Unit
WARNING: Disconnect the unit from
power supply before making any
checks. Be sure the power switch is set
to "OFF"
1. Open panel front
Pull the upper part of the front panel.

Lift up the panel.
To detach the front panel, remove the two screws
at the lower part.
Detach the front panel from the body.
Panel Front
Connector
To detach the panel, disconnect the connector at

the upper part.
Step Motro Connector

HVB Connector
Front Panel Connector
2. To remove the Control Box.

- Before removing the control box, be sure to
disconnect the wires from PWB.
- Pull the cover control out from the control box
and disconnect other wires.
- Remove securing screws.
- Pull the control box out from the chassis carefully.
Sensor Connector
Motor Connector
AC/DC Connector
Disassembly
3. To remove the Evaporator.
- Remove 4 screws securing the evaporator.
- Pull the evaporator out from the chassis carefully.
4. Before removing the Turbo Fan.

- Remove the securing screws from the chassis.
- Pull the drain pan, top cover and the air guide.
5. To remove the Motor.

- Remove the securing bolt from the motor shaft.
- Pull the fan out from the motor shaft.
- Remove 4 screws securing motor mount from the
chassis and lift up the motor mount and the bracket.
Air Guide
Top Cover
Bracket
Turbo Fan
Bolt
Motor Mount
Service Manual 41
Troubleshooting Guide
Refrigeration Cycle Diagram
(1) Model Capillary Tube
INDOOR UNIT
OUTDOOR UNIT
LIQUID SIDE
3-WAY VALVE
HEAT
EXCHANGE
(EVAPORATOR)
HEAT
EXCHANGE
(CONDENSER)
GAS SIDE
3-WAY VALVE
REVERSING
VALVE
ACCUMU
LATOR
COOLING
HEATING
COMPRESSOR
(2) Model Adopted Electrion Expansion Valve

INDOOR UNIT
OUTDOOR UNIT
LIQUID SIDE
EEV
3-WAY VALVE
HEAT
EXCHANGE
(EVAPORATOR)
HEAT
EXCHANGE
(CONDENSER)
GAS SIDE
3-WAY VALVE
REVERSING
VALVE
ACCUMU
LATOR
COMPRESSOR
COOLING
HEATING
2-way, 3-way Valve

2-way Valve (Liquid Side)
Hexagonal wrench (4mm)

Flare nut
3-way Valve (Gas Side)
Valve cap
Open position
Flare nut
Closed position
Open position
Closed position
To
piping
connection
To
piping
connection
To outdoor unit
Works
Shipping
1.
Air purging
(Installation)
Operation
Pin
Service Service
port cap port
To outdoor unit
Shaft position
Shaft position
Service port
Closed
(with valve cap)
Closed
(with valve cap)
Closed
(with cap)
Open
(counter-clockwise)
Closed
(clockwise)
Open
(push-pin or with
vacumm pump)
Open
(with valve cap)
Open
(with valve cap)
Closed
(with cap)
Closed
(clockwise)
Open
Open
(counter-clockwise) (connected manifold
gauge)
2.
Pumping down
(Transfering)
Open
Open
3.
Evacuation
(Servicing)
Open
(with charging
cylinder)
Open
Open
4.
Gas charging
(Servicing)
Open
(with charging
cylinder)
5.
Pressure check
(Servicing)
Open
Open
Open
(with charging cylinder)
6.
Gas releasing
(Servicing)
Open
Open
Open
(with charging cylinder)
Service Manual 43
Air purging
Required tools : hexagonal wrench, adjustable wrench,
torque wrenches, wrench to hold the
joints, and gas leak detector.
The air in the indoor unit and in the piping must be

purged. If air remains in the refrigeration pipes, it will
affect the compressor, reduce to cooling capacity,
and could lead to a malfunction.
The additional gas for air purging has been charged

in the outdoor unit.
However, if the flare connections have not be done
correctly and there gas leaks, a gas cylinder and the
charge set will be needed.
Indoor unit
Liquid side
Open
Outdoor unit
2-way
valve
Gas side
Clsed
3-way
valve
Service port nut:

Be sure, using a torque wrench to tighten the service port nut (after using the service port), so that it prevents the
gas leakage from the refrigeration cycle.
CAUTION: Do not leak the gas in the air during Air purging.
Procedure
(6) Set the 3-way valve to the back seat.
(1) Recheck the piping connections.
(2) Open the valve stem of the 2-way valve counterclockwise approximately 90, wait 10 seconds, and then set it to closed position.
Be sure to use a hexagonal wrench to operate
the valve stem.
(3) Check for gas leakage.
Check the flare connections for gas leakage.
(4) Purge the air from the system.
Set the 2-way valve to the open position and
remove the cap from the 3-way valves service
port.
Using the hexagonal wrench to press the valve
core pin, discharge for three seconds and then
wait for one minute. Repeat this three times.
(5) Use torque wrench to tighten the service port
nut to a torque of 1.8kg.cm.
(7) Mount the valve stem nuts to the 2-way and 3way valves.
At this time, especially check for gas leakage
from the 2-way and 3-way valves stem nuts,
and from the service port nut.
CAUTION: If gas leakage are discovered

in step (3) above, take the following
mesures :
If the gas leaks stop when the piping connections
are tightened further, continue working from step (4).
If the gas leaks do not stop when the connections
are retightened, repair the location of the leak, discharge all of the gas through the service port, and
then recharge with the specified amount of gas from
a gas cylinder.
Pumping Down
Liquid side
Indoor unit
2-Way
valve
Open
Outdoor unit
Gas side
Closed
3-Way
valve
Lo
CLOSE
CLOSE
Purge the air
Procedure
(1) Confirm that both the 2-way and 3-way valves
are set to the open position.
Remove the valve stem caps and confirm that
the valve stems are in the raised position.
the valve stems.
(6) Operate the air conditioner at the cooling

cycle and stop it when the gauge indicates
1kg/cm2g.
(7) Immediately set the 3-way valve to the closed
position.
Do this quickly so that the gauge ends up indicating 3 to 5kg/cm2g.
(2) Operate the unit for 10 to 15 minutes.

(3) Stop operation and wait for 3 minutes, then
connect the charge set to the service port of
the 3-way valve.
Connect the charge hose with the push pin to
the service port.
(8) Disconnect the charge set, and mount the 2way and 3-way valves stem nuts and the service port nut.
Use torque wrench to tighten the service port
nut to a torque of 1.8 kg.m.
Be sure to check for gas leakage.
(4) Air purging of the charge hose.

Open the low-pressure valve on the charge set
slightly to air purge from the charge hose.
(5) Set the 2-way valve to the closed position.
Service Manual 45
Re-air Purging
(Re-installation)
Liquid side
Indoor unit
3-Way
valve
Closed
Outdoor unit
Gas side
Closed
3-Way
valve
Gas cylinder
Lo
R22
OPEN
CLOSE
Procedure
(1) Confirm that both the liquid side valve and the
gas side valve are set to the closed position.
(2) Connect the charge set and a gas cylinder to
the service port of the Gas side valve.
Leave the valve on the gas cylinder closed.
(3) Air purging.
Open the valves on the gas cylinder and the
charge set. Purge the air by loosening the flare
nut on the liquid side valve approximately 45
for 3 seconds then closing it for 1 minute;
repeat 3 times.
After purging the air, use a torque wrench to
tighten the flare nut on liquid side valve.
Check the flare connections for gas leakage.
(5) Discharge the refrigerant.
Close the valve on the gas cylinder and discharge the refrigerant until the gauge indicates
3 to 5 kg/cm2g.
(6) Disconnect the charge set and the gas cylinder, and set the Liquid side and Gas side
valves to the open position.
the valve stems.
(7) Mount the valve stem nuts and the service
port nut.
CAUTION: Do not leak the gas in the air
during Air Purging.
Balance Refrigerant of the 3-way Valve

(Gas leakage)
Liquid side
Indoor unit
Outdoor unit
3-Way
valve
Open
Gas side
3-Way
valve
Open
Lo
OPEN
CLOSE
Procedure
(1) Confirm that both the 2-way and 3-way valves
are set to the back seat.
(2) Connect the charge set to the 3-way valves
port.
Leave the valve on the charge set closed.
Connect the charge hose to the service port.
(3) Open the valve (Lo side) on the charge set and
discharge the refrigerant until the gauge indicates 0 kg/cm2G.
If there is no air in the refrigerant cycle (the
pressure when the air conditioner is not running
is higher than 1 kg/cm2G), discharge the refrigerant until the gauge indicates 0.5 to 1
kg/cm2G. if this is the case, it will not be necessary to apply a evacuatin.
Discharge the refrigerant gradually; if it is discharged too suddenly, the refrigeration oil will
also be discharged.
Service Manual 47
Evacuation
(All amount of refrigerant leaked)
Liquid side
Indoor unit
Outdoor unit
3-Way
valve
Open
Gas side
3-Way
valve
Open
Vacuum pump
Lo
OPEN
CLOSE
Procedure
(1) Connect the vacuum pump to the center hose
of charge set center hose
(2) Evacuation for approximately one hour.
Confirm that the gauge needle has moved
toward -76 cmHg (vacuum of 4 mmHg or less).
(3) Close the valve (Lo side) on the charge set,

turn off the vacuum pump, and confirm that
the gauge needle does not move (approximately 5 minutes after turning off the vacuum
pump).
(4) Disconnect the charge hose from the vacuum
pump.
Vacuum pump oil.
If the vacuum pump oil becomes dirty or
depleted, replenish as needed.
Gas Charging
(After Evacuation)
Liquid side
Indoor unit
3-Way
valve
Open
Outdoor unit
Gas side
Open
3-Way
valve
Check valve
Charging
cylinder
Lo
(1)
OPEN
CLOSE
Procedure
\
(1) Connect the charge hose to the charging

cylinder.
Connect the charge hose which you dis-connected from the vacuum pump to the valve at
the bottom of the cylinder.
If you are using a gas cylinder, also use a
scale and reverse the cylinder so that the system can be charged with liquid.
(2) Purge the air from the charge hose.
Open the valve at the bottom of the cylinder
and press the check valve on the charge set to
purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas
cylinder.
(3) Open the valve (Lo side on the charge set and
charge the system with liquid refrigerant.
If the system can not be charged with the specified amount of refrigerant, it can be charged
with a little at a time (approximately 150g each
time) while operating the air conditioner in the
cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then
repeat the procedure (pumping down-pin).
This is different from previous procedures.

Because you are charging with liquid refrigerant
from the gas side, absolutely do not attempt to
charge with larger amounts of liquid refrigerant
while operating the air conditioner.
(4) Immediately disconnect the charge hose from

the 3-way valves service port.
Stopping partway will allow the gas to be discharged.
If the system has been charged with liquid
refrigerant while operating the air conditioner
turn off the air conditioner before disconnecting
the hose.
(5) Mount the valve stem nuts and the service
port nut.
Service Manual 49
Cycle Parts
Trouble analysis
1. Check temperature difference between intake and discharge air and operating current.
Temp. Difference
Operating Current
Temp. difference : approx. 0C

Current
: less than 80% of
rated current
All amount of refrigerant leaked

out. Check refrigeration cycle.
Temp. difference : approx. 8C

Current
: less than 80% of
rated current
Refrigerant leakege
Clog of refrigeration cycle
Defective compressor
Temp. difference : less than 8C

Current
: over the reated
current
Excessive amount of refrigerant
Temp. difference : over 8C
Normal
NOTICE
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference is larger.
2. Check temperature and pressure of refrigeration cycle.
Suction pressure
(Compared with
the normal value)
Temperature
(Compared with
the normal valve)
Cause of Trouble
High
Defective compressor
Defective 4-way reverse valve
Current is low.
Excessive amount of
refrigerant
High pressure does not quickly

rise at the beginning of
operation.
Insufficient amount of
refrigerant (Leakage)
Clogging
Current is low.
Higher
Normal
Lower
Higher
Description
Current is low.
NOTICE
1. The suction pressure is usually 8.5~9.5kg/cm2G(Cooling) at normal condition.

2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.
Self diagnosis Function

Error
Code
1 time
Cause of Error
Error Indicator
1time
1time
3 sec
3 sec
1time
3 sec
1time
3 sec
2 times
2 times
2 times
2 times
3 sec
3 sec
3 sec
4 times
4 times
3 sec
3 sec
5times
Outdoor Temp. sensor error

- Sensor open or short
ON
Heat Sink sensor error

- Heat Sink temp is over 95
ON
OFF
DC Peak error
SHUT
DOWN
Over current error (CT2)
SHUT
DOWN
Indoor fan lock error

(BLDC fan model only)
Outdoor fan lock error

OFF
D-Pipe TH. is short or open.
ON
ON
5times
3 sec
3 sec
6times
Indoor
Operation
Indoor Temp. sensor error

Communication error
5
Display
Indoor Outdoor
6times
3 sec
7times
7times
3 sec
8times
8times
3 sec
9times
9times
3 sec
OFF
10 times 10 times
10
3 sec
1time
12
2times
1time
3 sec
1time
13
3 sec
3 times
1time
3 times
3 sec
1time
14
2times
4 times
3 sec
1time
4 times
EEPROM Error
- EEPROM Check sum Error
ON
PSC Error
- PSC Fault Error
ON
Comp Phase Current Error

(180 Driver Comp Control
Model Only)
ON
Service Manual 51
1. Error indicator of air conditioner
1) Indoor : Operating LED / Outdoor : LED01M(Red) on the outdoor PCB
2) 2 more errors occur at same time
- Air conditioner Off condition : Display the error code of product off cause
- Air conditioner On condition : Display the prior Error Code
2. Cancellation of Error indicator
1) Error Code 1, 2, 3, 4, 10 : Error indicator canceled when cause of error recovered
2) Error Code 5, 8, 9 : Keep displaying Error indicator by restarting air conditioner,
although cause of error recovered
3) Error Code 6, 7 : Error indicator canceled when power reset (Power Cord Off & On)
Precaution in Service or Check

Even after stopping the operation of product, it takes some time to discharge the remaining electricity of the
electrolytic capacitor that was charged. Before starting a checking or repairing job, pull out the plug out of the
outlet and make sure that the lamp on the control board outdoor unit is off.
The Diagnosis Procedure

Check the supplied voltage to product (AC 220V/230V 30V).
Check the connecting cable between Indoor and Outdoor.
Check the blinking number of operation indicator

(refer to the self-diagnosis function).
Check the self-diagnosis table
Indoor
Check the condition of connectors
The condition of P.C.B pattern.
Outdoor
Check the condition of connectors.
The condition of P.C.B pattern.
The electronic components.
Electronic Parts
Refer to electronic contorol device drawing & schematic diagram.
Trouble 1
The Product doesnt operate at all.
Turn off the main power and wait to 10 seconds
Turn on the main power again.
Does "Beeping" sound is made from the indoor unit?

NO
YES
Check the voltage of power(AC220V/AC240V, 50Hz).

The voltage of main power.
The voltage applied to the unit.
The connecting method of Indoor/Outdoor connecting cable (each color)
The P.C.B. Ass'y
(Fuse, Noise Filter, Power Module, Bridge Diode, etc.)
Primarily, the operating condition of Micom is O.K.
Check CN-DISP1
CN-DISP2 of indoor PCB
The operation check of the Indoor P.C.B. Ass'y

Procedure
Specification
Remedy
1) The input voltage of power module.
1) AC230V 30V
: Check the rated voltage
1) Check the power outlet.
2) The output voltage of power module.
2) 12V 3V
2) Replace
P.C.B Ass'y
4) IC04D(7805)
4) DC5V
4) Replace P.C.B Ass'y
5) IC01A(KIA7036)
5) The voltage of micom pin 19

: DC4.5V
5) Replace P.C.B Ass'y
Service Manual 53
Trouble 2
Product doesn't operate with the remote controller.

Turn on main power.
While the compressor has been stopped, the compressor does not operate
owing to the delaying function for 2 minutes after stopped.
When the compressor stopped Indoor Fan is driven by a low speed.

At this point the wind speed is not controlled by the remote controller.
(When operated in the Sleeping Mode, the wind speed is set to the low speed as force).)
Caused by the remote controller.
Caused by other parts except

the remote controller
When the mark (

) is displayed in LCD
screen, replace battery.
Check the contact of CN-DISP 1, 2 connector
Check DISP P.C.B Ass'y

-Voltage between CN-DISP1
: DC +5V
Check point
Check the connecting circuit between
MICOM PIN
and CN-DISP1 PIN
Check receiver ass'y
Troubleshooting for error code

Error code
Description
Cause of error
Indoor TH. is short or

open
Indoor TH. (sensor) is short or open

Indoor TH. (sensor) is not connected to the indoor pcb assembly
Damage or defect on the sensing circuit of indoor pcb assembly.
(R01H, R02H, R03H, R04H, C01H, C02H)
Check flow
YES
Indoor TH. is connected to
Indoor pcb assembly ?
YES
Sensing circuit of indoor
pcb is right ?
Indoor TH. is right ?
No
No
No
Check Indoor TH.

- Measure resistance of TH.
(air : about 10k at 25 C,
pipe : about 5k at 25 C)
- Connect to CN-TH1 in
indoor pcb assembly
Error code
Description
Outdoor TH. is short or

open
- Check soldering state of

R01H ~ R04H, C01H, C02H
Cause of error
Outdoor TH. (sensor) is short or open
Outdoor TH. (sensor) is not connected to the outdoor pcb assembly
Damage or defect on the sensing circuit of outdoor pcb assembly.
(R03H~R06H, C02H, C03H)
Check flow
YES
Outdoor TH. is connected to
outdoor pcb assembly ?
No
outdoor pcb assembly
YES
Outdoor TH. is right ?
No
Check outdoor TH.

(air : about 10k at 25 C,
pipe : about 5k at 25 C)
Sensing circuit of outdoor

pcb is right ?
No

R03H ~ R06H, C02H, C03H
Service Manual 55
9K / 12K
Description
Error code
Cause of error
Heat-sink Temp. is over

95C
Heat-sink TH.
is open or short
Heat-sink TH. is damaged(short or open).

Heat-sink Temp. is over 95C
Damage or defect on the sensing circuit of outdoor pcb assembly.
(R01H, R02H, C01H)
Check flow
YES
Heat-sink TH is connected to
outdoor PCB assembly?
No
outdoor PCB assembly
YES
Heat-sink TH. in INV-IC is
Right ?
No
Check heat-sink TH.

(about 10k at 25 C)

pcb is right ?
No

R01H, R02H, C01H
Error code
Description
Cause of error
Wrong or missing wiring between indoor and outdoor unit cable
Defect of communication components in indoor pcb assembly
Defect of communication components in outdoor pcb assembly
Defect of power supply components in outdoor pcb assembly
No ground connection in air conditioner unit
(affected by noise in power source)
Communication Error
Check flow
YES
Is the voltage of T/Block
,
in outdoor about
AC 220/240V ?
Wiring connection
Is right ?
No
Indoor
1(BR)
2(BL)
3(GN/YL)
4(RD)
YES
Is the voltage of GND & DC5V in
Outdoor pcb about DC 5V ?
No
Outdoor
1(BR)
2(BL)
3(GN/YL)
4(RD)
No
Check power connector

Is not connected to the
T/Block in indoor unit.
YES
Check FUSE, NF01/02J, PTC,

Power Module, BD-01S in
Outdoor pcb assembly
YES
Communication circuit of indoor
& outdoor pcb Is right ?
No
Check IC01K, IC02K,D01K~D03K,

ZD01K~ZD03K, R01K~R10K,
C01K~C04K
Ground connection is installed ?

(power outlet or outdoor chassis)
No
Earth port
Install ground connection from outdoor

unit. (In case power outlet has no earth
port)
Service Manual 57
Error code
Cause of error
Description
DC Peak Error
Supplied power is not normal

Comp Connector (CN-U,V,W) is disconnected or inserted to wrong
position
Compressor is damaged (coil short) replace compressor
Too much Refrigerant
Defect in outdoor pcb assembly replace pcb assembly
Check flow
YES
YES
Supplied voltage to
Outdoor pcb is about
AC 220/240V ?
Is connector (CN-U,V,W)
connected to compressor and
inserted to pcb in right position ?
No
Refrigerant pressure is right ?
No
No
Check CN-U,V,W connector

(U : RD, V : BL, W : YL)
Check power source
YES
Check refrigerant pressure

and adjust.
YES
Inverter components in outdoor
right ?
Is the compressor right ?

No
No
Check resistance
Between U-V, V-W, U-W port.
Short / Open circuit
(Comp.motor coil error)
normal : 1 ~2
Between U,V,W and Body
normal : over10M
* 9 K/12K Model
Check
Short of SPM3 pins (GND - P, U, V, W pin)
Direction of D01Z~D03Z, C08Z,10Z,12Z,16Z
Assembling state of R01P ~ R21P & IC01P
Assembling state of screw between INV-IC &
Heat-sink
DC 15V output of Power module.
pcb assembly are
* 18 K Model
Check
Short of SPM2 pins (GND P, U, V, W pin)
Direction of D01Z~D03Z, C08Z,10Z,12Z,16Z
Assembling state of R01P ~ R21P & IC01P
Assembling state of screw between INV-IC &
Heat-sink
DC 15V output of Power module.
Error code
Description
Cause of error
Over current Error

(CT2)
Supplied power is not normal

Indoor/outdoor fan is locked
Too much refrigerant
Defect in current sensing circuit in outdoor pcb assembly
Check flow
YES
Supplied voltage to
Outdoor pcb is about
AC 220/240V ?
YES
Does indoor / outdoor fan work
normally ?
No
No
Check indoor / outdoor fan and

adjust.
Check power source
Refrigerant pressure is right ?

No
Check refrigerant pressure

and adjust.
YES
Current sensing circuit is right ?
No
Check current sensing circuit.
- check CT is damaged in outdoor pcb
(output wire is disconnected to pin or not)
- BD01N is inserted in right position
(refer marking on pcb and component)
- Spec of R01N (1k), R02N (1.65k) is correct
- Direction of diode (D01N, D02N) is right
Service Manual 59
Error code
Description
Cause of error
Indoor fan is locked

Indoor fan is locked or separated

Fan connector is not connected to indoor pcb assembly
Defective in DC-fan driving circuit
Check flow
YES
Indoor fan is rotating ? (1)
YES
Indoor fan is rotating ? (2)
No
DCfan driving circuit is right ?
No
Check indoor unit

- remove obstacles in
indoor unit
- fan assembled correctly.
No
Check DC Fan Driving circuit
(Soldering state & Direction)
- R01F~R09F, C01F~C03F,
IC01F~IC03F, Q01F~Q02F, ZD01F
Check soldering state of

CN-Motor1 & assembling
state of DC Fan connector
Error code
Description
Cause of error
Outdoor fan is locked

Outdoor fan is locked by an obstacle (ex : branch of tree, baretc)

Fan connector is not connected to outdoor pcb assembly
Defective in DC-fan driving circuit
Check flow
YES
Outdoor fan is rotating ? (1)
No
Check outdoor unit

- remove obstacles in
outdoor unit
YES
Outdoor fan is rotating ? (2)
No
Check connector is not

connected to outdoor pcb
assembly (CN-FAN2)
DCfan driving circuit is right ?

No
Check DC Fan driving circuit
(Soldering state & Direction)
- R01F~R05F, C01F~C03F,
Q01F~Q04F, ZD01F
Description
Error code
10
Cause of error
D-Pipe TH. is short or

open
D_pipe TH. is short or open

D_pipe TH. is not connected to the outdoor pcb assembly
Damage or defect on the sensing circuit of outdoor pcb assembly
Check flow
YES
D_PIPE TH. is connected to
Outdoor pcb assembly ?
No
Connect to CN-D_PIPE
in outdoor pcb assembly
YES
D_PIPE TH. is right ?
No
Check D_PIPE TH.

(about 200k at 25C.)

pcb is right ?
No

R07H, R08H, C04H
Service Manual 61
Schematic Diagram
Schematic Diagram
Wiring Diagram
Indoor Unit
Models: ASNW096F1E/V/GG0, ASNW126F1E/V/GG0, ASNW126F2G0(A12AW2-NF6)
Schematic Diagram
Outdoor Unit
Models: ASUW096FUG0, ASUW126FUG0, ASUW126FUG0(A12AWU-UF6)
Service Manual 63
Schematic Diagram
Components Location
INDOOR
MAIN P.W.B ASSEMBLY (AC PART)
TOP VIEW
BOTTOM VIEW
Schematic Diagram
INDOOR
MAIN P.W.B ASSEMBLY (DC PART)
TOP VIEW
CN-L/R2(WH)
CN_D2
L4
L5
CN-LEV
CN-U/D(BL)
L3
CN-CC
CN-HVB
C03L
BZ01E
Q01C
LED1
C02L
C04Y
VR01Y
C03Y
OSC01B
EEPROM
CN-ACDC2
CN-TH2
U04Y
U03Y
CN-TH1
U02Y
CN_OPTION
TRANS01Y
PWB : 6870A90728 A
CN-L/R1(WH)
IC01A C02A
PCBASM : 6871A20920
CN_COM
F10R
CC-NC
F40R
F50R
F10C
2HT-NC
H10R
F20C
H20R
H40R
H50R
H80R
H50C
1HT-NC
H10C
H30C
H20RO
N70R
B10CSO
H20C
H40C
MORPEE
X10C
Y10RNZ
H60R
H60C
Y70C
P10C
P30R
P20R
P10R
MOC_NC
Y10U
Y40R
Y50C
Y60R
Y40C
Y20R
Y80C
Y10RV
A20C
B10R
05
06
Y20C
A10CI
Y20D Y30C Y10D
A30C
M10CI
H30R
M10C
N10R
A10R A10C
Y50R
N20R
C10C
A20R
H70R H10RO
A30R
C10R
N30R
Y40U
H31C
B31C
B21C
B11C
B41C
L20R
D01R
L10C
K10C
D80R
K20R
Y80R
Y60C
Y90C
Y70R
Y30R
1DEL
B80C
B01C
B90C
B70C
Y30U
04
Y20U
Y10SNART
01
Y50U
B40C
B30C
B20C
B10C
M30C
F70R
F80C
E10R
M20C
Y10R
F60R
IM
C40R
L20C
F30R
L30C
03
Y10C
M30CI
02
C20R
C20C
C30R
2CDCA-NC
BVH-NC
C10Q
H11R
5L
K10R
K30R
L10R
T10R
H21R
4L
E10ZB
NOITPO_NC
B50C
E20R
)HW(1R/L-NC
3L
VEL-NC
2D_NC
M20CI
F20R
)LB(D/U-NC
B60C
)HW(2R/L-NC
B61C
B51C
BOTTOM VIEW
Service Manual 65
Schematic Diagram
DISPLAY ASSEMBLY
TOP VIEW
PCBASM:6871A20921
RECEIVER
C01A
VOUT
GND
CN-DISP
PWB:6870A90729 A
R01A
PWB ASSEMBLY SUB

TOP VIEW
CN-D4
4D-NC
PWB ASM:6871A20363
36302A1786:MSA BWP
3D-NC
1
CN-D3
PWB:6870A90126B
CN-D2
C02V
CN-D1
1D-NC
V20C
CN-CON(WH)
CN-D5
5D-NC
CN-12V(WH)
C01V
V10C
)HW(V21-NC
)HW(NOC-NC
1
1
CN-SW(BL)
6D-NC
CN-D7
7D-NC
)LB(WS-NC
1
1
CN-D6
1
1
CN-D8
8D-NC
1
1
BL/WH
WCN-NOISE3
WCN-NOISE2
CN-D/A
L1
C01D
R06Z
R05Z
R04Z
C09J
R25Z
R24Z
R23Z
R01D
ZD01K
C07Z
C07S
C02S
R04S
D01N
C03S
SURGE
CN-PC
C04J
R01J
ZNR02J
WCN-NOISE3
C16Z
WCN-NOISE1
C04H
C06D
R16Z
C10Z
R02J
R03J
C03K
C04S
R01S
C02A
C05S
C06S
BR/BK
R05S
C09S
CN-LEV
C17Z
C09Z
C01J
C14Z
C11Z
ZNR01J
R12Z
C13Z
RD WCN-NOISE2
IC01P
R03Z
C01Z
J28
J29
J30
J31
J32
D02N
C03Z
J23
J24
J25
J26
J27
IC01C
25
R03S
D02C
R02C
R01C
BD01N
J09
J10
J11
J12
C05J
C02Z
C09J
R22Z
C04B
C03J
R21Z
R09K
R20Z
IC01K
R02Z
R01Y
R06K
R08K
C02S
R01Z
C15Z
C06Z
CN-FAN2
D01K
24
13
15
26
J01
J04
J03
J02
17
27
20
D01C
RY-4WAY
J18
J17
CN-COIL1
RY-H/PUMP
CN-COIL2
J20
J21
J22
J19
CT
C05Z
CN-D/A
FUSE
R07K
ZD03K
D01N
23
11
CN-FAN1/PUMP
C04Z
R01N
R03S
R05K
22
R01N
R21P
POWER MODULE
IC02K
R19P
C05D
CN-COIL2
C05H
R08P R14P R13P
TEST POINT
C01P
C02D
LED01M
J15
J14
J16
J13
21
R02S
R15P R10P R12P
C08B
CN_S/VALVE2
CN-TH1
R06P
C04D
YL-W
CN-D_PIPE
BL-V
R10K
CN_S/VALVE1
CN-Flash Writer
C08Z
R03P
RD-U
C04D
R11P
C01D
J04
C16Z
IC02M
C05D
J03
C01H
EEPROM
SPM3
J02
J01
CT
CN-COIL1
IC01A
CN-TEST
R09P
R02F
OSC01B
C06B
R02Y
C02F
ZD01F
J15
C03F
R07P
R19Z
D01Y
R04F
CN-PC
C01Y
R03F
Q04F
C03H
C05P
R18Z
Q03F
C02H
R20P
C05H
R03Y
R05F
Q01F
R03Y
ZD01F
R02Y
27
20
RY-PUMP
R18P
-80
R17Z
C06B
CN-FLASH
C01Y
D01Y
26
17
D01Z
R17P
R05P
R02P
R01P
R04P
R16P
R04H
R06H
R08H
J10
J09
RY-H/PUMP
R01D
CN-FLASH
J14
J16
J12
J11
25
15
C04H
C03D
R01H
R03H
R05H
R07H
Q02F
J13
C03D
24
13
CN-D_PIPE
IC01D
C01H
IC01A
R02A
R03A
C02H
C04P
C03P
C05B
C04B
CN-TH1
R24P
EEPROM
C01B
RY-PUMP
RY-4WAY
23
11
PSC_Module
R23P
TEST POINT
C03B
C02A
OSC01B
R04B
R02H
R01B
C03H
C01C
R03B
CN-TEST
R04Y
R02B
R01W
R01A
C01A
R01X
22
R19Z
R18Z
R17Z
C02P
C08B
C01X
C02X
C01K
R03X
R05B
IC01M
R04X
CN-4WAY
C02Y
C02B
C02N
R03N
R06B
C02D
C18Z
C10S
C01F
IC01K
M
IC
O
L1
R01F
C09B
R02X
POWER MODULE
C02F
R22P
IC02M
R05X
D01C
21
BL-V
R04C
C01J
R02C
R01C
D02C
J19
C06D
R13Z
D03K
R01M
IC01C
J18
J17
J22
J21
J20
C19Z
R06S
C08J
R02K
C03K
C02K
R03C
R02N
R01L
C01L
NF01J
C07B
R04K
C04K
R02L
IC02K
CN_S/VALVE1
ZD02K
LED01M
J23
J24
J25
J26
J27
J28
J29
J30
J31
J32
NF02J
CN-Flash Writer
R01K
K80R
D01K
ZD03K
R03J
C05J
CN_S/VALVE2
R03K
R05K
ZNR01J
R07K
R06K
FUSE
ZNR02J
C02J
C03J
J07
R02J
RY-PWR
R01Y
J08
SPM3 : 6002EC2005
C01S
J05
R01J
R09K
C01M
J06
C04J
C06J
R14Z
PTC
RD-U
R09Z
R15Z
13
R11Z
R16Z
CN-FAN2
C12Z
12
R08Z
9
D03Z
YL-W
C10Z
D02Z
+
R07Z
C03S
2005.01.06
J08
J07
J06
J05
C08S
CN-PUMP
PCB : 6870A90055Q_1(050106)
Assy : 6871A10135
WCN-NOISE1
16
SURGE
Schematic Diagram
Outdoor Unit
TOP VIEW
CN-4WAY
PTC
RY-PWR
C07J
C06J
R02N
NF02J
C01N
ZD01K
R10K
D02K
ZD02K
C04K
NF01J
D03K
C08J
IC01D
C02J
BL/WH
BOTTOM VIEW
HEATSINK
CN-PUMP
CN-FAN1/PUMP
C01M
C07J
BD01N
C01S
R02S
C01N
D02K
D02N
C03F
C19Z
C08S
SPM3
C08Z
D01Z
D02Z
R07Z
R14Z
R15Z
R08Z
C12Z
D03Z
R11Z
R09Z
72
BR/BK
RD
CN-LEV
Service Manual 67
Product Specifications
Product Specifications
Model Name
Item
Unit
MIN
Cooling Capacity
Type
Max
MIN
Heating Capacity Type
Max
Power Input
Running Current
Starting Current
Cooling
Heating
Cooling
Heating
Cooling
Heating
Cooling
EER
Heating
COP
Power Supply
Power Factor
Air Circulation
Cooling
Heating
Indoor,Max
Outdoor,Max
Moisture Removal
Noise Level
Indoor,High
(Sound
Med.
Pressure,1m)
Low
Outdoor,Max
Refrigerant(R410A)Charge
Circuit Breaker
Power Cord
Connecting Cable
Connecting Tube Liquid Side
(. Socket Flare) Gas Side
Length,std
Drain Hose
(O.D , I.D)
Indoor
Dimension
(W*H*D)
Outdoor
Net Weight
Stuffing
Quantity
Indoor
Outdoor
With S/Parts
Without S/Parts
W
kcal/h.(W)
Btu/h.
W
kcal/h.(W)
Btu/h.
W
kcal/h.(W)
Btu/h.
W
kcal/h.(W)
Btu/h.
W
kcal/h.(W)
Btu/h.
W
kcal/h.(W)
Btu/h.
W
W
A
A
A
A
kcal/hW
Btu/h.W
kcal/hW
Btu/h.W
W/W
W/W
,V,Hz
%
m3/min(CFM)
m3/min(CFM)
l/h.(pts/h.)
dB(A)3
dB(A)3
dB(A)3
dB(A)3
A
AWG#:P*mm2
AWG#:P*mm2
mm(in)
mm(in)
m(in)
mm(in)
mm
inch
mm
inch
kg(lbs)
kg(lbs)
20/40ft
20/40ft
AS-W096F1/E/V/GG0
AS-W126F1/E/V/GG0
AS-W126F2G0(A12AW)
1,118
1,300
4,436
2,321
2,700
9,212
3,009
3,500
11,942
1,118
1,300
4,436
3,009
3,500
11,942
3,611
4,200
14,330
830
960
3.8
4.4
4.5
5.2
2.80
11.10
3.1
12.4
3.25
3.65
1,220-240,50
99.0%
7(247) / 8.0(283)
29(1024)
1.2(2.5)
42/43
36
23
48
1,000
15
16:3*1.0
16:4*1.0
6.35(1/4)
9.52(3/8)
7.5(295)
21.5,16.0(0.85,0.63)
600*600*146
23.6*23.6*5.7
770*545*245
30.3*21.3*9.6
14(30.9)
38(83.8)
88 / 196
89 / 198
1,118
1,300
4,436
3,009
3,500
11,942
3,439
4,000
13,648
1,118
1,300
4,436
3,611
4,200
14,330
4,299
5,000
17,060
1090
1160
4.9
5.2
5.7
6.9
2.76
10.96
3.1
12.4
3.21
3.62
1,220-240,50
98.7
9.5(335) / 10.5(371)
29(1024)
1.5(3.2)
42/43
36
25
48
1,000
15
16:3*1.0
16:4*1.0
6.35(1/4)
9.52(3/8)
7.5(295)
21.5,16.0(0.85,0.63)
600*600*146
23.6*23.6*5.7
770*545*245
30.3*21.3*9.6
14(30.9)
38(83.8)
88 / 196
89 / 198
Exploded View
Exploded View
Indoor Unit
135316
268711-4
146811-2
152302
135080
145200-2
145200-1
268711
249951
135515
268711-2
264110
354210
268711-3
267110
131410
266090
567480
35211B
352150
135500-2
159830
330870
346810
349600
146811-1
147581
352380
135500-1
359012
Service Manual 69
Exploded View
Outdoor Unit
Model:ASUW096FUG0, ASUW126FUG0, ASUW126FUG0(A12AWU-UF6)
437211
263230-1
437212
554031
435511-1
435301
549610
546810
559010
435511-2
55211G
649950
567480-2
661400
447910
552202
561410
268711-2
552116
554160
261704
550140
552203-1
430410
552203-2
Replacement Parts List

Indoor Unit
LOCATION
No.
DESCRIPTION
131410
146811-1
147581
346810
349600
359012
352380
135515
330870
354210
35211B
159830
249951
268711-2
268711-3
266090
263230
264110
135500-2
135500-1
135316
Chassis Assembly
Motor Assembly,DC,Stepping
Louver,Horizontal
Motor Assembly,DC
Bracket,Motor
Fan,Turbo
Guide,Air
Cover Assembly,Top(Indoor)
Pan Assembly,Drain
Evaporator Assembly,First
Tube Assembly,Tubing
Filter Assembly,Air Cleaner
Case Assembly,Control(Indoor)
PCB Assembly,Main
PCB Assembly,Main
HVPS,DC/DC
Thermistor,NTC
Power Cord Assembly
Cover
Cover
Grille Assembly,Front(Indoor)
135080
152302
268711-1
145200-1
145200-2
268711-4
146811-2
267110
352150
Decor
Filter,Air
PCB Assembly
Link
Link
PCB Assembly,Sub
Motor Assembly,DC,Stepping
Remote Controller Assembly
Hose Assembly,Drain
PART No.
REMARKS
ASNW096F(1/2/E/V/G)G0 ASNW126F(1/2/E/V/G)G0
1(kIss)
2(Sunset)
E(Red)
V(Silver)
G(Gold)
1(kIss)
2(Sunset)
3141A20037C
4681A20055A
4758A20098A
4681A20091A
4960A20016A
5900A20063A
5238A20046A
3551A20225B
3087A30009B
5421A20265A
5211A21789A
5983A25015A
4995A20653G
6871A20919B
6871A20920C
6609A10008B
6323A20004T
6411A20014S
3550A20510A
3550A20511A
3531A20319B
3531A20319C
3531A20331A
3531A20331B
3531A20331C
3508A20092D
3508A20092C
5230A20069B
6871A20921A
4520A30097A
4520A30098A
6871A20363G
4681AP2968M
6711A20073U
5251AR1222R
3141A20037C
4681A20055A
4758A20098A
4681A20091A
4960A20016A
5900A20063A
5238A20046A
3551A20225B
3087A30009B
5421A20265A
5211A21789A
5983A25015A
4995A20653E
6871A20919B
6871A20920B
6609A10008B
6323A20004T
6411A20014S
3550A20510A
3550A20511A
3531A20319B
3531A20319C
3531A20331A
3531A20331B
3531A20331C
3508A20092D
3508A20092C
5230A20069B
6871A20921A
4520A30097A
4520A30098A
6871A20363G
4681AP2968M
6711A20073U
5251AR1222R
LOUVER
AC PCB
DC PCB
LEFT
RIGHT
DISPLAY PCB
LOWER
UPPER
SUB PCB
FRONT GRILLE
-
NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request.
(GCSC WEBSITE http://biz.LGservice.com)
Service Manual 71
Outdoor Unit
LOCATION
No.
552116
552202
435511-2
263230-1
649950
268711-5
263230-2
561410
55211G
552200
661400
554031
550140
554160
435511-1
437211
435301
437212
559010
549610
546810
261704
447910
552203-1
552203-2
430410
PART No.
DESCRIPTION
Tube Assembly,Reverse
Valve,Reverse
Cover
Thermistor Assembly
Case Assembly,Control(Outdoor)
PCB Assembly,Main
Thermistor,NTC
Solenoid
Tube Assembly,Expansion
Valve,Expansion Body
Solenoid
Condenser Assembly,Bending
Damper,Compressor
Compressor
Cover Assembly,Control(Outdoor)
Panel Assembly,Front(Outdoor)
Grille,Discharge
Panel Assembly,Rear(Outdoor)
Fan Assembly,Propeller
Bracket Assembly,Motor(Outdoor)
AC Motor Assembly
Transformer,Linear
Barrier Assembly,Outdoor
Valve,Service
Valve,Service
Base Assembly,Outdoor
REMARKS
ASUW096FUG0
ASUW126FUG0
5211A24134B
5220AR3228D
4994A20108A
6323A20001B
4995A20520N
6871A10135N
6323A20003G
6141A20010S
5211A22520B
5220A90001F
6141A30003B
5403A20221B
4H00982E
5416A90029C
ACQ30029001
3721A20027S
3530A20006G
3721A20026Z
5901A10033A
4961A10015B
4681A20122A
5874A90003J
4791A30002R
5220A20005B
5220A20001Q
3041A20066A
5211A24134B
5220AR3228D
4994A20108A
6323A20001B
4995A20520M
6871A10135M
6323A20003G
6141A20010S
5211A22520B
5220A90001F
6141A30003B
5403A20221B
4H00982E
5416A90029C
ACQ30029001
3721A20027S
3530A20006G
3721A20026Z
5901A10033A
4961A10015B
4681A20122A
5874A90003J
4791A30002R
5220A20005B
5220A20001Q
3041A20066A
REAR PANEL
OUTDOOR TEMP.
OUTDOOR PCB
D-PIPE TEMP.
VALVE,REVERSE
VALVE,EXPANSION
LIQUID
GAS
-
NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request.
(GCSC WEBSITE http://biz.LGservice.com)
P/No.: 3828A20926A
November, 2006
Printed in Korea

LG Air Conditioner Service Manual

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LG Air Conditioner Service Manual

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Air Conditioner Service Manual

2 Room Air Conditioner

S: Split Type Air Conditioner

A: 220V, 50Hz, 3Phase

Name of Chassis of Unit

* ARTCOOL COLOR (SF)

Be sure not to do.

Install the panel and the cover

4 Room Air Conditioner

For electrical work, contact

Always use the power plug

There is risk of fire or electric

There is risk of electric shock.

Do not modify or extend the

Do not install, remove, or reinstall the unit by yourself

There is risk of fire or electric

There is risk of fire, electric

For installation, always contact the dealer or an

Sharp edges could cause injury. There is risk of fire, electric

Be sure the installation area

Do not install the product on a

Do not let the air conditioner

If the base collapses, the air

Do not place anything on the

There is risk of fire or electric

Do not turn the air-conditioner

Do not allow water to run into

Grasp the plug to remove the

Do not store or use flammable

Do not place a heater or other

Do not use the product in a

When flammable gas leaks,

Unplug the unit if strange

There is risk of explosion or fire. There is risk of electrical shock

6 Room Air Conditioner

Stop operation and close the

When the product is soaked

There is risk of physical injury,

Unplug the appliance before

When the product is not be

There is risk of electrical shock.

There is risk of product damage

Ventilate the product from

There is risk of fire or electrical

Take care to ensure that

Install the drain hose to

Keep level even when

Use two or more people to lift

Do not install the product

Do not use the product for

This could damage your health.

There is risk of damage or loss

Use a soft cloth to clean. Do

8 Room Air Conditioner

Do not touch the metal parts

Do not block the inlet or outlet

It may cause product failure.

Do not step on or put anyting

Do not insert hands or other

Use a firm stool or ladder when cleaning or

Be careful and avoid personal injury.

Do not drink the water drained