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This document contains summaries of 107 failure analysis case studies from the Journal of Failure Analysis & Prevention. The case studies cover a wide range of failed components from various industries including aerospace, automotive, energy, manufacturing and others. Common failure modes analyzed include fatigue, corrosion, cracking, wear and others. The goal of the summaries is to determine the root causes of failures in order to prevent future issues and improve product reliability.
This document contains summaries of 107 failure analysis case studies from the Journal of Failure Analysis & Prevention. The case studies cover a wide range of failed components from various industries including aerospace, automotive, energy, manufacturing and others. Common failure modes analyzed include fatigue, corrosion, cracking, wear and others. The goal of the summaries is to determine the root causes of failures in order to prevent future issues and improve product reliability.
This document contains summaries of 107 failure analysis case studies from the Journal of Failure Analysis & Prevention. The case studies cover a wide range of failed components from various industries including aerospace, automotive, energy, manufacturing and others. Common failure modes analyzed include fatigue, corrosion, cracking, wear and others. The goal of the summaries is to determine the root causes of failures in order to prevent future issues and improve product reliability.
Investigation of LP Turbine Blade Failure in a Low Bypass Turbofan Engine
Failure Investigation of Cooling Plates of a Blast Furnace Analysis of Failure in Automobile Spokes Manufactured Using Medium Carbon Steel Wires Spring Fatigue Fractures Due to Microstructural Changes in Service Corrosion Failure Analysis of a Condenser on the Top of Benzene Tower in Styrene Unit Fatigue Failure of LP Compressor Blade in an Aero Gas Turbine Engine Premature Failure of Ductile Iron Pump Impeller in Cooling Tower System Microbiological-Influenced Corrosion Failure of a Heat Exchanger Tube of a Fertilizer Plant Failure Analysis: Sulfide Stress Corrosion Cracking and Hydrogen-Induced Cracking of A216-WCC Wellhead Flow Control Valve Body 10. Microscopic Analysis of Fractured Screws Used as Implants in Bone Fixation 11. Fatigue Fracture of a Locomotive Diesel Engine Cardan-Shaft 12. Failure Analysis of a Corroded Threaded Fitting in an Ammonia Refrigeration System 13. Investigation of Compressor Failure in a Military Turbojet Engine 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50.
Failure Investigation of Condensate Pump Shaft
Corrosion Failure of an In-service Economizer Tube Metallurgical Analysis on a Cracked Super Duplex Stainless Steel Flange Fracture of a Paper Manufacturing Machine Felt Guide Roll Failure Analysis and Finite Element Simulation of Above Ground OilGas Pipeline Impacted by Rockfall Metallurgical Investigation of a Cracked Splice Plate Used in a Power Transmission Line Tower Failure Analysis of Heat Exchanger Tubes Metallurgical Failure Analysis of Drum Arching Tube of a 140 MW Thermal Power Plant Failure Analysis of Nozzle Guide Vane of a Low Pressure Turbine in an Aero Gas Turbine Engine Failure Investigation of Cracks in Bolted Flange Failure Analysis of T12 Boiler Re-Heater Tubes During Short-Term Service Failure of a Secondary Superheater Tube in a 140-MW Thermal Power Plant Thermal and Mechanical Failure Analysis of a Two-Stroke Motocross Engine Piston Weld Failure Analysis of Air Radiator Failure Analysis of a Natural Gas Pipeline Rupture by Frances Richards Failure Analysis of Welded Radiant Tubes Made of Cast Heat-Resisting Steel Failure Analysis of a Fractured Wrench Socket Investigation of Fatigue Failures of Titanium Alloy Blades Used in Compressor Modules of Aeroderivative Industrial Gas Turbines Failure Analysis of Spline Shaft in Beco Lathe Failure Analysis of Reformer Tubes Failure Analysis of Cracks Formed at Extrados of Bend Pipe of API 5L X65M Grade Metallurgical Failure Analysis of a Fractured Sleet Scraper Spring Early Failure of High Pressure Screw Pumps: Shaft Fracture Failure Investigation of Spline-Shaft of an Under Slung Crane Experimental and Numerical Failure Analysis of Vertical Rods Used in Paper Molding Machine Fatigue Fracture of a Compressor Disc of an Aeroengine Failure Analysis of a Locomotive Engine Oil Pump Shaft Failure Analysis of a Gas Turbine Compressor in a Thermal Power Plant Fracture Analysis of Blade of an Integrated Compressor Impeller Failure Analysis of Ethanol Vaporizer Heat Exchanger Tubes Failure Investigation of the Wind Turbine Blade Root Bolt Failure of a Rear Axle Shaft of an Automobile Due to Improper Heat Treatment Failure Analysis of a Jet Engine Gearbox Drive Gearshaft Ball Bearing Failure Analysis of Cap Screws in a Diesel Engine Front Gear Train Replaying the Fracture Process of a Failed Space Shuttle Orbiter Thruster Investigation into the Mechanical Cause of Failure of Neutron Guide NG-2 at the NIST Research Reactor Failure Investigation of an Aircraft Crankshaft Gear Connection by Michael Stevenson
51. Failure Analysis of a Threaded Pipe Ruptured During Hydraulic Testing
52. Competition in Failure Analysis? By Michael E. Stevenson
53. Failure Analysis of a Gas Well Tubing due to Corrosion: A Case Study 54. Failure Analysis of Fatigue Fracture on the Outer Ring of a Cylindrical Roller Bearing in an Air Blower Motor 55. Analysis of a Cracked Diesel Engine Camshaft 56. Fatigue Fracture of Cast Steel Plate Connected in a Power Transmission Joint Assembly 57. Failure Analysis of a Cracked Gasoline Engine Cylinder Head 58. Metallurgical Analysis to Evaluate Cracking in a 316L Grade Stainless Steel Spiral Heat Exchanger 59. Fracture Failure Analysis of Ductile Cast Iron Crankshaft in a Vehicle Engine 60. Metallurgical Failure Analysis of Cracked Forward Cylinder Head of Advanced Linear Actuator for Aircraft 61. Failure Analysis of a Dissolved Air Flotation Treatment Plant in a Dairy Industry 62. Fatigue Failure Analysis of a Grease-Lubricated Roller Bearing from an Electric Motor 63. Failure Investigation of a Locomotive Turbocharger Main Shaft and Bearing Sleeve 64. A Microstructural and Fractographic Study on the Failure of a Drive Shaft 65. Failure Analysis of Howell-Bunger Valve Using Finite Element Method 66. Failure Analysis of a Truck Diesel Engine Crankshaft Made from Spheroidal Cast Iron 67. Failure Analysis of a Cylindrical Roller Bearing from a Rolling Mill 68. Quantitative Failure Analysis Using a Simple Finite Element Approach 69. Failure Analysis of an Air Turbine Starter 70. Failure Investigation of a Diesel Engine Piston Pin 71. Identification of Failure Mechanisms to Enhance Prognostic Outcomes 72. Failure Investigation of a Diesel Engine Gear-Shaft 73. Failure Analysis of High-Speed Pinion Gear Shaft 74. Application of Numerical Method to Investigation of Fatigue Crack Behavior Through Friction Stir Welding 75. Failure Analysis on Diesel-Engine Valve Springs 76. Failure Investigation on Reheater Tube Due to Deposit and Wall Thinning 77. Effect of Microstructural Anisotropy on Mechanical Behavior of a High-Strength AlMgSi Alloy 78. Failure Investigation on Failed Blades Used in a Locomotive Turbocharger 79. Failure Analyses of Six Cylinder Aircraft Engine Crankshafts 80. Microstructural Investigation on Failure of Internal Drive Shaft 81. Failure Analysis of a Diesel Engine Connecting Rod by Xiao Lei Xu 82. Failure of a Cast Aluminum Engine Head in a High Performance Application 83. Corrosion Failure in the Sugar Industry: A Case Study 84. Failure of the J79 Engine Compressor Blade Due to Stall 85. Failure Analysis of Induction Hardened Automotive Axles 86. Failure analysis of an aero engine ball bearing 87. Metallurgical failure analysis of fasteners in an impeller assembly 88. Failure analysis of a misaligned and unbalanced flexible rotor 89. A review of the science and art of visual examination in failure analysis 90. X-ray topography for fractography of single-crystal components 91. Failure analysis of superheater tube supports of the primary reformer in a fertilizer factory 92. Microstructural analysis of failure of a stainless steel bone plate implant 93. Failure analysis of a Ti-6Al-4V rotating main rotor component from an army helicopter 94. Metallurgical failure analysis of various implant materials used in orthopedic applications 95. Failure analysis of power plant boiler material 96. Comparison of transmission and scanning electron fractography 97. An investigation into the failure of API 5L X-46 grade ERW linepipes 98. Failure Analysis of a Corroded Threaded Fitting in an Ammonia Refrigeration System 99. Failure Investigation of an Aircraft Crankshaft Gear Connection, 100.Case Study: Corrosion Failure of Yellow Brass Tubing in Radiator Application 101.Failure Analysis of Hydraulic Fitting Brazed Connections 102.Failure Analysis of Steel Bearing Plates, 103.Engineering Failure Analysis," M.E. Stevenson, Guest Editorial, Journal of Failure Analysis & Prevention, 5(6), pp. 5-6, pp. 20-25 (2005) 104.Failure Analysis of a High-Speed Pinion Shaft 105."Failure Analysis of Gray Iron Pump Housings, 106.Premature Failure of Steel Gantry Crane Wheels,
Proceedings of the Metallurgical Society of the Canadian Institute of Mining and Metallurgy: Proceedings of the International Symposium on Fracture Mechanics, Winnipeg, Canada, August 23-26, 1987