Hideo Tanaka
Susumu Sakuma
Ken'ichi Hirotsu
Hitoshi Inoue
Sumitomo Electric Industries, Ltd.
Osaka, Japan
Tokyo, Japan
Abstract
This paper is a report on the results of a basic study of testing
methods to replace the dc after laying test that is presently most frequently used
as an after laying test for XLPE cable lines. Chosen as the alternative
waveforms for dc voltage were damped oscillating wave (OSW) and very-lowfrequency wave (VLF)voltage. Experiments were conducted on the ability to
detect various types of lme defects under these voltages. It was found that
these alternative waveforms are promising as after laying te'st voltage
waveforms to replace dc and that greater defect detection ability can be
achieved by combining them when conducting tests.
contaminants in the insulation, protrusions in the semiconductor layerinsulation interface, and external damage to the insulation wife cuts).
Sealing end breakdown
Cable breakedown
(9.3%)
Joint breakdown
Joint
breakdown
Cable breakdown
L INTRODUCTION
After laying tests are essential to verify the soundness of an XLPE cable
long-distance line, including its joints, after the lme has been laid. After laying
tests are generally done using dc voltage. With dc voltage, the pwwer source
for testing is compact, the test can be easily carried out, and fiied results are
obtained even with a dc after laying test.
But the electric field distribution within the insulation when a dc voltage is
applied is different from when an ac voltage is applied. There has therefore
been some doubt as to whether the defects that occur in a lme when the
operation voltage is applied can be efficiently detected by appllying a dc
voltage.[l] Concern has also been expressed that a perfectly good XLPE cable
might be damaged if a dc voltage is applied to it.[2] In addition there is a
demand for the development of testing methods to replace the dc after laying
test and provide improved screening ability.
From the standpoint of applying the same type of voltage as the operation
voltage, it is desirable to apply a commercial-frequency ac voltage.[3] But this
would require a large-capacity testing transformer, and such testing would not
be easy to carry out.
The authors, tuming to damped oscillating wave (OSW) andl very-lowfrequency (VLF)voltage,[4] carried out a study by model experiments to
determine whether the various defects that occur in XLPE cable lines can be
detected by tests using such voltages.
In this research we abstracted and modeled the defects in XLPlE cable and
its various types of joints, determined the insulation breakdown voltage by
OSW and VLF of samples of them, and compared the results with the
characteristics obtained by ac and dc voltages.
As a result, it was revealed that there exist specific types of defect that can
be better detected by either OSW or VLF and that the defect detection ability
can be improved by combining both waveforms.
II.
DEFECTS
AND
The defects that occur when a line is laid often occur mainly ]in the joints
and sealing ends of the XLPE cable line. Figure 1 presents a statistical
summary of the state of insulation breakdown in XLPE cable lines ]in the 66- to
77-kV class. These joints and sealing ends can be divided into the following
two broad categories.
Rubber-XLPE interface
Fig. 2. Example of cross-sectional view of a premold-type joint
In the XLPE cable itself we can also have contaminants in the insulation,
semiconductor layer protrusions, and external damage to the insulation. But
because contaminants and protrusions are tested for when the cable is shipped
from thefactory, we need consider only external damage as a defect that can
occur during construction.
b. Selection of defects
A selection of types of defects to consider was made based on the above
classifications. In making the selection, by preliminary tests we considered
that they are defects that can occur during construction and that their
occurrence is harmful, and we studied their size and types. As a result, the
defects selected for study are as listed in Table 1.
Rubber-epoxy interface
XLPE insulation
Closed void
Conductive contaminant
Insulating contaminant
Water
Conductive contaminant
Insufficient compression of interface
(Knife) cut in cable insulation
Conductive contaminant
Insulating contaminant
Conductive protrusion
664
Interfacedefects
Ddfect
Gm
Closed void
Conductive Contaminant
Insulating contammant
Conducta
miv)
Conductive contaminant
Insufficient compression of interface
Water
Conducnve prormsion
Conductive contaminant
Insulaung contaminant
For the altemative waveform generators to replace dc, OSW and VLF were
selected, in consideration of the results seen in various literature as well as
applicability to cable power transmission lines. These voltage generators were
developed for laboratory use and were used in experiments.
1 :;.
about 170 kV
WOOMR ZWOMR
I 0.1 Hz
Oseiuation frequency
Generated waveform
Maxi" outout
1 200kV
M&k" load canacitance I 5000 OF
+ DC
Out put E
500 ps
775-
...
......................
..........................
. .. !
:
;
;
!
,
,
i_l,.-i_..-i: : ; ; .... :. :.........j. ,
... ...
I......... :.........i....... i.......?+Ab!>
..
..;.....a
..
,,
.................
.
,.
....
'
/'
.......
.......
.......
......
.............. .......
............... .........
,
.
. . .. : :. :. ;. :.
;........i.......;...... ...... .......i......:.......;.......... ....... i
: ; ! ; : : : $
,,
..
i.:...... .:,...___
:. J!.......i;.......i..:........I.:.......;:.'.......i;'........................,,, ...
..
..
, , . . . ,
:
................ I
.: :
....:
/
665
1) The voltage class considered is 77 kV.
2) A defect is defined as one that leads to breakdown of the line within two
years of its start of operation.
3) The ac breakdown voltage at the after laying test time equivalent to (2
years/operation voltage) is calculated according to the inverse power law.
When this is done, the characteristic l i e exponent n for each type of defect
is used.
4) The after laying test voltage for each waveform is set to the above voltage
multiplied by the breakdown voltage ratio of each waveform with respect
to ac that is shown in Figure 11.
VT : ac test voltage
log
Vo: m a t i o n voltaEe
logt
Time
IT
2years
Fig. 12. After laying test voltage calculation method by alternative waveform
Life exponent n for each type of defect
b. Experimental results
b.
Table 4. Ratio of dc, OSW, and VLF breakdown voltage with respect to
ac voltage, for defects of various types
Insulation
BD voltage ratio
Type of defect
Closed void
Conductive contaminant
Insulating contaminant
Water
Conductive contaminant
Insufficient compression of interface
(Knife) cut in cable insulation
XLPE
Conductive contaminant
Insulation Insulating contaminant
Conductive protrusion
RubberXLPE
Interface
Rubber
-Epoxy
Interface
Closed Void
dc
4.7
2.0
1.1
2.7
2.5
3.0
2.8
2.1
1.4
VLF OSW
5.0
1.9
2.2
1.0
2.0
1.1
0.9
1.6
0.9
1.3
2.1
1.9
2.6
1.0
1.5
1.4
I
I 1.1 I
I 3.1 I 1.1 1
1.5
2.0
30'
io-'
ioo
'
luUvl
io'
~ 3 - t
io2
lo3
- - , c r J
io4
OW
-..
'
'"
x,e*~
I F 9 4 A.Water
'
Compression of VF
Fig. 11. Ratio of dc, OSW, and VLF breakdown voltage with
respect to ac voltage, for defects of various types
V. CALCULATION O F AIiTER LAYING TEST VOLTAGE BY
ALTERNATIVE WAVEFORM
a
Approach
666
VI. CONSlDERATION OF EXPERTMENTAL RESULTS
Rubber-XLPE
interface
Conductive contaminant
Insufficient compression of interface
(Knife) cuts in the cable insulation
Conductive contaminant
Insulating contaminant
Conductive protrusion
insulation
c.
9
16
17
Closed void
Conductive contaminant
Insulating contaminant
20
20
Insulating
Contaminant
i
I
Cutm Cable
Insulahon
veforms
Insulating
Contaminant
Water1
1
Insufficient
Compression ofI/F
- When the space charge accumulation in the vicinity of the defect and the
polarity reversal are superimposed[ll]
*acton for acceleration of electric tree propagaiion>
- Frequency is high,[9] and the voltage with dV/dt is applied for a long
time
- The gas pressure inside the tree pipe does not readily increase.[ll]
Table 7 summarizes the above characteristics for dc, OSW, and VLF.
<Type I>
Each type of interface defect model, XLPE insulatton external damage defects: easy to detect with OSW
and propagation
<Type 2>
XLPE insulation conductive contaminants, insulating contaminants, semiconductlve protrusions: easy to detect with VLF
+
Fig. 16.
667
Table 7. Various voltage waveforms and tree inception and propagation
Polarity
reversal
dc
Osw
0:
excellent
c.
no
yes
yes
Electric tree
inception
I
long
I.
0 1
large
A
I
smd
x : inferior A: intermediate
short
long
I.
n
0
Tree hopagation
a Experimental method
The discussion thus far predicts that the tree inception and propagation
properties of OSW and VLF should be different between type 1, which is
characterized by void discharge, and type 2, which is characterized by the
direct inception uf a electric tree. Samples representing these two types of
defects were tested in an experiment. They are shown in Figure 18.
c.:;
Semiconductive
electrode
0.5 m m
Fig. 18. Block samples for basic study of combination test method
The content of the experiment is as follows.
VLF
o s w b
I
BD
<Type 2>
Fig. 17.
Breakdown voltage
As described above, it has become clear that OSW and VLF voltage
selected as an altemative waveform for dc voltage exhibits better properties
than dc for the ability to detect defects. This shows that these voltage
waveforms hold promise as alternative test waveforms in dc after laying tests.
Moreover, it has been shown that the breakdown characteristics of both
alternative waveforms are in a mutually complementary relationship for
detecting defects. This suggests that the defect screening ability can be further
improved by after laying tests that combine both waveforms.
Keeping in mind tests on actual lines, it is very desirable to be able to
detect defects with as low a voltage as possible. In this sense, considering
applicability to actual lines, by taking full advantage of the properties of both
waveforms it should be possible to come up with a method for aftex laying tests
that is just better than a dc after laying test but even rivals an ac after laying
test.
VLF
The above considerations suggest a testing method that makes use of the
tree inception properties of OSW and the tree propagation properties of VLF.
This is a method in which a tree is initiated at low voltage by applying an OSW
voltage, and then, by applying VLF, at low voltage the tree is made to
OSW
t
0 : tree
OSW
VLF OSW
VLF
m: breakdown voltage
inception vohage
0 : lree repropagation voltage
OS+W
VLF
668
2) When only VLF is applied, with both models, breakdown is reached
shortly after electric tree inception, so the tree inception voltage and the
breakdown voltage agree.
3) In samples in which the electric tree was initiated with the application of
OSW, the voltage from tree repropagation to breakdown with VLF is much
lower than the breakdown voltage with VLF alone.
Thus it has been confirmed that in a test that combines OSW and VLF,
breakdown can be made to occur at a lower voltage than with either applied
singly. This suggests that a test that combines both waveforms comports with
general principles and is desirable. At present, verification experiments on this
point are being carried out using a model that closely resembles actual cable.
Areport on this work is to be presented on another occasion.
VIII. SUMMARY
a
Conclusions
The following has been learned as a result of above experiments and study.
BIOGRAPHY
Katsumi Uchida was bom in Aichi, Japan, on
November 18,1963. He received the B.E., M.E. and
Ph D degrees from Nagoya University in 1986, 1988
and 1992 respectively. He joined Chubu Electric
Power Co., Inc. in 1988. He has been engaged in
research on under ground power transmission lines.
Dr. Uchida is a member of Institute of Electrical
Engineers of Japan (IEH).
Shinichi Kobayashi was bom in Nagano, Japan, on
June 2,1966. He rceived the B.E. degree in electrical
and computer engineeringfrom Yokohama National
University, Japan in 1989. He joined Chubu Electric
Power Co.,Inc. in 1989. He has been engaged in
constructionand research on the underground power
transmission lines. Mr. Kobayashi is a member of
IFEJ.
Taka0 Kawashima was bom in Aichi, Japan, on
January 6, 1947. He received the B.E. degree in
electrical engineering from Nagoya Institute of
Technology, Japan in 1969. He joined Chubu
Electric Power Co., Inc. in 1969. He has been
engaged in construction and research on transmission
lies. Mr. Kawashima is a member of IEEJ.
on site
3) Determination of the after laying test conditions to be applied to actual
lies
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Effect of DC testing on water tree deteriorated cable and preliminary
evaluation of V.L.F as alternative, IEEE T&D Conference, 1991.
[3] M. Ogino et al. Recent development in Japan of insulation diagnostic
technology for extra-high voltage XLPE cable lines, CIGRE, 21-103,
1994.
[4] H. Auclair, W. Boone, M. S . Papadopulous. Development of a new
after laying test method for high voltage power cable systems, CIGRE,
21-06, 1988..
[5] C. Aucourt, W. Boone, W. Kalkner, R.D. Naybour, F. Ombello.
Recommendation for a new after laying test method for high voltage
extruded cable systems, CIGRE, Session 21-105, 1990..
[6] F. H. Kreuger. Endurance tests with polyethylene insulated cable,
CIGRE, 21-02, 1968.
171
. _R. Jocteur et al. Research and develoument in France in the field of
extruded polyethylene insulated high voltage cables, CIGRE, 21-07,
1972.
[SI Tsuchiya et al, National convention of IEEJ (Institute of Electrical
Engineers of Japan) paper No. 1549,1994 (in Japanese).
[9] IEEJ Technical Report part I No. 100 (in Japanese).
[lo] IEET Technical Report part I1 No. 237 (in Japanese).
[ll] P. Gonefeld et al, 5th ISH 21. 10, 1987.
[12] Yasui et al, Transactions of the IEEJ vol. 90, No. 1, 1970 (iJapanese).