QUOTATION

Q/CHETAK-55MC

BATLIBOI LTD

2014

To
Sri Venkateshwara College of Engineering,
Chittoor.

Sl.
No.
A.

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2.3

DESCRIPTIONS
BATLIBOI MAKE VERTICAL MACHINING CENTRE MODEL
CHETAK-55 MC WITH
Fanuc 0i MD CNC system with Fanuc Motors and Drives.
Absolute Encoders
Coolant tank and Chip tray
Rigid Tapping
AC Spindle Motor for infinitely variable speeds
Linear re-circulating Ball Guideways for all three axes
One set instruction manuals
Manual Pulse Generator
Flush coolant for chip clearance
Air Conditioner for Electrical cabinet
21 Tool Linear Auto Tool Changer
21 nos pull studs
Beacon Status Lamp
Full Working area enclosure
Suitable for operation on 415V, 3 Phase and 50Hz AC
power supply
Graphic Simulation
Additional price for Fanuc Die mould package Additional
Features as given in the offer
Additional Price for Siemens 828D PPU 241.2 CNC control
system with Siemens motors and drives (Spindle motor
power 7/9 kw)
Additional Price for Siemens 828D PPU 261.2 CNC control
system with Siemens motors and drives (Spindle motor
power 7/9 kw)
Additional Price for Mitsubishi M70 CNC control with
Mitsubishi motors and drives
RE-COMMENDED OPTIONS:
Voltage Stabilizer 20 KVA
Ultra Isolation Transformer 20 KVA
Full packing charges

UNIT PRICE
(Rs.)
18,95,000/-

1,42,800/1,20,000/2,60,000/2,15,000/-

72,000/92,000/25,000/-

Regd. Office: Bharat House, 5th Floor, 104 B.S. Marg, Mumbai-400 001, India
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Q/CHETAK-55MC
C.
3.01
3.02
3.03
3.04
3.05
3.06
3.07
3.08
3.09
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20

BATLIBOI LTD

MACHINE OPTIONS:
Coolant Ring around spindle 6 nozzles (with Twin Arm ATC
machine only)
Flood Coolant with 4 nozzles
Through spindle coolant with filtration cartridge 12 bar pressure
(must be ordered along with machine factory fitting)
Dia.200mm CNC Rotary table with Manual Chuck 200 mm dia.,
Motor, Drives, Manual Tailstock (Pneumatic connection is
required for Rotary Table)
Dia.250mm CNC Rotary table with Manual Chuck 250 mm dia.,
Motor, Drives, Manual Tailstock (Pneumatic connection is
required for Rotary Table)
Dia.200mm CNC Rotary table with Power Chuck 200 mm dia.,
Motor, Drives, Manual Tailstock, Power pack (for Rotary table and
chuck)
Dia.250mm CNC Rotary table with Power Chuck 250 mm dia.,
Motor, Drives, Manual Tailstock, Power pack (for Rotary table and
chuck).
4th axis interface provision without Rotary table, Drive Module &
Motor
Slat type Chip Conveyor with Chip Trolley in lieu of Chip Tray
Incremental price for 20 tool twin arm type ATC in lieu of 21 tool
standard ATC
Incremental price for 24 tool twin arm type ATC in lieu of 21 tool
standard ATC
Extra column height 125mm (Min-Max distance from table top to
spindle face 252-762mm) Z-axis stroke remains same
510mm.
Extra column height 175mm (Min-Max distance from table top to
spindle face 302-812mm) Z-axis stroke remains same
510mm
Table mounted probing system with one stylus
Spindle mounted probing system with one stylus
Air gun
Coolant gun
PCMCIA Memory Card for saving and storing data
Tooling and Prove out charges
Extra set of manuals per set

2014
28,000/20,000/1,85,000/7,25,000/9,10,000/9,70,000/12,10,000/12,000/1,49,600/2,90,000/3,25,000/65,000/80,000/4,90,000/6,00,000/12,500/15,000/7,500/At Actuals
10,000/-

* Customer should provide compressor for pneumatic supply (5 bar @ 25 CFM) and
refrigerated type drier is recommended.
* Prove out charges includes proving of one component, batch qty of 20 nos.
Components including Toolings, Fixtures & Gauges to be arranged by you on free of
cost basis. Rejection, if any to your account.
All prices are on ex-works Udhna basis. Prices of optional items valid, only if
ordered alongwith the machine.
DELIVERY : 8 12 weeks ex-works after receipt of technically and commercially
clear order with advance, subject to delays which may occur due to reasons beyond
our control and force majeure conditions. Any deviation in the standard specifications
may lead to change in standard delivery schedule, which can be mutually settled.
Regd. Office: Bharat House, 5th Floor, 104 B.S. Marg, Mumbai-400 001, India
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Q/CHETAK-55MC

BATLIBOI LTD

2014

MAIN SPECIFICATIONS:

CHETAK 55 MC

1.0

MACHINING CAPACITY:

1.01

X axis travel

mm

510

1.02

Y axis travel

mm

510

1.03

Z axis travel

mm

510

2.0

WORKING RANGE :

2.01

Spindle face to table top surface max.

mm

637

2.02

Spindle face to table top surface min.

mm

127

3.0

WORK TABLE :

3.01

Size of the table

mm

700 x 520

3.02

T Slots size

mm

18

3.03

No. of T Slots

mm

3.04

Max load on the table

kg

400

4.0

SPINDLE PERFORMANCE:

4.01

Spindle Speeds

rpm

60-6000

4.02

Power for AC Drive Motor (continuous/30 min

rating)
Spindle Nose Taper

Kw

5.5 / 7.5 *

4.03

BT-40

* Spindle Motor Power 7/9 kw in case of Siemens 828D CNC system

5.0

AUTO TOOL CHANGER:

5.01

Number of Tools

5.02

Maximum diameter of Tool

Nos

21

Adjacent pocket full

mm

80

Adjacent pocket empty

mm

160

5.03

Max Tool length

mm

305

5.04

Max Tool weight

kg

6.8

5.05

Max. weight in Tool Drum

kg

68

5.06

Tool Shank

5.07

Tool selection

5.08

Tool change time(Chip to Chip )

BT-40
Bi-Directional Random
Sec

8.5

Regd. Office: Bharat House, 5th Floor, 104 B.S. Marg, Mumbai-400 001, India
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Q/CHETAK-55MC

BATLIBOI LTD

2014

6.0

TRAVERSES :

6.01

Rapid rates X,Y & Z axis

mm/min

20,000

6.02

Feed rates for X,Y& Z axis

mm/min

3 to 10,000

7.0

ACCURACIES : (JIS Standard )

7.01

Positioning

mm

+/-0.005

7.02

Repeatability

mm

+/-0.003

8.0

INSTALLATION DATA:

8.01

Machine weight (approx.)

kgs

4000

8.02

Floor space

mm

2600 x 3000

8.03

Power supply

8.04

Pneumatic supply

Bar

3 Phase,
415V, 50Hz
6 @ 25 cfm

SALIENT FEATURES

Excellent Static and Dynamic rigidity with bed type configuration.

Maintenance free independent AC Servo Motors directly coupled to Ball Screws for all
the three axis
Feedback through Absolute Encoder. No Limit Switches.
Hardened and Ground pre-loaded Ball Screws for all the three axis
LM Guide ways for all the three axis for fast and accurate positioning of slides
High Speeds, Feeds and Rapid rate for machining Ferrous and Non-Ferrous Metals
High Speed precision Milling and Boring spindle
Power tool clamping
Rigid Tapping.
No Hydraulics
Cam driven 21 tool ATC with shortest path bi-directional tool selection
Conveniently placed Control Panel
Machine offered with 8.4 colour LCD display
Variable Speed AC Spindle motor with Spindle bearings grease packed for life
Coolant tank with chip tray and full guarding
"Gravity axis drop prevention function is activated in CNC system to avoid Z-axis
dropping in case of power failure
Full Enclosure for working area

Regd. Office: Bharat House, 5th Floor, 104 B.S. Marg, Mumbai-400 001, India
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Q/CHETAK-55MC

BATLIBOI LTD

2014

MAJOR FEATURES OF FANUC 0i MD CNC SYSTEM:

High speed CNC controller with latest digital AC Servo motors and drives
8.4 colour LCD display
Spindle motor Alpha, Axes servo motors beta
simultaneously controlled axis 3 ( maximum 4 )
Least input increment 0.001mm, 0.001deg., 0.0001inch
Flexible feed gear
Backlash compensation
Backlash compensation for each rapid traverse and cutting feed
Stored pitch error compensation
Unexpected disturbance torque detection function
Fine acc/dec control
HRV control
Circular interpolation multi quadrant
Cylindrical interpolation
Helical interpolation
Feed override 0-120 %
Spindle speed override 50-120%
Tangential speed constant control
Automatic acceleration/deceleration
Rapid traverse bell-shaped acceleration after cutting feed interpolation
Linear acceleration/deceleration after cutting feed interpolation
12 blocks look ahead
Graphic display
Part program storage 512kb
Polar coordinate command
Sub program call 10 folds nested
Custom macro
Canned cycle for drilling
Small hole peck drilling cycle
Automatic corner deceleration
Feed rate clamp based on arc radius
Scaling
Coordinate system rotation
Constant surface speed control
Spindle orientation
Rigid tapping
Tool length compensation
Cutter compensation
Background editing
Clock function
Self diagnosis function
Alarm history display
Operator message history display
Operation history display
Help function
Run hour and parts count display
Servo setting screen
Regd. Office: Bharat House, 5th Floor, 104 B.S. Marg, Mumbai-400 001, India
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 Spindle setting screen

Erase screen display
Reader / puncher interface ( RS 232 ) 2 channels

Q/CHETAK-55MC

BATLIBOI LTD

2014

MAJOR FEATURES OF FANUC 0iMD CNC SYSTEM WITH DIE & MOULD OPTIONS:

CPU Board (32MB DRAM PENTIUM)

Servo Software HRV-3
Machine condition selection function
Preview control
AI contour control
Jerk control
Bell shape acc/dec before look ahead
Look ahead 40 blocks
Data server function.
Fast Ethernet connectivity

MAJOR FEATURES OF SIEMENS 828D PPU 241.2 Milling CNC SYSTEM:

CNC controller with digital drive & ac servo motors

Slim line operator panel, colour, 8.4 TFT.
CNC user memory (non volatile for programs - 1MB)
Resolution 0.1 micro m / 0.0001 inches
Full QWERTY CNC keyboard
Mechanical keys with protection foil
RS 232C serial interface.
Look ahead, 50 block
CF-Card (< 16 GB ) as a additional memory
USB flash drive to connect USB memory stick.
Ethernet connectivity.
80-bit NANO FP accuracy in all closed loops (Position, Speed, Current)
Advanced surface for mold & die application
Detailed tool information in one screen for easy operation
Program Guide
Frame concept (Mirror image, Scaling, Rotation)
Graphical cycle support
DIN simulation
Work piece counter
Programming language, DIN 66025 and SINUMERIK HIGH-LEVEL
Direct drawing dimension programming
Arithmetic and Trigonometric function
Linear interpolation, max. 3 axes
Circular interpolation
Collision monitoring, machining area
Feed rate override, (0 to 120%)
Feed per min
Feed per revolution
Tangential velocity constant control
Spindle override (50-120%)
Oriented spindle stop
Constant cutting speed
Regd. Office: Bharat House, 5th Floor, 104 B.S. Marg, Mumbai-400 001, India
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Cycles for drilling

Backlash compensation
Feed forward control
Alarm and messages selectable in the part program
All Sinamics modules are of regenerative type
Onboard drive configuration wizard.
Self diagnostics function
Series start-up from PC
Help function

Regd. Office: Bharat House, 5th Floor, 104 B.S. Marg, Mumbai-400 001, India
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Q/CHETAK-55MC

BATLIBOI LTD

2014

COMMERCIAL TERMS & CONDITIONS:

1) EXCISE DUTY: - Excise Duty at the current rate of 10% on the basic machine and on
the accessories will be charged extra. However any changes in the excise duty rates at the
time of delivery will be to buyers account. Additional cess of 3% on ED will be applicable.
In case Excise Exemption is sought, fresh offer will be given on specific request.
2) SALES TAX: - CST will be charged at the rate of 2% against receipt of concessional
form C for customers outside Gujarat. However in absence of any C forms full CST at the
current rate of 5% will be charged. VAT at the current rate of 5% will be charged extra at the
applicable rates for delivery within the state of Gujarat. However any changes in the Sales
Tax rates at the time of delivery will be to buyers account.
3) TERMS OF PAYMENT: - 30% advance alongwith order. Balance against inspection
clearance by inspector from client or by our factory inspection certificate whichever
applicable, however before despatch of the machine from works at Udhna.
4) FREIGHT & OCTROI: - Freight and Octroi, if any, will be payable by the client extra as
applicable. Road Permit / Waybill if applicable will be furnished by the buyer in favour of our
manufacturing division at Udhna.
5) INSURANCE: - Transit Insurance has to be arranged by the client at his cost.
6) WARRANTY: - The machine is warranted for a period of 12 months from the date of
commissioning or 15 months from date of despatch, whichever is earlier against faulty
workmanship and defective material.
Warranty is not applicable for parts, which has normal wear & tear (like filter cartridge,
pump gasket, plastic flexible coolant hose, belts, wipers, Bulbs, Lamps, Indicators, Seals,
Fuses etc)
For CNC system & Axes Drives, warranty is two years from the date of despatch from the
machine manufacturer.
After warranty period, If you so desire we can enter into Annual Maintenance Contract on
mutually agreed commercial terms.
7) COMMISSIONING: - For supervising of the erection and commissioning of the machine,
we shall depute our service engineer to the site as soon as the machine is put on the
foundation as per the instructions given and all electrical connections are provided by the
client.
8) VALIDITY: - This quotation is valid for your acceptance for a period of 30 days from date
and there after it will be subject to our final confirmation.
9) VARIATION :- The prices are based on the current manufacturing conditions as well as
based on the present exchange rates for the imported contents and any change in these
incurred by the Company till the time of delivery will be adjusted accordingly at the time of
supply and charged to buyers account. Similarly any change in the excise duty as well as
sales tax rates currently applicable will be adjusted accordingly at the time of supply.
For Batliboi Limited
R.Murali,
Executive Sales,
Southern Region,
Mobile : 9585524700
Machine Tools Division
Regd. Office: Bharat House, 5th Floor, 104 B.S. Marg, Mumbai-400 001, India
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