Glow Plugs:
20 Questions
& Answers
20 Questions
& Answers
Contents
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1 Fuel injector
2 Sheathed
glow plug
3 Prechamber
4 Swirl chamber
5 Combustion
chamber
1
1
3
2
1
Indirect-injection engine
Direct-injection engine
e.g.
e.g.
e.g.
e.g.
e.g.
e.g.
Y-103-2, Y-173
Y-103 V, Y-106 V
Y-128 T, Y-204 T S1
Y-112 M 1
Y-107 R, Y-112 R 1
Y-707 RS, Y-702 U
Preheating times
20-25 Sec. to 800C
15-17 Sec. to 800C
13-14 Sec. to 800C
approx. 10 Sec. to 900C
approx. 6 Sec. to 900C
approx. 6 Sec. to 900C
approx.
4 Sec. to 900C
What is post-glow?
Post-glow takes place after
ignition when the engine is
running - possibly the first
few hundred meters with SRM
travelled by the car. It is
required to prevent heat loss
whilst the engine is warming
up to its normal operating
temperature.
Relay
Key switch
The post-glow
switching principle
Starter
Signal
lamp
Battery
Electronic
control unit
Glow plugs
5
Y-2 0 4 T S 1
Y, YS: Body earth type
YD: Insulated type
Serial number
Note:
Y-109, Y-159 and
Y-171 for Caterpillar
have a thread size of 3/8
(= approx. 9,5 mm)
Revisions number
Y E 0 1
Y: Sheathed type
glow plug
E: 8 mm
(QGS or SRM)
C Y 0 1
C: Ceramic glow lug
Y: SRC
Z: QGS
X: QGS with
double isolators
8
Structure of a
self-regulating
metal glow plug
Magnesium
Oxide
Insulating
powder
Regulating coil
Thread
Caulked nut
Metal housing
Heater tube
Metal sleeve
Terminal
Central electrode
Metal shell
Insulator
Tightening nut
Structure of a
self-regulating
ceramic glow plug
Regulating coil
Caulked nut
Terminal
10
Metal heating
coil
Regulating coil
Ceramic heating
element
All-ceramicheater
11
SRM is an abbreviation of
Self Regulated Metal.
Similar to QGS glow plugs
with two heating coils,
SRM sheathed-type glow
plugs have a heating coil
and a regulating coil.
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10
13
14
PLEASE NOTE:
Ceramic glow plugs are very robust
against combustion conditions
however, ceramic materials are
by their very nature, brittle and
must be handled accordingly.
Careless handling during
installation or removal could
damage the ceramic probe
rendering the plug unserviceable.
Tightening torques of
glow plugs:
Thread diameter Appropriate
tightening torques
8 mm
815 Nm
10 mm
1520 Nm
12 mm
2025 Nm
14 mm
2025 Nm
18 mm
2030 Nm
Tightening torques of
terminal nuts
Thread diameter Appropriate
tightening torques
4 mm (M4)
0,81,5 Nm
5 mm (M5)
3,04,0 Nm
11
15
Temperature (C)
1100
1000
900
800
700
600
500
400
300
200
100
0
16
10
20
Time (Sec.)
30
12
40
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13
18
red =
terminal
black/white =
metal shell
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