Hastings County
Lennox &
Addington County
Bancroft
MONTREAL
OTTAWA
Frontenac County
Harrowsmith
Ontario
Napanee
Picton
TORONTO
Wolfe
Island
New York
Lake Ontario
Howe
Island
http://www.brewstats.ca/annual/sales-by-region/2012
T
ourists - A locally crafted beer would appeal to tourists as
they tend to enjoy the experience of eating and drinking locally
produced food and beverages to enhance their tourism
experience. Tourists may also be more easily motivated by the
perceived scarcity of the craft beer only being available within
the FAB Region.
R
esidents - A locally crafted beer would appeal to residents
because they appreciate the idea of buying locally-produced
goods and have a desire to support their local economy
through buy-local type initiatives.
Government Funding
Federal, provincial and municipal levels of government all offer
Ontario businesses many types of support programs and incentives
to assist with successful business start-ups and to help grow
Ontarios economy.
For a listing of funding programs, grants and other incentives available
to entrepreneurs and Ontario businesses, please contact the FAB
Region or download the app at www.startabrewery.ca.
For Your
Consideration
Before you define the details of your
Getting Started
craft brewery, such as its name, location Once youve completed your research and you are
and confident enough to move forward, the next
& the types of beer that will be brewed, comfortable
step is to ask yourself and discover, Do I have what it takes to
its highly recommended that you spend be an entrepreneur?
some time researching & learning the
This handbook has been created to assist you in starting your own
basics of craft brewing, as well as the
brewery and provides some of the information the FAB Region
basic principles of business.
has compiled to help you on your journey.
For more detailed information or assistance, contact the FAB Region
or download the app today at www.startabrewery.ca.
iCraft Brew | Heres the Basics of Beer, Brewing & the Industry
iCraft Brew | Heres the Basics of Beer, Brewing & the Industry
N
ear Beer In most provinces, a beer with an alcohol content
of less than 0.5% alcohol-by-volume is considered a nonalcoholic beverage. To brew this type of beverage, a brewer can
either use a very short fermentation cycle or produce a regular
strength beer and then remove some or all of the alcohol.
The key ingredients required to brew craft beer are simple: topquality malting barley, the purest water, special yeasts, hops and
natural flavouring to give the beer special character. Brewing is
a natural process, allowing craft brewers to use their skill and
knowledge to guide the process along.
Step 7: Cellars
Finally, this young beer is stored cold
for 13 weeks (or more) and then
filtered to achieve clarity before its
ready for bottling or racking into kegs.
For more detailed information or assistance, contact the FAB Region
or download the app today at www.startabrewery.ca.
What Kinds
of Brewing
Companies
are there?
Brewing companies range widely in the volume and variety
of beer produced, ranging from small breweries to massive,
multi-national operations. Some commonly used descriptions
of breweries are:
C
raft Brewery / Microbrewery The term craft brewery
was chosen to replace microbrewery as the segment began
to grow several years ago. A craft brewery is a brewery
that produces less than 400,000 hectolitres, but more
than 3,000 hectolitres of beer, annually. A craft brewery,
generally, starts out with a few styles or types of beer. This
is the most common brewery for new start-ups because the
specific processes that go into the beer are already familiar
to the brewer. Later, many brewers branch out into more
experimental brews.
N
anobrewery A nanobrewery (or picobrewery) is a brewery
that produces less than 3,000 hectolitres of beer, annually.
B rew Pub A brew pub is a restaurant-brewery that sells 25
per cent or more of its beer on-site. Brew pubs are a popular
choice among start-up brewers. Sometimes, the owner of
an existing restaurant or bar wants to add a unique feature
to its existing business. A brew pub lets the owner create its
signature beer flavours and even build a menu around them.
Contract Brewer A contract brewer doesnt actually own the
brewing facilities with which its beers are brewed. Instead, the
brewery owner contracts its production out to an existing brewery.
In 2005, a big boost occurred with the formation of the Ontario Craft
Brewers Association (OCB), a trade association that has allowed the
industry to build critical mass, given craft brewers a collective voice and
is imperative in continuing to move the industry forward.
The craft brewing industry has seen its share of support from
the Ontario government, through funding programs such as the
Ontario Craft Brewers Opportunity Fund (OCBOF) and the Ontario
Microbrewery Strategy, as well as from the LCBO, through its
promotional campaigns I Love Canada and Weve Got Your Beer.
But, the most important support the industry has been shown has
been from Ontario consumers.
According to John Hay, President of the OCB, people are eager for
local alternatives to mainstream products. Hay believes this growing
demand is not so much due to different consumers but a different
mindset. Consumers are beginning to show more support for the 100
mile diet and other buy-local initiatives. Just as some people prefer
to shop at farmers markets because they like to know exactly where
their food is coming from, some consumers want to know the brewery
that crafts their favourite beer.
2
Preparing
For Your
Brewery
10
Now that you have a good understanding of craft brewing, youre now ready to develop your craft brewery business idea and research
and evaluate its potential for success. Some questions you may consider asking yourself while developing your craft brewery business
idea include:
W
hat are my reasons / objectives for entering the craft
brewing industry?
What type of craft brewing operation (i.e. brew pub, microbrewery)?
W
hat form of ownership (i.e. sole proprietorship, partnership)?
W
hat will I name my craft brewery?
W
here do I want my brewery to be located? What size?
W
hat types of beer do I want to craft?
W
hat are my competitive advantages?
H
ow will I promote my craft beer and brewery?
H
ow do I want to package my beer?
W
ill people be willing to pay for my craft beer?
H
ow does my craft beer fit within the industry? What is the
potential for growth?
What financial resources are available? From who? How much? When?
H
ow much will it cost to launch my craft brewery?
W
here will I get my brewing equipment and supplies?
W
hat government regulations is my craft brewery subject to?
W
hat licenses and permits must I obtain?
What type of distribution system will I emply (i.e. direct, agents)?
W
hat professional resources do I have (i.e. lawyer, accountant)?
Still need?
W
here can I find missing skills (i.e. brewmaster, engineer, etc.)?
Market Trend
D
istribution Channels
K
ey Success Factors
Market Profitability
C
ompetitive Analysis A competitive analysis is a critical
part of your craft brewerys marketing plan. Conducting a
competitive analysis will help you to establish what makes
your craft brewery and beer unique and, therefore, what
unique attributes you should promote in order to attract your
target market. Some questions you may ask yourself when
completing a competitive analysis include:
What products do they sell?
W
hat are each competitors
strengths and weaknesses?
W
hat potential threats do
your competitors pose?
W
hat potential opportunities
do they make available for you?
R
esearch Industry Trends Conducting your own research
on the latest industry trends is important, as it can help you
better understand the industry you are entering and it can help
you determine how the current position of the industry could
impact your business, both positively and negatively.
P
repare Your Marketing Plan Your marketing plan is an
essential part of your overall business plan. Potential investors
and lenders want to see how you plan on making money and
without a solid business or marketing plan, your chances of
receiving financing is pretty slim. When you develop your
marketing plan the information that youve collected during your
market research should be used to reinforce any statements that
are made. The purpose of your marketing plan is to help you:
A
ssess your consumer needs
& develop a suitable product
Convey unique attributes to
your target audience
E
stablish suitable
distribution channels
D
etermine the most effective
ways to promote your
business & products
D
etermine the best suited
advertising / marketing tools
& venues
M
arket Analysis The goal of a market analysis is to
determine the attractiveness of a market, both now and in the
future. Entrepreneurs can evaluate the future attractiveness of
a market by gaining an understanding of evolving opportunities
and threats as they relate to their business own strengths
and weaknesses. Conducting a market analysis will also assist
you in determining if there is enough of a need in your target
marketplace for the product(s) you are offering, what your
consumers want, how to best present your product(s) to them,
etc. The following is an outline of a market analysis:
Market Size (Current & Future) I ndustry Cost Structure
11
SETTING-UP
YOUR BREWERY
Financing
12
P
ersonal Assets Youll need to use some of your own
money for start-up, either from your savings or from personal
property you can sell. Although, you can also access start-up
money from your personal credit or your RRSP, you should
investigate carefully before taking either of those routes.
T
horoughly review your business plan once its complete.
Try to avoid using jargon or industry terms the person that
reads your business plan may not understand your business as
well as you do.
A sk friends, family, associates and mentors to review your
business plan.
D
ont be afraid to seek advice from professionals.
C
onsider hiring a Certified General Accountant to review your pro
forma financial statements.
R
emember, your business plan represents your craft brewing
business, so you want it to be as professional as possible.
L
ove Money While borrowing from family and friends is an
option, and many entrepreneurs have done it. Its an option you
need to think about very carefully. Money often changes
relationships and it may not be worth it to involve family
and friends in your business venture, particularly, if theyve
not been entrepreneurs themselves. If you do borrow from
family or friends, make sure you formalize any loans by way
of a promissory note that sets out the amount of the loan,
whether interest is payable and, if so, at what rate, how
and when the loan is to be repaid and what security, if any,
youre offering for the loan. A promissory note clarifies the
agreement for both parties.
F
inancial Institutions Aside from your own personal
resources, financial institutions including banks, trust
companies and credit unions are the most common
source of financing for small businesses. They can provide
a number of options, including personal lines of credit,
short-term loans, long-term mortgage loans and, in some
cases, loans against inventory or accounts receivable. The
Canadian Bankers Association (CBA) has links to all its
member charter banks. Another possible source of financing
is the Business Development Bank of Canada (BDC). BDC
bills itself as a leader in delivering financial and consulting
services to small businesses and, depending on your
situation, BDC may be able to provide start-up financing.
A
ngel Investors Angel investors are wealthy individuals
or groups who invest their own money in promising new
businesses, usually ones in the same field they come from.
Typically, angels provide money, usually between $10,000
and $2,000,000, in the early stages of the business in
return for a share in it. Your lawyer or accountant may be
able to help you find an angel, you can ask around in your
local business community or you can also try the National
Angel Organization.
B
arter Exchanges You can get creative and barter with
other companies, offering your products in exchange for
anything from advertising to goods.
G
overnment & Non-Profit Financing There are a
number of government and non-profit organization
financing programs, some of them aimed at specific target
groups, such as youth and Aboriginals. Many of them
include valuable hands-on training, planning assistance
and mentoring services. Some of the main financing
programs include:
The Community Futures Development Corporation in
Ontario provides repayable financing of up to $250,000
on commercial terms through loans, loan guarantees or
equity investments to help finance new or existing small
businesses that help maintain or create jobs in rural and
northern communities. Please contact the Frontenac
CFDC, Trenval Business Development Corporation,
PELA CFDC or the CFDC of North & Central Hastings
and South Algonquin for more information.
The Canada Small Business Financing Program makes
it easier for small businesses to get loans from financial
institutions by sharing the risk with lenders.
V
enture Capitalists Venture capitalists look for
businesses with high growth and profit potential. They offer
money, management expertise and connections for a share
in the business. As a rule, venture capital companies wont
look at an opportunity that requires less than $500,000,
and most prefer a deal size of at least $3 million. You can
get a list of venture capitalists from the Canadian Venture
Capital & Private Equity Association.
13
M
ake sure you have your business plan, personal asset statement,
executive summary and pro forma financial statements with you and
that you know them inside out.
K
now your credit rating and be able to show that its strong, if it is, or
that youre taking concrete steps to improve it.
B
e confident about your craft brewery business idea and wellinformed about the brewing industry.
B
e able to demonstrate your plans for the money you are requesting
and why you can be trusted with it.
F
inally, be persistent and stay positive. Its quite possible youll be
turned down by a number of potential lenders or investors before
finding one that will take that all-important leap of faith. If you truly
believe in what you are doing, you will find a way to finance it.
14
Government Regulations
P
rovincial Incorporation Incorporating your business,
provincially, allows you to do business under a corporate name
in Ontario. Corporate name protection applies in Ontario and
you can open offices / stores within the province.
F
ederal Incorporation If you incorporate your business
federally, you can open locations within Ontario and in other
provinces and territories across Canada. If you open offices /
stores in different provinces, you will be required to register
your business in those locations. Federal incorporation also
provides corporate name protection across the country.
The FAB Region can assist you with determining and obtaining the
applicable permits and licences in order to legally operate your
craft brewery business. For more detailed information download
the app today at www.startabrewery.ca.
15
16
T
he amount youre willing to pay for improvements, if necessary.
I f its a rural location, does it have the necessary infrastructure
(i.e. water supply, septic system, etc.)?
If you decide to rent, youll need to sign a lease with the owner.
Make sure your lawyer goes over it carefully and explains it to you
before you sign it so that you understand the commitments to
which you are agreeing. Commercial tenancies arent covered by
the same landlord-tenant legislation as residential ones and you
need to be much more careful when renting commercial space.
If you decide to purchase commercial land or a facility, get help
from a real estate agent who specializes in commercial properties
and have your lawyer review your offer before you buy.
Water
T
he main water supply to the brewery is recommended to
be 60 psi @ 25 GPM. Uniform water flow to the brewhouse is
critical and should not be affected by water demand elsewhere
in the building.
H
ot and cold hose bibs are required in all brewery spaces and
lab areas.
I f kegging or bottling will be done, a water supply will be
needed in these areas.
Filtration may be required for municipal water. It is recommended
a water analysis be completed to determine if a filter is required.
Drainage
F
loor drainage systems that are acceptable for food production
operations are required in the brewhouse, fermentation, walkin cooler (if applicable), boiler room and any other areas where
water and spillage may occur (i.e. kegging / bottling).
F
loors should have a recommended pitch of 1/8 1/4-inch per
foot toward drains.
C
heck on what types of drainage systems are required in your
area before renting or purchasing a building.
Electrical
T
he building must have commercial wiring.
A
200 Amp service is recommended for the brewery area, this
would include such things as a boiler and glycol condensing unit.
Finish
B
rewery floors should be sealed and resistant to both mild
acids and strong alkalines, making concrete floors mandatory.
D
ue to the nature of the brewing process, walls and ceilings
should be washable and made of materials that will withstand
a wet environment and not harbour bacteria growth.
A
ll floor penetrations for transfer lines, steam lines, flex auger,
etc., should be curbed to prevent overflow.
Square Footage
I ts recommended the total space for a craft brewery should be
at least 5,000 square-feet and no less than 2,500 square-feet.
Ceiling Height
Its recommended to have 20-foot ceilings in the brewhouse area.
Ventilation
T
here should be good ventilation throughout to remove
condensation and provide fresh air.
R
emember to always use adequate screens to exclude pests.
C
onsider protecting the bottling room from dust and impurities
by including a filtered air system in this area.
A
ir conditioning is recommended in all brewery spaces.
FAB Region Property Search
For more information on available properties please contact the
FAB Region or download the app today at www.startabrewery.ca.
17
18
So, now that youve found the perfect location / building for your
craft brewery, its time to source the brewing equipment and
supplies youll need to actually brew your beer.
Lets start off with some of the equipment youll need. Please note
that this is not a complete list but is meant to cover the major
equipment requirements:
M
alt Mill A machine that crushes malt into grist.
H
ot Water Tank The container where the brewing water is
heated to mash temperature.
M
ash Tun a vessel in which mashing takes place and where
wort is separated from the spent grains.
Lauter Tun A large vessel with a perforated false bottom. It is
used to strain the sweet wort off the spent grains after mashing.
When sourcing equipment for your craft brewery you have the
option of purchasing new equipment from a manufacturer that
Equipment Tips
T he equipment used should be made of safe, approved materials
such as stainless steel. Copper is an acceptable material for use in
breweries and wort can come into contact with it, although there
may be some restrictions in terms of fermented beer coming into
contact with copper.
A
void brass because it, generally, contains lead. Brass fittings can be
treated by pickling the parts in a vinegar and hydrogen peroxide
mixture, which removes the surface lead.
F
ood-grade plastics and rubber, such as polyethylene plastic, hightemp polysulfone plastic, neoprene rubber and high-temp silicone
rubber, are perfectly acceptable.
A
lways be sure not to exceed the temperature ratings of all materials
and components.
W hen using PVC or vinyl tubing, look for the FDA approved stamp
printed on them.
Malting barley
Water
Until you have all of your money in place and are ready to actually
buy, its recommended you research both options to determine
which best suits your requirements and budget.
19
Running
Your Brewery
Bottling, Kegging & Labelling
The most important thing about the bottling and kegging process
is to keep the beer from being contaminated by stray yeasts and
to keep oxygen away from the beer the two main things that
reduce the shelf-life of beer.
Bottling
Pre-Pack
Craft brewers often buy what is known as a pre-pack, which
includes printed six-pack carriers inserted in a printed case along
Bulk-Pack
Another method, common with larger breweries and some craft
breweries, automatically feeds bottles onto the conveyor from a
palletized bulk pack. Bulk-pack bottles are full pallets of bottles
The first step in bottling begins with loading the empty bottles on
the conveyor that feeds into the unscrambling table either from a
pre-pack or bulk-pack bottles.
20
with the bottles. For craft brewers, this is the most convenient and
cost-effective way to go, even though it is a relatively expensive
way to buy bottles.
Kegging
Sankey-Style Valve
The newer, more common single-valve keg (SVK), or Sankey
keg, has a valve arrangement that consists of a stainless steel rod
housing called a combination fitting that is permanently installed
into the top center of the keg and sealed with a spring-loaded
check ball. The tapping device, or tavern head, fits into the lug
housing of the valve.
Labelling
Rotary Labeler
Rotary labelers are machines for which the bottles must be
transferred from the bottle conveyor into the labeler carousel.
Rotary labelers operate at higher speeds than pressure-sensitive and
tandem labelers and are equipped to apply front, back, full wrap and
neck labels.
Tandem Labeler
An in-line labeler is a type of machine for which the bottle travels in a
straightforward motion and the label or labels are applied while the
bottle is moving along the bottle conveyor. Tandem labelers cannot
do front and back labels at the same time and are not very wellsuited for applying neck labels.
Label Standards
Closed-Keg Systems
Closed-keg systems are identified by their typically straight
sides with a rim called a chime on each side. The top chime has
integrated handles for easy handling. The top also contains a
concentric valve fitting in the center allowing for easy cleaning and
filling by automated systems. Draught accounts prefer closed-keg
systems over open-keg systems for several reasons, including
ease of tapping, ease of storage and handling and the improved
profit margin due to the reduction of beer loss, commonly
associated with older keg styles.
Pressure-Sensitive Labeler
These units are used in the wine industry and food industry but
are used more often in the cosmetic, pharmaceutical and soap
industries. Pressure-sensitive or self-adhesive labels are also used
in the craft brewing industry though not as much as paper labels.
Pressure-sensitive labels are applied from a coiled strip of waxed
carrier (also called backing) paper.
D
urable life date (if shelf
life is 90 days or less)
21
SElling YOUR
Craft beer
Marketing & Promotion
22
OW N I N G & O PE R AT I N G
YOU R VE RY OW N
CR A F T B R E W E RY!
We are a group of economic development specialists in eastern
Ontario who want to help you open your brewery in our region.
Our four Counties are situated exactly halfway between Toronto
& Ottawa, along the 401 corridor & stretching up as far North as
Algonquin Park.
LI V E YOU R D R E A M O F
To help you get started, our free app, for the iPad & other tablets,
will guide brewing enthusiasts through the necessary steps of
opening a small-scale craft brewery.
startabrewery.ca
23
In Eastern Ontario
Anne Prichard,
Executive Director
Andrew Redden,
Stephen Paul,
Economic Development Manager
Frontenac Community
Futures Development
Hastings County
frontenac@fabregion.ca
hastings@fabregion.ca
LandA@fabregion.ca
startabrewery.ca
fabregion.ca
Neil Carbone,
Director of
Community Development
Prince Edward County
cdd@pecounty.on.ca