Lifting & Rigging Procedures

Title:

Lifting Plan of use Crane /

.
Document Type: Controlled
Systems affected: None

Document No :
Rev. No. : 0
Issued Date :
Dept. : Service Department

TABLE OF CONTENT
1.

CRANE

2.

SPECIFICATION
DRAWING

3.

SUMMARY

4.

HES PRECAUTION

5.

PRE-REQUISITES

6.

RESOURCES

7.

REFERENCES

8.

CHECKLIST

PROCEDURE

...

Preparation

Pre Lift Inspection

For All Terrain Crane

Lifting The Load

9.

SIGNAL STANDARD

NORTH DURI COGEN PLANT

Lifting & Rigging Procedure

Approved by:
Reviewed by:

Prepared by:
Name
(dd/mm/yy)

Department

Signature

Date

NORTH DURI COGEN PLANT

Lifting & Rigging Procedure

1. CRANE SPECIFICATION

Crane :

Load
:
Boom Length :
Load Radius :
Boom Angle :

Fully Outriggers Extended

Rope Type
:

2. DRAWING

3. SUMMARY
The scope of this document is to provide guideline to the team performing
Lifting Plan during site preparation for ..
The work will be included:
Crane Pre-Lift Inspection Checklist.
Operation or simulation test refer to available SOP.
4. HES PRECAUTION
All steps in this procedure shall be performed in accordance with and under
the constraints of Torishima Safe Work Practices (SWP) and applicable local
safety rules and regulations.
Warning:

STRICT ADHERENCE TO THE DETAILS INDONESIA LABOR LAWS MUST BE

MAINTAINED AT ALL TIMES DURING THE IMPLEMENTATION OF THIS
PROCEDURE. THE SITE AND LOCAL SAFETY GUIDELINES AND PROCEDURES
SHALL BE ADHERED TO AT ALL TIMES.

IT IS ADVISABLE TO USE THE LOCAL NDC STANDARD OPERATION

PROCEDURE OF OVER HEAD CRANE OF MAINTENANCE, TAGGING AND
PADLOCKING OF EQUIPMENT, WITH ALL PERSONNEL MADE FAMILIAR WITH
THE PROCEDURE.

IT IS OF PARAMOUNT IMPORTANCE THAT ALL PERSONNEL IN THE

VICINITY OF LIFTING & RIGGING AND WORKING AT HIGH.
5. PRE-REQUISITES:
The following prerequisites shall be completed prior to performing Lifting Job
using Crane at HCT Plant :
Ensure to do Crane Pre-Lift Inspection Checklist before operate crane
Lifting Plan should be done prior to lifting operation start and Lifting Plan
The weight of the lifted load and its center of gravity must be known with
reasonable accuracy early in the planning process
Special consideration for ground support capacity for the crane
Before perform lifting ensure that atmospheric test is doing.
Lifting Equipment to be used should have a valid certificate and color code
Use appropriate lifting equipment
All crane crew should be certified personals:
Crane operator should have a valid certificate as a MIGAS Crane
Operator
Lifting Supervisor, Rigger and Signalman should have a valid
certificate as a Lifting Supervisor, Rigger and Signalman
All crane crew should be get safety induction as SWP required
6. RESOURCES
a) Personnel Qualification
o Supervisor
: 1 person
o Crane Operator
: 1 person
o Rigger
: 2 persons
b) Tools and Materials Required
o Lifting gears ( wire rope sling, shackle, etc )
o Plastic rope for tag line.
7. REFERENCES
Document No. Title
N/A

SOP Crane

8. CHECKLIST PROCEDURE
The following checklist procedure outlines the steps for Lifting using Mobile
crane at NDC Plant Area :
ST
EP
A

1.

2.

B
1.

2.

3.

4.

1.

2.

3.

4.

PROCEDURE
Preparations:
Persiapan :
Prepare SRP, JSA, Permit, Check ATC and conduct tail
gate meeting between Crane crew who will perform
this job
Siapkan SRP, JSA, Permit, Check atmosphere dan
lakukan tail gate meeting bagi crew crane yang akan
bekerja
Make sure that all of PPE are available and used.
Pastikan semua PPE yang diperlukan tersedia dan
dipakai
Pre Lift Inspection Checklist:
Pemeriksaan sebelum pengangkatan
Check and cleaning of crane unit and ensure there is
clear and no foreign material.
Cek dan bersihkan crane dan pastikan tidak akan ada
barang terjatuh bila crane dioperasikan
Make sure the barricades have been installed properly
in lifting operation area
Pastikan barikade telah terpasang dengan baik di area
pengangkatan
Ensure that the pre-use inspections have been carried
out on cranes that will be used and all finding have
been resolved
Pastikan bahwa pre use inspeksi telah dilakukan untuk
crane yang akan digunakan dan semua finding telah
diselesaikan
Make sure
had been
disconected and free from obstacle
Pastikan
telah tidak terhubung
dan bebas dari penghalang apapun
For All Terrain crane
Ensure that timber mat for cranes jacks are installed
Pastikan timber mat sudah terpasang pada semua
kaki2
Ensure that the outrigger was full extention prior
lifting operation ongoing
Pastikan bahwa outrigger telah full extention sebelum
lifting operation berlangsung
Ensure that the ground support condition to avoid
outrigge r collapsed to the ground.
Pastikan ground support kondisi untuk menghindari
outrigger amblas ke tanah
Check overall safety devices are working properly
Periksa keseluruhan safety devices bekerja dengan
baik

STATUS/Va
lue

Tim
e

5.

6.
7.
8.
9.
10.
11.
12.
13.
14.
C
1.

2.

3.

4.

5.

6.

Check overall wire rope and drum condition, ensure

that is in place and in pulley groove.
Cek kondisi sling dan drum sling, pastikan sling berada
di groove
Check hook condition and ensure the safety latch in
good condition and function
Cek kondisi hook dan pastikan ada safety latch serta
berfungsi
Check hook block condition
Cek kondisi hook block
Check pulley of hook block condition
Cek kondisi pulley pada hook
Operate the crane swing smoothly.
Gerakkan crane untuk swing secara perlahan
Operate hoist crane and ensure that all is normal.
Gerakkan hoist dan pastikan berfungsi dengan baik
Check and simulate all of switch and push button and
ensure that all is normal.
Cek dan periksa semua tombol dan push button
bekerja normal
Ensure overall condition is normal and proper.
Pastikan kondisi crane aman untuk dioperasikan
Report any abnormalities and DO NOT operate the
crane.
Catat dan laporkan bila ditemukan kerusakan dan
crane jangan dioperasikan
Overall house keeping.
Jaga kebersihan crane dan area kerja
Lifting the load:
Ensure the operator and rigger are certified, proper
lifting gears are checked and marked as color coding
Pastikan operator dan rigger punya sertifikat, lifting
gear sudah diperiksa dan diwarnai sesuai color coding
Operator should really know the weight of starting
package to be lifted
Operator harus benar-benar mengetahui berat starting
package yang akan diangkat
Set cranes in safe operation, set the working radius for
free swing movement, all outrigger jacks are fully
extended for max load
Set Cranes pada kondisi aman untuk dioperasikan,
pastikan kaki2 terpasang dengan sempurna
Arrange the cranes position so that it is safe to lift the
.
.
Pastikan posisi cranes aman untuk mengangkat
MGW, TW and Payload Container should be clear
through Identification Data Plate
MGW, TW dan Payload Container harus jelas melalui
Identifikasi Data Plate
Install lifting gear properly ( lifting gears are proper
with the load ); 4 pcs of long wire rope sling for all the
lugs corner
Pasang lifting gear pada ke empat sudutnya 1 buah
sling

7.

8.

9.

10.
11.
12.

13
.
14.

Install 2 tag line in order to control the movement of

the
.
.
while lifting
Pasang 2 tag line untuk mengontrol beban pada saat
diangkat
Only one dedicated signalman is assigned to give code
/ signal to the cranes operator and signal man shall
wear hi-visibility vest
Hanya satu signalman yang memberi aba-aba ke
operator cranes dan signal man harus menggunakan
hi-visibility vest
Lift the
slowly, monitor
the lifting gears position, the center of gravity, and
the load
Angkat
pelan2, pastikan
posisi lifting gear, titik berat seimbang, monitor
beratnya
Lift the
as higher as needed,
so that it is on the open free position
Angkat
dengan tinggi
secukupnya sehingga terbebas dari halangan
Swing the crane to put the starting package in place
Swing crane ke arah starting package akan diletakkan
Put the container on site make sure that nothing not
be pinned under by the
.
Tempatkan
di posisinya, pastikan tak
ada yang tertindih oleh
Remove lifting gears and store it again
Lepaskan lifting gear dan simpan
Housekeeping

Remarks :
1. Pastikan Crane bersertifikat (SILO)
2. Pastikan Operator bersertifikat (SIO)
3. Pastikan Rigger bersertifikat
4. Pastikan Work Permit disetujui dan berlaku
5. Pastikan Personil tidak berada di Line Of Fire
6. Pastikan melakukan tailgate meeting dan sosialisasi JSA
7. Pastikan komunikasi lengkap antar personil terlibat
8. Pakai bahasa isyarat yang standard dan dimengerti

9. Signal Standard :