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Bussines on Standard Gas Mixture in Indonesia: Prospect and Challenge, the 6th Workshop of APMP/TCQM Gas Analysis Working Group on Present Progress in Gas Metrology, KRISS, Republic of South Korea, 19-23 May 2008.
Bussines on Standard Gas Mixture in Indonesia: Prospect and Challenge, the 6th Workshop of APMP/TCQM Gas Analysis Working Group on Present Progress in Gas Metrology, KRISS, Republic of South Korea, 19-23 May 2008.
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Bussines on Standard Gas Mixture in Indonesia: Prospect and Challenge, the 6th Workshop of APMP/TCQM Gas Analysis Working Group on Present Progress in Gas Metrology, KRISS, Republic of South Korea, 19-23 May 2008.
Hak Cipta:
Attribution Non-Commercial (BY-NC)
Format Tersedia
Unduh sebagai PDF, TXT atau baca online dari Scribd
CHALLENGE Oman Zuas, Harry Budiman, Hery Haerudin, Achmad Hanafi S. Research Centre for Chemistry, Indonesian Institute Of Sciences Kawasan PUSPIPTEK Serpong, Banten 15314 Indonesia
6th Workshop of APMP/TCQM Gas Analysis Working Group on
Present Progress in Gas Metrology
May 19-23, 2008
Daejeon, Korea ABSTRACT
Standard gas mixture is very important material to ensure the
quality of measurement of gas component in order to get a valid and accurate result as well as internationally acceptable which is traceable to reference standard at higher levels, ending at the primary standard. In Indonesia, the need of standard gas mixture for industrial and environmental purposes is rapidly increasing. This report presents a short report with regard to the problem acquiring standard gas mixture in Indonesia. Prospective of business and challenging on the development of standard gas mixture in Indonesia are also highlight.
Keywords: standard gas mixture, industrial, environmental,
laboratory INTRODUCTION Indonesia has almost 190 trillion cubic feet (CTF) of natural gas reserves (proven and probable), the thirteenth largest in the world. In the 2004, the country produced 3.03 trillion cubic feet of gas and supplied 19 percent of world’s liquefied natural gas (LNG). LNG accounts for 43 percent of the country’s natural gas production and is exported mainly to Japan, South Korea and Taiwan. Revenues gases from exports are substantial $ 8.1 billion in 2004, about 11 percent of Indonesia’s total export revenues. Indonesia still maintains its lead as the world’s top LNG exporter until now. Domestically, gas demand comes primarily from fertilizer and petrochemical plants (34 percent) and the power industry (25 percent). The quality product of gas has become the most important thing that affect to the revenues from natural gas export in international market. The quality assurances of gas product depend on the quality of measurement result to determine the gases component contained in natural gas which is carried out by the quality control laboratory of natural gas industry. The European Union (EU) data showed that the 1 % error in natural gas measurement caused the loss approximately 1 billion Euros per year in market [4]. INTRODUCTION (cont.) In this case, the laboratory has to perform the quantitative analytical measurement which is a critical component in achieving accuracy in laboratory and manufacturing application that include petrochemical process and natural gas producing. Where the measurement instruments are not calibrated, there is no certainty in the measurements conducted. Therefore, the material called standard gas mixture as calibration standard is needed to ensure the quality of measurement of gas component in order to get a valid and accurate result as well as internationally acceptable which is traceable to reference standard at higher levels, ending at the primary standard as required in the ISO Guide 25 (currently ISO 17025:2005), Fig . The standard gas mixture establishes a known analyzer response to a certified gas component concentration. This enables sample response to be converted to a concentration whose accuracy can be determined [1]. INTRODUCTION (cont.)
In the other hand, the standard gas mixture for achieving
reliable measurement is needed by not only the laboratory in natural gas industry but also the accreditation environmental laboratory in gas analysis area. The global warming issue has become great concern in recent days. The air pollution generated by the gas emission of vehicle, factory chimney etc is the main cause of this phenomenon. So that the accredited environmental laboratory especially in gas analysis area has taken key role in monitoring the concentration of gas emission in air such as CO, CO2, NO2, NO, SO2 etc. This monitoring and analysis have to achieve the accurate and reliable results in order to give the exact information to the public and the exact input to the government for deciding the action and policy regarding the environmental controlling [2,3]. PROBLEM ACQUIRING STANDARD GAS MIXTURE 1.At present, the National Metrology Institute (NMI) is established in Indonesia only for physical measurements such as mass, temperature, pressure etc; however the NMI of chemical measurements is not available yet. So that the need of reference standard likes standard gas mixture is still obtained from the accredited standard gas producer and the NMI abroad. 2.The purchasing of standard gas mixture from abroad need high cost (tax import, shipping cost) besides the standard gas mixture itself is very expensive. 3.Normally, the ordered process of standard gas mixture from abroad takes a long time because some aspects has to be considered such as delivery time, available stock (ready in stock or not), the custom process etc. 4.The stability of standard gas mixture is limited. The standard gas mixtures have a vary self-life reported in certificate of analysis where it depends on the kind of gases and the technology of the supplier [1]. In this case, the laboratory has to be perfectly considered the self-life of standard gas mixture with the time consuming in ordered process so that the standard gas mixture can be well used in measurements. PROSPECTIVE STANDARD GAS MIXTURE USER
Natural Gas Producer
Accredited Gas Testing Laboratory Special Gas Company PROSPECTIVE STANDARD GAS MIXTURE USER (Cont.) Major Producers of Natural Gas in Indonesia (source: BPMIGAS) TOTAL PRODUCTION OF NO COMPANY LOCATION NATURAL GAS (2004) MMSCF % 1 Total Bontang 909,932 30.03% 2 Exxon Mobil Aceh 507,096 16.74% 3 Vico Bontang 329,511 10.87% 4 BP West Java, Papua 182,209 6.01% 5 Pertamina West Java 383,870 12.67% 6 Unocal Bontang 124,199 4.10% 7 Conoco Phillips Grissik, Jambi 319,317 10.54% 8 Energy 73,668 2.43% 9 Caltex Riau 34,757 1.15% 10 Exspan South Sumatera 37,520 1.24% 11 Premier/Amoseas Nusa Tenggara Timur 56,357 1.86% 12 CNOOC/YPF/Maxus Papua, Irian Jaya 18,813 0.62% 13 Kodeco East Java 8,355 0.28% 14 Lapindo Sidoarjo, East Java 23,617 0.78% 15 Others 20,911 0.69% TOTAL 3030132 100% PROSPECTIVE STANDARD GAS MIXTURE USER (Cont.) Accredited Gas Testing Laboratory in Indonesia NO LABORATORY TESTING LOCATION OWNED 1 PT. Sawu Indonesia emision gases Jakarta private Laboratory of Process PPPTMBG 2 LEMIGAS Natural Gas Jakarta state emision gases (CO, CO2, NO2, SO2, Bontang, East 3 PT Pupuk Kalimantan Timur NOX, O2, NH3-N) Kalimantan private Unit Pelaksana Teknis Laboratorium Lingkungan Badan Pengendalian Dampak 4 Lingkungan Hidup Propinsi DKI Jakarta NO2, SO2, H2S, OX Jakarta state 5 Unit Pengolahan III PERTAMINA,Plaju octane Plaju, Palembang state 6 Unit Pengolahan II PERTAMINA, Dumai octane Dumai, Riau state Pentene, pentane, nitrogen, oxygen, CO2, CO, methane, ethylene, ethane, Unit Pengolahan VI PERTAMINA, cyclo-propane, actylene, methyl Balongan, West 7 Balongan acetylene, C4 hydrocarbons Java state Medan, North 8 Laboratorium Udara BAPEDALDA Medan SO2, NOX, CO, O3 Sumatera state Laboratorium Udara BAPEDALDA 9 Surabaya SO2, NOX, CO, O3 Surabaya, East Java state PROSPECTIVE STANDARD GAS MIXTURE USER (Cont.) Accredited Gas Testing Laboratory in Indonesia NO LABORATORY TESTING LOCATION OWNED Palangkaraya, Laboratorium Udara BAPEDALDA center of 10 Palangkaraya SO2, NOX, CO, O3 Kalimantan state Laboratorium Udara BAPEDALDA 11 Semarang SO2, NOX, CO, O3 Semarang, state Laboratorium Terpadu Institut Pertanian 12 Bogor NH3, NO2, SO2 Bogor, west Java state 13 PT Sucofindo (persero) liquid natural gas Batam private 14 Pusdiklat Minyak dan Gas Bumi Cepu octane cepu, center of Java state 15 PT. Astra International, Tbk SO2, NOX, H2S, NH3 Jakarta private Laboratorium Teknologi Gas - Pusat Penelitian dan Pengembangan Teknologi 16 Minyak dan Gas Bumi natural gas Jakarta state Laboratorium Pengujian Emisi P Yamaha 17 Indonesia Motor, Mfg emision gases SO2, NOX, H2S, NH3 Jakarta private 18 PT. Suar Adhika Wahana Ujindo emision gases Jakarta private
Source: Directory of Testing and Calibration Laboratory, KAN-BSN, 2003)
PROSPECTIVE STANDARD GAS MIXTURE USER (Cont.) Special Gas Company in Indonesia NO COMPANY LOCATION NO COMPANY LOCATION 1 Air Liquide Indonesia PT Jakarta, Cilegon, Bekasi 16 Kalindo Matesu Goautama Gas PT Palembang 2 Adijaya Prima Perkasa PT Jakarta 17 Mitra Guna Gas PT Karawang Jakarta, Yogyakarta, Samarinda, Gedangan, Lawang, 3 Air Products Indonesia PT Tegal, Semarang, Gresik, Bekasi 18 Molindo Inti Gas PT Malang Banjarbaru, 4 Amalgam Indocorpora PT Jakarta 19 Multi Guna Gas PT Banjarmasin National Industrial Gases Indonesia 5 Aneka Gas Industri PT Kendari 20 PT Batam 6 Aneka Gases General Bekasi 21 Praxair Indonesia PT Bekasi Jakarta, Surabaya, 7 Bandung General Gas Supply UD Surabaya 22 Samator Gas Industri PT Bekasi 8 Bangadua Petroleum PT Jakarta 23 Sentra Multigas Utama PT Bekasi Tanjung Uban, 9 Beta Gasindo Agung PT Jakarta 24 Subur Intisurya Gas PT Menado 10 BOC Gases Indonesia PT Jakarta, Bekasi 25 Sumatera Olah Gas Industri PT Padang 11 Buana Nittanindo Gas PT Jakarta 26 Sumber Gas Jakarta 12 Daya Elgas Corporation PT Jakarta 27 Sumber Sejati Gas Raya PT Surabaya 13 Indomita Paragon PT Jakarta 28 Tasman Gases Bandung 14 Iwatani Industrial Gas Indonesia PT Bekasi Tira Austenite PT Tbk Div Gas Gresik Jakarta, Bandung, Karawang, 29 15 Jaya Gas Indonesia PT Bekasi, CHALLENGING ON DEVELOPMENT STANDARD GAS MIXTURE 1. The metrology in chemistry is still developed in Indonesia. Research Centre for Chemistry-Indonesian Institute of Sciences has taken responsible in development of this area in order to support the National Metrology Institute in Indonesia. 2. The high investment is needed to establish the National Metrology Institute in chemistry area. Some equipments, facilities, and laboratory building has to be provided to support the chemistry metrology in Indonesia especially in development of standard gas mixture such as mass comparator, gas chromatography, gases mixer, homogenizer, cylinders, represented laboratory for preparation standard gas mixture etc. 3. The scientific and technical capabilities in preparation of standard gas mixture have to be developed. The preparation of standard gas mixture requires a high degree expertise. Therefore, the skill of human resources especially analytical expertise is necessary to be enhanced related to this area [3]. ACTIVITY ON DEVELOPMENT STANDARD GAS MIXTURE
The good prospect of development of standard gas mixture in
Indonesia, as already explained, has encouraged Research Centre for Chemistry-Indonesian Institute of Sciences to start gas metrology research activity on the beginning of 2007 with initial strategic by developing laboratory infrastructure to support overall activities related to the gas metrology. The main goal to be reached at the end of the project is to establish long- term foundations for gas metrological infrastructure in Indonesia to anticipate and meet the gas measurement traceability needs of companies, research laboratories, test laboratories and organizations in the wider community. CONCLUSION • The development of standard gas mixture have good prospect in Indonesia together with the developing of natural gas process for energy and fuel supply either in state industry or in private industry, and with the need of accredited gas testing laboratory to achieve the quality of measurement. • The Research Centre for Chemistry-Indonesian Institute of Sciences has started the development of gas mixture activity on the beginning of 2007 to support overall activities related to the gas metrology with developing of not only laboratory infrastructure but also the sciences and technical capabilities of human resources. REFERENCES
1. Geib, R.C., 2005, Calibration Standard Gases are Key to
Reliable Measurements 2. Howarth, P., Redgrave, F., 2003, Metrology in Short, Second Edition, EUROMET 3. Sumardi, 2007, Use, Need, and Development of Reference Materials in Indonesia, 2nd APMP TCQM-DEC International Workshop & Symposium and 2007 National Conference on Metrology in chemistry Proceedings. 4. Anonymous, 2006, Petroleum Report 2005-2006, Embassy of the United of States of America, Jakarta 5. Anonymous, 2003, Directory of Testing and Calibration Laboratory, KAN-BSN