Welding Procedure Qualification Record

Date

EN ISO 15614-1(2004 edition)

EN ISO 15609-1(2004 edition)

Sheet No.

Client's Technical specifications

WPQR No.:
ENWELDING PROCESS
EN ISO 4063

pWPS No.:

EN-

Date of welding:

( )TYPE:
JOINT

Manual
Semi-auto
EN ISO 9692 & EN ISO 22553

Automatic
FILLER METAL

Mechanized

EN Designation
Filler Matal Make(manufacturer/trade name)
Filler Metal Size

None
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

Max.Fillet Thickness
Flux wire class
Solid/metal/flux cored
Supplemental

Groove angle
(A)
Root face
(F)
Root opening
(R)
Backing :
Yes
Type
:
Base metal
Retainers:
Yes

Sup. Powder
Alloy elements
Alloy Flux

NO
Weld metal
NO

Flux Designation
Recrushed slag
Flux Type
Flux (brand name)

BASE METAL
ISO TR 15608
Material spec.
Designaton
Group
Subgroup
Material Thickness
Outside Pipe Diameter
NA
WELD METAL
Deposited Weld Metal Thickness
Throat Thickness

Contact tube/work piece Dis.

Consumable Insert

POSITION

JOINT TYPE
BUTT

TECHNIQUE
NA

single
NA

Single/multi-process
Mode of Metal Transfer
String / Weave

NA

Preparation and Cleaning

INTIAL HEAT TREATMENT CONDITION FOR PRECIPITATION HARDENING MATERIALS: NA

Backgouging

NA
PREHEAT &INTERPASS TEMPERATURE

Peening

EN ISO 13917
Preheat Temp. Min.( C )
C
Preheat Method
Flame
Max. Interpass Temp.
C
Measuring method
digital thermometer
POST HEATING / POST WELD HEAT TREATMENT
NA

Frequency and dwell time of oscillation

Type

Electrode wire feed speed

POST HEATING (NA)

WELD TYPE
BUTT(groove)

HEAT TREATMENT(NA)

Max. Width of the Run

Multi
Single
NA
NA
NA

Single / multi-Run
Single / multi electrode
Orifice /gas cup size
Tungsten Electrode size/type

GAS

Method of heating

Grinding
Grinding
NA
NA

EN 439

Holding Time

NA
Type & composition Designaton

Flow rate L/min

Shielding
Backing
Trailing

Heating Rate
Cooling Rate
Free cooling Temp.

ELECTRICAL CHARACTERSTICS EN15614 & EN1011-1

Weld
Sequence

Process

Mode of metal
transfer

Position

FILLER METAL
CLASS.

AMP.

VOLTAGE
RANGE(v)

TRAVEL SPEED(S)
(cm/min)

HEAT INPUT*=
eAV/1000S(kj/mm)

###
###
###
###

ROOT Run
FILLING
CAP
BACK WELD
REMARKS
*e: effeciency(EN 1011-1)

CURRENT (A)

DIAMETER POLARITY

A,amp V,volt S,mm/sec

:
:
:
:

###
###
###
###

Welding Procedure Qualification Record

EN ISO 15614-2004 edition
EN ISO 15609-2004 edition
Client's Technical specifications
pWPS No.:
EN-

WPQR No.:
ENWELDING PROCESS
EN ISO 4063

Date
Sheet No.

Date of welding:

()TYPE:
Manual
Non-Destructive Examination

Semi-auto

Automatic

Mechanized

Method

Applicable Standard

Result

Report No.

Visual Testing

EN 970

Accepted

PQR-VT-EN-

MT

EN1290

Accepted

PQR-MT-EN-

Ultrasonic Testing

EN 1714

Accepted

PQR-UT-EN-

TENSILE TEST (EN 15614 & EN 895)

SPECIMEN

WIDTH (mm)

ULTIMATE LOAD
(KN)

AREA (mm2)

THICKNESS (mm)

ULTIMATE STRESS
(N/mm2)

FAILURE LOCATION

1
2
BEND TEST (EN 15614 & EN 910)
SPECIMEN

TYPE

RESULT

SPECIMEN

TYPE

RESULT

ACC.

ACC.

ACC.

ACC.

REMARKS
Bending angle 180O

TOUGHNESS/IMPACT TEST (EN 15614 & EN 875)

Specimen No.

(VHT) HAZ,Joule

Test Temperature
Required Impact
(C)

EN-

(VWT)WM,Joule
3

27 Joule
Average, Joule

#DIV/0!

#DIV/0!

MACRO TEST (EN 15614 & EN 1321)

Macro - Results

Free from Any Defect

HARDNESS TEST (EN 15614 & EN 1043-1)

HV 10
BM

HAZ

WM

HAZ

BM

Max. Permitted Value

1 Row
st

320

2nd Row
3 Row
rd

TESTING DATA
Destructive Testing conducted
by

Mechanical & Welding Testing Lab. (Cairo University)

Laboratory test No.

WELDING DATA
Welder/ Welding Operator
Name

Welder Stamp

STATEMENT
We certify that the statement in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirements of The above mentioned standards and were acceptable
Examiner Or Examination Body

Name

Prepared by

Reviewed by

Eng.Mohamed Roshdi

Eng.Mohamed Fathi

10/22/2012

10/22/2012

Signature
Date

Third Party