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ICDS12
International Conference DURABLE STRUCTURES: from construction to rehabilitation

LNEC Lisbon Portugal 31 May - 1 June 2012
DURABLE STRUCTURES
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LNEC Lisbon 31 May - 1June 2012
CORROSION PROTECTION OF
STEEL STRUCTURES
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Hugo Perneta, Maria Joo Correia and Manuela Salta
DURABLE STRUCTURES
Objective
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Presentation of the most commonly used corrosion protection systems, identifying the most important
factors for an effective protection of steel structures
Scheme of presentation
Introduction
Corrosion protection systems:
Cathodic protection
Paint systems
Metallic coatings
Surface preparation
Conclusion
EN 12473:2000, General principles of cathodic protection in sea water.

EN 14505:2005, Cathodic protection of complex structures.
EN 13174:2001, Cathodic protection for harbour installations.
Several parts of EN ISO 12944, Paints and varnishes Corrosion protection of steel structures by protective paint systems.
Several parts of EN ISO 14713, Zinc coatings Guidelines and recommendations for the protection against corrosion of iron and
steel structures.
Several parts of EN ISO 8504, Preparation of steel substrates before application of paints and related products Surface
preparation methods.
CORROSION PROTECTION OF STEEL STRUCTURES
ICDS12
DURABLE STRUCTURES
Introduction
Main deterioration mechanisms
of steel structures:
Corrosion
Fatigue
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Corrosion may be prevented by:

Steel isolation from the surrounding
environment
Design of the structure
Action on the steel
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DURABLE STRUCTURES
Introduction
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Corrosion performance depends on:

Type of metal or alloy and its microstructure
Exposure conditions
Corrosivity categories (ISO 9223 and EN ISO 12944-2):

Atmospheric
C1 very low
C2 low
C3 average
C4 high
C5 very high (marine and industrial)
Water and soil
Im1 fresh water
Im2 sea or brackish water
Im3 soils
Viana do Castelo
C3
Matosinhos
C4
Alto Rabago
C2
Macedo de
Cavaleiros
Maia
>C5
C2
Leixes
>C5
Seia
C2
Lavos
C4
Lumiar
C3
Lisboa
C3
Barreiro
C3/C4
Vila Velha de
Rdo
C2/C3
Pego
C2/C3
Reguengos de
Monsaraz
C2
Sines
>C5
Alfazina
C3
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Protection systems
Coating systems
Paint systems
Metallic coatings
Duplex systems
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Cathodic protection
Sacrificial anodes
Impressed current
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DURABLE STRUCTURES
Protection systems
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Cathodic protection
Sacrificial anodes
Impressed current
Coating systems
Paint systems
Metallic coatings
Duplex systems
Applicable standards
EN 12954:2001, Cathodic protection of buried or immersed metallic structures. General principles and application for
pipelines
EN 14505:2005, Cathodic protection of complex structures.
EN 12473:2000, General principles of cathodic protection in sea water
EN 13174:2001, Cathodic protection for harbour installations
EN 13509:2003, Cathodic protection measurement techniques
EN 50162:2004, Protection against corrosion by stray current from direct current systems.
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Protection systems
[1]
Coating systems
Paint systems
Metallic coatings
Duplex systems
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Cathodic protection
Sacrificial anodes
Impressed current
[1] Aapted from: http://www.voestalpine.com/stahl/en/op2/press/pictures.ContentPar.3300.File.tmp/hot_dip_galvanizing_inspection.jpg (Viewed in 07/10/2011)
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DURABLE STRUCTURES
Protection systems
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Cathodic protection
Sacrificial anodes
Impressed current
Coating systems
Paint systems
Metallic coatings
Duplex systems
EN ISO 12944, Paints and varnishes Corrosion protection of steel
structures by protective paint systems:
Part 1: General introduction
Part 2: Classification of environments
Part 3: Design considerations
Part 4: Types of surface and surface preparation
Part 5: Protective systems.
Part 6: Laboratory performance test methods.
Part 7: Execution and supervision of paint work.
Part 8: Development of specifications for new work and maintenance.
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DURABLE STRUCTURES
Protection systems
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Hot dip galvanization
Cathodic protection
Sacrificial anodes
Impressed current
Sherardizing
Electrodeposition
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Coating systems
Paint systems
Metallic coatings
Duplex systems
Thermal spraying
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Several parts of EN ISO 14713, Zinc coatings Guidelines and recommendations for the protection against corrosion of iron and steel
structures
EN 14616:2004, Thermal spraying Recommendations for thermal spraying
EN ISO 2063:2005, Thermal spraying Metallic and other inorganic coatings Zinc, aluminium and their alloys
Several parts of EN ISO 14922, Thermal spraying Quality requirements of thermally sprayed structures
EN 1403:1998, Corrosion protection of metals Electrodeposited coatings Methods of specifying general requirements
EN ISO 4042:1999, Fasteners Electroplated coatings
CORROSION
PROTECTION OF STEEL STRUCTURES
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DURABLE STRUCTURES
Protection systems
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Cathodic protection
Sacrificial anodes
Impressed current
Coating systems
Paint systems
Metallic coatings
Duplex systems
Metallic coating
Duplex system
Paint systems
Sinergic effect on
durability
Several parts of EN ISO 12944, Paints and varnishes Corrosion protection of steel structures by protective paint systems.
Several parts of EN ISO 14713, Zinc coatings Guidelines and recommendations for the protection against corrosion of iron and steel
structures
EN 14616:2004, Thermal spraying Recommendations for thermal spraying
EN ISO 2063:2005, Thermal spraying Metallic and other inorganic coatings Zinc, aluminium and their alloys
Several parts of EN ISO 14922, Thermal spraying Quality requirements of thermally sprayed structures
EN 1403:1998, Corrosion protection of metals Electrodeposited coatings Methods of specifying general requirements
EN ISO 4042:1999, Fasteners Electroplated coatings
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Surface preparation
Water, solvent and chemical cleaning
Mechanical cleaning
Hand-tool and power-tool cleaning
Blast cleaning
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Flame cleaning
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EN ISO 12944-4:1998, Paints and varnishes Corrosion protection of steel structures Part 4: Types of surface and surface preparation.
EN ISO 8504:2001, Preparation of steel substrates before application of paints and related products Surface preparation methods:
Part 1: General principles
Part 2: Abrasive cleaning
Part 3: Hand and power-tool cleaning
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DURABLE STRUCTURES
Surface preparation
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Mechanical cleaning
Blast cleaning
Flame cleaning
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CORROSION
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Surface preparation
Mechanical cleaning
Blast cleaning
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Flame cleaning
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CORROSION
DURABLE STRUCTURES
Surface preparation
Blast cleaning
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Dry abrasive
Mechanical cleaning
Blast cleaning
Flame cleaning
Centrifugal
Compressed-air
Vaccum or suctionhead
Wet abrasive
Moistureinjection
Other application
Sweep
Spot
Compressedair
Water
Slurry
Pressurizedliquid
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CORROSION
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Surface preparation
Mechanical cleaning
Blast cleaning
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Flame cleaning
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Conclusion
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Main causes of corrosion:

Design and construction errors
Inadequate maintenance of the protection system
Resulting from other deterioration processes
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Acknowledgments
The information included in this presentation is developed in Duratinet Technical Guide

Maintenance and Repair of Transport Infrastructure, Part III, Vol. 5, prepared within the ambit of
project No. 049/2009 DURATINET - Durable Transport Infrastructures in the Atlantic Area
Network, approved by the Atlantic Area Transnational Programme, co-financing by the ERDF.
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A summarized web version of Duratinet Technical Guide may also be found in the following
address:
http://durati.lnec.pt/techguide/
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ICDS12

International Conference DURABLE STRUCTURES: from construction to rehabilitation

LNEC Lisbon 31 May - 1June 2012

Hugo Perneta, Maria Joo Correia and Manuela Salta

LNEC Lisbon 31 May - 1June 2012

EN 12473:2000, General principles of cathodic protection in sea water.

CORROSION PROTECTION OF STEEL STRUCTURES

Corrosion may be prevented by:

LNEC Lisbon 31 May - 1June 2012

CORROSION PROTECTION OF STEEL STRUCTURES

LNEC Lisbon 31 May - 1June 2012

Corrosion performance depends on:

Corrosivity categories (ISO 9223 and EN ISO 12944-2):

CORROSION PROTECTION OF STEEL STRUCTURES

LNEC Lisbon 31 May - 1June 2012

CORROSION PROTECTION OF STEEL STRUCTURES

LNEC Lisbon 31 May - 1June 2012

CORROSION PROTECTION OF STEEL STRUCTURES

LNEC Lisbon 31 May - 1June 2012

[1] Aapted from: http://www.voestalpine.com/stahl/en/op2/press/pictures.ContentPar.3300.File.tmp/hot_dip_galvanizing_inspection.jpg (Viewed in 07/10/2011)

CORROSION PROTECTION OF STEEL STRUCTURES

LNEC Lisbon 31 May - 1June 2012

CORROSION PROTECTION OF STEEL STRUCTURES

LNEC Lisbon 31 May - 1June 2012

Hot dip galvanization

LNEC Lisbon 31 May - 1June 2012

CORROSION PROTECTION OF STEEL STRUCTURES

LNEC Lisbon 31 May - 1June 2012

LNEC Lisbon 31 May - 1June 2012

Water, solvent and chemical cleaning

LNEC Lisbon 31 May - 1June 2012

LNEC Lisbon 31 May - 1June 2012

Water, solvent and chemical cleaning

LNEC Lisbon 31 May - 1June 2012

LNEC Lisbon 31 May - 1June 2012

Main causes of corrosion:

CORROSION PROTECTION OF STEEL STRUCTURES

LNEC Lisbon 31 May - 1June 2012

The information included in this presentation is developed in Duratinet Technical Guide

CORROSION PROTECTION OF STEEL STRUCTURES

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