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Syllabus of Examination

Aircraft Maintenance Engineer Licences


Mechanical Category
Civil Aviation Safety Authority

Syllabus of Examination

Aircraft Maintenance Engineer Licences

Mechanical Category
Copyright Australian Government 2007
This work is copyright. Apart from any use as permitted under the Copyright Act
1968, no part
may be reproduced by any process without prior written permission from the Commo
nwealth.
Requests and inquiries concerning reproduction and rights should be addressed to
the Document
Control Officer, Knowledge Services, Civil Aviation Safety Authority, GPO Box 20
05, Canberra
ACT 2601 or posted to document.control.unit@casa.gov.au.
Since the hard copy version is uncontrolled and will not be updated by CASA, it
should not be
relied upon for any regulatory purpose. The current, approved version of the man
ual can be
viewed at any time via CASA's website at www.casa.gov.au .
Copies of this manual are available from: http://casa.jsmcmillan.com.au/He/cat.
You should always refer to the applicable provisions of the Civil Aviation Act,
Civil Aviation
Regulations and Civil Aviation Orders, rather than this manual, to ascertain the
requirements of,
and the obligations imposed by or under, the civil aviation legislation.
Version 2.1: July 2005

Syllabus of Examination
Table of Contents

AME Licences

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
1. Common Core Subjects ........................................................
.................................................................. 1
1.1 Maintenance Practices and Materials (BA) ...................................
...............................................1
Topic 1
Aircraft Maintenance Practices..........................................
...............................................1
Topic 2 General Purpose Tools ..................................................
..................................................1
Topic 3 General Purpose Power Tools ............................................
.............................................2
Topic 4 Aircraft Maintenance Measuring Tools ...................................
..........................................2
Topic 5 Torque Wrenches and Torque Loading Practice.............................
.................................3
Topic 6 Aircraft Fastening Devices Bolts and Screws ............................
....................................3
Topic 7
Aircraft Fastening Devices Nuts, Washers and Quick Release Fasteners....
.................3
Topic 8
Locking Devices and Springs ............................................
...............................................3
Topic 9 Engineering Drawings and Diagrams. .....................................
.........................................4
Topic 10 Bearings and Gears ....................................................
...................................................4
Topic 11 Aircraft Materials
Ferrous ............................................
................................................5
Topic 12 Aircraft Materials
Non-Ferrous ........................................
............................................5
Topic 13 Aircraft Materials
Composite/Non-Metallic..............................
.....................................6
Topic 14 Corrosion..............................................................
.........................................................6
Topic 15 Aircraft Corrosion Control
Removal and Protection .....................
................................6
Topic 16 Non-Destructive Testing (NDT)
Penetrant Methods .......................
.............................7
Topic 17 Non-Destructive Testing Processes and Weld Inspection. ................
.............................7
Topic 18 Soldering..............................................................
.........................................................7
Topic 19 Electrical Cables and Connectors.......................................
............................................8
1.2 Aerodynamics and Mechanical Controls (BB)...................................
..........................................9
Topic 1
Atmosphere..............................................................
.......................................................9
Topic 2 Aerodynamic Physics ....................................................
...................................................9
Topic 3 Airflow ................................................................
..............................................................9
Topic 4 Airfoils ...............................................................

.............................................................10
Topic 5
Conditions of Flight ...................................................
.....................................................10
Topic 6 Flight Stability........................................................
.........................................................11
Topic 7 Flight Controls I.......................................................
.......................................................11
Topic 8 Flight Controls II......................................................
.......................................................12
Topic 9 High Speed Flight I.....................................................
....................................................12
Topic 10 High Speed Flight II...................................................
...................................................12
Topic 11 High-Speed Flight III..................................................
...................................................13
Topic 12 Mechanical Control Components
Construction and Function ...............
.....................13
Topic 13 Control Cable Systems
Construction, Function and Identification........
......................13
Topic 14 Control Cables
Inspection and Maintenance .............................
................................14
Topic 15 Control Chains
Construction, Identification, Inspection and Maintenance
..................14
Topic 16 Typical Aircraft Control Systems ......................................
............................................14
1.3 Electrical and Instrument Systems (BC) .....................................
...............................................15
Topic 1
Instrument Basics.......................................................
....................................................15
Topic 2 Pitot Static Components.................................................
................................................15
Topic 3 Pitot Static Systems ...................................................
....................................................16
Topic 4 Gyroscopic Principles and Components....................................
.....................................16
Topic 5 Gyroscopic Components ..................................................
..............................................16
Topic 6 Power Systems for Gyroscopic Instruments................................
...................................16
Topic 7 Engine Instruments .....................................................
...................................................17
Topic 8 Fuel Flow and Basic Fuel Quantity Indicating Systems ...................
...............................17

Syllabus of Examination
Table of Contents

AME Licences

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 9
Compasses ..............................................................
......................................................17
Topic 10 Compass Swinging.......................................................
................................................18
Topic 11 Lead Acid Batteries ...................................................
...................................................18
Topic 12 Nickel Cadmium (Ni-Cad) Batteries......................................
........................................18
Topic 13 DC Generators .........................................................
....................................................19
Topic 14 Voltage Regulation.....................................................
..................................................19
Topic 15 Electrical Components .................................................
................................................19
Topic 16 DC Motors..............................................................
......................................................20
Topic 17 Typical System Layout and Requirements ................................
...................................20
Topic 18 Typical System Fault Finding ..........................................
.............................................20
Topic 19 Logic Gates............................................................
......................................................21
Topic 20 Electrostatic Sensitive Devices (ESD) .................................
.........................................21
Topic 21 Autopilot I ...........................................................
..........................................................21
Topic 22 Autopilot II ..........................................................
..........................................................21
Topic 23 Fire Detection and Protection .........................................
..............................................22
2. Airframe Core Subjects ......................................................
................................................................... 23
2.1 Auxiliary System Principles (FA) ...........................................
.....................................................23
Topic 1
Principles of Hydraulics ...............................................
...................................................23
Topic 2 Hydraulic Fluids and Seals .............................................
................................................23
Topic 3 Hydraulic Fluid Lines and Fittings......................................
.............................................23
Topic 4 Landing Gear Components ................................................
............................................24
Topic 5 Wheels and Tyres .......................................................
...................................................24
Topic 6 Brakes..................................................................
.........................................................24
Topic 7 Aviation Fuels..........................................................
.......................................................25
Topic 8 Fuel System Components .................................................
.............................................25
Topic 9 Fuel Systems ...........................................................

......................................................25
3. Airframe Specific Group Subjects ............................................
............................................................ 26
3.1 Wooden Structures (FD)......................................................
........................................................26
Topic 1
Woodworking Tools.......................................................
.................................................26
Topic 2 Structural Timbers......................................................
....................................................26
Topic 3 Glues and Gluing .......................................................
....................................................27
Topic 4 Inspections I...........................................................
........................................................27
Topic 5 Inspections II..........................................................
........................................................28
Topic 6 Spar and Rib Repairs ...................................................
..................................................28
Topic 7 General Wood Repairs....................................................
...............................................28
3.2 Fabric and Doping (FE) .....................................................
..........................................................29
Topic 1 Fabric Identification, Construction and Terminology.....................
..................................29
Topic 2 Dopes, Thinners, Paints and Cements.....................................
......................................29
Topic 3 Preparation and Inspection Requirements of the Aircraft Structure Prior
to Covering ....30
Topic 4 Inspection and Testing Requirements of Existing Fabric Coverings and New
Fabric
Prior to Use....................................................................
................................................30
Topic 5 Fabric Application......................................................
.....................................................30
Topic 6 Rib Stitching, Surface Tapes Inspection Panels and Zips ................
..............................31
Topic 7 Fabric Repairs..........................................................
......................................................31

Syllabus of Examination
Table of Contents

AME Licences

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
3.3 Power Fluid Systems (FF) ...................................................
........................................................32
Topic 1
Hydraulic Pumps and Power Transfer Units................................
...................................32
Topic 2 Hydraulic Power Supply Basic System ....................................
.......................................32
Topic 3 Basic Systems I.........................................................
.....................................................32
Topic 4 Basic Systems II........................................................
.....................................................32
Topic 5 Specific Aircraft Hydraulic Power Supply................................
........................................33
Topic 6 Powered Aircraft Hydraulic Systems 1 ...................................
........................................33
Topic 7 Powered Aircraft Hydraulic Systems 2 ...................................
........................................33
Topic 8 High Pressure Air Systems...............................................
..............................................34
3.4 Aeroplane Structures and Systems (FG) ......................................
.............................................35
Topic 1 Aircraft Structure General Concepts.....................................
.......................................35
Topic 2
Fuselage, Doors, Nacelles, Engine Mounts Landing Gear Attachments, Equip
ment and
Furnishings ....................................................................
................................................35
Topic 3 Wings, Primary and Auxiliary Control Surfaces ..........................
....................................36
Topic 4 Inspection of Structures................................................
..................................................36
Topic 5 Airframe Symmetry ......................................................
..................................................37
Topic 6 Riveting American Standard..............................................
..........................................38
Topic 7
Sheet Metal Repair I....................................................
...................................................38
Topic 8 Sheet Metal Repair II...................................................
...................................................39
Topic 9 Tubular Structure Repair ...............................................
.................................................39
Topic 10 Window and Windshield Repairs..........................................
........................................39
Topic 11 Pressurised Structure Fundamentals ....................................
.......................................39
Topic 12 Pressurised Structure Maintenance......................................
........................................40
Topic 13 Surface Preparation for Protective Finish Application..................
.................................40
Topic 14 Paint Systems and Storage..............................................
............................................40

Topic 15
Application of Protective Finishes.....................................
............................................41
Topic 16 Landing Gear Systems...................................................
..............................................41
Topic 17 Ice and Rain Protection ...............................................
.................................................41
Topic 18 Fuel Systems ..........................................................
.....................................................42
Topic 19 Oxygen.................................................................
........................................................42
Topic 20 Oxygen Systems ........................................................
..................................................42
Topic 21 Composite Material Repairs ............................................
.............................................43
3.5 Helicopter Aerodynamics, Structures and Controls (FI).......................
....................................44
Topic 1
Rotary Wing Theory of Flight I..........................................
..............................................44
Topic 2 Rotary Wing Theory of Flight II.........................................
..............................................44
Topic 3 Rotary Wing Theory of Flight III........................................
..............................................45
Topic 4 Rotary Wing Theory of Flight IV ........................................
.............................................45
Topic 5 Rotary Wing Stability...................................................
...................................................45
Topic 6 Main Rotor Heads .......................................................
...................................................46
Topic 7 Tail Rotors and Anti-torque Control ....................................
............................................46
Topic 8 Clutches, Freewheel Units and Rotor Brakes .............................
....................................46
Topic 9 Cyclic Control System ..................................................
..................................................47
Topic 10 Collective Control System .............................................
...............................................47
Topic 11 Main Rotor Gearboxes and Main Rotor Masts..............................
................................47
Topic 12 Blade Tracking, Balancing and Helicopter Vibration
Analysis I..........
........................47
Topic 13 Blade Tracking, Balancing and Helicopter Vibration
Analysis II.........
........................48
Topic 14 Main/Tail Rotor Blades ................................................
.................................................48
Topic 15 Helicopter Structure
General Concepts .................................
....................................48

Syllabus of Examination
Table of Contents

AME Licences

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 16 Fuselage, Doors, Engine Mounts, Stabilisers, Landing Gear Attachments,
Equipment
and Furnishings ...............................................................
.............................................49
Topic 17 Inspection of Structures...............................................
.................................................49
Topic 18 Riveting
American Standard.............................................
.........................................50
Topic 19 Sheet Metal Repair I...................................................
..................................................51
Topic 20 Sheet Metal Repair II and Tubular Structure Repair.....................
................................51
Topic 21 Window and Windshield Repairs..........................................
........................................52
Topic 22 Surface Preparation for Protective Finish Application..................
.................................52
Topic 23 Paint Systems and Storage..............................................
............................................52
Topic 24 Application of Protective Finishes.....................................
............................................53
Topic 25 Composite Material Repairs ............................................
.............................................53
3.6 Airconditioning (FM)........................................................
............................................................54
Topic 1
Principles and Terminology of Airconditioning ..........................
......................................54
Topic 2 Vapour Cycle System Components and Fluids...............................
................................54
Topic 3 Vapour Cycle System Maintenance I.......................................
.......................................55
Topic 4 Vapour Cycle System Maintenance II......................................
.......................................55
Topic 5 Air Cycle System Components.............................................
..........................................55
Topic 6 Basic Air Cycle System Layout and Operation ............................
...................................55
Topic 7 Temperature Control and Air Distribution ...............................
........................................56
Topic 8 Typical Aircraft Air Cycle System Layout, Operation and Fault Finding ..
........................56
3.7 Structural Composites (FP)..................................................
.......................................................57
Topic 1 Composite Basics 1......................................................
..................................................57
Topic 2 Composite Basics 2......................................................
..................................................58
Topic 3 Matrix Materials........................................................
......................................................59

Topic 4
Fibre Cloth, Tapes and Core Materials...................................
........................................59
Topic 5 Advanced FRP Component Inspection and Damage Assessment ................
.................59
Topic 6 Advanced FRP Repair Lay Up..............................................
..........................................60
Topic 7 Advanced FRP Repair Methods ............................................
.........................................60
Topic 8 Advanced FRP Structure Environmental Protection ........................
...............................61
Topic 9 Techniques for Cutting, Sanding or Drilling FRP Components .............
..........................61
3.8 Helicopter Controls and Systems (FR)........................................
...............................................62
Topic 1 Main Rotor Heads .......................................................
...................................................62
Topic 2 Tail Rotors and Anti-torque Control ....................................
............................................62
Topic 3 Cyclic Control System ..................................................
..................................................62
Topic 4 Collective Control System ..............................................
................................................63
Topic 5 Main Rotor Gearboxes, Masts, Clutches, Freewheel Units and Rotor Brakes
................63
Topic 6 Blade Tracking, Balancing and Helicopter Vibration Analysis I...........
.........................63
Topic 7
Blade Tracking, Balancing and Helicopter Vibration Analysis II..........
.........................63
Topic 8
Main/Tail Rotor Blades .................................................
..................................................64
Topic 9 Miscellaneous Systems...................................................
...............................................64
3.9 Pressurisation (IM) ........................................................
..............................................................65
Topic 1 Terminology ............................................................
.......................................................65
Topic 2 Components..............................................................
.....................................................65
Topic 3 System Layout ..........................................................
.....................................................65
Topic 4 System Operation .......................................................
...................................................66
Topic 5 Fault Finding/Maintenance ..............................................
...............................................66

Syllabus of Examination
Table of Contents

AME Licences

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
4. Airframe Specific Type Subjects..............................................
............................................................. 67
4.1 Specific Airframe Type (FS) ................................................
........................................................67
References .....................................................................
..............................................................67
Examination Outline.............................................................
..........................................................67
Questions ......................................................................
...............................................................68
Specific Examination Codes .....................................................
.....................................................69
Helicopters.....................................................................
...............................................................69
Airships .......................................................................
..............................................................69
5. Engine Core Subjects.........................................................
.................................................................. 70
5.1 Piston Engine Theory and Construction (GA) .................................
..........................................70
Topic 1
Principles of Operation and Terminology.................................
.......................................70
Topic 2 Engine Operating Cycles and Configurations..............................
...................................70
Topic 3 Engine Operating Parameters.............................................
...........................................70
Topic 4 Engine Construction
Top End.............................................
.........................................71
Topic 5 Engine Construction
Valves and Valve Operating Mechanisms ..............
....................71
Topic 6 Engine Construction
Bottom End .........................................
.......................................72
Topic 7 Engine Power Measurement ...............................................
...........................................72
Topic 8 Factors Affecting Engine Power .........................................
............................................72
Topic 9 Classification of Engine Lubricants and Fuels ..........................
......................................73
5.2 Piston Engine Systems (GB)..................................................
.....................................................74
Topic 1 Magneto Ignition System Principles......................................
..........................................74
Topic 2 Magneto Ignition System Configuration and Construction .................
.............................74
Topic 3 Auxiliary Ignition Systems..............................................
.................................................74
Topic 4 Magneto Ignition System Operation ......................................
.........................................75
Topic 5 Spark Plugs and Ignition Leads..........................................

............................................75
Topic 6
Float Chamber Carburettors..............................................
.............................................75
Topic 7 Pressure Injection Carburettors.........................................
.............................................76
Topic 8 Bendix RSA Fuel Injection System .......................................
..........................................76
Topic 9 Teledyne Continental Fuel Injection System..............................
.....................................76
Topic 10 Lubrication Systems ...................................................
..................................................77
Topic 11 Induction, Exhaust and Cooling Systems ................................
.....................................77
5.3 Propellers (GC) 78
Topic 1
Propeller Theory........................................................
.....................................................78
Topic 2 Propeller Operation ....................................................
....................................................78
Topic 3 Configuration, Type and Operation ......................................
..........................................78
Topic 4 Construction, Assembly and Installation.................................
........................................79
Topic 5 Pitch Change Mechanisms.................................................
............................................79
Topic 6 Propeller Auxiliary Systems.............................................
...............................................79
Topic 7 Governors
Principles of Operation and Construction......................
.............................80
Topic 8 Governor/Propeller Operating Conditions.................................
......................................80
Topic 9 Damage and Repair Criteria..............................................
.............................................80
5.4 Gas Turbine Engine Theory And Construction (GG).............................
....................................81
Topic 1 Fundamental Principles..................................................
................................................81
Topic 2 Principles of Propulsion I..............................................
..................................................81
Topic 3 Principles of Propulsion II.............................................
..................................................82
Topic 4 Bearings and Seals .....................................................
...................................................82
Topic 5 Inlet Ducts ............................................................
..........................................................82

Syllabus of Examination
Table of Contents

AME Licences

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 6
Centrifugal Compressors.................................................
...............................................83
Topic 7 Axial Compressors. .....................................................
...................................................83
Topic 8 Compressor Operation....................................................
...............................................83
Topic 9 Combustion Section .....................................................
..................................................84
Topic 10 Turbine Section .......................................................
.....................................................85
Topic 11 Exhaust Section .......................................................
....................................................85
Topic 12 Classification and Properties of Lubricants and Fuels..................
................................86
5.5
Gas Turbine Engine Systems (GH).................................................
............................................87
Topic 1
Lubrication Systems.....................................................
..................................................87
Topic 2 Fuel Control and Metering Systems I ....................................
.........................................87
Topic 3 Fuel Control and Metering Systems II ...................................
.........................................88
Topic 4 Engine Air Systems......................................................
..................................................88
Topic 5 Starting and Ignition Systems...........................................
..............................................88
Topic 6 Engine Indicating/Instrument Systems ...................................
........................................89
Topic 7 Electrical Power Supply/Distribution Systems............................
.....................................89
Topic 8 Power Augmentation Systems .............................................
..........................................90
Topic 9 Engine Controls.........................................................
.....................................................90
Topic 10 Engine Installation, Storage and Preservation..........................
....................................90
Topic 11 Engine Operation and Ground Running ...................................
....................................91
Topic 12 Inspection and Maintenance.............................................
............................................91
6. Engine Specific Group Subjects...............................................
............................................................ 92
6.1
Aeroplane Piston Engine Installation, Operation and Maintenance (GD)............
....................92
Topic 1
Installation, Storage and Preservation..................................
..........................................92
Topic 2 Ignition and Starting Systems...........................................

..............................................92
Topic 3
Fuel Metering/Control
Carburettor Systems ..............................
..................................92
Topic 4 Fuel Metering/Control
Injection Systems ................................
.....................................93
Topic 5 Lubrication and Oil Supply Systems .....................................
..........................................93
Topic 6 Propeller and Governor Control..........................................
............................................93
Topic 7 Power Plant (cowlings/drains/exhaust/induction), Accessories and Fuel Su
pply
Systems.........................................................................
...............................................94
Topic 8 Engine Controls, Starting and Ground Running............................
..................................94
Topic 9 Engine Operation .......................................................
....................................................95
Topic 10 Maintenance I..........................................................
.....................................................95
Topic 11 Maintenance II.........................................................
.....................................................95
Topic 12 Maintenance III........................................................
.....................................................95
Topic 13 Maintenance
Radial Engines.............................................
........................................96
6.2
Helicopter Piston Engine Installation, Operation and Maintenance (GE)...........
.....................97
Topic 1
Installation, Storage and Preservation..................................
..........................................97
Topic 2 Ignition and Starting Systems...........................................
..............................................97
Topic 3 Fuel Metering/Control
Carburettor Systems ..............................
..................................97
Topic 4 Fuel Metering/Control
Injection Systems ................................
.....................................98
Topic 5 Lubricating and Oil Supply Systems .....................................
..........................................98
Topic 6 Engine Accessories and Engine to Transmission Drive System..............
.......................98
Topic 7 Power Plant (cowlings/drains/exhaust/induction) and Fuel Supply Systems.
..................99
Topic 8 Engine Controls, Starting and Ground Running............................
..................................99
Topic 9 Engine Operation .......................................................
....................................................99
Topic 10 Maintenance I..........................................................
...................................................100
Topic 11 Maintenance II.........................................................
...................................................100

Syllabus of Examination
Table of Contents

AME Licences

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 12 Maintenance III........................................................
...................................................100
Topic 13 Maintenance
Radial Engines.............................................
......................................100
6.3 Supercharging Systems (GF)..................................................
..................................................101
Topic 1
Principles of Supercharging ............................................
.............................................101
Topic 2 Construction and Operation..............................................
............................................101
Topic 3 System Terminology......................................................
...............................................101
Topic 4 System Configurations...................................................
..............................................102
Topic 5 System Control I........................................................
...................................................102
Topic 6 System Control II.......................................................
...................................................102
Topic 7 System Control III......................................................
...................................................102
Topic 8 System Control IV ......................................................
..................................................103
Topic 9 Maintenance I...........................................................
....................................................103
Topic 10 Maintenance II.........................................................
...................................................103
7. Engine Specific Type Subjects ...............................................
.............................................................104
7.1 Specific Engine Type (GS) ..................................................
......................................................104
References .....................................................................
............................................................104
Examination Outline.............................................................
........................................................104
Questions ......................................................................
.............................................................105
Specific Examination Codes .....................................................
...................................................106
8. List of Reference Textbooks .................................................
...............................................................107
8.1 Airframe Category...........................................................
...........................................................107
8.2 Engine Category ............................................................
............................................................110
Revision History ...............................................................
..........................................................................111

Syllabus of Examination
Table of Contents

AME Licences

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Blank page

Syllabus of Examination
Introduction

AME Licences

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Note: This Introduction is to be read in conjunction with each individual subjec
t
syllabus.
Due to the fact that the Regulations governing Airworthiness and Licensing may c
hange
from time to time and the need for any Airworthiness examination to be current w
ith the
regulations in force at the time, the syllabus for Airworthiness Administration
has been
removed from this document and placed into Airworthiness Advisory Circular (AAC)
9-1,
where it can be amended at the same time as the regulation is amended.
The following are applicable to all core and specific group subject syllabi and
examinations:
.
Questions will be of the multi-choice type.
.
Four questions will be taken from each topic.
.
To assist candidates who fail examinations, the topics in which they have answer
ed
two or more questions incorrectly will be noted on the result notification.
.
Wherever possible, the examination questions will be compiled using terminology
contained within the syllabi references.
.
Candidate s attention is drawn to the fact that the syllabus is a Syllabus of
Examination. The syllabus is a minimum knowledge requirement.
The following are applicable to all core and specific group subject syllabi and
examinations, with the exception of Airworthiness Administration (AA):
.
Because the specific group subject examinations replace the need to examine on a
n
individual aircraft type or system within the group, specific group examinations
will be
compiled from the stated references supplemented by relevant manufacturer s manual
information where necessary.
.
Candidates may be required to relate the content of any topic to charts, diagram
s,
drawings from the stated references, manufacturer s manuals or other sources.
.
Specific type syllabi are written in outline only because each aircraft or engin
e may
require different depths of knowledge or subject materials. The examinations may
be
of the written, short answer or multi-choice type.
As the AA examination has a finite life , candidates are advised to attempt this

examination last (last examination prior to licence application).

Syllabus of Examination

AME Licences

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Blank page

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.1. Maintenance Practices and Materials (BA)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Aircraft Maintenance Practices

.
Describe general jacking procedures, including procedures for levelling an aircr
aft.
State the uses and method of operation of jacking equipment such as single-base,
tripod and specialised jacks. Describe the uses of trestles, adaptors and safety
devices.
.
Describe general towing procedures and associated safety precautions.
.
State the safety precautions to be observed whilst jacking aircraft.
.
State fire precautions applicable to aircraft maintenance and operation.
.
State the reasons for and methods applicable to the external earthing of aircraf
t and
associated equipment during refuelling operations.
.
Describe general procedures for refuelling and de-fuelling aircraft including sa
fety
precautions.
.
Describe the general methods used for ground de-icing of aircraft.
.
Identify fluid system pipelines by colour coding, symbols or other markings.
.
Describe the types of technical manuals used for aircraft maintenance.
.
Describe the ATA 100 system.
.
Describe the use of Quality Systems in aircraft maintenance.
.
Describe aeronautical and other standards applicable to aviation, including ISO,
AN,
MS, NAS and MIL.

Topic 2

General Purpose Tools

.
Identify and describe the operation and application of the following tools; stat
e special
characteristics, precautions and conditions relating to their care:
.
chisels
.
clamps/vices/presses

.
drill bits
.
files
.
hacksaws
Page 1 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.1. Maintenance Practices and Materials (BA)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
.
hammers and mallets
.
pliers
.
punches
.
reamers
.
screwdrivers
.
snips/nibblers
.
taps and dies
.
wrenches (spanners).

Topic 3

General Purpose Power Tools

.
Identify and describe the operation and application of the following tools; stat
e special
characteristics, precautions and conditions relating to their care:
.
drills (pneumatic, electric)
.
grinders
.
nibblers
.
riveting guns
.
saws
.
soldering irons.

Topic 4

Aircraft Maintenance Measuring Tools

.
Identify the following measuring devices; describe the procedures for their use
and
state any special characteristics. Discriminate between varieties of a tool and
be able
to select the correct variety/tool for a given application:
.
bore and depth gauges
.
callipers
.
dial test indicators

.
go/no-go gauges
.
micrometers
.
vernier callipers.

Page 2 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.1. Maintenance Practices and Materials (BA)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 5

Torque Wrenches and Torque Loading Practice

.
With respect to torque wrenches, state the relationship between applied force, l
ever
length, required and indicated torque and be able to solve problems relating to
these
factors.
.
Identify and describe various types of torque wrench. State special characterist
ics
pertaining to their construction or use.

Topic 6

Aircraft Fastening Devices

Bolts and Screws

.
Identify various forms of aircraft bolts and screws (AN, NAS, MS, Metric) by
identification number, thread form, physical characteristics or head design.
.
State the uses of these devices.

Topic 7

Aircraft Fastening Devices

Nuts, Washers and Quick Release Fasteners

.
Identify by name and physical characteristics, various forms of nuts, washers an
d
quick-release fasteners.
.
State the uses of these devices.

Topic 8

Locking Devices and Springs

.
Describe the various forms of lock nuts and nut plates (anchor nuts) and describ
e their
use.
.
Identify miscellaneous safetying devices, such as pins, dowels, keys, circlips,
lockrings, locking plates and washers. Describe the correct usage for these devi
ces.
.
Describe the methods of applying safety (lock) wire to nuts, bolts, screws, valv
es,
removable caps, connectors and turnbuckles.
.
Describe the physical characteristics of springs and be able to state their uses
.

Page 3 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.1. Maintenance Practices and Materials (BA)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 9

Engineering Drawings and Diagrams.

.
From given information (utilising symbols, lines, dimensions and tolerances) int
erpret
the following drawings and diagrams:
.
block
.
blueprint
.
electrical
.
isometric
. logic flowchart
. oblique
. orthographic
.
perspective
.
schematic
.
sectional.
.
Identify the following information within a title block:
.
drawing and revision number
.
reference number
.
scale
.
weight.

Topic 10

Bearings and Gears

.
Describe various configurations of the following bearing types:
.
ball
.
plain
.
roller
.
self-aligning.
.
State the loads for which each bearing configuration is designed, their uses and
materials used in their construction.
.

Describe common bearing distress terms and state their causes eg, brinelling,
burnishing, galling, spalling.
.
Describe the methods used to clean, lubricate, protect or store bearings.
Page 4 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.1. Maintenance Practices and Materials (BA)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
.
Describe the following gear and gear train types:
.
bevel
.
differential
.
helical
.
hypoid
.
planetary
.
rack and pinion
.
sector
.
spur
.
worm.
.
State the uses of the above-listed gears and gear trains and be able to calculat
e the
speed ratios of driven and driving gears.
.
State the function of idler gears and determine the direction of rotation of indiv
idual
gears in a gear train.
.
Describe typical gear tooth wear patterns and state corrective maintenance actio
n as
applicable.

Topic 11

Aircraft Materials

Ferrous

.
State the different characteristics of low, medium and high carbon steels; ident
ify
common steels used on aircraft by SAE identification number and state the differ
ent
characteristics of various alloy steels.
.
State the properties, heat treatment and applications of carbon/alloy steels.
.
Describe the common methods for testing ferrous materials for hardness, tensile
strength, fatigue strength and impact resistance.

Topic 12
.

Aircraft Materials

Non-Ferrous

Identify common aircraft non-ferrous materials by physical characteristics or


identification number.
.
Name the common alloying elements for aluminium and magnesium. Name effects of
each element on the base metal.
.
State the methods used and reasons for the heat-treatment of aluminium alloys,
magnesium alloys and titanium. Identify the heat treatment of aluminium alloys b
y
code number.
.
Be able to describe the methods of testing non-ferrous materials for hardness, t
ensile
strength, fatigue strength and impact resistance.

Page 5 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.1. Maintenance Practices and Materials (BA)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 13

Aircraft Materials

Composite/Non-Metallic

.
Identify composite materials commonly used in non-structural aircraft applicatio
ns:
and, identify standard weaves used in fibre cloths and describe the properties of
various fibre elements.
.
Describe the resin matrixes used and state the properties of each.
.
Describe the various forms of core material used in sandwich type construction.
.
State the type and effect of defects in non-structural composite materials and d
escribe
methods used to detect defects.
.
Identify the physical characteristics of transparent plastics commonly used in a
ircraft
applications and the sealants and rubbers associated with their uses. State any
special precautions for their handling and storage.

Topic 14

Corrosion

.
Describe corrosion formation by the galvanic process.
.
Relate the various aircraft structural materials to the electro-chemical series.
.
Identify and describe common forms of corrosion, their cause and effect.
.
Describe corrosion deposits and the factors affecting corrosion (eg, material ty
pe and
size, heat treatment etc).

Topic 15

Aircraft Corrosion Control

Removal and Protection

.
Describe the methods used to remove corrosion from common aircraft metals.
.
Describe the methods used to treat aircraft parts against corrosion (chemical,
sacrificial, mechanical).
.
State the methods employed to prevent corrosion from occurring on aircraft.
.
Describe the effects on aircraft structure of mercury contamination and the meth
ods
used to remove the contamination. State precautions to be observed.

Page 6 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.1. Maintenance Practices and Materials (BA)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 16

Non-Destructive Testing (NDT)

Penetrant Methods

.
Describe the Visible Dye and Fluorescent Penetrant inspection processes. State t
he
methods commonly employed (Water Washable, Post Emulsifiable and Solvent
Removable) and conditions relating to each method.
.
Interpret the results of inspections. Distinguish between false indications and
defect
indications.
.
State the limitations and advantages of penetrant inspection compared to other f
orms
of NDT.

Topic 17

Non-Destructive Testing Processes and Weld Inspection.

.
Describe in general terms the Magnetic Particle, Eddy Current, Ultrasonic and
Radiographic inspection processes and their applications.
.
State the applications of electric (metallic, inert gas and resistance) and gas
(oxyacetylene)
welding.
.
Identify conditions relating to welding techniques eg, bead depth and width,
penetration, undercut, spatter.

Topic 18

Soldering

.
From referenced data state the chemical composition of solder and the effect tha
t
varying the tin/lead content has on melting point.
.
State the types, use and purpose of flux and the reason why flux must be removed
after soldering.
.
Define tinning and describe the
l
used to prevent excessive tinning
.
Describe the differences between
of using either. Recognize cold
.
State the reasons for and uses of
kers,
braid.

effect of excessive tinning on wire. State the too


and why soldering iron tips are tinned.
soft and
joints.

silver soldering and state the advantage

heat sinks and solder removing devices eg, suc

.
Describe correct methods of wrapping to be used on various types of terminals.

Page 7 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.1. Maintenance Practices and Materials (BA)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 19

Electrical Cables and Connectors

.
Describe the construction, characteristics and identification of electrical cabl
es.
.
Identify the various aspects of an electrical connector by its identification co
de.
.
Describe the use of hand operated crimping tools and the precautions to be obser
ved.
.
Describe the methods of installing and removing wires from connectors.
.
Describe the methods and precautions to be observed during forming, identificati
on,
routing and securing of low and high-tension electrical cable in different aircr
aft
environments.
.
Describe the methods and precautions associated with attaching connectors to coa
xial
cables.

Page 8 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.2. Aerodynamics and Mechanical Controls (BB)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Atmosphere

.
In relation to the atmosphere, state:
.
composition
.
effects of altitude on pressure and temperature distribution
.
effect of humidity, temperature and pressure on density.
.
Describe the International Standard Atmosphere (ISA) and its application to
aerodynamics.

Topic 2

Aerodynamic Physics

.
State the principles involved and describe their application to aircraft:
.
Archimedes Principle
.
Bernoulli s Theorem
.
Boyles Law
.
Charles Law
.
Dalton s Law
.
General Gas Laws
.
Newton s Laws of Motion.

Topic 3

Airflow

.
Describe airflow in relation to a body (at rest or in motion) and be able to def
ine the
following terms:
.
Boundary Layer
.
Free stream flow
.
Laminar and Turbulent Flow
.
Relative airflow
.

Stagnation.
.
Upwash and Downwash
.
Vortices.
.
Be able to describe the formation, classification and effects of ice on an aircr
aft.

Page 9 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.2. Aerodynamics and Mechanical Controls (BB)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 4

Airfoils

.
Describe the effects of changes in:
.
angle of attack on the pressure distribution around an airfoil
.
fineness ratio
.
wing shape and aspect ratio.
.
Describe the relationships between lift, weight, thrust and drag.
.
Explain the following terms and their interaction with related forces:
.
angle of attack
.
angle of incidence
.
camber
.
centre of pressure
.
chord
.
drag coefficient
.
induced drag
.
lift coefficient
.
mean aerodynamic chord (MAC)
.
parasite drag
.
wash in/wash out.

Topic 5

Conditions of Flight

.
Define the term centre of gravity (CG) and describe the effects of movements of
the
CG.
.
Define the following terms:
.
centrifugal force/centripetal force
.
gravitational force
.
sideslip

.
skidding
.
stall
.
wing loading.
.
Describe the effects on wing loading and stalling speed with changes in:
.
angle of attack
.
angle of bank
.
weight
.
wing area.
. Relate ground speed (GS) true air speed (TAS) and indicated air speed (IAS).

Page 10 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.2. Aerodynamics and Mechanical Controls (BB)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 6

Flight Stability

.
Define and state applications of the following:
.
anhedral
.
dihedral
.
longitudinal dihedral
.
sweepback
.
taper.
.
Define and describe the effect of changes to:
.
asymmetric power/thrust
.
directional stability
.
dynamic stability
.
gyroscopic effect
.
lateral stability
.
longitudinal stability
.
slipstream
.
static stability
.
torque effect.
.
In relation to longitudinal, lateral, and directional stability, state the axis
about which
they apply and the aircraft structural features that provide stability about tha
t axis.
.
Describe flutter and the maintenance required to eliminate flutter from within t
he
aircraft s normal flight envelope.
.
Describe Dutch Roll and Pitch Up and state the methods used to control them.

Topic 7

Flight Controls I

.
Describe the operation and effect of control systems:
.

control about two axes (elevons, ruddervators)


.
pitch control (elevators, stabilators, variable incidence stabilisers and canard
s)
.
roll control (ailerons and spoilers)
.
yaw control (rudders including rudder throw limiters).
.
Describe the operation and effect of:
.
drag inducing devices (spoilers, lift dumpers and speed brakes)
.
high lift devices (slots, slats and flaps including L/E flaps)
.
artificial feel
.
yaw damper
.
Mach trim
.
gust locks.

Page 11 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.2. Aerodynamics and Mechanical Controls (BB)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 8

Flight Controls II

.
Describe how boundary layer control is achieved using wing fences, saw tooth lea
ding
edges, vortex generators, stall wedges (leading edge spoilers).
.
Define aerodynamic balancing.
.
Describe the operation and effect of:
.
Aerodynamic balance panels
.
Balance (lagging) and Anti balance (leading) tabs
.
Bob weights
.
Control surface bias
.
Servo tabs
.
Spring tabs
.
Trim tabs.
.
Describe the principles of operation of fly-by-wire control systems and active l
oad
control.
.
Describe the principles of operation of stall protection systems.

Topic 9

High Speed Flight I

.
Describe the following and know what factors affect them:
.
critical Mach number
.
Mach cone
.
Mach number
.
speed of sound
.
subsonic flight
.
supersonic flight
.
transonic flight.

Topic 10

High Speed Flight II

.
Describe the following and know what factors affect them:
.
aerodynamic heating
.
area rule
.
compressibility
.
expansion waves
.
shock induced drag
.
shock induced stall
.
shock waves (oblique and normal).

Page 12 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.2. Aerodynamics and Mechanical Controls (BB)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 11

High-Speed Flight III

.
Describe the airflow in engine intakes of high-speed aircraft and the factors th
at affect
it.
.
Describe the effects of sweepback and fineness ratio on critical Mach number.
.
Describe control problems encountered in transonic and supersonic flight and sta
te
the methods used to overcome these problems.

Topic 12

Mechanical Control Components

Construction and Function

.
Describe the following components, their function and where applicable, their
adjustment procedures:
.
bellcranks
.
fire and vapour seals for control systems
.
levers
.
push-pull rods, and their end fittings
.
quadrants
.
torque arms and torque tubes
.
universal joints
.
screw jacks.

Topic 13

Control Cable Systems

Construction, Function and Identification

.
Describe the following components, their construction, function and identificati
on:
.
automatic cable tensioning devices
.
cables
.
cable fittings
.
cable guards
.
fairleads

.
pulleys
.
bowden cables and flexible shaft control systems.

Page 13 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.2. Aerodynamics and Mechanical Controls (BB)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 14

Control Cables

Inspection and Maintenance

.
Describe the inspection and maintenance requirements, including wear limits for
the
following components:
.
cables
.
cable fittings
.
cable guards
.
fairleads
.
pulleys
.
bowden cables and flexible shaft control systems.

Topic 15

Control Chains

Construction, Identification, Inspection and Maintenance

.
Describe the applications, constructional features, and dimensional terms with r
espect
to control chains.
.
State the physical features of chain installations that provide correct running
in
endless and terminating chains, protection against incorrect assembly and jammin
g on
sprocket teeth.
.
Describe the methods used to assess wear, and distortion of chains and sprockets
.
.
State how elongation of chains is assessed.
.
State the corrosion protection and storage requirements of chains.

Topic 16

Typical Aircraft Control Systems

.
From given information, be able to:
.
fault find
.
identify components
.
state inspection required

.
state the reaction from a given input action.
.
Describe the procedures for rigging a typical control system for freedom, correc
t range
of movement, correct cable tension and know the requirements of duplicate
inspections.

Page 14 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.3. Electrical and Instrument Systems (BC)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Instrument Basics

.
Define the following instrument related terms:
.
absolute, differential and gauge pressure
.
hysteresis error
.
parallax error.
.
In relation to the atmosphere, state the pressure and temperature distribution e
ffects
of altitude and temperature on pressure and density.
.
Define:
.
International Standard Atmosphere (ISA)
.
QFE as setting the pressure prevailing at an airfield to make the altimeter read
zero on landing and take-off
.
QNH as setting the pressure scale to make the altimeter read airfield height abo
ve
sea level on landing and take-off.
.
Be able to convert:
.
Imperial gallons to litres and pounds
.
Litres to Kg and pounds
.
PSI to inches or millimetres of mercury (Hg)
.
US gallons to Imperial gallons.

Topic 2
.
Describe
on of:
.
airspeed
.
pressure
.
vertical

Pitot Static Components


the basic constructional features and explain the principles of operati
indicators (ASI)
type altimeters (ALT)
speed indicators (VSI).

Page 15 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.3. Electrical and Instrument Systems (BC)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 3

Pitot Static Systems

.
Describe the layout of a typical pitot static system and the interconnection of
the
components within the system.
CAO 108.56 .
Describe the procedure for testing the system and its components, stating the
specifications in CAO 108.56.
.
From given information, determine the causes of faults and state the rectificati
on
required in typical pitot static components and systems.
.
Describe the features and maintenance use of pitot static drains and moisture tr
aps.

Topic 4

Gyroscopic Principles and Components

.
With respect to gyroscopes, define the terms rigidity (inertia) and precession a
nd
describe the factors that affect them.
.
With respect to Turn and Slip Indicators and Turn Coordinators, describe the
principles of operation and constructional features. State how information is
presented to the pilot on these instruments.

Topic 5

Gyroscopic Components

.
Describe the principles of operation and constructional features of Directional
Gyros
and Artificial Horizons and state how information is presented to the pilot on t
hese
instruments.
.
Describe the precautions associated with the handling of gyroscopic instruments.

Topic 6

Power Systems for Gyroscopic Instruments

.
Describe typical system layout, name components, explain the operation and descr
ibe
the servicing procedures for the following gyroscopic power systems:
.
positive pressure

.
vacuum
.
venturi; and
. From given information identify the causes of faults in typical aircraft syste
ms.

Page 16 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.3. Electrical and Instrument Systems (BC)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 7

Engine Instruments

.
Describe the principles of operation, installation procedures and the conditions
sensed
by the following instruments:
.
electrical and mechanical tachometers
.
electrical resistance thermometers
. manifold pressure gauge
. oil pressure gauge
.
ratiometer electrical resistance thermometers
.
thermocouple thermometer indicators; and
. From given information identify the causes of faults in typical aircraft syste
ms.

Topic 8

Fuel Flow and Basic Fuel Quantity Indicating Systems

.
Describe the construction, operation and adjustments of fuel flow and fuel indic
ating
systems (float and capacitance types). Describe the effect that changes in
temperature have on the system.
CAO 108.56 .
Describe the test laid down in CAO 108.56 para 3-4.

Topic 9

Compasses

.
Describe the constructional features, principles of operation and installation p
rocedure
of floating magnet type magnetic compasses.
CAO 108.6 .
Define the following terms as listed in CAO 108.6 Sub-section 2:
.
calibration
.
compensation
.
deviation
.
direct reading compass
.
standby compass.
CAO 108.56 .

State the compass calibration and compensation requirements in accordance with


CAO 108.56 Sub-section 3 and 4.

Page 17 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.3. Electrical and Instrument Systems (BC)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 10

Compass Swinging

CAO 108.6 .
Describe the procedures, conditions for carrying out and recording a compass swi
ng
in accordance with CAO 108.6 Sub-section 5, 6, 7 and 8.
.
Define algebraically, co-efficient A, B and C.
CAO 108.6 .
Describe the procedure for carrying out compass calibration and compensation in
accordance with CAO 108.6 APP.1 para 2.2.
.
From given information, be able to make out a compass correction card.

Topic 11

Lead Acid Batteries

.
Define battery capacity and rating and list the factors that affect them.
.
State the electrolyte used in lead acid batteries, describe its mixing procedure
and
state how its specific gravity (SG) is varied. List the safety precautions relat
ing to the
mixing procedure.
.
Describe the procedure for charging lead acid batteries, using the constant volt
age
and constant current methods and state the effects that battery internal resista
nce has
on these operations. State the indications of a fully charged battery.
.
Explain the causes of gassing and sulphating and describe the detrimental effect
s
sulphating has on battery operation.
.
Explain the principles of operation of a hydrometer and how it is used to check
batteries.
.
Determine a battery s condition of charge by its electrolyte SG and state the effe
cts of
temperature on SG.
.
Describe the safety precautions relating to cleaning and maintenance of lead-aci
d
batteries and list the materials that may be used to neutralise spilled electrol
yte.

Topic 12

Nickel Cadmium (Ni-Cad) Batteries

.
Name the electrolyte used in Ni-Cad batteries and state the difference between t
he
effects charging and discharging have on the electrolyte s SG compared with that o
f a
lead acid battery.
.
Describe the causes of cell imbalance in Ni-Cad batteries and how it can be reme
died.
.
Define the term Thermal Runaway and list the possible causes of this malfunction.
Page 18 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.3. Electrical and Instrument Systems (BC)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
.
Explain how a Ni-Cad battery s state of charge is determined.
.
Describe the safety precautions relating to cleaning and maintenance of Ni-Cad
batteries and list the materials that may be used to neutralise spilled electrol
yte.

Topic 13

DC Generators

.
Describe the constructional features and principles of operation of shunt and
alternator/rectifier type DC generators.
.
Describe the inspection and maintenance of a simple belt drive system.

Topic 14

Voltage Regulation

.
Describe the principles of operation and methods of adjustment of the following
regulators:
.
carbon pile
.
transistor
.
transistorised
.
vibrator (three unit regulator).

Topic 15

Electrical Components

.
Identify by name and describe the principles of operation and state the function
of the
various types of the following components:
.
circuit breakers
.
contactors
.
fuses
.
switches.
. Describe the principles of operation and function of the following components:
.
diodes
.
potentiometers

.
resistors
.
rheostats
.
warning bells.

Page 19 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.3. Electrical and Instrument Systems (BC)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 16

DC Motors

.
Describe the operation, construction and characteristics of series, shunt and
compound motors.
.
Describe the methods used for speed and directional control and mechanical and
electrodynamic braking.

Topic 17

Typical System Layout and Requirements

.
From given information be able to determine function, identify location and desc
ribe
operation of components within a typical aircraft electrical system.
.
In relation to bonding and screening:
.
state the reasons for and differences between the two, and
.
describe the methods employed.
CAO 108.32 .
Be able to list the Sub-sections of CAO 108.32. Describe the requirements of Sub
sections
4 and 8, with respect to circuit control and bonding.

Topic 18

Typical System Fault Finding

.
Describe the use of the following test equipment:
.
ammeters
.
bonding testers
.
meggers
. multimeters
. ohmmeters
.
voltmeters; and
.
Identify faults and determine serviceability of typical aircraft electrical syst
ems from
given information.

Page 20 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.3. Electrical and Instrument Systems (BC)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 19

Logic Gates

. State the application of and identify the symbols for the following logic gate
s:
.
AND
.
NAND
.
OR
.
NOR
.
EXCLUSIVE OR
.
INVERTER; and
.
Recognise equivalent circuit diagrams and truth tables.

Topic 20

Electrostatic Sensitive Devices (ESD)

.
State the sources of ESD and the damage that can occur.
.
Describe the special handling, identification packaging and protection requireme
nts.
.
Identify ESD sensitive devices.
.
Identify dangerous situations for generating static charge buildups.

Topic 21

Autopilot I

.
Describe the basic layout of a single axis (roll) automatic flight control syste
m.
.
Describe the basic operation of the system in the following modes:
.
basic stabilisation
.
turn command
.
heading hold
.
VOR/LOC.

Topic 22

Autopilot II

.
Describe how roll and roll/yaw error signals are sensed in displacement and rate
gyros.
.
Describe the construction and operation of electro-pneumatic and electromechanic
al
servomotors. Explain the reason for torque limiting and name the two methods use
d.

Page 21 of 112

Syllabus of Examination
AME Licences Mechanical Category
1. Common Core Subjects
1.3. Electrical and Instrument Systems (BC)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 23

Fire Detection and Protection

.
Describe the three methods of controlling a fire (the fire triangle).
.
Describe the construction, operation, testing, troubleshooting and maintenance o
f the
following type of fire detection systems:
.
continuous element or pressure type sensor responder
.
continuous loop (fire wire)
.
infra red
.
thermal switch
.
thermocouple.
.
Describe typical fixed fire extinguishing systems.
.
Describe typical portable fire extinguishers.
.
State the inspection and maintenance requirements of both detection and
extinguishing systems.
.
State properties of extinguisher agents in relation to toxicity and cleanup.
.
Describe the operation of the following smoke detection systems:
.
carbon monoxide
.
photoelectric
.
visual.

Page 22 of 112

Syllabus of Examination
AME Licences
2. Airframe Core Subjects
2.1. Auxiliary System Principles (FA)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Principles of Hydraulics

.
Identify correct statements relating to Pascals Law and use this law to solve pr
oblems.
.
Know the relationship between Pressure, Force, and Area and use this knowledge t
o
solve problems relating to differential areas, pressures, and mechanical advanta
ge.

Topic 2

Hydraulic Fluids and Seals

.
Identify hydraulic fluids by name, MIL specification or colour; state their prop
erties and
the precautions to be observed when using them.
.
Identify by colour code the types of seals used with hydraulic fluids, and ident
ify the
types of seals by name, state their use, explain the principles of their operati
on and
describe the maintenance practices, and tools used for their installation and re
moval.

Topic 3

Hydraulic Fluid Lines and Fittings

.
Identify flexible hoses to determine their pressure range, material of construct
ion and
what fluid they are compatible with. State what information is printed on hoses.
.
Identify by name and state the uses of tube and hose end fittings and their comp
onent
parts. Describe the procedures, equipment used, and precautions to be observed
when fabricating rigid and flexible fluid lines for use in aircraft.
.
Identify hydraulic system fittings and attaching parts by name and state their u
ses in
the system.
.
Describe serviceability checks on rigid and flexible fluid lines.
.
Describe general fluid system maintenance practices.

Page 23 of 112

Syllabus of Examination
AME Licences
2. Airframe Core Subjects
2.1. Auxiliary System Principles (FA)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 4

Landing Gear Components

.
Describe the constructional features and explain the function and maintenance
procedures of:
.
actuating cylinders
.
air-oil oleo struts
.
drag braces
.
floats and skis
.
safety devices and indications
.
shimmy dampers
.
shock or bungee cords
.
spring steel struts
.
spring-oleo struts
.
tailwheel and tailskid assemblies
.
torque links.

Topic 5

Wheels and Tyres

.
Describe the construction of aircraft tyres, identify them by their markings, an
d state
their application.
.
Describe the precautions to be observed during inflation of aircraft tyres.
.
Identify faults and damage that render tyres unserviceable.
.
Describe the various types of wheels used on aircraft and state their applicatio
n.

Topic 6

Brakes

. Describe the construction, operation, function, inspection and maintenance of:


.
disc brakes (single and multiple)
.
expander-tube brakes (hydraulic and pneumatic)

.
master cylinders
.
single and dual-servo brakes

Page 24 of 112

Syllabus of Examination
AME Licences
2. Airframe Core Subjects
2.1. Auxiliary System Principles (FA)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 7

Aviation Fuels

.
Identify the types of aviation fuels and state their applications.
.
Describe the following characteristics of aviation fuels:
.
anti-corrosive and anti fungal properties
.
flash point
. low temperature additives
. octane number
.
performance number
.
resistance to gum deposit
.
vapour pressure
.
volatility.
.
State the common sources of contamination in fuels, and describe the methods use
d
to ensure purity of fuel both in the aircraft and prior to refuelling.
.
State the common fuel additives and their uses.

Topic 8

Fuel System Components

. Describe the construction, operation, function, inspection and maintenance of:


.
filters
.
fuel heaters
.
primers
.
pumps
.
strainers
.
tanks (rigid, flexible and integral)
.
valves.

Topic 9

Fuel Systems

.
From given information identify the location of basic fuel system components inc

luding
the instrument and electrical interface.

Page 25 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.1. Wooden Structures (FD)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Woodworking Tools

.
Identify and describe the operation and application of the following woodworking
tools
and state their special characteristics, precautions and conditions relating to
their care:
.
brace and hand drill
.
clamps
.
drill bits
.
hammers
.
planes
.
rasps
.
saws hand and power
.
trepanning tools
.
wood chisels.
.
Explain the procedures for sharpening saws, drills, planes and chisels, stating
angles
or features as appropriate.

Topic 2

Structural Timbers

.
State common species of wood used for aircraft structures and be able to describ
e its
general characteristics.
.
State the maximum allowable grain deviation in structural timbers and describe
permissible and non-permissible defects, their causes and identifying characteri
stics.
.
Explain the requirements to determine the moisture content of aircraft timbers p
rior to
use. State tests applicable, sample selection, number of samples and seasoning.
.
Describe the effects of high moisture content on wooden aircraft parts.
.
Define the following terms:
.

annual rings
.
check
.
compression wood
.
conversion of timber
.
dote
.
grain
.
heartwood
Page 26 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.1. Wooden Structures (FD)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
.
knot
.
sapwood
.
shake
.
springwood.

Topic 3

Glues and Gluing

.
Describe the preparation requirements for wood surfaces prior to gluing and test
s to
determine the presence of oil, grease or wax on the surface.
.
State the types of glue used for wooden construction, its properties and special
characteristics. Describe the method of application and the time periods that ar
e
considered critical to their use.
.
State the reasons for the use of pressure whilst gluing, the methods of applying
pressure and the recommended pressures for hardwoods and softwoods. State any
precautions to be observed during the gluing process.
.
Define the following terms:
.
closed assembly
.
open assembly
.
pot life.

Topic 4

Inspections I

.
Identify typical water and dirt collection points and describe indications of po
ssible
water penetration. Identify areas of dry rot and wood decay by appearance, smell
or
other physical characteristics. State criteria for the rejection or acceptance o
f decay
affected areas.
.
Identify possible defects in fabric-covered plywood by the condition of the oute
r
covering and describe inspection procedures and defects in single and double

plywood skin structures.


.
Identify compression failures in structural timbers, state causes, typical failu
re areas
and methods of detection. Describe the inspection requirements for boltholes in
loadcarrying members.
.
State the environmental conditions necessary to maintain a wooden aircraft in go
od
condition ie, hangaring, temperature, operation and handling. Describe the effec
t of
extremes of these conditions on the aircraft structure or finish.

Page 27 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.1. Wooden Structures (FD)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 5

Inspections II

.
Describe the methods employed to determine the strength of a glued joint.
.
Describe methods of inspecting the glue line to determine its condition. State f
actors
that might cause an inspection to be misleading.
.
State the inspections necessary on a glued joint that has failed due to excessiv
e
tension or shear loads. Describe the indications to be observed, their possible
interpretation and consequences in regard to other glued joints.

Topic 6

Spar and Rib Repairs

.
Name permissible timbers and describe conditions relating to their selection for
the
repair or replacement of spars and ribs.
.
Describe the types of repairs permitted on wing spars and state limitations that
apply
in relation to their location, orientation or size.
.
Describe the methods of splicing spars. State repair dimensions and any conditio
ns
relating to the strength or alignment of the repaired spar.
.
Describe the methods, limitations and dimensions for repairs to wing rib caps.
.
State the methods employed in bending solid and laminated timbers and describe t
he
manufacture of the joints between vertical members of a wing rib and the rib cap
strip.

Topic 7

General Wood Repairs

.
Identify various types of plywood skin repair. Describe the methods of repair in
cluding
the selection of repair material, grain direction, curvature and dimensions.
.
Describe the types of repair applicable to load carrying structural timbers or t
hose
subject to landing or shear loads.
.
State the precautions to be observed prior to refinishing repaired wooden struct
ures.
Describe general finishing procedures for interior and exterior surfaces, end-gr

ain
surfaces and fabric or tape repairs.

Page 28 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.2. Fabric and Doping (FE)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Fabric Identification, Construction and Terminology

.
Describe the common types of fabrics currently in use and state their characteri
stics.
.
Describe the common types of tapes, cords and threads currently in use, and stat
e
their uses, advantages and disadvantages.
.
Define the following textile terms:
.
bias
.
mercerised
.
minimum tensile strength deteriorated (undoped)
.
minimum tensile strength new (undoped)
.
pinked edge
.
seam
.
selvedge
.
strength
.
thread count
.
warp
.
weft (woof or fill)
.
weight.

Topic 2

Dopes, Thinners, Paints and Cements

.
Describe the common types of dopes, thinners, primers, paints, fungicides,
rejuvenators, cleaning agents and cements used on fabric-covered aircraft.
.
Describe the main physical characteristics of the above-mentioned products, and
state
their compatibilities with each other and different fabrics.
.
State the correct storage requirements for the above-mentioned products.
.
Describe the main finishing problems that can occur when using dope, including

causes and methods used to correct or overcome them.

Page 29 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.2. Fabric and Doping (FE)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 3
Preparation and Inspection Requirements of the Aircraft Structure Prior
to
Covering
.
State the general inspection requirements for the aircraft structure prior to co
vering
with fabric including:
.
cables
.
electrical wiring
.
fairleads
.
grommets.
.
When fitting fabric covers, state the considerations involved in respect of dire
ction of
weft and warp, airspeed and slipstream, types of seams, describe methods of stit
ching
including appropriate types of knots.
.
State the correct environmental conditions under which fabric covering and dopin
g
may be undertaken.

Topic 4

Inspection and Testing Requirements of Existing Fabric Coverings and New

Fabric Prior to Use


.
State the tensile strength requirements in relation to airspeed and describe the
methods to test for this in new undoped fabrics and existing doped fabric covers
.
.
Describe the surface conditions that will accelerate the deterioration of the fa
bric and
state the methods used to protect the fabric from deterioration. Describe how a
weathered surface may be rejuvenated.

Topic 5

Fabric Application

.
State the inspections required prior to recovering of an aircraft structure.
.
List the sequence of events in fabric application, including doping and painting
.
.

State the various methods of recovering a wing, (envelope, blanket and combinati
on).
.
Recognise the common visual cues that indicate defective doping.
.
State the different methods of attachment of fabric to metal, wood and plywood.
Describe how to remove dope from fabric.

Page 30 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.2. Fabric and Doping (FE)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 6

Rib Stitching, Surface Tapes Inspection Panels and Zips

.
Describe the preparation of fabric prior to rib stitching, and describe methods
of single
and double rib stitching including the considerations in the choice of either me
thod.
.
State the different knots and their uses.
.
Describe the considerations behind the use of anti-tear tape, including its use
at
locations on the upper and lower surfaces of a wing.
.
State the different methods of creating inspection panels in fabric covered airc
raft, and
explain the considerations involved in their:
.
location
.
proximity to structural members
.
shape
.
size.
.
Describe the methods used to create drainage holes and identify the location of
these
drainage holes.

Topic 7

Fabric Repairs

.
State the general criteria used in a fabric repair scheme with particular refere
nce to
type of repair to be carried out ie:
.
repair
.
sewed patch repair
.
sewed-in panel
.
stitched tear, and
.
un-sewed doped-on repair.
.
State the correct overlap for these repairs.
.
State the criteria for balancing control surfaces following a fabric repair to t
he surface.

.
List the general steps required when preparing a patch, doping on the patch and
reapplying the aircraft paint scheme to the patched area.

Page 31 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.3. Power Fluid Systems (FF)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Hydraulic Pumps and Power Transfer Units

.
Describe the constructional features and explain the principles of operation of
typical
hand and power hydraulic pumps.

Topic 2

Hydraulic Power Supply Basic System

.
Describe the relationship between the following components; identify their locat
ion and
state their function in a basic hydraulic power supply system:
.
accumulators
.
bypass or offloading valves
.
check valves
.
cutout valves
.
filters
.
pumps
.
reducing valves
.
regulating valves
.
relief valves
.
reservoirs.

Topic 3

Basic Systems I

.
Describe the relationship between components in a basic landing gear system.
Indicate component locations and state their function.

Topic 4

Basic Systems II

.
Describe the relationship between components in the following basic systems.
Indicate component locations and state their function:
.
airbrakes

.
flaps
.
nose wheel steering
.
power flight controls
.
power wheel brakes.

Page 32 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.3. Power Fluid Systems (FF)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 5

Specific Aircraft Hydraulic Power Supply

.
Identify the location and function of components in typical aircraft hydraulic p
ower
supply systems.
.
Relate data in the references to these systems and determine the effects of faul
ts in
components including the interface with the electrical and emergency systems.

Topic 6

Powered Aircraft Hydraulic Systems 1

.
From given information describe the function of components and principles of
operation of the following systems:
.
flight controls including feel systems
.
flaps, spoilers, speed brakes and airbrakes.
.
Relate data in the references to these systems and determine the effects of faul
ts in
components including the interface with the electrical and emergency systems.

Topic 7

Powered Aircraft Hydraulic Systems 2

.
From given information describe the function of components and principles of
operation of the following systems:
.
anti skid braking systems
.
nose wheel steering
.
power wheel brakes.
.
Describe a typical brake temperature monitoring system, and be able to use a bra
ke
limitation chart.
.
Relate data in the references to these systems and determine the effects of faul
ts in
components including the interface with the electrical and emergency systems.

Page 33 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.3. Power Fluid Systems (FF)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 8

High Pressure Air Systems

.
Identify principles and uses of high-pressure air systems and components.
.
Identify the location and function of components. Describe the effects of faults
in
components on system operation.
.
Relate components to typical aircraft systems given diagrams, drawings and/or wr
itten
information.
.
State precautions to be observed in the servicing and maintenance of high pressu
re
compressed gas systems.
.
Relate data in the references to these systems and determine the effects of faul
ts in
components including the interface with the electrical and emergency systems.

Page 34 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.4. Aeroplane Structures and Systems (FG)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Aircraft Structure

General Concepts

.
Define the following terms:
.
Beam
.
Bending
.
Compression
.
Fatigue
.
Hoop stress
.
Shear
.
Strain
.
Stress
.
Strut
.
Tension
.
Tie
.
Torsion.
.
Apply the above-defined terms to given applications.
.
Define aircraft structural classifications, primary, secondary and tertiary.
.
Define fail safe structure. From given information, identify methods of fail-safe
design applicable to aircraft structures.
.
Define the concept of Damage Tolerance .
.
Identify the Airworthiness requirements for structural strength.
.
Describe hot and cold bonding methods of bonded joints.

Topic 2
Fuselage, Doors, Nacelles, Engine Mounts Landing Gear Attachments,
Equipment and Furnishings
.
Identify the following methods of fuselage construction:
.
monocoque

.
semi monocoque
.
truss (Pratt truss and Warren truss).
.
Describe the general constructional features of each of these types of structure
and
identify load-carrying members.
.
Describe general constructional features of aircraft doors, nacelles and firewal
ls.
.
Describe general constructional features of various engine mounting arrangements
and structures. Describe engine pylon mounting systems and vibration damping
methods.
Page 35 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.4. Aeroplane Structures and Systems (FG)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
.
Describe general constructional features of various landing gear arrangements an
d
structures.
.
Describe the drainage and ventilation provisions used to control moisture within
a
structure.
.
Describe the general construction and installation of:
.
seats
.
harnesses
.
emergency equipment
.
galley equipment
.
water waste
.
cargo handling and retention equipment.

Topic 3

Wings, Primary and Auxiliary Control Surfaces

.
Describe various forms of wing and stabiliser construction; typically monospar,
multispar and box beam. Identify general constructional features such as ribs, s
truts,
wires and tie rods and describe their application to the structure.
.
Describe general constructional features of primary and auxiliary control surfac
es.
.
Describe the attachment of control surfaces and lift/drag devices.
.
Describe the methods used to statically and aerodynamically balance control surf
aces.
.
Describe the principle of Load Alleviation .
.
Perform calculations relative to the balance of control surfaces to correct for
a control
imbalance following repair or repaint.
.
Describe the methods used to protect the structure in the advent of a lightening
strike.

Topic 4

Inspection of Structures

.
Describe the following terms as applied to the determination of locations on, wi
thin or
around aircraft:
.
butt lines or buttock lines
.
fuselage stations
.
water lines
.
wing stations.
Page 36 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.4. Aeroplane Structures and Systems (FG)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
.
Describe the ATA-100 zoning system used to identify aircraft component locations
and access points.
.
Describe the factors to be considered when inspecting structures for wear, damag
e
and deterioration.
.
Identify visual cues appropriate to structural damage resulting from flight or g
round
overloads, structural failure of adjacent members and corrosion.
.
Describe the inspection procedure and visual cues when inspecting bonded joints.
.
Describe the inspection procedure and identify
mage
following lightening strike and High Intensity
.
Describe the classifications of damage and the
s
applicable to them.
.
Describe ageing, fatigue and corrosion control

Topic 5

the visual cues appropriate to da


Radiated Field penetration.
repair or maintenance implication

programs.

Airframe Symmetry

.
Describe the methods used to make the following alignment and symmetry checks:
.
complete airframe for symmetry
.
fuselage for twist and bending
.
vertical stabiliser for alignment
.
wings and horizontal stabilisers for dihedral and incidence.
.
Define the following terms:
.
anhedral
.
cabane struts
.
decalage
.
dihedral
.
incidence angle
.

interplane struts
.
longitudinal dihedral
.
rigging position
.
stagger
.
washin
.
washout.

Page 37 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.4. Aeroplane Structures and Systems (FG)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 6

Riveting

American Standard

.
Be able to identify solid and blind rivets by head marking, physical characteris
tics or
identification number.
.
State the requirements of edge distance, pitch and gauge for rivet installation.
.
Detail the lay out of a riveted repair.
.
Describe the procedures, tools, adaptors and precautions used for the installati
on of
solid and blind rivets by hand or power.
.
Identify incorrectly installed rivets or common riveting faults and state the ca
uses of
defective riveting and rivet failure.
.
In relation to rivet design, installation or layout, define the following terms:
.
clearance
.
countersinking
.
dimpling
.
gauge
.
pitch
.
shaving.

Topic 7

Sheet Metal Repair I

.
Describe the principles applied to the selection of materials and repair schemes
for
the removal and repair of damaged structure.
.
Describe the following processes used in the fabrication of replacement sheet me
tal
parts or patches:
.
bumping
.
coining
.
crimping

.
dimpling
.
folding
.
joggling
.
shrinking
.
stretching.
.
Describe the following hand and power tools used for sheet metal forming; state
general characteristics, operating principles and precautions for their use:
.
brakes/folding machines
.
presses
.
roll formers
.
shears.

Page 38 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.4. Aeroplane Structures and Systems (FG)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 8

Sheet Metal Repair II

.
In relation to sheet metal forming, describe the material allowances known as be
nd
allowance and setback. Know the formulae required to calculate these factors and
apply the formulae to mark out a flat pattern layout.
.
Be able to calculate the area of various geometric shapes, the circumference of
circles
and the length and angles of the sides of triangles.
.
Calculate the weight of a completed repair and determine its effect on surroundi
ng
structure.

Topic 9

Tubular Structure Repair

.
Be able to state typical non-welded repair methods for tubular structural member
s.
.
Describe welded repairs to tubular members by patching, inner and outer sleeves
and
splicing. State design characteristics, angles or dimensions as appropriate.

Topic 10

Window and Windshield Repairs

.
Describe the construction and installation methods of windows and windshields.
.
Describe the methods of forming acrylic sheet into final shape by hot and cold m
eans.
State temperatures, angles and precautions as appropriate.
.
Describe precautions and considerations when cutting and drilling acrylic materi
als.
.
State the methods, materials and general principles involved in cementing and cu
ring
acrylics.
.
Describe methods of finishing acrylic components by sanding, buffing and polishi
ng;
general cleaning techniques and precautions for the protection of installed
components.
.
Describe the properties of various types of clear plastic material used for wind
ows and

windscreens. Describe processes for the care and maintenance of these materials.

Topic 11

Pressurised Structure Fundamentals

.
Describe current practice in aircraft design related to load transfer, load path
continuity
and reduction of stress raisers in pressurised fuselages.
.
Describe methods used to ensure that doors and other large cutouts are restraine
d
from opening under pressurisation loads.
Page 39 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.4. Aeroplane Structures and Systems (FG)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
.
Describe methods used to seal the structure and components to the structure of
airframe pressure cells.
.
Identify the various methods used to ensure structural protection from rapid
decompression.

Topic 12

Pressurised Structure Maintenance

.
Describe sealing methods used to seal control and electrical cables at pressure
bulkheads. State the maintenance practices necessary to ensure correct sealing o
f
control cables.
.
State precautions and describe maintenance actions to be observed when maintaini
ng
blowout panels, airflow louvres and decompression doors.
.
From given information describe sealing methods used to seal doors and other
cutouts in the pressure cell and necessary maintenance practices.
.
In relation to pressurised structures describe factors to be considered when
conducting an inspection of the structure.
.
Describe the need for aerodynamic cleanliness and the methods used to achieve
minimum drag structures.

Topic 13

Surface Preparation for Protective Finish Application

.
Describe correct methods to be used for the removal of old corrosion protection
systems and corrosion.
.
Describe methods of degreasing and cleaning of surfaces prior to surface
re-treatment.
.
Describe methods of surface pre-treatment applicable to the various aircraft mat
erials
in common use.

Topic 14

Paint Systems and Storage

.
Describe various primer systems in use detailing special precautions and handlin
g
requirements. State the advantages of particular primers for given applications.
.

Describe the various topcoat systems in use detailing special precautions and
handling requirements. For given applications state advantages and disadvantages
of
the various systems.

Page 40 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.4. Aeroplane Structures and Systems (FG)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 15

Application of Protective Finishes

.
Describe the physical conditions necessary for correct application of particular
protective finishes.
.
Describe the correct use of application processes including equipment clean up.
.
From given information describe techniques for spray application of protective
coatings.
.
Identify and state possible causes of defects in applied coatings.

Topic 16

Landing Gear Systems

.
From given information describe the function of components and principles of
operation of the following systems:
.
retractable landing gear
.
emergency landing gear extension systems.
.
Relate data in the references to these systems and determine the effects of faul
ts in
components including the interface with the electrical and emergency systems.

Topic 17

Ice and Rain Protection

.
Describe the construction, location, operation, inspection, maintenance and typi
cal
layout of:
.
anti-ice systems (electric, chemical and thermal)
.
chemical rain-repellent systems
.
de-icing systems (electric, pneumatic and chemical)
.
ice detection systems
.
pneumatic rain removal
.
water and toilet drain heaters
.
windshield wipers (electrical and hydraulic).
.
Explain the requirements for ground de-icing of aircraft and the precautions to

be
observed during use of de-ice chemicals.

Page 41 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.4. Aeroplane Structures and Systems (FG)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 18

Fuel Systems

.
From given information identify the location of fuel system components. Describe
the
layout and operation of typical piston and gas turbine engined aircraft fuel sys
tems,
including the instrument and electrical interface.

Topic 19

Oxygen

.
Describe the human requirements for oxygen with ascending altitudes including th
e
effect of lack of oxygen (hypoxia).
CAO 108.26 .
State the means of identifying oxygen cylinders and chemical units for use in ai
rcraft.
State the acceptable CIG Gas Code No, and know the requirements of CAO 108.26.
.
Describe the general safety precautions to be observed during servicing and
maintenance of oxygen systems.
.
State the means of identifying oxygen charging rigs.
.
State the pressure at which oxygen bottles/systems are considered to be empty.
State the reasons for, and methods of purging an oxygen cylinder or system and
acceptable gases that can be used.

Topic 20

Oxygen Systems

.
From given information describe the assembly, operation, inspection, servicing a
nd
maintenance requirements of both chemical and stored gas oxygen systems for use
in
flight and passenger compartments.
.
State the differences in principles of operation and applications of continuousflow,
demand, diluter-demand and pressure-demand type regulator systems.

Page 42 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.4. Aeroplane Structures and Systems (FG)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 21

Composite Material Repairs

.
State the methods employed to clean the surface of fibre reinforced plastic (FRP
)
materials prior to repair and describe the water break test to determine cleanline
ss.
.
Describe typical repair schemes for damage to FRP/honeycomb sandwich materials
by replacement of core material, plugging or patching.
.
Describe typical repair schemes to laminated FRP structural members and skin pan
els
by patch or insertion.
.
State tools or equipment required to effect repairs and describe the vacuum-bag
process of applying pressure.
.
State the methods used for the detection of defects in composite materials.

Page 43 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.5. Helicopter Aerodynamics, Structures and Controls (FI)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Rotary Wing Theory of Flight I

.
Define the terms:
.
air density
.
angle of attack
.
axis of rotation or shaft axis
.
blade loading
.
centrifugal force
.
collective pitch
.
coning angle
.
cyclic pitch
.
disc loading
.
feathering
.
lift thrust vector resultant
.
node
.
pitch angle
.
relative airflow
.
thrust or virtual axis
.
tip path plane.

Topic 2

Rotary Wing Theory of Flight II

.
With reference to the terms defined in topic code 1 describe how changes in one
affect one or more of the others.
.
Describe the relationship between:
.
C of G
.
drag
.

lift
.
thrust
.
weight.
. Describe vortex ring state, power settling, overpitching and their relationshi
p.

Page 44 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.5. Helicopter Aerodynamics, Structures and Controls (FI)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 3

Rotary Wing Theory of Flight III

.
Explain torque reaction and describe its effect on directional control of a heli
copter.
.
Explain gyroscopic precession and describe how its effect is used in the control
of the
main rotor disc to provide forward, sideways and rearward flight.
.
Explain dissymmetry of lift and describe the design feature that is used to cont
rol it.
.
Define corriolis effect.
.
State the design features (lead/lag hinges and underslung rotor) that are used t
o
relieve stresses created by corriolis effect, and describe how these features ac
hieve
that result.

Topic 4

Rotary Wing Theory of Flight IV

.
Describe ground effect and translational lift and their relationship.
.
Define translating tendency and describe the two methods (mast offset and cyclic
rigging) of correcting this tendency.
.
State the reason why main rotor blades have built in twist.
.
State what blade tip stall is and why it results in a nose pitch up of the helic
opter.
.
Describe the aerodynamic features of helicopter autorotation. State the areas of
the
disc that provide rotor drive and overall lift during the autorotation.

Topic 5

Rotary Wing Stability

.
Describe static and dynamic stability and state why most helicopters are conside
red
statically stable and dynamically unstable.
.
Describe how the following design methods help overcome the inherent dynamic
instability of a helicopter:
. delta three hinges
. offset flapping hinges

.
stabiliser bar.
.
Describe ground resonance; state its causes and what corrective maintenance acti
on
is necessary should it occur.
.
Describe the use of fixed and adjustable stabilisers.

Page 45 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.5. Helicopter Aerodynamics, Structures and Controls (FI)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 6

Main Rotor Heads

.
Describe the physical features of the various main rotor head (MRH) designs and
be
able to state which features accommodate the flapping, feathering, leading and
lagging actions of the main rotor blade.
.
Describe the principles of operation of a swash plate and state its effect on ti
p path
plane.
.
Describe the construction and operation of MRH dampers.
.
Describe the mounting, inspection and maintenance of main rotor heads.

Topic 7

Tail Rotors and Anti-torque Control

.
Describe methods (tail rotor, bleed air, fan and aerodynamic) of achieving
directional/anti-torque control.
.
From given information describe the assembly, mounting, and operation of typical
tail
rotor drive systems comprising:
.
bearings
.
couplings
.
gearboxes
.
pitch change mechanism
.
shafts
.
universal joints.
.
State the maintenance requirements of a typical tail rotor drive system.

Topic 8

Clutches, Freewheel Units and Rotor Brakes

.
From given information describe the constructional features, location, operation
and
mounting of:
.
clutches
.
freewheel units

.
rotor brakes
.
couplings
.
drive systems; and
.
State their purpose.

Page 46 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.5. Helicopter Aerodynamics, Structures and Controls (FI)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 9

Cyclic Control System

.
Describe the layout, operation and maintenance requirements of a typical cyclic
control system and its components (cyclic stick to pitch-change rod inclusive).

Topic 10

Collective Control System

.
Describe the layout, operation and maintenance requirements of a typical collect
ive
control system and its components (collective lever to pitch-change rod inclusiv
e).
.
Describe the methods used to provide pilot assistance in collective movement on
helicopters not fitted with power-assisted flying controls.
.
Describe methods used for rotor RPM compensation with application of collective
control.

Topic 11

Main Rotor Gearboxes and Main Rotor Masts

.
From given information, describe construction, principles, mounting, inspection
and
maintenance requirements of gearboxes and masts.

Topic 12

Blade Tracking, Balancing and Helicopter Vibration

Analysis I

.
Describe the general precautions to be observed when moving and positioning
helicopters.
.
Describe the danger areas to be aware of when approaching or leaving a helicopte
r
with rotors turning.
.
Describe the various methods of tracking main and tail rotor blades and state wh
en
tracking should be carried out.
.
Describe the various methods of balancing main rotor systems both statically and
dynamically. Describe how and when to carry out hub/main rotor blade alignment
checks and/or adjustment on semi-rigid rotor heads.

Page 47 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.5. Helicopter Aerodynamics, Structures and Controls (FI)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 13

Blade Tracking, Balancing and Helicopter Vibration

Analysis II

.
State the maintenance requirements of the various types of MRH dampers.
.
State the effects of either too high or too low autorotation RPM.
.
From given information determine necessary auto rotation RPM corrections.
.
Describe the types of vibration experienced in helicopters; state their probable
cause
and what maintenance action is required to reduce the level of the vibration.

Topic 14

Main/Tail Rotor Blades

.
Describe the construction and material used in typical wooden, metal and composi
te
main and tail rotor blades.
.
Describe typical inspections/maintenance of main rotor blades.

Topic 15

Helicopter Structure

General Concepts

.
Define the following terms:
.
Beam
.
Bending
.
Compression
.
Fatigue
.
Shear
.
Strain
.
Stress
.
Strut
.
Tension
.
Tie
.
Torsion.
.
Apply the above-defined terms to given applications.

.
Define aircraft structural classifications, primary, secondary and tertiary.
.
Define fail safe structure. From given information identify methods of fail-safe d
esign
applicable to helicopter structures.
.
Define the concept of Damage Tolerance .
.
Identify the Airworthiness requirements for structural strength.

Page 48 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.5. Helicopter Aerodynamics, Structures and Controls (FI)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 16 Fuselage, Doors, Engine Mounts, Stabilisers, Landing Gear Attachments,
Equipment and Furnishings
.
Identify the following methods of fuselage construction:
.
monocoque
.
semi monocoque
.
truss (Pratt truss and Warren truss).
.
Describe the general constructional features of each of these types of structure
and
identify load-carrying members.
.
Describe general constructional features of aircraft doors, nacelles and firewal
ls.
.
Describe general constructional features of various engine mounting arrangements
and structures. Describe engine pylon mounting systems and vibration damping
methods.
.
Describe the general constructional features of various landing gear arrangement
s
and structures.
.
Describe the general constructional features of fixed and moveable stabilisers.
.
Describe the drainage and ventilation provisions used to control moisture within
a
structure.
.
Describe the methods used to protect the structure in the advent of a lightening
strike.
.
Describe the general construction and installation of:
.
seats
.
harnesses
.
emergency equipment.

Topic 17

Inspection of Structures

.
Describe the following terms as applied to the determination of locations on, wi
thin or
around helicopters:

.
butt lines or buttock lines
.
fuselage stations
.
water lines.
.
Describe the ATA-100 zoning system used to identify helicopter component locatio
ns
and access points.
.
Describe the factors to be considered when inspecting structures for wear, damag
e
and deterioration.
Page 49 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.5. Helicopter Aerodynamics, Structures and Controls (FI)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
.
Identify visual cues appropriate to structural damage resulting from flight or g
round
overloads, structural failure of adjacent members and corrosion.
.
Describe the inspection procedure and identify the visual cues appropriate to da
mage
following lightning strike and High Intensity Radiated Field penetration.
.
Describe the classifications of damage and the repair or maintenance implication
s
applicable to them.
.
Describe ageing, fatigue and corrosion control programs.
.
Describe the methods used to make the following alignment and symmetry checks:
.
complete airframe for symmetry
.
fuselage for twist and bending
.
vertical stabiliser for alignment
.
horizontal stabilisers for dihedral and incidence.

Topic 18

Riveting

American Standard

.
Be able to identify solid and blind rivets by head marking, physical characteris
tics or
identification number.
.
State the requirements of edge distance, pitch and gauge for rivet installation.
.
Detail the lay out of a riveted repair.
.
Describe the procedures, tools, adaptors and precautions used for the installati
on of
solid and blind rivets by hand or power.
.
Identify incorrectly installed rivets or common riveting faults and state the ca
uses of
defective riveting and rivet failure.
.
In relation to rivet design, installation or layout, define the following terms:
.
clearance
.
countersinking

.
dimpling
.
gauge
.
pitch
.
shaving.

Page 50 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.5. Helicopter Aerodynamics, Structures and Controls (FI)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 19

Sheet Metal Repair I

.
Describe the principles applied to the selection of materials and repair schemes
for
the removal and repair of damaged structure.
.
Describe the following processes used in the fabrication of replacement sheet me
tal
parts or patches:
.
bumping
.
coining
.
crimping
.
dimpling
.
folding
.
joggling
.
shrinking
.
stretching.
.
Describe the following hand and power tools used for sheet metal forming; state
general characteristics, operating principles and precautions for their use:
.
brakes/folding machines
.
presses
.
roll formers
.
shears.

Topic 20

Sheet Metal Repair II and Tubular Structure Repair

.
In relation to sheet metal forming, describe the material allowances known as be
nd
allowance and setback. Know the formulae required to calculate these factors and
apply the formulae to mark out a flat pattern layout.
.
Be able to calculate the area of various geometric shapes, the circumference of
circles
and the length and angles of the sides of triangles.
.

Calculate the weight of a completed repair and determine its effect on surroundi
ng
structure.
.
Be able to state typical non-welded repair methods for tubular structural member
s.
.
Describe welded repairs to tubular members by patching, inner and outer sleeves
and
splicing. State design characteristics, angles or dimensions as appropriate.

Page 51 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.5. Helicopter Aerodynamics, Structures and Controls (FI)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 21

Window and Windshield Repairs

.
Describe the construction and installation methods of windows and windshields.
.
Describe the methods of forming acrylic sheet into final shape by hot and cold m
eans.
State temperatures, angles and precautions as appropriate.
.
Describe precautions and considerations when cutting and drilling acrylic materi
als.
.
State the methods, materials and general principles involved in cementing and cu
ring
acrylics.
.
Describe methods of finishing acrylic components by sanding, buffing and polishi
ng;
general cleaning techniques and precautions for the protection of installed
components.
.
Describe the properties of various types of clear plastic material used for wind
ows and
windscreens. Describe processes for the care and maintenance of these materials.

Topic 22

Surface Preparation for Protective Finish Application

.
Describe correct methods to be used for the removal of old corrosion protection
systems and corrosion.
.
Describe methods of degreasing and cleaning of surfaces prior to surface retreatment.
.
Describe methods of surface pre-treatment applicable to the various aircraft mat
erials
in common use.

Topic 23

Paint Systems and Storage

.
Describe various primer systems in use detailing special precautions and handlin
g
requirements. State the advantages of particular primers for given applications.
.
Describe the various topcoat systems in use detailing special precautions and
handling requirements. For given applications state advantages and disadvantages
of

the various systems.

Page 52 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.5. Helicopter Aerodynamics, Structures and Controls (FI)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 24

Application of Protective Finishes

.
Describe the physical conditions necessary for correct application of particular
protective finishes.
.
Describe the correct use of application processes including equipment clean up.
.
From given information describe techniques for spray application of protective
coatings.
.
Identify and state possible causes of defects in applied coatings.

Topic 25

Composite Material Repairs

.
State the methods employed to clean the surface of fibre reinforced plastic (FRP
)
materials prior to repair and describe the break test to determine cleanliness.
.
Describe typical repair schemes for damage to FRP/honeycomb sandwich materials
by replacement of core material, plugging or patching.
.
Describe typical repair schemes to laminated FRP structural members and skin pan
els
by patch or insertion.
.
State tools or equipment required to effect repairs and describe the vacuum-bag
process of applying pressure.
.
State the methods used for the detection of defects in composite materials.

Page 53 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.6. Airconditioning (FM)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Principles and Terminology of Airconditioning

.
Define the terms:
.
adiabatic
.
conduction
.
convection
.
humidity
.
latent heat
.
latent heat of vaporisation
.
radiation
.
relative humidity
.
sensible heat
.
superheat.
.
Solve problems using the General (Combined) Gas Law and state how this law relat
es
to transfer of energy in an airconditioning system.

Topic 2

Vapour Cycle System Components and Fluids

.
Identify by name the following vapour cycle system components:
.
blowers
.
compressors
.
condensers
.
evaporators
.
expansion valves
.
isolation valves
.
receiver-dryers
.
superheaters/subcoolers.

.
And describe the constructional features, principles of operation and location a
nd
function within a typical system.
.
State the type and characteristics of refrigerants and oils used in the system.

Page 54 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.6. Airconditioning (FM)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 3

Vapour Cycle System Maintenance I

.
Identify and state the function of the valves, gauges, fittings and hoses of a v
apour
cycle servicing manifold set.
.
Describe the procedures and list the equipment used to carry out purging and
charging of the system.
.
State precautions necessary for the safe servicing of a vapour cycle system.

Topic 4

Vapour Cycle System Maintenance II

. Describe the procedures and list the equipment used to carry out leak tests,
performance tests, checking compressor oil and evacuating the system.
. Identify and name the procedures to rectify faults in vapour cycle systems.

Topic 5

Air Cycle System Components

.
From given information identify the schematic relationships of the following air
cycle
system components:
.
air cycle machines
.
flow control valves
.
heat exchangers
.
humidifiers
.
mixing chambers
.
pressure regulation valves
.
recirculation fans
.
recirculation filters
.
silencers
.
spill valves
.
water separators (high and low pressure).
.
And describe their operating principles.

Topic 6

Basic Air Cycle System Layout and Operation

.
Identify by name and state the function of components in basic air cycle systems
.
Trace the airflow through the various schematic layouts provided, from air suppl
y
source to distribution outlet.

Page 55 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.6. Airconditioning (FM)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 7

Temperature Control and Air Distribution

.
Describe desired airflow paths in occupied cabins.
.
Identify provisions for emergency and ground ventilation in given system schemat
ics.
.
From given information describe the operation of a trim air system.
.
Describe the operating principles of gasper (eyeball) vents and systems.
.
Describe the operating principles of cabin temperature control systems and ident
ify
appropriate sensor locations which contribute to stable temperature control.

Topic 8

Typical Aircraft Air Cycle System Layout, Operation and Fault Finding

.
From given information describe the operation and trace airflows in given
configurations including the electrical and instrument interface.
.
From given information be able to fault find the system.

Page 56 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.7. Structural Composites (FP)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Composite Basics 1

. Define the following terms and explain their interaction in typical composite
structures:
. A-stage, B-stage and C-stage
. Accelerator
. Advanced Composite
. Autoclave
. Balanced Laminate
. Bi-directional Fabric (BID)
. Bleeder
. Blocking
. Bridging
. Catalyst
. Caul Plate
. Coefficient of Thermal Expansion
. Core Separation
. Core splicing
. Crazing
. Cure
. Cure Stress
. Delamination
. Exothermic Reaction
. Fabric Plain, Satin & Twill Weave
. Fibre
content
. Fibre direction
. Fill (weft, woof)
. Filler ply
. Finish (Size)
. Gel condition
. Glass (E and S)
. Material.

Page 57 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.7. Structural Composites (FP)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 2

Composite Basics 2

. Define the following terms and explain their interaction in typical composite
structures:
. Assembly
. CFRP (carbon FRP)
. GFRP (glass FRP)
. Honeycomb Sandwich
. Inhibitor
. Kevlar (Aramid)
. KFRP(Kevlar FRP)
. Lamination Sequence (Stacking or Nesting)
. Lay up
. Matrix
. Microcracking
. Mould release agent
. Peel ply
. Ply orientation
. Porosity
. Post-cure
. Pot Life
. Prepreg
. Reinforced Plastic
. Resin content
. Resin richness
. Resin starvation
. Tack Free
. Thermoplastic
. Thermosetting
. Thread count
. Tow
. Tracer
. Unidirectional Fabric (UND)
. Vacuum Bag
. Void
. Warp
. Warp Clock.

Page 58 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.7. Structural Composites (FP)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 3

Matrix Materials

.
Describe the requirements and precautions related to the storage and use of
thermosetting polyester resins, accelerators and catalysts.
.
Describe the requirements and precautions related to the storage and use of epox
y
resins and hardeners.
.
State the reasons for the permitted wide range of polyester resin/catalyst ratio
s and
the tightly controlled resin/hardener ratio for epoxy systems.

Topic 4

Fibre Cloth, Tapes and Core Materials

.
Describe the requirements and precautions for storage and use of fibres, fibre f
abrics,
sandwich core materials and pre-impregnated fibre fabrics.
.
Describe the reasons for and use of protective and surface finishes applied to f
ibres
during production.
.
State the methods used to identify glass, boron, aramid and carbon fibre woven
products.

Topic 5

Advanced FRP Component Inspection and Damage Assessment

.
Define negligible damage relevant to fibre reinforced composites.
.
Describe the evaluation criteria for a field bolted or bonded repair in relation
to
disbonds and through penetration damage.
.
Describe methods of non-destructive inspection applicable to FRP composites and
know the limitations of each.
.
Identify the following and state their causes:
.
resin defects
.
finishing process damage
.
lay up defects.
.
and describe methods of ensuring that these defects do not occur in practice.
.

Describe the reasons for and use of protective and surface finishes applied to F
RP
composites.

Page 59 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.7. Structural Composites (FP)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 6

Advanced FRP Repair Lay Up

.
State the advantages/disadvantages of each of the matrix/fibre combinations in
general use.
.
Describe the reasons for the use of:
.
different ply orientation in structural laminates
.
GFRP and CFRP hybrid laminated structures
.
Kevlar 49 sheathing
.
unidirectional and bi-directional fibre fabrics.
.
Describe acceptable methods of surface cleaning and preparation prior to repair.
Know the importance of good surface preparation and its relationship to successf
ul
repair.
.
Describe methods used to dry out wet laminates prior to repair and state why thi
s step
is necessary. Describe precautions to be observed in relation to temperature/ove
rheat
and blistering.
.
Describe how to perform and apply:
.
a burn test
.
a break wind test
.
a water break test.
.
Describe the methods used to repair negligible damage.

Topic 7

Advanced FRP Repair Methods

.
State the general factors which must be considered when applying FRP repair
schemes eg, strength, stiffness, ultimate strain, ply overlap related to patch r
epair,
mismatch of metal/composite strengths, cure stress.
.
Describe the techniques involved in carrying out a repair lay up using:
.
high temperature cures
.
plain fabrics

.
pre-impregnated fabrics
.
room temperature cures.
.
State the advantages and disadvantages of using room temperature cure lay ups.
.
Describe the use of Bleeder Plies, Vacuum Bags, Autoclaves and their repair
applications.
Page 60 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.7. Structural Composites (FP)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
.
Describe the following handling requirements and their application to successful
repairs:
.
prepreg (thaw) temperature and humidity
.
prepreg storage temperature
.
prior dry-out of honeycomb and facings.
.
storage ledger.

Topic 8

Advanced FRP Structure Environmental Protection

.
Describe methods used to minimise galvanic corrosion between CFRP skins and
metallic sub-structure.
.
Describe methods used to protect FRP structures from erosion.
.
Describe methods used to provide lightning protection of FRP structures.
.
Describe methods used to protect FRP components from moisture/temperature
degradation and breakdown by aircraft fluids.

Topic 9

Techniques for Cutting, Sanding or Drilling FRP Components

.
Describe accepted practices for cutting, sanding or drilling of FRP composite
structure. Identify appropriate tool combinations for different FRP materials an
d state
special precautions and handling relating to their use.

Page 61 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.8. Helicopter Controls and Systems (FR)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Main Rotor Heads

.
Describe the physical features of the various main rotor head (MRH) designs and
state which features accommodate the flapping, feathering, leading and lagging
actions of the MR blade.
.
Describe the construction, operation and application of elastomeric bearings in
main
rotor heads.
.
Describe the principles of operation of a swash plate and state its effect on ti
p path
plane.
.
Describe the construction and operation of MRH dampers.
.
Describe the mounting, inspection and maintenance of main rotor heads.

Topic 2

Tail Rotors and Anti-torque Control

.
Describe methods (tail rotor, bleed air, aerodynamic, tandem and contra-rotating
) of
achieving directional/anti-torque control.
.
From given information, describe the assembly, mounting, and operation of typica
l tail
rotor drive systems including hydraulic/electrical actuated controls.
.
State the maintenance requirements of a typical tail rotor drive system.

Topic 3

Cyclic Control System

.
From given information, describe the layout, operation and maintenance requireme
nts
of a hydraulically boosted cyclic control system and its components (cyclic stic
k to
pitch change rod inclusive).
.
Describe methods used for helicopter pitch attitude compensation with cyclic
application.

Page 62 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.8. Helicopter Controls and Systems (FR)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 4

Collective Control System

.
From given information describe the layout, operation and maintenance requiremen
ts
of a typical collective control system and its components (collective lever to p
itchchange rod inclusive).
.
Describe methods used for rotor RPM compensation with application of collective
control.

Topic 5

Main Rotor Gearboxes, Masts, Clutches, Freewheel Units and Rotor Brakes

.
From given information describe the construction, principles, mounting, inspecti
on and
maintenance requirements of gearboxes, masts, clutches, freewheel units and roto
r
brakes.

Topic 6

Blade Tracking, Balancing and Helicopter Vibration

Analysis I

.
Describe the various methods of balancing main rotor systems both statically and
dynamically and be able to describe how and when to carry out hub/main rotor bla
de
alignment checks and/or adjustment on semi-rigid rotor heads.
.
Describe ground resonance and state its cause and what corrective maintenance
action is necessary should resonance occur.
.
Describe the general precautions to be observed when moving and positioning
helicopters.

Topic 7

Blade Tracking, Balancing and Helicopter Vibration

Analysis II

.
Describe the damper alignment checks required on multi-bladed rotor systems fitt
ed
with elastomeric dampers and state the maintenance requirements of the various
types of MRH dampers.
.
State the effects of either too high or too low autorotation RPM.
.
From given information determine necessary autorotation RPM corrections.
.
Describe the types of vibration experienced in helicopters; be able to state the

ir
probable cause and what maintenance action is required to reduce the level of th
e
vibration.
.
Describe the various methods used to dampen vibration.

Page 63 of 112

Syllabus of Examination
AME Licences Mechanical Category
3. Airframe Specific Group Subjects
3.8. Helicopter Controls and Systems (FR)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 8

Main/Tail Rotor Blades

.
Describe the construction and material used in typical wooden, metal and composi
te
main and tail rotor blades.
.
Describe the built-in crack detection methods used on main rotor blades (BIM and
BIS).
.
Describe typical inspections/maintenance of main rotor blades.

Topic 9

Miscellaneous Systems

Landing Gear Systems


.
From given information, describe the assembly and principles of operation of:
.
retractable landing gear
.
emergency extension systems.
.
Relate the data in the references to these systems and determine the effects of
faults
in components including the interface with the electrical and emergency systems.
Ice and Rain Protection
.
From given information, describe the location, operation, inspection, maintenanc
e and
typical layout of:
.
anti-ice/de-ice systems
.
rain-repellent/removal systems.
Fuel Systems
.
From given information identify the location of fuel system components. Describe
the
layout and operation of typical piston and gas turbine engined helicopter fuel s
ystems,
including the instrument and electrical interface.

Page 64 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.9. Pressurisation (IM)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Terminology

.
Define the following terms and describe their application to aircraft pressurisa
tion:
.
cabin altitude
.
controlled leaks
.
differential control mode
.
differential pressure
.
isobaric control mode
.
maximum differential
.
pressure altitude
.
rate control mode
.
uncontrolled leaks.

Topic 2

Components

.
Identify from diagrams or schematic drawings the following pressurisation compon
ents
and describe their principles of operation:
.
cabin altimeters
.
cabin differential pressure indicator
.
cabin rate of climb indicators
.
jet pumps
. negative pressure relief valves
. outflow valves
.
pneumatic relays
.
pressure controllers (automatic and manual)
.
safety (positive pressure relief) valves
.
safety switches.

Topic 3

System Layout

.
Describe typical system layout including the pneumatic or electrical interconnec
tion of
components.

Page 65 of 112

Syllabus of Examination
AME Licences
3. Airframe Specific Group Subjects
3.9. Pressurisation (IM)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 4

System Operation

.
From given information, describe the operation and indicate component function i
n
given system operation modes, including the electrical interface and
warning/indication systems.

Topic 5

Fault Finding/Maintenance

.
From given information, diagnose faults in aircraft pressurisation systems inclu
ding the
electrical and instrument interface and indicate how these faults can be rectifi
ed.

Page 66 of 112

Syllabus of Examination
AME Licences
4. Airframe Specific Type Subjects
4.1. Specific Airframe Type (FS)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
References
The questions will be compiled from the relevant manufacturers maintenance, over
haul
and operation manuals and may be either pictorial, written or a combination of b
oth.

Examination Outline
The examinations will cover aspects of the aircraft in which an airframe LAME ha
s
certification privileges including:
.
all maintenance in category airframes
.
the interface of airframe systems with the electrical, instrument, engine and ra
dio
systems
CAO 100.90 . electrical and instrument system maintenance as per CAO 100.90, App
endix 1.
.
operation of aircraft systems, including A.P.U. and electrical power supply, but
excluding propulsion engines, as required to carry out maintenance on airframe
systems.
In general, the examinations will be in three parts as indicated below. Candidat
es may
gain a credit for each part passed.
Examination Part 1
ATA Chapter
.
Time Limits and Checks 5
.
Parking, Towing, Levelling and Weighing 7,8,9&10
.
Servicing 12/20
.
Aircraft Electrical System and Lighting 24/33
.
Equipment, Furnishings and Emergency Equipment 25
.
Fire, Smoke and Overheat Detection and Extinguishing Systems 26
.
Pitot/Static System
34

.
Oxygen System
35
.
Water Waste
38
. Structures
51 through 57
Page 67 of 112

Syllabus of Examination
AME Licences
4. Airframe Specific Type Subjects
4.1. Specific Airframe Type (FS)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Examination Part 2 ATA Chapter
. Helicopter Vibration Analysis 18
. Flight Control Systems 27
. Hydraulic Systems including Ram Air Turbines 29
. Central Warning Systems 31
. Landing Gear Systems 32
. Rotors, Transmissions and Rotor Brakes 62 to 65
Examination Part 3 ATA Chapter
.
.
.
.
.
.
.
.

Airconditioning Systems 21
Equipment Cooling Systems 21
Pressurisation Systems 21
Fuel System 28
Ice and Rain Protection Systems 30
Pneumatic Bleed Systems 36
APU 49
Engine Control Systems (Stranded Control Cables Only 76

Questions
The number of questions in each Topic area will depend on the complexity of syst
ems in
the subject aircraft. They will include questions on:
.
.
.
.
.
.
.
.
.
.

adjustment
construction
fault-finding
identification of components
inspection
installation
layout
location
operation/function
operational procedures

. precautions and safety aspects


. repair
. servicing.

Page 68 of 112

Syllabus of Examination
AME Licences
4. Airframe Specific Type Subjects
4.1. Specific Airframe Type (FS)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Specific Examination Codes
CASA no longer allocates resources to the maintenance, update or delivery of Gro
up 20
Specific Type Examinations. Check AAC 9-4 and 9-5 for approved courses.

Helicopters
A Part 3 examination may not be required for some helicopters. In these instance
s Part 3
subjects (where applicable) will be incorporated in the Parts 1 and 2 as follows
:
.
Part 1 add ATA 21, 30, 36, 49 and 76.
.
Part 2 add ATA 28.

Airships
.
Examinations for airships will consist of a 1 part examination. It will cover al
l relevant
ATA chapter areas and will also cover Theory of Flight and Aerostatics for airsh
ips.

Page 69 of 112

Syllabus of Examination
AME Licences Mechanical Category
5. Engine Core Subjects
5.1. Piston Engine Theory and Construction (GA)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Principles of Operation and Terminology

. Explain how heat energy is converted into mechanical energy and the relationsh
ip
between volume, pressure and temperature during the Otto cycle of operation.
.
State the requirements for effective combustion.
.
Define:
.
bottom dead centre (BDC)
.
clearance volume
.
stroke
.
swept volume
.
top dead centre (TDC).

Topic 2

Engine Operating Cycles and Configurations

.
Describe 4 and 2 stroke operating cycles.
.
Describe the inlet and exhaust valve-operating cycle.
.
Define valve lead, lag and overlap, and state why they are incorporated in the v
alve
operating cycle.
.
Describe the layout and typical firing order of the following engines:
. inline
. opposed
.
radial
.
vee.

Topic 3

Engine Operating Parameters

.
Define and from given information calculate:
.
mechanical efficiency
.
thermal efficiency
.

volumetric efficiency.
Page 70 of 112

Syllabus of Examination
AME Licences Mechanical Category
5. Engine Core Subjects
5.1. Piston Engine Theory and Construction (GA)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
.
State the effect of incorrect valve timing on these parameters.
.
Define:
.
compression ratio
.
manifold pressure;
.
piston displacement; and
.
State how these values are measured.
.
Calculate piston displacement and compression ratio from given information.

Topic 4

Engine Construction

Top End

.
Describe the constructional features, function, classification and material comp
osition
of engine:
.
connecting rods
.
cylinders
.
inlet and exhaust manifolds
.
piston pins
.
piston rings
.
pistons.

Topic 5

Engine Construction

Valves and Valve Operating Mechanisms

.
Describe the constructional features, function and material composition of engin
e:
.
cam followers
.
inlet and exhaust valves/seats/guides/springs
.
push rods
.
rocker assemblies
.
tappets.

Page 71 of 112

Syllabus of Examination
AME Licences Mechanical Category
5. Engine Core Subjects
5.1. Piston Engine Theory and Construction (GA)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 6

Engine Construction

Bottom End

.
Describe the constructional features, function, classification and material comp
osition
of engine:
.
accessory/reduction gearboxes
.
cam rings
.
cam shafts
.
crankshafts
.
engine casings
.
master rod
.
plain and ball bearings
.
typical roller bearings.

Topic 7

Engine Power Measurement

.
Define:
.
brake horsepower (BHP)
.
brake mean effective pressure (BMEP)
.
friction horsepower (FHP)
.
friction mean effective pressure (FMEP)
.
horsepower (HP) and/or kilowatt (KW)
.
indicated horsepower (IHP)
.
indicated mean effective pressure (IMEP).
.
Calculate the BHP and IHP of a typical engine, from given information.
.
Plot fuel consumption and engine power charts, from given information.

Topic 8

Factors Affecting Engine Power

.
Define brake specific fuel consumption (BSFC) and calculate the BSFC of a typica

l
engine from given information.
.
Define:
.
cruise power mixture
.
lean best power mixture
.
rich best power mixture
.
stoichiometric mixture.
Page 72 of 112

Syllabus of Examination
AME Licences Mechanical Category
5. Engine Core Subjects
5.1. Piston Engine Theory and Construction (GA)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
.
.
.
.
.
.

State the symptoms and causes of the following conditions:


after firing
back firing
detonation
pre-ignition.
Describe how rich and lean mixture burn rates affect engine performance.

Topic 9
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

Classification of Engine Lubricants and Fuels

State the properties and specific uses of the following oils:


ashless dispersant
detergent
hypoid
mineral.
Define the following terms in relation to engine oil ratings:
cloud point
flash point
pour point
viscosity and viscosity index.
State how piston engine fuels (aviation gasoline) are classified.
Describe the following terms in relation to piston engine fuels:
anti knock additive (TEL)
octane rating
performance number
Reid vapour pressure test values
specific gravity
volatility.

Page 73 of 112

Syllabus of Examination
AME Licences
5. Engine Core Subjects
5.2. Piston Engine Systems (GB)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Magneto Ignition System Principles

.
Describe the principles of operation of a magneto ignition system.
.
Define:
.
E Gap angle
.
flux reversal
.
lines of flux.
. State the function of the following components within magneto ignition systems
:
.
condenser
.
contact breaker
.
distributor.
.
Differentiate between primary and secondary systems.

Topic 2

Magneto Ignition System Configuration and Construction

.
Describe the constructional features of the following magneto types:
.
polar inductor
.
rotating magnet.
.
Differentiate between high and low tension ignition systems and state the advant
ages
and disadvantages of each system.
.
Differentiate between battery and magneto ignition systems.

Topic 3

Auxiliary Ignition Systems

.
Describe the operation and constructional features of the following auxiliary ig
nition
systems:
.
booster coil
.
impulse coupling

.
induction vibrator
.
shower of sparks.

Page 74 of 112

Syllabus of Examination
AME Licences
5. Engine Core Subjects
5.2. Piston Engine Systems (GB)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 4

Magneto Ignition System Operation

.
Describe how magneto points gapping affects timing.
.
Differentiate between advance/retard ignition timing.
.
Describe the operation of magneto switches.
.
Describe the construction and function of a compensated cam.

Topic 5

Spark Plugs and Ignition Leads

.
In relation to spark plugs, describe:
.
reach
.
temperature classification
.
typical spark plug constructional features.
.
Explain how gapping affects spark plug performance.
.
Diagnose engine condition by spark plug appearance.
.
Describe the various types of ignition leads/harnesses and their constructional
features and screening methods.

Topic 6

Float Chamber Carburettors

.
Describe the principles of operation and constructional features of a typical fl
oat
chamber carburettor.
.
Differentiate between downdraft and updraft configurations.
.
Describe the operation of:
.
accelerator pumps
.
discharge nozzles
.
float chambers
.
main/idle jets
.
mixture control systems
.

power enrichment systems


.
throttle valves.
.
State the causes of impact, throttle and fuel ice, and state the effects on engi
ne
performance. State the conditions for use of carburettor heat.

Page 75 of 112

Syllabus of Examination
AME Licences
5. Engine Core Subjects
5.2. Piston Engine Systems (GB)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 7

Pressure Injection Carburettors

.
Describe the principles of operation and constructional features of a typical pr
essure
injection carburettor.
.
Describe the function and operation of:
.
acceleration system
.
air/fuel metering forces
.
idle system
.
mixture control system
.
power enrichment system (manual/airflow).

Topic 8

Bendix RSA Fuel Injection System

.
Describe the principles of operation and constructional features of the Bendix R
SA
fuel injection system.
.
Describe the function and operation of:
.
altitude mixture controls
.
flow dividers
.
fuel nozzles
.
fuel/air metering forces
.
impact tubes
.
throttle valves
.
venturis.

Topic 9

Teledyne Continental Fuel Injection System

.
Describe the principles of operation and constructional features of the Teledyne
Continental fuel injection system.
.
Describe the function and operation of the:

.
altitude mixture control
.
fuel control unit
.
fuel injection pump
.
injector nozzles
.
manifold valve.

Page 76 of 112

Syllabus of Examination
AME Licences
5. Engine Core Subjects
5.2. Piston Engine Systems (GB)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 10

Lubrication Systems

.
Describe the operating principles and constructional features of wet and dry sum
p
lubrication systems.
.
State the suitability of each system for typical engine configurations.
.
Describe the constructional features and operation of the following lubrication
system
components and state where they are located within the lubrication system:
. check valves
. oil cooler regulators
. oil coolers
. oil dilution subsystems
. oil filters
.
oil tanks/hoppers
.
pressure pumps
.
relief valves
.
scavenge pumps.

Topic 11

Induction, Exhaust and Cooling Systems

.
Describe the constructional features and operation of typical engine induction/i
ntake
and alternate air systems.
.
Describe the construction material composition and operation of typical engine
exhaust systems.
.
Describe the construction and operation of engine cooling systems comprising any
or
all of the following:
.
air seals
.
cowl flaps
.
cylinder baffles
.
cylinder cooling fins
.
engine cowls and panels
.

exhaust augmentors
.
liquid jackets.

Page 77 of 112

Syllabus of Examination
5. Engine Core Subjects
5.3. Propellers (GC)

AME Licences

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Propeller Theory

.
Describe the blade element theory.
.
Define the following and explain their effect on propeller thrust:
.
angle of attack
.
high/low blade angle and reverse angle
.
pitch
.
rotational speed.
.
Define propeller slip.

Topic 2

Propeller Operation

.
Explain how the following forces affect the rotating propeller blade:
.
aerodynamic
.
centrifugal
.
thrust
.
torque.
.
Describe the effect of changes in the direction of the relative airflow on blade
angle of
attack.

Topic 3

Configuration, Type and Operation

.
Describe the following propeller types:
.
constant speeding
.
contra-rotating
.
controllable pitch
.
fixed pitch
.
ground adjustable.

.
Describe the effect a particular propeller type has on engine operation/performa
nce.

Page 78 of 112

Syllabus of Examination
5. Engine Core Subjects
5.3. Propellers (GC)

AME Licences

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 4

Construction, Assembly and Installation

.
Define:
.
blade back
.
blade face
.
blade shank
.
blade stations
.
hub assembly.
.
Describe the construction and specific materials used in composite, metal and
wooden propellers.
.
Describe typical mounting requirements of tapered and splined propeller installa
tions.
.
Describe the general requirements for propeller blade tracking and balancing.

Topic 5

Pitch Change Mechanisms

.
Describe the operation of the following pitch change mechanisms:
.
aerodynamic
.
aerodynamic and hydraulic combination
.
electrical
.
hydraulic
.
mechanical.

Topic 6

Propeller Auxiliary Systems

.
Describe the configuration and operation of the following typical auxiliary syst
ems:
.
auto feather
.
de-couplers
.
feather (non auto)
.

ice protection/elimination
.
negative torque
.
propeller brakes
.
synchronising
.
synchrophasing
.
thrust sensitive
.
unfeathering accumulators.

Page 79 of 112

Syllabus of Examination
5. Engine Core Subjects
5.3. Propellers (GC)

AME Licences

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 7

Governors

Principles of Operation and Construction

.
Describe the operation of a typical governor.
.
Describe the effect of variations in spring pressure and engine RPM on governor
operation.
.
Differentiate between single and double acting governors.
.
Describe the operation and function of the:
.
fly weights
.
pilot valve
.
pitch change stops
.
speeder spring.

Topic 8

Governor/Propeller Operating Conditions

.
Describe the following operational conditions:
.
alpha
.
beta
. feathering
. on speed
. overspeed
.
reverse pitch
.
underspeed
.
unfeathering.

Topic 9

Damage and Repair Criteria

.
From given information, assess propeller blade damage and determine the applicab
le
treatment/repair schemes for metal, wooden and composite propeller blades.

Page 80 of 112

Syllabus of Examination
AME Licences Mechanical Category
5. Engine Core Subjects
5.4. Gas Turbine Engine Theory And Construction (GG)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
The
subject syllabus is applicable to both propulsion engines and auxiliary power
units.
Topic 1

Fundamental Principles

.
Describe the relationship between the following and solve problems of their appl
ication
to gas turbine engine operation:
.
acceleration
.
energy
.
force
.
power
.
velocity
.
work.
.
Define each of the following and describe their application to gas turbine engin
e
operation:
.
Bernoullis Theorem
.
Brayton Cycle
.
kinetic energy
.
Newton s Laws of Motion
.
potential energy
.
thermodynamic laws.
.
Describe the basic constructional arrangements and the relative merits of the fo
llowing
engine types:
.
turbofan
.
turbojet
.
turboprop
.
turboshaft.

Topic 2

Principles of Propulsion I

.
Define the following conditions and describe the relationship between them and t
heir
application to engine operation:
.
choked nozzle thrust
.
equivalent shaft horsepower
.
gross thrust
.
nett thrust
Page 81 of 112

Syllabus of Examination
AME Licences Mechanical Category
5. Engine Core Subjects
5.4. Gas Turbine Engine Theory And Construction (GG)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
.
resultant thrust
.
specific fuel consumption
.
thrust distribution
.
thrust horsepower.
.
Relative to the thrust conditions stated above, from given information (speed, a
ltitude
and temperature), calculate thrust and solve problems of their application to ga
s
turbine engine operation.

Topic 3

Principles of Propulsion II

. Define each of the following engine efficiencies and describe how they are der
ived:
.
adiabatic
.
propulsive
.
thermal.
.
Define by-pass ratio and engine pressure ratio.
.
Describe the pressure, temperature and velocity of the gas flow as it passes thr
ough
each section of the engine.

Topic 4

Bearings and Seals

.
Identify the types of bearings used in gas turbine engines and describe their
constructional features and principles of operation.
.
Describe typical primary loads and causes acting on the engine main bearings.
.
Describe the purpose, construction and principles of operation of typical gas tu
rbine
engine bearing seals.

Topic 5

Inlet Ducts

.
Describe the purpose, construction and principles of operation of the following
compressor inlet ducts:

.
bellmouth
.
subsonic
.
supersonic
.
single entry
.
divided entry
.
secondary air inlet doors.
Page 82 of 112

Syllabus of Examination
AME Licences Mechanical Category
5. Engine Core Subjects
5.4. Gas Turbine Engine Theory And Construction (GG)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
.
Explain the effects on pressure, velocity and temperature of airflow through
convergent, divergent and convergent-divergent ducts
.
Describe the effects of ram recovery and the causes of inlet duct losses.

Topic 6

Centrifugal Compressors

.
Describe the purpose, constructional features, materials and operating principle
s of
single stage and two stage centrifugal compressors:
.
Describe the purpose and function of:
.
diffusers
.
impellers
.
inlet guide vanes.

Topic 7

Axial Compressors.

.
Describe the purpose, constructional features, materials and operating principle
s of
the following axial flow compressors:
.
dual/twin spool
.
single spool
.
triple spool.
.
Describe the purpose and function of:
.
fixed inlet guide vanes
.
rotor blades
.
stator blades
.
variable inlet guide vanes.

Topic 8

Compressor Operation.

.
Describe the purpose, constructional features, materials and operating principle
s of a

combined axial and centrifugal compressor assembly (centri-axial compressor).


.
State the relative advantages and disadvantages of the centrifugal, axial and ce
ntriaxial
compressors.
.
Define the terms compressor stall and surge and describe the causes of each
condition.
Page 83 of 112

Syllabus of Examination
AME Licences Mechanical Category
5. Engine Core Subjects
5.4. Gas Turbine Engine Theory And Construction (GG)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
.
Describe the following principle methods of air flow control:
.
bleed valves
.
variable inlet guide vanes
.
variable stator vanes.
.
Define the term compressor ratio and describe how the ratio is derived.

Topic 9

Combustion Section

.
Describe the purpose, constructional features, materials and principles of opera
tion of
the following combustion chambers and their respective advantages and
disadvantages:
.
annular type
.
can type
.
can-annular type
.
reverse-flow annular type.
.
Describe each of the following:
.
combustion fuel/air ratio
.
flame stabilisation
. flame temperatures
. overall fuel/air ratio
.
primary zone/airflow
.
secondary zone/airflow (dilution and cooling).
.
Describe the purpose, construction and principles of operation of:
.
duplex (dual orifice), atomising fuel nozzles
.
simplex (single orifice) atomising fuel nozzles
.
spill type atomising fuel nozzles
.
vaporising type nozzles.
.
Describe the purpose, construction and operation of swirl chambers, air shrouds
and

discharge orifices.

Page 84 of 112

Syllabus of Examination
AME Licences Mechanical Category
5. Engine Core Subjects
5.4. Gas Turbine Engine Theory And Construction (GG)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 10

Turbine Section

.
Describe the principles of operation and characteristics of the following turbin
e
blading:
.
impulse
.
impulse-reaction
.
reaction.
.
Explain the purpose and function of nozzle guide vanes and how the driving force
for
impulse and impulse-reaction turbines are obtained.
.
Describe the difference between the turbine power extraction requirements for tu
rbojet,
turbo-fan and turbo-prop engines.
.
Describe the various methods of turbine blade to disc attachment.
.
Describe the causes and effects of turbine blade stresses.
.
State the constructional properties of the typical materials used in the fabrica
tion of
turbine components.
.
State the factors that determine blade creep.

Topic 11

Exhaust Section

.
Describe the purpose, constructional features, materials and operating principle
s of
the exhaust system:
.
cone
.
cooling shroud
.
gas flow straighteners
.
propelling nozzle
.
tail pipe.
.
State the purpose of convergent, convergent-divergent and variable area nozzles.
.

Describe the pressure, velocity and temperature changes that occur in the variou
s
types of exhaust systems.
.
Describe the purpose, constructional features, materials and principle of operat
ion of
engine thrust reversers.
.
Describe the effect of thrust reverser operation on:
.
engine efficiency
.
magnitude of reverse thrust produced
.
re-ingestion of exhaust gases.
Page 85 of 112

Syllabus of Examination
AME Licences Mechanical Category
5. Engine Core Subjects
5.4. Gas Turbine Engine Theory And Construction (GG)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
.
Describe the purpose, constructional features, materials and principle of operat
ion of
engine noise suppressors.
.
Explain the relationship of noise levels to the turbulence and energy in the exh
aust
gas stream, including typical noise patterns and methods of reducing the noise l
evel.

Topic 12

Classification and Properties of Lubricants and Fuels

.
State the basic requirements of a gas turbine lubricant and define the following
lubricant characteristics:
.
viscosity
.
viscosity index.
. Describe the following desirable characteristics of synthetic based lubricants
:
.
anti-foaming quality
.
high flash point
.
low lacquers and coke deposit
.
low pour point
.
low volatility.
.
Describe the following properties in relation to gas turbine engine fuels:
.
calorific value
.
corrosion characteristics
.
energy per lb (or kg)
.
fire hazard
.
flash point
.
fuel icing
.
specific gravity
.
vapour pressure.
.

State the ground handling requirements and the safety precautions to be observed
with the use of gas turbine engine fuels.
.
Describe the various forms of fuel system contamination, including:
.
foreign particles
. microbial growth
. other grades/types of fuels
.
sediment
.
water.
.
Describe methods of fuel system contamination detection and control.
.
State the common fuel additives and their uses.

Page 86 of 112

Syllabus of Examination
AME Licences
5. Engine Core Subjects
5.5. Gas Turbine Engine Systems (GH)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
The
subject syllabus is applicable to both propulsion engines and auxiliary power
units.
Topic 1

Lubrication Systems

.
Describe the basic requirements, arrangements and principles of operation of typ
ical
gas turbine engine lubrication systems.
.
Describe the relationship, location and function of the following gas turbine en
gine
lubrication system components:
. oil cooler
.
oil filters/screens
.
oil jets
.
oil pumps (pressure/scavenge)
.
oil tank
.
scavenge subsystem
.
valves (by-pass/check/relief)
.
vent subsystem (air/oil separators).
.
From given information, identify the effects of faults in components on a lubric
ation
system.

Topic 2

Fuel Control and Metering Systems I

.
State the basic requirements, arrangements and principles of operation of gas tu
rbine
engine fuel control/metering systems, including:
.
acceleration scheduling
. air density/altitude/OAT/airspeed compensation
. overspeed governing

.
power limiting
.
shutdown control
.
starting control
.
temperature limiting.

Page 87 of 112

Syllabus of Examination
AME Licences
5. Engine Core Subjects
5.5. Gas Turbine Engine Systems (GH)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 3

Fuel Control and Metering Systems II

.
Describe the relationship, location and function of the following gas turbine en
gine fuel
control system components:
.
engine sensing variables
.
fuel control unit (hydropneumatic, hydromechanical & electro-hydromechanical)
.
fuel filters (HP and LP)
.
fuel heater
.
governors and limiter devices
.
main fuel pumps (HP and LP)
.
valves (throttle/dump/shutoff).
.
Describe the relationship, location and function of a Full Authority Digital Ele
ctronic
Control (FADEC) system.
.
From given information, identify the effects of faults in components on a fuel c
ontrol
system and determine fault location and rectification requirements of system fau
lts.

Topic 4

Engine Air Systems

.
Describe the basic requirements, arrangements and principles of operation of gas
turbine engine air distribution and anti-ice control systems, including internal
cooling,
sealing and external air services.
.
Describe the relationship, location and operation of:
.
air distribution/external services components
.
air starting system components
.
anti-icing system components
.
engine internal cooling/sealing system components.
.
From given information, identify the effects of faults in components on internal

cooling/sealing, anti-icing, anti-surge bleed and air distribution systems.

Topic 5

Starting and Ignition Systems

.
State the basic requirements, arrangements and principles of operation of the
following typical engine starter systems and components:
.
air turbine starters
.
electric starters
.
pressure regulating and shut-off valves
.
starter-generators.
Page 88 of 112

Syllabus of Examination
AME Licences
5. Engine Core Subjects
5.5. Gas Turbine Engine Systems (GH)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
.
State the basic requirements, arrangements and principles of operation of the
following engine ignition systems and components:
.
harnesses
.
high voltage AC input
.
igniter plug types
.
low voltage DC input.
.
State the safety requirements during servicing and maintenance of engine ignitio
n
systems.
.
From given information, identify the effects of faults in components on engine s
tarting
and ignition systems.

Topic 6

Engine Indicating/Instrument Systems

.
Describe the basic requirements, method of operation, relationship, and function
of
the following typical engine instrument systems:
.
flow measuring instruments (pressure/volume, fuel and mass air flow sensing
types)
.
mechanical measurement (engine rpm and torque)
.
pressure measuring instruments (EPR, oil and fuel)
.
temperature measuring instruments
.
vibration measuring instruments.
.
From given information, identify the effects of faults in components on the engi
ne
instrument system.

Topic 7

Electrical Power Supply/Distribution Systems

.
From given information, be able to identify the location and determine the funct
ion of
typical engine electrical power supply and distribution system components.
.
State the basic requirements, arrangements and principles of operation of consta

nt
speed drives (CSD) and integrated drive generators (IDG).
.
From given information, identify the effects of faults in components on power
supply/distribution systems.

Page 89 of 112

Syllabus of Examination
AME Licences
5. Engine Core Subjects
5.5. Gas Turbine Engine Systems (GH)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 8

Power Augmentation Systems

.
Describe the basic requirements, arrangements and principles of operation of the
following gas turbine power augmentation systems and components:
.
water injection
.
water/methanol injection
.
afterburners.
.
Describe the relationship, location and function of the engine power augmentatio
n
system components, and the inter-relationship between the augmentation system an
d
the fuel control system.
.
From given information, identify the effects of faults in components on the powe
r
augmentation systems.

Topic 9

Engine Controls

.
Describe the basic requirements, arrangements and principles of operation of the
following engine controls:
.
linkages and controls to and from the propeller co-ordinator/interconnector and
fuel control unit
.
linkages and controls to and from the collective throttle and fuel control unit
.
mechanical control inputs and outputs for electronic fuel control systems
.
throttle/power/condition levers, cables and linkages
.
units and components interconnected for emergency shut-down.
.
Describe the relationship, location and function of engine mechanical control sy
stem
units and components.
.
Describe the relationship, location and function of engine electrical/electronic
control
systems, units and components.
.
From given information, determine location and rectification requirements of eng
ine

mechanical control system faults.

Topic 10

Engine Installation, Storage and Preservation

.
Describe the function, construction and configuration of typical gas turbine eng
ine
firewalls, cowlings and acoustic panels.
.
Describe the general procedures for the installation and inspection, of engine
mountings, accessories and associated equipment.
.
State the general requirements for the preservation and de-preservation of gas t
urbine
engines and accessories/systems both installed (on wing) and in storage.

Page 90 of 112

Syllabus of Examination
AME Licences
5. Engine Core Subjects
5.5. Gas Turbine Engine Systems (GH)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 11

Engine Operation and Ground Running

.
Describe the general precautions and pre-start checks prior to ground running a
gas
turbine engine.
.
Describe general procedures for starting, ground run-up and stopping a gas turbi
ne
engine.
.
Determine engine and system malfunctions, using given typical manufacturers
procedures and data.
.
Interpret engine power output and limitation charts and determine adjustment or
rectification requirements.

Topic 12

Inspection and Maintenance

.
Using given data, determine permissible limits of damage and repair criteria on
inlet
guide vanes, compressor casings, stator blades, rotor blades and fan blades.
.
Using given data, determine limits of damage such as cracking, warpage, burning,
erosion and hot spots in an engine combustion section.
.
Using given data, determine damage and repair limits of typical turbine blades/w
heels,
turbine case, turbine vanes and exhaust section.
.
Describe the use of specialised equipment designed for internal inspection of en
gines.
.
Describe the principles pertaining to engine condition and trend monitoring and
determine engine condition from given data.
.
Describe the procedure for compressor washing.
.
Describe the procedure for field balancing of compressor fans.
.
Describe the constructional features and the maintenance requirements of:
.
reduction gearboxes
.
accessory gearboxes
.
combining gearboxes.

Page 91 of 112

Syllabus of Examination
AME Licences Mechanical Category
6. Engine Specific Group Subjects
6.1. Aeroplane Piston Engine Installation, Operation and Maintenance (GD)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Installation, Storage and Preservation

.
Describe the procedures and general safety precautions for the removal and
replacement of an engine.
.
Describe the procedures for the inspection and servicing of engine mountings and
associated installation equipment and hardware.
.
Describe the procedures for the preparation of an engine for storage and preserv
ation.
.
Describe the procedures for the preparation of an engine and accessories for
installation following storage, preservation or overhaul.

Topic 2

Ignition and Starting Systems

.
From given information interpret ignition and starting system circuit diagrams a
nd
determine system operation and system faults.
.
Describe the procedures for magneto internal timing and magneto to engine timing
.
.
Identify the effects of faults in components on an engine ignition system and
determine rectification requirements of system faults.
.
Identify the effects of faults in components on an engine starting system and
determine rectification requirements of system faults.
.
With respect to spark plugs and spark plug leads, describe recommended inspectio
n,
servicing, cleaning, assembly and testing procedures.

Topic 3

Fuel Metering/Control

Carburettor Systems

.
Describe the procedures for the installation, removal, inspection and servicing
of
carburettor systems and system components.
.
From given information, describe the procedures for the inspection, adjustment a
nd
the functional checks required of the carburettor systems following maintenance.
.

Identify the effects of faults in components on the carburettor system and deter
mine
rectification requirements of system faults.

Page 92 of 112

Syllabus of Examination
AME Licences Mechanical Category
6. Engine Specific Group Subjects
6.1. Aeroplane Piston Engine Installation, Operation and Maintenance (GD)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 4

Fuel Metering/Control

Injection Systems

.
Describe the procedure for the installation, removal, inspection and servicing o
f fuel
injection systems and system components.
.
From given information, describe the procedures for the inspection, adjustment a
nd
the functional checks required of the fuel injection system and components follo
wing
maintenance.
.
Identify the effects of faults in components on the fuel injection system and de
termine
the rectification requirements of system faults.

Topic 5

Lubrication and Oil Supply Systems

.
Describe the procedures for the inspection and servicing of engine oil systems a
nd
typical nacelle systems.
.
Describe the procedures for the inspection and servicing of the lubrication oil
cooling,
temperature control and temperature/pressure measurement systems.
.
Describe the procedures for the inspection and servicing of engine lubrication s
ystem
filters and screens.
.
Identify the effects of faults in components on the engine lubrication system an
d
determine rectification requirements of system faults.

Topic 6

Propeller and Governor Control

.
Describe the procedures for the installation, removal and inspection of propelle
rs.
.
From given manufacturer s data, determine the limits and permissible damage repair
criteria of propellers and blades.
.
Describe propeller blade angle checking methods and procedures and typical
propeller tracking procedures.
.
Describe the procedures for the installation and adjustment of the governor and

governor control system.


.
From given information diagnose operational faults in the governor and controls
and
determine the rectification requirements for these faults.

Page 93 of 112

Syllabus of Examination
AME Licences Mechanical Category
6. Engine Specific Group Subjects
6.1. Aeroplane Piston Engine Installation, Operation and Maintenance (GD)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 7
Power Plant (cowlings/drains/exhaust/induction), Accessories and Fuel
Supply Systems
.
Describe the procedures for the inspection and servicing of engine cowlings, dra
ins
and exhaust/induction systems.
.
Describe the procedures for the servicing, installation and removal of engine
accessories such as:
.
generators
.
pumps (fuel/hydraulic/vacuum)
.
starters
.
thermocouples.
.
Describe the procedures for the inspection and servicing of aircraft fuel system
s and
components.
.
Describe the various means of testing fuels for contamination and suitability.
.
From given information, describe the effect of faults in fuel supply system comp
onents
on engine operation and determine rectification requirements of system faults.

Topic 8

Engine Controls, Starting and Ground Running

.
From given information describe the procedures for the adjustment and rigging of
each of the controls that govern engine operation.
.
Identify the effects of faults, control maladjustment and rigging problems on th
e engine
controls and determine the rectification requirements of these problems or fault
s.
.
Describe the requirements and procedures for a cold cylinder check.
.
Describe the manufacturer s recommended procedures for starting, ground run-up
and stopping engines.
.
From given information, diagnose faults encountered during engine starting and
ground running and determine the rectification actions required.

Page 94 of 112

Syllabus of Examination
AME Licences Mechanical Category
6. Engine Specific Group Subjects
6.1. Aeroplane Piston Engine Installation, Operation and Maintenance (GD)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 9

Engine Operation

.
Determine typical engine power output parameters and limitations by interpretati
on of
given power charts or graphs.
.
From given information, diagnose faults and defects encountered during flight
operations and determine the necessary rectification actions required.
.
From given information, describe adjustment procedures, checking and interpretat
ion
of fuel pressure, oil pressure and other instrumentation associated with engine
operation.

Topic 10

Maintenance I

.
Describe the procedures recommended for the preparation, disassembly and cleanin
g
of an engine for maintenance/top overhaul.
.
Describe the procedures for the removal and replacement of a cylinder and
associated components.
.
Describe the procedures and requirements for the inspection of the valve operati
ng
assemblies, cylinders, pistons, bearings and associated components after removal
,
strip down and disassembly.

Topic 11

Maintenance II

.
Describe the procedures for
li-coils
and the fitting of oversise
.
Describe the procedures for
.
Describe the procedures for
de
clearance and gap and other

Topic 12

the replacement of broken studs, the insertion of he


studs.
the refacing of valves and valve seats.
the fitting of piston rings, the determination of si
associated precautions and tolerances.

Maintenance III

.
Determine from given information the dimensional limits, fits, alignment and
clearances of the engine and sub-components.

.
Describe the various techniques and types of equipment used to determine the
dimensional parameters required during engine repair/top overhaul/maintenance.
.
Describe the test requirements, procedures and the use of equipment and tooling
for
the top overhaul/repair/maintenance of an engine.

Page 95 of 112

Syllabus of Examination
AME Licences Mechanical Category
6. Engine Specific Group Subjects
6.1. Aeroplane Piston Engine Installation, Operation and Maintenance (GD)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 13

Maintenance

Radial Engines

.
From given information, describe the procedures for checking valve adjustment an
d
the timing of typical valve operating mechanisms.
.
Describe the procedures for removing and refitting piston and cylinder assemblie
s.

Page 96 of 112

Syllabus of Examination
AME Licences Mechanical Category
6. Engine Specific Group Subjects
6.2. Helicopter Piston Engine Installation, Operation and Maintenance (GE)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Installation, Storage and Preservation

.
Describe the procedures and general safety precautions for the removal and
replacement of an engine.
.
Describe the procedures for the inspection and servicing of engine mountings and
associated equipment and hardware.
.
Describe the procedures for the preparation of an engine and accessories for
installation following storage, preservation or overhaul.
.
Describe the procedures for the preparation of an engine for storage and preserv
ation.

Topic 2

Ignition and Starting Systems

.
From given information, interpret ignition and starting system circuit diagrams
and
determine system operation and faults.
.
Describe the procedures for magneto internal timing and magneto to engine timing
.
.
Identify the effects of faults in components on an engine ignition system and
determine rectification requirements of system faults.
.
Identify the effects of faults in components on an engine starting system and
determine rectification requirements of system faults.
.
With respect to spark plugs and spark plug leads, describe recommended inspectio
n,
servicing, cleaning, assembly and testing procedures.

Topic 3

Fuel Metering/Control

Carburettor Systems

.
Describe the procedures for the installation, removal, inspection and servicing
of
carburettor systems and system components.
.
From given information, describe the procedures for the inspection, adjustment a
nd
functional checking of carburettor systems, following maintenance.
.
Identify the effects of faults in components on a carburettor system and determi

ne the
rectification requirements of system faults.

Page 97 of 112

Syllabus of Examination
AME Licences Mechanical Category
6. Engine Specific Group Subjects
6.2. Helicopter Piston Engine Installation, Operation and Maintenance (GE)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 4

Fuel Metering/Control

Injection Systems

.
Describe the procedures for the installation, removal, inspection and servicing
of fuel
injection systems and system components.
.
From given information describe the procedures for the inspection, adjustment an
d
functional checking of injection systems and components following maintenance.
.
Identify the effects of faults in components on an injection system and determin
e the
rectification requirements of system faults.

Topic 5

Lubricating and Oil Supply Systems

.
Describe the procedures for the inspection and servicing of typical engine oil f
ilters
and screens.
.
Describe the procedures for the inspection and servicing of engine oil temperatu
re
control, cooling and pressure temperature measurement systems.
.
Describe the procedures for the inspection, servicing and operational checks of
engine
oil pressure and scavenge systems and components.
.
Describe the inspection and servicing procedures of nacelle engine oil supply, c
ooling
and temperature control systems and components.
.
Identify the effects of faults in components on a typical engine lubricating sys
tem and
determine the rectification requirements of faults in the system.

Topic 6

Engine Accessories and Engine to Transmission Drive System

.
Describe the
iven
accessories,
.
Describe the
d
servicing of
couplings.
.

procedures for the servicing, installation and removal of engine dr


and determine rectification requirements of any faults.
procedures for the installation, removal, adjustment, inspection an
the engine cooling system, fans, pulleys, drive mechanisms and

Describe the procedures for the inspection and maintenance (removal/installation


) of
engine output drive systems.

Page 98 of 112

Syllabus of Examination
AME Licences Mechanical Category
6. Engine Specific Group Subjects
6.2. Helicopter Piston Engine Installation, Operation and Maintenance (GE)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 7

Power Plant (cowlings/drains/exhaust/induction) and Fuel Supply Systems

.
Describe the procedures for the inspection and servicing of engine cowlings, dra
ins,
exhaust and induction systems and determine rectification of defects/faults.
.
Describe the various methods and procedures for testing fuels for contamination
and
suitability.
.
Describe the procedures for the inspection and servicing of the aircraft fuel su
pply
systems and components.
.
From given information, describe the effect of faults in fuel supply system comp
onents
on engine operation and determine rectification requirements of system faults.

Topic 8

Engine Controls, Starting and Ground Running

.
From given information describe the procedures for the rigging and adjustment of
each of the controls which govern engine operation.
.
From given information describe the procedures for the rigging and adjustment of
emergency (shut-down) controls.
.
Describe the procedures for the rigging, inspection and adjustment of engine/col
lective
control system.
.
Identify the effects of faults, control maladjustment and rigging problems on th
e engine
controls and determine the rectification requirements of these faults or problem
s.
.
Describe the requirements and procedures for a cold cylinder check.
.
Describe the manufacturers recommended procedures for starting, ground run-up an
d
stopping engines.
.
From given information, diagnose faults encountered during engine starting and
ground running and determine the rectification actions required.

Topic 9

Engine Operation

.
Determine typical engine power output parameters and limitations by interpretati
on of
given power charts or graphs.
.
From given information, diagnose faults and defects encountered during flight
operations and determine the necessary rectification actions required.
.
From given information, describe adjustment procedures, checking and interpretat
ion
of fuel pressure, oil pressure and other instrumentation associated with engine
operation.

Page 99 of 112

Syllabus of Examination
AME Licences Mechanical Category
6. Engine Specific Group Subjects
6.2. Helicopter Piston Engine Installation, Operation and Maintenance (GE)
Approved by Group General Manager, Personnel Licensing, Education and Training G
roup Issue 2.1: July 2005
Topic 10

Maintenance I

.
Describe the procedures for the preparation, disassembly and cleaning of an engi
ne
for maintenance/top overhaul.
.
Describe the procedures for the removal and replacement of a cylinder and
associated components.
.
Describe the procedures and requirements for the inspection of the valve operati
ng
assemblies, cylinders, pistons, bearings and associated components after removal
,
strip down and disassembly.

Topic 11

Maintenance II

.
Describe the procedures for
li-coils
and the fitting of oversise
.
Describe the procedures for
.
Describe the procedures for
de
clearance and gap and other

Topic 12

the replacement of broken studs, the insertion of he


studs.
the refacing of valves and valve seats.
the fitting of piston rings, the determination of si
associated precautions and tolerances.

Maintenance III

.
Determine from given information the dimensional limits, fits, alignment and
clearances of the engine and sub-components.
.
Describe the various techniques and types of equipment used to determine the
dimensional parameters required during engine repair/top overhaul/maintenance.
.
Describe the test requirements, procedures and the use of equipment and tooling
for
the top overhaul/repair/maintenance of an engine.

Topic 13

Maintenance

Radial Engines

.
From given information, describe the procedures for checking valve adjustment an
d
the timing of typical valve operating mechanisms.
.

Describe the procedures for removing and refitting piston and cylinder assemblie
s.

Page 100 of 112

Syllabus of Examination
AME Licences
6. Engine Specific Group Subjects
6.3. Supercharging Systems (GF)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Note: This subject syllabus is to be read in conjunction with the Introduction.
Topic 1

Principles of Supercharging

. Describe the purpose and principles of supercharging and the effects on:
.
brake horsepower (BHP)
.
charge density and temperature
.
detonation
.
fuel consumption
.
manifold absolute pressure (MAP)
.
revolutions per minute (RPM)
.
volumetric efficiency.

Topic 2

Construction and Operation

.
Describe the construction and operating principles of a typical geared superchar
ger
and turbo supercharger system.
.
Describe the construction and function of the:
.
diffuser
.
engine gear drive
.
impeller
.
intercooler
.
turbine.

Topic 3

System Terminology

.
Define the following:
.
boot strapping
.
critical altitude
.
deck/upper deck pressure
.

density altitude
.
overboost
.
overshoot
.
rated power.

Page 101 of 112

Syllabus of Examination
AME Licences
6. Engine Specific Group Subjects
6.3. Supercharging Systems (GF)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 4

System Configurations

.
Differentiate between the following systems:
.
external (turbo supercharger)
.
internal (supercharger)
.
multi speed
.
multi stage.
.
Differentiate between ground boosted and altitude engines.

Topic 5

System Control I

.
Describe the operation and layout of a system consisting of:
.
absolute pressure controller
.
manifold pressure relief valve
.
ratio controller
.
waste gate assembly.
.
Describe the operation and construction of all system components and installatio
n
requirements.

Topic 6

System Control II

.
Describe the operation and layout of a system consisting of:
.
density controller
.
differential pressure controller
.
waste gate assembly.
.
Describe the operation and construction of all system components and installatio
n
requirements.

Topic 7

System Control III

.
Describe the operation and layout of a system consisting of:
.
variable absolute pressure controller
.
waste gate assembly.
.
Describe the operation and construction of all system components and installatio
n
requirements.

Page 102 of 112

Syllabus of Examination
AME Licences
6. Engine Specific Group Subjects
6.3. Supercharging Systems (GF)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Topic 8

System Control IV

.
Describe the operation and layout of a system consisting of:
.
ground adjustable waste gate valve
.
manifold pressure relief valve.
.
Describe the operation and construction of all system components and installatio
n
requirements.

Topic 9

Maintenance I

.
Identify the effects of faults in components on a supercharging system and deter
mine
the rectification requirements of system faults involving:
.
high deck pressure
.
low critical altitude
.
low deck pressure
.
low oil pressure
.
low power
.
surging.

Topic 10

Maintenance II

.
Describe the requirements and procedures for the inspection, servicing, removal
and
installation of supercharging systems and system components.
.
Describe lubrication system protective systems and procedures.
.
Describe control system adjustment requirements and procedures.

Page 103 of 112

Syllabus of Examination
AME Licences
7. Engine Specific Type Subjects
7.1. Specific Engine Type (GS)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
References
.
The examination questions will be compiled from the relevant manufacturers servi
cing,
maintenance, overhaul and operation manuals.

Examination Outline
.
The specific engine type examination will cover the aspects of the engine, engin
e
systems and the associated engine/airframe systems which an engine LAME has
certification privileges, including:
.
all maintenance in category engines
.
the interface of the engine with the electrical, instrument, airframe and radio
systems
.
electrical and instrument system maintenance as specified in CAO 100.90,
CAO 100.90
Appendix 1
.
operation of the engine, APU and the associated airframe systems as required to
carry out maintenance on the engine and the associated systems.
.
The examination will only relate to a specific engine series and the airframe
installations in general and not to a particular engine model or aircraft.
.
The candidate will be expected to demonstrate a reasonable knowledge of the
differences between models within a series, and for this reason, answers such as
not
fitted this model or manufacturer s optional equipment and similar
comments/answers are not acceptable and will be marked accordingly.
.
However, when a question refers to a system that is different for a particular e
ngine
model or airframe installation the candidate is advised to nominate the engine m
odel
and aircraft selected for his/her answer.
.
The specific type engine examination is set in two (2) parts. Each part will be
marked
separately and a pass must be obtained in each part to qualify for a rating. A c
redit
for an individual part passed will be given.
Page 104 of 112

Syllabus of Examination
AME Licences
7. Engine Specific Type Subjects
7.1. Specific Engine Type (GS)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Examination Part 1: Engine and Systems
ATA Chapter
. Constructional features
72
. Lubrication system (internal and nacelle)
79/72
. Fuel Control and Metering system
73
. Carburation/Injection system (as applicable)
73
. Accessories
72.60/83
. Ignition and Starting systems
74/80
. Air Systems and control (internal and external services)
75/30
. Power augmentation (as applicable)
82
. Supercharging systems (as applicable)
81
Examination Part 2: Airframe Interface and Systems
ATA Chapter
. Fuel supply system
28
. Engine control systems (levers, linkages, cables etc.)
76
. Fire protection systems
26
. Engine installation/cowlings/drains
71
.
Electrical power supply system 24
.
Engine indicating system 77
.
Manufacturers maintenance practices eg, borescope, SOAP,
preservation etc 5/70/71/72
.
Thrust reverser/exhaust (as applicable) 78
.
Auxiliary power unit (as applicable) 49
.
Generator constant speed drive (as applicable) 24.10
.
Transmission driveshafts (helicopters, as applicable) 63
.
Top overhaul procedures (as applicable) 72

Questions

.
The number and type of questions in each area will depend on the complexity of t
he
engine and the associated systems. The questions may be either pictorial, writte
n or
a combination of both and will include such topics as:
.
adjustment
.
construction
.
fault-finding
.
identification of components
.
inspection
Page 105 of 112

Syllabus of Examination
AME Licences
7. Engine Specific Type Subjects
7.1. Specific Engine Type (GS)

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
.
.
.
.
.
.
.
.
.

installation
layout
location
maintenance procedures
operation/function
operational procedures
precautions
repair
servicing.

Specific Examination Codes


CASA no longer allocates resources to the maintenance, update or delivery of Gro
up 20
Specific Type Examinations. Check AAC 9-4 and 9-5 for approved courses.

Page 106 of 112

Syllabus of Examination
AME Licences
8. List of Reference Textbooks
8.1. Airframe Category

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Each reference contains the title, author, edition or edition date, publisher an
d where
applicable the ISBN reference.
Title Used In Examination Code
Aerodynamics for Naval Aviators , Hurt, US Navy
NAVWEPS, 00-80T-80, Revised 1965
BB
Aircraft Basic Science , Bent, McKinley, 1980, 5th Ed,
McGraw-HILL Inc, ISBN 0-07-004791-X
BA, BB, FA, FD
Aircraft Dope & Fabric , Ruth and Warren Spencer,
1981, 2nd Ed, Tab Books Inc, ISBN 0-8306-2313-2
FE
Aircraft Hydraulic Systems , Neese, 1987, 2nd Ed, R E
Krieger Publishing Co, ISBN 0-89874-937-9
FF, FR
Aircraft Inspection and Repair , AC43.13.1A and 2A,
FAA (USA), ISBN 0-89100-81-X
BA, BC, FA, FD, FE, FF, FG,
FI
Aircraft Instruments , Pallett, 1984, 2nd Ed, Pitman,
ISBN 0-273-01539-7
BC
Aircraft Maintenance and Repair ,
Delp/Bent/McKinley, 1987, 5th Ed, McGraw-Hill Inc,
ISBN 0-07-004798-7
BA, BB, FA, FD, FE, FF, FG,
FI, FM, FP, FR, IM
Aircraft Maintenance Text 4
Basic Functional
Devices and Systems , DCA, 1985, Australian
Government Publishing Service, ISBN 0-644-00561-0
BA, BB, BC, FA, FF, FR
Aircraft Maintenance Text 5
Maintenance of Fibre
Reinforced Plastics on Aircraft , DCA, 1986, Australian
Government Publishing Service, ISBN 0-644-04982-0
BA, FG, FI, FP
Airframe and Powerplant Mechanics , Airframe
Handbook AC65-15A, FAA (USA), 1976
BA, BB, BC, FA, FD, FE, FF,
FG, FI, FM, FR, IM
Airframe and Powerplant Mechanics , General
Handbook AC65-9A, FAA (USA), 1976
BA, BB, BC, FA, FG, FI
Airworthiness Advisory Circulars (AACs)
CASA ALL EXAMINATIONS
Aviation Technician Integrated Training Program
Series Published by International Aviation Publishers
Inc
Aircraft Fabric Covering , EA-ADF-1, ISBN 0-891000771
FE

Page 107 of 112

Syllabus of Examination
AME Licences
8. List of Reference Textbooks
8.1. Airframe Category

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Title Used In Examination Code
Aircraft Painting and Finishing EA-AP-2 FG, FI
Aircraft Hydraulic Systems , EA-AH-1 FF
Airframe Section Textbook , EA-ITP-AB, ISBN 089100248-0
BA, BB, BC, FA, FD, FE, FF,
FG, FI, FM, FR, IM
Avionics Fundamentals , EA-AV, ISBN 0-89100-293-6 BC
Basic Helicopter Maintenance EA-HF-2, ISBN 089100281-2
FI, FR
General Section Textbook , EA-ITP-GB, ISBN 089100241-3
BA, BB, BC, FA, FF, FG, FI,
FM, IM
CAIP Leaflets (Civil Aviation Inspection Procedures)
CAA (UK) reference: CAP459.
Copies of individual leaflets are available upon request
from:
Civil Aviation Safety Authority
Maintenance Personnel Standards
P O Box 2005
Canberra ACT 2601
Australia
Phone: (61) 2 6217 1660
Fax: (61) 2 6217 1683
CAIP AL3-2, AL3-7, BL6-24 BB
CAIP AL3-6 FA, FF
CAIP AL3-8 BA, BC
CAIP AL3-9, AL3-10, AL10-2 BC
CAIP AL3-13, AL3-14, AL3-19, BL1-7, BL6-15 FA
CAIP AL3-21 FA, FF
CAIP AL3-22 FF
CAIP AL3-23 IM
CAIP AL3-24 FM
CAIP AL7-1, AL7-2, AL7-4, AL7-7, AL7-8, AL7-10,
AL7-13, AL7-14, BL6-20 BL6-27, BL6-28, BL6-29
FG, FI

Page 108 of 112

Syllabus of Examination
AME Licences
8. List of Reference Textbooks
8.1. Airframe Category

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Title Used In Examination Code
CAIP AL7-6 BA, FG, FI, FP
CAIP AL7-9, BL6-6, BL6-7 FD
CAIP AL7-11, AL7-12 BB, FG, FI
CAIP AL11-1 FG
CAIP BL1-4, BL2-2, BL3-2, BL3-4, BL3-5, BL4-1, BL42
BL4-3, BL4-10, BL6-4, BL6-5, BL6-13, BL6-14 BL618,
BL6-30, BL7-1, BL7-2, BL7-3, BL8-2, BL8-3 BL8-4,
BL8-5, BL8-9, EEL3-1, GOL1-1, GOL1-2
BA
CAIP BL6-25, BL6-26 FE
CAIP HCL1-2 FI, FR
Civil Aviation Orders
CAO 108.26 FG
CAO 108.32, CAO 108.56 BC
Civil Aviation Regulation 42G FG
Composite Construction For Homebuilt Aircraft ,
Lambie, 1984, Aviation Publishers, ISBN 0-938716-14X
FP
Composite Materials for Aircraft Structures , HOSKIN
AND BAKER, 1986, AIAA, ISBN 0-930403-11-8
FP
Handbook of Composites , Lubin, 1982, Van Nostrand
Reinhold Co, ISBN 0-442-24897-0
FP
Mechanics of Flight , Kermode, 9TH Ed, Longman
Scientific, ISBN 0-582-42254-X
BB
Microelectronics In Aircraft Systems , E H J Pallett,
Pitman, ISBN 0-273-08612-X
BC
Practical Helicopter Aerodynamics , R W Prouty,
1985, PJS Publications INC
FI, FR
The Helicopter , Fay, 1987, Hippocrene Books, ISBN
0-87052-388-0
FI, FR
Understanding Aircraft Structures , Cutler, 1986,
Collins (UK), ISBN 0-00-38324-5
FG, FI

Page 109 of 112

Syllabus of Examination
AME Licences
8. List of Reference Textbooks
8.2. Engine Category

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Each reference contains the title, author, edition or edition date, publisher an
d where
applicable the ISBN reference.
Title Used In Examination Code
Aircraft Maintenance Text 6, Department of Transport
and Communications 1987 Australian Government
Publishing Service, ISBN 0-644-06666-0
GG, GH
Aircraft Powerplants Bent, McKinley 5th Ed, McGraw
Hill Inc, ISBN 0-07-004797-9
GA, GB, GC, GD, GE, GF,
GG, GH
Airframe and Powerplant Mechanics
General
Handbook AC65-9A, FAA (USA) 1976
GG
Airframe and Powerplant Mechanics Powerplant
Handbook AC65-12A, FAA (USA) 1971
GA, GB, GC, GD, GE, GF,
GG, GH
Aviation Technician Integrated Training Program
Powerplant Section, EA-ITP-P, Aviation Maintenance
Publishers, ISBN 0-89100-251-0
GA, GB, GD, GE, GF, GG, GH
Aviation Technician Training Series Aircraft
Reciprocating Engines, EA-ARE, International Aviation
Publishers Inc ISBN 0-89100-075-5
GA, GB, GD, GE
Aviation Technician Training Series -Aircraft Propellers
and Controls, EA-APC, Frank Delp, International
Aviation Publishers Inc, ISBN 0-89100-097-6
GC
Relevant Engine and Equipment Manufacturers
Servicing, Maintenance and Operation Manuals
(Avco-Lycoming, Airesearch, Garrett, Cessna,
Teledyne Continental)
GF
The Jet Engine, Rolls-Royce Limited 3rd and 4th Ed,
Publication Ref TSD 1302
GG, GH

Page 110 of 112

Syllabus of Examination
Revision History

AME Licences

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
Note: The Revision History shows the most recent amendment first. Scroll down th
e table to view
details of previous amendment information.
Version Date Part/ Section Details
2.1 July 2005 Sec 8.1 On page 108, contact address to obtain CAIP leaflets
changed from Airservices to CASA.
2.0 January
2004
Complete
syllabus
Syllabus reformatted.
Additional study material incorporated within Topics:
BA1, BA8, BA10, BA11, BA12, BA19
BB1, BB3, BB4, BB7, BB8, BB12, BB13, BB14,
BC13,
FA7, FA8
FG1, FG2, FG4, FG10, FG21,
FI5, FI7, FI8, FI15, FI16, FI17, FI20, FI21, FI25
FM6,
GG12,
GH2, GH3, GH6, GH8, GH9, GH12.
1.0 January
1999
Complete
syllabus
First issue
Page 111 of 112

Syllabus of Examination

AME Licences

Mechanical Category

Approved by Group General Manager, Personnel Licensing, Education and Training G


roup Issue 2.1: July 2005
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Page 112 of 112

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