Lnec - ICDS12: Renovation of Roofs Using MTC Liquid Applied Membranes

ICDS12
International Conference DURABLE STRUCTURES: from construction to rehabilitation

LNEC Lisbon Portugal 31 May - 1 June 2012
DURABLE STRUCTURES
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LNEC Lisbon 31 May - 1June 2012
Renovation of roofs using MTC

liquid applied membranes
Andr Rosa
IC
Product engineer Roofing Sika Portugal S.A.
DURABLE STRUCTURES
Rehabilitation
LNE
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Why renovating a roof is so different from

waterproofing a new one?
Different issues:
-Accessibility equipment already installed and sometimes can not
be removed
-Difficult Details New roofs and details are designed

to be compatible with the waterproofing system.
Old roofs doesnt.
-Use of building sometime the building still be

used during the works (residential/commercial)
-Fire elements/layers of a roof can be inflammable
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Rehabilitation
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Different issues:
-Accessibility liquid membrane is easier to apply in tight places
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Rehabilitation
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Different issues:
-Difficult Details liquid membranes fit to any shape
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Rehabilitation
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Different issues:
-Do not disturb inner uses silent and quick to apply.
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Doesnt need to welding equipment: electricity - gas
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Rehabilitation
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Different issues:
-Fire
No flame on application
- Fire resistant after curing
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Liquid applied membranes

Advantages and dangers
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Advantages:
-Seamless waterproofing systems
-High aesthetical effect
-Easy to apply, less errors
IC
Dangers:
-To keep the thickness in every points
-Be damaged/washed by rain before curing
-Long term bridging cracks
DURABLE STRUCTURES
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The island effect:

A higher point in a surface below a liquid will cause a minimum thickness
in the liquid layer in that point, or even the lack of product.
How to avoid it?

The thickness of the reinforcement allied to the thixotropic property
of the liquid product helps to maintain the thickness of the layer.
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Moisture Triggered
Cross linking, in effect, fuses the individual polymer chains together

at the molecular level making them difficult to separate.
DS
Enhanced properties: such as UV stability, chemical

resistance and fire resistance.
No danger of gassing (no CO2 produced during the reaction)
Quicker curing
Use Aliphatic structures stable & no danger of yellowing

(UV stable)
Better weather durability
Tolerant to moisture during the curing process
Not soluble in water
IC
DURABLE STRUCTURES
SikaRoof MTC System
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Preparation of supports
SikaRoof MTC can be directly applied over bitumen membranes as well as ceramic tiles, asbestos or
cimentitious surfaces.
The system has very good adhesion to the great majority of the surfaces. Only plastics can be a problem.
However some supports need a primer to assure long term adhesion during all life cycle of the element/roof.
Metal Surfaces
Ceramic
Metal Primer to increase adhesion Icosit EG1primer to increase adhesion
Painted surfaces
Concrete or mortar
Bonding Primer to increase adhesion
Concrete Primer to control absorption
PVC membranes/elements
Primer 205 to increase adhesion
Wood
Concrete Primer to control absorption
Application guide has more detailed information about this subject
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SikaRoof MTC System

First layer
The system is composed by two layers of liquid membrane, wich in the first one will be embedded a
reinforcement mat.
We use the Sikalastic 601-BC, red colour (always).
Cold applied with roller the open areas and a brush, in the less accessible spots.
DS
Sikalastic 601-BC
IC
This liquid membranes have thixotropic properties,

yet in some cases in upstands and walls, we have
to apply more than two coats, with less consumption
in each one, in order to prevent runoff and drops
in the vertical surfaces.
DURABLE STRUCTURES
SikaRoof MTC System
First layer the mat
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Simultaneously, is embedded a reinforcement mat into liquid membrane.

This mat is designed especially to this system, to be very easy to embed and fits to every curves and
details. Its the Sika Reemat Premium.
This mat is pressed inside the liquid coat

with the same roller used to apply
Sikalastic 601-BC.
After application, we must wait a period
of 6 hours, before the next stage.
Depending of the ambient temperature,
after 1 hour the membrane is touch-dry.
After 3-4 hours we can step on it.
We can apply the next coat until 7 days.
After that we need to re-activate this first coat.
Sika Reemat Premium
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SikaRoof MTC System

Second layer
Is used the Sikalastic 621-TC. This product is avaliable in several colours.

This coat is also cold applied with roller.
We also use a brush, in the less accessible spots.
It is also allowed to apply this second coat through airless, because we will not embed any reinforcement.
DS
In the higher class systems, we will have a

third coating.
In that case, we must wait also a period of
6 hours, before the next coat.
Depending of the ambient temperature,
after 1 hour the membrane is touch-dry.
After 3-4 hours we can step on it.

We can apply the next coat or make any
repair until 7 days.
Sikalastic 621-TC
IC
After that, we need to re-activate

the upper coat.
DURABLE STRUCTURES
SikaRoof MTC System
System classes
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The waterproofing system Sikaroof MTC has 4 levels of performance.

This levels are connected to the total thickness of the cured coats.
SikaRoof MTC 12 the economy system
Primer, if needed
First coat: Sikalastic 601-BC with a consumption of 1,10kg/m2
Embedded mat of Sika Reemat Premium.
Second coat: Sikalastic 621-TC with a consumption of 1,10kg/m2
SikaRoof MTC 15 the base system
Primer, if needed
SikaRoof MTC 18 the high performance system
Primer, if needed
SikaRoof MTC 22 the premium system
Primer, if needed
Third coat: Sikalastic 621-TC with a consumption of 1,20kg/m2
The products are the same,

only varies the consumptions of each coat.
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SikaRoof MTC System

Different kinds of uses of the roof
The waterproofing systems Sikaroof MTC can remain exposed or being covered.
DS
-exposed, accepts light to average traffic
-root resistant can be used in green roofs
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-also support pavers or concrete slabs

(to heavy traffic or even car traffic)
DURABLE STRUCTURES
Security
LNE
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What gives us security in the choice

of a solution ?
Proven systems, already applied
-history-
Certification - guarantees
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Security
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Manufacturing plant:
Liquid Plastics Limited
Iotech House
P O Box 7
Miller Street
Preston
Lancashire PR1 1EA
United Kingdom
Certification
09
European Technical
approval No.
ETA 03/0052
ETA 07/0004
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Last two digits of the year in

which the marking was
affixed
Sikalastic 601 BC/621TC waterproofing systems

have ETA approval
IC
Production plant in Preston, near

Manchester, UK homologation
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Security
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Certification
Guarantees: up to 15 years
History: Roofs up to 25 years old in good condition
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Before and After
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Before and After
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Before and After
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Portugal - examples
Refurbishment of sandwich panels- DELPHI Seixal
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Portugal - examples
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Renovation of several villas at Quinta do Anjo - Palmela
DURABLE STRUCTURES
Portugal - examples
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Connection between and metalic frame and existent bituminous waterproofing -
Marina Parque das Naes
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Portugal - examples
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Repairing bituminous waterproofing on the basis of pillars

Sporting Clube de Portugal stadium
DURABLE STRUCTURES
Portugal - examples
Waterproofing of details in fail on old bituminous roof
LNE
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Tabaqueira - Albarraque
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LNE
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IC
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Thank you for your attention!

Lnec - ICDS12: Renovation of Roofs Using MTC Liquid Applied Membranes

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ICDS12

International Conference DURABLE STRUCTURES: from construction to rehabilitation

LNEC Lisbon 31 May - 1June 2012

Renovation of roofs using MTC

Product engineer Roofing Sika Portugal S.A.

LNEC Lisbon 31 May - 1June 2012

Why renovating a roof is so different from

-Difficult Details New roofs and details are designed

-Use of building sometime the building still be

-Fire elements/layers of a roof can be inflammable

LNEC Lisbon 31 May - 1June 2012

LNEC Lisbon 31 May - 1June 2012

LNEC Lisbon 31 May - 1June 2012

Doesnt need to welding equipment: electricity - gas

LNEC Lisbon 31 May - 1June 2012

- Fire resistant after curing

LNEC Lisbon 31 May - 1June 2012

Liquid applied membranes

LNEC Lisbon 31 May - 1June 2012

Liquid applied membranes

The island effect:

How to avoid it?

LNEC Lisbon 31 May - 1June 2012

Liquid applied membranes

Cross linking, in effect, fuses the individual polymer chains together

Enhanced properties: such as UV stability, chemical

No danger of gassing (no CO2 produced during the reaction)

Use Aliphatic structures stable & no danger of yellowing

Better weather durability

Tolerant to moisture during the curing process

Not soluble in water

LNEC Lisbon 31 May - 1June 2012

SikaRoof MTC System

Metal Primer to increase adhesion Icosit EG1primer to increase adhesion

Bonding Primer to increase adhesion

Concrete Primer to control absorption

Application guide has more detailed information about this subject

LNEC Lisbon 31 May - 1June 2012

SikaRoof MTC System

This liquid membranes have thixotropic properties,

LNEC Lisbon 31 May - 1June 2012

SikaRoof MTC System

First layer the mat

Simultaneously, is embedded a reinforcement mat into liquid membrane.

This mat is pressed inside the liquid coat

After that we need to re-activate this first coat.

Sika Reemat Premium

LNEC Lisbon 31 May - 1June 2012

SikaRoof MTC System

Is used the Sikalastic 621-TC. This product is avaliable in several colours.

In the higher class systems, we will have a

After 3-4 hours we can step on it.

After that, we need to re-activate

LNEC Lisbon 31 May - 1June 2012

SikaRoof MTC System

The waterproofing system Sikaroof MTC has 4 levels of performance.

SikaRoof MTC 15 the base system

SikaRoof MTC 18 the high performance system

SikaRoof MTC 22 the premium system

The products are the same,

LNEC Lisbon 31 May - 1June 2012

SikaRoof MTC System