Reference Guide
Copyright
Version Number: V7.3 March 2011
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Related Documentation
In addition to online help systems available via the product applications, a
number of printable documents are provided to help users learn and use the
HTFS family of products:
Title
Content
Introduction
Table of Contents
1
Introduction................................................................ 1-1
1.1
Overview..............................................................................1-3
1.2
1.3
Exchanger Geometries........................................................1-5
1.4
Design Calculations.............................................................1-6
1.5
1.6
1.7
Thermosyphons...................................................................1-7
1.8
1.9
Documentation ....................................................................1-8
Overview..............................................................................2-3
2.2
2.3
Running MUSE....................................................................2-6
2.4
MUSE Icons.........................................................................2-7
Overview..............................................................................3-3
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
iii
Output......................................................................... 4-1
4.1
Overview..............................................................................4-3
4.2
4.3
4.4
4.5
Other Output........................................................................4-8
Overview..............................................................................5-3
5.2
5.3
5.4
5.5
Property Databanks...........................................................5-17
5.6
5.7
5.8
5.9
Overview..............................................................................6-3
6.2
6.3
Overview..............................................................................7-3
7.2
7.3
7.4
7.5
Index............................................................................I-1
iv
Introduction
1-1
1 Introduction
1.1 Overview...........................................................................................3
1.2 MUSE, MULE, MUSC and PFIN .......................................................4
1.3 Exchanger Geometries....................................................................5
1.4 Design Calculations ........................................................................6
1.5 Heat Transfer and Pressure Drop...................................................6
1.6 Property Data Sources ....................................................................7
1.7 Thermosyphons...............................................................................7
1.8 Output Options ................................................................................8
1.9 Documentation.................................................................................8
1-1
1-2
1-2
Introduction
Introduction
1-3
1.1 Overview
MUSE can perform a range of calculations on plate-fin heat exchangers,
either simple two-stream exchangers, or complex ones with multiple
streams. The basic calculation options are:
MUSE Calculation Modes
Simulation
Layer by Layer
Simulation
Thermosyphon
Design
Crossflow Exchanger
1-3
1-4
Use
MUSE
MULE
MUSC
PFIN
These programs are now termed Calculation Engines and are gathered
together under the generic title MUSE, which is used throughout this
manual. There is one User Interface, with the individual programs
appearing as calculation options. The input data required for these
options varies slightly, but there are no incompatibilities. The output
formats are all very similar. The initial release of MUSE for Windows
(1997) contained only the original MUSE. The design option (PFIN) and
layer-by-layer option (MULE) were incorporated in version 3.00, the first
release with this User Guide. The crossflow option (MUSC) was
incorporated in version 3.10.
The Help Text for MUSE often refers to individual program names. For
example it refers to the design option (PFIN), or crossflow exchangers
(MUSC) to help distinguish between the various calculation options.
1-4
Introduction
1-5
Distributors
Finning
Plain.
Perforated.
Serrated (lanced or multi-entry).
Wavy (herringbone).
Unfinned.
Correlations for fin performance.
Option to supply manufacturers performance data.
1-5
1-6
Design Calculations
1-6
Introduction
1-7
1.7 Thermosyphons
For thermosyphons, MUSE has methods for calculating both frictional
and gravitational pressure changes in the inlet and outlet pipework
connecting the exchanger to the column. You can simplify each line to
an equivalent length, allowing for bends, diameter changes, and
generalised flow restrictions.
MUSE will either determine the thermosyphon stream flowrate,
consistent with the driving pressure head you specify, or evaluate the
head needed to drive a particular flowrate. It will tabulate the pressure
changes in all the components of the circuit, as well as provide full
information about exchanger performance.
For the condensing stream in a thermosyphon, you can specify a
number of options, with either its flow, inlet pressure, or exit quality
(vapour mass fraction) adjusting to conform to the calculated heat load.
In a cryogenic flow driven by a turbine, the condensing stream operating
pressure usually adjusts itself to give complete condensation in
supplying the required heat load.
1-7
1-8
Output Options
1.9 Documentation
HTFS supplies the following manuals on the Software CD:
Introduction
1-9
your computer, and the views shown in this manual. The discrepancies
may relate to layout, or to numerical values, but should not be taken as
indicating any problem.
See the MUSE Getting Started for information on the set of QA data that
is included with the program. The QA data are input data sets to help
ensure that MUSE is functioning properly. These sets should be run in
MUSE and then checked that the results are the same (within the limits
of computer accuracy) as the corresponding output files, which are also
provided.
The Help Text is the most extensive documentation available for MUSE.
It is available whenever you are running the program, or can be loaded
separately. There are direct links to appropriate Help topics for every
input item, and from many other places in the program.
The technical methods used in MUSE are proprietary, and full details
are available only to companies who are members of HTFS. These
methods are described in HTFS Design Reports DR50, DR62 and in a
range of HTFS Research Reports. These are produced each year, and
compare method predictions with the results of the continuing HTFS
experimental program on plate-fin heat exchangers.
1-9
1-10
1-10
Documentation
Using MUSE
2-1
2 Using MUSE
2.1 Overview...........................................................................................3
2.2 The Start up View.............................................................................5
2.3 Running MUSE.................................................................................6
2.4 MUSE Icons ......................................................................................7
2-1
2-2
2-2
Using MUSE
Using MUSE
2-3
2.1 Overview
The normal procedure when running MUSE is to set up input data
representing a particular case, to run the case, and to examine the
results. If you come back to a case, which you have run previously, you
can examine the results without needing to run the program again. You
can very easily make changes to a case and re-run it. After making
changes, you can decide whether to save them for future reference, or
simply to Run the changed case, see what the results are, and then
decide whether to save it. You can also save a case part way through
providing input, so you can come back later and complete it.
Facilities are provided for you to provide a descriptive title for each run,
to number a run, and to add a number of lines of comments giving
further information.
Further information on the data input is provided in Chapter 3 - Data
Input of this guide, and on output in Chapter 4 - Output. Extensive Help
Text is available when running the program. This covers not only the
details of input and output, but also the use of the User Interface and on
plate-fin exchangers in general.
Figure 2.1
2-3
2-4
Overview
The Welcome view appears, which contains a list of recently used input
files, and gives you the option of opening an Existing file, or starting a
New one. Select the New button, and you will be taken to the Start up
view where you can begin inputting data for a new example.
You can save an example at any point during data input, or after you
have run it. When you next start MUSE, you will see it in the list of
recently used files, and can double-click on it to select it. If you want to
find a previous input file which does not appear in the recently used list,
click on Open. When you open an input file, MUSE will also open all the
associated output files, if any, produced by a previous run.
When you have your MUSE file loaded, you can start a (different) new
case, using the New command under the File menu. Selecting New will
clear any existing data and set up default data. Return to a different
existing case by using the Open command under the File menu.
You can also use the key SHIFT
F1 to return to the Start up
view.
2-4
Regardless of the method you choose to begin a new case, the view
available is the Start up view, shown in Figure 2.2. You can return to that
view at any point by selecting Start up under the Input menu.
When you start an existing case, you will not be taken to the Start up
view, but for a simulation case you will be shown the Exchanger
Diagram, (Geometry Preview view), if available, while for a design case
you will be shown the Process Data input views. You will also see the
Run Title, to remind you of the case you have selected. The Exchanger
Diagram can also be access at any time from the View menu or by
clicking on the appropriate toolbar icon. For the diagram to be available,
you must have provided the basic information on where each stream
enters and leaves the exchanger. It will also show information on main
fin number and distributor and nozzle layout, provided you have
supplied the relevant input information.
Using MUSE
2-5
The Start up view is important because it ensures that you are shown a
set of input options consistent with what you want to do. You must set
the items on the Start up view, or accept the defaults, and click on OK
before you can enter any other data.
The most important item is the Calculation Mode. The default is
Simulation - MUSE, but you can reset it to Design - PFIN or
Thermosyphon - MUSE, or Layer-by-Layer - MULE, or Crossflow MUSC. As with all input items, press F1 to see the Help Text, if you are
not sure what the options mean or what you should do.
It is always important to specify the number of streams in the exchanger.
The Number of Fins to be Directly Input should be set if you are going to
provide information on fin geometry or performance in the input. It can
be left blank if you are doing a simple design (when MUSE will select all
the fin information), or if you are going to get all your fin data from a fin
databank.
Basic Input Mode is a facility which limits the number of input items
you can see. If you are a new user, setting it may help you get an
overview of the most important items and options in the MUSE input. If
2-5
2-6
Running MUSE
you set it, you can return to the Start up view at any time and unset it, to
gain access to the full range of input. If you save your data while using
Basic Mode and then reopen the case later, it will again be displayed in
Basic Mode.
The Equipment Item Number and the Job Title are optional input, but it
is recommended that you provide them for future reference.
Click on OK to gain access to the input views for your new case.
Run icon
The Run menu also lets you run calculation engines other than the one
you specified under Calculation Mode on the Start up view. You will be
asked for confirmation first.
A view will appear detailing the progress made as the calculation is run.
See Figure 2.3.
Figure 2.3
2-6
Using MUSE
2-7
Sometimes this will be too rapid to follow in detail, but it can be useful
for MUSE cases that take more than a few seconds to run. A message
appears when the calculation is complete, and the Results Summary
view, and/or the Error/Warning Log appears. See the Chapter 4 Output for more details.
MUSE 3.30 and subsequent releases will work with Windows 2000 and
XP.
The Run Progress view records the file that is being run. If the extension
is .MUI, you are running the case you just opened, without having made
any changes to it. If the file extension is .MUA, you are running the
edited copy of your original input file, having made changes to it.
Icon
Function
New
Open
Save
Preview Input
File
2-7
2-8
MUSE Icons
Name
Icon
Function
Geometry
Advanced
Geometry
Process
Fins
Options
Physical
Properties
Run
View Geometry
Diagram
Help
Exit
Exit MUSE.
2-8
Data Input
3-1
3 Data Input
3.1 Overview...........................................................................................3
3.2 Input Views.......................................................................................4
3.3 Process Data Input ..........................................................................6
3.4 Geometry Data Input .......................................................................7
3.5 Other Data Input...............................................................................8
3.6 Input Units ........................................................................................8
3.7 Using Help ......................................................................................10
3.8 Finding Input Items........................................................................11
3.9 The Input File .................................................................................12
3.10 Default Input Data File.................................................................13
3.11 Input Errors and Warnings..........................................................14
3-1
3-2
3-2
Data Input
Data Input
3-3
3.1 Overview
MUSE has a number of data input forms (views), each comprising
several tabbed pages. These are found under the Input menu. The
contents of each page vary slightly according to the Calculation Type
(Design, Simulation or Thermosyphon etc.) you have specified.
Data is input either by typing in values, or selecting from a drop-down
list. You do not need to fill in all the data input items, only those that
sufficiently describe the case under consideration. If you are only
interested in thermal performance, you can omit information on
distributors and nozzles, but you should remember that the calculated
pressure drop will not then allow for these items. All the items
controlling the details of the calculation, or outputs can be omitted.
Program defaults will then be used.
An asterisk (*) adjacent to an input item indicates that it is normally
necessary to supply this item.
If you are unsure what a data item means, position the cursor on that
item and press F1. You will be shown the Help Text on that item, which
can show diagrams, define defaults, and let you explore other relevant
information. It can point you to assumptions made by the program, and
to what use is made of an input item during MUSE calculations.
For a full description of each item, and a listing of all possible items, use
the Help Text. For more information on Physical Properties, both input
and output, see Chapter 5 - Physical Properties.
Some input items have checks on them to prevent you from inputting
inappropriate values. For simulation cases, use the Exchanger Diagram
(View menu) to ensure you have specified the exchanger layout
correctly. A complete and systematic check on input is made when you
run MUSE calculations. You will be shown a list of any errors and
warnings produced.
3-3
3-4
Input Views
Tabbed Pages
Geometry
Basic Geometry.
Layer Pattern.
Layer Definition.
Thermosyphons.
Stream Geometry.
Distributors and Nozzles.
Pass Lengths.
Advanced Geometry
Process
Process.
Process Constraints.
Process - Exchanger.
Fins
Fin Geometry.
Fin Performance.
Options
Comments to go on Output.
Output Options.
Calculation Options.
Physical Properties
3-4
Data Input
3-5
Some views/tabbed pages are only used for certain Calculation Modes.
They sometimes have a different set of items on them, depending on the
Calculation Mode. In the Basic Input option, a reduced set of views,
with a reduced set of input items on them appears. This may make it
easier for you to find your way around the input, if you are unfamiliar
with the program.
3-5
3-6
3-6
Data Input
3-7
The Process Constraints and Process - Exchanger views only need input
if you want to make special modifications to the calculations performed.
3-7
3-8
specify that certain fin types be used (plain, serrated etc.) or even that
certain specific fins be used, for some or all of the streams.
There are then variants on the SI and Metric sets, in which absolute
temperatures (K) are used instead of C.
The units can be defined separately for the Geometry, Process and Fin
data. Properties data can be defined separately for every individual
stream.
3-8
Data Input
3-9
When a new file is created, it uses a single unit set for all data, which you
can preset (the default setting is SI units). You can change the units via
the Preferences option under the File menu. Alternatively, you can click
on the Units field at the bottom of any input view, to get to the
Preferences (Units) view. If you click on the Change Input Units
Together checkbox, a single change sets the units of all components of
the input to a consistent set. There is also an option to define the
Default units for any New file you subsequently initiate.
Figure 3.3
When you change the units, you can decide whether or not any values
you have already input should have their units converted to the new
system. None of the pre-set input defaults have units, so you do not
need to select the Convert option if you have not yet supplied any data.
If you are using a default input file set up by your company, however,
this may contain pre-set values which need converting, should you
change the units.
The units of the program output will be deduced from the input units,
though you can explicitly specify one of the various sets under the
Options input.
3-9
3-10
Using Help
MUSE Help can be access at any point using the Help menu, or during
input, you can press F1 to go directly to help on the item where the
cursor currently points.
The Help Text provides information on data input, how to use the User
Interface, the program output, and on errors and warnings. There is also
general information on plate-fin heat exchangers, and the reasons for
choosing particular design features.
Figure 3.4
3-10
Data Input
3-11
You will also find information on MUSE capabilities, new features in the
latest version, and contact points for user support.
To find a particular item, use the Find Item command under the View
menu. When you type in a line number, you will be shown the list of
items on that line. If you click on a particular item, you will either be
taken to the input view where it occurs, or get an indication that it is
only visible with some other Calculation Type setting. For Physical
Properties input, you will just be taken to the main properties view, and
may need to investigate subsidiary views yourself.
Some Error and Warning messages give line and item numbers. You can
use the Find Item facility to identify the item more fully, and go to the
input view where you can amend it.
3-11
3-12
Range
Program Options
001-099
Geometry
101-199
Process
201-299
Stream Properties
301-399
Component Properties
401-499
Fin
701-799
The first line in each block identifies the block, and the units of the input
data. Some data blocks are repeated, for example there is a Process
block, and at least one Properties block, for each stream.
A full listing of all possible input data items is given in the Help Text. The
Help Text on individual items indicates the line number (and position
on the line).
You can preview the Input data file, before it is run, under the View
menu.
The User Interface normally holds an internal version of the input file,
which is modified in response to changes you make in the input, and
which is used when you ask for MUSE calculations to be Run. You have
the option of saving this internal version of the input file, at any stage.
You will be explicitly offered the option of saving it, for example on Exit
from the program. If you do not save it, any initial version of your input
file will be left unaltered.
3-12
Data Input
3-13
Both the saved input file and the current internal version may contain
data which is not relevant to the current calculation mode. No data are
lost when you change the Calculation Mode.
3-13
3-14
It should be emphasised that this facility does not affect the more
stringent checks performed when you Run the MUSE calculations.
Error and Warning messages on running cannot be suppressed, and are
always sent to a special message log, as well as being incorporated in the
main lineprinter output. Chapter 4 - Output.
3-14
Output
4-1
4 Output
4.1 Overview...........................................................................................3
4.2 Output Views....................................................................................3
4.3 Output Files......................................................................................6
4.4 Error / Warning Message Log .........................................................8
4.5 Other Output ....................................................................................8
4-1
4-2
4-2
Output
Output
4-3
4.1 Overview
Running the MUSE calculations produces a number of different types of
output. These can be viewed using the Output menu. When you stop
working on an example, all the key output files remain in place, so you
can view the output again, once you re-enter a case you have previously
worked on.
This chapter gives an overview of the various outputs you can inspect, to
help you find particular details you may be interested in. A more
detailed description of all the outputs is available in the Help Text. See
Output in the Help Text contents view.
Results Summary.
Full Results.
Specified Duty.
Temperature Profiles.
Other Profiles.
Stream Details.
Thermosyphon Details.
Geometry - Overall.
Geometry - Streams.
Geometry - Distributors.
Exchanger Diagram.
Zig-zag Diagram.
Fin Geometry.
Fin Performance.
Alternative Designs.
Not all these outputs will be available. For example the Zig-zag is only
produced if you have supplied a layer pattern input, Alternative Designs
and Specified Duty are only shown in Design mode.
4-3
4-4
Output Views
There are also views where you can review, in tabular or graphical form,
the physical property data used for each stream.
Stream Properties.
T-h-x.
Stream Compositions.
Figure 4.1
4-4
Output
4-5
4-5
4-6
Output Files
4-6
Output
4-7
If you would like a more limited version, go to the Input menu, then
Options, then Output Options to switch off any parts you do not want.
Then re-run the program to generate the reduced file.
In some cases, there are also Output Options for various output tables to
be extended, or repeated, but these are rarely of interest after a
successful run.
The 80-column output is usually a more restricted version of the
Lineprinter output, but after design calculations, it can contain a record
of why various design choices were made. The Brief Output contains
similar information to the Results Summary view.
For each of the above, you will see an option for printing out the file. You
can also select part of a file - click and drag with the mouse - and then
copy this to the clipboard. You can paste the clipboard contents into a
text viewer/editor such as Notepad, or a word processor application,
and then print the selected text from there.
One of the most useful features of the File View facility is a Find button.
If you want more information on some aspect of an exchanger, for
example, nozzles, vibration checks, clearances, baffles, just click on
Find, then type the relevant word. Use Find Next if the first occurrence is
not what you want. The Find is not case sensitive.
4-7
4-8
4-8
Physical Properties
5-1
5 Physical Properties
5.1 Overview...........................................................................................3
5.1.1 Properties Data Input ...............................................................4
5.1.2 Properties Used .......................................................................5
5.2 Properties Input ...............................................................................6
5.2.1 Setting a Data Source ..............................................................7
5.2.2 Get Properties ..........................................................................8
5.2.3 Rules for Direct Property Input .................................................9
5.3 Properties Data Input (Old Style) .................................................10
5.3.1
5.3.2
5.3.3
5.3.4
5-1
5-2
5-2
Physical
Physical Properties
5-3
5.1 Overview
A wide range of options are provided for providing the physical property
data needed by this program. The user interface contains the HTFS
COMThermo package, which contains data for over 1000 substances
and a range of methods for determining vapour liquid equilibrium and
mixture properties, and can be used to set up tables of property data for
each stream.
The calculation engine contains the HTFS Physical Properties Package
(PPP), which contains facilities for checking and interpolating the tables
of property data. PPP also contains a small properties databank
(NEL40), and methods for setting up property data tables as the
calculation is run. This facility is useful for pure components, but for
mixtures, use of the COMThermo package is more flexible.
Physical Properties Options are common to most HTFS programs.
Examples in this section are based on a two stream heat exchanger, but
the description applies also to HTFS programs where the number of
streams is one (e.g. PIPE) or more than two (e.g. MUSE, FIHR).
5-3
5-4
Overview
Physical Properties
This lets you define a stream data source (components and methods) for
the COMThermo databank, and then calculate a table of stream
properties, which can be used as program input. It also lets you directly
input property data tables, or modify those just calculated. Section 5.2 Properties Input gives more details.
5-4
Physical Properties
5-5
Vapour
T-h-x Data
Sets of 1-24 liquid data points, 1-24 vapour data points and 2-26 T-h-x
points are used. Although separate sets of temperatures can in principle
be used for each of the three subsets, when COMThermo is used the
liquid and vapour temperatures are identical with the relevant ones for
T-h-x.
The properties need not relate explicitly to the process conditions in the
equipment through which the system flows in any way. Data can be
extrapolated as well as interpolated if necessary. It is, however, clearly
sensible that the properties cover a broadly similar temperature range to
that in the equipment, as major extrapolations are likely to be less
accurate than interpolations.
5-5
5-6
Properties Input
Direct Input - you type the numbers in yourself, copy them from a
spreadsheet, or modify values already calculated by
COMThermo.
Not set here - meaning that one of the options under Physical
Properties (old style) is used.
Air or Water from NEL40 - a special setting under which air or
water data are obtained from the NEL40 package at run time. No
further settings for the stream are necessary.
The data source options, and calculated property tables are shown in
the main Physical properties view.
Figure 5.1
5-6
Physical Properties
5-7
5-7
5-8
Properties Input
When both components and Property Package are set, the status bar at
the bottom right turns green and reads Ready. You can then close this
view, and on the main Properties input view, the new Data Source is
available to be selected for any stream.
5-8
Physical Properties
5-9
5-9
5-10
The Old Style physical properties input gives access to all the facilities
that were present before HTFS programs included the COMThermo.
Many of these facilities are associated with the fact that, unlike
COMThermo options, with many old-style options you cannot see the
properties until you have run the Calculation Engine.
The master view for old style input is shown in Figure 5.3. Using this,
Physical Property information can be supplied in a number of ways.
You can:
5-10
Physical Properties
5-11
The Data Source item on the main Physical Properties input view
allows you to select the various options. You should also set the Phase
before supplying further data. A two-phase stream means that it can be
either single phase or two phase, depending on the temperature.
If you have previously set up properties data using COMThermo, or the
corresponding direct input (see Section 5.2 - Properties Input), you will
see the Data Source set to Approximately. You can change the Data
Source to Direct Input, and view and edit the properties data, but you
will not be able to access it again using the main Properties Input.
If you have previously imported data from a PSF file, you will be able to
see what you have imported.
5-11
5-12
You need to specify the properties indicated above for one or both
phases. For Two-phase streams you also supply T-h-x data. Although
you can supply data at up to 24 temperature points, this is potentially
tedious if you are typing the data in, and you are most likely to use this
method when you have only one or two data points available, for
example at an exchanger inlet and outlet.
You can use different sets of temperatures for the Liquid, Two-phase
(Enthalpy + Quality) and Vapour Properties. You should normally fill in
the data tables from the left, without leaving gaps, though this is not
strictly necessary.
For Single Phase streams, T-h-x data are not usually input, as they can
be found by integrating specific heats. If, however, you do want to input
Enthalpies for a Single Phase stream, click on Show T-h-x, and that T-hx part of the input table will become available.
Heat Load data, rather than Specific Enthalpies, can be specified. If you
supply a heat load, you must also specify the flowrate to which it relates.
You can supply Compressibilities instead of Vapour densities. Use the
radio button to specify this option.
The rules for direct property input are as defined in Section 5.2.3 - Rules
for Direct Property Input. The additional facilities available under Old
Style input are as follows.
5-12
Physical Properties
5-13
5-13
5-14
5-14
Physical Properties
5-15
For a Two Phase stream, you can select the method to be used for VLE
calculations, SRK or Ideal. There is also a facility called T-h-x Override,
whereby you can control the results of the VLE calculations. At the basic
level, you can simply specify all the temperatures at which you want the
calculations performed. You can also request that any calculated bubble
and dew points (temperatures and optionally enthalpies), be modified
to conform to pre-set values. More information on all these options is
given in the Help Text, accessible by using the Help button at the bottom
of the page.
All the inputs on the Specify Mixture view are optional, but you must
use it to access the Define Components and Define Compositions
views, via the appropriate buttons.
From the Define Components view, Figure 5.6, you can identify each
component, and where data for it is to be obtained. Click on Add
Component until the correct number are identified. The number should
be the total number of components in all such mixtures. If the same
component occurs in more than one stream, it need only be counted
once. There is no need to include those components which only occur in
pure component streams.
Figure 5.6
5-15
5-16
5-16
Physical Properties
5-17
5-17
5-18
Property Databanks
5-18
Physical Properties
5-19
5-19
5-20
If the PSF file has been prepared specifically for the exchanger you are
interested in, you may simply be able to click on OK. You can, however,
use the Import PSF Data view to direct only part of the information
from a PSF file into the input file.
You can:
The Import facility shows you the stream names and inlet/outlet
temperatures in the PSF file. The temperature units of the display can be
reset by clicking on the Units field in the top right corner.
The PSF file itself is largely in basic SI units, and when imported to the
input file the data can be viewed in whatever units have been set for
process and property data.
The Import To column shows the Stream Number to which data will be
imported. This is initially set to the Stream Number from the PSF file,
but you can reset it to a different number if you want, or if it is necessary
for the program. You can set it to ignore, enabling you to import data for
only one stream (or fewer than all the streams for multi-stream
exchangers). You cannot set two stream numbers to be the same.
The Use Properties column lets you select which pressure levels in a PSF
file to use for Properties data. If there are data for three pressure levels,
you can select two (upper and lower), one (middle level), or you can opt
for a special selection.
If you want to import the properties data but not the process data, click
on Separate Process and Properties, and you will see that the Import To
column is divided in two. The left part relates to Process data, the right
part to Properties. You can set either one to Ignore, so that only the
other is imported.
5-20
Physical Properties
5-21
Normally, when you import Process and/or Properties data for a stream,
any data you have already entered for that stream is overwritten. You
can however, cause the Properties data to be added to any data
currently present, provided that it relates to a different pressure. Use the
Merge with Existing Data checkbox.
Click on OK to transfer the Process/Properties data selected from the
PSF file to the input file. Select Process or Properties (old style) under
the Input menu to see what has been imported.
Select Import from HYSYS under either the Input or File menu and you
will be presented with a view to select an existing HYSYS case.
HYSYS will then be started, load the chosen case and the import
interface will generate a list of all heat exchangers within that case. You
can select an exchanger, and for each stream in that exchanger, the
temperatures and pressures will be shown.
5-21
5-22
Figure 5.9
You can revise the temperatures and pressures. If you then select OK,
HYSYS will perform the flashes needed to generate the data for a PSF
file. You can then review and select from the data as for a normal PSF
import.
5-22
Physical Properties
5-23
5-23
5-24
Properties Output
The third and fourth items are only relevant where mixture calculations
have been performed. Only the second item is produced by default. See
the Help Text for more information on the contents of the various parts
of the output. A further option, accessible via Output, lets you output
stream data to a stream properties databank ().
The second type of Physical Properties Package output, in Windows
format, is not yet available in all HTFS programs. When it is available,
you will see Stream Properties and T-h-x as Output menu items.
Stream Properties gives the properties of each phase in both tabular
and graphical forms. The graphical form has a range of options. The
default is to plot all properties relative to their maximum value, so you
can immediately see if any property does not have a smooth variation.
This can be very useful for identifying typographical errors if you have
input the properties data yourself.
5-24
Physical Properties
5-25
5-25
5-26
Pressure Dependence
If the properties data you have available are not isobaric data, but
contain some inherent pressure dependence, for example from inlet to
outlet, then in many cases you can use this data with relatively minor
inaccuracies. You should not select Pressure Dependence in such cases.
Data with an inherent pressure dependence are, however, not
acceptable for two-phase streams that are pure substances, or
azeotropes, or for which the change in saturation temperature due to
pressure changes is comparable with, or larger than, the isobaric boiling
range.
5-26
Other Facilities
6-1
6 Other Facilities
6.1 Overview...........................................................................................3
6.2 User Fin Databank ...........................................................................3
6.3 Project File Structure ......................................................................4
6-1
6-2
6-2
Other Facilities
Other Facilities
6-3
6.1 Overview
This chapter introduces you to some of the other facilities, which are
available with MUSE.
6-3
6-4
Description
name.MUI
MUSE input file, where name is the name of the project. After you
have run the project, some or all of the following files will also have
been set up.
name.MUF
The so-called INTOUT file, containing all the main input and results.
The format of this file is described in a document on the Program
CD. All the MUSE result Windows, which you can view under
Output, take data from this file. You can use this file as a source of
information for in-house software.
name.MUL
name.MUT
name.MUE
name.MUV
name.MUP
When you run calculations from the User Interface, all these output files
are set up by default. You can switch off most of the other files if
required. Click on the Input menu, select Options, then the Output
Options tabbed page, and you will see drop-down lists controlling these
outputs.
You cannot switch off the .MUF file, which is needed for the main output
views, or the Error/Warning Log.
The file extension .MUA is used for an edited copy of the input data. This
is the version stored internally by the User Interface, which you can run
without saving. If you save the file, the main input, name.MUI is
updated. The .MUA file is not preserved when MUSE is shut down.
6-4
Examples
7-1
7 Examples
7.1 Overview...........................................................................................3
7.2 Case 1 Design ..................................................................................4
7.2.1
7.2.2
7.2.3
7.2.4
7.2.5
Start Up ....................................................................................5
Process Data............................................................................5
Stream Definition......................................................................6
Running the Design..................................................................8
Results from Design (PFIN) .....................................................9
7-1
7-2
7-2
Examples
Examples
7-3
7.1 Overview
The following examples will guide you through the various ways in
which MUSE can help you with assessing or designing plate fin heat
exchangers. The examples concentrate on a relatively simple case for a
notional cryogenic duty with three streams. Plate-fin exchangers, of
course, very often have a much larger number of streams, but once you
understand what is needed for each stream, it is no more difficult to
supply it for many streams. You are shown first how to produce a first
shot design, then how to undertake a basic MUSE Simulation, and
finally how to perform a more detailed layer by layer calculation.
The other simplification in the examples is that stream physical
property data are obtained using the internal NEL40 databank. In reality
it is often critically important to get accurate property information for
cryogenic processes using plate-fin exchangers, so it is best to generate
these properties outside of MUSE, and set up tables of property data in
the input file, either directly, or by importing via a PSF File. Because of
the large amounts of data involved, none of the examples use these
methods. More information on importing data is given in the Help Text.
All the examples relate to brazed aluminium exchangers. MUSE can
simulate plate-fin type exchangers made of stainless steel or other
materials, but the design facility should not be used for such exchangers
unless you are aware of the very different manufacturing constraints,
which apply.
7-3
7-4
Case 1 Design
Air (1)
Nitrogen (2)
Nitrogen (3)
kg/h
15000
12000
Inlet temperature
300
120
210
Outlet temperature
125
200
290
Inlet pressure
bar
10
2.5
bar
0.5
0.3
0.3
7-4
Examples
7-5
7.2.1 Start Up
1.
2.
3.
Click on the Units field, and you will see a form where the units for
all the various sections of input can be specified. (This view can also
be access via Preferences under the File menu).
2.
When you change units, you are offered the option of converting the
existing inputs. Since no data have yet been provided, answering either
Yes or No is acceptable.
3.
Clicking on OK on the units takes you back to the Process data view.
4.
Enter the information for the streams 1 to 3, using the values in the
table at the beginning of the example.
The flow of air has not been specified, but this is not a problem, since it
will be evaluated via a heat balance when the program is run. Similarly,
no heat loads need be input, since they will be evaluated from flowrates
and input and outlet temperatures.
7-5
7-6
Case 1 Design
Click on Physical Properties (old style), under the Input menu. You
will see tabbed pages for three streams. Go through these in turn,
and set the Data Source to Single Component from NEL40, and
from the Code drop-down list, select Air for stream 1, and Nitrogen
for streams 2 and 3.
2.
You will see that there is a Phase drop-down list, which is by default set
to Two-phase. You could set this to Single Phase Vapour, but it is not
necessary, as the program knows that the streams concerned are
vapours over the temperature range of interest.
If the air was condensing, it would be unwise to select it as a NEL40
component, since it is treated as an equivalent pure substance, with no
boiling range.
3.
7-6
1.
2.
3.
Click on the tab for stream 2. Set the stream name to N2/stream 2,
and the Stream Type to Air/Other Gas.
4.
Click on Add to set a new data source and you will be taken to the
Data Source view.
5.
Examples
6.
You should see the status bar at the lower right of the view turn
green and display Ready. If you click on the Property Package tab,
you will see that a default has been set appropriate to the stream
type you entered. Close the Data Source view.
7.
On the main Properties view, click on the data source Gas 1 that you
have just set. You will see that a composition of 1.0 is set
automatically, as this is a single component view.
8.
9.
Click on the table for stream 3. Select the same data source as for
stream 2 (both streams are nitrogen). Check the pressure levels and
temperature range (click on Options) are correct for stream 3. Revise
them if necessary. Click on Get Properties to generate tables of
property data as before.
7-7
10. Close the Physical Properties view, retaining the property data you
have generated.
7-7
7-8
Case 1 Design
Run icon
Click on the Run icon, or under the Run menu, click on either
Calculate All or Run PFIN.
You will be asked to save the changes to the input file, and will need to
give a filename, for example EXCH1. The file extension .MUI will be
added automatically to show that it is a MUSE input file.
As the program runs, you will see a Status view, which initially says
Preparing Input File, and then records the various stages of the
calculation. When the calculation is complete, the Results view appears.
If any problems or unusual features had been encountered, a messages
file would be displayed as well.
Figure 7.2
7-8
Examples
7-9
There is also a record of how much of the available pressure drop has
been used for each stream, and how much margin there is on the design.
A target overall design margin of 1.1 (that is ten percent oversurface) is
used by default.
To see what the exchanger looks like, click on Output menu and select
Exchanger Diagram. Alternatively, you can click on the View Geometry
icon.
7-9
7-10
Case 1 Design
You will see that in this simple example, stream 1 is cooled by stream 2 in
the top part of the exchanger, and by stream 3 in the bottom part. In the
middle of the exchanger is a distributor region, where stream 3 exits, and
stream 2 enters.
Figure 7.3
7-10
Examples
7-11
You will first be required to provide a filename for the Simulation case,
and by default will be offered your current filename (or a contraction of
it) with an S on the end.
2.
3.
Go to the Start up view, under the Input menu, and you will see that
the Calculation Type is set to Simulation-MUSE. Check also that the
Basic Mode checkbox is not checked, unset it if it is. This will ensure
that you can see all the possible input items.
7-11
7-12
Case 1 Simulation
7-12
Examples
7-13
7-14
Case 1 Simulation
It is always good practice to look through the completed input data. You
can then click on the Run icon to run the MUSE Simulation. You will see
the status view appear, to be replaced by the Results Summary view
and/or Messages Viewer once the calculation is complete. The main
results for a Simulation are the calculated heat loads, outlet
temperatures and pressure changes, but the results view also records
other key process data supplied, such as flowrates, inlet temperatures,
qualities and fouling resistances, to give an overall picture of exchanger
performance.
Figure 7.5
7-14
Examples
7-15
If you select Brief Output, under the Output menu, you will find similar
information, but accompanied by a record, in parentheses (), of any
initial estimates you provided for outlet conditions, heat loads or
pressure changes. From this, you can rapidly compare whether key
aspects of the exchanger performance are as required.
Figure 7.6
7-15
7-16
Case 1 Simulation
7-16
Examples
7-17
7-18
This would leave one cold layer over, which could go in the middle of the
pattern. The groups of three plus five could be BABBABBA.
When specifying the Layer Pattern input, there is a simplified way of
defining repeated groups, by putting the group in parentheses, and
including an oblique followed by a number indicating how many times
the pattern occurs. The layer pattern could then be specified as
(BABABBA/3) B M.
where the M indicted there is mirror symmetry in the pattern, about a
single central layer 1.
It would also have been possible to designate the pattern as
BABBABBA BABBABBA BABBABBA B M
or
BABBABBA BABBABBA BABBABBA B ABBABBAB ABBABBAB
ABBABBAB.
Specifying the full pattern, rather than identifying the symmetry will
approximately double the number of calculations performed by MULE,
but should not affect the results. Spaces may be left at any point. They
are ignored by the program input, but can be useful in checking that
your input is correct.
The Layer Pattern and Layer Types are the only additional inputs
required by MULE. For MUSE they are optional. In either case, if you
supply both the number of layers per stream, and the layer pattern, a
check for consistency will be performed when the program is run, and a
warning message produced if necessary.
Run icon
7-18
1.
2.
Go to Layer Types and set Type A with stream 1 and Type B with
streams 2 and 3.
3.
Go to the Start up view under the Input menu, and change the
Calculation type to Layer-by-layer - MULE.
4.
Examples
7-19
7-20
were to Run MUSE now you have supplied a layer pattern (try it later)
you might find warnings after checks that your values corresponded to
the true values from the pattern.
7-20
Examples
7-21
Figure 7.7
7-21
7-22
The Zig-zag
The basic zig-zag is determined on the assumption that the total heat
load for a stream is spread evenly among its layers. A good layer pattern
will produce a zig-zag which oscillates uniformly about zero. A bad
pattern will be significantly displaced from zero, because of local
excesses of hot or cold load.
7-22
Examples
7-23
Click on Details, and you will be able to see a set of four zig-zags,
evaluated for four separate regions along the exchanger length. In
this simple example they are virtually identical, but in exchangers
that are more complex, they may draw your attention to imbalances
at certain points along the length.
2.
This displays an alternative zig-zag based on the actual heat loads per
layer, rather than the mean heat loads per layer. You will usually see that
the zig-zag is slightly less pronounced, showing that the exchanger is
compensating for imperfections in the layer pattern by conducting heat
through the fins between non-adjacent layers.
7-23
7-24
The Zig-zag
You should in any case remember that the Zig-Zag is a simple facility
developed before the capability of Layer by Layer calculations was
widely available. The results of the Layer by Layer calculation should
give a better basis for judging a layer pattern than a zig-zag.
7-24
Index
Numerics
80-column Output 4-6
A
Advanced Geometry 3-4
Alternative Designs 4-3
B
Basic Input Mode 2-5
Brief Output 4-6
C
Calculation Engines
MULE 1-4
MUSC 1-4
MUSE 1-4
PFIN 1-4
Calculation Modes
Design 1-3
Layer by Layer Simulation 1-3
Simulation 1-3
Thermosyphon 1-3
Components
Calculation of the Properties of a Mixture 5-13
D
Data Input 3-1, 3-8
Databank 5-12
Default Input Data File 3-13
Design 1-3
Design Calculations 1-6
DIPPR 5-18
Distributors 1-5
Documentation 1-8
E
Equipment Item Number 2-6
Error / Warning Message Log 4-8
Errors and Warnings 3-14
Examples 7-1
Exchanger Diagram 1-3, 4-3
Exchanger Geometries 1-5
Distributors 1-5
Finning 1-5
Overall Geometry 1-5
F
Fin Geometry 4-3
I-1
I-2
Index
NEL40 5-13
Number of Fins to be Directly Input 2-5
O
Options 3-4
Other Facilities 6-1
Output 4-1
Output - Other 4-8
Output Files
80-column Output 4-6
Brief Output 4-6
Lineprinter Output 4-6
Physical Properties Output 4-6
Output Options 1-8
Output Views 4-3
Overall Geometry 1-5
Overview 1-3
P
Physical Properties 3-4, 5-1, 5-4
Physical Properties (Old Style) 5-4
Physical Properties Output 4-6
Preferences 3-9
Pressure Dependence 5-25
Process 3-4
Process Data Input 3-6
Profiles - Other 4-3
Project File Structure 6-4
Properties Data Input 5-4, 5-10
Properties Data Input (Old Style) 5-10
Properties Input 5-6
Properties Output 5-24
Properties Package - Importing 5-23
Properties Used 5-5
Property Data
Liquid 5-5
T-h-x Data 5-5
Vapour 5-5
Property Data Sources 1-7
Property Databanks 5-17
DIPPR 5-18
NEL40 5-18
PSF Files 5-19
I-2
S
Simulation 1-3
Single Component Stream from NEL40 5-13
Specified Duty 4-3
Start up View 2-5
Stream Compositions 4-4
Stream Details 4-3
Stream Properties 4-4
T
Temperature Profiles 4-3
Thermosyphon 1-3
Thermosyphon Details 4-3
Thermosyphons 1-7
T-h-x 4-4
U
User Databank 5-12
User Fin Databank 6-3
User Interface 1-3, 1-8
Using MUSE 2-1
V
View Geometry Diagram 2-4
W
Warning Messages 3-14
Welcome View 2-4
Z
Zig-zag Diagram 4-3