The contents of this document are proprietary and confidential. They are the
property of Ariel Corporation and may not be disclosed, reproduced, or used for
manufacture in part or in whole without written permission from Ariel Corporation.
REV
15
DESCRIPTION
PAGE 1 OF 7
REV 15
REV
EC
DATE
11
015652
11-25-08
REV
EC
DATE
10
015308
10-10-08
15
017908
10-31-11
014795
11-19-07
14
017889
10-26-11
014236
3-19-07
13
015759
9-9-11
013283
1-16-06
12
015364
9-13-10
ER-8.2
ENGINEERING REFERENCE
The contents of this document are proprietary and confidential. They are the
property of Ariel Corporation and may not be disclosed, reproduced, or used for
manufacture in part or in whole without written permission from Ariel Corporation.
Initial Maintenance
Comply with Ariel Packager Standards and the compressor Start Up Check List. Adhere to all items
before and after start-up. After running a new, relocated, reconfigured, or overhauled compressor for
24 hours, shut down, vent the gas system, and perform the following maintenance:
0.012
Angular TIR Limit, in., max.
0.010
0.008
JGM:N:P:Q
0.006 (0.15)
JG:A:I
0.007 (0.18)
JGR:W:J
0.008 (0.20)
JGH:E:K:T
0.011 (0.28)
JGC:D
0.014 (0.36)
JGZ:U, KBZ:U
0.016 (0.41)
JGB:V
0.020 (0.51)
KBB:V
0.018 (0.46)
4. Repeat torque check after the first month or 650 hours; re-check fasteners that turn after the second month or 1300 hours. If loosening persists, consult your packager or Ariel for probable cause
and recommended correction.
PAGE 2 OF 7
REV 15
ER-8.2
ENGINEERING REFERENCE
The contents of this document are proprietary and confidential. They are the
property of Ariel Corporation and may not be disclosed, reproduced, or used for
manufacture in part or in whole without written permission from Ariel Corporation.
Daily Maintenance
1. Log and trend the following:
Operating RPM, gas pressure and temperatures - determine if the unit is operating within
design parameters and expectations.
NOTE: Verify high and low pressure shutdowns are set as close as practical to normal
operating conditions. Set points must protect the machine from exceeding compressor
limits.
Bearing temperatures - if the unit is equipped with main bearing temperature sensors.
Frame oil pressure - at operating temperature (190F (88C) max. inlet oil temperature), it
should be 50 to 60 psig (3.5 to 4.2 barg) at the filter gauges. If pressure falls below 50 psig,
shut down the compressor then determine and correct the cause.
Frame inlet oil temperature.
Oil filter differential pressure - differential pressure exceeding the filter change value indicates a
need for a filter change. See filter information plate on top cover or Maintenance and Repair
Manual for procedure.
2. Check frame oil level. It should be about mid-level in the sight glass and free of foam when running. If not, determine and correct the cause. Do not overfill. Check oil makeup tank for sufficient
oil supply. For dry sump frames, check the package sump oil level.
3. Check force feed lubricator box oil level. It should be full to the overflow line.
4. Log and trend packing vent temperature and check crosshead guide vents for leakage.
5. If applicable, check suction valve unloader actuator vents for leakage.
6. If applicable, check clearance pocket vents for leakage.
7. Verify the high discharge gas temperature shutdown is set to within 10% or as close as practical
above the normal operating discharge temperature. Do not exceed the maximum discharge temperature shutdown setting for the application.
8. Log and trend valve cap temperatures.
9. Check lubricator block cycle time. See lubricator box data plate for correct cycle time. Contaminated gas may require a shorter cycle time. Check lube sheet for units not running at rated
speed.
10. Check for gas, oil, and coolant leaks.
CAUTION: Do not attempt to repair leaks while the unit is operating or pressurized.
11. Check for unusual noises or vibrations.
12. See packager documentation for additional recommended checks, i.e. scrubber liquid levels,
dump valve operation, cooler louver positions, etc.
PAGE 3 OF 7
REV 15
ER-8.2
ENGINEERING REFERENCE
The contents of this document are proprietary and confidential. They are the
property of Ariel Corporation and may not be disclosed, reproduced, or used for
manufacture in part or in whole without written permission from Ariel Corporation.
Monthly Maintenance
1. Perform all Daily maintenance.
2. Verify safety shutdown functionality.
3. Sample frame oil and send it to a reputable lubricant lab for analysis. See Ariel Packager Standards (ER-56.06) for a list of what an oil analysis should provide. If analysis results indicate
increasing levels of lead, tin, or copper particles in the oil, shut down unit. Remove frame top
cover and crosshead guide side covers. Visually inspect for debris. Do not disassemble further
without good reason. If debris indicates, replace affected parts, then change the oil, oil filter, and
clean the oil strainer with a suitable solvent.
4. Check and log cylinder clearance devices in use and their settings.
PAGE 4 OF 7
REV 15
ER-8.2
ENGINEERING REFERENCE
The contents of this document are proprietary and confidential. They are the
property of Ariel Corporation and may not be disclosed, reproduced, or used for
manufacture in part or in whole without written permission from Ariel Corporation.
12. Rebuild piston rod pressure packing cases. See Maintenance and Repair Manual for procedure.
PAGE 5 OF 7
REV 15
ER-8.2
ENGINEERING REFERENCE
The contents of this document are proprietary and confidential. They are the
property of Ariel Corporation and may not be disclosed, reproduced, or used for
manufacture in part or in whole without written permission from Ariel Corporation.
13. Re-install valves, retainers, and valve caps using new valve gaskets and valve cap o-rings/seals.
Use proper installation techniques and torque procedures for valve caps.
14. Check and re-calibrate all required instrumentation.
15. Clean crankcase breather filter with suitable solvent.
16. Check and, if needed, adjust drive chains. See ER-74 for procedure.
17. If the compressor is equipped with crankcase over-pressure relief valves, visually inspect and
exercise valves to manufacturer recommendations.
18. Check fastener torques of gas nozzle flange, valve cap, piston rod packing, crosshead pin
through bolt, crosshead guide to frame, crosshead guide to cylinder, cylinder mounting flange to
forged steel cylinder, distance piece to cylinder, distance piece to crosshead guide, and tandem
cylinder to cylinder.
PAGE 6 OF 7
REV 15
ER-8.2
ENGINEERING REFERENCE
The contents of this document are proprietary and confidential. They are the
property of Ariel Corporation and may not be disclosed, reproduced, or used for
manufacture in part or in whole without written permission from Ariel Corporation.
PAGE 7 OF 7
REV 15
ER-8.2