ROLLER MILLS
VRM - Features
VRM Drive - 40% of ball mill
Dry moisture up to 15 %
More compact & Less space
Fan Power consumption - High
Separator - Integral Part of Mill
Confederation of Indian Industry
Features of VRM
Energy Efficient Grinding System
Mill drive 40% less consumption
Moisture (%)
Mill Drive (units/ton)
Fan + separator
Total
VRM
3.0
7.0
3.0
7.0
14.0
14.0
6.5
6.5
1.9
5.0
7.5
7.5
15.9
19.0
14.0
14.0
Re
je
ct s
Area 1.132 m2
Ga
s
ct s
C D
Velocity 83 MPS
E
F
E
E
F
D
C
1 Roller
F
E
D
C
B
A
B
A
A
4 Roller
2 Roller
B
C
D
3 Roller
A
B
E
F
D
E
M
ot
or
Re
je
Mill Door
Re
je
E
F
D C B
A B
D
Ga
s
Re
je
ct s
ct s
50
35
900
630
450
5 15% 150%
6.9
5.5
4.7
6.5
6.6
7.2
Total power
13.4
12.1
12.1*
Trial taken
Recirculation reduced by 20 kM3/HR
RPM of class red.
Same residue maintenance
Savings -
48000 USD
Static separator
II stage
Dynamic
conventional
separator
III stage -
High efficiency
separator
High efficiency
Separator
Old
Separator
After
Residue (90 )
11.5%
13.2%
4.7
4.1
8.5
6.2
13.3
10.3
Total Power
LM 45.4(Ube)
LM 56.4
3.80 m
4.50 m
5.60 m
Diameter of Rollers
1.70 m
2.24 m
2.24 m
Width of Rollers
0.67 m
0.85 m
0.85 m
Kwh/ts, Mill
6.31
5.99
7.00
Kwh/ts, Fan
6.23
5.51
7.00
12/0.8
11/0.8
11/0.9
610
630
595
Delta P, Mill
83
56
87
3-5
2-4
5-8
Vibration of Mill
650
662
675
687
700
Capacity
290
295
300
305
310
Kwh/ts, Mill
9.0
9.0
9.0
9.0
9.0
Vibration
4-5
4-5
4-5
4-5
4- 4.5
Delta P of Mill
54
53.5
53
52.5
52
240
262
Kwh/ts, Mill
8.05
7.41
Delta P, Mill
76
73
Vibration
5-7
4-6
Parameter
Plant 1
Plant 2
Output, TPH
403
320
Mill DP, mm WC
750
740
Sep Loading,
g/m3
536
495
9.25
6.00
5.69
6.40
kW /MT Material
Confederation of Indian Industry
rotor
grit cone
conventional design
high velocity
differences
To Sum-Up
VRM Developing into an excellent
choice
Raw mill, Coal, Cement & Slag