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Feb.

2013
No.1 Share in Japan

Clean Air System

ISO Quality Policy


Orion strives to offer products that delight its customers.

K20

Clean Air System

Low Pressure Loss & Energy Saving


Eco-Friendly Refrigerant Applied
Powerful performance in Asia
with heavy duty specification

Best
B
est
st Mat
M
Match
atch
tch ffor
orr Inver
Inverter
rter Com
Compressor
mpressor
ressor & Oil-Free
Oil Free Compressor

Clean Air System

ORION Refrigerated Air Dryer


Feature-Packed Air Dryer for Energy Saving and Stable Productivity,

ORION ARX- Jseries


All-in-One SUS Shell Heat Exchanger

Primary and secondary heat exchangers are


integrated in a single SUS shell
and rust proof SUS shell maintains minimal
pressure loss for long time.

ARX120J

ARX-HJ model
P-Loss under 0.015MPa

CROSS-WAVE FIN
Secondary Heat Exchanger

Eco-Friendly
refrigerant applied

Drastically separate drain water


from compressed air without pressure loss

Heavy Duty Refrigerant Circuit

TURBO TUBE Primary Heat Exchanger

Durable performance in severe condition


at ambient temp. of 43

Efficient pre-cooling and re-heating without pressure loss

NICKEL-PLATED Copper Pipe

ARX- J Pressure Loss Advantage

Anti-corrosion and prevention gas leakage

NICKEL-PLATED Copper Pipe

[Electricity Loss / year]


USdollar
$1,000

ARX-J saves

$800

$651

$600
$400

Other Maker
(Equivalent)

Copper pipe not plated

ORION
ARX50HJ

$200
$0

Pressure Loss
Electricity Loss/year
Compressor
37kW(50HP)

ORION
ARX50HJ
0.013MPa
$446

Air Pressure Source


0.69MPa

Capacity
7m/min

Other Maker
(Equivalent)
0.032MPa
$1,097
Electricity Charge
US$0.15/kWh

Difference
0.019MPa
$651
Running Hour
8000h

Condenser Filter

Protection against dust


and easy maintenance

ARX Function Chart


High inlet air temperature model
Function

Model : ARX
3HJ

All-in-One SUS Shell Heat Exchanger

5HJ

10HJ

20HJ

30HJ

50HJ

75HJ

90HJ

100HJ

SUS Shell Heat Exchanger

TURBO TUBE Primary Heat Exchanger

CROSS-WAVE FIN Secondary Heat Exchanger

NICKEL-PLATED Copper Pipe


R134a / R407C / R410A Refrigerant
Heavy Duty Refrigerant Circuit

10J

20J

30J

50J

75J

100J

110J

120J

Condenser Filter
Wide Adjusting Range CCV (capacity control valve)
Operation Lamp
Alarm Lamp
Evaporating Pressure Gauge
Air Pressure Gauge
Long Life Fan-Control Switch
One Touch Open Front Cabinet
3 Signal Outputs (remote, operation status, alarm)
Float Operated Auto Drain Trap FD-6 with Ball Valve
Float Operated Auto Drain Trap FD-2 with Ball Valve
Float Operated Auto Drain Trap FD-2

Standard inlet air temperature model


Function

Model : ARX
5J

All-in-One SUS Shell Heat Exchanger


SUS Shell Heat Exchanger

TURBO TUBE Primary Heat Exchanger

CROSS-WAVE FIN Secondary Heat Exchanger

NICKEL-PLATED Copper Pipe


R134a / R407C / R410A Refrigerant
Heavy Duty Refrigerant Circuit

Condenser Filter
Wide Adjusting Range CCV (capacity control valve)
Operation Lamp
Alarm Lamp
Evaporating Pressure Gauge
Air Pressure Gauge
Long Life Fan-Control Switch
One Touch Open Front Cabinet
3 Signal Outputs (remote, operation status, alarm)
Float Operated Auto Drain Trap FD-6 with Ball Valve
Float Operated Auto Drain Trap FD-2 with Ball Valve
Float Operated Auto Drain Trap FD-2

Clean Air System

ORION Clean Air Filter


Advanced Technology Packed Clean Air Filter,ORION AL-Filter series
Location1

Drain Filter DSF-AL


Element :

EDS

Inner Screen

Water droplet and solid particulate (5m) removal


No water drop in filtration performance
Low pressure loss (0.005MPa or less) as pre-Filter
Float operated auto drain trap installed

P-loss
0.005MPa

Performance Curve
Separation ratio(%)

Water-Resistant
Nonwoven
Fabric Cloth
Outer Screen

100

Element type

90
Centrifugal type

80
70

Rated Air Flow

Sectioned Drawing of Element

20 40 60 80 100 120 140


Air processing capacity(%)
[comparison with rated air flow]

Location1

Line Filter LSF-AL


Element :

Before ARX-J

Solid particulate (1m, 99.999%) removal


High quality glass fiber element installed(ELS)
Float operated auto drain trap installed
Precision different pressure gauge ''DGX50A''
installed (LSF400AL and bigger model)

ELS

Inner Screen
Nonwoven
Fabric Cloth
High Quality
Glass Fiber

After ARX-J
P-loss
0.005MPa
(Initial)

High Quality Glass Fiber

Nonwoven
Fabric Cloth
Outer Screen
Sectioned Drawing of Element

Location1

Mist Filter MSF-AL


Element :

EMS

Inner Screen
Nonwoven
Fabric Cloth
High Quality
Glass Fiber
Nonwoven
Fabric Cloth
Outer Screen
Oil-Resistant
Plastic Form

After LSF-AL
P-loss
0.01
0.02MPa

Oil mist (0.01wt ppm) and fine solid particulate


(0.01m, 99.999%) removal
Newly developed element installed(EMS)
Float operated auto drain trap installed
Precision different pressure gauge ''DGX50A'' installed
(MSF400AL and bigger model)

Oil-Resistant Plastic Form

High Quality Glass Fiber

Sectioned Drawing of Element

Location1

Carbon Filter KSF-AL

Inner Screen

Removes Odor (0.003wt ppm) .


Newly developed element ''Fibrous Activated Carbon''
installed(EKS)
Great reduction in amount of loose carbon as compared
with previous filters

Fibrous Activated
Carbon (Orion Original)

Output Oil Concentration(wt ppm)

Element :

EKS

Nonwoven
Fabric Cloth

0.01

Outer Screen

Sectioned Drawing of Element

All AL-Filter are alumite-treated on the inside surface.

MSF-AL
0

KSF-AL

1 : Please refer to Basic System Example catalog on page 4

After MSF-AL
P-loss
0.009MPa

Basic System Examples


Air Quality Notes
Please install ORION genuine Clean Air Filters before and after ARX-J dryer for the best performance.
Safety Notes
Before operating equipment, please read the operating manual carefully, and only use as indicated.
For installation of equipment and required wiring, employ a qualified person or consult with your dealer.
Be sure to select equipment which suits your needs. Do not use equipment for purposes other than intended.
Doing so can lead to accidents or equipment breakdown.
Valve

Air Pipe
Differential Pressure GaugeDGX50A

LSF MSF

DSF

KSF

FD-6

FD-1D
Air Tank

Compressor

ARX-J

CheckValve

Oil Container

Drain Pipe
Oil and water separation
from compressed air condensate,
Drain Master

Energy Saving
Auto Drain Trap ADE4B

Applications

System

General Painting, Precision Machinery Industry, etc

DSF

ARX- J

LSF

MSF

DSF

ARX- J

LSF

MSF

Standard Pneumatic

ARX- J

LSF

MSF

Standard Pneumatic

MSF

Not recommended

LSF

ARX- J

KSF

1) Please consult with your dealer or ORION directly for further information when compressed air
is supplied for medical, food, or clean room use.
2) Please set up above system when Oil-Free compressor is installed.
3) Please set up above system when intake air of an air compressor includes large amount of oil droplets.
4) LSF-AL is not recommended to be installed before ARX- J dryers because it will increase differential puressure
and drain water will be accumulated in the differential puressure gauge.
5) Please refer to Compressed Clean Air catalog (D-AG02
) for details of DRAIN MASTER series.
6) SUS pipe and SUS air tank are recommended when Oil-Free compressor is installed (as indicated in Green).
ARX- J Heat-Exchanger is made of SUS
.
7) Please install a check valve on exhaust pipe of filter.
8) Please consult with your dealer or ORION directly when you are not certain of air tank location (before or after ARX-J).
4

Clean Air System

Specifications

Refrigerated Air Dryer

ARX- J Series

ARX5J

ARX20J

ARX100J

ARX120J

Refrigerated Air Dryer : High inlet air temp. model


Descriptions

Type

Air Processing Capacity


m/min
Inlet Air Temperature

Dew Point Temperature

Ambient Temperature

Operating Pressure
MPa
Height mm
Dimensions
Depth mm
Width
mm
Mass
kg
Pipe Connections
B
V
Power Source (50Hz)
Power Consumption (50Hz)
kW
Refrigerant

ARX
3HJ
0.32

480
450
180
18
R1/2
0.27

5HJ
0.7

10HJ
1.1
10~80
3~15
2~43
0.2~0.98
510
600
240
26
35
R3/4
0.28
R134a

20HJ
2.8

30HJ
4.6

50HJ
7.6

75HJ
8.8

90HJ
10.7

100HJ
14.9

Rated Condition
Air Pressure

Ambient Temp. Dew Ponit (PDP) Inlet Air Temp.

35

0.69MPa
610
820
240

900
960

10
990
980

300
44

R1
1ph22010%
0.37
0.74

83

94

1050
1010
380
106

1054
1229
1029
1023
470
592
147
191
R2
3ph380V10%
3.0
4.4
R407C

100J
12.0

110J
13.0

R1 1/2
1.9

50

2.0
R410A

Refrigerated Air Dryer : Standard inlet air temp. model


Descriptions
Air Processing Capacity
Inlet Air Temperature
Dew Point Temperature
Ambient Temperature
Operating Pressure
Height
Dimensions
Depth
Width
Mass
Pipe Connections
Power Source (50Hz)
Power Consumption (50Hz)
Refrigerant

Type
m/min

MPa
mm
mm
mm
kg
B
V
kW

ARX
5J
0.54

10J
1.0

480
450
180
18
R1/2

10~50
3~15
2~43
0.2~0.98
510
600
240
26
35
R3/4

0.26

0.27
R134a

20J
2.3

30J
4.0

50J
6.4

75J
9.0

120J
19.0

Rated Condition
Air Pressure

Ambient Temp. Dew Ponit (PDP) Inlet Air Temp.

30

0.69MPa
610
820
240

900
960

990
980
300

44

R1
1ph22010%
0.36
0.68

94

83
R1 1/2

1.7
R410A

10
1050
1010
380
106

35
1054
1229
1029
1023
470
592
147
191
R2
3ph380V10%
2.6
4.2
R407C

LSF400-AL

Specifications

MSF400-AL

Clean Air Filter

DSF-AL / LSF-AL / MSF-AL / KSF-AL Series


Descriptions
Air Processing
Capacity 2

Type
DSF/LSF/MSF/KSF
0.69MPa
0.75MPa
m/min
0.85MPa

Casing Material
Fluid
Inlet Air Pressure
Operating
Range
Inlet Air Temperature
Ambient Temperature

Performance

Filter Element
Replacement

150-AL

200-AL

250-AL

400-AL

700-AL

0.35
0.38
0.42

1.2
1.3
1.5

1.8
2.0
2.2

2.4
2.6
2.9

3.9
4.2
4.7

6.6
7.2
8.0

MPa

10.6
11.5
12.9

13.8
15.0
16.8

20.0
21.7
24.3

DSF : 5m and Water Separation Efficiency 99 / LSF :1m (Filtration Efficiency 99.999)
MSF : 0.01m (Filtration Efficiency 99.999) / KSF : Adsorption

Outlet Oil Contamination wt ppm


Pressure Loss
MPa
Usual
Pressure Loss
Pipe Connections

MSF : 0.01 / KSF : 0.003


DSF :Initial 0.005 / LSF :Initial 0.005 / MSF : Initial : 0.01Usual 0.02 / KSF : 0.009
1 year
Whichever comes first.
DSF : 0.02 / LSFMSF : 0.035

MPa
Rc3/8

Rc1/2

Rc1

Rc3/4

Connections Different Pressure


Gauge Connection

Rc1 1/2

Rc2

Rc1/4
kg

Mass

Accessories

1000-AL 1300-AL 2000-AL

Aluminum Die Casting (All AL-Filter are alumite-treated on the inside surface. )
Compressed Air
0.05~0.98
5~60
2~60

Filtration
3

75-AL

1.0

EDS/ELS
EMS/EKS

Type
Filter
Element
Qty

75

150

2.0

2.1

2.6

5.0

6.0

6.5

9.0

200

250

400

700

1000

1300

2000

1 each
LSF/MFS
DSF

Auto Drain Trap4

NH-503MR built-in, none with KSF

Differential Pressure Gauge

Option

FD-1D, none with KSF

DGX-50A(LSFMSF Equipped) / DSFKSF Option

1. KSF available from 150 to 2000. 2. Air Processing Capacity is converted to the suction air condition (atmospheric, 32, 75%RH and Air Pressure 0.69MPa).
3. All Performance are tested at standard Air Processing Capacity (0.69MPa), Inlet oil contamination 3 wt ppm(LSF/MSF), 0.01wt ppm(KSF)
4. Float Type only, NH-503MR/FD-1D Drain Port Rc1/4, O.D. 16, none with KSF

Auto Drain Trap

Differential Pressure Gauge


FD-1D

Float operated
FD6-G3
FD2-G3

FD-10-A

Disc operated
AD-5-G1

DGX-50A

Item
Maximum drain flow capacity
Operable pressure range

Operable temperature range


Processed fluid
Drain release method
Connections

Inlet
Drain outlet

Mass
Outside dimensions

7 cm/ cycle 10 cm/ cycle 30 cm/ cycle 80 cm/ cycle

MPa 0.05 0.98

0.1 1.0

450 L / h

0.20 0.98 0.29 0.98

2 60
Compressed air drain
Float operated

Disc operated

Rc 1 2
12
Rc 3 8
Rc 1 4
Rc 1 2
4mm
0.4
0.45
1
kg
0.3
1.7
Outside
Outside
Outside
Outside
Outside
mm diameter: 62 diameter: 63 diameter: 80 diameter: 96 diameter: 86
length: 159 length: 178 length: 201 length: 193 length: 198

1. Drain conditions: Air pressure (gauge pressure): 0.69MPa.


Indoor specifications (Operable in environment where it would not be exposed to water splash.)
When setting up drain piping, to prevent back pressure from other traps, be sure to install a check valve. Also install drain traps at each drain port. (Please refer to detail on page 4)
Please consult your Orion dealer for further details.

Clean Air System

Model Selection

For ARX-J / HJ Series

Model Selection

1
2
3

Model selection Example


Inlet Air Temp.
PDP

Temperature conditions
Table A : ARX-HJ Models
Table B : ARX-J Models
Table C : Air Pressure Coefficient

60
10

Ambient Temp.
Air Pressure

35
0.59MPa

Air Flow
Frequency

6m/min
50Hz

From charts, Inlet temp. coefficient

0.70

Air Pressure coefficient

0.93

Air capacity required =


Intake air volume ( A or B C )

Air capacity required for Orion Dryer,

Please select the suitable model from the specification


which has bigger Air Processing Capacity(P5)
than the air capacity required.

The suitable model to process 9.2m/min is ARX90HJ,


as its capacity exceeds the required value.

Calculate the necessary air capacity for the model selection.

6(0.700.93)=9.2m/min

A:Inlet Air Temperature Coefficient ( ARX-HJ Models )


Inlet air temperature

Outlet dew point


Ambient
temperature

30
35
40

5
0.78
0.73
0.55

50
10
1.06
1.00
0.75

15
1.27
1.21
0.91

60
10
0.80
0.70
0.56

5
0.62
0.57
0.44

15
0.92
0.86
0.66

5
0.53
0.47
0.37

70
10
0.68
0.60
0.46

15
0.82
0.74
0.55

5
0.48
0.41
0.33

80
10
0.63
0.57
0.42

15
0.79
0.71
0.51

5
0.60
0.55
0.51
0.47

45
10
0.72
0.66
0.62
0.56

15
0.86
0.79
0.74
0.68

5
0.55
0.50
0.46
0.40

50
10
0.69
0.63
0.57
0.51

15
0.76
0.70
0.65
0.58

B:Inlet Air Temperature Coefficient ( ARX-J Models )


Inlet air temperature

Outlet dew point


Ambient
temperature

25
30
35
40

5
0.87
0.80
0.78
0.73

35
10
1.10
1.00
0.94
0.88

15
1.31
1.20
1.15
1.08

5
0.72
0.66
0.63
0.58

40
10
0.86
0.79
0.74
0.65

15
1.05
0.96
0.92
0.86

C:Air Pressure Coefficient


Air Pressure MPa
Coefficient

0.20
0.67

0.29
0.73

0.39
0.80

0.49
0.87

0.59
0.93

0.69
1.00

0.78
1.07

0.88
1.13

0.93
1.16

0.98
1.20

For inquiries, please contact the following representative:


Manufactured by

ORION MACHINERY ASIA CO., LTD.


33 / 3 Moo 5 Sambundid, U-Thai,
Ayutthaya 13210, Thailand
TEL : +66-35-959-755 / FAX : +66-35-959-756

Important:
This catalog contains product specifications as of February, 2013.
Images in this catarog are printed images and actual product colors may differ from the colors herein.
Product mechanisms, specifications, etc. listed in this catalog are subject to change without notice.

K No.0000 13.01.07 0 DG